ES2438940A1 - Composition of an extruded food product based on rice bran (Machine-translation by Google Translate, not legally binding) - Google Patents
Composition of an extruded food product based on rice bran (Machine-translation by Google Translate, not legally binding) Download PDFInfo
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- ES2438940A1 ES2438940A1 ES201200754A ES201200754A ES2438940A1 ES 2438940 A1 ES2438940 A1 ES 2438940A1 ES 201200754 A ES201200754 A ES 201200754A ES 201200754 A ES201200754 A ES 201200754A ES 2438940 A1 ES2438940 A1 ES 2438940A1
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- rice bran
- food product
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Botany (AREA)
- Biotechnology (AREA)
- Nutrition Science (AREA)
- Molecular Biology (AREA)
- Mycology (AREA)
- Physiology (AREA)
- Animal Husbandry (AREA)
- Zoology (AREA)
- Manufacturing & Machinery (AREA)
- Coloring Foods And Improving Nutritive Qualities (AREA)
- Cereal-Derived Products (AREA)
Abstract
Description
Composición de un producto alimenticio extrusionado basado en el salvado
Composition of an extruded food product based on bran
de arroz. of rice.
5 La invención se encuentra dentro del campo técnico de los métodos de preparación y formulación de productos destinados a la alimentación, concretamente un producto alimenticio extrusionado con salvado de arroz. Podemos calificar el producto resultante de la presente invención como un producto cuyas características se obtienen a través de un proceso de extrusión. The invention is within the technical field of the methods of preparation and formulation of products intended for food, namely an extruded food product with rice bran. We can qualify the product resulting from the present invention as a product whose characteristics are obtained through an extrusion process.
Como ejemplos de aplicación de dicho producto serían: materia prima con Examples of application of this product would be: raw material with
determinadas funciones tecnológicas en la elaboración de gran variedad de certain technological functions in the elaboration of a great variety of
productos cárnicos, sustituto sin gluten del pan rallado de trigo convencional, etc. meat products, gluten-free substitute for conventional wheat breadcrumbs, etc.
En el mercado actual podemos encontrar extrusionados de arroz, maíz, In today's market we can find extruded rice, corn,
15 soja, guisante, trigo, patata, etc, normalmente mezclados con otros ingredientes (sal, azúcares, aceite, cacao, etc), aromas, aditivos, colorantes, etc. Para obtener aperitivos (snacks), cereales de desayuno, materias primas con determinadas funciones tecnológicas para la industria alimentaria, etc. 20 15 soybeans, peas, wheat, potatoes, etc., normally mixed with other ingredients (salt, sugars, oil, cocoa, etc.), aromas, additives, colors, etc. To obtain snacks (snacks), breakfast cereals, raw materials with certain technological functions for the food industry, etc. twenty
La industria arrocera actual está principalmente basada en la obtención del arroz blanco para consumo humano. En dicho proceso se generan dos tipos de subproductos la cascarilla y el salvado de arroz. La cascarilla se utiliza como The current rice industry is mainly based on obtaining white rice for human consumption. In this process two types of by-products are generated, the husk and the rice bran. The husk is used as
combustible, para obtención de xilitol, para la obtención de furfural (dislvente), etc. La aplicación del salvado de arroz es principalmente la alimentación animal. La constitución aproximada del grano completo de arroz es: 20%fuel, to obtain xylitol, to obtain furfural (solvent), etc. The application of rice bran is mainly animal feed. The approximate constitution of the whole grain of rice is: 20%
Cascara 5 Salvado y germen 10% 70%Shell 5 Bran and germ 10% 70%
Grano pulido Polished grain
El salvado de arroz es un polvo harinoso de color marrón claro, obtenido del proceso industrial del pulimento del grano integral (grano sin cáscara) para Rice bran is a light brown floury powder, obtained from the industrial process of whole grain polish (husk-free grain) for
10 obtener el arroz blanco de consumo humano. Está constituido por las capas de aleurona que recubren al endosperma y al embrión del grano de arroz. Pudiendo contener el germen y restos del endospermo debido al desprendimiento por fricción al separar el salvado del endospermo. 10 get white rice for human consumption. It consists of the aleurone layers that cover the endosperm and the rice grain embryo. It may contain the germ and remains of the endosperm due to friction detachment by separating the bran from the endosperm.
Un análisis ejemplo del salvado de arroz sería la siguiente composición An example analysis of rice bran would be the following composition
15 nutricional: 6,1%15 nutritional: 6.1%
Humedad 9,9%Humidity 9.9%
Cenizas 13,3%Ashes 13.3%
Proteínas 21%21% protein
Materia grasa 49,7%Fatty 49.7%
Hidratos de carbono 21% 20 Fibra Carbohydrates 21% 20 Fiber
El salvado de arroz es de interés nutricional por su alto contenido en fibra y su contenido en proteína. Además, sus propiedades tecnológicas le abren muchas puertas como materia prima en la industria de alimentación humana. La fibra le aporta capacidad de retención de agua, así como sus proteínas le confieren capacidad emulsionante. Rice bran is of nutritional interest because of its high fiber content and its protein content. In addition, its technological properties open many doors as a raw material in the human food industry. Fiber provides water retention capacity, just as its proteins give it emulsifying capacity.
5 El consumo de salvado de arroz para alimentación humana está limitado por la tendencia a sufrir un rápido enranciamiento de las grasas debido a la actividad enzimática lipolítica. La enzima lipasa cataliza reacciones de hidrólisis en las que los triacilgliceroles se transforman en glicerol y ácidos grasos libres susceptibles a la oxidación. 5 The consumption of rice bran for human consumption is limited by the tendency to suffer rapid fat depletion due to lipolytic enzymatic activity. The lipase enzyme catalyzes hydrolysis reactions in which triacylglycerols are transformed into glycerol and free fatty acids susceptible to oxidation.
10 Del salvado de arroz se puede extraer el aceite y por otro lado queda el salvado desgrasado (rico en proteína y fibra) ambos productos son usados tanto para alimentación humana como animal. 10 The oil can be extracted from rice bran and on the other hand the defatted bran (rich in protein and fiber) both products are used for both human and animal feed.
15 La presente invención tiene por objeto el aprovechamiento del salvado de arroz y el salvado de arroz desgrasado para la alimentación humana estabilizados por extrusión. Para ello nos centramos en el procedimiento de elaboración y la composición de una serie de productos alimenticios basados en el salvado de arroz en los que hemos conseguido anular la actividad enzimática de las lipasas por The object of the present invention is the use of rice bran and defatted rice bran for human feed stabilized by extrusion. For this, we focus on the process of elaboration and the composition of a series of food products based on rice bran in which we have managed to cancel the enzymatic activity of lipases by
20 extrusión. Durante el proceso de extrusión el salvado de arroz alcanza una temperatura de 130 -1400 e lo que provoca la desactivación de la enzima. 20 extrusion. During the extrusion process the rice bran reaches a temperature of 130-1400 and which causes the enzyme to deactivate.
La extrusión es un proceso continuo de corto tiempo de cocción con Extrusion is a continuous process of short cooking time with
relativamente poca cantidad de agua en el que el material alimentario es forzado a relatively little amount of water in which the food material is forced to
fluir a través de un troquel diseñado para moldear y/o secar e inflar los ingredientes. El alimento fluye bajo unas determinadas condiciones de cizallamiento, calentamiento y mezclado. Los extrusores se pueden utilizar para muchas funciones aglomeración, desgasifición, deshidratación, expansión, flow through a die designed to mold and / or dry and inflate the ingredients. The food flows under certain conditions of shearing, heating and mixing. The extruders can be used for many functions agglomeration, degassing, dehydration, expansion,
5 gelatinización, homogeneización, mezclado, pasteurización, esterilización, moldeado, cocción, texturizado y formateado de productos alimentarios. 5 gelatinization, homogenization, mixing, pasteurization, sterilization, molding, cooking, texturing and formatting of food products.
Los productos extrusionados objeto de esta invención tienen un proceso de elaboración comprendiendo las siguientes etapas: 10 a) Adecuación de materias primas: descascarillado, pelado, troceado, picado, The extruded products object of this invention have a manufacturing process comprising the following steps: 10 a) Adaptation of raw materials: husked, peeled, chopped, chopped,
molido, etc. b) Dosificación de los componentes c) Mezclado de los componentes d) Extrusión ground, etc. b) Dosage of the components c) Mixing the components d) Extrusion
15 e) Acondicionamiento posterior a la extrusión: molido, secado, tostado, adición de aceite, etc. E) Post-extrusion conditioning: grinding, drying, roasting, adding oil, etc.
La presente invención propone un producto extrusionado que comprende al menos los siguientes componentes, expresados en porcentaje en peso respecto The present invention proposes an extruded product comprising at least the following components, expressed in percentage by weight with respect to
20 al total de la formulación: al menos un producto alimentario seleccionado dentro del grupo de ingredientes alimentarios básicos y cualquier mezcla o combinación de los mismos, en una concentración en peso del total comprendida entre 5% 99% ;y al menos un componente seleccionado dentro del grupo compuesto por ingredientes alimentarios adicionales, grupo de ingredientes con funciones tecnológicas, grupo de ingredientes biológicamente activos, mezclas y cualquier combinación de los mismos, en una concentración en peso del 20 to the total of the formulation: at least one food product selected within the group of basic food ingredients and any mixture or combination thereof, in a concentration by weight of the total comprised between 5% 99%; and at least one component selected within of the group consisting of additional food ingredients, group of ingredients with technological functions, group of biologically active ingredients, mixtures and any combination thereof, in a concentration by weight of the
5 total comprendida entre 1% -95%. 5 total between 1% -95%.
Preferiblemente, los ingredientes alimentarios básicos son seleccionados dentro del grupo compuesto por grano completo de arroz (con cáscara), arroz integral, salvado de arroz, salvado de arroz desgrasado y cualquier mezcla o Preferably, the basic food ingredients are selected from the group consisting of whole grain rice (with husk), brown rice, rice bran, defatted rice bran and any mixture or
10 combinación de los mismos. 10 combination thereof.
Preferiblemente, los ingredientes alimentarios adicionales son seleccionados dentro del grupo compuesto por agua, sal, leche y productos lácteos, huevo y ovoproductos, verduras, hortalizas, frutas, cereales, legumbres, Preferably, the additional food ingredients are selected from the group consisting of water, salt, milk and dairy products, egg and egg products, vegetables, vegetables, fruits, cereals, legumes,
15 frutos secos, azúcares, jarabes, miel, edulcorantes, pescado y sus derivados, carne y derivados cárnicos, cacao, aceite vegetal, setas, hongos, aromas, especias, oleoresinas, extractos naturales, hidrolizados de proteína, extractos de levadura y cualquier combinación de los mismos. En el caso de las verduras, hortalizas, frutas y legumbres pueden ser en cualquiera de sus formas y presentaciones como 15 nuts, sugars, syrups, honey, sweeteners, fish and its derivatives, meat and meat products, cocoa, vegetable oil, mushrooms, mushrooms, aromas, spices, oleoresins, natural extracts, protein hydrolysates, yeast extracts and any combination thereof. In the case of vegetables, vegetables, fruits and legumes can be in any of its forms and presentations as
20 por ejemplo deshidratadas, precocinadas, en conserva, en fresco, etc. 20 for example dehydrated, precooked, canned, fresh, etc.
De nuevo preferiblemente, los ingredientes con funciones tecnológicas son seleccionados dentro del grupo compuesto por aditivos, colorantes, almidones, almidones modificados, dextrina, pectina, gelatina, aminoácidos y sus sales, cloruro de amonio, inulina y cualquier combinación de los mismos. En el caso de almidones puede ser cualquier tipo de almidón, incluyendo el almidón de maíz, fécula de patata, almidón de trigo, almidón de guisante, etc. Again preferably, the ingredients with technological functions are selected from the group consisting of additives, colorants, starches, modified starches, dextrin, pectin, gelatin, amino acids and their salts, ammonium chloride, inulin and any combination thereof. In the case of starches, it can be any type of starch, including corn starch, potato starch, wheat starch, pea starch, etc.
5 Una vez más preferiblemente, los ingredientes biológicamente activos son seleccionados dentro del grupo compuesto por vitaminas, minerales, aloe vera, aminoácidos esenciales, ácidos grasos esenciales, carotenoides, esteroles y estanoles, fenoles, fibra dietética, fitoestrógenos, flavonoides, isotocianatos, prebióticos y probióticos, polio les y proteínas vegetales y cualquier combinación 5 Once more preferably, the biologically active ingredients are selected from the group consisting of vitamins, minerals, aloe vera, essential amino acids, essential fatty acids, carotenoids, sterols and stanols, phenols, dietary fiber, phytoestrogens, flavonoids, isotocyanates, prebiotics and probiotics, polio les and vegetable proteins and any combination
10 de los mismos. 10 of them.
En una realización preferida de la invención, los ingredientes alimentarios básicos están presentes en la composición en una concentración en peso del total de la formulación comprendida entre 5%-50%; los ingredientes alimentarios In a preferred embodiment of the invention, the basic food ingredients are present in the composition in a concentration by weight of the total formulation comprised between 5% -50%; food ingredients
15 adicionales están presentes en la composición en una concentración en peso del total de la formulación comprendida entre 45%-95% y los ingredientes biológicamente activos están opcionalmente presentes en una concentración en peso del total de la formulación comprendida entre 0%-5%. Additional 15 are present in the composition in a concentration by weight of the total formulation comprised between 45% -95% and the biologically active ingredients are optionally present in a concentration by weight of the total formulation comprised between 0% -5%.
20 La presente invención también se refiere al uso del producto extrusionado descrito, y que se obtiene por el procedimiento objeto de la invención, para la obtención de mezclas con otros productos. The present invention also relates to the use of the extruded product described, and which is obtained by the process object of the invention, for obtaining mixtures with other products.
A continuación se detalla la composición nutricional de un producto objeto de la invención correspondiente a la mezcla una vez extrusionada del ejemplo 3 obteniendo la siguiente composición: The nutritional composition of a product object of the invention corresponding to the mixture once extruded from Example 3 is detailed below, obtaining the following composition:
Agua 8% 5 Proteínas 8,7% Materia grasa 2,7% Ácidos grasos saturados 0,5% Hidratos de carbono 65.7% Fibra 14,9% Water 8% 5 Proteins 8.7% 2.7% fat 0.5% saturated fatty acids Carbohydrates 65.7% 14.9% fiber
10 Valor energético 321,9 Kcal/lOOg 10 Energy value 321.9 Kcal / lOOg
A continuación se expondrán algunos ejemplos de realización (todas las proporciones son en peso) de la composición de la masa preparada para ser extrusionada tras su mezclado para la obtención de materia prima para la industria Some examples of embodiment (all proportions are by weight) of the composition of the dough prepared to be extruded after mixing to obtain raw material for the industry will be presented below.
15 alimentaria humana: 15 human food:
Ejemplo 1 Salvado de arroz 20% Agua 10% Example 1 20% rice bran Water 10%
20 Arroz blanco triturado 70% 20 Crushed white rice 70%
Ejemplo 2 Arroz con cascara triturado 85% Agua 15% Example 2 Crushed paddy rice 85% Water 15%
- Ejemplo 3 Example 3
- Arroz integral Integral rice
- 85% 85%
- Agua Water
- 15% fifteen%
- 5 5
- Ejemplo 4 Example 4
- Salvado de arroz Rice bran
- 20% twenty%
- Maíz triturado Crushed corn
- 68% 68%
- Agua Water
- 10% 10%
- 10 10
- Fibra de guisante 2% Pea fiber 2%
- Ejemplo 5 Example 5
- Salvado de arroz Rice bran
- 88% 88%
- Agua Water
- 12% 12%
- 15 fifteen
- Ejemplo 6 Example 6
- Salvado de arroz desgrasado Defatted Rice Bran
- 90% 90%
- Agua Water
- 10% 10%
- 20 twenty
- Ejemplo 7 Example 7
- Salvado de arroz desgrasado Defatted Rice Bran
- 20% twenty%
- Agua Water
- 10% 10%
- Arroz blanco triturado Crushed white rice
- 70% 70%
Ejemplo 8 Example 8
Salvado de arroz 20% Agua 10% Haba deshidratada triturada 69,8% 5 Glutamato mono sódico 0,2% 20% rice bran Water 10% Dehydrated Crushed Bean 69.8% 5 Mono sodium glutamate 0.2%
Una vez extrusionadas las masas el producto puede estar listo para su comercialización o se puede pasar a su acondicionamiento (secado, tostado, triturado, molido, tamizado, adicionado de otros componentes, etc.). En el caso de Once the dough has been extruded, the product can be ready for commercialization or it can be put into conditioning (drying, roasting, crushing, grinding, sieving, adding other components, etc.). In the case of
10 adición de componentes tras la extrusión podrían ser al menos un componente seleccionado dentro del grupo compuesto por ingredientes alimentarios adicionales, grupo de ingredientes con funciones tecnológicas, grupo de ingredientes biológicamente activos, mezclas y cualquier combinación de los mismos. The addition of components after extrusion could be at least one component selected from the group consisting of additional food ingredients, group of ingredients with technological functions, group of biologically active ingredients, mixtures and any combination thereof.
Ejemplo 9 Salvado de arroz 20% Maíz triturado 67% Patata triturada 12,8% Example 9 20% rice bran 67% crushed corn Crushed Potato 12.8%
20 Bicarbonato sódico 0,2% Una vez extrusionada la mezcla, se procede inmediatamente a su secado hasta obtener una humedad igual o menor del 5% y seguidamente se le adiciona un 1 % de ácidos grasos esenciales. 20 0.2% Sodium Bicarbonate Once the mixture has been extruded, it is immediately dried until a moisture content equal to or less than 5% is obtained and then 1% of essential fatty acids are added.
Debe tenerse en cuenta que la realización conforme a los ejemplos indicados es únicamente a título de ejemplo, sin carácter limitativo, pudiendo las composiciones comprender además o en sustitución de los componentes indicados It should be borne in mind that the embodiment according to the indicated examples is only by way of example, without limitation, the compositions being able to further comprise or replace the indicated components
5 otros ingredientes, en tanto que las variaciones estén comprendidas dentro del ámbito de las reivindicaciones siguientes. 5 other ingredients, as long as the variations fall within the scope of the following claims.
Claims (17)
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ES201200754A ES2438940B1 (en) | 2012-07-18 | 2012-07-18 | Composition of an extruded food product based on rice bran |
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ES201200754A ES2438940B1 (en) | 2012-07-18 | 2012-07-18 | Composition of an extruded food product based on rice bran |
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ES2438940A1 true ES2438940A1 (en) | 2014-01-20 |
ES2438940B1 ES2438940B1 (en) | 2014-11-13 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2713774A1 (en) * | 2017-11-22 | 2019-05-23 | Manufacturas Pibernat S L | Composition of a vegetable food product based on extruded vegetables other than soy (Machine-translation by Google Translate, not legally binding) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1561190A (en) * | 1977-12-20 | 1980-02-13 | Weetabix Ltd | Process for cooking and extruding food mixtures |
JPS57180697A (en) * | 1981-04-30 | 1982-11-06 | Kinichi Oouda | Solid usable as fuel, fertilizer and feed, preparation thereof and apparatus therefor |
JPS5823754A (en) * | 1981-07-31 | 1983-02-12 | Nisshin Flour Milling Co Ltd | Solid feed for grass-eating animal |
US4756921A (en) * | 1985-05-24 | 1988-07-12 | Nabisco Brands, Inc. | Bran extrusion process |
BRPI0902742A2 (en) * | 2009-07-21 | 2011-04-12 | Total Alimentos S A | extruded feed, based on meat, cereals and dehydrated ingredients |
-
2012
- 2012-07-18 ES ES201200754A patent/ES2438940B1/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1561190A (en) * | 1977-12-20 | 1980-02-13 | Weetabix Ltd | Process for cooking and extruding food mixtures |
JPS57180697A (en) * | 1981-04-30 | 1982-11-06 | Kinichi Oouda | Solid usable as fuel, fertilizer and feed, preparation thereof and apparatus therefor |
JPS5823754A (en) * | 1981-07-31 | 1983-02-12 | Nisshin Flour Milling Co Ltd | Solid feed for grass-eating animal |
US4756921A (en) * | 1985-05-24 | 1988-07-12 | Nabisco Brands, Inc. | Bran extrusion process |
BRPI0902742A2 (en) * | 2009-07-21 | 2011-04-12 | Total Alimentos S A | extruded feed, based on meat, cereals and dehydrated ingredients |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2713774A1 (en) * | 2017-11-22 | 2019-05-23 | Manufacturas Pibernat S L | Composition of a vegetable food product based on extruded vegetables other than soy (Machine-translation by Google Translate, not legally binding) |
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