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EP4101980A1 - Papier d'emballage, ainsi que son procédé de fabrication - Google Patents

Papier d'emballage, ainsi que son procédé de fabrication Download PDF

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Publication number
EP4101980A1
EP4101980A1 EP21191115.1A EP21191115A EP4101980A1 EP 4101980 A1 EP4101980 A1 EP 4101980A1 EP 21191115 A EP21191115 A EP 21191115A EP 4101980 A1 EP4101980 A1 EP 4101980A1
Authority
EP
European Patent Office
Prior art keywords
paper
iso
packaging
pulp
packaging paper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP21191115.1A
Other languages
German (de)
English (en)
Other versions
EP4101980B1 (fr
Inventor
Elisabeth SCHWAIGER
Johannes Rosenwirth
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mondi AG
Original Assignee
Mondi AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mondi AG filed Critical Mondi AG
Priority to US17/836,077 priority Critical patent/US11965291B2/en
Priority to CN202210655912.7A priority patent/CN115467187A/zh
Publication of EP4101980A1 publication Critical patent/EP4101980A1/fr
Application granted granted Critical
Publication of EP4101980B1 publication Critical patent/EP4101980B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H11/00Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/10Packing paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/02Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines of the Fourdrinier type
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21GCALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G1/00Calenders; Smoothing apparatus
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21GCALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G1/00Calenders; Smoothing apparatus
    • D21G1/02Rolls; Their bearings
    • D21G1/0233Soft rolls
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H11/00Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
    • D21H11/02Chemical or chemomechanical or chemothermomechanical pulp
    • D21H11/04Kraft or sulfate pulp
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/03Non-macromolecular organic compounds
    • D21H17/05Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
    • D21H17/14Carboxylic acids; Derivatives thereof
    • D21H17/15Polycarboxylic acids, e.g. maleic acid
    • D21H17/16Addition products thereof with hydrocarbons
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/03Non-macromolecular organic compounds
    • D21H17/05Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
    • D21H17/17Ketenes, e.g. ketene dimers
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/03Non-macromolecular organic compounds
    • D21H17/05Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
    • D21H17/18Non-macromolecular organic compounds containing elements other than carbon and hydrogen only forming new compounds in situ, e.g. within the pulp or paper, by chemical reaction with itself, or other added substances, e.g. by grafting on the fibres
    • D21H17/19Non-macromolecular organic compounds containing elements other than carbon and hydrogen only forming new compounds in situ, e.g. within the pulp or paper, by chemical reaction with itself, or other added substances, e.g. by grafting on the fibres by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/28Starch
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/28Starch
    • D21H17/29Starch cationic
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/34Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/37Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
    • D21H17/375Poly(meth)acrylamide
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/66Salts, e.g. alums
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/68Water-insoluble compounds, e.g. fillers, pigments siliceous, e.g. clays
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/20Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/22Polyalkenes, e.g. polystyrene
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/38Coatings with pigments characterised by the pigments
    • D21H19/40Coatings with pigments characterised by the pigments siliceous, e.g. clays
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/56Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/58Polymers or oligomers of diolefins, aromatic vinyl monomers or unsaturated acids or derivatives thereof
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/80Paper comprising more than one coating
    • D21H19/84Paper comprising more than one coating on both sides of the substrate
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/16Sizing or water-repelling agents
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/18Reinforcing agents
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/005Mechanical treatment
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/02Patterned paper

Definitions

  • the present invention relates to a packaging paper consisting of an unbleached kraft paper with a kappa value according to ISO 302:2015 between 38 and 60, preferably between 40 and 58 as the base paper, which is optionally coated on at least one side, the kraft paper being at least 90% is made from primary pulp, has a basis weight according to ISO 536:2019 between 60 g/m 2 and 150 g/m 2 and an air resistance according to ISO 5636-5:2013 (Gurley) between 5 and 30 seconds, and to a method of manufacture a packaging paper, in which an unbleached kraft pulp consisting of at least 90% primary pulp with a kappa value according to ISO 302:2015 between 38 and 60, preferably between 40 and 58, which has an average length-weighted fiber length according to ISO 16065-2:2014 between 2.0 mm and 2.9 mm and less than 4.5%, preferably less than 4.2%, in particular less than 4.0% fillers and cationic starch and other processing aids is used as the base material.
  • Packaging papers are used in a wide variety of areas and must have certain properties depending on the goods to be packaged. What all packaging papers have in common is that they must not tear and must be stable against mechanical and, to a certain extent, chemical and moisture stress so that the goods packaged in them are neither damaged nor lost, for example if a bag or other container tears. These requirements are usually met particularly well by packaging made from kraft paper, which is the paper grade with the highest strength. Kraft paper can be used to make heavy-duty bags, for example for building materials, bags for sharp-edged materials such as gravel or screws, but also shopping bags, bags or bags for packaging food or containers for toys. Furthermore, kraft paper and kraft pulp are used for the production of corrugated board or cardboard, in which case, however, papers with basis weights of more than 120 g/m 2 are usually used.
  • kraft paper or packaging paper In addition to its high resilience, kraft paper or packaging paper must generally also be easy to print on and, moreover, have material properties that should be precisely adapted to the goods to be packaged or stored in them.
  • kraft paper can be (micro)creped in a Clupak system, which increases its elongation at break, in particular the elongation at break in the machine direction, as a result of which, for example, heavy materials such as sand can be packed in containers made of kraft paper without fear of tearing. not even if the filled and sealed packaging or containers fall to the ground from a height of more than one meter.
  • packaging for building materials
  • other important properties of the packaging are sufficient air permeability and moisture resistance or barrier property against moisture and printability for the packaging paper to ensure that the packaging, such as pouches, bags or sacks can be filled quickly on the one hand, are sufficiently stable during transport and storage and, on the other hand, important information quickly and permanently without e.g. fading or bleeding of the colors can be printed on the packaging.
  • the improvement in one property of the packaging paper is usually accompanied by the deterioration in another property, such as the higher the elongation at break of a paper, which is achieved, for example, by (micro)creping in a Clupak system, the worse it becomes the printability of the paper due to the (micro)-creped surface and the resulting higher roughness of the same.
  • Another well-known relationship is, for example, that the higher the basis weight of a paper, the lower its air permeability, unless this is counteracted by regulating the corresponding beating capacity during manufacture, which in turn usually has a negative effect on the strength properties of the paper.
  • the properties of the kraft paper can be influenced by specifically selected additives or processing steps, just as the choice of wood from which the fibers forming the paper originate can influence the paper properties.
  • at least one side of a calendered kraft paper is very smooth and can therefore be printed well. Excessive calendering can thus produce a smooth surface on at least one side of the paper.
  • such a measure usually degrades the elongation at break of the paper, especially in the machine direction, for example, as well as many other mechanical properties of the paper, which means that the packaging loses elasticity and threatens to tear under heavy loads.
  • Another known measure to ensure that the paper properties can be kept as uniform as possible is, for example, that in order not to worsen the air permeability when the basis weight of the paper is increased, the freeness of the fiber suspension from which the paper is formed is changed and, for example is reduced so that the air permeability of the paper is kept as constant as possible despite the changing basis weight.
  • unbleached pulp which has relatively stiffer pulp fibers compared to bleached pulp, and the associated use of reduced amounts of process chemicals, in particular the chemicals required for bleaching, provides a packaging paper that, due to its extensibility, is in the middle area of achievable elongations at break for kraft papers, such as sack kraft papers, is particularly well suited as paper for packaging building materials, etc., but has significant defects in terms of surface smoothness and printability.
  • the present invention thus aims to provide a packaging paper which is made from unbleached kraft paper and which has both the strength properties of conventional kraft paper qualities and, in addition, a smooth surface that is excellently suitable for further processing steps such as surface coating and/or printing, in particular printing with mass printing processes has surface.
  • the packaging paper is essentially characterized in that the base paper has an elongation at break in the machine direction according to ISO 1924-3:2005 of between 2.5% and 8.5% and that the packaging paper has a Bendtsen roughness according to ISO 8791-2 :2013 between 70 ml/min and 600 ml/min, preferably between 150 ml/min to 550 ml/min, particularly preferably 200 ml/min to 500 ml/min.
  • the packaging paper has an elongation at break in the machine direction according to ISO 1924-3:2005 of between 2.5% and 8.5%, it is sufficiently flexible to withstand high elongation stresses, such as when filled packaging is dropped, and at the same time it is possible to provide a packaging paper which has a smooth surface with a low Bendtsen roughness according to ISO 8791-2:2013 between 70 ml/min and 600 ml/min.
  • These properties can be achieved in particular by using unbleached kraft paper with a kappa value according to ISO 302:2015 between 38 and 60, preferably between 40 and 58, which compared to bleached paper has relatively stiffer fibers, but due to the lack of bleaching subjected to milder manufacturing conditions.
  • High TEA indices are important for the mechanical stability of the paper, but on the other hand they are not optimal for the printability of the paper and it has surprisingly been shown that the use of unbleached pulp and the associated possibility of increased amounts of starch in the kraft paper to bring in, it succeeds, not only to keep the TEA index high and at the same time to use mild conditions in the production of the paper, but due to the use of relatively high amounts of starch, in particular corn starch, potato starch or the like, the open pores of the paper and thus its air permeability continue to be high receive.
  • the calendering causes compression and thus a reduction in the air permeability of the paper, but surprisingly a combination of using an unbleached, (micro)creped paper which has been subjected to calendering makes it possible to provide a packaging paper that has both good mechanical properties , such as an elongation at break in the machine direction between 2.5% and 8.5% and an excellent smoothness, in particular Bendtsen roughness according to ISO 8791-2:2013 in the range between 70 ml/min and 600 ml/min, preferably between 150 ml /min to 550 ml/min, particularly preferably 200 ml/min to 500 ml/min.
  • the packaging paper is further characterized in that the base paper has at least one side with a coating material selected from the group of polyolefins, such as polyethylene, polypropylene, polyolefin-based copolymers and terpolymers and ionomers, or from the group of polyolefin-free coating materials, such as polylactic acid is coated.
  • a coating material selected from the group of polyolefins, such as polyethylene, polypropylene, polyolefin-based copolymers and terpolymers and ionomers, or from the group of polyolefin-free coating materials, such as polylactic acid is coated.
  • the base paper being coated on at least one side with a coating material selected from the group of polyolefins such as polyethylene, polypropylene, polyolefin-based copolymers and terpolymers and ionomers or the group of polyolefin-free coating materials such as polylactic acid or other coating materials known in the art, it is possible to provide a flexible barrier coating which not only further reduces the surface roughness and thus improves the printability, but also does not have a negative effect on the elasticity or the elongation at break of the packaging paper.
  • a coating material selected from the group of polyolefins such as polyethylene, polypropylene, polyolefin-based copolymers and terpolymers and ionomers or the group of polyolefin-free coating materials such as polylactic acid or other coating materials known in the art
  • An open-pored base paper has proven to be particularly advantageous, for example, in the extrusion coating of polyethylene or other polyolefin-based copolymers, since this promotes the inflow of the polyethylene melt into the paper structure and thus mechanical interlocking and anchoring of the coating material on or in the paper.
  • a remaining small roughness of between 70 and 200 ml/min of the packaging paper has proven to be favorable for the mechanical interlocking of the packaging paper with e.g. a polymer melt.
  • Bendtsen roughnesses between 70 and 200 ml/min such an interlocking succeeds surprisingly well, while at the same time a far improved and high-quality printability (for example in flexographic printing) is achieved. If the printability requirements are not so high, higher Bendtsen roughnesses can also be set without adversely affecting other properties of the packaging paper.
  • the coating on each side of the base paper in an amount of between 1% by weight and 7% by weight, in particular between 2% by weight and 6% by weight, of the basis weight of the base paper is applied, it is also possible to apply extremely thin coatings to the base paper without adversely affecting the extensibility of the packaging paper, while at the same time significantly improving the printability and, in particular, the moisture resistance of the packaging paper.
  • the amount of the coating material is chosen at the lower end of the claimed amount, packaging papers are obtained whose mechanical properties are essentially the same as uncoated packaging papers, but with a significantly smoother surface and thus improved printability and moisture resistance.
  • Such a coating can be present as a so-called smooth finish on the surface of the base paper, which also improves the optical properties of the base paper, in terms of a velvety sheen on the base paper and a beautiful smooth surface with an even significantly lower Bendtsen roughness in the range between 50 ml /min and 500 ml/min, can be positively influenced.
  • the packaging paper is additionally equipped with a heat-sealable sealing layer, with the seal having sufficient sealing strength both in the case of a coating on one side at the paper-polymer interface and in the case of a coating on both sides at the polymer-polymer interface.
  • paper coated on one side can also be folded during further processing in such a way that contact is established between two coated areas, which, for example, when producing containers such as sacks, bags or pouches from the packaging paper, makes it possible to apply an additional adhesive component or adhesive layer unnecessary.
  • the packaging paper is designed such that the base paper contains at least 90% primary pulp, containing at least 80%, preferably at least 85%, in particular at least 88% pulp with a mean length-weighted fiber length according to ISO 16065-2:2014 between 2.0 mm and 2.9 mm and contains less than 4.5%, preferably less than 4.2%, in particular less than 4.0% fillers and cationic starch and other processing aids, it is possible to provide a kraft paper with an extremely tear-resistant structure and, in particular due to optimal utilization of the length distribution of the fiber lengths of the primary pulp used, to set the paper properties as precisely as possible both in the machine direction and in the transverse direction.
  • Such paper can also be used safely and reliably for the packaging of sharp-edged objects or heavy materials such as gravel, due to its toughness and its ability to be (micro)creped in a Clupak line.
  • the packaging paper is designed in such a way that it has a starch content of 0.5% by weight to 1.5% by weight of the base paper, in particular from 0.6% by weight to 1.4% by weight. % of the base paper. Due to this high starch content, it is possible to provide the paper with excellent mechanical properties and at the same time to keep the open pores of the paper high, thus counteracting an overall compaction of the paper structure in a calendering step and, as a result, a well-structured and yet smooth surface for any subsequent coating of the paper To make available.
  • the packaging paper according to the invention is preferably further developed in such a way that the pulp used is 100% primary pulp.
  • the advantages of using 100% virgin pulp for packaging materials in the food packaging materials sector are well known to those skilled in the art.
  • the full use of packaging papers made from 100% primary cellulose for dry, moist and high-fat foods is only given here as an example referred to with little or no additional testing and analysis of the paper material. This also requires careful selection of the process additives and their reduced use, as is achieved in the present packaging paper according to the invention.
  • the packaging paper is designed in such a way that the primary pulp consists of a mixture consisting of at least 80% softwood pulp, more preferably at least 90% softwood pulp, in particular at least 95% softwood pulp an average length-weighted fiber length according to ISO 16065-2:2014 of at least 2.0 mm and the balance consists of hardwood pulp with an average length-weighted fiber length according to ISO 16065-2:2014 of at least 1.0 mm.
  • the predominant amount of softwood pulp with a mean length-weighted fiber length according to ISO 16065-2:2014 of at least 2.0 mm and the rest hardwood pulp with a mean length-weighted fiber length according to ISO 16065-2:2015 of at least 1.0 mm can through the softwood pulp the strength properties and the smoothness are positively influenced by the hardwood pulp and a packaging paper with both excellent mechanical properties, in particular elongation at break and good smoothness, which provides the best printability, can be provided by a targeted choice of the pulp composition.
  • Both types of pulp are preferably used as primary pulp and are particularly suitable for packaging food, but also, for example, in the area of packaging children's toys, due to their reduced content of process additives.
  • the packaging paper is designed in such a way that the primary cellulose is contained as ground, in particular high-consistency ground cellulose with a Schopper-Riegler freeness according to ISO 5267-1:1999 between 13 °SR and 20 °SR , it is possible to even out the average fiber length of the pulp even further, as a result of which a particularly homogeneous paper can be formed in which an optimal setting of the paper properties can be achieved both in the longitudinal and in the transverse direction.
  • the elongation at break of the packaging paper is preferably set in the transverse direction.
  • the paper can also be low-consistency (LC) beating, with a Schopper-Riegler beating degree according to ISO 5267-1:1999 of between 15 and 27°SR.
  • LC low-consistency
  • the strength properties of the paper such as the tensile strength in the longitudinal and transverse directions, are adjusted and thus the properties of the paper can be further adapted to the respective requirements by means of HC and LC refining.
  • High-consistency grinding is understood to mean grinding in which the overall consistency of solids is between 25% and 40%
  • low-consistency grinding is understood to mean grinding in which the overall consistency of solids is between 2% and 7%.
  • the present invention also aims at a method for producing a packaging paper, with which method it is possible to provide a paper with excellent mechanical properties and a smooth surface.
  • the method according to the invention is carried out in such a way that the base material is creped in a Clupak system until an elongation at break in the machine direction according to ISO 1924-3:2005 of between 2.5% and 8.5% is achieved, and then to is dried to a moisture content of at most 14% and the base paper is finally subjected to a calendering step, whereby a packaging paper with a Bendtsen roughness according to ISO 8791-2:2013 between 70 ml/min and 600 ml/min, preferably 150 ml/min to 550 ml/min, particularly preferably 200 ml/min to 500 ml/min, a basis weight according to ISO 536:2019 between 60 g/m 2 and 150 g/m 2 and an air resistance according to ISO 5636-5:2013 (Gurley) between 5 and 30 seconds is formed
  • Such a procedure makes it possible to produce a packaging paper with a Bendtsen roughness according to ISO 8791-2:2013 between 70 ml/min and 600 ml/min, preferably between 150 ml/min and 550 ml/min, particularly preferably 200 ml/min up to 500 ml/min and a basis weight according to ISO 536:2019 between 60 g/m 2 and 150 g/m 2 .
  • a packaging paper produced in this way also shows an air resistance according to ISO 5636-5:2013 (Gurley) of between 5 and 30 seconds, which on the one hand is sufficiently permeable, for example when filling various types of containers, such as pouches, sacks or bags with filling materials, to allow air that has been introduced to escape through the pores of the packaging and, on the other hand, to be sufficiently tight that the stability of the packaging made of paper can be maintained under heavy loads, since the pores formed are large enough for use as wrapping paper and small enough not to adversely affect the stability of the paper.
  • these method steps can be followed by a step of coating the packaging paper on one side.
  • the method is carried out in such a way that the calendering step takes place in a shoe calender with a line load between 200 and 1000 kN/m and a shoe length of 50 mm to 270 mm or a soft nip calender with a line load of 18 to 80 kN/m, in particular 20 to 50 kN/m.
  • a shoe calender with a line load between 200 and 1000 kN/m for the calendering step ensures that the paper is not pressed too hard and the (micro) creping introduced by the Clupak system is not destroyed again by the shoe calender.
  • the base paper is coated with either an olefinic coating, such as polypropylene, polyethylene, polyolefin-based copolymers and terpolymers and ionomers, or a non-polyolefinic coating such as polylactic acid
  • an olefinic coating such as polypropylene, polyethylene, polyolefin-based copolymers and terpolymers and ionomers
  • a non-polyolefinic coating such as polylactic acid
  • the coating step is carried out in such a way that an amount of coating material between 2% and 7%, in particular 2.5% and 6% of the basis weight of the base paper is applied to each side to be coated of the kraft paper representing the base paper.
  • an amount of coating material between 2% and 7%, in particular 2.5% and 6% of the basis weight of the base paper is applied to each side to be coated of the kraft paper representing the base paper.
  • the method is carried out in such a way that the coating is applied at least to one side creped in the Clupak unit it is possible to ensure that the coating adheres well to the surface, but at the same time the packaging paper as a whole does not become too smooth and, moreover, also has excellent printability. This is reflected in particular by the low roughness values of the Bendtsen roughness according to ISO 8791-2:2013 in the range from 70 ml/min to 600 ml/min.
  • Example 1 Production of a packaging paper with a basis weight (grammage) of 60 g/m 2
  • An unbleached pulp consisting of 95% softwood (spruce) primary pulp with a kappa number of 42 and 5% hardwood (birch) primary pulp with a kappa number of 40, which is first subjected to high-consistency beating with a beating capacity of 190 to 210 kWh /t was subjected, with a freeness of the pulp after the high-consistency refining amounting to 17 °SR and then this pulp was subjected to a low-consistency refining with a refining capacity of 75 kWh/t, wherein the freeness of the pulp after the high-consistency refining and the low-consistency refining was 22 °SR, was used.
  • the additives (aluminium sulphate, cationic starch and a mixture of alkenyl succinic anhydride (ASA) and alkylated ketene dimers (AKD)) are metered into the approach flow of the paper machine.
  • the pH was adjusted to a pH of 6.8 to 7.1 with aluminum sulfate, cationic starch, with a degree of cationization DS of 0.03, in an amount of 10 kg/t paper atro and 1 kg/t a dry strength agent (glyoxylated polyacrylamide (G-PAM)) was metered in and a mixture of ASA and AKD was used as the sizing agent in an amount of 0.4 kg/t paper atro.
  • the pulp contained no fillers.
  • the consistency of the pulp at the headbox was 0.21%. Dewatering took place on a Fourdrinier wire section, and with a press section with three nips, the line pressure at the three nips being 55 kN/m, 80 kN/m and again 80 kN/m. Before the still moist paper was fed to the Clupak unit, it was pre-dried in a slalom dryer section and treated and micro-creped in a Clupak unit with a differential speed of -5.2%. The paper was dried to a residual moisture content of 9% before it was calendered in a soft nip calender with a line load of 45 kN/m and a temperature of 100 °C and finally wound up. The paper can be used as such.
  • the paper had the paper properties described in Table 1 below: Table 1: paper property standard Unit Direction result grammage ISO 536:2019 gsm 2 60 tensile strenght ISO1924-3:2005 kN/m md 4.9 Tensile Strength Index ISO1924-3:2005 Nm/g md 81.7 tensile strenght ISO1924-3:2005 kN/m CD 3.3 Tensile Strength Index ISO1924-3:2005 Nm/g CD 55 elongation at break ISO1924-3:2005 % md 6.7 elongation at break ISO1924-3:2005 % CD 7.3 Tensile Break Work Index ISO1924-3:2005 y/g md 3.4 Tensile Break Work Index ISO1924-3:2005 y/g CD 2.9 Air Permeability Gurley ISO 5636-5:2013 s 14.3 Cobb value 60s ISO 535:2014 gsm 2 32 Bendtsen roughness ISO8791-2:2013 ml/min smooth side 298 Bendtsen roughness ISO8791-2
  • the paper is additionally subjected to a coating treatment, such as an extrusion coating with polyethylene (eg 4.0 g/m 2 ) or, after a pigmenting primer with kaolin, a dispersion coating (1.8 g/m 2 ).
  • a coating treatment such as an extrusion coating with polyethylene (eg 4.0 g/m 2 ) or, after a pigmenting primer with kaolin, a dispersion coating (1.8 g/m 2 ).
  • a coating treatment such as an extrusion coating with polyethylene (eg 4.0 g/m 2 ) or, after a pigmenting primer with kaolin, a dispersion coating (1.8 g/m 2 ).
  • Example 2 Production of a packaging paper with a basis weight of 81 g/m 2
  • the additives are added in the approach flow of the paper machine.
  • the pH was adjusted to a value of 6.6 to 7.1 with aluminum sulphate, cationic starch with a degree of cationization DS of 0.03 was metered in in an amount of 13 kg/t paper dry and used as sizing agent
  • Alkenylsuccinic anhydride used in an amount of 0.5 kg / t paper atro.
  • the consistency of the pulp at the headbox was 0.19%.
  • Dewatering took place on a Fourdrinier wire section, and with a press section with three nips, the line pressure at the three nips being 60 kN/m, 80 kN/m and again 80 kN/m.
  • the Clupak unit Before the still moist paper was fed to the Clupak unit, it was predried in a slalom dryer section and treated and (micro)creped in a Clupak unit with a differential speed of -6.1%.
  • the paper was dried to a residual moisture content of 10.5% before it was calendered in a soft nip calender with a line load of 57 kN/m and a temperature of 110 °C and finally wound up.
  • the paper can be used as such.
  • the paper had the paper properties described in Table 2 below: Table 2: paper property standard Unit Direction result grammage ISO 536:2019 gsm 2 81 tensile strenght ISO1924-3:2005 kN/m md 6.5 Tensile Strength Index ISO1924-3:2005 Nm/g md 80.2 tensile strenght ISO1924-3:2005 kN/m CD 4.7 Tensile Strength Index ISO1924-3:2005 Nm/g CD 58.0 elongation at break ISO1924-3:2005 % md 8.0 elongation at break ISO1924-3:2005 % CD 7.1 Tensile Break Work Index ISO1924-3:2005 y/g md 3.4 Tensile Break Work Index ISO1924-3:2005 y/g CD 2.8 Air Permeability Gurley ISO 5636-5:2013 s 18.7 Cobb value 60s ISO 535:2014 gsm 2 30 Bendtsen roughness ISO8791-2:2013 ml/min smooth side 241 Bendtsen roughness ISO8
  • the paper can also be subjected to a coating treatment, such as an extrusion coating with polyethylene (e.g. 4.0 g/m 2 on the smoothed side or 6.0 g/m 2 on at least one side), whereby the properties, in particular the roughness and the air permeability can be changed.
  • a coating treatment such as an extrusion coating with polyethylene (e.g. 4.0 g/m 2 on the smoothed side or 6.0 g/m 2 on at least one side), whereby the properties, in particular the roughness and the air permeability can be changed.
  • Such a paper was printed with a multicolor print in a flexographic printing process.
  • the colors showed a high level of brilliance and bleeding of the same could not be observed.
  • sample packages were made from the paper, one batch in which the coated side of the paper forms the inside of the package and one batch in which the coated side of the paper forms the outside of the package.
  • Both batches of packaging were filled with 25 kg of sand, 25 kg of gravel, 15 kg of rice, children's toys, 10 kg of wood shavings and 2 kg of nails, sealed and subjected to load tests.
  • the load tests consisted of drop tests from a constant drop height of 0.8 meters with a flat drop in accordance with ISO 7965-1:1984.
  • the packaging I could be printed well, the colors did not run or flow together, and the color brilliance was adequate.
  • the feel of the packaging I corresponded to that of, for example, natural brown paper bags.
  • the drying time of the paints was slightly longer compared to packaging I. After drying and after the drop tests as described above, it was found that the color print had neither flaked off nor smeared or been damaged in any other way on either packaging I or packaging II.
  • Example 3 Production of a packaging paper with a basis weight (grammage) of 138 g/m 2
  • the auxiliary materials were added in the approach flow of the paper machine.
  • the pH was adjusted to a value of 7.0 to 7.2 with aluminum sulfate, cationic starch, with a degree of cationization DS of 0.04, was metered in in an amount of 13 kg/t paper atro and as a size alkenylsuccinic anhydrides were used in an amount of 0.7 kg/t paper atro (absolutely dry).
  • no fillers were added.
  • the consistency of the pulp at the headbox was 0.25%.
  • Dewatering was carried out on a Foudrinier wire section and with a press section with three nips, one of which may be a shoe press, the line pressure on the three nips being 60 kN/m, 90 kN/m and 500 kN/m respectively (in the shoe press ) fraud.
  • the Clupak unit Before the still moist paper was fed to the Clupak unit, it was predried in a slalom dryer section and treated and (micro)creped in a Clupak unit with a differential speed of -4.2%. The paper was dried to a residual moisture content of 9% before it was calendered in a soft nip calender with a line load of 37 kN/m and a temperature of 110 °C and finally wound up. The paper can be used as such.
  • the paper had the paper properties described in Table 3 below: Table 3: paper property standard Unit Direction result grammage ISO 536:2019 gsm 2 138 tensile strenght ISO1924-3:2005 kN/m md 11.5 Tensile Strength Index ISO1924-3:2005 Nm/g md 83.3 tensile strenght ISO1924-3:2005 kN/m CD 8.2 Tensile Strength Index ISO1924-3:2005 Nm/g CD 59.4 elongation at break ISO1924-3:2005 % md 5.9 elongation at break ISO1924-3:2005 % CD 6.1 Tensile Break Work Index ISO1924-3:2005 y/g md 3.0 Tensile Break Work Index ISO1924-3:2005 y/g CD 2.6 Air Permeability Gurley ISO 5636-5:2013 s 26.9 Cobb value 60s ISO 535:2014 gsm 2 28 Bendtsen roughness ISO8791-2:2013 ml/min smooth side 334 Bendtsen rough
  • the paper obtained in this way was extrusion-coated on one side on the smooth side (the side facing the calender roll) with 7 g/m 2 of polyethylene. After coating, the Bendtsen roughness of the smooth side was 78 ml/min and the air permeability has dropped to 15400 seconds according to ISO 5636-5:2013 (Gurley).
  • Such paper was printed with a multicolor print using a flexographic printing process.
  • the colors showed a high level of brilliance and bleeding of the same could not be observed.
  • sample packaging such as pouches, sacks or pouches was made from the paper and these were filled with 25 kg of sand, 25 kg of gravel, 15 kg of rice, children's toys, 10 kg of wood chips and 2 kg of nails, heat-sealed and subjected to load tests subject.
  • the load tests consisted of drop tests from a constant drop height of 0.8 meters with a flat drop in accordance with ISO 7965-1:1984
  • Example 4 Production of a packaging paper with a basis weight of 80 g/m 2
  • the additives are added in the approach flow of the paper machine.
  • the pH was adjusted to a value of 6.6 to 7.1 with aluminum sulphate, cationic starch with a degree of cationization DS of 0.03 was metered in in an amount of 13 kg/t paper dry and used as sizing agent
  • Alkenylsuccinic anhydride used in an amount of 0.5 kg / t paper atro.
  • the consistency of the pulp at the headbox was 0.19%.
  • Dewatering took place on a Fourdrinier wire section, and with a press section with three nips, the line pressure at the three nips being 60 kN/m, 80 kN/m and again 80 kN/m.
  • the Clupak unit Before the still moist paper was fed to the Clupak unit, it was predried in a slalom dryer section and treated and (micro)creped in a Clupak unit with a differential speed of -6.1%.
  • the paper was dried to a residual moisture content of 10.5% before being calendered in a soft nip calender with a top roll with an Ra value of 0.03 ⁇ m with a line load of 65 kN/m and a temperature of 120.degree and finally wound up.
  • the paper can be used as such.
  • the paper had the paper properties described in Table 4 below: Table 4: paper property standard Unit Direction result grammage ISO 536:2019 gsm 2 80 tensile strenght ISO1924-3:2005 kN/m md 6.5 Tensile Strength Index ISO1924-3:2005 Nm/g md 80.2 tensile strenght ISO1924-3:2005 kN/m CD 4.7 Tensile Strength Index ISO1924-3:2005 Nm/g CD 58.0 elongation at break ISO1924-3:2005 % md 7.9 elongation at break ISO1924-3:2005 % CD 7.0 Tensile Break Work Index ISO1924-3:2005 y/g md 3.4 Tensile Break Work Index ISO1924-3:2005 y/g CD 2.8 Air Permeability Gurley ISO 5636-5:2013 s 20.2 Cobb value 60s ISO 535:2014 g/m2 28 Bendtsen roughness ISO8791-2:2013 ml/min smooth side 93 Bendtsen roughness ISO879
  • the paper can also be subjected to a coating treatment, such as an extrusion coating with polyethylene (e.g. 3.8 g/m 2 on the smoothed side or 6.0 g/m 2 on at least one side), whereby the properties, in particular the roughness and the air permeability can be changed.
  • a coating treatment such as an extrusion coating with polyethylene (e.g. 3.8 g/m 2 on the smoothed side or 6.0 g/m 2 on at least one side), whereby the properties, in particular the roughness and the air permeability can be changed.
  • Example 5 Production of a packaging paper with a basis weight of 100 g/m 2
  • the additives are added in the approach flow of the paper machine.
  • the pH was adjusted to a value of 6.6 to 7.1 with aluminum sulphate, cationic starch with a degree of cationization DS of 0.03 was metered in in an amount of 13 kg/t paper dry and used as sizing agent
  • Alkenylsuccinic anhydride used in an amount of 0.5 kg / t paper atro.
  • the consistency of the pulp at the headbox was 0.2%.
  • Dewatering took place on a Fourdrinier wire section, and with a press section with three nips, the line pressure at the three nips being 60 kN/m, 80 kN/m and again 80 kN/m.
  • the Clupak unit Before the still moist paper was fed to the Clupak unit, it was predried in a slalom dryer section and treated and (micro)creped in a Clupak unit with a differential speed of -6.1%.
  • the paper was on one dried to a residual moisture content of 10.5% before it was calendered in a soft nip calender with an O top roll with an Ra value of 0.03 ⁇ m with a line load of 25 kN/m and a temperature of 120 °C and finally wound up.
  • the paper can be used as such.
  • the paper had the paper properties described in Table 5 below: Table 5: paper property standard Unit Direction result grammage ISO 536:2019 gsm 2 100 tensile strenght ISO1924-3:2005 kN/m md 7.9 Tensile Strength Index ISO1924-3:2005 Nm/g md 79 tensile strenght ISO1924-3:2005 kN/m CD 5.9 Tensile Strength Index ISO1924-3:2005 Nm/g CD 59 elongation at break ISO1924-3:2005 % md 8.0 elongation at break ISO1924-3:2005 % CD 7.3 Tensile Break Work Index ISO1924-3:2005 y/g md 3.4 Tensile Break Work Index ISO1924-3:2005 y/g CD 2.8 Air Permeability Gurley ISO 5636-5:2013 s 18.9 Cobb value 60s ISO 535:2014 gsm 2 27 Bendtsen roughness ISO8791-2:2013 ml/min smooth side 421 Bendtsen roughness ISO879
  • the paper can also be subjected to a coating treatment, such as an extrusion coating with polyethylene (e.g. 5.0 g/m 2 on the smoothed side or 7.0 g/m 2 on at least one side), whereby the properties, in particular the roughness and the air permeability can be changed.
  • a coating treatment such as an extrusion coating with polyethylene (e.g. 5.0 g/m 2 on the smoothed side or 7.0 g/m 2 on at least one side), whereby the properties, in particular the roughness and the air permeability can be changed.
  • Example 6 Production of a packaging paper with a basis weight (grammage) of 140 g/m 2
  • An unbleached pulp consisting of 80% softwood (spruce and pine) primary pulp with a kappa number of 40 and 15% hardwood (birch and beech) primary pulp with a kappa number of 40, which is first subjected to high-consistency beating with a refining capacity of Was subjected to 180 to 200 kWh / t, with a freeness of the pulp after High-consistency beating was 17 °SR and this pulp was then subjected to low-consistency beating with a beating capacity of 70 kWh/t, the freeness of the pulp after high-consistency beating and low-consistency beating being 23 °SR was used.
  • the auxiliary materials were added in the approach flow of the paper machine.
  • the pH was adjusted to a value of 7.0 to 7.2 with aluminum sulfate, cationic starch, with a degree of cationization DS of 0.04, was metered in in an amount of 13 kg/t paper atro and as a size alkenylsuccinic anhydrides were used in an amount of 0.7 kg/t paper atro (absolutely dry).
  • no fillers were added.
  • the consistency of the pulp at the headbox was 0.25%.
  • Dewatering was carried out on a Foudrinier wire section and with a press section with three nips, one of which may be a shoe press, the line pressure on the three nips being 60 kN/m, 90 kN/m and 500 kN/m respectively (in the shoe press ) fraud.
  • the Clupak unit Before the still moist paper was fed to the Clupak unit, it was predried in a slalom dryer section and treated and (micro)creped in a Clupak unit with a differential speed of -4.2%. The paper was dried to a residual moisture content of 9.5% before it was calendered in a soft nip calender with a line load of 20 kN/m and a temperature of 110 °C and finally wound up. The paper can be used as such.
  • the paper had the paper properties described in Table 3 below: Table 6: paper property standard Unit Direction result grammage ISO 536:2019 gsm 2 140 tensile strenght ISO1924-3:2005 kN/m md 11.6 Tensile Strength Index ISO1924-3:2005 Nm/g md 82.9 tensile strenght ISO1924-3:2005 kN/m CD 8.1 Tensile Strength Index ISO1924-3:2005 Nm/g CD 57.9 elongation at break ISO1924-3:2005 % md 6.0 elongation at break ISO1924-3:2005 % CD 6.4 Tensile Break Work Index ISO1924-3:2005 y/g md 3.0 Tensile Break Work Index ISO1924-3:2005 y/g CD 2.7 Air Permeability Gurley ISO 5636-5:2013 s 25.2 Cobb value 60s ISO 535:2014 gsm 2 27 Bendtsen roughness ISO8791-2:2013 ml/min smooth side 561 Bendtsen roughness ISO
  • the paper obtained in this way was extrusion-coated on one side on the smooth side (the side facing the calender roll) with 7 g/m 2 of polyethylene. After coating, the Bendtsen roughness of the smooth side was 112 ml/min and the air permeability has dropped to 14900 seconds according to ISO 5636-5:2013 (Gurley).
  • Such paper was printed with a multicolor print using a flexographic printing process.
  • the colors showed a high level of brilliance and bleeding of the same could not be observed.

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US20220403602A1 (en) 2022-12-22

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