EP4299266A1 - Method for manufacturing a cap for closing a bottle including sheets of cork glued to both mirrors and to the roll - Google Patents
Method for manufacturing a cap for closing a bottle including sheets of cork glued to both mirrors and to the roll Download PDFInfo
- Publication number
- EP4299266A1 EP4299266A1 EP22305948.6A EP22305948A EP4299266A1 EP 4299266 A1 EP4299266 A1 EP 4299266A1 EP 22305948 A EP22305948 A EP 22305948A EP 4299266 A1 EP4299266 A1 EP 4299266A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cork
- semi
- reduced diameter
- finished
- glued
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000007799 cork Substances 0.000 title claims abstract description 182
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 4
- 239000011230 binding agent Substances 0.000 claims abstract description 35
- 229920002635 polyurethane Polymers 0.000 claims abstract description 21
- 239000004814 polyurethane Substances 0.000 claims abstract description 21
- 238000010025 steaming Methods 0.000 claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 230000008021 deposition Effects 0.000 claims abstract description 4
- 238000007789 sealing Methods 0.000 claims abstract description 3
- 238000004026 adhesive bonding Methods 0.000 claims description 7
- 238000004132 cross linking Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 4
- 230000009467 reduction Effects 0.000 claims description 4
- 239000012943 hotmelt Substances 0.000 claims description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 2
- 239000001569 carbon dioxide Substances 0.000 claims description 2
- 238000005213 imbibition Methods 0.000 description 11
- 238000000605 extraction Methods 0.000 description 8
- 210000003739 neck Anatomy 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 230000000007 visual effect Effects 0.000 description 4
- 238000007654 immersion Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 241000219492 Quercus Species 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000004005 microsphere Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 235000014101 wine Nutrition 0.000 description 2
- WCVOGSZTONGSQY-UHFFFAOYSA-N 2,4,6-trichloroanisole Chemical compound COC1=C(Cl)C=C(Cl)C=C1Cl WCVOGSZTONGSQY-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 235000015040 sparkling wine Nutrition 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J5/00—Mechanical working of cork
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/08—Impregnating by pressure, e.g. vacuum impregnation
- B27K3/086—Impregnating by pressure, e.g. vacuum impregnation using supercritical or high pressure fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/34—Organic impregnating agents
- B27K3/38—Aromatic compounds
- B27K3/40—Aromatic compounds halogenated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K7/00—Chemical or physical treatment of cork
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
- B27M3/0086—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by connecting using glue
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/02—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/18—Auxiliary operations, e.g. preheating, humidifying, cutting-off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N5/00—Manufacture of non-flat articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D39/00—Closures arranged within necks or pouring openings or in discharge apertures, e.g. stoppers
- B65D39/0005—Closures arranged within necks or pouring openings or in discharge apertures, e.g. stoppers made in one piece
- B65D39/0011—Closures arranged within necks or pouring openings or in discharge apertures, e.g. stoppers made in one piece from natural or synthetic cork, e.g. for wine bottles or the like
Definitions
- the technical field of the invention is cork stoppers, and more particularly, such stoppers reconstituted from cork elements.
- Cork is a natural, waterproof and lightweight material, which comes from the bark of certain species of oaks, such as cork oaks, which are typically found in countries around the Mediterranean, in Europe and in North Africa.
- Cork is particularly used in the manufacture of stoppers, which are used to seal containers such as bottles containing liquids intended for food, in particular still or sparkling wine, spirits or other drinks. Corks are produced either by casing cork boards or by reconstitution using crushed cork sifted with polymers.
- Cork is an elastic, resilient, compressible material, impermeable to liquids and with a high coefficient of friction. Its structure offers gas permeability allowing the exchange of oxygen useful for the maturation of the product in the bottle. The structure of the cork stoppers resulting from tubing, the aesthetics of which are very appreciated, is however very variable leading to the variability of this passage of oxygen.
- reconstituted corks called agglomerates or microagglomerates, produced from cork crushed into granules, are much more homogeneous in structure.
- Such agglomerated or microagglomerated corks are manufactured in several successive stages during which we first obtain a raw cork following the step of crosslinking the binder between the pieces of cork. These raw plugs are then machined to give them the required diameter and length. We then obtain so-called semi-finished corks.
- corks then undergo various more or less optional stages in order to make them conform to a marketed cork ready for bottling.
- the corks are then called finished corks.
- Reconstituted corks called agglomerated or microagglomerated, have the major disadvantage in aesthetic terms of moving away from the classic visual appearance of so-called “natural” corks tubed directly into the cork board. In return, they offer much better permeability characteristics, beneficial for the aging of the wine, as well as the possibility of treating the cork so as to reduce the presence of TCA (acronym for “2,4,6 trichloroanisole”) at trace level. .
- TCA is the cause of a change in the taste of the wine through the appearance of a so-called cork taste.
- cork stoppers called 1+1 whose opposite end faces (commonly called “mirrors”) are made of cork slices and the central body of agglomerated cork granules.
- the mirrors of the reconstituted cap are thus masked by the cork washers both from an aesthetic and mechanical point of view.
- a technical problem to be solved is how to make a cork for corking a bottle in which the mirrors and the roller are covered with a layer of natural cork, and which resists bottling and uncorking.
- the cork sheets glued to the cork roll can be cut from cork in a direction perpendicular to the lenticels.
- cork sheets glued to the mirrors of the cork can be cut from cork in a direction parallel or perpendicular to the lenticels.
- Cork sheets can be treated so as to have a tricholoranisole level of less than 0.3ng/l, preferably by treatment with supercritical carbon dioxide.
- the semi-finished cork of reduced diameter can be sanded and/or trimmed after gluing a sheet of cork to adapt the dimensions of the glued cork sheet to the dimensions of a semi-finished cork which has not undergone any reduction in diameter. diameter.
- the binder may be a one-component polyurethane, a two-component polyurethane or a hot melt polyurethane.
- Water can be applied before, during, or after the binder application to accelerate the crosslinking of the binder.
- Steaming can be carried out at a temperature between 80°C and 150°C for a period of between 10min and 1h30 for a polyurethane binder.
- Steaming can be carried out in an autoclave or a tunnel.
- the semi-finished stopper of reduced diameter with a glued cork sheet can be placed in a mold allowing pressure to be applied in a direction normal to the surface of the cork sheet, the mold being preheated to the steaming temperature.
- a semi-finished cap of reduced diameter can be machined so as to uniformly reduce its diameter with a thickness equal to twice the thickness of a sheet of cork glued to the roll.
- a raw cork of reduced diameter can be formed in a mold of uniformly reduced diameter with a thickness equal to twice the thickness of a sheet of cork glued to the roll corresponding to the diameter of a semi-finished cap of reduced diameter, then the raw cap of reduced diameter can be machined so as to obtain a semi-finished cap of reduced diameter.
- a sheet of cork glued to the roll can have a thickness of between 0.3mm and 1mm.
- a sheet of cork glued to a mirror can have a thickness of between 0.3mm and 2mm.
- the method of manufacturing a stopper according to the invention is illustrated by the figure 1 .
- cork blades with a thickness of between 0.3mm and 2mm are cut from a parallelepiped of cork having a shape adapted to their bonding on the mirrors and the rolls from a semi-finished cap described below.
- the cork blades glued to the mirrors of the semi-finished stopper of reduced diameter are cut from cork in a direction parallel to the lenticels.
- Lenticels are defined as the veins opening into the pores of the cork bark.
- the cork blade glued to the roll of the semi-finished cork of reduced diameter is cut from cork in a direction perpendicular to the lenticels.
- FIG 2 illustrates a parallelepiped of natural cork referenced 4 comprising lenticels 5 opening onto pores 6.
- FIG. 3 illustrates the surface of a first type 4a of cork blades cut along plane A, parallel to the lenticels.
- a first type 4a of cork blades cut along plane A parallel to the lenticels.
- lenticels or fragments of lenticels visible on the surface of a blade thus cut.
- Such a blade is preferably glued to the mirrors of a cap.
- FIG. 4 illustrates the surface of a second type 4b of cork blade cut along plane B, perpendicular to the lenticels. Pores 6 resulting from the cutting of lenticels 5 are visible on the surface of the cork blade.
- a blade is preferably glued to the roll of a cork. In a particular embodiment, such a blade is also glued to the mirrors of the cap. Such an embodiment has the advantage of reducing costs by cutting the cork blades glued to the roll and the mirrors in the same direction, both in terms of the industrial process and the supply of cork.
- the commercially available cork parallelepipeds corresponding to the parallelepipeds referenced 4 on the figure 2 generally have a width of 25mm.
- a width limits the possibilities of cutting a sheet of cork to stick on the roll of a cork.
- a cap generally has a length of between 38mm and 54mm for a diameter of 24mm.
- Such a diameter of 24mm implies a perimeter of approximately 75mm.
- the cork sheet glued to the roll thus has a length of 75mm for a width of between 38 and 54mm, exceeding the width of a cork parallelepiped.
- Such sheets must therefore be cut perpendicular to the width of the parallelepiped and perpendicular to the lenticels.
- cork strips thus cut present a visual similar to the visual observed in a cork cased in a parallelepiped of cork, so as to reinforce the visually very similar appearance of the corks obtained compared to corks cased in cork.
- a semi-finished cork is prepared whose diameter after gluing a sheet of cork is equal or substantially equal to the diameter of a semi-finished cork resulting not of this manufacturing process.
- finished cork we mean a crushed cork stopper glued under pressure with a polyurethane binder machined so as to be ready for the traffic jam.
- the request for patent FR2672002 in the name of the plaintiff illustrates such a stopper. Only finishing steps separate a semi-finished cork from a finished cork. Such a reduction in diameter is important in order to ensure that the cap produced, after finishing, has a diameter ensuring that the extraction force will be less than the limit of 50daN.
- a semi-finished cork is machined so as to reduce its diameter uniformly by a thickness equal to twice the thickness of a sheet of cork glued to the roll.
- a raw cork is formed in a mold having an internal diameter reduced to a thickness equal to twice the thickness of a sheet of cork glued to the roll in relation to the diameter of a mold for form a raw plug of reduced diameter.
- the raw plug of reduced diameter obtained is then machined in a manner similar to the machining of a raw plug, in accordance with industry practice. We then obtain a semi-finished plug of reduced diameter similar to that obtained by the first embodiment.
- a sheet of cork is glued to the roll of the semi-finished cork of reduced diameter obtained in the previous step.
- a binder suitable for food contact is deposited on the semi-finished cork of reduced diameter and/or the cork sheet.
- the binder may in particular be a one-component polyurethane binder, a two-component polyurethane binder or a hot-melt polyurethane binder.
- the crosslinking of the binder is improved by wetting the sheet and/or the cap by spraying water or by condensation of water in a humid or humidity-saturated atmosphere.
- the assembly formed by the semi-finished stopper of reduced diameter and the cork sheet is steamed by applying pressure normal to the glued sheet. via a mold, possibly preheated to the steaming temperature.
- sanding and trimming are carried out during a third sub-step 2c to adapt the dimensions of the glued cork sheet to the dimensions of the cork. This step is optional and depends on the result obtained at the end of the second sub-step 2b.
- a sheet of cork is glued to each mirror of the cork.
- a binder suitable for food contact is deposited on the semi-finished cork of reduced diameter and/or the cork sheets, possibly supplemented by humidification of the cork sheet and/or the cork .
- the cork sheets are then applied to the semi-finished cork of reduced diameter.
- the assembly formed by the semi-finished stopper of reduced diameter and the cork sheets is steamed by applying normal pressure to the glued sheets via a mold. , possibly preheated to the steaming temperature.
- sanding and trimming are carried out, to adapt the dimensions of the glued cork sheets to the dimensions of the cork, when this proves necessary.
- the maximum temperature was determined to be equal to 150°C, the temperature at which cork burns.
- a temperature between 80°C and 150°C, preferably between 90°C and 115°C, or preferably between 100°C and 110°C has been determined to be satisfactory.
- thermoexpandable microspheres are added to the polyurethane binder.
- the maximum temperature is then equal to 110°C, a temperature beyond which the plugs are damaged by the expansion of the microspheres.
- durations of 1 hour allow good polymerization to be obtained.
- durations greater than 1h30 do not provide any improvement in crosslinking, so that they rather represent a disadvantage of the production process by leading to a reduction in productivity associated with the manufacturing process.
- This steaming is carried out by placing the corks glued with a sheet of cork in a mold allowing a force to be exerted on the sheet to be glued.
- a cylindrical mold with hinge, piston or screw is used so as to apply pressure in an axial direction of the cork.
- a cylindrical mold with hinge and latches or bolted is used so as to apply pressure on the cork radially.
- the baking time is reduced to 10 minutes for a baking temperature of 150°C, to 40 minutes for a baking temperature of 100°C, and to 1 hour for a baking temperature of 80°C. °C.
- crosslinking of the binder has been described in relation to steaming. It is nevertheless possible to use other means of heating, in particular a heating tunnel, equipped with a conveyor belt and allowing the molds to pass through while heating them. The speed of movement is then correlated with the length of the tunnel so as to obtain the heating times described above.
- the test campaign therefore aimed to measure imbibition, elastic return and extraction force.
- THE figures 5 to 7 illustrate the results of these tests and their comparison with reference caps.
- results of the plugs according to the invention are represented by disc-shaped symbols while the results of the reference plugs are represented by symbols in the shape of a triangle.
- trend associated with the caps according to the invention is represented in dotted lines, while the trend associated with the reference caps is represented in dashes.
- the imbibition of a cork characterizes its absorption of water under particular conditions of temperature and pressure.
- the imbibition measurement makes it possible to verify that the impregnation of the cork prior to gluing the cork sheet does not lead to deterioration during steaming.
- the imbibition of the caps was estimated following a mass measurement of the caps totally immersed in water at 100°C for 15 min. This temperature makes it possible to visualize the behavior of the plugs. accelerated manner in extreme conditions. We then determine the imbibition as the ratio of the difference in mass before immersion and after immersion by the mass before immersion.
- FIG. 5 illustrates the results obtained for the caps according to the invention and for reference caps having a structure similar to that of the semi-finished caps in the manufacturing process according to the invention.
- the imbibition of the caps according to the invention is thus similar in order of magnitude and in deviation to that of the reference caps.
- the imbibition is thus between 3 and 6% mass imbibition, i.e. significantly lower than the compliance limit of 11%.
- Elastic return is one of the mechanical properties of a cork and makes it possible to quantify the force generated in reaction by the cork on the wall of the neck of the bottle.
- the elastic return is measured automatically with the “Multitest 10i” machine from the Mecmesin company.
- the cork undergoes compression until it reaches a diameter of between 15mm and 16mm, which corresponds to the diameter of the jaws of a corker. Compression is obtained using a piston which moves at a speed of 10 mm/min. The force required (in Newtons) to perform this compression is measured. The compression value is reduced to the cylindrical surface of the cap. This must be between 15 and 60 N/cm 2 and preferably between 25 and 60 N/cm 2 depending on the diameters of the plugs.
- the plates will then release the pressure and position themselves at a distance of 21 millimeters from each other, called the return distance. After 180 seconds, the pressure exerted by the cap on the plates is noted. This pressure corresponds to the elastic return force (also in Newton). For the interpretation of the results, these forces will be calculated in relation to the surface of each plug, and therefore expressed in Newton per square centimeter.
- the elastic return of the caps according to the invention is significantly lower, at constant density compared to that of the reference caps, while remaining higher than the limit of 3.2 N/cm 2 of the standard.
- the extraction forces making it possible to quantify the force necessary to extract the cork from the neck of the bottle were then measured. They are measured as follows. First, caps to be tested are introduced into bottle necks. After 2 hours of rest in the necks, the corks are extracted using a corkscrew connected to a system for measuring the force necessary to extract the cork from the neck of the bottle, such as the machine " Multitest 2.5 - d” from the company Mecmesin.
- the extraction force value must be between 100 and 600 N, preferably between 200 and 500 N depending on the diameters of the plugs.
- the extraction force of the plugs according to the invention is thus similar in order of magnitude to that of the reference plugs, while presenting a greater deviation but nevertheless close to that of the reference plugs.
- FIG. 8 illustrates the main parts of the cap according to the invention.
- a cap according to the invention comprises in its center a semi-finished cap of reduced diameter having a reduced length, referenced 10. It comprises two mirrors 10a and a wheel 10b.
- a sheet of cork 20a is glued to each mirror 10a of the semi-finished cork of reduced diameter.
- a sheet of cork 20b is glued to the roll 10b of the semi-finished cork of reduced diameter.
- the semi-finished stopper of reduced diameter is a crushed cork stopper glued under pressure with a polyurethane binder.
- the patent application FR2672002 in the name of the plaintiff illustrates such a stopper.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Closures For Containers (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
Procédé de fabrication d'un bouchon pour boucher une bouteille de sorte à pouvoir être inséré en force dans le col de la bouteille, comprenant les étapes suivantes :
- découpage (la) de feuilles de liège à coller sur les miroirs et sur le roule du bouchon,
- collage (2a,2b,2c) d'une desdites feuilles de liège sur le roule du bouchon semi-fini de diamètre réduit par l'intermédiaire d'un dépôt d'un liant apte au contact alimentaire, suivie d'un étuvage, et
- collage (3a,3b,3c) de chacune des autres feuilles de liège sur chaque miroir du bouchon semi-fini de diamètre réduit par l'intermédiaire d'un dépôt d'un liant apte au contact alimentaire, suivie d'un étuvage,
le bouchon semi-fini de diamètre réduit étant un bouchon en liège trituré collé sous pression avec un liant polyuréthane, présentant un diamètre uniformément réduit d'une épaisseur égale à deux fois l'épaisseur d'une feuille de liège collée sur le roule.
Process for manufacturing a stopper for sealing a bottle so that it can be inserted by force into the neck of the bottle, comprising the following steps:
- cutting (the) sheets of cork to stick on the mirrors and on the roll of the cork,
- bonding (2a, 2b, 2c) of one of said cork sheets on the roll of the semi-finished cork of reduced diameter via a deposition of a binder suitable for food contact, followed by steaming, And
- bonding (3a, 3b, 3c) of each of the other cork sheets on each mirror of the semi-finished cork of reduced diameter via a deposition of a binder suitable for food contact, followed by steaming,
the semi-finished stopper of reduced diameter being a crushed cork stopper glued under pressure with a polyurethane binder, having a uniformly reduced diameter with a thickness equal to twice the thickness of a sheet of cork glued to the roll.
Description
L'invention a pour domaine technique les bouchons en liège, et plus particulièrement, de tels bouchons reconstitués à base d'éléments en liège.The technical field of the invention is cork stoppers, and more particularly, such stoppers reconstituted from cork elements.
Le liège est un matériau naturel, imperméable et léger, qui provient de l'écorce de certaines espèces de chênes, telles que les chênes-lièges, qui se trouvent typiquement dans les pays du pourtour méditerranéen, en Europe et en Afrique du Nord.Cork is a natural, waterproof and lightweight material, which comes from the bark of certain species of oaks, such as cork oaks, which are typically found in countries around the Mediterranean, in Europe and in North Africa.
Le liège trouve notamment son utilisation dans la fabrication de bouchons, qui servent à boucher des récipients tels que des bouteilles contenant des liquides destinés à l'alimentation, en particulier, du vin tranquille ou effervescent, de spiritueux ou d'autres boissons. Les bouchons sont produits soit par tubage de planches de liège, soit par reconstitution en utilisant du liège broyé et tamisé avec des polymères.Cork is particularly used in the manufacture of stoppers, which are used to seal containers such as bottles containing liquids intended for food, in particular still or sparkling wine, spirits or other drinks. Corks are produced either by casing cork boards or by reconstitution using crushed cork sifted with polymers.
Le liège est un matériau élastique, résilient, comprimable, imperméable aux liquides et présentant un fort coefficient de friction. Sa structure offre une perméabilité aux gaz permettant l'échange d'oxygène utile à la maturation du produit en bouteille. La structure des bouchons en liège issue de tubage dont l'esthétique est très appréciée, est toutefois très variable entraînant la variabilité de ce passage d'oxygène.Cork is an elastic, resilient, compressible material, impermeable to liquids and with a high coefficient of friction. Its structure offers gas permeability allowing the exchange of oxygen useful for the maturation of the product in the bottle. The structure of the cork stoppers resulting from tubing, the aesthetics of which are very appreciated, is however very variable leading to the variability of this passage of oxygen.
A l'inverse, les bouchons reconstitués, dits agglomérés ou microagglomérés, produits à partir de liège trituré en granulés, sont beaucoup plus homogènes en structure.Conversely, reconstituted corks, called agglomerates or microagglomerates, produced from cork crushed into granules, are much more homogeneous in structure.
De tels bouchons agglomérés ou microagglomérés sont fabriqués en plusieurs étapes successives au cours desquelles on obtient d'abord un bouchon brut à l'issu de l'étape de réticulation du liant entre les morceaux de liège. On usine ensuite ces bouchons bruts afin de leur donner le diamètre et la longueur requis. On obtient alors des bouchons dits semi-finis.Such agglomerated or microagglomerated corks are manufactured in several successive stages during which we first obtain a raw cork following the step of crosslinking the binder between the pieces of cork. These raw plugs are then machined to give them the required diameter and length. We then obtain so-called semi-finished corks.
Ces bouchons subissent alors différentes étapes plus ou moins optionnelles afin de les rendre conformes à un bouchon commercialisé et prêt à l'embouteillage. Les bouchons sont alors dits bouchons finis.These corks then undergo various more or less optional stages in order to make them conform to a marketed cork ready for bottling. The corks are then called finished corks.
Les bouchons reconstitués, dits agglomérés ou microagglomérés présentent l'inconvénient majeur en terme esthétique de s'éloigner du visuel classique des bouchons dits « naturels » tubés directement dans la planche de liège. Ils offrent en contrepartie de bien meilleures caractéristiques de perméabilité, bénéfiques pour le vieillissement du vin, ainsi que la possibilité de traiter le liège de sorte à réduire la présence de TCA (acronyme pour « 2,4,6 trichloroanisole ») au niveau de traces. On rappelle que la TCA est à l'origine d'une modification gustative du vin à travers l'apparition d'un gout dit de bouchon.Reconstituted corks, called agglomerated or microagglomerated, have the major disadvantage in aesthetic terms of moving away from the classic visual appearance of so-called “natural” corks tubed directly into the cork board. In return, they offer much better permeability characteristics, beneficial for the aging of the wine, as well as the possibility of treating the cork so as to reduce the presence of TCA (acronym for “2,4,6 trichloroanisole”) at trace level. . Remember that TCA is the cause of a change in the taste of the wine through the appearance of a so-called cork taste.
Néanmoins, cet éloignement du visuel classique des bouchons naturels est à l'origine d'un apriori tant de la part des consommateurs que des vignerons, et ce même si des progrès ont été réalisés quant à l'apparence de ces bouchons. On peut citer par exemple les sérigraphies laser qui reproduisent l'aspect des pores et lenticelles visibles dans les bouchons naturels. Ces progrès sont toutefois encore insuffisants de sorte que les consommateurs et vignerons sont toujours capables de distinguer les bouchons agglomérés ou microagglomérés des bouchons dit « natuels ».Nevertheless, this move away from the classic visual appearance of natural corks is at the origin of a priori on the part of both consumers and winegrowers, even if progress has been made regarding the appearance of these corks. We can cite, for example, laser screen printing which reproduces the appearance of pores and lenticels visible in natural corks. However, this progress is still insufficient so that consumers and winegrowers are still able to distinguish agglomerated or microagglomerated corks from so-called “natural” corks.
Différents documents ont été publiés pour tenter de résoudre à la fois l'apriori de certains utilisateurs ou consommateurs et l'utilisation des parties de liège dont la taille ou le visuel ne permettent pas d'extraire un bouchon en liège naturel.Various documents have been published to try to resolve both the preconceptions of certain users or consumers and the use of cork parts whose size or appearance does not allow a natural cork stopper to be extracted.
Chaque document apporte une solution technique à l'emploi d'une partie du liège en cherchant à se rapprocher visuellement le plus possible d'un bouchon naturel traditionnel.Each document provides a technical solution to the use of a part of the cork by seeking to visually come as close as possible to a traditional natural cork.
Parmi ces solutions, on note les bouchons en liège dénommés 1+1 dont les faces d'extrémité opposées (communément appelées « miroirs ») sont faites de rondelles de liège et le corps central de granulés de liège agglomérés.Among these solutions, we note cork stoppers called 1+1 whose opposite end faces (commonly called “mirrors”) are made of cork slices and the central body of agglomerated cork granules.
Les miroirs du bouchon reconstitué sont ainsi masqués par les rondelles de liège tant d'un point de vue esthétique que mécanique.The mirrors of the reconstituted cap are thus masked by the cork washers both from an aesthetic and mechanical point of view.
Dans un tel bouchon 1+1, la face latérale du bouchon (communément appelée « roule »), en contact avec la bouteille, n'est pas modifiée. L'utilisateur et le consommateur peuvent alors identifier la nature du bouchon, qui est à l'origine d'un préjugé et, pour certains, d'un rejet.In such a 1+1 cap, the side face of the cap (commonly called "roll"), in contact with the bottle, is not modified. The user and consumer can then identify the nature of the stopper, which is the cause of prejudice and, for some, rejection.
Jusqu'à présent, il était communément accepté qu'il n'était pas possible de modifier le roule d'un bouchon reconstitué, du fait des forces mises en jeu tant à l'embouteillage qu'à l'extraction du bouchon. Plus précisément, il était considéré que ces forces provoqueraient une séparation de la feuille de liège collée. Néanmoins, un tel collage latéral est nécessaire pour rendre visuellement très proches les bouchons, de type naturel ou reconstitués, afin de s'affranchir des préjugés liés aux bouchons techniques.Until now, it was commonly accepted that it was not possible to modify the roll of a reconstituted cork, due to the forces involved both during bottling and during extraction of the cork. Specifically, it was considered that these forces would cause the glued cork sheet to separate. However, such lateral bonding is necessary to make the corks, natural or reconstituted, visually very similar, in order to overcome the prejudices linked to technical corks.
Un problème technique à résoudre est comment fabriquer un bouchon pour boucher une bouteille dans lequel les miroirs et le roule sont recouvertes d'une couche de liège naturel, et qui résiste à l'embouteillage et au débouchage.A technical problem to be solved is how to make a cork for corking a bottle in which the mirrors and the roller are covered with a layer of natural cork, and which resists bottling and uncorking.
L'invention a pour objet un procédé de fabrication d'un bouchon pour boucher une bouteille comprenant deux miroirs et un roule de sorte à pouvoir être inséré en force dans le col de la bouteille, comprenant les étapes suivantes :
- découpe de feuilles de liège à coller sur les miroirs et sur le roule d'un bouchon semi-fini de diamètre réduit,
- collage d'une desdites feuilles de liège sur le roule d'un bouchon semi-fini de diamètre réduit par l'intermédiaire d'un dépôt d'un liant apte au contact alimentaire, suivi d'un étuvage, et
- collage de chacune des autres feuilles de liège sur chaque miroir du bouchon semi-fini de diamètre réduit par l'intermédiaire d'un dépôt d'un liant apte au contact alimentaire, suivi d'un étuvage, le bouchon semi-fini de diamètre réduit étant un bouchon en liège trituré collé sous pression avec un liant polyuréthane, présentant un diamètre uniformément réduit d'une épaisseur égale à deux fois l'épaisseur d'une feuille de liège collée sur le roule.
- cutting cork sheets to stick on the mirrors and on the roll of a semi-finished cork of reduced diameter,
- bonding one of said cork sheets to the roll of a semi-finished cork of reduced diameter via the deposition of a binder suitable for food contact, followed by steaming, and
- bonding of each of the other cork sheets on each mirror of the semi-finished cork of reduced diameter by means of a deposit of a binder suitable for food contact, followed by steaming, the semi-finished cork of reduced diameter being a crushed cork stopper glued under pressure with a polyurethane binder, having a uniformly reduced diameter with a thickness equal to twice the thickness of a sheet of cork glued to the roll.
Les feuilles de liège collées sur le roule du bouchon peuvent être découpées dans du liège selon une direction perpendiculaire aux lenticelles.The cork sheets glued to the cork roll can be cut from cork in a direction perpendicular to the lenticels.
Les feuilles de liège collées sur les miroirs du bouchon peuvent être découpées dans du liège selon une direction parallèle ou perpendiculaire aux lenticelles.The cork sheets glued to the mirrors of the cork can be cut from cork in a direction parallel or perpendicular to the lenticels.
Les feuilles de liège peuvent être traitées de sorte à présenter un taux de tricholoranisole inférieur à 0,3ng/l, de préférence par traitement au dioxyde de carbone supercritique.Cork sheets can be treated so as to have a tricholoranisole level of less than 0.3ng/l, preferably by treatment with supercritical carbon dioxide.
On peut poncer et/ou rogner le bouchon semi-fini de diamètre réduit après collage d'une feuille de liège pour adapter les dimensions de la feuille de liège collée aux dimensions d'un bouchon semi-fini n'ayant pas subi de réduction de diamètre.The semi-finished cork of reduced diameter can be sanded and/or trimmed after gluing a sheet of cork to adapt the dimensions of the glued cork sheet to the dimensions of a semi-finished cork which has not undergone any reduction in diameter. diameter.
Le liant peut être un polyuréthane monocomposant, un polyuréthane bicomposant ou un polyuréthane thermofusible.The binder may be a one-component polyurethane, a two-component polyurethane or a hot melt polyurethane.
On peut appliquer de l'eau avant, pendant, ou après l'application de liant afin d'accélérer la réticulation du liant.Water can be applied before, during, or after the binder application to accelerate the crosslinking of the binder.
L'étuvage peut être réalisé à une température comprise entre 80°C et 150°C pendant une durée comprise entre 10min et 1h30 pour un liant polyuréthane.Steaming can be carried out at a temperature between 80°C and 150°C for a period of between 10min and 1h30 for a polyurethane binder.
L'étuvage peut être réalisé dans un autoclave ou un tunnel.Steaming can be carried out in an autoclave or a tunnel.
Le bouchon semi-fini de diamètre réduit avec une feuille de liège collée peut être disposé dans un moule permettant d'appliquer une pression selon une direction normale à la surface de la feuille de liège, le moule étant préchauffé à la température d'étuvage.The semi-finished stopper of reduced diameter with a glued cork sheet can be placed in a mold allowing pressure to be applied in a direction normal to the surface of the cork sheet, the mold being preheated to the steaming temperature.
Pour préparer un bouchon semi-fini de diamètre réduit, on peut usiner un bouchon semi-fini de sorte à en réduire uniformément le diamètre d'une épaisseur égale à deux fois l'épaisseur d'une feuille de liège collée sur le roule.To prepare a semi-finished cap of reduced diameter, a semi-finished cap can be machined so as to uniformly reduce its diameter with a thickness equal to twice the thickness of a sheet of cork glued to the roll.
Pour préparer un bouchon semi-fini de diamètre réduit, on peut former un bouchon brut de diamètre réduit dans un moule de diamètre uniformément réduit d'une épaisseur égale à deux fois l'épaisseur d'une feuille de liège collée sur le roule correspondant au diamètre d'un bouchon semi-fini de diamètre réduit, puis on peut usiner le bouchon brut de diamètre réduit de sorte à obtenir un bouchon semi-fini de diamètre réduit.To prepare a semi-finished cork of reduced diameter, a raw cork of reduced diameter can be formed in a mold of uniformly reduced diameter with a thickness equal to twice the thickness of a sheet of cork glued to the roll corresponding to the diameter of a semi-finished cap of reduced diameter, then the raw cap of reduced diameter can be machined so as to obtain a semi-finished cap of reduced diameter.
Une feuille de liège collée sur le roule peut présenter une épaisseur comprise entre 0,3mm et 1mm.A sheet of cork glued to the roll can have a thickness of between 0.3mm and 1mm.
Une feuille de liège collée sur un miroir peut présenter une épaisseur comprise entre 0,3mm et 2mm.A sheet of cork glued to a mirror can have a thickness of between 0.3mm and 2mm.
L'invention a également pour objet un bouchon pour boucher une bouteille comprenant deux miroirs et un roule de sorte à pouvoir être inséré en force dans le col de la bouteille, comprenant :
- un bouchon semi-fini de diamètre réduit comprenant deux miroirs et un roule,
- une feuille de liège collée sur chacun des miroirs et du roule du bouchon semi-fini de diamètre réduit,
- a semi-finished cap of reduced diameter comprising two mirrors and a wheel,
- a sheet of cork glued to each of the mirrors and the roll of the semi-finished cork of reduced diameter,
D'autres buts, caractéristiques et avantages de l'invention apparaîtront à la lecture de la description suivante, donnée uniquement à titre d'exemple non limitatif et faite en référence aux dessins annexés sur lesquels :
- la
figure 1 illustre les principales étapes d'un procédé de fabrication selon l'invention, - les
figures 2 à 4 illustrent la direction de découpe des feuilles de liège dans un parallélépipède de liège, - la
figure 5 illustre les résultats de tests d'imbibition de bouchons selon l'invention et de bouchons de référence, - la
figure 6 illustre les résultats de tests de retour élastique de bouchons selon l'invention et de bouchons de référence, - la
figure 7 illustre les résultats de tests de force d'extraction de bouchons selon l'invention et de bouchons de référence, et - la
figure 8 illustre les principaux éléments d'un bouchon selon l'invention.
- there
figure 1 illustrates the main stages of a manufacturing process according to the invention, - THE
figures 2 to 4 illustrate the cutting direction of the cork sheets in a cork parallelepiped, - there
Figure 5 illustrates the results of imbibition tests of caps according to the invention and of reference caps, - there
Figure 6 illustrates the results of elastic return tests of caps according to the invention and of reference caps, - there
Figure 7 illustrates the results of extraction force tests of caps according to the invention and of reference caps, and - there
figure 8 illustrates the main elements of a cap according to the invention.
Le procédé de fabrication d'un bouchon selon l'invention est illustré par la
Au cours d'une première sous-étape la de la première étape 1, on découpe des lames de lièges d'une épaisseur comprise entre 0,3mm et 2mm dans un parallélépipède de liège présentant une forme adaptée à leur collage sur les miroirs et le roule d'un bouchon semi-fini décrit plus bas.During a first sub-step la of the
Dans un mode de réalisation particulier, les lames de liège collées sur les miroirs du bouchon semi-fini de diamètre réduit sont découpées dans du liège selon une direction parallèle aux lenticelles. On définit les lenticelles comme les veines débouchant sur les pores de l'écorce de liège. La lame de liège collée sur le roule du bouchon semi-fini de diamètre réduit est découpée dans du liège selon une direction perpendiculaire aux lenticelles.In a particular embodiment, the cork blades glued to the mirrors of the semi-finished stopper of reduced diameter are cut from cork in a direction parallel to the lenticels. Lenticels are defined as the veins opening into the pores of the cork bark. The cork blade glued to the roll of the semi-finished cork of reduced diameter is cut from cork in a direction perpendicular to the lenticels.
La
La
La
Il est à noter que les parallélépipèdes de liège commercialement disponibles, correspondant aux parallélépipèdes référencé 4 sur la
Les lames de liège ainsi découpées présentent un visuel similaire au visuel observé dans un bouchon tubé dans un parallélépipède de liège, de sorte à renforcer l'aspect visuellement très proche des bouchons obtenus par rapport à des bouchons tubés dans du liège.The cork strips thus cut present a visual similar to the visual observed in a cork cased in a parallelepiped of cork, so as to reinforce the visually very similar appearance of the corks obtained compared to corks cased in cork.
Au cours d'une deuxième sous-étape 1b de la première étape 1, on prépare un bouchon semi-fini dont le diamètre après collage d'une feuille de liège soit égal ou sensiblement égal au diamètre d'un bouchon semi-fini ne résultant pas du présent procédé de fabrication. Par bouchon fini, on entend un bouchon en liège trituré collé sous pression avec un liant polyuréthane usiné de sorte à être prêt pour l'embouteillage. La demande de
Dans un premier mode de réalisation, on usine un bouchon semi-fini de sorte à en réduire le diamètre de façon uniforme d'une épaisseur égale à deux fois l'épaisseur d'une feuille de liège collée sur le roule.In a first embodiment, a semi-finished cork is machined so as to reduce its diameter uniformly by a thickness equal to twice the thickness of a sheet of cork glued to the roll.
Dans un deuxième mode de réalisation, on forme un bouchon brut dans un moule présentant un diamètre interne réduit d'une épaisseur égale à deux fois l'épaisseur d'une feuille de liège collée sur le roule par rapport au diamètre d'un moule pour former un bouchon brut de diamètre réduit. On usine ensuite le bouchon brut de diamètre réduit obtenu de manière similaire à l'usinage d'un bouchon brut, conformément à la pratique du milieu. On obtient alors un bouchon semi-fini de diamètre réduit similaire à celui obtenu par le premier mode de réalisation.In a second embodiment, a raw cork is formed in a mold having an internal diameter reduced to a thickness equal to twice the thickness of a sheet of cork glued to the roll in relation to the diameter of a mold for form a raw plug of reduced diameter. The raw plug of reduced diameter obtained is then machined in a manner similar to the machining of a raw plug, in accordance with industry practice. We then obtain a semi-finished plug of reduced diameter similar to that obtained by the first embodiment.
Au cours d'une deuxième étape 2, on colle une feuille de liège sur le roule du bouchon semi-fini de diamètre réduit obtenu à l'étape précédente.During a
Au cours d'une première sous étape 2a, on dépose un liant apte au contact alimentaire sur le bouchon semi-fini de diamètre réduit et/ou la feuille de liège.During a first sub-step 2a, a binder suitable for food contact is deposited on the semi-finished cork of reduced diameter and/or the cork sheet.
Le liant peut être notamment un liant polyuréthane à un composant, un liant polyuréthane à deux composants ou un liant polyuréthane thermofusible.The binder may in particular be a one-component polyurethane binder, a two-component polyurethane binder or a hot-melt polyurethane binder.
Dans un mode de réalisation particulier, on améliore la réticulation du liant en mouillant la feuille et/ou le bouchon par pulvérisation d'eau ou par condensation d'eau dans une atmosphère humide ou saturée en humidité.In a particular embodiment, the crosslinking of the binder is improved by wetting the sheet and/or the cap by spraying water or by condensation of water in a humid or humidity-saturated atmosphere.
Au cours d'une deuxième sous-étape 2b, on réalise un étuvage de l'ensemble formé par le bouchon semi-fini de diamètre réduit et la feuille de liège en appliquant une pression normale à la feuille collée par l'intermédiaire d'un moule, éventuellement préchauffé à la température d'étuvage. Enfin, on réalise un ponçage et rognage, au cours d'une troisième sous-étape 2c pour adapter les dimensions de la feuille de liège collée aux dimensions du bouchon. Cette étape est optionnelle et dépend du résultat obtenu à l'issue de la deuxième sous-étape 2b.During a second sub-step 2b, the assembly formed by the semi-finished stopper of reduced diameter and the cork sheet is steamed by applying pressure normal to the glued sheet. via a mold, possibly preheated to the steaming temperature. Finally, sanding and trimming are carried out during a third sub-step 2c to adapt the dimensions of the glued cork sheet to the dimensions of the cork. This step is optional and depends on the result obtained at the end of the second sub-step 2b.
Au cours d'une troisième étape 3, on colle une feuille de liège sur chaque miroir du bouchon. Pour réaliser cela, on réalise des étapes similaires aux sous-étapes 2a à 2c. Au cours d'une première sous étape 3a, on dépose un liant apte au contact alimentaire sur le bouchon semi-fini de diamètre réduit et/ou les feuilles de liège, complété éventuellement par une humidification de la feuille de liège et/ou du bouchon. On applique ensuite les feuilles de liège sur le bouchon semi-fini de diamètre réduit.During a
Au cours d'une deuxième sous-étape 3b, on réalise un étuvage de l'ensemble formé par le bouchon semi-fini de diamètre réduit et les feuilles de liège en appliquant une pression normale aux feuilles collées par l'intermédiaire d'un moule, éventuellement préchauffé à la température d'étuvage. Enfin, tout comme pour la troisième sous-étape 2c, on réalise un ponçage et rognage, pour adapter les dimensions des feuilles de liège collées aux dimensions du bouchon, lorsque cela s'avère nécessaire.During a second sub-step 3b, the assembly formed by the semi-finished stopper of reduced diameter and the cork sheets is steamed by applying normal pressure to the glued sheets via a mold. , possibly preheated to the steaming temperature. Finally, just as for the third sub-step 2c, sanding and trimming are carried out, to adapt the dimensions of the glued cork sheets to the dimensions of the cork, when this proves necessary.
On comprendra que les deux étapes 2 et 3 sont interchangeables. On comprendra également que les sous-étapes d'étuvage peuvent être réalisées dans d'autres conditions permettant de maintenir une chaleur uniforme, notamment par l'intermédiaire d'un tunnel chauffant.It will be understood that the two
Divers essais ont été réalisés afin de déterminer les conditions de température et de durée permettant de coller les feuilles de liège tout en maintenant les propriétés mécaniques du bouchon.Various tests were carried out to determine the temperature and duration conditions allowing the cork sheets to be bonded while maintaining the mechanical properties of the cork.
Lors des essais, la température maximale a été déterminée comme étant égale à 150°C, température à laquelle le liège brule. Une température comprise entre 80°C et 150°C, de préférence entre 90°C et 115°C, ou de préférence entre 100°C et 110°C a été déterminée comme satisfaisante.During the tests, the maximum temperature was determined to be equal to 150°C, the temperature at which cork burns. A temperature between 80°C and 150°C, preferably between 90°C and 115°C, or preferably between 100°C and 110°C has been determined to be satisfactory.
Dans certains modes de réalisation de bouchons agglomérés ou microagglomérés, des microsphères thermoexpansibles sont ajoutées au liant polyuréthane. La température maximale est alors égale à 110°C, température au-delà de laquelle les bouchons sont endommagés de par l'expansion des microsphères.In certain embodiments of agglomerated or microagglomerated caps, thermoexpandable microspheres are added to the polyurethane binder. The maximum temperature is then equal to 110°C, a temperature beyond which the plugs are damaged by the expansion of the microspheres.
Plusieurs essais ont été réalisés pour déterminer la durée optimale d'étuvage afin d'obtenir une bonne réticulation du liant.Several tests were carried out to determine the optimal baking duration in order to obtain good crosslinking of the binder.
Pour le liant polyuréthane, une durée de 1h permet d'obtenir une bonne polymérisation. Par contre, les durées supérieures à 1h30 n'apportent pas d'amélioration de la réticulation, de sorte qu'elles représentent plutôt un inconvénient du procédé de réalisation en menant à une réduction de la productivité associée au procédé de fabrication.For the polyurethane binder, a duration of 1 hour allows good polymerization to be obtained. On the other hand, durations greater than 1h30 do not provide any improvement in crosslinking, so that they rather represent a disadvantage of the production process by leading to a reduction in productivity associated with the manufacturing process.
Un étuvage à une température comprise entre 100°C et 110°C pendant une durée comprise entre 1h et 1h30 a été ainsi déterminée comme menant à un collage satisfaisant de la feuille de liège sur le bouchon semi-fini avec un liant polyuréthane. D'autres températures et d'autres durées peuvent être nécessaires pour d'autres liants.Steaming at a temperature between 100°C and 110°C for a period of between 1 hour and 1 hour 30 minutes was thus determined to lead to satisfactory bonding of the cork sheet to the semi-finished cork with a polyurethane binder. Other temperatures and times may be required for other binders.
Cet étuvage est réalisé en disposant les bouchons encollés avec une feuille de liège dans un moule permettant d'exercer une force sur la feuille à coller. Pour le collage d'une feuille de liège sur un miroir, un moule cylindrique à charnière, à piston ou à vis est employé de sorte à appliquer une pression selon une direction axiale du bouchon. Pour le collage d'une feuille de liège sur le roule, un moule cylindrique à charnière et loquets ou boulonné est employé de sorte à appliquer une pression sur le bouchon de façon radiale.This steaming is carried out by placing the corks glued with a sheet of cork in a mold allowing a force to be exerted on the sheet to be glued. For bonding a sheet of cork to a mirror, a cylindrical mold with hinge, piston or screw is used so as to apply pressure in an axial direction of the cork. For gluing a sheet of cork to the roll, a cylindrical mold with hinge and latches or bolted is used so as to apply pressure on the cork radially.
Il est possible de réduire la durée d'étuvage en préchauffant les moules permettant d'appliquer une force normale aux feuilles de liège. La demanderesse a alors constaté que la durée d'étuvage est réduite à 10min pour une température d'étuvage de 150°C, à 40min pour une température d'étuvage de 100°C, et à 1h pour une température d'étuvage de 80°C.It is possible to reduce the steaming time by preheating the molds to apply normal force to the cork sheets. The applicant then noted that the baking time is reduced to 10 minutes for a baking temperature of 150°C, to 40 minutes for a baking temperature of 100°C, and to 1 hour for a baking temperature of 80°C. °C.
La réticulation du liant a été décrite en relation avec un étuvage. Il est néanmoins possible d'utiliser d'autres moyens de chauffage, notamment un tunnel chauffant, muni d'un tapis de convoyeur et permettant de faire transiter les moules tout en les chauffant. La vitesse de déplacement est alors corrélée avec la longueur du tunnel de sorte à obtenir les durées de chauffage décrites ci-dessus.The crosslinking of the binder has been described in relation to steaming. It is nevertheless possible to use other means of heating, in particular a heating tunnel, equipped with a conveyor belt and allowing the molds to pass through while heating them. The speed of movement is then correlated with the length of the tunnel so as to obtain the heating times described above.
La demanderesse a pris soin de réaliser une campagne d'essais préliminaires sur une trentaine de bouchons fabriqués selon le procédé de fabrication de l'invention afin de vérifier que les bouchons obtenus avec le présent procédé de fabrication offrent des caractéristiques similaires aux bouchons sur lesquels ils sont basés. En d'autres termes, il a été vérifié que les feuilles de liège collées ne dégradent pas les performances du bouchon notamment pour l'embouteillage ou le débouchage de la bouteille. La campagne d'essai a eu ainsi pour objet la mesure de l'imbibition, du retour élastique et de la force d'extraction. Les
Les résultats des bouchons selon l'invention sont représentés par des symboles en forme de disque tandis que les résultats des bouchons de référence sont représentés par des symboles en forme de triangle. De même, la tendance associée aux bouchons selon l'invention est représentée en pointillés, tandis que la tendance associée aux bouchons de référence est représentée en tirets.The results of the plugs according to the invention are represented by disc-shaped symbols while the results of the reference plugs are represented by symbols in the shape of a triangle. Likewise, the trend associated with the caps according to the invention is represented in dotted lines, while the trend associated with the reference caps is represented in dashes.
L'imbibition d'un bouchon caractérise son absorption d'eau dans des conditions particulières de température et de pression. On mesure généralement l'imbibition d'un bouchon en fonction de la pression, de sorte à connaitre son comportement après embouteillage. En effet, lors de l'embouteillage, l'air présent dans la bouteille entre le liquide et la bouteille est comprimé, à des pressions pouvant atteindre quelques dizaines de bars. De telles pressions peuvent favoriser la perte d'étanchéité des bouchons.The imbibition of a cork characterizes its absorption of water under particular conditions of temperature and pressure. We generally measure the imbibition of a cork according to the pressure, so as to know its behavior after bottling. Indeed, during bottling, the air present in the bottle between the liquid and the bottle is compressed, to pressures that can reach a few dozen bars. Such pressures can cause the plugs to lose their tightness.
Dans le cas présent, la mesure d'imbibition permet de vérifier que l'imprégnation du bouchon préalable à l'encollage de la feuille de liège ne mène pas à une détérioration lors de l'étuvage. L'imbibition des bouchons a été estimée suite à une mesure de masse des bouchons totalement immergés dans une eau à 100°C pendant 15min. Cette température permet de visualiser le comportement des bouchons de manière accélérée dans des conditions extrêmes. On détermine alors l'imbibition comme le rapport de la différence de masse avant immersion et après immersion par la masse avant immersion.In the present case, the imbibition measurement makes it possible to verify that the impregnation of the cork prior to gluing the cork sheet does not lead to deterioration during steaming. The imbibition of the caps was estimated following a mass measurement of the caps totally immersed in water at 100°C for 15 min. This temperature makes it possible to visualize the behavior of the plugs. accelerated manner in extreme conditions. We then determine the imbibition as the ratio of the difference in mass before immersion and after immersion by the mass before immersion.
La
L'imbibition des bouchons selon l'invention est ainsi similaire en ordre de grandeur et en déviation à celle des bouchons de référence. L'imbibition est ainsi comprise entre 3 et 6% d'imbibition massique, soit nettement inférieure à la limite de conformité de 11%.The imbibition of the caps according to the invention is thus similar in order of magnitude and in deviation to that of the reference caps. The imbibition is thus between 3 and 6% mass imbibition, i.e. significantly lower than the compliance limit of 11%.
Le retour élastique a été ensuite mesuré. Le retour élastique est une des propriétés mécaniques d'un bouchon et permet de quantifier la force générée en réaction par le bouchon sur la paroi du col de la bouteille. Le retour élastique est mesuré de façon automatique avec la machine « Multitest 10i » de la société Mecmesin.The springback was then measured. Elastic return is one of the mechanical properties of a cork and makes it possible to quantify the force generated in reaction by the cork on the wall of the neck of the bottle. The elastic return is measured automatically with the “Multitest 10i” machine from the Mecmesin company.
Lors de ces mesures, le bouchon subit une compression jusqu'à atteindre un diamètre compris entre 15mm et 16mm, ce qui correspond au diamètre des mors d'une boucheuse. La compression est obtenue à l'aide d'un piston qui se déplace à la vitesse de 10 mm/min. La force nécessaire (en Newton) pour effectuer cette compression est mesurée. La valeur de compression est ramenée à la surface cylindrique du bouchon. Celle-ci doit être comprise entre 15 et 60 N/cm2 et préférentiellement entre 25 et 60 N/cm2 selon les diamètres des bouchons.During these measurements, the cork undergoes compression until it reaches a diameter of between 15mm and 16mm, which corresponds to the diameter of the jaws of a corker. Compression is obtained using a piston which moves at a speed of 10 mm/min. The force required (in Newtons) to perform this compression is measured. The compression value is reduced to the cylindrical surface of the cap. This must be between 15 and 60 N/cm 2 and preferably between 25 and 60 N/cm 2 depending on the diameters of the plugs.
Les plateaux vont ensuite relâcher la pression et se positionner à une distance de 21 millimètres l'un de l'autre, appelée distance de retour. Au bout de 180 secondes, la pression qu'exerce le bouchon sur les plateaux est relevée. Cette pression correspond à la force de retour élastique (en Newton également). Pour l'interprétation des résultats, ces forces seront calculées par rapport à la surface de chaque bouchon, et donc exprimées en Newton par centimètre carré.The plates will then release the pressure and position themselves at a distance of 21 millimeters from each other, called the return distance. After 180 seconds, the pressure exerted by the cap on the plates is noted. This pressure corresponds to the elastic return force (also in Newton). For the interpretation of the results, these forces will be calculated in relation to the surface of each plug, and therefore expressed in Newton per square centimeter.
La
Le retour élastique des bouchons selon l'invention est sensiblement plus faible, à masse volumique constante par rapport à celui des bouchons de référence, tout en restant supérieur à la limite de 3.2 N/cm2 de la norme.The elastic return of the caps according to the invention is significantly lower, at constant density compared to that of the reference caps, while remaining higher than the limit of 3.2 N/cm 2 of the standard.
Il est à noter que lors de ces tests, aucun arrachement de feuille de liège collée n'a été constaté.It should be noted that during these tests, no tearing of the glued cork sheet was observed.
Les forces d'extraction permettant de quantifier la force nécessaire pour extraire le bouchon du col de la bouteille ont ensuite été mesurées. Elles sont mesurées de la manière suivante. On introduit d'abord des bouchons à tester dans des cols de bouteille. Après 2 heures de repos dans les cols, les bouchons sont extraits à l'aide d'un tire-bouchon relié à un système de mesure de la force nécessaire à l'extraction du bouchon du col de la bouteille, tel que la machine « Multitest 2.5 - d » de la société Mecmesin. La valeur de force d'extraction doit être comprise entre 100 et 600 N préférentiellement entre 200 et 500 N selon les diamètres des bouchons.The extraction forces making it possible to quantify the force necessary to extract the cork from the neck of the bottle were then measured. They are measured as follows. First, caps to be tested are introduced into bottle necks. After 2 hours of rest in the necks, the corks are extracted using a corkscrew connected to a system for measuring the force necessary to extract the cork from the neck of the bottle, such as the machine " Multitest 2.5 - d” from the company Mecmesin. The extraction force value must be between 100 and 600 N, preferably between 200 and 500 N depending on the diameters of the plugs.
La
La force d'extraction des bouchons selon l'invention est ainsi semblable en ordre de grandeur à celle des bouchons de référence, tout en présentant une déviation plus importante mais néanmoins proche de celle des bouchons de référence.The extraction force of the plugs according to the invention is thus similar in order of magnitude to that of the reference plugs, while presenting a greater deviation but nevertheless close to that of the reference plugs.
La
Un bouchon selon l'invention comprend en son centre un bouchon semi-fini de diamètre réduit présentant une longueur réduite, référencé 10. Il comprend deux miroirs 10a et un roule 10b.A cap according to the invention comprises in its center a semi-finished cap of reduced diameter having a reduced length, referenced 10. It comprises two
Une feuille de liège 20a est collée sur chaque miroir 10a du bouchon semi-fini de diamètre réduit.A sheet of
Une feuille de liège 20b est collée sur le roule 10b du bouchon semi-fini de diamètre réduit.A sheet of
Le bouchon semi-fini de diamètre réduit est un bouchon en liège trituré collé sous pression avec un liant polyuréthane. La demande de brevet
Claims (15)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP22305948.6A EP4299266A1 (en) | 2022-06-29 | 2022-06-29 | Method for manufacturing a cap for closing a bottle including sheets of cork glued to both mirrors and to the roll |
US18/342,563 US20240001583A1 (en) | 2022-06-29 | 2023-06-27 | Method for manufacturing a cap for plugging a bottle comprising cork sheets glued on the two lids and on the roll |
CL2023001904A CL2023001904A1 (en) | 2022-06-29 | 2023-06-27 | Procedure for manufacturing a stopper to seal a bottle that includes cork sheets |
CN202310774011.4A CN117301242A (en) | 2022-06-29 | 2023-06-28 | Method for manufacturing a closure for closing a bottle |
ARP230101672A AR129754A1 (en) | 2022-06-29 | 2023-06-28 | PROCEDURE FOR MANUFACTURING A STOPPER TO CLOSE A BOTTLE THAT INCLUDES CORK SLABS GLUED TO THE TWO MIRRORS AND TO THE ROLL |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP22305948.6A EP4299266A1 (en) | 2022-06-29 | 2022-06-29 | Method for manufacturing a cap for closing a bottle including sheets of cork glued to both mirrors and to the roll |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4299266A1 true EP4299266A1 (en) | 2024-01-03 |
Family
ID=82846117
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP22305948.6A Pending EP4299266A1 (en) | 2022-06-29 | 2022-06-29 | Method for manufacturing a cap for closing a bottle including sheets of cork glued to both mirrors and to the roll |
Country Status (5)
Country | Link |
---|---|
US (1) | US20240001583A1 (en) |
EP (1) | EP4299266A1 (en) |
CN (1) | CN117301242A (en) |
AR (1) | AR129754A1 (en) |
CL (1) | CL2023001904A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2672002A1 (en) | 1991-01-25 | 1992-07-31 | Sabate Sa Bouchons Champagne | US COMPOSITION FOR THE PRODUCTION OF PLUG AND METHOD OF MANUFACTURE. |
FR2832950A1 (en) * | 2001-11-30 | 2003-06-06 | Bostik Findley | METHOD FOR MANUFACTURING PLUGS BY GLUING SOLID CORK WASHERS USING POLYURETHANE ADHESIVES |
WO2008113608A2 (en) * | 2007-03-22 | 2008-09-25 | Rasoira Holding Sa | Stopper of spiral wound cork leafs |
-
2022
- 2022-06-29 EP EP22305948.6A patent/EP4299266A1/en active Pending
-
2023
- 2023-06-27 US US18/342,563 patent/US20240001583A1/en active Pending
- 2023-06-27 CL CL2023001904A patent/CL2023001904A1/en unknown
- 2023-06-28 CN CN202310774011.4A patent/CN117301242A/en active Pending
- 2023-06-28 AR ARP230101672A patent/AR129754A1/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2672002A1 (en) | 1991-01-25 | 1992-07-31 | Sabate Sa Bouchons Champagne | US COMPOSITION FOR THE PRODUCTION OF PLUG AND METHOD OF MANUFACTURE. |
FR2832950A1 (en) * | 2001-11-30 | 2003-06-06 | Bostik Findley | METHOD FOR MANUFACTURING PLUGS BY GLUING SOLID CORK WASHERS USING POLYURETHANE ADHESIVES |
WO2008113608A2 (en) * | 2007-03-22 | 2008-09-25 | Rasoira Holding Sa | Stopper of spiral wound cork leafs |
Also Published As
Publication number | Publication date |
---|---|
AR129754A1 (en) | 2024-09-25 |
CL2023001904A1 (en) | 2024-02-09 |
CN117301242A (en) | 2023-12-29 |
US20240001583A1 (en) | 2024-01-04 |
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