EP3242359A1 - Cable - Google Patents
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- Publication number
- EP3242359A1 EP3242359A1 EP16168318.0A EP16168318A EP3242359A1 EP 3242359 A1 EP3242359 A1 EP 3242359A1 EP 16168318 A EP16168318 A EP 16168318A EP 3242359 A1 EP3242359 A1 EP 3242359A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sleeve
- section
- support sleeve
- webs
- cable according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004020 conductor Substances 0.000 claims abstract description 13
- 230000008878 coupling Effects 0.000 claims abstract description 10
- 238000010168 coupling process Methods 0.000 claims abstract description 10
- 238000005859 coupling reaction Methods 0.000 claims abstract description 10
- 238000009413 insulation Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 15
- 238000002788 crimping Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008054 signal transmission Effects 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6581—Shield structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/40—Insulated conductors or cables characterised by their form with arrangements for facilitating mounting or securing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/24—Devices affording localised protection against mechanical force or pressure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
- H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
- H01R9/0518—Connection to outer conductor by crimping or by crimping ferrule
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6591—Specific features or arrangements of connection of shield to conductive members
- H01R13/6592—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
Definitions
- the invention relates to a prefabricated cable which comprises a plug-in coupling element or a plug connector and is suitable in particular for the transmission of signals, according to claim 1.
- the cables in question are used for example in motor vehicles or aircraft and are usually needed in large quantities. For cost-effective provision of appropriate cables a simple structure and ease of assembly are of great importance. Such cables must be made so that they can be transmitted with these signals at a high data rate, as required for example for a high-quality video signal transmission. In addition, such cables must be made robust, in particular, the plug-in coupling element must be attached to the head with a defined minimum withdrawal force.
- a cable which is intended to ensure a stable and tension-resistant connection between a plug connector and a line, wherein the connection should optimally be electrically adapted as far as possible over its entire extent in the cable longitudinal direction.
- the corresponding cable has a sleeve which has a constriction in the region of the wires of the cable.
- the invention has for its object to provide a cable which is robust and yet manufacturable with relatively little manufacturing effort.
- the cable has a plug-in coupling element which comprises an inner conductor, an insulation, a screen, a sleeve, a jacket and a support sleeve.
- the insulation is arranged radially outside with respect to the inner conductor and thus encloses this.
- the screen is arranged radially outside with respect to the insulation.
- the support sleeve has a plurality of webs extending in a direction with axial component.
- the sleeve has a first portion, a second portion and a third portion, wherein the first and the second portion are arranged radially outwardly relative to the support sleeve.
- the second section has a radial constriction, so that the sleeve has a narrowed inner cross section in this section.
- the sleeve is designed such that its inner cross-section in the second section is minimal.
- the sleeve encloses the webs of the support sleeve in the second section.
- the sleeve surrounds the jacket in the third section.
- the cable is configured such that the second portion is disposed in the axial direction (with respect to the axial direction) between the first portion and the third portion.
- the term "enclose” is understood in the following to mean an arrangement in which one component of the cable surrounds another, ie is arranged radially outward with respect to the one component or is arranged radially outside of the one component.
- one component can touch or contact the other or one or more intermediate elements can be provided between the relevant components.
- the support sleeve has a plurality of webs extending in a direction with axial component.
- these are elements which are arranged or formed with an axial direction component cantilevered on the support sleeve.
- the axial direction is to be understood as meaning a direction along the longitudinal axis of the plug-in coupling element; in particular, the plug-in coupling element is to be actuated in this direction during proper operation. Consequently, an electrical contact of the plug-in coupling element with a corresponding counterpart can be made or interrupted by pushing or pulling in the direction parallel to the axis.
- the invention relates to cables which have an inner conductor or a plurality of wires insulated from each other electrically.
- the support sleeve is made of a rolled sheet, in particular as an open crimp barrel.
- the cable is designed so that the sleeve is made of a first material and the support sleeve made of a second material, which differs from the first material.
- both materials are metallic materials.
- the first material has a lower modulus of elasticity than the second material.
- the support sleeve on at least three webs extending in a direction with axial component.
- the invention can be applied to miniaturized dimensioned cables whose support sleeve has a maximum diameter of less than 50 mm, in particular less than 10 mm, in particular less than 8 mm.
- the cable is made so that the radial constriction is configured circumferentially.
- the radial constriction has a substantially V-shaped longitudinal section geometry. This consideration relates in particular to a cut surface longitudinally through the sleeve.
- the webs of the support sleeve are each arranged at the same angular offset along the circumference of the support sleeve, in particular, then the angle offset between two adjacent webs 360 / n, where n is the number of webs and the respective angular offset between the centers of the respective webs is determined. Accordingly, the webs of the support sleeve are advantageously arranged along the circumference at the same distance.
- the sleeve in particular in the second section, designed such that the inside has a first conical surface, which is supported against the webs.
- the sleeve is designed such that its inner side has a second conical surface, which is supported against the mantle.
- the screen is folded over and the support sleeve is arranged radially between two layers of the screen.
- the sleeve encloses the two layers of the screen in the first section or the first section is arranged radially outwardly relative to the two layers of the screen.
- the screen may have a multilayer structure, for example of a foil and a wire mesh. In this case, only one layer can be handled, for example, the wire mesh.
- FIG. 1 a cable for transmitting signals is shown, in particular for installation in a vehicle.
- the signals for example, video images can be passed from a camera to an on-board computer.
- the cable can be releasably connected by a plug-in coupling element at its end with a corresponding counterpart of another component, such as an element of a board electronics in the sense of a plug connection.
- a plug-in coupling element As an outer conductor of the plug-in coupling element is used in the illustrated embodiment, a one-piece sleeve 4, as in the FIG. 1 represented, which is mechanically and electrically connected to a line.
- the sleeve 4 has a longitudinal axis A extending along an axial direction x.
- the invention is particularly advantageous for cables with a very small outer diameter.
- the line has an outer diameter of 3.3 mm.
- FIG. 2 is a partial longitudinal section through the cable according to the FIG. 1 shown. Accordingly, the cable in the presented embodiment, an inner conductor 1, which consists for example of a plurality of individual wires, on. Radially outside the inner conductor 1, a hollow cylindrical insulating layer 2 is arranged.
- the cable in particular the line, comprises a screen 3, which here comprises a wire mesh 3.1 and a foil 3.2 and which surrounds the insulating layer 2.
- a screen 3 Radially outside the screen 3 is an insulating jacket 5 which surrounds the screen 3 over the greatest length of the cable.
- such a line is first provided.
- the pipe is cut to length and the jacket 5 is removed at the end of the pipe. This step is carried out so that the screen 3 is then exposed at the relevant end of the line.
- the support sleeve 6 can be configured as an open or closed sleeve, in particular as an open or closed crimp sleeve according to the definition according to DIN EN 60352-2.
- the support sleeve 6 is shown after processing, but for the sake of clarity without the other components of the cable.
- the support sleeve 6 is made of a rolled sheet and thus designed in an open design.
- a material for the support sleeve 6 for example, a stainless steel can be used with an E-modulus of 200 GPa.
- the support sleeve 6 is made of an electrically conductive material.
- the support sleeve 6 After pressing, the support sleeve 6 has a substantially hollow-cylindrical section 6.1 and three webs 6.2. In the illustrated embodiment, the webs 6.2 are formed on the hollow cylindrical section 6.1.
- the support sleeve 6 After the support sleeve 6 has been placed around the screen 3, the support sleeve 6 is pressed or crimped, so that the support sleeve 6 is fixed radially outside of the exposed screen 3 on the screen 3, in particular on the wire mesh 3.1.
- the outer diameter of the support sleeve 6 is here only 3 mm.
- the film 3.2 is not handled.
- the support sleeve 6 is then arranged within an axial section, that extends along the longitudinal axis A, between a first layer and a second layer of the wire mesh 3.1.
- the first layer of the wire mesh 3.1 is arranged relative to the second layer of the wire mesh 3.1 radially further inward.
- a contact not shown in the figures is attached.
- a contact is made at the stripped end of the inner conductor 1 fixed, here by a crimping process.
- the contact in a dielectric, ie electrically insulating, contact carrier 7 ( FIG. 1 ) used.
- the sleeve 4 is placed around the second layer of the wire mesh 3.1.
- the sleeve 4 can also be designed as an open or closed crimp barrel, in particular according to the definition according to DIN EN 60352-2.
- the sleeve 4 is open and made of electrically conductive material, here spring bronze with an E-modulus of 115 GPa.
- the sleeve 4 is crimped or crimped, so that the sleeve 4 is fixed to the screen 3.
- the withdrawal force can be increased.
- a higher Torsionsbe tapeberry the cable can be achieved in the joint area.
- the cable is now designed so that the sleeve 4 has a first section 4.1, a second section 4.2, a third section 4.3 and a fourth section 4.4, wherein the sections are aligned in the axial direction x.
- the second section 4.2 is arranged in the axial direction x between the first section 4.1 and the third section 4.3.
- the first section 4.1 and the second section 4.2 enclose the support sleeve 6 or are arranged radially further outward with respect to the support sleeve 6.
- the second section 4.2 has a radial circumferential narrowing, which was produced by the pressing or crimping.
- the radial narrowing has, such as from the FIG. 2 can be seen (upper or lower cutting surface longitudinally through the sleeve 4), a substantially V-shaped longitudinal section geometry.
- This second section 4.2 of the sleeve 4 encloses the webs 6.2, which extend in a direction which has a component in the axial direction x.
- the second section 4.2 is designed such that the inside of a conical Has surface, which is supported against the webs 6.2.
- the webs 6.2 are bent radially inwardly and have an obliquely radially inwardly oriented course, so that the webs are pressed 6.2 in the wire mesh 3.1. Accordingly, the webs 6.2 are under mechanical prestress on the screen 3, in particular on the wire mesh 3.1.
- the third section 4.3 is that axial region of the sleeve 4, which encloses the jacket 5. Due to the constriction, the sleeve 4 is supported in the axial direction x against the jacket 5 in a form-fitting manner.
- the cable can also be configured such that the screen 3 or the wire mesh 3.1 is not folded over and in particular the sleeve 4 then not only encloses the support sleeve 6 in the first section 4.1, but also touches it directly.
- the invention makes it possible to produce a cable which, in spite of its comparatively small diameter, has, among other things, high pull-off values, ie high forces required to release the connection between the line and the sleeve 4.
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Insulated Conductors (AREA)
- Cable Accessories (AREA)
Abstract
Die Erfindung betrifft ein Kabel mit einem Steckkupplungselement, umfassend einen Innenleiter (1), eine Isolierung (2), welche bezüglich des Innenleiters (1) radial außen angeordnet ist, einen Schirm (3), welcher bezüglich der Isolierung (2) radial außen angeordnet ist, eine Hülse (4), einen Mantel (5) und eine Stützhülse (6). Diese weist mehrere Stege (6.2) auf, wobei sich die Stege (6.2) in eine Richtung mit axialer Komponente erstrecken. Die Hülse (4) weist einen ersten Abschnitt (4.1), einen zweiten Abschnitt (4.2) und einen dritten Abschnitt (4.3) auf, wobei der erste und der zweite Abschnitt (4.1, 4.2) bezüglich der Stützhülse (6) radial außen angeordnet sind. Der zweite Abschnitt (4.2) weist eine radiale Verengung auf, wobei die Hülse (4) die Stege (6.2) im zweiten Abschnitt (4.2) umschließt. Weiterhin umschließt die Hülse (4) im dritten Abschnitt (4.3) den Mantel (5). Der zweite Abschnitt (4.2) ist in axialer Richtung (x) zwischen dem ersten Abschnitt (4.1) und dem dritten Abschnitt (4.3) angeordnet. The invention relates to a cable with a plug-in coupling element, comprising an inner conductor (1), an insulation (2), which is arranged radially outwardly with respect to the inner conductor (1), a screen (3), which with respect to the insulation (2) arranged radially outward is, a sleeve (4), a jacket (5) and a support sleeve (6). This has a plurality of webs (6.2), wherein the webs (6.2) extend in a direction with axial component. The sleeve (4) has a first portion (4.1), a second portion (4.2) and a third portion (4.3), wherein the first and the second portion (4.1, 4.2) with respect to the support sleeve (6) are arranged radially outward , The second section (4.2) has a radial constriction, the sleeve (4) enclosing the webs (6.2) in the second section (4.2). Furthermore, the sleeve (4) encloses the jacket (5) in the third section (4.3). The second section (4.2) is arranged in the axial direction (x) between the first section (4.1) and the third section (4.3).
Description
Die Erfindung betrifft ein konfektioniertes Kabel, welches ein Steckkupplungselement bzw. einen Steckverbinder umfasst und insbesondere zur Übertragung von Signalen geeignet ist, gemäß dem Anspruch 1.The invention relates to a prefabricated cable which comprises a plug-in coupling element or a plug connector and is suitable in particular for the transmission of signals, according to claim 1.
Die betreffenden Kabel sind etwa in Kraftfahrzeugen oder Luftfahrzeugen einsetzbar und werden meist in großen Stückzahlen benötigt. Zur kostengünstigen Bereitstellung entsprechender Kabel sind ein einfacher Aufbau und eine einfache Konfektionierbarkeit von großer Bedeutung. Derartige Kabel müssen so hergestellt sein, dass mit diesen Signale mit hoher Datenrate übertragen werden können, wie dies zum Beispiel für eine qualitativ hochwertige Video-signalübertragung erforderlich ist. Zudem müssen derartige Kabel robust hergestellt sein, insbesondere muss das Steckkupplungselement am Leiter mit einer definierten Mindest-Abzugskraft befestigt sein.The cables in question are used for example in motor vehicles or aircraft and are usually needed in large quantities. For cost-effective provision of appropriate cables a simple structure and ease of assembly are of great importance. Such cables must be made so that they can be transmitted with these signals at a high data rate, as required for example for a high-quality video signal transmission. In addition, such cables must be made robust, in particular, the plug-in coupling element must be attached to the head with a defined minimum withdrawal force.
Aus der
Der Erfindung liegt die Aufgabe zugrunde, ein Kabel zu schaffen, welches robust ist und dennoch mit vergleichsweise geringem Herstellungsaufwand fertigbar ist.The invention has for its object to provide a cable which is robust and yet manufacturable with relatively little manufacturing effort.
Diese Aufgabe wird erfindungsgemäß durch die Merkmale des Anspruches 1 gelöst.This object is achieved by the features of claim 1.
Erfindungsgemäß weist das Kabel ein Steckkupplungselement auf, welches einen Innenleiter, eine Isolierung, einen Schirm, eine Hülse, einen Mantel und eine Stützhülse umfasst. Die Isolierung ist bezüglich des Innenleiters radial außen angeordnet und umschließt also diesen. Weiterhin ist der Schirm bezüglich der Isolierung radial außen angeordnet. Die Stützhülse weist mehrere Stege auf, die sich in eine Richtung mit axialer Komponente erstrecken. Die Hülse weist einen ersten Abschnitt, einen zweiten Abschnitt und einen dritten Abschnitt auf, wobei der erste und der zweite Abschnitt bezüglich der Stützhülse radial außen angeordnet sind. Der zweite Abschnitt weist eine radiale Verengung auf, so dass die Hülse in diesem Abschnitt einen verengten Innenquerschnitt aufweist. Insbesondere ist die Hülse so ausgestaltet, dass deren Innenquerschnitt im zweiten Abschnitt minimal ist. Die Hülse umschließt die Stege der Stützhülse im zweiten Abschnitt. Zudem umschließt die Hülse den Mantel im dritten Abschnitt. Das Kabel ist so ausgestaltet, dass der zweite Abschnitt in axialer Richtung (bezogen auf die axiale Richtung) zwischen dem ersten Abschnitt und dem dritten Abschnitt angeordnet ist.According to the invention, the cable has a plug-in coupling element which comprises an inner conductor, an insulation, a screen, a sleeve, a jacket and a support sleeve. The insulation is arranged radially outside with respect to the inner conductor and thus encloses this. Furthermore, the screen is arranged radially outside with respect to the insulation. The support sleeve has a plurality of webs extending in a direction with axial component. The sleeve has a first portion, a second portion and a third portion, wherein the first and the second portion are arranged radially outwardly relative to the support sleeve. The second section has a radial constriction, so that the sleeve has a narrowed inner cross section in this section. In particular, the sleeve is designed such that its inner cross-section in the second section is minimal. The sleeve encloses the webs of the support sleeve in the second section. In addition, the sleeve surrounds the jacket in the third section. The cable is configured such that the second portion is disposed in the axial direction (with respect to the axial direction) between the first portion and the third portion.
Unter dem Begriff "umschließen" ist im Folgenden eine Anordnung zu verstehen, bei der ein Bauteil des Kabels ein anderes umgibt also radial außen bezüglich des einen Bauteils angeordnet ist beziehungsweise radial außerhalb des einen Bauteils angeordnet ist. Dabei kann das eine Bauteil das andere berühren beziehungsweise kontaktieren oder es können eine oder mehrere Zwischenelemente zwischen den betreffenden Bauteilen vorgesehen sein.The term "enclose" is understood in the following to mean an arrangement in which one component of the cable surrounds another, ie is arranged radially outward with respect to the one component or is arranged radially outside of the one component. In this case, one component can touch or contact the other or one or more intermediate elements can be provided between the relevant components.
Die Stützhülse weist mehrere Stege auf, die sich in eine Richtung mit axialer Komponente erstrecken. Insbesondere handelt es sich hierbei um Elemente, die mit axialer Richtungskomponente auskragend an der Stützhülse angeordnet beziehungsweise angeformt sind. Unter axialer Richtung ist eine Richtung entlang der Längsachse des Steckkupplungselements zu verstehen, insbesondere ist das Steckkupplungselement in dieser Richtung bei bestimmungsgemäßer Bedienung zu betätigen. Folglich kann ein elektrischer Kontakt des Steckkupplungselements mit einem entsprechenden Gegenstück durch Schieben beziehungsweise Ziehen in Richtung parallel zur Achse hergestellt beziehungsweise unterbrochen werden.The support sleeve has a plurality of webs extending in a direction with axial component. In particular, these are elements which are arranged or formed with an axial direction component cantilevered on the support sleeve. The axial direction is to be understood as meaning a direction along the longitudinal axis of the plug-in coupling element; in particular, the plug-in coupling element is to be actuated in this direction during proper operation. Consequently, an electrical contact of the plug-in coupling element with a corresponding counterpart can be made or interrupted by pushing or pulling in the direction parallel to the axis.
Die Erfindung betrifft Kabel, welche einen Innenleiter oder auch mehrere elektrisch voneinander isolierte Adern aufweisen.The invention relates to cables which have an inner conductor or a plurality of wires insulated from each other electrically.
Mit Vorteil ist die Stützhülse aus einem gerollten Blech hergestellt, insbesondere als eine offene Crimphülse.Advantageously, the support sleeve is made of a rolled sheet, in particular as an open crimp barrel.
In vorteilhafter Bauweise ist das Kabel so ausgestaltet, dass die Hülse aus einem ersten Material hergestellt ist und die Stützhülse aus einem zweiten Material, welches sich vom ersten Material unterscheidet. Insbesondere sind beide Materialen metallische Werkstoffe.In an advantageous construction, the cable is designed so that the sleeve is made of a first material and the support sleeve made of a second material, which differs from the first material. In particular, both materials are metallic materials.
In weiterer Ausgestaltung der Erfindung weist das erste Material einen geringeren E-Modul auf als das zweite Material.In a further embodiment of the invention, the first material has a lower modulus of elasticity than the second material.
In vorteilhafter Ausgestaltung der Erfindung weist die Stützhülse mindestens drei Stege auf, die sich in eine Richtung mit axialer Komponente erstrecken.In an advantageous embodiment of the invention, the support sleeve on at least three webs extending in a direction with axial component.
Besonders vorteilhaft kann die Erfindung bei miniaturisiert dimensionierten Kabeln angewendet werden, deren Stützhülse einen maximalen Durchmesser von weniger als 50 mm, insbesondere von weniger als 10 mm, insbesondere von weniger als 8 mm aufweist.Particularly advantageously, the invention can be applied to miniaturized dimensioned cables whose support sleeve has a maximum diameter of less than 50 mm, in particular less than 10 mm, in particular less than 8 mm.
Mit Vorteil ist das Kabel so hergestellt, dass die radiale Verengung umlaufend ausgestaltet ist.Advantageously, the cable is made so that the radial constriction is configured circumferentially.
In weiterer Ausgestaltung der Erfindung weist die radiale Verengung eine im Wesentlichen V-förmige Längsschnittgeometrie auf. Diese Betrachtung bezieht sich insbesondere auf eine Schnittfläche längs durch die Hülse.In a further embodiment of the invention, the radial constriction has a substantially V-shaped longitudinal section geometry. This consideration relates in particular to a cut surface longitudinally through the sleeve.
Vorteilhafterweise sind die Stege der Stützhülse jeweils mit gleichem Winkelversatz entlang des Umfangs der Stützhülse angeordnet, insbesondere beträgt dann der Winkelversatz zwischen zwei benachbarten Stegen 360/n, wobei n die Anzahl der Stege ist und der jeweilige Winkelversatz zwischen den Mitten der betreffenden Stege ermittelt wird. Dementsprechend sind mit Vorteil die Stege der Stützhülse entlang des Umfanges in gleichem Abstand angeordnet.Advantageously, the webs of the support sleeve are each arranged at the same angular offset along the circumference of the support sleeve, in particular, then the angle offset between two adjacent webs 360 / n, where n is the number of webs and the respective angular offset between the centers of the respective webs is determined. Accordingly, the webs of the support sleeve are advantageously arranged along the circumference at the same distance.
In vorteilhafter Ausgestaltung der Erfindung ist die Hülse, insbesondere im zweiten Abschnitt, derart ausgestaltet, dass deren Innenseite eine erste konische Fläche aufweist, welche sich gegen die Stege abstützt.In an advantageous embodiment of the invention, the sleeve, in particular in the second section, designed such that the inside has a first conical surface, which is supported against the webs.
Mit Vorteil ist die Hülse derart ausgestaltet, dass deren Innenseite eine zweite konische Fläche aufweist, welche sich gegen den Mantel abstützt.Advantageously, the sleeve is designed such that its inner side has a second conical surface, which is supported against the mantle.
In weiterer Ausgestaltung der Erfindung ist der Schirm umgeschlagen und die Stützhülse ist radial zwischen zwei Lagen des Schirms angeordnet. Dabei umschließt die Hülse die zwei Lagen des Schirms im ersten Abschnitt beziehungsweise ist der erste Abschnitt bezüglich der zwei Lagen des Schirms radial außen angeordnet. Insbesondere kann der Schirm mehrschichtig aufgebaut sein, beispielsweise aus einer Folie und einem Drahtgeflecht. In diesem Fall kann auch nur eine Schicht umgeschlagen werden, beispielsweise das Drahtgeflecht.In a further embodiment of the invention, the screen is folded over and the support sleeve is arranged radially between two layers of the screen. In this case, the sleeve encloses the two layers of the screen in the first section or the first section is arranged radially outwardly relative to the two layers of the screen. In particular, the screen may have a multilayer structure, for example of a foil and a wire mesh. In this case, only one layer can be handled, for example, the wire mesh.
Vorteilhafte Ausbildungen der Erfindung entnimmt man den abhängigen Ansprüchen.Advantageous embodiments of the invention will remove the dependent claims.
Weitere Einzelheiten und Vorteile des erfindungsgemäßen Kabels ergeben sich aus der nachfolgenden Beschreibung eines Ausführungsbeispiels anhand der beiliegenden Figuren.Further details and advantages of the cable according to the invention will become apparent from the following description of an embodiment with reference to the accompanying figures.
Es zeigen die
- Figur 1
- eine Seitenansicht des Kabels,
Figur 2- eine Teil-Längsschnittdarstellung des Kabels,
Figur 3- eine perspektivische Ansicht auf die Stützhülse.
- FIG. 1
- a side view of the cable,
- FIG. 2
- a partial longitudinal section of the cable,
- FIG. 3
- a perspective view of the support sleeve.
In der
In der
Weiterhin umfasst das Kabel, insbesondere die Leitung, einen Schirm 3, der hier ein Drahtgeflecht 3.1 und eine Folie 3.2 umfasst und welcher die Isolierschicht 2 umgibt. Radial außerhalb des Schirms 3 befindet sich ein isolierender Mantel 5, welcher den Schirm 3 über die größte Länge des Kabels hinweg umschließt.Furthermore, the cable, in particular the line, comprises a
Im Zuge der Herstellung des Kabels wird zunächst eine derartige Leitung bereitgestellt. Die Leitung wird abgelängt und der Mantel 5 am Ende der Leitung entfernt. Dieser Schritt wird so vorgenommen, dass danach an dem betreffenden Ende der Leitung der Schirm 3 freigelegt ist.In the course of the production of the cable, such a line is first provided. The pipe is cut to length and the
Darauffolgend wird eine Stützhülse 6 um den Schirm 3 gelegt. Die Stützhülse 6 kann als offene oder geschlossene Hülse ausgestaltet sein, insbesondere als eine offene oder geschlossene Crimphülse gemäß der Definition nach DIN EN 60352-2. In der
Nachdem die Stützhülse 6 um den Schirm 3 gelegt worden ist, wird die Stützhülse 6 verpresst beziehungsweise gecrimpt, so dass die Stützhülse 6 radial außerhalb des freigelegten Schirms 3 am Schirm 3, insbesondere am Drahtgeflecht 3.1, festgelegt ist. Der Außendurchmesser der Stützhülse 6 beträgt hier nur 3 mm.After the
Danach wird der freigelegte Schirm 3 beziehungsweise das zum Ende der Leitung hin aus der Stützhülse 6 herausstehende Ende des Schirms 3, insbesondere des Drahtgeflechts 3.1, umgeschlagen. Im vorgestellten Ausführungsbeispiel wird die Folie 3.2 nicht umgeschlagen.Thereafter, the exposed
Dementsprechend ist dann die Stützhülse 6 innerhalb eines axialen Abschnitts, der sich also entlang der Längsachse A erstreckt, zwischen einer ersten Lage und einer zweiten Lage des Drahtgeflechts 3.1 angeordnet. Die erste Lage des Drahtgeflechts 3.1 ist relativ zur zweiten Lage des Drahtgeflechts 3.1 radial weiter innen liegend angeordnet.Accordingly, the
Als nächstes wird die Isolierschicht 2 am Ende der Leitung entfernt. An der so vorbereiteten Leitung wird ein in den Figuren nicht dargestellter Kontakt befestigt. Insbesondere wird am abisolierten Ende des Innenleiters 1 ein Kontakt fixiert, hier durch einen Crimpprozess. Danach wird der Kontakt in einen dielektrischen, also elektrisch isolierenden, Kontaktträger 7 (
Nachfolgend wird die Hülse 4 um die zweite Lage des Drahtgeflechts 3.1 gelegt. Auch die Hülse 4 kann als offene oder geschlossene Crimphülse ausgestaltet sein, insbesondere gemäß der Definition nach DIN EN 60352-2. Im vorgestellten Ausführungsbeispiel ist auch die Hülse 4 offen und aus elektrisch leitendem Material hergestellt, hier aus Federbronze mit einem E-Modul von 115 GPa.Subsequently, the
Danach wird die Hülse 4 verpresst beziehungsweise gecrimpt, so dass die Hülse 4 am Schirm 3 festgelegt ist. Dadurch, dass das Material beziehungsweise der Werkstoff der Hülse 4 einen geringeren E-Modul aufweist als das Material der Stützhülse 6 kann die Abzugskraft erhöht werden. Zudem kann eine höhere Torsionsbeanspruchbarkeit des Kabels im Bereich der Fügestelle erreicht werden.Thereafter, the
Das Kabel ist nun so ausgestaltet, dass die Hülse 4 einen ersten Abschnitt 4.1, einen zweiten Abschnitt 4.2, einen dritten Abschnitt 4.3 und einen vierten Abschnitt 4.4 aufweist, wobei die Abschnitte in axialer Richtung x aneinandergereiht sind. Der zweite Abschnitt 4.2 ist in axialer Richtung x zwischen dem ersten Abschnitt 4.1 und dem dritten Abschnitt 4.3 angeordnet.The cable is now designed so that the
Der erste Abschnitt 4.1 und der zweite Abschnitt 4.2 umschließen die Stützhülse 6 beziehungsweise sind bezüglich der Stützhülse 6 radial weiter außen angeordnet.The first section 4.1 and the second section 4.2 enclose the
Weiterhin weist der zweite Abschnitt 4.2 eine radiale umlaufende Verengung auf, die durch das Verpressen beziehungsweise Crimpen erzeugt wurde. Die die radiale Verengung weist, wie beispielsweise aus der
Der dritte Abschnitt 4.3 ist derjenige axiale Bereich der Hülse 4, welcher den Mantel 5 umschließt. Durch die Verengung stützt sich die Hülse 4 in axialer Richtung x gegen den Mantel 5 formschlüssig ab.The third section 4.3 is that axial region of the
Durch die V-förmige Längsschnittgeometrie und die damit verbundenen zwei in axialer Richtung x einander gegenüberliegenden konischen Flächen an der Innenseite der Hülse 4 kann ein vergleichsweise großer Toleranzbereich bezüglich der relativen axialen Lage der Hülse 4 einerseits gegenüber dem Mantel 5 und der Stützhülse 6 andererseits zugelassen werden.Due to the V-shaped longitudinal section geometry and the associated two in the axial direction x opposite conical surfaces on the inside of the
Alternativ zum vorgestellten Ausführungsbeispiel kann das Kabel auch so ausgestaltet sein, dass der Schirm 3 beziehungsweise das Drahtgeflecht 3.1 nicht umgeschlagen ist und insbesondere die Hülse 4 dann auch im ersten Abschnitt 4.1 die Stützhülse 6 nicht nur umschließt sondern diese unmittelbar berührt.As an alternative to the presented embodiment, the cable can also be configured such that the
Durch die Erfindung kann ein Kabel hergestellt werden, dass unter anderem trotz vergleichsweise geringem Durchmesser hohe Abzugswerte also hohe erforderliche Kräfte zum Lösen der Verbindung zwischen der Leitung und der Hülse 4 aufweist.The invention makes it possible to produce a cable which, in spite of its comparatively small diameter, has, among other things, high pull-off values, ie high forces required to release the connection between the line and the
Claims (12)
der zweite Abschnitt (4.2) eine radiale Verengung aufweist, wobei die Hülse (4) die Stege (6.2) der Stützhülse (6) im zweiten Abschnitt (4.2) umschließt, wobei
die Hülse (4) im dritten Abschnitt (4.3) den Mantel (5) umschließt, und der zweite Abschnitt (4.2) in axialer Richtung (x) zwischen dem ersten Abschnitt (4.1) und dem dritten Abschnitt (4.3) angeordnet ist.Cable with a plug-in coupling element, comprising:
the second section (4.2) has a radial constriction, the sleeve (4) enclosing the webs (6.2) of the support sleeve (6) in the second section (4.2), wherein
the sleeve (4) in the third section (4.3) surrounds the jacket (5), and the second section (4.2) is arranged in the axial direction (x) between the first section (4.1) and the third section (4.3).
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
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HUE16168318A HUE045125T2 (en) | 2016-05-04 | 2016-05-04 | Cable |
EP16168318.0A EP3242359B1 (en) | 2016-05-04 | 2016-05-04 | Cable |
DE102017201969.7A DE102017201969A1 (en) | 2016-05-04 | 2017-02-08 | electric wire |
MX2017002636A MX370284B (en) | 2016-05-04 | 2017-02-28 | Cable. |
CN201710126389.8A CN107346682B (en) | 2016-05-04 | 2017-03-03 | Cable with a protective layer |
CN202010861842.1A CN112018569B (en) | 2016-05-04 | 2017-03-03 | Cable with a protective layer |
US15/494,562 US10074462B2 (en) | 2016-05-04 | 2017-04-24 | Cable having a pluggable connector |
Applications Claiming Priority (1)
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EP16168318.0A EP3242359B1 (en) | 2016-05-04 | 2016-05-04 | Cable |
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EP3242359B1 EP3242359B1 (en) | 2019-07-17 |
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EP3905443A1 (en) * | 2020-04-30 | 2021-11-03 | Rosenberger Hochfrequenztechnik GmbH & Co. KG | External conductor contact element, connector assembly and assembly method for a connector assembly |
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EP3242359B1 (en) * | 2016-05-04 | 2019-07-17 | MD Elektronik GmbH | Cable |
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DE102018202952A1 (en) * | 2018-02-28 | 2019-08-29 | Robert Bosch Gmbh | Electric cable and connector with such a line |
DE102018121239A1 (en) * | 2018-08-30 | 2020-03-05 | Rosenberger Hochfrequenztechnik Gmbh & Co. Kg | MULTI-WIRE CABLE |
USD892057S1 (en) * | 2019-01-08 | 2020-08-04 | Medline Industries, Inc. | ECG cable connector |
CN110610786B (en) * | 2019-09-17 | 2020-11-27 | 汇铂斯电子技术(苏州)有限公司 | Production process of high-flame-retardancy special wire harness for rail transit |
JP7232290B2 (en) * | 2021-07-20 | 2023-03-02 | 日本航空電子工業株式会社 | Contacts, connectors and cable assemblies |
DE102021129999A1 (en) * | 2021-11-17 | 2023-05-17 | Te Connectivity Germany Gmbh | Method of crimping an electrical cable and electrical cable |
JP2023157516A (en) * | 2022-04-15 | 2023-10-26 | 株式会社オートネットワーク技術研究所 | shield conductive path |
CN117577380B (en) * | 2023-10-08 | 2024-06-11 | 友光电线电缆有限公司 | Composite cable and production process thereof |
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Also Published As
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US20170323706A1 (en) | 2017-11-09 |
MX2017002636A (en) | 2018-08-15 |
CN112018569A (en) | 2020-12-01 |
HUE045125T2 (en) | 2019-12-30 |
CN112018569B (en) | 2021-12-14 |
CN107346682A (en) | 2017-11-14 |
DE102017201969A1 (en) | 2017-11-09 |
US10074462B2 (en) | 2018-09-11 |
EP3242359B1 (en) | 2019-07-17 |
MX370284B (en) | 2019-12-09 |
CN107346682B (en) | 2020-09-01 |
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