GB2192730A - Electrostatographic encapsulated toner - Google Patents
Electrostatographic encapsulated toner Download PDFInfo
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- GB2192730A GB2192730A GB08716430A GB8716430A GB2192730A GB 2192730 A GB2192730 A GB 2192730A GB 08716430 A GB08716430 A GB 08716430A GB 8716430 A GB8716430 A GB 8716430A GB 2192730 A GB2192730 A GB 2192730A
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- toner
- encapsulated toner
- binder
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/093—Encapsulated toner particles
- G03G9/0935—Encapsulated toner particles specified by the core material
- G03G9/09378—Non-macromolecular organic compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/093—Encapsulated toner particles
- G03G9/09307—Encapsulated toner particles specified by the shell material
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/093—Encapsulated toner particles
- G03G9/09307—Encapsulated toner particles specified by the shell material
- G03G9/09314—Macromolecular compounds
- G03G9/09321—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/093—Encapsulated toner particles
- G03G9/09392—Preparation thereof
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- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Developing Agents For Electrophotography (AREA)
- Manufacturing Of Micro-Capsules (AREA)
Abstract
An electrostatographic encapsulated toner comprising a core material which comprises a colorant and a binder and a resin shell enclosing said core material in the form of micro-capsule. The binder is an oily binder comprising a solid polymer and an organic solvent having a high boiling point, and has a viscosity within the range of 1,000-100,000 cp at 25 DEG C. The resin shall has been formed around the core material by a polymerization process such as an interfacial polymerization process, an inner polymerization process and an outer polymerization process. The surface of said resin shell is deposited with a copolymer of a specific amine derivatives containing a vinyl group and a specific vinyl monomer.
Description
SPECIFICATION
Electrostatographic encapsulated toner
BACKGROUND OF THE INVENTION
Field of the invention
The present invention relates to an electrostatographic encapsulated toner employable for producing a visible image from a latent image in a recording method utilizing an electrostatography.
Description of prior arts
As the process for fixing a toner image in a recording method such as an electrostatography, there have been known three fixing processes, that is, a heat fixing process, a solvent fixing process and a pressure fixing process. Recently, the heat fixing process and the pressure fixing process, both using no solvent, are widely used from the viewpoint of the prevention of environmental pollution.
In the heat fixing process, a toner comprising a colorant bound with a binder has been conventionally employed. The same kind of toner is also employed in the pressure fixingprocess, but utilization of an encapsulated toner is recently proposed in the pressure fixing process.
The encapsulated toner is a toner in the form of micro-capsule prepared by enclosing a core material comprising a colorant such as carbon black and a binder with a resin shell which is rupturable by application of pressure.
The conventional encapsulated toner is not necessarily satisfactory in various properties that are essentialiy required for a toner.
As a developing agent employable for the electrostatography, there has been conventionally employed a toner which has insulation properties on its surface, but recently a toner provided with an appropriately positive or negative friction-electrostatic chargeability on the surface has been developed.
This electrostatography comprises procedures of electrostatically charging a toner by rubbing the toner with carrier particles such as iron powder or furs, and causing a latent image to draw the electrostatically charged toner. Accordingly, the toner employable in the electrostatography is required to have positive or negative friction-electrostatic chargeablity corresponding to the negative or positive electrostatic charge of the latent- image depending on the nature of an apparatus employed.
As a method for giving friction-electrostatic chargeability to the conventional toner, there is generally utilized a method of adding an electrostatic charge modifier to a toner in combination with a resin to disperse the electrostatic charge modifier inside the toner in the procedure of the preparation of a toner. However, as for an encapsulated toner, it is difficult to effectively fix the electrostatic charge modifier onto the surface of encapsulated toner, and accordingly a powdery electrostatic charge modifier such as silica powder is generally deposited onto the surface of the encapsulated toner so astro give the friction-electrostatic chargeability to the encapsulated toner.
However, -the present inventor has found that in the encapsulated toner deposited with an electrostatic charge modifier such as silica powder on its surface, the electrostatic charge modifier easily separates or drops off from the encapsulated toner when the encapsulated toner is stored or employed for a long period of time.
In the case that a relatively large amount of the electrostatic charge modifier separates or drops off from the encapsulated toner, the encapsulated toner tends to be insufficient in the developing properties so as to cause unfavorable effect on the image characteristics of the resulting visible image such as lowering of sharpness or density.
The encapsulated toner is also needed to be excellent in other various properties such as powder flowability and preservation stability than the above-mentioned friction-electrostatic chargeability. If any one cf those properties deteriorated, a visible image having high image quality can be hardly obtained.
For providing a positive friction-electrostatic chargeability to an encapsulated toner, there has been proposed a method of forming a resin shell from polymers obtained from nitrogencontaining monomers such as Nvinyl compounds, vinyl imidazole or derivatives thereof, vinyl pyridine or derivatives thereof, acrylamide or derivatives thereof, compounds containing other vinyl group or amino group, and quaternary ammonium salts of those compounds or derivatives, as described in Japanese Patent Provisional Publications No. 59(1984)-185353, No. 59(1984) 187350, No. 59(1984)-187352, No. 59(1984)187355, No. 59(1984)-187357, No. 59(1984) 189354 and No. 59(1984)-189355.
The above-mentioned publications describe the use of a solid binder such as a polymer easily interlocking with fibers of ordinary papers, for instance, polyethylene or a paraffin wax, as a binder employable for the encapsulated toner.
However, it has been confirmed by the present inventor that while the encapsulated toner comprising a resin shell of the above-mentioned polymers of the nitrogencontaining monomers and the solid binder such as a polymer or a paraffin wax is favorable in the friction-electrostatic positive chargeability, such toner is insufficient in the pressure fixability. Accordingly, the employment of such encapsulated toner in the electrostatography utilizing a pressure fixing process requires very high pressure for the fixing, and such a high pressure causes various problems such as requirement of a largesize apparatus, occurrence of fatigue of paper sheets employed for receiving the toner image, and occurrence of glossy surface on the paper sheet.Further, in the case of using such toner containing the solid binder, on the surface of a paper sheet having a toner image fixed thereon are placed a relatively large amount of toner particles in the protruded form, and hence the toner image tends to be moved or stained by mechanical shock such as friction. between the paper sheet having the toner image thereon and other paper sheets or fingers.
An oily composition comprising a solid polymer and a high-boiling organic solvent capable of dissolving or swelling the solid polymer (e.g., solvent having a boiling point of not lower than 150"C) is also known as a binder of an encapsulated toner employable in the pressure fixing process.
Accordingly, it can be presumed that the combination of the aforementioned resin shell having excellentfriction-electrostatic chargeability of positive charge and the above-mentioned oily binder is utilized. However, it is very difficult to densely form a resin shell of the aforementioned polymer which has a nitrogencontaining monomer as a main monomer component around the oily binder.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a novel encapsulated toner employable in an electrostatography.
It iS another object of the present invention to provide an encapsulated toner employable in an electrostatography which is- improved in stability of positive friction-electrostatic chargeability and shows high flowability and preservation stability as well as high fixability.
There is provided by the present invention an improvement of an electrostatographic encapsulated toner comprising a core material which comprises a colorant and a binder and a resin shell enclosing said core material in the form of micro-capsule, wherein:
said binder is- an oily- binder comprising a solid polymer and an organic solvent capable of dissolving or swelling said polymer and having a boiling point of not lower than 1500C, said oily binder having a viscosity within the range of 1,000-100,000 cp at 25"C; said resin shell has been formed around the core material by a polymerization process selected from the group consisting of an interfacial polymerization process, an inner polymerization process and-an outer polymerization process; and
the surface of said resin shell is deposited with a copolymer of at least one amine derivative containing a vinyl group which has one of the following formulas (I) to (V):
which R1 is hydrogen or an alkyl group having 1-4 carbon atoms; R2 is one selected from the group consisting of an alkylene group having 1-8 carbon atoms, an alkylene oxyalkylene.group having 1-8 carbon atoms, a phenylene group, a naphthylene group and a group having a combination of two or more those groups;R3 and R4 are the same as or different from each other, and each of R3 and R4 is hydrogen or a group selected from the group consisting of an alkyl group having 1-8 carbon atoms, a phenyl group, a naphthyl group and a phenylalkyl group having an alkyl group of 1-4 carbon atoms, and
a vinyl monomer having the formula (VI):
in which Ras is hydrogen or an alkyl group having 1-4 carbon atoms; and R6 is hydrogen or a group selected from the group consisting of an alkyl group having 1-8 carbon atoms, a phenyl group, a naphthyl group and a phenylalkyl group having an alkyl group of 1-4 carbon atoms.
The encapsulated toner of the invention less produces separation of an electrostatic charge modifier from the toner even in the case that the toner is employed for long period of time, as compared with the conventionål encapsulated toner provided with an electrostatic charge modifier which has a positive electrostatically-charging function such as metal-containing dye or silica powder thereon, because on the surface of the encapsulated toner of the invention is deposited with a copolymer of a specific amine derivative containing a vinyl group and a specific vinyl monomer (e.g., acrylic acid; methacrylic acid and esters thereof) which has an electrostatic charge modifying function, that is, a positive electrostatically-charging function of high level.For this reason, even if the encapsulated toner of the invention is employed for a long period of time, the friction-electrostatic chargeability less varies, and an excellent visible image can be constantly obtained. In addition, the resulting image has high sharpness owing to the high flowability of the encapsulated toner.
It has been confirmed that the copolymer deposited on the surface of the encapsulated toner of the invention shows much higher positive friction-electrostatic chargeability than a polymer derived from only the above-mentioned amine derivative containing a vinyl group.
Further, since the encapsulated toner of the invention has high preservation stability, there can be given an excellent visible image even after the long period of time in the storage.
Furthermore, the encapsulated toner of the invention shows high fixability in the electrostatographic process employing a pressure fixing. In more detail, when the encapsulated toner is ruptured on a paper sheet in the pressure fixing process, an organic solvent first wets inside of the paper to accelerate permeation of a solid polymer binder and a colorant into the paper sheet in a short time, and the solid polymer binder and the colorant are introduced inside the paper sheet. Then, the organic solvent evaporates, and the colorant is kept firmly inside the paper sheet by the solid polymer binder. As a result, the fixing of toner is performed reliably at a relatively low pressure, whereby the apparatus employed in the electrostatographic process can be made smaller, and the fatigue of the paper sheet for accepting the toner image decreases.In the case of using a solid polymer or a solid binder such as wax alone, the colorant and the solid binder permeate the paper sheet insufficiently, and a relatively large amount thereof remains on the surface of the paper sheet in the protruded form. As a result, there arise various problems such as transferring of toner material to other paper sheets (i.e., toner staining) when the paper sheet having a toner image is superposed on other paper sheet, or staining of a duplicated image by the contact with fingers or other materials. In contrast, in the case of using the encapsulated toner utilizing an oily binder according to the invention, the colorant is firmly kept inside the paper sheet owing to the solid polymer binder as described above, so that the- toner staining or Staining of the duplicated image rarely occurs.
DETAILED DESCRIPTION OF THE INVENTION The encapsulated toner of the present invention can be prepared by the process described below.
In the first place, a resin shell is formed around a droplet containing a colorant and a binder component in an aqueous medium by means of an interfacial polymerization process, an inner polymerization process, or an outer polymerization process to produce a micro-capsule, This process for the preparation of micro-capsules is generally known. Thus, the conventional method and known materials for the preparation of micro-capsules can be employed in the invention.
Examples of the solid polymer employable for the use as the binder of the encapsulated toner of the invention include polyolefin, olefin copolymer, styrene resin, styrene-butadiene copolymer, epoxy resin, polyester, rubbers, polyvinylpyrrolidone, polyamide, coumarone-indene copolymer, methyl vinyl ether-maleic anhydride copolymer, amino resin, polyurethane, polyurea, homopolymers and copolymers of acrylic acid ester, homopolymers or copolymers of methacrylic acid ester, acrylic acid-long chain alkyl methacrylate copolymer oligomer, polyvinyl acetate, and polyvinyl chloride.
Among those polymers, preferably employed are homopolymers and copolymers of acrylic acid esters, homopolymers or copolymers of methacrylic esters and styrenebutadiene copolymers.
The organic solvent empl6yable for the binder is a high-boiling solvent capable of dissolving or swelling the above-described polymer and having a boiling point of not lower than 150"C (also referred to simply as a highboiling solvent).
Examples of the high-boiling 'solvent are as follows:
phthalic acid esters such as diethyl phthalate, and dibutyl phthalate; aliphatic dicarboxylic acid esters such as diethyl malonate and dimethyl oxalate; phosphoric acid esters such as tricresyl phosphate and trixylyl phosphate; citric acid esters such as O-acetyl triethyl citrate and tributyl citrate; benzoic acid esters such as butyl benzoate and hexyl benzoate; aliphatic acid esters such as hexadecyl myrestate and dioctyl adipate; alkylnaphathalenes such as methylnaphthalene, dime thyinaphthalene, mopoisopropylnaphthalene and -diisoprnpylnaphthalene; dialkylphenyl ethers such as di-o-methylphenyl ether, di-m-methylphenyl ether and di-p-methylphenyl ether; amides of higher fatty acids or aromatic sulfonic acids such as N,N-dimethyllauroamide and N-butylbenzenesulfonamide; trimellitic acid esters such as trioctyl trimellitate; and diarylalkanes such as diarylmethanes (e.g., dimethylphenylphenylmethane) and diarylethanes (e.g., 1-phenyl-1-methylphenylethane, 1 -dimethylphenyl 1 -phenylethane and 1-ethylphenyl-1-phenylethane).
Preferably employable as the high-boiling solvent for the binder of the encapsulated toner of the invention are high-boiling solvents of non-ester type, particularly alkylnaphtahlene, diphenylalkyl ether and diarylalkane, which give unfavorable effect (e.g., dissolving or deteriorating the resinous shell) -of an extremely low level to the resin shell.
The binder of the encapsulated toner of the invention preferably comprises a combination of the abovedescribed solid polymer and high-boiling solvent. The ratio between the solid polymer and the high-boiling solvent is generally within the range of 1 : 0.2 to 1 : 20 (binder : highboiling-solvent, by weight), preferably 1 : 0.5 to 1 : 10, more preferably 1 : 1 to 1 : 10. The oily binder should be an oily liquid of high viscosity generally having a viscosity within the range of 1,000 to 100,000 cp at 25 C, preferably within the range of 5,000 to 40,000 cp at 25"C.
The binder comprising a combination of the solid polymer and the high-boiling solvent employable for the encapsulated toner of the invention is deSired to further contain an organic solvent substantially not dissolving or swelling the solid polymer and having a boiling point of 100--250"C (also referred to simply as an non-solvent organic liquid).
Examples of the non--solvent -organic liquid include saturated aliphatic hydrocarbons and organic liquid mixtures mainly containing saturated aliphatic hydrocarbons.
As a colorant contained in a conventional toner for the electrostatography, generally employed are a black toner such as carbon black or graft carbon black and a chromatic toner such as a blue, red or- a yellow colorant. In the encapsulated toner of the invention, those colorants can be also employed.
The core material of the encapsulated toner of the invention may further contain magnetizableparticles. As the magnetizable particles, there can be mentioned magnetizable particles (particulate material capable of being magnetized) employable for a conventional magnetic toner.
Examples of the magnetizable particles include particles of metals (e.g., cobalt, iron and nickel), alloys and metallic compounds. In the case of using a chromatic magnetizable powder such as a powder of black magnetite, the chromatic magnetizable powder can serve as both of a magnetizable particle and a colorant.
There is no specific limitation on the resin employable for producing a shell of the encapsulated toner, as far as the resin can form a dense shell around a droplet comprising a core material through any one of an interfacial polymerization, inner polymerization and an outer polymerization. From the viewpoint of various properties as an encapsulated toner suitable for a pressure fixing process, preferred are polyurea, - polyurethane, polyamide, polyester and epoxy resin. These resins can be employed singly or in combination. From the viewpoint of the strength and flexibility of the shell, the shell material of the invention preferably is a polyurea resin, a polyurethane resin or a mixture of polyurea resin and polyurethane resin.
The process for the preparation of the encapsulated toner of the invention will be described below in more detail by referring to a process for the preparation of an encapsulated toner comprising a shell of polyurethane resin or polyurea resin.
There have been heretofore known various methods for producing micro-capsules by forming a shell of polyurea and/or polyurethane resin around a core material in the form of droplet containing a colorant and a binder (and magnetizable particles, if desired) in an aqueous liquid.
Those methods can be employed for the preparation of the encapsulated toner of the present invention.
For instance, an interfacial polymerization can be mentioned as a method of utilizing polymerization reaction for producing micro-capsules. Other methods such as inner polymerization and outer polymerization, both of which also utilize the polymerization reaction for the preparation of micro-capsules, can be employed in the present invention.
A shell of poiyurea resin and/or polyurethane resin is easily prepared as a shell of microcapsules by subjecting polyisocyanate (e.g., diisocyanate, triisocyanate, tetraisocyanate and polyisocyanate prepolymer) to the interfacial polymerization reaction with polyamine (e.g., diamine, triamine and tetraamine), prepolymer having twp or more amine groups, piperazine and derivatives thereof, or polyol in an aqueous medium.
The micro-capsule having a shell produced as above is then washed with water.
The encapsulated toner of the invention can be prepared by deposition of a copolymer of at least one monomer selected from amine derivatives containing a vinyl group represented by the aforementioned formulas (I) to (V) and a vinyl monomer represented by the formula (VI).
Examples of the amine derivative containing a vinyl group which has the aforementioned formula (I) include:
N,N-dimethylaminoethylmethacrylate;
N,N-diethylaminoethylmethacrylate; N-methyiaminoethylmethacrylate;
N,N-diethylaminomethylmethacrylate;
p-N,N-diethylaminophenylmethacrylate;
N,N-dimethylaminqethylacrylate;
N,N-diethylaminoethylacrylatd; N-methylaminoethylacrylate;
N,N-diethylaminomethylacrylate; and
p-N,N-dimethylaminophenylacrylate.
Examples of the amine derivative containing a vinyl group which has the aforementioned formula (II) inciude: N,N-dimethylaminoethylmethácrylamide;
N,N-die-thylaminoethylmethacrylamide;
N,N-dimethylaminomethylmethacrylamide; N,N-dimethylaminoethylmethacrylamide;
N-methylaminoethylmethacrylamide;
p-N,N-dimethylaminophenylmethacrylamide;
N,N-dimethylaminoethylacrylamide;
N,N-diethylaminoethylacrylamide,;
N,N-dimethylaminomethylacrylamide;
N,N-dimethylaminoethylacrylamide;
N-methylaminoethylacrylamide; and
p-N,N-dimethylaminophenylacrylamide.
Examples of the amine derivative containing a vinyl group which has the aforementioned formula (III) include:
N,N-dimethylmethacrylamide;
N,N-diethylmethacrylamide;
N-propylmethacrylamide;
N,N-dimethylacrylamide;
N,N-diethylacrylamide; and N-propylacrylamide.
Examples of the amine derivative containing a vinyl group which has the aforementioned formula (IV) include: p-N,N--dimethylaminostyrene; m-N,N-diethylaminostyrene-;
p-N,N-dipropylaminostyrene;- and
p-N-methylaminostyrene.
Examples of the amine derivative containing a vinyl roup which has the aforementioned formula (V) include:
N-vinyldimethylarnine;
N-vinyldiethylamine;
N-vinyldipropylamine; and
N-vinylpropylamine.
Examples of the vinyl monomers having the aforementioned formula (VI) include:
methyl acrylate;
methyl methacrylate:
ethyl acrylate;
ethyl methacrylate;
propyl acrylate; and
propyl methacrylate.
The copolymer of at least one monomer selected from the amine derivatives containing a vinyl group and the vinyl monomer employable for the deposition on the surface of the encapsulated toner of the invention preferably has polymerization degree within the range of 20-2,-000, more preferably within the range of 100--500. The amount of the copolymer deposited on the surface of the encapsùlated toner is preferably within the range of 0.1-20 parts by weight, more preferably 0.5-5 parts by weight, based on 100 parts by weight of the encapsulated toner.
As a method of subjecting a copolymer of the abovementioned monomers to deposition on the surface of the encapsulated toner, various methods can be employed. Preferred is a method of grafting the monomers on the surface of the encapsulated toner.
Examples of the grafting methods preferably employable in the invention include a method of redox polymerization- comprising using Ce(lV) as a catalyst to perform polymerization reaction on the toner surface, and a method comprising a procedure of graft polymerization of a divinyl monomer by using Çe(lV) and a procedure of radical polymerization of the above-mentioned monomers of the invention by using a radical polymerization initiator (e.g., peroxide and azo compound) or a redòx polymerization initiator (e.g., combination of peroxide and reducing agent).
Details of the graft polymerization using Ce(lV) is described in "GRAFT POLYMERIZATION
AND APPLICATION THEREOF" by Ide Fumio (Polymer Publishing Association).
Examples of the radical polymerization initiator include H2O2, K252O8, (NH4)2S2O8, alkyl hydroperoxide, dialkyl peroxide, diacyl peroxide, peracid ester and azo compounds. Examples of the redox polymerization initiator include combinations. of peroxide such as persulfate, hydrogen peroxide or hydroperoxide and various reducing agents. For instance, those combinations are hydrogen peroxide and ferrous salt; benzoyl peroxide and dimethylaniline; and K2S208 and
NaHSO3.
In the preparation of the encapsulated toner of the invention, other methods than the abovedescribed ones can be employed for the deposition of a copolymer of the above-mentioned monomers on the surface of the encapsulated toner. For instance, in a solution of the copolymer of the monomers or in a dispersion thereof are dispersed encapsulated toner particles, and the obtained dispersion is dried by a spray drying.
The encapsulated toner of the invention can be provided on its surface with an electrostatic charge modifier, which is conventionally employed, such as silica powder, alumina powder or titanium powder The examples and the comparison examples of the present invention are given below.
Example 1
40 g. of 1-isopropyl-phenyl-2-phenyíethane solution containing 20 wt.% of polyisobutylmethacrylate (trade name: Acrybase, MM-2002-2; available from Fujikura Kasei Co., Ltd.) and 10 wt.% of polyisobutylmethacrylate (trade name: Acrybase, MM-2002-1; available from Fujikura Kasei
Co., Ltd.) was mixed with 70 g. of magnetite particles (trade name: EPT-1000, available from
Toda Industry Co., Ltd.) in an automatic mortar, to prepare a dispersion (magnetizable ink).
Separately, in. 60 g. of ethyl acetate were dissolved 20 g. of paraffinic oil having a boiling point of 170190"C, 3 g. of dimethylphenylsiloxane (trade name: Silicone KF50, 3000 cs, available from Shinetsu Chemical Industry Co., Ltd.), 10 g. of an addition product of 3 molts of hexamethylenediisocyanate and 1 mol of trimethylolpropane (trade name: Barnoc D-950, available from Dainippon ink & Chemicals Inc.,), and 10 g. of an addition product of 3 mols of toluylene diisocyanate and 1 mol of trimethylolpropane (trade name: Barnoc D-750, available from Dainip- pon Ink & Chemicals Inc.,), to prepare a solution. The solution and the above-obtained dispersion (magnetizable ink) were mixed together to prepare an oil-phase mixture liquid.The oil-phase mixture liquid (a mixture of core material and shell material) was prepared by setting the temperature of the liquid to 25"C.
Independently, to 200 g. of a 4 % solution of methyl cellulose (methoxy group substitution degree: 1.8, mean molecular weight: 15,000) was added 0.2 g. of diethylenetriamine, to prepare an aqueous medium. The aqueous medium was cooled to 1 50C.
In the aqueous medium was dispersed the above-prepared oil-phase mixture liquid to produce an oil-in-water emulsion containing droplets having average diameter of approx. 12 ,um.
In approx. 10 minutes after the preparation 6f the emulsion, 50 g. of a 2.5 wt.% solution of diethylene triamine was dropped little by little in the emulsion, and the emulsion was stirred for 3 hours in a constant temperature bath at 60"C, to complete the encapsulation. Thus obtained micro-capsule dispersion was subjected to centrifugal separation at 5,000 rpm so as to separate the micro-capsules from the aqueous solution containing methyl cellulose (supernatant liquid).
The obtained microcapsule slurry was dispersed in water to prepare a 30 % dispersion: The dispersion was again subjected to centrifugal separation to give a micro-capsule slurry, and the micro-capsule slurry was dispersed in water to prepare a 30 wt.% dispersion. The obtained dispersion was further subjected to another washing procedure comprising centrifugal separation and dispersing in water, to prepare a micro-capsule slurry. To the micro-capsule slurry was added 450 g. of water to obtain a dispersion containing micro-capsules.
To the dispersion were added 12.5 g. of 1-N nitric acid, 1.1 g. (0.006 mol) of ethylene glycol dimethacrylate and 0.75 g. (0.00125 mol) of cerium ammonium hitrate, and they were stirred at room temperature for 3 hours so as to graft-polymerize the ethylene glycol dimethacryíate on the surface of the micro-capsule. Subsequently, the micro-capsule dispersion was subjected three times to washing procedures comprising centrifugal separation and dispersing in water, to obtain a slurry containing microcapsules.
To the slurry were successively added 450 g. of water, 0.4 g. (0.0015 mol) of potassium persulfate, 0.16 g. (0.0015 mol) of sodium sulfite, 0.8 g. (0.0044 mol) of N,N-diethylaminoethyl methacrylate, and 1.6 g. (0.016 mol) of methyl methacrylate, and they were stirred at room temperature for 3 hours so as to graft-polymerize the N,N-diethylaminoethyl methacrylate and methyl methacrylate on the surface of micro-capsule,
The obtained micro-capsule dispersion was washed with water 15 times by decantation, and then titanium dioxide powder (P-25, available from Japan Aerogil Co., Ltd.) having been treated on its surface with a titanate coupling agent (Prenact 44, available from Ajinomoto Co., Ltd.) was added to the dispersipn in such a manner that the amount of titanium dioxide powder would be 0.5 % by weight-of the toner particles. The dispersion containing titanium dioxide powder was dried at 60"C in an oven to obtain encapsulated toner particles. The binder composition of the pncapsulated toner having been independently prepared was measured on the viscosity. - The viscosity was 25,000 cp at 25"C.
The obtained encapsulated toner particles were mixed with iron powder carriers (DSP-132, available from Dowa Iron Powder Industry Co., Ltd.), and the mixture was measured on the blow-off electrostatic charge. The blow-off electrostatic charge was + 10 ,uq/g.
Subsequently, using the encapsulated toner, a latent image having negative electrostatic charge produced by conventional electrostatography at 250C and 65 %RH was developed through a magnetic blushing method. The obtained visible toner image was then transferred onto an ordinary paper sheet and fixed onto the paper sheet at a pressure of 150 kg/cm2.
Thus fixed visible image had high sharpness and no fog. Further, even a visible image written with a pencil was able to be sharply duplicated using the encapsulated toner.
The visible image fixed onto the paper sheet was rubbed with a finger in 15 minutes after fixing, and no stain of the image was observed.
Then the visible image was evaluated on the durability by the test of continuous duplication of 20,000 times. Even after the continuous duplication of 20,000 times, the density of visible
image hardly decreased. Further, the continuous duplication test of 50,000 times was carried out
on the visible image, and substantial decrease of image density was not observed.
Comparison- Example 1
The procedure of Example 1 was repeated except for using 3.7 g. (0.0204 mol) of N,N
diethylaminoethyl methacrylate instead of N,N--diethylaminoethyl methacrylate and methyl metha
crylate (total amount: 0.0204 mol) in the graft-polymerization on the surface of the microcap
sules, to prepare an encapsulated toner deposited with a graft polymer on the surface.
The electrostatic charge of the encapsulated toner was measured in the same manner as
described in Example 1. The electrostatic charge was +5,uq/g.
Example 2
The encapsulated toner obtained in Example 1 was measured on the volume resistivity at 30"C and 85 %RH. The volume resistivity was. 5x10'4 cm.
Using the encapsulated toner, a latent image having negative electrostatic charge produced by
conventional electrostatography at 30"C and 85 %RH was developed through a magnetic blush
ing method. The obtained visible toner,image was then transferred onto an ordinary paper sheet
and fixed onto the paper sheet at a pressure 150 kg/cm2.
Thus fixed visible image had high sharpness and no fog. Further, even a visible image written
with a pencil was able to be sharply duplicated using the encapsulated toner.
The visible image fixed onto the paper sheet was rubbed with a finger in 15 minutes after
fixing, and no stain of the image was observed.
Comparison Example 2
The encapsulated toner obtained in Comparison Example 1 was measured on the volume
resistivity at 30"C and 85- %RH. The volume resistivity was 5 x 10'3 cm.
Using the encapsulated toner, a latent image having negative electrostatic charge produced by
conventional electrostatography at 30"C and 85 %RH was developed through a magnetic blush
ing method. The obtained visible toner image was then transferred onto an ordinary paper sheet
and fixed onto the paper sheet at a pressure of 150 kg/cm2.
Thus fixed visible image had high sharpness and no fog. However, the density of thus fixed
visible image was slightly lower than that of the visible image obtained in Example 2. Further,
when a visible image written with a pencil was duplicated, a little blur was found on the
duplicated image.
The visible mage fixed onto the -paper sheet was rubbed with a finger in 15 minutes after
fixing, and no stain of the image was observed.
Claims (7)
1. In an electrostatographic encapsulated toner comprising a core material which comprises a
colorant and a binder and a resin shell enclosing said core material in the form of micro-capsule,
the improvement wherein:
said binder is an oily binder comprising a solid polymer and an organic solvent capable of
dissolving or swelling said polymer and having a boiling point of not lower than 150"C, said oily binder having a viscosity within the range of 1,000-100,000 cp at 25"C; said resin shell has been formed around the core material by a polymerization process selected
from the group- consisting of an interfacial polymerization process, an inner polymerization pro
cess and an outer polymerization princess;; and
the surface of said resin shell is deposited with a copolymer of at least one amine derivative
containing a- vinyl group which has one. of the following formulas (I) to (V):
in which R' is hydrogen or an alkyl group having 1-4 carbon atoms; R2 is one selected from the group consisting of an alkylene group having 1-8 carbon atoms, an alkylene oxyalkylene group having 1-8 carbon atoms, a phenylene group, a naphthylene group and a group having a combination of two or more those groups;R3 and R4 are the same as or different from each other, and each of R3 and R4 is hydrogen or a group selected from the group consisting of an alkyl group having 1-8 carbon atoms, a phenol group, a naphthyl group and a phenylalkyl group having an alkyl group of 1-4 carbon atoms, and
a vinyl monomer having the formula (VI):
in which R5 is hydrogen or an alkyl group having 1-4 carbon atoms; and R6 is hydrogen or a group selected from the group consisting of an alkyl group having 1-8 carbon atoms, a phenyl group, a naphthyl group and a phenylalkyl group having an alkyl group of 1-4 carbon atoms.
2. The encapsulated toner as claimed in claim 1, wherein the ratio between the amine derivative containing a vinyl group and the vinyl monomer having the formula (Vl), both producing said copolymer, is within the range of 0.1 : 10 to 10 : 10, by mol.
3. The encapsulated toner as claimed in claim 1, wherein said copolymer has been graftpolymerized on the surface of the capsule.
4. The encapsulated toner as claimed in claim 1, wherein said copolymer is deposited on the surface of the capsule in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of the toner.
5. The encapsulated toner as claimed in claim 1, wherein said copolymer has a molecular weight of 20 to 2,000.
6. The encapsulated toner as claimed in claim 1, wherein said shell comprises polyurea resin and/or polyurethane resin.
7. The encapsulated toner as claimed in claim 1, wherein said organic solvent containing a binder and having a boiling point of not lower than 150"C is a compound selected from the group consisting of alkylnaphthalene, alkyldiphenyl ether and diarylalkane.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61164494A JPH07113784B2 (en) | 1986-07-12 | 1986-07-12 | Capsule toner |
Publications (2)
Publication Number | Publication Date |
---|---|
GB8716430D0 GB8716430D0 (en) | 1987-08-19 |
GB2192730A true GB2192730A (en) | 1988-01-20 |
Family
ID=15794225
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB08716430A Withdrawn GB2192730A (en) | 1986-07-12 | 1987-07-13 | Electrostatographic encapsulated toner |
Country Status (2)
Country | Link |
---|---|
JP (1) | JPH07113784B2 (en) |
GB (1) | GB2192730A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0584795A2 (en) * | 1992-08-24 | 1994-03-02 | Kabushiki Kaisha Toshiba | Electronograph developing agent and method of manufacturing the same |
EP0615167A1 (en) * | 1993-03-10 | 1994-09-14 | Kao Corporation | Encapsulated toner for heat-and-pressure fixing and method for production thereof |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04115258A (en) * | 1990-09-05 | 1992-04-16 | Fuji Xerox Co Ltd | Electrophotographic toner |
JPH04142555A (en) * | 1990-10-04 | 1992-05-15 | Fuji Xerox Co Ltd | Capsule toner |
JPH04145447A (en) * | 1990-10-08 | 1992-05-19 | Fuji Xerox Co Ltd | Production of toner |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2178182A (en) * | 1985-07-16 | 1987-02-04 | Fuji Photo Film Co Ltd | Electrostatographic encapsulated toner |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56144434A (en) * | 1980-04-11 | 1981-11-10 | Canon Inc | Microencapsulated toner |
JPH0766199B2 (en) * | 1982-10-07 | 1995-07-19 | 富士写真フイルム株式会社 | Capsule toner |
JPS59187357A (en) * | 1983-04-07 | 1984-10-24 | Canon Inc | Development method |
JPS59187355A (en) * | 1983-04-07 | 1984-10-24 | Canon Inc | Development method |
JPS59187352A (en) * | 1983-04-08 | 1984-10-24 | Canon Inc | Encapsulated toner |
JPS59187353A (en) * | 1983-04-08 | 1984-10-24 | Minolta Camera Co Ltd | Toner for developing electrostatic latent image |
-
1986
- 1986-07-12 JP JP61164494A patent/JPH07113784B2/en not_active Expired - Fee Related
-
1987
- 1987-07-13 GB GB08716430A patent/GB2192730A/en not_active Withdrawn
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2178182A (en) * | 1985-07-16 | 1987-02-04 | Fuji Photo Film Co Ltd | Electrostatographic encapsulated toner |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0584795A2 (en) * | 1992-08-24 | 1994-03-02 | Kabushiki Kaisha Toshiba | Electronograph developing agent and method of manufacturing the same |
EP0584795A3 (en) * | 1992-08-24 | 1994-10-26 | Toshiba Kk | Electronograph developing agent and method of manufacturing the same. |
US5604068A (en) * | 1992-08-24 | 1997-02-18 | Kabushiki Kaisha Toshiba | Electronograph developing agent and method of manufacturing the same |
EP0615167A1 (en) * | 1993-03-10 | 1994-09-14 | Kao Corporation | Encapsulated toner for heat-and-pressure fixing and method for production thereof |
US5536612A (en) * | 1993-03-10 | 1996-07-16 | Kao Corporation | Encapsulated toner for heat-and-pressure fixing and method for production thereof |
Also Published As
Publication number | Publication date |
---|---|
JPS6319660A (en) | 1988-01-27 |
GB8716430D0 (en) | 1987-08-19 |
JPH07113784B2 (en) | 1995-12-06 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
WAP | Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1) |