ES2296556B1 - AUTOMATIC MACHINE FOR THE FORMATION OF FACTORY WALLS BY ROWS. - Google Patents
AUTOMATIC MACHINE FOR THE FORMATION OF FACTORY WALLS BY ROWS. Download PDFInfo
- Publication number
- ES2296556B1 ES2296556B1 ES200702080A ES200702080A ES2296556B1 ES 2296556 B1 ES2296556 B1 ES 2296556B1 ES 200702080 A ES200702080 A ES 200702080A ES 200702080 A ES200702080 A ES 200702080A ES 2296556 B1 ES2296556 B1 ES 2296556B1
- Authority
- ES
- Spain
- Prior art keywords
- brick
- machine according
- formation
- transport system
- walls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000015572 biosynthetic process Effects 0.000 title abstract description 12
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 15
- 239000011449 brick Substances 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 21
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 abstract description 3
- 238000011065 in-situ storage Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000000877 morphologic effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/041—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
- E04C2/042—Apparatus for handling the smaller elements or the hardenable material; bricklaying machines for prefabricated panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/22—Tools or apparatus for setting building elements with mortar, e.g. bricklaying machines
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Máquina automática para la formación de muros de fábrica por hiladas.Automatic machine for the formation of walls of factory by courses.
La máquina comprende una parte móvil (1) que es la encargada de extender sobre el asiento de la pieza una tortada de mortero y posicionar esta en el muro a formar y de una parte fija (2) compuesta por unos raíles nivelados mediante sus apoyos por donde se desplaza la parte móvil y un sistema de transporte de la pieza que surte de estas a la parte móvil.The machine comprises a moving part (1) that is the person in charge of spreading a piece of cake on the seat of the piece mortar and position is on the wall to form and a fixed part (2) composed of level rails by means of their supports by where the mobile part moves and a transport system of the piece that supplies these to the moving part.
Está ideada en un principio para la formación "in situ" de muros en obras que así lo requieran sin descartar la posibilidad de su utilización en otro ámbito como puede ser la producción a nivel industrial de muros cerámicos prefabricados.It is designed initially for the " in situ " formation of walls in works that require it without ruling out the possibility of its use in another area such as the production at the industrial level of prefabricated ceramic walls.
Description
Máquina automática para la formación de muros de fábrica por hiladas.Automatic machine for the formation of walls of factory by courses.
La invención que se describe encuadra en el sector técnico de la construcción, más concretamente a la fase de albañilería.The invention described fits into the technical construction sector, more specifically to the phase of brickwork.
En la actualidad los desarrollos que se llevan a cabo en la fase de albañilería se centran en la sustitución de los paramentos de fábrica por elementos compuestos como las placas de yeso laminado y variantes, modificaciones morfológicas de las piezas de los muros, etcétera. Es decir, se basan en modificaciones básicamente cualitativas de los paramentos, por lo que existe un vacío en la investigación y desarrollo de mejoras tecnológicas sustanciales en el proceso de formación de muros "in situ".At present, the developments that are carried out in the masonry phase are focused on the replacement of factory walls with composite elements such as laminated plasterboard and variants, morphological modifications of the wall pieces, and so on. That is, they are based on basically qualitative modifications of the walls, so there is a gap in the research and development of substantial technological improvements in the process of forming " in situ " walls.
Por ello dicho proceso sigue siendo desarrollado de forma manual y apoyado por el uso de aparatos como los dedicados a la manipulación de pilas de ladrillo, amasadoras automáticas, máquinas revocadoras y todo tipo de utensilios y herramientas manuales necesarias para la desempeñar el trabajo con la máxima facilidad y calidad posibles.Therefore, this process is still being developed. manually and supported by the use of devices such as dedicated to the handling of brick piles, automatic kneaders, revocation machines and all kinds of utensils and tools manuals needed to perform the job with the maximum ease and quality possible.
Debido a la situación del estado de la técnica expuesto se plantea un problema técnico a desarrollar como es la innovación y el desarrollo de maquinaria capaz de introducir mejoras tecnológicas cuantitativas en el proceso de formación de muros de fábrica.Due to the state of the art exposed poses a technical problem to develop as is the innovation and the development of machinery capable of introducing Quantitative technological improvements in the process of formation of factory walls.
Por ello la invención a que se refiere la presente solicitud constituye una novedad industrial en este campo con características y ventajas que la hacen merecedora del privilegio de explotación exclusiva que por ello se solicita.Therefore, the invention referred to in This application constitutes an industrial novelty in this field with features and advantages that make it worthy of exclusive exploitation privilege that is therefore requested.
La presente invención se refiere a una
máquina automática para la formación de muros de fábrica por
hiladas ideada en un principio para la formación "in
situ" de muros en obras que así lo requieran sin descartar
la posibilidad de su utilización en otro ámbito como puede ser la
producción a nivel industrial de muros cerámicos prefabri-
cados.The present invention relates to an automatic machine for the formation of factory walls by courses designed initially for the " in situ " formation of walls in works that require it without discarding the possibility of its use in another area such as industrial production of prefabricated ceramic walls
Everywhere
Está ideada para la formación de tramos rectos de muro. Los lados de los muros quedarán formando adarajas y endejas asegurando así el correcto enjarje muro-muro y muro-estructura.It is designed for the formation of straight sections of wall. The sides of the walls will be forming adarajas and layouts thus ensuring the correct wall-to-wall fence and wall structure.
La denominación de cartesiana es por el tipo de desplazamiento de los componentes de la máquina que lo realizan en un plano paralelo al del muro; dicho desplazamiento asegura la horizontalidad de las hiladas del muro y de la correcta plomada de este.The denomination of Cartesian is by the type of displacement of the machine components that perform it in a plane parallel to that of the wall; said displacement ensures the horizontality of the rows of the wall and the correct plumb line East.
La máquina comprende una parte móvil que es la encargada de extender sobre el asiento de la pieza una tortada de mortero y posicionar esta en el muro a formar produciendo el restregón de la pieza y consiguiendo unos espesores de llagas y tendeles adecuados al tipo de aparejo de fábrica a formar, de acuerdo a las especificaciones técnicas indicadas por la dirección facultativa correspondiente.The machine comprises a moving part that is responsible for extending a mortar cake on the seat of the piece and positioning it on the wall to be formed producing the piece's scrubbing and obtaining thicknesses of sores and lines suitable for the type of rigging factory to be formed, according to the technical specifications indicated by the corresponding optional management.
Está compuesta por una base dotada de ruedas motrices, necesarias para el desplazamiento por unos raíles y accionadas por un motor; además dispone de dos mecanismos verticales: (a) el primero denominado mecanismo elevador está dotado de un soporte que recoge la pieza del sistema de transporte de piezas y se encarga de elevarlo hasta el otro mecanismo vertical, realizando solamente movimientos verticales, (b) el segundo denominado mecanismo posicionador está dotado de un dispositivo que recoge la pieza desde el mecanismo elevador y realiza un movimiento horizontal perpendicular a la dirección de formación del muro de fábrica hasta posicionarla en su lugar definitivo, además está dotado de unas boquillas que expulsan mortero en cantidad y lugar necesarios para formar los tendeles y las llagas de modo correcto.It is composed of a base equipped with wheels , necessary for displacement along rails and driven by an engine; It also has two mechanisms Vertical: (a) the first one called the lifting mechanism is equipped with a support that collects the transport system part of parts and is responsible for raising it to the other mechanism vertical, performing only vertical movements, (b) the second called positioning mechanism is provided with a device that picks up the part from the lifting mechanism and performs a horizontal movement perpendicular to the direction of factory wall formation to position it in place definitive, it is also equipped with nozzles that expel mortar in quantity and place necessary to form the lines and The sores correctly.
Comprende además de una parte fija compuesta por unos raíles nivelados mediante sus apoyos por donde se desplaza la parte móvil y un sistema de transporte de la pieza que surte de estas a la parte móvil, esté último está alimentado a través de un deposito de carga manual con dispensador automático; por un cuadro de regulación y control de la máquina y además por una manguera de mortero que se conecta con la boquilla de mortero de la parte móvil en un extremo y a una bomba de mortero en el otro. La bomba de mortero puede formar parte de la máquina o ser una convencional.It also includes a fixed part composed of leveled rails by means of its supports where the mobile part moves and a transport system of the part that supplies them to the mobile part, the latter being fed through a manual loading tank with automatic dispenser; by a regulation and control panel of the machine and also by a mortar hose that connects to the mortar nozzle of the mobile part at one end and a mortar pump at the other. The mortar pump can be part of the machine or be a conventional one.
Para la explicación detallada de este modo de realización de la máquina nos basaremos en el supuesto de que el componente del muro es ladrillo cerámico. La máquina consta de dos partes diferenciadas:For the detailed explanation of this mode of machine realization will be based on the assumption that the component of the wall is ceramic brick. The machine consists of two differentiated parts:
1.- Una parte móvil a su vez compuesta de dos componentes1.- A mobile part in turn composed of two components
- \quadquad
- 1.1- un mecanismo elevador de ladrillo. Este a su vez se divide en tres subcomponentes:1.1- a brick lifting mechanism. This to your Once divided into three subcomponents:
- \quadquad
- 1.1.1- eje para el desplazamiento vertical del soporte del ladrillo1.1.1- axis for vertical displacement of brick stand
- \quadquad
- 1.1.2- soporte de ladrillo1.1.2- brick support
- \quadquad
- 1.1.3- mecanismo elevador del soporte1.1.3- support lifting mechanism
- \quadquad
- 1.2- un mecanismo posicionador de ladrillo. Este a su vez se divide en cinco subcomponentes:1.2- a brick positioning mechanism. This one to the in turn it is divided into five subcomponents:
- \quadquad
- 1.2.1- eje para el desplazamiento vertical de la guía de la mordaza1.2.1- axis for vertical displacement of the jaw guide
- \quadquad
- 1.2.2- guía de la mordaza1.2.2- jaw guide
- \quadquad
- 1.2.3- mordaza del ladrillo1.2.3- brick clamp
- \quadquad
- 1.2.4- boquilla y manguera de mortero1.2.4- nozzle and mortar hose
- \quadquad
- 1.2.5- mecanismo elevador de la guía1.2.5- guide lifting mechanism
2.- Una parte fija a su vez compuesta de seis componentes2.- A fixed part in turn composed of six components
- \quadquad
- 2.1- raíles nivelados para el desplazamiento de la parte móvil2.1- leveled rails for the movement of the mobile part
- \quadquad
- 2.2- un sistema dispensador de ladrillo. Este a su vez se divide en dos subcomponentes:2.2- a brick dispensing system. This to your Once divided into two subcomponents:
- \quadquad
- 2.2.1- un sistema de transporte de ladrillos2.2.1- a transport system of bricks
- \quadquad
- 2.2.2- un depósito de ladrillo de carga manual con expulsión automática2.2.2- a manual loading brick warehouse with automatic eject
- \quadquad
- 2.3- un cuadro de regulación de la máquina2.3- a regulation table of the machine
- \quadquad
- 2.4- una manguera de mortero2.4- a mortar hose
En esta morfología de la máquina el sistema de funcionamiento sería el siguiente:In this machine morphology the system of operation would be as follows:
a.- el primer movimiento será el de la parte móvil hasta encontrar la posición inicial de formación del muroa.- the first movement will be that of the part mobile until you find the initial position of wall formation
b.- llegado a este punto la parte móvil se desplaza la soga del ladrillo en la dirección de formación del muro mientras la boquilla de mortero lo expulsa sobre la base en la que se levanta el muro (en primer caso o sobre la hilada anterior en adelante)b.- At this point the mobile part is move the rope of the brick in the direction of wall formation while the mortar nozzle ejects it on the base on which the wall is lifted (in the first case or on the previous course in ahead)
d.- el soporte (1.1.2) de la parte móvil se desplaza hasta el sistema de transporte de piezas.d.- the support (1.1.2) of the mobile part is moves to the parts transport system.
e.- con esto se produce una expulsión de una pieza del deposito de piezas (2.2.2) que es conducido por el sistema de transporte hasta el mecanismo elevador donde este lo coge y lo desplaza hasta la guía de la mordaza.e.- with this there is an expulsion of a piece of the parts warehouse (2.2.2) which is conducted by the transport system to the lifting mechanism where it is take it and move it to the jaw guide.
f.- el mecanismo posicionador toma el ladrillo y lo desplaza con un movimiento horizontal hasta el muro a levantar donde lo coloca.f.- the positioning mechanism takes the brick and move it with a horizontal movement to the wall to lift Where do you place it?
g.- mientras el mecanismo posicionador coloca la pieza el mecanismo elevador vuelve a descender accionando nuevamente la expulsión de otro ladrillo.g.- while the positioning mechanism places the piece the lifting mechanism descends again by operating again the expulsion of another brick.
h.- el mecanismo elevador no asciende con la pieza mientras el mecanismo posicionador no regresa a la posición inicial.h.- the lifting mechanism does not rise with the piece while the positioning mechanism does not return to position initial.
i.- una vez aquí el mecanismo elevador asciende y simultáneamente la parte móvil se desplaza la soga del ladrillo expulsando mortero la boquilla de mortero.i.- once here the lifting mechanism ascends and simultaneously the moving part moves the brick rope ejecting mortar the mortar nozzle.
j.- el proceso de formación de hiladas es la sucesión de los apartados anteriores.j.- the process of course formation is the succession of the previous sections.
Claims (8)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200702080A ES2296556B1 (en) | 2007-07-16 | 2007-07-16 | AUTOMATIC MACHINE FOR THE FORMATION OF FACTORY WALLS BY ROWS. |
| ES200801212A ES2307455B1 (en) | 2007-07-16 | 2008-04-21 | IMPROVEMENTS IN THE OBJECT OF THE PATENT N. 200702080 BY: AUTOMATIC MACHINE FOR THE FORMATION OF FACTORY WALLS BY ROWS. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200702080A ES2296556B1 (en) | 2007-07-16 | 2007-07-16 | AUTOMATIC MACHINE FOR THE FORMATION OF FACTORY WALLS BY ROWS. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2296556A1 ES2296556A1 (en) | 2008-04-16 |
| ES2296556B1 true ES2296556B1 (en) | 2009-08-18 |
Family
ID=39247931
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200702080A Expired - Fee Related ES2296556B1 (en) | 2007-07-16 | 2007-07-16 | AUTOMATIC MACHINE FOR THE FORMATION OF FACTORY WALLS BY ROWS. |
| ES200801212A Expired - Fee Related ES2307455B1 (en) | 2007-07-16 | 2008-04-21 | IMPROVEMENTS IN THE OBJECT OF THE PATENT N. 200702080 BY: AUTOMATIC MACHINE FOR THE FORMATION OF FACTORY WALLS BY ROWS. |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200801212A Expired - Fee Related ES2307455B1 (en) | 2007-07-16 | 2008-04-21 | IMPROVEMENTS IN THE OBJECT OF THE PATENT N. 200702080 BY: AUTOMATIC MACHINE FOR THE FORMATION OF FACTORY WALLS BY ROWS. |
Country Status (1)
| Country | Link |
|---|---|
| ES (2) | ES2296556B1 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104179358B (en) * | 2014-08-26 | 2015-12-02 | 温州大学 | A kind of brick of row automatically machine |
| CN109790723B (en) | 2016-07-15 | 2021-12-31 | 快砖知识产权私人有限公司 | Brick/block laying machine incorporated in a vehicle |
| WO2018009980A1 (en) | 2016-07-15 | 2018-01-18 | Fastbrick Ip Pty Ltd | Boom for material transport |
| EP3649616A4 (en) | 2017-07-05 | 2021-04-07 | Fastbrick IP Pty Ltd | Real time position and orientation tracker |
| CN107246155B (en) * | 2017-08-16 | 2019-05-24 | 厦门华蔚物联网科技有限公司 | A kind of bricklaying robot with scissor lift arrangement |
| CN111246976B (en) | 2017-08-17 | 2024-03-15 | 快砖知识产权私人有限公司 | Interactive system configuration |
| US11401115B2 (en) | 2017-10-11 | 2022-08-02 | Fastbrick Ip Pty Ltd | Machine for conveying objects and multi-bay carousel for use therewith |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3438171A (en) * | 1966-10-24 | 1969-04-15 | Demarest Machine Inc | Bricklaying machine |
| BE755864A (en) * | 1969-09-09 | 1971-02-15 | Monres Proprietary Ltd | CONSTRUCTION PROCESS |
| US3757484A (en) * | 1972-05-15 | 1973-09-11 | Combustion Enginc | Automated bricklaying device |
| US3871154A (en) * | 1973-06-26 | 1975-03-18 | Trojan Automatic Scaffold Inc | Automatic scaffolding for laying brick |
| DE4014615A1 (en) * | 1990-05-07 | 1991-11-14 | Anliker Hedwig | MACHINE MACHINE PRODUCTION PLANT |
| LU88144A1 (en) * | 1992-07-07 | 1994-04-01 | Wurth Paul Sa | Installation for lining an interior wall of an enclosure with brick masonry |
| US5489032A (en) * | 1993-10-06 | 1996-02-06 | International Masonry Institute | Manipulator for masonry wall construction and the like |
| AT402085B (en) * | 1995-07-03 | 1997-01-27 | Opferkuch Bau Gmbh | ROBOTS FOR BRICKING FOR A RISING MASONRY |
| ES2151392B1 (en) * | 1998-04-20 | 2001-06-16 | Gas Cohi Ramon Jose | MACHINE FOR THE PLACEMENT OF BRICKS AND FRAGUABLE MASS FOR THE CONSTRUCTION OF WALLS. |
| DE19829418A1 (en) * | 1998-07-02 | 2000-01-05 | Jan Haegert | Equipment for producing prefabricated, bricked wall components |
-
2007
- 2007-07-16 ES ES200702080A patent/ES2296556B1/en not_active Expired - Fee Related
-
2008
- 2008-04-21 ES ES200801212A patent/ES2307455B1/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| ES2307455B1 (en) | 2009-10-14 |
| ES2307455A1 (en) | 2008-11-16 |
| ES2296556A1 (en) | 2008-04-16 |
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