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GB2317353A - Calibrating machine for spring eyes - Google Patents

Calibrating machine for spring eyes Download PDF

Info

Publication number
GB2317353A
GB2317353A GB9719375A GB9719375A GB2317353A GB 2317353 A GB2317353 A GB 2317353A GB 9719375 A GB9719375 A GB 9719375A GB 9719375 A GB9719375 A GB 9719375A GB 2317353 A GB2317353 A GB 2317353A
Authority
GB
United Kingdom
Prior art keywords
calibrating
machine
spring
eye
eyes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB9719375A
Other versions
GB2317353B (en
GB9719375D0 (en
Inventor
Joern Reinhardt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BAM ANLAGEN und MASCHINEN GmbH
Original Assignee
BAM ANLAGEN und MASCHINEN GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BAM ANLAGEN und MASCHINEN GmbH filed Critical BAM ANLAGEN und MASCHINEN GmbH
Publication of GB9719375D0 publication Critical patent/GB9719375D0/en
Publication of GB2317353A publication Critical patent/GB2317353A/en
Application granted granted Critical
Publication of GB2317353B publication Critical patent/GB2317353B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/06Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F1/00Springs
    • F16F1/02Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant
    • F16F1/04Wound springs
    • F16F1/12Attachments or mountings

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Springs (AREA)

Abstract

Springs with spring eyes e.g. leaf springs for vehicles are deformed to final size using a mandrel 8, calibrating tools 2,5 and calibrating plate 9 in a pressing operation. The need for machining to final size is therefore avoided.

Description

2317353 Calibrating machine for spring eyes The invention relates to a
calibrating machine for eyes, in particular spring eyes, produced by heat deformation.
Springs with spring eyes are used, in particular, in passenger vehicles and in goods vehicles.
As regards an increase in quality and optimization of weight and cost, a restriction in shape and dimensional tolerances is very important. In the method used up until now, each eye is produced by bending the respective spring end in stages until a wrap angle of 2700 is reached. This results in an eye which does not ensure all-round abutment against the bolt or the like which is to be borne by the eye, for which reason it is necessary is to insert rubber elements.
As precision requirements become more stringent, there then follows high-outlay material -cutting steps, which involve both the inner surface and the flanks of the eye, and thus the width of the latter.
The aim of the invention is to avoid the currently conventional, high-outlay material-cutting final shaping operation and the necessary oversizing which has to be provided at the outset, and thus to be able to produce this spring with smaller allowances. This aim is achieved according to the invention by the features specified in the main claim. This gives rise to a more cost-effective production of the spring. Furthermore, the final shaping of the spring eye is extremely precise in terms of shape and tolerances.
Material-cutting follow-up work on the internal diameter of the spring eye is no longer necessary. At the same time, the reduction in, and dimensional accuracy of, the leaf width in the eye region is achieved, so that no material-cutting follow-up work is necessary. The accuracy of shaping in the longitudinal direction seen in relation to the centre position is likewise ensured.
Freely positionable cylinders, which receive parts of the tools with their guide elements, make it 2 possible to advance up to any desired position. Insertion of the calibrating mandrel and lateral prepositioning by means of calibrating plates means that the spring eye is adequately placed, with the result that final shaping of the diameters by the calibrating tool is ensured. A spring-eye width with narrow tolerances is achieved by bringing the lateral calibrating plates together.
The procedure according to the invention provides that a spring leaf is introduced into the calibrating machine with the preformed spring eye glowing. This is performed by means of an auxiliary device, which will not be described at this juncture. The calibrating machine described is equipped with a two-part tool. Tools with three or more parts may be used if required. Such a is calibrating machine is equipped with five or more cylinders. The top cylinder and the bottom cylinder hold the interchangeable tool. First of all the bottom tool is moved into the calibrating position, after which the lateral calibrating plates are prepositioned. The calibrating mandrel is then inserted and guided through the spring eye. The. top calibrating tool is moved into the closed position, so that the spring eye has to take on the shape of the mandrel. After this step, the calibrating plates are brought to the final dimensions.
The tool is configured such that squeezed material can flow. A-11 the cylinders can -then be moved into their initial position. The entire tool is thus open. The mandrel is subject to thermal loading and, for this reason, a cooling-water system is provided. 30 The invention will be explained in more detail with reference to an exemplary embodiment illustrated in the drawing, in which: Figure 1 shows a side view of a calibrating machine according to the invention for spring eyes; 35 Figure 2 shows a calibrating machine for spring eyes according to Figure 1 in section, the section being taken along the line A-A; Figure 3 shows a calibrating machine for spring eyes according to Figures 1 and 2 in section, the section being taken along the line B-B; and Figure 4 shows a calibrating machine for spring eyes according to Figures 1 - 3 in section, the section being taken along the line C-C. 5 The calibrating machine for spring eyes comprises a machine frame 1, a bottom calibrating tool 2, a bottom tool mount 3, a bottom cylinder 4, a top calibrating tool 5, a top tool mount 6 and a top cylinder 7. The guides are provided by guide rods 17 and sliding bearings 16 in conjunction with a tool plate 18.
A mandrel 8 and a calibrating plate 9 are advanced by means of a cylinder 10 and a push rod 11, and the mandrel 8 is then pushed through the spring eye into a further calibrating plate 12, which is located opposite is the first-mentioned calibrating plate. The calibrating plate 9 is positioned with a cylinder 13 and the calibrating plate 12 is positioned with a cylinder 14. The cooling medium for the calibrating mandrel is supplied to the calibrating mandrel through a bore 15.
4

Claims (6)

CLAIMS:
1. Calibrating machine for eyes, in particular for spring eyes, produced by heat deformation, in which machine the spring eye is deformed in one operation such that material-cutting machining for the eye diameter and for the eye width is dispensed with.
2. Calibrating machine according to claim 1, wherein the machine comprises a calibrating mandrel which is mounted in a non-floating manner.
3. Calibrating machine according to claim 1 to 2, wherein the machine comprises calibrating plates which are prepositioned.
4. Calibrating machine according to claim 3, wherein the calibrating plates are arranged to determine the eye width.
5. Calibrating machine according to claim 2 further comprising a cooling system for the calibrating mandrel.
6. Calibrating machine for eyes substantially as hereinbefore defined with reference to the accompany drawings.
GB9719375A 1996-09-20 1997-09-11 Calibrating machine for spring eyes Expired - Fee Related GB2317353B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE1996138806 DE19638806A1 (en) 1996-09-20 1996-09-20 Calibrating machine for spring eyes

Publications (3)

Publication Number Publication Date
GB9719375D0 GB9719375D0 (en) 1997-11-12
GB2317353A true GB2317353A (en) 1998-03-25
GB2317353B GB2317353B (en) 1999-07-14

Family

ID=7806490

Family Applications (1)

Application Number Title Priority Date Filing Date
GB9719375A Expired - Fee Related GB2317353B (en) 1996-09-20 1997-09-11 Calibrating machine for spring eyes

Country Status (2)

Country Link
DE (1) DE19638806A1 (en)
GB (1) GB2317353B (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB508907A (en) * 1938-05-24 1939-07-07 Frederic Lloyd Improvements in or relating to springs
GB1316695A (en) * 1970-06-01 1973-05-09 North American Rockwell Spring leaf and method of making
GB1320054A (en) * 1970-06-01 1973-06-13 North American Rockwell Spring leaf
US4173884A (en) * 1978-02-15 1979-11-13 Dobinson Reginald P Forming machine for bending metal bars

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB508907A (en) * 1938-05-24 1939-07-07 Frederic Lloyd Improvements in or relating to springs
GB1316695A (en) * 1970-06-01 1973-05-09 North American Rockwell Spring leaf and method of making
GB1320054A (en) * 1970-06-01 1973-06-13 North American Rockwell Spring leaf
US4173884A (en) * 1978-02-15 1979-11-13 Dobinson Reginald P Forming machine for bending metal bars

Also Published As

Publication number Publication date
DE19638806A1 (en) 1998-03-26
GB2317353B (en) 1999-07-14
GB9719375D0 (en) 1997-11-12

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Legal Events

Date Code Title Description
732E Amendments to the register in respect of changes of name or changes affecting rights (sect. 32/1977)
PCNP Patent ceased through non-payment of renewal fee

Effective date: 20020911