FI90679C - Method for controlling the cationicity of ketene dimer dispersions - Google Patents
Method for controlling the cationicity of ketene dimer dispersions Download PDFInfo
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- FI90679C FI90679C FI922689A FI922689A FI90679C FI 90679 C FI90679 C FI 90679C FI 922689 A FI922689 A FI 922689A FI 922689 A FI922689 A FI 922689A FI 90679 C FI90679 C FI 90679C
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9067990679
Keteenidimeeridispersioiden kationisuuden sååtelemiseen tarkoitettu menetelmå 5 Paperinvalmistuksessa ja erityisesti painopaperin ja nes-tepakkauskartongin valmistuksessa kåytetåån erilaisia liimauskemikaaleja kuitumateriaalin hydrofobioimiseksi eli vedenlåpåisykykyyn liittyvien ominaisuuksien paranta-miseksi. Esimerkkejå kåytetyistå hydrofobiointikemikaa-10 leista ovat AKD-vahan (alkyyliketeenidimeeri) vesidisper-siot, ASA-liima (alkenyylimeripihkahappoanhydridi), ja sen dispersiot seka hartsiliimaus, jossa hyodynnetaån eri tavoin modifioituja puun hartsiaineita.Method 5 for controlling the cationicity of ketene dimer dispersions In papermaking, and in particular in the production of printing paper and liquid packaging board, various sizing chemicals are used to hydrophobize the fibrous material, i.e. to improve the water permeability properties. Examples of hydrophobization chemicals used are aqueous dispersions of AKD wax (alkyl ketene dimer), ASA glue (alkenyl succinic anhydride), and its dispersions, as well as resin gluing in which variously modified woods are utilized.
15 Liiinauskemikaalit voidaan jakaa reaktiivisiin ja ei-reak-tiivisiin aineisiin. Hartsiliimat kuuluvat ns. ei-reak-tiivisiin liimoihin, ts. ne eivåt muodosta kemiallista sidosta kuitumateriaalin kanssa. Niiden toiminta perustuu siihen, ettå ne ovat itsessaan hydrofobisia ja kun ne 20 saostetaan tai kiinnitetaan kuituun, antavat ne toivotun hydrofobisen efektin. AKD- ja ASA-liimat puolestaan ovat reaktiivisia liimoja ja ne reagoivat selluloosakuidun OH-ryhmien kanssa muodostaen kovalenttisia sidoksia.Linen chemicals can be divided into reactive and non-reactive substances. Resin adhesives belong to the so-called non-reactive adhesives, i.e. they do not form a chemical bond with the fibrous material. Their function is based on the fact that they are hydrophobic in themselves and when precipitated or attached to the fiber, they give the desired hydrophobic effect. AKD and ASA adhesives, in turn, are reactive adhesives and react with the OH groups of the cellulosic fiber to form covalent bonds.
25 Liima-aineet lisåtaan yleisesti kuitudispersioon juuri ennen rainanmuodostusvaihetta. Paperikoneen lampotilan ja muiden paperikoneolosuhteiden, kuten muiden liså- ja apu-kemikaalien, vaikutuksesta, liima-aineen aktiivinen komponentti kiinnittyy kuituun, joko muodostaen sen pinnalle 30 vettåhylkivån kerroksen kuten on tilanne hartsiliimojen yhdeydesså tai reagoiden kuitumateriaalin glukoosiyksi-kdiden OH-ryhmien kanssa kuten on tilanne AKD- ja ASA-liimojen yhteydesså.Adhesives are generally added to the fiber dispersion just prior to the web forming step. Under the influence of the temperature of the paper machine and other paper machine conditions, such as other auxiliary and auxiliary chemicals, the active component of the adhesive adheres to the fiber, either forming a water-repellent layer on its surface as with resin adhesives or reacting with glucose units such as OH In connection with AKD and ASA adhesives.
35 Liimaustapahtuman nopeus on mitå suurimmassa måårin riip-puvainen paperikonesysteemistå kuten pH:sta, kuitumateriaalin laadusta ja paperin valmistuksessa kåytettåvien muiden kemikaalien yhteisvaikutuksesta.35 The speed of the sizing process depends to a large extent on the paper machine system, such as pH, the quality of the fibrous material and the interaction of other chemicals used in papermaking.
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Hartsiliimat saadaan kiinnittymaan kuidun pintaan taval-lisimmin alunan (alumiinisulfaatin) avulla. Hartsiliimaus edellyttåå tåten matalaa pH:ta, 4 - 5, missa aluna muo-5 dostaa positiivisesti varautuneita ioneja, jotka puoles-taan kytkevat hartsin kuituun. Ns. pseudoneutraaleissa systeemeisså voidaan kayttaa muunneltuja hartsidispersi-oita myds neutraalissa pH:ssa. Nåisså aluna on korvattu erilaisilla kationisilla polymeereillå, jotka kiinnitta-10 vMt varsinaisen liima-aineen, hartsin, kuidun negatiivi-sesti varautuneeseen pintaan.Resin adhesives are made to adhere to the surface of the fiber, usually by means of alum (aluminum sulfate). Resin sizing thus requires a low pH, 4 to 5, in which alum forms 5 positively charged ions, which in turn bind the resin to the fiber. In so-called pseudoneutral systems, modified resin dispersions at myds neutral pH can be used. In these, alum has been replaced by various cationic polymers which attach -10 vMt to the negatively charged surface of the actual adhesive, resin, fiber.
Kun pH paperinvalmistuksessa nousee alueelle 6,5 - 9,0, eli usein kaytettaesså karbonaattia tayteaineena, eivat 15 hartsiliimat enaa ole toimintakykyisia vaan tarvitaan joko AKD- tai ASA-liimausta. Nama liimausaineet toimivat tehokkaasti neutraaleissa paperinvalmistusolosuhteissa, joissa perinteiset hartsiliimat tai hartsiliimadispersiot eivat enaa ole suorituskykyisia.When the pH in papermaking rises to 6.5 to 9.0, i.e. often when carbonate is used as a filler, the resin adhesives are no longer functional but either AKD or ASA gluing is required. These sizing agents work effectively in neutral papermaking conditions where traditional resin adhesives or resin adhesive dispersions are no longer effective.
20 AKD-vaha voidaan dispergoida erilaisten apuaineiden avulla dispersioiksi, joiden aktiiviainepitoisuus vaihtelee 6 %:sta ylospain aina 20 ja 30 % asti. Tållaisten disper-sioiden stabiilisuus on yleisesti hyva, ja tama mahdol-25 listaa niiden valmistuksen muualla kuin paperitehtaalla.20 AKD wax can be dispersed with various excipients into dispersions with an active ingredient content ranging from 6% up to 20% and up to 30%. The stability of such dispersions is generally good, and this allows them to be prepared outside the paper mill.
AKD-dispersioiden valmistukseen kaytetaan yleisesti suo-jakolloidia, joka useinmiten on matalakationinen tarkke-lys (substituutioaste < 0,05) seka dispergointiainetta. 30 Lisaksi kaytetaan yleisesti sailontaaineita, pH:n saåto-aineita ja mahdollisesti dispersion stabiilisuuten edul-lisesti vaikuttavia ainesosia.AKD dispersions are generally prepared using a protective colloid, which is often a low cation observation (degree of substitution <0.05) and a dispersant. In addition, preservatives, pH preservatives and possibly ingredients which have a beneficial effect on the stability of the dispersion are generally used.
Dispergointiaineina voidaan kayttaa yleisesti tunnettuja 35 anionisia, kationisia tai nonionisia dispergointikemikaa-leja. Valinta riippuu ennen kaikkea lopputuotteen kåytto-tarkoituksesta.As the dispersants, generally known anionic, cationic or nonionic dispersing chemicals can be used. The choice depends above all on the intended use of the final product.
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Paperikoneen kiertovesi sisåltaå kaytettavien kuitumate-riaalien alkuperasta riippuen vaihtelevia mååriå liukoi-sia ja kolloidaalisia joko anionisia tai nonionisia kom-5 ponentteja. Erityisen paljon naita ns. håirioaineita on uusiomassassa, ts. siistatussa massassa ja mekaanisessa massassa. Påållystetyn paperin valmistuksessa syntyva hylky palautuu paperikoneen alkupåahan lisåten myos paperikoneen kiertovesien håirioainekuormaa.The circulating water of the paper machine contains varying amounts of soluble and colloidal either anionic or nonionic components, depending on the origin of the fibrous materials used. Especially a lot of women in the so-called. interfering substances are present in recycled pulp, i.e. deinked pulp and mechanical pulp. The wreckage generated in the production of coated paper returns to the beginning of the paper machine, also increasing the load of interfering substances in the circulating water of the paper machine.
10 Håirioaineet vaikuttavat haitallisesti liimaustapahtumaan erityisesti AKD- eli neutraaliliimaukseen. Ne huonontavat paperikoneen retentiojårjestelmåå ja siten heikentåvåt liimakomponentin retentiota paperirainaan. Viiran låpi 15 kulkeutunut AKD ei reagoi kuidun kanssa, vaan joutuu kiertovesiin, misså se korkeasta pH:sta johtuen nopeasti hydrolysoituu ketoniksi ja muiksi liimauksen kannalta inerteiksi komponenteiksi lisåten systeemin håirioainekuormaa .10 Interfering substances adversely affect the gluing process, especially AKD or neutral gluing. They degrade the retention system of the paper machine and thus reduce the retention of the adhesive component in the paper web. The AKD passing through the wire 15 does not react with the fiber but enters the circulating water, where it, due to its high pH, rapidly hydrolyzes to ketone and other gluing inert components, increasing the interference load of the system.
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Tunnetusti voidaan matalakationisia (substituutioaste < 0,05) tårkkelyksiå kåyttåmållå parantaa AKD-liimauk-sessa liima-aineen retentiota ja tåten tehostaa liimaus-ta. Yleisesti saatavilla olevien tårkkelysten kationisuus 25 on kuitenkin suhteellisen matala ja håirioainepitoisuuk-sien kasvaessa joudutaan kåyttåmåån synteettisiå orgaani-sia kationisia polymeerejå. Kationisuuden nostamiseen tarkoitettuja kationisia polymeerejå kutsutaan yleisesti liimauksen yhteydesså promoottoreiksi, ts. aineiksi, jot-30 ka tehostavat liimausta. Tållaisia kationisia polymeerejå ovat esimerkiksi polydadmac-tuotteet, erååt mårkåluja-hartsit ja formaldehydin ja disyandiamidin kondensaa-tiotuotteet. Tunnusomaista nåille kaikille on, ettå ne ovat lyhytketjuisia, veteen hyvin liukenevia ja korkean 35 varaustilan omaavia polymeerejå.It is known that the use of low cationic (degree of substitution <0.05) starches can improve the retention of the adhesive in AKD gluing and thus enhance the gluing. However, the cationicity of commonly available starches is relatively low, and as the interfering substance contents increase, synthetic organic cationic polymers have to be used. Cationic polymers for enhancing cationicity are commonly referred to in the context of sizing as promoters, i.e., substances that enhance sizing. Such cationic polymers include, for example, polydadmac products, some starch resins, and condensation products of formaldehyde and dicyandiamide. They are all characterized by being short-chain, highly water-soluble and high charge polymers.
Korkeakationiset synteettiset polymeerit voidaan lisåtå 4 90679 joko AKD-liimaan dispersion valmistajan toimesta tai ne voidaan myos lisata paperitehtaa11a erikseen joko vMlit-tomåsti ennen tai jålkeen neutraaliliiman annostelun.The high cationic synthetic polymers can be added to the AKD adhesive either by the dispersion manufacturer or they can also be added separately to the paper mill either free of vMlit before or after the application of the neutral adhesive.
5 Yhdysvaltalaisessa patentissa no 3 130 118 on kuvattu paperiliimaukseen kåyttokelpoisen AKD-dispersion valmis-tusta, jossa liiman raaka-aineena on ehdotettu kåytetta-vaksi korkean substituutioasteen omaavaa kationoitua tårkkelystå. Substituutioasteen on mainittu voivan olla 10 alueella 0,005 - 3. Tarkkelys on tertiåarisesti modifioi-tu.U.S. Patent No. 3,130,118 describes the preparation of an AKD dispersion useful for paper sizing, in which it is proposed to use cationic starch having a high degree of substitution as a raw material for the sizing. The degree of substitution is mentioned to be in the range of 0.005 to 3. The focus is tertiary modified.
Keksinndn mukaisesti on todettu, etta edellamainitut kor-keakationiset polymeerit voidaan edullsiesti korvata kor-15 keakationisilla, pitkålle pilkotuilla tarkkelyksillS, jotka keksinnolle tunnusomaisesti on valmistettu kSyttåen kvaternaarista 2,3-epoksipropyylitrimetyyliammoniumklori-dia tai 3-kloori-2-hydroksipropyylitrimetyyliammoniumklo-ridia ja joiden substituutioaste on 0,5 - 1,0.According to the invention, it has been found that the aforementioned highly cationic polymers can be advantageously replaced by highly cationic, long-cleaved observations, which are characteristically prepared according to the invention using quaternary substitution of 2,3-epoxypropyltrimethylammonium-2-chloro-dialoxypropylammonium chloride is 0.5 to 1.0.
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Keksintda kuvaamaan on kSytetty esimerkkejå, joissa AKD-dispersion kationinen varaus on mitattu Miitek- virtauspo-tentiaalidetektorilla. Esimerkkidispersioina on kaytetty kirjallisuuslahteiden mukaisesti valmistettuja ns. tek-25 niikan tason mukaisia, eli ei promoottoreita sisaltåviå dispersioita ja vastaavasti promoottoripitoisa dispersi-oita. Korkeakationisen tarkkelyksen, so. keksinnonmukai-sen tarkkelyksen avulla saaduista varaustiloista on eis-tetty vastaavat analyysiarvot.Examples have been used to illustrate the invention in which the cationic charge of the AKD dispersion has been measured with a Miitek flow potential detector. As exemplary dispersions, so-called prior art, i.e., no promoter-containing dispersions and, respectively, promoter-containing dispersions. High cationic observation, i.e. corresponding analytical values have been established for the charge states obtained by means of the observation according to the invention.
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Esimerkit: AKD-dispersioista on esitetty kuiva-aine ( k.a. ) ja va-raustila mitattuna Miitek-titraattorilla ( mekv/g ) .Examples: AKD dispersions show dry matter (k.a.) and charge as measured by a Miitek titrator (meq / g).
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Dispersio k.a. (%) AKD-pit. Var. tila % mekv/g I. 7,5 6,0 0,01 10 2. 13,7 10,0 0,02 3. 11,5 10,0 0,02 4. 15,0 6,0 1,90 5. 15,1 10,0 0,46 6. 11,0 7,7 0,62 15 7. 11,0 5,5 1,33 8. 11,0 5,0 2,58Dispersion k.a. (%) AKD pit. Var. volume% meq / g I. 7.5 6.0 0.01 10 2. 13.7 10.0 0.02 3. 11.5 10.0 0.02 4. 15.0 6.0 1.90 5. 15.1 10.0 0.46 6. 11.0 7.7 0.62 15 7. 11.0 5.5 1.33 8. 11.0 5.0 2.58
Dispersiot 1-3 eivat sisalla promoottoreita, eli ka-20 tionisia polymeerejå. Dispersiot on valmistettu artikke-lin, "Das Papier, 39, 5, 1985; J. Mertz, P. Rohringer, M. Bernheim", mukaisesti.Dispersions 1-3 do not contain promoters, i.e. cationic polymers. Dispersions have been prepared according to the article, "Das Papier, 39, 5, 1985; J. Mertz, P. Rohringer, M. Bernheim".
Kiihdyttamåttomille, ei promoottoreita sisåltåville dis-25 persioille on tunnusomaista matala varaustila.Non-accelerated, non-promoter-containing dispersions are characterized by a low charge space.
Disperisot 4-8 ovat promoottoripitoisia eli kiihdytet-tyja dispersioita. Promotoiduille dispersioille on tunnusomaista tavanomaisiin dispersioihin verrattuna korka 30 kationinen varaustila.Dispersions 4-8 are promoter-containing, i.e. accelerated, dispersions. The promoted dispersions are characterized by a high cationic state of charge compared to conventional dispersions.
Dispersio 4 on valmistettu artikkelin, "Tappi Journal, II, 1990. s. 140; J. Marton", mukaisesti. Promoottorina on kaytetty synteettista kationista polymeeria.Dispersion 4 has been prepared according to the article, "Pin Journal, II, 1990. p. 140; J. Marton". A synthetic cationic polymer has been used as the promoter.
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Dispersioihin 5 - 6 on kationisuuden aikaansaamiseksi lisatty korkeakationista tårkkelystå (Raifix 220, typpi-pitoisuus n. 3,7%, kationisuus noin 2,6 mekv/g, vis-kositeetti 30 %:na vesiliuoksena noin 1000 cP. Tarkkelys 40 on kationisoitu 2,3-epoksipropyylitrimetyyliammoniumklo- ridilla).High cationic starch (Raifix 220, nitrogen content about 3.7%, cationicity about 2.6 meq / g, viscosity as a 30% aqueous solution about 1000 cP) has been added to dispersions 5 to 6 to provide cationicity. , 3-epoxypropyltrimethylammonium chloride).
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Dispersio no 5 on valmistettu kuten disperiso no 2, xnutta sisaltaen lisaksi 30 % AKD:n mSarastå Raifix 220. Disper-siot 6 - 8 on valmistettu kuten dispersio 3, mutta sisal-5 taen korkeakationista tårkkelysta, Raifix 220, vastaavas-ti 30, 80 ja 100 % AKD:n måarMsta.Dispersion no. 80 and 100% of the AKD value.
Esimerkeista voidaan selvasti nahdM, etta korkeakationi-sia tarkkelyksia voidaan kayttMa synteettisten kationis-10 ten polymeerien tapaan saatamaan AKD-dispersion kationi-suutta.It can be clearly seen from the examples that high cationic observations can be used in the same way as synthetic cationic polymers to obtain the cationicity of the AKD dispersion.
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FI922689A FI90679C (en) | 1992-06-10 | 1992-06-10 | Method for controlling the cationicity of ketene dimer dispersions |
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FI922689A FI90679C (en) | 1992-06-10 | 1992-06-10 | Method for controlling the cationicity of ketene dimer dispersions |
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FI90679B FI90679B (en) | 1993-11-30 |
FI90679C true FI90679C (en) | 1994-03-10 |
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