EP3169526B1 - Flat support printing machine equipped with a coating unit for applying a coating substance - Google Patents
Flat support printing machine equipped with a coating unit for applying a coating substance Download PDFInfo
- Publication number
- EP3169526B1 EP3169526B1 EP15736404.3A EP15736404A EP3169526B1 EP 3169526 B1 EP3169526 B1 EP 3169526B1 EP 15736404 A EP15736404 A EP 15736404A EP 3169526 B1 EP3169526 B1 EP 3169526B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- substance
- roller
- printing
- coating
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000011248 coating agent Substances 0.000 title claims description 63
- 238000000576 coating method Methods 0.000 title claims description 63
- 238000007639 printing Methods 0.000 title claims description 60
- 239000000126 substance Substances 0.000 title claims description 43
- 238000004140 cleaning Methods 0.000 claims description 22
- 238000011144 upstream manufacturing Methods 0.000 claims description 21
- 238000011084 recovery Methods 0.000 claims description 19
- 239000011148 porous material Substances 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000007774 anilox coating Methods 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 239000004753 textile Substances 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims 5
- 238000005507 spraying Methods 0.000 claims 1
- 239000011111 cardboard Substances 0.000 description 13
- 239000000976 ink Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000004806 packaging method and process Methods 0.000 description 5
- -1 polyethylene Polymers 0.000 description 3
- 238000007790 scraping Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920002457 flexible plastic Polymers 0.000 description 1
- 238000007647 flexography Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 230000019612 pigmentation Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
- B05C1/0834—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets the coating roller co-operating with other rollers, e.g. dosing, transfer rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/08—Print finishing devices, e.g. for glossing prints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
Definitions
- the present invention relates to a coating group for applying a coating substance to a flat support.
- the invention also relates to a printing machine for flat supports equipped with a group for applying a coating on flat supports.
- a printing machine is used in the packaging industry for printing flat supports, such as sheets, or a continuous strip of paper or cardboard.
- the machine includes several successive stations.
- a first station located furthest upstream is an introduction station which introduces the planar support.
- the insertion station supplies several printing stations, in the form of one or more printing groups placed one after the other. Each of the printing groups prints a specific color with an ink having the equivalent coloring.
- a receiving station which collects the printed support with an image is provided at the end of the machine.
- the printing machines include one or more printing groups, depending on the number of colors desired.
- the support is moved longitudinally from upstream to downstream from the introduction station, towards the printing units, up to the reception station. In order to obtain a final quality image on the printed medium, it is especially necessary that all the patterns of different colors overlap exactly. It is also necessary that the printed dots are not distorted.
- the selection of packaging is mainly based on a quality level criterion chosen according to the product to be packaged.
- the control of the support after printing is still done visually.
- the operator searches for all types of faults with careful observation of the printed medium and rejects the non-conforming supports.
- the quality of the printing obtained depends not only on the quality of the printing machines, the quality of the inks used, but also on the quality of the media introduced at the machine input. Indeed, in the case of cardboard and for the same support, the surface may have irregularities, leading to different ink absorption properties, depending on the nature of the cellulose fibers constituting the support.
- the printing affixed will show absences or surplus ink, variations in intensity of the color (s), and other defects. Indeed, when the drop of ink arrives at the surface of the support, its spreading will not be uniform. The image obtained is distorted by a multitude of printed dots, having a much larger surface area than that expected and visible to the naked eye, alternating with dots appearing to be printed correctly. In addition, the ink pigments are absorbed by the cardboard, resulting in a poorer pigmentation density leading to a dull image.
- DE102008001003 discloses a coating group for applying a coating substance on a flat support, in a printing machine for flat supports, comprising an applicator cylinder, a screened cylinder and a supply system for supplying the screened cylinder.
- a main objective of the present invention consists in improving the printing quality of a printing machine for flat supports, equipped with at least one printing unit.
- a second objective is to produce a printing machine equipped with a group making it possible to coat all or part of the surface of the flat supports.
- a third objective is to solve the technical problems mentioned for the machines of the state of the art. Yet another objective is that of successfully inserting a coating group into a printing machine for flat supports.
- a coating group is used to apply a coating substance to an entire surface of a planar support or to a portion of a surface of a planar support, in a machine for printing of flat supports as defined in claim 1.
- a flat support is defined, by way of non-exhaustive example, as being of a sheet, plate, continuous strip material such as paper, flat cardboard, corrugated cardboard, laminated corrugated cardboard, flexible plastic, for example polyethylene (PE), polyethylene terephthalate (PET), bioriented polypropylene (BOPP), or other polymers, or other materials.
- the flat support is defined, by way of non-exhaustive example, as being a sheet intended to form a cutout, then a packaging box.
- the quality of the printing obtained will be improved by the deposition of a coating substance and with recovery of this same substance to avoid excess .
- the printing result will no longer be solely dependent on the starting medium.
- the coating of the support means that the pigments remain on the surface, thus avoiding mottling phenomena.
- a machine for printing flat supports equipped with at least one printing unit, comprises at least one coating group, having one or more technical characteristics described below and claimed.
- a printing machine 1 is used to print supports of the plate element type, for example sheets of corrugated cardboard.
- the machine 1 is a digital printing machine, which for example uses certain constituent elements described in the document US 6,471,430 .
- the machine 1 notably comprises a set of four printing groups 2, arranged in line one after the other.
- Each of the printing units 2 is provided with at least one digital print head, for example without contact, for example with ink jet. Black, cyan, magenta and yellow inks are printed on the sheets.
- the leaves are introduced (Arrows F in Fig. 1 ) by a feed station (not shown), mounted upstream of the printing machine 1 (not shown).
- the sheets are then picked up, transported, run longitudinally F, and exit F printed at a reception station (not shown), mounted downstream of the printing machine 1.
- Two dryers 3, with evacuation pipes of steam, are placed downstream of the printing units 2.
- the longitudinal direction is defined by reference to the path of the sheets in the printing machine 1, along its median longitudinal axis.
- the upstream and downstream directions are defined with reference to the direction of movement along the path of the sheets, in the longitudinal direction throughout the printing machine 1.
- the sheets to be printed are transported from upstream to downstream by an endless belt or metal band 4 which is mounted between a first upstream transverse cylinder 5 and a second downstream transverse cylinder 6. At least one of the two transverse cylinders 5 and 6 is rotated (Arrow R in Fig. 1 ) by means of a motor, which drives the strip 4.
- the cylinders 5 and 6 and the strip 4 are mounted on a frame 7. The sheets remain pressed against the strip 4 in its upper path and pass under the printing units 2 and the drying modules 3, using suction boxes also called vacuum boxes.
- the printing machine 1 comprises at least one coating group 8 and 9 for applying a coating substance to all or part of a surface of flat supports.
- the printing machine 1 favorably comprises an upstream coating group 8.
- This upstream coating group 8 is arranged upstream of the first printing unit 2, just after the feed station.
- the upstream coating group 8 is placed in line with the upstream cylinder 5.
- the upstream coating group 8 applies a coating, in this case on the entire surface of the sheets, blank of any printing. In this way, the surface is prepared with a pre-coating to subsequently receive the image to be printed.
- the coating substance is an aqueous solution comprising water-soluble polymers.
- a dryer 3 can be interposed between the upstream coating group 8 and the first printing group 2.
- the printing machine 1 favorably comprises a downstream coating group 9.
- This downstream coating group 9 is arranged downstream of the last printing unit 2, and downstream of the driers 3, just before the receiving station.
- the downstream coating group 9 is placed in line with the downstream cylinder 6.
- the downstream coating group 9 applies a coating, in this case on the entire surface of the printed sheets and thus on the printed image. In this way, the printed surface is covered with a post-coating to protect the image that has just been printed and dried.
- the upstream coating group 8 and the downstream coating group 9 each comprise an applicator cylinder 11.
- the applicator cylinder 11 is positioned transversely, ie perpendicular to the strip 4.
- the applicator cylinder 11 is rotated (Arrow T at Fig. 3 ) during the production phase.
- the applicator cylinder 11 is coated with a homogeneous layer of a porous material having elasticity and absorption properties of the substance, for example a flexible rubber 12.
- the applicator cylinder 11 is able to be positioned against all or part of the surface of the sheet, in order to apply the coating substance, the pre-coating or the post-coating.
- the sheets circulate in the gap left between the applicator cylinder 11 and the strip 4.
- the coating substance, the pre-coating or the post-coating will thus be deposited on the sheets of corrugated cardboard on the grooves and on the bottom between the grooves.
- the corrugated cardboard of the sheet will not be crushed by the flexible rubber 12 of the applicator cylinder 11.
- the upstream coating group 8 and the downstream coating group 9 each comprise a screened cylinder 13, also known by the name of anilox cylinder.
- the screened cylinder 13 is rotated (arrow S in Fig. 3 ) during the production phase.
- the screened cylinder 13 is positioned parallel to the applicator cylinder 11.
- the screened cylinder 13 is mounted substantially downstream side with respect to the axis of rotation of the applicator cylinder 11. When the screened cylinder 13 is in operation, it is positioned against the applicator cylinder 11.
- the screened cylinder 13 covers the applicator cylinder 11 with the substance, coating, pre-coating or post-coating.
- the upstream coating group 8 and the downstream coating group 9 each comprise a supply system 14.
- the supply system 14 is provided with a substance reservoir, a pump, means for circulation of the substance (not shown), and a device 16 pressing against the screened cylinder 13 to supply it with substance.
- the supply system 14 makes it possible to supply the screened cylinder 13 with the substance.
- the device is advantageously of the doctor blade type 16.
- the doctor blade chamber 16 is positioned parallel to the screened cylinder 13.
- the doctor blade chamber 16 can be mounted upstream side with respect to the axis of rotation of the screened cylinder 13.
- the chamber doctor blade comprises two doctor blades defining a volume for filling the cells of the screened cylinder 13 with the coating substance.
- the doctor blade chamber 16 pivots (PU arrow in Fig. 2 ) thanks to a retracting cylinder 17 (U arrow in Fig. 2 ) and a pivot axis, from a low position to a position pressed against the screened cylinder 13. In the low position, the doctor blade chamber 16 is found for example parallel to the strip 4.
- the doctor blade chamber 16 pivots (Arrow PD in Fig. 3 ) thanks to the jack 17 and to the pivot axis, from the position pressed against the screened cylinder 13 to the low position.
- the upstream coating group 8 and the downstream coating group 9 further comprise a recovery system 18.
- the recovery system 18 When the recovery system 18 is in operation, it is positioned against the applicator cylinder 11 and more particularly against the homogeneous layer of porous material 12 of the applicator cylinder 11.
- the recovery system 18 can be mounted near and downstream of the screened cylinder 13, the downstream being defined relative to the direction of rotation T of the applicator cylinder 11.
- the cylinder applicator 11 thus becomes specific to each new revolution, thanks to the recovery system 18.
- the sheets arrive continuously being transported by the strip 4.
- the sheets are separated from each other by a gap of a few centimeters. Therefore, the substance remains on the applicator cylinder 11, the latter being continuously supplied by the doctor blade chamber 16.
- the applicator cylinder 11 rotates continuously T, and at the time of its rotation at the gap between two sheets , the substance is not used to coat the surface of the leaves, and can be recovered by the recovery system 18.
- the sheets used to be printed may have a different format, for example a width less than the maximum coating length of the applicator cylinder 11.
- the recovery system 18 also recovers substance which remains on the applicator cylinder 11, but outside of the sheet format.
- the recovery system 18 can be provided with a doctor blade 19 inserted in a doctor blade holder 21.
- the doctor blade holder 21 with its doctor blade 19 are positioned parallel to the applicator cylinder 11. In the active position, the edge of the doctor blade 19 is able to be positioned and to bear against the homogeneous layer of porous material 12.
- the edge of the doctor blade 19 is suitable for scraping the applicator cylinder 11, during its rotation T, so as to recover an excess of substance on the cylinder applicator 11.
- the recovery system 18 preferably comprises suction means 22 for the substance, pre-coating or post-coating.
- the suction means 22 can be mounted under the doctor blade 19, to suck up the excess substance recovered by the doctor blade 19.
- the surplus substance accumulates in effect under the doctor blade 19 when the applicator cylinder 11 rotates.
- the suction means 22 suck up this excess substance.
- the suction means 22 can be in the form of a perforated pipe pressed against the end of the doctor blade holder 21, and parallel to the doctor blade 19.
- the suction means 22 are connected to a tube, to a pump , and a storage tank for the substance.
- the recovery system 18 advantageously comprises displacement means 23, for example of the jack type. These displacement means 23 make it possible to pass the recovery system 18 with doctor blade holder 21, doctor blade 19 and suction means 22, from an active position (see Figs. 3 and 5 ) to an inactive position (see Figs. 2 and 4 ) and reciprocally. In the active position, the doctor blade 19 scrapes the surface of the homogeneous layer of the porous material 12. In the inactive position, the doctor blade 19 is moved away from the applicator cylinder 11.
- the upstream coating group 8 and the downstream coating group 9 also comprise a cleaning system 24.
- the cleaning system 24 can be mounted near and downstream of the screened cylinder 13, the downstream being defined with respect to the direction of rotation T of the applicator cylinder 11.
- the cleaning system 24 can thus be mounted on the downstream side with respect to the recovery system 18.
- the cleaning system 24 is capable of being positioned against the applicator cylinder 11, and more particularly against the homogeneous layer of the porous material 12, and capable of cleaning the applicator cylinder 11, so as to remove dust.
- the cleaning system 24 preferably comprises a roller 26 with a sleeve.
- the roller 26 is positioned parallel to the applicator cylinder 11.
- the sleeve comprises a material having a property of absorbing the substance.
- the material of the sleeve of the roller 26 is chosen from the group comprising textiles or the like of the rag type.
- the cleaning system 24 advantageously comprises a sprinkler device 27, mounted above the sleeved roller 26.
- the sprinkler device 27 is positioned parallel to the roller 26 and to the applicator cylinder 11.
- the sprinkler device 27 can be provided in the form of a perforated pipe supplied with water or any other aqueous-based cleaning solution.
- the sprinkler device 27 moistens the roller 26.
- the sprinkler device 27 prevents the textile from becoming abrasive for the flexible rubber 12 of the applicator cylinder 11.
- the roller 26 of the cleaning system 24 is in operation, it is positioned against the homogeneous layer of porous material 12 to clean and to moisten the applicator cylinder 11.
- the cleaning system 24 favorably comprises displacement means. These displacement means pass the cleaning system 24 with sleeved roller 26 and sprinkler device 27 from an active position against the applicator cylinder 11 (see Figs. 4 and 5 ) in an inactive position away from the applicator cylinder 11 (see Figs. 2 and 3 ), and reciprocally.
- the operator chooses the position of the components of the upstream coating group 8 and / or the downstream coating group 9.
- the screened cylinder 13 In an inactive position of non-operation ( Fig. 2 ), the screened cylinder 13 is distant from the applicator cylinder 11.
- the doctor blade chamber 16 is in the low position.
- the recovery system 18, with doctor blade holder 21, doctor blade 19 and suction means 22, is remote from the applicator cylinder 11.
- the cleaning system 24, with sleeved roller 26 and sprinkler device 27, is separated from the applicator cylinder 11.
- the screened cylinder 13 In a production position ( Fig. 3 ), the screened cylinder 13 is positioned against the applicator cylinder 11, to cover it with the coating substance.
- the doctor blade chamber 16 is in the pressed position against the screened cylinder 13 for supply it with the substance, coating.
- the recovery system 18, with doctor blade holder 21, doctor blade 19 and suction means 22, is in the active position, the doctor blade 19 scraping the surface of the homogeneous layer of porous material 12.
- the cleaning system 24, with the roller sleeved 26 and the sprinkler 27, can remain away from the applicator cylinder 11.
- the screened cylinder 13 In a position between two production jobs ( Fig. 4 ), the screened cylinder 13 is distant from the applicator cylinder 11.
- the doctor blade chamber 16 is in the pressed position against the screened cylinder 13 ready to supply with the substance, coating.
- the recovery system 18, with doctor blade holder 21, doctor blade 19 and suction means 22, is remote from the applicator cylinder 11.
- the cleaning system 24, with sleeved roller 26 and sprinkler device 27, is in the active position against the applicator cylinder 11.
- the screened cylinder 13 In a washing position ( Fig. 5 ), the screened cylinder 13 is positioned against the applicator cylinder 11.
- the doctor blade chamber 16 is in the pressed position against the screened cylinder 13.
- the doctor blade chamber 16 and supplied with water. Therefore, the screened cylinder 13 applies water to the applicator cylinder 11 to dilute and remove all traces of substance.
- the recovery system 18, with doctor blade holder 21, doctor blade 19 and suction means 22, is in the active position, the doctor blade 19 scraping the surface of the homogeneous layer of porous material 12.
- the cleaning system 24, with sleeved roller 26 and sprinkler 27, is in the active position against the applicator cylinder 11.
- the cleaning system 24, with sleeved roller 26 and sprinkler 27, can be applied and can therefore be operated periodically.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
- Ink Jet (AREA)
- Accessory Devices And Overall Control Thereof (AREA)
Description
La présente invention concerne un groupe d'enduction pour appliquer une substance d'enduction sur un support plan. L'invention se rapporte également à une machine d'impression de supports plans équipée avec un groupe pour appliquer une enduction sur les supports plans.The present invention relates to a coating group for applying a coating substance to a flat support. The invention also relates to a printing machine for flat supports equipped with a group for applying a coating on flat supports.
Une machine d'impression est utilisée dans l'industrie de l'emballage pour l'impression de supports plans, tels que des feuilles, ou une bande continue de papier ou de carton. La machine comprend plusieurs stations successives. Une première station située la plus en amont est une station d'introduction qui introduit le support plan. La station d'introduction alimente plusieurs stations d'impression, sous la forme d'un ou de plusieurs groupes imprimeurs placés les uns à la suite des autres. Chacun des groupes imprimeurs imprime une couleur spécifique avec une encre présentant la coloration équivalente. Une station de réception qui collecte le support imprimé avec une image est prévue en fin de machine.A printing machine is used in the packaging industry for printing flat supports, such as sheets, or a continuous strip of paper or cardboard. The machine includes several successive stations. A first station located furthest upstream is an introduction station which introduces the planar support. The insertion station supplies several printing stations, in the form of one or more printing groups placed one after the other. Each of the printing groups prints a specific color with an ink having the equivalent coloring. A receiving station which collects the printed support with an image is provided at the end of the machine.
Dans le cas de l'impression de feuilles de carton, plus particulièrement de carton ondulé, la technologie la plus fréquemment employée est l'impression en flexographie, avec utilisation de groupe flexo. L'impression digitale se développe également de plus en plus, avec utilisation de groupes imprimeurs munis de têtes d'impression digitales, par exemple de type jet d'encre. Cette technologie d'impression permet au fabriquant d'emballage de changer très rapidement de travail pour imprimer de nouvelles feuilles à partir d'un fichier informatique représentatif de l'emballage.In the case of the printing of sheets of cardboard, more particularly corrugated cardboard, the most frequently used technology is printing in flexography, with use of flexo group. Digital printing is also developing more and more, with the use of printing units fitted with digital printing heads, for example of the inkjet type. This printing technology allows the packaging manufacturer to quickly change jobs to print new sheets from a computer file representative of the packaging.
Les machines d'impression comprennent un ou plusieurs groupes imprimeurs, en fonction du nombre de couleurs souhaitées. Le support est déplacé longitudinalement de l'amont vers l'aval à partir de la station d'introduction, vers les groupes imprimeurs, jusqu'à la station de réception. Pour obtenir une image finale de qualité sur le support imprimé, il est notamment nécessaire que tous les motifs de couleurs différentes se superposent exactement. Il est également nécessaire que les points imprimés ne soient pas déformés.The printing machines include one or more printing groups, depending on the number of colors desired. The support is moved longitudinally from upstream to downstream from the introduction station, towards the printing units, up to the reception station. In order to obtain a final quality image on the printed medium, it is especially necessary that all the patterns of different colors overlap exactly. It is also necessary that the printed dots are not distorted.
La sélection des emballages se fait principalement selon un critère de niveau de qualité choisi en fonction du produit devant être emballé. Le contrôle du support après impression se fait encore actuellement de manière visuelle. L'opérateur recherche tous les types de défauts avec observation attentive du support imprimé et rejette le ou les supports non conformes.The selection of packaging is mainly based on a quality level criterion chosen according to the product to be packaged. The control of the support after printing is still done visually. The operator searches for all types of faults with careful observation of the printed medium and rejects the non-conforming supports.
La qualité de l'impression obtenue dépend non seulement de la qualité des machines d'impression, de la qualité des encres utilisées, mais également de la qualité des supports introduits en entrée machine. En effet dans le cas du carton et pour un même support, la surface peut présenter des irrégularités, conduisant à des propriétés différentes d'absorption de l'encre, en fonction de la nature des fibres de cellulose constitutives du support.The quality of the printing obtained depends not only on the quality of the printing machines, the quality of the inks used, but also on the quality of the media introduced at the machine input. Indeed, in the case of cardboard and for the same support, the surface may have irregularities, leading to different ink absorption properties, depending on the nature of the cellulose fibers constituting the support.
Il en découle que l'impression apposée va présenter des absences ou des surplus d'encre, des variations d'intensité de la ou des couleurs, et d'autres défauts encore. En effet, lorsque la goutte d'encre arrive au niveau de la surface du support, son étalement ne va pas être uniforme. L'image obtenue est dénaturée par une multitude de points imprimés, présentant une surface beaucoup plus importante que celle escomptée et visibles à l'œil nu, alternant avec des points apparaissant comme étant imprimés correctement. De plus, les pigments de l'encre sont absorbés par le carton, avec pour résultat une densité de pigmentation moins bonne conduisant à l'obtention d'une image terne.It follows that the printing affixed will show absences or surplus ink, variations in intensity of the color (s), and other defects. Indeed, when the drop of ink arrives at the surface of the support, its spreading will not be uniform. The image obtained is distorted by a multitude of printed dots, having a much larger surface area than that expected and visible to the naked eye, alternating with dots appearing to be printed correctly. In addition, the ink pigments are absorbed by the cardboard, resulting in a poorer pigmentation density leading to a dull image.
Un objectif principal de la présente invention consiste à améliorer la qualité d'impression d'une machine d'impression de supports plans, équipée avec au moins un groupe imprimeur. Un deuxième objectif est de réaliser une machine d'impression équipée avec un groupe permettant d'enduire toute ou partie de la surface des supports plans. Un troisième objectif est de résoudre les problèmes techniques mentionnés pour les machines de l'état de la technique. Un autre objectif encore est celui de réussir à insérer un groupe d'enduction dans une machine d'impression de supports plans.A main objective of the present invention consists in improving the printing quality of a printing machine for flat supports, equipped with at least one printing unit. A second objective is to produce a printing machine equipped with a group making it possible to coat all or part of the surface of the flat supports. A third objective is to solve the technical problems mentioned for the machines of the state of the art. Yet another objective is that of successfully inserting a coating group into a printing machine for flat supports.
Conformément à un aspect de la présente invention, un groupe d'enduction est utilisé pour appliquer une substance d'enduction sur toute une surface d'un support plan ou sur une partie d'une surface d'un support plan, dans une machine d'impression de supports plans comme défini dans la revendication 1.In accordance with one aspect of the present invention, a coating group is used to apply a coating substance to an entire surface of a planar support or to a portion of a surface of a planar support, in a machine for printing of flat supports as defined in claim 1.
Un support plan est défini, à titre d'exemple non exhaustif, comme étant en un matériau en feuille, en plaque, en bande continue tel que du papier, du carton plat, du carton ondulé, du carton ondulé contrecollé, du plastique flexible, par exemple du polyéthylène (PE), du polyéthylène téréphtalate (PET), du polypropylène biorienté (BOPP), ou d'autres polymères, ou d'autres matériaux encore. Le support plan est défini, à titre d'exemple non exhaustif, comme étant une feuille destinée à former une découpe, puis une boîte d'emballage.A flat support is defined, by way of non-exhaustive example, as being of a sheet, plate, continuous strip material such as paper, flat cardboard, corrugated cardboard, laminated corrugated cardboard, flexible plastic, for example polyethylene (PE), polyethylene terephthalate (PET), bioriented polypropylene (BOPP), or other polymers, or other materials. The flat support is defined, by way of non-exhaustive example, as being a sheet intended to form a cutout, then a packaging box.
Autrement dit, en prévoyant un groupe d'enduction directement monté dans la machine d'impression, la qualité de l'impression obtenue va être améliorée par le dépôt d'une substance d'enduction et avec récupération de cette même substance pour éviter les excès. Le résultat d'impression ne va plus être seulement tributaire du support de départ. L'enduction du support fait que les pigments restent en surface, évitant ainsi les phénomènes de marbrure.In other words, by providing a coating group directly mounted in the printing machine, the quality of the printing obtained will be improved by the deposition of a coating substance and with recovery of this same substance to avoid excess . The printing result will no longer be solely dependent on the starting medium. The coating of the support means that the pigments remain on the surface, thus avoiding mottling phenomena.
Selon un autre aspect encore de l'invention, une machine d'impression de supports plans, équipée avec au moins un groupe imprimeur, comprend au moins un groupe d'enduction, présentant une ou plusieurs caractéristiques techniques décrites ci-dessous et revendiquées.According to yet another aspect of the invention, a machine for printing flat supports, equipped with at least one printing unit, comprises at least one coating group, having one or more technical characteristics described below and claimed.
L'invention sera bien comprise et ses divers avantages et différentes caractéristiques ressortiront mieux lors de la description suivante, de l'exemple non limitatif de réalisation, en référence aux dessins schématiques annexés, dans lesquels:
- la
Figure 1 représente une vue en perspective d'une machine d'impression, comprenant deux groupes d'enduction selon l'invention; - les
Figures 2 à 5 représentent chacune une vue latérale d'un groupe d'enduction selon l'invention, respectivement en une position de non fonctionnement, en une position de production, en une position entre deux travaux de production, et en une position de lavage.
- the
Figure 1 shows a perspective view of a printing machine, comprising two coating groups according to the invention; - the
Figures 2 to 5 each represent a side view of a coating group according to the invention, respectively in a non-operating position, in a production position, in a position between two production jobs, and in a washing position.
Comme l'illustre la
Les feuilles sont introduites (Flèches F en
La direction longitudinale est définie par référence à la trajectoire des feuilles dans la machine d'impression 1, selon son axe longitudinal médian. Les directions amont et aval sont définies en faisant référence au sens de déplacement selon la trajectoire des feuilles, suivant la direction longitudinale dans l'ensemble de la machine d'impression 1.The longitudinal direction is defined by reference to the path of the sheets in the printing machine 1, along its median longitudinal axis. The upstream and downstream directions are defined with reference to the direction of movement along the path of the sheets, in the longitudinal direction throughout the printing machine 1.
Les feuilles devant être imprimées sont transportées de l'amont vers l'aval par un tapis ou une bande métallique sans fin 4 qui est montée entre un premier cylindre transversal amont 5 et un deuxième cylindre transversal aval 6. Au moins l'un des deux cylindres transversaux 5 et 6 est entrainé en rotation (Flèche R en
Selon l'invention, la machine d'impression 1 comprend au moins un groupe d'enduction 8 et 9 pour appliquer une substance d'enduction sur toute ou partie d'une surface des supports plans.According to the invention, the printing machine 1 comprises at least one
Pour favoriser l'accroche et la tenue des encres qui vont être déposées par impression sur les feuilles de carton devant être imprimées, la machine d'impression 1 comprend favorablement un groupe d'enduction amont 8. Ce groupe d'enduction amont 8 est disposé en amont du premier groupe imprimeur 2, juste après la station d'alimentation. Le groupe d'enduction amont 8 est placé au droit du cylindre amont 5.To favor the adhesion and the hold of the inks which will be deposited by printing on the cardboard sheets to be printed, the printing machine 1 favorably comprises an
Le groupe d'enduction amont 8 applique une enduction, dans ce cas sur la totalité de la surface des feuilles vierge de toute impression. De cette manière, la surface est préparée avec un précouchage pour recevoir ultérieurement l'image devant être imprimée. La substance d'enduction est une solution aqueuse comprenant des polymères hydrosolubles. Pour faire sécher l'enduction, un séchoir 3 peut être intercalé entre le groupe d'enduction amont 8 et le premier groupe imprimeur 2.The
Pour favoriser la tenue et la protection des encres qui sont déposées par impression sur les feuilles de carton venant d'être imprimées, la machine d'impression 1 comprend favorablement un groupe d'enduction aval 9. Ce groupe d'enduction aval 9 est disposé en aval du dernier groupe imprimeur 2, et en aval des séchoirs 3, juste avant la station de réception. Le groupe d'enduction aval 9 est placé au droit du cylindre aval 6.To promote the holding and protection of the inks which are deposited by printing on the cardboard sheets which have just been printed, the printing machine 1 favorably comprises a downstream coating group 9. This downstream coating group 9 is arranged downstream of the
Le groupe d'enduction aval 9 applique une enduction, dans ce cas sur la totalité de la surface des feuilles imprimées et ainsi sur l'image imprimée. De cette manière, la surface imprimée est recouverte avec un postcouchage pour protéger l'image venant d'être imprimée et séchée.The downstream coating group 9 applies a coating, in this case on the entire surface of the printed sheets and thus on the printed image. In this way, the printed surface is covered with a post-coating to protect the image that has just been printed and dried.
Comme les montrent les
Le cylindre applicateur 11 est apte à être positionné contre toute ou partie de la surface de la feuille, pour y appliquer la substance d'enduction, le précouchage ou le postcouchage. Les feuilles circulent dans le gap laissé entre le cylindre applicateur 11 et la bande 4. La substance d'enduction, le précouchage ou le postcouchage, va ainsi être déposée sur les feuilles de carton ondulé sur les cannelures et sur le fond entre les cannelures. Le carton ondulé de la feuille ne va pas être écrasé par le caoutchouc souple 12 du cylindre applicateur 11.The
Le groupe d'enduction amont 8 et le groupe d'enduction aval 9 comprennent chacun un cylindre tramé 13, également connu sous la dénomination de cylindre anilox. Le cylindre tramé 13 est entraîné en rotation (Flèche S en
Le groupe d'enduction amont 8 et le groupe d'enduction aval 9 comprennent chacun un système d'approvisionnement 14. Le système d'approvisionnement 14 est muni d'un réservoir à substance, d'une pompe, de moyens de circulation de la substance (non représentés), et d'un dispositif 16 se plaquant contre le cylindre tramé 13 pour l'approvisionner en substance. Le système d'approvisionnement 14 permet d'approvisionner le cylindre tramé 13 avec la substance.The
Le dispositif est avantageusement du type chambre à racle 16. La chambre à racle 16 est positionnée parallèlement au cylindre tramé 13. La chambre à racle 16 peut être montée côté amont par rapport à l'axe de rotation du cylindre tramé 13. La chambre à racle comprend deux racles définissant un volume pour remplir les alvéoles du cylindre tramé 13 avec la substance d'enduction.The device is advantageously of the
Pour passer d'une phase de non utilisation et/ou de nettoyage (voir
Selon l'invention, le groupe d'enduction amont 8 et le groupe d'enduction aval 9 comprennent en outre un système de récupération 18. Lorsque le système de récupération 18 est en fonction, il se positionne contre le cylindre applicateur 11 et plus particulièrement contre la couche homogène du matériau poreux 12 du cylindre applicateur 11. Le système de récupération 18 peut être monté à proximité et en aval du cylindre tramé 13, l'aval étant défini par rapport au sens de rotation T du cylindre applicateur 11. Le cylindre applicateur 11 redevient ainsi propre à chaque nouvelle révolution, grâce au système de récupération 18.According to the invention, the
Etant donné que l'impression se fait en feuille à feuille, les feuilles arrivent en continue en étant transportées par la bande 4. Les feuilles sont séparées les unes des autres par un écart de quelques centimètres. De ce fait, de la substance reste sur le cylindre applicateur 11, ce dernier étant continuellement approvisionné par la chambre à racle 16. Le cylindre applicateur 11 tourne en continu T, et au moment de sa rotation au niveau de l'écart entre deux feuilles, la substance ne sert pas à enduire la surface des feuilles, et peut être récupérée par le système de récupération 18.Since the printing is done sheet by sheet, the sheets arrive continuously being transported by the
Les feuilles utilisée pour être imprimées peuvent avoir un format différent par exemple une laize inférieure à la longueur maximale d'enduction du cylindre applicateur 11. Le système de récupération 18 récupère aussi de la substance qui reste sur le cylindre applicateur 11, mais en dehors du format de la feuille.The sheets used to be printed may have a different format, for example a width less than the maximum coating length of the
Le système de récupération 18 peut être muni d'une racle 19 insérée dans un porte-racle 21. Le porte-racle 21 avec sa racle 19 sont positionnés parallèlement au cylindre applicateur 11. En position active, l'arête de la racle 19 est apte à être positionnée et à s'appuyer contre la couche homogène du matériau poreux 12. L'arête de la racle 19 est apte à racler le cylindre applicateur 11, pendant sa rotation T, de façon à récupérer un excès de substance sur le cylindre applicateur 11.The
Le système de récupération 18 comprend préférentiellement des moyens d'aspiration 22 de la substance, précouchage ou postcouchage. Les moyens d'aspiration 22 peuvent être montés sous la racle 19, pour aspirer l'excès de substance récupéré par la racle 19. Le surplus de substance s'accumule en effet sous la racle 19 lorsque le cylindre applicateur 11 tourne. Les moyens d'aspiration 22 viennent aspirer ce surplus de substance.The
Les moyens d'aspiration 22 peuvent se présenter sous la forme d'un tuyau perforé plaqué contre l'extrémité du porte-racle 21, et parallèle à la racle 19. Les moyens d'aspiration 22 sont connectés à une tubulure, à une pompe, et à un réservoir de stockage pour la substance.The suction means 22 can be in the form of a perforated pipe pressed against the end of the
Le système de récupération 18 comprend de manière avantageuse des moyens de déplacement 23, par exemple de type vérin. Ces moyens de déplacement 23 permettent de faire passer le système de récupération 18 avec porte-racle 21, racle 19 et moyens d'aspiration 22, d'une position active (voir
De manière favorable, le groupe d'enduction amont 8 et le groupe d'enduction aval 9 comprennent en outre un système de nettoyage 24. Le système de nettoyage 24 peut être monté à proximité et en aval du cylindre tramé 13, l'aval étant défini par rapport au sens de rotation T du cylindre applicateur 11. Le système de nettoyage 24 peut ainsi être monté côté aval par rapport au système de récupération 18. Le système de nettoyage 24 est apte à être positionné contre le cylindre applicateur 11, et plus particulièrement contre la couche homogène du matériau poreux 12, et apte à nettoyer le cylindre applicateur 11, de façon à enlever de la poussière.Favorably, the
Le système de nettoyage 24 comprend de préférence un rouleau 26 avec un manchon. Le rouleau 26 est positionné parallèlement au cylindre applicateur 11. Le manchon comprend une matière possédant une propriété d'absorption de la substance. La matière du manchon du rouleau 26 est choisie dans le groupe comprenant les textiles ou analogues de type chiffon.The
Le système de nettoyage 24 comprend avantageusement un dispositif d'arrosage 27, monté au-dessus du rouleau manchonné 26. Le dispositif d'arrosage 27 est positionné parallèlement au rouleau 26 et au cylindre applicateur 11. Le dispositif d'arrosage 27 peut se présenter sous la forme d'un tuyau perforé alimenté par de l'eau ou toute autre solution de nettoyage à base aqueuse. Le dispositif d'arrosage 27 vient humidifier le rouleau 26. Le dispositif d'arrosage 27 permet d'éviter que le textile devienne abrasif pour le caoutchouc souple 12 du cylindre applicateur 11. Lorsque le rouleau 26 du système de nettoyage 24 est en fonction, il se positionne contre la couche homogène du matériau poreux 12 pour nettoyer et pour humidifier le le cylindre applicateur 11.The
Le système de nettoyage 24 comprend favorablement des moyens de déplacement. Ces moyens de déplacement font passer le système de nettoyage 24 avec rouleau manchonné 26 et dispositif d'arrosage 27, d'une position active contre le cylindre applicateur 11 (voir
L'opérateur choisi la position des éléments constitutifs du groupe d'enduction amont 8 et/ou du groupe d'enduction aval 9. Dans une position inactive de non fonctionnement (
Dans une position de production (
Dans une position entre deux travaux de production (
Dans une position de lavage (
La présente invention n'est pas limitée aux modes de réalisation décrits et illustrés. De nombreuses modifications peuvent être réalisées, sans pour autant sortir du cadre défini par la portée du jeu de revendications.The present invention is not limited to the embodiments described and illustrated. Many modifications can be made without departing from the framework defined by the scope of the set of claims.
Claims (13)
- Surface application unit for applying a surface application substance to all or a portion of a surface of a planar substrate, in a machine for printing planar substrates, comprising:- an applicator roller (11), which is rotated (T), and can be positioned against all or a portion of the surface of the substrate, in order to apply the substance thereto;- an anilox roller (13), which is rotated (S), positioned against the applicator roller (11), and which covers the applicator roller (11) with the substance; and- a supply system (14) which makes it possible to supply the anilox roller (13) with the substance, which is provided with a substance tank, a pump, means for circulating the substance, and a device (16) which is held against the anilox roller (13) in order to supply the substance to said roller,characterised in that it further comprises
a recovery system (18), which is mounted downstream of the applicator roller (11), and can be positioned against the applicator roller (11), in order to recover any excess substance on the roller (11), and
a cleaning system (24), which is mounted downstream of the anilox roller (13), and can be positioned against, and clean the applicator roller (11). - Unit according to claim 1, wherein the recovery system (18) comprises means for aspirating (22) the substance, in order to aspirate the excess substance recovered.
- Unit according to claim 1 or 2, wherein the recovery system (18) comprises means of displacement (23), in such a way as to have it pass from an active position to an inactive position and reciprocally.
- Unit according to one of the preceding claims, wherein the cleaning system (24) comprises a roller (26) with a sleeve comprising a material that has a property of absorbing the substance.
- Unit according to claim 4, wherein the material is chosen from the group comprising textiles.
- Unit according to claim 4 or 5, wherein the cleaning system (24) comprises a spraying device (27), mounted above the roller (26).
- Unit according to one of claims 4 to 6, wherein the cleaning system (24) comprises means of displacement, in such a way as to have it pass from an active position to an inactive position and reciprocally.
- Unit according to one of the preceding claims, wherein the applicator roller (11) is coated with a homogeneous layer of a porous material (12) that has properties of elasticity and of absorption of the substance.
- Unit according to one of the preceding claims, wherein the device of the supply system (14) is a blade chamber (16).
- Machine for printing planar substrates, provided with at least one printing unit (2), comprising at least one surface application unit (8, 9) according to one of the preceding claims.
- Machine according to claim 10, wherein the surface application unit (8) is arranged upstream of the printing unit (2) and applies a surface application on the surface of the substrate free of any printing, in such a way as to prepare the surface with a pre-coating in order to later receive the image that has to be printed.
- Machine according to claim 10 or 11, wherein the surface application unit (9) is arranged downstream of the printing unit (2) and applies a surface application on the printed image, so as to cover the printed surface with a post-coating in order to protect the printed image.
- Machine according to one of the preceding claims, wherein the printing unit (2) is provided with at least one digital print head.
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PCT/EP2015/025048 WO2016008595A1 (en) | 2014-07-18 | 2015-07-15 | Surface application unit for applying a surface application substance in a machine for printing planar substrates |
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FR3094899B1 (en) * | 2019-04-15 | 2022-10-07 | Exel Ind | Installation for applying coating product and method for cleaning such an installation |
CN112705410A (en) * | 2020-12-11 | 2021-04-27 | 江阴瑞兴科技有限公司 | Continuous coating mechanism of solvent-free curing adhesive coating |
CN113578648B (en) * | 2021-07-26 | 2022-06-14 | 娄底市众鑫铝业有限公司 | Air conditioner aluminum foil surface coating manufacturing equipment and coating manufacturing method |
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2015
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- 2015-07-15 JP JP2017522721A patent/JP6417475B2/en active Active
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TWI604957B (en) | 2017-11-11 |
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CN106687293A (en) | 2017-05-17 |
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