EP3719163A1 - Fastener for a valve or turbine housing - Google Patents
Fastener for a valve or turbine housing Download PDFInfo
- Publication number
- EP3719163A1 EP3719163A1 EP19166713.8A EP19166713A EP3719163A1 EP 3719163 A1 EP3719163 A1 EP 3719163A1 EP 19166713 A EP19166713 A EP 19166713A EP 3719163 A1 EP3719163 A1 EP 3719163A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fastening means
- weight
- housing
- turbine
- base material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/24—Casings; Casing parts, e.g. diaphragms, casing fastenings
- F01D25/243—Flange connections; Bolting arrangements
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/28—Normalising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/002—Heat treatment of ferrous alloys containing Cr
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/30—Ferrous alloys, e.g. steel alloys containing chromium with cobalt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/52—Ferrous alloys, e.g. steel alloys containing chromium with nickel with cobalt
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/30—Application in turbines
- F05D2220/31—Application in turbines in steam turbines
Definitions
- the invention relates to a fastening means for connecting a first housing part of a steam or gas turbine to a second housing part of the steam or gas turbine.
- the invention further relates to a turbine housing for a steam or gas turbine with a first housing part and a second housing part and such a fastening means for connecting the two housing parts in a flange-like parting joint area of the housing parts.
- the invention also relates to a valve housing.
- the invention also relates to a turbine for a thermal power station with a turbine housing of this type.
- the turbine housing is understood here to mean the inner housing of the steam or gas turbine, which is usually surrounded by an outer housing.
- the aim is to achieve the highest possible steam states.
- This means that the aim is to operate the steam turbine at the highest possible steam pressures with very high steam temperatures.
- screws used to connect two housing parts of the steam turbine, as an embodiment of a fastening means are exposed to high stresses at the same time as high temperatures.
- these screws are therefore made of highly heat-resistant material. Alloys of different compositions are used as screw material.
- the screws used in the prior art can only be used in turbine housings that are designed for relatively small pressure differences of less than 250 bar.
- Steam turbines designed for higher pressure differentials are partly with special one-piece inlet housings provided without screwing. With other steam turbines known in the prior art, frequent tightening of the screws and thus opening of the turbine is necessary after a relatively short operating time, namely possibly after 30,000 hours instead of 100,000 hours of operating time.
- An object of the invention is to improve a turbine with a fastening means so that the fastening means can be used to connect a first housing part to a second housing part of the turbine even at high pressure differences, in particular at pressure differences of over 250 bar and at high temperatures of the flow medium can.
- the object is also achieved with a turbine housing for a steam or gas turbine, which is provided with such a fastening means according to the invention.
- the object is achieved with a turbine for a thermal power plant with such a turbine housing.
- the fastening means has such a strength that it can be used reliably for connecting two housing parts at high pressure differences of over 250 bar and at high temperatures. If the fastening means is designed as a screw, it is not necessary to retighten the screws early.
- the material used as an embodiment of the fastening means in the screw according to the invention has, compared with screw materials known in the prior art, a higher initial strength, higher screw tightening and thus higher relaxation end stresses.
- the screw according to the invention enables the construction of a K-turbine (combination of high-pressure and medium-pressure turbine cylinder in a single housing) for ultra-supercritical steam conditions (300 bar / 600 ° C). When used in other steam turbines, such as high-pressure, medium-pressure, or single-casing medium-pressure and low-pressure steam turbines, there is potential for improvement in the new development.
- the fastening means can be designed as a screw or a stud screw. Furthermore, the fastening means can be designed as a nut or as a union nut.
- the base material is designed such that the ratio of N / B (in% by weight) is between 0.30 and 3.0.
- the fastening means is designed as a joint screw that connects the first housing part to the second housing part in a flange-like joint area.
- the joint screw can be designed as a stud screw or as a continuous screw.
- the material of the fastener is strength-optimized in the temperature range from 400 ° C to 650 ° C, in particular is qualified with a strength Rpo, 2 at room temperature of at least 700 MPa. This means that the yield strength of a plastic deformation of 0.2% is only reached in the material of the fastener when it is subjected to 700 MPa at room temperature.
- a screw preload can be taken into account as a variable in addition to increasing the final relaxation stress.
- the production of the fastener comprises the following steps: melting the material components, preheating and further processing the melt to the round profile as well as heat treatment of the round profile with tempering parameters of T ⁇ 720 ° C.
- the tempering treatment is preferably carried out as an oil tempering. A complete transformation in the martensite stage should take place over the entire outer surface of the fastener.
- the quenching temperature should be between 1050 ° C and 1150 ° C.
- a double tempering treatment can advantageously be carried out, whereby the following should then be observed: For the first tempering, a temperature of 570 ° C. is expediently used.
- the temperature of the second tempering treatment should be higher than that of the first tempering treatment.
- the fastening means has the material X11CrCoWBN9-3-3.
- the fastening means consists of 100% of this material.
- the fastening means is improved in terms of its strength at high steam temperatures, so that it is ideally suited for connecting two housing parts of a corresponding steam turbine at high steam conditions.
- a material with such a composition has improved properties with regard to strength, tensile strength, elongation, constriction and creep rupture strength. This improves the suitability of the fastening means made of this material for connecting two housing parts of a steam turbine subjected to high steam conditions.
- the figure shows a section of a turbine housing 12 of a steam turbine 10 in the area of a parting line 18.
- the turbine housing 12 here designates the inner housing of the steam turbine 10, which is surrounded by an outer housing.
- the invention can also be used for a valve housing.
- the turbine housing 12 has an upper or first housing part 14 and a lower or second housing part 16.
- the parting line 18 is located between the first housing part 14 and the second housing part 16.
- the first housing part 14 and the second housing part 16 are designed like a flange.
- a housing flange 15 of the first housing part 14 and a housing flange 17 of the second housing part 16 are provided with a screw hole 20 with an internal thread.
- the screw bore 20 is designed to receive a joint screw 22.
- the joint screw is an embodiment of a fastening means 22. Further embodiments of the fastening means 22 would be stud bolts or nuts, in particular union nuts.
- the screw hole 20 extends completely through the housing flange 15 of the first housing part 14 and partially in the housing flange 17 of the second housing part 16.
- the joint screw 22 can be screwed into the screw hole 20 from above, i.e. from the top of the housing flange 15 of the first housing part 14 will.
- the jointing screw 22 is designed as a hexagon screw in the present example and has a screw head 24 and a screw shaft 26 with an external thread adapted to the internal thread of the screw bore 20.
- joint screw 22 In the position of the joint screw 22 fully screwed into the screw bore 20 shown in the figure, this establishes a fixed connection between the first housing part 14 and the second housing part 16 via the respective housing flanges 15 and 17.
- the joint screw 22 can also be designed in various other forms in addition to the form shown in the figure.
- the joint screw 22 can also be designed as a stud screw with corresponding screw nuts on their respective end faces.
- the joint screw 22 is formed from a base material.
- the base material is designed in such a way that the ratio of N / B (in% by weight) is between 0.3 and 3.0.
- the screw (22) has the X11CrCoWBN9-3-3, in particular the screw consists of 100% of this material.
- the base material of the screw (22) is strength-optimized in the temperature range from 400 ° C to 650 ° C, in particular qualified with a strength Rpo, 2 of at least 700 MPa at room temperature.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Heat Treatment Of Articles (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
Ein Befestigungsmittel (22) zum Verbinden eines ersten Gehäuseteils (14) einer Dampf- oder Gasturbine (10) mit einem zweiten Gehäuseteil (16) der Turbine ist erfindungsgemäß dadurch gekennzeichnet, dass die Schraube (22) aus einem Grundwerkstoff mit hoher Relaxationsfestigkeit ausgebildet ist.A fastening means (22) for connecting a first housing part (14) of a steam or gas turbine (10) to a second housing part (16) of the turbine is characterized according to the invention in that the screw (22) is made from a base material with high relaxation resistance.
Description
Die Erfindung betrifft ein Befestigungsmittel zum Verbinden eines ersten Gehäuseteils einer Dampf- oder Gasturbine mit einem zweiten Gehäuseteil der Dampf- oder Gasturbine.The invention relates to a fastening means for connecting a first housing part of a steam or gas turbine to a second housing part of the steam or gas turbine.
Die Erfindung betrifft ferner ein Turbinengehäuse für eine Dampf- oder Gasturbine mit einem ersten Gehäuseteil und einem zweiten Gehäuseteil sowie einem derartigen Befestigungsmittels zum Verbinden der beiden Gehäuseteile in einem flanschartigen Teilfugenbereich der Gehäuseteile.The invention further relates to a turbine housing for a steam or gas turbine with a first housing part and a second housing part and such a fastening means for connecting the two housing parts in a flange-like parting joint area of the housing parts.
Ferner betrifft die Erfindung ein Ventilgehäuse.The invention also relates to a valve housing.
Darüber hinaus betrifft die Erfindung eine Turbine für ein thermisches Kraftwerk mit einem derartigen Turbinengehäuse.The invention also relates to a turbine for a thermal power station with a turbine housing of this type.
Unter Turbinengehäuse wird hier das Innengehäuse der Dampf- oder Gasturbine verstanden, das in der Regel von einem Außengehäuse umgeben ist.The turbine housing is understood here to mean the inner housing of the steam or gas turbine, which is usually surrounded by an outer housing.
Beim Betrieb einer Dampfturbine werden möglichst hohe Dampfzustände angestrebt. Das heißt es wird angestrebt, die Dampfturbine bei möglichst hohen Dampfdrücken mit sehr hohen Dampftemperaturen zu betreiben. Dabei werden zur Verbindung zweier Gehäuseteile der Dampfturbine eingesetzte Schrauben als Ausführungsform eines Befestigungsmittels hohen Spannungen bei gleichzeitig herrschenden hohen Temperaturen ausgesetzt. Im Stand der Technik werden diese Schrauben daher aus hochwarmfestem Werkstoff gefertigt. Dabei werden Legierungen unterschiedlicher Zusammensetzungen als Schraubenwerkstoff verwendet. Die im Stand der Technik verwendeten Schrauben sind jedoch lediglich bei Turbinengehäusen verwendbar, die auf relativ geringe Druckdifferenzen von weniger als 250 bar ausgelegt sind. Auf höhere Druckdifferenzen ausgelegte Dampfturbinen sind teilweise mit speziellen einteiligen Einströmgehäusen ohne Verschraubung versehen. Bei anderen im Stand der Technik bekannten Dampfturbinen ist ein häufiges Schraubennachziehen und damit ein Öffnen der Turbine schon nach relativ kurzer Betriebszeit, nämlich eventuell schon nach 30000 Stunden anstatt 100.000 Stunden Betriebszeit notwendig.When operating a steam turbine, the aim is to achieve the highest possible steam states. This means that the aim is to operate the steam turbine at the highest possible steam pressures with very high steam temperatures. In this case, screws used to connect two housing parts of the steam turbine, as an embodiment of a fastening means, are exposed to high stresses at the same time as high temperatures. In the prior art, these screws are therefore made of highly heat-resistant material. Alloys of different compositions are used as screw material. However, the screws used in the prior art can only be used in turbine housings that are designed for relatively small pressure differences of less than 250 bar. Steam turbines designed for higher pressure differentials are partly with special one-piece inlet housings provided without screwing. With other steam turbines known in the prior art, frequent tightening of the screws and thus opening of the turbine is necessary after a relatively short operating time, namely possibly after 30,000 hours instead of 100,000 hours of operating time.
Eine der Erfindung zugrundeliegende Aufgabe besteht darin, eine Turbine mit einem Befestigungsmittel dahingehend zu verbessern, dass das Befestigungsmittel auch bei hohen Druckdifferenzen, insbesondere bei Druckdifferenzen von über 250 bar sowie hohen Temperaturen des Strömungsmediums zum Verbinden eines ersten Gehäuseteils mit einem zweiten Gehäuseteil der Turbine eingesetzt werden kann.An object of the invention is to improve a turbine with a fastening means so that the fastening means can be used to connect a first housing part to a second housing part of the turbine even at high pressure differences, in particular at pressure differences of over 250 bar and at high temperatures of the flow medium can.
Diese Aufgabe ist erfindungsgemäß mit einem gattungsgemäßen Befestigungsmittel gemäß den Merkmalen des Anspruchs 1 gelöst.This object is achieved according to the invention with a generic fastening means according to the features of claim 1.
Die Aufgabe ist ferner mit einem Turbinengehäuse für eine Dampf- oder Gasturbine gelöst, das mit einem derartigen erfindungsgemäßen Befestigungsmittel versehen ist.The object is also achieved with a turbine housing for a steam or gas turbine, which is provided with such a fastening means according to the invention.
Darüber hinaus ist die Aufgabe mit einer Turbine für ein thermisches Kraftwerk mit einem derartigen Turbinengehäuse gelöst.In addition, the object is achieved with a turbine for a thermal power plant with such a turbine housing.
Durch den Einsatz des erfindungsgemäßen Grundwerkstoffes weist das Befestigungsmittel eine derartige Festigkeit auf, dass sie bei hohen Druckdifferenzen von über 250 bar sowie hohen Temperaturen zur Verbindung zweier Gehäuseteile verlässlich verwendet werden kann. Wenn das Befestigungsmittel als Schraube ausgebildet ist, ist ein frühzeitiges Schraubennachziehen nicht notwendig. Der bei der erfindungsgemäßen Schraube als Ausführungsform des Befestigungsmittels verwendete Werkstoff weist im Vergleich mit im Stand der Technik bekannten Schraubenwerkstoffen höhere Ausgangsfestigkeit, höheren Schraubenanzug und somit höhere Relaxationsendspannungen auf. Die erfindungsgemäße Schraube ermöglicht den Bau einer K-Turbine (Kombination aus Hochdruck- und Mitteldruckturbinenzylinder in einem einzigen Gehäuse) für ultrasuperkritische Dampfzustände (300 bar/600°C). Auch beim Einsatz in anderen Dampfturbinen, wie etwa Hochdruck-, Mitteldruck-, oder eingehäusigen Mitteldruck- und Niederdruckdampfturbinen ergeben sich Verbesserungspotentiale in der Neuentwicklung.Through the use of the base material according to the invention, the fastening means has such a strength that it can be used reliably for connecting two housing parts at high pressure differences of over 250 bar and at high temperatures. If the fastening means is designed as a screw, it is not necessary to retighten the screws early. The material used as an embodiment of the fastening means in the screw according to the invention has, compared with screw materials known in the prior art, a higher initial strength, higher screw tightening and thus higher relaxation end stresses. The screw according to the invention enables the construction of a K-turbine (combination of high-pressure and medium-pressure turbine cylinder in a single housing) for ultra-supercritical steam conditions (300 bar / 600 ° C). When used in other steam turbines, such as high-pressure, medium-pressure, or single-casing medium-pressure and low-pressure steam turbines, there is potential for improvement in the new development.
Das Befestigungsmittel kann als Schraube oder als Stiftschraube ausgebildet sein. Ferner kann das Befestigungsmittel als Mutter oder als Überwurfmutter ausgebildet sein.The fastening means can be designed as a screw or a stud screw. Furthermore, the fastening means can be designed as a nut or as a union nut.
In bevorzugter Ausführungsform ist der Grundwerkstoff derart ausgebildet, dass das Verhältnis von N/B (in Gewichts-%) zwischen 0,30 und 3,0 liegt.In a preferred embodiment, the base material is designed such that the ratio of N / B (in% by weight) is between 0.30 and 3.0.
In bevorzugter Ausführungsform ist das Befestigungsmittel als Teilfugenschraube ausgebildet, die das erste Gehäuseteil mit dem zweiten Gehäuseteil in einem flanschartigen Teilfugenbereich verbindet. Die Teilfugenschraube kann als Bolzenschraube oder auch als durchgehende Schraube ausgeführt sein.In a preferred embodiment, the fastening means is designed as a joint screw that connects the first housing part to the second housing part in a flange-like joint area. The joint screw can be designed as a stud screw or as a continuous screw.
Um die Festigkeit des Befestigungsmittels bei hohen Dampfzuständen zu gewährleisten, ist es vorteilhaft, wenn der Werkstoff des Befestigungsmittels im Temperaturbereich von 400°C bis 650°C festigkeitsoptimiert ist, insbesondere mit einer Festigkeit Rpo, 2 bei Raumtemperatur von mindestens 700 MPa qualifiziert ist. D.h., die Dehngrenze einer plastischen Verformung von 0,2% wird beim Werkstoff des Befestigungsmittels erst bei Beanspruchung von 700 MPa bei Raumtemperatur erreicht. Eine Schraubenvorspannung kann zusätzlich zu Erhöhung der Relaxationsendspannung als Variable berücksichtigt werden.In order to ensure the strength of the fastener in high steam conditions, it is advantageous if the material of the fastener is strength-optimized in the temperature range from 400 ° C to 650 ° C, in particular is qualified with a strength Rpo, 2 at room temperature of at least 700 MPa. This means that the yield strength of a plastic deformation of 0.2% is only reached in the material of the fastener when it is subjected to 700 MPa at room temperature. A screw preload can be taken into account as a variable in addition to increasing the final relaxation stress.
Um insbesondere die vorgenannten Materialparameter, wie etwa die angestrebte Festigkeit bei 400°C bis 650°C zu erreichen, ist es vorteilhaft, wenn die Herstellung des Befestigungsmittels die folgenden Schritte umfasst: Erschmelzen der Werkstoffbestandteile, Vorwärmebehandeln und Weiterverarbeiten der Schmelze zum Rundprofil sowie Vergütungsbehandeln des Rundprofils mit Anlassparametern von T ≤ 720°C. Bei der Erschmelzung ist es vorteilhaft, ESU-Stahl zu verwenden und durchgreifend zu verschmieden. Die Vergütungsbehandlung wird vorzugsweise als Ölvergütung ausgeführt. Über die gesamte Au-ßenfläche des Befestigungsmittels sollte eine vollständige Umwandlung in der Martensitstufe erfolgen. Die Abschrecktemperatur sollte zwischen 1050°C und 1150°C liegen. Vorteilhafterweise kann eine zweifache Anlassbehandlung durchgeführt werden, wobei dann folgendes zu beachten ist: Für das erste Anlassen wird zweckmäßigerweise eine Temperatur von 570°C verwendet. Die Temperatur der zweiten Anlassbehandlung sollte über der der ersten Anlassbehandlung liegen.In order to achieve the aforementioned material parameters in particular, such as the desired strength at 400 ° C. to 650 ° C., it is advantageous if the production of the fastener comprises the following steps: melting the material components, preheating and further processing the melt to the round profile as well as heat treatment of the round profile with tempering parameters of T ≤ 720 ° C. When melting, it is advantageous to use ESR steel and to forge it thoroughly. The tempering treatment is preferably carried out as an oil tempering. A complete transformation in the martensite stage should take place over the entire outer surface of the fastener. The quenching temperature should be between 1050 ° C and 1150 ° C. A double tempering treatment can advantageously be carried out, whereby the following should then be observed: For the first tempering, a temperature of 570 ° C. is expediently used. The temperature of the second tempering treatment should be higher than that of the first tempering treatment.
In zweckmäßiger Ausführungsform weist das Befestigungsmittel den Werkstoff X11CrCoWBN9-3-3 auf. Insbesondere besteht das Befestigungsmittel zu 100% aus diesem Werkstoff. Durch Verwendung dieses Werkstoffs wird das Befestigungsmittel bezüglich seiner Festigkeit bei hohen Dampftemperaturen verbessert, sodass es zum Verbinden zweier Gehäuseteile einer entsprechenden Dampfturbine bei hohen Dampfzuständen optimal geeignet ist.In an expedient embodiment, the fastening means has the material X11CrCoWBN9-3-3. In particular, the fastening means consists of 100% of this material. By using this material, the fastening means is improved in terms of its strength at high steam temperatures, so that it is ideally suited for connecting two housing parts of a corresponding steam turbine at high steam conditions.
Ein Werkstoff mit einer derartigen Zusammensetzung weist verbesserte Eigenschaften bezüglich Festigkeit, Zugfestigkeit, Dehnung, Einschnürung und Zeitstandfestigkeit auf. Damit verbessert sich die Eignung der aus diesem Werkstoff gefertigten Befestigungsmittels zur Verbindung zweier Gehäuseteile einer mit hohen Dampfzuständen beaufschlagten Dampfturbine entsprechend.A material with such a composition has improved properties with regard to strength, tensile strength, elongation, constriction and creep rupture strength. This improves the suitability of the fastening means made of this material for connecting two housing parts of a steam turbine subjected to high steam conditions.
Die oben beschriebenen Eigenschaften, Merkmale und Vorteile dieser Erfindung sowie die Art und Weise, wie diese erreicht werden, werden klarer und deutlicher verständlich im Zusammenhang mit der Zeichnung näher erläutert werden.The above-described properties, features and advantages of this invention, as well as the manner in which they are achieved, will be explained in more detail in connection with the drawing in a more clearly and clearly understandable manner.
Ein Ausführungsbeispiel der Erfindung wird nachfolgend anhand der Zeichnung beschrieben. Diese soll das Ausführungsbeispiel nicht maßgeblich darstellen, vielmehr ist die Zeichnung, wo zur Erläuterung dienlich, in schematisierter und/oder leicht verzerrter Form ausgeführt. Im Hinblick auf Ergänzungen der in der Zeichnung unmittelbar erkennbaren Lehren wird auf den einschlägigen Stand der Technik verwiesen.
Diese zeigt eine Schnittansicht eines flanschartigen Teilfugenbereichs eines Turbinengehäuses mit einer Teilfugenschraube.An embodiment of the invention is described below with reference to the drawing. This should be the embodiment do not represent authoritatively, rather the drawing, where useful for explanation, is shown in schematic and / or slightly distorted form. With regard to additions to the teachings that can be seen directly in the drawing, reference is made to the relevant prior art.
This shows a sectional view of a flange-like parting joint area of a turbine housing with a parting joint screw.
Die Figur zeigt einen Ausschnitt eines Turbinengehäuses 12 einer Dampfturbine 10 im Bereich einer Teilfuge 18. Mit Turbinengehäuse 12 ist hier das Innengehäuse der Dampfturbine 10 bezeichnet, das von einem Außengehäuse umgeben ist.The figure shows a section of a
Die Erfindung kann auch für ein Ventilgehäuse eingesetzt werden.The invention can also be used for a valve housing.
Das Turbinengehäuse 12 weist ein oberes oder erstes Gehäuseteil 14 und ein unteres oder zweites Gehäuseteil 16 auf. Die Teilfuge 18 befindet sich zwischen dem ersten Gehäuseteil 14 und dem zweiten Gehäuseteil 16. Im Bereich der Teilfuge 18 ist das erste Gehäuseteil 14 und das zweite Gehäuseteil 16 flanschartig ausgebildet. Ein Gehäuseflansch 15 des ersten Gehäuseteils 14 sowie ein Gehäuseflansch 17 des zweiten Gehäuseteils 16 sind mit einer Schraubenbohrung 20 mit Innengewinde versehen.The
Die Schraubenbohrung 20 ist zur Aufnahme einer Teilfugenschraube 22 ausgebildet. Die Teilfugenschraube ist eine Ausführungsform eines Befestigungsmittels 22. Weitere Ausführungsformen des Befestigungsmittels 22 wären Stiftschrauben oder Muttern, insbesondere Überwurfmuttern. Dabei erstreckt sich die Schraubenbohrung 20 vollständig durch den Gehäuseflansch 15 des ersten Gehäuseteils 14 und teilweise in dem Gehäuseflansch 17 des zweiten Gehäuseteils 16. Die Teilfugenschraube 22 kann von oben her d.h. von der Oberseite des Gehäuseflansches 15 des ersten Gehäuseteils 14 her in die Schraubenbohrung 20 eingeschraubt werden. Die Teilfugenschraube 22 ist in dem vorliegenden Beispiel als Sechskantschraube ausgeführt und weist einen Schraubenkopf 24 sowie einen Schraubenschaft 26 mit einem an das Innengewinde der Schraubenbohrung 20 angepassten Außengewinde auf. In der in der Figur gezeigten vollständig in die Schraubenbohrung 20 eingeschraubten Stellung der Teilfugenschraube 22 stellt diese eine feste Verbindung zwischen dem ersten Gehäuseteil 14 und dem zweiten Gehäuseteil 16 über die jeweiligen Gehäuseflansche 15 und 17 her. Die Teilfugenschraube 22 kann neben der in der Figur gezeigten Gestaltungsform auch in verschiedenen anderen Gestaltungsformen ausgeführt sein. Zum Beispiel kann die Teilfugenschraube 22 auch als Bolzenschraube mit entsprechenden Schraubenmuttern an ihren jeweiligen Stirnseiten ausgebildet sein.The
Die Teilfugenschraube 22 ist aus einem Grundwerkstoff ausgebildet.The
Die chemische Zusammensetzung des Grundwerkstoffes der Teilfugenschraube 22 weist folgende chemische Elemente auf:
- C: 0,08 bis 0,15 Gewichts-%,
- Mn: 0,20 bis 0,60 Gewichts-%,
- Cr: 8,5 bis 10,5 Gewichts-%,
- W: 2,5 bis 3,5 Gewichts-%,
- Co: 2,5 bis 3,5 Gewichts-%,
- N: 0,003 bis 0,020 Gewichts-%,
- B: 0,005 bis 0,015 Gewichts-%,
- V: 0,10 bis 0,30 Gewichts-%,
- Al: höchstens 0,010 Gewichts-%,
- Nb: 0,02 bis 0,08 Gewichts-%,
- Ni: < 0,20 Gewichts-%,
- Mo: < 0,20 Gewichts-%,
- Si: höchstens 0,10 Gewichts-%,
- P: höchstens 0,010 Gewichts-%,
- S: höchstens 0,005 Gewichts-%,
- Fe: Rest.
- C: 0.08 to 0.15% by weight,
- Mn: 0.20 to 0.60% by weight,
- Cr: 8.5 to 10.5% by weight,
- W: 2.5 to 3.5% by weight,
- Co: 2.5 to 3.5% by weight,
- N: 0.003 to 0.020% by weight,
- B: 0.005 to 0.015% by weight,
- V: 0.10 to 0.30% by weight,
- Al: at most 0.010% by weight,
- Nb: 0.02 to 0.08% by weight,
- Ni: <0.20% by weight,
- Mo: <0.20% by weight,
- Si: at most 0.10% by weight,
- P: at most 0.010% by weight,
- S: 0.005% by weight or less,
- Fe: rest.
Der Grundwerkstoff ist derart ausgebildet, dass das Verhältnis von N/B (in Gewichts-%) zwischen 0,3 und 3,0 liegt.The base material is designed in such a way that the ratio of N / B (in% by weight) is between 0.3 and 3.0.
Die Schraube (22) weist den X11CrCoWBN9-3-3 auf, insbesondere besteht die Schraube zu 100% aus diesem Werkstoff.The screw (22) has the X11CrCoWBN9-3-3, in particular the screw consists of 100% of this material.
Der Grundwerkstoff der Schraube (22) ist im Temperaturbereich von 400°C bis 650°C festigkeitsoptimiert, insbesondere mit einer Festigkeit Rpo,2 von mindestens 700 MPa bei Raumtemperatur qualifiziert.The base material of the screw (22) is strength-optimized in the temperature range from 400 ° C to 650 ° C, in particular qualified with a strength Rpo, 2 of at least 700 MPa at room temperature.
Die Herstellung der Schraube (22) umfasst folgende Schritte: Erschmelzen der Werkstoffbestandteile, Vorwärmebehandeln und Weiterverarbeiten der Schmelze zum Rundprofil sowie Vergütungsbehandeln des Rundprofils mit Anlassparametern von T ≤ 720 °C.
- C = Kohlenstoff, Mn = Mangan, Cr = Chrom, W = Wolfram,
- Co = Cobalt, N = Stickstoff, B = Bor, V = Vanadium,
- Al = Aluminium, Nb = Niob, Ni = Nickel, Mo = Molybdän,
- Si = Silizium, P = Phosphor, S = Schwefel, Fe = Eisen.
- C = carbon, Mn = manganese, Cr = chromium, W = tungsten,
- Co = cobalt, N = nitrogen, B = boron, V = vanadium,
- Al = aluminum, Nb = niobium, Ni = nickel, Mo = molybdenum,
- Si = silicon, P = phosphorus, S = sulfur, Fe = iron.
Claims (16)
wobei der Grundwerkstoff folgende Zusammensetzung aufweist:
where the base material has the following composition:
wobei der Grundwerkstoff 0 bis 5 Gew-% W aufweist.Fastening means according to claim 1,
wherein the base material has 0 to 5 wt% W.
wobei der Grundwerkstoff 0,0051 bis 0,0099 Gew-% N aufweist.Fastening means (22) according to claim 1 or 2,
the base material having 0.0051 to 0.0099% N by weight.
wobei der Grundwerkstoff 0,051 Gew.-% bis 0,0200 Gew.-% N und 0,0010 Gew.-% bis 0,0049 Gew.-% B aufweist.Fastening means (22) according to claim 1 or 2,
wherein the base material has 0.051 wt% to 0.0200 wt% N and 0.0010 wt% to 0.0049 wt% B.
wobei der Grundwerkstoff derart ausgebildet ist, dass das Verhältnis von N/B (in Gewichts-%) zwischen 0,30 und 3,0 liegt.Fastening means (22) according to one of the preceding claims,
wherein the base material is designed such that the ratio of N / B (in% by weight) is between 0.30 and 3.0.
wobei das Befestigungsmittel (22) als Schraube (22) ausgebildet ist.Fastening means (22) according to one of the preceding claims,
wherein the fastening means (22) is designed as a screw (22).
wobei das Befestigungsmittel (22) als Mutter, insbesondere Überwurfmutter ausgebildet ist.Fastening means (22) according to one of claims 1 to 5,
wherein the fastening means (22) is designed as a nut, in particular a union nut.
wobei das Befestigungsmittel (22) als Teilfugenschraube (22) ausgebildet ist, die das erste Gehäuseteil (14) mit dem zweiten Gehäuseteil (16) in einem flanschartigen Teilfugenbereich verbindet (15, 17).Fastening means (22) according to one of the preceding claims,
wherein the fastening means (22) is designed as a joint screw (22) which connects the first housing part (14) to the second housing part (16) in a flange-like joint area (15, 17).
wobei der Grundwerkstoff des Befestigungsmittels (22) im Temperaturbereich von 400°C bis 650°C festigkeitsoptimiert ist,
insbesondere mit einer Festigkeit Rpo,2 von mindestens 700 MPa bei Raumtemperatur qualifiziert ist.Fastening means (22) according to one of the preceding claims,
wherein the base material of the fastening means (22) is strength-optimized in the temperature range from 400 ° C to 650 ° C,
in particular is qualified with a strength Rpo, 2 of at least 700 MPa at room temperature.
wobei die Herstellung des Befestigungsmittels (22) die folgenden Schritte umfasst:
Erschmelzen der Werkstoffbestandteile, Vorwärmebehandeln und Weiterverarbeiten der Schmelze zum Rundprofil sowie Vergütungsbehandeln des Rundprofils mit Anlassparametern von T ≤ 720 °C.Fastening means (22) according to one of the preceding claims,
wherein the manufacture of the fastener (22) comprises the following steps:
Melting of the material components, preheating treatment and further processing of the melt to form a round profile as well as tempering treatment of the round profile with tempering parameters of T ≤ 720 ° C.
wobei das Befestigungsmittel (22) den Werkstoff X11CrCoWBN9-3-3 aufweist, insbesondere zu 100% daraus besteht.Fastening means (22) according to one of the preceding claims,
wherein the fastening means (22) has the material X11CrCoWBN9-3-3, in particular consists of 100%.
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19166713.8A EP3719163A1 (en) | 2019-04-02 | 2019-04-02 | Fastener for a valve or turbine housing |
PCT/EP2020/055494 WO2020200608A1 (en) | 2019-04-02 | 2020-03-03 | Fastening means for a turbine- or valve housing |
CN202080026904.5A CN113661267A (en) | 2019-04-02 | 2020-03-03 | Fastening for a turbine housing or valve housing |
JP2021558896A JP7309904B2 (en) | 2019-04-02 | 2020-03-03 | Fixing means for turbine housing or valve housing |
EP20710833.3A EP3921452B1 (en) | 2019-04-02 | 2020-03-03 | Fastener for a valve or turbine housing |
KR1020217035136A KR20210144852A (en) | 2019-04-02 | 2020-03-03 | Fixing means for turbine- or valve housing |
PL20710833.3T PL3921452T3 (en) | 2019-04-02 | 2020-03-03 | Fastener for a valve or turbine housing |
US17/438,130 US20220162966A1 (en) | 2019-04-02 | 2020-03-03 | Fastening means for a turbine- or valve housing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19166713.8A EP3719163A1 (en) | 2019-04-02 | 2019-04-02 | Fastener for a valve or turbine housing |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3719163A1 true EP3719163A1 (en) | 2020-10-07 |
Family
ID=66091896
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19166713.8A Withdrawn EP3719163A1 (en) | 2019-04-02 | 2019-04-02 | Fastener for a valve or turbine housing |
EP20710833.3A Active EP3921452B1 (en) | 2019-04-02 | 2020-03-03 | Fastener for a valve or turbine housing |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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EP20710833.3A Active EP3921452B1 (en) | 2019-04-02 | 2020-03-03 | Fastener for a valve or turbine housing |
Country Status (7)
Country | Link |
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US (1) | US20220162966A1 (en) |
EP (2) | EP3719163A1 (en) |
JP (1) | JP7309904B2 (en) |
KR (1) | KR20210144852A (en) |
CN (1) | CN113661267A (en) |
PL (1) | PL3921452T3 (en) |
WO (1) | WO2020200608A1 (en) |
Citations (3)
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EP1681359A1 (en) * | 2003-08-29 | 2006-07-19 | National Institute for Materials Science | High temperature bolt material |
EP1754798A1 (en) * | 2005-08-18 | 2007-02-21 | Siemens Aktiengesellschaft | Screw for a turbine housing |
DE102017215250A1 (en) * | 2017-08-31 | 2019-02-28 | Siemens Aktiengesellschaft | Valve and method for modernizing, maintaining or repairing a valve |
Family Cites Families (18)
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JPH0830251B2 (en) * | 1989-02-23 | 1996-03-27 | 日立金属株式会社 | High temperature strength ferritic heat resistant steel |
JP3315800B2 (en) * | 1994-02-22 | 2002-08-19 | 株式会社日立製作所 | Steam turbine power plant and steam turbine |
JP3631901B2 (en) * | 1998-05-14 | 2005-03-23 | 三菱重工業株式会社 | Car interior sealing device |
JP2001158943A (en) | 1999-12-01 | 2001-06-12 | Daido Steel Co Ltd | Heat resistant bolt |
JP4614547B2 (en) | 2001-01-31 | 2011-01-19 | 独立行政法人物質・材料研究機構 | Martensitic heat resistant alloy with excellent high temperature creep rupture strength and ductility and method for producing the same |
JP2002235154A (en) * | 2001-02-07 | 2002-08-23 | Sumitomo Metal Ind Ltd | HIGH Cr FERRITIC HEAT RESISTANT STEEL |
JP4542490B2 (en) * | 2005-09-29 | 2010-09-15 | 株式会社日立製作所 | High-strength martensitic heat-resistant steel, its production method and its use |
CN101525727B (en) * | 2009-04-22 | 2011-02-09 | 四川六合锻造股份有限公司 | Heat-resisting steel material used as vane or bolt of ultra-supercritical steam turbine and preparation method thereof |
JP2011169246A (en) | 2010-02-19 | 2011-09-01 | Mitsubishi Heavy Ind Ltd | Gas turbine casing structure |
JP5389763B2 (en) * | 2010-09-30 | 2014-01-15 | 株式会社日立製作所 | Rotor shaft for steam turbine, steam turbine and steam turbine power plant using the same |
JP5373147B2 (en) | 2012-04-19 | 2013-12-18 | 株式会社日立製作所 | Steam turbine rotor, Ni-based forged alloy, boiler tube for steam turbine plant |
JP5932622B2 (en) * | 2012-11-30 | 2016-06-08 | 株式会社東芝 | Austenitic heat resistant steel and turbine parts |
JP6238276B2 (en) * | 2013-03-18 | 2017-11-29 | 三菱重工業株式会社 | Method for manufacturing member for steam turbine |
JP5986952B2 (en) | 2013-04-19 | 2016-09-06 | 三菱重工業株式会社 | Steam turbine self-adjusting seal |
US9181597B1 (en) * | 2013-04-23 | 2015-11-10 | U.S. Department Of Energy | Creep resistant high temperature martensitic steel |
JP6388276B2 (en) | 2013-05-22 | 2018-09-12 | 新日鐵住金株式会社 | Heat resistant steel and manufacturing method thereof |
CN106053752B (en) | 2016-05-25 | 2017-12-19 | 华东理工大学 | The anti-fracture design method of nickel-base high-temperature fastener |
CN109112424B (en) * | 2018-10-26 | 2023-12-19 | 上海电气电站设备有限公司 | Heat-resistant steel for steam turbine |
-
2019
- 2019-04-02 EP EP19166713.8A patent/EP3719163A1/en not_active Withdrawn
-
2020
- 2020-03-03 KR KR1020217035136A patent/KR20210144852A/en not_active Application Discontinuation
- 2020-03-03 JP JP2021558896A patent/JP7309904B2/en active Active
- 2020-03-03 CN CN202080026904.5A patent/CN113661267A/en active Pending
- 2020-03-03 PL PL20710833.3T patent/PL3921452T3/en unknown
- 2020-03-03 EP EP20710833.3A patent/EP3921452B1/en active Active
- 2020-03-03 US US17/438,130 patent/US20220162966A1/en active Pending
- 2020-03-03 WO PCT/EP2020/055494 patent/WO2020200608A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1681359A1 (en) * | 2003-08-29 | 2006-07-19 | National Institute for Materials Science | High temperature bolt material |
EP1754798A1 (en) * | 2005-08-18 | 2007-02-21 | Siemens Aktiengesellschaft | Screw for a turbine housing |
DE102017215250A1 (en) * | 2017-08-31 | 2019-02-28 | Siemens Aktiengesellschaft | Valve and method for modernizing, maintaining or repairing a valve |
Also Published As
Publication number | Publication date |
---|---|
EP3921452A1 (en) | 2021-12-15 |
CN113661267A (en) | 2021-11-16 |
US20220162966A1 (en) | 2022-05-26 |
JP2022532472A (en) | 2022-07-15 |
EP3921452B1 (en) | 2023-01-18 |
JP7309904B2 (en) | 2023-07-18 |
WO2020200608A1 (en) | 2020-10-08 |
KR20210144852A (en) | 2021-11-30 |
PL3921452T3 (en) | 2023-08-21 |
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