EP3149245B1 - Screed assembly with workplace - Google Patents
Screed assembly with workplace Download PDFInfo
- Publication number
- EP3149245B1 EP3149245B1 EP14727476.5A EP14727476A EP3149245B1 EP 3149245 B1 EP3149245 B1 EP 3149245B1 EP 14727476 A EP14727476 A EP 14727476A EP 3149245 B1 EP3149245 B1 EP 3149245B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- screed assembly
- screed
- working
- unit
- working station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/30—Tamping or vibrating apparatus other than rollers ; Devices for ramming individual paving elements
- E01C19/34—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight
- E01C19/40—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight adapted to impart a smooth finish to the paving, e.g. tamping or vibrating finishers
- E01C19/405—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight adapted to impart a smooth finish to the paving, e.g. tamping or vibrating finishers with spreading-out, levelling or smoothing means other than the tamping or vibrating means for compacting or smoothing, e.g. with screws for spreading-out the previously dumped material, with non-vibratory lengthwise reciprocated smoothing beam
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
- E01C19/4833—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with tamping or vibrating means for consolidating or finishing, e.g. immersed vibrators, with or without non-vibratory or non-percussive pressing or smoothing means
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C2301/00—Machine characteristics, parts or accessories not otherwise provided for
- E01C2301/14—Extendable screeds
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C2301/00—Machine characteristics, parts or accessories not otherwise provided for
- E01C2301/14—Extendable screeds
- E01C2301/16—Laterally slidable screeds
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C2301/00—Machine characteristics, parts or accessories not otherwise provided for
- E01C2301/40—Working platform or walkway
Definitions
- the invention relates to a screed assembly with a workplace according to the preamble of claim 1.
- Such an arrangement is known from JP 2005 248576 A named.
- the screed is pulled by a paver, is distributed from the Gutbunker by means of a conveyor paving material in front of the screed for shoring.
- the functions of the screed are regulated from the driver's cab of the paver.
- different working parameters can be set on the components of the screed from the driver's cab.
- the functions of the screed can be controlled by means of a control unit which is attached to the side of the screed.
- the staff usually operates the control unit while it runs alongside the screed during installation, or from a catwalk, which is mounted transversely behind the screed on the screed frame. From there, however, a flawless control of the control unit is almost impossible and the staff must concentrate on several things at the same time, which can lead to accidents.
- the staff to operate the attached to the screed control unit comes very close to the work area of the screed, where accidents at work can never be completely ruled out.
- the catwalk is not intended as a workplace for a longer stay on it, for example, to control from there, the control unit.
- the catwalk should primarily allow the operating personnel to cross the freshly installed road surface without thereby stepping on the hot, possibly still uncomplicated inserted material, which could lead to undesired impressions.
- the catwalk offers only a narrow transition, from which one can easily slip off, especially in rainy weather.
- the object of the present invention is to provide a screed arrangement which improves the occupational safety for the operating personnel and ensures optimized installation, wherein in particular the installation of a new road surface can be carried out by means of the screed arrangement such that there are fewer health risks for the Operator comes.
- the operating staff can therefore spend a long time comfortably on the workstation to observe the installation from there and control if necessary, without causing health risks for the operating personnel.
- the vibration-decoupled workplace provides a secure location on the screed assembly where sensitive equipment, such as gauges, can be stored and stored.
- Vibrations are speed-dependent oscillations by moving components of the screed arrangement as well as impacts, leveling movements or other adjusting movements of the screed arrangement.
- the work station is attached to a side shifter of the screed assembly to be associated with an outer region of the working width.
- the side slider is an especially mechanically or hydraulically (height) adjustable unit, which is attached to the lateral boundary of the working width respectively at outer ends of the screed assembly. Since in most screed arrangements, the basic structure of the respective sideshift is essentially the same, regardless of whether it is a rigid screed assembly, a screed assembly with broadening parts or a screed assembly with pull-out parts, the workplace and its attachment to the side slide screed type cross-spanning uniform, resulting in cost savings in manufacturing.
- the outer area of a freshly installed pavement can be well seen, which is particularly advantageous in impact-to-collision work, i.e. when pavements are made parallel to each other.
- numerous control functions of the screed assembly can be well controlled from this point. For example, from there, an operating unit, which is attached laterally to the screed assembly, primarily on the side shifter, are controlled, for example, to set temperatures at components or vibration speeds of compressor components of the screed assembly.
- the workstation is fastened to a side slide carrier of the side slide, for example flanged or welded on.
- the side sill carrier extends substantially horizontally along lateral ends of the screed assembly, with a height-adjustable side pusher plate being supported inwardly of the screed assembly.
- the side slide carrier forms a sturdy base for attaching the workstation.
- the attachment of the workplace on the side slide carrier has the significant advantage that it can be structurally identical in all Bohlentypen, and that the natural vibration of the side sash regardless of the set working width of the screed assembly is essentially immutable, so that the vibration isolation of the workplace at this point particularly reliable can be guaranteed and can be adjusted well.
- the workplace comprises a fastening unit, by which it is preferably releasably attached to the screed assembly, in particular the side slide carrier.
- the mounting unit also allows the workstation to be retrofitted to a screed assembly of any type, and that the workstation can arbitrarily switch between different screed types.
- the fastening unit comprises a vibration decoupling unit.
- the thus vibration-decoupled workplace therefore provides a place for the operating personnel, where it over longer Spend time, for example, over eight hours, without taking health-related risks.
- the vibration decoupling unit comprises at least one mass-spring system and / or a shock absorber.
- the mass-spring system in particular, can keep away from the workstation speed-related vibrations of movable components of the screed assembly, which leads to a quiet position or seat of the operating personnel on the workstation.
- the shock absorber can dampen shocks that may occur, for example, when starting the paver, when crossing bumps or when leveling the screed assembly.
- the shock absorber of the vibration decoupling unit is automatically reversibly adjustable in order to bring the workplace always in a desired starting position.
- this is a closed liquid spring, which, so to speak, is easy to install and to maintain as a closed unit.
- a hydraulic shock absorber would be used, which is connected to an existing hydraulic system of the screed assembly. Expedient, in particular cost-effective, however, is also the use of a mechanical shock absorber and / or a gas pressure shock absorber.
- the mass-spring system can be biased between the workstation and the screed assembly to thereby set a desired hardness therein.
- the degree of hardness of the mass-spring system can thereby be individually adapted to different heavy operators.
- the vibration decoupling unit is particularly user-friendly when a preload force of the mass-spring system can be set manually and / or automatically.
- a manual adjustment could be realized, for example, by a screw design, by means of which the workstation is screwed against the natural extension of the mass-spring system.
- An automated solution could include, for example, an electric motor as a drive, which presses the workplace to a desired biasing force against the expansion of the mass-spring system by its activation. It would also be conceivable to functionally couple the operation of the electric motor to a weight detection system, wherein the electric motor, the biasing force automatically adjusts to the mass-spring system in response to a detected weight of the operator on the workstation.
- the shock absorber has a variable damping hardness. This could be realized, for example, by adjusting the displacement volume of a damper fluid per unit of time. Similar to the mass-spring system, the damping hardness could also be manually and / or automatically adjustable to allow the operator a maximum individualization of the workplace.
- the fastening unit comprises a swinging bearing, which is mounted on the screed assembly and the workplace hingedly coupled thereto, wherein the workplace is movable by means of the swing bearing between a stowage position and a working position is particularly advantageous.
- this can be used to fold out the workplace or, in particular, to bring it into the stowed position for transporting the screed assembly.
- the screed assembly in addition to the workplace on a catwalk for the operator on which the operator can also cross the working width during installation behind the screed assembly.
- the workstation comprises a preferably height-adjustable floor panel on which the operator can stand securely, with the catwalk extending along a larger area of the working width of the screed assembly than the floorboard of the workstation.
- the bottom plate seen in the direction of work to a greater depth than the catwalk, so that the operator can stay on it safely for a long time.
- the bottom plate is arranged substantially at the same height as the catwalk. Seen from the rear, the base plate of the workplace therefore looks like an extension of the catwalk.
- the bottom plate could also be arranged at a higher level than the catwalk, which may result in better Einsehdes in the installation and the screed assembly for the operator located on the workstation.
- a particularly compact embodiment of the invention provides that the bottom plate is arranged in alignment with the catwalk, that is, that the bottom plate in series with the Catwalk is arranged and substantially the same depth as the catwalk comprises. This may be particularly advantageous for the transport of the screed assembly, because the bottom plate of the workplace does not protrude further back than the catwalk. In addition, particularly few edges and corners between the bottom plate and the catwalk are formed, which could trigger the operator.
- the workplace can be set up particularly conveniently for the operator when the workplace comprises a seat, in particular a height-adjustable seat.
- the comfort could be further increased by the air-suspension of the seat.
- the workplace For use in bad weather, the workplace is particularly well if it is equipped with a weather roof.
- the weather roof also acts as a shade dispenser, so that the operator is not exposed to the blazing sun on the workplace in fine weather.
- a control unit for controlling functions of the workstation for example, the height adjustment of the bottom plate and / or the respective degrees of hardness of the mass-spring system and / or the shock absorber, and / or the screed assembly is installed on the workplace.
- the vibration-decoupled workplace provides a safe place for storage and trouble-free operation of the sensitive and expensive operating unit.
- Warning signals can also be output by the operating unit in order to warn the operator on the paver or to indicate to the operator that he should change a parameter of the installation run, for example a delivery volume of the deposit.
- the operating unit can also have a display on which current setting parameters of the screed arrangement can be displayed.
- the operating unit provided on the workstation can be functionally connected to an electronic measuring unit which is fastened to the screed arrangement or directly to the workstation.
- the measuring unit can be designed, for example, to measure laterally of the screed assembly a distance to the surface, ie to the ground on which the paver moves. With regard to this distance, for example, the leveling of the screed assembly can be automated or a layer thickness of the newly laid road surface can be calculated. If the measuring unit is mounted on the vibration-decoupled workstation, then the measurement result could be improved. In addition, no harmful shocks would be transmitted to the measuring unit there.
- a collision protection unit is arranged on the workstation which can be used to record objects approaching the workstation.
- the collision protection unit can be designed such that it determines the distance from a workstation to a rolling vehicle traveling behind, and that as soon as it approaches too close to the workstation it issues warning signals itself or via the optionally connected control unit. These signals can be formed either acoustically or visually.
- the workplace is then designed for the operator, if he also has a suction unit, which is designed for the extraction of vapors of the road surface to be incorporated.
- the suction unit can either be designed independently or connected to a suction unit already assigned to the screed arrangement.
- the suction unit is designed such that it directs the ascending vapors below the bottom plate to the rear behind the workplace and / or collects the rising vapors and promotes them via a planned exhaust duct over the roof of the paver and / or the workplace.
- the workplace includes a lighting unit, primarily to illuminate the workstation itself and the outer area of the working width.
- the lighting unit helps the operator in particular when entering or leaving the workplace and to control the control unit.
- the workplace can be made even more comfortable by having an air conditioning unit, in particular a heating and / or cooling unit formed thereon. This allows the operator to cool or heat the workplace depending on the weather. According to a preferred embodiment, the above-mentioned seat of the workplace is tempered with it.
- the workplace or at least its essential structure is releasably attached to the screed assembly so that it disassembles overnight from the screed assembly can be used to protect the units installed thereon, such as the control unit or the measuring unit, from theft.
- the workplace can be used on a screed assembly, which is designed as a Ausziehbohle.
- a screed assembly which is designed as a Ausziehbohle.
- This comprises in particular a main and Ausundeile which are adjustable relative to the main beam sideways to the working direction to vary the working width infinitely.
- the workstation is preferably mounted vibration-decoupled on one of the pull-out parts, in particular on the side slide carrier of an extension part. It is thus possible to adjust the work space together with the pull-out sideways relative to the main screed, so that the workplace is always assigned regardless of the set working width the outer region of the newly installed road-surface covering.
- the screed assembly is a widenable screed assembly with a main screed and selectively thereto laterally attachable widening parts to increase the working width, the work is mounted vibration-decoupled at one or both widening parts.
- FIG. 1 shows a side view of a paver 100 with an attached screed assembly 1.
- the screed assembly 1 is pulled by the paver 100 on a planum 2 in the direction R to produce a new road surface 3.
- the road surface 3 consists in particular of a bituminous material.
- the screed assembly 1 has a main screed 4, which is attached via a pull arm 5 on the chassis of the paver 100.
- a side pusher 6 is attached in the working direction R seen outside the main screed 4, a side pusher 6 is attached.
- the side slider 6 forms a limit for the working width W (see FIG. 5 ) of the pavement 3 to be installed and prevents that before the screed assembly 1 distributed mounting material is pushed past the screed assembly 1 side.
- the side slider 6 is attached to the main board 4 by means of a side slider support 7.
- Adjusting modules 8, by means of which the height of a side slide plate 35 attached thereto of the side slide 6 relative to the side slide carrier 7 and to the main pile 4 can be adjusted, are fastened to the side slide carrier 7.
- the adjustment modules 8 can be mechanically or hydraulically adjustable.
- FIG. 1 shows FIG. 1 in that a vibration-decoupled workplace 9 is fastened on the rear of the side slide carrier 7.
- the work station 9 occupies an area behind the main screed 4 and offers the operator the opportunity to stand or sit on it for a long time (see FIG. 2 ), in particular to observe the shoring of the road surface 3 in an outer working area of the screed assembly 1.
- the workplace 9 is flanged to attachment points 10 of the side slider 7.
- the workplace 9 further has a fastening unit 11, by means of which the work station 9 is attached to the side slide carrier 7.
- the fastening unit 11 has a vibration decoupling unit 12, which is designed to prevent vibrations from the screed assembly 1, in particular from the side shifter 6, being transmitted to the work station 9.
- the vibration decoupling unit 12 is arranged between two fixing plates 13a, 13b of the fastening unit 11 arranged perpendicular to one another.
- the seen in the direction R front mounting plate 13a is connected to a flange plate 36 shown in dashed lines, which is flanged on an inner side of the side slider support 7 by means of suitable fastening means to the attachment points 10.
- the rear mounting plate 13b viewed in the direction of movement R, holds a substantially horizontally mounted bottom plate 14 of the workstation 9.
- the bottom plate 14 offers the operating personnel sufficient space to stand on it and to stay for a longer period of time.
- the vibration decoupling unit 12 has a mass-spring system 12a and a shock absorber 12b.
- the mass-spring system 12a prevents natural oscillations of the sideshift 6 from being transmitted to the workstation 9.
- the shock absorber 12b absorbs shocks by the screed assembly 1.
- FIG. 2 shows in side view the workplace 9 as a seat workplace.
- the vibration decoupling unit 12 is in this case of the front mounting plate 13a seen in the working direction R.
- FIG. 1 solved.
- a quick mounting system 36a, 36b is attached to the mass-spring system 12a and to the shock absorber 12b.
- a control unit 16 is positioned in the working direction R seen in front of the seat 15.
- the operating unit 16 is supported by a holder 17, which is mounted on the bottom plate 14.
- the operating unit 16 is thus also vibration-decoupled stored at the workplace 9.
- a suction unit 18 is further formed, which is designed for the extraction of vapors of the newly installed pavement 3.
- the suction unit 18 can be connected to an existing exhaust system of the paver 100, in order to extract vapors from the working area of the screed assembly 1.
- the suction unit 18 as an independent unit at the workplace 9 for Suction of the vapors, in particular from the outer region of the screed assembly 1, be formed.
- the collision protection unit 19 is designed to detect an environment relative to the workstation 9 in order to issue an alarm signal either by itself or the operating unit 16 when an object, for example a trailing roller vehicle, comes too close to the workstation 9.
- FIG. 2 is also a heating / cooling unit 20 can be seen, which is attached to the bottom plate 14.
- the heating / cooling unit 20 can be controlled by the operating unit 16, wherein it can also be designed to automatically regulate the cooling / heating power as a function of the ambient temperature of the workstation 9.
- the heating / cooling unit 20 may be designed to temper the foot area of the workstation 9 and / or the installed seat 15.
- the workplace 9 comprises according to FIG. 2 a frame 21 with a hinged door brace 22.
- a frame 21 with a hinged door brace 22.
- the frame 21 may also provide attachment options for attaching a tarp or cover that can be attached as a windshield on the frame 21.
- FIG. 3 shows the workplace 9 in side view FIG. 2 without the seat 15 and the frame 21, wherein the operator P stands on a tread element 23 of the work station 9, which is arranged on the bottom plate 14.
- the tread element 23 could, for example, be a rubber mat, in particular with a friction profile, so that the operator P can stand on the workstation 9 in a non-slip manner and also has a pleasant, soft stand on it.
- the vibration decoupling could thereby be improved for the operator P if the tread element 21 is made of a shock absorbing material, for example of a cushioning polyurethane.
- FIG. 3 a lighting unit 24 which is fixed to the bracket 17 for illuminating the work station 9.
- the luminous intensity of the illumination unit 24 can preferably be regulated by means of the control unit 16.
- the respective components of the in the FIGS. 2 and 3 shown workplace 9 can be combined with each other on customer request.
- the tread element 23 could also on the bottom plate 14 of the in FIG. 2 be shown seated workplace. All jobs 9 according to FIGS. 2 and 3 However, they have in common that they and the components installed on it vibration-decoupled to the screed assembly 1 can be fastened.
- FIG. 4 shows in the direction R from a perspective behind the screed assembly 1 schematically the positioning of the work station 9 relative to a catwalk 25 which is fixed to the main screed 4 of the screed assembly 1.
- the catwalk 25 normally extends substantially the full width of the main plank 4 and allows the operator P to walk around behind the plank assembly 1 without stepping on the newly installed pavement 3.
- the catwalk 25 is formed indented in the outer region of the screed assembly 1, so that it does not extend beyond the entire working width W behind the screed assembly 1.
- the bottom plate 14 occupies substantially the recessed area of the catwalk 25 and is at the same height as the catwalk 25.
- plank assembly 1 is shown as Ausziehbohle Z, this could just as well be designed as a rigid screed assembly 1, which optionally only the main screed 4 and the side-mounted work station 9, or alternatively from the main screed 4 and widening parts 27 'exist, which on the main screed 4 are fortified to expand the work area W.
- the widening parts 27 'do not allow continuous widening of the working area W, as is possible by means of the pull-out parts 27 of the pull-out screed Z, they can fix the work station 9 on the side slide carrier 7 formed thereon as well.
- FIG. 5 shows the screed assembly 1 from a point of view according to FIG. 4 , wherein the bottom plate 14 of the work station 9 is disposed over an outer portion of the catwalk 25.
- the catwalk 25 extends over the entire working width W.
- the workplace 9 according to FIG. 5 attached to the side slide carrier 7.
- the embodiment according to FIG. 5 may arise in particular when the workstation 9 on a paver, ie retrofitted to the screed assembly 1.
- FIG. 6 In side view shows a variant embodiment, according to which the fastening unit 11 has a swing bearing 30 and a biasable buffer 31.
- the swing bearing 30 and the biasable buffer 31 are between the attachment plates 13a, 13b arranged.
- the oscillating bearing 30 optionally comprises a spring element 32, by means of which the workstation 9 can be brought more easily into an upwardly folded stowed position.
- the damping hardness of the prestressable buffer 31 can be adjusted by a biasing force F, so that the workstation 9 can be adapted to the weight of the operator P in a user-specific manner.
- FIG. 7 in side view shows a space-saving stowable variant of the workplace 9, which is adjustable between a working position and a jam position.
- the bottom plate 14 between a substantially horizontal, unfolded position in which it is in the working position, and a vertical, folded-up position in which it is in the stowed position, are moved.
- the bottom plate 14 rotates about a radial bearing 33, which fixes the bottom plate 14 to the rear mounting plate 13b of the work station 9 as viewed in the working direction R.
- the bottom plate 14 In the stowed position, the bottom plate 14 abuts against the rear attachment plate 13b, whereby the work station 9 can be reduced to a minimal amount of congestion.
- the workstation 9 can be fastened in a vibration-decoupled manner to all known plank arrangements, whether on a rigid screed, a pull-out screed or on widening parts of a rigid screed. For the operator P, this results in a comfortable workstation 9, from which he can perform different functions, for example leveling functions, measuring functions and / or adjustments of the working width of the screed assembly 1.
- the workplace 9 can be retrofitted to existing screed arrangements 1 or arranged individually according to customer requirements relative to the catwalk 25.
- the workplace 9 offers a new comfort module, as it has not been used on road pavers, especially on a screed assembly.
- the workstation 9 also makes it possible to store sensitive and expensive operating instruments, for example the operating unit 16, in a vibration-decoupled manner so that these instruments can be better protected and remain operational for longer.
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- Architecture (AREA)
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- Structural Engineering (AREA)
- Road Paving Machines (AREA)
Description
Die Erfindung bezieht sich auf eine Bohlenanordnung mit einem Arbeitsplatz gemäß dem Oberbegriff des Anspruchs 1. Eine derartige Anordnung ist aus der
Herkömmlicherweise werden einzelne Funktionen der Einbaubohle vom Führerstand des Straßenfertigers aus geregelt. Beispielsweise lassen sich vom Führerstand aus unterschiedliche Arbeitsparameter an den Komponenten der Einbaubohle einstellen. Alternativ dazu lassen sich die Funktionen der Einbaubohle mittels einer Bedieneinheit ansteuern, die seitlich an der Einbaubohle befestigt ist. Das Personal bedient die Bedieneinheit meist, während es neben der Einbaubohle beim Einbau mitläuft, oder von einem Laufsteg aus, welcher quer hinter der Einbaubohle am Bohlenrahmen befestigt ist. Von dort aus ist jedoch eine fehlerfreie Steuerung der Bedieneinheit nahezu unmöglich und das Personal muss sich auf mehrere Sachen gleichzeitig konzentrieren, wodurch es zu Unfällen kommen kann. Hinzu kommt, dass das Personal zur Bedienung der an der Einbaubohle befestigten Bedieneinheit sehr nahe an den Arbeitsbereich der Einbaubohle kommt, wo Arbeitsunfälle nie ganz auszuschließen sind.Conventionally, individual functions of the screed are regulated from the driver's cab of the paver. For example, different working parameters can be set on the components of the screed from the driver's cab. Alternatively, the functions of the screed can be controlled by means of a control unit which is attached to the side of the screed. The staff usually operates the control unit while it runs alongside the screed during installation, or from a catwalk, which is mounted transversely behind the screed on the screed frame. From there, however, a flawless control of the control unit is almost impossible and the staff must concentrate on several things at the same time, which can lead to accidents. In addition, the staff to operate the attached to the screed control unit comes very close to the work area of the screed, where accidents at work can never be completely ruled out.
Tatsächlich ist der Laufsteg nicht als Arbeitsplatz zum längeren Verweilen darauf vorgesehen, um beispielsweise von dort aus die Bedieneinheit zu steuern. Der Laufsteg soll es nämlich dem Bedienpersonal vorrangig ermöglichen, den frisch eingebauten Straßenbelag zu überqueren, ohne dabei auf das heiße, eventuell noch unverdichtete Einbaugut zu treten, wodurch es zu unerwünschten Eindrücken kommen könnte.In fact, the catwalk is not intended as a workplace for a longer stay on it, for example, to control from there, the control unit. Namely, the catwalk should primarily allow the operating personnel to cross the freshly installed road surface without thereby stepping on the hot, possibly still uncomplicated inserted material, which could lead to undesired impressions.
Weil jedoch das Bedienpersonal bisher den Laufsteg auch für ein längeres Verweilen darauf benutzt, um insbesondere die Bedieneinheit zu steuern und von dort aus den Einbau zu beobachten, stellen sich für das Bedienpersonal gewisse Risiken ein. Vor allem bietet der Laufsteg nur einen schmalen Übergang, von welchem man vor allem bei Regenwetter leicht abrutschen kann. Außerdem lässt sich bisher nur bei kleinen Einbaubohlentypen vom Laufsteg aus eine selbst dabei eingeschränkte Bedienung der Bedieneinheit durchführen.However, because the operators previously used the catwalk for a longer stay on it, in particular to control the control unit and from there to observe the installation, posing for the operator certain risks. Above all, the catwalk offers only a narrow transition, from which one can easily slip off, especially in rainy weather. In addition, it is only possible to carry out a self-limited operation of the operating unit from the catwalk only for small types of screed.
Die Aufgabe der vorliegenden Erfindung ist es, eine Bohlenanordnung zur Verfügung zu stellen, welche die Arbeitssicherheit für das Bedienpersonal verbessert und einen optimierten Einbau gewährleistet, wobei insbesondere der Einbau eines neuen Straßenbelags derart mittels der Bohlenanordnung durchführbar ist, dass es zu weniger gesundheitlichen Risiken für das Bedienpersonal kommt.The object of the present invention is to provide a screed arrangement which improves the occupational safety for the operating personnel and ensures optimized installation, wherein in particular the installation of a new road surface can be carried out by means of the screed arrangement such that there are fewer health risks for the Operator comes.
Diese Aufgabe wird gelöst durch eine Bohlenanordnung mit den Merkmalen des Anspruchs 1. Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.This object is achieved by a screed assembly having the features of
Das Bedienpersonal kann daher auch längere Zeit komfortabel auf dem Arbeitsplatz verweilen, um den Einbau von dort aus gut zu beobachten und gegebenenfalls zu steuern, ohne dass gesundheitliche Risiken für das Bedienpersonal entstehen. Außerdem bietet der vibrationsentkoppelte Arbeitsplatz einen sicheren Ort an der Bohlenanordnung, wo empfindliche Geräte, beispielsweise Messinstrumente, gelagert und aufbewahrt werden können.The operating staff can therefore spend a long time comfortably on the workstation to observe the installation from there and control if necessary, without causing health risks for the operating personnel. In addition, the vibration-decoupled workplace provides a secure location on the screed assembly where sensitive equipment, such as gauges, can be stored and stored.
Als Vibrationen sind dabei sowohl geschwindigkeitsabhängige Schwingungen durch bewegte Komponenten der Bohlenanordnung als auch Stöße, Nivellierbewegungen oder andere Verstellbewegungen der Bohlenanordnung gemeint.Vibrations are speed-dependent oscillations by moving components of the screed arrangement as well as impacts, leveling movements or other adjusting movements of the screed arrangement.
In der Erfindung ist der Arbeitsplatz an einem Seitenschieber der Bohlenanordnung befestigt, um einem äußeren Bereich der Arbeitsbreite zugeordnet zu sein. Bei dem Seitenschieber handelt es sich um eine insbesondere mechanisch oder hydraulisch (höhen-)verstellbare Einheit, die zur seitlichen Begrenzung der Arbeitsbreite jeweils an äußeren Enden der Bohlenanordnung befestigt ist. Da bei den meisten Bohlenanordnungen der prinzipielle Aufbau der jeweiligen Seitenschieber im Wesentlichen gleich ist, unabhängig davon ob es sich um eine starre Bohlenanordnung, eine Bohlenanordnung mit Verbreiterungsteilen oder eine Bohlenanordnung mit Ausziehteilen handelt, ließe sich der Arbeitsplatz sowie dessen Befestigung am Seitenschieber bohlentypenübergreifend einheitlich gestalten, was zu Kostenersparnissen in der Herstellung fü h rt.In the invention, the work station is attached to a side shifter of the screed assembly to be associated with an outer region of the working width. The side slider is an especially mechanically or hydraulically (height) adjustable unit, which is attached to the lateral boundary of the working width respectively at outer ends of the screed assembly. Since in most screed arrangements, the basic structure of the respective sideshift is essentially the same, regardless of whether it is a rigid screed assembly, a screed assembly with broadening parts or a screed assembly with pull-out parts, the workplace and its attachment to the side slide screed type cross-spanning uniform, resulting in cost savings in manufacturing.
Außerdem kann von der Stelle des Seitenschiebers vom daran befestigten Arbeitsplatz aus der äußere Bereich eines frisch eingebauten Straßenbelags gut eingesehen werden, was insbesondere bei Stoß-an-Stoß-Arbeiten, d.h., wenn Straßenbeläge parallel aneinander gefertigt werden, von Vorteil ist. Ferner lassen sich von dieser Stelle aus zahlreiche Bedienfunktionen der Bohlenanordnung gut steuern. Beispielsweise kann von dort aus eine Bedieneinheit, welche seitlich an der Bohlenanordnung, vornehmlich am Seitenschieber befestigt ist, gesteuert werden, um beispielsweise Temperaturen an Komponenten oder Vibrationsdrehzahlen von Verdichterkomponenten der Bohlenanordnung einzustellen.In addition, from the point of the sideshift from the work station attached thereto, the outer area of a freshly installed pavement can be well seen, which is particularly advantageous in impact-to-collision work, i.e. when pavements are made parallel to each other. Furthermore, numerous control functions of the screed assembly can be well controlled from this point. For example, from there, an operating unit, which is attached laterally to the screed assembly, primarily on the side shifter, are controlled, for example, to set temperatures at components or vibration speeds of compressor components of the screed assembly.
Besonders vorteilhaft ist es, wenn der Arbeitsplatz an einem Seitenschieberträger des Seitenschiebers befestigt ist, beispielsweise angeflanscht oder angeschweißt ist. Der Seitenschieberträger verläuft im Wesentlichen horizontal entlang seitlicher Enden der Bohlenanordnung, wobei an ihm ein höhenverstellbares Seitenschieberblech inwärts der Bohlenanordnung gelagert ist. Der Seitenschieberträger bildet eine robuste Basis zur Befestigung des Arbeitsplatzes. Außerdem bietet die Befestigung des Arbeitsplatzes am Seitenschieberträger den wesentlichen Vorteil, dass diese konstruktiv bei sämtlichen Bohlentypen baugleich sein kann, und dass das Eigenschwingverhalten des Seitenschieberträgers unabhängig von der eingestellten Arbeitsbreite der Bohlenanordnung im Wesentlichen unveränderlich ist, sodass die Vibrationsentkopplung des Arbeitsplatzes an dieser Stelle besonders zuverlässig gewährleistet werden kann und sich gut einstellen lässt.It is particularly advantageous if the workstation is fastened to a side slide carrier of the side slide, for example flanged or welded on. The side sill carrier extends substantially horizontally along lateral ends of the screed assembly, with a height-adjustable side pusher plate being supported inwardly of the screed assembly. The side slide carrier forms a sturdy base for attaching the workstation. In addition, the attachment of the workplace on the side slide carrier has the significant advantage that it can be structurally identical in all Bohlentypen, and that the natural vibration of the side sash regardless of the set working width of the screed assembly is essentially immutable, so that the vibration isolation of the workplace at this point particularly reliable can be guaranteed and can be adjusted well.
Zweckmäßig ist es, wenn der Arbeitsplatz eine Befestigungseinheit umfasst, durch die er bevorzugt lösbar an der Bohlenanordnung, insbesondere dem Seitenschieberträger, befestigt ist. Die Befestigungseinheit ermöglicht es auch, dass der Arbeitsplatz an einer Bohlenanordnung beliebigen Typs nachgerüstet werden kann, und dass der Arbeitsplatz beliebig zwischen unterschiedlichen Bohlentypen wechseln kann.It is expedient if the workplace comprises a fastening unit, by which it is preferably releasably attached to the screed assembly, in particular the side slide carrier. The mounting unit also allows the workstation to be retrofitted to a screed assembly of any type, and that the workstation can arbitrarily switch between different screed types.
In einer weiteren vorteilhaften Variante der Erfindung umfasst die Befestigungseinheit eine Vibrationsentkopplungseinheit. Diese reduziert Vibrationen oder verhindert es sogar ganz, dass Vibrationen auf den Arbeitsplatz übertragen werden. Der somit vibrationsentkoppelte Arbeitsplatz bietet daher einen Ort für das Bedienpersonal, wo es über längere Zeit, z.B. über acht Stunden, verweilen kann, ohne dadurch gesundheitsbedingte Risiken einzugehen.In a further advantageous variant of the invention, the fastening unit comprises a vibration decoupling unit. This reduces vibrations or even prevents vibrations from being transmitted to the workplace. The thus vibration-decoupled workplace therefore provides a place for the operating personnel, where it over longer Spend time, for example, over eight hours, without taking health-related risks.
Vorzugsweise umfasst die Vibrationsentkopplungseinheit mindestens ein Masse-Feder-System und/oder einen Stoßdämpfer. Das Masse-Feder-System kann insbesondere geschwindigkeitsbedingte Schwingungen bewegbarer Komponenten der Bohlenanordnung vom Arbeitsplatz fernhalten, was zu einem ruhigen Stand bzw. Sitz des Bedienpersonals auf dem Arbeitsplatz führt. Der Stoßdämpfer kann Stöße abdämpfen, welche beispielsweise beim Anfahren des Straßenfertigers, beim Überqueren von Unebenheiten oder bei der Nivellierung der Bohlenanordnung vorkommen können.Preferably, the vibration decoupling unit comprises at least one mass-spring system and / or a shock absorber. The mass-spring system, in particular, can keep away from the workstation speed-related vibrations of movable components of the screed assembly, which leads to a quiet position or seat of the operating personnel on the workstation. The shock absorber can dampen shocks that may occur, for example, when starting the paver, when crossing bumps or when leveling the screed assembly.
Vorstellbar ist es auch, dass der Stoßdämpfer der Vibrationsentkopplungseinheit selbsttätig reversibel verstellbar ist, um den Arbeitsplatz stets in eine gewünschte Ausgangslage zurück zu bringen. Vorzugsweise handelt es sich dabei um eine geschlossene Flüssigkeitsfeder, welche sozusagen als geschlossene Einheit leicht einzubauen sowie zu warten ist. Alternativ wäre auch ein hydraulischer Stoßdämpfer einsetzbar, der an ein bestehendes Hydrauliksystem der Bohlenanordnung angeschlossen ist. Zweckmäßig, insbesondere kostengünstig, ist jedoch auch der Einsatz eines mechanischen Stoßdämpfers und/oder eines Gasdruckstoßdämpfers.It is also conceivable that the shock absorber of the vibration decoupling unit is automatically reversibly adjustable in order to bring the workplace always in a desired starting position. Preferably, this is a closed liquid spring, which, so to speak, is easy to install and to maintain as a closed unit. Alternatively, a hydraulic shock absorber would be used, which is connected to an existing hydraulic system of the screed assembly. Expedient, in particular cost-effective, however, is also the use of a mechanical shock absorber and / or a gas pressure shock absorber.
Gemäß einer vorteilhaften Ausführungsform lässt sich das Masse-Feder-System zwischen dem Arbeitsplatz und der Bohlenanordnung vorspannen, um dadurch darin eine gewünschte Härte einzustellen. Der Härtegrad des Masse-Feder-Systems kann dadurch individuell an unterschiedlich schwere Bedienpersonen angepasst werden.According to an advantageous embodiment, the mass-spring system can be biased between the workstation and the screed assembly to thereby set a desired hardness therein. The degree of hardness of the mass-spring system can thereby be individually adapted to different heavy operators.
Besonders anwenderfreundlich ist die Vibrationsentkoppelungseinheit dann, wenn eine Vorspannkraft des Masse-Feder-Systems manuell und/oder automatisch einstellbar ist. Eine manuelle Einstellung ließe sich beispielsweise durch eine Schraubenkonstruktion verwirklichen, mittels welcher der Arbeitsplatz gegen die natürliche Ausdehnung des Masse-Feder-Systems angeschraubt ist. Eine automatisierte Lösung könnte beispielsweise einen Elektromotor als Antrieb umfassen, welcher durch dessen Ansteuerung den Arbeitsplatz bis zu einer gewünschten Vorspannkraft gegen die Ausdehnung des Masse-Feder-Systems drückt. Vorstellbar wäre es auch, den Betrieb des Elektromotors an ein Gewichtserfassungssystem funktional zu koppeln, wobei der Elektromotor die Vorspannkraft auf das Masse-Feder-System in Abhängigkeit eines erfassten Gewichts des auf dem Arbeitsplatz befindlichen Bedienpersonals automatisch anpasst.The vibration decoupling unit is particularly user-friendly when a preload force of the mass-spring system can be set manually and / or automatically. A manual adjustment could be realized, for example, by a screw design, by means of which the workstation is screwed against the natural extension of the mass-spring system. An automated solution could include, for example, an electric motor as a drive, which presses the workplace to a desired biasing force against the expansion of the mass-spring system by its activation. It would also be conceivable to functionally couple the operation of the electric motor to a weight detection system, wherein the electric motor, the biasing force automatically adjusts to the mass-spring system in response to a detected weight of the operator on the workstation.
Gemäß einer vorteilhaften Variante der Erfindung verfügt der Stoßdämpfer über eine variierbare Dämpfungshärte. Dies ließe sich beispielsweise dadurch realisieren, indem sich daran das Verdrängungsvolumen eines Dämpferfluides pro Zeiteinheit einstellen lässt. Ähnlich wie beim Masse-Feder-System könnte auch hier die Dämpfungshärte manuell und/oder automatisch einstellbar sein, um dem Bedienpersonal eine maximale Individualisierung des Arbeitsplatzes zu ermöglichen.According to an advantageous variant of the invention, the shock absorber has a variable damping hardness. This could be realized, for example, by adjusting the displacement volume of a damper fluid per unit of time. Similar to the mass-spring system, the damping hardness could also be manually and / or automatically adjustable to allow the operator a maximum individualization of the workplace.
Besonders vorteilhaft ist es, wenn die Befestigungseinheit ein Schwinglager umfasst, das an der Bohlenanordnung montiert ist und den Arbeitsplatz daran klappbar koppelt, wobei der Arbeitsplatz mittels des Schwinglagers zwischen einer Stauposition und einer Arbeitsposition bewegbar ist. Je nach Bedarf lässt sich damit der Arbeitsplatz ausklappen oder kann insbesondere zum Transport der Bohlenanordnung in die Stauposition gebracht werden. Erfindungsgemäß verfügt , die Bohlenanordnung zusätzlich zum Arbeitsplatz über einen Laufsteg für den Bediener auf welchem der Bediener auch während des Einbaus hinter der Bohlenanordnung die Arbeitsbreite überqueren kann. Erfindungsgemäß umfasst der Arbeitsplatz eine bevorzugt höhenverstellbare Bodenplatte, auf welcher der Bediener sicher stehen kann, wobei sich der Laufsteg entlang eines größeren Bereichs der Arbeitsbreite der Bohlenanordnung als die Bodenplatte des Arbeitsplatzes erstreckt. Vorzugsweise weist die Bodenplatte in Arbeitsrichtung gesehen eine größere Tiefe auf als der Laufsteg, damit das Bedienpersonal darauf auch über längere Zeit sicher verweilen kann. Um ein Stolpern zu verhindern, ist die Bodenplatte im Wesentlichen auf selber Höhe wie der Laufsteg angeordnet. Von hinten aus gesehen sieht die Bodenplatte des Arbeitsplatzes daher wie eine Verlängerung des Laufstegs aus.It is particularly advantageous if the fastening unit comprises a swinging bearing, which is mounted on the screed assembly and the workplace hingedly coupled thereto, wherein the workplace is movable by means of the swing bearing between a stowage position and a working position is particularly advantageous. Depending on requirements, this can be used to fold out the workplace or, in particular, to bring it into the stowed position for transporting the screed assembly. According to the invention, the screed assembly in addition to the workplace on a catwalk for the operator on which the operator can also cross the working width during installation behind the screed assembly. According to the invention, the workstation comprises a preferably height-adjustable floor panel on which the operator can stand securely, with the catwalk extending along a larger area of the working width of the screed assembly than the floorboard of the workstation. Preferably, the bottom plate seen in the direction of work to a greater depth than the catwalk, so that the operator can stay on it safely for a long time. To prevent tripping, the bottom plate is arranged substantially at the same height as the catwalk. Seen from the rear, the base plate of the workplace therefore looks like an extension of the catwalk.
Alternativ könnte die Bodenplatte jedoch auch auf einem höheren Niveau als der Laufsteg angeordnet sein, wodurch sich bessere Einsehmöglichkeiten in den Einbau und die Bohlenanordnung für das auf dem Arbeitsplatz befindliche Bedienpersonal ergeben können.Alternatively, however, the bottom plate could also be arranged at a higher level than the catwalk, which may result in better Einsehmöglichkeiten in the installation and the screed assembly for the operator located on the workstation.
Eine besonders kompakte Ausführungsvariante der Erfindung sieht vor, dass die Bodenplatte fluchtend zum Laufsteg angeordnet ist, d.h., dass die Bodenplatte in Reihe mit dem Laufsteg angeordnet ist und im Wesentlichen dieselbe Tiefe wie der Laufsteg umfasst. Dies kann insbesondere für den Transport der Bohlenanordnung von Vorteil sein, weil die Bodenplatte des Arbeitsplatzes nicht weiter nach hinten vorragt als der Laufsteg. Außerdem werden dadurch besonders wenige Kanten und Ecken zwischen der Bodenplatte und dem Laufsteg gebildet, an welchen sich das Bedienpersonal anstoßen könnte.A particularly compact embodiment of the invention provides that the bottom plate is arranged in alignment with the catwalk, that is, that the bottom plate in series with the Catwalk is arranged and substantially the same depth as the catwalk comprises. This may be particularly advantageous for the transport of the screed assembly, because the bottom plate of the workplace does not protrude further back than the catwalk. In addition, particularly few edges and corners between the bottom plate and the catwalk are formed, which could trigger the operator.
Besonders bequem lässt sich der Arbeitsplatz für den Bediener dann einrichten, wenn der Arbeitsplatz einen Sitz, vornehmlich einen höhenverstellbaren Sitz, umfasst. Der Komfort ließe sich weiter dadurch erhöhen, wenn der Sitz luftgefedert ist.The workplace can be set up particularly conveniently for the operator when the workplace comprises a seat, in particular a height-adjustable seat. The comfort could be further increased by the air-suspension of the seat.
Für den Einsatz bei schlechtem Wetter eignet sich der Arbeitsplatz besonders dann gut, wenn er mit einem Wetterdach ausgestattet ist. Das Wetterdach wirkt jedoch auch als Schattenspender, damit das Bedienpersonal auf dem Arbeitsplatz bei schönem Wetter nicht der prallen Sonne ausgesetzt ist.For use in bad weather, the workplace is particularly well if it is equipped with a weather roof. However, the weather roof also acts as a shade dispenser, so that the operator is not exposed to the blazing sun on the workplace in fine weather.
Vorzugsweise ist auf dem Arbeitsplatz eine Bedieneinheit zur Steuerung von Funktionen des Arbeitsplatzes, beispielsweise der Höheneinstellung der Bodenplatte und/oder der jeweiligen Härtegrade des Masse-Feder-Systems und/oder des Stoßdämpfers, und/oder der Bohlenanordnung installiert. Der vibrationsentkoppelte Arbeitsplatz bietet für die empfindliche und teure Bedieneinheit einen sicheren Platz zur Lagerung sowie zu deren einwandfreiem Betrieb. Mittels der Bedieneinheit lässt sich beispielsweise auch die Nivellierung der Bohlenanordnung, eine Tamperdrehzahl, Temperaturen der Heizstäbe und/oder die Arbeitsbreite bei einer Ausziehbohlenanordnung einstellen. Von der Bedieneinheit aus können auch Warnsignale ausgegeben werden, um den Bediener auf dem Straßenfertiger zu warnen oder diesem anzuzeigen, dass er einen Parameter der Einbaufahrt, beispielsweise ein Fördervolumen des Einbauguts, verändern soll. Die Bedieneinheit kann auch ein Display aufweisen, auf welchem aktuelle Einstellparameter der Bohlenanordnung anzeigbar sind.Preferably, a control unit for controlling functions of the workstation, for example, the height adjustment of the bottom plate and / or the respective degrees of hardness of the mass-spring system and / or the shock absorber, and / or the screed assembly is installed on the workplace. The vibration-decoupled workplace provides a safe place for storage and trouble-free operation of the sensitive and expensive operating unit. By means of the control unit, for example, the leveling of the screed assembly, a tamper speed, temperatures of the heating elements and / or the working width can be adjusted in a Ausziehbohlenanordnung. Warning signals can also be output by the operating unit in order to warn the operator on the paver or to indicate to the operator that he should change a parameter of the installation run, for example a delivery volume of the deposit. The operating unit can also have a display on which current setting parameters of the screed arrangement can be displayed.
Ferner ist es möglich, dass die auf dem Arbeitsplatz vorgesehene Bedieneinheit mit einer elektronischen Messeinheit funktional verbunden ist, welche an der Bohlenanordnung bzw. direkt am Arbeitsplatz befestigt ist. Die Messeinheit kann beispielsweise dazu ausgebildet sein, seitlich der Bohlenanordnung einen Abstand zum Planum, d.h. zum Untergrund, auf welchem sich der Straßenfertiger bewegt, zu messen. Bezüglich dieses Abstandes lässt sich beispielsweise die Nivellierung der Bohlenanordnung automatisiert durchführen, oder kann eine Schichtdicke des neu verlegten Straßenbelags berechnet werden. Wenn die Messeinheit auf dem vibrationsentkoppelten Arbeitsplatz gelagert ist, dann könnte das Messergebnis verbessert werden. Außerdem würden dort keine schädlichen Stöße auf die Messeinheit übertragen werden.Furthermore, it is possible for the operating unit provided on the workstation to be functionally connected to an electronic measuring unit which is fastened to the screed arrangement or directly to the workstation. The measuring unit can be designed, for example, to measure laterally of the screed assembly a distance to the surface, ie to the ground on which the paver moves. With regard to this distance, for example, the leveling of the screed assembly can be automated or a layer thickness of the newly laid road surface can be calculated. If the measuring unit is mounted on the vibration-decoupled workstation, then the measurement result could be improved. In addition, no harmful shocks would be transmitted to the measuring unit there.
Zweckmäßig ist es auch, wenn auf dem Arbeitsplatz eine Kollisionsschutzeinheit angeordnet ist, welche sich dem Arbeitsplatz nähernde Objekte erfassen lassen. Die Kollisionsschutzeinheit kann insbesondere derart ausgebildet sein, dass sie vom Arbeitsplatz aus den Abstand zu einem hinterherfahrenden Walzenfahrzeug ermittelt, und dass sie, sobald dieses zu nahe an den Arbeitsplatz heranfährt, selbst oder über die gegebenfalls daran angeschlossene Bedieneinheit Warnsignale ausgibt. Diese Signale können entweder akustisch oder visuell ausgebildet sein.It is also expedient if a collision protection unit is arranged on the workstation which can be used to record objects approaching the workstation. In particular, the collision protection unit can be designed such that it determines the distance from a workstation to a rolling vehicle traveling behind, and that as soon as it approaches too close to the workstation it issues warning signals itself or via the optionally connected control unit. These signals can be formed either acoustically or visually.
Besonders komfortabel ist der Arbeitsplatz dann für den Bediener ausgebildet, wenn er ferner über eine Absaugeinheit verfügt, die zum Absaugen von Dämpfen des einzubauenden Straßenbelags ausgebildet ist. Die Absaugeinheit kann dabei entweder eigenständig ausgebildet sein oder an eine bereits der Bohlenanordnung zugeordnete Absaugeinheit angeschlossen sein. Insbesondere ist die Absaugeinheit derart ausgebildet, dass sie die aufsteigenden Dämpfe unterhalb der Bodenplatte nach hinten weg hinter den Arbeitsplatz leitet und/oder die aufsteigenden Dämpfe einsammelt und diese über eine vorgesehene Abluftleitung über das Dach des Straßenfertigers und/oder des Arbeitsplatzes fördert.Particularly comfortable, the workplace is then designed for the operator, if he also has a suction unit, which is designed for the extraction of vapors of the road surface to be incorporated. The suction unit can either be designed independently or connected to a suction unit already assigned to the screed arrangement. In particular, the suction unit is designed such that it directs the ascending vapors below the bottom plate to the rear behind the workplace and / or collects the rising vapors and promotes them via a planned exhaust duct over the roof of the paver and / or the workplace.
Für Nachtarbeiten ist es hilfreich, wenn der Arbeitsplatz eine Beleuchtungseinheit umfasst, um vornehmlich den Arbeitsplatz selbst und den äußeren Bereich der Arbeitsbreite zu beleuchten. Die Beleuchtungseinheit hilft dem Bedienpersonal insbesondere beim Betreten bzw. Verlassen des Arbeitsplatzes sowie zum Steuern der Bedieneinheit.For night work, it is helpful if the workplace includes a lighting unit, primarily to illuminate the workstation itself and the outer area of the working width. The lighting unit helps the operator in particular when entering or leaving the workplace and to control the control unit.
Der Arbeitsplatz lässt sich noch komfortabler dadurch gestalten, indem darauf eine Klimaeinheit, insbesondere eine Heiz- und/oder Kühleinheit ausgebildet ist. Damit kann der Bediener je nach Wetterlage den Arbeitsplatz kühlen oder heizen. Gemäß einer bevorzugten Ausführungsform ist der weiter oben erwähnte Sitz des Arbeitsplatzes damit temperierbar.The workplace can be made even more comfortable by having an air conditioning unit, in particular a heating and / or cooling unit formed thereon. This allows the operator to cool or heat the workplace depending on the weather. According to a preferred embodiment, the above-mentioned seat of the workplace is tempered with it.
Zweckmäßig ist der Arbeitsplatz oder zumindest dessen wesentlicher Aufbau lösbar an der Bohlenanordnung befestigt, sodass er über Nacht von der Bohlenanordnung abmontiert werden kann, um die darauf installierten Einheiten, beispielsweise die Bedieneinheit oder die Messeinheit, vor Diebstahl zu schützen.Suitably, the workplace or at least its essential structure is releasably attached to the screed assembly so that it disassembles overnight from the screed assembly can be used to protect the units installed thereon, such as the control unit or the measuring unit, from theft.
Insbesondere vorteilhaft kann der Arbeitsplatz an einer Bohlenanordnung verwendet werden, die als Ausziehbohle ausbildet ist. Diese umfasst insbesondere eine Hauptbohle und Ausziehteile, welche relativ zur Hauptbohle seitwärts zur Arbeitsrichtung verstellbar sind, um die Arbeitsbreite stufenlos zu variieren. Der Arbeitsplatz ist vorzugsweise an einem der Ausziehteile, insbesondere am Seitenschieberträger eines Ausziehteils vibrationsentkoppelt montiert. Es ist somit möglich, den Arbeitsplatz gemeinsam mit dem Ausziehteil seitwärts relativ zur Hauptbohle zu verstellen, sodass der Arbeitsplatz dabei unabhängig von der eingestellten Arbeitsbreite stets dem äußeren Bereich des neu eingebauten Stra-ßenbelags zugeordnet ist. Hinzu kommt, dass am Seitenschieberträger des Ausziehteils immer im Wesentlichen dasselbe Eigenschwingverhalten unabhängig von der eingestellten Arbeitsbreite vorliegt, sodass der Arbeitsplatz dort zuverlässig vibrationsentkoppelt lagerbar ist. An dieser Stelle lassen sich weiter der Einbau sowie Messungen und auch die Steuerung anderer Funktionen der Bohlenanordnung gut überwachen.Particularly advantageously, the workplace can be used on a screed assembly, which is designed as a Ausziehbohle. This comprises in particular a main and Ausziehteile which are adjustable relative to the main beam sideways to the working direction to vary the working width infinitely. The workstation is preferably mounted vibration-decoupled on one of the pull-out parts, in particular on the side slide carrier of an extension part. It is thus possible to adjust the work space together with the pull-out sideways relative to the main screed, so that the workplace is always assigned regardless of the set working width the outer region of the newly installed road-surface covering. In addition, on the side slide carrier of the pull-out part, essentially the same natural vibration behavior is always present, independently of the adjusted working width, so that the workstation can be reliably stored there in a vibration-decoupled manner. At this point, the installation, measurements and also the control of other functions of the screed arrangement can be monitored well.
Vorstellbar ist es auch, dass an beiden Ausziehteilen der Ausziehbohle jeweils ein Arbeitsplatz vibrationsentkoppelt befestigt ist, wobei die jeweiligen Arbeitsplätze in ihrem Aufbau und ihrer Funktion übereinstimmen können. Kundenspezifisch können jedoch die jeweiligen Arbeitsplätze mit unterschiedlichen Funktionen ausgestattet sein.It is also conceivable that in each case a workstation is fastened vibration-decoupled at both Ausziehteilen the Ausziehbohle, the respective jobs can match in their construction and their function. Customized, however, the respective workstations can be equipped with different functions.
Gemäß einer weiteren Ausführungsvariante der Erfindung ist die Bohlenanordnung eine verbreiterbare Bohlenanordnung mit einer Hauptbohle sowie selektiv daran seitlich anbringbaren Verbreiterungsteilen, um die Arbeitsbreite zu vergrößern, wobei der Arbeitsplatz an einem oder an beiden Verbreiterungsteilen vibrationsentkoppelt montiert ist.According to a further embodiment of the invention, the screed assembly is a widenable screed assembly with a main screed and selectively thereto laterally attachable widening parts to increase the working width, the work is mounted vibration-decoupled at one or both widening parts.
Die vorstehend beschriebenen Vorteile lassen sich besonders gut ausnutzen, wenn die erfindungsgemäße Bohlenanordnung an einem selbstfahrenden Straßenfertiger befestigt ist.The advantages described above can be exploited particularly well when the screed assembly according to the invention is attached to a self-propelled paver.
Im Folgenden wird ein vorteilhaftes Ausführungsbeispiel der Erfindung anhand einer Zeichnung näher dargestellt. Im Einzelnen zeigen:
- Fig. 1
- einen Straßenfertiger mit einer Bohlenanordnung gemäß der Erfindung,
- Fig. 2
- einen Arbeitsplatz mit Sitz,
- Fig. 3
- einen Steharbeitsplatz,
- Fig. 4
- eine schematische Darstellung der Bohlenanordnung, bei welcher sich der Arbeitsplatz auf selber Höhe zum Laufsteg befindet,
- Fig. 5
- eine schematische Darstellung der Bohlenanordnung mit einem oberhalb des Laufstegs angeordneten Arbeitsplatz,
- Fig. 6
- einen mittels eines Schwinglagers befestigten Arbeitsplatz und
- Fig. 7
- einen zusammenklappbaren Arbeitsplatz der erfindungsgemäßen Bohlenanordnung.
- Fig. 1
- a paver with a screed assembly according to the invention,
- Fig. 2
- a workplace based,
- Fig. 3
- a standing workstation,
- Fig. 4
- a schematic representation of the screed assembly, in which the workstation is at the same height to the catwalk,
- Fig. 5
- a schematic representation of the screed assembly with a workstation arranged above the catwalk,
- Fig. 6
- a secured by a swing bearing workplace and
- Fig. 7
- a collapsible workplace of the screed assembly according to the invention.
Die Bohlenanordnung 1 verfügt über eine Hauptbohle 4, die über einen Zugarm 5 am Chassis des Straßenfertigers 100 befestigt ist. In Arbeitsrichtung R gesehen außen an der Hauptbohle 4 ist ein Seitenschieber 6 befestigt. Der Seitenschieber 6 bildet eine Begrenzung für die Arbeitsbreite W (siehe
Weiter zeigt
Der Arbeitsplatz 9 hat weiter eine Befestigungseinheit 11, mittels welcher der Arbeitsplatz 9 am Seitenschieberträger 7 befestigt ist. Die Befestigungseinheit 11 verfügt über eine Vibrationsentkopplungseinheit 12, welche dazu ausgebildet ist, zu verhindern, dass Vibrationen von der Bohlenanordnung 1, insbesondere vom Seitenschieber 6 auf den Arbeitsplatz 9, übertragen werden. Die Vibrationsentkopplungseinheit 12 ist zwischen zwei zueinander senkrecht angeordneten Befestigungsplatten 13a, 13b der Befestigungseinheit 11 angeordnet. Die in Arbeitsrichtung R gesehen vordere Befestigungsplatte 13a ist mit einer gestrichelt gezeigten Flanschplatte 36 verbunden, die auf einer Innenseite des Seitenschieberträgers 7 mittels geeigneter Befestigungsmittel an den Befestigungsstellen 10 angeflanscht ist. Die in Arbeitsrichtung R gesehen hintere Befestigungsplatte 13b hält eine im Wesentlichen horizontal gelagerte Bodenplatte 14 des Arbeitsplatzes 9. Die Bodenplatte 14 bietet dem Bedienpersonal ausreichend Platz, um darauf zu stehen und über längere Zeit zu verweilen.The
In der
An der Bodenplatte 14 ist weiter eine Absaugeinheit 18 ausgebildet, die zum Absaugen von Dämpfen des neu eingebauten Straßenbelags 3 ausgebildet ist. Die Absaugeinheit 18 kann an ein bereits bestehendes Absaugsystem des Straßenfertigers 100 angeschlossen werden, um Dämpfe aus dem Arbeitsbereich der Bohlenanordnung 1 abzusaugen. Alternativ kann die Absaugeinheit 18 auch als eigenständige Einheit am Arbeitsplatz 9 zum Absaugen der Dämpfe, insbesondere aus dem äußeren Bereich der Bohlenanordnung 1, ausgebildet sein.On the
Hinten an der Bodenplatte 14 ist weiter eine Kollisionsschutzeinheit 19 angeordnet. Die Kollisionsschutzeinheit 19 ist dazu ausgebildet, ein Umfeld relativ zum Arbeitsplatz 9 zu erfassen, um entweder durch sich selbst oder die Bedieneinheit 16 ein Alarmsignal auszugeben, wenn ein Objekt, beispielsweise ein hinterherfahrendes Walzenfahrzeug, dem Arbeitsplatz 9 zu nahe kommt.Rear of the bottom plate 14 a
In der
Für eine verbesserte Arbeitssicherheit umfasst der Arbeitsplatz 9 gemäß der
Weiter zeigt
Die jeweiligen Komponenten des in den
Wie man in
Wie bereits in der
In der
Selbst wenn die in
Nichtsdestotrotz zeigen sowohl die
Der erfindungsgemäße Arbeitsplatz 9 kann an sämtlichen bekannten Bohlenanordnungen, sei es an einer starren Einbaubohle, einer Ausziehbohle oder an Verbreiterungsteilen einer starren Einbaubohle, vibrationsentkoppelt befestigt sein. Für den Bediener P ergibt sich dadurch ein komfortabler Arbeitsplatz 9, von welchem aus er unterschiedliche Funktionen, beispielsweise Nivellierfunktionen, Messfunktionen und/oder Einstellungen der Arbeitsbreite der Bohlenanordnung 1 durchführen kann. Der Arbeitsplatz 9 kann an bereits bestehenden Bohlenanordnungen 1 nachgerüstet werden oder nach Kundenwunsch individuell relativ zum Laufsteg 25 angeordnet werden.The
Der Arbeitsplatz 9 gemäß der Erfindung bietet ein neues Komfortmodul, wie es bisher noch nicht an Straßenfertigern, insbesondere an einer Bohlenanordnung verwendet wurde. Neben dem zusätzlichen Komfort für den Bediener ermöglicht es der Arbeitsplatz 9 ebenso, empfindliche sowie teure Bedieninstrumente, beispielsweise die Bedieneinheit 16, darauf vibrationsentkoppelt zu lagern, sodass diese Instrumente besser geschützt werden können und länger einsatzfähig bleiben.The
Claims (14)
- Screed assembly (1) for laying a road surface (3), said screed assembly (1) determining a working width (W) viewed in the working direction (R), for laying of the road surface (3), and wherein the screed assembly (1) comprises a walkway (25) for an operator (P), characterized in that a working station (9) for the operator (P) is mounted on the screed assembly (1), wherein the working station (9) comprises a base plate (14), on which the operator (P) can stand and is mounted on the screed assembly (1) in a vibration-decoupled manner, such that the transmission of vibrations from the screed assembly (1) to the working station (9) can be reduced or prevented, wherein the working station (9) is mounted on a side plate (6) of the screed assembly (1) in order to be associated to an outer area of the working width (W), and
wherein the walkway (25) extends along a larger area of the working width (W) of the screed assembly (1) than the base plate (14) of the working station (9). - Screed assembly according to claim 1, characterized in that the screed assembly (1) comprises a mounting unit (11) that detachably mounts the working station (9) on the screed assembly.
- Screed assembly according to claim 2, characterized in that the mounting unit (11) comprises a vibration-decoupling unit (12) that provides at least one mass-spring system (12a) and/or one shock absorber (12b).
- Screed assembly according to claim 3, characterized in that the mass-spring system (12) is mounted between the working station (9) and the screed assembly (1) in a preloaded manner.
- Screed assembly according to claim 4, characterized in that a preload force (F) is manually and/or automatically adjustable to the mass-spring system (12a).
- Screed assembly according to one of the foregoing claims 3 to 5, characterized in that the shock absorber (12b) comprises a variable damping hardness.
- Screed assembly according to claim 6, characterized in that the damping hardness is manually and/or automatically adjustable.
- Screed assembly according to one of the foregoing claims 2 to 7, characterized in that the mounting unit (11) comprises an oscillating bearing (30) by means of which the working station (9) is movable between a stowing position and a working position.
- Screed assembly according toany one of the foregoing claims, characterized in that the base plate (14) is essentially arranged on the same height as the walkway (25) or is arranged on a higher level than the walkway (25), and/or that the base plate (14) viewed from above is arranged in alignment with the walkway (25).
- Screed assembly according to one of the foregoing claims, characterized in that the working station (9) comprises a seat (15) for the operator (P), a weather roof (34), and/or a control unit (16) for controlling the working station (9) and/or the screed assembly (1).
- Screed assembly according to one of the foregoing claims, characterized in that the working station (9) comprises a collision protection unit (19), by means of which objects approaching the working station (9) can be determined, a suction unit (18), which is configured for sucking off vapors of the road surface to be built, an illumination unit (24) in order to illuminate the outer area of the working width (W), and/or a heating and/or cooling unit (20).
- Screed assembly according to one of the foregoing claims, characterized in that the screed assembly (1) comprises an extension screed Z with a main screed (4) and extension parts (27), which are adjustable relative to the main screed (4) sideways to the working direction (R) in order to vary the working width (W), whereby the working station (9) is mounted on one of the extension parts (27).
- Screed assembly according to one of the foregoing claims 1 to 11, characterized in that the screed assembly (1) comprises a screed with a main screed (4) and widening parts (27') that can be mounted at the side thereof, in order to enlarge the working width (W), whereby the working station (9) is mounted on one of the widening parts (27').
- Road finisher (100) with a screed assembly (1) according to one of the foregoing claims.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL14727476T PL3149245T3 (en) | 2014-05-28 | 2014-05-28 | Screed assembly with workplace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2014/061152 WO2015180774A1 (en) | 2014-05-28 | 2014-05-28 | Screed assembly comprising a work station |
Publications (2)
Publication Number | Publication Date |
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EP3149245A1 EP3149245A1 (en) | 2017-04-05 |
EP3149245B1 true EP3149245B1 (en) | 2018-01-10 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP14727476.5A Active EP3149245B1 (en) | 2014-05-28 | 2014-05-28 | Screed assembly with workplace |
Country Status (7)
Country | Link |
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US (1) | US9963838B2 (en) |
EP (1) | EP3149245B1 (en) |
JP (1) | JP6393783B2 (en) |
CN (1) | CN106414852B (en) |
BR (1) | BR112016027799B1 (en) |
PL (1) | PL3149245T3 (en) |
WO (1) | WO2015180774A1 (en) |
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DE102020125680A1 (en) | 2020-10-01 | 2022-04-07 | Joseph Vögele Aktiengesellschaft | ROAD PAVER WITH LIGHTING |
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DE102019002491A1 (en) * | 2019-04-05 | 2020-10-08 | Dynapac Gmbh | Method for operating a road paver and screed for a road paver |
DE202019104082U1 (en) * | 2019-07-24 | 2020-10-27 | Joseph Vögele AG | Multifunctional railing module on the plank walkway |
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2014
- 2014-05-28 CN CN201480079128.XA patent/CN106414852B/en active Active
- 2014-05-28 JP JP2016569663A patent/JP6393783B2/en active Active
- 2014-05-28 US US15/314,215 patent/US9963838B2/en active Active
- 2014-05-28 EP EP14727476.5A patent/EP3149245B1/en active Active
- 2014-05-28 PL PL14727476T patent/PL3149245T3/en unknown
- 2014-05-28 BR BR112016027799-6A patent/BR112016027799B1/en active IP Right Grant
- 2014-05-28 WO PCT/EP2014/061152 patent/WO2015180774A1/en active Application Filing
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DE102020125680A1 (en) | 2020-10-01 | 2022-04-07 | Joseph Vögele Aktiengesellschaft | ROAD PAVER WITH LIGHTING |
EP3988715A1 (en) | 2020-10-01 | 2022-04-27 | Joseph Vögele AG | Road finisher with lighting |
EP4324983A2 (en) | 2020-10-01 | 2024-02-21 | Joseph Vögele AG | Road finisher with lighting |
Also Published As
Publication number | Publication date |
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PL3149245T3 (en) | 2018-06-29 |
JP6393783B2 (en) | 2018-09-19 |
JP2017519920A (en) | 2017-07-20 |
CN106414852A (en) | 2017-02-15 |
BR112016027799A2 (en) | 2017-08-22 |
CN106414852B (en) | 2019-01-08 |
EP3149245A1 (en) | 2017-04-05 |
WO2015180774A1 (en) | 2015-12-03 |
US20170198445A1 (en) | 2017-07-13 |
BR112016027799B1 (en) | 2021-11-16 |
US9963838B2 (en) | 2018-05-08 |
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