EP3321486A1 - Straddled vehicle - Google Patents
Straddled vehicle Download PDFInfo
- Publication number
- EP3321486A1 EP3321486A1 EP17173068.2A EP17173068A EP3321486A1 EP 3321486 A1 EP3321486 A1 EP 3321486A1 EP 17173068 A EP17173068 A EP 17173068A EP 3321486 A1 EP3321486 A1 EP 3321486A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pipe
- expansion chamber
- outer pipe
- vehicle
- view
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 54
- 230000003584 silencer Effects 0.000 claims description 51
- 230000003197 catalytic effect Effects 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 239000000470 constituent Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000036961 partial effect Effects 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/08—Other arrangements or adaptations of exhaust conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
- F01N1/084—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling the gases flowing through the silencer two or more times longitudinally in opposite directions, e.g. using parallel or concentric tubes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
- F01N1/089—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling using two or more expansion chambers in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2340/00—Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses
- F01N2340/04—Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses characterised by the arrangement of an exhaust pipe, manifold or apparatus in relation to vehicle frame or particular vehicle parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/02—Tubes being perforated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2490/00—Structure, disposition or shape of gas-chambers
- F01N2490/18—Dimensional characteristics of gas chambers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2590/00—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines
- F01N2590/04—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines for motorcycles
Definitions
- the present invention relates to a straddled vehicle including a silencer.
- a silencer (a muffler device) is provided in a motorcycle in order to reduce the exhaust sound caused by the discharge of an exhaust gas from an engine (see JP 9-13942 A , for example).
- the muffler device (hereinafter referred to as the silencer) described in JP 9-13942 A includes a cylindrical main body.
- first, third and second expansion chambers are provided in this order from the front towards the rear.
- the exhaust gas discharged from the engine passes through an exhaust pipe and is led to the inside of the cylindrical main body from the front.
- the exhaust gas flows along the exhaust pipe to the second expansion chamber at the rear, then makes a U-turn to be led to the first expansion chamber, and expands in the first expansion chamber.
- the exhaust gas that has expanded in the first expansion chamber is led to the second expansion chamber by a first coupling pipe and expands in the second expansion chamber.
- the exhaust gas that has expanded in the second expansion chamber is led to the third expansion chamber by a second coupling pipe and expands in the third expansion chamber.
- the exhaust gas that has expanded in the third expansion chamber is discharged to the air through a tail pipe.
- the silencer swings together with the swing of the engine.
- the silencer deviates downward due to swing characteristics of the engine and a suspension.
- this tendency is more sufficiently increased. Therefore, it is desired that a bank angle of the motorcycle is increased.
- the silencer described in JP 9-13942 A is fixed to incline with respect to a vehicle main body such that a rear end is located at a position further upward than a front end.
- the inventors of the present application have considered that it is possible to increase the bank angle of the motorcycle by allowing the silencer to incline.
- the size of the motorcycle is increased in a width direction due to the overlap of the silencer with a portion projecting in the width direction of the vehicle main body.
- an increase in dimension in the width direction is not desired. In this manner, an increase in bank angle and inhibition of an increase in dimension in the width direction are conflicting requirements.
- a straddled vehicle includes a body frame, a unit swing type engine swingably attached to the body frame, a swingarm swingably provided at the engine, a drive wheel rotated by motive power of the engine, an exhaust pipe connected to a cylinder head of the engine, and a silencer that is connected to the exhaust pipe and has an expansion chamber inside
- the engine includes a crankcase that is configured to store a crankshaft and a belt case that is configured to store a transmission mechanism, an oil storage that is configured to store oil is formed in a lower portion in the crankcase, a light-transmitting window portion through which a height of a liquid surface of the oil stored in the oil storage is viewable is provided at an outer surface of the crankcase
- the exhaust pipe is configured to overlap with the crankcase in a vehicle side view, the window portion is arranged at a position further downward than the exhaust pipe
- the silencer includes an outer pipe, a separator that is arranged in the outer pipe and is configured to section the expansion chamber into an upstream expansion
- the unit swing type engine is swingably attached to the body frame. Further, the swingarm is swingablly provided at the engine.
- the drive wheel is supported between the belt case of the engine and the swingarm.
- the swingarm is located between the outer pipe of the silencer and the drive wheel in the vehicle plan view. The drive wheel is rotated by motive power of the engine.
- the cylinder head of the engine and the silencer are connected to each other by the exhaust pipe.
- the expansion chamber in the outer pipe is sectioned into the upstream expansion chamber and the downstream expansion chamber by the separator.
- the upstream expansion chamber is located at a position further rearward than the downstream expansion chamber in the vehicle side view.
- the exhaust pipe passes through the downstream expansion chamber, penetrates the separator and extends to the upstream expansion chamber.
- the first inner pipe penetrates the separator.
- the second inner pipe penetrates the separator from the downstream expansion chamber in the outer pipe, passes through the upstream expansion chamber and projects from the rear end of the outer pipe.
- the exhaust gas from the engine is led to the upstream expansion chamber in the outer pipe through the exhaust pipe and expands in the upstream expansion chamber.
- the exhaust gas that has expanded in the upstream expansion chamber is led to the downstream expansion chamber through the first inner pipe and expands in the downstream expansion chamber.
- the exhaust gas that has expanded in the downstream expansion chamber passes through the second inner pipe and is discharged to the outside from the rear end of the outer pipe.
- the first inner pipe is arranged at a position further upward or further downward than the exhaust pipe in the vehicle side view, and the second inner pipe is arranged to be opposite to the first pipe with the exhaust pipe sandwiched therebetween in the vehicle side view. Due to such arrangement, a dimension of the outer pipe in the width direction can be reduced to be sufficiently smaller than a dimension in the top-and-bottom direction. Therefore, even in the configuration in which the outer pipe overlaps with the swingarm due to the inclination of the outer pipe with the rear end of the outer pipe located at a position higher than the front end, an increase in dimension of the straddled vehicle including the silencer in the width direction is inhibited. As a result, the bank angle of the straddled vehicle can be increased, and an increase in dimension of the straddled vehicle in the width direction can be inhibited.
- the outer pipe overlaps with the swingarm, inclines such that the rear end of the outer pipe is located at a position higher than the front end, and inclines to pass through a position further upward than the axle of the drive wheel. Therefore, the outer pipe does not overlap with the axle of the drive wheel in the vehicle side view.
- the rider can easily perform the daily inspection for checking a state of the axle of the drive wheel from the side surface of the vehicle.
- the window portion can be arranged at a position further downward than the exhaust pipe not to overlap with the exhaust pipe.
- the rider can check a remaining amount of the oil by viewing a height of a liquid surface of the oil through the window portion.
- the crankcase is configured to enable the attachment of a bar-shape oil level gauge to the crankcase.
- the space can be effectively utilized.
- the straddled vehicle may further include a storage box provided at a position further upward than the engine, wherein an oil filling port through which the oil storage is filled with oil may be formed at the crankcase, and the oil filling port may be arranged to overlap with the storage box in the vehicle plan view.
- the size of the storage box provided at a position further upward than the engine can be increased.
- a rear portion of the second inner pipe may be curved in the vehicle plan view such that a rear end opening of the second inner pipe is directed obliquely outward.
- Inclination of a center axis of the rear portion of the second inner pipe with respect to the vehicle front-and-rear direction may be 30 degrees or less in the vehicle plan view.
- an exhaust gas can be prevented from being discharged sideward from the second inner pipe of the silencer.
- a catalytic converter may be provided inside of the outer pipe.
- the exhaust gas discharged from the outer pipe can be cleaned.
- the catalytic converter is provided in the outer pipe located at the downstream of the exhaust pipe, thereby not coming into contact with an excessively high temperature exhaust gas.
- the catalytic converter can be prevented from melting.
- the outer pipe may be oblong or elliptical in a cross section orthogonal to a direction in which the outer pipe extends.
- the outer pipe can be easily manufactured while a dimension of the outer pipe in the width direction is reduced to be smaller than a dimension of the outer pipe in the top-and-down direction.
- the second inner pipe may be arranged at a position further upward than a center of the outer pipe in the top-and-bottom direction. In this case, an entrance of foreign objects stirred up from the ground surface due to the travel of the straddled vehicle into the outer pipe from the second inner pipe can be prevented.
- the second inner pipe may be arranged at a position further upward than the first inner pipe.
- the second inner pipe can be easily arranged at a position further upward than the center of the outer pipe in the top-and-bottom direction.
- An inner diameter of the exhaust pipe, in the outer pipe may be larger than an inner diameter of the first inner pipe and an inner diameter of the second inner pipe. In this case, an increase in size of the outer pipe in the top-and-bottom direction can be prevented.
- An inner diameter of the second inner pipe may be smaller than an inner diameter of the first inner pipe.
- the exhaust pipe may have a first portion having a first inner diameter and a second portion having a second diameter, the first portion of the exhaust pipe may be connected to an exhaust port of the cylinder head, the second portion of the exhaust pipe may penetrate the separator from the upstream expansion chamber, may pass through the downstream expansion chamber and may project from a front portion of the outer pipe by a predetermined distance, and the second inner diameter may be larger than the first inner diameter.
- the strength of the second portion of the exhaust pipe can be improved.
- the outer pipe can be firmly supported by the second portion of the exhaust pipe.
- An upper end at a rear end of the silencer may be located at a position further upward than an upper end of a head cover of the cylinder head. In this case, because the rear end of the silencer inclines sufficiently upward, the bank angle of the straddled vehicle can be more sufficiently increased. Further, the exhaust path for the exhaust gas can be more sufficiently lengthened.
- a lower end of the silencer may be located at a position further upward than a lower end of the crankcase and further rearward than a rear end of the crankcase in the vehicle side view. In this case, because the silencer is located sufficiently upwardly, the bank angle of the straddled vehicle can be more sufficiently increased.
- a lower end of the exhaust pipe may be located at a position further upward than a lower end of the crankcase in the vehicle side view. In this case, because the exhaust pipe is located sufficiently upwardly, the bank angle of the straddled vehicle can be more sufficiently increased.
- a straddle vehicle according to one embodiment will be described below with reference to the drawings.
- a motorcycle will be described as one example of the straddled vehicle.
- an upstream position and a downstream position are defined with reference to a flow of an exhaust gas.
- Fig. 1 is a schematic side view showing a schematic configuration of the motorcycle according to the one embodiment.
- the motorcycle 100 includes a swingarm 1, a storage box 2, a seat 3, a body frame 10 ( Fig. 2 , described below), a unit swing type engine 30, an exhaust pipe 40, a silencer 50 and a rear wheel 60.
- arrows suitably indicate a front-and-rear direction L, a width direction H and a top-and-bottom direction V of the motorcycle 100.
- a direction in which an arrow is directed in the front-and-rear direction L is referred to as forward, and its opposite direction is referred to as rearward.
- a direction in which an arrow is directed in the width direction H is referred to as leftward, and its opposite direction is referred to as rightward.
- a direction in which an arrow is directed in the top-and-bottom direction V is referred to as upward, and its opposite direction is referred to as downward.
- Fig. 2 is a diagram manly showing the body frame 10 of the motorcycle 100 of Fig. 1 .
- dotted lines indicate the body frame 10.
- the body frame 10 includes a main frame 11, a rear frame 12 and a head pipe 13.
- the main frame 11 extends obliquely rearward and downward from the head pipe 13 and further extends substantially horizontally.
- the rear frame 12 extends obliquely rearward and upward from a rear end of the main frame 11.
- a steering shaft 21 is inserted into the head pipe 13 to be swingable in a left-and-right direction.
- a handle 23 is attached to an upper end of the steering shaft 21.
- a pair of fork pipes 22 is connected to the respective left and right of the steering shaft 21.
- a front wheel 24 is rotatably supported between lower portions of the pair of fork pipes 22.
- the unit swing type engine 30 is provided at a position further downward than the main frame 11 and the rear frame 12.
- the storage box 2 (see Fig. 1 ) capable of storing personal belongings of a rider is provided at a position further upward than the engine 30.
- the storage box 2 is supported by the main frame 11 and the rear frame 12.
- the seat 3 is provided at a position further upward than the storage box 2.
- the seat 3 is also used as a lid of the storage box 2.
- Fig. 3 is a schematic enlarged plan view showing a schematic configuration of the engine 30 and its periphery.
- Fig. 4 is a schematic plan view showing a schematic configuration of the motorcycle 100 of Fig. 1 .
- one-dot and dash lines indicate portions except for the engine 30 and constituent elements of its periphery.
- the engine 30 includes a cylinder unit 31 and a unit case 32.
- the cylinder unit 31 is provided to extend obliquely forward and upward from a front portion of the unit case 32.
- the cylinder unit 31 is constituted by a cylinder body 31 a, a cylinder head 31 b and a head cover 31c.
- an exhaust port 31 p is formed at the cylinder head 31 b.
- the unit case 32 has a configuration in which a crankcase 32a that stores a crankshaft and a belt case 32b that stores a transmission mechanism are integrally formed.
- the belt case 32b extends rearward from a left portion of the crankcase 32a.
- a thick two-dots and dash line indicates a boundary portion between the crankcase 32a and the belt case 32b.
- the crankcase 32a is swingably supported by the rear frame 12 of Fig. 2 .
- the swingarm 1 is provided to extend rearward from a right rear portion of the crankcase 32a.
- the rear wheel 60 is rotatably held by a rear end of the belt case 32b and a rear end of the swingarm 1. The rear wheel 60 is rotated by a rotational force of the engine 30.
- the silencer 50 is attached to a right side surface of the swingarm 1 while inclining to pass through a position further upward than an axle 61 of the rear wheel 60 including a coupling member such as a bolt.
- a coupling member such as a bolt
- the exhaust pipe 40 is constituted by an upstream pipe 41, a downstream pipe 42 and a tapered pipe 43.
- An inner diameter of the downstream pipe 42 is larger than an inner diameter of the upstream pipe 41.
- the tapered pipe 43 is formed in a tapered shape such that its inner diameter is gradually increased from an upstream position towards a downstream position.
- the upstream pipe 41 is connected to the exhaust port 31 p of the cylinder head 31b.
- the downstream pipe 42 is attached to the silencer 50.
- the tapered pipe 43 connects the upstream pipe 41 to the downstream pipe 42.
- the exhaust pipe 40 is arranged to extend rearward while overlapping with the crankcase 32a in the vehicle side view. An exhaust gas from the exhaust port 31 p is discharged to the outside through the exhaust pipe 40 and the silencer 50.
- An oil storage 33 that stores oil is formed in a lower portion in the crankcase 32a. Further, an oil filling port 33a is formed at the crankcase 32a. The oil storage 33 can be filled with oil through the oil filling port 33a.
- a light-transmitting window portion 33b is provided at an outer surface of the crankcase 32a to overlap with a liquid surface of the oil stored in the oil storage 33.
- the window portion 33b can be arranged at a positon further downward than the exhaust pipe 40 not to overlap with the exhaust pipe 40.
- the window portion 33b is arranged at a position further downward than the exhaust pipe 40 not to overlap with the exhaust pipe 40 in the vehicle side view. The rider can check a remaining amount of the oil by viewing a height of the liquid surface of the oil stored in the oil storage 33 through the window portion 33b.
- crankcase 32a is configured to enable the attachment of a bar-shape oil level gauge for checking a remaining amount of the oil to the crankcase 32a. Further, it is not necessary to ensure a space for enabling the attachment and detachment of the oil level gauge in an upper portion of the crankcase 32a. Then, in a vehicle plan view, as shown in Fig. 4 , the oil filling port 33a is arranged to overlap with the storage box 2. Thus, the oil filling port 33a can be provided at the crankcase 32a while the storage box 2 is largely maintained.
- Fig. 5 is a plan view of the silencer 50.
- Fig. 6 is a partial longitudinal cross sectional view of the silencer 50 of Fig. 5 .
- Fig. 7 is a rear end view of the silencer 50 of Fig. 5 .
- Fig. 8 is a cross sectional view taken along the line A-A of the silencer 50 of Fig. 7 .
- the silencer 50 includes an outer pipe 51, two inner pipes 52, 53, a separator 54 and a cover member 55.
- the outer pipe 51 extends in the front-and-rear direction L in the vehicle plan view.
- a front portion of the outer pipe 51 is closed by a bowl-shaped closing member 51 a, and a rear portion of the outer pipe 51 is closed by a flat closing member 51 b.
- the outer pipe 51 is elliptical in a cross section orthogonal to a direction in which the outer pipe 51 extends (see Fig. 8 ).
- An expansion chamber E is formed in the outer pipe 51.
- the inner pipe 52 and the separator 54 are provided in the outer pipe 51. Further, part of the downstream pipe 42 of the exhaust pipe 40 and part of the inner pipe 53 are provided in the outer pipe 51.
- the separator 54 is arranged to section the expansion chamber E in the outer pipe 51 into an upstream expansion chamber E1 and a downstream expansion chamber E2.
- the upstream expansion chamber E1 is located at a position further rearward than the downstream expansion chamber E2 in the vehicle side view.
- the downstream pipe 42 is arranged to penetrate the closing member 51a that closes the front portion of the outer pipe 51. In the outer pipe 51, the downstream pipe 42 passes through the downstream expansion chamber E2, penetrates the separator 54 and extends to the upstream expansion chamber E1. The downstream end of the downstream pipe 42 is closed.
- a catalytic converter 56 for cleaning an exhaust gas is provided inside of the downstream pipe 42 in the outer pipe 51.
- two catalytic converters 56 are arranged in the front-and-rear direction L.
- a plurality of holes 42h that penetrate an inner peripheral surface and an outer peripheral surface are formed in the entire periphery.
- the plurality of holes 42h are punched holes, for example.
- a shape of each hole 42h is a circle.
- the inner pipe 52 is arranged to penetrate the separator 54 and connect the upstream expansion chamber E1 to the downstream expansion chamber E2.
- the inner pipe 53 is arranged to penetrate the separator 54 from the downstream expansion chamber E2 in the outer pipe 51, passes through the upstream expansion chamber E1 and projects from the closing member 51 b at a rear portion of the outer pipe 51 (see Fig. 7 ).
- a rear portion of the inner pipe 53 is curved such that a rear end opening of the inner pipe 53 is directed obliquely outward.
- an inclination angle ⁇ of a center axis of a rear portion of the inner pipe 53 with respect to the front-and-rear direction L is preferably larger than 0 degree and 30 degrees or less.
- the inner pipe 52 is arranged at a position further downward than the downstream pipe 42, and the inner pipe 53 is arranged at a position further upward than the downstream pipe 42 (see Fig. 8 ).
- An inner diameter of the downstream pipe 42 is larger than an inner diameter of each of the inner pipes 52, 53.
- the inner pipes 52, 53 can be easily arranged in the outer pipe 51 having an elliptical cross section.
- the inner diameter of the inner pipe 53 is smaller than the inner diameter of the inner pipe 52.
- the inner pipe 53 is arranged at a position further upward than a center of the outer pipe 51 in the top-and-bottom direction. In this case, an entrance of foreign objects stirred up from the ground surface due to the travel of the motorcycle 100 into the outer pipe 51 from the inner pipe 53 can be prevented.
- An outer peripheral surface of the outer pipe 51 is covered by the cover member 55.
- a sound absorbing member 57 such as glass wool is provided between an outer peripheral surface of the outer pipe 51 and the cover member 55.
- a plurality of holes 51 h that penetrate an inner peripheral surface and the outer peripheral surface are formed in an entire periphery. In Fig. 6 , only part of the holes 51h is drawn. The plurality of holes 51 h are punched holes, for example. In the present embodiment, a shape of each hole 51 h is a circle.
- the attachment portion 55a is arranged at a front upper portion in an outer peripheral surface of the cover member 55.
- the attachment portion 55b is arranged at a front lower portion in the outer peripheral surface of the cover member 55.
- the attachment portion 55c is arranged in a rear lower portion in the outer peripheral surface of the cover member 55.
- the outer pipe 51 is arranged to overlap with the swingarm 1 ( Fig. 2 ) in the vehicle side view.
- the swingarm 1 is located between the outer pipe 51 and the rear wheel 60 ( Fig. 3 ).
- the outer pipe 51 inclines such that a rear end is higher than a front end, and inclines to pass through a position further upward than the axle 61 of the rear wheel 60.
- the attachment portions 55a to 55c of the cover member 55 are attached to the swingarm 1 by fixing members such as bolts.
- the silencer 50 is fixed.
- Fig. 9 is a diagram for explaining a detailed positional relationship between the exhaust pipe 40 and the silencer 50.
- a position P1 at an upper end of a rear end of the silencer 50 is preferably arranged at a position further upward than a position P2 at an upper end of the head cover 31c of the cylinder head 31b.
- the rear end of the silencer 50 inclines sufficiently upwardly, so that a bank angle of the motorcycle 100 can be more sufficiently increased. Further, an exhaust path for an exhaust gas can be more sufficiently lengthened.
- a position P3 at a lower end of the silencer 50 is preferably arranged at a position further upward than a position P4 at a lower end of the crankcase 32a and further rearward than a position P5 at a rear end of the crankcase 32a.
- the silencer 50 is located sufficiently upwardly, so that the bank angle of the motorcycle 100 can be more sufficiently increased.
- a position P6 at a lower end of the exhaust pipe 40 is preferably arranged at a position further upward than the position P4 at the lower end of the crankcase 32a.
- the exhaust pipe 40 is located sufficiently upwardly, the back angle of the motorcycle 100 can be more sufficiently increased.
- the upstream pipe 41 of the exhaust pipe 40 extends downward from the exhaust port 31 p and then extends to incline upward and rearward.
- the position P6 at the lower end of the exhaust pipe 40 is equivalent to the position P6 at a lower end of the upstream pipe 41.
- an exhaust gas discharged from the cylinder head 31b is led to a downstream position from an upstream position and through the exhaust pipe 40, and is cleaned by passing through the catalytic converter 56 provided in the downstream pipe 42.
- the exhaust path is relatively short. Therefore, when being arranged at upstream of the exhaust path, the catalytic converter 56 is likely to melt by coming into contact with an excessively high temperature exhaust gas.
- the catalytic converter 56 is provided in the downstream pipe 42 in the outer pipe 51 located at downstream of the exhaust path, thereby not coming into contact with an excessively high temperature exhaust gas. Thus, the catalytic converter 56 can be prevented from melting.
- the exhaust gas that has passed through the catalytic converter 56 is led to the upstream expansion chamber E1 through the plurality of holes 42h of the downstream pipe 42 and expands in the upstream expansion chamber E1.
- the exhaust gas that has expanded in the upstream expansion chamber E1 is led to the downstream expansion chamber E2 through the inner pipe 52 and expands in the downstream expansion chamber E2.
- Part of the exhaust gas that has expanded in the downstream expansion chamber E2 is led to the sound absorbing member 57 through the plurality of holes 51 h of the outer pipe 51, and the sound of the exhaust gas is absorbed by the sound absorbing member 57.
- Another part of the exhaust gas that has expanded in the downstream expansion chamber E2 passes through the inner pipe 53 and is discharged to the outside from the rear end of the outer pipe 51.
- the inner pipe 52 is arranged at a position further downward than the downstream pipe 42, and the inner pipe 53 is arranged at a position further upward than the downstream pipe 42.
- This arrangement enables a dimension of the outer pipe 51 in the width direction to be sufficiently smaller than a dimension of the outer pipe 51 in the top-and-bottom direction. Therefore, even in the configuration in which the outer pipe 51 overlaps with the swingarm 1 due to the inclination of the outer pipe 51 with the rear end of the outer pipe 51 located at a position higher than the front end, an increase in dimension of the motorcycle 100 including the silencer 50 in the width direction H is inhibited. As a result, the bank angle of the motorcycle 100 can be increased, and an increase in dimension of the motorcycle 100 in the width direction H can be inhibited.
- the rider sometimes prefers the design of the configuration in which the silencer 50 (the outer pipe 51) is arranged to incline. Therefore, the silencer 50 is provided at the swingarm 1 while inclining, so that the commercial value of the motorcycle 100 can be improved.
- downstream pipe 42 projects from the closing member 51 a at the front portion of the outer pipe 51 by a predetermined distance. Because the inner dimeter of the downstream pipe 42 is larger than the inner diameter of the upstream pipe 41, the strength of the downstream pipe 42 is larger than the strength of the upstream pipe 41. Therefore, even in the case where the outer pipe 51 is arranged to incline, it is possible to more firmly support the outer pipe 51 by arranging the downstream pipe 42 as described above.
- the outer pipe 51 has an elliptical cross section in the above-mentioned embodiment, the present invention is not limited to this.
- the outer pipe 51 may have an oblong cross section.
- the outer pipe 51 may have a cross section in another shape.
- the body frame 10 is an example of a body frame
- the engine 30 is an example of an engine
- the swingarm 1 is an example of a swingarm
- the rear wheel 60 is an example of a drive wheel.
- the cylinder head 31 b is an example of a cylinder head
- the exhaust pipe 40 is an example of an exhaust pipe
- the expansion chamber E is an example of an expansion chamber
- the upstream expansion chamber E1 is an example of an upstream expansion chamber
- the downstream expansion chamber E2 is an example of a downstream expansion chamber.
- the silencer 50 is an example of a silencer
- the crankcase 32a is an example of a crankcase
- the belt case 32b is an example of a belt case
- the oil storage 33 is an example of an oil storage.
- the window portion 33b is an example of a window portion
- the outer pipe 51 is an example of an outer pipe
- the separator 54 is an example of a separator
- the inner pipe 52 is an example of an inner pipe and a first inner pipe
- the inner pipe 53 is an example of an inner pipe and a second inner pipe.
- the axle 61 is an example of an axle
- the motorcycle 100 is an example of a straddled vehicle
- the storage box 2 is an example of a storage box
- the oil filling port 33a is an example of an oil filling port.
- the catalytic converter 56 is an example of a catalytic converter
- the upstream pipe 41 is an example of a first portion
- the downstream pipe 42 is an example of a second portion
- the exhaust port 31 p is an example of an exhaust port
- the head cover 31c is an example of a head cover.
- the present invention can be effectively utilized for various types of straddled vehicles including silencers.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Silencers (AREA)
- Exhaust Gas After Treatment (AREA)
- Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
- Vehicle Body Suspensions (AREA)
Abstract
Description
- The present invention relates to a straddled vehicle including a silencer.
- A silencer (a muffler device) is provided in a motorcycle in order to reduce the exhaust sound caused by the discharge of an exhaust gas from an engine (see
JP 9-13942 A JP 9-13942 A - In the cylindrical main body, the exhaust gas flows along the exhaust pipe to the second expansion chamber at the rear, then makes a U-turn to be led to the first expansion chamber, and expands in the first expansion chamber. The exhaust gas that has expanded in the first expansion chamber is led to the second expansion chamber by a first coupling pipe and expands in the second expansion chamber. The exhaust gas that has expanded in the second expansion chamber is led to the third expansion chamber by a second coupling pipe and expands in the third expansion chamber. The exhaust gas that has expanded in the third expansion chamber is discharged to the air through a tail pipe.
- In a unit swing type engine, the silencer swings together with the swing of the engine. In particular, when the motorcycle banks at a curve or the like, the silencer deviates downward due to swing characteristics of the engine and a suspension. In the case where the motorcycle banks while largely accelerating or largely decelerating, this tendency is more sufficiently increased. Therefore, it is desired that a bank angle of the motorcycle is increased.
- The silencer described in
JP 9-13942 A - It is an object of the present invention to provide a straddled vehicle that includes a silencer capable of inhibiting an increase in dimension in a width direction while being capable of increasing a bank angle.
- A straddled vehicle according to one aspect of the present invention includes a body frame, a unit swing type engine swingably attached to the body frame, a swingarm swingably provided at the engine, a drive wheel rotated by motive power of the engine, an exhaust pipe connected to a cylinder head of the engine, and a silencer that is connected to the exhaust pipe and has an expansion chamber inside, wherein the engine includes a crankcase that is configured to store a crankshaft and a belt case that is configured to store a transmission mechanism, an oil storage that is configured to store oil is formed in a lower portion in the crankcase, a light-transmitting window portion through which a height of a liquid surface of the oil stored in the oil storage is viewable is provided at an outer surface of the crankcase, the exhaust pipe is configured to overlap with the crankcase in a vehicle side view, the window portion is arranged at a position further downward than the exhaust pipe, the silencer includes an outer pipe, a separator that is arranged in the outer pipe and is configured to section the expansion chamber into an upstream expansion chamber and a downstream expansion chamber, and a plurality of inner pipes that are configured to penetrate the separator and connect the upstream expansion chamber to the downstream expansion chamber, the upstream expansion chamber is arranged at a position further rearward than the downstream expansion chamber in the vehicle side view, the exhaust pipe, in the outer pipe, is configured to pass through the downstream expansion chamber, is configured to penetrate the separator and is configured to extend to the upstream expansion chamber, the plurality of inner pipes include a first inner pipe that, in the outer pipe, is configured to penetrate the separator and is configured to lead an exhaust gas from the upstream expansion chamber to the downstream expansion chamber, and a second inner pipe that, in the outer pipe, is configured to penetrate the separator, allows an exhaust gas to pass through the upstream expansion chamber from the downstream expansion chamber and be led to outside of the outer pipe, and is configured to project from a rear end of the outer pipe, the first inner pipe is arranged at a position further upward or further downward than the exhaust pipe in the vehicle side view, the second inner pipe, in the vehicle side view, is arranged to be opposite to the first inner pipe with the exhaust pipe sandwiched therebetween, the drive wheel is supported between the belt case and the swingarm, the swingarm is located between the outer pipe and the drive wheel in a vehicle plan view, the outer pipe is configured to extend in a vehicle front-and-rear direction in the vehicle plan view, is configured to overlap with the swingarm in the vehicle side view, is configured to incline such that a rear end of the outer pipe is higher than a front end, and is configured to incline to pass through a position further upward than an axle of the drive wheel, and a dimension of the outer pipe in a width direction is smaller than a dimension of the outer pipe in a top-and-bottom direction in a cross section orthogonal to a direction in which the outer pipe extends.
- In this straddled vehicle, the unit swing type engine is swingably attached to the body frame. Further, the swingarm is swingablly provided at the engine. The drive wheel is supported between the belt case of the engine and the swingarm. The swingarm is located between the outer pipe of the silencer and the drive wheel in the vehicle plan view. The drive wheel is rotated by motive power of the engine. The cylinder head of the engine and the silencer are connected to each other by the exhaust pipe.
- The expansion chamber in the outer pipe is sectioned into the upstream expansion chamber and the downstream expansion chamber by the separator. The upstream expansion chamber is located at a position further rearward than the downstream expansion chamber in the vehicle side view. In the outer pipe, the exhaust pipe passes through the downstream expansion chamber, penetrates the separator and extends to the upstream expansion chamber. In the outer pipe, the first inner pipe penetrates the separator. The second inner pipe penetrates the separator from the downstream expansion chamber in the outer pipe, passes through the upstream expansion chamber and projects from the rear end of the outer pipe.
- In this configuration, the exhaust gas from the engine is led to the upstream expansion chamber in the outer pipe through the exhaust pipe and expands in the upstream expansion chamber. The exhaust gas that has expanded in the upstream expansion chamber is led to the downstream expansion chamber through the first inner pipe and expands in the downstream expansion chamber. The exhaust gas that has expanded in the downstream expansion chamber passes through the second inner pipe and is discharged to the outside from the rear end of the outer pipe.
- The first inner pipe is arranged at a position further upward or further downward than the exhaust pipe in the vehicle side view, and the second inner pipe is arranged to be opposite to the first pipe with the exhaust pipe sandwiched therebetween in the vehicle side view. Due to such arrangement, a dimension of the outer pipe in the width direction can be reduced to be sufficiently smaller than a dimension in the top-and-bottom direction. Therefore, even in the configuration in which the outer pipe overlaps with the swingarm due to the inclination of the outer pipe with the rear end of the outer pipe located at a position higher than the front end, an increase in dimension of the straddled vehicle including the silencer in the width direction is inhibited. As a result, the bank angle of the straddled vehicle can be increased, and an increase in dimension of the straddled vehicle in the width direction can be inhibited.
- Further, in the vehicle side view, the outer pipe overlaps with the swingarm, inclines such that the rear end of the outer pipe is located at a position higher than the front end, and inclines to pass through a position further upward than the axle of the drive wheel. Therefore, the outer pipe does not overlap with the axle of the drive wheel in the vehicle side view. Thus, the rider can easily perform the daily inspection for checking a state of the axle of the drive wheel from the side surface of the vehicle.
- Further, because the exhaust pipe is arranged at a sufficiently high position to overlap with the crankcase in the vehicle side view, the window portion can be arranged at a position further downward than the exhaust pipe not to overlap with the exhaust pipe. Thus, the rider can check a remaining amount of the oil by viewing a height of a liquid surface of the oil through the window portion. Further, because the rider can check the remaining amount of the oil from the window portion, it is not necessary that the crankcase is configured to enable the attachment of a bar-shape oil level gauge to the crankcase. Further, it is not necessary to ensure a space for enabling attachment and detachment of the oil level gauge in an upper portion of the crankcase. Thus, the space can be effectively utilized.
- The straddled vehicle may further include a storage box provided at a position further upward than the engine, wherein an oil filling port through which the oil storage is filled with oil may be formed at the crankcase, and the oil filling port may be arranged to overlap with the storage box in the vehicle plan view. In this case, the size of the storage box provided at a position further upward than the engine can be increased.
- A rear portion of the second inner pipe may be curved in the vehicle plan view such that a rear end opening of the second inner pipe is directed obliquely outward. In this configuration, even in the case where the rear end opening of the second inner pipe is located near the license plate in a rear portion of the vehicle due to the inclination of the outer pipe, contamination of the license plate caused by an exhaust gas discharged from the second inner pipe can be prevented. Further, because an exhaust gas is not blowing at the license plate, generation of an abnormal noise caused by vibration of the license plate can be prevented.
- Inclination of a center axis of the rear portion of the second inner pipe with respect to the vehicle front-and-rear direction may be 30 degrees or less in the vehicle plan view. In this case, an exhaust gas can be prevented from being discharged sideward from the second inner pipe of the silencer.
- A catalytic converter may be provided inside of the outer pipe. In this case, the exhaust gas discharged from the outer pipe can be cleaned. Further, the catalytic converter is provided in the outer pipe located at the downstream of the exhaust pipe, thereby not coming into contact with an excessively high temperature exhaust gas. Thus, the catalytic converter can be prevented from melting.
- The outer pipe may be oblong or elliptical in a cross section orthogonal to a direction in which the outer pipe extends. In this case, the outer pipe can be easily manufactured while a dimension of the outer pipe in the width direction is reduced to be smaller than a dimension of the outer pipe in the top-and-down direction.
- The second inner pipe may be arranged at a position further upward than a center of the outer pipe in the top-and-bottom direction. In this case, an entrance of foreign objects stirred up from the ground surface due to the travel of the straddled vehicle into the outer pipe from the second inner pipe can be prevented.
- The second inner pipe may be arranged at a position further upward than the first inner pipe. In this case, the second inner pipe can be easily arranged at a position further upward than the center of the outer pipe in the top-and-bottom direction.
- An inner diameter of the exhaust pipe, in the outer pipe, may be larger than an inner diameter of the first inner pipe and an inner diameter of the second inner pipe. In this case, an increase in size of the outer pipe in the top-and-bottom direction can be prevented.
- An inner diameter of the second inner pipe may be smaller than an inner diameter of the first inner pipe. In this configuration, because the inner diameter of the second inner pipe is small, even in the case where the second inner pipe is arranged to pass through the upstream expansion chamber, a reduction in volume of the upstream expansion chamber can be prevented.
- The exhaust pipe may have a first portion having a first inner diameter and a second portion having a second diameter, the first portion of the exhaust pipe may be connected to an exhaust port of the cylinder head, the second portion of the exhaust pipe may penetrate the separator from the upstream expansion chamber, may pass through the downstream expansion chamber and may project from a front portion of the outer pipe by a predetermined distance, and the second inner diameter may be larger than the first inner diameter. In this configuration, the strength of the second portion of the exhaust pipe can be improved. Thus, even in the case where the outer pipe is arranged to incline, the outer pipe can be firmly supported by the second portion of the exhaust pipe.
- An upper end at a rear end of the silencer may be located at a position further upward than an upper end of a head cover of the cylinder head. In this case, because the rear end of the silencer inclines sufficiently upward, the bank angle of the straddled vehicle can be more sufficiently increased. Further, the exhaust path for the exhaust gas can be more sufficiently lengthened.
- A lower end of the silencer may be located at a position further upward than a lower end of the crankcase and further rearward than a rear end of the crankcase in the vehicle side view. In this case, because the silencer is located sufficiently upwardly, the bank angle of the straddled vehicle can be more sufficiently increased.
- A lower end of the exhaust pipe may be located at a position further upward than a lower end of the crankcase in the vehicle side view. In this case, because the exhaust pipe is located sufficiently upwardly, the bank angle of the straddled vehicle can be more sufficiently increased.
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Fig. 1 is a schematic side view showing a schematic configuration of a motorcycle according to one embodiment; -
Fig. 2 is a diagram mainly showing a body frame of the motorcycle ofFig. 1 ; -
Fig. 3 is a schematic enlarged plan view showing a schematic configuration of an engine and its periphery; -
Fig. 4 is a schematic plan view showing a schematic configuration of the motorcycle ofFig. 1 ; -
Fig. 5 is a plan view of a silencer; -
Fig. 6 is a partial longitudinal cross sectional view of the silencer ofFig. 5 ; -
Fig. 7 is a rear end view of the silencer ofFig. 5 ; -
Fig. 8 is a cross sectional view taken along the line A-A of the silencer ofFig. 7 ; and -
Fig. 9 is a diagram for explaining a detailed positional relationship between an exhaust pipe and the silencer. - A straddle vehicle according to one embodiment will be described below with reference to the drawings. In the following description, a motorcycle will be described as one example of the straddled vehicle. Further, in the following description, an upstream position and a downstream position are defined with reference to a flow of an exhaust gas.
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Fig. 1 is a schematic side view showing a schematic configuration of the motorcycle according to the one embodiment. As shown inFig. 1 , themotorcycle 100 includes aswingarm 1, astorage box 2, aseat 3, a body frame 10 (Fig. 2 , described below), a unitswing type engine 30, anexhaust pipe 40, asilencer 50 and arear wheel 60. - In
Fig. 1 and subsequent given diagrams, arrows suitably indicate a front-and-rear direction L, a width direction H and a top-and-bottom direction V of themotorcycle 100. A direction in which an arrow is directed in the front-and-rear direction L is referred to as forward, and its opposite direction is referred to as rearward. A direction in which an arrow is directed in the width direction H is referred to as leftward, and its opposite direction is referred to as rightward. A direction in which an arrow is directed in the top-and-bottom direction V is referred to as upward, and its opposite direction is referred to as downward. -
Fig. 2 is a diagram manly showing thebody frame 10 of themotorcycle 100 ofFig. 1 . InFig. 2 , dotted lines indicate thebody frame 10. As shown inFig. 2 , thebody frame 10 includes amain frame 11, arear frame 12 and ahead pipe 13. Themain frame 11 extends obliquely rearward and downward from thehead pipe 13 and further extends substantially horizontally. Therear frame 12 extends obliquely rearward and upward from a rear end of themain frame 11. - A steering
shaft 21 is inserted into thehead pipe 13 to be swingable in a left-and-right direction. Ahandle 23 is attached to an upper end of the steeringshaft 21. A pair offork pipes 22 is connected to the respective left and right of the steeringshaft 21. Afront wheel 24 is rotatably supported between lower portions of the pair offork pipes 22. - The unit
swing type engine 30 is provided at a position further downward than themain frame 11 and therear frame 12. The storage box 2 (seeFig. 1 ) capable of storing personal belongings of a rider is provided at a position further upward than theengine 30. Thestorage box 2 is supported by themain frame 11 and therear frame 12. Theseat 3 is provided at a position further upward than thestorage box 2. Theseat 3 is also used as a lid of thestorage box 2. -
Fig. 3 is a schematic enlarged plan view showing a schematic configuration of theengine 30 and its periphery.Fig. 4 is a schematic plan view showing a schematic configuration of themotorcycle 100 ofFig. 1 . InFig. 4 , one-dot and dash lines indicate portions except for theengine 30 and constituent elements of its periphery. - As shown in
Fig. 3 , theengine 30 includes acylinder unit 31 and aunit case 32. Thecylinder unit 31 is provided to extend obliquely forward and upward from a front portion of theunit case 32. Thecylinder unit 31 is constituted by acylinder body 31 a, acylinder head 31 b and ahead cover 31c. At thecylinder head 31 b, anexhaust port 31 p is formed. - In the present embodiment, as shown in
Fig. 4 , theunit case 32 has a configuration in which acrankcase 32a that stores a crankshaft and abelt case 32b that stores a transmission mechanism are integrally formed. Thebelt case 32b extends rearward from a left portion of thecrankcase 32a. In the example ofFig. 4 , a thick two-dots and dash line indicates a boundary portion between thecrankcase 32a and thebelt case 32b. - The
crankcase 32a is swingably supported by therear frame 12 ofFig. 2 . Theswingarm 1 is provided to extend rearward from a right rear portion of thecrankcase 32a. Therear wheel 60 is rotatably held by a rear end of thebelt case 32b and a rear end of theswingarm 1. Therear wheel 60 is rotated by a rotational force of theengine 30. - As shown in
Fig. 3 , thesilencer 50 is attached to a right side surface of theswingarm 1 while inclining to pass through a position further upward than anaxle 61 of therear wheel 60 including a coupling member such as a bolt. In this case, because thesilencer 50 does not overlap with theaxle 61 of therear wheel 60 in a vehicle side view, the rider can easily perform daily inspection for checking a state of theaxle 61 from a side surface of the vehicle. - The
exhaust pipe 40 is constituted by anupstream pipe 41, adownstream pipe 42 and a taperedpipe 43. An inner diameter of thedownstream pipe 42 is larger than an inner diameter of theupstream pipe 41. The taperedpipe 43 is formed in a tapered shape such that its inner diameter is gradually increased from an upstream position towards a downstream position. Theupstream pipe 41 is connected to theexhaust port 31 p of thecylinder head 31b. Thedownstream pipe 42 is attached to thesilencer 50. The taperedpipe 43 connects theupstream pipe 41 to thedownstream pipe 42. Theexhaust pipe 40 is arranged to extend rearward while overlapping with thecrankcase 32a in the vehicle side view. An exhaust gas from theexhaust port 31 p is discharged to the outside through theexhaust pipe 40 and thesilencer 50. - An
oil storage 33 that stores oil is formed in a lower portion in thecrankcase 32a. Further, anoil filling port 33a is formed at thecrankcase 32a. Theoil storage 33 can be filled with oil through theoil filling port 33a. A light-transmittingwindow portion 33b is provided at an outer surface of thecrankcase 32a to overlap with a liquid surface of the oil stored in theoil storage 33. - Because the
exhaust pipe 40 is arranged at a sufficiently high position to overlap with thecrankcase 32a in the vehicle side view, thewindow portion 33b can be arranged at a positon further downward than theexhaust pipe 40 not to overlap with theexhaust pipe 40. Thewindow portion 33b is arranged at a position further downward than theexhaust pipe 40 not to overlap with theexhaust pipe 40 in the vehicle side view. The rider can check a remaining amount of the oil by viewing a height of the liquid surface of the oil stored in theoil storage 33 through thewindow portion 33b. - In this configuration, it is not necessary that the
crankcase 32a is configured to enable the attachment of a bar-shape oil level gauge for checking a remaining amount of the oil to thecrankcase 32a. Further, it is not necessary to ensure a space for enabling the attachment and detachment of the oil level gauge in an upper portion of thecrankcase 32a. Then, in a vehicle plan view, as shown inFig. 4 , theoil filling port 33a is arranged to overlap with thestorage box 2. Thus, theoil filling port 33a can be provided at thecrankcase 32a while thestorage box 2 is largely maintained. -
Fig. 5 is a plan view of thesilencer 50.Fig. 6 is a partial longitudinal cross sectional view of thesilencer 50 ofFig. 5 .Fig. 7 is a rear end view of thesilencer 50 ofFig. 5 .Fig. 8 is a cross sectional view taken along the line A-A of thesilencer 50 ofFig. 7 . As shown inFig. 6 , thesilencer 50 includes anouter pipe 51, twoinner pipes separator 54 and acover member 55. - The
outer pipe 51 extends in the front-and-rear direction L in the vehicle plan view. A front portion of theouter pipe 51 is closed by a bowl-shapedclosing member 51 a, and a rear portion of theouter pipe 51 is closed by aflat closing member 51 b. Theouter pipe 51 is elliptical in a cross section orthogonal to a direction in which theouter pipe 51 extends (seeFig. 8 ). An expansion chamber E is formed in theouter pipe 51. Theinner pipe 52 and theseparator 54 are provided in theouter pipe 51. Further, part of thedownstream pipe 42 of theexhaust pipe 40 and part of theinner pipe 53 are provided in theouter pipe 51. - The
separator 54 is arranged to section the expansion chamber E in theouter pipe 51 into an upstream expansion chamber E1 and a downstream expansion chamber E2. The upstream expansion chamber E1 is located at a position further rearward than the downstream expansion chamber E2 in the vehicle side view. Thedownstream pipe 42 is arranged to penetrate the closingmember 51a that closes the front portion of theouter pipe 51. In theouter pipe 51, thedownstream pipe 42 passes through the downstream expansion chamber E2, penetrates theseparator 54 and extends to the upstream expansion chamber E1. The downstream end of thedownstream pipe 42 is closed. - A
catalytic converter 56 for cleaning an exhaust gas is provided inside of thedownstream pipe 42 in theouter pipe 51. In the present embodiment, twocatalytic converters 56 are arranged in the front-and-rear direction L. In a region of thedownstream pipe 42 located in the upstream expansion chamber E1, a plurality ofholes 42h that penetrate an inner peripheral surface and an outer peripheral surface are formed in the entire periphery. InFig. 6 , only part ofholes 42h is drawn. The plurality ofholes 42h are punched holes, for example. In the present embodiment, a shape of eachhole 42h is a circle. Thus, the inside of thedownstream pipe 42 and the upstream expansion chamber E1 communicate with each other. - The
inner pipe 52 is arranged to penetrate theseparator 54 and connect the upstream expansion chamber E1 to the downstream expansion chamber E2. Theinner pipe 53 is arranged to penetrate theseparator 54 from the downstream expansion chamber E2 in theouter pipe 51, passes through the upstream expansion chamber E1 and projects from the closingmember 51 b at a rear portion of the outer pipe 51 (seeFig. 7 ). In the present embodiment, a rear portion of theinner pipe 53 is curved such that a rear end opening of theinner pipe 53 is directed obliquely outward. - In the vehicle plan view, an inclination angle θ of a center axis of a rear portion of the
inner pipe 53 with respect to the front-and-rear direction L (seeFig. 5 ) is preferably larger than 0 degree and 30 degrees or less. With this inclination angle θ, even in the case where the rear end opening of theinner pipe 53 is located near a license plate in a rear portion of the vehicle, contamination of the license plate caused by an exhaust gas discharged from theinner pipe 53 can be prevented. Further, because an exhaust gas is not blowing at the license plate, generation of an abnormal noise caused by vibration of the license plate can be prevented. Further, an exhaust gas can be prevented from being discharged sideward from theinner pipe 53. - In the vehicle side view, the
inner pipe 52 is arranged at a position further downward than thedownstream pipe 42, and theinner pipe 53 is arranged at a position further upward than the downstream pipe 42 (seeFig. 8 ). An inner diameter of thedownstream pipe 42 is larger than an inner diameter of each of theinner pipes outer pipe 51 in the top-and-bottom direction can be prevented. Further, theinner pipes outer pipe 51 having an elliptical cross section. Further, the inner diameter of theinner pipe 53 is smaller than the inner diameter of theinner pipe 52. Thus, even in the case where theinner pipe 53 is arranged to pass through the upstream expansion chamber E1, a reduction in volume of the upstream expansion chamber E1 can be prevented. - Further, the
inner pipe 53 is arranged at a position further upward than a center of theouter pipe 51 in the top-and-bottom direction. In this case, an entrance of foreign objects stirred up from the ground surface due to the travel of themotorcycle 100 into theouter pipe 51 from theinner pipe 53 can be prevented. - An outer peripheral surface of the
outer pipe 51 is covered by thecover member 55. Asound absorbing member 57 such as glass wool is provided between an outer peripheral surface of theouter pipe 51 and thecover member 55. In a region of theouter pipe 51 in which the downstream expansion chamber E2 is provided, a plurality ofholes 51 h that penetrate an inner peripheral surface and the outer peripheral surface are formed in an entire periphery. InFig. 6 , only part of theholes 51h is drawn. The plurality ofholes 51 h are punched holes, for example. In the present embodiment, a shape of eachhole 51 h is a circle. - Three
attachment portions cover member 55. Theattachment portion 55a is arranged at a front upper portion in an outer peripheral surface of thecover member 55. Theattachment portion 55b is arranged at a front lower portion in the outer peripheral surface of thecover member 55. Theattachment portion 55c is arranged in a rear lower portion in the outer peripheral surface of thecover member 55. - The
outer pipe 51 is arranged to overlap with the swingarm 1 (Fig. 2 ) in the vehicle side view. Thus, in the vehicle plan view, theswingarm 1 is located between theouter pipe 51 and the rear wheel 60 (Fig. 3 ). Theouter pipe 51 inclines such that a rear end is higher than a front end, and inclines to pass through a position further upward than theaxle 61 of therear wheel 60. In this state, theattachment portions 55a to 55c of thecover member 55 are attached to theswingarm 1 by fixing members such as bolts. Thus, thesilencer 50 is fixed. -
Fig. 9 is a diagram for explaining a detailed positional relationship between theexhaust pipe 40 and thesilencer 50. As shown inFig. 9 , a position P1 at an upper end of a rear end of thesilencer 50 is preferably arranged at a position further upward than a position P2 at an upper end of thehead cover 31c of thecylinder head 31b. In this case, the rear end of thesilencer 50 inclines sufficiently upwardly, so that a bank angle of themotorcycle 100 can be more sufficiently increased. Further, an exhaust path for an exhaust gas can be more sufficiently lengthened. - In the vehicle side view, a position P3 at a lower end of the
silencer 50 is preferably arranged at a position further upward than a position P4 at a lower end of thecrankcase 32a and further rearward than a position P5 at a rear end of thecrankcase 32a. In this case, thesilencer 50 is located sufficiently upwardly, so that the bank angle of themotorcycle 100 can be more sufficiently increased. - In the vehicle side view, a position P6 at a lower end of the
exhaust pipe 40 is preferably arranged at a position further upward than the position P4 at the lower end of thecrankcase 32a. In this case, theexhaust pipe 40 is located sufficiently upwardly, the back angle of themotorcycle 100 can be more sufficiently increased. In the present example, theupstream pipe 41 of theexhaust pipe 40 extends downward from theexhaust port 31 p and then extends to incline upward and rearward. Thus, the position P6 at the lower end of theexhaust pipe 40 is equivalent to the position P6 at a lower end of theupstream pipe 41. - In the
motorcycle 100 according to the present embodiment, an exhaust gas discharged from thecylinder head 31b is led to a downstream position from an upstream position and through theexhaust pipe 40, and is cleaned by passing through thecatalytic converter 56 provided in thedownstream pipe 42. In the unitswing type engine 30, the exhaust path is relatively short. Therefore, when being arranged at upstream of the exhaust path, thecatalytic converter 56 is likely to melt by coming into contact with an excessively high temperature exhaust gas. In the present example, thecatalytic converter 56 is provided in thedownstream pipe 42 in theouter pipe 51 located at downstream of the exhaust path, thereby not coming into contact with an excessively high temperature exhaust gas. Thus, thecatalytic converter 56 can be prevented from melting. - The exhaust gas that has passed through the
catalytic converter 56 is led to the upstream expansion chamber E1 through the plurality ofholes 42h of thedownstream pipe 42 and expands in the upstream expansion chamber E1. The exhaust gas that has expanded in the upstream expansion chamber E1 is led to the downstream expansion chamber E2 through theinner pipe 52 and expands in the downstream expansion chamber E2. Part of the exhaust gas that has expanded in the downstream expansion chamber E2 is led to thesound absorbing member 57 through the plurality ofholes 51 h of theouter pipe 51, and the sound of the exhaust gas is absorbed by thesound absorbing member 57. Another part of the exhaust gas that has expanded in the downstream expansion chamber E2 passes through theinner pipe 53 and is discharged to the outside from the rear end of theouter pipe 51. - In the vehicle side view, the
inner pipe 52 is arranged at a position further downward than thedownstream pipe 42, and theinner pipe 53 is arranged at a position further upward than thedownstream pipe 42. This arrangement enables a dimension of theouter pipe 51 in the width direction to be sufficiently smaller than a dimension of theouter pipe 51 in the top-and-bottom direction. Therefore, even in the configuration in which theouter pipe 51 overlaps with theswingarm 1 due to the inclination of theouter pipe 51 with the rear end of theouter pipe 51 located at a position higher than the front end, an increase in dimension of themotorcycle 100 including thesilencer 50 in the width direction H is inhibited. As a result, the bank angle of themotorcycle 100 can be increased, and an increase in dimension of themotorcycle 100 in the width direction H can be inhibited. - Further, the rider sometimes prefers the design of the configuration in which the silencer 50 (the outer pipe 51) is arranged to incline. Therefore, the
silencer 50 is provided at theswingarm 1 while inclining, so that the commercial value of themotorcycle 100 can be improved. - Further, the
downstream pipe 42 projects from the closingmember 51 a at the front portion of theouter pipe 51 by a predetermined distance. Because the inner dimeter of thedownstream pipe 42 is larger than the inner diameter of theupstream pipe 41, the strength of thedownstream pipe 42 is larger than the strength of theupstream pipe 41. Therefore, even in the case where theouter pipe 51 is arranged to incline, it is possible to more firmly support theouter pipe 51 by arranging thedownstream pipe 42 as described above. - While the
outer pipe 51 has an elliptical cross section in the above-mentioned embodiment, the present invention is not limited to this. Theouter pipe 51 may have an oblong cross section. Alternatively, as long as the dimension of theouter pipe 51 in the width direction is smaller than the dimension of theouter pipe 51 in the top-and-bottom direction in a cross sectional orthogonal to the direction in which theouter pipe 51 extends, theouter pipe 51 may have a cross section in another shape. - In the following paragraphs, non-limiting examples of correspondences between various elements recited in the claims below and those described above with respect to various preferred embodiments are explained.
- In the above-mentioned embodiment, the
body frame 10 is an example of a body frame, theengine 30 is an example of an engine, theswingarm 1 is an example of a swingarm, and therear wheel 60 is an example of a drive wheel. Thecylinder head 31 b is an example of a cylinder head, theexhaust pipe 40 is an example of an exhaust pipe, the expansion chamber E is an example of an expansion chamber, the upstream expansion chamber E1 is an example of an upstream expansion chamber, and the downstream expansion chamber E2 is an example of a downstream expansion chamber. - The
silencer 50 is an example of a silencer, thecrankcase 32a is an example of a crankcase, thebelt case 32b is an example of a belt case, and theoil storage 33 is an example of an oil storage. Thewindow portion 33b is an example of a window portion, theouter pipe 51 is an example of an outer pipe, theseparator 54 is an example of a separator, theinner pipe 52 is an example of an inner pipe and a first inner pipe, and theinner pipe 53 is an example of an inner pipe and a second inner pipe. - The
axle 61 is an example of an axle, themotorcycle 100 is an example of a straddled vehicle, thestorage box 2 is an example of a storage box, and theoil filling port 33a is an example of an oil filling port. Thecatalytic converter 56 is an example of a catalytic converter, theupstream pipe 41 is an example of a first portion, thedownstream pipe 42 is an example of a second portion, theexhaust port 31 p is an example of an exhaust port, and thehead cover 31c is an example of a head cover. - As each of constituent elements recited in the claims, various other elements having configurations or functions described in the claims can be also used.
- The present invention can be effectively utilized for various types of straddled vehicles including silencers.
Claims (14)
- A straddled vehicle (100) comprising:a body frame (10);a unit swing type engine (30) swingably attached to the body frame (10);a swingarm (1) swingably provided at the engine (30);a drive wheel (60) rotated by motive power of the engine (30);an exhaust pipe (40) connected to a cylinder head (31 b) of the engine (30); anda silencer (50) that is connected to the exhaust pipe (40) and has an expansion chamber (E) inside, whereinthe engine (30) includes a crankcase (32a) that is configured to store a crankshaft and a belt case (32b) that is configured to store a transmission mechanism,an oil storage (33) that is configured to store oil is formed in a lower portion in the crankcase (32a),a light-transmitting window portion (33b) through which a height of a liquid surface of the oil stored in the oil storage (33) is viewable is provided at an outer surface of the crankcase (32a),the exhaust pipe (40) is configured to overlap with the crankcase (32a) in a vehicle side view,the window portion (33b) is arranged at a position further downward than the exhaust pipe (40),the silencer (50) includesan outer pipe (51);a separator (54) that is arranged in the outer pipe (51) and is configured to section the expansion chamber (E) into an upstream expansion chamber (E1) and a downstream expansion chamber (E2), anda plurality of inner pipes that are configured to penetrate the separator (54) and connect the upstream expansion chamber (E1) to the downstream expansion chamber (E2),the upstream expansion chamber (E1) is arranged at a position further rearward than the downstream expansion chamber (E2) in the vehicle side view,the exhaust pipe (40), in the outer pipe (51), is configured to pass through the downstream expansion chamber (E2), is configured to penetrate the separator (54) and is configured to extend to the upstream expansion chamber (E1),the plurality of inner pipes includea first inner pipe (52) that, in the outer pipe (51), is configured to penetrate the separator (54) and is configured to lead an exhaust gas from the upstream expansion chamber (E1) to the downstream expansion chamber (E2), anda second inner pipe (53) that, in the outer pipe (51), is configured to penetrate the separator (54), allows an exhaust gas to pass through the upstream expansion chamber (E1) from the downstream expansion chamber (E2) and be led to outside of the outer pipe (51), and is configured to project from a rear end of the outer pipe (51),the first inner pipe (52) is arranged at a position further upward or further downward than the exhaust pipe (40) in the vehicle side view,the second inner pipe (53), in the vehicle side view, is arranged to be opposite to the first inner pipe (52) with the exhaust pipe (40) sandwiched therebetween,the drive wheel (60) is supported between the belt case (32b) and the swingarm (1),the swingarm (1) is located between the outer pipe (51) and the drive wheel (60) in a vehicle plan view,the outer pipe (51) is configured to extend in a vehicle front-and-rear direction (L) in the vehicle plan view, is configured to overlap with the swingarm (1) in the vehicle side view, is configured to incline such that a rear end of the outer pipe (51) is higher than a front end, and is configured to incline to pass through a position further upward than an axle (61) of the drive wheel (60), anda dimension of the outer pipe (51) in a width direction (H) is smaller than a dimension of the outer pipe (51) in a top-and-bottom direction (V) in a cross section orthogonal to a direction in which the outer pipe (51) extends.
- The straddled vehicle (100) according to claim 1, further comprising a storage box (2) provided at a position further upward than the engine (30), wherein
an oil filling port (33a) through which the oil storage (33) is filled with oil is formed at the crankcase (32a), and
the oil filling port (33a) is arranged to overlap with the storage box (2) in the vehicle plan view. - The straddled vehicle (100) according to claim 1 or 2, wherein
a rear portion of the second inner pipe (53) is curved in the vehicle plan view such that a rear end opening of the second inner pipe (53) is directed obliquely outward. - The straddled vehicle (100) according to claim 3, wherein
inclination of a center axis of the rear portion of the second inner pipe (53) with respect to the vehicle front-and-rear direction (L) is 30 degrees or less in the vehicle plan view. - The straddled vehicle (100) according to any one of claims 1 to 4, wherein
a catalytic converter (56) is provided inside of the outer pipe (51). - The straddled vehicle (100) according to any one of claims 1 to 5, wherein
the outer pipe (51) is oblong or elliptical in a cross section orthogonal to a direction in which the outer pipe (51) extends. - The straddled vehicle (100) according to any one of claims 1 to 6, wherein
the second inner pipe (53) is arranged at a position further upward than a center of the outer pipe (51) in the top-and-bottom direction (V). - The straddled vehicle (100) according to claim 7, wherein
the second inner pipe (53) is arranged at a position further upward than the first inner pipe (52). - The straddled vehicle (100) according to any one of claims 1 to 8, wherein
an inner diameter of the exhaust pipe (40), in the outer pipe (51), is larger than an inner diameter of the first inner pipe (52) and an inner diameter of the second inner pipe (53). - The straddled vehicle (100) according to any one of claims 1 to 9, wherein
an inner diameter of the second inner pipe (53) is smaller than an inner diameter of the first inner pipe (52). - The straddled vehicle (100) according to any one of claims 1 to 10, wherein
the exhaust pipe (40) has a first portion (41) having a first inner diameter and a second portion (42) having a second diameter,
the first portion (41) of the exhaust pipe (40) is connected to an exhaust port (31 p) of the cylinder head (31 b),
the second portion (42) of the exhaust pipe (40) is configured to penetrate the separator (54) from the upstream expansion chamber (E1), is configured to pass through the downstream expansion chamber (E2) and is configured to project from a front portion of the outer pipe (51) by a predetermined distance, and
the second inner diameter is larger than the first inner diameter. - The straddled vehicle (100) according to any one of claims 1 to 11, wherein
an upper end at a rear end of the silencer (50) is located at a position further upward than an upper end of a head cover of the cylinder head (31 b). - The straddled vehicle (100) according to any one of claims 1 to 12, wherein
a lower end of the silencer (50) is located at a position further upward than a lower end of the crankcase (32a) and further rearward than a rear end of the crankcase (32a) in the vehicle side view. - The straddled vehicle (100) according to any one of claims 1 to 13, wherein
a lower end of the exhaust pipe (40) is located at a position further upward than a lower end of the crankcase (32a) in the vehicle side view.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2016219080A JP2018076821A (en) | 2016-11-09 | 2016-11-09 | Saddle-riding type vehicle |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3321486A1 true EP3321486A1 (en) | 2018-05-16 |
EP3321486B1 EP3321486B1 (en) | 2019-03-13 |
Family
ID=58778968
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17173068.2A Active EP3321486B1 (en) | 2016-11-09 | 2017-05-26 | Straddled vehicle |
Country Status (3)
Country | Link |
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EP (1) | EP3321486B1 (en) |
JP (1) | JP2018076821A (en) |
BR (1) | BR102017011102B1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7061020B2 (en) * | 2018-06-05 | 2022-04-27 | カワサキモータース株式会社 | Exhaust system for saddle-mounted vehicles |
JP7058572B2 (en) * | 2018-08-09 | 2022-04-22 | 本田技研工業株式会社 | Catalyst placement structure for saddle-mounted vehicles |
JP7159779B2 (en) * | 2018-10-17 | 2022-10-25 | スズキ株式会社 | Exhaust system |
JP2023064376A (en) * | 2021-10-26 | 2023-05-11 | ヤマハ発動機株式会社 | scooter type vehicle |
WO2024185044A1 (en) * | 2023-03-07 | 2024-09-12 | 本田技研工業株式会社 | Vehicle body structure and saddle-type vehicle |
Citations (6)
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US4589517A (en) * | 1983-11-30 | 1986-05-20 | Saikei Giken Kogyo Kabushiki Kaisha | Muffler |
US4673058A (en) * | 1986-05-09 | 1987-06-16 | G Enterprises Limited | High performance automotive muffler |
JPH0913942A (en) | 1995-06-30 | 1997-01-14 | Yamaha Motor Co Ltd | Exhaust device for motor scooter type vehicle |
EP1510673A2 (en) * | 2003-08-27 | 2005-03-02 | HONDA MOTOR CO., Ltd. | Exhaust control system for motorcycle |
EP1992802A2 (en) * | 2007-05-08 | 2008-11-19 | Suzuki Kabushiki Kaisha | Scooter type vehicle |
EP2657112A2 (en) * | 2012-04-27 | 2013-10-30 | Yamaha Hatsudoki Kabushiki Kaisha | Saddle-ride type vehicle |
-
2016
- 2016-11-09 JP JP2016219080A patent/JP2018076821A/en active Pending
-
2017
- 2017-05-25 BR BR102017011102-4A patent/BR102017011102B1/en active IP Right Grant
- 2017-05-26 EP EP17173068.2A patent/EP3321486B1/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US4589517A (en) * | 1983-11-30 | 1986-05-20 | Saikei Giken Kogyo Kabushiki Kaisha | Muffler |
US4673058A (en) * | 1986-05-09 | 1987-06-16 | G Enterprises Limited | High performance automotive muffler |
JPH0913942A (en) | 1995-06-30 | 1997-01-14 | Yamaha Motor Co Ltd | Exhaust device for motor scooter type vehicle |
EP1510673A2 (en) * | 2003-08-27 | 2005-03-02 | HONDA MOTOR CO., Ltd. | Exhaust control system for motorcycle |
EP1992802A2 (en) * | 2007-05-08 | 2008-11-19 | Suzuki Kabushiki Kaisha | Scooter type vehicle |
EP2657112A2 (en) * | 2012-04-27 | 2013-10-30 | Yamaha Hatsudoki Kabushiki Kaisha | Saddle-ride type vehicle |
Also Published As
Publication number | Publication date |
---|---|
JP2018076821A (en) | 2018-05-17 |
EP3321486B1 (en) | 2019-03-13 |
BR102017011102A2 (en) | 2018-05-29 |
BR102017011102B1 (en) | 2023-04-04 |
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