EP3782745A1 - Straightening machine, maintenance device and method for making straightening rolls accessible for the maintenance of a straightening machine - Google Patents
Straightening machine, maintenance device and method for making straightening rolls accessible for the maintenance of a straightening machine Download PDFInfo
- Publication number
- EP3782745A1 EP3782745A1 EP20191935.4A EP20191935A EP3782745A1 EP 3782745 A1 EP3782745 A1 EP 3782745A1 EP 20191935 A EP20191935 A EP 20191935A EP 3782745 A1 EP3782745 A1 EP 3782745A1
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- EP
- European Patent Office
- Prior art keywords
- straightening
- rollers
- straightening machine
- slide plate
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 27
- 238000012423 maintenance Methods 0.000 title claims description 21
- 229910052751 metal Inorganic materials 0.000 claims abstract description 30
- 239000002184 metal Substances 0.000 claims abstract description 30
- 238000003780 insertion Methods 0.000 claims abstract description 6
- 230000037431 insertion Effects 0.000 claims abstract description 6
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 230000000284 resting effect Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 description 10
- 238000005452 bending Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/08—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts
- B21B31/10—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts by horizontally displacing, i.e. horizontal roll changing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
Definitions
- the invention relates to a straightening machine for straightening a metal strip or flat metal parts according to the preamble of claim 1, in particular a straightening machine with a maintenance device, and a method for making straightening rolls accessible for the maintenance of such a straightening machine.
- the invention also relates to a maintenance device for performing the method.
- a straightening machine of the present type includes a number of upper straightening rolls, which are stored in an upper roll frame, and a number of lower straightening rolls, which are stored in a lower roll frame.
- the upper and lower straightening rollers are arranged in such a way that they form a straightening gap in a working area between an inlet and an outlet of the straightening machine, in order to act from above and below on the metal strip or metal part to be straightened and this through in a working direction from the inlet to the outlet to guide the straightener.
- Straightening machines of the present type are used to remove tension and unevenness in metal strips or metal parts.
- the upper and lower straightening rollers are offset from one another along the straightening gap in such a way that the material to be straightened is bent alternately up and down on the straightening rollers.
- the bending takes place in such a way that the material is bent beyond its yield point, at least at the first straightening rollers, so that undesirable bends and stresses in the material are eliminated as completely as possible.
- the material is attached to the first straightening roll of the straightening machine heavily plasticized. The material is bent a little less on each further straightening roller, and the material is no longer plasticized on the last straightening roller, ie it is only elastically deformed.
- metal strips are often used, which are delivered as so-called coils and processed from there for production.
- the winding of the strip material into coils and any previous thermal treatments and the like result in unevenness and tension in the strip material, which are unfavorable for further processing. Therefore, after being unwound from the coil, metal strips are passed through the straightening gap of a straightening machine of the present type, which they leave flat and free of tension. The same applies to flat metal parts that are to be freed from undesired bends and stresses.
- the upper straightening rollers and the lower straightening rollers each together with their support rollers and support roller blocks to be attached to an upper or a lower slide plate, with which they can be extended transversely to the working direction from the working area of the straightening machine on an operating side of the straightening machine and retracted into this again.
- the straightening rollers of this known straightening machine are attached to the respective slide plate in an interchangeable cassette, which is provided with bearing strips on both the operating side and the drive side of the straightening machine, in which the straightening rollers are mounted and held.
- the invention is therefore based on the object of proposing a straightening machine of the type mentioned, in which there is at least one lower slide plate for extending the lower straightening rolls, as well as a method for making straightening rolls accessible for the maintenance of a straightening machine, the proposed straightening machine or the Process ensures improved accessibility of the upper straightening rollers.
- a straightening machine of the present invention thus comprises, as is initially known per se, a number of upper straightening rolls, which are mounted in an upper roll frame, a number of lower straightening rolls, which are mounted in a lower roll frame, the upper and lower straightening rolls so arranged are that they form a straightening gap between an inlet and an outlet of the straightening machine in a work area in order to act from above and below on the metal strip or metal part to be straightened and to guide it in one working direction from the inlet to the outlet through the straightener, and includes Furthermore, a lower slide plate with which the lower straightening rollers on an operating side of the straightening machine can be extended transversely to the working direction from the working area of the straightening machine and retracted again.
- an interchangeable prism is as Maintenance device or provided as an extension of the maintenance device, which can be inserted into the straightening gap (usually after it has been widened) and which is designed so that it then rests on the lower straightening rollers when the lower slide plate is extended from the work area, while the upper straightening rollers rest on the interchangeable prism.
- the lower slide plate can therefore optionally, as known per se from the prior art, be extended with the lower straightening rollers from the working area of the straightening machine and retracted into it again, or according to the present invention, after inserting the interchangeable prism into the straightening gap the lower straightening rollers, with the interchangeable prism resting on them, and with the upper straightening rollers resting on the interchangeable prism, are extended out of the work area of the straightening machine and retracted again.
- the upper straightening rollers are made accessible, advantageously in such a way that the upper straightening rollers, in the extended position of the lower slide plate, are accessible from above, in particular also for a crane. There is then not, as is the case in the prior art, an upper slide plate which would cover the upper straightening rollers and prevent direct access from above.
- the method according to the invention for making straightening rolls accessible for the maintenance of a straightening machine which is designed as just stated, accordingly comprises the lifting of the upper roller frame relative to the lower roller frame to widen the leveling gap (whereby according to the invention only the relative movement is important, i.e.
- the straightening machine preferably has, as is known per se, at least on the operating side of the straightening machine an upper bearing strip in which the upper straightening rollers are mounted and a lower bearing strip in which the lower straightening rollers are mounted.
- the upper and lower bearing guides are directly, or indirectly, releasably fastened in the respective roller frame by means of a fastening in a slide plate in order to move the lower straightening rollers, or according to the invention optionally the lower straightening rollers together with the upper straightening rollers, with the lower slide plate out of the work area of the straightener to be able to.
- the lower slide plate of the straightening machine can carry lower supporting roller blocks with supporting rollers mounted therein, on which the lower straightening rollers rest and from which the lower straightening rollers are supported during operation of the straightening machine.
- the lower bearing strip for the lower straightening rollers is then attached directly or indirectly to the lower slide plate, so that when the lower slide plate is pulled out, both the support roller blocks with the support rollers stored therein and the lower straightening rollers together with the lower slide plate extend out of the work area of the straightener and be retracted again.
- at least one interchangeable cassette can also be provided, in which the lower straightening rollers in particular are seated and which can be extended and retracted with the lower slide plate.
- a driver device for coupling the upper bearing strip to the lower bearing strip.
- This driver device can ensure that the upper bearing strip with the upper straightening rollers stored therein together with the lower bearing strip, the lower straightening rollers and the lower slide plate is extended from the work area of the straightener.
- This driver device can be attached to the lower bearing strip and / or to the interchangeable prism; the latter also to additionally couple the interchangeable prism to the lower and upper bearing strip. Swiveling clamping lugs attached to the driver device are preferably used to fasten the upper bearing strip.
- a further preferred embodiment of the straightening machine according to the invention consists in the presence of a holding bar for attachment to the upper bearing bar, the holding bar being provided with a receptacle for the upper straightening rollers, in which the upper straightening rollers can be fixed at least in one axial degree of freedom.
- the straightening rolls can rotate about their longitudinal axis despite their axial fixation in the holding bar.
- the retaining bar ensures that the upper straightening rollers are extended together with the upper bearing bar from the work area of the straightening machine and are not pulled out of the bearing bar, for example because they get stuck in the coupling element of the drive device on their opposite end face.
- the bearings of the upper straightening rollers in the upper bearing bar are relieved by the holding bar when extending, since the holding bar ensures a flow of force from the lower slide plate via the lower bearing bar, the driver device and the upper bearing bar into the upper straightening rolls when the lower slide plate is pulled out becomes.
- the interchangeable prism present according to the invention preferably consists essentially of a frame with at least two roller support strips held in the frame and / or forming parts of the frame.
- it is preferably made of aluminum or some other light metal.
- the retaining bar can be moved in an axial degree of freedom relative to the upper bearing bar to which it is attached, for example by means of forcing bolts, the retaining bar can also be used to push the upper straightening rollers out of the upper bearing bar and pull them back into it.
- Figure 1 shows, in a side view, a detail with the work area 4 of a straightening machine, which is exemplarily configured according to the present invention.
- the same view is found in the Figures 2 , 4th and 6th , in which the same reference symbols are used for the same elements.
- the straightening machine shown in these figures has an upper roller frame 1 and a lower roller frame 2, which are held in a frame (not visible here), the upper roller frame 1 being able to move up and down to open and close a leveling gap 3 can.
- the upper roller frame 1 being able to move up and down to open and close a leveling gap 3 can.
- six upper straightening rollers 5 are arranged above the straightening gap 3 in the upper roller frame 1, while a total of seven lower straightening rollers 6 are present below the straightening gap 3 in the lower roller frame 2.
- Of the upper and lower straightening rollers 5, 6, essentially only their end faces, which point towards the operating side and are provided with axial coupling elements, can be seen in these illustrations.
- the upper and lower straightening rollers 5, 6 are arranged offset from one another along the straightening gap 3, i.e. in a working direction 7 from an inlet 8 to an outlet 9 of the working area 4, in such a way that a metal strip (not shown), which is fed by the straightening rollers 5 , 6 is transported from the inlet 8 to the outlet 9, is bent alternately up and down on the upper and lower straightening rollers 5, 6 in order to eliminate tension and unevenness in the material.
- upper and lower straightening rollers 5, 6 are each provided with upper support rollers 10 (only a small part of which can be seen) or lower support rollers 11 in the respective roller frame 1 acting in pairs on each straightening roller 5, 6 , 2 supported.
- the support rollers 10, 11 are mounted in respective support roller blocks, the lower support roller blocks 14 being visible here only for the lower support rollers 11.
- These lower support roller blocks 14 sit on a lower slide plate 15, which can be pulled out of the working area 4 of the straightening machine transversely to the working direction 7, in the present figures to the front (see FIG. 8).
- the upper straightening rollers 5 are supported, among other things, on the operating side of the straightening machine that is visible here in an upper bearing strip 12, while the lower straightening rollers 6 are supported here in a lower bearing strip 13.
- the present straightening machine is also equipped with an upper slide plate 16 which, supported by two upper slide plate supports 17, can be pulled out of the work area 4 of the straightening machine.
- the lower slide plate 15 is also supported by two lower slide plate supports 18 when it is pulled out of the working area 4 of the straightening machine.
- a releasable lock 19 each secures the lower and upper slide plates 15, 16 on the respective roller frame 1, 2 when the straightening machine is in operation.
- a driver device 20 is attached to the lower bearing strip 13 at the inlet 8 and also at the outlet 9 and is equipped with pivotable clamping lugs 21 which are used to couple the upper bearing strip 12 to the lower bearing strip 13.
- FIG 3 an embodiment of an interchangeable prism 22 present or used according to the invention is shown.
- This is made of aluminum and consists essentially of a frame 23, which in turn is composed of two side profiles 24, 24 'and three connecting roller support strips 25, 25', 25 ".
- the roller support strips 25 are provided with notches 26 upwards and downwards to accommodate straightening rollers , which is why these notches 26 are offset from one another on the top and bottom.
- the lightweight construction of the example shown here for an interchangeable prism 22 enables this to be handled by hand and without further aids.
- Figure 5 shows an embodiment for a holding bar 27, which is provided with receptacles 28 for the upper straightening rollers 5 (cf. Figure 6 ) is equipped and has two forcing bolts 29 and rotatable armature disks 31.
- Figure 1 shows the starting position, ie the straightening machine, the working area 4 of which is shown here in a view of the operating side, is in an operational state. After straightening material is moved out of straightening gap 3, if necessary, it is initially carried out, as in FIG Figure 2 shown, the upper roller frame is raised in order to widen the straightening gap 3.
- FIG. 5 shown holding bar 27 is how Figure 6 shows, with their receptacles 28 attached to the front ends of the upper straightening rollers 5 and the forcing bolts 29 of the retaining bar 27 are screwed into threaded bores 30 in the upper bearing bar 12 provided for this purpose.
- the forcing bolts 29 are held on the retaining strip 27 by means of rotatable armature disks 31. This connection can be released by rotating the armature disks 31.
- the lower slide plate 15 as shown in Figure 8 is shown, supported by two lower slide plate supports 18, pulled out transversely to the working direction 7 from the working area 4 of the straightening machine.
- the lower slide plate 15 carries, like Figure 8 clearly shows the lower support roller blocks 14 with the lower support rollers 11 and the lower straightening rollers 6 resting thereon, the lower bearing strip 13 additionally being connected directly to the lower slide plate 15.
- the lower straightening rollers 6 are thus moved out of the working area 4 of the straightening machine.
- the armature disks 31 are then rotated and the retaining strip 27 removed and the clamping lugs 21 of the driver device 20 released, after which the in Figure 11 the situation shown.
- the upper bearing strip 12 is now freely movable in the axial direction of the upper straightening rollers 5, so that it can be pulled out towards the front, cf. Figure 12 , and is finally removed, see FIG. 13.
- the upper straightening rollers 5 can now be freely removed individually from above and can in particular be lifted out by means of a crane in order to be able to replace them, for example.
- the upper straightening rollers 5 remain in the upper roller frame 1, and the lower slide plate 15 is pulled out of the working area 4 in the conventional manner.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
Die Erfindung betrifft eine Richtmaschine zum Richten eines Metallbands oder von flächigen Metallteilen, mit einer Anzahl von oberen Richtwalzen 5 in einem oberen Walzenstuhl 1 und einer Anzahl von unteren Richtwalzen 6 in einem unteren Walzenstuhl 2. Die oberen und unteren Richtwalzen 5, 6 sind so angeordnet, dass sie zwischen einem Einlauf 8 und einem Auslauf 9 der Richtmaschine in einem Arbeitsbereich 4 einen Richtspalt 3 bilden, um von oben und von unten auf das zu richtende Metallband oder Metallteil einzuwirken und dieses in einer Arbeitsrichtung 7 vom Einlauf 8 zum Auslauf 9 durch die Richtmaschine zu führen.Des Weiteren umfasst die Richtmaschine eine untere Schieberplatte 15, mit der die unteren Richtwalzen 6 an einer Bedienseite der Richtmaschine quer zur Arbeitsrichtung 7 aus dem Arbeitsbereich 4 der Richtmaschine ausgefahren und wieder eingefahren werden können, wobei ein Wechselprisma 22 zum Einsetzen in den Richtspalt 3 vorgesehen ist, das so ausgebildet ist, dass es bei einem Ausfahren der unteren Schieberplatte 15 aus dem Arbeitsbereich 4 auf den unteren Richtwalzen 6 aufliegen kann, während die oberen Richtwalzen 5 auf dem Wechselprisma 22 aufliegen.The invention relates to a straightening machine for straightening a metal strip or flat metal parts, with a number of upper straightening rolls 5 in an upper roll frame 1 and a number of lower straightening rolls 6 in a lower roll frame 2. The upper and lower straightening rolls 5, 6 are arranged in this way that they form a straightening gap 3 between an inlet 8 and an outlet 9 of the straightening machine in a work area 4 in order to act from above and below on the metal strip or metal part to be straightened and this in a working direction 7 from the inlet 8 to the outlet 9 through the Furthermore, the straightening machine comprises a lower slide plate 15 with which the lower straightening rollers 6 on an operating side of the straightening machine can be extended and retracted transversely to the working direction 7 from the working area 4 of the straightening machine, with an interchangeable prism 22 for insertion into the Alignment gap 3 is provided, which is designed so that it is at e When the lower slide plate 15 is extended out of the work area 4, it can rest on the lower straightening rollers 6, while the upper straightening rollers 5 rest on the interchangeable prism 22.
Description
Die Erfindung betrifft eine Richtmaschine zum Richten eines Metallbands oder von flächigen Metallteilen nach dem Oberbegriff des Anspruchs 1, insbesondere eine Richtmaschine mit Wartungseinrichtung, sowie ein Verfahren zum Zugänglichmachen von Richtwalzen für die Wartung einer solchen Richtmaschine. Die Erfindung betrifft außerdem eine Wartungseinrichtung zur Durchführung des Verfahrens.The invention relates to a straightening machine for straightening a metal strip or flat metal parts according to the preamble of
Eine Richtmaschine der vorliegenden Art enthält eine Anzahl von oberen Richtwalzen, die in einem oberen Walzenstuhl gelagert sind, und eine Anzahl von unteren Richtwalzen, die in einem unteren Walzenstuhl gelagert sind. Die oberen und unteren Richtwalzen sind so angeordnet, dass sie in einem Arbeitsbereich zwischen einem Einlauf und einem Auslauf der Richtmaschine einen Richtspalt bilden, um von oben und von unten auf das zu richtende Metallband oder Metallteil einzuwirken und dieses in einer Arbeitsrichtung vom Einlauf zum Auslauf durch die Richtmaschine zu führen.A straightening machine of the present type includes a number of upper straightening rolls, which are stored in an upper roll frame, and a number of lower straightening rolls, which are stored in a lower roll frame. The upper and lower straightening rollers are arranged in such a way that they form a straightening gap in a working area between an inlet and an outlet of the straightening machine, in order to act from above and below on the metal strip or metal part to be straightened and this through in a working direction from the inlet to the outlet to guide the straightener.
Richtmaschinen der vorliegenden Art dienen dazu, Spannungen und Unebenheiten in Metallbändern oder Metallteilen zu beseitigen. Die oberen und unteren Richtwalzen sind hierfür entlang des Richtspalts solcherart versetzt zueinander angeordnet, dass das zu richtende Material an den Richtwalzen alternierend nach oben und nach unten umgebogen wird. Das Biegen erfolgt so, dass das Material zumindest an den ersten Richtwalzen über seine Streckgrenze hinaus gebogen wird, so dass unerwünschte Biegungen sowie Spannungen im Material möglichst vollständig beseitigt werden. Üblicherweise wird das Material an der ersten Richtwalze der Richtmaschine stark plastifiziert. An jeder weiteren Richtwalze wird das Material etwas weniger gebogen, und an der letzten Richtwalze wird das Material nicht mehr plastifiziert, d.h. nur noch elastisch verformt.Straightening machines of the present type are used to remove tension and unevenness in metal strips or metal parts. For this purpose, the upper and lower straightening rollers are offset from one another along the straightening gap in such a way that the material to be straightened is bent alternately up and down on the straightening rollers. The bending takes place in such a way that the material is bent beyond its yield point, at least at the first straightening rollers, so that undesirable bends and stresses in the material are eliminated as completely as possible. Usually the material is attached to the first straightening roll of the straightening machine heavily plasticized. The material is bent a little less on each further straightening roller, and the material is no longer plasticized on the last straightening roller, ie it is only elastically deformed.
In der metallverarbeitenden Industrie werden oft Metallbänder verwendet, die als sogenannte Coils angeliefert und von dort zur Produktion abgewickelt werden. Durch das Aufwickeln des Bandmaterials zu Coils, sowie durch eventuelle vorherige thermische Behandlungen und dergleichen mehr entstehen Unebenheiten und Spannungen im Bandmaterial, die für die Weiterverarbeitung ungünstig sind. Daher werden Metallbänder in der Regel nach ihrem Abwickeln vom Coil durch den Richtspalt einer Richtmaschine der vorliegenden Art geleitet, den sie eben und spannungsfrei verlassen. Entsprechendes gilt für flächige Metallteile, die von unerwünschten Biegungen und Spannungen befreit werden sollen.In the metal processing industry, metal strips are often used, which are delivered as so-called coils and processed from there for production. The winding of the strip material into coils and any previous thermal treatments and the like result in unevenness and tension in the strip material, which are unfavorable for further processing. Therefore, after being unwound from the coil, metal strips are passed through the straightening gap of a straightening machine of the present type, which they leave flat and free of tension. The same applies to flat metal parts that are to be freed from undesired bends and stresses.
Zur Wartung einer Richtmaschine ist es von Zeit zu Zeit notwendig, die Richtwalzen von außen zugänglich zu machen, beispielsweise um sie zu inspizieren, von Verunreinigungen zu befreien oder gegebenenfalls auch auszutauschen. Da die Richtwalzen nicht nur im oberen und unteren Walzenstuhl gelagert sind, sondern auch an eine Antriebsvorrichtung gekoppelt sein müssen, und zudem in aller Regel mehrere Stützrollenpaare für jede Richtwalze vorhanden sind, um die im Betrieb auf die Richtwalzen wirkenden Kräfte aufzunehmen und eine Durchbiegung der Richtwalzen zu verhindern, ist es sehr aufwändig und zeitraubend, den oberen und/oder unteren Walzenstuhl aus der Richtmaschine auszubauen und auseinanderzunehmen, um die Richtwalzen zum Zwecke der anstehenden Wartungsarbeiten, die auch in einer reinen Inspektion bestehen können, zugänglich zu machen. Hinzu kommt, dass große Richtmaschinen mit Richtwalzen versehen sind, die jeweils mehrere hundert kg wiegen können und daher nicht ohne Hilfsmittel handhabbar sind.In order to maintain a straightening machine, it is necessary from time to time to make the straightening rollers accessible from the outside, for example to inspect them, to free them from contamination or, if necessary, to replace them. Since the straightening rolls are not only stored in the upper and lower roll frame, but also have to be coupled to a drive device, and there are usually several pairs of supporting rolls for each straightening roll to absorb the forces acting on the straightening rolls during operation and to prevent the straightening rolls from bending To prevent it, it is very complex and time consuming to remove the upper and / or lower roller frame from the straightening machine and take it apart in order to make the straightening rollers accessible for the purpose of the upcoming maintenance work, which can also consist of a pure inspection. In addition, large straightening machines are equipped with straightening rollers, each of which can weigh several hundred kg and therefore cannot be handled without tools.
Um die Richtwalzen einer Richtmaschine der vorliegenden Art zugänglich machen zu können, ohne die Walzenstühle ausbauen zu müssen, ist es beispielsweise aus der
Dieses bekannte Konzept, Richtwalzen einer Richtmaschine der vorliegenden Art mittels Schieberplatten an der Bedienseite der Richtmaschine herausfahren zu können, führt zu einer erheblich vereinfachten Zugänglichkeit der Richtwalzen, da lediglich der Richtspalt etwas geöffnet, Sicherungseinrichtungen der Schieberplatten bzw. der Walzenstühle gelöst und die jeweilige Schieberplatte aus dem Arbeitsbereich der Richtmaschine herausgezogen werden muss, um Zugang zu den Richtwalzen zu erhalten. Die Schieberplatten fungieren somit als Wartungseinrichtung für die Richtmaschine.This known concept of being able to move straightening rollers of a straightening machine of the present type by means of slide plates on the operating side of the straightening machine leads to a considerably simplified accessibility of the straightening rollers, since only the straightening gap is slightly open, safety devices of the slide plates or the roller frames are released and the respective slide plate is removed must be pulled out of the work area of the straightening machine to gain access to the straightening rolls. The slide plates thus act as a maintenance device for the straightening machine.
Vor allem bei Richtmaschinen mit Richtwalzen, die nicht mehr von Hand aus der Wechselkassette entnommen bzw. von der zughörigen Schieberplatte entfernt werden können, da sie ein entsprechendes Gewicht aufweisen, hat es sich allerdings herausgestellt, dass die Zugänglichkeit der oberen Richtwalzen eine zusätzliche Herausforderung darstellt. Denn wenn die oberen Richtwalzen zusammen mit der oberen Schieberplatte aus dem Arbeitsbereich der Richtmaschine herausgefahren werden, hängen die oberen Richtwalzen in ihren Lagern unterhalb der oberen Schieberplatte und können ohne zusätzliche Sicherung nicht von ihren Lagern gelöst werden. Auch das Entnehmen der oberen Richtwalzen ist erschwert, da sie wegen der sich darüber befindlichen Schieberplatte hierfür nicht ohne weiteres an einen Kran angehängt werden können, wie dies bei den unteren Richtwalzen, die naturgemäß über der unteren Schieberplatte liegen, der Fall ist.Especially in the case of straightening machines with straightening rollers, which can no longer be removed by hand from the interchangeable cassette or removed from the associated slide plate, since they have a corresponding weight, however, it has been found that the accessibility of the upper straightening rollers is an additional challenge. Because if the upper straightening rollers are moved out of the work area of the straightening machine together with the upper slide plate, the upper straightening rollers hang in their bearings below the upper slide plate and cannot be released from their bearings without additional security. The removal of the upper straightening rollers is also made more difficult because they cannot be easily attached to a crane because of the slide plate located above them, as is the case with the lower straightening rollers, which naturally lie above the lower slide plate.
Der Erfindung liegt daher die Aufgabe zugrunde, eine Richtmaschine der eingangs genannten Art, in der zumindest eine untere Schieberplatte zum Ausfahren der unteren Richtwalzen vorhanden ist, sowie ein Verfahren zum Zugänglichmachen von Richtwalzen für die Wartung einer Richtmaschine vorzuschlagen, wobei die vorgeschlagene Richtmaschine bzw. das Verfahren eine verbesserte Zugänglichkeit der oberen Richtwalzen gewährleistet.The invention is therefore based on the object of proposing a straightening machine of the type mentioned, in which there is at least one lower slide plate for extending the lower straightening rolls, as well as a method for making straightening rolls accessible for the maintenance of a straightening machine, the proposed straightening machine or the Process ensures improved accessibility of the upper straightening rollers.
Gelöst ist diese Aufgabe durch eine Richtmaschine mit den Merkmalen des Anspruchs 1 sowie durch ein Verfahren mit den Merkmalen des Anspruchs 12. Bevorzugte Ausgestaltungen der Richtmaschine finden sich in den Ansprüchen 2 bis 8; vorteilhafte Weiterbildungen des Verfahrens sind in den Ansprüchen 13 bis 15 niedergelegt. Eine Richtmaschine mit Wartungseinrichtung ist im Anspruch 9 definiert, während sich eine Wartungseinrichtung zur Durchführung des erfindungsgemäßen Verfahrens im Anspruch 10 findet, und eine bevorzugte Weiterbildung der Wartungseinrichtung Gegenstand des Anspruchs 11 ist.This object is achieved by a straightening machine having the features of
Eine Richtmaschine der vorliegenden Erfindung umfasst demnach, wie zunächst an sich bekannt, eine Anzahl von oberen Richtwalzen, die in einem oberen Walzenstuhl gelagert sind, eine Anzahl von unteren Richtwalzen, die in einem unteren Walzenstuhl gelagert sind, wobei die oberen und unteren Richtwalzen so angeordnet sind, dass sie zwischen einem Einlauf und einem Auslauf der Richtmaschine in einem Arbeitsbereich einen Richtspalt bilden, um von oben und von unten auf das zu richtende Metallband oder Metallteil einzuwirken und dieses in einer Arbeitsrichtung vom Einlauf zum Auslauf durch die Richtmaschine zu führen, und umfasst weiterhin eine untere Schieberplatte, mit der die unteren Richtwalzen an einer Bedienseite der Richtmaschine quer zur Arbeitsrichtung aus dem Arbeitsbereich der Richtmaschine ausgefahren und wieder eingefahren werden können. Eine obere Schieberplatte für die oberen Richtwalzen kann vorhanden sein; sie ist jedoch in vielen Fällen verzichtbar, da nach dem erfinderischen Konzept die oberen Richtwalzen zusammen mit den unteren Richtwalzen auf der unteren Schieberplatte aus dem Arbeitsbereich der Richtmaschine herausgefahren werden können. Hierzu ist erfindungsgemäß ein Wechselprisma als Wartungseinrichtung bzw. als Erweiterung der Wartungseinrichtung vorgesehen, das in den Richtspalt eingesetzt werden kann (in der Regel nachdem dieser aufgeweitet wurde) und das so ausgebildet ist, dass es dann bei einem Ausfahren der unteren Schieberplatte aus dem Arbeitsbereich auf den unteren Richtwalzen aufliegt, während die oberen Richtwalzen auf dem Wechselprisma aufliegen.A straightening machine of the present invention thus comprises, as is initially known per se, a number of upper straightening rolls, which are mounted in an upper roll frame, a number of lower straightening rolls, which are mounted in a lower roll frame, the upper and lower straightening rolls so arranged are that they form a straightening gap between an inlet and an outlet of the straightening machine in a work area in order to act from above and below on the metal strip or metal part to be straightened and to guide it in one working direction from the inlet to the outlet through the straightener, and includes Furthermore, a lower slide plate with which the lower straightening rollers on an operating side of the straightening machine can be extended transversely to the working direction from the working area of the straightening machine and retracted again. An upper slide plate for the upper straightening rolls can be present; however, it can be dispensed with in many cases, since according to the inventive concept the upper straightening rollers can be moved out of the working area of the straightening machine together with the lower straightening rollers on the lower slide plate. For this purpose, according to the invention, an interchangeable prism is as Maintenance device or provided as an extension of the maintenance device, which can be inserted into the straightening gap (usually after it has been widened) and which is designed so that it then rests on the lower straightening rollers when the lower slide plate is extended from the work area, while the upper straightening rollers rest on the interchangeable prism.
Die untere Schieberplatte kann also wahlweise, wie an sich aus dem Stand der Technik bekannt, mit den unteren Richtwalzen aus dem Arbeitsbereich der Richtmaschine ausgefahren und wieder in diesen eingefahren werden, oder aber gemäß der vorliegenden Erfindung, nach Einlegen des Wechselprismas in den Richtspalt, mit den unteren Richtwalzen, mit dem auf diesen aufliegenden Wechselprisma und mit den ihrerseits auf dem Wechselprisma aufliegenden oberen Richtwalzen aus dem Arbeitsbereich der Richtmaschine ausgefahren und wieder eingefahren werden. Mit der zweiten Alternative eines Ausfahrens der unteren Schieberplatte werden die oberen Richtwalzen zugänglich gemacht, und zwar vorteilhafterweise solcherart, dass die oberen Richtwalzen, in der ausgefahrenen Stellung der unteren Schieberplatte, von oben, insbesondere auch für einen Kran, zugänglich sind. Es ist dann nicht, wie dies im Stand der Technik der Fall ist, eine obere Schieberplatte vorhanden, die die oberen Richtwalzen nach oben überdecken und einen direkten Zugang von oben verhindern würde.The lower slide plate can therefore optionally, as known per se from the prior art, be extended with the lower straightening rollers from the working area of the straightening machine and retracted into it again, or according to the present invention, after inserting the interchangeable prism into the straightening gap the lower straightening rollers, with the interchangeable prism resting on them, and with the upper straightening rollers resting on the interchangeable prism, are extended out of the work area of the straightening machine and retracted again. With the second alternative of extending the lower slide plate, the upper straightening rollers are made accessible, advantageously in such a way that the upper straightening rollers, in the extended position of the lower slide plate, are accessible from above, in particular also for a crane. There is then not, as is the case in the prior art, an upper slide plate which would cover the upper straightening rollers and prevent direct access from above.
Das erfindungsgemäße Verfahren zum Zugänglichmachen von Richtwalzen für die Wartung einer Richtmaschine, die wie eben ausgeführt ausgestaltet ist, umfasst demnach das Anheben des oberen Walzenstuhls relativ zum unteren Walzenstuhl zum Aufweiten des Richtspalts (wobei es erfindungsgemäß nur auf die Relativbewegung ankommt, d.h. es könnte auch der untere Walzenstuhl abgesenkt werden), das Einlegen eines Wechselprismas in den aufgeweiteten Richtspalt, wobei das Wechselprisma vorzugsweise direkt, wahlweise aber auch indirekt auf die unteren Richtwalzen aufgelegt wird, das Lösen einer oberen Lagerleiste, in der die oberen Richtwalzen gelagert sind, vom oberen Walzenstuhl und das Ablegen der oberen Richtwalzen auf dem Wechselprisma (wobei dieser Verfahrensschritt zeitlich umgekehrt oder gleichzeitig durchgeführt werden kann), das Lösen einer unteren Lagerleiste, in der die unteren Richtwalzen gelagert sind, und/oder der unteren Schieberplatte vom unteren Walzenstuhl und das Herausziehen der unteren Schieberplatte mitsamt dem auf den unteren Richtwalzen aufliegenden Wechselprisma und den auf dem Wechselprisma aufliegenden oberen Richtwalzen aus dem Arbeitsbereich der Richtmaschine.The method according to the invention for making straightening rolls accessible for the maintenance of a straightening machine, which is designed as just stated, accordingly comprises the lifting of the upper roller frame relative to the lower roller frame to widen the leveling gap (whereby according to the invention only the relative movement is important, i.e. it could also be the lower roller frame are lowered), the insertion of an interchangeable prism into the widened straightening gap, whereby the interchangeable prism is preferably placed directly, but optionally also indirectly, on the lower straightening rollers, the release of an upper bearing strip in which the upper straightening rollers are mounted from the upper roller frame and placing the upper straightening rollers on the interchangeable prism (this process step being reversed or carried out simultaneously can), loosening a lower bearing strip in which the lower straightening rollers are mounted and / or the lower slide plate from the lower roller frame and pulling out the lower slide plate together with the exchangeable prism resting on the lower straightening rollers and the upper straightening rollers resting on the exchangeable prism from the Work area of the straightener.
Die erfindungsgemäße Richtmaschine besitzt vorzugsweise, wie an sich bekannt, zumindest an der Bedienseite der Richtmaschine eine obere Lagerleiste, in der die oberen Richtwalzen gelagert sind, sowie eine untere Lagerleiste, in der die unteren Richtwalzen gelagert sind. Die oberen und unteren Lagerleiten sind direkt, oder vermittels einer Befestigung in einer Schieberplatte indirekt, lösbar im jeweiligen Walzenstuhl befestigt, um die unteren Richtwalzen, oder erfindungsgemäß wahlweise die unteren Richtwalzen zusammen mit den oberen Richtwalzen, mit der unteren Schieberplatte aus dem Arbeitsbereich der Richtmaschine herausfahren zu können.The straightening machine according to the invention preferably has, as is known per se, at least on the operating side of the straightening machine an upper bearing strip in which the upper straightening rollers are mounted and a lower bearing strip in which the lower straightening rollers are mounted. The upper and lower bearing guides are directly, or indirectly, releasably fastened in the respective roller frame by means of a fastening in a slide plate in order to move the lower straightening rollers, or according to the invention optionally the lower straightening rollers together with the upper straightening rollers, with the lower slide plate out of the work area of the straightener to be able to.
Die untere Schieberplatte der erfindungsgemäßen Richtmaschine kann untere Stützrollenblöcke mit darin gelagerten Stützrollen tragen, auf denen die unteren Richtwalzen aufliegen und von denen die unteren Richtwalzen im Betrieb der Richtmaschine gestützt werden. Die untere Lagerleiste für die unteren Richtwalzen ist dann direkt oder indirekt an der unteren Schieberplatte befestigt, so dass bei einem Ausziehen der unteren Schieberplatte sowohl die Stützrollenböcke mit den darin gelagerten Stützrollen als auch die unteren Richtwalzen zusammen mit der unteren Schieberplatte aus dem Arbeitsbereich der Richtmaschine ausgefahren und wieder eingefahren werden. Es kann auch im Rahmen der vorliegenden Erfindung zumindest eine Wechselkassette vorgesehen sein, in der insbesondere die unteren Richtwalzen sitzen und die mit der unteren Schieberplatte ausgefahren und eingefahren werden kann.The lower slide plate of the straightening machine according to the invention can carry lower supporting roller blocks with supporting rollers mounted therein, on which the lower straightening rollers rest and from which the lower straightening rollers are supported during operation of the straightening machine. The lower bearing strip for the lower straightening rollers is then attached directly or indirectly to the lower slide plate, so that when the lower slide plate is pulled out, both the support roller blocks with the support rollers stored therein and the lower straightening rollers together with the lower slide plate extend out of the work area of the straightener and be retracted again. In the context of the present invention, at least one interchangeable cassette can also be provided, in which the lower straightening rollers in particular are seated and which can be extended and retracted with the lower slide plate.
Vorzugsweise ist eine Mitnehmervorrichtung zum Koppeln der oberen Lagerleiste mit der unteren Lagerleiste vorhanden. Diese Mitnehmervorrichtung kann sicherstellen, dass die obere Lagerleiste mit den darin gelagerten oberen Richtwalzen zusammen mit der unteren Lagerleiste, den unteren Richtwalzen und der unteren Schieberplatte aus dem Arbeitsbereich der Richtmaschine ausgefahren wird. Diese Mitnehmervorrichtung kann an der unteren Lagerleiste und/oder am Wechselprisma befestigt sein; letzteres auch, um das Wechselprisma zusätzlich an die untere und obere Lagerleiste zu koppeln. Vorzugsweise dienen an der Mitnehmervorrichtung angebrachte, schwenkbare Klemmlaschen zum Befestigen der oberen Lagerleiste.Preferably there is a driver device for coupling the upper bearing strip to the lower bearing strip. This driver device can ensure that the upper bearing strip with the upper straightening rollers stored therein together with the lower bearing strip, the lower straightening rollers and the lower slide plate is extended from the work area of the straightener. This driver device can be attached to the lower bearing strip and / or to the interchangeable prism; the latter also to additionally couple the interchangeable prism to the lower and upper bearing strip. Swiveling clamping lugs attached to the driver device are preferably used to fasten the upper bearing strip.
Eine weitere bevorzugte Ausgestaltung der erfindungsgemäßen Richtmaschine besteht im Vorhandensein einer Halteleiste zum Anbringen an der oberen Lagerleiste, wobei die Halteleiste mit Aufnahme für die oberen Richtwalzen versehen ist, in denen die oberen Richtwalzen zumindest in einen axialen Freiheitsgrad fixiert werden können. Um beim Einfahren der oberen Richtwalzen ein Wiedereinkuppeln in Kupplungselemente einer Antriebsvorrichtung zu erleichtern, ist es vorteilhaft, wenn sich die Richtwalzen trotz ihrer axialen Fixierung in der Halteleiste um ihre Längsachse drehen können. Die Halteleiste stellt sicher, dass die oberen Richtwalzen zusammen mit der oberen Lagerleiste aus dem Arbeitsbereich der Richtmaschine ausgefahren werden und nicht etwa aus der Lagerleiste herausgezogen werden, da sie beispielsweise an ihrer gegenüberliegenden Stirnseite im Kupplungselement der Antriebsvorrichtung steckenbleiben. Darüber hinaus werden die Lager der oberen Richtwalzen in der oberen Lagerleiste durch die Halteleiste beim Ausfahren entlastet, da die Halteleiste einen Kraftfluss von der unteren Schieberplatte über die untere Lagerleiste, die Mitnehmervorrichtung und die obere Lagerleiste in die oberen Richtwalzen sicherstellt, wenn die untere Schieberplatte herausgezogen wird.A further preferred embodiment of the straightening machine according to the invention consists in the presence of a holding bar for attachment to the upper bearing bar, the holding bar being provided with a receptacle for the upper straightening rollers, in which the upper straightening rollers can be fixed at least in one axial degree of freedom. In order to facilitate re-engagement in coupling elements of a drive device when the upper straightening rolls are retracted, it is advantageous if the straightening rolls can rotate about their longitudinal axis despite their axial fixation in the holding bar. The retaining bar ensures that the upper straightening rollers are extended together with the upper bearing bar from the work area of the straightening machine and are not pulled out of the bearing bar, for example because they get stuck in the coupling element of the drive device on their opposite end face. In addition, the bearings of the upper straightening rollers in the upper bearing bar are relieved by the holding bar when extending, since the holding bar ensures a flow of force from the lower slide plate via the lower bearing bar, the driver device and the upper bearing bar into the upper straightening rolls when the lower slide plate is pulled out becomes.
Das erfindungsgemäß vorhandene Wechselprisma besteht vorzugsweise im Wesentlichen aus einem Rahmen mit mindestens zwei, im Rahmen gehaltenen und/oder Teile des Rahmens bildenden Walzenauflageleisten. Um das Wechselprisma von Hand in den Richtspalt einlegen und aus diesem entnehmen zu können, ist es vorzugsweise aus Aluminium oder einem sonstigen Leichtmetall gefertigt.The interchangeable prism present according to the invention preferably consists essentially of a frame with at least two roller support strips held in the frame and / or forming parts of the frame. In order to be able to insert the interchangeable prism by hand into the straightening gap and to be able to remove it from it, it is preferably made of aluminum or some other light metal.
Wenn die Halteleiste relativ zur oberen Lagerleiste, an der sie angebracht wird, in einem axialen Freiheitsgrad bewegt werden kann, beispielsweise durch Abdrückbolzen, kann die Halteleiste außerdem dazu verwendet werden, um die oberen Richtwalzen aus der oberen Lagerleiste zu drücken und wieder in diese hineinzuziehen.If the retaining bar can be moved in an axial degree of freedom relative to the upper bearing bar to which it is attached, for example by means of forcing bolts, the retaining bar can also be used to push the upper straightening rollers out of the upper bearing bar and pull them back into it.
Ein Ausführungsbeispiel für eine erfindungsgemäß ausgestaltete Richtmaschine, anhand dessen auch ein Ausführungsbeispiel für ein erfindungsgemäßes Verfahren erläutert wird, wird im Folgenden anhand der beigefügten Zeichnungen beschrieben. Es zeigen:
Figur 1- eine schematische Ansicht des Arbeitsbereichs einer erfindungsgemäß ausgestalteten Richtmaschine, von der Bedienseite;
Figur 2- eine Ansicht wie
in einem anderen Verfahrensstadium;Figur 1 Figur 3- eine isometrische Ansicht eines Beispiels für ein Wechselprisma;
Figur 4- eine Ansicht wie
, in einem weiteren Verfahrensstadium;Figur 1 Figur 5- eine isometrische Ansicht eines Beispiels für eine Halteleiste;
Figur 6- eine Ansicht wie
in einem weiteren Verfahrensstadium;Figur 1 Figur 7- ein Ausschnitt aus einer Ansicht wie
in einem weiteren Verfahrensstadium;Figur 1 Figur 8- eine isometrische Ansicht eines Teils der Richtmaschine aus
Figur 1 , mit ausgefahrener Schieberplatte; Figur 9- ein
Detail aus Figur 8 ; Figur 10- das
Detail aus Figur 9 in einem späteren Verfahrensstadium und aus einem anderen Betrachtungswinkel; Figur 11- das
Detail aus Figur 9 , in einem weiteren Verfahrensstadium; Figur 12- das
Detail aus Figur 9 in einem weiteren Verfahrensstadium; Figur 13- das
Detail aus Figur 9 in einem weiteren Verfahrensstadium.
- Figure 1
- a schematic view of the work area of a straightening machine designed according to the invention, from the operating side;
- Figure 2
- a view like
Figure 1 at another stage of the procedure; - Figure 3
- an isometric view of an example of an interchangeable prism;
- Figure 4
- a view like
Figure 1 , at a further stage of the procedure; - Figure 5
- an isometric view of an example of a retaining bar;
- Figure 6
- a view like
Figure 1 at a further stage of the procedure; - Figure 7
- a section of a view like
Figure 1 at a further stage of the procedure; - Figure 8
- Figure 3 is an isometric view of part of the leveler
Figure 1 , with extended slide plate; - Figure 9
- a detail
Figure 8 ; - Figure 10
- the detail
Figure 9 at a later stage of the proceedings and from a different angle; - Figure 11
- the detail
Figure 9 , at a further stage of the procedure; - Figure 12
- the detail
Figure 9 at a further stage of the procedure; - Figure 13
- the detail
Figure 9 at a further stage of the procedure.
Die in diesen Figuren dargestellte Richtmaschine weist einen oberen Walzenstuhl 1 und einen unteren Walzenstuhl 2 auf, die in einem (hier nicht sichtbaren) Rahmen gehalten sind, wobei sich der obere Walzenstuhl 1 auf und ab bewegen kann, um einen Richtspalt 3 öffnen und schließen zu können. Oberhalb des Richtspalts 3 sind im vorliegenden Ausführungsbeispiel im oberen Walzenstuhl 1 sechs obere Richtwalzen 5 angeordnet, während unterhalb des Richtspalts 3 im unteren Walzenstuhl 2 insgesamt sieben untere Richtwalzen 6 vorhanden sind. Von den oberen und unteren Richtwalzen 5, 6 sind in diesen Darstellungen im Wesentlichen nur ihre zur Bedienseite hin weisenden, mit Axialkupplungselementen versehenen Stirnseiten zu sehen.The straightening machine shown in these figures has an
Die oberen und unteren Richtwalzen 5, 6 sind entlang des Richtspalts 3, also in einer Arbeitsrichtung 7 von einem Einlauf 8 bis zu einem Auslauf 9 des Arbeitsbereichs 4, solcherart versetzt zueinander angeordnet, dass ein Metallband (nicht dargestellt), das von den Richtwalzen 5, 6 vom Einlauf 8 zum Auslauf 9 transportiert wird, an den oberen und unteren Richtwalzen 5, 6 alternierend nach oben und nach unten umgebogen wird, um Spannungen und Unebenheiten im Material zu beseitigen.The upper and
Um hierbei ein Durchbiegen der oberen und unteren Richtwalzen 5, 6 zu verhindern, sind diese jeweils mit paarweise auf jede Richtwalze 5, 6 einwirkenden oberen Stützrollen 10 (von denen nur ein kleiner Teil zu sehen ist) bzw. unteren Stützrollen 11 im jeweiligen Walzenstuhl 1, 2 abgestützt.In order to prevent the upper and
Die Stützrollen 10, 11 sind in jeweiligen Stützrollenböcken gelagert, wobei hier nur für die unteren Stützrollen 11 die unteren Stützrollenböcke 14 sichtbar sind. Diese unteren Stützrollenböcke 14 sitzen auf einer unteren Schieberplatte 15, die quer zur Arbeitsrichtung 7, in den vorliegenden Abbildungen nach vorne, aus dem Arbeitsbereich 4 der Richtmaschine herausgezogen werden kann (vgl. Figur 8).The
Die oberen Richtwalzen 5 sind unter anderem an der hier sichtbaren Bedienseite der Richtmaschine in einer oberen Lagerleiste 12 gelagert, während die unteren Richtwalzen 6 hier in einer unteren Lagerleiste 13 gelagert sind.The
Die vorliegende Richtmaschine ist außer der unteren Schieberplatte 15 auch mit einer oberen Schieberplatte 16 ausgerüstet, die, von zwei oberen Schieberplattenstützen 17 abgestützt, aus dem Arbeitsbereich 4 der Richtmaschine herausgezogen werden kann. In entsprechender Weise wird auch die untere Schieberplatte 15 von zwei unteren Schieberplattenstützen 18 abgestützt, wenn sie aus dem Arbeitsbereich 4 der Richtmaschine herausgezogen wird. Je eine lösbare Sicherung 19 sichert die unteren und oberen Schieberplatten 15, 16 im Betrieb der Richtmaschine am jeweiligen Walzenstuhl 1, 2.In addition to the
An der unteren Lagerleiste 13 ist am Einlauf 8 sowie auch am Auslauf 9 jeweils eine Mitnehmervorrichtung 20 angebracht, die mit schwenkbaren Klemmlaschen 21 ausgerüstet ist, welche zum Koppeln der oberen Lagerleiste 12 mit der unteren Lagerleiste 13 dienen.A
In
In den übrigen Figuren sind gleiche Teile jeweils mit identischen Bezugszeichen versehen, so dass insoweit auf die vorhergehende Beschreibung Bezug genommen werden kann.In the remaining figures, identical parts are each provided with identical reference numerals, so that reference can be made to the preceding description.
Um die oberen Richtwalzen 5 des vorliegenden Ausführungsbeispiels einer Richtmaschine zu inspizieren und gegebenenfalls zu reinigen oder auszutauschen, muss erfindungsgemäß nicht die obere Schieberplatte 16 aus dem Arbeitsbereich 4 der Richtmaschine herausgezogen werden, sondern es kann nach dem folgenden Beispiel eines erfindungsgemäßen Verfahrens vorgegangen werden:
Die in
Wie sodann
Nun wird die untere Schieberplatte 15, wie dies in
Aufgrund der Kopplung der oberen Lagerleiste 12 mit der unteren Lagerleiste 13 über die Mitnehmervorrichtung 20, sowie aufgrund der axial formschlüssigen Fixierung der oberen Richtwalzen 5 an der Halteleiste 27 und somit auch an der oberen Lagerleiste 12, und letztlich auch aufgrund dessen, dass die oberen Richtwalzen 5 auf dem Wechselprisma 22 aufliegen, welches seinerseits auf den unteren Richtwalzen 6 aufliegt, werden mit dem Herausziehen der unteren Schieberplatte 15 gleichzeitig auch die oberen Richtwalzen 5 aus dem Arbeitsbereich 4 der Richtmaschine ausgefahren und hierbei gegebenenfalls an der Antriebsseite der Richtmaschine aus entsprechenden Kupplungselementen gelöst.Due to the coupling of the
Wie anhand
Wie
How
Danach werden die Ankerscheiben 31 gedreht und die Halteleiste 27 entfernt sowie die Klemmlaschen 21 der Mitnehmervorrichtung 20 gelöst, wonach sich die in
Um die Richtmaschine wieder betriebsfertig zu machen, müssen die beschriebenen Verfahrensschritte ganz einfach nur in umgekehrter Reihenfolge durchgeführt werden.In order to make the straightening machine ready for operation again, the process steps described simply have to be carried out in reverse order.
Um die unteren Richtwalzen 6 zugänglich zu machen, verbleiben die oberen Richtwalzen 5 im oberen Walzenstuhl 1, und die untere Schieberplatte 15 wird in der herkömmlichen Art und Weise aus dem Arbeitsbereich 4 herausgezogen.In order to make the
Claims (15)
mit einer Anzahl von oberen Richtwalzen (5) in einem oberen Walzenstuhl (1) und einer Anzahl von unteren Richtwalzen (6) in einem unteren Walzenstuhl (2),
wobei die oberen und unteren Richtwalzen (5,6) so angeordnet sind, dass sie zwischen einem Einlauf (8) und einem Auslauf (9) der Richtmaschine in einem Arbeitsbereich (4) einen Richtspalt (3) bilden, um von oben und von unten auf das zu richtende Metallband oder Metallteil einzuwirken und dieses in einer Arbeitsrichtung (7) vom Einlauf (8) zum Auslauf (9) durch die Richtmaschine zu führen,
und mit einer unteren Schieberplatte (15), mit der die unteren Richtwalzen (6) an einer Bedienseite der Richtmaschine quer zur Arbeitsrichtung (7) aus dem Arbeitsbereich (4) der Richtmaschine ausgefahren und wieder eingefahren werden können,
dadurch gekennzeichnet,
dass ein Wechselprisma (22) zum Einsetzen in den Richtspalt (3) vorgesehen ist, das so ausgebildet ist, dass es bei einem Ausfahren der unteren Schieberplatte (15) aus dem Arbeitsbereich (4) auf den unteren Richtwalzen (6) aufliegen kann und gleichzeitig die oberen Richtwalzen (5) auf dem Wechselprisma (22) aufliegen können.Straightening machine for straightening a metal strip or flat metal parts,
with a number of upper straightening rolls (5) in an upper roll frame (1) and a number of lower straightening rolls (6) in a lower roll frame (2),
wherein the upper and lower straightening rollers (5,6) are arranged in such a way that they form a straightening gap (3) between an inlet (8) and an outlet (9) of the straightening machine in a work area (4) to allow from above and below act on the metal strip or metal part to be straightened and guide it through the straightening machine in one working direction (7) from the inlet (8) to the outlet (9),
and with a lower slide plate (15), with which the lower straightening rollers (6) on an operating side of the straightening machine can be extended transversely to the working direction (7) from the working area (4) of the straightening machine and retracted again,
characterized,
that an interchangeable prism (22) is provided for insertion into the straightening gap (3), which is designed so that it can rest on the lower straightening rollers (6) when the lower slide plate (15) extends out of the work area (4) and at the same time the upper straightening rollers (5) can rest on the interchangeable prism (22).
dadurch gekennzeichnet,
dass die oberen Richtwalzen (5) zumindest an der Bedienseite der Richtmaschine in einer oberen Lagerleiste (12) und die unteren Richtwalzen (6) zumindest an der Bedienseite der Richtmaschine in einer unteren Lagerleiste (13) gelagert sind, wobei die oberen und unteren Lagerleisten (12, 13) lösbar im jeweiligen Walzenstuhl (1, 2) befestigt sind.Straightening machine according to claim 1,
characterized,
that the upper straightening rollers (5) at least on the operating side of the straightening machine in an upper bearing strip (12) and the lower straightening rollers (6) at least on the operating side of the straightening machine in a lower bearing strip (13), the upper and lower bearing strips ( 12, 13) are releasably attached in the respective roller frame (1, 2).
dadurch gekennzeichnet,
dass an der unteren Schieberplatte (15) untere Stützrollenböcke (14) mit darin gelagerten unteren Stützrollen (11) befestigt sind, auf denen die unteren Richtwalzen (6) aufliegen.Straightening machine according to one of Claims 1 or 2,
characterized,
that on the lower slide plate (15) lower support roller blocks (14) with lower support rollers (11) mounted therein are attached, on which the lower straightening rollers (6) rest.
dadurch gekennzeichnet,
dass die untere Lagerleiste (13) direkt oder indirekt an der unteren Schieberplatte (15) befestigt ist.Straightening machine according to one of claims 2 or 3,
characterized,
that the lower bearing strip (13) is attached directly or indirectly to the lower slide plate (15).
dadurch gekennzeichnet,
dass eine Mitnehmervorrichtung (20) zum Koppeln der oberen Lagerleiste (12) mit der unteren Lagerleiste (13) vorhanden ist, wobei die Mitnehmervorrichtung (20) insbesondere an der unteren Lagerleiste (13), an der unteren Schieberplatte (15) und/oder am Wechselprisma (22) befestigt ist.Straightening machine according to one of Claims 2 to 4,
characterized,
that a driver device (20) for coupling the upper bearing strip (12) to the lower bearing strip (13) is present, the driver device (20) in particular on the lower bearing strip (13), on the lower slide plate (15) and / or on the Interchangeable prism (22) is attached.
dadurch gekennzeichnet,
dass die Mitnehmervorrichtung (20) schwenkbare Klemmlaschen (21) zum Befestigen an der oberen Lagerleiste (12) aufweist.Straightening machine according to claim 5,
characterized,
that the driver device (20) has pivotable clamping lugs (21) for fastening to the upper bearing strip (12).
dadurch gekennzeichnet,
dass eine Halteleiste (27) zum Anbringen an der oberen Lagerleiste (12) vorhanden ist, wobei die Halteleiste (27) mit Aufnahmen (28) für die oberen Richtwalzen (5) versehen ist, um die oberen Richtwalzen (5) zumindest in einem axialen Freiheitsgrad zu fixieren.Straightening machine according to at least one of claims 2 to 6,
characterized,
that a retaining bar (27) is provided for attachment to the upper bearing bar (12), wherein the retaining bar (27) is provided with receptacles (28) for the upper straightening rollers (5) to the upper straightening rollers (5) at least in an axial direction To fix degree of freedom.
dadurch gekennzeichnet,
dass das Wechselprisma (22) im Wesentlichen aus einem Rahmen (23) mit mindestens zwei, im Rahmen (23) gehaltenen und/oder Teile des Rahmens bildenden Walzenauflageleisten (25, 25', 25") besteht.Straightening machine according to at least one of claims 1 to 7,
characterized,
that the interchangeable prism (22) essentially consists of a frame (23) with at least two roller support strips (25, 25 ', 25 ") held in the frame (23) and / or forming parts of the frame.
mit einer Anzahl von oberen Richtwalzen (5) in einem oberen Walzenstuhl (1) und einer Anzahl von unteren Richtwalzen (6) in einem unteren Walzenstuhl (2),
wobei die oberen und unteren Richtwalzen (5,6) so angeordnet sind, dass sie zwischen einem Einlauf (8) und einem Auslauf (9) der Richtmaschine in einem Arbeitsbereich (4) einen Richtspalt (3) bilden, um von oben und von unten auf das zu richtende Metallband oder Metallteil einzuwirken und dieses in einer Arbeitsrichtung (7) vom Einlauf (8) zum Auslauf (9) durch die Richtmaschine zu führen,
und mit einer unteren Schieberplatte (15), mit der die unteren Richtwalzen (6) an einer Bedienseite der Richtmaschine quer zur Arbeitsrichtung (7) aus dem Arbeitsbereich (4) der Richtmaschine ausgefahren und wieder eingefahren werden können,
insbesondere nach mindestens einem der Ansprüche 1 bis 10,
dadurch gekennzeichnet,
dass als Wartungseinrichtung ein Wechselprisma (22) zum Einsetzen in den Richtspalt (3) vorgesehen ist, das so ausgebildet ist, dass es bei einem Ausfahren der unteren Schieberplatte (15) aus dem Arbeitsbereich (4) auf den unteren Richtwalzen (6) aufliegen kann und gleichzeitig die oberen Richtwalzen (5) auf dem Wechselprisma (22) aufliegen können.Straightening machine with maintenance facility, comprising a straightening machine for straightening a metal strip or flat metal parts,
with a number of upper straightening rolls (5) in an upper roll frame (1) and a number of lower straightening rolls (6) in a lower roll frame (2),
wherein the upper and lower straightening rollers (5,6) are arranged in such a way that they form a straightening gap (3) between an inlet (8) and an outlet (9) of the straightening machine in a work area (4) to allow from above and below act on the metal strip or metal part to be straightened and guide it through the straightening machine in one working direction (7) from the inlet (8) to the outlet (9),
and with a lower slide plate (15), with which the lower straightening rollers (6) on an operating side of the straightening machine can be extended transversely to the working direction (7) from the working area (4) of the straightening machine and retracted again,
in particular according to at least one of claims 1 to 10,
characterized,
that an interchangeable prism (22) for insertion into the straightening gap (3) is provided as a maintenance device, which is designed in such a way that it can rest on the lower straightening rollers (6) when the lower slide plate (15) extends out of the work area (4) and at the same time the upper straightening rollers (5) can rest on the interchangeable prism (22).
dadurch gekennzeichnet,
dass die Wartungseinrichtung im Wesentlichen aus einem Wechselprisma (22) zum Einsetzen in den Richtspalt (3) besteht, das so ausgebildet ist, dass es bei einem Ausfahren der unteren Schieberplatte (15) der Richtmaschine aus dem Arbeitsbereich (4) auf den unteren Richtwalzen (6) aufliegen kann und gleichzeitig die oberen Richtwalzen (5) auf dem Wechselprisma (22) aufliegen können.Maintenance device for a straightening machine with a number of upper straightening rolls (5) in an upper roll frame (1) and a number of lower straightening rolls (6) in a lower roll frame (2), the upper and lower straightening rolls (5,6) arranged in this way are that they form a straightening gap (3) between an inlet (8) and an outlet (9) of the straightening machine in a work area (4) in order to act from above and below on the metal strip or metal part to be straightened and in a working direction (7) from the inlet (8) to the outlet (9) through the straightening machine, and with a lower slide plate (15) with which the lower straightening rollers (6) on an operating side of the straightening machine transversely to the working direction (7) the working area (4) of the straightening machine can be extended and retracted again, in particular for a straightening machine according to at least one of claims 1 to 8,
characterized,
that the maintenance device essentially consists of an interchangeable prism (22) for insertion into the straightening gap (3), which is designed in such a way that when the lower slide plate (15) of the straightening machine is moved out of the work area (4), it moves onto the lower straightening rollers ( 6) can rest and at the same time the upper straightening rollers (5) can rest on the interchangeable prism (22).
dadurch gekennzeichnet,
dass das Wechselprisma (22) im Wesentlichen aus einem Rahmen (23) mit mindestens zwei, im Rahmen (23) gehaltenen und/oder Teile des Rahmens bildenden Walzenauflageleisten (25, 25', 25") besteht.Maintenance device according to claim 10,
characterized,
that the interchangeable prism (22) consists essentially of a frame (23) with at least two roller support strips (25, 25 ', 25 ") held in the frame (23) and / or forming parts of the frame.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019122749.6A DE102019122749A1 (en) | 2019-08-23 | 2019-08-23 | Straightening machine and method for making straightening rolls accessible for maintenance of a straightening machine |
Publications (2)
Publication Number | Publication Date |
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EP3782745A1 true EP3782745A1 (en) | 2021-02-24 |
EP3782745B1 EP3782745B1 (en) | 2022-06-01 |
Family
ID=72178431
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20191935.4A Active EP3782745B1 (en) | 2019-08-23 | 2020-08-20 | Straightening machine, maintenance device and method for making straightening rolls accessible for the maintenance of a straightening machine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3782745B1 (en) |
CN (1) | CN112404171A (en) |
DE (1) | DE102019122749A1 (en) |
PL (1) | PL3782745T3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102020117682A1 (en) | 2020-07-03 | 2022-01-05 | Kohler Maschinenbau Gmbh | Straightening machine and method for straightening a metal strip or a flat metal part |
Citations (4)
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WO2008099126A2 (en) * | 2007-02-02 | 2008-08-21 | Siemens Vai Metals Technologies Sas | Method and device for dismantling the straightening assemblies of a multiroll straightener |
WO2009043543A2 (en) * | 2007-09-27 | 2009-04-09 | Kohler Maschinenbau Gmbh | Interchangeable cartridge system for a straightening machine and method for operating said straightening machine |
EP2881187A1 (en) * | 2013-12-05 | 2015-06-10 | Arku Maschinenbau Gmbh | Roller levelling machine and method for inspecting, servicing and maintaining a roller levelling machine |
EP3248703A1 (en) * | 2016-05-23 | 2017-11-29 | ARKU Maschinenbau GmbH | Roller alignment machine with upper and lower alignment rollers and method for simple and rapid inspection, servicing and maintenance of the upper alignment rollers of a roller alignment machine |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102007046138B3 (en) * | 2007-09-27 | 2009-06-10 | Kohler Maschinenbau Gmbh | Straightening machine comprises upper and lower straightening rollers that are drivable via coupling elements, interchangeable caskets, and transmission and drive shaft arrangements for active propelling of the straightening rollers |
CN106238514B (en) * | 2016-08-09 | 2017-12-05 | 太原重工股份有限公司 | Straightener |
DE102017110891B3 (en) * | 2017-05-18 | 2018-07-12 | Kohler Maschinenbau Gmbh | Straightening machine and method for operating such |
-
2019
- 2019-08-23 DE DE102019122749.6A patent/DE102019122749A1/en active Pending
-
2020
- 2020-08-20 PL PL20191935.4T patent/PL3782745T3/en unknown
- 2020-08-20 EP EP20191935.4A patent/EP3782745B1/en active Active
- 2020-08-24 CN CN202010856495.3A patent/CN112404171A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008099126A2 (en) * | 2007-02-02 | 2008-08-21 | Siemens Vai Metals Technologies Sas | Method and device for dismantling the straightening assemblies of a multiroll straightener |
WO2009043543A2 (en) * | 2007-09-27 | 2009-04-09 | Kohler Maschinenbau Gmbh | Interchangeable cartridge system for a straightening machine and method for operating said straightening machine |
EP2190603B1 (en) | 2007-09-27 | 2015-07-29 | Kohler Maschinenbau GmbH | Interchangeable cartridge system for a straightening machine and method for operating said straightening machine |
EP2881187A1 (en) * | 2013-12-05 | 2015-06-10 | Arku Maschinenbau Gmbh | Roller levelling machine and method for inspecting, servicing and maintaining a roller levelling machine |
EP3248703A1 (en) * | 2016-05-23 | 2017-11-29 | ARKU Maschinenbau GmbH | Roller alignment machine with upper and lower alignment rollers and method for simple and rapid inspection, servicing and maintenance of the upper alignment rollers of a roller alignment machine |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102020117682A1 (en) | 2020-07-03 | 2022-01-05 | Kohler Maschinenbau Gmbh | Straightening machine and method for straightening a metal strip or a flat metal part |
Also Published As
Publication number | Publication date |
---|---|
RU2020127873A (en) | 2022-02-21 |
CN112404171A (en) | 2021-02-26 |
DE102019122749A1 (en) | 2021-02-25 |
EP3782745B1 (en) | 2022-06-01 |
PL3782745T3 (en) | 2022-08-29 |
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