EP3212745B1 - Lubricant for marine engines - Google Patents
Lubricant for marine engines Download PDFInfo
- Publication number
- EP3212745B1 EP3212745B1 EP15784063.8A EP15784063A EP3212745B1 EP 3212745 B1 EP3212745 B1 EP 3212745B1 EP 15784063 A EP15784063 A EP 15784063A EP 3212745 B1 EP3212745 B1 EP 3212745B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lubricant composition
- fatty amine
- amine
- carbon atoms
- lubricant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000314 lubricant Substances 0.000 title claims description 87
- 239000000203 mixture Substances 0.000 claims description 186
- 150000001412 amines Chemical class 0.000 claims description 157
- 230000001050 lubricating effect Effects 0.000 claims description 147
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 109
- 239000000295 fuel oil Substances 0.000 claims description 71
- 239000003599 detergent Substances 0.000 claims description 66
- 125000004432 carbon atom Chemical group C* 0.000 claims description 52
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 51
- 239000011593 sulfur Substances 0.000 claims description 49
- 229910052717 sulfur Inorganic materials 0.000 claims description 49
- 125000000217 alkyl group Chemical group 0.000 claims description 37
- 239000002199 base oil Substances 0.000 claims description 25
- 230000015572 biosynthetic process Effects 0.000 claims description 23
- 230000007935 neutral effect Effects 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 15
- 239000000654 additive Substances 0.000 claims description 14
- 229920006395 saturated elastomer Polymers 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 5
- 230000000996 additive effect Effects 0.000 claims description 4
- 125000004429 atom Chemical group 0.000 description 30
- 241000209504 Poaceae Species 0.000 description 22
- 239000003921 oil Substances 0.000 description 22
- 235000019198 oils Nutrition 0.000 description 22
- 229940072033 potash Drugs 0.000 description 22
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 22
- 235000015320 potassium carbonate Nutrition 0.000 description 22
- 229910052751 metal Inorganic materials 0.000 description 19
- 239000002184 metal Substances 0.000 description 19
- 150000003839 salts Chemical class 0.000 description 13
- 239000002585 base Substances 0.000 description 12
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 11
- 239000002270 dispersing agent Substances 0.000 description 9
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- 125000004417 unsaturated alkyl group Chemical group 0.000 description 8
- 239000007866 anti-wear additive Substances 0.000 description 7
- 150000002148 esters Chemical class 0.000 description 7
- 238000009472 formulation Methods 0.000 description 7
- 238000006386 neutralization reaction Methods 0.000 description 7
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical class O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- -1 alkaline-earth metal salts Chemical class 0.000 description 6
- 239000011575 calcium Substances 0.000 description 6
- 229910052791 calcium Inorganic materials 0.000 description 6
- 229910052500 inorganic mineral Inorganic materials 0.000 description 6
- 239000011707 mineral Substances 0.000 description 6
- 235000010755 mineral Nutrition 0.000 description 6
- 239000002480 mineral oil Substances 0.000 description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 239000003513 alkali Substances 0.000 description 5
- 239000011777 magnesium Substances 0.000 description 5
- 229910052749 magnesium Inorganic materials 0.000 description 5
- 125000005609 naphthenate group Chemical class 0.000 description 5
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- 150000001342 alkaline earth metals Chemical class 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 229910052788 barium Inorganic materials 0.000 description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 4
- PWSBCLRIHVDWRH-SSDVNMTOSA-N methyl 2-[4-(4-chlorophenyl)-2-[(e)-(4-chlorophenyl)methylideneamino]-1,3-thiazol-5-yl]acetate Chemical compound N=1C(C=2C=CC(Cl)=CC=2)=C(CC(=O)OC)SC=1\N=C\C1=CC=C(Cl)C=C1 PWSBCLRIHVDWRH-SSDVNMTOSA-N 0.000 description 4
- 239000000693 micelle Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 229910052815 sulfur oxide Inorganic materials 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 229920002367 Polyisobutene Polymers 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 239000008186 active pharmaceutical agent Substances 0.000 description 3
- 150000001336 alkenes Chemical group 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 239000010727 cylinder oil Substances 0.000 description 3
- 150000005690 diesters Chemical class 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 239000010763 heavy fuel oil Substances 0.000 description 3
- 125000001183 hydrocarbyl group Chemical group 0.000 description 3
- 238000005984 hydrogenation reaction Methods 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 229920013639 polyalphaolefin Polymers 0.000 description 3
- 229920005862 polyol Polymers 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 238000000518 rheometry Methods 0.000 description 3
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 3
- 229960001860 salicylate Drugs 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 235000013311 vegetables Nutrition 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 2
- 150000007942 carboxylates Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000001687 destabilization Effects 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 238000000113 differential scanning calorimetry Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 150000002191 fatty alcohols Chemical group 0.000 description 2
- 239000013538 functional additive Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000010705 motor oil Substances 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 150000003873 salicylate salts Chemical class 0.000 description 2
- 238000000638 solvent extraction Methods 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- RINCXYDBBGOEEQ-UHFFFAOYSA-N succinic anhydride Chemical class O=C1CCC(=O)O1 RINCXYDBBGOEEQ-UHFFFAOYSA-N 0.000 description 2
- 229960002317 succinimide Drugs 0.000 description 2
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000002411 thermogravimetry Methods 0.000 description 2
- RREANTFLPGEWEN-MBLPBCRHSA-N 7-[4-[[(3z)-3-[4-amino-5-[(3,4,5-trimethoxyphenyl)methyl]pyrimidin-2-yl]imino-5-fluoro-2-oxoindol-1-yl]methyl]piperazin-1-yl]-1-cyclopropyl-6-fluoro-4-oxoquinoline-3-carboxylic acid Chemical compound COC1=C(OC)C(OC)=CC(CC=2C(=NC(\N=C/3C4=CC(F)=CC=C4N(CN4CCN(CC4)C=4C(=CC=5C(=O)C(C(O)=O)=CN(C=5C=4)C4CC4)F)C\3=O)=NC=2)N)=C1 RREANTFLPGEWEN-MBLPBCRHSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 240000002791 Brassica napus Species 0.000 description 1
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 239000005069 Extreme pressure additive Substances 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000020551 Helianthus annuus Species 0.000 description 1
- 235000003222 Helianthus annuus Nutrition 0.000 description 1
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 235000019483 Peanut oil Nutrition 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 235000019486 Sunflower oil Nutrition 0.000 description 1
- 241001080024 Telles Species 0.000 description 1
- BTHAQRDGBHUQMR-UHFFFAOYSA-N [S]P(=O)=O Chemical compound [S]P(=O)=O BTHAQRDGBHUQMR-UHFFFAOYSA-N 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 150000001449 anionic compounds Chemical class 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 150000001639 boron compounds Chemical class 0.000 description 1
- ZMRQTIAUOLVKOX-UHFFFAOYSA-L calcium;diphenoxide Chemical compound [Ca+2].[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1 ZMRQTIAUOLVKOX-UHFFFAOYSA-L 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000005323 carbonate salts Chemical class 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000004320 controlled atmosphere Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 150000004659 dithiocarbamates Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229930195712 glutamate Natural products 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000003879 lubricant additive Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- KHYKFSXXGRUKRE-UHFFFAOYSA-J molybdenum(4+) tetracarbamodithioate Chemical compound C(N)([S-])=S.[Mo+4].C(N)([S-])=S.C(N)([S-])=S.C(N)([S-])=S KHYKFSXXGRUKRE-UHFFFAOYSA-J 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid group Chemical group C(CCCCCCC\C=C/CCCCCCCC)(=O)O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 150000002989 phenols Chemical group 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 229920006112 polar polymer Polymers 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- 239000002600 sunflower oil Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000010729 system oil Substances 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 150000004867 thiadiazoles Chemical class 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 150000003626 triacylglycerols Chemical class 0.000 description 1
- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/04—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M133/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M163/00—Lubricating compositions characterised by the additive being a mixture of a compound of unknown or incompletely defined constitution and a non-macromolecular compound, each of these compounds being essential
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/108—Residual fractions, e.g. bright stocks
- C10M2203/1085—Residual fractions, e.g. bright stocks used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/021—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/028—Overbased salts thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/28—Amides; Imides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/046—Overbasedsulfonic acid salts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/065—Saturated Compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/067—Unsaturated Compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/08—Resistance to extreme temperature
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/52—Base number [TBN]
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/68—Shear stability
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/252—Diesel engines
Definitions
- the present invention is applicable to the field of lubricants, and more particularly to the field of lubricants for marine engines, in particular for two-stroke marine engines. More particularly, the present invention relates to a marine engine lubricant comprising at least one base oil and at least one fatty amine.
- the lubricant according to the invention has a high reserve of basicity which results in a high BN (or Base Number in English) and can be used both with fuel oils with a high sulfur content and fuel oils with a low sulfur content.
- the lubricant according to the invention has sufficient neutralizing power with respect to the sulfuric acid formed during the combustion of fuel oils with a high sulfur content as well as a reduced or even non-existent risk of increasing its viscosity, while by limiting the formation of deposits at high temperature.
- the lubricant according to the invention can also be characterized by a low BN value and therefore be usable with fuel oils with a very low sulfur content, while presenting a reduced or even non-existent risk of increasing its viscosity and limiting the formation of high temperature deposits.
- the present invention also relates to a method for lubricating a marine engine, and more particularly a two-stroke marine engine using this lubricant.
- the present invention also relates to a method for reducing the formation of deposits in the hot parts of a marine engine, in particular a two-stroke marine engine, comprising bringing said hot parts into contact with a lubricant comprising a fatty amine.
- the marine oils used in slow two-stroke crosshead engines are of two types: cylinder oils on the one hand, ensuring the lubrication of the piston-cylinder assembly, and system oils on the other hand, ensuring the lubrication of all the moving parts other than those of the piston-cylinder assembly.
- the combustion residues containing acid gases are in contact with the lubricating oil.
- Acid gases are formed during the combustion of fuel oils; these are in particular sulfur oxides (SO 2 , SO 3 ), which are then hydrolyzed during contact with moisture present in the combustion gases and/or in the oil. This hydrolysis generates sulfurous (HSO 3 ) or sulfuric (H 2 SO 4 ) acid.
- these acids must be neutralized, which is usually done by reaction with the basic sites included in the lubricant.
- the neutralization capacity of an oil is measured by its BN, characterizing its basicity. It is measured according to the ASTM D-2896 standard and is expressed as the equivalent weight of potassium hydroxide per gram of oil or mg of KOH/g of oil.
- the BN is a classic criterion allowing the basicity of cylinder oils to be adjusted to the sulfur content of the fuel oil used, in order to be able to neutralize the sulfur contained in the fuel, and liable to be transformed into sulfuric acid by combustion and hydrolysis.
- BN marine oils varying from 5 to 100 mg KOH/g of oil are available on the market.
- This basicity is provided by detergents which are overbased with insoluble metal salts, in particular metal carbonates.
- the usual overbased detergents intrinsically have a BN typically between 150 and 700 mg of potash per gram of detergent. Their mass content in the lubricant is determined according to the BN level to be achieved.
- a part of the BN can also be provided by non-overbased or “neutral” detergents with a BN typically less than 150 mg of potash per gram of detergent.
- insoluble metallic salts of overbased detergents for example calcium carbonate, therefore contribute significantly to the BN of the usual lubricants.
- the MARPOL Annex 6 regulation (Regulations for the Prevention of air pollution from ships) of the IMO (International Maritime Organisation) came into force in May 2005. It sets a maximum sulfur content of 4.5% by weight relative to the total weight of fuel oil for heavy fuel oils as well as the creation of zones with controlled emissions of sulfur oxides, called SECAs (SOx Emission Control Areas).
- SECAs SOx Emission Control Areas
- SECAs sulfur Emission Control Areas
- ECAs emission Control Areas
- SECAs sulfur Emission Control Areas
- Switching between these two fuel oil categories may require the engine operating conditions to be adapted, in particular the use of suitable cylinder lubricants.
- marine lubricants having a BN of the order of 70 mg of KOH/mg of lubricant are mainly used.
- marine lubricants with a BN of the order of 40 mg of KOH/mg of lubricant can be mainly recommended.
- each of these lubricants has limits of use for the following reasons: the use of a BN cylinder lubricant 70 mg of KOH/g of lubricant in the presence of a fuel oil with a low sulfur content (1% by weight relative to the total weight of fuel oil and less) and at a fixed lubrication rate, creates a significant excess of basic sites and a risk of destabilization of unused overbased detergent micelles, which contain insoluble metal salts. This destabilization can result in the formation of deposits of insoluble metallic salts (for example calcium carbonate) and having a high hardness, mainly on the piston crown, and in the long term can lead to a risk of excessive wear of the liner polishing type.
- insoluble metallic salts for example calcium carbonate
- such a BN does not provide sufficient neutralization capacity to the lubricant in the presence of a fuel with a high sulfur content and thus can lead to a high risk of corrosion.
- the optimization of the cylinder lubrication of a two-stroke engine then requires the selection of a lubricant whose BN is adapted to the sulfur content of the fuel oil used and to the operating conditions of the engine. This optimization reduces the operating flexibility of the engine and requires significant technical skills from the crew in defining the conditions under which the change from one type of lubricant to another must be carried out.
- Requirement WO2009/153453 describes the use of fatty amines in a marine lubricant for 2-stroke engines and suitable for use with high and low sulfur fuel oils.
- the BN of the lubricant described in this document is limited and does not exceed 72.
- US 3,814,212 relates to a lubricating composition
- a lubricating composition comprising a polyamine having at least 12 carbon atoms.
- the lubricating composition can also include other additives such as mineral oil.
- the lubricating composition described in this document is not a lubricating composition for a marine engine. Moreover, this composition does not include neutral and/or overbased detergents.
- the operating temperature of marine engines continues to increase.
- the lubricant which is in direct contact with the engine, and in particular with the hot parts of the engine such as the ring/piston/liner (or SPC) area, must have increased resistance to temperature and thus minimize or even prevent the formation deposits in these hot parts.
- a marine lubricant in particular for two-stroke marine engines, which can have a high BN, in particular close to or equal to 100 or a low BN, in particular close to or equal to 25, while with increased temperature resistance and therefore a low risk of deposit formation in the hot parts of the engine.
- a lubricant for a marine engine in particular for a two-stroke marine engine, presenting no or very little risk of viscosity increase over time, and in particular during its use.
- One objective of the present invention is to provide a lubricating composition all or part of the aforementioned drawbacks.
- Another objective of the present invention is to provide a lubricating composition which is resistant to aging and which retains its properties over time.
- Another object of the invention is to provide a lubricating composition whose formulation is easy to implement.
- Another object of the invention is to provide a lubricating composition that makes it possible to minimize, or even prevent the formation of deposits in the hot parts of a marine engine.
- Another object of the present invention is to provide a method for lubricating a marine engine, and more particularly a two-stroke marine engine that can be used both with high sulfur content fuel oils and low sulfur content fuel oils. .
- Another object of the present invention is to provide a method for lubricating a marine engine, and more particularly a two-stroke marine engine that can be used with fuel oils with a very low sulfur content.
- Another object of the present invention is to provide a method for reducing the formation of deposits in the hot parts of a marine engine, and more particularly of a two-stroke marine engine.
- lubricating compositions in particular for marine engines, where a significant part of the BN is provided by fatty amines soluble in the lubricating base oil, while maintaining the same level of performance by compared to conventional formulations of equivalent or even higher BN.
- the lubricating composition according to the invention thus has such performances, while retaining a viscosity which makes it suitable for its use.
- the present invention makes it possible to formulate high BN lubricating compositions for marine engines, in particular for two-stroke marine engines, usable both with fuel oils with a high sulfur content and fuel oils with a low sulfur content and allowing to have reduced risk of deposit formation while maintaining other performance of the lubricating composition.
- the present invention also makes it possible to formulate low BN lubricating compositions for marine engines, in particular for two-stroke marine engines, usable with fuel oils with a very low sulfur content and allowing a reduced risk of deposit formation while now the other performance of the lubricating composition.
- the lubricating compositions according to the invention have a good capacity for neutralizing sulfuric acid.
- the lubricating compositions according to the invention have increased heat resistance, in particular at high temperature.
- the lubricating compositions according to the invention retain good viscosity stability over time.
- the lubricating compositions according to the invention present no or very little risk of thickening depending on the conditions of use.
- the invention also relates to the use of a lubricating composition as defined above for lubricating a marine engine, in particular a two-stroke marine engine.
- the invention also relates to the use of a lubricating composition as defined above as a single cylinder lubricant that can be used both with fuel oils with a sulfur content of less than 1% by weight relative to the total weight of the fuel oil, with fuel oils with a sulfur content ranging from 1 to 3.5% by weight relative to the total weight of the fuel oil and with fuel oils with a sulfur content greater than 3.5% by weight relative to the total weight of the fuel oil.
- the lubricating composition as defined above is used as a single cylinder lubricant that can be used both with fuel oils with a sulfur content of less than 1% by weight relative to the total weight of the fuel oil and with fuel oils with sulfur content ranging from 1 to 3.5% by weight relative to the total weight of fuel oil.
- the invention also relates to the use of a lubricating composition as defined above as a cylinder lubricant that can be used with fuel oils with a sulfur content of less than 0.5% by weight relative to the total weight of the fuel oil.
- the invention also relates to the use of a lubricating composition as defined above for reducing the formation of deposits in the hot parts of a marine engine, preferably in the segment-pistons-liner (SPC) zone.
- the invention also relates to a method for lubricating a marine engine, in particular a two-stroke marine engine comprising at least one step of bringing the engine into contact with a lubricating composition as defined above.
- the invention also relates to a method for reducing the formation of deposits in the hot parts of a marine engine, in particular of a two-stroke marine engine comprising at least one step of bringing said hot parts of the engine into contact with a lubricating composition such as defined above.
- R 1 and R 2 which are identical or different, independently represent a linear or branched saturated alkyl group comprising at least 14 carbon atoms; which means that the fatty amine according to the invention does not comprise unsaturations. Thus the level of unsaturations in the fatty amine according to the invention is zero.
- Fatty amines are obtained from saturated carboxylic acids.
- the preferred starting fatty acids for obtaining fatty amines according to the invention can be derived from the hydrolysis of triglycerides present in vegetable and animal oils, such as coconut oil, palm oil, olive oil, peanut oil , rapeseed, sunflower, soy, cotton, flax, beef tallow, ....
- Natural oils may have been genetically modified to enrich their content of certain fatty acids.
- the fatty amines used in the lubricants according to the invention can be obtained from natural, vegetable or animal resources.
- the fatty amine can be a fatty amine of formula (I) in which R 1 and R 2 , which are identical, represent a linear or branched saturated alkyl group comprising from 14 to 22 atoms of carbon, preferably from 14 to 18 carbon atoms, advantageously from 16 to 18 carbon atoms.
- the fatty amine is a fatty amine of formula (Ia): (R 1 ) 2 N-(CH 2 ) 3 -NH 2 (la) in which R 1 represents a linear or branched saturated alkyl group comprising from 14 to 18 carbon atoms, preferably from 16 to 18 carbon atoms
- the fatty amine of formula (I) is a fatty amine of formula (Ib-1): (R 1 ) 2 N-(CH 2 ) 3 -NH(CH 2 ) 3 -NH 2 (Ib-1) in which R 1 represents a linear or branched saturated alkyl group comprising from 14 to 18 carbon atoms, preferably from 16 to 18 carbon atoms.
- the fatty amine of formula (I) is a fatty amine of formula (lb-2): (R 1 ) 2 N-(CH 2 ) 3 -[NH(CH 2 ) 3 ] 2 -NH 2 (lb-2) in which R 1 represents a linear or branched saturated alkyl group comprising from 14 to 18 carbon atoms, preferably from 16 to 18 carbon atoms.
- the BN of the fatty amine determined according to the ASTM D-2896 standard ranges from 170 to 340 milligrams of potash per gram of amine, preferably from 180 to 320 milligrams of potash per gram. of amine.
- the lubricating composition according to the invention does not comprise fatty amines other than the fatty amine of formula (I).
- the lubricating composition according to the invention comprises only one fatty amine corresponding to a fatty amine of formula (I).
- the lubricating composition has a BN determined according to the ASTM D-2896 standard of at least 70, preferentially of at least 80, more preferentially of at least 90, advantageously of at least least 95 milligrams of potash per gram of lubricating composition.
- the lubricating composition has a BN determined according to the ASTM D-2896 standard ranging from 70 to 120, preferentially from 70 to 100, more preferentially from 80 to 100, advantageously from 90 to 100 milligrams of potash per gram of lubricating composition.
- the lubricating composition has a BN determined according to the ASTM D-2896 standard equal to 100 milligrams of potash per gram of lubricating composition.
- the mass percentage of fatty amine relative to the total weight of the lubricating composition is chosen so that the BN provided by this compound represents a contribution of 5 to 60 milligrams of potash. per gram of lubricant, more preferably from 10 to 30 milligrams of potash per gram of lubricant to the total BN of said lubricating composition.
- the mass percentage of fatty amine relative to the total weight of lubricating composition ranges from 2 to 10%, preferably from 3 to 10%, advantageously from 4 to 9%.
- the lubricating composition has a BN determined according to the ASTM D-2896 standard of at most 50, preferably of at most 40, advantageously of at most 30 milligrams of potash per gram of lubricating composition.
- the lubricating composition has a BN determined according to the ASTM D-2896 standard ranging from 10 to 30, preferably from 15 to 30, advantageously from 15 to 25 milligrams of potash per gram of composition lubricating.
- the lubricating composition has a BN determined according to the ASTM D-2896 standard equal to 25 milligrams of potash per gram of lubricating composition.
- the mass percentage of fatty amine relative to the total weight of lubricating composition ranges from 0.5 to 10%, advantageously from 3 to 10%.
- the mass percentage of fatty amine relative to the total weight of lubricating composition advantageously ranges from 0.5 to 9%, more advantageously from 0.5 to 8%.
- the lubricating composition according to the invention comprises at least one lubricating base oil.
- the lubricating base oils used for the formulation of lubricating compositions according to the present invention can be oils of mineral, synthetic or vegetable origin as well as their mixtures.
- the mineral or synthetic oils generally used in the application belong to one of the groups I to V according to the classes defined in the API classification ((or their equivalents according to the ATIEL classification) as summarized below.
- the or the lubricating base oils used in the cylinder lubricants according to the invention can be chosen from oils of synthetic origin of group VI according to the ATIEL classification.
- the API classification is defined in American Petroleum Institute 1509 "Engine oil Licensing and Certification System" 17th edition, September 2012 .
- the ATIEL classification is defined in " The ATIEL Code of Practice", issue 18, November 2012 . Saturates content Sulfur content Viscosity index Group I Mineral oils ⁇ 90% > 0.03% 80 ⁇ IV ⁇ 120 Group II Hydrocracked oils ⁇ 90% ⁇ 0.03% 80 ⁇ IV ⁇ 120 Group III Hydrocracked or hydroisomerized oils ⁇ 90% ⁇ 0.03% ⁇ 120 Group IV PAO (Poly alpha olefins) Group V Esters and other bases not included in bases groups I to IV Group VI* Internal polyolefins (in Anglo-Saxon term Poly Internai Olefins or PIO) *for ATIEL classification only
- Group I mineral oils can be obtained by distillation of selected naphthenic or paraffinic crudes and then purification of these distillates by processes such as solvent extraction, solvent or catalytic dewaxing, hydrotreating or hydrogenation.
- Group II and III oils are obtained by more severe purification processes, for example a combination of hydrotreating, hydrocracking, hydrogenation and catalytic dewaxing.
- Examples of synthetic Group IV and V bases include polyisobutenes, alkylbenzenes, and poly-alpha olefins such as polybutenes.
- lubricating base oils can be used alone or in a mixture.
- a mineral oil can be combined with a synthetic oil.
- Cylinder oils for two-stroke marine engines have a viscosimetric grade SAE-40 to SAE-60, generally SAE-50 equivalent to a kinematic viscosity at 100°C of between 16.3 and 21.9 mm 2 /s measured according to the standard ASTM D445.
- SAE-40 grade oils have a kinematic viscosity at 100°C of between 12.5 and 16.3 cSt measured according to the ASTM D445 standard.
- SAE-50 grade oils have a kinematic viscosity at 100°C of between 16.3 and 21.9 cSt measured according to the ASTM D445 standard.
- SAE-60 grade oils have a kinematic viscosity at 100°C of between 21.9 and 26.1 cSt measured according to the ASTM D445 standard.
- the lubricating compositions according to the invention have a kinematic viscosity measured according to the ASTM D445 standard at 100° C. ranging from 12.5 to 26.1 cSt, preferentially from 16.3 to 21 .9 cSt.
- This viscosity can be obtained by mixing additives and base oils, for example containing Group I mineral bases such as Neutral Solvent bases (for example 500NS or 600 NS) and Brightstock. Any other combination of mineral, synthetic or plant-based bases having, when mixed with the additives, a viscosity compatible with the SAE-50 grade can be used.
- Group I mineral bases such as Neutral Solvent bases (for example 500NS or 600 NS) and Brightstock.
- Neutral Solvent bases for example 500NS or 600 NS
- Brightstock any other combination of mineral, synthetic or plant-based bases having, when mixed with the additives, a viscosity compatible with the SAE-50 grade can be used.
- a conventional formulation of lubricating composition for two-stroke marine engines is of grade SAE-40 to SAE-60, preferably SAE-50 (according to the SAE J300 classification) and comprises at least 40% by weight of lubricating base oil of of mineral, synthetic origin or mixtures thereof, suitable for use in a marine engine.
- a group I lubricating base oil according to the API classification i.e. obtained by the following operations: distillation of selected crudes then purification of these distillates by processes such as solvent extraction, dewaxing with solvent or catalytic, hydrotreating or hydrogenation, can be used for the formulation of a cylinder lubricant.
- Group I lubricating base oils have a Viscosity Index (VI) ranging from 80 to 120; their sulfur content is greater than 0.03% and their content of saturated hydrocarbon compounds is less than 90%.
- VI Viscosity Index
- the lubricating composition further comprises at least one additive chosen from overbased detergents and/or neutral detergents.
- overbased detergents or the neutral detergents used in the lubricating compositions according to the present invention are well known to those skilled in the art.
- the detergents commonly used in the formulation of lubricants are typically anionic compounds having a long lipophilic hydrocarbon chain and a hydrophilic head.
- the associated cation is typically a metal cation of an alkali or alkaline earth metal.
- the detergents are preferably chosen from alkali or alkaline-earth metal salts of carboxylic acids, sulfonates, salicylates, naphthenates, as well as phenate salts.
- the alkali and alkaline-earth metals are preferably calcium, magnesium, sodium or barium.
- These metal salts may contain the metal in an approximately stoichiometric amount with respect to the anionic group(s) of the detergent.
- neutral detergents typically have a BN, measured according to ASTM D2896, of less than 150 mg KOH/g, or less than 100 mg KOH/g, or even less than 80 mg KOH/g of detergent.
- neutral detergents can contribute in part to the BN of the lubricating compositions according to the present invention.
- Use will be made, for example, of neutral detergents of the carboxylate, sulphonate, salicylate, phenate, naphthenate type of alkali and alkaline-earth metals, for example of calcium, sodium, magnesium, barium.
- BN is high, greater than 150 mg KOH/g of detergent, typically ranging from 200 to 700 mg KOH/g of detergent, preferably from 250 to 450 mg KOH/g of detergent.
- the excess metal providing the overbased character to the detergent is in the form of oil-insoluble metal salts, for example carbonate, hydroxide, oxalate, acetate, glutamate, preferentially carbonate.
- the metals of these insoluble salts can be the same as those of the oil-soluble detergents or they can be different. They are preferably chosen from calcium, magnesium, sodium or barium.
- Overbased detergents are thus in the form of micelles composed of insoluble metal salts held in suspension in the lubricating composition by the detergents in the form of oil-soluble metal salts.
- These micelles can contain one or more types of insoluble metallic salts, stabilized by one or more types of detergents.
- Overbased detergents with only one type of detergent soluble metal salt will generally be named after the nature of the hydrophobic chain of the latter detergent.
- the overbased detergents will be said to be of mixed type if the micelles comprise several types of detergents, different from each other by the nature of their hydrophobic chain.
- the overbased detergent and the neutral detergent can be chosen from carboxylates, sulphonates, salicylates, naphthenates, phenates, and mixed detergents combining at least two of these types of detergents.
- the overbased detergent and the neutral detergent are compounds based on metals chosen from calcium, magnesium, sodium or barium, preferably calcium or magnesium.
- the overbased detergent is overbased with insoluble metal salts chosen from the group of alkali and alkaline-earth metal carbonates, preferably calcium carbonate.
- the lubricating composition comprises at least one overbased detergent and at least one neutral detergent as defined above.
- the lubricating composition comprises at least 3% by weight of overbased detergent and/or neutral detergent relative to the total weight of the composition.
- the lubricating composition has a BN determined according to the ASTM D-2896 standard of at most 50, preferably at most 40, advantageously at most 30 milligrams of potash per gram of lubricating composition, in particular ranging from 10 to 30, preferably from 15 to 30, advantageously from 15 to 25 milligrams of potassium hydroxide per gram of lubricating composition.
- the lubricating composition need not comprise detergents based on alkali metals or alkaline earth metals overbased with metal carbonate salts.
- the content of additional compound as defined above ranges from 0.01 to 10%, preferably from 0.1 to 2% by weight relative to the total weight of the lubricating composition .
- the lubricating composition can also comprise at least one other additional additive chosen from dispersants, anti-wear additives or any other functional additive.
- Dispersants are well-known additives used in the formulation of a lubricating composition, in particular for application in the marine field. Their primary role is to maintain in suspension the particles present initially or appearing in the lubricant during its use in the engine. They prevent their agglomeration by playing on the steric hindrance. They may also exhibit a synergistic effect on neutralization.
- Dispersants used as lubricant additives typically contain a polar group, associated with a relatively long hydrocarbon chain, generally containing 50 to 400 carbon atoms.
- the polar group typically contains at least one element nitrogen, oxygen or phosphorus.
- Compounds derived from succinic acid are dispersants particularly used as lubricating additives.
- Succinimides are used in particular, obtained by condensation of succinic anhydrides and amines, succinic esters obtained by condensation of succinic anhydrides and alcohols or polyols.
- These compounds can then be treated with various compounds, in particular sulfur, oxygen, formaldehyde, carboxylic acids and compounds containing boron or zinc to produce, for example, borated succinimides or zinc-blocked succinimides.
- Mannich bases obtained by polycondensation of phenols substituted with alkyl groups, of formaldehyde and of primary or secondary amines, are also compounds used as dispersants in lubricants.
- the dispersant content may be greater than or equal to 0.1%, preferably from 0.5 to 2%, advantageously from 1 to 1.5% by weight relative to the total weight of the lubricating composition.
- Anti-wear additives protect friction surfaces by forming a protective film adsorbed on these surfaces.
- the most commonly used is zinc dithiophosphate or DTPZn. This category also includes various phosphorus, sulphur, nitrogen, chlorine and boron compounds.
- anti-wear additives there are a wide variety of anti-wear additives, but the category most used is that of phospho sulfur additives such as metal alkylthiophosphates, in particular zinc alkylthiophosphates, and more specifically zinc dialkyldithiophosphates or DTPZn.
- phospho sulfur additives such as metal alkylthiophosphates, in particular zinc alkylthiophosphates, and more specifically zinc dialkyldithiophosphates or DTPZn.
- the preferred compounds are of formula Zn((SP(S)(OR 3 )(OR 4 ))2, where R 3 and R 4 are alkyl groups, preferably comprising from 1 to 18 carbon atoms. at contents of the order of 0.1 to 2% by weight relative to the total weight of the lubricating composition.
- Amine phosphates, polysulfides, especially sulfurized olefins, are also commonly used anti-wear additives.
- anti-wear and extreme pressure additives of the nitrogen and sulfur type are also usually found, such as, for example, metal dithiocarbamates, in particular molybdenum dithiocarbamate.
- Glycerol esters are also anti-wear additives. Mention may be made, for example, of mono, di and trioleates, monopalmitates and monomyristates.
- the content of anti-wear additives ranges from 0.01 to 6%, preferably from 0.1 to 4% by weight relative to the total weight of the lubricating composition.
- the other functional additives can be chosen from thickening agents, anti-foam additives to counter the effect of detergents, which can be, for example, polar polymers such as polymethylsiloxanes, polyacrylates, antioxidant and/or anti-rust additives, for example detergents organo-metallic or thiadiazoles. These are known to those skilled in the art. These additives are generally present at a content by weight of 0.1 to 5% relative to the total weight of the lubricating composition.
- a subject of the invention is also a cylinder lubricant comprising a lubricating composition as described above.
- a subject of the invention is also the use of a lubricating composition as defined above for lubricating a marine engine, in particular a two-stroke marine engine.
- a subject of the invention is also the use of a lubricating composition as defined above as a single cylinder lubricant that can be used both with fuel oils with a sulfur content of less than 1% by weight relative to the total weight of the fuel oil, with fuel oils with a sulfur content ranging from 1 to 3.5% by weight relative to the total weight of the fuel oil and with fuel oils with a sulfur content greater than 3.5% by weight relative to the total weight of the fuel oil.
- the subject of the invention is the use of a lubricating composition as defined above as a single cylinder lubricant that can be used both with fuel oils with a sulfur content of less than 1% by weight relative to the total weight of the fuel oil and with fuel oils with a sulfur content ranging from 1 to 3.5% by weight relative to the total weight of the fuel oil.
- this use corresponds to the use of a lubricating composition having a BN determined according to the ASTM D-2896 standard of at least 70, preferentially of at least 80, more preferentially of at least 90, advantageously at least 95 milligrams of potash per gram of lubricating composition, in particular ranging from 70 to 120, preferably from 70 to 100, more preferably from 80 to 100, advantageously from 90 to 100 milligrams of potash per gram of lubricating composition, and more particularly having a BN equal to 100 milligrams of potash per gram of lubricating composition.
- a subject of the invention is also the use of a lubricating composition as defined above as a cylinder lubricant that can be used with fuel oils with a sulfur content of less than 0.5% by weight relative to the total weight of the fuel oil.
- this use corresponds to the use of a lubricating composition having a BN determined according to the ASTM D-2896 standard of at most 50, preferably of at most 40, advantageously of at most 30 milligrams of potash per gram of lubricating composition, in particular ranging from 10 to 30, preferably from 15 to 30, advantageously from 15 to 25 milligrams of potash per gram of lubricating composition.
- a subject of the invention is also the use of a lubricating composition as defined above for reducing the formation of deposits in the hot parts of a marine engine, in particular of a two-stroke marine engine.
- This is preferably the segment-pistons-liner (SPC) zone.
- the lubricating composition by contact with these hot parts, can be subjected to very high temperatures, hence the need to have increased thermal resistance.
- the invention also relates to a method for lubricating a marine engine, in particular a two-stroke marine engine comprising at least one step of bringing the engine into contact with a lubricating composition as defined above. All of the characteristics and preferences presented for the cylinder lubricant composition also apply to the above process.
- the invention also relates to a method for reducing the formation of deposits in the hot parts of a marine engine, in particular of a two-stroke marine engine comprising at least one step of bringing said hot parts of the engine into contact with a composition lubricant as defined above.
- this use makes it possible to reduce the formation of deposits in the hot parts of a 2-stroke marine engine.
- Example 1 evaluation of the heat resistance properties of fatty amines according to the invention
- the temperature corresponding to the inflection point of the curve was then determined; the higher the temperature value, the better the heat resistance of the fatty amine.
- Example 2 evaluation of the thermal resistance properties of lubricating compositions according to the invention
- compositions C 1 and C 2 are described in Table II; the percentages indicated correspond to mass percentages.
- Table II Compositions C1 ( invention) C 2 (comparative) Base oil 1 52.5 55.5 Base oil 2 30.0 30.0 Detergent package 10.0 10.0 Fatty amine 5 7.5 Fatty amine 6 4.5 Total BN (mgKOH/g composition) 25 25
- the DSC measurement consists in determining the variation of the thermal flux emitted or received by a sample when it is subjected to a temperature programming, under a controlled atmosphere.
- the value of the oxidation temperature measured by DSC is given as being the temperature at the onset, indicating the start of exothermic oxidation; the higher this value, the better the thermal resistance of the sample.
- Table III Compositions C1 ( invention) C 2 (comparative) Onset temperature (°C) 300 289
- composition C 1 a fatty amine of formula (I) comprising a totally saturated alkyl group
- Example 3 evaluation of the thermal resistance properties of lubricating compositions according to the invention
- compositions C3 (invention) C 4 (comparative) K 5 (invention) C 6 (comparative) Base oil 1 48.5 49.5 48.1 49.1 Base oil 2 24.6 25.0 23.5 25.0 Detergent package 22.1 22.1 22.1 22.1 Fatty amine 1 4.8 fatty amine 2 3.4 Fatty amine 3 6.3 Fatty amine 4 3.8 Total BN (mgKOH/g composition) 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74
- the thermal resistance of the C 3 , C 4 , C 5 and C 6 lubricating compositions was therefore evaluated using the ECBT test on aged oil, by which the mass of deposits (in mg) generated under determined conditions is measured. The lower this mass, the better the thermal resistance and therefore the better the engine cleanliness.
- This test simulates the behavior of the lubricating composition when it is injected on the hot parts of the engine and in particular on the top of the piston and comprises 3 distinct phases.
- the first phase was carried out at a temperature of 310°C.
- the second phase consisted of a neutralization of 50 points of BN of each lubricating composition with 95% sulfuric acid, in order to simulate the phenomenon of neutralization of the composition to approximate the actual conditions of use of the lubricating composition. in a marine engine.
- the last phase is identical to the first except that this phase was carried out at a temperature of 270°C.
- Table V Compositions C3 (invention) C 4 (comparative) K 5 (invention) C 6 (comparative) ECBT on aged oil (mg) 73 127 113 147
- compositions C 3 and C 5 The results show that the specific choice of a fatty amine of formula (I) comprising a totally saturated alkyl group (compositions C 3 and C 5 ) makes it possible to significantly reduce the formation of deposits at high temperature, and therefore makes it possible to improve the thermal resistance of the lubricating compositions with respect to amines comprising an unsaturated alkyl group (compositions C 4 and C 6 ).
- Example 4 evaluation of the rheological properties of lubricating compositions according to the invention
- This cylinder lubricant is obtained from a mineral lubricating base oil obtained by mixing a distillate with a density at 15° C. of between 880 and 900 kg/m 3 with a distillation residue with a density of between 895 and 915 Kg/m 3 (Brightstock) in a distillate / residue ratio of 3.
- the fatty amine 5 is as described in Example 1.
- Table VII Compositions C3 (invention) K 5 (invention) C 7 (invention) C 8 (comparative) Reference cylinder lubricant Residual viscosity at a shear of 10 -2 s -1 (in Pa.s) 0.4 0.5 0.4 2.0 0.2
- compositions C 3 , C 5 and C 7 The results show that the specific choice of a fatty amine of formula (I) comprising a totally saturated alkyl group (compositions C 3 , C 5 and C 7 ) makes it possible to minimize the increase in viscosity, in particular at low shear rates, and therefore improves the rheological behavior of lubricating compositions with respect to fatty amines comprising an unsaturated alkyl group (C 8 composition).
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Description
La présente invention est applicable au domaine des lubrifiants, et plus particulièrement au domaine des lubrifiants pour moteur marin, notamment pour moteur marin deux temps. Plus particulièrement, la présente invention concerne un lubrifiant pour moteur marin comprenant au moins une huile de base et au moins une amine grasse.The present invention is applicable to the field of lubricants, and more particularly to the field of lubricants for marine engines, in particular for two-stroke marine engines. More particularly, the present invention relates to a marine engine lubricant comprising at least one base oil and at least one fatty amine.
Le lubrifiant selon l'invention possède une réserve de basicité importante qui se traduit par un BN (ou Base Number en anglais) élevé et est utilisable à la fois avec des fiouls à haute teneur en soufre et des fiouls à basse teneur en soufre. Le lubrifiant selon l'invention présente un pouvoir de neutralisation suffisant vis-à-vis de l'acide sulfurique formé lors de la combustion de fiouls à haute teneur en soufre ainsi qu'un risque d'augmentation de sa viscosité réduit voire inexistant, tout en limitant la formation de dépôts à haute température.The lubricant according to the invention has a high reserve of basicity which results in a high BN (or Base Number in English) and can be used both with fuel oils with a high sulfur content and fuel oils with a low sulfur content. The lubricant according to the invention has sufficient neutralizing power with respect to the sulfuric acid formed during the combustion of fuel oils with a high sulfur content as well as a reduced or even non-existent risk of increasing its viscosity, while by limiting the formation of deposits at high temperature.
Le lubrifiant selon l'invention peut également être caractérisé par une faible valeur de BN et donc être utilisable avec des fiouls à très basse teneur en soufre, tout en présentant un risque d'augmentation de sa viscosité réduit voire inexistant et en limitant la formation de dépôts à haute température.The lubricant according to the invention can also be characterized by a low BN value and therefore be usable with fuel oils with a very low sulfur content, while presenting a reduced or even non-existent risk of increasing its viscosity and limiting the formation of high temperature deposits.
La présente invention concerne également un procédé de lubrification d'un moteur marin, et plus particulièrement d'un moteur marin deux temps mettant en oeuvre ce lubrifiant.The present invention also relates to a method for lubricating a marine engine, and more particularly a two-stroke marine engine using this lubricant.
La présente invention concerne également un procédé pour réduire la formation de dépôts dans les parties chaudes d'un moteur marin, notamment d'un moteur marin deux temps, comprenant la mise en contact desdites parties chaudes avec un lubrifiant comprenant une amine grasse.The present invention also relates to a method for reducing the formation of deposits in the hot parts of a marine engine, in particular a two-stroke marine engine, comprising bringing said hot parts into contact with a lubricant comprising a fatty amine.
Les huiles marines utilisées dans les moteurs deux temps lents à crosse sont de deux types : les huiles cylindre d'une part, assurant la lubrification de l'ensemble piston cylindre, et les huiles système d'autre part, assurant la lubrification de toutes les parties en mouvement autres que celles de l'ensemble piston cylindre. Au sein de l'ensemble piston cylindre, les résidus de combustion contenant des gaz acides sont en contact avec l'huile lubrifiante.The marine oils used in slow two-stroke crosshead engines are of two types: cylinder oils on the one hand, ensuring the lubrication of the piston-cylinder assembly, and system oils on the other hand, ensuring the lubrication of all the moving parts other than those of the piston-cylinder assembly. Within the piston-cylinder assembly, the combustion residues containing acid gases are in contact with the lubricating oil.
Les gaz acides se forment lors de la combustion des fiouls; ce sont notamment des oxydes de soufre (SO2, SO3), qui sont ensuite hydrolysés lors du contact avec l'humidité présente dans les gaz de combustion et/ou dans l'huile. Cette hydrolyse génère de l'acide sulfureux (HSO3) ou sulfurique (H2SO4).Acid gases are formed during the combustion of fuel oils; these are in particular sulfur oxides (SO 2 , SO 3 ), which are then hydrolyzed during contact with moisture present in the combustion gases and/or in the oil. This hydrolysis generates sulfurous (HSO 3 ) or sulfuric (H 2 SO 4 ) acid.
Pour préserver la surface des chemises et éviter une usure corrosive excessive, ces acides doivent être neutralisés, ce qui est généralement effectué par réaction avec les sites basiques inclus dans le lubrifiant.To preserve the surface of the liners and prevent excessive corrosive wear, these acids must be neutralized, which is usually done by reaction with the basic sites included in the lubricant.
La capacité de neutralisation d'une huile est mesurée par son BN, caractérisant sa basicité. Il est mesuré selon la norme ASTM D- 2896 et est exprimé en équivalent poids de potasse par gramme d'huile ou mg de KOH/g d'huile. Le BN est un critère classique permettant d'ajuster la basicité des huiles cylindre à la teneur en soufre du fioul utilisé, afin de pouvoir neutraliser le soufre contenu dans le carburant, et susceptible de se transformer en acide sulfurique par combustion et hydrolyse.The neutralization capacity of an oil is measured by its BN, characterizing its basicity. It is measured according to the ASTM D-2896 standard and is expressed as the equivalent weight of potassium hydroxide per gram of oil or mg of KOH/g of oil. The BN is a classic criterion allowing the basicity of cylinder oils to be adjusted to the sulfur content of the fuel oil used, in order to be able to neutralize the sulfur contained in the fuel, and liable to be transformed into sulfuric acid by combustion and hydrolysis.
Ainsi, plus la teneur en soufre d'un fioul est élevée, plus le BN d'une huile marine doit être élevé. C'est pourquoi, les huiles marines de BN variant de 5 à 100 mg KOH/g d'huile sont disponibles sur le marché. Cette basicité est apportée par des détergents qui sont surbasés par des sels métalliques insolubles, notamment des carbonates métalliques. Les détergents surbasés usuels ont intrinsèquement un BN classiquement compris entre 150 et 700 mg de potasse par gramme de détergent. Leur teneur massique dans le lubrifiant est déterminée en fonction du niveau de BN à atteindre. Une partie du BN peut également être apportée par des détergents non surbasés ou « neutres » de BN typiquement inférieur à 150 mg de potasse par gramme de détergent. Toutefois, il n'est pas envisageable de réaliser des formules de lubrifiants cylindre pour moteur marin ayant un BN élevé, notamment pour moteur marin deux temps, où tout le BN est apporté par des détergents « neutres » : il faudrait en effet les incorporer en quantités trop importantes, ce qui pourrait affecter l'efficacité du lubrifiant et ne serait pas réaliste d'un point de vue économique.Thus, the higher the sulfur content of a fuel oil, the higher the BN of a marine oil must be. This is why BN marine oils varying from 5 to 100 mg KOH/g of oil are available on the market. This basicity is provided by detergents which are overbased with insoluble metal salts, in particular metal carbonates. The usual overbased detergents intrinsically have a BN typically between 150 and 700 mg of potash per gram of detergent. Their mass content in the lubricant is determined according to the BN level to be achieved. A part of the BN can also be provided by non-overbased or “neutral” detergents with a BN typically less than 150 mg of potash per gram of detergent. However, it is not possible to produce formulas of cylinder lubricants for marine engines having a high BN, in particular for two-stroke marine engines, where all the BN is provided by "neutral" detergents: it would indeed be necessary to incorporate them in too large quantities, which could affect the effectiveness of the lubricant and would not be realistic from an economic point of view.
Les sels métalliques insolubles des détergents surbasés, par exemple carbonate de calcium, contribuent donc significativement au BN des lubrifiants usuels.The insoluble metallic salts of overbased detergents, for example calcium carbonate, therefore contribute significantly to the BN of the usual lubricants.
La partie détergent proprement dite, ou savons, que l'on trouve à la fois dans les détergents neutres et surbasés, apporte typiquement l'essentiel du complément de BN. Des préoccupations environnementales ont induit, dans certaines zones et notamment dans les zones côtières, des exigences en matière de limitation du taux de soufre dans les fiouls utilisés sur les navires.The actual detergent portion, or soaps, found in both neutral and overbased detergents, typically provides the bulk of the BN complement. Environmental concerns have led, in certain areas and in particular in coastal areas, to requirements in terms of limiting the level of sulfur in the fuel oils used on ships.
Ainsi, la réglementation MARPOL Annexe 6 (Régulations for the Prévention of air pollution from ships) de l'IMO (International Maritime Organisation) est entrée en vigueur en mai 2005. Elle fixe une teneur maximum en soufre de 4.5 % en poids par rapport au poids total du fioul pour des fiouls lourds ainsi que la création de zones à émission contrôlée en oxydes de soufre, appelées SECAs (SOx Emission Control Areas). Par fiouls lourds on entend des combustibles à haute viscosité principalement utilisés par les gros moteurs diesel installés à bord des navires.Thus, the MARPOL Annex 6 regulation (Regulations for the Prevention of air pollution from ships) of the IMO (International Maritime Organisation) came into force in May 2005. It sets a maximum sulfur content of 4.5% by weight relative to the total weight of fuel oil for heavy fuel oils as well as the creation of zones with controlled emissions of sulfur oxides, called SECAs (SOx Emission Control Areas). By heavy fuel oils we mean high viscosity fuels mainly used by large diesel engines installed on board ships.
Ainsi, les navires entrant dans ces zones doivent utiliser des fiouls à teneur maximale en soufre de 1.5 % en poids par rapport au poids total du fioul ou tout autre traitement alternatif visant à limiter les émissions en SOx pour respecter les valeurs spécifiées. Plus récemment des amendements à la réglementation MARPOL Annexe 6 ont été apportés. Ces amendements sont résumés dans le tableau ci-dessous. Ainsi, les restrictions de teneur maximum en soufre sont devenues plus sévères avec une teneur maximale mondiale limitée de 4.5 % en poids par rapport au poids total du fioul à 3.5 % en poids par rapport au poids total du fioul. Les SECAs (Sulfur Emission Control Areas) sont devenues des ECAs (Emission Control Areas) avec une baisse complémentaire de la teneur maximum admissible en soufre de 1.5 % en poids par rapport au poids total du fioul à 1.0 % en poids par rapport au poids total du fioul et l'adjonction de nouvelles limites concernant les teneurs en NOx et les particules.
Les navires effectuant des routes trans-continentales utilisent plusieurs types de fioul lourd en fonction des contraintes environnementales locales tout en leur permettant d'optimiser leur coût d'opération.Ships on trans-continental routes use several types of heavy fuel oil according to local environmental constraints while allowing them to optimize their operating costs.
Ainsi de nombreux navires porte-containeurs mettent en oeuvre plusieurs bacs de soutage, pour un fioul à teneur en soufre élevée (au plus 3,5% en poids de soufre par rapport au poids total du fioul et plus) ou fioul "haute mer" d'une part et pour un fioul 'ECA' à teneur en soufre inférieure ou égale à 1% en poids par rapport au poids total du fioul d'autre part.Thus many container ships use several bunker tanks, for fuel oil with a high sulfur content (at most 3.5% by weight of sulfur relative to the total weight of the fuel oil and more) or "deep sea" fuel oil on the one hand and for an 'ECA' fuel oil with a sulfur content less than or equal to 1% by weight relative to the total weight of the fuel oil on the other hand.
Le basculement entre ces deux catégories de fioul peut nécessiter l'adaptation des conditions d'opération du moteur, en particulier la mise en oeuvre de lubrifiants cylindre appropriés.Switching between these two fuel oil categories may require the engine operating conditions to be adapted, in particular the use of suitable cylinder lubricants.
Actuellement, en présence de fioul à haute teneur en soufre (3% en poids par rapport au poids total du fioul et plus), des lubrifiants marins ayant un BN de l'ordre de 70 mg de KOH/mg de lubrifiant sont principalement utilisés.Currently, in the presence of fuel oil with a high sulfur content (3% by weight relative to the total weight of the fuel oil and more), marine lubricants having a BN of the order of 70 mg of KOH/mg of lubricant are mainly used.
En présence d'un fioul à basse teneur en soufre (1% en poids par rapport au poids total du fioul et moins), des lubrifiants marins ayant un BN de l'ordre de 40 mg de KOH/mg de lubrifiant peuvent être principalement recommandés.In the presence of a fuel oil with a low sulfur content (1% by weight relative to the total weight of the fuel oil and less), marine lubricants with a BN of the order of 40 mg of KOH/mg of lubricant can be mainly recommended. .
Dans ces deux cas, on atteint alors une capacité de neutralisation suffisante car la concentration nécessaire en sites basiques apportés par les détergents surbasés du lubrifiant marin est atteinte, mais il est nécessaire de changer de lubrifiant à chaque changement de type de fioul.In these two cases, a sufficient neutralization capacity is then reached because the necessary concentration of basic sites provided by the overbased detergents of the marine lubricant is reached, but it is necessary to change the lubricant each time the type of fuel oil is changed.
De plus, chacun de ces lubrifiants a des limites d'utilisation pour les raisons suivantes : l'utilisation d'un lubrifiant cylindre de BN 70 mg de KOH/g de lubrifiant en présence d'un fioul de faible teneur en soufre (1% en poids par rapport au poids total du fioul et moins) et à taux de graissage fixe, crée un excès important de sites basiques et un risque de déstabilisation des micelles de détergents surbasés non utilisées, qui contiennent des sels métalliques insolubles. Cette déstabilisation peut résulter en la formation de dépôts de sels métalliques insolubles (par exemple carbonate de calcium) et ayant une dureté élevée, principalement sur la couronne de piston, et à terme peut conduire à un risque d'usure excessive de type polissage chemise. Quant à l'utilisation d'un lubrifiant cylindre de BN 40 mg de KOH/g de lubrifiant, un tel BN n'apporte pas suffisamment de capacité de neutralisation au lubrifiant en présence d'un fuel à haute teneur en soufre et ainsi peut entraîner un risque important de corrosion.In addition, each of these lubricants has limits of use for the following reasons: the use of a BN cylinder lubricant 70 mg of KOH/g of lubricant in the presence of a fuel oil with a low sulfur content (1% by weight relative to the total weight of fuel oil and less) and at a fixed lubrication rate, creates a significant excess of basic sites and a risk of destabilization of unused overbased detergent micelles, which contain insoluble metal salts. This destabilization can result in the formation of deposits of insoluble metallic salts (for example calcium carbonate) and having a high hardness, mainly on the piston crown, and in the long term can lead to a risk of excessive wear of the liner polishing type. As for the use of a BN cylinder lubricant with 40 mg of KOH/g of lubricant, such a BN does not provide sufficient neutralization capacity to the lubricant in the presence of a fuel with a high sulfur content and thus can lead to a high risk of corrosion.
Ainsi, l'optimisation de la lubrification cylindre d'un moteur deux temps requiert alors la sélection d'un lubrifiant dont le BN soit adapté à la teneur en soufre du fioul utilisé et aux conditions opératoires du moteur. Cette optimisation réduit la flexibilité d'opération du moteur et exige une technicité importante de l'équipage dans la définition des conditions dans lesquelles le changement d'un type de lubrifiant à l'autre doit être réalisé.Thus, the optimization of the cylinder lubrication of a two-stroke engine then requires the selection of a lubricant whose BN is adapted to the sulfur content of the fuel oil used and to the operating conditions of the engine. This optimization reduces the operating flexibility of the engine and requires significant technical skills from the crew in defining the conditions under which the change from one type of lubricant to another must be carried out.
La demande
Toutefois, le BN du lubrifiant décrit dans ce document est limité et ne dépasse pas 72.However, the BN of the lubricant described in this document is limited and does not exceed 72.
Toutefois, la composition lubrifiante décrite dans ce document n'est pas une composition lubrifiante pour moteur marin. De plus, cette composition ne comprend pas de détergents neutres et/ou surbasés.However, the lubricating composition described in this document is not a lubricating composition for a marine engine. Moreover, this composition does not include neutral and/or overbased detergents.
Par ailleurs, en fonction de la nature de l'amine, un risque de formation de dépôts à haute température peut apparaître, altérant ainsi l'efficacité du lubrifiant et la propreté du moteur.Furthermore, depending on the nature of the amine, a risk of formation of deposits at high temperature may appear, thus altering the effectiveness of the lubricant and the cleanliness of the engine.
En effet, la température de fonctionnement des moteurs marins, et notamment des moteurs marins 2 temps, ne cesse d'augmenter. Ainsi, le lubrifiant, qui est en contact direct avec le moteur, et notamment avec les parties chaudes du moteur comme la zone segment/pistons/chemise (ou SPC), doit présenter une résistance à la température accrue et ainsi minimiser voire empêcher la formation de dépôts dans ces parties chaudes.Indeed, the operating temperature of marine engines, and in particular of 2-stroke marine engines, continues to increase. Thus, the lubricant, which is in direct contact with the engine, and in particular with the hot parts of the engine such as the ring/piston/liner (or SPC) area, must have increased resistance to temperature and thus minimize or even prevent the formation deposits in these hot parts.
Par ailleurs, il existe aujourd'hui une demande pour des lubrifiants marins à bas BN, notamment ayant un BN inférieur ou égal à 40, destinés à être utilisés en présence de fiouls à très faible teneur en soufre (teneur en soufre inférieure à 0,5%) et présentant une résistance thermique accrue.Moreover, today there is a demand for low BN marine lubricants, in particular having a BN less than or equal to 40, intended for use in the presence of fuel oils with a very low sulfur content (sulphur content less than 0, 5%) and with increased thermal resistance.
Ainsi, il serait donc souhaitable de disposer d'un lubrifiant marin, notamment pour moteur marin deux temps, qui puisse avoir un haut BN, notamment proche de ou égal à 100 ou un bas BN, notamment proche de ou égal à 25, tout en présentant une résistance à la température accrue et donc un faible risque de formation de dépôts dans les parties chaudes du moteur.Thus, it would therefore be desirable to have a marine lubricant, in particular for two-stroke marine engines, which can have a high BN, in particular close to or equal to 100 or a low BN, in particular close to or equal to 25, while with increased temperature resistance and therefore a low risk of deposit formation in the hot parts of the engine.
Il serait également souhaitable de disposer d'un lubrifiant pour moteur marin, notamment pour moteur marin deux temps, ne présentant pas ou très peu de risque d'augmentation de viscosité au cours du temps, et notamment au cours de son utilisation.It would also be desirable to have a lubricant for a marine engine, in particular for a two-stroke marine engine, presenting no or very little risk of viscosity increase over time, and in particular during its use.
Un objectif de la présente invention est de fournir une composition lubrifiante palliant tout ou partie les inconvénients précités.One objective of the present invention is to provide a lubricating composition all or part of the aforementioned drawbacks.
Un autre objectif de la présente invention est de fournir une composition lubrifiante résistante au vieillissement et conservant ses propriétés au cours du temps.Another objective of the present invention is to provide a lubricating composition which is resistant to aging and which retains its properties over time.
Un autre objectif de l'invention est de fournir une composition lubrifiante dont la formulation est facile à mettre en œuvre.Another object of the invention is to provide a lubricating composition whose formulation is easy to implement.
Un autre objectif de l'invention est de fournir une composition lubrifiante permettant de minimiser, voire empêcher la formation de dépôts dans les parties chaudes d'u moteur marin.Another object of the invention is to provide a lubricating composition that makes it possible to minimize, or even prevent the formation of deposits in the hot parts of a marine engine.
Un autre objectif de la présente invention est de fournir un procédé de lubrification d'un moteur marin, et plus particulièrement d'un moteur marin deux temps utilisable à la fois avec des fiouls à haute teneur en soufre et des fiouls à basse teneur en soufre.Another object of the present invention is to provide a method for lubricating a marine engine, and more particularly a two-stroke marine engine that can be used both with high sulfur content fuel oils and low sulfur content fuel oils. .
Un autre objectif de la présente invention est de fournir un procédé de lubrification d'un moteur marin, et plus particulièrement d'un moteur marin deux temps utilisable avec des fiouls à très basse teneur en soufre.Another object of the present invention is to provide a method for lubricating a marine engine, and more particularly a two-stroke marine engine that can be used with fuel oils with a very low sulfur content.
Un autre objectif de la présente invention est de fournir un procédé pour réduire la formation de dépôts dans les parties chaudes d'un moteur marin, et plus particulièrement d'un moteur marin deux temps.Another object of the present invention is to provide a method for reducing the formation of deposits in the hot parts of a marine engine, and more particularly of a two-stroke marine engine.
La présente invention concerne donc une composition lubrifiante comprenant :
- au moins une huile de base lubrifiante,
- de 0.1 à 15% en poids, par rapport au poids total de la composition lubrifiante, d'au moins une amine grasse de formule (I) :
R1R2N-(CH2)3-[NH(CH2)3]n-NH2 (I)
dans laquelle :- R1 représente un groupement alkyle saturé linéaire ou ramifié, comprenant au moins 14 atomes de carbone,
- R2 représente un groupement alkyle saturé linéaire ou ramifié, comprenant au moins 14 atomes de carbone,
- n représente 0, 1 ou 2,
- au moins 3% en poids, par rapport au poids total de la composition lubrifiante, d'au moins un additif choisi parmi les détergents surbasés et/ou les détergents neutres,
ladite composition lubrifiante ne comprenant pas d'amines grasses autres que l'amine grasse de formule (I).
- at least one lubricating base oil,
- from 0.1 to 15% by weight, relative to the total weight of the lubricating composition, of at least one fatty amine of formula (I):
R 1 R 2 N-(CH 2 ) 3 -[NH(CH 2 ) 3 ] n -NH 2 (I)
in which :- R 1 represents a linear or branched saturated alkyl group, comprising at least 14 carbon atoms,
- R 2 represents a linear or branched saturated alkyl group, comprising at least 14 carbon atoms,
- n represents 0, 1 or 2,
- at least 3% by weight, relative to the total weight of the lubricating composition, of at least one additive chosen from overbased detergents and/or neutral detergents,
said lubricating composition not comprising fatty amines other than the fatty amine of formula (I).
La demanderesse a constaté qu'il était possible de formuler des compositions lubrifiantes, notamment pour moteurs marins, où une partie significative du BN est apporté par des amines grasses solubles dans l'huile de base lubrifiante, tout en maintenant le même niveau de performance par rapport à des formulations classiques de BN équivalent voire supérieur.The applicant has found that it is possible to formulate lubricating compositions, in particular for marine engines, where a significant part of the BN is provided by fatty amines soluble in the lubricating base oil, while maintaining the same level of performance by compared to conventional formulations of equivalent or even higher BN.
Les performances dont il est ici question sont en particulier la réduction de la formation de dépôts, mesurée à l'aide du test ECBT décrit ci-après ainsi que la résistance thermique à haute température, mesurée à l'aide des tests ATG et DSC également décrits ci-après.The performances in question here are in particular the reduction in the formation of deposits, measured using the ECBT test described below, as well as the thermal resistance at high temperature, measured using the ATG and DSC tests as well. described below.
La composition lubrifiante selon l'invention possède ainsi de telles performances, tout en conservant une viscosité qui la rend apte à son utilisation.The lubricating composition according to the invention thus has such performances, while retaining a viscosity which makes it suitable for its use.
Ainsi, la présente invention permet de formuler des compositions lubrifiantes à BN élevé pour moteur marin, notamment pour moteur marin deux temps, utilisable à la fois avec des fiouls à haute teneur en soufre et des fiouls à basse teneur en soufre et permettant d'avoir un risque réduit de formation de dépôts tout en maintenant les autres performances de la composition lubrifiante.Thus, the present invention makes it possible to formulate high BN lubricating compositions for marine engines, in particular for two-stroke marine engines, usable both with fuel oils with a high sulfur content and fuel oils with a low sulfur content and allowing to have reduced risk of deposit formation while maintaining other performance of the lubricating composition.
Avantageusement, la présente invention permet également de formuler des compositions lubrifiantes à bas BN pour moteur marin, notamment pour moteur marin deux temps, utilisable avec des fiouls à très basse teneur en soufre et permettant d'avoir un risque réduit de formation de dépôts tout en maintenant les autres performances de la composition lubrifiante.Advantageously, the present invention also makes it possible to formulate low BN lubricating compositions for marine engines, in particular for two-stroke marine engines, usable with fuel oils with a very low sulfur content and allowing a reduced risk of deposit formation while now the other performance of the lubricating composition.
Avantageusement, les compositions lubrifiantes selon l'invention présentent une bonne capacité de neutralisation de l'acide sulfurique.Advantageously, the lubricating compositions according to the invention have a good capacity for neutralizing sulfuric acid.
Avantageusement, les compositions lubrifiantes selon l'invention présentent une résistance thermique accrue, notamment à haute température.Advantageously, the lubricating compositions according to the invention have increased heat resistance, in particular at high temperature.
Avantageusement, les compositions lubrifiantes selon l'invention conservent une bonne stabilité de la viscosité dans le temps.Advantageously, the lubricating compositions according to the invention retain good viscosity stability over time.
Avantageusement, les compositions lubrifiantes selon l'invention ne présentent pas ou très peu de risque d'épaississement en fonction des conditions d'utilisation.Advantageously, the lubricating compositions according to the invention present no or very little risk of thickening depending on the conditions of use.
L'invention concerne également l'utilisation d'une composition lubrifiante telle que définie ci-dessus pour lubrifier un moteur marin, notamment une moteur marin deux temps.The invention also relates to the use of a lubricating composition as defined above for lubricating a marine engine, in particular a two-stroke marine engine.
L'invention concerne également l'utilisation d'une composition lubrifiante telle que définie ci-dessus comme lubrifiant cylindre unique utilisable à la fois avec des fiouls à teneur en soufre inférieure à 1 % en poids par rapport au poids total du fioul, avec des fiouls à teneur en soufre allant de 1 à 3,5% en poids par rapport au poids total du fioul et avec des fiouls à teneur en soufre supérieure à 3,5% en poids par rapport au poids total du fioul.The invention also relates to the use of a lubricating composition as defined above as a single cylinder lubricant that can be used both with fuel oils with a sulfur content of less than 1% by weight relative to the total weight of the fuel oil, with fuel oils with a sulfur content ranging from 1 to 3.5% by weight relative to the total weight of the fuel oil and with fuel oils with a sulfur content greater than 3.5% by weight relative to the total weight of the fuel oil.
Dans un mode de réalisation, la composition lubrifiante telle que définie ci-dessus est utilisée comme lubrifiant cylindre unique utilisable à la fois avec des fiouls à teneur en soufre inférieure à 1 % en poids par rapport au poids total du fioul et avec des fiouls à teneur en soufre allant de 1 à 3,5% en poids par rapport au poids total du fioul.In one embodiment, the lubricating composition as defined above is used as a single cylinder lubricant that can be used both with fuel oils with a sulfur content of less than 1% by weight relative to the total weight of the fuel oil and with fuel oils with sulfur content ranging from 1 to 3.5% by weight relative to the total weight of fuel oil.
L'invention concerne également l'utilisation d'une composition lubrifiante telle que définie ci-dessus comme lubrifiant cylindre utilisable avec des fiouls à teneur en soufre inférieure à 0,5% en poids par rapport au poids total du fioul.The invention also relates to the use of a lubricating composition as defined above as a cylinder lubricant that can be used with fuel oils with a sulfur content of less than 0.5% by weight relative to the total weight of the fuel oil.
L'invention concerne également l'utilisation d'une composition lubrifiante telle que définie ci-dessus pour réduire la formation de dépôts dans les parties chaudes d'un moteur marin, préférentiellement dans la zone segment-pistons-chemise (SPC). L'invention concerne également un procédé de lubrification d'un moteur marin, notamment d'un moteur marin deux temps comprenant au moins une étape de mise en contact du moteur avec une composition lubrifiante telle que définie ci-dessus.The invention also relates to the use of a lubricating composition as defined above for reducing the formation of deposits in the hot parts of a marine engine, preferably in the segment-pistons-liner (SPC) zone. The invention also relates to a method for lubricating a marine engine, in particular a two-stroke marine engine comprising at least one step of bringing the engine into contact with a lubricating composition as defined above.
L'invention concerne également un procédé pour réduire la formation de dépôts dans les parties chaudes d'un moteur marin, notamment d'un moteur marin deux temps comprenant au moins une étape de mise en contact desdites parties chaudes du moteur avec une composition lubrifiante telle que définie ci-dessus.The invention also relates to a method for reducing the formation of deposits in the hot parts of a marine engine, in particular of a two-stroke marine engine comprising at least one step of bringing said hot parts of the engine into contact with a lubricating composition such as defined above.
L'invention concerne également l'utilisation d'une amine grasse dans une composition lubrifiante pour réduire la formation de dépôts dans les parties chaudes d'un moteur marin, l'amine grasse étant une amine grasse de formule (I) :
R1R2N-(CH2)3-[NH(CH2)3]n-NH2 (I)
dans laquelle :
- R1 représente un groupement alkyle saturé linéaire ou ramifié, comprenant au moins 14 atomes de carbone,
- R2 représente un groupement alkyle saturé linéaire ou ramifié, comprenant au moins 14 atomes de carbone,
- n représente 0, 1 ou 2,
R 1 R 2 N-(CH 2 ) 3 -[NH(CH 2 ) 3 ] n -NH 2 (I)
in which :
- R 1 represents a linear or branched saturated alkyl group, comprising at least 14 carbon atoms,
- R 2 represents a linear or branched saturated alkyl group, comprising at least 14 carbon atoms,
- n represents 0, 1 or 2,
Les pourcentages indiqués ci-dessous correspondent à des pourcentages massiques en matière active.The percentages indicated below correspond to mass percentages of active material.
La composition lubrifiante selon l'invention comprend de 0.1 à 15% en poids, par rapport au poids total de la composition lubrifiante, d'au moins une amine grasse de formule (I) :
R1R2N-(CH2)3-[NH(CH2)3]n-NH2 (I)
dans laquelle :
- R1représente un groupement alkyle saturé linéaire ou ramifié, comprenant au moins 14 atomes de carbone,
- R2 représente un groupement alkyle saturé linéaire ou ramifié, comprenant au moins 14 atomes de carbone,
- n représente 0, 1 ou 2 ou 3,
R 1 R 2 N-(CH 2 ) 3 -[NH(CH 2 ) 3 ] n -NH 2 (I)
in which :
- R 1 represents a linear or branched saturated alkyl group, comprising at least 14 carbon atoms,
- R 2 represents a linear or branched saturated alkyl group, comprising at least 14 carbon atoms,
- n represents 0, 1 or 2 or 3,
R1 et R2, identiques ou différents, représentent indépendamment un groupement alkyle saturé linéaire ou ramifié, comprenant au moins 14 atomes de carbone; ce qui signifie que l'amine grasse selon l'invention ne comprend pas d'insaturations. Ainsi le taux d'insaturations dans l'amine grasse selon l'invention est nul.R 1 and R 2 , which are identical or different, independently represent a linear or branched saturated alkyl group comprising at least 14 carbon atoms; which means that the fatty amine according to the invention does not comprise unsaturations. Thus the level of unsaturations in the fatty amine according to the invention is zero.
Les amines grasses sont obtenues à partir d'acides carboxyliques saturés.Fatty amines are obtained from saturated carboxylic acids.
Les acides gras de départ préférés pour obtenir des amines grasses selon l'invention peuvent être issus de l'hydrolyse des triglycérides présents dans les huiles végétales et animales, telles que l'huile de coprah, de palme, d'olive, d'arachide, de colza, de tournesol, de soja, de coton, de lin, le suif de bœuf, ....The preferred starting fatty acids for obtaining fatty amines according to the invention can be derived from the hydrolysis of triglycerides present in vegetable and animal oils, such as coconut oil, palm oil, olive oil, peanut oil , rapeseed, sunflower, soy, cotton, flax, beef tallow, ....
Les huiles naturelles peuvent avoir été génétiquement modifiées de façon à enrichir leur teneur en certains acides gras. A titre d'exemple, on peut citer l'huile de colza ou l'huile de tournesol oléique.Natural oils may have been genetically modified to enrich their content of certain fatty acids. By way of example, mention may be made of rapeseed oil or oleic sunflower oil.
Dans un mode de réalisation, les amines grasses utilisées dans les lubrifiants selon l'invention peuvent être obtenues à partir de ressources naturelles, végétales ou animales.In one embodiment, the fatty amines used in the lubricants according to the invention can be obtained from natural, vegetable or animal resources.
Dans un mode de réalisation de l'invention, l'amine grasse peut être une amine grasse de formule (I) dans laquelle :
- R1 représente un groupement alkyle saturé linéaire ou ramifié comprenant de 14 à 22 atomes de carbone, de préférence de 14 à 18 atomes de carbone, avantageusement de 16 à 18 atomes de carbone,
- R2 représente un groupement alkyle saturé linéaire ou ramifié comprenant de 14 à 22 atomes de carbone, de préférence de 14 à 18 atomes de carbone, avantageusement de 16 à 18 atomes de carbone.
- R 1 represents a linear or branched saturated alkyl group comprising from 14 to 22 carbon atoms, preferably from 14 to 18 carbon atoms, advantageously from 16 to 18 carbon atoms,
- R 2 represents a linear or branched saturated alkyl group comprising from 14 to 22 carbon atoms, preferably from 14 to 18 carbon atoms, advantageously from 16 to 18 carbon atoms.
Dans un autre mode de réalisation de l'invention, l'amine grasse peut être une amine grasse de formule (I) dans laquelle R1 et R2, identiques, représentent un groupement alkyle saturé linéaire ou ramifié comprenant de 14 à 22 atomes de carbone, de préférence de 14 à 18 atomes de carbone, avantageusement de 16 à 18 atomes de carbone.In another embodiment of the invention, the fatty amine can be a fatty amine of formula (I) in which R 1 and R 2 , which are identical, represent a linear or branched saturated alkyl group comprising from 14 to 22 atoms of carbon, preferably from 14 to 18 carbon atoms, advantageously from 16 to 18 carbon atoms.
Dans un mode de réalisation préféré de l'invention, l'amine grasse est une amine grasse de formule (la) :
(R1)2N-(CH2)3-NH2 (la)
dans laquelle R1 représente un groupement alkyle saturé linéaire ou ramifié comprenant de 14 à 18 atomes de carbone, de préférence de 16 à 18 atomes de carboneIn a preferred embodiment of the invention, the fatty amine is a fatty amine of formula (Ia):
(R 1 ) 2 N-(CH 2 ) 3 -NH 2 (la)
in which R 1 represents a linear or branched saturated alkyl group comprising from 14 to 18 carbon atoms, preferably from 16 to 18 carbon atoms
Dans un autre mode de réalisation préféré de l'invention, l'amine grasse est une amine grasse de formule (Ib) :
(R1)2N-(CH2)3-[NH(CH2)3]n-NH2 (Ib)
dans laquelle :
- R1 représente un groupement alkyle saturé linéaire ou ramifié comprenant de 14 à 18 atomes de carbone, de préférence de 16 à 18 atomes de carbone, et
- n représente 1 ou 2.
(R 1 ) 2 N-(CH 2 ) 3 -[NH(CH 2 ) 3 ] n -NH 2 (Ib)
in which :
- R 1 represents a linear or branched saturated alkyl group comprising from 14 to 18 carbon atoms, preferably from 16 to 18 carbon atoms, and
- n represents 1 or 2.
Dans un mode de réalisation plus préféré de l'invention, l'amine grasse de formule (I) est une amine grasse de formule (Ib-1) :
(R1)2N-(CH2)3-NH(CH2)3-NH2 (Ib-1)
dans laquelle R1 représente un groupement alkyle saturé linéaire ou ramifié comprenant de 14 à 18 atomes de carbone, de préférence de 16 à 18 atomes de carbone.In a more preferred embodiment of the invention, the fatty amine of formula (I) is a fatty amine of formula (Ib-1):
(R 1 ) 2 N-(CH 2 ) 3 -NH(CH 2 ) 3 -NH 2 (Ib-1)
in which R 1 represents a linear or branched saturated alkyl group comprising from 14 to 18 carbon atoms, preferably from 16 to 18 carbon atoms.
Dans un autre mode de réalisation plus préféré de l'invention, l'amine grasse de formule (I) est une amine grasse de formule (lb-2) :
(R1)2N-(CH2)3-[NH(CH2)3]2-NH2 (lb-2)
dans laquelle R1 représente un groupement alkyle saturé linéaire ou ramifié comprenant de 14 à 18 atomes de carbone, de préférence de 16 à 18 atomes de carbone.In another more preferred embodiment of the invention, the fatty amine of formula (I) is a fatty amine of formula (lb-2):
(R 1 ) 2 N-(CH 2 ) 3 -[NH(CH 2 ) 3 ] 2 -NH 2 (lb-2)
in which R 1 represents a linear or branched saturated alkyl group comprising from 14 to 18 carbon atoms, preferably from 16 to 18 carbon atoms.
Dans un mode de réalisation de l'invention, le BN de l'amine grasse déterminé selon la norme ASTM D-2896 va de 170 à 340 milligrammes de potasse par gramme d'amine, de préférence de 180 à 320 milligrammes de potasse par gramme d'amine.In one embodiment of the invention, the BN of the fatty amine determined according to the ASTM D-2896 standard ranges from 170 to 340 milligrams of potash per gram of amine, preferably from 180 to 320 milligrams of potash per gram. of amine.
La composition lubrifiante selon l'invention ne comprend pas d'amines grasses autres que l'amine grasse de formule (I).The lubricating composition according to the invention does not comprise fatty amines other than the fatty amine of formula (I).
Ainsi, la composition lubrifiante selon l'invention ne comprend qu'une seule amine grasse correspondant à une amine grasse de formule (I).Thus, the lubricating composition according to the invention comprises only one fatty amine corresponding to a fatty amine of formula (I).
Dans un autre mode de réalisation de l'invention, la composition lubrifiante a un BN déterminé selon la norme ASTM D-2896 d'au moins 70, préférentiellement d'au moins 80, plus préférentiellement d'au moins 90, avantageusement d'au moins 95 milligrammes de potasse par gramme de composition lubrifiante.In another embodiment of the invention, the lubricating composition has a BN determined according to the ASTM D-2896 standard of at least 70, preferentially of at least 80, more preferentially of at least 90, advantageously of at least least 95 milligrams of potash per gram of lubricating composition.
Dans un autre mode de réalisation de l'invention, la composition lubrifiante a un BN déterminé selon la norme ASTM D-2896 allant de 70 à 120, préférentiellement de 70 à 100, plus préférentiellement de 80 à 100, avantageusement de 90 à 100 milligrammes de potasse par gramme de composition lubrifiante.In another embodiment of the invention, the lubricating composition has a BN determined according to the ASTM D-2896 standard ranging from 70 to 120, preferentially from 70 to 100, more preferentially from 80 to 100, advantageously from 90 to 100 milligrams of potash per gram of lubricating composition.
Dans un mode de réalisation préféré de l'invention, la composition lubrifiante a un BN déterminé selon la norme ASTM D-2896 égal à 100 milligrammes de potasse par gramme de composition lubrifiante.In a preferred embodiment of the invention, the lubricating composition has a BN determined according to the ASTM D-2896 standard equal to 100 milligrams of potash per gram of lubricating composition.
Dans un autre mode de réalisation de l'invention, le pourcentage massique d'amine grasse par rapport au poids total de la composition lubrifiante est choisi de manière à ce que le BN apporté par ce composé représente une contribution de 5 à 60 milligrammes de potasse par gramme de lubrifiant, plus préférentiellement de 10 à 30 milligrammes de potasse par gramme de lubrifiant au BN total de ladite composition lubrifiante.In another embodiment of the invention, the mass percentage of fatty amine relative to the total weight of the lubricating composition is chosen so that the BN provided by this compound represents a contribution of 5 to 60 milligrams of potash. per gram of lubricant, more preferably from 10 to 30 milligrams of potash per gram of lubricant to the total BN of said lubricating composition.
Dans un mode de réalisation préféré de l'invention, le pourcentage massique d'amine grasse par rapport au poids total de composition lubrifiante va de 2 à 10%, de préférence de 3 à 10%, avantageusement de 4 à 9%.In a preferred embodiment of the invention, the mass percentage of fatty amine relative to the total weight of lubricating composition ranges from 2 to 10%, preferably from 3 to 10%, advantageously from 4 to 9%.
Dans un autre mode de réalisation de l'invention, la composition lubrifiante a un BN déterminé selon la norme ASTM D-2896 d'au plus 50, de préférence d'au plus 40, avantageusement d'au plus 30 milligrammes de potasse par gramme de composition lubrifiante.In another embodiment of the invention, the lubricating composition has a BN determined according to the ASTM D-2896 standard of at most 50, preferably of at most 40, advantageously of at most 30 milligrams of potash per gram of lubricating composition.
Dans un autre mode de réalisation de l'invention, la composition lubrifiante a un BN déterminé selon la norme ASTM D-2896 allant de 10 à 30, de préférence de 15 à 30, avantageusement de 15 à 25 milligrammes de potasse par gramme de composition lubrifiante.In another embodiment of the invention, the lubricating composition has a BN determined according to the ASTM D-2896 standard ranging from 10 to 30, preferably from 15 to 30, advantageously from 15 to 25 milligrams of potash per gram of composition lubricating.
Dans un mode de réalisation préféré de l'invention, la composition lubrifiante a un BN déterminé selon la norme ASTM D-2896 égal à 25 milligrammes de potasse par gramme de composition lubrifiante.In a preferred embodiment of the invention, the lubricating composition has a BN determined according to the ASTM D-2896 standard equal to 25 milligrams of potash per gram of lubricating composition.
Dans un mode de réalisation préféré de l'invention, le pourcentage massique d'amine grasse par rapport au poids total de composition lubrifiante va de 0,5 à 10%, avantageusement de 3 à 10%.In a preferred embodiment of the invention, the mass percentage of fatty amine relative to the total weight of lubricating composition ranges from 0.5 to 10%, advantageously from 3 to 10%.
Dans un mode de réalisation préféré de l'invention, le pourcentage massique d'amine grasse par rapport au poids total de composition lubrifiante va avantageusement de 0,5 à 9%, plus avantageusement de 0,5 à 8%.In a preferred embodiment of the invention, the mass percentage of fatty amine relative to the total weight of lubricating composition advantageously ranges from 0.5 to 9%, more advantageously from 0.5 to 8%.
La composition lubrifiante selon l'invention comprend au moins une huile de base lubrifiante.The lubricating composition according to the invention comprises at least one lubricating base oil.
En général, les huiles de base lubrifiantes utilisées pour la formulation de compositions lubrifiantes selon la présente invention peuvent être des huiles d'origine minérales, synthétiques ou végétales ainsi que leurs mélanges.In general, the lubricating base oils used for the formulation of lubricating compositions according to the present invention can be oils of mineral, synthetic or vegetable origin as well as their mixtures.
Les huiles minérales ou synthétiques généralement utilisées dans l'application appartiennent à l'un des groupes I à V selon les classes définies dans la classification API ((ou leurs équivalents selon la classification ATIEL) telle que résumée ci-dessous. En outre, la ou les huile de base lubrifiantes utilisées dans les lubrifiants cylindre selon l'invention peuvent être choisies parmi les huiles d'origine synthétique du groupe VI selon la classification ATIEL. La classification API est définie dans
La classification ATIEL est définie dans "
Les huiles minérales de Groupe I peuvent être obtenues par distillation de bruts naphténiques ou paraffiniques sélectionnés puis purification de ces distillats par des procédés tels l'extraction au solvant, le déparaffinage au solvant ou catalytique, l'hydrotraitement ou l'hydrogénation.Group I mineral oils can be obtained by distillation of selected naphthenic or paraffinic crudes and then purification of these distillates by processes such as solvent extraction, solvent or catalytic dewaxing, hydrotreating or hydrogenation.
Les huiles des Groupes Il et III sont obtenues par des procédés de purification plus sévères, par exemple une combinaison parmi l'hydrotraitement, l'hydrocraquage, l'hydrogénation et le déparaffinage catalytique.Group II and III oils are obtained by more severe purification processes, for example a combination of hydrotreating, hydrocracking, hydrogenation and catalytic dewaxing.
Les exemples de bases synthétiques de Groupe IV et V incluent les polyisobutènes, les alkylbenzènes et les poly-alphas oléfines telles que les polybutènesExamples of synthetic Group IV and V bases include polyisobutenes, alkylbenzenes, and poly-alpha olefins such as polybutenes.
Ces huiles de base lubrifiantes peuvent être utilisées seules ou en mélange. Une huile minérale peut être combinée avec une huile synthétique.These lubricating base oils can be used alone or in a mixture. A mineral oil can be combined with a synthetic oil.
Les huiles cylindres pour moteurs marins deux temps ont un grade viscosimétrique SAE-40 à SAE-60, généralement SAE-50 équivalent à une viscosité cinématique à 100°C comprise entre 16,3 et 21,9 mm2/s mesurée selon la norme ASTM D445.Cylinder oils for two-stroke marine engines have a viscosimetric grade SAE-40 to SAE-60, generally SAE-50 equivalent to a kinematic viscosity at 100°C of between 16.3 and 21.9 mm 2 /s measured according to the standard ASTM D445.
Les huiles de grade SAE-40 ont une viscosité cinématique à 100°C comprise entre 12,5 et 16,3 cSt mesurée selon la norme ASTM D445.SAE-40 grade oils have a kinematic viscosity at 100°C of between 12.5 and 16.3 cSt measured according to the ASTM D445 standard.
Les huiles de grade SAE-50 ont une viscosité cinématique à 100°C comprise entre 16,3 et 21,9 cSt mesurée selon la norme ASTM D445.SAE-50 grade oils have a kinematic viscosity at 100°C of between 16.3 and 21.9 cSt measured according to the ASTM D445 standard.
Les huiles de grade SAE-60 ont une viscosité cinématique à 100°C comprise entre 21,9 et 26,1 cSt mesurée selon la norme ASTM D445.SAE-60 grade oils have a kinematic viscosity at 100°C of between 21.9 and 26.1 cSt measured according to the ASTM D445 standard.
Dans un mode de réalisation préféré de l'invention, les compositions lubrifiantes selon l'invention ont une viscosité cinématique mesurée selon la norme ASTM D445 à 100°C allant de 12,5 à 26,1 cSt, préférentiellement de 16,3 à 21,9 cSt.In a preferred embodiment of the invention, the lubricating compositions according to the invention have a kinematic viscosity measured according to the ASTM D445 standard at 100° C. ranging from 12.5 to 26.1 cSt, preferentially from 16.3 to 21 .9 cSt.
Cette viscosité peut être obtenue par mélange d'additifs et d'huiles de base par exemple contenant des bases minérales de Groupe I telles des bases Neutral Solvant (par exemple 500NS ou 600 NS) et le Brightstock. Toute autre combinaison de bases minérales, synthétiques ou d'origine végétale ayant, en mélange avec les additifs, une viscosité compatible avec le grade SAE-50 peut être utilisée.This viscosity can be obtained by mixing additives and base oils, for example containing Group I mineral bases such as Neutral Solvent bases (for example 500NS or 600 NS) and Brightstock. Any other combination of mineral, synthetic or plant-based bases having, when mixed with the additives, a viscosity compatible with the SAE-50 grade can be used.
Typiquement, une formulation classique de composition lubrifiante pour moteurs marins deux temps est de grade SAE-40 à SAE-60, préférentiellement SAE-50 (selon la classification SAE J300) et comprend au moins 40 % en poids d'huile de base lubrifiante d'origine minérale, synthétique ou leurs mélanges, adaptée à l'utilisation pour un moteur marin. Par exemple, une huile de base lubrifiante de groupe I selon la classification API, c'est-à-dire obtenue par les opérations suivantes : distillation de bruts sélectionnés puis purification de ces distillats par des procédés tels l'extraction au solvant, déparaffinage au solvant ou catalytique, hydrotraitement ou l'hydrogénation, peut être utilisée pour la formulation d'un lubrifiant cylindre. Les huiles de base lubrifiantes de groupe I ont un Indice de Viscosité (VI) allant de 80 à 120 ; leur teneur en soufre est supérieure à 0,03 % et leur teneur en composés hydrocarbonés saturés est inférieure à 90 %.Typically, a conventional formulation of lubricating composition for two-stroke marine engines is of grade SAE-40 to SAE-60, preferably SAE-50 (according to the SAE J300 classification) and comprises at least 40% by weight of lubricating base oil of of mineral, synthetic origin or mixtures thereof, suitable for use in a marine engine. For example, a group I lubricating base oil according to the API classification, i.e. obtained by the following operations: distillation of selected crudes then purification of these distillates by processes such as solvent extraction, dewaxing with solvent or catalytic, hydrotreating or hydrogenation, can be used for the formulation of a cylinder lubricant. Group I lubricating base oils have a Viscosity Index (VI) ranging from 80 to 120; their sulfur content is greater than 0.03% and their content of saturated hydrocarbon compounds is less than 90%.
La composition lubrifiante comprend en outre au moins un additif choisi parmi les détergents surbasés et/ou les détergents neutres.The lubricating composition further comprises at least one additive chosen from overbased detergents and/or neutral detergents.
Les détergents surbasés ou les détergents neutres utilisés dans les compositions lubrifiantes selon la présente invention sont bien connus de l'homme du métier.The overbased detergents or the neutral detergents used in the lubricating compositions according to the present invention are well known to those skilled in the art.
Les détergents communément utilisés dans la formulation de lubrifiants sont typiquement des composés anioniques comportant une longue chaîne hydrocarbonée lipophile et une tête hydrophile. Le cation associé est typiquement un cation métallique d'un métal alcalin ou alcalino-terreux.The detergents commonly used in the formulation of lubricants are typically anionic compounds having a long lipophilic hydrocarbon chain and a hydrophilic head. The associated cation is typically a metal cation of an alkali or alkaline earth metal.
Les détergents sont préférentiellement choisis parmi les sels de métaux alcalins ou alcalino-terreux d'acides carboxyliques, sulfonates, salicylates, naphténates, ainsi que les sels de phénates.The detergents are preferably chosen from alkali or alkaline-earth metal salts of carboxylic acids, sulfonates, salicylates, naphthenates, as well as phenate salts.
Les métaux alcalins et alcalino-terreux sont préférentiellement le calcium, le magnésium, le sodium ou le baryum.The alkali and alkaline-earth metals are preferably calcium, magnesium, sodium or barium.
Ces sels métalliques peuvent contenir le métal en quantité approximativement stœchiométrique par rapport au(x) groupements(s) anionique(s) du détergent. Dans ce cas, on parle de détergents non surbasés ou « neutres », bien qu'ils apportent également une certaine basicité. Ces détergents « neutres » ont typiquement un BN, mesuré selon ASTM D2896, inférieur à 150 mg KOH/g, ou inférieur à 100 mg KOH/g, ou encore inférieur à 80 mg KOH/g de détergent.These metal salts may contain the metal in an approximately stoichiometric amount with respect to the anionic group(s) of the detergent. In this case, we speak of non-overbased or "neutral" detergents, although they also provide a certain basicity. These "neutral" detergents typically have a BN, measured according to ASTM D2896, of less than 150 mg KOH/g, or less than 100 mg KOH/g, or even less than 80 mg KOH/g of detergent.
Ce type de détergents dits neutres peut contribuer pour partie au BN des compositions lubrifiantes selon la présente invention. On emploiera par exemple des détergents neutres de type carboxylates, sulfonates, salicylates, phénates, naphténates de métaux alcalins et alcalino-terreux, par exemple de calcium, sodium, magnésium, baryum.This type of so-called neutral detergents can contribute in part to the BN of the lubricating compositions according to the present invention. Use will be made, for example, of neutral detergents of the carboxylate, sulphonate, salicylate, phenate, naphthenate type of alkali and alkaline-earth metals, for example of calcium, sodium, magnesium, barium.
Lorsque le métal est en excès (en quantité supérieure à la quantité stœchiométrique par rapport au(x) groupements(s) anionique(s) du détergent), on a affaire à des détergents dits surbasés. Leur BN est élevé, supérieur à 150 mg KOH/g de détergent, typiquement allant de 200 à 700 mg KOH/g de détergent, préférentiellement de 250 à 450 mg KOH/g de détergent.When the metal is in excess (in an amount greater than the stoichiometric amount relative to the anionic group(s) of the detergent), we are dealing with so-called overbased detergents. Their BN is high, greater than 150 mg KOH/g of detergent, typically ranging from 200 to 700 mg KOH/g of detergent, preferably from 250 to 450 mg KOH/g of detergent.
Le métal en excès apportant le caractère surbasé au détergent se présente sous la forme de sels métalliques insolubles dans l'huile, par exemple carbonate, hydroxyde, oxalate, acétate, glutamate, préférentiellement carbonate.The excess metal providing the overbased character to the detergent is in the form of oil-insoluble metal salts, for example carbonate, hydroxide, oxalate, acetate, glutamate, preferentially carbonate.
Dans un même détergent surbasé, les métaux de ces sels insolubles peuvent être les mêmes que ceux des détergents solubles dans l'huile ou bien être différents. Ils sont préférentiellement choisis parmi le calcium, le magnésium, le sodium ou le baryum.In the same overbased detergent, the metals of these insoluble salts can be the same as those of the oil-soluble detergents or they can be different. They are preferably chosen from calcium, magnesium, sodium or barium.
Les détergents surbasés se présentent ainsi sous forme de micelles composées de sels métalliques insolubles maintenues en suspension dans la composition lubrifiante par les détergents sous forme de sels métalliques solubles dans l'huile.Overbased detergents are thus in the form of micelles composed of insoluble metal salts held in suspension in the lubricating composition by the detergents in the form of oil-soluble metal salts.
Ces micelles peuvent contenir un ou plusieurs types de sels métalliques insolubles, stabilisés par un ou plusieurs types détergents.These micelles can contain one or more types of insoluble metallic salts, stabilized by one or more types of detergents.
Les détergents surbasés comportant un seul type de sel métallique soluble détergent seront généralement nommés d'après la nature de la chaîne hydrophobe de ce dernier détergent.Overbased detergents with only one type of detergent soluble metal salt will generally be named after the nature of the hydrophobic chain of the latter detergent.
Ainsi, ils seront dits de type phénate, salicylate, sulfonate, naphténate selon que ce détergent est respectivement un phénate, salicylate, sulfonate, ou naphténate.Thus, they will be said to be of the phenate, salicylate, sulphonate or naphthenate type depending on whether this detergent is respectively a phenate, salicylate, sulphonate or naphthenate.
Les détergents surbasés seront dits de type mixte si les micelles comprennent plusieurs types de détergents, différents entre eux par la nature de leur chaîne hydrophobe.The overbased detergents will be said to be of mixed type if the micelles comprise several types of detergents, different from each other by the nature of their hydrophobic chain.
Dans un mode de réalisation de l'invention, le détergent surbasé et le détergent neutre peuvent être choisis parmi les carboxylates, sulfonates, salicylates, naphténates, phénates, et les détergents mixtes associant au moins deux de ces types de détergents.In one embodiment of the invention, the overbased detergent and the neutral detergent can be chosen from carboxylates, sulphonates, salicylates, naphthenates, phenates, and mixed detergents combining at least two of these types of detergents.
Dans un mode de réalisation préféré de l'invention, le détergent surbasé et le détergent neutre sont des composés à base de métaux choisis parmi le calcium, le magnésium, le sodium ou le baryum, préférentiellement le calcium ou le magnésium.In a preferred embodiment of the invention, the overbased detergent and the neutral detergent are compounds based on metals chosen from calcium, magnesium, sodium or barium, preferably calcium or magnesium.
Dans un autre mode de réalisation préféré de l'invention, le détergent surbasé est surbasé par des sels insolubles métalliques choisis dans le groupe des carbonates de métaux alcalins et alcalino-terreux, préférentiellement le carbonate de calcium.In another preferred embodiment of the invention, the overbased detergent is overbased with insoluble metal salts chosen from the group of alkali and alkaline-earth metal carbonates, preferably calcium carbonate.
Dans un autre mode de réalisation préféré de l'invention, la composition lubrifiante comprend au moins un détergent surbasé et au moins un détergent neutre tels que définis ci-dessus.In another preferred embodiment of the invention, the lubricating composition comprises at least one overbased detergent and at least one neutral detergent as defined above.
La composition lubrifiante comprend au moins 3% en poids de détergent surbasé et/ou de détergent neutre par rapport au poids total de la composition.The lubricating composition comprises at least 3% by weight of overbased detergent and/or neutral detergent relative to the total weight of the composition.
En fonction du BN de la composition lubrifiante désiré, l'homme du métier avec ses connaissances générales sera à même de déterminer la teneur en détergent surbasé et/ou détergent neutre à ajouter dans la composition lubrifiante selon l'invention. Comme mentionné ci-dessus, dans un mode de réalisation de l'invention, la composition lubrifiante a un BN déterminé selon la norme ASTM D-2896 d'au plus 50, de préférence d'au plus 40, avantageusement d'au plus 30 milligrammes de potasse par gramme de composition lubrifiante, notamment allant de 10 à 30, de préférence de 15 à 30, avantageusement de 15 à 25 milligrammes de potasse par gramme de composition lubrifiante.Depending on the BN of the desired lubricating composition, a person skilled in the art with his general knowledge will be able to determine the content of overbased detergent and/or neutral detergent to be added to the lubricating composition according to the invention. As mentioned above, in one embodiment of the invention, the lubricating composition has a BN determined according to the ASTM D-2896 standard of at most 50, preferably at most 40, advantageously at most 30 milligrams of potash per gram of lubricating composition, in particular ranging from 10 to 30, preferably from 15 to 30, advantageously from 15 to 25 milligrams of potassium hydroxide per gram of lubricating composition.
Dans ce mode de réalisation de l'invention, la composition lubrifiante peut ne pas comprendre de détergents à base de métaux alcalins ou alcalino-terreux surbasés par des sels métalliques de carbonate.In this embodiment of the invention, the lubricating composition need not comprise detergents based on alkali metals or alkaline earth metals overbased with metal carbonate salts.
La composition lubrifiante selon l'invention peut également comprendre un composé supplémentaire choisi parmi :
- les monoalcools gras primaires, secondaires ou tertiaires, dont la chaîne alkyle est saturée ou insaturée, linéaire ou ramifiée et comprenant au moins 12 atomes de carbone, préférentiellement de 12 à 24 atomes de carbone, plus préférentiellement de 16 à 18 atomes de carbone, avantageusement les monoalcools primaires à chaîne alkyle linéaire saturée,
- les esters de monoacides gras saturés comportant au moins 14 atomes de carbone et d'alcools comportant au plus 6 atomes de carbone, préférentiellement les mono- et diesters, avantageusement les monoesters de monoalcools et les diesters de polyols dont les fonctions ester sont distantes au plus de quatre atomes de carbone comptés du côté oxygène de la fonction ester.
- primary, secondary or tertiary fatty alcohols, whose alkyl chain is saturated or unsaturated, linear or branched and comprising at least 12 carbon atoms, preferably from 12 to 24 carbon atoms, more preferably from 16 to 18 carbon atoms, advantageously primary monoalcohols with a saturated linear alkyl chain,
- esters of saturated monofatty acids comprising at least 14 carbon atoms and of alcohols comprising at most 6 carbon atoms, preferably mono- and diesters, advantageously mono-alcohol esters and polyol diesters whose ester functions are at most distant of four carbon atoms counted on the oxygen side of the ester function.
Dans un mode de réalisation de l'invention, la teneur en composé supplémentaire tel que défini ci-dessus va de 0,01 à 10%, de préférence de 0,1 à 2% en poids par rapport au poids total de la composition lubrifiante.In one embodiment of the invention, the content of additional compound as defined above ranges from 0.01 to 10%, preferably from 0.1 to 2% by weight relative to the total weight of the lubricating composition .
La composition lubrifiante peut également comprendre au moins un autre additif supplémentaire choisi parmi les dispersants, les additifs anti-usure ou tout autre additif fonctionnel.The lubricating composition can also comprise at least one other additional additive chosen from dispersants, anti-wear additives or any other functional additive.
Les dispersants sont des additifs bien connus employés dans la formulation de composition lubrifiante, notamment pour application dans le domaine marin. Leur rôle premier est de maintenir en suspension les particules présentes initialement ou apparaissant dans le lubrifiant au cours de son utilisation dans le moteur. Ils préviennent leur agglomération en jouant sur l'encombrement stérique. Ils peuvent présenter également un effet synergique sur la neutralisation.Dispersants are well-known additives used in the formulation of a lubricating composition, in particular for application in the marine field. Their primary role is to maintain in suspension the particles present initially or appearing in the lubricant during its use in the engine. They prevent their agglomeration by playing on the steric hindrance. They may also exhibit a synergistic effect on neutralization.
Les dispersants utilisés comme additifs pour lubrifiant contiennent typiquement un groupement polaire, associé à une chaîne hydrocarbonée relativement longue, contenant généralement de 50 à 400 atomes de carbone. Le groupement polaire contient typiquement au moins un élément azote, oxygène ou phosphore.Dispersants used as lubricant additives typically contain a polar group, associated with a relatively long hydrocarbon chain, generally containing 50 to 400 carbon atoms. The polar group typically contains at least one element nitrogen, oxygen or phosphorus.
Les composés dérivés de l'acide succinique sont des dispersants particulièrement utilisés comme additifs de lubrification. On utilise en particulier les succinimides, obtenus par condensation d'anhydrides succiniques et d'amines, les esters succiniques obtenus par condensation d'anhydrides succiniques et d'alcools ou polyols.Compounds derived from succinic acid are dispersants particularly used as lubricating additives. Succinimides are used in particular, obtained by condensation of succinic anhydrides and amines, succinic esters obtained by condensation of succinic anhydrides and alcohols or polyols.
Ces composés peuvent être ensuite traités par divers composés notamment soufre, oxygène, formaldéhyde, acides carboxyliques et composés contenant du bore ou du zinc pour produire par exemple des succinimides boratées ou des succinimides bloqués au zinc.These compounds can then be treated with various compounds, in particular sulfur, oxygen, formaldehyde, carboxylic acids and compounds containing boron or zinc to produce, for example, borated succinimides or zinc-blocked succinimides.
Les bases de Mannich, obtenues par polycondensation de phénols substitués par des groupements alkyles, de formaldéhyde et d'amines primaires ou secondaires, sont également des composés utilisés comme dispersants dans les lubrifiants.Mannich bases, obtained by polycondensation of phenols substituted with alkyl groups, of formaldehyde and of primary or secondary amines, are also compounds used as dispersants in lubricants.
Dans un mode de réalisation de l'invention, la teneur en dispersant peut être supérieure ou égal à 0,1%, de préférence de 0,5 à 2%, avantageusement de 1 à 1,5 % en poids par rapport au poids total de la composition lubrifiante.In one embodiment of the invention, the dispersant content may be greater than or equal to 0.1%, preferably from 0.5 to 2%, advantageously from 1 to 1.5% by weight relative to the total weight of the lubricating composition.
Les additifs anti-usure protègent les surfaces en frottement par formation d'un film protecteur adsorbé sur ces surfaces. Le plus couramment utilisé est le di thiophosphate de zinc ou DTPZn. On trouve également dans cette catégorie divers composés phosphorés, soufrés, azotés, chlorés et borés.Anti-wear additives protect friction surfaces by forming a protective film adsorbed on these surfaces. The most commonly used is zinc dithiophosphate or DTPZn. This category also includes various phosphorus, sulphur, nitrogen, chlorine and boron compounds.
Il existe une grande variété d'additifs anti-usure, mais la catégorie la plus utilisée est celle des additifs phospho soufrés comme les alkylthiophosphates métalliques, en particulier les alkylthiophosphates de zinc, et plus spécifiquement les dialkyldithiophosphates de zinc ou DTPZn. Les composés préférés sont de formule Zn((SP(S)(OR3)(OR4))2 , ou R3 et R4 sont des groupements alkyl , comportant préférentiellement de 1 à 18 atomes de carbones. Le DTPZn est typiquement présent à des teneurs de l'ordre de 0,1 à 2 % en poids par rapport au poids total de la composition lubrifiante.There are a wide variety of anti-wear additives, but the category most used is that of phospho sulfur additives such as metal alkylthiophosphates, in particular zinc alkylthiophosphates, and more specifically zinc dialkyldithiophosphates or DTPZn. The preferred compounds are of formula Zn((SP(S)(OR 3 )(OR 4 ))2, where R 3 and R 4 are alkyl groups, preferably comprising from 1 to 18 carbon atoms. at contents of the order of 0.1 to 2% by weight relative to the total weight of the lubricating composition.
Les phosphates d'amines, les polysulfures, notamment les oléfines soufrées, sont également des additifs anti-usure employés couramment.Amine phosphates, polysulfides, especially sulfurized olefins, are also commonly used anti-wear additives.
On rencontre également usuellement dans les compositions lubrifiantes pour moteur marin des additifs anti-usure et extrême pression de type azotés et soufrés, tels que par exemple les dithiocarbamates métalliques, en particulier dithiocarbamate de molybdène. Les esters du glycérol sont également des additifs anti usure. On peut citer par exemple les mono, di et trioléates, monopalmitates et monomyristates.In lubricating compositions for marine engines, anti-wear and extreme pressure additives of the nitrogen and sulfur type are also usually found, such as, for example, metal dithiocarbamates, in particular molybdenum dithiocarbamate. Glycerol esters are also anti-wear additives. Mention may be made, for example, of mono, di and trioleates, monopalmitates and monomyristates.
Dans un mode de réalisation, la teneur en additifs anti-usure va de 0,01 à 6 %, préférentiellement de 0,1 à 4 % en poids par rapport au poids total de la composition lubrifiante.In one embodiment, the content of anti-wear additives ranges from 0.01 to 6%, preferably from 0.1 to 4% by weight relative to the total weight of the lubricating composition.
Les autres additifs fonctionnels peuvent être choisis parmi les agents épaississants, les additifs anti mousse pour contrer l'effet des détergents, pouvant être par exemple des polymères polaires tels que polyméthylsiloxanes, polyacrylates, les additifs anti oxydant et/ou anti rouille, par exemple détergents organo-métalliques ou thiadiazoles. Ceux ci sont connus de l'homme du métier. Ces additifs sont généralement présents à une teneur en poids de 0,1 à 5% par rapport au poids total de la composition lubrifiante.The other functional additives can be chosen from thickening agents, anti-foam additives to counter the effect of detergents, which can be, for example, polar polymers such as polymethylsiloxanes, polyacrylates, antioxidant and/or anti-rust additives, for example detergents organo-metallic or thiadiazoles. These are known to those skilled in the art. These additives are generally present at a content by weight of 0.1 to 5% relative to the total weight of the lubricating composition.
L'invention a également pour objet un lubrifiant cylindre comprenant une composition lubrifiante telle que décrite ci-dessus.A subject of the invention is also a cylinder lubricant comprising a lubricating composition as described above.
L'ensemble des caractéristiques et préférences présentées pour la composition lubrifiante s'appliquent également au lubrifiant cylindre ci-dessus.All of the characteristics and preferences presented for the lubricating composition also apply to the above cylinder lubricant.
L'invention a également pour objet l'utilisation d'une composition lubrifiante telle que définie ci-dessus pour lubrifier un moteur marin, notamment un moteur marin deux temps.A subject of the invention is also the use of a lubricating composition as defined above for lubricating a marine engine, in particular a two-stroke marine engine.
L'ensemble des caractéristiques et préférences présentées pour la composition lubrifiante s'appliquent également à l'utilisation ci-dessus.All of the characteristics and preferences presented for the lubricating composition also apply to the above use.
L'invention a également pour objet l'utilisation d'une composition lubrifiante telle que définie ci-dessus comme lubrifiant cylindre unique utilisable à la fois avec des fiouls à teneur en soufre inférieure à 1 % en poids par rapport au poids total du fioul, avec des fiouls à teneur en soufre allant de 1 à 3,5% en poids par rapport au poids total du fioul et avec des fiouls à teneur en soufre supérieure à 3,5% en poids par rapport au poids total du fioul.A subject of the invention is also the use of a lubricating composition as defined above as a single cylinder lubricant that can be used both with fuel oils with a sulfur content of less than 1% by weight relative to the total weight of the fuel oil, with fuel oils with a sulfur content ranging from 1 to 3.5% by weight relative to the total weight of the fuel oil and with fuel oils with a sulfur content greater than 3.5% by weight relative to the total weight of the fuel oil.
Dans un mode de réalisation, l'invention a pour objet l'utilisation d'une composition lubrifiante telle que définie ci-dessus comme lubrifiant cylindre unique utilisable à la fois avec des fiouls à teneur en soufre inférieure à 1 % en poids par rapport au poids total du fioul et avec des fiouls à teneur en soufre allant de 1 à 3,5% en poids par rapport au poids total du fioul.In one embodiment, the subject of the invention is the use of a lubricating composition as defined above as a single cylinder lubricant that can be used both with fuel oils with a sulfur content of less than 1% by weight relative to the total weight of the fuel oil and with fuel oils with a sulfur content ranging from 1 to 3.5% by weight relative to the total weight of the fuel oil.
L'ensemble des caractéristiques et préférences présentées pour la composition lubrifiante cylindre s'appliquent également à l'utilisation ci-dessus.All of the characteristics and preferences presented for the cylinder lubricating composition also apply to the above use.
Dans un mode de réalisation préféré de l'invention, à cette utilisation correspond l'utilisation d'une composition lubrifiante ayant un BN déterminé selon la norme ASTM D-2896 d'au moins 70, préférentiellement d'au moins 80, plus préférentiellement d'au moins 90, avantageusement d'au moins 95 milligrammes de potasse par gramme de composition lubrifiante, notamment allant de 70 à 120, préférentiellement de 70 à 100, plus préférentiellement de 80 à 100, avantageusement de 90 à 100 milligrammes de potasse par gramme de composition lubrifiante, et plus particulièrement ayant un BN égal à 100 milligrammes de potasse par gramme de composition lubrifiante.In a preferred embodiment of the invention, this use corresponds to the use of a lubricating composition having a BN determined according to the ASTM D-2896 standard of at least 70, preferentially of at least 80, more preferentially of at least 90, advantageously at least 95 milligrams of potash per gram of lubricating composition, in particular ranging from 70 to 120, preferably from 70 to 100, more preferably from 80 to 100, advantageously from 90 to 100 milligrams of potash per gram of lubricating composition, and more particularly having a BN equal to 100 milligrams of potash per gram of lubricating composition.
L'invention a également pour objet l'utilisation d'une composition lubrifiante telle que définie ci-dessus comme lubrifiant cylindre utilisable avec des fiouls à teneur en soufre inférieure à 0,5% en poids par rapport au poids total du fioul.A subject of the invention is also the use of a lubricating composition as defined above as a cylinder lubricant that can be used with fuel oils with a sulfur content of less than 0.5% by weight relative to the total weight of the fuel oil.
L'ensemble des caractéristiques et préférences présentées pour la composition lubrifiante cylindre s'appliquent également à l'utilisation ci-dessus.All of the characteristics and preferences presented for the cylinder lubricating composition also apply to the above use.
Dans un mode de réalisation préféré de l'invention, à cette utilisation correspond l'utilisation d'une composition lubrifiante ayant un BN déterminé selon la norme ASTM D-2896 d'au plus 50, de préférence d'au plus 40, avantageusement d'au plus 30 milligrammes de potasse par gramme de composition lubrifiante, notamment allant de 10 à 30, de préférence de 15 à 30, avantageusement de 15 à 25 milligrammes de potasse par gramme de composition lubrifiante.In a preferred embodiment of the invention, this use corresponds to the use of a lubricating composition having a BN determined according to the ASTM D-2896 standard of at most 50, preferably of at most 40, advantageously of at most 30 milligrams of potash per gram of lubricating composition, in particular ranging from 10 to 30, preferably from 15 to 30, advantageously from 15 to 25 milligrams of potash per gram of lubricating composition.
L'invention a également pour objet l'utilisation d'une composition lubrifiante telle que définie ci-dessus pour réduire la formation de dépôts dans les parties chaudes d'un moteur marin, notamment d'un moteur marin deux temps.A subject of the invention is also the use of a lubricating composition as defined above for reducing the formation of deposits in the hot parts of a marine engine, in particular of a two-stroke marine engine.
Dans un moteur marin, notamment dans un moteur marin deux temps, certaines parties sont soumises à des températures élevées pouvant aller jusqu'à 300°C.In a marine engine, in particular in a two-stroke marine engine, certain parts are subjected to high temperatures which can go up to 300°C.
Il s'agit préférentiellement de la zone segment-pistons-chemise (SPC).This is preferably the segment-pistons-liner (SPC) zone.
Ainsi, la composition lubrifiante, par contact avec ces parties chaudes, peut être soumise à des températures très élevées, d'où la nécessité de présenter une résistance thermique accrue.Thus, the lubricating composition, by contact with these hot parts, can be subjected to very high temperatures, hence the need to have increased thermal resistance.
L'ensemble des caractéristiques et préférences présentées pour la composition lubrifiante cylindre s'appliquent également à l'utilisation ci-dessus.All of the characteristics and preferences presented for the cylinder lubricating composition also apply to the above use.
L'invention a également pour objet un procédé de lubrification d'un moteur marin, notamment d'un moteur marin deux temps comprenant au moins une étape de mise en contact du moteur avec une composition lubrifiante telle que définie ci-dessus. L'ensemble des caractéristiques et préférences présentées pour la composition lubrifiante cylindre s'appliquent également au procédé ci-dessus.The invention also relates to a method for lubricating a marine engine, in particular a two-stroke marine engine comprising at least one step of bringing the engine into contact with a lubricating composition as defined above. All of the characteristics and preferences presented for the cylinder lubricant composition also apply to the above process.
L'invention a également pour objet un procédé pour réduire la formation de dépôts dans les parties chaudes d'un moteur marin, notamment d'un moteur marin deux temps comprenant au moins une étape de mise en contact desdites parties chaudes du moteur avec une composition lubrifiante telle que définie ci-dessus.The invention also relates to a method for reducing the formation of deposits in the hot parts of a marine engine, in particular of a two-stroke marine engine comprising at least one step of bringing said hot parts of the engine into contact with a composition lubricant as defined above.
L'ensemble des caractéristiques et préférences présentées pour la composition lubrifiante cylindre s'appliquent également au procédé ci-dessus.All of the characteristics and preferences presented for the cylinder lubricant composition also apply to the above process.
L'invention concerne également l'utilisation d'une amine grasse dans une composition lubrifiante pour réduire la formation de dépôts dans les parties chaudes d'un moteur marin, l'amine grasse étant une amine grasse de formule (I) :
R1R2N-(CH2)3-[NH(CH2)3]n-NH2 (I)
dans laquelle :
- R1 représente un groupement alkyle saturé linéaire ou ramifié, comprenant au moins 14 atomes de carbone,
- R2 représente un groupement alkyle saturé linéaire ou ramifié, comprenant au moins 14 atomes de carbone,
- n représente 0, 1 ou 2,
R 1 R 2 N-(CH 2 ) 3 -[NH(CH 2 ) 3 ] n -NH 2 (I)
in which :
- R 1 represents a linear or branched saturated alkyl group, comprising at least 14 carbon atoms,
- R 2 represents a linear or branched saturated alkyl group, comprising at least 14 carbon atoms,
- n represents 0, 1 or 2,
Dans un mode de réalisation de l'invention, cette utilisation permet de réduire la formation de dépôts dans les parties chaudes d'un moteur marin 2 temps.In one embodiment of the invention, this use makes it possible to reduce the formation of deposits in the hot parts of a 2-stroke marine engine.
L'ensemble des caractéristiques et préférences présentées pour l'amine grasse de formule (I) et pour la composition lubrifiante s'appliquent à l'utilisation ci-dessus.All of the characteristics and preferences presented for the fatty amine of formula (I) and for the lubricating composition apply to the above use.
Les différents objets de la présente invention et leurs mises en oeuvre seront mieux compris à la lecture des exemples qui suivent. Ces exemples sont donnés à titre indicatif, sans caractère limitatif.The various objects of the present invention and their implementations will be better understood on reading the examples which follow. These examples are given for information only, without limitation.
Il s'agit d'évaluer la résistance thermique d'amines grasses selon l'invention par la mise en oeuvre de mesures de température par analyse thermo-gravimétrique (ATG). Pour cela, chaque échantillon d'amine grasse est chauffé sur une plage de température allant de 30°C à 800°C et en respectant les étapes suivantes :
- 1) Maintien de l'échantillon pendant 2 minutes à une température de 30°C,
- 2) Montée en température de l'échantillon de 30°C à 800°C selon un gradiant de 10°C/min,
- 3) Refroidissement de l'échantillon de 800°C à 30°C selon un gradiant de 40°C/min,
- 4) Maintien de l'échantillon pendant 15 minutes à une température de 30°C.
- 1) Hold the sample for 2 minutes at a temperature of 30°C,
- 2) Temperature rise of the sample from 30°C to 800°C according to a gradient of 10°C/min,
- 3) Cooling of the sample from 800°C to 30°C according to a gradient of 40°C/min,
- 4) Holding the sample for 15 minutes at a temperature of 30°C.
Puis, pour chaque échantillon a été déterminée la courbe représentant l'évolution de la perte de masse de l'échantillon en fonction de la température.Then, for each sample, the curve representing the evolution of the mass loss of the sample as a function of the temperature was determined.
La température correspondante au point d'inflexion de la courbe a ensuite été déterminée ; plus la valeur de la température est élevée, meilleure est la résistance thermique de l'amine grasse.The temperature corresponding to the inflection point of the curve was then determined; the higher the temperature value, the better the heat resistance of the fatty amine.
6 amines grasses différentes ont été évaluées ayant les caractéristiques suivantes :
- amine grasse 1 : amine grasse de formule (I) dans laquelle R1 et R2 sont identiques et représentent un groupement alkyle saturé comprenant de 16 à 18 atomes de carbone et n représente 2 (taux d'insaturations = 0 ; BN = 316 mgKOH/g d'amine),
- amine grasse 2 : amine grasse de formule R-[NH(CH2)3]3-NH2 dans laquelle R représente un groupement alkyle insaturé comprenant de 16 à 18 atomes de carbone (taux d'insaturations = 50% ; BN = 477 mgKOH/g d'amine),
- amine grasse 3 : amine grasse de formule (I) dans laquelle R1 et R2 sont identiques et représentent un groupement alkyle saturé comprenant de 16 à 18 atomes de carbone et n représente 1 (taux d'insaturations = 0 ; BN = 251 mgKOH/g d'amine),
- amine grasse 4 : amine grasse de formule R-[NH(CH2)3]2-NH2 dans laquelle R représente un groupement alkyle insaturé comprenant de 16 à 18 atomes de carbone (taux d'insaturations = 50% ; BN = 413 mgKOH/g d'amine),
- amine grasse 5 : amine grasse de formule (I) dans laquelle R1 et R2 sont identiques et représentent un groupement alkyle saturé comprenant de 16 à 18 atomes de carbone et n représente 0 (taux d'insaturations = 0 ; BN = 197 mgKOH/g d'amine),
- amine grasse 6: amine grasse de formule (R)2-N(CH2)3-NH2 dans laquelle R représente un groupement alkyle insaturé comprenant de 16 à 18 atomes de carbone (taux d'insaturations = 40% ; BN = 334 mgKOH/g d'amine).
- fatty amine 1: fatty amine of formula (I) in which R 1 and R 2 are identical and represent a saturated alkyl group comprising from 16 to 18 carbon atoms and n represents 2 (unsaturation rate = 0; BN = 316 mgKOH /g of amine),
- fatty amine 2: fatty amine of formula R-[NH(CH 2 ) 3 ] 3 -NH 2 in which R represents an unsaturated alkyl group comprising from 16 to 18 carbon atoms (unsaturation rate = 50%; BN = 477 mgKOH/g of amine),
- fatty amine 3: fatty amine of formula (I) in which R 1 and R 2 are identical and represent a saturated alkyl group comprising from 16 to 18 carbon atoms and n represents 1 (unsaturation rate = 0; BN = 251 mgKOH /g of amine),
- fatty amine 4: fatty amine of formula R-[NH(CH 2 ) 3 ] 2 -NH 2 in which R represents an unsaturated alkyl group comprising from 16 to 18 carbon atoms (unsaturation rate = 50%; BN = 413 mgKOH/g of amine),
- fatty amine 5: fatty amine of formula (I) in which R 1 and R 2 are identical and represent a saturated alkyl group comprising from 16 to 18 carbon atoms and n represents 0 (unsaturation rate = 0; BN = 197 mgKOH /g of amine),
- fatty amine 6: fatty amine of formula (R) 2 -N(CH 2 ) 3 -NH 2 in which R represents an unsaturated alkyl group comprising from 16 to 18 carbon atoms (unsaturation rate = 40%; BN = 334 mgKOH/g amine).
Les résultats des 6 amines grasses testées sont regroupés dans le tableau I ci-dessous.
Les résultats montrent que les amines grasses de formule (I) comprenant un groupement alkyle totalement saturé (aminés grasses 1, 3 et 5) présentent une meilleure résistance thermique par rapport à des amines grasses comprenant un groupement alkyle insaturé (aminés grasses 2, 4 et 6).The results show that the fatty amines of formula (I) comprising a fully saturated alkyl group (fatty amines 1, 3 and 5) exhibit better heat resistance compared to fatty amines comprising an unsaturated alkyl group (fatty amines 2, 4 and 6).
Il s'agit d'évaluer la résistance de compositions lubrifiantes selon l'invention par la mise en oeuvre de mesures de température par calorimétrie différentielle à balayage (en anglais Differential Scanning Calorimetry ou DSC).It is a question of evaluating the resistance of lubricating compositions according to the invention by the implementation of temperature measurements by differential scanning calorimetry (in English Differential Scanning Calorimetry or DSC).
Pour cela, différentes compositions lubrifiantes ont été préparées à partir des composés suivants :
- huile de base lubrifiante 1 : huiles minérales de groupe I ou Brightstock de masse volumique comprise entre 895 et 915 Kg/m3,
- huile de base lubrifiante 2 : huiles minérales de groupe I, en particulier dénommée Neutral 600NS de viscosité à 40°C de 120 cSt mesurée selon la norme ASTM D7279,
- paquet détergent comprenant un phénate neutre de BN égal à 145 mg KOH/g de phénate, un phénate surbasé de BN égal à 255 mg KOH/g de phénate surbasé, un sulfonate surbasé de BN égal à 430 mg KOH/g de sulfonate surbasé, un dispersant de type PIB succinimide, un alcool gras qui est un mélange de monoalcools ayant une chaîne hydrocarbonée comprenant de 16 à 18 atomes de carbone et des agents anti-mousse,
- les amines grasses 5 et 6 sont telles que décrites dans l'exemple 1.
- lubricating base oil 1: group I or Brightstock mineral oils with a density of between 895 and 915 kg/m 3 ,
- lubricating base oil 2: group I mineral oils, in particular called Neutral 600NS with a viscosity at 40° C. of 120 cSt measured according to standard ASTM D7279,
- detergent package comprising a neutral phenate of BN equal to 145 mg KOH/g of phenate, an overbased phenate of BN equal to 255 mg KOH/g of overbased phenate, an overbased sulfonate of BN equal to 430 mg KOH/g of overbased sulfonate, a PIB succinimide type dispersant, a fatty alcohol which is a mixture of monoalcohols having a hydrocarbon chain comprising from 16 to 18 carbon atoms and anti-foaming agents,
- fatty amines 5 and 6 are as described in example 1.
Les compositions lubrifiantes C1 et C2 sont décrites dans le tableau II ; les pourcentages indiqués correspondent à des pourcentages massiques.
La mesure de DSC consiste à déterminer la variation du flux de thermique émis ou reçu par un échantillon lorsqu'il est soumis à une programmation de température, sous atmosphère contrôlée.The DSC measurement consists in determining the variation of the thermal flux emitted or received by a sample when it is subjected to a temperature programming, under a controlled atmosphere.
Les conditions opératoires appliquées ont été les suivantes :
- rampe de température : 10°C/min,
- nacelle en aluminium,
- Débit oxygène : 50 mL/min.
- temperature ramp: 10°C/min,
- aluminum nacelle,
- Oxygen flow: 50 mL/min.
La valeur de la température d'oxydation mesurée par DSC est donnée comme étant la température à l'Onset, indiquant le début d'oxydation exothermique ; plus cette valeur est élevée, meilleure est la résistance thermique de l'échantillon.The value of the oxidation temperature measured by DSC is given as being the temperature at the onset, indicating the start of exothermic oxidation; the higher this value, the better the thermal resistance of the sample.
Les résultats sont regroupés dans le tableau III ci-dessous.
Les résultats confirment ceux présentés dans l'exemple 1 ; en effet le choix spécifique d'une amine grasse de formule (I) comprenant un groupement alkyle totalement saturé (composition C1) permet d'augmenter significativement la température de début d'oxydation, et donc permet d'améliorer la résistance thermique des compositions lubrifiantes par rapport à des amines grasses comprenant un groupement alkyle insaturé (composition C2)The results confirm those presented in Example 1; indeed the specific choice of a fatty amine of formula (I) comprising a totally saturated alkyl group (composition C 1 ) makes it possible to significantly increase the temperature at which oxidation begins, and therefore makes it possible to improve the thermal resistance of the compositions lubricating compared to fatty amines comprising an unsaturated alkyl group (composition C 2 )
Il s'agit d'évaluer la résistance thermique de compositions lubrifiantes selon l'invention par la mise en œuvre de l'essai ECBT sur huile vieillie.This involves evaluating the heat resistance of lubricating compositions according to the invention by implementing the ECBT test on aged oil.
Pour cela, différentes compositions lubrifiantes ont été préparées à partir de l'huile de base lubrifiante 1, l'huile de base lubrifiante 2, le paquet détergent et les amines grasses 1, 2, 3 et 4 telles que décrites dans les exemples 1 et 2.For this, different lubricating compositions were prepared from the lubricating base oil 1, the lubricating base oil 2, the detergent package and the fatty amines 1, 2, 3 and 4 as described in examples 1 and 2.
Les compositions lubrifiantes C3, C4, C5 et C6 sont décrites dans le tableau IV ; les pourcentages indiqués correspondent à des pourcentages massiques.
La résistance thermique des compositions lubrifiantes C3, C4, C5 et C6 a donc été évaluée grâce à l'essai ECBT sur huile vieillie, par lequel est mesurée la masse de dépôts (en mg) générés dans des conditions déterminées. Plus cette masse est faible, meilleure est la résistance thermique et donc meilleure est la propreté moteur.The thermal resistance of the C 3 , C 4 , C 5 and C 6 lubricating compositions was therefore evaluated using the ECBT test on aged oil, by which the mass of deposits (in mg) generated under determined conditions is measured. The lower this mass, the better the thermal resistance and therefore the better the engine cleanliness.
Cet essai simule le comportement de la composition lubrifiante lorsqu'elle est injectée sur les parties chaudes du moteur et notamment sur le haut du piston et comprend 3 phases distinctes.This test simulates the behavior of the lubricating composition when it is injected on the hot parts of the engine and in particular on the top of the piston and comprises 3 distinct phases.
La première phase a été réalisée à une température de 310°C.The first phase was carried out at a temperature of 310°C.
Elle met en oeuvre des béchers en aluminium qui simulent la forme de pistons. Ces béchers ont été placés dans un conteneur en verre, la composition lubrifiante étant maintenue à température contrôlée de l'ordre de 60°C. Le lubrifiant a été placé dans ces conteneurs, eux-mêmes équipés d'une brosse métallique, partiellement immergée dans le lubrifiant. Cette brosse est animée d'un mouvement rotatif à une vitesse de 1000 tours par minute, ce qui crée une projection de lubrifiant sur la surface inférieure du bécher. Le bécher a été maintenu à la température de 310°C par une résistance électrique chauffante, régulée par un thermocouple. Cette première phase a duré 12 heures et la projection de lubrifiant a été continue pendant la durée de l'essai.It uses aluminum beakers which simulate the shape of pistons. These beakers were placed in a glass container, the lubricating composition being maintained at a controlled temperature of the order of 60°C. The lubricant was placed in these containers, themselves equipped with a metal brush, partially immersed in the lubricant. This brush is driven in a rotary motion at a speed of 1000 revolutions per minute, which creates a projection of lubricant on the lower surface of the beaker. The beaker was maintained at the temperature of 310° C. by an electrical resistance heater, regulated by a thermocouple. This first phase lasted 12 hours and the projection of lubricant was continuous for the duration of the test.
La seconde phase a consisté en une neutralisation de 50 points de BN de chaque composition lubrifiante avec d'acide sulfurique à 95%, ceci afin de simuler le phénomène de neutralisation de la composition pour se rapprocher des conditions réelles d'utilisation de la composition lubrifiante dans un moteur marin.The second phase consisted of a neutralization of 50 points of BN of each lubricating composition with 95% sulfuric acid, in order to simulate the phenomenon of neutralization of the composition to approximate the actual conditions of use of the lubricating composition. in a marine engine.
La dernière phase est identique à la première à l'exception que cette phase a été effectuée à une température de 270°C.The last phase is identical to the first except that this phase was carried out at a temperature of 270°C.
Cette procédure permet de simuler la formation de dépôts dans l'ensemble piston-segment. Le résultat est le poids de dépôts mesuré en mg sur le bécher.This procedure makes it possible to simulate the formation of deposits in the piston-ring assembly. The result is the weight of deposits measured in mg on the beaker.
Les résultats sont regroupés dans le tableau V ci-dessous.
Les résultats montrent que le choix spécifique d'une amine grasse de formule (I) comprenant un groupement alkyle totalement saturé (compositions C3 et C5) permet de réduire significativement la formation de dépôts à température élevée, et donc permet d'améliorer la résistance thermique des compositions lubrifiantes par rapport à des amines comprenant un groupement alkyle insaturé (compositions C4 et C6).The results show that the specific choice of a fatty amine of formula (I) comprising a totally saturated alkyl group (compositions C 3 and C 5 ) makes it possible to significantly reduce the formation of deposits at high temperature, and therefore makes it possible to improve the thermal resistance of the lubricating compositions with respect to amines comprising an unsaturated alkyl group (compositions C 4 and C 6 ).
Il s'agit d'évaluer le comportement rhéologique de compositions lubrifiantes selon l'invention, par mesure de rhéologie à bas taux de cisaillement.This involves evaluating the rheological behavior of lubricating compositions according to the invention, by measuring the rheology at low shear rates.
Les mesures de rhéologie sont effectuées après neutralisation des différentes compositions lubrifiantes jusqu'à 10 points de BN résiduel à l'aide d'un cylindre (Rheomètre Anton-Paar MCR 301 ; cylindre : ri = 13.3mm re =14.4mm and angle = 120) à une température de 40°C et à une vitesse de cisaillement de 10-2 s-1.The rheology measurements are carried out after neutralization of the various lubricating compositions up to 10 points of residual BN using a cylinder (Anton-Paar MCR 301 rheometer; cylinder: r i = 13.3mm r e =14.4mm and angle = 120) at a temperature of 40° C. and at a shear rate of 10 -2 s -1 .
Les valeurs obtenues (exprimées en Pa.s) correspondent à la viscosité de la composition lubrifiante sous cisaillement ; plus cette valeur est faible, plus faible est l'augmentation de viscosité et donc meilleur est le comportement rhéologique.The values obtained (expressed in Pa.s) correspond to the viscosity of the lubricating composition under shear; the lower this value, the lower the increase in viscosity and therefore the better the rheological behavior.
Ces mesures ont été effectuées sur les compositions lubrifiantes C3 et C5 telles que décrites dans l'exemple 3, auxquelles ont été ajoutées les compostions suivantes :
- un lubrifiant cylindre de référence connu comme ayant un très bon comportement rhéologique ;
- a reference cylinder lubricant known to have very good rheological behavior;
Ce lubrifiant cylindre est obtenu à partir d'une huile de base lubrifiante minérale obtenue par mélange d'un distillat de masse volumique à 15°C comprise entre 880 et 900 Kg/m3 avec un résidu de distillation de masse volumique comprise entre 895 et 915 Kg/m3 (Brightstock) dans un rapport distillat / résidu de 3.This cylinder lubricant is obtained from a mineral lubricating base oil obtained by mixing a distillate with a density at 15° C. of between 880 and 900 kg/m 3 with a distillation residue with a density of between 895 and 915 Kg/m 3 (Brightstock) in a distillate / residue ratio of 3.
A cette huile de base lubrifiante est ajouté un concentré dans lequel on retrouve un sulfonate de calcium surbasé de BN égal à 430 mg KOH/g, un dispersant, un phénate de calcium surbasé de BN égal à 255 mg KOH/g et des agents anti-mousse.
- une composition lubrifiante C7 et une composition lubrifiante C8 dont les caractéristiques sont décrites dans le tableau VI ci-dessous (les pourcentages indiqués correspondent à des pourcentages massiques)
- a C 7 lubricating composition and a C 8 lubricating composition, the characteristics of which are described in Table VI below (the percentages indicated correspond to percentages by mass)
L'amine grasse 5 est telle que décrite dans l'exemple 1.The fatty amine 5 is as described in Example 1.
L'amine grasse 7 est une amine grasse de formule R-[NH(CH2)3]3-NH2 dans laquelle R représente un groupement alkyle insaturé comprenant de 16 à 20 atomes de carbone (taux d'insaturations de 70% ; BN = 471 mgKOH/g d'amine).The fatty amine 7 is a fatty amine of formula R—[NH(CH 2 ) 3 ] 3 —NH 2 in which R represents an unsaturated alkyl group comprising from 16 to 20 carbon atoms (unsaturation level of 70%; BN = 471 mgKOH/g amine).
Les mesures rhéologiques sont décrites dans le tableau VII ci-dessous.
Les résultats montrent que le choix spécifique d'une amine grasse de formule (I) comprenant un groupement alkyle totalement saturé (compositions C3, C5 et C7) permet de minimiser l'augmentation de viscosité, notamment à bas taux de cisaillement, et donc permet d'améliorer le comportement rhéologique des compositions lubrifiantes par rapport à des amines grasses comprenant un groupement alkyle insaturé (composition C8).The results show that the specific choice of a fatty amine of formula (I) comprising a totally saturated alkyl group (compositions C 3 , C 5 and C 7 ) makes it possible to minimize the increase in viscosity, in particular at low shear rates, and therefore improves the rheological behavior of lubricating compositions with respect to fatty amines comprising an unsaturated alkyl group (C 8 composition).
Il est à noter que le comportement rhéologique des compositions lubrifiantes selon l'invention est équivalent à celui du lubrifiant cylindre de référence.It should be noted that the rheological behavior of the lubricating compositions according to the invention is equivalent to that of the reference cylinder lubricant.
Claims (15)
- A lubricant composition for marine engines, comprising:• at least one lubricant base oil,• from 0.1 to 15% by weight, relative to the total weight of lubricant composition, of at least one fatty amine of formula (I):
R1R2N-(CH2)3-[NH(CH2)3]n-NH2 (I)
in which:• R1 represents a saturated, linear or branched alkyl group comprising at least 14 carbon atoms,• R2 represents a saturated, linear or branched alkyl group comprising at least 14 carbon atoms,• n represents 0, 1 or 2,the fatty amine having a BN determined according to standard ASTM D-2896 ranging from 150 to 350 milligrams of potassium hydroxide per gram of amine,• at least 3% by weight, relative to the total weight of lubricant composition, of at least one additive chosen from overbased detergents and/or neutral detergents, wherein said lubricant composition does not comprise other fatty amines than the fatty amine of formula (I). - The lubricant composition as claimed in claim 1, in which:- R1 represents a saturated, linear or branched alkyl group comprising from 14 to 22 carbon atoms,- R2 represents a saturated, linear or branched alkyl group comprising from 14 to 22 carbon atoms.
- The composition as claimed in claim 1 or 2, in which R1 and R2, which are identical, represent a saturated, linear or branched alkyl group comprising from 14 to 22 carbon atoms.
- The lubricant composition as claimed in any one of the preceding claims, in which the fatty amine is chosen from:- a fatty amine of formula (Ia):
(R1)2N-(CH2)3-NH2 (Ia)
in which R1 represents a saturated, linear or branched alkyl group comprising from 14 to 18 carbon atoms; or- a fatty amine of formula (lb-1):
(R1)2N-(CH2)3-NH(CH2)3-NH2 (Ib-1)
in which R1 represents a saturated, linear or branched alkyl group comprising from 14 to 18 carbon atoms; or- a fatty amine of formula (lb-2):
(R1)2N-(CH2)3-[NH(CH2)3]2-NH2 (lb-2)
in which R1 represents a saturated, linear or branched alkyl group comprising from 14 to 18 carbon atoms. - The lubricant composition as claimed in any one of the preceding claims, in which the BN of the fatty amine determined according to standard ASTM D-2896 ranges from 170 to 340 milligrams of potassium hydroxide per gram of amine.
- The lubricant composition as claimed in any one of the preceding claims, having a BN determined according to standard ASTM D-2896 of at least 70 milligrams of potassium hydroxide per gram of lubricant composition.
- The lubricant composition as claimed in any one of the preceding claims, having a BN determined according to standard ASTM D-2896 ranging from 70 to 120 milligrams of potassium hydroxide per gram of lubricant composition.
- The lubricant composition as claimed in any one of the preceding claims, in which the mass percentage of fatty amine relative to the total weight of lubricant composition ranges from 2 to 10%.
- The lubricant composition as claimed in any one of claims 1 to 5, having a BN determined according to standard ASTM D-2896 of not more than 50 milligrams of potassium hydroxide per gram of lubricant composition.
- The lubricant composition as claimed in claim 9, having a BN determined according to standard ASTM D-2896 ranging from 10 to 30 milligrams of potassium hydroxide per gram of lubricant composition.
- The use of a lubricant composition as claimed in any one of claims 1 to 8 as a one-cylinder lubricant which may be used both with fuel oils with a sulfur content of less than 1% by weight relative to the total weight of the fuel oil and with fuel oils with a sulfur content ranging from 1 to 3.5% by weight relative to the total weight of the fuel oil.
- The use of a lubricant composition as claimed in any one of claims 1 to 5 and 9 to 10 as a cylinder lubricant which may be used with fuel oils with a sulfur content of less than 0.5% by weight relative to the total weight of the fuel oil.
- The use of a lubricant composition as claimed in one of claims 1 to 10, for reducing the formation of deposits in the hot parts of a marine engine.
- The use of a fatty amine in a lubricant composition for reducing the formation of deposits in the hot parts of a marine engine,
the fatty amine being a fatty amine of formula (I):
R1R2N-(CH2)3-[NH(CH2)3]n-NH2 (I)
in which:• R1 represents a saturated, linear or branched alkyl group comprising at least 14 carbon atoms,• R2 represents a saturated, linear or branched alkyl group comprising at least 14 carbon atoms,• n represents 0, 1 or 2,the fatty amine having a BN determined according to standard ASTM D-2896 ranging from 150 to 350 milligrams of potassium hydroxide per gram of amine. - A process for lubricating a marine engine comprising at least one step of placing said engine in contact with a lubricant composition as claimed in any one of claims 1 to 10.
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FR1460292A FR3027607B1 (en) | 2014-10-27 | 2014-10-27 | LUBRICANT FOR MARINE ENGINE |
PCT/EP2015/074485 WO2016066517A1 (en) | 2014-10-27 | 2015-10-22 | Lubricant for marine engines |
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US11427780B2 (en) | 2016-09-12 | 2022-08-30 | The Lubrizol Corporation | Total base number boosters for marine diesel engine lubricating compositions |
FR3065964B1 (en) * | 2017-05-04 | 2020-03-13 | Total Marketing Services | USE OF A FATTY AMINE TO REDUCE AND / OR CONTROL THE ABNORMAL GAS COMBUSTION IN A MARINE ENGINE |
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US3814212A (en) * | 1972-05-12 | 1974-06-04 | Universal Oil Prod Co | Working of non-ferrous metals |
US4915857A (en) * | 1987-05-11 | 1990-04-10 | Exxon Chemical Patents Inc. | Amine compatibility aids in lubricating oil compositions |
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US20080053868A1 (en) | 2005-06-22 | 2008-03-06 | Chevron U.S.A. Inc. | Engine oil compositions and preparation thereof |
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FR2932813B1 (en) * | 2008-06-18 | 2010-09-03 | Total France | LUBRICANT CYLINDER FOR MARINE ENGINE TWO TIMES |
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FR3027607B1 (en) | 2018-01-05 |
RU2697668C2 (en) | 2019-08-16 |
RU2017117161A3 (en) | 2019-02-19 |
AR102911A1 (en) | 2017-04-05 |
KR20170074946A (en) | 2017-06-30 |
US20170313955A1 (en) | 2017-11-02 |
EP3212745A1 (en) | 2017-09-06 |
CN107075406A (en) | 2017-08-18 |
US10557102B2 (en) | 2020-02-11 |
RU2017117161A (en) | 2018-11-29 |
WO2016066517A1 (en) | 2016-05-06 |
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