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FR3027243B1 - Procede de fabrication additive d'une pale creuse de propulseur - Google Patents

Procede de fabrication additive d'une pale creuse de propulseur Download PDF

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Publication number
FR3027243B1
FR3027243B1 FR1402334A FR1402334A FR3027243B1 FR 3027243 B1 FR3027243 B1 FR 3027243B1 FR 1402334 A FR1402334 A FR 1402334A FR 1402334 A FR1402334 A FR 1402334A FR 3027243 B1 FR3027243 B1 FR 3027243B1
Authority
FR
France
Prior art keywords
propeller blade
additive manufacture
internal cavity
hollow propeller
insert
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
FR1402334A
Other languages
English (en)
Other versions
FR3027243A1 (fr
Inventor
Guillaume Philippe Jean Patrick Ruckert
Francois Bernard Cortial
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Naval Group SA
Original Assignee
DCNS SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DCNS SA filed Critical DCNS SA
Priority to FR1402334A priority Critical patent/FR3027243B1/fr
Publication of FR3027243A1 publication Critical patent/FR3027243A1/fr
Application granted granted Critical
Publication of FR3027243B1 publication Critical patent/FR3027243B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C11/00Propellers, e.g. of ducted type; Features common to propellers and rotors for rotorcraft
    • B64C11/16Blades
    • B64C11/20Constructional features
    • B64C11/24Hollow blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/10Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/141Processes of additive manufacturing using only solid materials
    • B29C64/153Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/70Completely encapsulating inserts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/14Form or construction
    • F01D5/16Form or construction for counteracting blade vibration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/321Rotors specially for elastic fluids for axial flow pumps for axial flow compressors
    • F04D29/324Blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/25Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/04Making specific metal objects by operations not covered by a single other subclass or a group in this subclass turbine or like blades from several pieces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2200/00Mathematical features
    • F05D2200/30Mathematical features miscellaneous
    • F05D2200/36Mathematical features miscellaneous last
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00Manufacture
    • F05D2230/30Manufacture with deposition of material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F2224/00Materials; Material properties
    • F16F2224/04Fluids
    • F16F2224/043Fluids electrorheological
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00Aeronautics or air transport
    • Y02T50/60Efficient propulsion technologies, e.g. for aircraft

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Composite Materials (AREA)

Abstract

L'invention se rapporte à un procédé de fabrication d'une pale (10, 12) d'hélice, ladite pale comprenant une enveloppe externe (26) et une cavité interne (32). Le procédé comprend une étape de premier dépôt d'un matériau (22) par couches successives sur un support (18), de sorte à définir une section de l'enveloppe externe et de parois (30) de la cavité interne. Le procédé comprend ensuite les étapes suivantes : - assemblage du matériau déposé (22) avec un insert (34) au contact d'une extrémité de la cavité interne, de sorte à fermer ladite cavité interne ; puis - second dépôt de matériau (33) par couches successives, de sorte à enrober entièrement l'insert avec le matériau déposé. L'invention se rapporte en outre à une pale d'hélice ainsi obtenue.
FR1402334A 2014-10-16 2014-10-16 Procede de fabrication additive d'une pale creuse de propulseur Active FR3027243B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
FR1402334A FR3027243B1 (fr) 2014-10-16 2014-10-16 Procede de fabrication additive d'une pale creuse de propulseur

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1402334 2014-10-16
FR1402334A FR3027243B1 (fr) 2014-10-16 2014-10-16 Procede de fabrication additive d'une pale creuse de propulseur

Publications (2)

Publication Number Publication Date
FR3027243A1 FR3027243A1 (fr) 2016-04-22
FR3027243B1 true FR3027243B1 (fr) 2019-01-25

Family

ID=52423762

Family Applications (1)

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FR1402334A Active FR3027243B1 (fr) 2014-10-16 2014-10-16 Procede de fabrication additive d'une pale creuse de propulseur

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FR (1) FR3027243B1 (fr)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10570980B2 (en) 2016-05-23 2020-02-25 Vibracoustic North America L.P. Particle damper system and method
DE102016211068A1 (de) * 2016-06-21 2017-12-21 MTU Aero Engines AG Verfahren zum Herstellen mindestens eines Bauteils
CN107539450A (zh) * 2016-06-29 2018-01-05 北京臻迪机器人有限公司 一种无人机机架
FR3058671B1 (fr) * 2016-11-16 2020-03-20 Poly Shape Procede d'integration d'un corps etranger au sein d'une piece obtenue par fabrication additive par fusion selective par laser
DE102018202198A1 (de) * 2018-02-13 2019-08-14 MTU Aero Engines AG Bauteil zum anordnen im gaskanal einer strömungsmaschine
US20240227013A9 (en) * 2022-10-25 2024-07-11 Rtx Corporation Hybrid bearing forged flange
US20240227012A9 (en) * 2022-10-25 2024-07-11 Rtx Corporation Hybrid bearing forged flange

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1398062A (en) * 1921-01-21 1921-11-22 Charles D Brooks Centrifugal propeller
DE102010032985B4 (de) * 2010-07-31 2014-10-16 MTU Aero Engines AG Wuchtvorrichtung zur Verminderung einer Unwucht
DE102010046579A1 (de) * 2010-09-25 2012-03-29 Mtu Aero Engines Gmbh Bauteil mit wenigstens einem Dämpfungselement und Verfahren zum Herstellen eines Bauteils mit wenigstens einem Dämpfungselement

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Publication number Publication date
FR3027243A1 (fr) 2016-04-22

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