EP3109953A1 - Élement de couplage pour un cable electrique - Google Patents
Élement de couplage pour un cable electrique Download PDFInfo
- Publication number
- EP3109953A1 EP3109953A1 EP15305987.8A EP15305987A EP3109953A1 EP 3109953 A1 EP3109953 A1 EP 3109953A1 EP 15305987 A EP15305987 A EP 15305987A EP 3109953 A1 EP3109953 A1 EP 3109953A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- line
- housing
- contact carrier
- coupling part
- insulating material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000008878 coupling Effects 0.000 title claims abstract description 28
- 238000010168 coupling process Methods 0.000 title claims abstract description 28
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 28
- 239000004020 conductor Substances 0.000 claims abstract description 22
- 229920002647 polyamide Polymers 0.000 claims abstract description 17
- 239000011810 insulating material Substances 0.000 claims abstract description 16
- 239000004831 Hot glue Substances 0.000 claims abstract description 14
- 239000004952 Polyamide Substances 0.000 abstract description 15
- 239000007787 solid Substances 0.000 abstract description 2
- 238000001746 injection moulding Methods 0.000 description 6
- 239000006260 foam Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- -1 polypropylene terephthalate Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/521—Sealing between contact members and housing, e.g. sealing insert
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/50—Bases; Cases formed as an integral body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5205—Sealing means between cable and housing, e.g. grommet
- H01R13/5208—Sealing means between cable and housing, e.g. grommet having at least two cable receiving openings
Definitions
- the invention relates to a coupling part for an electrical line, which has at least two wires consisting of insulated electrical conductors and a jacket enclosing the same jointly of insulating material, which has a terminal side and a contact side made of insulating material having the same opposite plug side, in which mutually insulated electrical contact elements are arranged, to which the electrical conductors of the line are connected in the mounting position on the connection side of the contact carrier, in which over the junction of conductors and contact elements a same enclosing, prefabricated housing made of insulating material is attached, on the one hand to above the Contact carrier and on the other hand extends over the line ( DE 10 2008 031 085 A1 ).
- Coupling part in the context of the invention is a part of a plug-in connection, in which plug pins or sockets are arranged as contact elements in a mechanically stable contact carrier.
- the corresponding, designed as mating contacts contact elements for the preparation of the connector may be located in a second coupling part of the connector.
- the contact elements are connected within the respective contact carrier with the stripped conductors of a projecting into the coupling part electrical line, which at least two of a common jacket surrounded wires, which are insulated electrical conductors has.
- the junctions of contact parts and conductors should be completed moisture-proof and there should also be a moisture-tight connection to the respective line. In particular, it should also be prevented that moisture from the coupling part comes out into the line and propagates therein along the wires to electrical contacts at the far end.
- Coupling parts for electrical lines with a contact element receiving contact carrier and with a moisture-tight termination of the lines are known.
- they have an outer protective body of insulating material produced by injection molding, which seals the interior of the conduit against the ingress of moisture.
- a hot melt adhesive applied to the terminal side of the contact carrier According to the DE 36 23 927 C1 be arranged before injection molding pipe pieces of insulating material on the individual conductors, which protrude into the openings in the contact carrier, in which the respective conductors are positioned.
- a coupling part for an electrical line which has a contact carrier made of insulating material, in which mutually insulated electrical contact elements are arranged, to which the electrical conductors of the line are connected in the mounting position on the connection side of the contact carrier.
- a same enclosing, prefabricated housing made of insulating material is attached.
- the interior of the housing is completely filled with a foam body, which is produced from components which foam after filling them into the housing, leaving the plug side of the contact carrier in the region projecting into the same up to the terminal side of the contact carrier.
- the production of the foam body is time consuming and it may remain between the housing and the foam body and between the same and the enclosed parts column in which moisture can enter.
- the invention has for its object to seal the initially described coupling part with improved effectiveness against moisture.
- This coupling part is very simple and yet effectively protected against moisture.
- the prefabricated housing is placed around the joints, which extends on one side to over the line, ie to the over the wires surrounding the same, and on the other side to over the contact carrier.
- the housing is not on the line but close to the contact carrier.
- the polyamide hot-melt adhesive - hereinafter referred to as "PA hot melt adhesive” - is introduced into the assembled housing, for example in an injection mold, which completely fills its interior in the connection region of the line up to the contact carrier and projects beyond the jacket of the line.
- the PA hot melt adhesive adheres in the finished coupling part on all enclosed parts of the same and in particular on the wall of the prefabricated housing. This applies to all possible materials that make up the parts and the housing.
- the line is thus effectively sealed by the PA hot melt adhesive, which acts as a kind of plug or plug, as well as the joints between conductors and contact elements against moisture.
- the PA hot melt adhesive is a polyamide-based material that is tacky at elevated temperature by the addition of additives such as organic elements. It is heated accordingly for its processing, for example up to a temperature of 200 ° C.
- the PA hot melt adhesive is thin and can be very easily introduced in a predetermined amount in the housing. This can - as already mentioned - for example, and advantageously be done by injection molding.
- the PA hot melt adhesive cools down quickly after the filling process is complete. He is characterized firm and is glued to all the enclosed parts of the coupling part and in particular with the wall of the housing.
- a coupling part K of a connector is schematically shown, which is attached to the end of an electrical line 1.
- the line 1 has in the illustrated embodiment, two wires 2 and 3, which are surrounded by a common sheath 4 of insulating material. They are freed from the jacket 4 over a predetermined length.
- Each of the wires 2 and 3 consists of an electrical conductor surrounded by insulation.
- the line 1 may also have more than two wires.
- the coupling part K includes a contact carrier 5 of stable insulating material, such as polyamide (PA) or polypropylene terephthalate (PPT), and a housing 6 made of insulating material, such as PA, PPT or thermoplastic polyurethane, on the one hand to the line 1 and on the other hand to about the contact carrier 5 protrudes and rests close to the same.
- a contact carrier 5 according to the number of wires of the line 1, two through holes 7 and 8 are mounted in which contact elements 9 and 10 are arranged.
- the contact elements 9 and 10 may be designed as plug pins or sockets.
- the contact carrier 5 has a connection side to which the conductors of the wires 2 and 3 are connected, and a plug-in side for attaching a complementary coupling part or mating contacts.
- the coupling part K is produced, for example, as follows:
- the wires 2 and 3 of the line 1 are first freed from the jacket 4 to a predetermined length. Thereafter, the insulation of the conductors at the end of the wires 2 and 3 is removed. The conductors are then connected in an electrically conductive manner to the contact elements 9 and 10 and are then arranged in the through-holes 7 and 8 of the contact carrier 5. Subsequently, the housing 6 is mounted around the thus prepared arrangement, which on the one hand surrounds the line 1 and on the other hand projects in close contact with it above the contact carrier 5. The housing 6 can be pushed onto the line 1 before the assembly described and finally brought into the position shown in the drawing.
- a PA hot melt adhesive is finally filled, with advantage in an injection mold.
- the case formed sealing body 11 fills the housing 6 in the region of the entry point of the line 1 completely. He towers up to the contact carrier 5 zoom and surrounds the end of the protruding into the housing end of the line 1.
- a kind of bead 12 may be formed according to the graphic representation, which also bears outside on the housing 6.
- seals 13 and 14 are advantageously mounted on the wires 2 and 3.
- the seals 13 and 14 are within the through holes 7 and 8, close to the wires 2 and 3 on the one hand and on the walls of the through holes 7 and 8 on the other.
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15305987.8A EP3109953B1 (fr) | 2015-06-25 | 2015-06-25 | Ensemble comprenant un connecteur et un cable electrique |
| US15/189,116 US9728886B2 (en) | 2015-06-25 | 2016-06-22 | Coupling part for an electrical conductor |
| CN201610735441.5A CN107706604A (zh) | 2015-06-25 | 2016-06-27 | 电力线路的联接部分 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15305987.8A EP3109953B1 (fr) | 2015-06-25 | 2015-06-25 | Ensemble comprenant un connecteur et un cable electrique |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3109953A1 true EP3109953A1 (fr) | 2016-12-28 |
| EP3109953B1 EP3109953B1 (fr) | 2019-06-12 |
Family
ID=53496597
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP15305987.8A Active EP3109953B1 (fr) | 2015-06-25 | 2015-06-25 | Ensemble comprenant un connecteur et un cable electrique |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US9728886B2 (fr) |
| EP (1) | EP3109953B1 (fr) |
| CN (1) | CN107706604A (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4050737A1 (fr) * | 2021-02-25 | 2022-08-31 | Robert Bosch GmbH | Dispositif connecteur pour un câble |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6455420B2 (ja) * | 2015-12-25 | 2019-01-23 | オムロン株式会社 | 電子機器およびその製造方法 |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3417811C1 (de) | 1984-05-14 | 1985-10-17 | kabelmetal electro GmbH, 3000 Hannover | Verfahren zum Anbringen eines Kupplungsteils am Ende einer elektrischen Leitung |
| DE3623927C1 (en) | 1986-07-16 | 1987-10-01 | Kabelmetal Electro Gmbh, 3000 Hannover, De | Method for fitting a coupling element to the end of an electrical cable (line, lead) |
| US20020031934A1 (en) * | 2000-09-11 | 2002-03-14 | Yazaki Corporation | Waterproof connector |
| EP1821376A1 (fr) | 2006-02-16 | 2007-08-22 | Nexans | Pièce de raccordement électrique pour le montage sur un conducteur électrique |
| DE102008031085A1 (de) | 2008-07-01 | 2010-01-14 | Nexans | Kupplungsteil für eine elektrische Leitung |
| EP2161788A1 (fr) * | 2008-09-04 | 2010-03-10 | Tyco Electronics Corporation | Ensemble connecteur doté d'une pluralité de composants discrets |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19728370A1 (de) * | 1997-07-03 | 1999-01-07 | Bosch Gmbh Robert | Kabeldurchführung für Anschlußkabel eines Gasmeßfühlers |
| US8872025B2 (en) * | 2011-03-16 | 2014-10-28 | Jtekt Corporation | Waterproof structure of electronic unit |
| DE102011106727B3 (de) * | 2011-05-06 | 2012-07-05 | Oase Gmbh | Stecker für feuchtigkeitsgeschützte elektrische Steckverbindung |
| US8137136B1 (en) * | 2011-05-31 | 2012-03-20 | Precision Engine Controls Corporation | Electrical disconnect for hazardous areas |
| CN203967371U (zh) * | 2014-07-10 | 2014-11-26 | 天津市百利溢通电泵有限公司 | 一种新型潜油电机小扁电缆接头结构 |
-
2015
- 2015-06-25 EP EP15305987.8A patent/EP3109953B1/fr active Active
-
2016
- 2016-06-22 US US15/189,116 patent/US9728886B2/en active Active
- 2016-06-27 CN CN201610735441.5A patent/CN107706604A/zh active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3417811C1 (de) | 1984-05-14 | 1985-10-17 | kabelmetal electro GmbH, 3000 Hannover | Verfahren zum Anbringen eines Kupplungsteils am Ende einer elektrischen Leitung |
| DE3623927C1 (en) | 1986-07-16 | 1987-10-01 | Kabelmetal Electro Gmbh, 3000 Hannover, De | Method for fitting a coupling element to the end of an electrical cable (line, lead) |
| US20020031934A1 (en) * | 2000-09-11 | 2002-03-14 | Yazaki Corporation | Waterproof connector |
| EP1821376A1 (fr) | 2006-02-16 | 2007-08-22 | Nexans | Pièce de raccordement électrique pour le montage sur un conducteur électrique |
| DE102008031085A1 (de) | 2008-07-01 | 2010-01-14 | Nexans | Kupplungsteil für eine elektrische Leitung |
| EP2161788A1 (fr) * | 2008-09-04 | 2010-03-10 | Tyco Electronics Corporation | Ensemble connecteur doté d'une pluralité de composants discrets |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4050737A1 (fr) * | 2021-02-25 | 2022-08-31 | Robert Bosch GmbH | Dispositif connecteur pour un câble |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3109953B1 (fr) | 2019-06-12 |
| US20160380379A1 (en) | 2016-12-29 |
| US9728886B2 (en) | 2017-08-08 |
| CN107706604A (zh) | 2018-02-16 |
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