EP4381229A1 - Connection connecting technique for an led profile system, and led profile system - Google Patents
Connection connecting technique for an led profile system, and led profile systemInfo
- Publication number
- EP4381229A1 EP4381229A1 EP21758770.8A EP21758770A EP4381229A1 EP 4381229 A1 EP4381229 A1 EP 4381229A1 EP 21758770 A EP21758770 A EP 21758770A EP 4381229 A1 EP4381229 A1 EP 4381229A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- profile
- led
- connection
- electrical
- connection element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R33/00—Coupling devices specially adapted for supporting apparatus and having one part acting as a holder providing support and electrical connection via a counterpart which is structurally associated with the apparatus, e.g. lamp holders; Separate parts thereof
- H01R33/92—Holders formed as intermediate parts for distributing energy in parallel through two or more counterparts at least one of which is attached to apparatus to be held
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V15/00—Protecting lighting devices from damage
- F21V15/01—Housings, e.g. material or assembling of housing parts
- F21V15/013—Housings, e.g. material or assembling of housing parts the housing being an extrusion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/005—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips for several lighting devices in an end-to-end arrangement, i.e. light tracks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/34—Supporting elements displaceable along a guiding element
- F21V21/35—Supporting elements displaceable along a guiding element with direct electrical contact between the supporting element and electric conductors running along the guiding element
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/189—Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S4/00—Lighting devices or systems using a string or strip of light sources
- F21S4/20—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
- F21S4/28—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports rigid, e.g. LED bars
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2103/00—Elongate light sources, e.g. fluorescent tubes
- F21Y2103/10—Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
- H01R12/61—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to flexible printed circuits, flat or ribbon cables or like structures
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
- H01R12/62—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to rigid printed circuits or like structures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/71—Coupling devices for rigid printing circuits or like structures
- H01R12/712—Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit
- H01R12/714—Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit with contacts abutting directly the printed circuit; Button contacts therefore provided on the printed circuit
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/71—Coupling devices for rigid printing circuits or like structures
- H01R12/712—Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit
- H01R12/716—Coupling device provided on the PCB
- H01R12/718—Contact members provided on the PCB without an insulating housing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/71—Coupling devices for rigid printing circuits or like structures
- H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
- H01R12/73—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures connecting to other rigid printed circuits or like structures
- H01R12/732—Printed circuits being in the same plane
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R25/00—Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits
- H01R25/14—Rails or bus-bars constructed so that the counterparts can be connected thereto at any point along their length
- H01R25/145—Details, e.g. end pieces or joints
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/14—Structural association of two or more printed circuits
- H05K1/147—Structural association of two or more printed circuits at least one of the printed circuits being bent or folded, e.g. by using a flexible printed circuit
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/05—Flexible printed circuits [FPCs]
- H05K2201/055—Folded back on itself
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/05—Flexible printed circuits [FPCs]
- H05K2201/056—Folded around rigid support or component
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/09218—Conductive traces
- H05K2201/09236—Parallel layout
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/0929—Conductive planes
- H05K2201/09363—Conductive planes wherein only contours around conductors are removed for insulation
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09818—Shape or layout details not covered by a single group of H05K2201/09009 - H05K2201/09809
- H05K2201/09936—Marks, inscriptions, etc. for information
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10106—Light emitting diode [LED]
Definitions
- the invention relates to an electrical connection system for LED profile systems or its components and their composition. Specifically, an electrical connection element for the electrical supply of an LED strip after Ober ⁇
- connection system as well as lighting systems, lighting profiles and their components in the inventive design and equipment are also included.
- a method for electrically connecting LED profiles or for providing such a connection is also included.
- EP 3 336 420 shows a lighting system with a channel for receiving a lighting unit insertable into the channel and a connector insertable into the channel.
- the duct has, in an inner area, a busbar for the supply and electrical coupling of the lighting unit.
- the connector is designed to electrically couple busbar sections of the busbar to one another.
- the connector is adapted for mechanical coupling with sections of the duct.
- the channel and the connector are designed in such a way that the lighting unit is arranged in the inserted state with the inserted connector overlapping within the channel.
- EP 3 312 506 shows a strip of light-emitting diodes with a flexible profile made of extruded plastic that is open on one side, and two electrical lines integrated inside a wall of the profile, which run parallel to one another in the wall and have plug connectors or free wire ends for the chaining having the light-emitting diode bands with one another.
- Recesses up to the electrical lines in the wall form contact areas for the connection of flexible line carriers with chip LEDs arranged on them.
- the flexible conductor carriers with the chip LEDs are protected from moisture or the effects of the weather with a transparent or translucent casting compound that fills the inside of the profile.
- the flexible conductor carriers are connected in parallel with the electrical lines, with the total current flowing through the lines of the profile connected by means of plug connectors or free wire ends, and with the light-emitting diode strip being flexurally elastic vertically to the direction of extension.
- DE 10 2014 103 974 shows a busbar for connecting light-emitting diodes, in particular LED circuit boards, consisting of a carrier profile with electrical conductors for the electrical connection of the LED lamps.
- the carrier profile is designed as a one-piece extrusion molding.
- the electrical conductors consist of conductor tracks which are arranged in a material-to-material and/or form-fitting manner on the extruded profile.
- US 2013/0182422 relates to a modular lighting system that provides a universal mounting option for lighting elements such as .a. LED lights, as well as various electrical devices and is configurable in several operating modes. LED strips are inserted into slits on the underside of the rail section or LED tube lamps are operated. Alternatively, discrete electrical or electromechanical components powered by the electrical power available in the rail may be employed. In another embodiment, an up and down, bi-directional lighting system is provided.
- AT 16836 U1 shows a conductor rail which has a profile-like carrier element which extends along a longitudinal axis. Electrical conductor tracks for through-wiring and optionally for signal transmission are arranged on the carrier element.
- the busbar has LEDs arranged on the carrier element, which are electrically connected to the conductor tracks for their power supply, so that the busbar is designed directly to emit light. This means that it is no longer necessary for an LED light m odule to be connected to a mounting rail.
- the conductor rail can be designed with a particularly small cross section, with the specified aim of bringing about an improved external appearance.
- an LED strip has two layers, with a first layer consisting of a conductor film on which LEDs and corresponding conductor tracks are provided, and with a second layer consisting of a supply rail with two power lines whose diameter is at least 10 times greater than the thickness of the conductor tracks.
- the conductor film and the supply rail are connected to one another and each LED is mechanically connected to the busbars separately via conductor tracks and contact points.
- a disadvantage of these known solutions is that they have a complex and static structure and have little flexibility.
- their assembly is also difficult in many aspects or assembly situations, especially if construction tolerances are not observed, or if there are specified conditions for retrofitting that were not fully known beforehand.
- the object of the present invention is therefore to create a device which does not have the aforementioned disadvantages; in particular, an improved LED profile or a connection system for an LED profile with very small dimensions is sought.
- An example of a concrete structure is a cross-section of 14x16m m.
- the aim is to have small dimensions in the structure and still be able to carry relatively high currents. As a result, long distances can be realized without an additional feed.
- a simple electrical connection that is flexible in terms of its design is to be provided for the profiles, which also enables good and flexible configurability of the LED profiles, in particular during their production and/or during their assembly.
- connection that can preferably be produced without tools or with minimal tools is also desirable, which can preferably also be easily separated again in the event of service.
- One task is to provide a type of flexible modular system for contacting or electrically connecting LED profiles.
- an electrical connection element designed for the electrical supply of an LED strip, which is fastened in a profile system5; for example, in the case of a luminaire profile for room or building lighting, in which the LED strip is glued, pushed in, clamped or screwed on to the inside of an essentially H-shaped profile made of metal, plastic, etc.
- the electrical connection element is designed as a flexprint strip, which has: 0
- a supply connection length area which is designed with at least two exposed longitudinal conductor tracks, which uninsulated conductor tracks are connected by applying electrical contacts (e.g. also via plugs) or by soldering, are electrically contactable.
- These longitudinal conductor tracks which can be contacted from the outside, are—preferably insulated from one another—arranged essentially5 parallel to one another and consistently take on a significant Part of the length of the service connection length range - preferably more than 50% or 75%.
- An LED connection length area which can be electrically connected to at least two longitudinal conductor tracks, the positions of which correspond to connections of the LED strip, and can be electrically connected to the LED strip.
- these longitudinal conductor tracks can be insulated from one another and arranged essentially parallel to one another and designed as open and uninsulated, preferably gold-plated, contactable conductor track strips in such a way that they can be electrically connected to contact pads for the electrical connection of the LED strip; e.g. by soldering or by pressing on a connecting element.
- the longitudinal conductor tracks of the supply connection length area are electrically connected to one another with the longitudinal conductor tracks of the LED connection length area.
- connection element which is provided on the rear side of the electrical connection element, ie on the opposite side of the conductor tracks, and is preferably continuous and/or full-surface.
- the connection element can preferably be fixed permanently on a surface. It can be produced, for example, in the form of an applied adhesive or double-sided adhesive tape, with a protective strip that can be removed before installation protecting the adhesive surface.
- the electrical connection element can be folded over at a bending point or kink point, which lies between the longitudinal area of the supply connection and the longitudinal area of the LED connection.
- the electrical connection element can be folded or kinked by 180° or twice 90° when it is installed, with--for technical reasons--usually no sharp kinks occurring, but rather a certain bending radius or an arc.
- An embodiment of the electrical connection element is thus designed in such a way that: its LED connection length area can be attached to a first side (or underside or luminous side) of the profile system; at the end of the profile system (i.e. on the head or front side) at the bending point around an intermediate wall or an intermediate web of the profile system by 180 degrees, and whose supply connection length area can be attached to a second side (or top side or connection side) of the profile system.
- connection element With the electrical connection element according to the invention, electrical contacting of the LEDs on the underside can be made in a simple manner from the upper side take place, especially without the need for drilling, openings or recesses in the profile system.
- system according to the invention several feed points along an LED profile lighting system are also possible without great effort, for example in order to compensate for the voltage drop along the LED strip due to several cable feeds.
- the multiple feeds are flexible and the exact positions of the cable outlets are not important since the connection system provides tolerances and variability in the axial direction.
- LED strips also known as LED strips or LED strips
- LED strips are preferably flexible flat conductors or flexible printed circuit board strips or strips on which LEDs and possibly at least some of their control circuits are attached.
- These flexible flat conductors or flex circuit board strips or tapes can usually be separated or connected into sections in discrete lengths at defined intersection points, so that their length can be adjusted in discrete steps.
- WO 2020/194236 or documents cited therein show embodiments of such LED strips.
- the flexprint strip is, for example, a strip-shaped (i.e. flat and elongated), flexible foil printed circuit board made of an insulating foil material on or in which flat, metallic conductor tracks are formed, which can be electrically contacted via exposed, preferably gold-plated contact surfaces.
- the number of strip conductors preferably corresponds to that of the poles or connections of the LED strip.
- one pole of the supply can also be routed via the metal profile system itself and the electrical connection element can also have one pole less, e.g. only a single pole or strip conductor.
- the flexprint strip preferably has a kink marking at a preferred bending point.
- the electrical connection element can be mounted at a preferred point at the head end of the profile system.
- the connection element can be insulated in the area of the bending point, that is to say it does not have any conductor tracks that can be contacted openly from the outside, in order to avoid unintentional short circuits. In another embodiment, such insulation can also be achieved, for example, by means of an insulating element that is plugged on.
- a reinforcement element is preferably applied to the flexprint strip, following the marking of the buckling point, in particular on the longitudinal area of the supply connection.
- the reinforcement element itself can also form the buckling point marking.
- an end cap or a profile connector can be placed on this preferably electrically non-conductive reinforcement element be fastened with a screw without running the risk of damaging the electrical connection element.
- the reinforcement element can also serve as strain relief and/or provide the aforementioned insulation. In particular, it can be glued on or as a clamp on the head side of the profile system
- the LED connection length range is preferably provided with a measuring scale or tape measure. This can start with zero, especially with the kink mark, so that when installed, a distance from the end of the profile system can be read off in a unit of measure - such as in mm. This can simplify assembly of the LED profile system, e.g. by subtracting the maximum possible LED strip length from the length of the profile system due to the divisible sections of the LED strip. If the LED strip is now applied to half of this difference on the measuring tape scale of the electrical connection element according to the invention and soldered there, the LED strip is always attached symmetrically in the middle of the profile system.
- the measuring tape scale can also be labeled with twice the actual length units, so that no division is necessary, but the strip only has to be applied to the number of the length difference.
- the length of the LED connection area can preferably have a length of its conductor tracks which corresponds to at least half the divisibility length of the LED strip and/or is smaller than this divisibility length. This means that any length of the profile system can be covered (with the least possible amount of material).
- the electrical connection element is designed to interact with an electrical connector (especially as described below) - preferably5 in a detachable manner, e.g. with magnets, can be plugged, snapped on or clipped on - in particular in such a way that an electrical connector snapped onto the electrical connection element along the profile direction is displaceable.
- an electrical connector especially as described below
- a connection can be provided which is flexible in its position and can be adapted to the circumstances, for example during assembly or fitting, or structural tolerances in the cable outlet or the like can be compensated for.
- Installation can also be simplified if the connecting cables have some leeway when routing the profile to the ceiling in the longitudinal direction.
- a stopper element can preferably be applied to the flexprint strip at one end of the supply connection length area, which provides a longitudinal stop at the end of the supply connection length area. Dam it can Shifting an associated contacting element or an electrical connector (see below) can be prevented beyond the supply connection area.
- the stopper element can also be dispensed with, or it can be designed so that it can be removed or cut off, especially if a
- the length of the supply connection area preferably has a length of the exposed, uninsulated longitudinal conductor tracks in a range of 5 cm to 15 cm, in particular approx. 7 cm, with the length area of the supply connection preferably being longer than an electrical connector to be connected to it,0 whereby it the mentioned longitudinal displaceability is achievable.
- the length of the LED connection area can have a length of the exposed, uninsulated longitudinal conductor tracks in a range from 2 cm to 12 cm, in particular approx. 5 cm, preferably as already described depending on the length of a dividing section of the LED strip .
- the flexprint strip preferably has at least approximately the same width as the LED strip, in particular a width of approximately 8, 10, 12, 16 or 20 mm. So these two can be easily connected and placed straight on top of each other.
- an electrical connection element of one width for several widths of LED strips can also be provided, especially by forming the conductor tracks accordingly in order to contact them.
- the longitudinal conductor tracks in the length area of the supply connection are designed as at least three symmetrically arranged longitudinal conductor tracks.
- at least one middle contact carries a negative pole of an LED supply voltage and at least one—preferably both—outer contacts each carry a positive pole of the LED supply voltage.
- the positive pole and negative pole are each electrically connected to the associated longitudinal conductor track in the LED connection length area.
- the conductor tracks are designed with a sufficient cross-section, especially with a sufficient width, to conduct the currents required for the LEDs, but at the same time with sufficient distances from each other and from the edge in order to avoid short circuits and to ensure reliable contacting by soldering or soldering To allow plugging.
- the longitudinal conductor tracks are preferably provided in the supply connection length region in a polarity-proof arrangement, in particular symmetrically about a longitudinal central axis of the flexprint strip.
- a polarity-proof5 contact is thus formed, in which it does not matter in which direction contacting connector is attached.
- this also enables the cable outlet to be on one side or the other.
- This symmetry or protection against polarity reversal in the electrical sense can be formed either on the side of the electrical connection element or on the side of the electrical connector that comes into contact with it, or on both sides.
- Configurations in which the (electrical) symmetry is created on the part of the electrical connector can possibly be associated with less structural effort, so that the associated electrical connection element does not necessarily also have to be (electrically) symmetrical, which means, for example, that it is structurally complex Intersections of conductor tracks on the flexprint strip can be avoided (optionally, however, an optical symmetry can still be formed, for example to make the user aware of the protection against polarity reversal).
- the connecting element (40) and the plug element (50) are connected to the symmetrical conductor tracks.
- This is a different technology than Flexprint ladders. This is not the case with the flexprint line of the flexprint strip (41), since this is produced in an endless process. (Flexprints are etched, which is possible with conventional processes up to 70pm.)
- the flexprint strip (41) is preferably constructed according to the technology called FFC (flat flex cable).
- the electrical connection element is preferably formed on the side of the supply connection length area in order to be contacted or soldered to a linear line via a connector in such a way that the supply connection length area can be lengthened.
- the linear line can, for example, be a (long, endless) flexible conductor strip with the same conductor path arrangement as in the supply connection length range. This extension via the linear line thus provides a contacting option at any point along the axis of the profile system, preferably over the entire length of the profile. Connections can also be made with it be produced via corners or angles of the profile course.
- the linear line can be connected to an electrical connection element on one or preferably on two sides, which has advantages with regard to the voltage drop, for example.
- the invention also relates to an electrical connector designed for electrical
- this electrical connector comprises:
- An electrical printed circuit board (PCB for Printed Circuit Board) or an overmoulded leadframe, w ith at least two electrical spring contacts on a bottom. 0 These spring contacts are designed and arranged to provide an electrical supply of the LED strip in the assembled state of the connector.
- a holding device in particular a clip element, snap-on element or magnet, which is designed to snap onto a rear profile side or connection side of a profile system facing away from the LED strip.
- a clip element in particular a clip element, snap-on element or magnet
- spring-loaded locking lugs which during assembly (preferably without tools, e.g. detachable again by applying force) engage in a recess on the profile system, preferably within the profile system.
- the holding device can in particular be a plastic part with at least one resiliently mounted clip or snap element. This is assembled with the PCB in one piece to form the electrical connector, e.g. with a snap connection, a positive connection, by means of adhesive, or by means of injection moulding.
- the holding devices are preferably designed in such a way that in the installed state they can be moved relative to the profile axis on the electrical connection element, preferably without great effort.
- the spring contacts are preferably designed and arranged with printed circuit board spring contacts so that they are protected against polarity reversal.
- several of these spring contacts can be arranged electrically connected to one another for contacting the same electrical pole.
- at least three printed circuit board spring contacts preferably arranged mirror-symmetrically about a central axis and electrically connected symmetrically about this central axis, preferably in the form of high-current spring contacts or high-current spring fingers, similar to these for example 5 when contacting rechargeable batteries used in mobile devices. So that it can simple and reliable contacting, especially with higher currents, can be ensured.
- the cable connections are preferably in the form of spring-loaded terminals, insulation displacement terminals and/or soldering lugs on the PCB or in the overmoulded leadframe (or as plugs).
- the invention also relates to an electrical connection element which is constructed with at least one electrical connector as described above.
- this can have a cable outlet leading to the side or upwards in relation to the profile for connection to a supply voltage.
- the invention also relates to an electrical connector element, consisting of two electrical connectors, as described in this document, which are connected to at least one, in particular multi-pole, cable.
- the cable is preferably flexible, e.g. a stranded cable, and can be constructed as a two- or multi-pole cable or preferably from several individual strands.
- a connection to at least one, optionally also several, DC safety extra-low voltages to supply the LEDs can be provided as operating voltage.
- a data connection for bus control of the LEDs can also be provided, in particular also protected or tolerant of reverse polarity, especially with a symmetrical connection arrangement on the plug and/or socket side.
- a preferably flexible connection can thus be produced between a plurality of profiles, which, thanks to the flexibility, can preferably also lead around angles or corners.
- This electrical connector element can be specially designed to create an electrical connection between two electrical connection elements according to the invention, which are described here.
- the invention also relates to an electrical connector element with an overmoulded leadframe or a PCB with at least a first group of at least two spring contacts on an underside and a second group of at least two spring contacts on the underside, which are each associated with Spring contacts of first group are electrically connected.
- the electrical connector element has a (preferably plastic) clip element on the upper side, which is designed to snap onto (or in or over) a profile system on a rear profile side facing away from the LED strip.
- the first group contacts a first connection element of a first LED strip and the second group contacts a second connection element of a second LED strip, with which they are electrically connected to one another in the installed state.
- the invention also relates to an electrical connection system for an LED lighting profile with at least one electrical connection element described here for attachment in the lighting profile and at least one electrical connector described here for the electrical connection element.
- the invention also relates to an LED lighting profile, especially as an extruded aluminum profile and with at least one electrical connection system described here.
- the aluminum profile can in particular be designed in an H-shaped basic form, specifically with two side walls and a preferably continuous transverse web connecting the side walls on the inside, which is spaced apart from the edge of the side walls.
- the invention also relates to an LED lighting system with at least one LED strip, at least one preferably translucent (e.g. opaque or opal) cover and at least one LED lighting profile as described here.
- This LED lighting system preferably comprises at least one front end cap for the aluminum profile.
- This end cap can preferably be designed with a recess on its inside, which is not visible in the assembled state, which is designed and arranged in such a way that the folded area (bending area, bending radius) of the electrical connection element is accommodated.
- the crossbar of the profile, around which the connection element is bent could also be excluded.
- the invention also relates to a method for connecting an LED strip to a supply voltage via an electrical connection element described here, which comprises:
- connection pads of the LED strip with longitudinal conductor tracks on the LED connection length area.
- a supply connection length area of the connection element is glued to the rear of the profile at a profile end of a profile system, with a buckling point marking coming to rest at the profile end of the profile system.
- connection cables It would be possible to pull in connection cables on site beforehand. Until now, the connection cables were fixed to the profile. This also simplifies the packaging and transport of the profiles and, on the other hand, results in easier handling when installing the luminaires on the construction site. Disturbing pieces of cable are eliminated.
- the connecting element does not have any elevations, as is the case with a conventional cable that is plugged in or soldered to the flexprint. As a result, there is no shadowing or interference in the light emitted by the LED.
- Another advantage is that no cable is mounted directly on the profile. This makes transport and storage easier. A strain relief of the connection cable, which is difficult in itself, is no longer necessary with small profiles.
- figs 1 a to 1 b an example of an embodiment of a connection system according to the invention for an LED lighting profile in different perspective views
- FIG. 2a shows a view of an embodiment of an electrical connection element according to the invention mounted on a profile
- FIG. 2c shows a view of the previously shown electrical connector snapped onto the electrical connection element of FIG. 2a
- FIG. 5a to 5d views of an electrical connection system according to the invention for LED lighting profiles with an electrical connector and electrical connection element on an LED lighting profile or LED lighting profile
- figs 6a to 6c example of a connection according to the invention or an assembly of an LED lighting profile
- figs 7a to 7e examples of embodiments of angled and straight connections of several LED lighting profiles according to the invention with detailed views
- Fig. 1a shows components according to the invention of a connection system for LED lighting systems 81 for emitting light via a luminous cover 69, seen from the rear side of the profile or connection side 61.
- the connection system is specially designed for LED lighting profiles 60, for example as an aluminum profile with a tubular cross-section, which can be connected on the end face to an end cap or end cap 64 or to another profile (see, for example, FIG. 8a).
- the lighting system 81 is supplied with electricity via cable 67, preferably but not necessarily with a safety extra-low voltage (SELV), for example 48 V, 24 V, 12 V or 5 V.
- SELV safety extra-low voltage
- This cable 67 is electrically connected to an inventive electrical connector 50 as one Kind of connector element connected, which is designed to be attachable via clip elements 56 on the profile 60, preferably in a detachable form. Via this electrical connector 50, the current is conducted from the cable 67 to an electrical connection element 40 according to the invention, specifically to its supply connection length area 43.
- the electrical connector 50 is preferably displaceable in the assembled state along the profile axis on the electrical connection element 40, whereby a stop or stopper element 49 can be provided, which prevents displacement beyond the end of the connecting element 40 also. So that the connection element 40 is not damaged or short-circuited (e.g. by a screw or the like attached to it) during the assembly of an end cap 64 or a professional connection element, in this Embodiment, a reinforcement element 47 is provided on the connection element 40 at the end of the profile.
- 1b shows the same components according to the invention in a connection system for LED lighting systems 81 as before, but seen from the front side of the profile
- the LED connection length area 44 of the electrical connector 50 is shown here.
- An LED strip or an LED strip 70 mounted, in particular glued, in the profile 60 is electrically connected to this, specifically via the LED connecting pads 74.
- a plurality of LEDs 710 are mounted on the LED strip 70, which transmit their light the light cover or the light screen 69 radiate.
- the length of the LED strip 70 is designed to be separable at the provided LED strip separation points 75, at which it can be cut off in discrete length steps to a length that matches the profile 60.
- the longitudinal supply connection area 43 of the electrical connection element 40 is attached, preferably glued, to this side of the profile 60.
- an end cap 64 is attached to the end of the profile, for example slipped on or fixed with a screw (not shown here).
- the supply connection 0 length region 43 has three longitudinal conductor tracks 42a, 42b and 42c, which are open or bare and can be electrically contacted from the viewing side.
- the two conductor tracks 42a and 42c form a common pole for the supply of the LED strip 70, and the conductor track 42b forms a second pole. Since these usually have to carry the same current, their cross-sectional areas can be the same as shown, ie their width can be different—with the same thickness.
- the conductor tracks are symmetrical about the longitudinal axis of the profile.
- FIG. 2b shows a perspective view of an electrical connector 50 according to the invention, which is designed for contacting the previously shown supply connection 0 length region 43. With this, a cable 67 via spring contacts 52 to the conductor tracks 42a, 42b, 42c like. 2a contactable.
- This embodiment of the electrical connector 50 is formed with a printed circuit board (PCB) 51 and a plastic case as a connection case.
- the PCB carries the spring contacts 52 and is fixed in the plastic housing, for example with a positive or non-positive fit, such as clipped in, snapped in, glued in or cast in.
- the electrical connector can also be designed as an overmolded leadframe or as an MID (Molded Interconnect Device) or three-dimensional circuit carrier or as a plastic-overmoulded assembly with an overmoulded stamped grid.
- the plastic housing is primarily designed to be snapped into the profile 60 in a releasable manner via the clip or snap elements 56, or optionally also by magnets, so that there is contact between the spring contacts 52 and the conductor tracks 42a, 42b, 42c will be produced.
- FIG. 2c shows an example in which the item from FIG. 2a and the item from FIG. 2b are plugged together so that the electrical connector 50 contacts the electrical connection element 40 .
- the designated elements have already been described in the previous figures.
- FIG. 3a shows an embodiment of an electrical connection element 40 in a non-assembled form, for example laid out flat as after its production, in detail.
- its supply connection length area 43 is on the left and its LED connection length area 44 on the right.
- a bending point 46 or a kink point marking 46 Trained Flexprint strips is between them.
- it can also be designed as a classic, rigid printed circuit board or MID, which is brought into the form shown in FIG. 3b during production and can be attached to the end of the profile.
- the printed circuit traces 42 on both sides which can be contacted openly when viewed from the side, are each connected to one another, preferably in such a way that a symmetrical connection always results in the same polarity at the length of the supply connection area 43 regardless of the insertion direction at the length of the LED connection area 44 .
- Optional reinforcement member 47 is also shown.
- 3 b shows a mounted electrical connection element 40 seen previously in a view from the supply connection side 43 , ie bent by 180 degrees at the buckling point marking 46 .
- the components shown have already been described.
- Fig. 3c shows a mounted electrical connection element 40 from before in a longitudinal sectional view through the profile system 60.
- the connection element 40 is bent by 180 degrees at the kink mark 46 or on the front side of the profile system, so that the supply connection length area 43 on one side and the LED connection length area 44 on the other side of the inner surface of the profile system 60 come to rest.
- the electric Connecting element 40 is applied to the kink mark 46 at the end of the profile system 60, and the two sides are glued in the profile system.
- the electrical connection element 40 is preferably provided with an adhesive surface or adhesive layer, so that only a protective strip has to be pulled off beforehand.
- Alternatively can
- 5 double-sided adhesive tape or glue can also be used, or a non-adhesive connection can also be made, for example via retaining clips or by clipping or pushing into the (correspondingly shaped) profile system 60 .
- 3d shows a mounted electrical connection element 40 from before in a view from the LED connection side. Since the profile system 60 is hidden, you can also see the adhesive surface 45 on the back of the supply connection length area 43, which is longer than the LED connection length area 44 in this embodiment LED strips are arranged and formed, a measuring scale 48 is also shown here in the form of a measuring tape scale, which begins at the kink 46 and at which a distance from the end of the profile can be read. As shown in the other figures, an LED strip 70 can thus be positioned centrally or in a defined manner in the length of the profile system 60 .
- the LED strip 70 can be advantageous to electrically and/or mechanically connect the LED strip 70 to the electrical connection element 40 before it is installed; For example, because soldering (or even positioning) inside a fairly narrow profile system can be difficult.
- a length difference between the profile system and the LED strip 70 can be determined and the LED strip 70 can then be glued to the electrical connection element 40 using the scale 48 at a distance from the end of the profile which corresponds to half the length difference, and then soldered. If the electrical connection element 40 with the connected LED strip is then applied to the buckling point 46 at the end of the profile system and glued on both sides, the LED strip is exactly in the middle of the profile, which results in good, even illumination.
- FIG 3f shows a detailed view of the kink or bending point 46 from FIG point 46 can be attached to the connecting element 40 and optionally as Kink mark 46 can be used. It can be seen that there does not necessarily have to be a hard, angled kink around the profile wall at the buckling point 46, but that a bending radius can also form in accordance with the mechanical flexibility of the flex print of the connecting element 40. Alternatively it can
- Reinforcement element 47 can also be pushed or clipped onto the end of the profile after attachment of the connecting element 40, e.g. at the end of the profile as a U-shaped plastic clip over both sides of the profile wall or the connecting element 40, which isolates the connecting element 40 in this area and/or mechanically protects.
- FIG. 4a shows a detailed view of an embodiment of an electrical connector 50 according to the invention from the top 55 (or cable side or housing side). This has a cable outlet 67 or a connection for cable 67, spring contacts 52 on its bottom or contact side and a connector housing with clip elements 56.
- Fig. 4b shows a view from the side of the cable 67, in which the sym metric arrangement of the spring contacts 52 is visible.
- 4c shows the electrical connector 50 from the underside 54 (as the contact side or terminal strip side).
- the spring contacts 52 and their electrical connection to the cable 67 are implemented via a PCB 51 .
- FIG. 4d shows an example of an embodiment of such a PCB 51 with the spring contacts 52 in a view from above. These are per electrical pole several times - in the example shown - designed to ensure a secure contact and / or provide a sufficient contact for the current to be transmitted.
- the arrangement of the spring contacts 52 is here symmetrical about the (longer) central axis of the PCB 51, with the middle spring contacts 52 carrying a first pole of the supply voltage and the second pole lying on the outer spring contacts 52 on both sides. If the connecting element 50 is thus attached rotated by 180 degrees, the result is the same polarity (reverse polarity protection).
- Figures 4e and 4f show a side view of the PCB 51 and a bottom view.
- the cable connections 53 for the cable 67 (Fig.4a-c) are shown.
- these can be designed as soldering contacts/pads 53a and/or as spring-loaded terminals 53 or insulation displacement terminals or as crimp connections, screw terminals, etc.
- Fig. 5a shows a similar view from the perspective of the connection side 61 as Fig. 2c - to which reference is made for details - in which a connector 50 according to the invention and a connection element 40 according to the invention are connected to an LED lighting profile 60 interact for connection with a cable 67 .
- the longitudinal axis of the profile system 60 is drawn in, which serves as the sectional plane for the following view.
- Fig. 5b shows a sectional view along the above-mentioned axis through the profile system 60, on which the LED strip 70 with the LEDs 71 is glued via its LED adhesive side 73 at the bottom (on the light side 62), which is connected to the connection element 40 is electrically connected.
- the connection element 40 guides the connections upwards (to the connection or assembly side 61), where they are connected to a cable 67 using the connector 50 that can be attached in the profile in a detachable manner. The latter takes place via spring contacts 52 which are pressed onto the connection element and are arranged on a PCB 51 on which terminal connections and/or solder connections 53 for the cable 67 are also located.
- connection element 40 e.g. by soldering the connection pads 74 to the associated longitudinal conductor tracks 42, and can also be mechanically connected to it, e.g. by the LED strip 70 being glued to the connection element 40 is.
- the LED strip 70 can also have an LED drive circuit 76 and/or an LED control bus 77, the latter preferably also being routed via connection elements 40 and connectors 50 according to the invention, e.g. in the form of further poles or connections, which preferably also are protected against polarity reversal.
- Fig. 5d shows a detailed view of the profile end 63, ie the front side of the profile 60, on which an end cap 64 is attached.
- a recess 65 is provided in the end cap 64 to accommodate the bend 46 of the connection element 40 around the profile end 63 .
- the profile end 63 could also be correspondingly shortened, or the end cap 64 could have a different structural design in order to provide a practicable and visually appealing end to the profile 60 with the bent connecting element 40 as well.
- 6a shows an example of an advantageous assembly of an LED lighting profile 60 equipped according to the invention on a ceiling 83.
- an electrical connector 50 according to the invention is mounted, preferably without tools, Eg with spring-loaded or insulation displacement terminals, into which only the possibly stripped cable ends have to be plugged.
- 6b shows how, in the case of the LED lighting profile 60 with the electrical connection element 40 according to the invention preassembled on site or by the manufacturer, the electrical connector 50 is clipped into the profile system 60 from behind.
- FIG. 6c shows how the LED lighting profile 60 is then attached to the ceiling 83 by means of the mounting material 84, preferably also by clipping, optionally in the same profiling of the LED lighting profile 60 into which the electrical connection element 40 is also clipped. Since the electrical connector 50 can be displaced in the axial direction on the electrical connection element 40, there is no or at least significantly less stress in the cable 67, and the exact outlet position of the cable in the cover 83 is significantly less critical. It is also easier to move, adjust and center the mounted profile on the ceiling axially.
- profiles are also possible with the present invention. This means, for example, that long profiles no longer have to be transported and installed, which means that handling and installation are easier.
- the profiles can also be electrically connected in a simple manner, at any, freely selectable angles.
- FIG. 7a shows an example of an embodiment in which a plurality of profile elements 60a, 60b, 60c are electrically connected to one another.
- a straight profile connection 66a with a rigid connection element 59 between 60a and 60b.
- an angle profile connection 66b with a flexible connection element 58 between 60b and 60c.
- a straight profile connection 66a can also be produced with the flexible connection element 58 .
- feeds according to the invention can also be implemented with connectors 50 at any number of advantageously resulting locations.
- Fig. 7b shows a detailed view of the corner connection 66b using the example of a right angle.
- the profiles only have to be cut off at a different angle according to the invention, further modifications are not absolutely necessary.
- Shown here is an embodiment in which a linear line 82 is attached in the profile system 60 on the connection side, which is electrically connected to the electrical connection element 50 at least on one side, preferably on both sides.
- the length of the supply connection area 43 of the connection element 40 can also be longer, for example as long as the maximum individual profile length. Preferably, however, an extension of the "normal length" described above is only used if necessary.
- Connecting element 40 is made by a separate linear line 82, for example in the form of an endless belt, in order to have more flexibility in using the material more efficiently.
- a "normal-length" connection element 40 can also be used, but then in the corners of the crossbar in profile 60 at a right angle to profile 60
- the two linear lines 82 of the respective profiles 60b and 60c are contacted with two electrical connectors 50 connected to one another via a piece of cable 67, and thus an electrical connection is established between them—also around a corner0.
- the two connectors with the piece of cable can be provided pre-assembled as a flexible connecting element 58 or be produced individually from individual connectors 50 and a piece of cable 67 .
- FIG. 7c shows an example of an embodiment of a straight joint 66a in detail.
- a rigid connecting element 59 for producing the straight profile connection 66a is shown here.
- This rigid connecting element 59 can be contacted on both ends of the profiles 60a and 60b on respective connecting elements 40.
- another embodiment is shown here, in which the contact is made on respective linear lines 82 .
- the linear line 82 can preferably be designed as a flexible conductor that can be glued on with at least two open longitudinal conductor tracks, which correspond in particular to the conductor track geometry of the connection connection length area 43 or of the LED connection length area 44 .
- linear lines 82 with which the connection elements 40 according to the invention can be connected or extended, can also have other positive effects.
- the LED tapes or strips are preferably connected with 0.75 mm 2 cable.
- the cross-section should be as large as possible in order to minimize the voltage drop across the line. This is in contradiction to the ever smaller LEDs / solder pads on the LED strips. If the LEDs are multicolored, eg RGB (4-pin) or RGBW (5-pin) ,0 it is almost impossible to use 0.75 mm 2 . In this case, therefore, the cross-section must be reduced. Cables with a cross-section of 1 .0 mm 2 would be optimal for line lengths of up to 10 m.
- this can be solved according to the invention by also using a flat strip in the form of the linear line 82, which is simply connected to the connection element 40, for example soldered5 or via a plug connection.
- a linear line 82 attached to the connection side 61 of the profile 60 can also be bent 46 as a connection element 40 at the profile end 63 to the light side 62 and/or connected to the LED strip, preferably on both sides of the profile 60
- a feed can be made at any/any point on the connection side 61 with a connector 50, and at the same time the conductor cross-section is also increased with the linear line 82, in particular because this is now also routed parallel to the LED strip on the rear, in which larger conductor cross-sections can also be implemented as an option.
- Fig. 7d and Fig. 7e show a rigid connecting element 59 again in detail in plan and elevation.
- the spring contacts 52 are connected through on a line on the PCB 51 in each case.
- a cable connection 53 can also be present on the rigid connecting element 59 in order to be able to implement a feed with it.
- FIG. 8a and the detailed view of FIG. 8b again show an example with a straight profile joint 66a between the profiles 60a and 60b, which is realized with a flexible connecting element 58—as already described for FIGS. 7a, 7b, 7c.
- the cable 67 is supplied with power via a connection element 40 via the straight cable connection element 57a or the connector 50 . Further contacting between the profiles 60a, 60b is also produced via further connection elements 40 at the end of the profile.
- linear lines 82 can also be used, which extend continuously over the respective rear side of the profile.
- Fig. 9a shows an example of an advantageous assembly of an LED lighting profile 60 equipped according to the invention, consisting of several partial profiles 60a, 60b, on a ceiling 83.
- an electrical connector 50 according to the invention is used mounted, e.g. with spring clamp or insulation displacement terminals.
- FIG. 9b shows how, in the case of the LED lighting profile 60a, the electrical connector 50 is clipped into the profile system 60 from behind on the electrical connection element 40 in the profile 60a. Furthermore, a straight profile connection 66a with a flexible connecting element 58 (alternatively also with a rigid connecting element 59) is prepared by clipping in on one side.
- FIG. 9c shows how the LED lighting profile 60a is then attached to the ceiling 83 by means of the mounting material 84, preferably also by clipping. Subsequently, the second LED lighting profile 60b with the flexible Connecting element 58 connected and also attached to the ceiling 83.
- the axial or longitudinal insurability of the connectors or connecting elements 58 according to the invention is advantageous in order to facilitate assembly, because there is more leeway and at the end the connecting cable can be straightened between the profiles.
- 10a shows an embodiment with an angled cable connection element 57b as connector 50 instead of the straight cable connection element 57a shown above.
- a lateral cable outlet 67 from the profile system 60 can be formed.
- an electrical connection element 40 and/or a flat conductor 82 is used, which is contacted with a connector 50, which is designed here as an angled cable connection element 57b.
- further configurations of connectors 50 according to the invention can also be provided in order to do justice to special connection configurations.
- the flat conductor 82 is connected to the connection element 40 behind the stopper element 49, e.g. soldered or clamped, or an embodiment of a straight profile connector 66a described above can also be used to connect the connection element 40 and flat conductor 82 (possibly without or with a removed stopper element 49).
- Fig. 10b again shows a detailed view of the lateral cable outlet 67 from before, in which the cable 67 on the construction site is connected via the cable connector 53 to the PCB 51b of the angled cable connection element 57b, which PCB 51b is preferably a preformed printed circuit board or is preferably also preformed Flexprint or as MID, etc. can be designed.
- connection side can be changed by rotating the angled cable connection by 180°. This is particularly important and advantageous for profiles with miter cuts (because these are then no longer symmetrical). This results in a minimization of errors, a simplification for the customer, since sketches are no longer necessary as to how this must be produced at the construction site.
- Fig. 10c, Fig. 10d and Fig. 10e show different views of the angled cable connection element 57b from before, with the clip-in connector housing 56 removed can be produced without adapting the profile 60.
- the Spring contacts 52 and the cable connection 53 in the form of a spring force or insulation displacement terminal, soldering pads, or the like. arranged on the same side of the PCB 51b.
- Fig. 1 1 a shows an example of an advantageous installation of an inventively equipped LED lighting profile 60 in a corner of the ceiling 83.
- Fig. 1 1 b shows how the electrical connector 50 of the angled cable connection element 57b was brought into position in order to be clipped into the LED lighting profile 60 with electrical connection element 40 and linear lines 82 from behind by clipping the profile 60 on this is pressed.
- 11c shows how the LED lighting profile 60 is then fastened flush in the corner 83 with a concealed cable outlet, without the need for recesses in the profile 60.
- the feed point can also be moved as desired over the length of the profile.
- Fig. 12a and the detailed section marked therein in Fig. 12b, as well as the analogous views of Fig. 12c and Fig. 12d show a reduced embodiment according to the invention with an electrical connection element 40, which is equipped directly with a cable connection 53 for connecting a cable 67, in which optionally, ie without an explicit electrical connector element 50, a cable 670 can be connected.
- an electrical connection element 40 which is equipped directly with a cable connection 53 for connecting a cable 67, in which optionally, ie without an explicit electrical connector element 50, a cable 670 can be connected.
- the other designated elements can be designed as previously described. 5
- the structure shown here also solves the problem of using cables with relatively large cross-sections (e.g. 1 mm2 Cu cross-section), which therefore cannot be soldered directly to the LED strip without any problems.
- connection element 40 and/or electrical connector 50 can be provided according to the invention specifically as an electrical LED connection system 80 or connection set, modular system, but also individually, or together with the profile system 60 or as an overall LED lighting profile 81 . reference list
- reinforcement element reinforcement plate
- Clip element connector housing, connector retaining clip, clip straight cable connection element b angled cable connection element
- Rigid connecting element fix connector element (a,b,c) profile system, LED lighting profile
- End cap recess a straight profile connection, butt joint b angle profile connection, corner connection, miter joint
- LED strip LED tape
- LED control bus electrical LED connection system
- connection set for LED lighting system LED light rail system
- linear cable adhesive flexprint cable
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
Description
Verbindungs-Anschlusstechnik für LED-Profilsystem und LED-Profilsystem Connection connection technology for LED profile system and LED profile system
Die Erfindung betrifft ein elektrisches Anschlusssystem bei LED- Profilsystemen bzw. dessen Kom ponenten und deren Zusam menstellung. Speziell ein elektrisches Anschlusselement zur elektrischen Versorgung eines LED-Streifens nach dem Ober¬The invention relates to an electrical connection system for LED profile systems or its components and their composition. Specifically, an electrical connection element for the electrical supply of an LED strip after Ober¬
5 begriff des Anspruchs 1 und/oder einen elektrischen Verbinder zur elektrischen Versorgung des LED-Streifens nach dem Oberbegriff des Anspruchs 1 1 . Auch erfasst sind entsprechende Systeme und Kombinationen der Komponenten des Anschlusssystems, sowie Beleuchtungssystem e, Leuchtenprofile und deren Kom ponenten in erfindungsgemässer Ausbildung und Ausstattung. Auch ein Verfahren zum elektrischen Anschliessen0 von LED- Profilen bzw. zum Bereitstellen eines solchen Anschlusses ist umfasst. 5 term of claim 1 and / or an electrical connector for the electrical supply of the LED strip according to the preamble of claim 1 1. Corresponding systems and combinations of the components of the connection system, as well as lighting systems, lighting profiles and their components in the inventive design and equipment are also included. A method for electrically connecting LED profiles or for providing such a connection is also included.
LED-Lichtprofile bzw. LED-Leuchtenprofile in unterschiedlichsten Ausführungsform en sind hinlänglich bekannt. Beispielsweise zeigt EP 3 336 420 ein Beleuchtungssystem m it einem Kanal zur Aufnahm e einer in den Kanal einsetzbaren Leuchteinheit sowie einen in den Kanal einsetzbaren Verbinder. Der Kanal weist dabei in einem I nnenbereich eine Stromschiene zur Versorgung und elektrischen Koppelung der Leuchteinheit auf. Der Verbinder ist dafür ausgebildet, Stromschienenabschnitte der Stromschiene elektrisch m iteinander zu koppeln. Ferner ist der Verbinder für eine m echanische Kopplung m it Abschnitten des Kanals eingerichtet. Dabei sind der Kanal und der Verbinder derart ausgebildet, dass die Leuchteinheit in eingesetztem Zustand m it dem eingesetzten0 Verbinder innerhalb des Kanals überlappend angeordnet ist. LED light profiles or LED lighting profiles in a wide variety of embodiments are well known. For example, EP 3 336 420 shows a lighting system with a channel for receiving a lighting unit insertable into the channel and a connector insertable into the channel. In this case, the duct has, in an inner area, a busbar for the supply and electrical coupling of the lighting unit. The connector is designed to electrically couple busbar sections of the busbar to one another. Furthermore, the connector is adapted for mechanical coupling with sections of the duct. The channel and the connector are designed in such a way that the lighting unit is arranged in the inserted state with the inserted connector overlapping within the channel.
EP 3 312 506 zeigt ein Leuchtdiodenband m it einem flexiblen, nach einer Seite offenem Profil aus extrudiertem Kunststoff, und zwei im I nnern einer Wand des Profils integrierten elektrischen Leitungen, welche in der Wand parallel zueinander verlaufen und endseitig Steckverbinder oder freie Drahtenden für die Verkettung der Leucht¬5 diodenbänder m iteinander aufweisen. Ausnehm ungen bis zu den elektrischen Leitungen in der Wand bilden Kontaktflächen für den Anschluss von flexiblen Leitungsträgern m it darauf angeordneten Chip-Leuchtdioden. Mit einer das Profil innen auffüllenden transparenten oder transluzenten Vergussm asse sind die flexiblen Leitungsträger m it den Chip-Leuchtdioden vor Feuchtigkeit oder Witterungseinflüssen geschützt. Die0 flexiblen Leitungsträger sind in Parallelschaltung m it den elektrischen Leitungen verbunden , wobei der Sum menstrom durch die m ittels Steckverbinder oder freien Drahtenden verbundenen Leitungen des Profils fliesst und wobei das Leuchtdiodenband vertikal zur Erstreckungsrichtung biegeelastisch ist. EP 3 312 506 shows a strip of light-emitting diodes with a flexible profile made of extruded plastic that is open on one side, and two electrical lines integrated inside a wall of the profile, which run parallel to one another in the wall and have plug connectors or free wire ends for the chaining having the light-emitting diode bands with one another. Recesses up to the electrical lines in the wall form contact areas for the connection of flexible line carriers with chip LEDs arranged on them. The flexible conductor carriers with the chip LEDs are protected from moisture or the effects of the weather with a transparent or translucent casting compound that fills the inside of the profile. The flexible conductor carriers are connected in parallel with the electrical lines, with the total current flowing through the lines of the profile connected by means of plug connectors or free wire ends, and with the light-emitting diode strip being flexurally elastic vertically to the direction of extension.
DE 10 2014 103 974 zeigt eine Stromschiene zum Anschluss von Leuchtdioden, insbe¬5 sondere von LED- Platinen , bestehend aus einem Trägerprofil m it elektrischen Leitern zum elektrischen Anschluss der LED-Leuchtm itteln. Das Trägerprofil ist als einteiliges Extrusionsformteil ausgebildet. Die elektrischen Leiter bestehen aus am Extrusionsprofil stoffschlüssig und/oder formschlüssig angeordneten Leiterbahnen. DE 10 2014 103 974 shows a busbar for connecting light-emitting diodes, in particular LED circuit boards, consisting of a carrier profile with electrical conductors for the electrical connection of the LED lamps. The carrier profile is designed as a one-piece extrusion molding. The electrical conductors consist of conductor tracks which are arranged in a material-to-material and/or form-fitting manner on the extruded profile.
US 2013/0182422 betrifft ein modulares Beleuchtungssystem , welches eine universelle Montagemöglichkeit für Beleuchtungselem ente, wie u .a. LED-Leuchten, sowie verschiedene elektrische Geräte bietet und in mehreren Betriebsarten konfigurierbar ist. Dabei werden LED-Leisten in Schlitze in der Unterseite des Schienenteils eingesetzt oder LED- Röhrenlam pen betrieben. Alternativ können diskrete elektrische oder elektromechanische Komponenten eingesetzt werden, die durch die in der Schiene verfügbare elektrische Energie versorgt werden. I n einer weiteren Ausführungsform ist ein auf- und abwärts gerichtetes, bidirektionales Beleuchtungssystem vorgesehen .US 2013/0182422 relates to a modular lighting system that provides a universal mounting option for lighting elements such as .a. LED lights, as well as various electrical devices and is configurable in several operating modes. LED strips are inserted into slits on the underside of the rail section or LED tube lamps are operated. Alternatively, discrete electrical or electromechanical components powered by the electrical power available in the rail may be employed. In another embodiment, an up and down, bi-directional lighting system is provided.
AT 16836 U1 zeigt eine Stromschiene, die ein profilartiges Trägerelement aufweist, das sich entlang einer Längsachse erstreckt. An dem Trägerelement gehalten sind elektrische Leiterbahnen für eine Durchgangsverdrahtung und gegebenenfalls für eine Signalübertragung angeordnet. Ausserdem weist die Stromschiene an dem Trägerelem ent angeordnete LEDs auf, die für ihre Stromversorgung m it den Leiterbahnen elektrisch verbundenen sind, sodass die Stromschiene unm ittelbar zur Lichtabgabe ausgebildet ist. Hierdurch ist es nicht mehr notwendig, dass ein LED-Leuchtm odul m it einer Tragschiene verbunden werden m uss. Ausserdem lässt sich auf diese Weise erzielen, dass die Stromschiene m it einem besonders kleinen Querschnitt gestaltet werden kann , m it dem angegebenen Ziel, ein verbessertes äusseres Erscheinungsbild zu bewirken.AT 16836 U1 shows a conductor rail which has a profile-like carrier element which extends along a longitudinal axis. Electrical conductor tracks for through-wiring and optionally for signal transmission are arranged on the carrier element. In addition, the busbar has LEDs arranged on the carrier element, which are electrically connected to the conductor tracks for their power supply, so that the busbar is designed directly to emit light. This means that it is no longer necessary for an LED light m odule to be connected to a mounting rail. In addition, it can be achieved in this way that the conductor rail can be designed with a particularly small cross section, with the specified aim of bringing about an improved external appearance.
I n DE 10 2013 208 400 ist ein LED-Band zweilagig ausgeführt, wobei eine erste Lage aus einem Leiterfilm besteht, auf dem LEDs und entsprechende Leiterbahnen vorgesehen sind, und wobei eine zweite Lage aus einer Versorgungsschiene m it zwei Strom leitungen besteht, deren Durchmesser m indestens 10-mal grösser als die Dicke der Leiterbahnen ist. Der Leiterfilm und die Versorgungsschiene sind dabei m iteinander verbunden und jede LED ist separat über Leiterbahnen und Kontaktpunkte mechanisch m it den Stromschienen verbunden . In DE 10 2013 208 400, an LED strip has two layers, with a first layer consisting of a conductor film on which LEDs and corresponding conductor tracks are provided, and with a second layer consisting of a supply rail with two power lines whose diameter is at least 10 times greater than the thickness of the conductor tracks. The conductor film and the supply rail are connected to one another and each LED is mechanically connected to the busbars separately via conductor tracks and contact points.
Nachteilig an diesen bekannten Lösungen ist, dass sie kom plex und statisch aufgebaut sind, und eine geringe Flexibilität aufweisen . Zudem stellen diese m eist statische Einzellösungen für Spezialprobleme dar, welche untereinander nicht in trivialer Weise und flexibel kombinierbar sind. Beispielsweise auch gestaltet sich deren Montage in vielerlei Aspekten oder Montagesituationen als schwierig, speziell wenn Bautoleranzen nicht eingehalten sind, oder wenn bei Nachrüstungen vorgegebene, zuvor nicht vollständig bekannte Gegebenheiten vorliegen . Aufgabe der vorliegenden Erfindung ist es somit, eine Vorrichtung zu schaffen, welche die vorgenannten Nachteile nicht aufweist, insbesondere gesucht wird ein verbessertes LED-Profil bzw. ein Anschlusssystem für ein LED-Profil mit sehr geringen Abmassen. Ein Beispiel für einen konkreten Aufbau liegt bei einem Querschnitt von 14x16m m . A disadvantage of these known solutions is that they have a complex and static structure and have little flexibility. In addition, these usually represent static individual solutions for special problems, which cannot be flexibly and trivially combined with one another. For example, their assembly is also difficult in many aspects or assembly situations, especially if construction tolerances are not observed, or if there are specified conditions for retrofitting that were not fully known beforehand. The object of the present invention is therefore to create a device which does not have the aforementioned disadvantages; in particular, an improved LED profile or a connection system for an LED profile with very small dimensions is sought. An example of a concrete structure is a cross-section of 14x16m m.
5 Angestrebt wird, dass kleine Dimensionen im Aufbau vorliegen und dennoch relativ hohe Ströme möglich sind. Dadurch können lange Strecken ohne zusätzliche Einspeisung realisiert werden. Dabei soll ein einfacher und in seiner Ausführung flexibler elektrischer Anschluss für die Profile bereitgestellt werden, welcher auch eine gute und flexible Konfigurierbarkeit der LED-Profile ermöglicht, insbesondere bei deren Produktion0 und/oder bei deren Montage. 5 The aim is to have small dimensions in the structure and still be able to carry relatively high currents. As a result, long distances can be realized without an additional feed. In this case, a simple electrical connection that is flexible in terms of its design is to be provided for the profiles, which also enables good and flexible configurability of the LED profiles, in particular during their production and/or during their assembly.
Dabei sollten unterschiedliche Anforderungen an den elektrischen Anschluss, welche sich je nach Ausführungsform bzw. Gestaltung des Profils oder Gestaltung des Montageorts ergeben, möglichst flexibel von einem gemeinsamen System umfasst werden, z.B. auch hinsichtlich Längenanpassungen, Stückelungen, Winkeln, Kabelauslass-Positionen am Montageort, etc. Different requirements for the electrical connection, which arise depending on the embodiment or design of the profile or design of the installation site, should be covered as flexibly as possible by a common system, e.g. also with regard to length adjustments, divisions, angles, cable outlet positions at the installation site, etc .
Dabei ist auch ein vorzugsweise möglichst werkzeuglos oder werkzeugm inim iert herstellbarer Anschluss anzustreben, welcher sich vorzugsweise im Servicefall auch einfach wieder trennen lässt. Eine Aufgabe ist, eine Art von flexiblem Baukastensystem zur Kontaktierung bzw. elektrischen Verbindung von LED-Profilen bereitzustellen. 0 Die Aufgabe wird durch die Merkmale der unabhängigen Ansprüche gelöst. Vorteilhafte Weiterbildungen sind in den Figuren und in den abhängigen Patentansprüchen dargelegt. At the same time, a connection that can preferably be produced without tools or with minimal tools is also desirable, which can preferably also be easily separated again in the event of service. One task is to provide a type of flexible modular system for contacting or electrically connecting LED profiles. 0 The object is solved by the features of the independent claims. Advantageous developments are presented in the figures and in the dependent patent claims.
Gemäss der Erfindung wird ein elektrisches Anschlusselement bereitgestellt, ausgebildet zur elektrischen Versorgung eines LED-Streifens, welcher in einem Profilsystem5 befestigt ist; beispielsweise bei einem Leuchtenprofil zur Raum- oder Gebäudebeleuchtung, bei welchem der LED-Streifen innen in einem im Wesentlichen H-förm igen Profil aus Metall, Kunststoff, etc. aufgeklebt, eingeschoben, eingeklemmt oder angeschraubt ist. Entsprechend der Erfindung ist das elektrische Anschlusselement als ein Flexprint-Streifen ausgebildet, welcher aufweist: 0 Einen Versorgungsanschluss-Längenbereich, welcher m it zum indest zwei offenliegenden Längs-Leiterbahnen ausgebildet ist, welche unisolierten Leiterbahnen durch Anlegen von elektrischen Kontakten (beispielsweise auch über Stecker) oder durch Verlöten, elektrisch kontaktierbar sind. Diese von aussen kontaktierbaren Längs-Leiterbahnen sind - vorzugsweise voneinander isoliert - im Wesentlichen5 parallel zueinander angeordnet und nehmen dabei durchgängig einen wesentlichen Teil der Länge des Versorgungsanschluss-Längenbereichs ein - bevorzugt mehr als 50 % oder 75 % . According to the invention, an electrical connection element is provided, designed for the electrical supply of an LED strip, which is fastened in a profile system5; for example, in the case of a luminaire profile for room or building lighting, in which the LED strip is glued, pushed in, clamped or screwed on to the inside of an essentially H-shaped profile made of metal, plastic, etc. According to the invention, the electrical connection element is designed as a flexprint strip, which has: 0 A supply connection length area, which is designed with at least two exposed longitudinal conductor tracks, which uninsulated conductor tracks are connected by applying electrical contacts (e.g. also via plugs) or by soldering, are electrically contactable. These longitudinal conductor tracks, which can be contacted from the outside, are—preferably insulated from one another—arranged essentially5 parallel to one another and consistently take on a significant Part of the length of the service connection length range - preferably more than 50% or 75%.
Einen LED- Verbindungs-Längenbereich, welcher m it zum indest zwei Längs- Leiterbahnen, deren Positionen m it Anschlüssen des LED-Streifens übereinstim men, und m it dem LED-Streifen elektrisch verbindbar sind. I nsbesondere können diese Längs-Leiterbahnen als offene und unisolierte, vorzugsweise vergoldete, kontaktierbare Leiterbahnstreifen derart voneinander isoliert und im Wesentlichen parallel zueinander angeordnet und ausgebildet sein, dass sie mit Kontaktpads zum elektrischen Anschluss des LED-Streifens elektrisch verbindbar sind; z.B. durch Verlöten oder durch Aufdrücken eines Verbindungselements. Die Längs-Leiterbahnen des Versorgungsanschluss- Längenbereichs sind mit den Längs-Leiterbahnen des LED- Verbindungs-Längenbereichs elektrisch m iteinander verbunden. An LED connection length area, which can be electrically connected to at least two longitudinal conductor tracks, the positions of which correspond to connections of the LED strip, and can be electrically connected to the LED strip. In particular, these longitudinal conductor tracks can be insulated from one another and arranged essentially parallel to one another and designed as open and uninsulated, preferably gold-plated, contactable conductor track strips in such a way that they can be electrically connected to contact pads for the electrical connection of the LED strip; e.g. by soldering or by pressing on a connecting element. The longitudinal conductor tracks of the supply connection length area are electrically connected to one another with the longitudinal conductor tracks of the LED connection length area.
Eine Klebefläche, welche auf der Rückseite des elektrischen Anschlusselements, also auf der gegenüberliegenden Seite der Leiterbahnen, vorgesehen ist und vorzugsweise durchgehend und/oder vollflächig ist. Mit dieser Klebefläche lässt sich das Anschlusselement vorzugsweise dauerhaft auf einer Oberfläche fixieren. Sie kann beispielsweise in Form von aufgebrachtem Klebstoff oder doppelseitigem Klebeband hergestellt werden, wobei ein vor der Montage abziehbarer Schutzstreifen die Klebefläche schützt. An adhesive surface, which is provided on the rear side of the electrical connection element, ie on the opposite side of the conductor tracks, and is preferably continuous and/or full-surface. With this adhesive surface, the connection element can preferably be fixed permanently on a surface. It can be produced, for example, in the form of an applied adhesive or double-sided adhesive tape, with a protective strip that can be removed before installation protecting the adhesive surface.
Dabei ist das elektrische Anschlusselement an einer Biegestelle oder Knickstelle umfaltbar, welche zwischen dem Versorgungsanschluss-Längenbereich und dem LED- Verbindungs-Längenbereich liegt. An dieser Biegestelle oder Knickstelle lässt sich das elektrische Anschlusselement bei seiner Montage um 180° bzw. zweimal 90° umfalten oder knicken, wobei - technisch bedingt - meist keine scharfen Knicke, sondern ein gewisser Biegeradius oder ein Bogen entsteht. Eine Ausführungsform des elektrischen Anschlusselements ist som it derart ausgebildet, dass: dessen LED- Verbindungs-Längenbereich auf einer ersten Seite (bzw. Unterseite oder Leuchtseite) des Profilsystems anbringbar ist; am Ende des Profilsystems (also kopfseitig oder stirnseitig) an der Biegestelle um eine Zwischenwand oder einen Zwischensteg des Profilsystems um 180 Grad umfaltbar ist, und dessen Versorgungsanschluss-Längenbereich auf einer zweiten Seite (bzw. Oberseite oder Anschlussseite) des Profilsystems anbringbar ist. In this case, the electrical connection element can be folded over at a bending point or kink point, which lies between the longitudinal area of the supply connection and the longitudinal area of the LED connection. At this bending point or kink, the electrical connection element can be folded or kinked by 180° or twice 90° when it is installed, with--for technical reasons--usually no sharp kinks occurring, but rather a certain bending radius or an arc. An embodiment of the electrical connection element is thus designed in such a way that: its LED connection length area can be attached to a first side (or underside or luminous side) of the profile system; at the end of the profile system (i.e. on the head or front side) at the bending point around an intermediate wall or an intermediate web of the profile system by 180 degrees, and whose supply connection length area can be attached to a second side (or top side or connection side) of the profile system.
Mit dem erfindungsgemässen elektrischen Anschlusselement kann auf einfache Weise von der Oberseite her eine elektrische Kontaktierung der LEDs auf der Unterseite erfolgen, speziell, ohne dass Bohrungen, Durchbrüche oder Ausnehmungen im Profilsystem erforderlich sind. Auch sind m it dem erfindungsgemässen System auch ohne grossen Aufwand mehrere Einspeisepunkte entlang eines LED-Profil-Beleuchtungs- systems möglich, beispielsweise um den Spannungsabfall entlang des LED-Streifens durch mehrere Kabel-Einspeisungen zu kompensieren. Dabei sind die mehreren Einspeisungen flexibel, und die exakten Positionen der Kabelauslässe sind nicht von Bedeutung, da das Anschlusssystem in axialer Richtung Toleranzen und Variabilität bereitstellt.With the electrical connection element according to the invention, electrical contacting of the LEDs on the underside can be made in a simple manner from the upper side take place, especially without the need for drilling, openings or recesses in the profile system. With the system according to the invention, several feed points along an LED profile lighting system are also possible without great effort, for example in order to compensate for the voltage drop along the LED strip due to several cable feeds. The multiple feeds are flexible and the exact positions of the cable outlets are not important since the connection system provides tolerances and variability in the axial direction.
LED-Streifen, auch LED-Strips oder LED-Band genannt, sind dabei vorzugsweise flexible Flachleiter bzw. Flexleiterplatten-Streifen oder Bänder, auf welchen LEDs und allfällig zum indest teilweise deren Ansteuerschaltung angebracht sind. Diese flexiblen Flachleiter bzw. Flexleiterplatten-Streifen oder -Bänder sind meist in diskreten Längen an definierten Durchschnittsstellen in Abschnitte trennbar bzw. verbindbar, sodass deren Länge in diskreten Schritten anpassbar ist. Beispielsweise zeigen WO 2020/194236 oder dazu zitierte Dokumente Ausführungsformen solcher LED-Streifen. LED strips, also known as LED strips or LED strips, are preferably flexible flat conductors or flexible printed circuit board strips or strips on which LEDs and possibly at least some of their control circuits are attached. These flexible flat conductors or flex circuit board strips or tapes can usually be separated or connected into sections in discrete lengths at defined intersection points, so that their length can be adjusted in discrete steps. For example, WO 2020/194236 or documents cited therein show embodiments of such LED strips.
Der Flexprint-Streifen ist dabei z.B. eine streifenförm ige (also flache und längliche) , flexible Folien-Leiterplatte aus einem isolierenden Folienmaterial auf oder in welchem flache, metallische Leiterbahnen ausgebildet sind, die über freiliegende, vorzugsweise vergoldete Kontaktflächen elektrisch kontaktierbar sind. The flexprint strip is, for example, a strip-shaped (i.e. flat and elongated), flexible foil printed circuit board made of an insulating foil material on or in which flat, metallic conductor tracks are formed, which can be electrically contacted via exposed, preferably gold-plated contact surfaces.
Dabei entspricht vorzugsweise die Anzahl der Leiterbahnstreifen jener der Pole bzw. Anschlüsse des LED-Streifens. I n einer speziellen Ausführungsform kann auch ein Pol der Versorgung über das Metall-Profilsystem an sich geführt werden und entsprechend das elektrische Anschlusselement auch einen Pol weniger aufweisen, z.B. also nur einen einzigen Pol bzw. Leiterbahnstreifen. In this case, the number of strip conductors preferably corresponds to that of the poles or connections of the LED strip. In a special embodiment, one pole of the supply can also be routed via the metal profile system itself and the electrical connection element can also have one pole less, e.g. only a single pole or strip conductor.
Vorzugsweise weist der Flexprint-Streifen eine Knickstellenmarkierung an einer bevorzugten Biegestelle auf. Damit kann das elektrische Anschlusselement m it einer bevorzugten Stelle am Kopfende des Profilsystems montiert werden. I n einer bevorzugten Ausführungsform kann das Anschlusselement im Bereich der Biegestelle isoliert sein, also keine offen von aussen kontaktierbare Leiterbahnen aufweisen, um unbeabsichtigte Kurzschlüsse zu vermeiden. I n einer anderen Ausführungsform kann eine solche Isolierung auch über ein z.B. aufgestecktes Isolierelement erzielt werden.The flexprint strip preferably has a kink marking at a preferred bending point. This means that the electrical connection element can be mounted at a preferred point at the head end of the profile system. In a preferred embodiment, the connection element can be insulated in the area of the bending point, that is to say it does not have any conductor tracks that can be contacted openly from the outside, in order to avoid unintentional short circuits. In another embodiment, such insulation can also be achieved, for example, by means of an insulating element that is plugged on.
Vorzugsweise ist auf dem Flexprint-Streifen - anschliessend an die Knickstellenmarkierung - ein Verstärkungselement aufgebracht, insbesondere am Versorgungsanschluss-Längenbereich. Dabei kann das Verstärkungselement auch selbst die Knickstellenmarkierung bilden. Auf diesem vorzugsweise elektrisch nichtleitenden Verstärkungselement kann beispielsweise eine Endkappe oder ein Profil- Verbinder mittels Schraube befestigt werden, ohne dabei Gefahr zu laufen, das elektrische Anschlusselement zu beschädigen. Auch kann das Verstärkungselement als Zugentlastung dienen und/oder die zuvor genannte Isolierung bereitstellen. Es kann insbesondere aufgeklebt oder als Klammer kopfseitig am Profilsystem auf dasA reinforcement element is preferably applied to the flexprint strip, following the marking of the buckling point, in particular on the longitudinal area of the supply connection. In this case, the reinforcement element itself can also form the buckling point marking. For example, an end cap or a profile connector can be placed on this preferably electrically non-conductive reinforcement element be fastened with a screw without running the risk of damaging the electrical connection element. The reinforcement element can also serve as strain relief and/or provide the aforementioned insulation. In particular, it can be glued on or as a clamp on the head side of the profile system
5 umgebogene elektrische Anschlusselement aufgesteckt werden. 5 bent electrical connection element are attached.
Bevorzugt ist der LED-Verbindungs-Längenbereich m it einer Massverkörperung oder Massband-Skala versehen. Diese kann speziell bei der Knickstellenmarkierung mit Null beginnen, sodass in montiertem Zustand an dieser ein Abstand vom Ende des Profilsystems in einer Masseinheit - wie z.B. in m m - ablesbar ist. Dam it kann ein Zusam menbau0 des LED-Profilsystems vereinfacht werden, z.B. indem man von der Länge des Profilsystems die aufgrund der Teilbarkeitsabschnitte des LED-Streifens maximal mögliche LED-Streifenlänge abzieht. Wird nun der LED-Streifen auf die Hälfte dieser Differenz an der Massband-Skala des erfindungsgemässen elektrischen Anschlusselements angelegt und dort verlötet, so ist der LED-Streifen stets symmetrisch in der Mitte des Profilsystems angebracht. Entsprechend kann die Massband-Skala auch m it dem Doppelten der tatsächlichen Längeneinheiten beschriftet sein, sodass kein Teilen erforderlich ist, sondern der Streifen nur an der Zahl der Längendifferenz angelegt werden m uss. The LED connection length range is preferably provided with a measuring scale or tape measure. This can start with zero, especially with the kink mark, so that when installed, a distance from the end of the profile system can be read off in a unit of measure - such as in mm. This can simplify assembly of the LED profile system, e.g. by subtracting the maximum possible LED strip length from the length of the profile system due to the divisible sections of the LED strip. If the LED strip is now applied to half of this difference on the measuring tape scale of the electrical connection element according to the invention and soldered there, the LED strip is always attached symmetrically in the middle of the profile system. Correspondingly, the measuring tape scale can also be labeled with twice the actual length units, so that no division is necessary, but the strip only has to be applied to the number of the length difference.
Vorzugsweise kann dabei der LED-Verbindungs-Längenbereich eine Länge seiner Leiter¬0 bahnen aufweisen, welche zumindest einer halben Teilbarkeitslänge des LED-Streifens entspricht und/oder kleiner als diese Teilbarkeitslänge ist. Dam it ist (m it geringstmöglichem Materialaufwand) jede beliebige Länge des Profilsystems abdeckbar.In this case, the length of the LED connection area can preferably have a length of its conductor tracks which corresponds to at least half the divisibility length of the LED strip and/or is smaller than this divisibility length. This means that any length of the profile system can be covered (with the least possible amount of material).
Bevorzugterweise ist das elektrische Anschlusselement ausgebildet, um mit einem elektrischen Verbinder (speziell wie unten beschrieben) zu interagieren - vorzugsweise5 in lösbarer Weise, z.B. m it Magneten, aufsteckbar, aufschnappbar oder aufklipsbar - insbesondere derart, dass ein aufgeschnappter elektrischer Verbinder auf dem elektrischen Anschlusselement entlang der Profilrichtung verschiebbar ist. Dam it kann ein Anschluss bereitgestellt werden, der in seiner Position flexibel ist und beispielsweise während der Montage oder beim Einpassen den Gegebenheiten angepasst werden kann,0 bzw. können Bautoleranzen beim Kabelauslass oder dergleichen ausgeglichen werden. Auch kann es die Montage vereinfachen, wenn die Anschlusskabel beim Hinführen des Profils zur Decke in Längsrichtung Spielraum haben. Preferably, the electrical connection element is designed to interact with an electrical connector (especially as described below) - preferably5 in a detachable manner, e.g. with magnets, can be plugged, snapped on or clipped on - in particular in such a way that an electrical connector snapped onto the electrical connection element along the profile direction is displaceable. In this way, a connection can be provided which is flexible in its position and can be adapted to the circumstances, for example during assembly or fitting, or structural tolerances in the cable outlet or the like can be compensated for. Installation can also be simplified if the connecting cables have some leeway when routing the profile to the ceiling in the longitudinal direction.
Vorzugsweise kann an einem Ende des Versorgungsanschluss-Längenbereichs ein Stopperelement auf dem Flexprint-Streifen aufgebracht sein, welches einen Längsan¬5 schlag am Ende des Versorgungsanschluss-Längenbereichs bereitstellt. Dam it kann ein Verschieben eines zugehörigen Kontaktierungselements bzw. eines elektrischen Verbinders (siehe unten) über den Versorgungsanschlussbereich hinaus verhindert werden. I n einer anderen Ausführungsform kann auf das Stopperelement auch verzichtet werden, bzw. kann dieses entfernbar oder abschneidbar ausgebildet sein, speziell wenn eineA stopper element can preferably be applied to the flexprint strip at one end of the supply connection length area, which provides a longitudinal stop at the end of the supply connection length area. Dam it can Shifting an associated contacting element or an electrical connector (see below) can be prevented beyond the supply connection area. In another embodiment, the stopper element can also be dispensed with, or it can be designed so that it can be removed or cut off, especially if a
5 Verlängerung des Versorgungsanschluss-Längenbereichs (siehe unten) erforderlich ist. 5 extension of the supply connection length range (see below) is required.
Bevorzugterweise weist der Versorgungsanschluss-Längenbereich eine Länge der offenliegenden, unisolierten Längs-Leiterbahnen in einem Bereich von 5 cm bis 15 cm , insbesondere ca. 7 cm auf, wobei vorzugsweise der Versorgungsanschluss- Längenbereich länger ist als ein mit diesem zu verbindender elektrischer Verbinder,0 wom it die erwähnte Längs- Verschiebbarkeit erzielbar ist. Bevorzugterweise kann der LED- Verbindungs- Längenbereich eine Länge der offenliegenden, unisolierten Längs- Leiterbahnen in einem Bereich von 2 cm bis 12 cm , insbesondere ca. 5 cm aufweisen, bevorzugt wie bereits beschrieben abhängig von der Länge eines Teilungs-Abschnitts des LED-Streifens. The length of the supply connection area preferably has a length of the exposed, uninsulated longitudinal conductor tracks in a range of 5 cm to 15 cm, in particular approx. 7 cm, with the length area of the supply connection preferably being longer than an electrical connector to be connected to it,0 whereby it the mentioned longitudinal displaceability is achievable. Preferably, the length of the LED connection area can have a length of the exposed, uninsulated longitudinal conductor tracks in a range from 2 cm to 12 cm, in particular approx. 5 cm, preferably as already described depending on the length of a dividing section of the LED strip .
Vorzugsweise weist der Flexprintstreifen zumindest annähernd dieselbe Breite wie der LED-Streifen auf, insbesondere eine Breite von ca. 8, 10, 12, 16 oder 20 mm . Dam it lassen diese beiden sich einfach verbinden und gerade übereinanderlegen. Optional kann auch ein elektrisches Anschlusselement einer Breite für mehrere Breiten von LED- Streifen bereitgestellt werden, speziell indem die Leiterbahnen entsprechend0 ausgebildet werden, um diese zu kontaktieren. The flexprint strip preferably has at least approximately the same width as the LED strip, in particular a width of approximately 8, 10, 12, 16 or 20 mm. So these two can be easily connected and placed straight on top of each other. Optionally, an electrical connection element of one width for several widths of LED strips can also be provided, especially by forming the conductor tracks accordingly in order to contact them.
Bevorzugterweise sind die Längs-Leiterbahnen im Versorgungsanschluss- Längenbereich als zumindest drei, sym metrisch angeordnete Längs-Leiterbahnen ausgebildet. I nsbesondere führt dabei zum indest ein m ittlerer Kontakt einen negativen Pol einer LED- Versorgungsspannung und zum indest ein - vorzugsweise beide - äusseren Kontakte je5 einen positiven Pol der LED- Versorgungsspannung. Speziell ist dabei der positive Pol und negative Pol jeweils m it der zugehörigen Längs-Leiterbahn im LED- Verbindungs- Längenbereich elektrisch verbunden. I nsbesondere sind die Leiterbahnen m it einem hinreichenden Querschnitt, speziell m it einer hinreichenden Breite ausgebildet, um die für die LEDs erforderlichen Ströme zu leiten, zugleich aber mit hinreichenden Abständen0 gegeneinander und zum Rand, um Kurzschlüsse zu vermeiden und eine sichere Kontaktierung durch Verlöten bzw. Aufstecken zu ermöglichen. Preferably, the longitudinal conductor tracks in the length area of the supply connection are designed as at least three symmetrically arranged longitudinal conductor tracks. In particular, at least one middle contact carries a negative pole of an LED supply voltage and at least one—preferably both—outer contacts each carry a positive pole of the LED supply voltage. In particular, the positive pole and negative pole are each electrically connected to the associated longitudinal conductor track in the LED connection length area. In particular, the conductor tracks are designed with a sufficient cross-section, especially with a sufficient width, to conduct the currents required for the LEDs, but at the same time with sufficient distances from each other and from the edge in order to avoid short circuits and to ensure reliable contacting by soldering or soldering To allow plugging.
Vorzugsweise sind die Längs-Leiterbahnen im Versorgungsanschluss-Längenbereich in einer verpolungssicheren, insbesondere um eine Längs-Mittelachse des Flexprintstreifens sym metrischen, Anordnung bereitgestellt. Damit ist eine verpolungssichere5 Kontaktierung ausgebildet, bei welcher es keine Rolle spielt, in welche Richtung ein kontaktierender Stecker aufgesteckt wird. Neben dem Komfort und Vermeidung von Anschlussfehlern, ermöglicht dieses auch, dass der Kabelabgang wahlweise auf die eine oder auf die andere Seite erfolgen kann. Dabei kann diese Symmetrie bzw. Verpolungssicherheit im elektrischen Sinne entweder auf Seiten des elektrischen Anschlusselements oder auf Seiten des mit diesem in Kontakt tretenden elektrischen Verbinders, oder auf beiden Seiten ausgebildet sein. Ausbildungen, bei welchen die (elektrische) Sym metrie auf Seiten des elektrischen Verbinders hergestellt wird, können dabei gegebenenfalls konstruktiv mit weniger Aufwand verbunden sein, sodass das zugehörige elektrische Anschlusselement nicht zwingenderweise ebenfalls (elektrisch) sym metrisch ausgebildet sein muss, wom it beispielsweise konstruktiv aufwendige Kreuzungen von Leiterbahnen auf dem Flexprintstreifen vermieden werden können (optional kann aber eine optische Symmetrie dennoch ausgebildet werden, z.B. um dem Benutzer die Verpolungssicherheit augenscheinlich zu machen) . The longitudinal conductor tracks are preferably provided in the supply connection length region in a polarity-proof arrangement, in particular symmetrically about a longitudinal central axis of the flexprint strip. A polarity-proof5 contact is thus formed, in which it does not matter in which direction contacting connector is attached. In addition to the convenience and avoidance of connection errors, this also enables the cable outlet to be on one side or the other. This symmetry or protection against polarity reversal in the electrical sense can be formed either on the side of the electrical connection element or on the side of the electrical connector that comes into contact with it, or on both sides. Configurations in which the (electrical) symmetry is created on the part of the electrical connector can possibly be associated with less structural effort, so that the associated electrical connection element does not necessarily also have to be (electrically) symmetrical, which means, for example, that it is structurally complex Intersections of conductor tracks on the flexprint strip can be avoided (optionally, however, an optical symmetry can still be formed, for example to make the user aware of the protection against polarity reversal).
Mit einem Verweis auf die Zeichnungen kann dazu Folgendes ausgeführt werden : Bei einem Ausführungsbeispiel sind das Anschlusselement (40) und das Steckerelement (50) m it den symmetrischen Leiterbahnen verbunden. Das ist eine andere Technologie als bei Flexprint-Leitern. Bei der Flexprint-Leitung des Flexprint-Streifens (41 ) ist dies nicht der Fall, da diese in einem Endlosverfahren hergestellt wird. (Flexprints werden geätzt, was m it herkömmlichen Verfahren bis 70pm möglich ist.) The following can be stated with reference to the drawings: In one exemplary embodiment, the connecting element (40) and the plug element (50) are connected to the symmetrical conductor tracks. This is a different technology than Flexprint ladders. This is not the case with the flexprint line of the flexprint strip (41), since this is produced in an endless process. (Flexprints are etched, which is possible with conventional processes up to 70pm.)
Der Flexprint-Streifen (41 ) ist bevorzugt gemäss der Technologie m it der Bezeichnung FFC (Flat flex cable) aufgebaut. The flexprint strip (41) is preferably constructed according to the technology called FFC (flat flex cable).
Diese weisst nun eine Schichthöhe von 200pm auf. Dadurch können - erfindungsgemäss - deutlich höhere Ströme transportiert werden, bzw. gibt es einen deutlich geringeren Spannungsabfall. Zusätzlich können diese endlos hergestellt werden, was bei der geätzten Variante nicht möglich ist. This now shows a layer height of 200pm. As a result, significantly higher currents can be transported—according to the invention—or there is a significantly lower voltage drop. In addition, these can be produced endlessly, which is not possible with the etched variant.
Bevorzugterweise ist das elektrische Anschlusselement auf Seiten des Versorgungsanschluss-Längenbereichs ausgebildet, um derart m it einer Linearleitung über einen Verbinder kontaktiert oder verlötet zu werden, dass der Versorgungsanschluss- Längenbereich verlängerbar ist. Die Linearleitung kann z.B. ein (langer, endloser) Flex-Leiter- streifen mit derselben Leiterbahn-Anordnung wie im Versorgungsanschluss-Längenbereich sein. Dam it stellt diese Verlängerung über die Linearleitung eine Kontaktierungsmöglichkeit an einer beliebigen Stelle entlang der Achse des Profilsystems bereit, vorzugsweise über die ganze Profillänge. Es können damit auch Verbindungen über Ecken oder Winkel des Profilverlaufs hergestellt werden. Dabei kann die Linearleitung auf einer oder vorzugsweise auf zwei Seiten mit einem elektrischen Anschlusselement verbunden sein, was z.B. Vorteile bezüglich des Spannungsabfalls bringt.The electrical connection element is preferably formed on the side of the supply connection length area in order to be contacted or soldered to a linear line via a connector in such a way that the supply connection length area can be lengthened. The linear line can, for example, be a (long, endless) flexible conductor strip with the same conductor path arrangement as in the supply connection length range. This extension via the linear line thus provides a contacting option at any point along the axis of the profile system, preferably over the entire length of the profile. Connections can also be made with it be produced via corners or angles of the profile course. In this case, the linear line can be connected to an electrical connection element on one or preferably on two sides, which has advantages with regard to the voltage drop, for example.
Die Erfindung betrifft ebenfalls einen elektrischen Verbinder, ausgebildet zur elektri¬The invention also relates to an electrical connector designed for electrical
5 schen Versorgung eines in einem Profilsystem aufgeklebten LED-Streifens, insbesondere mittels eines elektrischen Anschlusselements - wie in diesem Dokument beschrieben. Entsprechend der Erfindung weist dieser elektrische Verbinder auf: 5 mechanical supply of an LED strip glued in a profile system, in particular by means of an electrical connection element - as described in this document. According to the invention, this electrical connector comprises:
Eine elektrische Leiterplatte (PCB für Printed Circuit Board) oder einen umspritzten Leadframe, m it zumindest zwei elektrischen Federkontakten auf einer Unterseite. 0 Diese Federkontakte sind ausgebildet und angeordnet, in montiertem Zustand des Verbinders eine elektrische Versorgung des LED-Streifens bereitzustellen. An electrical printed circuit board (PCB for Printed Circuit Board) or an overmoulded leadframe, w ith at least two electrical spring contacts on a bottom. 0 These spring contacts are designed and arranged to provide an electrical supply of the LED strip in the assembled state of the connector.
Einen Kabelabgang mit zum indest zwei Kabelverbindungen auf einer der Unterseite gegenüberliegenden Oberseite, welcher ausgebildet ist, m it einem Stromkabel zur elektrischen Versorgung des LED-Streifens verbunden zu werden. A cable outlet with at least two cable connections on an upper side opposite the underside, which is designed to be connected to a power cable for the electrical supply of the LED strip.
Einer Halteeinrichtung, insbesondere einem Klipselement, Schnappelement oder Magnet, welche ausgebildet ist, auf einer dem LED-Streifen abgewandten Profilrückseite bzw. Anschlussseite an einem Profilsystem einzuschnappen. Beispielsweise m it federnden Rastnasen, welche bei Montage (vorzugsweise werkzeuglos, z.B. mittels Kraftaufbringung wieder lösbar) in eine Vertiefung am0 Profilsystem eingreifen, vorzugsweise innerhalb des Profilsystems. A holding device, in particular a clip element, snap-on element or magnet, which is designed to snap onto a rear profile side or connection side of a profile system facing away from the LED strip. For example, with spring-loaded locking lugs, which during assembly (preferably without tools, e.g. detachable again by applying force) engage in a recess on the profile system, preferably within the profile system.
Die Halteeinrichtung kann dabei insbesondere ein Kunststoff-Teil m it zum indest einem federnd gelagerten Klips- oder Schnappelement sein. Dieses ist m it dem PCB einstückig zu dem elektrischen Verbinder zusam mengesetzt, z.B. mit einer Schnappverbindung, einer formschlüssigen Verbindung, durch Klebstoff, oder m ittels Spritzguss. Dabei sind5 die Halteeinrichtungen vorzugsweise derart ausgebildet, dass sie sich in montiertem Zustand gegenüber der Profilachse auf dem elektrischen Anschlusselement verschieben lassen, vorzugsweise ohne grossen Kraftaufwand. The holding device can in particular be a plastic part with at least one resiliently mounted clip or snap element. This is assembled with the PCB in one piece to form the electrical connector, e.g. with a snap connection, a positive connection, by means of adhesive, or by means of injection moulding. The holding devices are preferably designed in such a way that in the installed state they can be moved relative to the profile axis on the electrical connection element, preferably without great effort.
Bevorzugterweise sind die Federkontakte m it Leiterplatten-Federkontakten verpolungssicher ausgebildet und angeordnet. Vorzugsweise können dabei mehrere0 dieser Federkontakte zur Kontaktierung desselben elektrischen Pols m iteinander elektrisch verbunden angeordnet sein. Beispielsweise mit zum indest drei, vorzugsweise um eine Mittelachse spiegelsym metrisch angeordneten und um diese Mittelachse sym metrisch elektrisch verbundenen, Leiterplatten-Federkontakten, bevorzugt in Form von Hochstrom-Federkontakten bzw. High Current Spring Fingers, ähnlich wie diese z.B. 5 bei der Kontaktierung von Akkus in mobilen Geräten Anwendung finden. Dam it kann eine einfache und zuverlässige Kontaktierung, speziell auch bei höheren Strömen sichergestellt werden. The spring contacts are preferably designed and arranged with printed circuit board spring contacts so that they are protected against polarity reversal. Preferably, several of these spring contacts can be arranged electrically connected to one another for contacting the same electrical pole. For example, with at least three printed circuit board spring contacts, preferably arranged mirror-symmetrically about a central axis and electrically connected symmetrically about this central axis, preferably in the form of high-current spring contacts or high-current spring fingers, similar to these for example 5 when contacting rechargeable batteries used in mobile devices. So that it can simple and reliable contacting, especially with higher currents, can be ensured.
Vorzugsweise sind die Kabelverbindungen als Federkraftklemmen, Schneidklemmen und/oder Lötaugen auf dem PCB bzw. im umspritzten Leadframe (oder als Stecker)The cable connections are preferably in the form of spring-loaded terminals, insulation displacement terminals and/or soldering lugs on the PCB or in the overmoulded leadframe (or as plugs).
5 ausgebildet. Damit kann ein Kabel, welches z.B. auch bereits in eine Decke eingezogen sein kann, zur Stromversorgung direkt vor Ort am elektrischen Verbinder angebracht werden. 5 trained. This means that a cable, which, for example, has already been pulled into a ceiling, can be attached to the electrical connector directly on site for the power supply.
Die Erfindung betrifft auch ein elektrisches Anschlusselement, welches mit zumindest einem oben beschriebenen elektrischen Verbinder aufgebaut ist. Dieses kann speziell0 einen in Bezug auf das Profil nach seitlich oder nach oben führenden Kabelabgang zum Anschluss an eine Versorgungsspannung aufweisen. The invention also relates to an electrical connection element which is constructed with at least one electrical connector as described above. In particular, this can have a cable outlet leading to the side or upwards in relation to the profile for connection to a supply voltage.
Die Erfindung betrifft auch ein elektrisches Verbinder-Element, bestehend aus zwei elektrischen Verbindern, wie in diesem Dokument beschrieben, welche mit zum indest einem , insbesondere mehrpoligen Kabel, verbunden sind. Das Kabel ist dabei vorzugsweise flexibel, z.B. ein Litzenkabel, und kann als zwei- oder mehrpoliges Kabel oder vorzugsweise aus mehreren Einzel-Litzen aufgebaut sein. I nsbesondere kann dam it eine Verbindung zum indest einer, optional auch mehrerer, DC-Sicherheitskleinspannungen zur Versorgung der LEDs als Betriebsspannung bereitgestellt werden. Optional kann zusätzlich auch eine Datenverbindung zur Busansteuerung der LEDs, insbesondere0 ebenfalls verpolungssicher oder -tolerant, bereitgestellt werden, speziell mit einer sym metrischen Anschlussanordnung auf Stecker- und/oder Steckdose-Seite. The invention also relates to an electrical connector element, consisting of two electrical connectors, as described in this document, which are connected to at least one, in particular multi-pole, cable. The cable is preferably flexible, e.g. a stranded cable, and can be constructed as a two- or multi-pole cable or preferably from several individual strands. In particular, a connection to at least one, optionally also several, DC safety extra-low voltages to supply the LEDs can be provided as operating voltage. Optionally, a data connection for bus control of the LEDs can also be provided, in particular also protected or tolerant of reverse polarity, especially with a symmetrical connection arrangement on the plug and/or socket side.
Damit ist eine vorzugsweise flexible Verbindung zwischen mehreren Profilen herstellbar, welche vorzugsweise dank der Flexibilität auch um Winkel oder Ecken führen kann. Mit der bereits beschriebenen Verschiebbarkeit der elektrischen Verbinder-Elemente5 (entlang des Profils und gegenüber der elektrischen Anschlusselemente) kann dabei eine einfache Montage bereitgestellt werden, da sich die Profile nach dem elektrischen Verbinden noch gegeneinander verschieben lassen, indem die elektrischen Verbinder- Elemente auf den elektrischen Anschlusselementen gleiten. Dieses elektrische Verbinder-Element kann dabei speziell ausgebildet sein, eine elektrische Verbindung0 zwischen zwei erfindungsgemässen elektrischen Anschlusselementen, welche hier beschrieben sind, herzustellen. A preferably flexible connection can thus be produced between a plurality of profiles, which, thanks to the flexibility, can preferably also lead around angles or corners. With the already described displaceability of the electrical connector elements 5 (along the profile and in relation to the electrical connection elements), simple assembly can be provided since the profiles can still be moved against one another after the electrical connection by the electrical connector elements on the electrical connecting elements slide. This electrical connector element can be specially designed to create an electrical connection between two electrical connection elements according to the invention, which are described here.
Die Erfindung betrifft auch ein elektrisches Verbinder-Element mit einem umspritzten Leadframe oder einem PCB m it zum indest einer ersten Gruppe von zumindest zwei Federkontakten, auf einer Unterseite, und einer zweiten Gruppe von zum indest zwei5 Federkontakten, auf der Unterseite, welche mit jeweils zugehörigen Federkontakten der ersten Gruppe elektrisch verbunden sind. Weiters hat das elektrische Verbinder- Element, ein (vorzugsweise Kunststoff-) Klipselement an der Oberseite, welches ausgebildet ist, auf einer dem LED-Streifen abgewandten Profilrückseite an (bzw. in oder über) ein Profilsystem einzuschnappen. Dabei kontaktiert die erste Gruppe ein erstes Anschlusselement eines ersten LED-Streifens und die zweite Gruppe ein zweites Anschlusselement eines zweiten LED-Streifens, womit diese in montiertem Zustand elektrisch m iteinander verbunden sind. The invention also relates to an electrical connector element with an overmoulded leadframe or a PCB with at least a first group of at least two spring contacts on an underside and a second group of at least two spring contacts on the underside, which are each associated with Spring contacts of first group are electrically connected. Furthermore, the electrical connector element has a (preferably plastic) clip element on the upper side, which is designed to snap onto (or in or over) a profile system on a rear profile side facing away from the LED strip. The first group contacts a first connection element of a first LED strip and the second group contacts a second connection element of a second LED strip, with which they are electrically connected to one another in the installed state.
Die Erfindung betrifft auch ein elektrisches Verbindungssystem für ein LED- Beleuchtungsprofil m it zum indest einem hier beschriebenen elektrischen Anschlusselement zur Anbringung im Beleuchtungsprofil und zum indest einem hier beschriebenen elektrischen Verbinder für das elektrische Anschlusselement. The invention also relates to an electrical connection system for an LED lighting profile with at least one electrical connection element described here for attachment in the lighting profile and at least one electrical connector described here for the electrical connection element.
Die Erfindung betrifft ebenso ein LED-Beleuchtungsprofil, speziell als ein stranggepresstes Aluminiumprofil und mit zum indest einem hier beschriebenen elektrischen Verbindungssystem . Das Alum iniumprofil kann insbesondere in einer H-förm igen Grundform ausgeführt sein, speziell m it zwei Seitenwänden und einem die Seitenwände innen verbindenden, vorzugsweise durchgehenden, Quersteg, welcher vom Rand der Seitenwände beabstandet ist. The invention also relates to an LED lighting profile, especially as an extruded aluminum profile and with at least one electrical connection system described here. The aluminum profile can in particular be designed in an H-shaped basic form, specifically with two side walls and a preferably continuous transverse web connecting the side walls on the inside, which is spaced apart from the edge of the side walls.
Die Erfindung betrifft auch ein LED-Beleuchtungssystem m it zumindest einem LED- Streifen, zum indest einer vorzugsweise transluzenten (z.B. opaken oder opalen) Abdeckung und zumindest einem LED-Beleuchtungsprofil wie hier beschrieben. Vorzugsweise umfasst dieses LED-Beleuchtungssystem zumindest eine stirnseitige Endkappe für das Alum iniumprofil. Vorzugsweise kann diese Endkappe an ihrer, in montiertem Zustand nicht sichtbaren I nnenseite m it einer Ausnehmung ausgebildet sein, welche derart ausgebildet und angeordnet ist, den umgefalteten Bereich (Biegebereich, Biegeradius) des elektrischen Anschlusselements aufzunehmen. Alternativ könnte auch der Quersteg des Profils, um welchen das Anschlusselement gebogen ist, ausgenom men werden. The invention also relates to an LED lighting system with at least one LED strip, at least one preferably translucent (e.g. opaque or opal) cover and at least one LED lighting profile as described here. This LED lighting system preferably comprises at least one front end cap for the aluminum profile. This end cap can preferably be designed with a recess on its inside, which is not visible in the assembled state, which is designed and arranged in such a way that the folded area (bending area, bending radius) of the electrical connection element is accommodated. Alternatively, the crossbar of the profile, around which the connection element is bent, could also be excluded.
Die Erfindung betrifft zudem ein Verfahren zum Anschliessen eines LED-Streifens an eine Versorgungsspannung über ein hier beschriebenes elektrisches Anschlusselement, welches umfasst: The invention also relates to a method for connecting an LED strip to a supply voltage via an electrical connection element described here, which comprises:
Ein Aufkleben eines Endbereichs des LED-Streifens auf einem LED- Verbindungs- Längenbereich des Anschlusselements, insbesondere m it einem definierten Positionieren anhand einer Massverkörperung auf dem LED- Verbindungs-Längenbereich.Gluing an end area of the LED strip to an LED connection length area of the connecting element, in particular with a defined positioning using a scale on the LED connection length area.
Ein elektrisches Verbinden, insbesondere Verlöten, von Anschlusspads des LED- Streifens mit Längs-Leiterbahnen auf dem LED- Verbindungs-Längenbereich. Ein Aufkleben eines Versorgungsanschluss-Längenbereichs des Anschlusselements, auf der Profilrückseite an einem Profilende eines Profilsystems, wobei eine Knickstellenmarkierung am Profilende des Profilsystems zu liegen kommt. An electrical connection, in particular soldering, of connection pads of the LED strip with longitudinal conductor tracks on the LED connection length area. A supply connection length area of the connection element is glued to the rear of the profile at a profile end of a profile system, with a buckling point marking coming to rest at the profile end of the profile system.
Ein Umbiegen des elektrischen Anschlusselements um das Profilende desBending the electrical connection element around the end of the profile
5 Profilsystems, sodass der LED- Verbindungs-Längenbereich auf einer Profilvorderseite zu liegen kom mt. 5 profile system, so that the length of the LED connection area comes to rest on the front of the profile.
Ein Aufkleben des LED- Verbindungs-Längenbereichs und des LED-Streifens auf der Profilvorderseite. Gluing of the LED connection length area and the LED strip on the front of the profile.
I nsbesondere mit einem Verbinden der Versorgungsspannung zum0 Versorgungsanschluss-Längenbereich mit einem Aufstecken eines hier beschriebenen elektrischen Verbinders auf der Profilrückseite. In particular with a connection of the supply voltage to the supply connection length area with a plugging of an electrical connector described here on the rear side of the profile.
Mit der vorliegenden Erfindung sind viele Vorteile realisierbar, beispielsweise: Durchgehende Beleuchtung bei Eckverbindungen, m it einfacher Kontaktierung über ein flexibles Verbinderelement; Many advantages can be realized with the present invention, for example: Continuous lighting for corner connections, with simple contacting via a flexible connector element;
Einfache Montage an Decke durch flexible bzw. verschiebbare Verbindung; Simple installation on the ceiling thanks to the flexible or moveable connection;
Eine variable Position der Einspeisung; A variable position of the feed;
Vorgängiger Einzug von Anschlusskabeln auf dem Bau wäre möglich. Bis dato waren die Anschlusskabeln fix am Profil montiert. Dadurch wird auch die Verpackung und der Transport der Profile vereinfacht und ergibt sich andererseits an der Baustelle0 eine problemlosere Handhabung bei der Leuchtenmontage. Störende Kabelstücke fallen weg. It would be possible to pull in connection cables on site beforehand. Until now, the connection cables were fixed to the profile. This also simplifies the packaging and transport of the profiles and, on the other hand, results in easier handling when installing the luminaires on the construction site. Disturbing pieces of cable are eliminated.
Eine einfache Kompensation des Spannungsabfalls über grosse Profillängen (speziell des LED-Bands) , mit mehreren Einspeisungen, womit grosse Leistungen über grosse Längen möglich sind; 5 Einspeisung zum LED-Profil ohne Bohrung, da Kontakte mittels Flachband auf Rückseite gezogen sind; A simple compensation of the voltage drop over large profile lengths (especially the LED strip), with several feeds, which allows high power over large lengths; 5 Feed-in to the LED profile without drilling, as contacts are drawn on the back using a ribbon;
Einfache Konfigurierbarkeit, auch von in ihrer Form komplexeren LED- Beleuchtungsprofilen online über ein I nternet-Design-Tool möglich ; Simple configurability, also possible online via an Internet design tool for LED lighting profiles that are more complex in shape;
Kompakte Bauweise, was auch den Einsatz bei kleinen Profilen (z.B. 10 m m) möglich0 macht; Compact design, which also makes it possible to use small profiles (e.g. 10 mm);
Verpolungssicherheit; polarity reversal protection;
Werkzeugloser Anschluss. Tool-free connection.
Ein weiterer Vorteil ist, dass das Anschusselement keine Erhöhungen aufweist, wie zum Beispiel bei einem herkömmlichen Kabel, welches gesteckt oder an den5 Flexprint gelötet wird. Dadurch entstehen auch keine Abschattungen oder Störungen des vom LED ausgehenden Lichtes. Ein weiterer Vorteil ist, dass kein Kabel am Profil direkt montiert ist. Dadurch werden Transport und Lagerung einfacher. Eine an sich schwierige Zugentlastung des Anschlusskabels bei kleinen Profilen entfällt. Another advantage is that the connecting element does not have any elevations, as is the case with a conventional cable that is plugged in or soldered to the flexprint. As a result, there is no shadowing or interference in the light emitted by the LED. Another advantage is that no cable is mounted directly on the profile. This makes transport and storage easier. A strain relief of the connection cable, which is difficult in itself, is no longer necessary with small profiles.
Zusätzlich wird das Handling des Profiles bei der Montage dadurch erleichtert, da kein Kabel am Profil ist. In addition, the handling of the profile during assembly is made easier because there is no cable on the profile.
Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung, in der unter Bezugnahme auf die Zeichnungen Ausführungsbeispiele der Erfindung beschrieben sind. Further advantages, features and details of the invention result from the following description, in which exemplary embodiments of the invention are described with reference to the drawings.
Die Bezugszeichenliste ist wie auch der technische I nhalt der Patentansprüche und Figuren Bestandteil der Offenbarung. Die Figuren werden zusammenhängend und übergreifend beschrieben. Gleiche Bezugszeichen bedeuten gleiche Bauteile, Bezugszeichen m it unterschiedlichen I ndizes geben funktionsgleiche oder ähnliche Bauteile an.Like the technical content of the patent claims and figures, the list of reference symbols is part of the disclosure. The figures are described coherently and comprehensively. The same reference symbols denote the same components, while reference symbols with different indices indicate functionally identical or similar components.
Es zeigen dabei: They show:
Figs. 1 a bis 1 b ein Beispiel einer Ausführungsform eines erfindungsgemässen Anschlusssystems für ein LED-Beleuchtungsprofil in unterschiedlichen perspektivischen Ansichten, figs 1 a to 1 b an example of an embodiment of a connection system according to the invention for an LED lighting profile in different perspective views,
Fig. 2a eine Ansicht einer Ausführungsform eines an einem Profil montierten erfindungsgemässen elektrischen Anschlusselements, 2a shows a view of an embodiment of an electrical connection element according to the invention mounted on a profile,
Fig. 2b eine Ansicht einer Ausführungsform eines erfindungsgemässen elektrischen Verbinders bzw. Anschlusselements, 2b shows a view of an embodiment of an electrical connector or connection element according to the invention,
Fig. 2c eine Ansicht des zuvor gezeigten elektrischen Verbinders aufgeschnappt am elektrischen Anschlusselement von Fig.2a, 2c shows a view of the previously shown electrical connector snapped onto the electrical connection element of FIG. 2a,
Figs. 3a bis 3f Ansichten einer beispielhaften Ausführungsform eines erfindungsgemässen elektrischen Anschlusselements, figs 3a to 3f views of an exemplary embodiment of an electrical connection element according to the invention,
Figs. 4a bis 4f Ansichten einer beispielhaften Ausführungsform eines erfindungsgemässen elektrischen Verbinders, figs 4a to 4f views of an exemplary embodiment of an electrical connector according to the invention,
Figs. 5a bis 5d Ansichten eines erfindungsgemässen elektrischen Verbindungssystems für LED-Beleuchtungsprofile mit elektrischem Verbinder und elektrischem Anschlusselement an einem LED-Beleuchtungsprofil bzw. LED- Leuchtenprofil, figs 5a to 5d views of an electrical connection system according to the invention for LED lighting profiles with an electrical connector and electrical connection element on an LED lighting profile or LED lighting profile,
Figs. 6a bis 6c Beispiel eines erfindungsgemässen Anschliessens bzw. einer Montage eines LED-Beleuchtungsprofils, Figs. 7a bis 7e Beispiele von Ausführungsformen gewinkelter und gerader Verbindungen von mehreren LED-Beleuchtungsprofilen entsprechend der Erfindung mit Detailansichten, figs 6a to 6c example of a connection according to the invention or an assembly of an LED lighting profile, figs 7a to 7e examples of embodiments of angled and straight connections of several LED lighting profiles according to the invention with detailed views,
Figs. 8a bis 8b Beispiel einer weiteren Ausführungsform gerader Verbindungen von mehreren LED-Beleuchtungsprofilen entsprechend der Erfindung,figs 8a to 8b example of another embodiment of straight connections of several LED lighting profiles according to the invention,
Figs. 9a bis 9c Beispiel eines erfindungsgemässen Anschliessens bzw. einer Montage von mehreren verbundenen LED-Beleuchtungsprofilen, figs 9a to 9c example of a connection according to the invention or an assembly of several connected LED lighting profiles,
Figs. 10a bis 10e Beispiel einer weiteren Ausführungsform von elektrischen Verbindern mit seitlichem Kabelabgang, figs 10a to 10e example of a further embodiment of electrical connectors with lateral cable outlet,
Figs. 11 a bis 11 c Beispiel eines erfindungsgemässen Anschliessens bzw. einerfigs 11a to 11c example of a connection according to the invention or a
Montage eines LED-Beleuchtungsprofils m it seitlichem Kabelabgang,Installation of an LED lighting profile with lateral cable outlet,
Figs. 12a bis 12d Beispiel eines erfindungsgemässen Anschliessens bzw. einerfigs 12a to 12d example of a connection according to the invention or a
Montage eines LED-Beleuchtungsprofils. Installation of an LED lighting profile.
Fig . 1 a zeigt erfindungsgemässe Komponenten eines Anschlusssystems für LED- Beleuchtungssysteme 81 zum Abstrahlen von Licht über eine Leuchtabdeckung 69, gesehen von der Profilrückseite bzw. Anschlussseite 61 . Dabei ist das Anschlusssystem speziell für LED-Beleuchtungsprofile 60, beispielsweise als Aluminiumprofil m it Flförm igem Querschnitt ausgebildet, welches stirnseitig m it einer Endkappe bzw. Abschlusskappe 64 oder m it einem weiteren Profil (siehe z.B. Fig.8a) verbindbar ist. Das Beleuchtungssystem 81 wird über Kabel 67 mit Elektrizität versorgt, vorzugsweise aber nicht zwingend m it einer Sicherheitskleinspannung (SELV) beispielsweise von 48 V, 24 V, 12 V oder 5 V. Dieses Kabel 67 ist elektrisch m it einem erfindungsgemässen elektrischen Verbinder 50 als eine Art Steckerelement verbunden, welcher ausgebildet ist, über Klipselemente 56 am Profil 60 anbringbar zu sein, vorzugsweise in wieder lösbarer Form . Über diesen elektrischen Verbinder 50 wird der Strom vom Kabel 67 auf ein erfindungsgemässes elektrisches Anschlusselement 40 geleitet, speziell auf dessen Versorgungs-Anschluss-Längenbereich 43. Der elektrische Verbinder 50 ist dabei vorzugsweise in montiertem Zustand entlang der Profilachse auf dem elektrischen Anschlusselement 40 verschiebbar, wobei ein Anschlag oder Stopperelement 49 vorgesehen sein kann, welches ein Verschieben über das Ende des Anschlusselements 40 hinaus verhindert. Dam it bei der Montage einer Endkappe 64 oder eines Profi- Verbindungselements das Anschlusselement 40 nicht (z.B. durch eine darauf angesetzte Schraube o.dgl.) beschädigt bzw. kurzgeschlossen wird, ist in dieser Ausführungsform am Profilende ein Verstärkungselement 47 auf dem Anschlusselement 40 vorgesehen. Fig. 1a shows components according to the invention of a connection system for LED lighting systems 81 for emitting light via a luminous cover 69, seen from the rear side of the profile or connection side 61. The connection system is specially designed for LED lighting profiles 60, for example as an aluminum profile with a tubular cross-section, which can be connected on the end face to an end cap or end cap 64 or to another profile (see, for example, FIG. 8a). The lighting system 81 is supplied with electricity via cable 67, preferably but not necessarily with a safety extra-low voltage (SELV), for example 48 V, 24 V, 12 V or 5 V. This cable 67 is electrically connected to an inventive electrical connector 50 as one Kind of connector element connected, which is designed to be attachable via clip elements 56 on the profile 60, preferably in a detachable form. Via this electrical connector 50, the current is conducted from the cable 67 to an electrical connection element 40 according to the invention, specifically to its supply connection length area 43. The electrical connector 50 is preferably displaceable in the assembled state along the profile axis on the electrical connection element 40, whereby a stop or stopper element 49 can be provided, which prevents displacement beyond the end of the connecting element 40 also. So that the connection element 40 is not damaged or short-circuited (e.g. by a screw or the like attached to it) during the assembly of an end cap 64 or a professional connection element, in this Embodiment, a reinforcement element 47 is provided on the connection element 40 at the end of the profile.
Fig. 1 b zeigt dieselben erfindungsgemässen Komponenten in einem Anschlusssystem für LED-Beleuchtungssysteme 81 wie zuvor, jedoch gesehen von der Profilvorderseite1b shows the same components according to the invention in a connection system for LED lighting systems 81 as before, but seen from the front side of the profile
5 bzw. Leuchtseite 62. Neben den zuvor bereits beschriebenen Elementen 50, 56, 60, 64, 67 und 69 ist hier der LED- Verbindungs-Längenbereich 44 des erfindungsgemässen elektrischen Verbinders 50 gezeigt. Mit diesem ist ein in dem Profil 60 angebrachtes, insbesondere eingeklebtes, LED-Band bzw. ein LED-Streifen 70 elektrisch verbunden, speziell über die LED-Anschlusspads 74. Auf dem LED-Streifen 70 sind mehrere LEDs 710 montiert, welche ihr Licht durch die Leuchtabdeckung bzw. den Lichtschirm 69 abstrahlen. Der LED-Streifen 70 ist dabei an vorgesehene LED-Streifen-Trennstellen 75 in seiner Länge trennbar ausgebildet, an welchen er in diskreten Längenschritten zu einer zum Profil 60 passenden Länge abgeschnitten werden kann. 5 or light side 62. In addition to the elements 50, 56, 60, 64, 67 and 69 already described above, the LED connection length area 44 of the electrical connector 50 according to the invention is shown here. An LED strip or an LED strip 70 mounted, in particular glued, in the profile 60 is electrically connected to this, specifically via the LED connecting pads 74. A plurality of LEDs 710 are mounted on the LED strip 70, which transmit their light the light cover or the light screen 69 radiate. The length of the LED strip 70 is designed to be separable at the provided LED strip separation points 75, at which it can be cut off in discrete length steps to a length that matches the profile 60.
Fig. 2a zeigt ein erfindungsgemässes ausgestattetes LED-Beleuchtungssystem in einer Draufsicht auf die Anschlussseite 61 des Profils 60. Auf dieser Seite des Profils 60 ist der Versorgungsanschluss-Längenbereich 43 des elektrischen Anschlusselements 40 angebracht, vorzugsweise aufgeklebt. Optional durch das Verstärkungselement 47 geschützt, ist am Profilende eine Endkappe 64 angebracht, beispielsweise aufgesteckt oder mit einer (hier nicht gezeigten) Schraube fixiert. Der Versorgungs-Anschluss-0 Längenbereich 43 weist dabei drei Längs-Leiterbahnen 42a, 42b und 42c auf, welche offen bzw. blank sind und sich von der Ansichtsseite her elektrisch kontaktieren lassen. I m gezeigten Beispiel bilden die beiden Leiterbahnen 42a und 42c einen gemeinsamen Pol der Versorgung des LED-Streifens 70, und die Leiterbahn 42b bildet einen zweiten Pol. Da diese in der Regel denselben Strom führen müssen, können deren Querschnitts¬5 flächen wie gezeigt gleich, also deren Breite jedoch - bei gleicher Dicke - unterschiedlich sein. Vorzugsweise liegen die Leiterbahnen dabei symmetrisch um die Profil- Längsachse. 2a shows an LED lighting system equipped according to the invention in a plan view of the connection side 61 of the profile 60. The longitudinal supply connection area 43 of the electrical connection element 40 is attached, preferably glued, to this side of the profile 60. Optionally protected by the reinforcement element 47, an end cap 64 is attached to the end of the profile, for example slipped on or fixed with a screw (not shown here). The supply connection 0 length region 43 has three longitudinal conductor tracks 42a, 42b and 42c, which are open or bare and can be electrically contacted from the viewing side. In the example shown, the two conductor tracks 42a and 42c form a common pole for the supply of the LED strip 70, and the conductor track 42b forms a second pole. Since these usually have to carry the same current, their cross-sectional areas can be the same as shown, ie their width can be different—with the same thickness. Preferably, the conductor tracks are symmetrical about the longitudinal axis of the profile.
Fig. 2b zeigt eine perspektivische Ansicht eines erfindungsgemässen elektrischen Verbinders 50, welcher zur Kontaktierung des zuvor gezeigten Versorgungs-Anschluss-0 Längenbereichs 43 ausgebildet ist. Mit diesem ist ein Kabel 67 über Federkontakte 52 zu den Leiterbahnen 42a, 42b, 42c gern . Fig.2a kontaktierbar. Diese Ausführungsform des elektrischen Verbinders 50 ist mit einer Leiterplatte (PCB) 51 und einem Kunststoffgehäuse als Verbindungsgehäuse ausgebildet. Dabei trägt das PCB die Federkontakte 52 und ist im Kunststoffgehäuse fixiert, z.B. form- oder kraftschlüssig,5 etwa eingeklipst, eingeschnappt, eingeklebt oder eingegossen. I n einer alternativen Ausführungsform kann der elektrische Verbinder auch als umspritzter Leadframe oder als MI D (Molded I nterconnect Device) bzw. räum licher Schaltungsträger oder als kunststoffumspritzte Baugruppe m it umspritztem Stanzgitter ausgebildet sein. Das Kunststoffgehäuse ist dabei primär ausgebildet, über die Klips- oder Schnappelemente 56, bzw. optional auch durch Magnete, in einer wieder lösbaren Weise in das Profil 60 eingeschnappt zu werden, sodass ein Kontakt zwischen den Federkontakten 52 und den Leiterbahnen 42a, 42b, 42c hergestellt wird. 2b shows a perspective view of an electrical connector 50 according to the invention, which is designed for contacting the previously shown supply connection 0 length region 43. With this, a cable 67 via spring contacts 52 to the conductor tracks 42a, 42b, 42c like. 2a contactable. This embodiment of the electrical connector 50 is formed with a printed circuit board (PCB) 51 and a plastic case as a connection case. In this case, the PCB carries the spring contacts 52 and is fixed in the plastic housing, for example with a positive or non-positive fit, such as clipped in, snapped in, glued in or cast in. I n an alternative In one embodiment, the electrical connector can also be designed as an overmolded leadframe or as an MID (Molded Interconnect Device) or three-dimensional circuit carrier or as a plastic-overmoulded assembly with an overmoulded stamped grid. The plastic housing is primarily designed to be snapped into the profile 60 in a releasable manner via the clip or snap elements 56, or optionally also by magnets, so that there is contact between the spring contacts 52 and the conductor tracks 42a, 42b, 42c will be produced.
Fig. 2c zeigt ein Beispiel, in welchem der Gegenstand von Fig. 2a und der Gegenstand von Fig. 2b zusam mengesteckt sind, sodass der elektrische Verbinder 50 das elektrische Anschlusselement 40 kontaktiert. Die bezeichneten Elemente sind in den vorangegangenen Figuren bereits beschrieben. FIG. 2c shows an example in which the item from FIG. 2a and the item from FIG. 2b are plugged together so that the electrical connector 50 contacts the electrical connection element 40 . The designated elements have already been described in the previous figures.
Fig. 3a zeigt eine Ausführungsform eines elektrischen Anschlusselements 40 in nicht montierter Form , beispielsweise flach ausgelegt wie nach dessen Produktion, im Detail. Dabei ist links dessen Versorgungsanschluss-Längenbereich 43 und rechts dessen LED- Verbindungs-Längenbereich 44. Dazwischen ist eine Biegestelle 46 bzw. eine Knickstellenmarkierung 46. Das elektrische Anschlusselement 40 ist dabei vorzugsweise mit einem Flexprint 41 , also einer flexiblen Leiterplatte oder Flexleiterplatte, speziell als Flexprint-Streifen ausgebildet. Optional kann er auch als klassische, steife Leiterplatte oder MI D ausgeführt sein, welche bei deren Produktion schon in die in Fig. 3b gezeigte Form gebracht wird, und am Profilende aufsteckbar ist. Die von der Ansichtsseite her gesehen offen kontaktierbaren Leiterbahnen 42 auf beiden Seiten sind jeweils miteinander verbunden, vorzugsweise derart, dass ein symmetrischer Anschluss unabhängig von der Einsteckrichtung am Versorgungsanschluss-Längenbereich 43 stets dieselbe Polung am LED- Verbindungs-Längenbereich 44 ergibt. Auch ist das optionale Verstärkungselement 47 gezeigt. 3a shows an embodiment of an electrical connection element 40 in a non-assembled form, for example laid out flat as after its production, in detail. In this case, its supply connection length area 43 is on the left and its LED connection length area 44 on the right. Between them is a bending point 46 or a kink point marking 46 Trained Flexprint strips. Optionally, it can also be designed as a classic, rigid printed circuit board or MID, which is brought into the form shown in FIG. 3b during production and can be attached to the end of the profile. The printed circuit traces 42 on both sides, which can be contacted openly when viewed from the side, are each connected to one another, preferably in such a way that a symmetrical connection always results in the same polarity at the length of the supply connection area 43 regardless of the insertion direction at the length of the LED connection area 44 . Optional reinforcement member 47 is also shown.
Fig. 3b zeigt ein montiertes elektrisches Anschlusselement 40 von zuvor in einer Ansicht von der Versorgungsanschluss-Seite 43 gesehen, also an der Knickstellenmarkierung 46 um 180 Grad umgebogen. Die gezeigten Komponenten wurden bereits beschrieben. 3 b shows a mounted electrical connection element 40 seen previously in a view from the supply connection side 43 , ie bent by 180 degrees at the buckling point marking 46 . The components shown have already been described.
Fig. 3c zeigt ein montiertes elektrisches Anschlusselement 40 von zuvor in einer Längs- Schnittansicht durch das Profilsystem 60. Dabei ist das Anschlusselement 40 an der Knickstellenmarkierung 46 um 180 Grad um bzw. an der Stirnseite des Profilsystems umgebogen, sodass der Versorgungsanschluss-Längenbereich 43 auf der einen Seite und der LED- Verbindungs-Längenbereich 44 auf der anderen Seite der inneren Fläche des Profilsystems 60 zu liegen kommen. Bevorzugterweise wird das elektrische Anschlusselement 40 dabei an der Knickstellenmarkierung 46 am Ende des Profilsystems 60 angelegt, und die beiden Seiten im Profilsystem aufgeklebt. Dazu ist vorzugsweise das elektrische Anschlusselement 40 mit einer Klebefläche oder Klebeschicht versehen, sodass zuvor nur ein Schutzstreifen abgezogen werden muss. Alternativ kannFig. 3c shows a mounted electrical connection element 40 from before in a longitudinal sectional view through the profile system 60. The connection element 40 is bent by 180 degrees at the kink mark 46 or on the front side of the profile system, so that the supply connection length area 43 on one side and the LED connection length area 44 on the other side of the inner surface of the profile system 60 come to rest. Preferably, the electric Connecting element 40 is applied to the kink mark 46 at the end of the profile system 60, and the two sides are glued in the profile system. For this purpose, the electrical connection element 40 is preferably provided with an adhesive surface or adhesive layer, so that only a protective strip has to be pulled off beforehand. Alternatively can
5 auch doppelseitiges Klebeband oder Klebstoff genutzt werden, oder es kann auch eine nicht klebende Verbindung, beispielsweise über Halteklam mern oder durch Einklipsen oder Einschieben in das (entsprechend ausgeformte) Profilsystem 60 erfolgen. 5 double-sided adhesive tape or glue can also be used, or a non-adhesive connection can also be made, for example via retaining clips or by clipping or pushing into the (correspondingly shaped) profile system 60 .
Fig. 3d zeigt ein montiertes elektrisches Anschlusselement 40 von zuvor in einer Ansicht von der LED- Verbindungs-Seite her. Da das Profilsystem 60 ausgeblendet ist,0 sieht man hier auch die Klebefläche 45 auf der Rückseite des Versorgungsanschluss- Längenbereichs 43, welcher in dieser Ausführungsform länger ist als der LED- Verbindungs-Längenbereich 44. Neben den Leiterbahnen 42, welche zur Verbindung m it einem LED-Streifen angeordnet und ausgebildet sind, ist hier auch eine Massverkörperung 48 in Form einer Massband-Skala gezeigt, welche an der Knickstelle 46 beginnt und an welcher ein Abstand vom Profilende ablesbar ist. Damit kann, wie auch in den anderen Figuren gezeigt, ein LED-Streifen 70 in der Länge des Profilsystems 60 eingemittet oder definiert positioniert werden. Beispielsweise kann es vorteilhaft sein, den LED-Streifen 70 bereits vor der Montage des elektrischen Anschlusselements 40 m it diesem elektrisch und/oder mechanisch zu verbinden; beispielsweise, da ein Löten (oder0 auch das Positionieren) im I nneren eines recht schmalen Profilsystems schwierig sein kann. Erfindungsgemäss kann ein Längenunterschied zwischen Profilsystem und LED- Streifen 70 ermittelt werden und der LED-Streifen 70 dann anhand der Massverkörperung 48 mit einem Abstand vom Profilende, welcher der Hälfte des Längenunterschieds entspricht, auf dem elektrischen Anschlusselement 40 aufgeklebt und5 anschliessend verlötet werden. Wird dann das elektrische Anschlusselement 40 mit dem verbundenen LED-Streifen an der Knickstellenmarkierung 46 am Ende des Profilsystems angelegt und auf beiden Seiten verklebt, so ist der LED-Streifen exakt m ittig im Profil, was eine gute, gleichmässige Ausleuchtung bewirkt. 3d shows a mounted electrical connection element 40 from before in a view from the LED connection side. Since the profile system 60 is hidden, you can also see the adhesive surface 45 on the back of the supply connection length area 43, which is longer than the LED connection length area 44 in this embodiment LED strips are arranged and formed, a measuring scale 48 is also shown here in the form of a measuring tape scale, which begins at the kink 46 and at which a distance from the end of the profile can be read. As shown in the other figures, an LED strip 70 can thus be positioned centrally or in a defined manner in the length of the profile system 60 . For example, it can be advantageous to electrically and/or mechanically connect the LED strip 70 to the electrical connection element 40 before it is installed; For example, because soldering (or even positioning) inside a fairly narrow profile system can be difficult. According to the invention, a length difference between the profile system and the LED strip 70 can be determined and the LED strip 70 can then be glued to the electrical connection element 40 using the scale 48 at a distance from the end of the profile which corresponds to half the length difference, and then soldered. If the electrical connection element 40 with the connected LED strip is then applied to the buckling point 46 at the end of the profile system and glued on both sides, the LED strip is exactly in the middle of the profile, which results in good, even illumination.
Fig. 3e zeigt nochmals eine perspektivische Ansicht des elektrischen Anschlussele¬0 ments 40, in montierter Form , ohne das Profilsystem 60, wie dieses oben bereits beschrieben ist. 3e again shows a perspective view of the electrical connection element 40 in assembled form, without the profile system 60, as has already been described above.
Fig. 3f zeigt eine Detailansicht der Knick- oder Biegestelle 46 aus Fig. 3c bzw. Fig. 3e, mit den inneren Klebeflächen 45 (welche auch durchgehend über den Knickbereich verlaufen können) und dem Verstärkungselement 47, welches fix im Bereich der Knick¬5 stelle 46 am Anschlusselement 40 angebracht sein kann und optional auch als Knickstellenmarkierung 46 dienen kann. Dabei ist zu sehen, dass an der Knickstelle 46 nicht zwingend ein harter, winkliger Knick um die Profilwand erfolgen m uss, sondern dass sich entsprechend der mechanischen Flexibilität des Flexprints des Anschlusselements 40 auch ein Biegeradius ausbilden kann. Alternativ kann das3f shows a detailed view of the kink or bending point 46 from FIG point 46 can be attached to the connecting element 40 and optionally as Kink mark 46 can be used. It can be seen that there does not necessarily have to be a hard, angled kink around the profile wall at the buckling point 46, but that a bending radius can also form in accordance with the mechanical flexibility of the flex print of the connecting element 40. Alternatively it can
Verstärkungselement 47 auch nach dem Anbringen des Anschlusselements 40 am Profilende aufgeschoben oder aufgeklipst werden, z.B. am Profilende als U-förmige Kunststoff-Klam mer über beide Seiten der Profilwand bzw. des Anschlusselements 40, welches das Anschlusselement 40 in diesem Bereich isoliert und/oder mechanisch schützt. Reinforcement element 47 can also be pushed or clipped onto the end of the profile after attachment of the connecting element 40, e.g. at the end of the profile as a U-shaped plastic clip over both sides of the profile wall or the connecting element 40, which isolates the connecting element 40 in this area and/or mechanically protects.
Fig. 4a zeigt eine Detailansicht einer Ausführungsform eines erfindungsgemässen elektrischen Verbinders 50 von der Oberseite 55 (bzw. Kabelseite bzw. Gehäuseseite) . Dieser hat einen Kabelabgang 67 bzw. einen Anschluss für Kabel 67, Federkontakte 52 auf seiner Unter- bzw. Kontaktseite sowie ein Verbindergehäuse mit Klipselementen 56. 4a shows a detailed view of an embodiment of an electrical connector 50 according to the invention from the top 55 (or cable side or housing side). This has a cable outlet 67 or a connection for cable 67, spring contacts 52 on its bottom or contact side and a connector housing with clip elements 56.
Fig. 4b zeigt eine Ansicht von Seite des Kabels 67 her, bei welcher auch die sym metrische Anordnung der Federkontakte 52 sichtbar ist. Fig. 4b shows a view from the side of the cable 67, in which the sym metric arrangement of the spring contacts 52 is visible.
Fig. 4c zeigt den elektrischen Verbinder 50 von der Unterseite 54 (als Kontaktseite bzw. Anschlussstreifenseite) . I n dieser Ausführungsform sind die Federkontakte 52 und deren elektrische Verbindung zum Kabel 67 über ein PCB 51 realisiert. 4c shows the electrical connector 50 from the underside 54 (as the contact side or terminal strip side). In this embodiment, the spring contacts 52 and their electrical connection to the cable 67 are implemented via a PCB 51 .
Fig. 4d zeigt ein Beispiel einer Ausführungsform eines solchen PCBs 51 mit den Federkontakten 52 in einer Ansicht von oben. Diese sind pro elektrischem Pol mehrfach - im gezeigten Beispiel zweifach - ausgeführt, um einen sicheren Kontakt zu gewährleisten und/oder einen hinreichenden Kontakt für die zu übertragende Stromstärke bereitzustellen. Die Anordnung der Federkontakte 52 ist hier symmetrisch um die (längere) Mittelachse des PCBs 51 , wobei die mittleren Federkontakte 52 einen ersten Pol der Versorgungsspannung führen und der zweite Pol zu beiden Seiten an den äusseren Federkontakten 52 anliegt. Wird das Verbindungselement 50 som it um 180 Grad gedreht angebracht, ergibt sich som it dieselbe Polung (Verpolungsschutz) . 4d shows an example of an embodiment of such a PCB 51 with the spring contacts 52 in a view from above. These are per electrical pole several times - in the example shown - designed to ensure a secure contact and / or provide a sufficient contact for the current to be transmitted. The arrangement of the spring contacts 52 is here symmetrical about the (longer) central axis of the PCB 51, with the middle spring contacts 52 carrying a first pole of the supply voltage and the second pole lying on the outer spring contacts 52 on both sides. If the connecting element 50 is thus attached rotated by 180 degrees, the result is the same polarity (reverse polarity protection).
Fig. 4e und Fig. 4f zeigen eine Seitenansicht des PCBs 51 und eine Ansicht von unten. Bei dieser sind die Kabelverbindungen 53 für das Kabel 67 (Fig.4a-c) gezeigt. Speziell können diese als Lötkontakte/-pads 53a und/oder als Federkraftklem men 53 bzw. Schneidklem men oder als Crimpverbindungen, Schraubklem men, etc. ausgeführt sein. Figures 4e and 4f show a side view of the PCB 51 and a bottom view. In this, the cable connections 53 for the cable 67 (Fig.4a-c) are shown. In particular, these can be designed as soldering contacts/pads 53a and/or as spring-loaded terminals 53 or insulation displacement terminals or as crimp connections, screw terminals, etc.
Fig. 5a zeigt eine ähnliche Ansicht aus Sicht der Anschlussseite 61 , wie Fig. 2c - auf welche für Details verwiesen wird - bei welcher ein erfindungsgemässer Verbinder 50 und ein erfindungsgemässes Anschlusselement 40 an einem LED-Beleuchtungsprofil 60 zur Verbindung m it einem Kabel 67 interagieren . Dabei ist die Längsachse des Profilsystems 60 eingezeichnet, welche als Schnittebene für die folgende Ansicht dient. Fig. 5a shows a similar view from the perspective of the connection side 61 as Fig. 2c - to which reference is made for details - in which a connector 50 according to the invention and a connection element 40 according to the invention are connected to an LED lighting profile 60 interact for connection with a cable 67 . The longitudinal axis of the profile system 60 is drawn in, which serves as the sectional plane for the following view.
Fig. 5b zeigt eine Schnittansicht entlang oben genannter Achse durch das Profilsystem 60, auf welchem unten (auf der Leuchtseite 62) der LED-Streifen 70 m it den LEDs 71 über seine LED-Klebeseite 73 aufgeklebt ist, welcher m it dem Anschlusselem ent 40 elektrisch verbunden ist. Das Anschlusselem ent 40 führt die Anschlüsse nach oben (auf die Anschluss- oder Montageseite 61 ) , wo diese m it t eis des im Profil lösbar an bring bar en Verbinders 50 m it einem Kabel 67 verbunden werden. Letzteres erfolgt über an das Anschlusselem ent angepresste Federkontakte 52, welche auf einem PCB 51 angeordnet sind, auf welchem auch Klem m- und/oder Lötanschlüsse 53 für das Kabel 67 sind.Fig. 5b shows a sectional view along the above-mentioned axis through the profile system 60, on which the LED strip 70 with the LEDs 71 is glued via its LED adhesive side 73 at the bottom (on the light side 62), which is connected to the connection element 40 is electrically connected. The connection element 40 guides the connections upwards (to the connection or assembly side 61), where they are connected to a cable 67 using the connector 50 that can be attached in the profile in a detachable manner. The latter takes place via spring contacts 52 which are pressed onto the connection element and are arranged on a PCB 51 on which terminal connections and/or solder connections 53 for the cable 67 are also located.
Fig. 5c zeigt eine Ansicht der Leuchtseite 62 m it dem LED-Streifen 70 m it den LEDs 71 auf dem LED- Flexprint 72 und seinen Anschlusspads 74 zur Versorgung und/oder Ansteuerung der LEDs. Dieser ist elektrisch m it dem erfindungsgem ässen Anschlusselem ent 40 verbunden, z.B. indem die Anschlusspads 74 m it zugehörigen Längs-Leiterbahnen 42 verlötet werden, und kann auch mechanisch m it diesem verbunden sein , z.B. indem der LED-Streifen 70 auf das Anschlusselement 40 aufgeklebt ist. Der LED-Streifen 70 kann auch eine LED-Ansteuerschaltung 76 und/oder einen LED-Steuerbus 77 aufweisen, wobei Letzterer vorzugsweise ebenfalls über erfindungsgemässe Anschlusselem ente 40 und Verbinder 50 geführt wird, z.B. in Form von weiteren Polen bzw. Anschlüssen, welche vorzugsweise auch verpolsicher sind.5c shows a view of the light side 62 with the LED strip 70 with the LEDs 71 on the LED flexprint 72 and its connection pads 74 for supplying and/or controlling the LEDs. This is electrically connected to the connection element 40 according to the invention, e.g. by soldering the connection pads 74 to the associated longitudinal conductor tracks 42, and can also be mechanically connected to it, e.g. by the LED strip 70 being glued to the connection element 40 is. The LED strip 70 can also have an LED drive circuit 76 and/or an LED control bus 77, the latter preferably also being routed via connection elements 40 and connectors 50 according to the invention, e.g. in the form of further poles or connections, which preferably also are protected against polarity reversal.
Fig. 5d zeigt eine Detailansicht des Profilendes 63, also der Stirnseite des Profils 60, auf welchem eine Endkappe 64 angebracht ist. I n dieser Ausführungsform ist dabei zur Aufnahme der Biegung 46 des Anschlusselem ents 40 um das Profilende 63 eine Ausnehm ung 65 in der Endkappe 64 vorgesehen . Alternativ könnte natürlich auch das Profilende 63 entsprechend gekürzt werden, oder die Endkappe 64 anderweitig konstruktiv ausgestaltet sein, um auch m it dem gebogenen Anschlusselem ent 40 einen praktikablen und optisch ansprechenden Abschluss des Profils 60 bereitzustellen. Fig. 5d shows a detailed view of the profile end 63, ie the front side of the profile 60, on which an end cap 64 is attached. In this embodiment, a recess 65 is provided in the end cap 64 to accommodate the bend 46 of the connection element 40 around the profile end 63 . Alternatively, of course, the profile end 63 could also be correspondingly shortened, or the end cap 64 could have a different structural design in order to provide a practicable and visually appealing end to the profile 60 with the bent connecting element 40 as well.
Fig. 6a zeigt ein Beispiel einer vorteilhaften Montage eines erfindungsgem äss ausgestatteten LED-Beleuchtungsprofils 60 an einer Decke 83. Dabei wird neben dem Anbringen des Montagem aterials 84 an ein bereits eingezogenes oder einzuziehendes Kabel 67 ein erfindungsgem ässer elektrischer Verbinder 50 montiert, vorzugsweise werkzeuglos, z.B. m it Federkraft- oder Schneidklem men , in welche nur die allenfalls abisolierten Kabelenden eingesteckt werden m üssen . Fig. 6b zeigt, wie bei dem LED-Beleuchtungsprofil 60 m it vor Ort oder beim Hersteller vormontiertem , erfindungsgemässen elektrischen Anschlusselement 40, der elektrische Verbinder 50 von hinten in das Profilsystem 60 eingeklipst wird. 6a shows an example of an advantageous assembly of an LED lighting profile 60 equipped according to the invention on a ceiling 83. In addition to attaching the assembly material 84 to a cable 67 that has already been pulled in or is to be pulled in, an electrical connector 50 according to the invention is mounted, preferably without tools, Eg with spring-loaded or insulation displacement terminals, into which only the possibly stripped cable ends have to be plugged. 6b shows how, in the case of the LED lighting profile 60 with the electrical connection element 40 according to the invention preassembled on site or by the manufacturer, the electrical connector 50 is clipped into the profile system 60 from behind.
Fig. 6c zeigt, wie das LED-Beleuchtungsprofil 60 dann mittels des Montagematerials 84 an der Decke 83 befestigt wird, vorzugsweise ebenfalls durch Einklipsen, optional in dieselbe Profilierung des LED-Beleuchtungsprofils 60, in welche auch das elektrische Anschlusselement 40 eingeklipst wird. Da dabei der elektrische Verbinder 50 auf dem elektrischen Anschlusselement 40 in axialer Richtung verschiebbar ist, treten dabei keine oder zum indest wesentlich weniger Verspannungen im Kabel 67 auf, bzw. ist die genaue Auslassposition des Kabels in der Decke 83 wesentlich unkritischer. Auch sind ein axiales Verschieben, Anpassen und Einm itten des montierten Profils an der Decke leichter möglich. 6c shows how the LED lighting profile 60 is then attached to the ceiling 83 by means of the mounting material 84, preferably also by clipping, optionally in the same profiling of the LED lighting profile 60 into which the electrical connection element 40 is also clipped. Since the electrical connector 50 can be displaced in the axial direction on the electrical connection element 40, there is no or at least significantly less stress in the cable 67, and the exact outlet position of the cable in the cover 83 is significantly less critical. It is also easier to move, adjust and center the mounted profile on the ceiling axially.
Mit der vorliegenden Erfindung ist auch eine vereinfachte Stückelung von Profilen möglich. Damit müssen beispielsweise keine langen Profile mehr transportiert und montiert werden, womit sich eine einfachere Handhabung und Montage ergibt. Auch lassen sich die Profile in einfacher Weise elektrisch verbinden, in beliebigen, frei wählbaren Winkeln. A simplified division of profiles is also possible with the present invention. This means, for example, that long profiles no longer have to be transported and installed, which means that handling and installation are easier. The profiles can also be electrically connected in a simple manner, at any, freely selectable angles.
Fig. 7a zeigt ein Beispiel einer Ausführungsform , in welcher mehrere Profilelemente 60a, 60b, 60c miteinander elektrisch verbunden sind. Links in der Figur m it einer geraden Profilverbindung 66a m it einem starren Verbindungselement 59 zwischen 60a und 60b. Rechts m it einer Winkel-Profilverbindung 66b mit einem flexiblen Verbindungselement 58 zwischen 60b und 60c. I n einer hier nicht explizit gezeigten Ausführungsform kann m it dem flexiblen Verbindungselement 58 auch eine gerade Profilverbindung 66a hergestellt werden. Speziell bei längeren Profilen können anstelle oder zusätzlich zu einer Verbindung auch erfindungsgemässe Einspeisungen mit Verbindern 50 an mehreren beliebigen, sich vorteilhaft ergebenden Stellen realisiert werden. 7a shows an example of an embodiment in which a plurality of profile elements 60a, 60b, 60c are electrically connected to one another. On the left in the figure with a straight profile connection 66a with a rigid connection element 59 between 60a and 60b. Right with an angle profile connection 66b with a flexible connection element 58 between 60b and 60c. In an embodiment that is not explicitly shown here, a straight profile connection 66a can also be produced with the flexible connection element 58 . Especially in the case of longer profiles, instead of or in addition to a connection, feeds according to the invention can also be implemented with connectors 50 at any number of advantageously resulting locations.
Fig. 7b zeigt eine Detailansicht der Eckverbindung 66b am Beispiel eines rechten Winkels. Um andere Winkel zu realisieren, müssen erfindungsgemäss lediglich die Profile in einem anderen Winkel abgeschnitten werden, weitere Modifikationen sind nicht zwingend erforderlich. Hier gezeigt ist eine Ausführungsform , bei welcher auf der Anschlussseite eine Linearleitung 82 im Profilsystem 60 angebracht ist, welche m it dem elektrischen Anschlusselement 50 zumindest auf einer, vorzugsweise auf beiden Seiten elektrisch verbunden wird. I n einer alternativen erfindungsgemässen Ausführungsform kann auch der Versorgungsanschluss-Längenbereich 43 des Anschlusselements 40 länger, z.B. so lange wie die maximale Einzelprofillänge, ausgeführt sein. Vorzugsweise wird aber nur im Bedarfsfall eine Verlängerung des oben beschriebenen "normallangen" Anschlusselements 40 durch eine getrennte, z.B. als Endlosband vorliegende Linearleitung 82 vorgenommen, um mehr Flexibilität zu haben, das Material effizienter zu nutzen. Alternativ kann auch ein "normallanges" Anschlusselement 40 genutzt werden, wobei dann aber in den Ecken der Quersteg im Profil 60 im rechten Winkel zum Profil 60Fig. 7b shows a detailed view of the corner connection 66b using the example of a right angle. In order to realize other angles, the profiles only have to be cut off at a different angle according to the invention, further modifications are not absolutely necessary. Shown here is an embodiment in which a linear line 82 is attached in the profile system 60 on the connection side, which is electrically connected to the electrical connection element 50 at least on one side, preferably on both sides. In an alternative embodiment according to the invention, the length of the supply connection area 43 of the connection element 40 can also be longer, for example as long as the maximum individual profile length. Preferably, however, an extension of the "normal length" described above is only used if necessary. Connecting element 40 is made by a separate linear line 82, for example in the form of an endless belt, in order to have more flexibility in using the material more efficiently. Alternatively, a "normal-length" connection element 40 can also be used, but then in the corners of the crossbar in profile 60 at a right angle to profile 60
5 abgeschnitten wird, um das Anschlusselement an der bzw. um die dabei entstehende Kante zu biegen. 5 is cut off in order to bend the connecting element at or around the resulting edge.
Hier gezeigt, werden die beiden Linearleitungen 82 der jeweiligen Profile 60b und 60c mit zwei über ein Kabelstück 67 m iteinander verbundenen elektrischen Verbindern 50 kontaktiert, und somit eine elektrische Verbindung zwischen diesen - auch um eine Ecke0 - hergestellt. Die beiden Verbinder m it dem Kabelstück können dabei als flexibles Verbindungselement 58 vorkonfektioniert bereitgestellt werden, oder individuell aus einzelnen Verbindern 50 und einem Stück Kabel 67 hergestellt werden. Shown here, the two linear lines 82 of the respective profiles 60b and 60c are contacted with two electrical connectors 50 connected to one another via a piece of cable 67, and thus an electrical connection is established between them—also around a corner0. The two connectors with the piece of cable can be provided pre-assembled as a flexible connecting element 58 or be produced individually from individual connectors 50 and a piece of cable 67 .
Fig. 7c zeigt ein Beispiel einer Ausführungsform einer geraden Stossstelle 66a im Detail. Anstelle eines ebenso möglichen flexiblen Verbindungselements 58, ist hier ein starres Verbindungselement 59 zur Herstellung der geraden Profilverbindung 66a gezeigt. Dieses starre Verbindungselement 59 kann dabei auf beiden Enden der Profile 60a und 60b auf jeweilige Anschlusselemente 40 kontaktiert werden. Hier gezeigt ist aber eine andere Ausführungsform , bei welcher die Kontaktierung auf jeweilige Linearleitungen 82 erfolgt. Die Linearleitung 82 kann dabei vorzugsweise als0 aufklebbarer Flexleiter m it zumindest zwei offenen Längs-Leiterbahnen ausgebildet sein, welche insbesondere der Leiterbahngeometrie des Verbindungsanschluss- Längenbereichs 43 oder des LED- Verbindungs-Längenbereichs 44 entsprechen. 7c shows an example of an embodiment of a straight joint 66a in detail. Instead of an equally possible flexible connecting element 58, a rigid connecting element 59 for producing the straight profile connection 66a is shown here. This rigid connecting element 59 can be contacted on both ends of the profiles 60a and 60b on respective connecting elements 40. However, another embodiment is shown here, in which the contact is made on respective linear lines 82 . The linear line 82 can preferably be designed as a flexible conductor that can be glued on with at least two open longitudinal conductor tracks, which correspond in particular to the conductor track geometry of the connection connection length area 43 or of the LED connection length area 44 .
Diese Linearleitungen 82, mit welchen die erfindungsgemässen Anschlusselemente 40 verbindbar bzw. verlängerbar sind, können noch andere positive Effekte haben. 5 Beispielsweise werden die LED-Bänder oder -Streifen im Falle einer einfarbigen LED (2- polig) vorzugsweise mit 0.75 m m2 Kabel angeschlossen. Der Querschnitt soll möglichst gross sein, um den Spannungsverlust über der Leitung zu m inim ieren. Das steht im Widerspruch zu den im mer kleiner werdenden LEDs / Lötpads auf den LED-Streifen. Wenn die LEDs mehrfarbig ausgebildet sind, z.B. RGB (4-polig) oder RGBW (5-polig) ,0 ist es nahezu unmöglich, 0.75 mm2 zu verwenden. Daher m uss in dem Falle der Querschnitt reduziert werden. Optimal bis Leitungslängen von 10 m wären Kabel m it Querschnitt 1 .0 m m2. Wie in den Figuren gezeigt, kann dies erfindungsgemäss gelöst werden, indem ebenfalls ein Flachband in Form der Linearleitung 82 zum Einsatz kommt, welches einfach mit dem Anschlusselement 40 verbunden wird, z.B. verlötet5 oder über eine Steckerverbindung. I n einer speziellen Ausführungsform der Erfindung kann dabei auch direkt eine auf der Anschlussseite 61 des Profils 60 angebrachte Linearleitung 82 als Anschlusselement 40 am Profilende 63 zur Leuchtseite 62 umgebogen 46 werden, und/oder m it dem LED-Streifen verbunden werden, vorzugsweise auf beiden Seiten des Profils 60. Damit kann an beliebiger/beliebigen Stelle/n auf der Anschlussseite 61 m it einem Verbinder 50 eine Einspeisung erfolgen, und zugleich wird mit der Linearleitung 82 auch der Leiterquerschnitt vergrössert, insbesondere weil dieser nun parallel zum LED-Streifen auch auf der Rückseite geführt wird, bei welcher optional auch grössere Leiterquerschnitte realisierbar sind. These linear lines 82, with which the connection elements 40 according to the invention can be connected or extended, can also have other positive effects. 5 For example, in the case of a single color LED (2-pin), the LED tapes or strips are preferably connected with 0.75 mm 2 cable. The cross-section should be as large as possible in order to minimize the voltage drop across the line. This is in contradiction to the ever smaller LEDs / solder pads on the LED strips. If the LEDs are multicolored, eg RGB (4-pin) or RGBW (5-pin) ,0 it is almost impossible to use 0.75 mm 2 . In this case, therefore, the cross-section must be reduced. Cables with a cross-section of 1 .0 mm 2 would be optimal for line lengths of up to 10 m. As shown in the figures, this can be solved according to the invention by also using a flat strip in the form of the linear line 82, which is simply connected to the connection element 40, for example soldered5 or via a plug connection. In a special embodiment of the invention A linear line 82 attached to the connection side 61 of the profile 60 can also be bent 46 as a connection element 40 at the profile end 63 to the light side 62 and/or connected to the LED strip, preferably on both sides of the profile 60 A feed can be made at any/any point on the connection side 61 with a connector 50, and at the same time the conductor cross-section is also increased with the linear line 82, in particular because this is now also routed parallel to the LED strip on the rear, in which larger conductor cross-sections can also be implemented as an option.
Fig. 7d und Fig. 7e zeigen ein starres Verbindungselement 59 nochmals im Detail in Grund- und Aufriss. Dabei sind die Federkontakte 52 auf einer Linie jeweils auf dem PCB 51 durchverbunden. Optional kann auch eine Kabelverbindung 53 am starren Verbindungselement 59 vorhanden sein, um m it diesem auch eine Einspeisung realisieren zu können. Fig. 7d and Fig. 7e show a rigid connecting element 59 again in detail in plan and elevation. The spring contacts 52 are connected through on a line on the PCB 51 in each case. Optionally, a cable connection 53 can also be present on the rigid connecting element 59 in order to be able to implement a feed with it.
Fig. 8a und die Detailansicht Fig. 8b zeigen nochmals ein Beispiel mit einer geraden Profil-Stossstelle 66a zwischen den Profilen 60a und 60b, welche mit einem flexiblen Verbindungselement 58 - wie bereits zu Fig. 7a, 7b, 7c beschrieben - realisiert ist. Über das gerade Kabel-Anschlusselement 57a bzw. den Verbinder 50 wird die Versorgung vom Kabel 67 über ein Anschlusselement 40 hergestellt. Über weitere Anschlusselemente 40 jeweils am Profilende wird auch eine Weiterkontaktierung zwischen den Profilen 60a, 60b hergestellt. Optional können auch wiederum Linearleitungen 82 verwendet werden, welche sich durchgängig über die jeweilige Profilrückseite erstrecken. 8a and the detailed view of FIG. 8b again show an example with a straight profile joint 66a between the profiles 60a and 60b, which is realized with a flexible connecting element 58—as already described for FIGS. 7a, 7b, 7c. The cable 67 is supplied with power via a connection element 40 via the straight cable connection element 57a or the connector 50 . Further contacting between the profiles 60a, 60b is also produced via further connection elements 40 at the end of the profile. Optionally, linear lines 82 can also be used, which extend continuously over the respective rear side of the profile.
Fig. 9a zeigt ein Beispiel einer vorteilhaften Montage eines erfindungsgemäss ausgestatteten LED-Beleuchtungsprofils 60, bestehend aus mehreren Teilprofilen 60a, 60b an einer Decke 83. Dabei wird neben dem Anbringen des Montagematerials 84 an ein bereits eingezogenes oder einzuziehendes Kabel 67 ein erfindungsgemässer elektrischer Verbinder 50 montiert, z.B. m it Federkraft- oder Schneidklemmen. Fig. 9a shows an example of an advantageous assembly of an LED lighting profile 60 equipped according to the invention, consisting of several partial profiles 60a, 60b, on a ceiling 83. In addition to the attachment of the assembly material 84 to a cable 67 that has already been or is to be inserted, an electrical connector 50 according to the invention is used mounted, e.g. with spring clamp or insulation displacement terminals.
Fig. 9b zeigt, wie bei dem LED-Beleuchtungsprofil 60a an dem elektrischen Anschlusselement 40 im Profil 60a der elektrische Verbinder 50 von hinten in das Profilsystem 60 eingeklipst wird. Weiters wird eine gerade Profilverbindung 66a m it einem flexiblen Verbindungselement 58 (alternativ auch mit einem starren Verbindungselement 59) durch einseitiges Einklipsen vorbereitet. 9b shows how, in the case of the LED lighting profile 60a, the electrical connector 50 is clipped into the profile system 60 from behind on the electrical connection element 40 in the profile 60a. Furthermore, a straight profile connection 66a with a flexible connecting element 58 (alternatively also with a rigid connecting element 59) is prepared by clipping in on one side.
Fig. 9c zeigt, wie das LED-Beleuchtungsprofil 60a dann mittels dem Montagematerial 84 an der Decke 83 befestigt wird, vorzugsweise ebenfalls durch Einklipsen. Darauffolgend wird das zweite LED-Beleuchtungsprofil 60b mit dem flexiblen Verbindungselement 58 verbunden und ebenfalls an der Decke 83 befestigt. Auch hier ist die erfindungsgemässe axiale bzw. Längs- Versicherbarkeit der Verbinder bzw. Verbindungselemente 58 vorteilhaft, um die Montage zu erleichtern, weil man mehr Spielraum hat und am Ende das Verbindungskabel zwischen den Profilen geradeziehen kann. 9c shows how the LED lighting profile 60a is then attached to the ceiling 83 by means of the mounting material 84, preferably also by clipping. Subsequently, the second LED lighting profile 60b with the flexible Connecting element 58 connected and also attached to the ceiling 83. Here, too, the axial or longitudinal insurability of the connectors or connecting elements 58 according to the invention is advantageous in order to facilitate assembly, because there is more leeway and at the end the connecting cable can be straightened between the profiles.
Fig. 10a zeigt anstelle des zuvor gezeigten geraden Kabel-Anschlusselements 57a, als Verbinder 50 eine Ausführungsform mit einem gewinkelten Kabel-Anschlussele- ment 57b. Mit diesem kann ein seitlicher Kabelabgang 67 vom Profilsystem 60 ausgebildet werden. Dabei wird wiederum ein elektrisches Anschlusselement 40 und/oder ein Flachleiter 82 genutzt, welcher m it einem Verbinder 50 kontaktiert wird, welcher hier als gewinkeltes Kabel-Anschlusselement 57b ausgebildet ist. I n analoger Weise können auch weitere Ausform ungen von erfindungsgemässen Verbindern 50 bereitgestellt werden, um speziellen Anschlusskonfigurationen gerecht zu werden. I n diesem konkreten Beispiel ist der Flachleiter 82 dabei hinter dem Stopperelement 49 mit dem Anschlusselement 40 verbunden, z.B. gelötet oder geklem mt, bzw. kann auch eine Ausführungsform eines zuvor beschriebenen, geraden Profilverbinders 66a genutzt werden, um Anschlusselement 40 und Flachleiter 82 zu verbinden (allenfalls ohne oder mit entferntem Stopperelement 49) . 10a shows an embodiment with an angled cable connection element 57b as connector 50 instead of the straight cable connection element 57a shown above. With this, a lateral cable outlet 67 from the profile system 60 can be formed. In this case, in turn, an electrical connection element 40 and/or a flat conductor 82 is used, which is contacted with a connector 50, which is designed here as an angled cable connection element 57b. In an analogous manner, further configurations of connectors 50 according to the invention can also be provided in order to do justice to special connection configurations. In this specific example, the flat conductor 82 is connected to the connection element 40 behind the stopper element 49, e.g. soldered or clamped, or an embodiment of a straight profile connector 66a described above can also be used to connect the connection element 40 and flat conductor 82 (possibly without or with a removed stopper element 49).
Fig. 10b zeigt nochmals eine Detailansicht des seitlichen Kabelabgangs 67 von zuvor, bei welchem das baustellenseitige Kabel 67 über den Kabelverbinder 53 mit dem PCB 51 b des gewinkelten Kabel-Anschlusselements 57b verbunden wird, welcher PCB 51 b vorzugsweise als vorgeformte Leiterplatte oder als vorzugsweise ebenfalls vorgeformter Flexprint bzw. als MI D, etc. ausgebildet sein kann. Fig. 10b again shows a detailed view of the lateral cable outlet 67 from before, in which the cable 67 on the construction site is connected via the cable connector 53 to the PCB 51b of the angled cable connection element 57b, which PCB 51b is preferably a preformed printed circuit board or is preferably also preformed Flexprint or as MID, etc. can be designed.
Durch die Verpolsicherheit dieser erfindungsgemässen Ausführungsform kann mittels Drehen um 180° des gewinkelten Kabelanschlusses die Anschlussseite gewechselt werden. Dies ist insbesondere wichtig und vorteilhaft bei Profilen m it Gehrungsschnitten (Da diese dann nicht mehr sym metrisch sind) . Daraus ergibt sich eine Fehlerminimierung, eine Vereinfachung für den Kunden, da keine Skizzen mehr nötig sind, wie das an der Baustelle hergestellt werden muss. Due to the polarity reversal protection of this embodiment according to the invention, the connection side can be changed by rotating the angled cable connection by 180°. This is particularly important and advantageous for profiles with miter cuts (because these are then no longer symmetrical). This results in a minimization of errors, a simplification for the customer, since sketches are no longer necessary as to how this must be produced at the construction site.
Fig. 10c, Fig. 10d und Fig. 10e zeigen unterschiedliche Ansichten des gewinkelten Kabel-Anschlusselements 57b von zuvor, mit abgenommenem einklipsbaren Verbindergehäuse 56. Diese beispielhafte Konfiguration ist ausgeformt, also speziell das PCB 51 b derart geformt, dass eine Montage mit seitlichem Kabelabgang ohne Anpassung am Profil 60 herstellbar ist. I m Gegensatz zum vorherigen Verbinder 50 sind hier auch die Federkontakte 52 und der Kabelanschluss 53 in Form einer Federkraft- oder Schneidklemme, Lötpads, o.dgl. auf derselben Seite des PCB 51 b angeordnet. Fig. 10c, Fig. 10d and Fig. 10e show different views of the angled cable connection element 57b from before, with the clip-in connector housing 56 removed can be produced without adapting the profile 60. Unlike the previous connector 50, here are the Spring contacts 52 and the cable connection 53 in the form of a spring force or insulation displacement terminal, soldering pads, or the like. arranged on the same side of the PCB 51b.
Fig. 1 1 a zeigt ein Beispiel einer vorteilhaften Montage eines erfindungsgemäss ausgestatteten LED-Beleuchtungsprofils 60 in einer Ecke an der Decke 83. Dabei wird nebenFig. 1 1 a shows an example of an advantageous installation of an inventively equipped LED lighting profile 60 in a corner of the ceiling 83. In addition
5 dem Anbringen des Montagematerials 84 am Kabel 67 ein erfindungsgemässes gewinkeltes Kabel-Anschlusselement 57b montiert. 5 the attachment of the mounting material 84 to the cable 67, an angled cable connection element 57b according to the invention is mounted.
Fig. 1 1 b zeigt, wie der elektrische Verbinder 50 des gewinkelten Kabel-Anschluss- elements 57b in Position gebracht wurde, um von hinten in das LED-Beleuchtungsprofils 60 mit elektrischem Anschlusselement 40 und Linearleitungen 82 eingeklipst zu0 werden, indem das Profil 60 an diesen angedrückt wird. Fig. 1 1 b shows how the electrical connector 50 of the angled cable connection element 57b was brought into position in order to be clipped into the LED lighting profile 60 with electrical connection element 40 and linear lines 82 from behind by clipping the profile 60 on this is pressed.
Fig. 1 1 c zeigt, wie das LED-Beleuchtungsprofil 60 dann bündig abschliessend in der Ecke 83 mit verdecktem Kabelauslass befestigt ist, ohne dass dabei Ausnehm ungen im Profil 60 erforderlich waren. Bei Nutzung der Linearleitungen 82 ist dabei auch die Einspeisestelle beliebig über die Profillänge verschiebbar. 11c shows how the LED lighting profile 60 is then fastened flush in the corner 83 with a concealed cable outlet, without the need for recesses in the profile 60. When using the linear lines 82, the feed point can also be moved as desired over the length of the profile.
Fig. 12a und der darin markierte Detailausschnitt in Fig. 12b, sowie die analogen Ansichten von Fig. 12c und Fig. 12d zeigen eine reduzierte erfindungsgemässe Ausführungsform mit einem elektrischen Anschlusselement 40, welches direkt mit einer Kabelverbindung 53 zum Anschluss eines Kabels 67 ausgestattet ist, bei welchem optional, also ohne explizites elektrisches Verbinderelement 50, ein Kabel 670 anschliessbar ist. Somit braucht nur ein solches, einfacheres elektrisches Anschlusselement 40 bereitgestellt zu werden, bei welchem zwar einige der vorgenannten Vorteile des einklipsbaren Verbinders 50 nicht vorhanden sind, welches aber für einfache Anwendungen ausreicht und weniger Einzelteile aufweist. Die weiteren bezeichneten Elemente können wie zuvor beschrieben ausgebildet sein. 5 Der hier gezeigte Aufbau löst auch das Problem der Verwendung von Kabeln m it relativ grossen Querschnitten (z.B. 1 m m2 Cu-Querschnitt) , welche deshalb nicht problem los direkt an den LED-Strip angelötet werden könnten. Fig. 12a and the detailed section marked therein in Fig. 12b, as well as the analogous views of Fig. 12c and Fig. 12d show a reduced embodiment according to the invention with an electrical connection element 40, which is equipped directly with a cable connection 53 for connecting a cable 67, in which optionally, ie without an explicit electrical connector element 50, a cable 670 can be connected. Thus, only such a simpler electrical connection element 40 needs to be provided, which does not have some of the aforementioned advantages of the clip-in connector 50, but which is sufficient for simple applications and has fewer individual parts. The other designated elements can be designed as previously described. 5 The structure shown here also solves the problem of using cables with relatively large cross-sections (e.g. 1 mm2 Cu cross-section), which therefore cannot be soldered directly to the LED strip without any problems.
Die gezeigten Ausführungsformen, speziell von zum indest dem elektrischen Anschlusselement 40 und/oder elektrischen Verbinder 50 könne erfindungsgemäss0 speziell als elektrisches LED- Verbindungssystem 80 bzw. Verbindungs-Set, Baukasten, aber auch einzeln bereitgestellt werden, oder auch gemeinsam m it dem Profilsystem 60 oder als gesamtes LED-Beleuchtungsprofil 81 . Bezugszeichen liste The embodiments shown, especially of at least the electrical connection element 40 and/or electrical connector 50, can be provided according to the invention specifically as an electrical LED connection system 80 or connection set, modular system, but also individually, or together with the profile system 60 or as an overall LED lighting profile 81 . reference list
Elektrisches Anschlusselement Electrical connection element
Flexible Leiterplatte, Flexleiterplatte, Flexprint-Streifen (a-c) Leiterbahn, Längs-Leiterbahn Flexible circuit board, flex circuit board, flexprint strips (a-c) conductor track, longitudinal conductor track
Versorgungsan Schluss- Läng en bereich, Verbindungsanschluss-supply end length range, connection connection
Längenbereich length range
LED- Verbindungs- Längen bereich LED connection length range
Klebefläche adhesive surface
Knickstellenmarkierung, Biegestelle, umbiegenKink mark, bending point, bend over
Verstärkungselement, Verstärkungsplatte reinforcement element, reinforcement plate
Massverkörperung/ Massband- Skala Material measure/ tape measure scale
Stopperelement stopper element
Elektrischer Verbinder, Steckerelement Electrical connector, plug element
PCB, Leiterplatte, umspritzter Leadframe, MI D PCB, printed circuit board, overmolded leadframe, MI D
Federkontakt , 53a Kabelverbindung, Federkraftklem me, Lötkontakt/-padSpring contact, 53a cable connection, spring clamp, solder contact/pad
Unterseite, Anschlussstreif en seite Underside, terminal strip side
Oberseite, Kabelseite top, cable side
Klipselement, Verbindergehäuse, Verbinder-Halteklam mer, Clipa Kabel-Anschlusselement gerade b Kabel-Anschlusselement gewinkelt Clip element, connector housing, connector retaining clip, clip straight cable connection element b angled cable connection element
Flexibles Verbindungselement, Kabel-Verbinder-ElementFlexible connection element, cable connector element
Starres Verbindungselement, Fix-Verbinder-Element (a,b,c) Profilsystem , LED- Beleuchtungsprofil Rigid connecting element, fix connector element (a,b,c) profile system, LED lighting profile
Anschlussseite, Profilrückseiten Connection side, profile backs
Leuchtseite, Profilvorderseite Luminous side, profile front
Profilende, Stirnseite, profile end, face,
Endkappe end cap
Endkappen- Ausneh m ung a gerade Profilverbindung, Stossstelle b Winkel-Profilverbindung, Eckverbindung, GehrungsstossEnd cap recess a straight profile connection, butt joint b angle profile connection, corner connection, miter joint
Kabelabgang, Kabel a Profilseitenwand Seitenwand des Profils b Profilsteg, Quersteg, H-Brücke des Profils, zusammen mit 68a bildet das das Profil, das mit der Leuchtenabdeckung geschlossen wird. Leuchtabdeckung, Abdeckung, Lichtschirm Cable outlet, cable a profile side wall side wall of the profile b profile bar, crossbar, H-bridge of the profile, together with 68a, this forms the profile that is closed with the lamp cover. Luminous cover, cover, light shade
LED-Streifen, LED-Band LED strip, LED tape
LEDLEDs
LED- Flexprint, LED- Flexi eit er platte LED flexprint, LED flexi circuit board
LED-Klebeseite LED adhesive side
LED-Streifen Anschlusspads LED strip connection pads
LED- St reif en -Trennst eile LED strip separators
LED- Ansteuerschaltung LED driver circuit
LED-Steuerbus elektrisches LED- Verbindungssystem , Verbindungs-Set LED- Beleuchtungssystem , LED- Licht schien en -System Li near leit ung, Klebe- Flexprint- Leitung LED control bus, electrical LED connection system, connection set for LED lighting system, LED light rail system, linear cable, adhesive flexprint cable
Montageort, Decke, Raumecke, Mounting location, ceiling, room corner,
Montagem aterial, Montageklam mern Mounting material, mounting brackets
Claims
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/IB2021/057271 WO2023012507A1 (en) | 2021-08-06 | 2021-08-06 | Connection connecting technique for an led profile system, and led profile system |
Publications (1)
Publication Number | Publication Date |
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EP4381229A1 true EP4381229A1 (en) | 2024-06-12 |
Family
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EP21758770.8A Pending EP4381229A1 (en) | 2021-08-06 | 2021-08-06 | Connection connecting technique for an led profile system, and led profile system |
Country Status (4)
Country | Link |
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US (1) | US20240347991A1 (en) |
EP (1) | EP4381229A1 (en) |
CN (1) | CN117836558A (en) |
WO (1) | WO2023012507A1 (en) |
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CN117249420A (en) * | 2023-09-21 | 2023-12-19 | 中山市凢度照明科技有限公司 | Flexible low-voltage track lighting system |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3418958A1 (en) * | 1984-05-22 | 1985-12-05 | Nippon Mektron, Ltd., Tokio/Tokyo | DEVICE AND METHOD FOR ELECTRICALLY AND MECHANICALLY CONNECTING FLEXIBLE PRINTED SWITCHING FILMS |
CH690479A5 (en) * | 1995-10-26 | 2000-09-15 | Reichle & De Massari Fa | Method and connection apparatus for switching a plurality of spaced electrical contact points. |
US5742484A (en) * | 1997-02-18 | 1998-04-21 | Motorola, Inc. | Flexible connector for circuit boards |
US9097411B2 (en) | 2012-01-17 | 2015-08-04 | Joseph Guilmette | Multiple-mode integrated track fixture for high efficiency tubular lamps |
DE102013208400A1 (en) | 2012-05-07 | 2013-11-07 | Ifm Electronic Gmbh | Two-layered LED strip, has layer formed from conductor film and strip conductors, where conductor film is arranged on LEDs that are separately connected with bus bars over strip conductors and mechanical contact points |
JP6048802B2 (en) * | 2012-09-18 | 2016-12-21 | パナソニックIpマネジメント株式会社 | Connection structure, wiring connector, and lighting device |
US9215792B2 (en) * | 2013-03-15 | 2015-12-15 | Cree, Inc. | Connector devices, systems, and related methods for light emitter components |
DE102014103974A1 (en) | 2014-03-24 | 2015-09-24 | Alanod Gmbh & Co. Kg | Busbar for connecting light emitting diodes |
US9413087B2 (en) * | 2014-05-30 | 2016-08-09 | Microsoft Technology Licensing, Llc | Data and power connector |
DE102016119987B4 (en) * | 2016-10-20 | 2023-07-27 | Pictiva Displays International Limited | Process for manufacturing a curved organic light-emitting diode and curved organic light-emitting diode |
DE102016012639B4 (en) | 2016-10-24 | 2018-09-20 | Nicola Barthelme | Chainable, fully encapsulated, flexible light emitting diode strip and method for its production |
DE102016225199A1 (en) | 2016-12-15 | 2018-06-21 | H4X E.U. | lighting system |
DE102018109401A1 (en) | 2018-04-19 | 2019-10-24 | Zumtobel Lighting Gmbh | Power rail with LEDs |
US11674645B2 (en) * | 2018-06-21 | 2023-06-13 | Signify Holding B.V. | Lighting module |
DE202019100511U1 (en) * | 2019-01-29 | 2019-02-08 | Bjb Gmbh & Co. Kg | connecting element |
ES2953112T3 (en) | 2019-03-28 | 2023-11-08 | Stepan Eng Gmbh | Constant Voltage LED Strip |
-
2021
- 2021-08-06 EP EP21758770.8A patent/EP4381229A1/en active Pending
- 2021-08-06 US US18/681,616 patent/US20240347991A1/en active Pending
- 2021-08-06 WO PCT/IB2021/057271 patent/WO2023012507A1/en active Application Filing
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