[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

GB2492847A - A process for reducing TFMA content in R-1234 - Google Patents

A process for reducing TFMA content in R-1234 Download PDF

Info

Publication number
GB2492847A
GB2492847A GB1112240.5A GB201112240A GB2492847A GB 2492847 A GB2492847 A GB 2492847A GB 201112240 A GB201112240 A GB 201112240A GB 2492847 A GB2492847 A GB 2492847A
Authority
GB
United Kingdom
Prior art keywords
text
tfma
product
composition
ppm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB1112240.5A
Other versions
GB201112240D0 (en
Inventor
Robert Elliot Low
Greg Lyndon Summers
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mexichem Amanco Holding SA de CV
Original Assignee
Mexichem Amanco Holding SA de CV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mexichem Amanco Holding SA de CV filed Critical Mexichem Amanco Holding SA de CV
Priority to GB1112240.5A priority Critical patent/GB2492847A/en
Publication of GB201112240D0 publication Critical patent/GB201112240D0/en
Priority to PCT/GB2012/051688 priority patent/WO2013011291A1/en
Publication of GB2492847A publication Critical patent/GB2492847A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/38Separation; Purification; Stabilisation; Use of additives
    • C07C17/383Separation; Purification; Stabilisation; Use of additives by distillation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/25Preparation of halogenated hydrocarbons by splitting-off hydrogen halides from halogenated hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C21/00Acyclic unsaturated compounds containing halogen atoms
    • C07C21/02Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds
    • C07C21/18Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds containing fluorine
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C21/00Acyclic unsaturated compounds containing halogen atoms
    • C07C21/22Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon triple bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/149Mixtures of blowing agents covered by more than one of the groups C08J9/141 - C08J9/143
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/30Materials not provided for elsewhere for aerosols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/02Materials undergoing a change of physical state when used
    • C09K5/04Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
    • C09K5/041Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems
    • C09K5/044Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds
    • C09K5/045Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds containing only fluorine as halogen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2205/00Aspects relating to compounds used in compression type refrigeration systems
    • C09K2205/10Components
    • C09K2205/106Carbon dioxide
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2205/00Aspects relating to compounds used in compression type refrigeration systems
    • C09K2205/10Components
    • C09K2205/12Hydrocarbons
    • C09K2205/126Unsaturated fluorinated hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2205/00Aspects relating to compounds used in compression type refrigeration systems
    • C09K2205/22All components of a mixture being fluoro compounds

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Physics & Mathematics (AREA)
  • Combustion & Propulsion (AREA)
  • Thermal Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

A process for reducing the amount of TFMA (trifluoromethylacetylene, 3,3,3-trifluoropropyne) in a composition comprising R-1234 (1,3,3,3- and/or 2,3,3,3-tetrafluoropropene) and TFMA comprises distillative separation. The R-1234 may comprise R-1234ze and/or R-1234yf; the R-1234ze may be (E)-2,3,3,3-tetrafluoropropene. The process may give R-1234ze comprising less than 500ppm w/w TFMA. The process may provide R-1234 which is non-flammable. A product may consist essentially of R-1234ze(E) and less than 40 ppm TFMA. A composition may consist essentially of R-1234ze(E), R-134a and optionally R-744. Continuous or semi-continuous fractional distillation of TFMA from R-1234ze(E) may be effective; simple batch distillation may be ineffective. R-1234 may be useful as a refrigerant.

Description

INTELLECTUAL
*. . PROPERTY OFFICE Applicalion No. GBI 112240.5 RTM Date:20 October 2011 The following terms are registered trademarks and should be read as such wherever they occur in this document:
ASHRAE
CHEMYIRON CARBON
KRYPTOFIX
ALIQUAT
Intellectual Properly Office is an operaling name of Ihe Patent Office www.ipo.gov.uk
NEW PROCESS
The present invention relates to processes for purifying tetrafluoropropene, particularly I,3,3,3-tetrafluoropropene and 2,3,3,3-tetrafluoropropene.
1,3,3,3-Tetrafluoropropene is also known as HFO-1234ze, HFC-1234ze, R-1234ze or simply 1234ze, and 2,3,3,3-tetrafluoroproperie is also known as HFO-1234yf, HFC- 1234yf, R-1234yf or simply 1234yf. Hereinafter, unless otherwise stated, 1,3,3,3-tetrafluoropropene will be referred to as R-1234ze and 2,3,3,3-tetrafluoropropene will be referred to as R-1234yf. The hydrofluorocarbon R-1234ze exists in E and Z isomeric forms, each of which will be referred to as R-1234ze(E) and R-1234ze(Z), respectively, where appropriate. The term R-1234 is used to designate R-1234ze or R-1234yf, or mixtures thereof.
(Hydro)fluoroalkenes are increasingly being considered as working fluids in applications such as refrigeration, heat pumping, foam blowing, fire extinguishers/retardants, propellants and solvency (e.g. plasma cleaning and etching). The processes used to make (hydro)fluoroalkenes can lead to the generation of toxic and/or otherwise undesirable by-products. The dehydrohalogenation of some (hydro)fluoroalkanes is described in International patent application no. WO 2009/137656.
The presence of small quantities of impurities may not be detrimental to the bulk physical properties of the (hydro)fluoroalkene product and for some applications their removal is unnecessary. However, some applications require very low levels of impurities and/or the presence (or absence) of certain physical properties.
The listing or discussion of a prior-published document in this specification should not necessarily be taken as an acknowledgement that the document is part of the state of the art or is common general knowledge.
Trifluoromethylacetylene (TFMA) is a hydrofluorocarbon that may be produced as a by-product of the synthesis of R-1234, ie R-1234ze and/or R-1234yf and other similar substances. The presence of small amounts of TFMA (e.g. at approximately 1000 ppm w/w or above) in R-1234, for example in R-1234ze, can result in the product being 36 classified as flammable at a test temperature of 23°C using the ASHRAE-34 methodology. This is unexpected as R-1234 compositions such as R-1234ze compositions containing highly flammable species such as propylene at substantially
I
higher concentrations (e.g. in excess of 2%) may still be classified as non-flammable at a test temperature of 23°C using the ASHRAE-34 methodology. The applicant has found that the processes described herein may allow the amount of TFMA in mixtures containing TFMA and R-1234, such as R-1234ze to be reduced so that the resulting mixture is no longer classified as flammable at 23° C. The present invention provides a process for reducing the flammability of R-1234, particularly R-1234ze, or a composition comprising R-1234, particularly R-1234ze, which process comprises reducing the amount of TFMA present in the R-1 234 or a composition comprising R-1234.
TFMA and R-1234 may be separated from a mixture comprising those components using techniques such as distillative separation, adsorption and/or membrane separation.
The distillative separation of TFMA from R-1234, particularly R-1234ze, more particularly R-1234ze(E) may be performed at a range of pressures, e.g. from about I to about 20 bar. Continuous or semi-continuous fractional distillation of TFMA from R-1234ze(E) may be effective in allowing separation of TFMA from R-1234ze(E). Fractional distillation involves distillation using column having a plurality of separation stages, equipped with a reboiler and partial or total condenser, having its feed material fed as liquid or vapour (or a two-phase mixture) to an intermediate point on the column and with withdrawal of liquid bottom product of the purified R-1234ze(E) and a vapour or liquid top product enriched in TFMA.
Preferably the distillation is effected at a pressure greater than atmospheric pressure, so that the top distillate may be condensed at a temperature of greater than about -30°C, preferably greater than -10°C, even more preferably so that it may be condensed against cooling water (at about 20-25°C). The operating pressure of the column should be less than 20 bara, preferably less than 15 bara, more preferably less than 10 bara.
The distillative separation may be performed in a column which is at least 10 theoretical stages tall, preferably 20 theoretical stages tall.
The boilup rate required will be from about 1 mol (per mol fed) to about 5 mol/mol fed, preferably about ito about 4 mol/mol fed.
The distillation may result in an overhead product rate of from about 1 to about 4 moles of vapour per mole of material fed to the column, with the boilup rate required being a function of operating pressure. If the feed material enters as a liquid and the top and bottom products are removed as liquid, then the heat load on the column reboiler and cooling load on the overhead reflux condenser are both approximately proportional to this overhead product rate. The optimal combination of column pressure and operating conditions for minimisation of energy costs will depend on the local costs of heating and refrigeration.
ID In order to reduce the operating costs of the column it may be possible to operate the separation with the aid of a vapour recompression heat pump cycle to transfer heat between condenser and reboiler. This is especially attractive if a relatively low TFMA content is selected in the overhead product, in which case the temperature difference between top and bottom of the column will be reduced. For example if 10% TFMA is selected as the purity of the top product then the temperature at the top of the column will be about 1K colder than the temperature at the bottom of the column. The heat pump cycle may use the refrigerant vapour from the top of the column directly as refrigerant, or it may use an external refrigeration circuit whose evaporator functions as the still condenser and whose condenser provides heat to the column reboiler. This latter solution is attractive if a low operating pressure is desired, since it allows use of a high pressure refrigerant fluid such as R-32 or R-410A and hence may result in a lower size and cost of gas compressor.
The column may be optimally operated under conditions of total or near total reflux, with intermittent withdrawal of vapour product from the top of the column to purge TFMA from the system. Accordingly, a preferred aspect of the invention includes such operation under total reflux -where the reflux rate is at least enough to give the desired boilup rate for effective separation. This may be coupled with intermittent vapour withdrawal from the top of the column, where rate and duration is controlled by monitoring pressure at the top of the column, either via on-off control or a proportional control scheme with reset.
Alternative methods that may be used to separate TFMA from a mixture containing TEMA and R-1234 include using membrane separation methods, for example micro-filtration using membranes with sub-micron pore sizes which are capable of differentiating between TFMA and R-1234.
The membrane used is preferably a hollow pore type membrane or rubbery polymer membrane. lithe former then a membrane whose effective pore diameter is such that the rate of diffusion of TFMA along the membrane is usefully higher than that of R-1234ze(E) is preferred. In the latter case it is preferable that the rubber polymer s membrane be selected so that the TFMA is more soluble in the membrane material than is the R-1234 Separation of TFMA from a mixture comprising R-1234, for example R-1234ze, and TFMA may also be accomplished by adsorption techniques, such as pressure swing or temperature swing cyclic separation cycles. In such processes, the TFMA is the more strongly adsorbed species and can therefore be removed effectively from the R-1234 by passing the material to be purified over an adsorbent, and generating a stream with low or essentially no TFMA content. The regeneration of the adsorbent by purging with inert gas, temperature or pressure cycling then contains an enriched TFMA/R-1234ze mixture.
is This may be recycled to a reaction step for reconversion to R-1234ze or otherwise disposed of.
Such adsorptive separation processes to separate TFMA from a mixture containing TFMA and R-1234 include those using an aluminium-containing absorbent, activated carbon, or a mixture thereof.
A preferred aluminium-containing adsorbent for use in processes according to the invention is an alumina or alumina-containing substrate. Advantageously, the substrate is porous. Further information on the various crystalline forms of alumina can be found in Acta. Cryst., 1991, B47, 617, the contents of which are hereby incorporated by reference.
Preferred aluminium-containing adsorbents (e.g. alumina) for use according to the invention will have functionality that facilitates their combination with the compounds the adsorbent is removing. Examples of such functionality include acidity or basicity, which can be Lewis-type or Bronsted-type in nature, which will facilitate its combination with the compounds the adsorbent is removing. The acidity or basicity can be modified in a manner well known to those skilled in the art by using modifiers such as sodium sulphate. Examples of aluminium-containing adsorbents with acidic or basic functionality include Eta-alumina, which is acidic, and Alumina ALO1O4, which is basic.
Aluminosilicate molecular sieves (zeolites) are a further preferred group of aluminium-containing adsorbent that may be used in the subject invention. Typically, the zeolites have pores having openings which are sufficiently large to allow the desired and undesired compounds to enter into the interior of the zeolite whereby the undesired compounds are retained. Accordingly, zeolites having pores which have openings which have a size across their largest dimension in the range of 3A to 1 2A are preferred.
Preferred zeolites have a pore opening sufficiently large to allow the undesired compounds to enter into the interior of the zeolite whereby the undesired compounds are retained, whilst excluding the desired compound from entering the interior of the zeolite.
Such zeolites typically have openings which have a size across their largest dimension in the range of 3A to 12A, preferably from 3A to WA or 4A to 12A. Particularly preferred are those molecular sieves having pores which have openings having a size across their largest dimension in the range of 4A to bA, such as 4A to 8A (e.g. 4A to 5A) and may include zeolite Y, ultra-stable V (dealuminated-Y), zeolite beta, zeolite X, zeolite A and zeolite ZSM-5, AW-500.
By opening in this context we are referring to the mouth of the pore by which the undesired compound enters the body of the pore, where it may be retained. The openings to the pores may be elliptically shaped, essentially circular or even irregularly shaped, but will generally be elliptically shaped or essentially circular. When the pore openings are essentially circular, they should have a diameter in the range of about 3A across their smaller dimension. They can still be effective at adsorbing compounds provided that the size of the openings across their largest dimension is in the range of from about 3A to about 12A. Where the adsorbent has pores having elliptically shaped openings, which are below 3A across their smaller dimension, they can still be effective at adsorbing compounds provided that the size of the openings across their largest dimension is in the range of from about 3A to about 1 2A.
By "activated carbon", we include any carbon with a relatively high surface area such as from about 5Oto about 3000 m2 or from about 100 to about 2000 m2 (e.g. from about 200 to about 1500 m2 or about 300 to about 1000 m2). The activated carbon may be derived from any carbonaceous material, such as coal (e.g. charcoal), nutshells (e.g. coconut) and wood. Any form of activated carbon may be used, such as powdered, granulated, extruded and pelleted activated carbon.
Activated carbon is preferred which has been modified (e.g. impregnated) by additives which modify the functionality of the activated carbon and facilitate its combination with the compounds it is desired to removed. Examples of suitable additives include metals or metal compounds, and bases.
Typical metals include transition, alkali or alkaline earth metals, or salts thereof.
Examples of suitable metals include Na, K, Cr, Mn, Au, Fe, Cu, Zn, Sn, Ta, Ti, Sb, Al, Co, Ni, Mo, Ru, Rh, Pd and/or Pt and/or a compound (e.g. a halide, hydroxide, carbonate) of one or more of these metals. Alkali metal (e.g. Na or K) salts are currently a preferred group of additive for the activated carbon, such as halide, hydroxide or carbonate salts of alkali metals salts. Hydroxide or carbonate salts of alkali metals salts are bases. Any other suitable bases can be used, including amides (e.g. sodium amide).
The impregnated activated carbon can be prepared by any means known in the art, for example soaking the carbon in a solution of the desired salt or salts and evaporating the solvent.
Examples of suitable commercially available activated carbons include those available from Chemviron Carbon, such as Carbon 207C, Carbon ST1X, Carbon 209M and Carbon 207EA. Carbon ST1X is currently preferred. However, any activated carbon may be used with the invention, provided they are treated and used as described herein.
Preferably, the R-1234 is predominantly R-1234ze, i.e. R-1234yf is substantially absent, e.g. the ratio of the amount of R-1 234ze to the amount of R-1 234yf is at least about 10:1, preferably least about 100:1 or more preferably least about 1000:1.
Preferably, the R-1234ze is predominantly in the form of the E-isomer, i.e. the Z-isomer is substantially absent, i.e. the ratio of the amount of the E-isomer to the amount of the Z-isomer is at least about 10:1, preferably least about 100:1 or more preferably least about 1000:1.
The process of the invention may produce R-1234, for example R-1234ze, with a TFMA content of less than about 500 ppm w/w, for example less than about 200 ppm w/w, preferably less than about 100 ppm w/w, and more preferably less than about 40 ppm wlw, for example 30 ppm w/w or less.
TFMA as obtained by the processes of the invention may further be used to generate further R-1234ze, e.g. by reaction with HF under suitable conditions. This allows for economic recycling of the TFMA by-product of the synthesis of R-1234ze. TEMA obtained by the processes of the invention may similarly be used to generate R-1234yf.
The processes of the invention described above may also be combined with one or more additional purification steps in order to purify the R-1234, for example the R-1234ze, (e.g. to increase or further increase the amount of the E-isomer of R-1234ze relative to the corresponding Z-isomer).
Such additional purification may be performed before, during or after the process for the reduction of the TFMA content is performed.
The present invention provides a process for producing R-1234, for example R-1234ze with a TFMA content of less than about 500 ppm wlw, e.g. less than about 200 ppm w/w, preferably less than about 100 ppm w/w, and more preferably less than about 40 ppm w/w, for example 30 ppm w/w or less.
This process can produce R-1234, particularly R-1234ze, more particularly R-1234ze(E), which is considered non-flammable at an ambient test temperature of about 23°C using the ASHRAE-34 methodology.
The above processes for reducing the amount of TFMA present in R-1234, particularly R-1234ze, more particularly R-1234ze(E), may be performed simultaneously with the synthesis of R-1234, or as a separate step thereafter. The amount of TFMA in R-1234 particularly R-1234ze, more particularly R-1234ze(E), as obtained from commercially available sources such as Apollo Scientific, may also be reduced by the processes described herein.
R-1234, particularly R-1234ze, may be prepared from 1,1,1,3,3-pentafluoropropane (HFC-245fa), or preferably 1,1,1,2,3-pentafluoropropane (HFC-245eb), by dehydrofluorination. Examples of processes using HFC-245eb may be found in, for example, WO 2009/1 37656.
R-1234, particularly R-1234ze, may also be prepared from 2-chloro-11,1,3-tetrafluoropropane (HCFC-244db), or preferably 3-chloro-1 1,1,3-tetrafluoropropane (HCFC-244fa), by dehydrochlorination.
One or more of the by-products of these dehydrohalogenation reactions may be a flammable compound. By-products may include TFMA. The products of these dehydrofluorination and dehydrochlorination reactions may be subsequently purified by the partial or total removal of said by-products, e.g. by the methods outlined above.
For the avoidance of doubt, by the term "dehydrofluorination" (or dehydrofluorinating), we refer to the removal of hydrogen fluoride (HF) from the hydrotluorocarbon starting material. The term "dehydrochlorination" (or dehydrochlorinating) refers to the removal of hydrogen chloride (HCI), similarly.
This dehydrohalogenation process may be carried out by any suitable reaction conditions effective to dehydrofluorinate 245eb or 2451a, or to dehydrochlorinate 244fa or 244db, to produce R-1234ze.
The dehydrohalogenation reaction may be carried out in the liquid or vapour phase, preferably the vapour phase. A temperature of from about -25 to about 300 °C may be used. Preferred temperatures for liquid phase dehydrochlorination are from about 0 to about 180 °C, e.g. from about 15 to about 120 °C. Preferred temperatures for vapour phase dehydrohalogenation are from about 0 to about 300 °C, such as from about 20 to about 250 °C, e.g. from about 50 to about 200 °C.
The dehydrohalogenation reaction may be carried out at atmospheric, sub-or super-atmospheric pressure, preferably super-atmospheric pressure. For example, the dehydrohalogenation may be carried out at a pressure of from about 0 to about 40 bara, such as from about ito about 30 bara, e.g. from about 5 to about 20 bara.
It may be possible to perform the dehydrohalogenation reaction under conditions which are modified compared to those which would normally be used by the skilled person, in order to reduce the amount of impurities such as TFMA that may be produced. Such modifications may include reducing the reaction time, lowering the reaction temperature, and/or lowering the pressure in the reaction vessel.
The dehydrohalogenation may be induced thermally, may be base-mediated and/or may be catalysed by any suitable catalyst. Suitable catalysts include metal and carbon based catalysts such as those comprising activated carbon, main group (e.g. alumina-based catalysts) and transition metals, such as chromia-based catalysts (e.g. ziric/chromia) or nickel-based catalysts (e.g. nickel mesh).
Other transition metal hydrogenation catalysts include those comprising nickel (Ni), palladium (Pd), platinum (Pt), rhenium (Re), rhodium (Rh), ruthenium (Ru) and mixtures thereof. Such catalysts may be supported on, for example, alumina, titania, silica, zirconia, fluorides of the foregoing, calcium fluoride, carbon or barium sulphate, or they may be unsupported, for example Raney Ni or Pt metal produced by reduction of Pd02.
Examples of catalysts suitable for use in the present invention include Pd/alumina, Pd/barium sulphate, Pd/C and chlorotris(triphenylphosphine)rhodium(l). In one aspect of the present invention the catalyst is palladium supported on carbon (Pd/C) or chlorotris(triphenylphosphine)rhodium(l) (Wilkinson's catalyst) or platinum supported on alumina (Pt/A1203) or Adams catalyst, Pt02, reduced in situ to platinum metal.
When Pd/C is used as the catalyst, the Pd is present in an amount of from about 0.01 to about 10% by weight of the catalyst, such as from about 0.1 to about 5 % Preferably the catalyst is stable in the presence of HF and/or HCI.
In the vapour phase the contact time for the dehydrohalogenation catalyst with the hydro(halo)fluoroalkane suitably is from about 1 to about 200 seconds, such as from about 2 to about 150 seconds.
In the liquid phase the contact time for the dehydrohalogenation catalyst with the hydro(halo)fluoroalkane suitably is from about I to about 180 minutes, such as from about 2 to about 60 minutes.
The dehydrohalogenation can be carried out in any suitable apparatus, such as a static mixer, a stirred tank reactor or a stirred vapour-liquid disengagement vessel. Preferably, the apparatus is made from one or more materials that are resistant to corrosion, e.g. Hastelloy® or Inconel®. The process may be carried out batch-wise or continuously and in the liquid or gas phase.
One preferred method of effecting the dehydrohalogenation of 245eb, 245th, 244fa or 244db to produce R-1234ze and/or R-1234yf is to contact the starting material with a catalyst based on chromia such as those described in EP-A-0502605, EP-A-0773061, EP-A-957074, WO 98/10862, WO 2006/106353 and W02008/040969 (e.g. a zinc/chromia catalyst).
Another preferred method of effecting the dehydrohalogenation of 245eb, 245fa, 244fa or 244db to produce R-1234ze and/or R-1234yf is to contact the starting material with a base (base-mediated dehydrohalogenation).
This base-mediated dehydrohalogenation process comprises contacting the hydro(halo)fluoroalkane with base such as a metal hydroxide or amide (preferably a basic metal hydroxide or amide, e.g. an alkali or alkaline earth metal hydroxide or amide).
Unless otherwise stated, as used herein, by the term "alkali metal hydroxide", we refer to a compound or mixture of compounds selected from lithium hydroxide, sodium hydroxide, rubidium hydroxide, caesium hydroxide and, particularly, potassium hydroxide. Similarly, by the term "alkali metal amide", we refer to a compound or mixture is of compounds selected from lithium amide, sodium amide, potassium amide, rubidium amide and caesium amide.
Unless otherwise stated, as used herein, by the term "alkaline earth metal hydroxide", we refer to a compound or mixture of compounds selected from beryllium hydroxide, magnesium hydroxide, calcium hydroxide, strontium hydroxide and barium hydroxide.
Similarly, by the term "alkaline earth metal amide", we refer to a compound or mixture of compounds selected from beryllium amide, magnesium amide, calcium amide, strontium amide and barium amide.
Typically, the base-mediated dehydrohalogenation process is conducted at a temperature of from -50 to 300 °C. Preferably, the process is conducted at a temperature of from 20 to 250 °C, for example from 50 to 200 °C. The base-mediated dehydrohalogenation may be conducted at a pressure of from 0 to 30 bara.
The residence/reaction time for the base-mediated dehydrohalogenation process may vary over a wide range. However, the reaction time will typically be in the region of from 0.01 to 100 hours, such as from 0.1 to 50 hours, e.g. from ito 20 hours.
Of course, the skilled person will appreciate that the preferred conditions (e.g. temperature, pressure and reaction time) for conducting the base-mediated dehydrohalogenation may vary depending on a number of factors such as the base being employed, and/or the presence of a catalyst etc. The base-mediated dehydrohalogenation process may be carried out in the presence or absence of a solvent. If no solvent is used, the hydro(halo)fluoroalkane may be passed into or over molten base or hot base, for example in a tubular reactor. If a solvent is used, in some embodiments a preferred solvent is water, although many other solvents may be used. In some embodiments solvents such as alcohols (e.g. propan-1-oI), diols (e.g. ethylene glycol) and polyols such as polyethylene glycol (e.g. PEG200 or PEG300) may be preferred. These solvents can be used alone or in combination. In further embodiments, solvents from the class known as polar aprotic solvents may be preferred.
Examples of such polar aprotic solvents include diglyme, sulfolane, dimethylformamide (DMF), dioxane, acetonitrile, hexamethylphosphoramide (HMPA), dimethyl sulphoxide (DMSO) and N-methyl pyrrolidone (NMP). The boiling point of the solvent is preferably such that it does not generate excessive pressure under reaction conditions.
A preferred base is an alkali metal hydroxide selected from the group consisting of lithium hydroxide, sodium hydroxide and potassium hydroxide, more preferably, sodium hydroxide and potassium hydroxide and most preferably potassium hydroxide.
Another preferred base is an alkaline earth metal hydroxide selected from the group consisting of magnesium hydroxide and calcium hydroxide, more preferably calcium hydroxide.
The base is typically present in an amount of from 1 to 50 weight % based on the total weight of the components in the dehydrohalogenation reaction mixture. Preferably, the base is present in an amount of from 5 to 30 weight %.
The molar ratio of base:hydro(halo)fluoroalkane is typically from 1:20 to 50:1, preferably from 1:5to20:1,forexamplefroml:2tolO:1.
As mentioned above, the base-mediated dehydrohalogenation may preferably employ water as the solvent. Thus, the dehydrohalogenation reaction may preferably use an aqueous solution of at least one base, such as an alkali (or alkaline earth) metal hydroxide, without the need for a co-solvent or diluent. However, a co-solvent or diluent can be used for example to modify the system viscosity, to act as a preferred phase for reaction by-products, or to increase thermal mass. Useful co-solvents or diluents include those that are not reactive with or negatively impact the equilibrium or kinetics of the process and include alcohols such as methanol and ethanol; diols such as ethylene glycol; ethers such as diethyl ether, dibutyl ether; esters such as methyl acetate, ethyl acetate and the like; linear, branched and cyclic alkanes such as cyclohexane, methylcyclohexane; fluorinated diluents such as hexafluoroisopropanol, perfluorotetrahydrofuran and perfluorodecalin.
The base-mediated dehydrohalogenation is preferably conducted in the presence of a catalyst. The catalyst is preferably a phase transfer catalyst which facilitates the transfer of ionic compounds into an organic phase from, for example, a water phase. If water is used as a solvent, an aqueous or inorganic phase is present as a consequence of the alkali metal hydroxide and an organic phase is present as a result of the fluorocarbon.
The phase transfer catalyst facilitates the reaction of these dissimilar components. While various phase transfer catalysts may function in different ways, their mechanism of action is not determinative of their utility in the dehydrohalogenation reaction provided that they facilitate that reaction. The phase transfer catalyst can be ionic or neutral and is typically selected from the group consisting of crown ethers, onium salts, cryptands and polyalkylene glycols and derivatives thereof (e.g. fluorinated derivatives thereof).
An effective amount of the phase transfer catalyst should be used in order to effect the desired reaction, influence selectivity to the desired products or enhance the yield; such an amount can be determined by limited experimentation once the reactants, process conditions and phase transfer catalyst are selected. Typically, the amount of catalyst used relative to the amount of hydro(halo)fluoroalkane present is from 0.001 to mol %, such as from 0.01 to 10 mol %, e.g. from 0.05 to 5 mol %.
Examples of suitable crown ethers, cryptands, onium salts and polyalkylene glycol compounds useful as phase transfer catalysts are described in W020081075017, which is incorporated herein by reference.
Crown ethers are cyclic molecules in which ether groups are connected by dimethylene linkages. Crown ethers form a molecular structure that is believed to be capable of receiving or holding the alkali metal ion of the hydroxide and to thereby facilitate the reaction. Particularly useful crown ethers include 15-crown-6 (especially in combination with potassium hydroxide), 15-crown-5 (especially in combination with sodium hydroxide) and 12-crown-4 (especially in combination with lithium hydroxide).
Derivatives of the above crown ethers are also useful, such as dibenzyl-18-crown-6, dicyclohexanyl-18-crown-6, dibenzyl-24-crown-8 and dibenzyl-12-crown-4. Other compounds analogous to the crown ethers and useful for the same purpose are compounds which differ by the replacement of one or more of the oxygen atoms by other kinds of donor atoms, particularly N or S. Fluorinated derivatives of all the above may also be used.
Cryptands are another class of compounds useful in the base-mediated dehydrohalogenation as phase transfer catalysts. These are three dimensional polymacrocyclic chelating agents that are formed by joining bridgehead structures with chains that contain properly spaced donor atoms. The donor atoms of the bridges may all be 0, N, or S, or the compounds may be mixed donor macrocycles in which the bridge strands contain combinations of such donor atoms. Suitable cryptands include bicyclic molecules that result from joining nitrogen bridgeheads with chains of (- OCH2CHr) groups, for example as in [2.2.2jcryptand (4,7,13,16,21,24-hexaoxa-1, 10-diazabicyclo[8.8.Slhexacosane, available under the brand names Kryptand 222 and Kryptofix 222).
Onium salts that may be used as catalysts in the base-mediated dehydrohalogenation process include quaternary phosphonium salts and quaternary ammonium salts, which may be represented by the formulae R'R2R3R4PZ and R1R2R3R4NZ, respectively. In these formulae, each of R1, R2, R3 and R4 typically represent, independently, a C1.10 alkyl group, an aryl group (e.g. phenyl, naphthyl or pyridinyl) or an arylalkyl group (e.g. benzyl or Ci.10 alkyl-substituted phenyl), and t is a halide or other suitable counteriori (e.g. hydrogen sulphate).
Specific examples of such phosphonium salts and quaternary ammonium salts include tetramethylammonium chloride, tetramethylammonium bromide, benzyltriethylammonium chloride, methyltrioctylammonium chloride (available commercially under the brands Aliquat 336 and Adogen 464), tetra-n-butylammonium chloride, tetra-n-butylammonium bromide, tetra-n-butylammonium hydrogen sulphate, tetra-n-butylphosphonium chloride, tetraphenylphosphonium bromide, tetraphenylphosphonium chloride, triphenylmethylphosphonium bromide and triphenylmethylphosphonium chloride.
Benzyltriethylammonium chloride is preferred for use under strongly basic conditions.
Other useful onium salts include those exhibiting high temperature stabilities (e.g. up to about 200 °C), for example 4-dialkylaminopyridinium salts, tetraphenylarsonium chloride, bis[tris(dimethylamino)phosphineliminium chloride and tetrakistris(dimethylamino)phosphinimino]phosphonium chloride. The latter two compounds are also reported to be stable in the presence of hot, concentrated sodium hydroxide and, therefore, can be particularly useful.
Polyalkylene glycol compounds useful as phase transfer catalysts may be represented by the formula R6O(R5O)R7 wherein R5 is a C110 alkylene group, each of R6 and R7 are, independently H, a C110 alkyl group, an aryl group (e.g. phenyl, naphthyl or pyridinyl) or an arylalkyl group (e.g. benzyl or C110 alkyl-substituted phenyl), and m is an integer of at least 2. Preferable both R6and R7 are the same, for example they may both by H. Such polyalkylene glycols include diethylene glycol, triethylene glycol, tetraethylene glycol, pentaethylene glycol, hexaethylene glycol, düsopropylene glycol, dipropylene glycol, tripropylene glycol, tetrapropylene glycol and tetramethylene glycol, monoalkyl glycol ethers such as monomethyl, monoethyl, monopropyl and monobutyl ethers of such glycols, dialkyl ethers such as tetraethylene glycol dimethyl ether and pentaethylene glycol dimethyl ether, phenyl ethers, benzyl ethers of such glycols, and polyalkylene glycols such as polyethylene glycol (average molecular weight about 300) and polyethylene glycol (average molecular weight about 400) and the dialkyl (e.g. dimethyl, dipropyl, dibutyl) ethers of such polyalkylene glycols.
Combinations of phase transfer catalysts from within one of the groups described above may also be useful as well as combinations or mixtures from more than one group.
Crown ethers and quaternary ammonium salts are the currently preferred groups of catalysts, for example 18-crown-B and its fluorinated derivatives and benzyltriethylammonium chloride.
The products from the dehydrohalogenation reaction may then be subjected to one or more purification steps. The purification may be achieved, for example, by separation of the desired product(s) or reagents by one or more distillation, condensation or phase separation steps and/or by scrubbing with water or aqueous base. Removal of one or so more undesired product may also be achieved by such processes.
The product of the dehydrohalogenation of 245eb, 245fa, 244fa or 244db may contain a mixture of isomeric forms of tetrafluoropropene, e.g R-1234yf, and/or either or both of the E and Z isomers of R-1234ze.
Preferably, the starting material for the dehydrohalogenation is either 1,1,1,2,3-pentafluoropropane (HFC-245eb) or 3-chloro-1,1, 1,3-tetrafluoropropane (HCFC-244fa), in which case, the reaction mixture may contain either or both of the E and Z isomers of R-1234ze in the substantial absence of R-1234yf (e.g. less than I wt% or, preferably, 0.1 wt% R-1234yf).
Where necessary, these isomers may be separated from each other using one or more conventional methods known to those skilled in the art, e.g. distillation, condensation or phase separation.
These isomers may be separated from each other either before or after the amount of TFMA impurity in the R-1234 product is reduced.
Products of this invention that comprise R-1234ze, particularly R-1234ze(E), may be classified as non-flammable at a test temperature of 23°C using the ASHRAE-34 methodology.
Products of the invention may comprise R-1234, particularly R-1234ze, more particularly R-1234ze(E), and TFMA, wherein the amount of TFMA is less than about 500 ppm wlw, e.g. less than about 200 ppm w/w, preferably less than about IOD ppm wlw, and more preferably less than about 40 ppm wlw, for example 30 ppm wfw or less.
R-1234ze, e.g. as made by any of the processes of the invention, may be used to form a blend in combination with other components such as R-744 (C02). Such compositions may consist essentially of (or consist of) R-1234ze(E), R-744 and optionally one or more additional components.
By the term "consist essentially or, we mean that the compositions of the invention contain substantially no other components, particularly no further (hydro)(fiuoro)compounds (e.g. (hydro)(fiuoro)alkanes or (hydro)(fluoro)alkenes) known to be used in heat transfer compositions. We include the term "consist of" within the meaning of consist essentially of.
For the avoidance of doubt, any of the compositions of the invention described herein, including those with specifically defined compounds and amounts of compounds or components, may consist essentially of (or consist of) the compounds or components defined in those compositions.
In one aspect, the one or more additional components may be any one of difluoromethane (R-32), 1,1 -difluoroethane (R-1 52a), fluoroethane (R-1 61), 1,1,1,2-tetrafluoroethane (R-134a), propylene or propane. Thus, the compositions of the invention may be ternary blends of R-1234ze(E), R-744 and one of R-32, R-152a, R-161, propylene, propane or, particularly, R-134a.
Preferably, the composition consists essentially of: i) R-1234ze(E) as obtained by the processes described herein, e.g. present at from about 89% to about 97% by weight of the total composition; io U) R-134a, e.g. present at from about 2% to about 10% by weight of the total composition; and iU) R-744, e.g. present at from about 1% to about 5% by weight of the total composition.
Another preferred composition consists essentially of: i) R-1234ze(E) as obtained by the processes described herein, e.g. present at from about 88% to about 98% by weight of the total composition; and ii) R-134a, e.g. present at from about 2% to about 12% by weight of the total composition.
However, the one or more additional components may be mixtures of one or more of these compounds. For example, the third component may include R-134a together with one of R-32, R-152a, R-181, propylene or propane. The R-134a typically is included to reduce the flammability of the equivalent composition that does not contain R-1 34a.
R-744 and R-134a are substances that are known to be non-flammable under standard conditions.
R-1234ze (e.g. R-1234ze(E)), or a composition containing R-1234ze (e.g. R-1234ze(E)) according to the invention may be a refrigerant, heat transfer composition, foaming agent, blowing agent, cleaning agent, carrier fluid, fire extinguisher/retardant, aerosol propellant or solvent or included in a composition for one of these uses.
Flammability Testing Test standard Flammability was assessed using a test performed at ambient temperature and at atmospheric pressure in accordance with ASTM E 681-04, "Standard Test Method for Concentration Limits of Flammability of Chemicals" modified, per Annex Al, "Test Method for Materials with Large Quenching Distances, Which May Be Difficult to Ignite."
S
The modification was to conduct the test in a 12-liter glass combustion chamber (American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (ASHRAE) requirements, size for combustion flask chamber, corresponding to ISO 817 recommended method of testing for refrigerants). Electrical spark was used as an ignition source.
Further details may be found in the ANSI/ASHRAE Standard 34-2010. Setup
IS
Concentration Limits of Flammability tests were conducted at ambient (23 °C) and 60 °C temperatures and atmospheric pressure.
The test apparatus consisted of a one glass 12-liter (actual capacity: 12,600-mI) chamber (flask), heating oven, vacuum pump, stirrer/propeller with drive motor, high voltage power supply (for ignition source), and supply of controlled relative humidity air. The electrical oven was equipped with mechanical air circulation to heat the flask uniformly. A precision digital vacuum gauge, Model 68920, 800 mmHg range (PSI-Tronix) was used to measure vacuum and partial pressure. A vacuum pump model 47577 (Dayton) was used to evacuate the flask to approximately 5mmHg.
Procedure The heating temperature was set at the desired test temperature. For each trial, a measured amount (by partial pressure) of the sample mixture was inserted into the prevacuumed glass flask. The flask was then brought back to atmospheric pressure with ± 5% relative humidity air.
A stirrer/propeller combination was turned on to obtain complete mixing and attainment of thermal equilibrium. After at least three-five minutes of mixing, the stirrer was turned off. The high voltage luminous tube transformer (15,000 V, 30 mA) equipped with a timer (0.4 sec) was turned on to create a spark between two 1 mm diameter tungsten electrodes. The electrode gap was 6.3 mm (1⁄4 in.). Observations were made to determine whether or not the gas mixture ignited inside the flask.
The flask was then purged with compressed air to clean out residue. The amount of the sample was varied between trials until the concentrations, which could just sustain propagation and non-propagation of flame were determined.
Flame Propagation Criterion Propagation of flame -as used in this test method, the upward and outward movement of the flame front from the ignition source to the vessel walls beyond the size of a narrow cone. This cone is produced by drawing a 9Q0 angle from the electrode tips to the base of the neck of the flask and rotating about the axis of the neck. The upward and downward propagation of the flame away from the ignition was rated by visual observation.
A flame propagation is any combustion that, having moved upward and outward from the point of ignition to the walls of the flask, is continuous along an arc that is greater than that subtended by an angle equal to 90 degrees, as measured from the point of ignition to the walls of the flask.
The invention will now be illustrated by the following non-limiting examples.
Examples
Example 1
Purification of R-1234ze(E) by disti/lative separation The vapour pressure of TFMA and of R-1234ze(E) were determined over the temperature range -36 to +60°C by placing a sample of >99.5% pure material in an evacuated sample cell of known volume containing an agitator, inside a temperature controlled aluminium block, and allowing the cell to come to a steady equilibrium pressure at regular intervals over the temperature range. Next, the vapour pressures of binary mixtures of the fluids were determined by charging known masses of each component into the cell, allowing the pressure and temperature to stabilise, and recording the steady values. This was carried out at 10% weight fraction increments over the composition range 0-100% TFMA and over the temperature range -36 to +60°C.
The vapour pressure, composition and temperature data were then reduced to fit a thermodynamic model of vapour liquid equilibrium (VLE) of the species. The data reduction technique used was the Barker method, as outlined in Chapter 8 of the standard reference text The Properties of Gases and Liquids" 5th edition (editors BE Poling, JM Prausnitz, JP O'Connell pub. McGraw-Hill 2000). The VLE model was of the "Gamma-Phi" form as described in the reference text "Models for Thermodynamic and Phase Equilibria Calculations" (by SI Sandier pub. Marcel Dekker Inc 1994) and used the Redlich Kwong equation of state to represent the vapour phase non-ideality and the Wilson equation to represent liquid phase non-ideality. The pure component critical point was measured using standard techniques for R-1234ze(E) and estimated using the methods of Joback as described in Poling et al for TFMA.
IS
Upon successful reduction of the data to this model it was found that the mixture of TFMA and R-1 234ze(E) exhibited non-ideal behaviour, in other words that it did not obey Raoult's Law, at all pressures greater than atmospheric pressure, with the degree of deviation from ideal mixture behaviour increasing as pressure increased.
From the measurements of vapour pressure data the atmospheric boiling point of TFMA was determined as approximately -47°C, in contrast to the boiling point of R-1234ze(E) which is -19.4°C. This difference in boiling point may suggest that simple batch distillation could be considered for reduction of the TFMA content. This was investigated however and found to be ineffective. Simple batch distillation although it can generate a stream of the required purity (<4Oppm) results in poor yield of said purified stream.
The distillative separation of TFMA from R-1234ze(E) was then studied at a range of pressures from I to 20 bar. It was found that either continuous or semi-continuous fractional distillation of TFMA from R-1234ze(E) would be effective in allowing separation of TFMA from R-1234ze(E). By fractional distillation is meant here a distillation column having a plurality of separation stages, equipped with a reboiler and partial or total condenser, having its feed material fed as liquid or vapour (or a two-phase mixture) to an intermediate point on the column and with withdrawal of liquid bottom product of the purified R-1234ze(E) and a vapour or liquid top product enriched in TFMA.
It is found furthermore that the size of column required to effect a good separation is significantly greater than would be expected on the basis of application of Raoult's Law.
This is because the relative volatility of TFMA to R-1234ze(E) is surprisingly low compared to that predicted by Raoult's Law.
In the analysis it was assumed that the feed stream of material to be distilled comprised lSOOppm w/w of TFMA in R-1234ze(E) and the target purity of R-1234ze(E) was fixed as 4oppm w/w.
Example 2
Flammability testing of R-1234ze(E) containing 40 ppm wiw TFMA R-1234ze(E) containing approximately 40 ppm w/w TFMA was tested according to the Flammability Testing method described above, and using the following test criteria: Test Chamber: 12-litre Glass Chamber Test (Chamber) Temperature: 60 ± 1 °C Environment: Air with 50± 5 % RH Ignition Source: Electrical Spark Material Tested: R-1 234ze(E) The data showed that flame propagation did not occur for this sample, in 25 of the 27 tests performed, at partial pressures ranging from 46 to 106 mm HG. The lack of flame propagation was determined on the basis of the approximate flame angle being less than 900.
In 2 of the 27 tests performed, the flame angle was between 90° and 92°. The test methodology for the ANSI/ASHRAE Standard indicates a typical experimental error of ± 5.0° for the measurement of the flame angle (see Bi.9 in Appendix B of ANSIIASHRAE Standard 34-2010).
The difference between these data and the non-flammable criterion is therefore within experimental error. The test material was concluded to be non-flammable under these test conditions.
Example 3
Flammability testing of JR-I 234ze(E) containing 1180 ppm wiw TFMA R-1234ze(E) containing approximately 1180 ppm wfw TFMA was tested according to the Flammability Testing method described above, and using the following test criteria: Test Chamber: 12-litre Glass Chamber Test (Chamber) Temperature: 60 ± I °C Test pressure: approx. 760 mm Hg Ignition Source: Electrical Spark Material Tested: R-1234ze(E) The data showed that flame propagation did occur for this sample in the tests performed at concentrations of 7 to 15% by volume in air.
The test material was therefore found to be flammable under these test conditions.
Example 4
Flammability testing of ternary refrigerant blend (using P-1234ze(E) containing 40 ppm wiw TFMA) A blend of R744, R134a and R-1234ze(E) in the proportions 5%/9%/86% by weight was tested at 23°C and 60°C.
Test Chamber: 12-litre Glass Chamber Test (Chamber) Temperatures: 23 ± I °C, 60 ± 1 °C Test pressure: 760-761 mm Hg Ignition Source: Electrical Spark Material Tested: blend of R744, R134a and R-1234ze(E) in the proportions 5/9/86 wt% In this example, R-1234ze(E) containing approximately 40 ppm w/w TFMA was used to prepare the blend.
The blend was found to be non-flammable at both temperatures. The maximum flame angle observed at the higher test temperature was less than 80 degrees.
Example 5
Flammability testing of ternary refrigerant blend (using R-1 234ze(E) containing 1180 ppm wiw TFMA) The flammability of the ternary blend, as described in Example 4 was assessed using the method of Example 1, and the test criteria below.
Test Chamber: 12-litre Glass Chamber Test (Chamber) Temperature: 23 ± 1 °C Test pressure: 760-761 mm Hg Ignition Source: Electrical Spark Material Tested: blend of R744, R134a and R-1234ze(E) in the proportions 5/9/86 wt% In this example, R-1234ze(E) containing approximately 1180 ppm w/w TFMA was used to prepare the blend.
Flame propagation was observed in 11 of the 21 tests performed, at partial pressures ranging from 53 to 99 mm Hg, on the basis of flame angles observed at up to 125°. The blend was found to be flammable under these test conditions.

Claims (8)

  1. <claim-text>Claims 1. A process for reducing the amount of TFMA in a composition comprising R-1234 and TFMA, said process comprising: a) providing a mixture comprising R-1234 and TFMA; and b) separating TFMA from the mixture by distillative separation.</claim-text> <claim-text>2. A process according to Claim 1 wherein R-1234 is predominantly R-1234ze.</claim-text> <claim-text>3. A process according to Claim 2 wherein the R-1234ze is predominantly in the form of the E-isomer.</claim-text> <claim-text>4. A process according to any one of the preceding claims, for reducing the amount of TFMA in the product to less than about 500 ppm wlw.</claim-text> <claim-text>5. A process according to any one of the preceding claims, which comprises one or more additional purification steps.</claim-text> <claim-text>6. A process for producing R-1234ze comprising about less than 500 ppm w/w TFMA, said process comprising: a) i) dehydrofluorinating 245fa or 245eb; or h) dehydrochlorinating 244db or 244fa; and then b) reducing the amount of TFMA in the product of step (a) using a process as defined in any one of the preceding claims.</claim-text> <claim-text>7. A process according to Claim 6 wherein the R-1234ze comprises about less than ppm w/w TFMA, or less than about 40 ppm w/w TFMA.</claim-text> <claim-text>8. A product obtainable by the process of any one of Claims ito 7.</claim-text> <claim-text>9. A product comprising R-1234ze wherein the product is classified as non-flammable at a test temperature of 23°C using the ASHRAE-34 methodology.</claim-text> <claim-text>10. A product comprising R-1234ze and TFMA, wherein the amount of TFMA is less than about 500 ppm w/w.</claim-text> <claim-text>11. A product according to Claim 10 wherein the amount of TFMA is less than about ppm w/w.</claim-text> <claim-text>12. A product according to any one of Claims 8 to 11 wherein the E-isomer of R- 1234ze is present in the composition in the substantial absence of the Z-isomer of R-1234ze.</claim-text> <claim-text>13. A product consisting essentially of R-1234ze(E) and less than 40 ppm w/w TFMA.</claim-text> <claim-text>14. A composition comprising R-1234ze wherein the composition is obtainable by mixing a product as defined in any one of Claims 8 to 13 with the other components of said composition.</claim-text> <claim-text>15. A composition consisting essentially of R-1234ze(E), R-134a and optionally R-744, wherein the R-1234ze(E) is obtainable by the process of any one of Claims ito 7.</claim-text> <claim-text>16. A composition according to Claim 15, wherein: a) i) R-1234ze(E) is present at from about 89% to about 97%; ii) R-i34a is present at from about 2% to about 10%; and iD) R-744 is present at from about 1% to about 5%; or b) i) R-1234ze(E) is present at from about 88% to about 98%; and ii) R-i34a is present at from about 2% to about 12%.</claim-text> <claim-text>17. The use of a product as defined in any one of Claims 8 to 13 or a composition of any one of Claims 14 to 16 as a refrigerant, heat transfer composition, foaming agent, blowing agent, cleaning agent, carrier fluid, fire extinguisher/retardant, aerosol propellant or solvent.</claim-text> <claim-text>18. A refrigerant, heat transfer composition, foaming agent, blowing agent, cleaning agent, carrier fluid, fire extinguisher/retardant, aerosol propellant or solvent, comprising a product as defined in any one of Claims 8 to 13 or a composition of any one of Claims 14 to 16.</claim-text> <claim-text>19. A method of reducing the flammability of a product containing R-1234ze, wherein the method comprises: a) providing a product containing R-1234ze wherein the product is classified as flammable at a test temperature of 60°C using the ASHRAE-34 methodology; and b) separating one or more flammable impurities from the R-1234ze by distillative separation.</claim-text> <claim-text>20. Any novel process, product, composition, use or method generally as herein described, optionally with reference to the examples.Amendments to the claims have been filed as followsCLAIMS1. A process for reducing the amount of TFMA in a composition comprising R-1234 and TFMA, said process comprising: s a) providing a mixture comprising R-1234 and TFMA; and b) separating TFMA from the mixture by distillative separation; and wherein the distillative separation is performed in a column which is at least 10 theoretical stages tall; and wherein R-1234 is predominantly R-1234ze.
  2. 2. A process according to Claim 1 wherein the R-1234ze is predominantly in the form of the E-isomer.
  3. 3. A process according to Claim 1 or Claim 2, which comprises one or more additional purification steps.
  4. 4. A process for producing R-1234ze comprising less than 500 ppm w/w TFMA, said process comprising: a) i) dehydrofluorinating 245th or 245eb; or ii) dehydrochlorinating 244db or 244fa; and then b) reducing the amount of TFMA in the product of step (a) using a process as defined in any one of the preceding claims.
  5. 5. A product comprising R-1234ze wherein the product is classified as non-flammable at a test temperature of 23°C.". :
  6. 6. A product comprising R-1234ze and TFMA, wherein the amount of TFMA is less * *.than 40 ppm wfw. ** 30
  7. 7. A product according to Claim 5 or Claim 6 wherein the E-isomer of R-1234ze is * * present in the composition in the substantial absence of the Z-isomer of R-1 234ze.
  8. 8. A product according to Claim 6, wherein the product consists essentially of R-.1234ze(E) and less than 40 ppm w/wTFMA. * S9. A composition comprising R-1234ze wherein the composition is obtainable by mixing a product as defined in any one of Claims 5 to 6 with the other components of said composition.10. A composition consisting essentiafly of R-1234ze(E), R-134a and optionally R-744, wherein the R-1234ze(E) is obtainable by the process of any one of Claims ito 4.11. A composition according to Claim 10, wherein: a) i) R-1234ze(E) is present at from 89% to 97%; ii) R-134a is present at from 2%to 10%; and iii) R-744 is present at from 1% to 5%; or b) I) R-1234ze(E) is present at from 88% to 98%: and H) R-134a is present at from 2% to 12%.12. The use of a product as defined in any one of Claims 5 to 8 or a composition of any one of Claims 9 to 11 as a refrigerant, heat transfer composition, foaming agent, blowing agent, cleaning agent, carrier fluid, fire extinguisher/retardant, aerosol propellant or solvent.13. A refrigerant, heat transfer composition, foaming agent, blowing agent, cleaning agent, carrier fluid, fire extinguisher/retardant, aerosol propeflant or solvent, comprising a product as defined in any one of Claims 5 to B or a composition of any one of Claims 9 to 11.14. A method of reducing the flammability of a product containing R-1234ze, wherein the method comprises: a) providing a product containing R-1234ze wherein the product is classified as flammable at a test temperature of 60°C; and * b) separating one or more flammable impurities from the R-1234ze by *....: 30 distillative separation; * * wherein the distillative separation is performed in a column which is at least 10 theoretical stages tall. **** *15. Any.process, generally as herein described, with reference to the description.16. Any product generally as herein described, with reference to the description.17. Any composition generally as herein described, with reference to the description.18. Any use generally as herein described, with reference to the description. 19. Any method generally as herein described, with refrence to the description.S * S S * S.**.... * S*5S5*S * SS*S*.S. * . *** * *. SS*.**** * *</claim-text>
GB1112240.5A 2011-07-15 2011-07-15 A process for reducing TFMA content in R-1234 Withdrawn GB2492847A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
GB1112240.5A GB2492847A (en) 2011-07-15 2011-07-15 A process for reducing TFMA content in R-1234
PCT/GB2012/051688 WO2013011291A1 (en) 2011-07-15 2012-07-13 Process for purifying tetrafluoropropene

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB1112240.5A GB2492847A (en) 2011-07-15 2011-07-15 A process for reducing TFMA content in R-1234

Publications (2)

Publication Number Publication Date
GB201112240D0 GB201112240D0 (en) 2011-08-31
GB2492847A true GB2492847A (en) 2013-01-16

Family

ID=44586704

Family Applications (1)

Application Number Title Priority Date Filing Date
GB1112240.5A Withdrawn GB2492847A (en) 2011-07-15 2011-07-15 A process for reducing TFMA content in R-1234

Country Status (2)

Country Link
GB (1) GB2492847A (en)
WO (1) WO2013011291A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140305161A1 (en) * 2011-12-28 2014-10-16 Asahi Glass Company, Limited Purifying method, purifying apparatus, and manufacturing method of 2,3,3,3-tetrafluoropropene
JP2016516042A (en) * 2013-03-15 2016-06-02 ザ ケマーズ カンパニー エフシー リミテッド ライアビリティ カンパニー Method for the reduction of alkyne impurities in fluoroolefins
US9447004B2 (en) 2013-03-15 2016-09-20 Honeywell International Inc. Methods for removing halogenated ethylene impurities in 2,3,3,3-tetrafluoropropene product
US10246388B2 (en) 2013-03-15 2019-04-02 The Chemours Company Fc, Llc Process for the reduction of RfC≡CX impurities in fluoroolefins
US10995047B2 (en) 2013-03-15 2021-05-04 The Chemours Company Fc, Llc Process for the reduction of RƒC≡CX impurities in fluoroolefins

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB201701099D0 (en) 2017-01-23 2017-03-08 Mexichem Fluor Sa De Cv Process
US11209196B2 (en) 2018-10-26 2021-12-28 The Chemours Company Fc, Llc HFO-1234ZE, HFO-1225ZC and HFO-1234YF compositions and processes for producing and using the compositions
BR112021022059A2 (en) 2018-10-26 2021-12-28 Chemours Co Fc Llc Fluoropropene compositions, methods of producing a mixture and cooling, processes for transferring heat, for treating a surface and for forming a composition, refrigeration system, refrigeration apparatus, use of the fluoropropene composition and method for replacing a soda
EP4269377A3 (en) 2018-10-26 2023-12-27 The Chemours Company FC, LLC Hfo-1234ze and hfo-1234yf compositions and processes for producing and using the compositions

Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050245773A1 (en) * 2004-04-29 2005-11-03 Honeywell International Inc. Processes for synthesis of 1,3,3,3-tetrafluoropropene
WO2007056194A1 (en) * 2005-11-03 2007-05-18 Honeywell International Inc. Method for producing fluorinated organic compounds
WO2008008350A2 (en) * 2006-07-13 2008-01-17 E.I. Du Pont De Nemours And Company Catalytic production processes for making tetrafluoropropenes and pentafluoropropenes
US20080051611A1 (en) * 2006-08-24 2008-02-28 Honeywell International Inc. PROCESS FOR THE PRODUCTION OF HFO TRANS-1234ze FROM HFC-245fa
US20080051610A1 (en) * 2006-08-24 2008-02-28 Honeywell International Inc. Integrated HFC trans-1234ZE manufacture process
EP2028172A1 (en) * 2006-06-13 2009-02-25 Central Glass Co., Ltd. Method for producing 1,3,3,3-tetrafluoropropene
WO2009084703A1 (en) * 2007-12-27 2009-07-09 Daikin Industries, Ltd. Process for producing 1,1,1,2-tetrafluoropropene
EP2103587A2 (en) * 2008-03-20 2009-09-23 Honeywell International Inc. Integrated process to produce 2,3,3,3-tetrafluoropropene
WO2009137656A1 (en) * 2008-05-07 2009-11-12 E. I. Du Pont De Nemours And Company Compositions comprising 1,1,1,2,3-pentafluoropropane or 2,3,3,3- tetrafluoropropene
EP2149543A1 (en) * 2006-10-27 2010-02-03 Honeywell International Process for producing 2,3,3,3-tetrafluoropropene
WO2010013796A1 (en) * 2008-07-30 2010-02-04 Daikin Industries, Ltd. Process for preparing 2,3,3,3-tetrafluoropropene
WO2010050373A2 (en) * 2008-10-29 2010-05-06 Daikin Industries, Ltd. Process for preparing 2,3,3,3-tetrafluoropropene
US20100187088A1 (en) * 2008-04-09 2010-07-29 Honeywell International Inc. Separation of close boiling compounds by addition of a third compound
EP2281792A1 (en) * 2009-07-23 2011-02-09 Arkema France Process for the preparation of fluorinated compounds
WO2011045559A1 (en) * 2009-10-15 2011-04-21 Mexichem Amanco Holding S.A. De Cv. Process for purifying (hydro) fluoroalkenes

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9104775D0 (en) 1991-03-07 1991-04-17 Ici Plc Fluorination catalyst and process
FR2740994B1 (en) 1995-11-10 1997-12-05 Atochem Elf Sa MASS CATALYZERS BASED ON CHROME OXIDE, THEIR PREPARATION PROCESS AND THEIR APPLICATION TO THE FLUORATION OF HALOGENOUS HYDROCARBONS
WO1998010862A1 (en) 1996-09-10 1998-03-19 Imperial Chemical Industries Plc Fluorination catalyst and process
DE69811479T3 (en) 1997-04-23 2006-09-28 Asahi Glass Co., Ltd. METHOD FOR PRODUCING HALOGENATED HYDROCARBONS
PT3461871T (en) * 2005-03-04 2021-03-09 Chemours Co Fc Llc Compositions comprising a fluoroolefin
GB0507139D0 (en) 2005-04-08 2005-05-18 Ineos Fluor Holdings Ltd Catalyst
MX337217B (en) 2006-10-03 2016-02-18 Mexichem Amanco Holding Sa Process.
GB0625214D0 (en) 2006-12-19 2007-01-24 Ineos Fluor Holdings Ltd Process
US8628681B2 (en) * 2007-10-12 2014-01-14 Mexichem Amanco Holding S.A. De C.V. Heat transfer compositions

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050245773A1 (en) * 2004-04-29 2005-11-03 Honeywell International Inc. Processes for synthesis of 1,3,3,3-tetrafluoropropene
WO2007056194A1 (en) * 2005-11-03 2007-05-18 Honeywell International Inc. Method for producing fluorinated organic compounds
EP2028172A1 (en) * 2006-06-13 2009-02-25 Central Glass Co., Ltd. Method for producing 1,3,3,3-tetrafluoropropene
WO2008008350A2 (en) * 2006-07-13 2008-01-17 E.I. Du Pont De Nemours And Company Catalytic production processes for making tetrafluoropropenes and pentafluoropropenes
US20080051611A1 (en) * 2006-08-24 2008-02-28 Honeywell International Inc. PROCESS FOR THE PRODUCTION OF HFO TRANS-1234ze FROM HFC-245fa
US20080051610A1 (en) * 2006-08-24 2008-02-28 Honeywell International Inc. Integrated HFC trans-1234ZE manufacture process
EP2149543A1 (en) * 2006-10-27 2010-02-03 Honeywell International Process for producing 2,3,3,3-tetrafluoropropene
WO2009084703A1 (en) * 2007-12-27 2009-07-09 Daikin Industries, Ltd. Process for producing 1,1,1,2-tetrafluoropropene
EP2103587A2 (en) * 2008-03-20 2009-09-23 Honeywell International Inc. Integrated process to produce 2,3,3,3-tetrafluoropropene
US20100187088A1 (en) * 2008-04-09 2010-07-29 Honeywell International Inc. Separation of close boiling compounds by addition of a third compound
WO2009137656A1 (en) * 2008-05-07 2009-11-12 E. I. Du Pont De Nemours And Company Compositions comprising 1,1,1,2,3-pentafluoropropane or 2,3,3,3- tetrafluoropropene
WO2010013796A1 (en) * 2008-07-30 2010-02-04 Daikin Industries, Ltd. Process for preparing 2,3,3,3-tetrafluoropropene
WO2010050373A2 (en) * 2008-10-29 2010-05-06 Daikin Industries, Ltd. Process for preparing 2,3,3,3-tetrafluoropropene
EP2281792A1 (en) * 2009-07-23 2011-02-09 Arkema France Process for the preparation of fluorinated compounds
WO2011045559A1 (en) * 2009-10-15 2011-04-21 Mexichem Amanco Holding S.A. De Cv. Process for purifying (hydro) fluoroalkenes

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140305161A1 (en) * 2011-12-28 2014-10-16 Asahi Glass Company, Limited Purifying method, purifying apparatus, and manufacturing method of 2,3,3,3-tetrafluoropropene
US9193649B2 (en) * 2011-12-28 2015-11-24 Asahi Glass Company, Limited Purifying method and manufacturing method of 2,3,3,3-tetrafluoropropene
JP2016516042A (en) * 2013-03-15 2016-06-02 ザ ケマーズ カンパニー エフシー リミテッド ライアビリティ カンパニー Method for the reduction of alkyne impurities in fluoroolefins
US9447004B2 (en) 2013-03-15 2016-09-20 Honeywell International Inc. Methods for removing halogenated ethylene impurities in 2,3,3,3-tetrafluoropropene product
EP2970055B1 (en) 2013-03-15 2018-07-25 The Chemours Company FC, LLC Process for the reduction of alkyne impurities in fluoroolefins
US10099977B2 (en) 2013-03-15 2018-10-16 Honeywell International Inc. Methods for removing halogenated ethylene impurities in 2, 3, 3, 3-tetrafluoropropene product
US10246388B2 (en) 2013-03-15 2019-04-02 The Chemours Company Fc, Llc Process for the reduction of RfC≡CX impurities in fluoroolefins
US10343961B2 (en) 2013-03-15 2019-07-09 The Chemours Company Fc, Llc Process for the reduction of RfC=CX impurities in fluoroolefins
US10676415B2 (en) 2013-03-15 2020-06-09 Honeywell International Inc. Methods for removing halogenated ethylene impurities in 2, 3, 3, 3-tetrafluoropropene product
EP3412647B1 (en) 2013-03-15 2020-10-28 The Chemours Company FC, LLC Process for the reduction of alkyne impurities in fluoroolefins
US10995047B2 (en) 2013-03-15 2021-05-04 The Chemours Company Fc, Llc Process for the reduction of RƒC≡CX impurities in fluoroolefins
US11434185B2 (en) 2013-03-15 2022-09-06 The Chemours Company Fc, Llc Process for the reduction of RfC=CX impurities in fluoroolefins
EP3412647B2 (en) 2013-03-15 2024-02-14 The Chemours Company FC, LLC Process for the reduction of alkyne impurities in fluoroolefins
US11905226B2 (en) 2013-03-15 2024-02-20 The Chemours Company Fc Llc Process for the reduction of RƒC≡CX impurities in fluoroolefins

Also Published As

Publication number Publication date
GB201112240D0 (en) 2011-08-31
WO2013011291A1 (en) 2013-01-24

Similar Documents

Publication Publication Date Title
GB2492847A (en) A process for reducing TFMA content in R-1234
JP6157568B2 (en) Method for producing tetrafluoropropene
KR102010208B1 (en) Compositions comprising 2,3-dichloro-1,1,1-trifluoropropane, 2-chloro-1,1,1-trifluoropropene, 2-chloro-1,1,1,2-tetrafluoropropane or 2,3,3,3-tetrafluoropropene
CA2800573C (en) Azeotrope-like compositions of tetrafluoropropene and water
JP6102917B2 (en) Azeotropic or azeotrope-like composition and method for producing 2,3,3,3-tetrafluoropropene or chloromethane
US11358919B2 (en) Process for the removal of haloalkyne impurities from (hydro)halocarbon compositions
CN115353864A (en) Halogenated alkene composition and use thereof
CA3093427A1 (en) Compositions comprising 1,1,1,2,3-pentafluoropropane or 2,3,3,3-tetrafluoropropene
GB2547277A (en) Process
WO2017029499A1 (en) Azeotropic or near-azeotropic composition comprising hfc-245cb and hfc-1234ze(e)
KR102630195B1 (en) Method for increasing production of HFO-1234ze(E) in the production of hydrofluoroolefins
KR20240118069A (en) High purity HFO-E-1,3,3,3-tetrafluoropropene (trans-HFO-1234ze) and method for producing the same

Legal Events

Date Code Title Description
WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)