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GB2332442A - Detergent tablet - Google Patents

Detergent tablet Download PDF

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Publication number
GB2332442A
GB2332442A GB9726604A GB9726604A GB2332442A GB 2332442 A GB2332442 A GB 2332442A GB 9726604 A GB9726604 A GB 9726604A GB 9726604 A GB9726604 A GB 9726604A GB 2332442 A GB2332442 A GB 2332442A
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United Kingdom
Prior art keywords
acid
detergent
detergent tablet
preferred
alkyl
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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GB9726604A
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GB9726604D0 (en
Inventor
Barry Rowland
Graeme Duncan Cruickshank
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Procter and Gamble Co
Original Assignee
Procter and Gamble Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Procter and Gamble Co filed Critical Procter and Gamble Co
Priority to GB9726604A priority Critical patent/GB2332442A/en
Publication of GB9726604D0 publication Critical patent/GB9726604D0/en
Priority to CA002314484A priority patent/CA2314484A1/en
Priority to PCT/IB1998/002050 priority patent/WO1999031215A1/en
Priority to JP2000539116A priority patent/JP2002508440A/en
Priority to BR9813815-4A priority patent/BR9813815A/en
Priority to EP98958365A priority patent/EP1047764A1/en
Publication of GB2332442A publication Critical patent/GB2332442A/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0047Detergents in the form of bars or tablets
    • C11D17/0065Solid detergents containing builders
    • C11D17/0073Tablets
    • C11D17/0086Laundry tablets
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/36Organic compounds containing phosphorus
    • C11D3/361Phosphonates, phosphinates or phosphonites

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)

Abstract

The present invention relates to a detergent tablet comprising a granular component having an average particle size greater than 250Ám and less than 1200Ám in diameter and wherein 10 grams of the granular component dissolves in 1 litre of deionised water at 25‹C in 80 seconds or less. The granular component may be an organo phosphonate such as 1-hydroxy ethane-1,1-diphosphonic acid or the sodium salt thereof. A polymeric binder and a phosphate builder may also be present.

Description

2332442 DeterEent Tablet
Technical Field
The present invention relates to a detergent tablet comprising a granular component wherein the granular component dissolves at a faster rate than the other components of the detergent tablet.
BackgLound Detergent tablets in tablet form are known in the art. Detergent compositions in tablet form hold several advantages over particulate detergent compositions, such as ease of handling, transportation and storage. It is the aim of detergent tablet manufacturers to make tablets that are sufficiently hard such that they do not crumble or disintegrate on handling, transportation or storage.
Detergent tablets are traditionally prepared by the compression of a particulate detergent composition in a tablet press. The most common method used by detergent manufacturers to increase tablet hardness is to increase the compression pressure at which the tablets are formed. It has however, been found that the rate of dissolution of a tablet generally decreases with increasing compression pressure. Slow dissolution of a tablet means that the components of the detergent tablet are delivered 2 1 i to the wash water slowly and over a longer period of time and thus have less time to provide a detersive benefit in the wash. EP-A- 504 091 describes a detergent tablet comprising citric acid which reacts with an alkali to form a gas that aids dissolution of the tablet.
It is the object of the present invention to provide a detergent tablet that is hard enough to withstand handling, transportation and storage but also dissolves more quickly than detergent tablets currently available on the market. It has been found that tablets incorporating a granular component having the average particle size and dissolution properties described herein, dissolve more quickly than tablets currently available on the market. It is believed that this is due to the fact that the granular component dissolves quickly in the wash water, leaving holes or channels in the tablet. The holes or channels increase the surface area of the tablet that is exposed to the wash water, thereby increasing the dissolution rate of the tablet.
SummM of the Invention
According to the present invention there is provided a detergent tablet comprising a granular component having an average particle size of greater than 250im and less than 120Ogm in diameter and wherein 10 grams of the granular component dissolves in 1 litre of deionised water at 25'C in 80 seconds or less.
Detailed Description of the Invention
Granular Component The granular component of the present invention can be any component suitable for incorporation into a detergent tablet that has the average particle size and meets the dissolution criteria as described in more detail below.
3 The average particle size of the granular component is greater than 250PLm and less than 120Ogm in diameter. More preferably the average particle size of the granular component is in the range of from 30Ogm to 80Ogm, most preferably from 350pLm to 70Ogm in diameter.
Particle size is calculated using a series of Tyler sieves. The series consists of a number of sieves each having a different aperture size. Samples of a granular component are sieved through the series of sieves (typically 5 sieves). The weight of a sample retained in the sieve is plotted against the aperture size of the sieve. The average particle size of the granular component is defined as the aperture size through which 50% by weight of the sample would pass.
It is an essential feature of the present invention that the granular component dissolves rapidly on contact with water in comparison to other components of the detergent tablet. The detergent tablet of the present invention comprises a granular component, 10 grams of wl-dch dissolves in deionised water at 25C in 80 seconds or less. Preferably 10 grams of a granular component dissolves in deionised water at 25'C in 75 seconds or less, more preferably 60 seconds or less, most preferably 50 seconds or less. The dissolution of the granular component is measured using the dissolution test method described below.
Dissolution test method The rate of dissolution of the granular component is measured by taking measurement of the conductivity of the water on which the granular component is dissolved.
For the purposes of the present invention, conductivity was measured using a Jenway 4020 conductivity meter calibrated against a standard sample of known conductivity; for example a 0.01M solution of potassium chloride provides conductivity of 1.413 milli Siemens/cm.
4 10g of a granular component is poured into a beaker containing 1 litre of deionised water. The resulting solution is continuously stirred at a rate of 700 rpm using a 5 cm magnetic stirring rod. Conductivity readings are taken at regular intervals using the Jenway 4020 conductivity meter. Figure 1 is a graphical representation of dissolution of granular NaBEDP, available from Solutia, in deionised water measured as conductivity of the deionised water over time. It can be seen from figure 1 that granular NalHEDP dissolves according to the dissolution test method described herein in 60 seconds.
As the granular component starts to dissolve the conductivity of the solution will increase. Once all the granular component has dissolved the conductivity of the solution will reach a plateau and remain at approximately the same conductivity (allowing for minor fluctuations in the equipment). The granular component is said to have dissolved when the conductivity plateau has been reached.
Preferred granular components are organo phosphonates. A particularly preferred organo phosphonate is granular sodium 1 -hydroxy ethane- 1, 1 diphosphonate (NaBEDP; available from Solutia) or granular HEDP acid. Preferably the NaHEDP or HEDP acid has an average particle size of between 300pm to 80Ogm, more preferably from 350pim to 700[im in diameter, most preferably between 400pm and 600pm in diameter. NalHEDP having the average particle size defined above, dissolves according to the test method described above in 60 seconds or less, more preferably in 50 seconds or less.
In another preferred aspect the granular component is an agglomerate. In this embodiment 10g of the agglomerate dissolves in 1 litre of deionised water in 80 seconds or less, preferably 75 seconds or less or even 60 seconds or less. Most preferably the agglomerate dissolves in 50 seconds or less. In a particularly preferred embodiment the agglomerate comprises powdered NaBEDP having an average 1 particle size of less than 250 gm and a liquid binder. The liquid binder can comprise for example water, liquid silicate or a polymeric binder for example polyethylene glycol or polypropylene glycol or mixtures thereof Preferred binders comprise liquid NaBEDP, polyethylene glycol, polypropylene glycol or mixtures thereof The granular component as defined above is preferably uniformly distributed throughout the tablet. By uniform distribution it is meant that the granular component is randomly dispersed throughout the tablet such that substantially all of the granular component does not for example, segregate and settle in only one area of the tablet. Uniform distribution is achieved by pre-mixing a granular component according to the present invention with other detergent components selected from those described below to form a detergent composition. The premixed detergent composition is compressed using any suitable equipment, to form a detergent tablet.
In an alternative embodiment of the present invention the detergent tablet is a multiple layer tablet comprising at least 2 layers of compressed detergent components. In this embodiment a granular component is present as a component of at least one of the layers of the tablet.
In another preferred aspect of the present invention the detergent tablet comprises less than 101/6 free or unbound water, more preferably less than 8%, even more preferably less than 5%, 4% or even 2% free or unbound water.
The granular component is preferably present at a level of from 0. 1 % to 10%, more preferably from 0.5% to 5%, most preferably from 0.5% to 3% by weight of the detergent tablet.
The detergent tablet preferably dissolves in 10 minutes or less, more preferably in 8 minutes or less, most preferably in 6 minutes or less determined according to the DIN 44990 test method using a dishwashing machine available from Bosch on the normal 65'C washing programme with water hardness at 18d.
6 Detergent Components The detergent composition of the present invention comprises a granular component as an essential component thereof but may also additionally comprise a variety of detergent components including builder compounds, surfactants, enzymes, bleaching agents, alkalinity sources, lime soap dispersants, organic polymeric compounds including polymeric dye transfer inhibiting agents, crystal growth inhibitors, heavy metal ion sequestrants, metal ion salts, enzyme stabilisers, corrosion inhibitors, suds suppressors, solvents, fabric softening agents, optical brighteners and hydrotropes.
11ighly preferred components of the detergent composition as described earlier include a budder compound, a surfactant, an enzyme and a bleaching agent, Builder comp2!in--d The tablet compositions of the present invention preferably contain a builder compound, typically present at a level of from 1% to 80% by weight, preferably from 10% to 70% by weight, most preferably ftom 20% to 60% by weight of the composition.
Water-soluble builder compound Suitable water-soluble builder compounds include the water soluble monomeric polycarboxylates, or their acid forms, homo or copolymeric polycarboxyfic acids or their salts in which the polycarboxylic acid comprises at least two carboxylic radicals separated from each other by not more that two carbon atoms, carbonates, bicarbonates, borates, phosphates, and mixtures of any of the foregoing.
7 1 1.
The carboxylate or polycarboxylate builder can be monomeric or oligomeric in type although monomeric polycarboxylates are generafly preferred for reasons of cost and performance.
Suitable carboxylates containing one carboxy group include the water soluble salts of lactic acid, glycolic acid and ether derivatives thereof. Polycarboxylates containing two carboxy groups include the water-soluble salts of succinic acid, malonic acid, (ethylenedioxy) diacetic acid, maleic acid, diglycolic acid, tartaric acid, tartronic acid and fumaric acid, as well as the ether carboxylates and the sulfinyl carboxylates. Polycarboxylates containing three carboxy groups include, in particular, water-soluble citrates, aconitrates and citraconates as well as succinate derivatives such as the carboxymethyloxysuccinates described in British Patent No. 1,379,241, lactoxysuccinates described in British Patent No. 1, 389,732, and an-dnosuccinates described in Netherlands Application 7205873, and the oxypolycarboxylate materials such as 2-oxa-1, 1,3propane tricarboxylates described in British Patent No. 1,387,447.
Polycarboxylates containing four carboxy groups include oxydisuccinates disclosed in British Patent No. 1,261,829, 1,1,2,2-ethane tetracarboxylates, 1, 1,3,3-propane tetracarboxylates and 1, 1,2,3 propane tetracarboxylates. Polycarboxylates containing sulfo substituents include the sulfosuccinate derivatives disclosed in British Patent Nos. 1, 398,421 and 1,398,422 and in U.S. Patent No. 3,936,448, and the suffionated pyrolysed citrates described in British Patent No. 1,439,000.
Alicychc and heterocyclic polycarboxylates include cyclopentane-cis, cis, ci stetracarboxylates, cyclopentadienide pentacarboxylates, 2,3,4,5tetrahydrofuran cis, cis, cis-tetracarboxylates, 2,5-tetrahydrofuran - cis - dicarboxylates, 2,2,5,5tetrahydrofuran - tetracarboxylates, 1,2,3,4, 5,6-hexane - hexacarboxylates and carboxymethyl derivatives of polyhydric alcohols such as sorbitol, mannitol and xylitol. Aromatic polycarboxylates include mellitic acid, pyromellitic acid and the 8 phthalic acid derivatives disclosed in British Patent No. 1,425,343.
0 Of the above, the preferred polycarboxylates are hydroxycarboxylates containing up to three carboxy groups per molecule, more particularly citrates.
The parent acids of the monomeric or oligomeric polycarboxylate chelating agents or mixtures thereof with their salts, e.g. citric acid or citrate/citric acid mixtures are also contemplated as useful builder components.
Borate builders, as well as builders containing borate-forming materials that can produce borate under detergent storage or wash conditions can also be used but are not preferred at wash conditions less that about 500C, especially less than about 400C.
Examples of carbonate builders are the alkaline earth and alkali metal carbonates, including sodium carbonate and sesqui-carbonate and mixtures thereof with ultrafine calcium carbonate as disclosed in German Patent Application No. 2,321,001 published on November 15, 1973.
Highly preferred builder compounds for use in the present invention are watersoluble phosphate builders. Specific examples of water-soluble phosphate builders are the alkali metal tripolyphosphates, sodium potassium and ammonium pyrophosphate, sodium and potassium and ammonium pyrophosphate, sodium and potassium orthophosphate, sodium polymetalphosphate in which the degree of polymerisation ranges from about 6 to 2 1, and salts of phytic acid.
Specific examples of water-soluble phosphate builders are the alkali metal tripolyphosphates, sodium, potassium and ammonium pyrophosphate, sodium and potassium and ammonium pyrophosphate, sodium and potassium orthophosphate, sodium polymeta/phosphate in which the degree of polymerization ranges from 9 1 about 6 to 2 1, and salts of phytic acid.
Partially soluble or insoluble builder compoun The compositions of the present invention may contain a partially soluble or insoluble budder compound. Partially soluble and insoluble builder compounds are particularly suitable for use in tablets prepared for use in laundry cleaning methods. Examples of partially water soluble builders include the crystalline layered silicates as disclosed for example, in EP- A-0164514, DE-A-3417649 and DE-A-3742043. Preferred are the crystalline layered sodium silicates of general formula NaMSix02+1 YH20 wherein M is sodium or hydrogen, x is a number from 1.9 to 4 and y is a number from 0 to 20. Crystalline layered sodium silicates of this type preferably have a two dimensional 'sheet' structure, such as the so called Payered structure, as described in EP 0 164514 and EP 0 293640. Methods for preparation of crystalline layered silicates of this type are disclosed in DE-A-3417649 and DE-A-3742043. For the purpose of the present invention, x in the general formula above has a value of 2,3 or 4 and is preferably 2.
The most preferred crystalline layered sodium silicate compound has the formula 5Na2Si205, known as NaSKS-6 (trade name), available from Hoechst AG.
The crystalline layered sodium silicate material is preferably present in granular detergent compositions as a particulate in intimate admixture with a solid, watersoluble ionisable material as described in PCT Patent Application No. W092/18594. The solid, water-soluble ionisable material is selected from organic acids, organic and inorganic acid salts and mixtures thereof, with citric acid being preferred.
Examples of largely water insoluble builders include the sodium aluminosilicates. Suitable aluminosilicates include the aluminosilicate zeofites having the unit cell formula Naz[(A102WSi02M. xH20 wherein z and y are at least 6; the molar ratio of z to y is from 1. 0 to 0. 5 and x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264. The aluminosilicate material are in hydrated form and are preferably crystaffine, containing from 10% to 28%, more preferably from 18% to 22% water in bound form.
The aluminosilicate zeolites can be naturally occurring materials, but are preferably synthetically derived. Synthetic crystalline aluminosilicate ion exchange materials are available under the designations Zeolite A, Zeolite B, Zeolite P, Zeolite Y, Zeofite HS and mixtures thereof A preferred method of synthesizing alun-dnosilicate zeolites is that described by Schoeman et al (published in Zeolite (1994) 14(2), 110-116), in which the author describes a method of preparing colloidal alunfinosilicate zeolites. The colloidal aluniinosificate zeolite particles should preferably be such that no more than 5% of the particles are of size greater than 1 gm in diameter and not more than 5% of particles are of size less then 0.05 gm in diameter. Preferably the aluminosilicate zeolite particles have an average particle size diameter of between 0. 0 1 gm and 1 pim, more preferably between 0. 05 gm and 0. 9 gm, most preferably between 0. 1 gm and 0. 6 gm.
Zeolite A has the formula Na 12 [A102) 12 (Si02)121. xH20 wherein x is from 20 to 30, especially 27. Zeolite X has the formula Na86 11 1(A]02)86(SiO2)1061. 276 H20. Zeolite MAP, as disclosed in EP-B-384,070 is a preferred zeolite builder herein.
Preferred aluminosilicate zeofites are the colloidal aluminosilicate zeolites. When employed as a component of a detergent composition colloidal aluminosilicate zeolites, especially colloidal zeolite A, provide enhanced builder performance in terms of providing improved stain removal. Enhanced builder performance is also seen in terms of reduced fabric encrustation and improved fabric whiteness maintenance; problems believed to be associated with poorly built detergent compositions.
A surprising finding is that mixed alurninosificate zeolite detergent compositions comprising colloidal zeofite A and colloidal zeolite Y provide equal calcium ion sequestration performance versus an equal weight of commerciafly avaflable zeofite A. Another surprising finding is that mixed aluminosilicate zeolite detergent compositions, described above, provide improved magnesium ion sequestration performance versus an equal weight of commercially avadable zeolite A.
Surfactant Surfactants are preferred components of the detergent compositions described herein. Suitable surfactants are selected from anionic, cationic, nonionic ampholytic and zwitterionic surfactants and mixtures thereof Automatic dishwashing machine products should be low foaming in character and thus the foaming of the surfactant system for use in dishwashing methods must be suppressed or more preferably be low foaming, typically nonionic in character. Sudsing caused by surfactant systems used in laundry cleaning methods need not be suppressed to the same extent as is necessary for dishwashing. The surfactant is typically present at a level of from 0.2% to 30% by weight, more preferably from 0. 5% to 10% by weight, most preferably from 1% to 5% by weight of the 12 compositions.
A typical listing of anionic, nonionic, ampholytic and zwitterionic classes, and species of these surfactants, is given in U.S.P. 3,929,678 issued to Laughlin and Heuring on December, 30, 1975. A list of suitable cationic surfactants is given in U.S.P. 4,259,217 issued to Murphy on March 31,1981. A listing of surfactants typically included in automatic dishwashing detergent compositions is given for example, in EP-A-0414 549 and PCT Applications No. s WO 93/08876 and WO 93/08874.
Nonionic surfactant Essentially any nonionic surfactants useful for detersive purposes can be included in the compositions. Preferred, non-limiting classes of useful nonionic surfactants are listed below.
Nonionic ethoicylated alcohol surfactant The alkyl ethoxylate condensation products of aliphatic alcohols with from about I to about 25 moles of ethylene oxide are suitable for use herein. The alkyl chain of the aliphatic alcohol can either be straight or branched, primary or secondary, and generally contains from 6 to 22 carbon atoms. Particularly preferred are the condensation products of alcohols having an alkyl group containing from 8 to 20 carbon atoms with from about 2 to about 10 moles of ethylene oxide per mole of alcohol.
End-cgpped alkyl alkoicylate surfactant A suitable endcapped alkyl alkoxylate surfactant is the epoxy-capped poly(oxyalkylated) alcohols represented by the formula:
13 RIO[CH2CH(CH3)0]X[CH2CH2Oly[CH2CH(OH)R2j (I) wherein RI is a linear or branched, aliphatic hydrocarbon radical having from about 4 to about 18 carbon atoms; R2 is a linear or branched aliphatic hydrocarbon radical having from about 2 to about 26 carbon atoms; x is an integer having an average value of from 0. 5 to about 1. 5, more preferably about 1, and y is an integer having a value of at least about 15, more preferably at least about 20.
Preferably, the surfactant of formula I, at least about 10 carbon atoms in the terminal epoxide unit [CH2CH(OH)R21. Suitable surfactants of formula I, according to the present invention, are Olin Corporation's POLY-TERGENT@ SLF-18B nonionic surfactants, as described, for example, in WO 94/22800, published October 13, 1994 by Ofin Corporation.
Nonionic ethoLcylated/propoMLIated jaM alcohol surfactant The ethoxylated C6-C 18 fatty alcohols and C6-C 18 mixed ethoxylated/propoxylated fatty alcohols are suitable surfactants for use herein, particularly where water soluble. Preferably the ethoxylated fatty alcohols are the C I O-C 18 ethoxylated fatty alcohols with a degree of ethoxylation of from 3 to 50, most preferably these are the C 12-C 18 ethoxylated fatty alcohols with a degree of ethoxylation from 3 to 40. Preferably the mixed ethoxylated/propoxylated fatty alcohols have an alkyl chain length of from 10 to 18 carbon atoms, a degree of ethoxylation of from 3 to 3 0 and a degree of propoxylation of from I to 10.
Nonionic EO/PO condensates with propylene glycol The condensation products of ethylene oxide with a hydrophobic base formed by 14 the condensation of propylene oxide with propylene glycol are suitable for use herein. The hydrophobic portion of these compounds preferably has a molecular weight of from about 1500 to about 1800 and exhibits water insolubility, Examples of compounds of this type include certain of the commercially-available PluronicTM surfactants, marketed by BASR Nonionic EO condensation products with propylene oxide/ethylene diamine adducts The condensation products of ethylene oxide with the product resulting from the reaction of propylene oxide and ethylenediamine are suitable for use herein. The hydrophobic moiety of these products consists of the reaction product of ethylenediamine and excess propylene oxide, and generally has a molecular weight of from about 2500 to about 3000. Examples of this type of nonionic surfactant include certain of the commercially available TetronicTm compounds, marketed by BASR Anionic surfactant Essentially any anionic surfactants useful for detersive purposes are suitable. These can include salts (including, for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-, di- and triethanolamine salts) of the anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants. Anionic sulfate surfactants are preferred.
Other anionic surfactants include the isethionates such as the acyl isethionates, Nacyl taurates, fatty acid amtides of methyl tauride, alkyl succinates and sulfosuccinates, monoesters of sulfosuccinate (especially saturated and unsaturated C 12-C 18 monoesters) diesters of sulfosuccinate (especially saturated and unsaturated C6-CI4 diesters), N- acyl sarcosinates. Resin acids and hydrogenated resin acids are also suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin acids present in or derived from tallow oil.
Anionic sulfate surfactant Anionic sulfate surfactants suitable for use herein include the linear and branched primary and secondary alkyl sulfates, alkyl ethoxysulfates, fatty oleoyl glycerol sulfates, aBcyl phenol ethylene oxide ether sulfates, the C5 -C 17 acyl-N-(C I -C4 aBcyl) and -N-(C I -C2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the sulfates of aBcylpolyglucoside (the nonionic nonsulfated compounds being described herein).
Alkyl sulfate surfactants are preferably selected fforn the linear and branched primary C I O-C 18 alkyl sulfates, more preferably the C I I -C 15 branched chain alkyl sulfates and the C 12-C 14 linear chain alkyl sulfates.
Alkyl ethoxysulfate surfactants are preferably selected from the group consisting of the C I O-C 18 alkyl sulfates which have been ethoxylated with from 0. 5 to 20 moles of ethylene oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a C I I -C 18, most preferably C I I -C 15 alkyl sulfate which has been ethoxylated with from 0.5 to 7, preferably from I to 5, moles of ethylene oxide per molecule.
A particularly preferred aspect of the invention employs mixtures of the preferred alkyl sulfate and alkyl ethoxysulfate surfactants. Such mixtures have been disclosed in PCT Patent Application No. WO 93/18124.
Anionic sulfonate surfactant 16 Anionic sulfonate surfactants suitable for use herein include the salts Of C5-C20 linear alkylbenzene sulfonates, alkyl ester sulfonates, C6-C22 primary or secondary alkane sulfonates, C6-C24 olefin sufflonates, sulfonated polycarboxylic acids, alkyl glycerol sulfonates, fatty acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof Anionic carbo2&ate surfactant Suitable anionic carboxylate surfactants include the alkyl ethoxy carboxylates, the alkyl polyethoxy polycarboxylate surfactants and the soaps ('alkyl carboxyls'), especially certain secondary soaps as described herein.
Suitable alkyl ethoxy carboxylates include those with the formula RO(CH2CH20)x CH2COO-MI+ wherein R is a C6 to C 18 alkyl group, x ranges from 0 to 10, and the ethoxylate distribution is such that, on a weight basis, the amount of material where x is 0 is less than 20 % and M is a cation. Suitable alkyl polyethoxy polycarboxylate surfactants include those having the formula RO-(CHRI-CHR20)-R3 wherein R is a C6 to Cl 8 alkyl group, x is from 1 to 25, RI and R2 are selected from the group consisting of hydrogen, methyl acid radical, succinic acid radical, hydroxysuccinic acid radical, and mixtures thereof, and R3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbon having between 1 and 8 carbon atoms, and mixtures thereof Suitable soap surfactants include the secondary soap surfactants which contain a carboxyl unit connected to a secondary carbon. Preferred secondary soap surfactants for use herein are water-soluble members selected from the group consisting of the water-soluble salts of 2-methyl1 -undecanoic acid, 2-ethyl- 1 decanoic acid, 2-propyl- 1 -nonanoic acid, 2-butyl- 1 -octanoic acid and 2-pentyl- 1 heptanoic acid. Certain soaps may also be included as suds suppressors.
Alkali metal sarcosinate surfactant Other suitable anionic surfactants are the alkali metal sarcosinates of formula RCON (R 1) CH2 COONt wherein R is a C5-C 17 linear or branched alkyl or alkenyl group, R1 is a Cl-C4 alkyl group and M is an alkali metal ion. Preferred examples are the myristyl and oleoyl methyl sarcosinates in the form of their sodium salts.
Amphoteric surfactant Suitable amphoteric surfactants for use herein include the an-dne oxide surfactants and the alkyl amphocarboxylic acids.
Suitable amine oxides include those compounds having the formula R3(OR4) X NO(R5)2 wherein R3 is selected from an alkyl, hydroxyalkyl, acylamidopropoyl and alkyl phenyl group, or mixtures thereof, containing from 8 to 26 carbon atoms; R4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms, or mixtures thereof, x is from 0 to 5, preferably from 0 to 3; and each R5 is an alkyl or hydroxyalkyl group containing from I to 3, or a polyethylene oxide group containing from I to 3 ethylene oxide groups. Preferred are C I O-C 18 alkyl dimethylamine oxide, and C 10- 18 acylamido alkyl dimethylamine oxide.
A suitable example of an alkyl aphodicarboxylic acid is Nfiranol(TM) C2M Conc. manufactured by Mranol, Inc., Dayton, NJ. Zwittedonic surfactant 18 Zwitterionic surfactants can also be
incorporated into the detergent compositions hereof These surfactants can be broadly described as derivatives of secondary and tertiary amines, derivatives of heterocyclic secondary and tertiary amines, or derivatives of quaternary ammonium, quaternary phosphonium or tertiary sulfonium compounds. Betaine and sultaine surfactants are exemplary zwitterionic surfactants for use herein.
Suitable betaines are those compounds having the formula R(IC)2N+ R2COOwherein R is a C6-C 18 hydrocarbyl group, each R 1 is typically C 1 C3 alkyl, and R2 is a C I -C5 hydrocarbyl group. Preferred betaines are C 12-18 dimethylammonio hexanoate and the C 10- 18 acylarnidopropane (or ethane) dimethyl (or diethyl) betaines. Complex betaine surfactants are also suitable for use herein.
Cationic surfactants Cationic ester surfactants used in this invention are preferably water dispersible compound having surfactant properties comprising at least one ester"(i.e. -COO-) linkage and at least one cationically charged group. Other suitable cationic ester surfactants, including choline ester surfactants, have for example been disclosed in US Patents No.s 4228042, 4239660 and 4260529.
Suitable cationic surfactants include the quaternary ammonium surfactants selected from mono C6-C 16, preferably C6-C 10 N-alkyl or alkenyl ammonium surfactants wherein the remaining N positions are substituted by methyl, hydroxyethyl or hydroxypropylgroups.
ELigMe The detergent tablet compositions may comprise an enzyme. Said enzymes include 19 enzymes selected fi-om cellulases, hemicelfulases, peroxidases, proteases, glucoarnylases, arnylases, xylanases, lipases, phospholipases, esterases, cutinases, pectinases, keratanases, reductases, oxidases, phenoloxidases, lipoxygenases, ligninases, pullulanases, tannases, pentosanases, malanases, 8-glucanases, arabinosidases, hyaluronidase, chondroitinase, laccase or mixtures thereof A preferred combination is a cleaning composition having cocktail of conventional applicable enzymes like protease, amylase, lipase, cutinase and/or cellulase in conjunction with one or more plant cell wall degrading enzymes.
The cellulases usable in the present invention include both bacterial or fungal cellulase. Preferably, they will have a pH optimum of between 5 and 12 and an activity above 50 CEW (Cellulose Viscosity Unit). Suitable cellulases are disclosed in U. S. Patent 4,43 5,3 07, Barbesgoard et al, J610783 84 and W096/02653 which disclose fungal cellulases produced respectively from Hurnicola insolens, Trichoderma, Thielavia and Sporotrichum. EP 739 982 describes ceflulases isolated from novel Bacillus species. Suitable cellulases are also disclosed in GB-A-2.075. 028; GB-A-2.095.275; DE-OS-2.247.832 and W095/26398.
Examples of such cellulases are ceflulases produced by a strain of Humicola insolens (Humicola grisea var. thermoidea), particularly the Humicola strain DSM 1800. Other suitable cellulases are cellulases originated from Humicola insolens having a molecular weight of about 50KDa, an isoelectric point of 5.5 and containing 415 amino acids; and a 43kD endoglucanase derived from Hurnicola insolens, DSM 1800, exhibiting cellulase activity; a preferred endoglucanase component has the amino acid sequence disclosed in PCT Patent Application No. WO 91/17243. Also suitable cellulases are the EGIIII cellulases from Trichoderma longibrachiatuin described in W094/21801, Genencor, published September 29, 1994. Especially suitable cellulases are the cellulases having color care benefits.
Examples of such cellulases are cellulases described in European patent application No. 91202879.2, filed November 6, 1991 (Novo). Carezyme and Celluzyme (Novo Nordisk A/S) are especially useful. See also W091/17244 and W091/21801. Other suitable cellulases for fabric care and/or cleaning properties are described in W096/34092, W096/17994 and W095/24471.
Said cellulases are normally incorporated in the detergent composition at levels from 0.0001% to 2% of active enzyme by weight of the detergent composition.
Peroxidase enzymes are used in combination with oxygen sources, e.g. percarbonate, perborate, persulfate, hydrogen peroxide, etc. They are used for "solution bleaching", i.e. to prevent transfer of dyes or pigments removed from substrates during wash operations to other substrates in the wash solution. Peroxidase enzymes are known in the art, and include, for example, horseradish peroxidase, ligninase and haloperoxidase such as chloro- and bromo-peroxidase. Peroxidase- containing detergent compositions are disclosed, for example, in PCT International Application WO 89/099813, W089/09813 and in European Patent application EP No. 91202882.6, filed on November 6, 1991 and EP No. 96870013.8, filed February 20, 1996. Also suitable is the laccase enzyme.
Preferred enhancers are substitued phenthiazine and phenoxasine 10Phenothiazinepropionicacid (M), 1 0-ethylphenothiazine-4-carboxylic acid (EPC), 10-phenoxazinepropionic acid (POP) and 10-methylphenoxazine (described in WO 94/12621) and substitued syringates (C3-C5 substitued alkyl syringates) and phenols. Sodium percarbonate or perborate are preferred sources of hydrogen peroxide.
Said cellulases and/or peroxidases are normally incorporated in the detergent composition at levels from 0.0001% to 2% of active enzyme by weight of the detergent composition.
21 1 Other preferred enzymes that can be included in the detergent compositions of the present invention include lipases. Suitable lipase enzymes for detergent usage include those produced by microorganisms of the Pseudomonas group, such as Pseudomonas stutzeri ATCC 19.154, as disclosed in British Patent 1,372,034. Suitable lipases include those which show a positive immunological cross-reaction with the antibody of the lipase, produced by the microorganism Pseudomonas fluorescent IAM 1057. This lipase is available from Amano Pharmaceutical Co. Ltd., Nagoya, Japan, under the trade name Lipase P "Amano, " hereinafter referred to as "Amano-P". Other suitable commercial lipases include Amano-CES, lipases. ex Chromohacter viscosum, e.g. Chromobacter viscosum var. lipolyticum NRRLB 3673 from Toyo Jozo Co., Tagata, Japan; Chromobacter viscosum lipases from U.S. Biochemical Corp., U.S.A. and Disoynth Co., The Netherlands, and lipases ex Pseudomonas gladioli. Especially suitable lipases are lipases such as MI LipaseR and LipomaxR (Gist-Brocades) and LipolaseR and Lipolase UltraR(Novo) which have found to be very effective when used in combination with the compositions of the present invention. Also suitables are the Hpolytic enzymes described in EP 258 068, WO 92/05249 and WO 95/22615 by Novo Nordisk and in WO 94/03 5 78, WO 95/3 53 81 and WO 96/00292 by Unilever.
Also suitable are cutinases [EC 3.1.1.50] which can be considered as a special kind of lipase, namely lipases which do not require interfacial activation. Addition of cutinases to detergent compositions have been described in e.g. WO-A-88/09367 (Genencor); WO 90/09446 (Plant Genetic System) and WO 94/14963 and WO 94/14964 (Unilever).
The lipases and/or cutinases are normally incorporated in the detergent composition at levels from 0.0001% to 2% of active enzyme by weight of the detergent composition.
22 Suitable proteases are the subtilisins which are obtained from particular strains of B. subtilis and B. lichenVormis (subtilisin BPN and BPN)- One suitable protease is obtained from a strain of Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold as ESPERASEID by Novo Industries A/S of Denmark, hereinafter "Novo". The preparation of this enzyme and analogous enzymes is described in GB 1,243, 784 to Novo. Other suitable proteases include ALCALASE0, DURAZYMO and SAVINASES from Novo and MAXATASES, MAXACALO, PROPERASEO and MAXAPEMS (protein engineered Maxacal) from Gist-Brocades. Proteolytic enzymes also encompass modified bacterial serine proteases, such as those described in European Patent Application Serial Number 87 303761.8, filed April 28, 1987 (particularly pages 17, 24 and 98), and which is called herein "Protease B", and in European Patent Application 199,404, Venegas, published October 29, 1986, which refers to a modified bacterial serine protealytic enzyme which is called "Protease A" herein. Suitable is what is called herein "Protease U, which is a variant of an alkaline serine protease from Bacillus in which lysine replaced arginine at position 27, tyrosine replaced valine at position 104, serine replaced asparagine at position 123, and alanine replaced threonine at position 274. Protease C is described in EP 90915958:4, corresponding to WO 91/06637, Published May 16, 1991. Genetically modified variants, particularly of Protease C, are also included herein.
A preferred protease referred to as "Protease W is a carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived from a precursor carbonyl hydrolase by substituting a different amino acid for a plurality of amino acid residues at a position in said carbonyl hydrolase equivalent to position +76, preferably also in combination with one or more amino acid residue positions equivalent to those selected from the group consisting of +99, +101, +103, +104, +107, + 123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, + 206, +210, +216, +217, +218, +222, +260, +265, and/or +274 according to the numbering of Bacillus amyloliquefaciens 23 subtilisin, as described in W095/10591 and in the patent application of C. Ghosh, et al, "Bleaching Compositions Comprising Protease Enzymes" having US Serial No. 08/322,677, filed October 13, 1994.
Also suitable for the present invention are proteases described in patent applications EP 251446 and WO 91/06637, protease BLAP0 described in W091/02792 and their variants described in WO 95123221.
See also a high pH protease from Bacillus sp. NCINIB 40338 described in WO 93/18140 A to Novo. Enzymatic detergents comprising protease, one or more other enzymes, and a reversible protease inhibitor are described in WO 92/03529 A to Novo. When desired, a protease having decreased adsorption and increased hydrolysis is available as described in WO 95/07791 to Procter & Gamble. A recombinant trypsin-like protease for detergents suitable herein is described in WO 94/25583 to Novo. Other suitable proteases are described in EP 516 200 by Unilever.
The proteolytic enzymes are incorporated in the detergent compositions of the present invention a level of from 0. 000 1 % to 2%, preferably from 0. 00 1 % to 0.2%, more preferably from 0.005% to 0. 1% pure enzyme by weight of the composition.
Amylases (cc and/or 13) can be included for removal of carbohydrate-based stains. W094/02597, Novo Nordisk AIS published February 03, 1994, describes cleaning compositions which incorporate mutant amylases. See also W095/10603, Novo Nordisk A/S, published April 20, 1995. Other amylases known for use in cleaning compositions include both cc- and 0amylases. ot-Amylases are known in the art and include those disclosed in US Pat. no. 5,003,257; EP 252,666; WO/91/00353; FR 2,676,456; EP 285,123; EP 525,610; EP 368,341; and British Patent specification no. 1,296,839 (Novo). Other suitable amylases are stability-enhanced
24 amylases described in W094/18314, published August 18, 1994 and W096/05295, Genencor, published February 22, 1996 and amylase variants having additional modification in the immediate parent available from Novo Nordisk A/S, disclosed in WO 95/10603, published April 95. Also suitable are amylases described in EP 277 216, W095/26397 and W096/23873 (all by Novo Nordisk).
Examples of commercial cc-amyiases products are Purafect Ox Ams from Genencor and Termamy19, Bang FungamyIS and Duramy1C, all available from Novo Nordisk A/S Denmark. W095/263 97 describes other suitable amylases: ctamylases characterised by having a specific activity at least 25% higher than the specific activity of Termamy10 at a temperature range of 25'C to 55'C and at a pH value in the range of 8 to 10, measured by the Phadebass (X-amylase activity assay. Suitable are variants of the above enzymes, described in W096/23873 (Novo Nordisk). Other amylolytic enzymes with improved properties with respect to the activity level and the combination of thermostability and a higher activity level are described in W095/35382.
The amylolytic enzymes are incorporated in the detergent compositions of the present invention a level of from 0. 000 1 % to 2%, preferably from 0. 000 18% to 0.06%, more preferably from 0.00024% to 0.048% pure enzyme by weight of the composition.
The above-mentioned enzymes may be of any suitable origin, such as vegetable, animal, bacterial, fungal and yeast origin. Origin can further be mesophilic or extremophilic (psychrophilic, psychrotrophic, thermophilic, barophilic, alkalophilic, acidophilic, halophilic, etc.). Purified or non-purified forms of these enzymes may be used. Also included by definition, are mutants of native enzymes. Mutants can be obtained e.g. by protein and/or genetic engineering, chemical and/or physical modifications of native enzymes. Common practice as well is the expression of the enzyme via host organisms in which the genetic material responsible for the production of the enzyme has been cloned.
Said enzymes are normally incorporated in the detergent composition at levels from 0.0001% to 2% of active enzyme by weight of the detergent composition. The enzymes can be added as separate single ingredients (prills, granulates, stabilized liquids, etc... containing one enzyme) or as mixtures of two or more enzymes e.g. cogranulates).
Other suitable detergent ingredients that can be added are enzyme oxidation scavengers which are described in Copending European Patent application 92870018.6 filed on January 31, 1992. Examples of such enzyme oxidation scavengers are ethoxylated tetraethylene polymnines.
A range of enzyme materials and means for their incorporation into synthetic detergent compositions is also disclosed in WO 9307263 A and WO 9307260 A to Genencor International, WO 8908694 A to Novo, and U. S. 3,5 5 3,13 9, January 5, 1971 to McCarty et al. Enzymes are further disclosed in U.S. 4,101,45 7, Place et al, July 18, 1978, and in U.S. 4,507,219, Hughes, March 26, 1985. Enzyme materials useful for liquid detergent formulations, and their incorporation into such formulations, are disclosed in U.S. 4,261,868, Hora et al, April 14, 198 1. Enzymes for use in detergents can be stabilised by various techniques. Enzyme stabilisation techniques are disclosed and exemplified in U.S. 3,600,3 19, August 17, 197 1, Gedge et al, EP 199,405 and EP 200,5 86, October 29, 1986, Venegas. Enzyme stabilisation systems are also described, for example, in U.S. 3,519,570. A useful Bacillus, sp. AC13 giving proteases, xylanases and cellulases, is described in WO 9401532 A to Novo.
Bleaching agent A highly preferred component of the detergent composition is a bleaching agent.
26 1 1 Suitable bleaching agents include chlorine and oxygen-releasing bleaching agents.
In one preferred aspect the oxygen-releasing bleaching agent contains a hydrogen peroxide source and an organic peroxyacid bleach precursor compound. The production of the organic peroxyacid occurs by an in situ reaction of the precursor with a source of hydrogen peroxide. Preferred sources of hydrogen peroxide include inorganic perhydrate bleaches. In an alternative preferred aspect a preformed organic peroxyacid is incorporated directly into the composition. Compositions containing mixtures of a hydrogen peroxide source and organic peroxyacid precursor in combination with a preformed organic peroxyacid are also envisaged.
Inorganic peLhydrate bleaches The compositions in accord with the invention preferably include a hydrogen peroxide source, as an oxygen-releasing bleach. Suitable hydrogen peroxide sources include the inorganic perhydrate salts.
The inorganic perhydrate salts are normally incorporated in the form of the sodium salt at a level of from 1% to 40% by weight, more preferably from 2% to 30% by weight and most preferably from 5% to 25% by weight of the compositions.
Examples of inorganic perhydrate salts include perborate, percarbonate, perphosphate, persulfate and persilicate salts. The inorganic perhydrate salts are normally the alkali metal salts. The inorganic perhydrate salt may be included as the crystalline solid without additional protection. For certain perhydrate salts however, the preferred executions of such granular compositions utilize a coated form of the material which provides better storage stability for the perhydrate salt in the granular product.
27 1 1 1 Sodium perborate can be in the form of the monohydrate of nominal formula NaB02H202 or the tetrahydrate NaBO2H202.3H20.
Alkali metal percarbonates, particularly sodium percarbonate are preferred perhydrates for inclusion in compositions in accordance with the invention. Sodium percarbonate is an addition compound having a formula corresponding to 2Na2C03.3H202, and is available commercially as a crystalline solid. Sodium percarbonate, being a hydrogen peroxide addition compound tends on dissolution to release the hydrogen peroxide quite rapidly which can increase the tendency for localised high bleach concentrations to arise. The percarbonate is most preferably incorporated into such compositions in a coated form which provides in-product stability.
A suitable coating material providing in product stability comprises mixed salt of a water soluble alkali metal sulphate and carbonate. Such coatings together with coating processes have previously been described in GB-1,466,799, granted to Interox on 9th March 1977. The weight ratio of the mixed salt coating material to percarbonate lies in the range from 1: 200 to 1: 4, more preferably from 1: 99 to 1: 9, and most preferably from 1: 49 to 1: 19. Preferably, the mixed salt is of sodium sulphate and sodium carbonate which has the general formula Na2S04.n.Na2C03 wherein n is from 0. 1 to 3, preferably n is from 0.3 to 1.0 and most preferably n is from 0.2 to 0.5.
Another suitable coating material providing in product stability, comprises sodium silicate Of Si02: Na20 ratio from 1.8: 1 to 3.0: 1, preferably L8:1 to 2.4: 1, and/or sodium metasilicate, preferably applied at a level of from 2% to 10%, (normally from 3% to 5%) Of Si02 by weight of the inorganic perhydrate salt.
Magnesium silicate can also be included in the coating. Coatings that contain silicate and borate salts or boric acids or other inorganics are also suitable.
28 1 Other coatings which contain waxes, oils, fatty soaps can also be used advantageously within the present invention.
Potassium peroxymonopersulfate is another inorganic perhydrate salt of utility in the compositions herein.
PeroUacid bleach precursor Peroxyacid bleach precursors are compounds which react with hydrogen peroxide in a perhydrolysis reaction to produce a peroxyacid. Generally peroxyacid bleach precursors may be represented as 0 11 X-C-L where L is a leaving group and X is essentially any functionality, such that on perhydrolysis the structure of the peroxyacid produced is 11 A- k_ - 00H 0 Peroxyacid bleach precursor compounds are preferably incorporated at a level of from 0.5% to 20% by weight, more preferably from 1% to 10% by weight, most preferably from 1.5% to 5% by weight of the compositions.
Suitable peroxyacid bleach precursor compounds typically contain one or more Nor 0-acyl groups, which precursors can be selected from a wide range of classes. Suitable classes include anhydrides, esters, imides, lactams and acylated derivatives of imidazoles and oximes. Examples of useful materials within these classes are disclosed in GB-A-1586789. Suitable esters are disclosed in GB-A-836988, 29 1 1 864798, 1147871, 2143231 and EP-A-0170386.
Leaving grMs The leaving group, hereinafter L group, must be sufficiently reactive for the perhydrolysis reaction to occur within the optimum time frame (e.g., a wash cycle). However, if L is too reactive, this activator will be difficult to stabilise for use in a bleaching composition.
Preferred L groups are selected from the group consisting of Y 3 0 0 11 A 11 -N-C-Rl -N N -N-C-CH-R4 7 1 1 1 R Fk3 Y 1 Y R 3 1 -0-CH=C-CH--CH2 0 1 0 11 CH2-C 4 U R3 1 -0-C=CHR4, and Y 1 -0-CH=C;-(;ti=uH2 1 0 Y 11 1 -N-S-CH-R4 1 11 0 1 0 Y -N >-c, NR4 c 11 U and mixtures thereof, wherein R' is an alkyl, aryl, or alkary] group containing ftom 1 to 14 carbon atoms, R3 is an alkyl chain containing from 1 to 8 carbon atoms, R is H or R 3, R5 is an alkenyl chain containing from 1 to 8 carbon atoms and Y is H or a solubilizing group. Any of RI, R 3 and R4 may be substituted by essentially any functional group including, for example alkyl, hydroxy, alkoxy, halogen, amine, nitrosyl, amide and ammonium or akl ammonium groups.
The preferred solubilizing groups are -SO 3-M+1 -C02-M _so 4_ m -N+(R 3)4X_ and O<-N(R 3)3 and most preferably -SO 3-M + and -CO 2-M+ wherein R3 is an alkyl chain containing from I to 4 carbon atoms, M is a cation which provides solubility to the bleach activator and X is an anion which provides solubility to the bleach activator. Preferably, M is an alkali metal, ammonium or substituted ammonium cation, with sodium and potassium being most preferred, and X is a halide, hydroxide, methylsulfate or acetate anion.
Perbenzoic acid precursor Perbenzoic acid precursor compounds provide perbenzoic acid on perhydrolysis.
Suitable 0-acylated perbenzoic acid precursor compounds include the substituted and unsubstituted benzoyl oxybenzene sulfonates, including for example benzoyl oxybenzene sulfonate:
0 &O-GS03- 31 1 Also suitable are the benzoylation products of sorbitol, glucose, and all saccharides with benzoylating agents, including for example:
0Ac AcO 0 0Ac 0Ad 0Bz Ac = COCH3; Bz = Benzoyl Perbenzoic acid precursor compounds of the imide type include N-benzoyl succinin-dde, tetrabenzoyl ethylene dian-tine and the N-benzoyl substituted ureas. Suitable imidazole type perbenzoic acid precursors include N-benzoyl imidazole and N-benzoyl benzimidazole and other useful N-acyl group-containing perbenzoic acid precursors include N-benzoyl pyrrolidone, dibenzoyl taurine and benzoyl pyroglutamic acid.
Other perbenzoic acid precursors include the benzoyl diacyl peroxides, the benzoyl tetraacyl peroxides, and the compound having the formula:
0 0 cl r A (Y 0-A 0-0,"- COOH Phthalic anhydride is another suitable perbenzoic acid precursor compound herein:
32 0 0 cc 1 0 Suitable N-acylated lactam perbenzoic acid precursors have the formula:
0 11 0 C-CH2-CH2 11 1 R6-C-N, CH24CH2In wherein n is from 0 to 8, preferably from 0 to 2, and R 6 is a benzoyl group.
Perbenzoic acid derivative precursors Perbenzoic acid derivative precursors provide substituted perbenzoic acids on perhydrolysis.
Suitable substituted perbenzoic acid derivative precursors include any of the herein disclosed perbenzoic precursors in which the benzoyl group is substituted by essentially any non-positively charged (i.e.; non-cationic) functional group including, for example aki, hydroxy, alkoxy, halogen, amine, nitrosyl and amide groups.
A preferred class of substituted perbenzoic acid precursor compounds are the amide substituted compounds of the following general formulae:
33 R' -C-N-R2-C-L 11 1 5 11 U R U or R'-N-C-R2-C-L 1 5 11 11 R 0 U wherein RI is an aryl or alkaryl group with from 1 to 14 carbon atoms, R2 is an arylene, or alkarylene group containing from 1 to 14 carbon atoms, and R5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms and L can be essentially any leaving group. RI preferably contains from 6 to 12 carbon atoms.
R2 preferably contains from 4 to 8 carbon atoms. RI may be aryl, substituted aryl or alkylaryl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, tallow fat.
Analogous structural variations are permissible for R2. The substitution can include alkyl, aryl, halogen, nitrogen, sulphur and other typical substituent groups or organic compounds. RS is preferably H or methyl. RI and R5 should not contain more than 18 carbon atoms in total. Amide substituted bleach activator compounds of this type are described in EP-A-0170386.
Cationic peroUacid precursors Cationic peroxyacid precursor compounds produce cationic peroxyacids on perhydrolysis.
Typicafly, cationic peroxyacid precursors are formed by substituting the peroxyacid part of a suitable peroxyacid precursor compound with a positively charged functional group, such as an ammonium or alkyl ammonium group, preferably an ethyl or methyl ammonium group. Cationic peroxyacid precursors are typically present in the compositions as a salt with a suitable anion, such as for example a halide ion or a inethylsulfate ion.
The peroxyacid precursor compound to be so cationically substituted may be a 34 j perbenzoic acid, or substituted derivative thereof, precursor compound as described hereinbefore. Alternatively, the peroxyacid precursor compound may be an alkyl percarboxylic acid precursor compound or an amide substituted alkyl peroxyacid precursor as described hereinafter Cationic peroxyacid precursors are described in U. S. Patents 4,904,406; 4,751,015; 4,988,45 1; 4,397,757; 5,269,962; 5,127,852. 5,093,022; 5,106, 528-3 U.K. 1,382,594; EP 475,512, 458,396 and 284,292; and in JP 87-318, 332.
Suitable cationic peroxyacid precursors include any of the ammonium or alkyl ammonium substituted alkyl or benzoyl oxybenzene sulfonates, Nacylated caprolactams, and monobenzoyltetraacetyl glucose benzoyl peroxides.
A preferred cationically substituted benzoyl oxybenzene sulfonate is the 4(trimethyl ammonium) methyl derivative of benzoyl oxybenzene sulfonate:
0 0- S03- + r--&, A preferred cationically substituted alkyl oxybenzene sulfonate has the formula:
so N Preferred cationic peroxyacid precursors of the N-acylated caprolactam class include the trialkyl ammonium methylene benzoyl caprolactams, particularly 1 trimethyl ammonium methylene benzoyl caprolactam:
0 0 1 N N,, 0 Other preferred cationic peroxyacid precursors of the N-acylated caprolactam class include the trialkyl ammonium methylene alkyl caprolactams:
0 0 (CH2)n lN where n is from 0 to 12, particularly from 1 to 5.
Another preferred cationic peroxyacid precursor is 2-(N,NN-trimethyl ammonium) ethyl sodium 4-sulphophenyl carbonate chloride.
Alkyl percarbonlic acid bleach precursors Alkyl percarboxylic acid bleach precursors form percarboxylic acids on perhydrolysis. Preferred precursors of this type provide peracetic acid on perhydrolysis.
Preferred alkyl percarboxylic precursor compounds of the imide type include the N-,N,NIN1 tetra acetylated alkylene diamines wherein the alkylene group contains from 1 to 6 carbon atoms, particularly those compounds in which the alkylene group contains 1, 2 and 6 carbon atoms. Tetraacetyl ethylene diamine (TAED) is particularly preferred.
36 Other preferred alkyl percarboxylic acid precursors include sodium 3,5,5- trimethyl hexanoyloxybenzene suifonate (iso-NOBS), sodium nonanoyloxybenzene sulfonate (NOBS), sodium acetoxybenzene sulfonate (ABS) and penta acetyl glucose.
Amide substituted alkyl peroicyacid precursors Amide substituted alkyl peroxyacid precursor compounds are also suitable, including those of the following general formulae:
R' -C-N-R2-C-1- 11 1 5 11 0 R 0 or R' -N-C-R2-C- 1 5 11 i R 0 0 wherein RI is an alkyl group with from 1 to 14 carbon atoms, R2 is an alkylene group containing from 1 to 14 carbon atoms, and R5 is H or an alkyl group containing 1 to 10 carbon atoms and L can be essentially any leaving group. RI preferably contains from 6 to 12 carbon atoms. R2 preferably contains ftom 4 to 8 carbon atoms. RI may be straight chain or branched alkyl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, tallowfat. Analogous structural variations are permissible for R2. The substitution can include alkyl, halogen, nitrogen, sulphur and other typical substituent groups or organic compounds. R5 is preferably H or methyl. RI and R5 should not contain more than 18 carbon atoms in total. Amide substituted bleach activator compounds of this type are described in EP-A-0 1703 86.
Benzoxazin organic peroLcyacid precursors 37 Also suitable are precursor compounds of the benzoxazin-type, as disclosed for example in EP-A-332,294 and EP-A-482,807, particularly those having the formula:
0 11 C%. 0 1 0 N U-K1 including the substituted benzoxazins of the type R 0,2 11 R3 k.IIS, 0 R4 N C -R, R5 wherein R 1 is R alky], 1, aryl, arylalkyl, and wherein R 2, R 3, R 41 and R 5 may be the same or different substituents selected from R halogen, alkyl, alkenyl, aryl, hydroxyl, alkoxyl, amino, alkyl an-tino, COOR 6 (wherein R6 is H or an alkyl group) and carbonyl functions.
An especially preferred precursor of the benzoxazin-type is:
0 11 k;" 0 1 0 C-0 38 Preformed organic peroicygcid The organic peroxyacid bleaching system may contain, in addition to, or as an alternative to, an organic peroxyacid bleach precursor compound, a preformed organic peroxyacid, typically at a level of from 0.5% to 25% by weight, more preferably from 1 % to 10% by weight of the composition.
A preferred class of organic peroxyacid compounds are the amide substituted compounds of the following general formulae:
R'-C-N-R2-C-OOH 1 1 5 1 0 R 0 or R' -N-C-R2 -C-OOH 1 5 11 11 R 0 0 wherein RI is an alkyl, aryl or alkaryl group with from 1 to 14 carbon atoms, R2 is an alkylene, arylene, and alkarylene group containing from 1 to 14 carbon atoms, and R5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms. RI preferably contains from 6 to 12 carbon atoms. R2 preferably contains from 4 to 8 carbon atoms. R1 may be straight chain or branched akl, substituted aryl or alkylaryl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, tallow fat. Analogous structural variations are permissible for R2. The substitution can include alkyl, aryl, halogen, nitrogen, sulphur and other typical substituent groups or organic compounds. R5 is preferably H or methyl. RI and R5 should not contain more than 18 carbon atoms in total. Amide substituted organic peroxyacid compounds of this type are described in EP- A-0170386.
39 Other organic peroxyacids include diacyl and tetraacylperoxides, especially diperoxydodecanedioc acid, diperoxytetradecanedioc acid, and diperoxyhexadecanedioc acid. Dibenzoyl peroxide is a preferred organic peroxyacid herein. Mono- and diperazelaic acid, mono- and diperbrassylic acid, and N-phthaloylaminoperoxicaproic acid are also suitable herein.
Metal-containing bleach catalyst The bleach compositions described herein may additionally contain as a preferred component, a metal containing bleach catalyst. Preferably the metal containing bleach catalyst is a transition metal containing bleach catalyst, more preferably a manganese or cobalt-containing bleach catalyst.
A suitable type of bleach catalyst is a catalyst comprising a heavy metal cation of defined bleach catalytic activity, such as copper, iron cations, an auxiliary metal cation having little or no bleach catalytic activity, such as zinc or aluminium cations, and a sequestrant having defined stability constants for the catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic acid, ethylenediaminetetra(methylenephosphonic acid) and water-soluble salts thereof Such catalysts are disclosed in U.S. Pat. 4,430,243.
Preferred types of bleach catalysts include the manganese-based complexes disclosed in U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Preferred examples of these catalysts include MnlV2(u-0)3(1,4,7-trimethyl-1,4,7triazacyclononane)2- (PF6)2, MnIE,2(u-O) I (u-OAc)2(1,4,7-trimethyl-1,4,7-triazacyclononane)2- (CI04)2, Nb IV4(u-0)6(1,4,7-triazacyclononane)4-(CI04)2, Mn'IINInIV4(u0)1(u-OAc)2-(1,4,7-trimethyl-1,4,7-triazacyclononane)2(CI04) 3, and mixtures thereof Others are described in European patent application publication no. 549,272. Other ligands suitable for use herein include 1, 5,9-trimethyl- 1, 5,9- triazacyclododecane, 2-methyl-1,4,7-triazacyclononane, 2-methyl-1,4, 7triazacyclononane, 1,2,4,7-tetramethyl-1,4,7triazacyclononane, and mixtures thereof The bleach catalysts useful in the compositions herein may also be selected as appropriate for the present invention. For examples of suitable bleach catalysts see U. S. Pat. 4,246,612 and U. S. Pat. 5,227, 084. See also U. S. Pat, 5,194,416 which teaches mononuclear manganese (IV) complexes such as Mn(1,4,7-trimethyl- 1,4,7- triazacyclononane)(OCH3)3-(PF6).
Still another type of bleach catalyst, as disclosed in U.S. Pat. 5,114, 606, is a water-soluble complex of manganese (IH), and/or (M with a ligand which is a non-carboxylate polyhydroxy compound having at least three consecutive C-OH groups. Preferred ligands include sorbitol, iditol, dulsitol, mannitol, xylithol, arabitol, adonitol, meso-erythritol, mesoinositol, lactose, and mixtures thereof U. S. Pat. 5,114,611 teaches a bleach catalyst comprising a complex of transition metals, including Mn, Co, Fe, or Cu, with an non-(macro)- cyclic ligand. Said ligands are of the formula:
R2 R3 1 - 1 1 4 R WC-B-C=N-R wherein R I, R2, R3, and R4 can each be selected from H, substituted alkyl and aryl groups such that each RI-N=C-R2 and R3-C=N-R4 form a five or sixmembered ring. Said ring can further be substituted. B is a bridging group selected from 0, S. CR5R6, NR7 and C=O, wherein R5, R6, and R7 can each be K alkyl, or aryl groups, including substituted or unsubstituted groups. Preferred ligands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole, 41 and triazole rings. Optionally, said rings may be substituted with substituents such as alkyl, aryl, alkoxy, halide, and nitro. Particularly preferred is the ligand 2,2'bispyridylamine. Preferred bleach catalysts include Co, Cu, Mn, Fe,bispyridylmethane and -bispyridylamine complexes. Ifighly preferred catalysts include Co(2,2'-bispyridylamine)CI2, Di(isothiocyanato)bispyridylaffne-cobalt (H), trisdipyridylamine-cobalt(H) perchlorate, Co(2,2- bispyridylarnine)202CIO4, Bis-(2,2'-bispyridylamine) copper(H) perchlorate, tris(di-2- pyridylarnine) iron(II) perchlorate, and mixtures thereof Preferred examples include binuclear Mn complexes with tetra-N-dentate and bi-N- dentate ligands, including N41InIII(u-0)2AlnIVN4)+and [BiPY2MnIII(u- %Mn IvbiPY2]-(C104)3.
While the structures of the bleach-catalyzing manganese complexes of the present invention have not been elucidated, it may be speculated that they comprise chelates or other hydrated coordination complexes which result from the interaction of the carboxyl and nitrogen atoms of the ligand with the manganese cation. Likewise, the oxidation state of the manganese cation during the catalytic process is not known with certainty, and may be the (+II), (+M), (+M or (+V) valence state. Due to the ligands' possible six points of attachment to the manganese cation, it may be reasonably speculated that multi-nuclear species and/or "cage" structures may exist in the aqueous bleaching media. Whatever the form of the active Mn-ligand species which actually exists, it functions in an apparently catalytic manner to provide improved bleaching performances on stubborn stains such as tea, ketchup, coffee, wine, juice, and the like.
Other bleach catalysts are described, for example, in European patent 42 application, publication no. 408,13 1 (cobalt complex catalysts), European patent applications, publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S. 4,728,455 (manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application, publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845 (aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,3 73 (manganese/ligand catalyst), U.S. 4,119, 557 (ferric complex catalyst), German Pat. specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition metalcontaining salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations), and U.S. 4,728,455 (manganese gluconate catalysts).
Other preferred examples include cobalt (III) catalysts having the formula:
CORNH3)nlVmB'bTOqPp] Yy wherein cobalt is in the +3 oxidation state; n is an integer from 0 to 5 (preferably 4 or 5; most preferably 5); M represents a monodentate ligand; m is an integer from 0 to 5 (preferably 1 or 2; most preferably 1); B' represents a bidentate ligand; b is an integer from 0 to 2; T' represents a tridentate ligand; t is 0 or 1; Q is a tetradentate ligand; q is 0 or 1; P is a pentadentate ligand; p is 0 or 1; and n + m + 2b + 3t + 4q + 5p = 6; Y is one or more appropriately selected counteranions present in a number y, where y is an integer from 1 to 3 (preferably 2 to 3; most preferably 2 when Y is a - 1 charged anion), to obtain a charge-balanced salt, preferred Y are selected from the group consisting of chloride, nitrate, nitrite, sulfate, citrate, acetate, carbonate, and combinations thereof., and wherein further at least one of the coordination sites 43 1 attached to the cobalt is labile under automatic dishwashing use conditions and the remaining co-ordination sites stabilise the cobalt under automatic dishwashing conditions such that the reduction potential for cobalt (HI) to cobalt (II) under alkaline conditions is less than about 0.4 volts (preferably less than about 0.2 volts) versus a normal hydrogen electrode.
Preferred cobalt catalysts of this type have the formula:
[Co(NH3)nMA Yy wherein n is an integer from 3 to 5 (preferably 4 or 5; most preferably 5); M is a labile coordinating moiety, preferably selected from the group consisting of chlorine, bromine, hydroxide, water, and (when m is greater than 1) combinations thereof, m is an integer from 1 to 3 (preferably 1 or 2; most preferably 1); m+n = 6; and Y is an appropriately selected counteranion present in a number y, which is an integer from 1 to 3 (preferably 2 to 3; most preferably 2 when Y is a - 1 charged anion), to obtain a charge-balanced salt.
The preferred cobalt catalyst of this type useful herein are cobalt pentaarnine chloride salts having the formula [Co(NH3)5C11 Yy, and especially [Co(NH3)5GIC12- More preferred are the present invention compositions which utilize cobalt C[I1) bleach catalysts having the formula:
ICO"3)n("m(B)b] Ty wherein cobalt is in the +3 oxidation state; n is 4 or 5 (preferably 5); M 44 is one or more ligands coordinated to the cobalt by one site; m is 0, 1 or 2 (preferably 1); B is a figand co-ordinated to the cobalt by two sites; b is 0 or 1 (preferably 0), and when b=O, then m+n = 6, and when b- -1, then m=0 and n=4; and T is one or more appropriately selected counteranions present in a number y, where y is an integer to obtain a charge-balanced salt (preferably y is 1 to 3; most preferably 2 when T is a - 1 charged anion); and wherein further said catalyst has a base hydrolysis rate constant of less than 0.23 M-1 s-1 (25'C).
Preferred T are selected from the group consisting of chloride, iodide, 13-, formate, nitrate, nitrite, sulfate, sulfite, citrate, acetate, carbonate, bromide, PFC, BF4-, B(Ph)4-, phosphate, phosphite, silicate, tosylate, methanesulfonate, and combinations thereof Optionally, T can be protonated if more than one anionic group exists in T, e.g., B?04 2-, HC03-, H2P04-, etc. Further, T may be selected from the group consisting of non-traditional inorganic anions such as anionic surfactants (e.g., linear alkylbenzene sulfonates (LAS), alkyl sulfates (AS), alkylethoxysulfonates (AES), etc.) and/or anionic polymers (e.g., polyacrylates, polymethacrylates, etc.).
The M moieties include, but are not limited to, for example, F-, S04 -2, NCS-, SCN-, S203-2, NH3, P04 3-, and carboxylates (which preferably are mono-carboxylates, but more than one carboxylate may be present in the moiety as long as the binding to the cobalt is by only one carboxylate per moiety, in which case the other carboxylate in the M moiety may be protonated or in its salt form). Optionally, M can be protonated if more than one anionic group exists in M (e.g., IHP04 2-, HC03-, H2P04-, HOC(O)CH2C(OP-, etc.) Preferred M moieties are substituted and unsubstituted CI-C30 carboxylic acids having the formulas:
RQ0)0- wherein R is preferably selected from the group consisting of hydrogen and CI-C30 (preferably Cl-CI8) unsubstituted and substituted alkyl, C6C30 (preferably C6-CI8) unsubstituted and substituted aryl, and C3-C30 (preferably C5-CI8) unsubstituted and substituted heteroary], wherein substituents are selected from the group consisting Of -NTU3, -NK4 Q0)0k, -OW, -C(O)NIU2, wherein W is selected from the group consisting of hydrogen and Cl-C6 moieties. Such substituted R therefore include the moieties -(CH2)n0H and -(CHANIC4+, wherein n is an integer from 1 to about 16, preferably from about 2 to about 10, and most preferably from about 2 to about 5.
Most preferred M are carboxyfic acids having the formula above wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, straight or branched C4-CI2 alkYL and benzyl. Mostpreferred R is methyl. Preferred carboxylic acid M moieties include formic, benzoic, octanoic, nonanoic, decanoic, dodecanoic, malonic, maleic, succinic, adipic, phthalic, 2-ethylhexanoic, naphthenoic, oleic, palmitic, trifiate, tartrate, stearic, butyric, citric, acrylic, aspartic, fumaric, lauric, Enoleic, lactic, malic, and especially acetic acid.
The B moieties include carbonate, di- and higher carboxylates (e.g., oxalate, malonate, malic, succinate, maleate), picolinic acid, and alpha and beta amino acids (e.g., glycine, alanine, beta-alanine, phenylalanine).
46 Cobalt bleach catalysts useful herein are known, being described for example along with their base hydrolysis rates, in M. L. Tobe, "Base Hydrolysis of Transition-Metal Complexes", Ady. Inorg. Bioinorg. Mech., (1983), 2, pages 1-94. For example, Table I at page 17, provides the base hydrolysis rates (designated therein as kOH) for cobalt pentaamine catalysts complexed with oxalate (kOH= 2.5 x 10-4 M- I s- I (25'C)), NCS(kOH= 5.0 x 104 M-1 s-1 (25'C)), fortnate (kOH= 5.8 x 104 M-1 s-1 (25'C)), and acetate (kOH= 9.6 x 10-4 M-1 s-1 (25'C)).
The most preferred cobalt catalyst useful herein are cobalt pentaamine acetate salts having the formula [Co(NH3)5OAc] Ty. wherein OAc represents an acetate moiety, and especially cobalt pentaamine acetate chloride, [Co(NH3)5OAc]CI2; as well as [Co(NH3)5OAc](OAc)2; [CO(NH3)5OAc](PF6)2; [Co(NH3)5OAc](SO4), ICO (NH3)5OAc](BF4)2; and [Co(NH3)5OAc](NO3)2 (herein "PAC").
These cobalt catalysts are readily prepared by known procedures, such as taught for example in the Tobe article hereinbefore and the references cited therein, in U.S. Patent 4,810,410, to Diakun et al, issued March 7, 1989, J. Chem. Ed. (1989), 66 (12), 1043 45; The Synthesis and Characterization of Inorganic Compounds, W.L. Jolly (Prentice-Hall; 1970), pp. 461-3; Inorg. Chem., 18, 1497-1502 (1979); IgQr&. Chem. 21, 2881- 2885 (1982); Inorg. Chem. 18, 2023-2025 (1979); Inorg. Synthesis, 173-176 (1960); and Journal of Physical Chemist 56, 22-25 (1952); as well as the synthesis examples provided hereinafter.
These catalysts may be coprocessed with adjunct materials so as to reduce the color impact if desired for the aesthetics of the product, or to be included in enzyme-containing particles as exemplified hereinafter, or the compositions may be manufactured to contain catalyst "speckles".
47 Water-soluble sulfate salt The detergent tablet composition optionally contains a water-soluble sulfate salt. Where present the water-soluble sulfate salt is at the level of from 0. 1% to 40%, more preferably from 1% to 30%, most preferably from 5% to 25% by weight of the compositions.
The water-soluble sulfate salt may be essentially any salt of sulfate with any counter cation. Preferred salts are selected from the sulfates of the alkali and alkaline earth metals, particularly sodium sulfate.
Alkali Metal Silicate A preferred component of the detergent composition is an alkali metal silicate. A preferred alkali metal silicate is sodium silicate having an Si02Na20 ratio of from 1.8 to 3.0, preferably from 1.8 to 2.4, most preferably 2.0. Sodium silicate is preferably present at a level of less than 20%, preferably from 1% to 15%, most preferably from 3% to 12% by weight Of Si02. The alkali metal silicate may be in the form of either the anhydrous salt or a hydrated salt.
Hydrocarbon oils Another preferred detergent component for use in the present invention is a hydrocarbon oil, typically a predominantly long chain, aliphatic hydrocarbons having a number of carbon atoms in the range of from 20 to 50; preferred hydrocarbons are saturated and/or branched; preferred hydrocarbon oil selected from predominantly branched C25-45 species with a ratio of cyclic to noncyclic hydrocarbons of from 1: 10 to 2: 1, preferably from 1: 5 to 1: 1. A preferrred 48 hydrocarbon oil is paraffin. A paraffin oil meeting the characteristics as outlined above, having a ratio of cyclic to noncyclic hydrocarbons of about 32:68, is sold by Wintershall, Salzbergen, Germany, under the trade name WINOG 70.
Water-soluble bismuth compound The compositions prepared by the process of the present invention suitable for use in dishwashing methods may contain a water-soluble bismuth compound, preferably present at a level of from 0.005% to 20%, more preferably from 0.01% to 5%, most preferably from 0. 1% to 1% by weight of the compositions.
The water-soluble bismuth compound may be essentially any salt or complex of bismuth with essentially any inorganic or organic counter anion. Preferred inorganic bismuth salts are selected from the bismuth trihalides, bismuth nitrate and bismuth phosphate. Bismuth acetate and citrate are preferred salts with an organic counter anion.
Corrosion inhibitor comPound The compositions of the present invention and suitable for use in dishwashing methods may contain corrosion inhibitors preferably selected from organic silver coating agents, particularly paraffin, nitrogen- containing corrosion inhibitor compounds and Mn(H) compounds, particularly Mn(H) salts of organic ligands.
Organic silver coating agents are described in PCT Publication No. W094/16047 and copending European application No. EP-A-690122. Nitrogencontaining corrosion inhibitor compounds are disclosed in copending European Application no. EP-A-634,478. Illn(I1) compounds for use in corrosion inhibition are described in copending European Application No. EP-A-672 749.
49 Organic silver coating agent may be incorporated at a level of from 0.05% to 10%, preferably from 0. 1% to 5% by weight of the total composition.
The functional role of the silver coating agent is to form 'in use' a protective coating layer on any silverware components of the washload to which the compositions of the invention are being applied. The silver coating agent should hence have a high affinity for attachment to solid silver surfaces, particularly when present in as a component of an aqueous washing and bleaching solution with which the solid silver surfaces are being treated.
Suitable organic silver coating agents herein include fatty esters of mono- or polyhydric alcohols having from I to about 40 carbon atoms in the hydrocarbon chain.
The fatty acid portion of the fatty ester can be obtained from mono- or polycarboxylic acids having from I to about 40 carbon atoms in the hydrocarbon chain. Suitable examples of monocarboxylic fatty acids include behenic acid,'steafic acid, oleic acid, pahnitic acid, myristic acid, lauric acid, acetic acid, propionic acid, butyric acid, isobutyric acid, Valerie acid, lactic acid, glycolic acid and 0, 0'dihydroxyisobutyric acid. Examples of suitable polycarboxylic acids include: nbutyl-malonic acid, isocitric acid, citric acid, maleic acid, malic acid and succinic acid.
The fatty alcohol radical in the fatty ester can be represented by monoor polyhydric alcohols having from I to 40 carbon atoms in the hydrocarbon chain. Examples of suitable fatty alcohols include; behenyl, arachidyl, cocoyl, oleyl and lauryl alcohol, ethylene glycol, glycerol, ethanol, isopropanol, vinyl alcohol, diglycerol, xylitol, sucrose, erythritol, pentaerythritol, sorbitol or sorbitan.
Preferably, the fatty acid and/or fatty alcohol group of the fatty ester adjunct material have from 1 to 24 carbon atoms in the alkyl chain.
Preferred fatty esters herein are ethylene glycol, glycerol and sorbitan esters wherein the fatty acid portion of the ester normally comprises a species selected from behenic acid, stearic acid, oleic acid, palmitic acid or myristic acid.
The glycerol esters are also highly preferred. These are the mono-, di- or t esters of glycerol and the fatty acids as defined above.
Specific examples of fatty alcohol esters for use herein include: stearyl acetate, palmityl di-lactate, cocoyl isobutyrate, oleyl maleate, oleyl dimaleate, and tallowyl proprionate. Fatty acid esters useful herein include: xylitol monopahnitate, pentaerythritol monostearate, sucrose monostearate, glycerol monostearate, ethylene glycol monostearate, sorbitan esters. Suitable sorbitan esters include sorbitan monostearate, sorbitan paln-&ate, sorbitan monolaurate, sorbitan monomyristate, sorbitan monobehenate, sorbitan mono-oleate, sorbitan dilaurate, sorbitan distearate, sorbitan dibehenate, sorbitan dioleate, and also mixed tallowalkyl sorbitan mono- and di-esters.
Glycerol monostearate, glycerol mono-oleate, glycerol monopalm;itate, glycerol monobehenate, and glycerol distearate are preferred glycerol esters herein.
Suitable organic silver coating agents include triglycerides, mono or diglycerides, and wholly or partially hydrogenated derivatives thereof, and any mixtures thereof Suitable sources of fatty acid esters include vegetable and fish oils and animal fats. Suitable vegetable oils include soy bean oil, cotton seed oil, castor oil, olive oil, peanut oil, safflower oil, sunflower oil, rapeseed oil, grapeseed oil, palm oil and corn oil.
Waxes, including n-ficrocrystalline waxes are suitable organic silver coating agents 51 1 herein. Preferred waxes have a melting point in the range from about 350C to about 11 OOC and comprise generally from 12 to 70 carbon atoms. Preferred are petroleum waxes of the paraffin and microcrystafline type which are composed of long-chain saturated hydrocarbon compounds.
Alginates and gelatin are suitable organic silver coating agents herein.
Dialkyl amine oxides such as C 12-C20 methylamine oxide, and diak] quaternary ammonium compounds and salts, such as the C 12-C20 methylammonium halides are also suitable.
Other suitable organic silver coating agents include certain polymeric materials. Polyvinylpyrrolidones with an average molecular weight of from 12,000 to 700,000, polyethylene glycols (PEG) with an average molecular weight of from 600 to 10,000, polyamine N-oxide polymers, copolymers of Nvinylpyrrolidone and N-vinylimidazole, and cellulose derivatives such as methylcellulose, carboxymethyleeflulose and hydroxyethylceflulose are examples of such polymeric materials.
Certain perfume materials, particularly those demonstrating a high substantivity for metallic surfaces, are also useful as the organic silver coating agents herein.
Polymeric soil release agents can also be used as an organic silver coating agent.
Suitable polymeric soil release agents include those soil release agents having: (a) one or more nonionic hydrophile components consisting essentially of (i) polyoxyethylene segments with a degree of polymerization of at least 2, or (ii) oxypropylene or polyoxypropylene segments with a degree of polymerization of from 2 to 10, wherein said hydrophile segment does not encompass any oxypropylene unit unless it is bonded to adjacent moieties at each end by ether 52 i linkages, or (iii) a mixture of oxyalkylene units comprising oxyethylene and from 1 to about 30 oxypropylene units, said hydrophile segments preferably comprising at least about 25% oxyethylene units and more preferably, especially for such components having about 20 to 30 oxypropylene units, at least about 501/o oxyethylene units; or (b) one or more hydrophobe components comprising (i) C3 oxyalkylene terephthalate segments, wherein, if said hydrophobe components also comprise oxyethylene terephthalate, the ratio of oxyethylene terephthalate:C3 oxyalkylene terephthalate units is about 2:1 or lower, 00 C4-C6 alkylene or oxy C4-C6 alkylene segments, or mixtures therein, (iii) poly (vinyl ester) segments, preferably polyvinyl acetate, having a degree of polymerization of at least 2, or Ov) C I -C4 alkyl ether or C4 hydroxyalkyl ether substituents, or mixtures therein, wherein said substituents are present in the form Of C I -C4 alkyl ether or C4 hydroxyalkyl ether cellulose derivatives, or mixtures therein, or a combination of (a) and (b).
Typically, the polyoxyethylene segments of (a)(i) will have a degree of polymerization of from about 200, although higher levels can be used, preferably from 3 to about 150, more preferably from 6 to about 100. Suitable Oxy C4-C6 alkylene hydrophobe segments include, but are not limited to, end-caps of polymeric soil release agents such as M03S(CH2)nOCH2CH20-, where M is sodium and n is an integer from 4-6, as disclosed in U.S. Patent 4,721, 580, issued January 26, 1988 to Gosselink.
Polymeric soil release agents useful herein also include cellulosic derivatives such as hydroxyether cellulosic polymers, copolymeric blocks of ethylene terephthalate or propylene terephthalate with polyethylene oxide or polypropylene oxide terephthalate, and the like. Such agents are commercially available and include hydroxyethers of cellulose such as METHOCEL (Dow). Cellulosic soil release agents for use herein also include those selected from the group consisting of C I - 53 C4 alkyl and C4 hydroxyalkyl cellulose; see U. S. Patent 4,000,093, issued December 28, 1976 to Nicol, et al.
Soil release agents characterized by poly(vinyl ester) hydrophobe segments include graft copolymers of poly(vinyl ester), e.g., CI-C6 vinyl esters, preferably poly(vinyl acetate) grafted onto polyalkylene oxide backbones, such as polyethylene oxide backbones. See European Patent Application 0 219 048, published April 22, 1987 by Kud, et al.
Another suitable soil release agent is a copolymer having random blocks of ethyl ene terephthalate and polyethylene oxide (PEO) terephthalate. The molecular weight of this polymeric soil release agent is in the range of from about 25,000 to about 55,000. See U.S. Patent 3,959,230 to Hays, issued May 25, 1976 and U.S. Patent 3,893,929 to Basadur issued July 8, 1975.
Another suitable polymeric soil release agent is a polyester with repeat units of ethylene terephthalate units contains 10-15% by weight of ethylene terephthalate units together with 90-80% by weight of polyoxyethylene terephthalate units, derived from a polyoxyethylene glycol of average molecular weight 300-5,000.
Another suitable polymeric soil release agent is a sufflonated product of a substantially linear ester oligomer comprised of an oligomeric ester backbone of terephthaloyl and oxyalkyleneoxy repeat units and terminal moieties covalently attached to the backbone. These soil release agents are described fully in U. S. Patent 4,968,45 1, issued November 6, 1990 to J1. Scheibel and E.P. Gosselink. Other suitable polymeric soil release agents include the terephthalate polyesters of U. S. Patent 4,711,730, issued December 8, 1987 to Gosselink et al, the anionic end-capped oligomeric esters of U.S. Patent 4,721,580, issued January 26, 1988 to Gosselink, and the block polyester oligomeric compounds of U. S. Patent 4, 702,857, issued October 27, 1987 to Gosselink. Other polymeric soilrelease 54 agents also include the soil release agents of U.S. Patent 4,877,896, issued October 31, 1989 to Maldonado et al, which discloses anionic, especially sul foarolyl, end-capped terephthalate esters.
Another soil release agent is an oligomer with repeat units of terephthaloyl units, sulfbisoterephthaloyl units, oxyethyleneoxy and oxy1,2-propylene units. The repeat units form the backbone of the oligomer and are preferably terminated with modified isethionate end-caps. A particularly preferred soil release agent of this type comprises about one sulfbisophthaloyl unit, 5 terephthaloyl units, oxyethylencoxy and oxy1,2-propyleneoxy units in a ratio of from about 1. 7 to about 1.8, and two end-cap units of sodium 2-(2-hydroxyethoxy)-ethanesuifonate.
A preferred organic silver coating agent is a paraffin oil, typically a predominantly branched aliphatic hydrocarbon having a number of carbon atoms in the range of from 20 to 50; preferred paraffin oil selected from predominantly branched C25-45 species with a ratio of cyclic to noncyclic hydrocarbons of from 1: 10 to 2: 1, preferably from 1:5 to 1: 1. A paraffin oil meeting these characteristics, having a ratio of cyclic to noncyclic hydrocarbons of about 32:68, is sold by Wintershall, Salzbergen, Germany, under the trade name WINOG 70.
Nitrogen-containing corrosion inhibitor compounds Suitable nitrogen-containing corrosion inhibitor compounds include imidazole and derivatives thereof such as benzindazole, 2-heptadecyl in- fidazole and those imidazole derivatives described in Czech Patent No. 139, 279 and British Patent GB-A- 1, 13 7,74 1, which also discloses a method for making imidazole compounds.
Also suitable as nitrogen-containing corrosion inhibitor compounds are pyrazole compounds and their derivatives, particularly those where the pyrazole is substituted in any of the 1, 3, 4 or 5 positions by substituents RI, R3, R4 and R5 where RI is any of H, CH20R CONH3, or COCH3, R3 and R5 are any of Cl - C20 alkyl or hydroxyl, and R4 is any of R NH2 or N02.
Other suitable nitrogen-containing corrosion inhibitor compounds include benzotriazole, 2-mercaptobenzothiazole, 1-phenyl-5-mercapto-1,2,3,4tetrazole, thionalide, morpholine, melan-dne, distearylan-tine, stearoyl stearamide, cyanuric acid, aminotriazole, aminotetrazole and indazole.
Nitrogen-contaig compounds such as amines, especially distearylamine and ammonium compounds such as ammonium chloride, ammonium bromide, ammonium sulphate or diammonium hydrogen citrate are also suitable.
) corrosion inhibitor compounds The compositions may contain an Mn(II) corrosion inhibitor compound. The Nlln(II) compound is preferably incorporated at a level of from 0.005% to 5% by weight, more preferably from 0.01% to 1%, most preferably from 0. 02% to 0.4% by weight of the compositions. Preferably, the Mn(II) compound is incorporated at a level to provide from 0. 1 ppm to 25 0 ppm, more preferably from 0. 5 ppm to 50 ppm, most preferably from 1 ppm to 20 ppm by weight of lln(II) ions in any bleaching solution.
The Nin (II) compound may be an inorganic salt in anhydrous, or any hydrated forms. Suitable salts include manganese sulphate, manganese carbonate, manganese phosphate, manganese nitrate, manganese acetate and manganese chloride. The Mn(H) compound may be a salt or complex of an organic fatty acid such as manganese acetate or manganese stearate.
The Mn(II) compound may be a salt or complex of an organic ligand. In one preferred aspect the organic ligand is a heavy metal ion sequestrant. In another 56 preferred aspect the organic ligand is a crystal growth inhibitor.
Other corrosion inhibitor compounds Other suitable additional corrosion inhibitor compounds include, mercaptans and diols, especially mercaptans with 4 to 20 carbon atoms including lauryl mercaptan, thiophenol, thionapthol, thionalide and thioanthranol. Also suitable are saturated or unsaturated C I O-C20 fatty acids, or their salts, especially alurninium tristearate.
The C 12-C20 hydroxy fatty acids, or their salts, are also suitable. Phosphonated octa-decane and other anti-oxidants such as betahydroxytoluene (BHT) are also suitable.
Copolymers of butadiene and maleic acid, particularly those supplied under the trade reference no. 07787 by Polysciences Inc have been found to be of particular utifity as corrosion inhibitor compounds.
Total Available 0Lcygen (AvO) Level It has been found that, for optimal anti-silver tarnishing performance, the level of available oxygen in the present compositions, measured in units of % available oxygen by weight of the composition, is preferably controlled; the level of available oxygen should hence preferably be in the range from 0.3% to 2.5%, preferably from 0.5% to 1.7%, more preferably from 0.6% to 1.5%, most preferably from 0.7% to 1.2%, measured according to the method described hereunder.
Rate of Release of AvO The rate of release of available oxygen is preferably also controlled; the rate of release of available oxygen from the compositions herein preferably should be such 57 that, when using the method described hereinafter, the available oxygen is not completely released from the composition until after 3.5 minutes, preferably the available oxygen is released in a time interval of from 3. 5 minutes to 10.0 minutes, more preferably from 4.0 minutes to 9.0 minutes, most preferably from 5.0 minutes to 8.5 minutes.
Method for Measuring Level of Total Available LDIcygen (AvO) and Rate of Release of AvO in a Detergent Composition Method 1. A beaker of water (typically 2L) is placed on a stirrer Hotplate, and the stirrer speed is selected to ensure that the product is evenly dispersed through the solution.
2. The detergent composition (typically 8g of product which has been sampled down from a bulk supply using a Pascal sampler), is added and simultaneously a stop clock is started.
3. The temperature control should be adjusted so as to maintain a constant temperature of 20'C throughout the experiment.
4 Samples are taken from the detergent solution at 2 n-dnute time intervals for 20 minutes, starting after 1 minute, and are titrated by the "titration procedure" described below to determine the level of available oxygen at each point.
Titration Procedure 1. An aliquot from the detergent solution (above) and 2m] sulphuric acid are added into a stirred beaker 58 2. Approximately 0.2g ammonium molybdate catalyst (tetra hydrate form) are added 3. 3n-ds of 10% sodium iodide solutionare added 4. Titration with sodium thiosulphate is conducted until the end point. The end point can be seen using either of two procedures. First procedure consists simply in seeing the yellow iodine colour fading to clear. The second and preferred procedure consists of adding soluble starch when the yellow colour is becoming faint, turning the solution blue. More thiosulphate is added until the end point is reached (blue starch complex is decolourised).
The level of AvO, measured in units of % available oxygen by weight, for the sample at each time interval corresponds to the amount of titre according to the Mowing equation VOI S203(mi) x Molarity (S203) x 8 Sample mass (g) AvO level is plotted versus time to determine the maximum level of AvO, and the rate of release of AvO Controlled rate of release - means A means may be provided for controlling the rate of release of oxygen bleach to the wash solution.
Means for controlling the rate of release of the bleach may provide for controlled 59 release of peroxide species to the wash solution. Such means could, for example, include controlling the release of any inorganic perhydrate salt, acting as a hydrogen peroxide source, to the wash solution.
Suitable controlled release means can include coating any suitable component with a coating designed to provide the controlled release. The coating may therefore, for example, comprise a poorly water soluble material, or be a coating of sufficient thickness that the kinetics of dissolution of the thick coating provide the controlled rate of release.
The coating material may be applied using various methods. Any coating material is typically present at a weight ratio of coating material to bleach of from 1:99 to L2, preferably from 1:49 to L9.
Suitable coating materials include triglYcerides (e.g. partially) hydrogenated vegetable oil, soy bean oil, cotton seed oil) mono or diglycerides, microcrystalline waxes, gelatin, cellulose, fatty acids and any mixtures thereof Other suitable coating materials can comprise the alkali and alkaline earth metal sulphates, silicates and carbonates, including calcium carbonate and silicas.
A preferred coating material, particularly for an inorganic perhydrate salt bleach source, comprises sodium silicate Of Si02: Na2O ratio from 1. 8: 1 to 3.0: 1, preferably 1. 8: 1 to 2.4: 1, and/or sodium metasilicate, preferably applied at a level of from 2% to 101/6, (normally from 3% to 5%) Of Si02 by weight of the inorganic perhydrate salt. Magnesium silicate can also be included in the coating.
Any inorganic salt coating materials may be combined with organic binder materials to provide composite inorganic salt/organic binder coatings. Suitable binders include the Cl O-C20 alcohol ethoxylates containing from 5 - 100 moles of ethylene oxide per mole of alcohol and more preferably the C 15 -C20 primary alcohol ethoxylates containing from 20 - 100 moles of ethylene oxide per mole of alcohol.
Other preferred binders include certain polymeric materials. Polyvinylpyrrolidones with an average molecular weight of from 12,000 to 700,000 and polyethylene glycols (PEG) with an average molecular weight of from 600 to 5 x 106 preferably 1000 to 400,000 most preferably 1000 to 10, 000 are examples of such polymeric materials, Copolymers of maleic anhydride with ethylene, methylvinyl ether or methacrylic acid, the maleic anhydride constituting at least 20 mole percent of the polymer are further examples of polymeric materials useful as binder agents. These polymeric materials may be used as such or in combination with solvents such as water, propylene glycol and the above mentioned C I O-C20 alcohol ethoxylates containing from 5 - 100 moles of ethylene oxide per mole. Further examples of binders include the C I O-C20 mono- and diglycerol ethers and also the C I O-C20 fatty acids.
* Cellulose derivatives such as methylcellulose, carboxyrnethylcellulose and hydroxyethylcellulose, and homo- or co-polymeric polycarboxylic acids or their salts are other examples of binders suitable for use herein.
One method for applying the coating material involves agglomeration. Preferred agglomeration processes include the use of any of the organic binder materials described hereinabove. Any conventional agglomerator/mixer may be used including, but not limited to pan, rotary drum and vertical blender types. Molten coating compositions may also be applied either by being poured onto, or spray atomized onto a moving bed of bleaching agent.
Other means of providing the required controlled release include mechanical means for altering the physical characteristics of the bleach to control its solubility and 61 rate of release. Suitable protocols could include compression, mechanical injection, manual injection, and adjustment of the solubility of the bleach compound by selection of particle size of any particulate component.
Whilst the choice of particle size will depend both on the composition of the particulate component, and the desire to meet the desired controlled release kinetics, it is desirable that the particle size should be more than 500 micrometers, preferably having an average particle diameter of from 800 to 1200 micrometers.
Additional protocols for providing the means of controlled release include the suitable choice of any other components of the detergent composition matrix such that when the composition is introduced to the wash solution the ionic strength environment therein provided enables the required controlled release kinetics to be achieved.
AlkaliffiV gystem The compositions preferably contain an alkalinity system containing sodium silicate having an Si02: Na20 ratio of from 1. 8 to 3. 0, preferably from 1. 8 to 2.4, most preferably 2.0, present preferably at a level of less than 20%, preferably from 1% to 15%, most preferably from 3% to 12% by weight Of Si02. The alkali metal silicate may be in the form of either the anhydrous salt or a hydrated salt.
The alkalinity system also preferably contains sodium metasilicate, present at a level of at least 0.4% Si02 by weight. Sodium metasilicate has a nominal Si02 Na20 ratio of 1.0. The weight ratio of said sodium silicate to said sodium metasificate, measured as Si02, is preferably from 50:1 to 5A, more preferably from 15:1 to 2: 1, most preferably from 10: 1 to 5-2.
Hegu metal ion sequestrant 62 The detergent compositions of the invention preferably contain as an optional component a heavy metal ion sequestrant. By heavy metal ion sequestrant it is meant herein components which act to sequester (chelate) heavy metal ions. These components may also have calcium and magnesium chelation capacity, but preferentially they show selectivity to binding heavy metal ions such as iror manganese and copper.
Heavy metal ion sequestrants are generally present at a level of from 0. 005% to 20%, preferably from 0. 1% to 10%, more preferably from 0.25% to 7.5% and most preferably from 0.5% to 5% by weight of the compositions.
Heavy metal ion sequestrants, which are acidic in nature, having for example phosphonic acid or carboxylic acid functionalities, may be present either in their acid form or as a complex/salt with a suitable counter cation such as an alkali or alkaline metal ion, ammonium, or substituted ammonium ion, or any nfixtures thereof. Preferably any salts/complexes are water soluble. The molar ratio of said counter cation to the heavy metal ion sequestrant is preferably at least 1: 1.
Suitable heavy metal ion sequestrants for use herein include organic phosphonates, such as the an-dno alkylene poly (alkylene phosphonates), alkali metal ethane Ihydroxy disphosphonates and nitrilo trimethylene phosphonates. Preferred among the above species are diethylene triamine penta (methylene phosphonate), ethylene diamine tri (methylene phosphonate) hexamethylene: diamine tetra (methylene phosphonate) and hydroxy-ethylene 1,1 diphosphonate.
Other suitable heavy metal ion sequestrant for use herein include nitrilotriacetic acid and polyan-finocarboxylic acids such as ethylenediam inotetracetic acid, ethylenetrian-dne pentacetic acid, ethylenediarnine disuccinic acid, ethylenediamine diglutaric acid, 2hydroxypropylenediarnine disuccinic acid or any salts thereof.
63 Especially preferred is ethylenediamine-N,M-disuccinic acid (EDDS) or the alkali metal, alkaline earth metal, ammonium, or substituted ammonium salts thereof, or mixtures thereof Preferred EDDS compounds are the free acid form and the sodium or magnesium salt or complex thereof Cystal growth inhibitor component The detergent compositions preferably contain a crystal growth inhibitor component, preferably an organodiphosphonic acid component, incorporated preferably at a level of from 0.0 1% to 5%, more preferably from 0. 1% to 2% by weight of the compositions.
By organo diphosphonic acid it is meant herein an organo diphosphonic acid which does not contain nitrogen as part of its chemical structure. This definition therefore excludes the organo aminophosphonates, which however may be included in compositions of the invention as heavy metal ion sequestrant components.
The organo diphosphonic acid is preferably a Cl -C4 diphosphonic acid, more preferably a C2 diphosphonic acid, such as ethylene diphosphonic acid, or most preferably ethane 1 -hydroxy- 1, 1 -diphosphonic acid (HEDP) and may be present in partially or fully ionized form, particularly as a salt or complex.
E!Izy-me Stabilizing System Preferred enzyme-containing compositions herein may comprise from about 0. 001% to about 10%, preferably from about 0.005% to about 8%, most preferably from about 0.01% to about 6%, by weight of an enzyme stabilizing system. The enzyme stabilizing system can be any stabilizing system which is compatible with the detersive enzyme. Such stabilizing systems can comprise 64 calcium ion, boric acid, propylene glycol, short chain carboxylic acid, boronic acid, chlorine bleach scavengers and mixtures thereof Such stabilizing systems can also comprise reversible enzyme inhibitors, such as reversible protease inhibitors.
Organic poly!neric compound Organic polymeric compounds may be added as preferred components of the compositions in accord with the invention. By organic polymeric compound it is meant essentially any polymeric organic compound commonly used as dispersants, and anti-redeposition and soil suspension agents in detergent compositions.
Organic polymeric compound is typically incorporated in the detergent compositions of the invention at a level of from 0. 1 % to 3 0%, preferably from 0.5% to 15%, most preferably from 1% to 10% by weight of the compositions.
Examples of organic polymeric compounds include the water soluble organic homo- or co-polymeric polycarboxylic acids or their salts in which the polycarboxylic acid comprises at least two carboxyl radicals separated from each other by not more than two carbon atoms. Polymers of the latter type are disclosed in GB-A-1,596,756. Examples of such salts are polyacrylates of molecular weight 2000- 10000 and their copolymers with any suitable other monomer units including modified acrylic, fumaric, maleic, itaconic, aconitic, mesaconic, citraconic and methylenernalonic acid or their salts, maleic anhydride, acrylamide, alkylene, vinylmethyl ether, styrene and any mixtures thereof Preferred are the copolymers.of acrylic acid and maleic anhydride having a molecular weight of from 20, 000 to 100,000.
Preferred commercially available acrylic acid containing polymers having a molecular weight below 15,000 include those sold under the tradename Sokalan PA30, PA20, PA15, PAIO and Sokalan CPIO by BASF GmbH, and those sold under the tradename Acusol 45N by Rohm and Haas.
Preferred acrylic acid containing copolymers include those which contain as monomer units: a) from 90% to 101%, preferably from 80% to 20% by weight acrylic acid or its salts and b) from 10% to 90%, preferably from 20% to 80% by weight of a substituted acrylic monomer or its salts having the general formula [CR2-CR I (CO-0-R3)]- wherein at least one of the substituents R I, R2 or R3, preferably RI or R2 is a I to 4 carbon alkyl or hydroxyalkyl group, RI or R2 can be a hydrogen and R3 can be a hydrogen or alkali metal salt. Most preferred is a substituted acrylic monomer wherein RI is methyl, R2 is hydrogen (i.e. a methacrylic acid monomer). The most preferred copolymer of this type has a molecular weight of 3500 and contains 60% to 80% by weight of acrylic acid and 40% to 20% by weight of methacrylic acid.
The polyamino compounds are useful herein including those derived from aspartic acid such as those disclosed in EP-A-305282, EP-A-305283 and EPA-351629.
Clay softening system The detergent compositions may contain a clay softening system comprising a clay mineral compound and optionally a clay flocculating agent.
The clay mineral compound is preferably a smectite clay compound. Smectite clays are disclosed in the US Patents No.s 3,862,058, 3,948,790, 3,954,632 and 4,062,647. European Patents No.s EP-A-299,575 and EP-A-313, 146 in the name of the Procter and Gamble Company describe suitable organic polymeric clay flocculating agents.
Lime soap dispersant compound 66 The compositions of the invention may contain a lime soap dispersant compound, preferably present at a level of from 0. 1 % to 40% by weight, more preferably 1 % to 20% by weight, most preferably from 2% to 10% by weight of the compositions.
A lime soap dispersant is a material that prevents the precipitation of alkali metal, ammonium or amine salts of fatty acids by calcium or magnesium ions. Preferred lime soap disperant compounds are disclosed in PCT Application No. W093/08877.
Suds suppressing system The compositions of the invention, when formulated for use in machine washing compositions, preferably comprise a suds suppressing system present at a level of from 0.01% to 15%, preferably from 0.05% to 10%, most preferably from 0. 1% to 5% by weight of the composition.
Suitable suds suppressing systems for use herein may comprise essentially any known antifoarn compound, including, for example silicone antifoarn compounds, 2-alkyl and alcanol antifoam compounds. Preferred suds suppressing systems and antifoam compounds are disclosed in PCT Application No. W093108876 and EPA-705 324.
Polymeric dye transfer inhibiting agents The compositions herein may also comprise from 0.01% to 10 %, preferably from 0.05% to 0.5% by weight of polymeric dye transfer inhibiting agents.
The polymeric dye transfer inhibiting agents are preferably selected from 67 polyarnine N-oxide polymers, copolymers of N-vinylpyrrolidone and Nvinylimidazole, polyvinylpyrrolidonepolymers or combinations thereof.
Optical brightener The detergent compositions herein also optionally contain from about 0. 005% to 5% by weight of certain types of hydrophilic optical brighteners.
Hydrophilic optical brighteners useful herein include those having the structural formula:
R, N H H 7 1 1 No-N C=C N- N N R 03M S03M R2 N = 1 H N-1:( RI wherein RI is selected from anilino, N-2-bis-hydroxyethyl and NH-2- - R2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethy]-N- hydroxyethyl, methylamino, morphilino, chloro and amino; and M is a salt-forming cation such as sodium or potassium.
When in the above formula, RI is anilino, R2 is N-2-bis-hydroxyethyl and M is a cation such as sodium, the brightener is 4,4',-bis[(4-anilino-6-(N-2-bishydroxyethyl)-s-triazine-2-yl)aniinol-2,2'-stilbenedisuifonic acid and disodium salt.
This particular brightener species is commercially marketed under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-LTNPA-GX is the preferred hydrophilic optical brightener useful in the detergent compositions herein.
68 When in the above formula, Rl is anilino, R2 is N-2-hydroxyethyl-N-2methylarnino and M is a cation such as sodium, the brightener is 4,4'bis[(4ariilino-6-(N-2-hydroxyethyl-N-methylamino)-s-tfiazine-2-yl)atn ino]2,2'stilbenedisulfonic acid disodium salt. This particular brightener species is commercially marketed under the tradename Tinopal 5BM-GX by Ciba-Geigy Corporation.
When in the above formula, RI is anilino, R2 is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-triazine2yl)amino]2,2'-stilbenedisulfonic acid, sodium salt. This particular brightener species is commercially marketed under the tradename Tinopal AMS-GX by Ciba Geigy Corporation.
Cationic fabric softeniniz agents Cationic fabric softening agents can also be incorporated into compositions in accordance with the present invention. Suitable cationic fabric softening agents include the water insoluble tertiary amines or dilong chain amide materials as disclosed in GB-A- 1514 276 and EP-B-0 0 11340.
Cationic fabric softening agents are typically incorporated at total levels of from 0. 5% to 15% by weight, normally from 1 % to 5 % by weight.
Other optional inWedients Other optional ingredients suitable for inclusion in the compositions of the invention include perfumes, colours and filler salts, with sodium sulfate being a preferred filler salt.
pH of the composition 69 The detergent compositions used in the present invention are preferably not formulated to have an unduly high pR in preference having a pH measured as a 1% solution in distfiled water of from 8.0 to 12.5, more preferably from 9.0 to 11. 8, most preferably from 9. 5 to 11. 5.
Machine dishwashing method Any suitable methods for machine washing or cleaning soiled tableware, particularly soiled sfiverware are envisaged. A preferred machine dishwashing method comprises treating soiled articles selected from crockery, glassware, hollowware, silverware and cutlery and mixtures thereof, with an aqueous liquid having dissolved or dispensed therein an efFective amount of a detergent tablet composition in accord with the invention. By an effective amount of the detergent tablet composition it is meant from 8g to 60g of product dissolved or dispersed in a wash solution of volume from 3 to 10 litres, as are typical product dosages and wash solution volumes commonly employed in conventional machine dishwashing methods. Preferably the detergent tablets are from 1 5g to 40g in weight, more preferably from 20g to 3 5g in weight.
Laund! washing method Machine laundry methods herein typically comprise treating sofied laundry with an aqueous wash solution in a washing machine having dissolved or dispensed therein an effective amount of a machine laundry detergent tablet composition in accord with the invention. By an efftdive amount of the detergent tablet composition it is meant from 40g to 300g of product dissolved or dispersed in a wash solution of volume from 5 to 65 litres, as are typical product dosages and wash solution volumes commonly employed in conventional machine laundry methods.
In a preferred use aspect a dispensing device is employed in the washing method. The dispensing device is charged with the detergent product, and is used to introduce the product directly into the drum of the washing machine before the commencement of the wash cycle. Its volume capacity should be such as to be able to contain sufficient detergent product as would normally be used in the washing method.
Once the washing machine has been loaded with laundry the dispensing device containing the detergent product is placed inside the drum. At the commencement of the wash cycle of the washing machine water is introduced into the drum and the drum periodically rotates. The design of the dispensing device should be such that it permits containment of the dry detergent product but then allows release of this product during the wash cycle in response to its agitation as the drum rotates and also as a result of its contact with the wash water.
To allow for release of the detergent product during the wash the device may possess a number of openings through which the product may pass. Alternatively, the device may be made of a material which is permeable to liquid but impermeable to the solid product, which will allow release of dissolved product. Preferably, the detergent product will be rapidly released at the start of the wash cycle thereby providing transient localised high concentrations of product in the drum of the washing machine at this stage of the wash cycle.
Preferred dispensing devices are reusable and are designed in such a way that container integrity is maintained in both the dry state and during the wash cycle.
Alternatively, the dispensing device may be a flexible container, such as a bag or pouch. The bag may be of fibrous construction coated with a water impermeable protective material so as to retain the contents, such as is disclosed in European published Patent Application No. 0018678. Alternatively it maybe formed of a 71 water-insoluble synthetic polymeric material provided with an edge sea] or closure designed to rupture in aqueous media as disclosed in European published Patent ApplicationNos. 0011500, 0011501, 0011502, and 0011968. Aconvenientform of water frangible closure comprises a water soluble adhesive disposed along and sealing one edge of a pouch formed of a water impermeable polymeric film such as polyethylene or polypropylene.
72 Examples
Abbreviations used in Examples In the detergent compositions, the abbreviated component identifications have the following meanings:
STPP Citrate Bicarbonate Carbonate Silicate Metasilicate PB1 PB4 Percarbonate Plurafac TAED NaHEDP Sodium tripolyphosphate Tri-sodium citrate dihydrate Sodium hydrogen carbonate Anhydrous sodium carbonatehaving average particle size of 425ptm to 700pim and dissolving in approximately 180 seconds according to the dissolution test method described herein Amorphous Sodium Silicate (SiO2:Na20 ratio = 1.6- 3.2) having average particle size of 500pim to 700pm and dissolving in approximately 210 seconds according to the dissolution test method described herein Sodium metasilicate (Si02:Na20 ratio = 1.0) Anhydrous sodium perborate monohydrate Sodium perborate tetrahydrate of nominal formula Nal302.3H20M202 Anhydrous sodium percarbonate of nominal formula 2.Na2C03.3H202 C13-C15 mixed ethoxylated/propoxylated fatty alcohol with an average degree of ethoxylation of 3.8 and an average degree of propoxylation of 4.5, sold under the tradename Plurafac Tetraacetyl ethylene diamine Granular sodium Ethane 1 -hydroxy- 1, 1 - diphosphonate having average particle size of between 40OVtrn and 50Ogm and dissolving in approximately 60 seconds according to the dissolution test method described herein.
73 DETI'MP MnTACN PAAC Paraffin Protease Amylase BTA PA30 MA/AA 480N Sulphate pH Diethyltriamine penta (methylene) phosphonate, marketed by monsanto under the tradename Dequest 2060 Manganese 1,4,7-trimethyl-1,4,7triazacyclononane. Pentaamine acetate cobalt (III) salt Paraffin oil sold under the tradename, Winog 70 by Wintershall. Proteolytic enzyme Amylolytic enzyme. Benzotriazole Polyacrylic acid of average molecular weight approximately 4,500 Randon copolymer of 4:1 acrylate/maleate, average molecular weight about 70,000 Random copolymer of 7:3 acrylate/methacrylate, average molecular weight about 3,500 Anhydrous sodium sulphate having average particle size of from 425gm to 700pim and dissolving in 90 seconds according to the dissolution test method described herein Measured as a 1 % solution in distilled water at 2TC In the following examples all levels are quoted as % by weight of the composition:
The following tablet detergent composition examples A to F in accord with the present invention were prepared by compression of a granular dishwashing detergent composition at a pressure of 13KN/cm2 using a standard 12 head rotary press:
A B c D E F STPP - 48.80 49.20 34.0 - 46.80 Citrate 26.40 - - - 31.10 Carbonate - 5.0 14.0 15.40 14.40 23.0 Silicate 26.40 14.80 15.0 10.60 17.70 2.40 Protease 1.76 2.20 1.26 1.0 1.60 0.40 74 Amylase 1.20 1.50 1.50 0.85 2.0 0.30 PB1 1.56 7.69 12.20 12.2 15.70 - PB4 6.92 - - - 14.40 Nonionic 1.50 2.0 1.50 2.2 0.80 6.30 PAM - - 0.016 0.009 - - MnTACN - - - 0.007 - TAED 4.33 2.50 - - 1.30 1.84 HEDP 0.67 1.2 1.8 0.92 0.89 0.40 DETPMP 0.65 - - - - - Paraffin 0.42 0.50 0.5 0.55 - BTA 0.24 0.30 0.3 0.33 - PA30 3.2 - - - - - MA/AA - - - 4.51 0.55 Perfume 0.05 0.05 0.20 0.2 Sulphate 24.75 13.0 2.67 16.89 9.7 3.41 lyfisc/water to balance weight of tablet 25g 25g 20g 30 18g 20 pH (1 % solution) 10.60 10.60 0.7 10.8 10.9

Claims (13)

Claims
1. A detergent tablet comprising a granular component having an average particle size greater than 250pm and less than 1200lim in diameter and wherein 10 grams of the granular component dissolves in 1 litre of deionised water at 251C in 80 seconds or less.
2. A detergent tablet according to claim 1 wherein the average particle size of the granular component is between 30Ogm to 80Ogm in diameter.
3. A detergent tablet according to any of the preceding claims wherein the granular component dissolves in 60 seconds or less.
4. A detergent tablet according to any of the preceding claims wherein the granular component is present at a level of from 0. 1 % to 10% by weight of the detergent tablet.
5. A detergent tablet according to any of the preceding claims wherein the detergent tablet comprises less than 10% free or unbound water
6. A detergent tablet according to any of the preceding claim wherein the tablet dissolves in 10 minutes or less determined according to the DIN 44990 test method using a dishwashing machine avaflable from Bosch on the normal 65C washing programme with water hardness at 180d.
7. A detergent tablet according to any of the preceding claims wherein the granular component is an organo phosphonate.
76
8. A detergent tablet according to claim 7 wherein the organo phosphonate is 1hydroxy ethane- 1, 1 -diphosphonic acid, sodium 1 -hydroxy ethane- 1, 1 -diphosphonate or mixtures thereof
9. A detergent tablet according to any of the preceding claims wherein the granular component is an agglomerate.
10. A detergent component according to claim 9 wherein the agglomerate comprises powdered sodium 1 -hydroxy ethane- 1, 1 -diphosphonate having an average particle size of less than 250ptm and a liquid binder.
11. A detergent tablet according to claim 10 wherein the liquid binder comprises liquid sodium 1 -hydroxy ethane- 1, 1 -diphosphonate.
12. A detergent tablet according to claim 10 wherein the liquid binder comprises a polymeric binder.
13. A detergent tablet according to any of the preceding claims also comprising a phosphate builder compound.
GB9726604A 1997-12-17 1997-12-17 Detergent tablet Withdrawn GB2332442A (en)

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PCT/IB1998/002050 WO1999031215A1 (en) 1997-12-17 1998-12-17 Detergent tablet
JP2000539116A JP2002508440A (en) 1997-12-17 1998-12-17 Cleaning tablets
BR9813815-4A BR9813815A (en) 1997-12-17 1998-12-17 "detergent tablet"
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CA2314484A1 (en) 1999-06-24
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EP1047764A1 (en) 2000-11-02
WO1999031215A1 (en) 1999-06-24

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