EP3126737A1 - Pre-mixed gas burner cooled by an air-gas mixture - Google Patents
Pre-mixed gas burner cooled by an air-gas mixtureInfo
- Publication number
- EP3126737A1 EP3126737A1 EP15718080.3A EP15718080A EP3126737A1 EP 3126737 A1 EP3126737 A1 EP 3126737A1 EP 15718080 A EP15718080 A EP 15718080A EP 3126737 A1 EP3126737 A1 EP 3126737A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- burner
- burner head
- air
- gas mixture
- holes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 33
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 238000002485 combustion reaction Methods 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000001960 triggered effect Effects 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 30
- 239000002737 fuel gas Substances 0.000 abstract description 2
- 239000011810 insulating material Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000011819 refractory material Substances 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/12—Radiant burners
- F23D14/14—Radiant burners using screens or perforated plates
- F23D14/145—Radiant burners using screens or perforated plates combustion being stabilised at a screen or a perforated plate
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
- F23D14/04—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner
- F23D14/08—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner with axial outlets at the burner head
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2203/00—Gaseous fuel burners
- F23D2203/10—Flame diffusing means
- F23D2203/101—Flame diffusing means characterised by surface shape
- F23D2203/1017—Flame diffusing means characterised by surface shape curved
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2900/00—Special features of, or arrangements for burners using fluid fuels or solid fuels suspended in a carrier gas
- F23D2900/00003—Fuel or fuel-air mixtures flow distribution devices upstream of the outlet
Definitions
- the present invention relates to a pre-mixed gas burner cooled by an air- gas mixture.
- a pre-mixed gas burner operates to produce a flame for generating heat by a controlled burning of a comburent air-fuel gas mixture.
- a typical use application of a pre-mixed gas burner is a use in thermal generators for producing heat.
- Such a burner is arranged in a combustion chamber upstream of a heat exchanger or directly in a heat exchanger.
- High temperature fumes generated by the burner head flame are caused to flow through the heat exchanger and their heat is transferred to a heat conveyor fluid circulating in the exchanger.
- the pre-mixed gas burners conventionally comprise a gaseous fuel and comburent air mixture feeding and mixing system, an air-gas mixture conveying system and a flame generating head having an outer surface thereon a flame is generated.
- the burner head is heavily heated by the generated flame, in particular in a minimum power mode of operation, as the outlet speed of the air-gas mixture from the burner head is low and the flame is formed nearer to the burner surface.
- the high temperature of the burner head besides limiting the burner head lifetime, requires to adopt insulating and/or refractory materials to protect the outer parts of the burner, not affected by the burner flame, and of the conveying system therethrough said air-gas mixture flows.
- the aim of the present invention is to provide such a pre-mixed gas burner specifically designed for overcoming the above mentioned drawbacks of prior art burners.
- a main object of the invention is to provide such a burner which is very simple construction wise and which, moreover, has a construction cost much lower than that of corresponding prior burners.
- Another object of the present invention is to provide such a burner adapted to operate in a broad power modulating range, with a minimum power-maximum power ratio higher than 1 :10.
- Yet another object of the present invention is to provide such a burner which does not require a use of insulating and refractory materials.
- Yet another object of the present invention is to provide such a burner which, owing to its specifically designed structural features, is very reliable and safe in operation.
- an air and fuel or combustible gas mixture flows through the conveyor element and, as it arrives, through the distributing element, at the head of the burner, a burner flame is accordingly formed on an outer surface thereof.
- the distributing element comprises a plurality of different throughgoing holes allowing an increased air-gas mixture amount to flow to the burner head regions devoid of holes and flame, thereby allowing said regions to be cooled; said conveyor element being furthermore thermally protected by the distributing element and the air-gas mixture flow.
- Figure 1 is a cross-sectioned side elevation view of the burner according to the present invention.
- Figure 2 is a top plan view of the distributing element
- Figure 3 is a top plan view of the conveyor.
- the pre-mixed gas burner according to the present invention which has been generally indicated by the reference number 1 , comprises a conveyor element 2, a burner head 3 and a distributing element 4.
- the conveyor element 2 operates as a support and holder for the distributing element 4 and the burner head 3.
- the conveyor element 2 is thermally protected by the distributing element 4 and the air-gas mixture flow, thereby preventing said conveyor element 2 from being overheated.
- the burner head 3 has a convex shape and such a size as to fully close the combustion chamber 5 therewithin said burner head 3 is arranged.
- said burner head 3 comprises a throughgoing hole pattern through the central region 6, whereas its outer crown is devoid of throughgoing holes.
- an air-gas mixture 8 is ejected from the burner head holes, which mixture, directed on the outer surface of said burner head 3, provides a combustion reaction with a corresponding formation of a burning flame 7.
- the mentioned convex configuration helps to properly mechanically stabilize the burner, while preventing individual flame fronts from overlapping one another, thereby providing a "cleaner" combustion mode of operation.
- the geometry or pattern of said burner head 3 is, in the embodiment herein shown, a circular one, but said head may have any other desired configurations or patterns such as a square, rectangular, polygonal, elliptical configuration or pattern and so on.
- the throughgoing hole pattern 6 of said head 3 has been specifically designed to provide a homogeneous flame and an optimum combustion.
- throughgoing holes of different diameters are herein provided to drive the flame 7 on the burner surface.
- the burner head 3 hole pattern 6 is, in the embodiment herein illustrated, a circular one, but it would also be possible to provide holes or openings of any other desired geometrical patterns, such as elongated slot, elliptical and rectangular hole patterns.
- the hole size may be either a constant or an uneven one, and said holes may have an even or uneven geometry, thereby providing spaced regions of larger and smaller hole density and with either a constant or uneven hole pitch pattern.
- the outermost portion of the head 3, that is the outer crown for a circular burner or a region near an outer perimeter for a polygonal burner, is devoid of holes and accordingly of flames.
- the distributing element 4 coupled to the burner head 3 by a clamping connection 9 along the head perimeter.
- the distributing element 4 has a convex shape and comprises a perforated distributing element surface, with uneven dimensions between the outer circular crown 10 and inner region 11 , to allow the air-gas mixture to circulate between the distributing element and the burner head and to be evenly distributed through the outlet holes.
- the enlarged hole cross-section along said crown or outer perimeter 0 is designed to facilitate an enhanced air-gas mixture conveying and feeding to the peripheral unperforated region of the burner head 3.
- the above technical solution which represents a main feature of the present invention, allows a portion of the air-gas mixture to circulate between the distributing element 4 and the burner head 3, at said unperforated region.
- the circulating air-gas mixture before being ejected from said holes and generating the flame will touch the burner head 3 surface at the region of said head 3 devoid of holes and flame, thereby removing heat therefrom and reducing its temperature.
- the distributing elements further provides a thermal screening function of the underlying conveyor element 2 to protect the latter from the burner head 3 high temperature thereby preventing said conveyor from being overheated.
- the specifically designed distributing element 4 hole pattern allows said element 4 to be properly cooled, by the same circulating air-gas mixture.
- the invention has provided a pre-mixed gas burner overcoming the above prior art problems by a very simple safely operating and inexpensive structure, including a cooling system driven by the same air-gas mixture flowing through the burner, thereby greatly reducing the burner head flameless region temperature.
- This enhanced cooling in combination with a burner head so designed as to tightly close the head combustion chamber, achieves in particular the object of avoiding any insulating refractory materials.
- the burner according to the present invention can also operate with an air-gas mixture low outlet speed, and a flame very close to the burner head surface, thereby reducing the operating burner minimum power, while enhancing the power modulation range to a ratio higher than 1 :10.
- the different diameter burner head holes provide an optimum and homogeneous combustion through an "extended" power range of the inventive burner.
- the convex shape and the clamping of burner head and distributing element provide the burner with an improved mechanical stability and lifetime, and a very simple burner construction.
- the used materials, as well as the contingent size and shapes can be any, depending on requirements.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gas Burners (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL15718080T PL3126737T3 (en) | 2014-04-04 | 2015-03-31 | Pre-mixed gas burner cooled by an air-gas mixture |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITMI20140612 | 2014-04-04 | ||
PCT/IB2015/000431 WO2015150902A1 (en) | 2014-04-04 | 2015-03-31 | Pre-mixed gas burner cooled by an air-gas mixture |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3126737A1 true EP3126737A1 (en) | 2017-02-08 |
EP3126737B1 EP3126737B1 (en) | 2019-11-13 |
Family
ID=50897751
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15718080.3A Active EP3126737B1 (en) | 2014-04-04 | 2015-03-31 | Pre-mixed gas burner cooled by an air-gas mixture |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3126737B1 (en) |
ES (1) | ES2769814T3 (en) |
PL (1) | PL3126737T3 (en) |
RU (1) | RU2664267C2 (en) |
WO (1) | WO2015150902A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111623348A (en) * | 2020-07-07 | 2020-09-04 | 深圳市佳运通电子有限公司 | Porous ceramic combustion head for low-nitrogen combustor |
IT202100016196A1 (en) | 2021-06-21 | 2022-12-21 | Ferroli Spa | COMBUSTION CELL FOR A HEATING SYSTEM |
IT202200014521A1 (en) | 2022-07-11 | 2024-01-11 | Ferroli Spa | COMBUSTION CELL FOR A HEATING SYSTEM |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH371237A (en) * | 1957-10-24 | 1963-08-15 | Pozzi Arnaldo | Gas burner with a radiator |
US3852025A (en) * | 1973-09-28 | 1974-12-03 | Int Magna Corp | Infra-red heater |
DK0598083T3 (en) * | 1992-06-13 | 1996-08-12 | Viessmann Werke Kg | Radiator burner for boiler |
US5355841A (en) * | 1993-08-27 | 1994-10-18 | Sabh (U.S.) Water Heater Group, Inc. | Water heater with integral burner |
ITPD20070363A1 (en) | 2007-11-06 | 2009-05-07 | Sit La Precisa Spa | BURNER, IN PARTICULAR GAS BURNER WITH PRE-MIXING |
-
2015
- 2015-03-31 WO PCT/IB2015/000431 patent/WO2015150902A1/en active Application Filing
- 2015-03-31 EP EP15718080.3A patent/EP3126737B1/en active Active
- 2015-03-31 RU RU2016135504A patent/RU2664267C2/en active
- 2015-03-31 ES ES15718080T patent/ES2769814T3/en active Active
- 2015-03-31 PL PL15718080T patent/PL3126737T3/en unknown
Also Published As
Publication number | Publication date |
---|---|
EP3126737B1 (en) | 2019-11-13 |
WO2015150902A1 (en) | 2015-10-08 |
PL3126737T3 (en) | 2020-06-01 |
RU2016135504A3 (en) | 2018-07-04 |
ES2769814T3 (en) | 2020-06-29 |
RU2016135504A (en) | 2018-05-07 |
RU2664267C2 (en) | 2018-08-15 |
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