GB1562792A - Lighttransmitting fire-screening panels - Google Patents
Lighttransmitting fire-screening panels Download PDFInfo
- Publication number
- GB1562792A GB1562792A GB26873/76A GB2687376A GB1562792A GB 1562792 A GB1562792 A GB 1562792A GB 26873/76 A GB26873/76 A GB 26873/76A GB 2687376 A GB2687376 A GB 2687376A GB 1562792 A GB1562792 A GB 1562792A
- Authority
- GB
- United Kingdom
- Prior art keywords
- panel
- panel according
- fire
- layer
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000012216 screening Methods 0.000 title claims description 15
- 239000000463 material Substances 0.000 claims description 73
- 239000011521 glass Substances 0.000 claims description 26
- 239000004115 Sodium Silicate Substances 0.000 claims description 16
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 16
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 16
- 239000000306 component Substances 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 12
- 150000003839 salts Chemical class 0.000 claims description 11
- 238000009432 framing Methods 0.000 claims description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 6
- 230000008901 benefit Effects 0.000 claims description 6
- 238000000151 deposition Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 57
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 13
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 11
- 229940001007 aluminium phosphate Drugs 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 10
- 210000002105 tongue Anatomy 0.000 description 9
- 229920003023 plastic Polymers 0.000 description 8
- 239000004033 plastic Substances 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 7
- 230000035939 shock Effects 0.000 description 6
- 235000011127 sodium aluminium sulphate Nutrition 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 5
- 239000011253 protective coating Substances 0.000 description 5
- 239000003566 sealing material Substances 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 4
- 150000002736 metal compounds Chemical class 0.000 description 4
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000002178 crystalline material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 235000011007 phosphoric acid Nutrition 0.000 description 3
- 229920001084 poly(chloroprene) Polymers 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229920000914 Metallic fiber Polymers 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000001464 adherent effect Effects 0.000 description 2
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000003517 fume Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 235000012237 sodium aluminium phosphate Nutrition 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 150000004645 aluminates Chemical class 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- IOUCSUBTZWXKTA-UHFFFAOYSA-N dipotassium;dioxido(oxo)tin Chemical compound [K+].[K+].[O-][Sn]([O-])=O IOUCSUBTZWXKTA-UHFFFAOYSA-N 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- -1 potassium aluminium sulphate Borates Chemical class 0.000 description 1
- 229910001414 potassium ion Inorganic materials 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- KVOIJEARBNBHHP-UHFFFAOYSA-N potassium;oxido(oxo)alumane Chemical compound [K+].[O-][Al]=O KVOIJEARBNBHHP-UHFFFAOYSA-N 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 235000019794 sodium silicate Nutrition 0.000 description 1
- KWZDXWNYIYLTQM-UHFFFAOYSA-M sodium;boric acid;dihydrogen phosphate Chemical class [Na+].OB(O)O.OP(O)([O-])=O KWZDXWNYIYLTQM-UHFFFAOYSA-M 0.000 description 1
- 125000005402 stannate group Chemical group 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical class [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical class [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/54—Fixing of glass panes or like plates
- E06B3/56—Fixing of glass panes or like plates by means of putty, cement, or adhesives only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/069—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of intumescent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/06—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
- B32B2315/08—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Building Environments (AREA)
Description
(54) LIGHT-TRANSMITTING FIRE-SCREENING PANELS
(71) We, BFG GLASSGROUP, Rue
Caumartin 43, Paris, France, a Groupement d'Interet Economique, established under the laws of France (French Ordinance dated 23rd
September 1967) do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: This invention relates to a laminated lighttransmitting fire-screening panel comprising one or more layers of intumescent material, and is divided out of our copending application
No. 34950/75 (Serial No. 1,562,791).
In the construction of buildings, lighttransmitting panels have sometimes to be used in e.g. interior walls to form partitions, and such partitions have occasionally to satisfy certain standards of fire resistance. For example when a panel is exposed to a particular temperature cycle for a specified time, such standards may require that the panel should retain its strength without breaking, that it should be completely flame proof, that it should act as an infra-red radiation screening barrier and that the side thereof furthest from the source of heat should not become so hot as to involve serious risk of burning a person who touches it.
Clearly an ordinary glass sheet will not satisfy these requirements for any significant length of time, and it has accordingly been proposed to use laminated panels in which a layer of intumescent material is sandwiched between two sheets of glass. Such panels have been made by depositing a layer of intumescent material onto a first glass sheet, drying such layer, and bonding the layer to a second glass sheet by means of a layer of plastics material such as polyvinylbutyral. Although this has gone a long way towards meeting the standards referred to above for sufficiently long periods of exposure to fire, panels made in this way do suffer from certain disadvantages.
When such a fire-screening panel is held in a conventional frame channel, the lips of such channel will of course project over part of the panel faces, and accordingly, on the outbreak of fire, there will be a considerable thermal gradient across the shielded margin of the panel so that the panel is apt to break due to the attendant thermal shock. Two proposals have been made in attempts to reduce this thermal shock. In a first such proposal, the lips of the frame are lengthened to cover wider margins of the panel and thus reduce the thermal gradient. In the second proposal, one face of the panel is placed against a more or less conventional frame lip and the panel is held in place by a plurality of localised tongues bearing on its second face. This second proposal can work satisfactorily provided that fire breaks out on the side of the second face of the panel, since this allaws substantially uniform heating thereof. Both said proposals suffer from the disadvantage that they do not make allowance for increase of thickness of the panel on intumescence of the sandwiched material. In fact, the thickness of an intumescent layer can increase by as much as a factor of ten or possibly even more on exposure to fire. In a typical practical example, an intumescent layer 2.5 mm thick can be sandwiched between two glass sheets each 4 mm thick to make a panel 10.5 mm thick before exposure to fire but which might expand to 33 mm thick after such exposure. Clearly such an expansion would place a very severe strain on the frame and on the structural plies of the panel.
The present invention aims to reduce or even eliminate this disadvantage.
Accordingly, as broadly described, the present invention provides a laminated lighttransmitting fire-screening panel comprising one or more layers of intumescent material characterised in that the or at least one said layer of intumescent material is sandwiched between outer plies of the panel and in that the or at least one such layer occupies an area which is less than the area of at least one said outer ply to define a rebate leading along at least a portion of the edge of the panel.
A panel incorporating a said rebate can easily be mounted in a frame comprising one or more members leading around the panel and provided with elements for engagement with the rebate. In this way, provision can be made for the free relative movement of the outer plies of the panel on intumescence of the sandwiched material, and such a frame can also permit uniform heating of the whole extent of the panel on exposure to fire no matter on which side the fire breaks out.
Preferably, a said panel is mounted in a frame member which engages with said rebate to hold the panel so that its outer plies are free to move apart on intumescence of the layer or layers between them.
Alternatively, such rebate can be used to assist in locating a panel edge protecting member which serves to protect the edges of the panel from damage at least during transport. Such an edge protecting member can be given any suitable shape, for example so that it can be accommodated in a conventional frame channel component in which case it may be permanently attached to the panel and constitute a portion of a frame.
In some embodiments of the invention, a said edge rebate is formed by applying intumescent material to cover substantially the whole area of a first outer ply and bonding that ply to a second outer ply with the intumescent material between them, which second ply is of greater area than the first, so that said rebate is at least in part defined by the edges of the first ply and the intumescent material and a projecting lip formed by marginal portions of the second ply. In such embodiments, the second outer ply is preferably clamped in a conventional channel frame component.
In the most preferred embodiments of the invention, however, a said rebate is constituted as a groove formed in the thickness of the intumescent material. In such embodiments, it is preferable that a said frame comprises a tongue which engages in a said groove.
Alternatively, or in addition, such a rebate can be and preferably is used to accommodate sealing means protecting the intumescent material against contact with the atmosphere.
A said tongue is preferably glued inside a said groove, and this can be arranged to seal the intumescent material from the atmosphere without any supplementary sealing means.
Adhesives based on neoprene, polyurethane or polysulphide are suitable.
Preferably, said sealing means is selected so that it will flow under the influence of heat due to the advent of a fire thereby to maintain sealing of the panel to its frame on intumescence of the sandwiched material.
Advantageously, said tongue is selected so that it will expand under the influence of heat due to the advent of a fire thereby to maintain sealing of the panel to its frame on intumes cence of the sandwiched material.
The frame is preferably itself of fireresistant material. For example the frame member(s) could be of ceramic, non-inflammable plastics material, concrete, metal, or wood which has been treated to make it fireproof. It is especially suitable to make a said frame member from an intumescent material, for example hydrated sodium silicate. Such intumescent material should be coated so as to protect it from the atmosphere if this is desirable, and the frame member may incorporate some form of reinforcement, for example fibres, such as glass fibres or a network of metallic threads, held in a matrix of the intumescent material. One such material is sold by Badische
Anilin- & Soda-Fabrik A.G., under their Trade
Mark Palusol, and comprises a body of hydrated sodium silicate having a coating of epoxy resin.
Embodiments of the invention wherein the frame comprises an intumescent material as aforesaid have the advantage that the frame can expand with expansion of the panel on exposure to fire thus maintaining support for the panel.
A said groove in the thickness of said intumescent material can be formed in several different ways. For example such material could be initially applied to a said outer ply in such a way as to leave marginal zones thereof uncovered. Alternatively such a groove could be formed by dissolving away marginal portions of such material which had initially extended over the full area of the panel, or a groove could be mechanically cut around at least a part of the periphery of the panel, thus removing at least part of the thickness of the sandwiched intumescent material at marginal zones of the panel.
Advantageously, at least one and preferably both said outer plies are vitreous sheets.
The word "vitreous" is used herein to denote articles made from glass or vitrocrystalline material. Vitro-crystalline materials can be made by subjecting glass to a heat treatment so as to induce the formation of one or more crystalline phases therein.
Advantageously, said intumescent material comprises a hydrated metal salt.
Examples of metal salts which can be used in hydrated form are as follows:
Aluminates, e.g. sodium or potassium
aluminate
Plumbates, e.g. sodium or potassium
plumb at
Stannates, e.g. sodium or potassium
stannate
Alums, e.g. sodium aluminium sulphate or
potassium aluminium sulphate
Borates, e.g. sodium borate
Phosphates, e.g. sodium orthophosphates,
potassium orthophosphates and aluminium
phosphate
Hydrated alkali metal silicates, e.g. sodium silicate, are especially suitable for use in a said layer of intumescent material.
Such substances have very good properties for the purpose in view. They are in many cases capable of forming transparent layers which adhere well to glass or vitro-crystalline material. On being sufficiently heated, the combined water boils and the layers foam, so that the hydrated metal salt is converted into an opaque solid porous mass of cellular form in which it is highly thermally insulating and remains adherent to the glass or vitro-crystalline material.
This feature is particularly important, since even if all the structural plies of the panel are cracked or broken by thermal shock, the panel may retain its effectiveness as a barrier against heat and fumes since the fragments of the plies may remain in position bonded together by the converted metal salt.
In some embodiments, a layer of hydrated metal salt is used which is merely translucent, but preferably the hydrated metal salt forms a transparent solid layer at ambient temperature.
Sodium silicate, sodium aluminium sulphate and aluminium phosphate can form transparent layers. Preferably, the total amount of intumescent material applied is such as to form a layer in the finished panel of between 0.1 mm and 8 mm thick, preferably between 0.1 mm and 3 mm thick; such layer may for example be between 0.8 mm and 1.0 mm thick. Such layer thicknesses are found to be a good compromise between cost, light transmission before exposure to fire, and fire resistance.
The or each vitreous ply for assembly into the panel may be tempered, e.g. chemically tempered.
It has been found that vitreous sheets may suffer deterioration to varying degree by prolonged contact with various intumescent materials, e.g. hydrated metal salts. This is particularly important in the case of trans- parent or coloured sheets, since they may
suffer a loss of transparency or undergo a change in colour.
Advantageously, therefore, a protective stratum is formed on at least one and preferably each vitreous ply face before said intumescent material is applied to such face, and said
protective stratum is composed of a substance
selected so as to inhibit interaction between
said intumescent material and such ply face.
In some preferred embodiments, the pro
tective stratum comprises a sheet of sub
stantially water-impervious plastics material.
Polyvinyl butyral is an especially suitable
material for forming a plastics protective
stratum, which may for example be 0.76 rnm thick, though any other film-forming plastics material having the requisite properties may be used. In some embodiments of the invention the plastics protective stratum comprises a plastics material which has been polymerised in situ, such as polyurethane.
In other preferred embodiments of the invention there is at least one said protective stratum which comprises a coating applied to the vitreous sheet face to be protected. Such a protective coating preferably comprises an anhydrous metal compound deposited onto one or more ply faces, since such coatings can form very effective protective strata.
Preferably, said anhydrous metal compound is deposited by hydrolysis, since this is convenient in practice. Another very convenient way of depositing said anhydrous metal compound is by pyrolysis.
Preferably a said protective coating is between 100 and 1,000 Angstrom units thick, so as to provide a non-porous coating without giving rise to unsightly interference effects.
Clearly, one criterion affecting choice of a suitable coating material will be the composition of the intumescent material. By way of example, when said intumescent material comprises an hydrated metal salt selected from sodium aluminium sulphate, aluminium phosphate and alkali metal silicates, said anhydrous metal compound is preferably selected from zirconium oxide and anhydrous aluminium phosphate.
It is perhaps, surprising to note that a protective coating of anhydrous aluminium phosphate when deposited onto a vitreous sheet will serve substantially to prevent interaction between that vitreous sheet and an adjacent layer of hydrated aluminium phosphate.
This invention does not exclude the use of other materials. For example, when said intunascent material comprises hydrated aluminium phosphate, titanium oxide and tin oxide are also eminently suitable coating materials.
Alternatively, or in addition, a coating having other properties may be applied to a vitreous sheet of the panel. For example an infrared reflecting coating of a noble metal, copper, aluminium or an oxide may be applied and this will have the advantage of affording some protection for the intumescent material against the absorption of infra-red radiation which could cause the intumescent material to become opaque and blister even before the advent of fire. Furthermore, the use of such an infra-red reflecting coating can increase the time taken for the layer to intumesce on the outbreak of fire, and this will in turn increase the time for which protection is given.
Another way of giving longer protection is to make the panel using two layers of intumescent material which are separated by a fluid impervious membrane. When such a panel is exposed to fire, the intumescent layer nearer the fire will intumesce, but the other layer will not be converted by the heat until intumescence of the first layer is substantially complete. A said membrane may be made from polyvinyl butyral, which bonds the layers together. It will be appreciated that a polyvinyl butyral membrane can also be used to bond a single layer to a vitreous sheet.
Preferably the groove is at least 2 mm deep.
The adoption of this feature allows an improvement in keying between the panel and the frame. The groove may be between 4 mm and 10 mm deep, for example it may be approximately 6 mm deep.
It is possible for a said rebate to be formed in distinct portions, but it is preferably continuous around the panel.
The invention will now be described by way of example with reference to the accompanying diagrammatic drawings, in which:
Figures 1 and 2 are cross-sectional views of two embodiments of fire-screening panel according to the invention; Figure 3 is a detail view of a mask applied to a sheet prior to the application of intumescent material; and
Figures 4 to 7 are detail edge elevations of fire-screening panels.
Example 1
A fire screening panel was made as shown in Figures 1 and 3. This panel comprises two sheets of glass 1, 2 each 3 mm thick to the first of which a layer 3 of intumescent material 2.5 mm thick has been applied.
In order to form the layer 3, hydrated sodium aluminium sulphate was applied in an aqueous solution.
This solution was applied to a face of the first glass sheet while it was substantially horizontal and at a temperature of 20"C. The solution was allowed to spread out over the sheet and was dried by directing a current of warm air across the sheet using a fan. When the layer had become dry it was bonded to the second glass sheet 2.
In order that this panel should conform with the invention, a groove 4 was provided leading around the periphery of the panel. This was done by placing a mask 5 (Figure 3) over the first sheet 1 prior to the application of the intumescent material. The mask occupied the marginal zone of the sheet which would define the depth of the groove 4 in the finished paneL
In a variant method of manufacture, intumescent material is applied to the whole of the first sheet 1 to give an edge profile as shown in Figure 5 and a groove is cut in the edge thereof by removing the hydrated sodium aluminium sulphate over a marginal zone to define a groove 4 leading around the panel, as is illustrated in Figure 6.
In a variant of this Example, the layer of hydrated sodium aluminium sulphate was applied over the whole area of the first sheet and dried as before and the thus coated sheet was then immersed in a bath of water. The second sheet 2 was then slidden into registry and the thus assembled panel was left in the bath for a sufficient time for the marginal zone of the sandwiched layer to have been dissolved away to leave a groove 4 as shown in Figure 7.
In a further variant, the face of each of the sheets of glass which was to be interior of the panel was protected from direct contact with the intumescent material by applying thereto a protective coating of anhydrous aluminium phosphate 500 Angstrom units thick.
Such a coating can be formed as follows. A solution in alcohol containing one mole of anhydrous aluminium trichloride and one mole of anhydrous phosphoric acid is prepared.
This can be applied to the upper faces of
horizontally laid sheets of glass and allowed
to spread out to form a uniform covering. The
sheets are dried and placed in a furnace heated to 400"C. This gives a strongly adherent coating of anhydrous aluminium phosphate.
As will be noted from Figure 1, the groove 4 along the edge of the panel is filled with a body of sealing material 6 which also serves to seal the panel into a frame, part of which is shown at 7. The sealing material 6 may be a neoprene based adhesive.
On the outbreak of fire on one side of the panel illustrated in Figure 1, the sandwiched layer will intumesce, and the sealing material 6 will become softened. Due to the build up of pressure between the glass sheets, they will move apart, and also, the intumescing material in the layer 3 will be forced out around the edges of the panel displacing the sealing material 6 in the groove 4 to form a tumid barrier extending right up to the frame 7.
In a variant of this embodiment, the frame member 7 is provided with a tongue which is glued into the groove 4 to locate the paneL
Example 2
A fire-screening panel was made as shown in Figures 2 and 3. A glass sheet 1 was coated with an intumescent layer 3 of hydrated aluminium phosphate 5 mm thick. The sheet was laid horizontally and a masking frame 5 was laid to occupy marginal zones of the sheet (Figure 3) which define the rebate 4 (Figure 2). An aqueous solution of 3.5 moles of hydrated aluminium phosphate was obtained by mixing hydrated aluminium chloride (AlCI3 . 6H2O) and phosphoric acid (H3PO4), and this was then poured onto the horizontal sheets and dried by ventilation with warm air.
A second sheet 8 was then assembled and bonded to the layer 3 deposited on the first sheet 1. As will be noted from Figure 2, this sheet 8 was of substantially the same area of the layer 3, so that there is no groove, but rather a rebate 4 leading around the edge of the panel. This embodiment has the advantage of enabling the first glass sheet 1 to be fixed into a conventional type of frame comprising an Lsection member 9 and a retaining strip 10. The second sheet 8 is sealed to the Lsection frame member 9 using a body 11 of heat-flowable sealing material.
When a panel according to this embodiment is exposed to fire, the first glass sheet 1 will remain fixed in the frame 9, 10, but because of the shape of the frame, the second glass sheet 8 is free to move away from the first sheet on intumescence of the sandwiched material.
In order to reduce the effects of thermal shock at the edge of the first sheet 1 should fire break out on that side of the panel, the retaining strip 10 may be made of a heat conductive material, for example a metal, such as aluminium. Alternatively the strip may bc replaced by a series of short, spaced retaining members. It is not necessary to take such precautions to guard against thermal shock due to outbreak of fire on the other side of the panel, since the insulation afforded the edges of the first sheet 1 by the L-section member 9 will be largely balanced by the insulation afforded by the second sheet 8 and the sandwiched layer.
In a variant of this Example, one face of each sheet was given a 400 Angstrom unit protective coating of tin oxide by the well known hydrolysis process.
Example 3
A fire-screening panel according to the invention was made in accordance with Figures 3 and 6. In Figure 6, two glass sheets 1, 2 were each 4 mm thick and provided with a stratum of hydrated sodium silicate 2.5 mm thick, and these strata were bonded together to form a 5 mm layer 3. In order to form the layer 3, hydrated sodium silicate was applied to each sheet in an aqueous solution having the following properties: Proportion by weight SiO2: Na2O=3.4 Viscosity = 0.2 poiseuille
Specific Gravity 370400 Bauma This solution was applied to a face of each horizontally laid sheet at a temperature of 20 C, and was allowed to spread out over the sheets. Each layer was then dried by ventilation with air at 35"C and 50O relative humidity. This drying has the effect of driving off excess, unbound water of solution to leave a layer of hydrated sodium silicate on each glass sheet. After formation of these layers of hydrated sodium silicate on the sheets, the sheets were bonded together, so as to leave a groove 4 extending round the assembled panel.
The panel thus formed may be placed in a frame very easily and is further very advantageous in the case of a fire. It should be noted that on the advent of fire the layer 3 of hydrated sodium silicate intumesces and is converted to an anhydrous mass having an opaque porous form.
The panel has a high degree of mechanical stability during and after intumescence of its sandwiched layer.
In a variant embodiment shown in Figure 6, use was made of glass sheets 1 and 2 which had been subjected to a chemical tempering treatment involving diffusion of ions into the glass from a contacting medium. This chemical tempering was an exchange of sodium ions from surface layers of the treared sheets by potassium ions from the contacting medium which comprises a bath of molten potassium nitrate maintained at a temperature of 470 C.
The result obtained from the point of view of thermal insulation, mechanical stability and effectiveness as a flame- and fume proof barrier were analogous to those obtained with the fire screening panel above described. However, this variant has a greater resistance to thermal shock during the first few minutes of a fire than does the panel described above.
In a second variant for use in situations where there is only a very slight fire risk on one side of the partition, the sheet of glass I to be directed towards that side is replaced by a sheet of plastics material. Again, the results obtained from the point of view of resistance to fire were similar to those above.
In a third variant, a fire-screening panel was constructed exactly as described at the beginning of this example, except that the strata of hydrated sodium silicate were formed to a thickness of 0.2 mm. instead of 2.5 mm.
From the point of view of fire resistance, this variant panel is slightlv less effective than the panels described above. However, this panel
does have the advantage of increased trans parency.
In yet a further variant embodiment, a stream of water is directed against the edges of the laminate further to dissolve away the layers of intumescent material over marginal zones of the panel. A sealing compound, e.g. a neoprene based adhesive can be introduced into the enlarged groove to protect the intumescent material from deterioration as a result of contact with the atmosphere, and this adhesive can also serve to hold a framing component in the groove.
Example 4
Figure 4 shows a detail of a panel according to the invention comprising two vitreous sheets 1, 2 with a layer 3 of intumescent material sandwiched between them. A framing component generally indicated at 12 has a tongue 13 which is glued inside a groove 4 formed between the two vitreous sheets.
This gluing also serves to seal the intumescent layer in the completed panel from the atmosphere.
In a particular practical example, the framing component was made by laminating together strips of Palusol (Trade Mark of
Badische Anilin- & Soda-Fabrik A.G.) which as has been stated is available as a composite material comprising glass fibres our a network of metallic threads embedded in a matrix of hydrated sodium silicate and coated with epoxy resin This material is available in sheets 1.8 mm thick. lt is accordingly convenient to make the intumescent material 2 mm thick if the tongue 13 is to consist of a single strip.
The framing component 12 may be held in a conventional channel frame 14. The fact that on the outbreak of fire the framing component will intumesce and accordingly expand is an important advantage especially if it is not confined over the whole of its surface, in that as the intumescent layer 3 expands, so will the tongue 13, and bonding of the frame com ponent to both glass sheets can be maintained.
The intumescent layer 3 was formed by depositing on each of the vitreous sheets 1, 2, a stratum 1 ram thick of hydrated sodium silicate: this was done in the same way as was described in Example 3.
After drying these strata of intumescent material, the first sheet was laid in a bath of sodium hydroxide solution and the second sheet was slidden across the first to bring the strata into contacting registry. The assembly was left in the bath for several hours until marginal zones of the hydrated sodium silicate had been dissolved away to leave a groove 4 about 6 mm deep as shown in Figure 4.
In a variant of this Example, the tongued framing component can be made of metal, for example aluminium alloy. In such a case the framing component which can be formed by extrusion may be given a shape which allow it to be fixed directly e.g. by screws, into a window space: the channel member 14 can then be dispensed wifh WHAT WE CLAIM IS: 1. A laminated light-transmitting fire-screen- ing panel comprising one or more layers of intainscent material characterised in that the or at least one said layer of intumescent material is sandwiched between outer plies of the panel and in that the or at least one such layer occupies an area which is less than the area of at least one said outer ply to define at least one rebate leading along at least a portion of the edge of the paneL
2. A panel according to claim 1, characterised in that said panel is mounted in a frame member which engages with said rebate to hold the panel so that its outer plies are free to move apart on intumescence of the layer or layers between they
3. A panel according to claim 1 or 2, characterised in that such rebate is used to assist in locating a panel edge protecting member.
4. A panel according to any preceding claim, characterised in that a said rebate is constituted as a groove formed in the thickness of the intumescent material.
5. A panel according to claims 2 and 4, characterised in that a said frame comprises a tongue which engages in a said groove.
6. A panel according to any preceding claim, characterised in that a said rebate is used to accommodate sealing means protecting the intumescent material against contact with the atmosphere.
7. A panel according to claim 6, characterised in that said sealing means is selected so that it will flow under the influence of heat due to the advent of a fire thereby t
Claims (13)
1. A laminated light-transmitting fire-screen- ing panel comprising one or more layers of intainscent material characterised in that the or at least one said layer of intumescent material is sandwiched between outer plies of the panel and in that the or at least one such layer occupies an area which is less than the area of at least one said outer ply to define at least one rebate leading along at least a portion of the edge of the paneL
2. A panel according to claim 1, characterised in that said panel is mounted in a frame member which engages with said rebate to hold the panel so that its outer plies are free to move apart on intumescence of the layer or layers between they
3. A panel according to claim 1 or 2, characterised in that such rebate is used to assist in locating a panel edge protecting member.
4. A panel according to any preceding claim, characterised in that a said rebate is constituted as a groove formed in the thickness of the intumescent material.
5. A panel according to claims 2 and 4, characterised in that a said frame comprises a tongue which engages in a said groove.
6. A panel according to any preceding claim, characterised in that a said rebate is used to accommodate sealing means protecting the intumescent material against contact with the atmosphere.
7. A panel according to claim 6, characterised in that said sealing means is selected so that it will flow under the influence of heat due to the advent of a fire thereby to maintain sealing of the panel to its frame on intumescence of the sandwiched material.
8. A panel according to claim 5, characterised in that said tongue is selected so that it will expand under the influence of heat due to the advent of a fire thereby to maintain sealing of the panel to its frame on intumescence of the handwiched material.
9. A panel according to any preceding claim, characterised in that both said outer plies are vitreous sheets.
10. A panel according to any preceding claim characterised in that said intumescent material comprises a hydrated metal salt.
11. A panel according to claim 10, characterised in that the hydrated metal salt forms a transparent solid layer at ambient temperature
12. A panel according to claim 10, characterised in that said salt is hydrated sodium silicate.
13. A panel according to claim 1 and substantially as described in any one of the
Examples herein set forth.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB26873/76A GB1562792A (en) | 1975-08-22 | 1975-08-22 | Lighttransmitting fire-screening panels |
FR7624846A FR2321575A1 (en) | 1975-08-22 | 1976-08-12 | Transparent fire resistant multiple glazing system - with intumescent layers between glass, and frame designed to accept expansion |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB26873/76A GB1562792A (en) | 1975-08-22 | 1975-08-22 | Lighttransmitting fire-screening panels |
Publications (1)
Publication Number | Publication Date |
---|---|
GB1562792A true GB1562792A (en) | 1980-03-19 |
Family
ID=10250564
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB26873/76A Expired GB1562792A (en) | 1975-08-22 | 1975-08-22 | Lighttransmitting fire-screening panels |
Country Status (1)
Country | Link |
---|---|
GB (1) | GB1562792A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4551372A (en) * | 1983-03-31 | 1985-11-05 | Saint-Gobain Vitrage | Laminated safety glass |
US5778629A (en) * | 1995-09-28 | 1998-07-14 | Howes; Stephen E. | Impact resistant window |
US5937611A (en) * | 1995-09-28 | 1999-08-17 | Howes; Stephen E. | Method of making an impact resistant window |
US6101783A (en) * | 1995-09-28 | 2000-08-15 | Howes; Stephen E. | Impact resistant window |
GB2571087A (en) * | 2018-02-14 | 2019-08-21 | Pyroguard Uk Ltd | Fire resistant glazing unit |
-
1975
- 1975-08-22 GB GB26873/76A patent/GB1562792A/en not_active Expired
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4551372A (en) * | 1983-03-31 | 1985-11-05 | Saint-Gobain Vitrage | Laminated safety glass |
US5778629A (en) * | 1995-09-28 | 1998-07-14 | Howes; Stephen E. | Impact resistant window |
US5937611A (en) * | 1995-09-28 | 1999-08-17 | Howes; Stephen E. | Method of making an impact resistant window |
US6101783A (en) * | 1995-09-28 | 2000-08-15 | Howes; Stephen E. | Impact resistant window |
GB2571087A (en) * | 2018-02-14 | 2019-08-21 | Pyroguard Uk Ltd | Fire resistant glazing unit |
EP3527365A1 (en) * | 2018-02-14 | 2019-08-21 | Pyroguard UK Limited | Fire resistant glazing unit |
GB2571087B (en) * | 2018-02-14 | 2020-04-22 | Pyroguard Uk Ltd | Fire resistant glazing unit |
US11002008B2 (en) | 2018-02-14 | 2021-05-11 | Pyroguard UK Ltd. | Fire resistant glazing unit |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PS | Patent sealed [section 19, patents act 1949] | ||
PCNP | Patent ceased through non-payment of renewal fee |