EP3122480A1 - Device for the contact-free cleaning of rollers, and method therefor - Google Patents
Device for the contact-free cleaning of rollers, and method thereforInfo
- Publication number
- EP3122480A1 EP3122480A1 EP15711747.4A EP15711747A EP3122480A1 EP 3122480 A1 EP3122480 A1 EP 3122480A1 EP 15711747 A EP15711747 A EP 15711747A EP 3122480 A1 EP3122480 A1 EP 3122480A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- nozzle
- roller
- hood
- suction channel
- shaped material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims description 13
- 239000000463 material Substances 0.000 claims abstract description 17
- 239000012530 fluid Substances 0.000 claims abstract description 6
- 239000002245 particle Substances 0.000 claims description 10
- 230000007704 transition Effects 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 description 12
- 239000000428 dust Substances 0.000 description 6
- 238000005299 abrasion Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000005496 tempering Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 241000093804 Berzelia galpinii Species 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000932 sedative agent Substances 0.000 description 1
- 230000001624 sedative effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
- B08B5/026—Cleaning moving webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B28/00—Maintaining rolls or rolling equipment in effective condition
- B21B28/02—Maintaining rolls in effective condition, e.g. reconditioning
- B21B28/04—Maintaining rolls in effective condition, e.g. reconditioning while in use, e.g. polishing or grinding while the rolls are in their stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
- B08B2203/0229—Suction chambers for aspirating the sprayed liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B2001/228—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length skin pass rolling or temper rolling
Definitions
- a common method is the removal by spraying a liquid, such as water, emulsion, or the like. In this case, it is called wet rolling or -dressieren.
- a liquid such as water, emulsion, or the like.
- wet rolling or -dressieren As an alternative, especially for specific product and quality requirements, e.g. In the case of products that are particularly susceptible to corrosion, however, they can also be rolled or dressed without liquid. In this case one speaks of drying rollers or -dressieren.
- roller cleaning For dry rolling or -dressing, mechanical, contacting methods are used for roller cleaning in the prior art, such as brushes and doctor blades, the adhering particles or
- the invention has for its object an apparatus and a method for cleaning of rollers, in particular of support and / or work rolls of a strip processing plant, in particular of rolling or tempering, to provide. Especially for dry rollers or -dressing.
- the disadvantages of the known from the prior art solutions high wear, high maintenance, complex designs, ...) to avoid.
- a skin pass mill typically consists of a pair of work rolls which are in direct contact with the strip surface and a pair of backup rolls (a so-called quarto backbone) or a system of multiple back-up rolls (eg six-high skin pass mill or other systems) which stabilize the work rolls and drive.
- baubles or “sediment dust”
- This layer of dirt can flake off or be transferred to the work rolls, resulting in impressions on the strip surface.
- the device according to the invention or the method according to the invention serves for the continuous cleaning of rolls by a combined suction-blowing device. By a permanent blowing of the roll surface, the abrasion occurring during rolling is continuously removed, thus preventing the formation of a dirt layer on the roll surface. Combined with integrated extraction, the dust can be removed directly.
- the hood and the effective range of the injected gas or fluid flow covers the entire working width of the roller to be cleaned, which corresponds at least to the width of the metal strip.
- the blast air is therefore ideally irradiated via a slot nozzle or a nozzle bar of a plurality of individual nozzles, which extend in the width direction of the roller at least over the width of the strip material.
- a gas air or compressed air is ideally used from an economic point of view.
- the incoming air flow must be dimensioned so that it comes to a detachment of adhering to the roll surface particles.
- the nozzle shape is of particular importance.
- the nozzle is designed in one embodiment in the form of a venturi, which can increase the amount or speed of the gas stream.
- the geometry of the nozzle is designed such that by using the Coanda effect, the gas stream is directed in a concentrated manner onto the surface.
- the flow in the hood must be designed in such a way that no so-called dead zones occur within the hood, which favor deposition of the skin-pass dust on the wall of the suction hood.
- dead zones occur within the hood, which favor deposition of the skin-pass dust on the wall of the suction hood.
- the suction of the hood must be adjusted so that the sedative dust can be completely removed from the hood.
- Supply and exhaust air must be adjusted so that no pressure in the hood is created, which hurls particles from the gap between the hood and roll surface.
- At least one nozzle is provided, which directs a fluid flow to the surface of the roller, and at least one suction channel is provided.
- the at least one nozzle and the at least one suction channel are arranged in a common hood, wherein the hood covers a part of the circumference of the roller.
- the suction power i. the volume flow of the at least one suction channel arranged in the hood is greater than the fluid flow introduced by means of the at least one nozzle arranged in the hood. In a preferred embodiment, therefore, the volume flow of the exhaust air is adjusted by 5% to 50% greater than the injected gas flow.
- the at least one nozzle covers at least one of the width of the strip-shaped material corresponding width of the roller.
- the at least one nozzle is directed at an angle of +/- 45 °, preferably +/- 10 °, in particular 0 °, with respect to the vertical on the surface of the roller and at a distance of less than 50mm, preferably 1 mm to 30mm, arranged away from the surface of the roller.
- the at least one nozzle is designed as a slot nozzle or as a nozzle beam with a plurality of individual nozzles arranged next to one another, wherein the individual nozzles themselves can be point-shaped or slot-shaped.
- the maximum nozzle spacing depends on the nozzle opening and shape and the resulting flow velocity. It is about 50mm for a nozzle with a 4mm opening. A particularly good cleaning effect is at
- Achieved nozzle distances which are about 1-30 mm from the roll surface.
- means are provided in the at least one nozzle or its feed line in order to introduce at least temporarily abrasive particles into the gas stream. For example, from the field of beam processing known particles based on corundum.
- roller diameter the cleaning device according to the invention is adjustably mounted on the rolling stand.
- At least one further suction channel is provided, which preferably extends over a width which corresponds to the width of the band-shaped material and is arranged outside the hood in the region of the contact point, preferably in the exit direction, with an adjacent roll or the band-shaped material.
- Fig. 1 shows a cleaning device according to the invention seen in the direction of the roll width.
- Fig. 2 shows a further cleaning device according to the invention seen from the direction of the roll surface.
- Fig. 3 shows a further cleaning device according to the invention seen from the direction of the roll surface.
- Fig. 4 shows a rolling mill with cleaning devices according to the invention. reference numeral
- a roller (1) with on the roller surface (2) adhering dirt cover (3) is shown.
- a hood (4) according to the invention is moved up, whereby this does not touch the roll surfaces (2).
- a gas stream (6) at a speed of more than 20m / s, preferably more than 40m / s, on the roll surface (2) with the dirt cover (3) is inflated. From an economic point of view, speeds over 500m / s no longer make sense. Furthermore, for reasons of noise protection, speeds below 300 m / s are preferred.
- the dirt deposit (3) from the roll surface (2) and the resulting particles (7) are sucked through at least one suction channel (8) with the exhaust air (9).
- the volume flow of the exhaust air (9) is dimensioned such that it is greater than the volume of the gas stream (6) supplied via the at least one nozzle (5).
- Fig. 2 shows a hood (4) seen from the direction of the roll surface, wherein the at least one nozzle (5) is designed as a slot nozzle (5.1).
- slot nozzles (5.1) or flat-slot nozzles are known as air knives or Airknife.
- the slot nozzle (5.1) extends across the width of the hood (4) and is provided approximately centrally in one embodiment.
- two suction channels (8) are provided on the hood (4), the first suction channel (8.1), seen from the direction of rotation of the roller, located in front of the slot nozzle (5.1) and extending over a large part of the width of the hood (FIG. 4).
- a second suction channel (8.2) is provided as seen in the direction of rotation of the roller trailing side of the slot nozzle (5.1).
- a second suction channel (8.2) is provided as seen in the direction of rotation of the roller trailing side of the slot nozzle (5.1).
- the symmetrical structure shown in Fig. 2 is not mandatory, but offers the advantage that the installation can be carried out regardless of the direction of rotation.
- only one of the two suction channels (8.1 or 8.2) is provided. This allows a smaller size of the hood (4) realize what the installation and
- the suction channels (8) may also consist of a plurality of individual juxtaposed suction channels instead of the width shown.
- the embodiment shown in Fig. 3 is also viewed from the direction of the roll surface.
- the at least one nozzle (5) is designed in the form of a nozzle bar (5.2), which consists in the width direction of a plurality of juxtaposed individual nozzles.
- On the upstream side in the direction of rotation of the nozzle bar (5.2) further additional individual nozzles (5.3) are provided, through which the dirt cover (3) is broken even before the nozzle bar (5.2), whereby the cleaning effect can be further improved.
- several suction channels (8.3) are provided before and between the additional individual nozzles (5.3).
- a second suction channel (8.2) is provided.
- the second suction channel (8.2) does not have to be designed as a single channel extending approximately over the width of the hood (4) as shown, but may also be divided into a plurality of individual suction channels (8.3).
- Fig. 4 shows schematically a rolling stand with two work rolls (1.1) between which passes through there to be processed strip material (10).
- the work rolls (1.1) are supported by a pair of back-up rolls (1.2).
- the hoods (4) can be provided both on the work rolls (1.1) and on the support rolls (1 .2).
- the arrangement of the hoods (4) and thus the cleaning of the work rolls (1.1) preferably on the inlet side of the belt (10).
- further suction channels (1 1) are provided for the extraction of free particles.
- the further suction channel (1 1) preferably has a width corresponding to the width of the band-shaped material, and is arranged in the region of the contact point of the work roll (1.1) with the band (10) in the exit direction.
- Further suction channels (1 1) can additionally or alternatively be arranged in the vicinity of the contact points between working (1.1) and support roller (1.2) or between support rollers (1.2).
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014004487.4A DE102014004487A1 (en) | 2014-03-28 | 2014-03-28 | Non-contact roller cleaning device and method therefor |
PCT/EP2015/056106 WO2015144631A1 (en) | 2014-03-28 | 2015-03-23 | Device for the contact-free cleaning of rollers, and method therefor |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3122480A1 true EP3122480A1 (en) | 2017-02-01 |
EP3122480B1 EP3122480B1 (en) | 2018-01-31 |
EP3122480B2 EP3122480B2 (en) | 2024-11-06 |
Family
ID=52727134
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15711747.4A Active EP3122480B2 (en) | 2014-03-28 | 2015-03-23 | Device for the contact-free cleaning of rollers, and method therefor |
Country Status (6)
Country | Link |
---|---|
US (1) | US20170136511A1 (en) |
EP (1) | EP3122480B2 (en) |
CN (1) | CN106163681B (en) |
DE (1) | DE102014004487A1 (en) |
ES (1) | ES2664445T3 (en) |
WO (1) | WO2015144631A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITUB20154683A1 (en) * | 2015-10-15 | 2017-04-15 | Puleo S R L | APPARATUS AND METHOD FOR THE UNCONDITION OF THE ROTARY CYLINDER HOLES OF A RIPPER. |
KR102127690B1 (en) * | 2017-08-17 | 2020-06-29 | 주식회사 포스코 | Scale discharge device |
CN109201540B (en) * | 2018-08-24 | 2021-11-30 | 中冶南方工程技术有限公司 | Online roller surface cleaning device and system |
Family Cites Families (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3436265A (en) * | 1963-08-19 | 1969-04-01 | Thomas A Gardner | Pressure gradient web cleaning method |
DE2826367C3 (en) * | 1978-06-16 | 1986-03-27 | Maschinenfabrik Müller-Weingarten AG, 7987 Weingarten | Device for removing the liquid film located on a material belt guided between one or more pairs of working and guide rollers |
JPS57165877A (en) | 1981-04-07 | 1982-10-13 | Ricoh Co Ltd | Cleaning device for image carrier in recorder |
CH675974A5 (en) * | 1987-10-23 | 1990-11-30 | Lauener Eng Ag | |
JPH089047B2 (en) | 1989-04-28 | 1996-01-31 | 日本鋼管株式会社 | Roll cleaning method for rolling mill |
FI94271C (en) | 1992-11-03 | 1995-08-10 | Valmet Paper Machinery Inc | Method of cleaning rollers and roller cleaning device |
SE500772C2 (en) * | 1992-11-25 | 1994-08-29 | Staffan Sjoeberg | Device for cleaning moving objects |
DK83193A (en) | 1993-07-09 | 1995-01-10 | Tresu A S Maskinfabriken | Method and apparatus for cleaning the surface of a roller |
JPH07290015A (en) * | 1994-04-28 | 1995-11-07 | Citizen Watch Co Ltd | Dust removing method for article and dust cleaner |
EP0731212B1 (en) * | 1995-02-24 | 2001-11-21 | Voith Paper Patent GmbH | Cleaning device |
DE19627973A1 (en) * | 1996-07-11 | 1998-01-15 | Voith Sulzer Papiermasch Gmbh | Cleaning device |
FI104099B (en) * | 1996-10-25 | 1999-11-15 | Valmet Corp | Method and apparatus for removing dust from a paper machine or the like or a post-treatment device thereof |
DE19702793A1 (en) * | 1997-01-27 | 1998-10-08 | Voith Sulzer Papiermasch Gmbh | Cleaning device |
US6093256A (en) * | 1997-11-14 | 2000-07-25 | Fort James Corp | Embossing roll cleaning method |
JPH11216507A (en) * | 1998-01-27 | 1999-08-10 | Nisshin Steel Co Ltd | Equipment and method of removing foreign matter on roll surface during operation |
US6516819B1 (en) * | 2000-03-11 | 2003-02-11 | Daniel Dean Pearson | Blind hole flushing device |
US6799514B2 (en) | 2002-01-11 | 2004-10-05 | The Procter & Gamble Company | Cleaning apparatus for printing press |
US6868785B2 (en) * | 2002-03-13 | 2005-03-22 | Goss International Corporation | De-Duster for a moving printing material web and cutting device, folder and printing press having the de-duster |
JP2005111345A (en) * | 2003-10-06 | 2005-04-28 | Tokyo Paper Mfg Co Ltd | Electrostatic floatation type dust collecting apparatus and dust collecting method using the same |
DE10360011A1 (en) | 2003-12-19 | 2005-07-21 | Man Roland Druckmaschinen Ag | Device for cleaning rollers, cylinders and printing plates |
DE102004006629B3 (en) | 2004-02-10 | 2005-11-17 | Sundwig Gmbh | Device for cleaning the surface of cylindrical bodies, such as rollers or rollers |
DE202004005386U1 (en) * | 2004-04-01 | 2004-06-17 | Krumm, Wolfgang, Prof. Dr.-Ing. | Cleaning plant, especially descaling plant |
JP5893882B2 (en) * | 2011-09-28 | 2016-03-23 | 東京エレクトロン株式会社 | Particle collection device and particle collection method |
CN102671967B (en) * | 2012-05-04 | 2015-01-28 | 中冶南方工程技术有限公司 | Active air flow field control type five-rack cold rolling tandem rolling panel cleaning device |
CN203470496U (en) * | 2013-08-15 | 2014-03-12 | 天津市皇泰新型机电节能材料有限公司 | Novel air blowing device |
-
2014
- 2014-03-28 DE DE102014004487.4A patent/DE102014004487A1/en not_active Withdrawn
-
2015
- 2015-03-23 CN CN201580016746.4A patent/CN106163681B/en active Active
- 2015-03-23 WO PCT/EP2015/056106 patent/WO2015144631A1/en active Application Filing
- 2015-03-23 US US15/128,591 patent/US20170136511A1/en not_active Abandoned
- 2015-03-23 EP EP15711747.4A patent/EP3122480B2/en active Active
- 2015-03-23 ES ES15711747.4T patent/ES2664445T3/en active Active
Also Published As
Publication number | Publication date |
---|---|
US20170136511A1 (en) | 2017-05-18 |
EP3122480B1 (en) | 2018-01-31 |
CN106163681A (en) | 2016-11-23 |
DE102014004487A1 (en) | 2015-10-15 |
WO2015144631A1 (en) | 2015-10-01 |
ES2664445T3 (en) | 2018-04-19 |
EP3122480B2 (en) | 2024-11-06 |
CN106163681B (en) | 2018-03-06 |
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Inventor name: NUESSEN, ROGER Inventor name: CENGIZ, SAHIN Inventor name: ULLMANN, MICHAEL Inventor name: ZOCHER, UDO Inventor name: KLEMM, ERHARD Inventor name: MOLL, OLIVER Inventor name: SCHMIDT, CHRISTIAN Inventor name: BLUMENAU, MARC |
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