EP3023824A1 - Catoptric imaging system for euv projection lithography - Google Patents
Catoptric imaging system for euv projection lithography Download PDFInfo
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- EP3023824A1 EP3023824A1 EP15195078.9A EP15195078A EP3023824A1 EP 3023824 A1 EP3023824 A1 EP 3023824A1 EP 15195078 A EP15195078 A EP 15195078A EP 3023824 A1 EP3023824 A1 EP 3023824A1
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- 238000001459 lithography Methods 0.000 title claims abstract description 4
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- 238000005286 illumination Methods 0.000 claims description 18
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- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000000265 homogenisation Methods 0.000 abstract description 14
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Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70058—Mask illumination systems
- G03F7/702—Reflective illumination, i.e. reflective optical elements other than folding mirrors, e.g. extreme ultraviolet [EUV] illumination systems
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B13/00—Optical objectives specially designed for the purposes specified below
- G02B13/22—Telecentric objectives or lens systems
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B17/00—Systems with reflecting surfaces, with or without refracting elements
- G02B17/02—Catoptric systems, e.g. image erecting and reversing system
- G02B17/06—Catoptric systems, e.g. image erecting and reversing system using mirrors only, i.e. having only one curved mirror
- G02B17/0647—Catoptric systems, e.g. image erecting and reversing system using mirrors only, i.e. having only one curved mirror using more than three curved mirrors
- G02B17/0652—Catoptric systems, e.g. image erecting and reversing system using mirrors only, i.e. having only one curved mirror using more than three curved mirrors on-axis systems with at least one of the mirrors having a central aperture
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B17/00—Systems with reflecting surfaces, with or without refracting elements
- G02B17/02—Catoptric systems, e.g. image erecting and reversing system
- G02B17/06—Catoptric systems, e.g. image erecting and reversing system using mirrors only, i.e. having only one curved mirror
- G02B17/0647—Catoptric systems, e.g. image erecting and reversing system using mirrors only, i.e. having only one curved mirror using more than three curved mirrors
- G02B17/0663—Catoptric systems, e.g. image erecting and reversing system using mirrors only, i.e. having only one curved mirror using more than three curved mirrors off-axis or unobscured systems in which not all of the mirrors share a common axis of rotational symmetry, e.g. at least one of the mirrors is warped, tilted or decentered with respect to the other elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B26/00—Optical devices or arrangements for the control of light using movable or deformable optical elements
- G02B26/02—Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the intensity of light
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/005—Diaphragms
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/0891—Ultraviolet [UV] mirrors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70058—Mask illumination systems
- G03F7/70091—Illumination settings, i.e. intensity distribution in the pupil plane or angular distribution in the field plane; On-axis or off-axis settings, e.g. annular, dipole or quadrupole settings; Partial coherence control, i.e. sigma or numerical aperture [NA]
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70216—Mask projection systems
- G03F7/7025—Size or form of projection system aperture, e.g. aperture stops, diaphragms or pupil obscuration; Control thereof
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21K—TECHNIQUES FOR HANDLING PARTICLES OR IONISING RADIATION NOT OTHERWISE PROVIDED FOR; IRRADIATION DEVICES; GAMMA RAY OR X-RAY MICROSCOPES
- G21K1/00—Arrangements for handling particles or ionising radiation, e.g. focusing or moderating
- G21K1/02—Arrangements for handling particles or ionising radiation, e.g. focusing or moderating using diaphragms, collimators
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21K—TECHNIQUES FOR HANDLING PARTICLES OR IONISING RADIATION NOT OTHERWISE PROVIDED FOR; IRRADIATION DEVICES; GAMMA RAY OR X-RAY MICROSCOPES
- G21K1/00—Arrangements for handling particles or ionising radiation, e.g. focusing or moderating
- G21K1/06—Arrangements for handling particles or ionising radiation, e.g. focusing or moderating using diffraction, refraction or reflection, e.g. monochromators
- G21K1/067—Arrangements for handling particles or ionising radiation, e.g. focusing or moderating using diffraction, refraction or reflection, e.g. monochromators using surface reflection, e.g. grazing incidence mirrors, gratings
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70058—Mask illumination systems
- G03F7/70091—Illumination settings, i.e. intensity distribution in the pupil plane or angular distribution in the field plane; On-axis or off-axis settings, e.g. annular, dipole or quadrupole settings; Partial coherence control, i.e. sigma or numerical aperture [NA]
- G03F7/701—Off-axis setting using an aperture
Definitions
- German patent application DE 10 2014 223 811.0 is incorporated by reference.
- the invention relates to an imaging optical unit for EUV projection lithography. Furthermore, the invention relates to an optical system with such an imaging optical unit, a projection exposure apparatus with such an optical system, a production method for a microstructured or nanostructured component using such a projection exposure apparatus and a microstructured or nanostructured component produced therewith, in particular a semiconductor chip, for example a memory chip.
- An imaging optical unit of the type set forth at the outset is known from US 2007/0 223 112 A1 , US 6,781,671 , US 2010/0 149 509 A1 , WO 2012/137 699 A1 , US 2012/0069314 A1 , EP 1 768 172 B1 , WO 2004/046 771 A1 and US 7,751,127 .
- the configuration of a system stop for an imaging optical unit is known from US 6,445,510 B1 .
- a tilt of the aperture stop in relation to the normal plane which is perpendicular to the optical axis constitutes a previously unused degree of freedom for homogenizing the image-side numerical aperture.
- tilting the aperture stop relative to the normal plane ensures a change in a width corresponding to the projection of the diameter of the aperture stop in the normal plane in one of two dimensions spanning the aperture stop and hence a change in the numerical aperture predetermined by way of the width in this plane.
- This degree of freedom of a tilt of the aperture stop relative to the normal plane enables a homogenization of the numerical apertures, in particular in the case of off-axis fields and/or in the case of e.g. axial fields with an aspect ratio differing from 1, and therefore enables an equalization of a maximum angle of incidence, independently of the direction of incidence.
- the illumination angle is defined by way of two angle coordinates, namely one angle which characterizes the illumination direction in the respectively present plane of incidence and a second angle which characterizes an azimuth orientation of the image-side plane of incidence.
- the homogenization of the numerical apertures NA x , NA y for the two mutually perpendicular planes, which are spanned by the z-axis parallel to the optical axis and an x-axis and by the z-axis and a y-axis lying in a meridional plane, is explained in detail in EP 1 768 172 B1 as an imaging parameter to be optimized. In order to characterize this homogenization, i.e.
- the aperture stop with the circular edge can be manufactured in a cost-effective manner.
- a diameter of the circular aperture stop can have a variable configuration, for example in the style of an iris diaphragm. The diameter can be modifiable in a predetermined manner with the aid of an appropriate drive.
- the tilt of the circular aperture stop in relation to the normal plane on the optical axis has been found to be particularly suitable, for example for adapting the numerical aperture NA x and NA y .
- the optical axis is a common axis of rotational symmetry of the mirrors of the imaging optical unit.
- the optical axis is understood to mean a reference axis which is defined by the remaining rotationally symmetric mirrors or by rotationally symmetric reference surfaces with the best fit to the non-rotationally symmetric reflection surfaces.
- the tilt of the circular stop can also lead to an improvement of the telecentricity and/or ellipticity and/or trefoil imaging parameters.
- the deviation of the numerical aperture NA x from the numerical aperture NA y , averaged over the field points of the image field, can be less than 0.003, less than 0.001, less than 0.0005 or e.g. 0.0002.
- An even smaller deviation in the region of 0.0001 is also possible.
- the deviation can be 0.00001.
- the homogenization of the numerical apertures NA x and NA y over all field points in an image field only relates to planes in the x-direction or y-direction.
- a homogenization is advantageous for imaging H-lines or V-lines, i.e. for lines of an object structure to be imaged which extend parallel to the x-axis or parallel to the y-axis.
- the homogenization can also apply to different planes of incidence with arbitrary azimuth angles, i.e. to planes of incidence which have a finite angle in relation to the xz-plane of incidence or in relation to the yz-plane of incidence.
- Such a homogenization even for planes of incidence tilted correspondingly in relation to the xz-plane or yz-plane, can be implemented, in particular, if structures which extend in the direction of a corresponding azimuth angle or perpendicular thereto are imaged.
- a stop arrangement according to Claims 2 and 3 departs from the prescription of an arrangement of the stop plane in a manner coinciding with crossing points of individual imaging rays assigned to fixed illumination directions of various field points. It was found that an arrangement of the tilted circular aperture stop departing from the arrangement in the coma plane or the arrangement in a chief ray crossing plane can lead to a further improvement of imaging parameters.
- free coma rays are the rays which are transferred with maximum aperture from an off-axis article point or object point in an article plane or else object plane to an image point in the image plane by means of the imaging optical unit, with the rays intersecting at the image point also having a maximum aperture.
- the maximum aperture of the rays intersecting at the image point, the aperture NA is predetermined as nominal variable or setpoint value for the imaging optical unit, with, initially, no aperture stop limiting the setpoint value of the numerical aperture NA.
- the free coma rays are established by virtue of a telecentric centroid ray profile being assumed for each image point for the imaging beams of the image points in the image plane.
- an imaging beam to the associated object point is established for each image point, proceeding from the image points in the image plane against the projection direction of the imaging optical unit in the direction of the object plane.
- the rays bounding this imaging beam are referred to as free coma rays or, more simply, as coma rays below. If the coma rays are bounded by a stop - an aperture stop - the rays which just pass the edge of the stop are also referred to as bounding coma rays.
- the free coma rays of different article points or image points intersect along a three-dimensional intersection line, which virtually form a circle for paraxial image points, with all free coma rays of the image points approximately extending through this circle.
- a closed three-dimensional intersection line emerges for respectively two image points, along which three-dimensional intersection lines the free coma rays intersect, with this intersection line usually varying with the considered image points.
- the imaging beams of all image points of the image field provide a waist region of the imaging beam from the sum of the intersection lines. This waist region is generally referred to as a pupil.
- a coma plane for two image points emerges as a plane with the best fit to the sum of the intersection lines.
- the three-dimensional intersection line can be averaged in such a way that the integral of the squared perpendicular distances of the intersection line along this line on the coma plane is minimal.
- the coma plane is also referred to as pupil plane.
- the chief ray plane emerges as a plane perpendicular to the optical axis, which extends through the intersection point of a chief ray of an off-axis object point with the optical axis.
- the chief ray is virtually identical to the centroid ray of the imaging light beam, which transfers the object point in an object plane into an image point in an image plane with the maximum aperture angle by means of the imaging optical unit.
- the chief ray of the imaging light beam can initially extend parallel to the optical axis as far as the first mirror.
- the chief ray can also extend parallel to the optical axis after the last mirror of the imaging optical unit.
- the chief ray can deviate from the centroid ray.
- the chief ray plane is defined as the plane with the best fit in relation to these intersection points that is vertical to the optical axis.
- the chief ray plane is that plane perpendicular to the optical axis for which the integral of the squared distance of a chief ray intersection point from the plane becomes minimal, wherein the integral is to be formed over all intersection points of chief rays of field points of an object field with the optical axis.
- the chief ray plane is also referred to as paraxial pupil plane.
- the centroid ray is that imaging ray in a light beam which transfers an object point in the object plane into an image point in an image field plane by means of the imaging optical unit, which centroid ray extends through the energy-weighted centre in a plane perpendicular to the direction of propagation thereof, which centre emerges by integrating the light intensities of the aforementioned light beam in this plane.
- the chief ray crossing plane is a plane parallel to the coma plane.
- the chief ray crossing plane in this case extends through the region in which all chief rays of the imaging beams assigned to the image points under the aforementioned conditions of NA setpoint value and the image-side telecentricity intersect, or in which the sum of these imaging beams has the narrowest cross section thereof. That is to say, the chief ray crossing plane is tilted about the intersection point of the chief ray plane with the optical axis, determined like above by averaging, in such a way that it extends parallel to the coma plane.
- Both the free coma rays and the chief rays constitute an ideal case in the following figures.
- boundary or free coma rays or centre rays or chief rays for beams which extends exactly in a telecentric manner for all field points are shown.
- these rays extend in the image plane with a predetermined numerical aperture of the imaging optical unit.
- An orientation of a tilt axis for the aperture stop relative to an object displacement direction according to Claim 5 was found to be particularly suitable.
- An object displacement drive can be provided for displacing the object through the object field along the object displacement direction.
- the tilt angle can be at least 2.5°, can be at least 3° or else can be even larger.
- the tilt angle can be smaller and can be 1.1°.
- the tilt angle can be 8.6°.
- the tilt angle can be 13°.
- the tilt angle can lie in the range between 5° and 15°.
- the tilt angle can lie in the range between 1° and 3°.
- a planar stop configuration according to Claim 9 can likewise be manufactured in a cost-effective manner.
- the aperture stop can be designed in such a way that it follows the form of a pupil of the imaging optical unit, which may deviate from the planar design, in three dimensions.
- a configuration of at least one mirror of the imaging optical unit according to Claim 10 as a free-form surface increases the degrees of freedom for the imaging optical unit.
- All mirrors of the imaging optical unit can be configured as free-form surfaces. Examples of free-form surface designs which can be used within projection optical unit designs are found in WO 2013/174 686 A1 and the references cited there.
- a drive according to Claim 11 increases the adaptation possibilities for the imaging optical unit.
- the image-side numerical aperture can be predetermined exactly and with a sufficient number of degrees of freedom by way of the tilt drive and the optionally likewise present drive for setting the stop diameter.
- a projection exposure apparatus 1 for microlithography comprises a light source 2 for illumination light or imaging light 3.
- the light source 2 is an EUV light source, which generates light in a wavelength range of e.g. between 5 nm and 30 nm, in particular between 5 nm and 15 nm.
- the light source 2 can be a light source with a wavelength of 13.5 nm or a light source with a wavelength of 6.9 nm.
- Other EUV wavelengths are also possible.
- a beam path of the illumination light 3 is depicted very schematically in Figure 1 .
- An illumination optical unit 6 serves to guide the illumination light 3 from the light source 2 to an object field 4 in an object plane 5.
- the object field 4 is imaged into an image field 8 in an image plane 9 with a predetermined reduction scale.
- the projection optical unit 7 according to Figure 2 for example has a reduction by a factor of 4.
- Other reduction scales are also possible, e.g. 5 ⁇ , 6 ⁇ , or 8 ⁇ , or else reduction scales with a magnitude greater than 8 ⁇ or with a magnitude smaller than 4 ⁇ , e.g. 2 ⁇ or 1 ⁇ .
- the image plane 9 is arranged parallel to the object plane 5.
- the reticle is supported by a reticle holder 11 depicted schematically in Figure 1 , which is displaceable by way of a reticle displacement drive 12, which is likewise depicted in a schematic manner.
- the imaging by the projection optical unit 7 is implemented onto the surface of a substrate 13 in the form of a wafer, which is supported by a wafer holder or a substrate holder 14.
- the wafer holder 14 is displaced by way of a wafer displacement drive 15, which is likewise depicted schematically in Figure 1 .
- Figure 1 schematically depicts a beam 15a of the illumination light 3 entering therebetween and, between the projection optical unit 7 and the substrate 13, a beam 15b of the illumination light 3 exiting from the projection optical unit 7.
- the illumination light 3 imaged by the projection optical unit 7 is also referred to as imaging light.
- the imaging rays 15b at the edge, which are incident on the image field 8, are imaging rays which ideally belong to the same absolute illumination angles of the illumination of the image field 8.
- the maximum angle of the exiting beam 15b in relation to the optical axis is a polar angle ⁇ .
- ⁇ therefore is the angle of incidence in a plane of incidence, which comprises an optical axis oA and a coma ray of the beam 15b.
- ⁇ ideally does not depend on the azimuth angle about the optical axis oA, i.e. on the direction of the plane of incidence.
- the angle of incidence ⁇ is a function of an azimuth angle in the image plane 9.
- NA[azimuth] n * sin [ ⁇ (azimuth)].
- n is the refractive index of the medium through which the exiting beam 15b propagates.
- an image field-side numerical aperture of the projection optical unit 7 in the embodiment according to Figure 2 is 0.26. This is not reproduced true to scale in Figure 1 .
- the image field-side numerical aperture can for example lie in the range between 0.2 and 0.7, depending on the embodiment of the projection optical unit 7.
- the projection exposure apparatus 1 is of the scanner type. Both the reticle 10 and the substrate 13 are scanned in an object displacement direction parallel to the y-direction by a synchronized displacement by way of the displacement drives 12 and 15 during the operation of the projection exposure apparatus 1.
- Both the object plane 5 and the image plane 9 respectively extend parallel to the xy-plane.
- Figure 1 depicts very schematically part of a beam path of the imaging light 3 between the object field 4 and the image field 8. What is shown is the beam path of a chief ray 16 of a central field point of the projection optical unit 7 routed over reflections at four mirrors M1, M2, M3 and M4 of the projection optical unit 7. This beam profile is merely indicated very schematically in Figure 1 in order to sketch out the region around an aperture stop 18 which is still to be explained below.
- the projection optical unit 7 can have further mirrors and, for example, can have a total of six, eight or ten mirrors M1,....
- the location, size and tilt of the mirrors M1 to M4 are merely shown schematically in Figure 1 for indicating the beam path of the imaging light 3, which generally has a different detailed route. At least one of the mirrors M1, M2,... can have a reflection surface that is embodied as a free-form surface.
- the chief ray 16 crosses the optical axis oA of the projection optical unit 7 in the beam path between the mirrors M2 and M3, wherein, for example, the mirror M1 is the first mirror of the projection lens 7 in the beam path downstream of the reticle 10.
- the optical axis oA constitutes a reference axis, on the basis of which a mathematical representation of the optically used surfaces of the mirrors M1, M2,... of the projection optical unit 7 is possible.
- the reference axis can be an axis of rotational symmetry of these optical surfaces.
- the reference axis can lie in a symmetry plane of the imaging optical unit 7.
- a crossing point of the chief ray 16 with the optical axis oA lies in a pupil plane 17 of the projection optical unit 7 in the case of paraxial imaging.
- this pupil plane 17 In order to distinguish this pupil plane 17 from the pupil plane defined at the outset by the coma plane, it is denoted as paraxial pupil or paraxial pupil plane below.
- the optical axis oA is perpendicular to a normal plane, which may coincide with the paraxial pupil plane 17, which is why the reference sign 17 is also used for the normal plane below.
- the aperture stop 18 of the projection optical unit 7 is arranged in the region of this crossing point of the optical axis oA with the beam path of the chief ray 16 between the mirrors M2 and M3.
- the aperture stop 18 is configured as a planar stop.
- An image-side numerical aperture shown in the plane of the drawing of Figure 1 corresponds to the value NA y , since the numerical aperture in the yz-plane is depicted here.
- An image-side numerical aperture NA x emerges in the xz-plane perpendicular thereto.
- Figure 2 elucidates an actual course of imaging rays in the imaging optical unit 7 between the object field 4 and the image field 8, which both lie at a distance from the optical axis oA, i.e. constitute off-axis fields.
- What is shown in Figure 2 is the course of individual rays 24 of the imaging light 3, which belong to five field points spaced apart from one another along the y-axis, wherein respectively one chief ray 16 and coma rays 19, 20 emanate from each one of these field points.
- the basic design and the optical design data of the imaging optical unit 7 according to Figure 2 are known from EP 1 768 172 B1 , apart from the exact course of the imaging rays and, even more critically, the configuration and arrangement of the aperture stop 18.
- the optical axis oA of the imaging optical unit 7 is the axis of rotational symmetry of the description of the surface of mirror surfaces of the mirrors M1 to M6 of the imaging optical unit 7.
- Figure 3 shows details in respect of the precise arrangement of the aperture stop 18, which is arranged in a stop plane 25.
- the section III from Figure 2 is depicted in a magnified manner.
- the real stop 18 modifies the beams extending through the imaging optical unit 7 in such a way that these intersect in the region of the edge of the stop; this has not been depicted so as to provide a better overview.
- the aperture stop 18 has a circular configuration with a diameter of 66.254 mm.
- the stop plane 25 is tilted by a tilt angle ⁇ 0 , the magnitude of which in the embodiment according to Figure 2 and Figure 3 is approximately 13°.
- This tilt is implemented about a tilt axis 26.
- the tilt axis 26 is perpendicular to the yz-plane, i.e. perpendicular to a tilt normal plane 27, which contains the object displacement direction y and in relation to which the field planes, i.e. the object plane 5 and the image plane 9, are perpendicular.
- the tilt normal plane 27 coincides with the meridional plane of the imaging optical unit 7.
- other magnitudes of the tilt angle ⁇ 0 in the region of between 10° and 16° are also possible and can lead to an imaging performance of the projection optical unit that is improved over EP 1 768 172 B1 , as will still be explained in conjunction with the example in Figures 6 to 9 .
- This tilt about the tilt axis 26 through the tilt angle ⁇ 0 is brought about in an anticlockwise direction in the orientation of Figure 3 .
- the tilt of the circular aperture stop 18 is such that an angle ⁇ 0 of a stop normal N AB in relation to a chief ray 16 z of a central field point is reduced in comparison with the angle ⁇ 0 of the optical axis oA in relation to this chief ray 16 z of the central field point.
- the angle ⁇ 0 simultaneously is the angle between a normal plane s (cf. the subsequent Figure 4 ) in relation to the chief ray 16 and the stop plane 25.
- the circular aperture stop 18 is thus tilted relative to the overall beam of the imaging light 3 in such a way that a projection of an area bounded by the aperture stop 18, as seen in the direction of the beam profile of this beam of the imaging light 3, is enlarged compared to a positioning of the circular aperture stop 18 perpendicular to the optical axis oA.
- Figure 4 shows, in a schematic manner and in extracts, a light beam 3 through an imaging optical unit, e.g. a projection lens, which images an object point into an image point, in a region in which a chief ray 16 intersects the optical axis oA which extends along a z-axis.
- an imaging optical unit e.g. a projection lens
- FIG. 4 shows, in a schematic manner and in extracts, a light beam 3 through an imaging optical unit, e.g. a projection lens, which images an object point into an image point, in a region in which a chief ray 16 intersects the optical axis oA which extends along a z-axis.
- an imaging optical unit e.g. a projection lens
- paraxial pupil plane 17 A plane perpendicular to the optical axis oA through this intersection point of chief ray 16 and optical axis oA is denoted as paraxial pupil plane 17, as described above.
- the paraxial pupil plane 17 intersects the upper coma ray 19 in such a way that a distance r y emerges in the y-direction perpendicular to the optical axis oA, wherein this direction e.g.
- a stop perpendicular to the optical axis oA with this radius r y in the y-direction would bound the light beam 3 in the depicted manner.
- the paraxial pupil plane 17 and a plane 17a perpendicular to the chief ray through the intersection point between the chief ray 16 and the optical axis oA are tilted against one another by the angle ⁇ .
- the upper coma ray 19 and the chief ray 16 extend parallel to one another, the upper coma ray 19 is also perpendicular to the radius s.
- a radius s' of the light beam 3 in the direction of the lower coma ray 20 is generally different from the above-described radius s in the direction of the upper coma ray 19.
- the light beam 3 has a radius r x that differs from s in the x-direction (direction perpendicular to the plane of the drawing), which radius equals the distance of the coma ray, not depicted in this direction, from the intersection point of the chief ray and the optical axis in the x-direction, wherein this distance is once again determined perpendicular to the chief ray 16, the light beam cross section differs from the circular form.
- the light beam depicted in Figure 4 can be bounded by means of a circular planar stop with a radius r x if the latter is rotated or tilted about an axis of rotation 26 parallel to the x-axis through the intersection point between the chief ray 16 and the optical axis oA, through an angle ⁇ in relation to the paraxial pupil plane 17, which extends through said intersection point. If r x is greater than r y in this case, ⁇ is greater than zero.
- the circular stop 18 is therefore tilted in the anticlockwise direction compared with the location of the stop perpendicular to the optical axis oA in Figure 4 .
- the light beam depicted in Figure 4 cannot be bounded by a tilted circular planar stop in such a way that a setpoint value for the numerical aperture in the x-direction and y-direction is to be approximately equal, as averaged over all field point of the image field, for an imaging optical unit with a light beam 3 where r x is less than s.
- the stop can be approximated by an elliptic stop, the semi-minor axis of which perpendicular to the meridional plane points in the direction of the axis of rotation which extends through the intersection point of chief ray HS and optical axis oA.
- this direction is perpendicular to the optical axis and perpendicular to the object displacement direction in the case of a lithographic projection lens.
- the semi-major axis of the elliptic stop is determined by the tilt angle ⁇ and the spacing of the coma rays 19, 20 to be observed.
- This semi-major axis emerges, for example, by optimizing the image-side telecentricity and the image-side numerical apertures NA x and NA y , which should be as equal as possible for all image points.
- the centre point of the tilted circular stop 18, or, in accordance with a further aspect, of the elliptic tilted stop 18 can be displaced from the above-described axis of rotation or tilt axis by e.g. up to ⁇ 2 mm in the direction of the optical axis oA, i.e. in the z-direction.
- a centre point or centre of these stops 18 in the y direction i.e. in the object displacement direction, can be displaced by e.g. ⁇ 1 mm.
- the diameter of the tilted, planar and circular stop 18 was optimized to 66.366 mm. Furthermore, the centre Z of the stop was displaced in this case by the value of 1.216 mm along the optical axis oA for optimizing the telecentricity. In addition to this optimization of the telecentricity, there additionally was a displacement of the centre Z by 0.270 mm perpendicular to the optical axis oA in the y-direction.
- ⁇ -12.9°
- the numerical aperture of the individual image points in the image field 8 can be optimized by tilting the planar aperture stop 18 about an axis perpendicular to the object displacement direction and perpendicular to the optical axis oA.
- the tilt angle ⁇ about which the planar aperture stop 18 is tilted relative to the paraxial pupil plane, it is possible to optimize the numerical aperture for predetermined, but generally arbitrary azimuth angles.
- Such an optimization results in a tilt angle ⁇ .
- the numerical aperture of all image points can also e.g. be optimized to azimuth angles which respectively correspond to the maximum NA azimuth,max and minimum aperture NA azimuth,min for the respective image point such that the image-side numerical apertures NA azimuth,max and NA azimuth,min should be as equal as possible for all image points.
- a tilt angle ⁇ 1 optimized thus generally differs from the tilt angle ⁇ , in which the image-side numerical apertures NA x and NA y are as equal as possible for all image points.
- Optimizations of the tilt angle of the planar stop are also possible such that the image-side numerical apertures NA azimuth should be as equal as possible for all image points, wherein this should then apply to a predetermined, fixed azimuth angle of e.g. 45°.
- a predetermined, fixed azimuth angle of e.g. 45° Such an optimization of the tilt angle of a planar stop is advantageous if, for example, structures which extend under 45° in relation to the object displacement direction are imaged by the imaging optical unit.
- the centre Z or the centre point of the stop it is generally possible for the centre Z or the centre point of the stop to be displaced along the z-axis, i.e. along the optical axis.
- Displacements perpendicular to the optical axis in the y-direction (object displacement direction) are also possible, as was described in the example above of the tilted circular stop in a projection lens according to EP 1 768 172 B1 .
- These displacements serve for the further optimization of the imaging properties, in particular for optimizing the telecentricity.
- displacements of the stop centre point in the x-direction perpendicular to the object displacement direction
- a centre Z of the aperture stop 18 from Figure 3 can for example be at a distance from the intersection point of the stop plane 25 with the optical axis oA, i.e. it is, in particular, at a distance from the optical axis oA.
- a coma plane 28 in which the coma rays 19, 20 from spaced apart field points intersect.
- This coma plane 28 is likewise perpendicular to the tilt-normal plane 27, i.e. perpendicular to the yz-plane.
- the stop plane 25 of the aperture stop 18 is tilted by an angle ⁇ 0 ⁇ 0 in relation to this coma plane 28.
- the stop plane 25 is also tilted by approximately the angle ⁇ 0 in relation to the chief ray crossing plane 29.
- the pupil plane of the projection optical unit 7 lies in the region of the planes 28, 29.
- the crossing points 28a, 28b of the coma rays 19, 20 on the one hand and 29a of the chief rays 16 on the other hand are at a distance from the aperture stop 18.
- the aperture stop optionally has a functional connection to a tilt drive 18a, to which the aperture stop 18 is connected for the tilt about the tilt axis 26.
- a step-free tilt of the aperture stop 18 is possible by way of the tilt drive 18a.
- the tilt drive 18a can be connected to a sensor arrangement, not depicted in any more detail in the drawing, for measuring the image-side numerical apertures NA x , NA y or NA azimuth (for one or more predetermined azimuth angles), wherein a tilt setpoint value can be calculated from the measurement result in a regulation unit (which is likewise not depicted here) and this setpoint value can be fed by way of an appropriate signal connection to the tilt drive 18a for regulated readjustment of a tilt actual value and hence of the value for the image-side numerical aperture, in particular NA y .
- the yz-plane constitutes a variation plane for the image-side numerical aperture.
- the scanning direction y lies in this variation plane.
- Imaging properties of the projection optical unit 7 with the circular aperture stop 18 arranged in the aperture plane 25 are discussed below on the basis of Figures 5 to 9 .
- Figure 5 schematically elucidates a procedure of a numerical evaluation of an imaging parameterization used here.
- Figure 5 depicts a top view of the image field 8 (from Figure 1 ) of the imaging optical unit 7 for an object field 4 (from Figure 1 ), which may have an arcuate embodiment, assigned to this image field.
- a total of thirty-five field points FP are considered on the image field 8.
- field points FP are selected which are lined up in one half of the image field 8 in a manner spaced apart equidistantly along the y-direction in a total of seven field point columns 30 1 to 30 7 .
- the five field points FP which are lined up along the field point column 30 3 are schematically arranged in Figure 5 .
- the field points FP are numbered in sequence, starting with the field point FP in the column 30 1 with the smallest y-coordinate and finishing with the field point FP 35 in the column 30 7 with the largest y-coordinate.
- a Fourier expansion of a distribution of a numerical aperture NA for each one of the field points FP of the image field 8 is calculated for these thirty-five field points FP, taking into account the optical design data of the imaging optical unit 7.
- a calculation over the field points FP covering half of the image field 8 is sufficient.
- individual rays 24 (see e.g. Figure 1 and 2 ) of the imaging light 3 are targeted onto the stop boundary of the circular aperture stop 18 (or, in general, of a stop situated in the imaging optical unit) against the projection direction, proceeding from each one of the thirty-five image field points FP.
- Examples of such numerical apertures NA i (with i ⁇ ⁇ 1, 2, 3, ....
- NA 0 is a constant contribution
- ⁇ is the azimuth angle in the image field plane in relation to an image point
- a L , b L are expansion coefficients of the Fourier expansion.
- Figures 6 to 9 provide results of this Fourier expansion.
- the expansion terms of the Fourier expansion are depicted up to the 3 rd order for a circular stop, which is arranged in the projection optical unit described in EP 1 768 172 B1 .
- this circular stop is tilted by an angle of -13°, as was described in conjunction with Figure 3 .
- the stop diameter in this case is 66.254 mm.
- Figure 6 shows the respective first expansion term NA 0 for the thirty-five field points FP. What emerges is a sawtooth-like profile, which shows that the first coefficient of the Fourier series NA 0 above substantially decreases from the inner image field edge to the outer image edge in the direction of the object displacement (scanning direction).
- Figure 6 indicates an assignment of the depicted NA 0 curve to individual field point columns 30 1 , 30 4 and 30 7 .
- the effective numerical aperture NA 0 only varies very little between the values of approximately 0.2484 and 0.2496 over all thirty-five field points FP.
- a mean value of the numerical aperture in the xz-plane, NA x,average emerges as 0.24954.
- a corresponding mean value in the yz-plane, NA y,average emerges as 0.24867.
- the difference between these two mean values, which are averaged over all thirty-five field points, is 0.00087, i.e. it is less than 0.001.
- Figure 7 shows the variation of the x-telecentricity and y-telecentricity telecentricity values for the field points FP 1 to FP 35 .
- the y-telecentricity telecentricity values vary between values of -2 mrad and -5 mrad.
- the y-telecentricity telecentricity values once again vary in a stepped manner, comparable with the variation of the effective numerical aperture NA 0 according to Figure 6 .
- the telecentricity specifies the angle of the centroid ray of the light beam, which extends through one of the image points FP 1 to FP 35 , wherein the aforementioned circular stop, tilted by -13°, is arranged in the projection optical unit described in EP 1 768 172 B1 when imaging the image points.
- the x-telecentricity is the direction cosine in the xz-plane and the y-telecentricity is the direction cosine in the yz-plane, wherein x, y and z in this case relate to a local coordinate system, the origin of which is at the considered image point, where z extends parallel to the optical axis, y extends parallel to the object displacement direction (scanning direction) and x extends perpendicular to the y-axis and z-axis. If x-telecentricity and y-telecentricity are zero for an image point, the centroid ray of the associated light beam associated with this image point is perpendicular to the image field plane 8. If the x-telecentricity is zero, the corresponding centroid ray extends in the yz-plane. Analogously, the centroid ray extends along the xz-plane when the y-telecentricity is zero.
- Figure 8 shows the value of the ellipticity for the thirty-five image field points FP.
- the ellipticity describes the deviation of the aperture angle of a respective beam forming the respective image point by way of the inserted stop, e.g. the tilted circular stop, from the value NA 0 in the direction of the main axes of the ellipse centred at the respective image point in an elliptic approximation.
- Figure 8 elucidates the variation of the numerical aperture along these ellipse coordinates and therefore differs from the numerical apertures in the x-direction and y-direction NA x , NA y for the corresponding image point, which is why, also, the corresponding mean values of these numerical apertures differ over the considered number of image points.
- the mean value over the depicted 35 field points is approximately 0.5*10 -3 .
- that type of averaging for optimizing the stop will be preferred which is best fitted to the structures to be imaged.
- an optimization of the aperture in view of NA y and/or NA x is to be preferred.
- structures that are arranged at an angle not equal to 0° or 90° in relation to the x-axis and y-axis are imaged, an optimization according to Figure 8 is to be preferred.
- Figure 9 shows the variation of a further expansion term of the Fourier expansion of the numerical aperture, the so-called trefoil. This value varies between 0 and 1 ⁇ 10 -4 .
- the values for the ellipticity and the trefoil also vary in a stepped manner as a function of the evaluated field points FP i .
- the values within a respective field point column do not decrease, but slightly increase instead.
- Figures 10 to 13 depict the expansion terms of the aforementioned Fourier expansion for a further exemplary embodiment of the tilted circular stop 18, wherein the latter is displaced along the y-direction and along the z-direction, i.e. along the optical axis oA, in terms of the stop centre point Z thereof.
- the displacement in the y-direction or object displacement direction relative to the optical axis is 0.270 mm in this case, the displacement along the optical axis is 1.216 mm.
- the tilt angle is -12.95° and the post-optimized diameter is 66.366 mm.
- the tilted circular stop 18 is only displaced along the y-direction but not along the z-direction in terms of the stop centre point Z thereof.
- the displacement in the y-direction or object displacement direction relative to the optical axis is 0.551 mm in this case.
- This y-displacement can lie in the range between 0.1 mm and 1.0 mm and, for example, can also be 0.2 mm, 0.25 mm, 0.27 mm or 0.3 mm. As mentioned above, no displacement was carried out along the optical axis.
- the tilt angle corresponds to that which was explained above in conjunction with Figures 10 to 13 .
- a post-optimized stop diameter of the tilted and y-decentred circular stop 18 can correspond to that which was explained above in conjunction with Figures 10 to 13 .
- the post-optimized diameter of the circular, y-decentred stop 18 can also have a different value, e.g. the value of 66.456 mm.
- What is found compared to the expansion terms described above in conjunction with Figures 6 to 9 is that the use of the "displacement in the y-direction" degree of freedom leads to a significant improvement in the y-telecentricity, the absolute magnitude of which at most reaches the value of 1.1 mrad over all measured field points.
- the individual rays 24 of three field points spaced apart from one another in the y-direction are depicted in the beam path of the imaging optical unit 31, with, once again, the chief rays 16 and the coma rays 19, 20 being shown for each one of these three field points.
- the imaging optical unit 31 corresponds to the one according to Figure 5a of US 2007/0 223 112 A1 with the associated description.
- Figure 15 shows, in a sectional magnification, the arrangement of the once again circular aperture stop 32 of the imaging optical unit 31.
- the aperture stop 32 has a diameter of 51.729 mm. A diameter of 51.851 mm is also possible.
- the aperture stop 32 is tilted by an angle ⁇ 0 -1.3° about the tilt axis 26 in relation to the normal plane 17 on the optical axis oA. This tilt in relation to the normal plane 17 is brought about in the clockwise direction in the orientation according to Figures 14 and 15 .
- the aperture stop 32 is tilted in such a way that the angle ⁇ 0 of the stop normal N AB in relation to the chief ray 16 z of the central field point is reduced compared to the angle ⁇ 0 of the optical axis oA in relation to the chief ray 16 z of the central field point.
- ⁇ 0 ⁇ 0 + ⁇ 0 applies in the aperture stop 32.
- the coma plane 28 and the chief ray crossing plane 29 parallel thereto are once again plotted in Figure 15 .
- the stop plane 25 is tilted in relation to both planes.
- Crossing points 28a, 28b of the coma rays 19, 20 on the one hand and 29a of the chief rays 16 on the other hand are distant from the aperture stop 32.
- a centre Z of the aperture stop 32 can be distant from the intersection point of the stop plane 25 with the optical axis oA, i.e., in particular, distant from the optical axis oA.
- the ideal distance in the y-direction is approximately 0.28 mm in this case for the exemplary embodiment according to Figure 14 .
- the centre of the stop can be displaced in the direction of the optical axis in relation to the chief ray plane such that there is also minimization of the x-telecentricity.
- a displacement value can lie in the region of 1.2 mm, but it can also, for example, be significantly larger and be e.g. 2.5 mm.
- Figures 16 to 19 show the dependence of the leading expansion terms of the Fourier expansion of the numerical aperture for the thirty-five field points FP for the circular stop tilted by -1.3° according to the exemplary embodiment according to Figure 14 in accordance with what was already explained above in conjunction with Figures 6 to 9 .
- a tilted, circular stop which is displaced in the y-direction and z-direction for optimizing the telecentricity , is used in the imaging optical unit 31 according to Figure 5a of US 2007/0 223 112 A1 .
- the displacement in the y-direction is 0.28 mm and the displacement in the z-direction is 1.21 mm.
- the tilt angle ⁇ - 1.3°.
- the effective numerical aperture NA 0 varies between values of 0.2498 and 0.2501. Averaged over all thirty-five field points, a mean numerical aperture NA x,average of 0.25039 emerges in the xz-plane and a mean value NA y,average of 0.25060 emerges in the yz-plane. The difference of these mean values yields 0.00021.
- the x-telecentricity telecentricity value varies between the values of 0 mrad and -2 mrad and decreases monotonically between the field points FP 1 and FP 35 .
- the y-telecentricity telecentricity value varies between the values of 1 mrad and -1 mrad.
- the ellipticity value varies between the values of 0 and 3 ⁇ 10 -4 .
- the trefoil value varies between the values of 2 ⁇ 10 -5 and 3 ⁇ 10 -5 .
- the variations of NA 0 , of the telecentricity value of the y-telecentricity, of the ellipticity and of the trefoil once again have sawtooth structures for the respective field point columns 30 i .
- the ratio r y /r x 1.004, said ratio having been described in conjunction with Figure 4 .
- Figure 20 is used below to explain a further embodiment of an imaging optical unit 33 with the tilted, circular aperture stop 34, which can be used in the projection exposure apparatus 1 instead of the projection optical unit 7.
- Components and functions corresponding to those that were already explained above with reference to Figures 1 to 19 are provided with the same reference signs and are not discussed in detail again.
- the stop centre is displaced neither in the y-direction nor in the z-direction.
- the imaging optical unit 33 corresponds to the embodiment according to Figure 1 in US 2003/0 076 483 A1 , which is also published as US 6,781,671 .
- the projection optical unit 33 according to Figure 20 is depicted in a manner mirrored about an axis parallel to the xy-axis.
- the aperture stop 34 is also circular and has a diameter of 31.032 mm. A diameter of 31.059 mm is also possible.
- the aperture stop 34 is tilted in relation to the normal plane 17 by a tilt angle ⁇ 0 of +8.6°.
- This tilt is once again implemented in the anticlockwise direction about the tilt axis 26 in the illustration according to Figure 21 .
- the ratio r y /r x 0.920, said ratio having been described in conjunction with Figure 4 .
- Figure 21 once again depicts the coma plane 28 and the chief ray crossing plane 29.
- the stop plane 25 is respectively tilted by the angle ⁇ 0 in relation to these planes.
- the crossing point 28a of the coma rays 19 lies in the region of the stop plane 25 and in the region of an inner boundary of the aperture stop 34.
- the crossing point 28b of the coma rays 20 and the crossing point 29a of the chief rays 16 are distant from the aperture stop 34.
- a centre Z of the aperture stop 34 is distant from the intersection point between the stop plane 25 and the optical axis oA.
- Figures 22 to 25 in turn show numerical results in the Fourier expansion of the numerical aperture when using the aperture stop 34 according to Figures 20 and 21 . Depicted here are the results of five field points, which respectively lie in the centre of one of the field point columns 30 i , which were already explained above in conjunction with the explanations according to Figures 2 to 19 .
- the first term of the Fourier expansion i.e. the effective numerical aperture NA 0 , varies between values of 0.248 and 0.251 when using the aperture stop 34. Averaged over the field points, a value NA x,average of 0.25137 emerges in the xz-plane and a value NA y,average of 0.24924 emerges in the yz-plane. A difference between these two mean values is 0.00213.
- An x-telecentricity telecentricity value lies very close to the value of 0 mrad when using the aperture stop 34.
- a y-telecentricity telecentricity value lies in the region between -15 and -14 mrad.
- An ellipticity value lies in the range between 0 and 5 ⁇ 10 -4 .
- a trefoil value lies in the range between 2.75 and 2.95 ⁇ 10 -4 .
- a tilted, circular stop which is displaced in the y-direction and z-direction for optimizing the telecentricity is used in the imaging optical unit 33 according to Figure 1 of US 2003/0 076 483 A1 .
- the shift is -0.410 mm in the y-direction and -0.916 mm in the z-direction.
- the tilt angle ⁇ +8.09° and the stop diameter was optimized to 30.946 mm.
- the tilt axis is arranged analogously to Figure 21 .
- a comparison between Figures 26 to 29 and 22 to 25 shows that the ellipticity and the telecentricity are slightly better in the case of the tilted and displaced circular stop than in the case of the non-displaced tilted circular stop.
- the first term of the Fourier expansion i.e. the effective numerical aperture NA 0 , varies between values of 0.249 and 0.252 when using an appropriately displaced and decentred stop 34. Averaged over all field points, a value NA x,average of 0.24984 emerges in the xz-plane and a value NA y,average of 0.24989 emerges in the yz-plane. A difference between these two mean values is 0.00095.
- the tilted, circular aperture stop 34 in which the latter is only decentred in the y-direction but not displaced in the z-direction, is also possible.
- the y-decentring can have the value of -0.839 mm.
- Figures 30 to 33 depict the corresponding expansion terms of a circular stop with a diameter of 66.254 mm, with the stop being arranged centrally in relation to the optical axis in the chief ray plane. It is possible to see a significant reduction of NA 0 of approximately 0.002 in the case of the non-tilted stop.
- the system with the non-tilted, circular stop has a y-telecentricity that is approximately 50% worse (see Figure 31 ) than a system with a circular stop that is tilted by approximately -13° (see Figure 7 ).
- Figures 34 to 37 depict the expansion terms of the Fourier expansion up to the third order for an elliptical stop, as is arranged and used in the projection optical unit described in EP 1 768 172 B1 .
- the stop has a semi-major axis of 68.348 mm in the object displacement direction (y-direction). Furthermore, the stop is perpendicular to the optical axis.
- the semi-minor axis of the stop is 66.254 mm in a direction (x-direction) perpendicular to the object displacement direction (y-direction).
- the telecentricity in particular the y-telecentricity, has significantly smaller values in the case of the circular stop tilted by -13° than in the case of the elliptic stop arranged perpendicular to the optical axis in the paraxial pupil plane. Furthermore, the ellipticity is significantly reduced in the case of the tilted, circular stop, and so for example, a mean value of 0.5*10 -3 emerges in the case of the tilted stop, whereas the ellipticity in the case of the non-tilted elliptic stop is approximately 2*10 -3 and therefore worse by approximately a factor of 4 than in the case of the tilted stop. There likewise is an improvement in the trefoil in the case of the tilted circular stop.
- Figures 38 to 41 likewise again depict the expansion terms of the Fourier expansion up to the third order for an elliptical stop, as used in the projection optical unit described in EP 1 768 172 with the dimensions specified above, wherein, however, the stop is displaced by approximately 0.7 mm in the object displacement direction (scanning direction). Hence, the centre of the elliptical stop is spaced from the optical axis in the y-direction by 0.7 mm.
- a significant improvement in the y-telecentricity and in the trefoil can be achieved by small displacements of the stop centre in the direction of the object displacement direction by approximately 1.5 mm, by 0.7 mm in the shown example, wherein the expansion coefficients for the zeroth and second order remain substantially unchanged in such a stop.
- the x-telecentricity can be improved by an optionally additionally implemented displacement of the stop centre point along the optical axis, i.e. in the z-direction.
- Table 1 Comparison of NA characteristic values for various stop configurations in an imaging optical unit as per Figure 3 of EP 1 768 172 B1 Table 1 NA x_average NA y_average Difference Tilted, circular, non-displaced stop 0.24954 0.24867 0.00087 Tilted, circular, displaced stop 0.24984 0.24889 0.00095 Elliptical and displaced stop 0.24952 0.25058 0.00106 Non-tilted, circular stop 0.24952 0.24297 0.00655
- Table 1 shows that better results in respect of the variation of the numerical aperture of the image field can be obtained with tilted, circular aperture stops than with stops arranged in the paraxial pupil plane. Furthermore, the telecentricity can be significantly improved.
- an elliptic stop arranged in the paraxial pupil plane i.e. arranged perpendicular to the optical axis in the chief ray plane, is used in the imaging optical unit 31 according to Figure 5a of US 2007/0 223 112 A1 .
- the centre point of this stop is displaced from the optical axis by 0.6 mm in the y-direction in order to adapt the y-telecentricity.
- the stop has an extent of 51.840 mm in the x-direction and 52.052 mm in the y-direction. In the case of such a non-tilted elliptic stop, the y-telecentricity can be improved by y-decentring.
- Table 2 Comparison of NA characteristic values for various stop configurations in an imaging optical unit as per Figure 5a from US 2007/0 223 112 A1 Table 2 NA x_average NA y_average Difference Tilted, circular, non-displaced stop 0.24988 0.25008 0.00020 Tilted, circular, displaced stop 0.25039 0.25060 0.00021 Elliptical and displaced stop 0.24988 0.25013 0.00025 Non-tilted, circular stop 0.24988 0.24912 0.00076
- Table 2 shows that better results in respect of the variation of the numerical aperture of the image field can be obtained with tilted, circular aperture stops than with stops arranged in the paraxial pupil plane.
- an elliptic stop which is not displaced in the y-direction and z-direction is used in the imaging optical unit 33 according to Figure 1 of US 2003/0 076 483 A1 .
- the aperture stop is arranged in the paraxial pupil plane, i.e. perpendicular to the optical axis in the chief ray plane.
- the stop has an extent of 31.032 mm in the x-direction and 28.548 mm in the y-direction.
- a displaced elliptic stop which is displaced in the y-direction and z-direction for optimizing the telecentricity is used in the imaging optical unit 33 according to Figure 1 of US 2003/0 076 483 A1 .
- the aperture stop is arranged in the paraxial pupil plane, i.e. perpendicular to the optical axis in the chief ray plane.
- the centre point of this stop is displaced from the optical axis by -0.7 mm in the y-direction in order to adapt the y-telecentricity.
- the stop has an extent of 31.032 mm in the x-direction and 28.548 mm in the y-direction.
- Table 3 Comparison of NA characteristic values for various stop configurations in an imaging optical unit as per Figure 1 from US 2003/0 076 483 A1 Table 3 NA x_average NA y_average Difference Tilted, circular, non-displaced stop 0.25137 0.24924 0.00213 Tilted, circular, displaced stop 0.25182 0.24997 0.00185 Elliptical displaced stop 0.25136 0.24871 0.00265 , Non-tilted circular stop 0.25138 0.27052 0.01913
- Table 3 likewise shows that tilted, circular aperture stops can achieve better results in respect of the variation of the numerical aperture of the image field than stops arranged in the paraxial pupil plane.
- aperture stops in the three projection lenses for EUV lithography depicted above show, it is possible to achieve a homogenization of the numerical aperture of the image field of the lens using a tilted, circular stop, which is arranged in the region of the pupil of the projection lens, by way of a tilt angle optimization and optionally by way of displacing the stop in the y-direction and/or z-direction, which correspond to the object displacement direction and the optical axis, respectively.
- a tilt angle optimization optionally by way of displacing the stop in the y-direction and/or z-direction, which correspond to the object displacement direction and the optical axis, respectively.
- a tilt angle optimization optionally by way of displacing the stop in the y-direction and/or z-direction, which correspond to the object displacement direction and the optical axis, respectively.
- telecentricity and trefoil can additionally be improved.
- the magnitude of the tilt angle ⁇ 0 of the tilted, circular stop generally lies in the range between 1° and 20°, preferably in the range between 5° and 15°.
- the tilt angle ⁇ 0 can be just as large as an angle ⁇ CR between the chief ray 16 of the central field point and the optical axis oA.
- the exemplary embodiments of the imaging optical units described above each have mirrors M1, M2, ..., which can be described by way of an asphere equation, i.e. which have rotationally symmetric reflection surfaces, which are used in parts, in relation to the optical axis oA.
- an imaging optical unit not depicted in a figure can be used with an aperture stop arranged with an appropriate tilt, which optical unit contains at least one mirror embodied as a free-form surface.
- the projection exposure apparatus 1 is used as follows: initially, the reflection mask 10 or the reticle and the substrate or the wafer 13 are provided. Subsequently, a structure on the reticle 10 is projected onto a light-sensitive layer of the wafer 13 with the aid of the projection exposure apparatus 1. Then, by developing the light-sensitive layer, a microstructure or nanostructure is generated on the wafer 13 and hence the microstructured component is generated.
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Abstract
Description
- The contents of German
patent application DE 10 2014 223 811.0 is incorporated by reference. - The invention relates to an imaging optical unit for EUV projection lithography. Furthermore, the invention relates to an optical system with such an imaging optical unit, a projection exposure apparatus with such an optical system, a production method for a microstructured or nanostructured component using such a projection exposure apparatus and a microstructured or nanostructured component produced therewith, in particular a semiconductor chip, for example a memory chip.
- An imaging optical unit of the type set forth at the outset is known from
US 2007/0 223 112 A1 ,US 6,781,671 ,US 2010/0 149 509 A1 ,WO 2012/137 699 A1 ,US 2012/0069314 A1 ,EP 1 768 172 B1WO 2004/046 771 A1 andUS 7,751,127 . The configuration of a system stop for an imaging optical unit is known fromUS 6,445,510 B1 . - It is an object of the present invention to ensure a homogenization of an image-side numerical aperture using the imaging optical unit so that an unchanging high structure resolution in the image plane is made possible, independently of the field location and of an orientation of an image-side plane of incidence of the imaging light.
- According to the invention, this object is achieved by an imaging optical unit having the features specified in
Claim 1. - What was identified according to the invention is that a tilt of the aperture stop in relation to the normal plane which is perpendicular to the optical axis constitutes a previously unused degree of freedom for homogenizing the image-side numerical aperture. By means of such a tilted aperture stop, it is possible, in particular, to set the maximum illumination angle for an image point in the image field virtually independently of the direction of incidence and the image point position in the image field. The tilt renders it possible to variably predetermine the maximum illumination angle in a variation plane perpendicular to the tilt axis of the aperture stop by way of the respective tilt angle, independently of a plane perpendicular thereto containing the tilt axis. Hence, tilting the aperture stop relative to the normal plane ensures a change in a width corresponding to the projection of the diameter of the aperture stop in the normal plane in one of two dimensions spanning the aperture stop and hence a change in the numerical aperture predetermined by way of the width in this plane. This degree of freedom of a tilt of the aperture stop relative to the normal plane enables a homogenization of the numerical apertures, in particular in the case of off-axis fields and/or in the case of e.g. axial fields with an aspect ratio differing from 1, and therefore enables an equalization of a maximum angle of incidence, independently of the direction of incidence. Therefore, the illumination angle is defined by way of two angle coordinates, namely one angle which characterizes the illumination direction in the respectively present plane of incidence and a second angle which characterizes an azimuth orientation of the image-side plane of incidence. The homogenization of the numerical apertures NAx, NAy for the two mutually perpendicular planes, which are spanned by the z-axis parallel to the optical axis and an x-axis and by the z-axis and a y-axis lying in a meridional plane, is explained in detail in
EP 1 768 172 B1 - Strictly speaking, the homogenization of the numerical apertures NAx and NAy over all field points in an image field, explained above, only relates to planes in the x-direction or y-direction. In particular, such a homogenization is advantageous for imaging H-lines or V-lines, i.e. for lines of an object structure to be imaged which extend parallel to the x-axis or parallel to the y-axis. The homogenization can also apply to different planes of incidence with arbitrary azimuth angles, i.e. to planes of incidence which have a finite angle in relation to the xz-plane of incidence or in relation to the yz-plane of incidence. Such a homogenization, even for planes of incidence tilted correspondingly in relation to the xz-plane or yz-plane, can be implemented, in particular, if structures which extend in the direction of a corresponding azimuth angle or perpendicular thereto are imaged.
- A stop arrangement according to
Claims - A corresponding statement applies to a decentration of the arrangement of the aperture stop according to
Claim 4. In order to define the coma plane and the chief ray crossing plane, the coma rays used in this document are defined below. Here, a distinction is made between free coma rays and bounding coma rays. - Here, free coma rays are the rays which are transferred with maximum aperture from an off-axis article point or object point in an article plane or else object plane to an image point in the image plane by means of the imaging optical unit, with the rays intersecting at the image point also having a maximum aperture. Here, the maximum aperture of the rays intersecting at the image point, the aperture NA, is predetermined as nominal variable or setpoint value for the imaging optical unit, with, initially, no aperture stop limiting the setpoint value of the numerical aperture NA. The free coma rays are established by virtue of a telecentric centroid ray profile being assumed for each image point for the imaging beams of the image points in the image plane. Using these conditions of numerical aperture NA and telecentricity, an imaging beam to the associated object point is established for each image point, proceeding from the image points in the image plane against the projection direction of the imaging optical unit in the direction of the object plane. The rays bounding this imaging beam are referred to as free coma rays or, more simply, as coma rays below. If the coma rays are bounded by a stop - an aperture stop - the rays which just pass the edge of the stop are also referred to as bounding coma rays.
- The free coma rays of different article points or image points intersect along a three-dimensional intersection line, which virtually form a circle for paraxial image points, with all free coma rays of the image points approximately extending through this circle. For off-axis image points, a closed three-dimensional intersection line emerges for respectively two image points, along which three-dimensional intersection lines the free coma rays intersect, with this intersection line usually varying with the considered image points. The imaging beams of all image points of the image field provide a waist region of the imaging beam from the sum of the intersection lines. This waist region is generally referred to as a pupil. A coma plane for two image points emerges as a plane with the best fit to the sum of the intersection lines. In order to determine this plane with the best fit, i.e. in order to determine the coma plane, the three-dimensional intersection line can be averaged in such a way that the integral of the squared perpendicular distances of the intersection line along this line on the coma plane is minimal. Alternatively, it is also possible to use the distance or the magnitude of the distance for minimization when determining the coma plane. If more than two image points are considered, the coma plane emerges as that plane in which the sum of all integrals of the aforementioned type becomes minimal over all intersection lines. Below, the coma plane is also referred to as pupil plane.
- Below, a distinction is made between chief ray plane and chief ray crossing plane.
- The chief ray plane emerges as a plane perpendicular to the optical axis, which extends through the intersection point of a chief ray of an off-axis object point with the optical axis. For paraxial object points, the chief ray is virtually identical to the centroid ray of the imaging light beam, which transfers the object point in an object plane into an image point in an image plane with the maximum aperture angle by means of the imaging optical unit. Here, the chief ray of the imaging light beam can initially extend parallel to the optical axis as far as the first mirror. Likewise, the chief ray can also extend parallel to the optical axis after the last mirror of the imaging optical unit. For off-axis object points, the chief ray can deviate from the centroid ray. Furthermore, different intersection points of the chief rays emanating from these object points with the optical axis emerge for different object points. The chief ray plane is defined as the plane with the best fit in relation to these intersection points that is vertical to the optical axis. The chief ray plane is that plane perpendicular to the optical axis for which the integral of the squared distance of a chief ray intersection point from the plane becomes minimal, wherein the integral is to be formed over all intersection points of chief rays of field points of an object field with the optical axis. The chief ray plane is also referred to as paraxial pupil plane.
- The centroid ray is that imaging ray in a light beam which transfers an object point in the object plane into an image point in an image field plane by means of the imaging optical unit, which centroid ray extends through the energy-weighted centre in a plane perpendicular to the direction of propagation thereof, which centre emerges by integrating the light intensities of the aforementioned light beam in this plane.
- The chief ray crossing plane is a plane parallel to the coma plane. The chief ray crossing plane in this case extends through the region in which all chief rays of the imaging beams assigned to the image points under the aforementioned conditions of NA setpoint value and the image-side telecentricity intersect, or in which the sum of these imaging beams has the narrowest cross section thereof. That is to say, the chief ray crossing plane is tilted about the intersection point of the chief ray plane with the optical axis, determined like above by averaging, in such a way that it extends parallel to the coma plane.
- Both the free coma rays and the chief rays constitute an ideal case in the following figures. There, boundary or free coma rays or centre rays or chief rays for beams which extends exactly in a telecentric manner for all field points are shown. Moreover, these rays extend in the image plane with a predetermined numerical aperture of the imaging optical unit.
- An orientation of a tilt axis for the aperture stop relative to an object displacement direction according to
Claim 5 was found to be particularly suitable. An object displacement drive can be provided for displacing the object through the object field along the object displacement direction. - Values of the tilt angles of the aperture stop according to
Claim 6 were found to be particularly suitable for achieving the object of good homogenization of the numerical aperture. The tilt angle can be at least 2.5°, can be at least 3° or else can be even larger. The tilt angle can be smaller and can be 1.1°. The tilt angle can be 8.6°. The tilt angle can be 13°. The tilt angle can lie in the range between 5° and 15°. The tilt angle can lie in the range between 1° and 3°. - Orientations of a tilt relative to the angle of the optical axis relative to the chief ray of the central field point according to
Claims - A planar stop configuration according to
Claim 9 can likewise be manufactured in a cost-effective manner. Alternatively, the aperture stop can be designed in such a way that it follows the form of a pupil of the imaging optical unit, which may deviate from the planar design, in three dimensions. - A configuration of at least one mirror of the imaging optical unit according to
Claim 10 as a free-form surface increases the degrees of freedom for the imaging optical unit. All mirrors of the imaging optical unit can be configured as free-form surfaces. Examples of free-form surface designs which can be used within projection optical unit designs are found inWO 2013/174 686 A1 and the references cited there. - A drive according to
Claim 11 increases the adaptation possibilities for the imaging optical unit. The image-side numerical aperture can be predetermined exactly and with a sufficient number of degrees of freedom by way of the tilt drive and the optionally likewise present drive for setting the stop diameter. - Further aspects of the invention relate to the improvement of imaging parameters of an imaging optical unit when instead of using a tilted circular stop, an elliptical stop is used, which is displaced along a reference axis, which may be the optical axis, or perpendicular thereto, in particular parallel to an object displacement direction, for the purposes of optimizing parameters. These further aspects can be combined with the features explained above.
- The advantages of an optical system according to
Claim 12, a projection exposure apparatus according to Claim 13, a production method according toClaim 14 and a microstructured or nanostructured component according toClaim 15 correspond to those that were already explained above with reference to the imaging optical unit. - Exemplary embodiments of the invention are explained in more detail below on the basis of the drawing. In detail:
- Figure 1
- schematically shows a projection exposure apparatus for EUV microlithography;
- Figure 2
- shows a meridional section of an imaging optical unit of the projection exposure apparatus for imaging an object field into an image field, wherein the imaging optical unit has a tilted circular stop;
- Figure 3
- shows a sectional magnification of the detail III in
Figure 2 in the region of the tilted circular stop; - Figure 4
- schematically shows an imaging light beam profile in the region of a circular aperture stop for elucidating used parameters;
- Figure 5
- shows a top view of an object field of the imaging optical unit according to
Figure 2 , wherein, in an exemplary manner and by way of example, uncorrected numerical apertures of two imaging light beams which emanate from two spaced apart field points are indicated; - Figure 6
- shows a diagram of a zeroth order of a Fourier expansion of a numerical aperture plotted for different field points, established for selected field points of the field according to
Figure 5 ; - Figure 7
- shows, in an illustration similar to
Figure 6 , telecentric distributions over two main directions as next order of the Fourier expansion of the numerical aperture; - Figure 8
- shows, in an illustration similar to
Figures 6 and 7 , an ellipticity as next order of the Fourier expansion of the distribution of the numerical aperture; - Figure 9
- shows, in an illustration similar to
Figures 6 to 8 , a trefoil as next order of the Fourier expansion of the numerical aperture; - Figures 10 to 13
- show, in illustrations similar to
Figures 6 to 9 , the numerical aperture, telecentricity, ellipticity and trefoil imaging parameters for an arrangement modified in comparison with the stop arrangement according toFigures 2 and3 , in which the tilted circular stop is displaced both in a y-direction perpendicular to an optical axis and in a z-direction parallel to an optical axis for optimizing imaging parameters; - Figure 14
- shows, in an illustration similar to
Figure 2 , a further embodiment of the imaging optical unit; - Figure 15
- shows a sectional magnification of the detail XV in
Figure 14 in the region of a tilted circular stop; - Figures 16 to 19
- show, in illustrations similar to
Figures 6 to 9 , the corresponding imaging parameters for selected field points of the imaging optical unit according toFigure 14 ; - Figure 20
- shows, in an illustration similar to
Figure 2 , a further embodiment of the imaging optical unit; - Figure 21
- shows a sectional magnification of the detail XXI in
Figure 20 in the region of a tilted circular stop; - Figures 22 to 25
- show, in illustrations similar to
Figures 6 to 9 , the corresponding imaging parameters for selected field points of the imaging optical unit according toFigure 20 ; - Figures 26 to 29
- show, in illustrations similar to
Figures 6 to 9 , the corresponding imaging parameters for further selected field points of the imaging optical unit according toFigure 20 ; - Figures 30 to 33
- show, in illustrations similar to
Figures 6 to 9 , the corresponding imaging parameters for selected field points of the imaging optical unit according toFigure 2 , wherein use is made of a non-tilted, circular stop; - Figures 34 to 37
- show, in illustrations similar to
Figures 6 to 9 , the corresponding imaging parameters for selected field points of the imaging optical unit according toFigure 2 , wherein use is made of an elliptical stop instead of a tilted circular stop; - Figures 38 to 41
- show, in illustrations similar to
Figures 6 to 9 , the corresponding imaging parameters for selected field points of the imaging optical unit according toFigure 2 , wherein use is made of an elliptical stop, instead of a tilted circular stop, wherein the elliptical stop is displaced perpendicular to the optical axis in the y-direction compared with the arrangement according toFigures 34 to 37 ; - Figures 42 to 45
- show, in illustrations similar to
Figures 6 to 9 , the imaging parameters for selected field points of the imaging optical unit according toFigure 14 , wherein use is made of an elliptical stop which is displaced perpendicular to the optical axis in the y-direction; - Figures 46 to 49
- show, in illustrations similar to
Figures 6 to 9 , the imaging parameters for selected field points of the imaging optical unit according toFigure 20 , wherein use is made of an elliptical stop; and - Figures 50 to 53
- show, in illustrations similar to
Figures 6 to 9 , the imaging parameters for selected field points of the imaging optical unit according toFigure 20 , wherein use is made of an elliptical stop which is displaced perpendicular to the optical axis in the y-direction. - A
projection exposure apparatus 1 for microlithography comprises alight source 2 for illumination light orimaging light 3. Thelight source 2 is an EUV light source, which generates light in a wavelength range of e.g. between 5 nm and 30 nm, in particular between 5 nm and 15 nm. In particular, thelight source 2 can be a light source with a wavelength of 13.5 nm or a light source with a wavelength of 6.9 nm. Other EUV wavelengths are also possible. A beam path of theillumination light 3 is depicted very schematically inFigure 1 . - An illumination
optical unit 6 serves to guide theillumination light 3 from thelight source 2 to anobject field 4 in anobject plane 5. Using a projection optical unit or imagingoptical unit 7, theobject field 4 is imaged into animage field 8 in animage plane 9 with a predetermined reduction scale. The projectionoptical unit 7 according toFigure 2 for example has a reduction by a factor of 4. Other reduction scales are also possible, e.g. 5×, 6×, or 8×, or else reduction scales with a magnitude greater than 8× or with a magnitude smaller than 4×, e.g. 2× or 1×. In the projectionoptical unit 7, theimage plane 9 is arranged parallel to theobject plane 5. A portion of areflection mask 10, which is also referred to as reticle, coinciding with theobject field 4 is imaged in this case. The reticle is supported by areticle holder 11 depicted schematically inFigure 1 , which is displaceable by way of areticle displacement drive 12, which is likewise depicted in a schematic manner. - The imaging by the projection
optical unit 7 is implemented onto the surface of a substrate 13 in the form of a wafer, which is supported by a wafer holder or asubstrate holder 14. Thewafer holder 14 is displaced by way of awafer displacement drive 15, which is likewise depicted schematically inFigure 1 . Between thereticle 10 and the projectionoptical unit 7,Figure 1 schematically depicts abeam 15a of theillumination light 3 entering therebetween and, between the projectionoptical unit 7 and the substrate 13, abeam 15b of theillumination light 3 exiting from the projectionoptical unit 7. Theillumination light 3 imaged by the projectionoptical unit 7 is also referred to as imaging light. The imaging rays 15b at the edge, which are incident on theimage field 8, are imaging rays which ideally belong to the same absolute illumination angles of the illumination of theimage field 8. The maximum angle of the exitingbeam 15b in relation to the optical axis is a polar angle Θ. Θ therefore is the angle of incidence in a plane of incidence, which comprises an optical axis oA and a coma ray of thebeam 15b. Θ ideally does not depend on the azimuth angle about the optical axis oA, i.e. on the direction of the plane of incidence. In reality, the angle of incidence Θ is a function of an azimuth angle in theimage plane 9. The numerical aperture, and hence the variable determining the resolution capability of the imaging optical unit, for example of the projection lens according toFigure 1 , emerges as NA = n * sin Θ, which is a function of the azimuth angle in theimage plane 9, particularly when imaging off-axis image points or an off-axis image field 8, i.e. NA[azimuth] = n * sin [Θ (azimuth)]. Here, n is the refractive index of the medium through which the exitingbeam 15b propagates. - By way of example, an image field-side numerical aperture of the projection
optical unit 7 in the embodiment according toFigure 2 is 0.26. This is not reproduced true to scale inFigure 1 . The image field-side numerical aperture can for example lie in the range between 0.2 and 0.7, depending on the embodiment of the projectionoptical unit 7. - In order to facilitate the description of the
projection exposure apparatus 1 and the projectionoptical unit 7, a Cartesian xyz-coordinate system is indicated in the drawing, from which system the respective positional relationship of the components illustrated in the figures is evident. InFigure 1 , the x-direction runs perpendicular to the plane of the drawing into the latter. The y-direction runs toward the right and the z-direction runs downward. - The
projection exposure apparatus 1 is of the scanner type. Both thereticle 10 and the substrate 13 are scanned in an object displacement direction parallel to the y-direction by a synchronized displacement by way of the displacement drives 12 and 15 during the operation of theprojection exposure apparatus 1. A stepper type of theprojection exposure apparatus 1, in which a stepwise displacement of thereticle 10 and of the substrate 13 in the y-direction takes place between individual exposures of the substrate 13, is also possible. - Both the
object plane 5 and theimage plane 9 respectively extend parallel to the xy-plane. -
Figure 1 depicts very schematically part of a beam path of theimaging light 3 between theobject field 4 and theimage field 8. What is shown is the beam path of achief ray 16 of a central field point of the projectionoptical unit 7 routed over reflections at four mirrors M1, M2, M3 and M4 of the projectionoptical unit 7. This beam profile is merely indicated very schematically inFigure 1 in order to sketch out the region around anaperture stop 18 which is still to be explained below. In addition to the mirrors M1 to M4, the projectionoptical unit 7 can have further mirrors and, for example, can have a total of six, eight or ten mirrors M1,.... The location, size and tilt of the mirrors M1 to M4 are merely shown schematically inFigure 1 for indicating the beam path of theimaging light 3, which generally has a different detailed route. At least one of the mirrors M1, M2,... can have a reflection surface that is embodied as a free-form surface. - The
chief ray 16 crosses the optical axis oA of the projectionoptical unit 7 in the beam path between the mirrors M2 and M3, wherein, for example, the mirror M1 is the first mirror of theprojection lens 7 in the beam path downstream of thereticle 10. The optical axis oA constitutes a reference axis, on the basis of which a mathematical representation of the optically used surfaces of the mirrors M1, M2,... of the projectionoptical unit 7 is possible. In particular, the reference axis can be an axis of rotational symmetry of these optical surfaces. The reference axis can lie in a symmetry plane of the imagingoptical unit 7. A crossing point of thechief ray 16 with the optical axis oA lies in apupil plane 17 of the projectionoptical unit 7 in the case of paraxial imaging. In order to distinguish thispupil plane 17 from the pupil plane defined at the outset by the coma plane, it is denoted as paraxial pupil or paraxial pupil plane below. The optical axis oA is perpendicular to a normal plane, which may coincide with theparaxial pupil plane 17, which is why thereference sign 17 is also used for the normal plane below. Theaperture stop 18 of the projectionoptical unit 7 is arranged in the region of this crossing point of the optical axis oA with the beam path of thechief ray 16 between the mirrors M2 and M3. Theaperture stop 18 is configured as a planar stop. - This
aperture stop 18 serves to predetermine a homogenized image-side numerical aperture NA such that the image-side numerical apertures NAx perpendicular to the plane of the drawing ofFigure 1 and NAy in the plane of the drawing ofFigure 1 are as equal as possible for all image points, i.e. NAx = NAy should be satisfied to the best possible extent. It is possible to achieve homogenization of the numerical aperture in the case of a typical numerical aperture NA of 0.25, in which the values between NAx and NAy of this numerical aperture NA vary by no more than 0.0025. An image-side numerical aperture shown in the plane of the drawing ofFigure 1 corresponds to the value NAy, since the numerical aperture in the yz-plane is depicted here. An image-side numerical aperture NAx emerges in the xz-plane perpendicular thereto. -
Figure 2 elucidates an actual course of imaging rays in the imagingoptical unit 7 between theobject field 4 and theimage field 8, which both lie at a distance from the optical axis oA, i.e. constitute off-axis fields. What is shown inFigure 2 is the course ofindividual rays 24 of theimaging light 3, which belong to five field points spaced apart from one another along the y-axis, wherein respectively onechief ray 16 and coma rays 19, 20 emanate from each one of these field points. As mentioned above, the chief rays and (free) coma rays for the ideal case of a setpoint aperture NA = 0.25 are depicted in this case, with the beams forming an image point extending telecentrically in theimage plane 9. - The basic design and the optical design data of the imaging
optical unit 7 according toFigure 2 are known fromEP 1 768 172 B1aperture stop 18. The optical axis oA of the imagingoptical unit 7 is the axis of rotational symmetry of the description of the surface of mirror surfaces of the mirrors M1 to M6 of the imagingoptical unit 7. -
Figure 3 shows details in respect of the precise arrangement of theaperture stop 18, which is arranged in astop plane 25. Here, the section III fromFigure 2 is depicted in a magnified manner. The calculation of the beam paths depicted inFigure 2 andFigure 3 (and also for the following figures which show the course of imaging beams) was initially carried out without a stop and with a constant numerical aperture NAx = NAy = 0.25 for the depicted image points in order initially to depict the ray route of the beams without a stop in the case of these aperture and telecentricity conditions. After inserting thereal stop 18, the latter modifies the beams extending through the imagingoptical unit 7 in such a way that these intersect in the region of the edge of the stop; this has not been depicted so as to provide a better overview. - Unlike in the configuration according to
EP 1 768 172 B1aperture stop 18 has a circular configuration with a diameter of 66.254 mm. In relation to thenormal plane 17 on the optical axis oA, thestop plane 25 is tilted by a tilt angle α0, the magnitude of which in the embodiment according toFigure 2 andFigure 3 is approximately 13°. This tilt is implemented about atilt axis 26. Thetilt axis 26 is perpendicular to the yz-plane, i.e. perpendicular to a tiltnormal plane 27, which contains the object displacement direction y and in relation to which the field planes, i.e. theobject plane 5 and theimage plane 9, are perpendicular. The tiltnormal plane 27 coincides with the meridional plane of the imagingoptical unit 7. In principle, other magnitudes of the tilt angle α0 in the region of between 10° and 16° are also possible and can lead to an imaging performance of the projection optical unit that is improved overEP 1 768 172 B1Figures 6 to 9 . - This tilt about the
tilt axis 26 through the tilt angle α0 is brought about in an anticlockwise direction in the orientation ofFigure 3 . In the embodiment according toFigures 2 and3 , the tilt of thecircular aperture stop 18 is such that an angle ε0 of a stop normal NAB in relation to achief ray 16z of a central field point is reduced in comparison with the angle γ0 of the optical axis oA in relation to thischief ray 16z of the central field point. In this case, α0 < 0. ε0 = γ0 + α0 applies. The angle γ0 simultaneously is the angle between a normal plane s (cf. the subsequentFigure 4 ) in relation to thechief ray 16 and thestop plane 25. Within this meaning, thecircular aperture stop 18 is thus tilted relative to the overall beam of theimaging light 3 in such a way that a projection of an area bounded by theaperture stop 18, as seen in the direction of the beam profile of this beam of theimaging light 3, is enlarged compared to a positioning of thecircular aperture stop 18 perpendicular to the optical axis oA. - For the purposes of a more detailed explanation of the tilt angle situation for a tilted circular aperture stop,
Figure 4 shows, in a schematic manner and in extracts, alight beam 3 through an imaging optical unit, e.g. a projection lens, which images an object point into an image point, in a region in which achief ray 16 intersects the optical axis oA which extends along a z-axis. Depicted are anupper coma ray 19, alower coma ray 20 and thechief ray 16 of thelight beam 3 in a yz-plane, which forms a meridional plane of the optical unit. Thelight beam 3 has a radius s in the depicted projection. The latter emerges from the distance between theupper coma ray 19 and the intersection point of thechief ray 16 with the optical axis oA, wherein the distance s is measured perpendicular to thechief ray 16 and wherein thechief ray 16 intersects the optical axis under the angle γ. A plane perpendicular to the optical axis oA through this intersection point ofchief ray 16 and optical axis oA is denoted asparaxial pupil plane 17, as described above. Theparaxial pupil plane 17 intersects theupper coma ray 19 in such a way that a distance ry emerges in the y-direction perpendicular to the optical axis oA, wherein this direction e.g. corresponds to the object displacement direction in the case of a projection lens. A stop perpendicular to the optical axis oA with this radius ry in the y-direction would bound thelight beam 3 in the depicted manner. Theparaxial pupil plane 17 and aplane 17a perpendicular to the chief ray through the intersection point between thechief ray 16 and the optical axis oA are tilted against one another by the angle γ. In the case where theupper coma ray 19 and thechief ray 16 extend parallel to one another, theupper coma ray 19 is also perpendicular to the radius s. A radius s' of thelight beam 3 in the direction of thelower coma ray 20 is generally different from the above-described radius s in the direction of theupper coma ray 19. - If the
light beam 3 has a radius rx that differs from s in the x-direction (direction perpendicular to the plane of the drawing), which radius equals the distance of the coma ray, not depicted in this direction, from the intersection point of the chief ray and the optical axis in the x-direction, wherein this distance is once again determined perpendicular to thechief ray 16, the light beam cross section differs from the circular form. - If rx is greater than s, the light beam depicted in
Figure 4 can be bounded by means of a circular planar stop with a radius rx if the latter is rotated or tilted about an axis ofrotation 26 parallel to the x-axis through the intersection point between thechief ray 16 and the optical axis oA, through an angle α in relation to theparaxial pupil plane 17, which extends through said intersection point. If rx is greater than ry in this case, α is greater than zero. Thecircular stop 18 is therefore tilted in the anticlockwise direction compared with the location of the stop perpendicular to the optical axis oA inFigure 4 . With the angle ε, introduced in the context ofFigure 3 , for the angle of the stop normal in relation to thechief ray 16, which has an angle γ relative to the optical axis, ε = γ + α applies, with α > 0. By contrast, if rx were smaller than ry, i.e. in a case not depicted inFigure 4 , α is less than zero. In this case, the relationship ε = γ + α also applies, with α < 0. This case was explained above in conjunction withFigure 3 . - The following relationships: cos (γ) = s/ry ; cos(γ + α) = s/rx emerge from
Figure 4 , as result of which ry / rx = cos(γ + α) / cos(γ) emerges. Using this, it is possible to establish the tilt angle α in the case of a predetermined diameter rx of the circular stop and a predetermined distance value ry. - It is mentioned that the light beam depicted in
Figure 4 cannot be bounded by a tilted circular planar stop in such a way that a setpoint value for the numerical aperture in the x-direction and y-direction is to be approximately equal, as averaged over all field point of the image field, for an imaging optical unit with alight beam 3 where rx is less than s. However, in this case, the stop can be approximated by an elliptic stop, the semi-minor axis of which perpendicular to the meridional plane points in the direction of the axis of rotation which extends through the intersection point of chief ray HS and optical axis oA. By way of example, this direction is perpendicular to the optical axis and perpendicular to the object displacement direction in the case of a lithographic projection lens. The semi-major axis of the elliptic stop is determined by the tilt angle γ and the spacing of the coma rays 19, 20 to be observed. This semi-major axis emerges, for example, by optimizing the image-side telecentricity and the image-side numerical apertures NAx and NAy, which should be as equal as possible for all image points. - It should be mentioned that the centre point of the tilted
circular stop 18, or, in accordance with a further aspect, of the elliptic tiltedstop 18 can be displaced from the above-described axis of rotation or tilt axis by e.g. up to ± 2 mm in the direction of the optical axis oA, i.e. in the z-direction. Using this it is possible, in particular, to optimize an x-telecentricity, as will still be shown on the basis of the following exemplary embodiments. Furthermore, a centre point or centre of thesestops 18 in the y direction, i.e. in the object displacement direction, can be displaced by e.g. ± 1 mm. By way of this displacement, it is possible, in particular, to optimize a y-telecentricity, which will likewise still be shown below. - A mean numerical aperture of NAy_av = 0.24297 emerges for the projection lens described in
EP 1 768 172 B1EP 1 768 172 B1Figures 2 and3 , a mean numerical aperture of NAy_av = 0.24889 is obtained in the case of a tilt angle of -12.9°. Here, the mean numerical aperture in the x-direction is NAx_av = 0.24984, and so a mean deviation of NAx_av - NAy_av = 0.00095 emerges, constituting an improvement in the mean deviation of the numerical aperture by approximately a factor of 7 compared to the first mentioned, non-tilted circular stop. Here, the diameter of the tilted, planar andcircular stop 18 was optimized to 66.366 mm. Furthermore, the centre Z of the stop was displaced in this case by the value of 1.216 mm along the optical axis oA for optimizing the telecentricity. In addition to this optimization of the telecentricity, there additionally was a displacement of the centre Z by 0.270 mm perpendicular to the optical axis oA in the y-direction. Using the optimized tilt angle of α = -12.9°, ry / rx = cos(γ + α) / cos(γ) = 1.026 emerges. This example shows that the mean deviations of the numerical aperture for the image points can be further improved by means of the tilted andcircular stop 18 with the planar embodiment in view of the deviations when using an elliptical stop described inEP 1 768 172 B1EP 1 768 172 B1image field 8. - As explained in the context of
Figure 4 , the numerical aperture of the individual image points in theimage field 8 can be optimized by tilting theplanar aperture stop 18 about an axis perpendicular to the object displacement direction and perpendicular to the optical axis oA. Here, the numerical aperture NA for an image point in general is a function of the azimuth angle at the relevant image point in the image plane, which is why (as shown above) NA(azimuth) = n * sin [Θ(azimuth)] applies for an image point. By means of the tilt angle α, about which theplanar aperture stop 18 is tilted relative to the paraxial pupil plane, it is possible to optimize the numerical aperture for predetermined, but generally arbitrary azimuth angles. The above-described optimization such that the image-side numerical apertures NAx and NAy should be as equal as possible for all image field points corresponds to an azimuth angle = 0° for NAx and an azimuth angle = 90° for NAy. Such an optimization results in a tilt angle α. Alternatively, the numerical aperture of all image points can also e.g. be optimized to azimuth angles which respectively correspond to the maximum NAazimuth,max and minimum aperture NAazimuth,min for the respective image point such that the image-side numerical apertures NAazimuth,max and NAazimuth,min should be as equal as possible for all image points. A tilt angle α1 optimized thus generally differs from the tilt angle α, in which the image-side numerical apertures NAx and NAy are as equal as possible for all image points. Optimizations of the tilt angle of the planar stop are also possible such that the image-side numerical apertures NAazimuth should be as equal as possible for all image points, wherein this should then apply to a predetermined, fixed azimuth angle of e.g. 45°. Such an optimization of the tilt angle of a planar stop is advantageous if, for example, structures which extend under 45° in relation to the object displacement direction are imaged by the imaging optical unit. - As mentioned, it is generally possible for the centre Z or the centre point of the stop to be displaced along the z-axis, i.e. along the optical axis. Displacements perpendicular to the optical axis in the y-direction (object displacement direction) are also possible, as was described in the example above of the tilted circular stop in a projection lens according to
EP 1 768 172 B1 - Therefore, a centre Z of the aperture stop 18 from
Figure 3 can for example be at a distance from the intersection point of thestop plane 25 with the optical axis oA, i.e. it is, in particular, at a distance from the optical axis oA. - Depicted additionally in
Figure 3 is acoma plane 28, in which the coma rays 19, 20 from spaced apart field points intersect. Thiscoma plane 28 is likewise perpendicular to the tilt-normal plane 27, i.e. perpendicular to the yz-plane. Thestop plane 25 of theaperture stop 18 is tilted by an angle δ0 ≠ 0 in relation to thiscoma plane 28. In the shown exemplary embodiment, thecoma plane 28 is approximately perpendicular to thechief ray 16z of the central field point. δ0 = γ0 - α0 applies approximately. InFigure 3 , a chiefray crossing plane 29, in which thechief rays 16 from spaced apart field points intersect, extends parallel to thecoma plane 28. Thestop plane 25 is also tilted by approximately the angle δ0 in relation to the chiefray crossing plane 29. The pupil plane of the projectionoptical unit 7 lies in the region of theplanes - The crossing points 28a, 28b of the coma rays 19, 20 on the one hand and 29a of the
chief rays 16 on the other hand are at a distance from theaperture stop 18. - The aperture stop optionally has a functional connection to a
tilt drive 18a, to which theaperture stop 18 is connected for the tilt about thetilt axis 26. In particular, a step-free tilt of theaperture stop 18 is possible by way of thetilt drive 18a. Thetilt drive 18a can be connected to a sensor arrangement, not depicted in any more detail in the drawing, for measuring the image-side numerical apertures NAx, NAy or NAazimuth (for one or more predetermined azimuth angles), wherein a tilt setpoint value can be calculated from the measurement result in a regulation unit (which is likewise not depicted here) and this setpoint value can be fed by way of an appropriate signal connection to thetilt drive 18a for regulated readjustment of a tilt actual value and hence of the value for the image-side numerical aperture, in particular NAy. Thus, the yz-plane constitutes a variation plane for the image-side numerical aperture. The scanning direction y lies in this variation plane. - Imaging properties of the projection
optical unit 7 with thecircular aperture stop 18 arranged in theaperture plane 25 are discussed below on the basis ofFigures 5 to 9 . -
Figure 5 schematically elucidates a procedure of a numerical evaluation of an imaging parameterization used here.Figure 5 depicts a top view of the image field 8 (fromFigure 1 ) of the imagingoptical unit 7 for an object field 4 (fromFigure 1 ), which may have an arcuate embodiment, assigned to this image field. In the numerical evaluation, a total of thirty-five field points FP are considered on theimage field 8. Here, field points FP are selected which are lined up in one half of theimage field 8 in a manner spaced apart equidistantly along the y-direction in a total of sevenfield point columns 301 to 307. The five field points FP which are lined up along thefield point column 303 are schematically arranged inFigure 5 . Here, the field points FP are numbered in sequence, starting with the field point FP in thecolumn 301 with the smallest y-coordinate and finishing with the field point FP35 in thecolumn 307 with the largest y-coordinate. - A Fourier expansion of a distribution of a numerical aperture NA for each one of the field points FP of the
image field 8 is calculated for these thirty-five field points FP, taking into account the optical design data of the imagingoptical unit 7. Here, a calculation over the field points FP covering half of theimage field 8 is sufficient. To this end, individual rays 24 (see e.g.Figure 1 and2 ) of theimaging light 3 are targeted onto the stop boundary of the circular aperture stop 18 (or, in general, of a stop situated in the imaging optical unit) against the projection direction, proceeding from each one of the thirty-five image field points FP. Examples of such numerical apertures NAi (with i ∈ {1, 2, 3, .... 35}) not yet optimized in respect of the tilt angle are indicated inFigure 5 for the respective uppermost image field points FP of thefield point columns imaging light 3, which just still pass through theaperture stop 18 starting from these image field points (against the actual beam direction of the imaging light 3) or these sub-beams describe the numerical aperture NAi emerging for an image point i due to the stop. For the purposes of optimizing a tilt location of theaperture stop 18, the stop boundary of theaperture stop 18 is scanned equidistantly over the circumference thereof. Then the respective direction cosines kx and ky in the associated image point in theimage field 8 are determined for each one of theseindividual rays 24. This value is then converted into polar coordinates k and ϕ. The Fourier expansion then enables access to the deviations of the resulting numerical aperture for each one of the image field points FP from a numerical aperture constant over all illumination directions of the respective field point.Figure 5 depicts, by way of NA7(ϕ) and NA35(ϕ), the distributions of the numerical aperture as a function of the azimuth angle ϕ for the image field points FP7 and FP35. Field points distributed over thewhole image field 8 can be used for calculating NA. -
- Here, NA0 is a constant contribution, ϕ is the azimuth angle in the image field plane in relation to an image point and aL, bL are expansion coefficients of the Fourier expansion.
-
- These leading terms are:
- NA0: constant contribution of the numerical aperture independent of the azimuth (effective NA);
- a1: telecentricity in the x-direction;
- b1: telecentricity in the y-direction;
-
-
-
Figures 6 to 9 provide results of this Fourier expansion. Here, the expansion terms of the Fourier expansion are depicted up to the 3rd order for a circular stop, which is arranged in the projection optical unit described inEP 1 768 172 B1Figure 3 . The stop diameter in this case is 66.254 mm. The crossing point, e.g. of the centralchief ray 16z with the optical axis oA, therefore lies in thestop plane 25. -
Figure 6 shows the respective first expansion term NA0 for the thirty-five field points FP. What emerges is a sawtooth-like profile, which shows that the first coefficient of the Fourier series NA0 above substantially decreases from the inner image field edge to the outer image edge in the direction of the object displacement (scanning direction). - For elucidation purposes,
Figure 6 indicates an assignment of the depicted NA0 curve to individualfield point columns -
Figure 7 shows the variation of the x-telecentricity and y-telecentricity telecentricity values for the field points FP1 to FP35. For the x-telecentricity telecentricity value, slightly decreasing values to a value of approximately -2 mrad emerge over these thirty-five field points, starting from a value of 0. The y-telecentricity telecentricity values vary between values of -2 mrad and -5 mrad. The y-telecentricity telecentricity values once again vary in a stepped manner, comparable with the variation of the effective numerical aperture NA0 according toFigure 6 . Here, the telecentricity specifies the angle of the centroid ray of the light beam, which extends through one of the image points FP1 to FP35, wherein the aforementioned circular stop, tilted by -13°, is arranged in the projection optical unit described inEP 1 768 172 B1image field plane 8. If the x-telecentricity is zero, the corresponding centroid ray extends in the yz-plane. Analogously, the centroid ray extends along the xz-plane when the y-telecentricity is zero. -
Figure 8 shows the value of the ellipticity for the thirty-five image field points FP. - The ellipticity describes the deviation of the aperture angle of a respective beam forming the respective image point by way of the inserted stop, e.g. the tilted circular stop, from the value NA0 in the direction of the main axes of the ellipse centred at the respective image point in an elliptic approximation. Here,
Figure 8 elucidates the variation of the numerical aperture along these ellipse coordinates and therefore differs from the numerical apertures in the x-direction and y-direction NAx, NAy for the corresponding image point, which is why, also, the corresponding mean values of these numerical apertures differ over the considered number of image points. Thus, inFigure 8 , the mean value over the depicted 35 field points is approximately 0.5*10-3. Averaging the numerical aperture NAx over the 35 image point yields NAx = 0.24952 and approximately NAy = 0.24867, from which a difference of 0.87*10-3 emerges. In practical terms, that type of averaging for optimizing the stop will be preferred which is best fitted to the structures to be imaged. By way of example, if horizontal and/or vertical structures are imaged, i.e. structures which are oriented in the direction of the x-axis and/or y-axis, an optimization of the aperture in view of NAy and/or NAx is to be preferred. If structures that are arranged at an angle not equal to 0° or 90° in relation to the x-axis and y-axis are imaged, an optimization according toFigure 8 is to be preferred. -
Figure 9 shows the variation of a further expansion term of the Fourier expansion of the numerical aperture, the so-called trefoil. This value varies between 0 and 1 × 10-4. The values for the ellipticity and the trefoil also vary in a stepped manner as a function of the evaluated field points FPi. Unlike the step-shaped variation of the effective numerical aperture NA0 according toFigure 6 and of the y-telecentricity telecentricity value according toFigure 7 , the values within a respective field point column do not decrease, but slightly increase instead. -
Figures 10 to 13 depict the expansion terms of the aforementioned Fourier expansion for a further exemplary embodiment of the tiltedcircular stop 18, wherein the latter is displaced along the y-direction and along the z-direction, i.e. along the optical axis oA, in terms of the stop centre point Z thereof. The displacement in the y-direction or object displacement direction relative to the optical axis is 0.270 mm in this case, the displacement along the optical axis is 1.216 mm. The tilt angle is -12.95° and the post-optimized diameter is 66.366 mm. As a result of the shift in the y-direction, it is possible to see a significant improvement in the y-telecentricity (Figure 11 ). Furthermore, an improvement in the x-telecentricity is achieved by a displacement along the optical axis (Figure 11 ). - In one exemplary embodiment of the tilted
circular stop 18, the latter is only displaced along the y-direction but not along the z-direction in terms of the stop centre point Z thereof. The displacement in the y-direction or object displacement direction relative to the optical axis is 0.551 mm in this case. This y-displacement can lie in the range between 0.1 mm and 1.0 mm and, for example, can also be 0.2 mm, 0.25 mm, 0.27 mm or 0.3 mm. As mentioned above, no displacement was carried out along the optical axis. The tilt angle corresponds to that which was explained above in conjunction withFigures 10 to 13 . A post-optimized stop diameter of the tilted and y-decentredcircular stop 18 can correspond to that which was explained above in conjunction withFigures 10 to 13 . Alternatively, the post-optimized diameter of the circular, y-decentredstop 18 can also have a different value, e.g. the value of 66.456 mm. What is found compared to the expansion terms described above in conjunction withFigures 6 to 9 is that the use of the "displacement in the y-direction" degree of freedom leads to a significant improvement in the y-telecentricity, the absolute magnitude of which at most reaches the value of 1.1 mrad over all measured field points. The additional use of the "displacement in the z-direction" degree of freedom described above in conjunction withFigures 10 to 13 then still leads to an improvement in the x-telecentricity. In absolute terms, a displacement in the z-direction is specified, proceeding from a location of a stop arrangement plane at the original design data, as mentioned in the respectively cited publications. - Below, a further embodiment of an imaging
optical unit 31 with the tilted,circular aperture stop 32, which can be used in theprojection exposure apparatus 1 instead of the projectionoptical unit 7, is explained on the basis ofFigures 14 to 19 . Components and functions corresponding to those that were already explained above with reference toFigures 1 to 13 are provided with the same reference signs and are not discussed in detail again. - In the meridional section according to
Figure 14 , theindividual rays 24 of three field points spaced apart from one another in the y-direction are depicted in the beam path of the imagingoptical unit 31, with, once again, thechief rays 16 and the coma rays 19, 20 being shown for each one of these three field points. Apart from a configuration and arrangement of theaperture stop 32, the imagingoptical unit 31 corresponds to the one according toFigure 5a ofUS 2007/0 223 112 A1 with the associated description. -
Figure 15 shows, in a sectional magnification, the arrangement of the once againcircular aperture stop 32 of the imagingoptical unit 31. Theaperture stop 32 has a diameter of 51.729 mm. A diameter of 51.851 mm is also possible. - The
aperture stop 32 is tilted by an angle α0 -1.3° about thetilt axis 26 in relation to thenormal plane 17 on the optical axis oA. This tilt in relation to thenormal plane 17 is brought about in the clockwise direction in the orientation according toFigures 14 and15 . - The
aperture stop 32 is tilted in such a way that the angle β0 of the stop normal NAB in relation to thechief ray 16z of the central field point is reduced compared to the angle γ0 of the optical axis oA in relation to thechief ray 16z of the central field point. ε0 = γ0 + α0 applies in theaperture stop 32. - The
coma plane 28 and the chiefray crossing plane 29 parallel thereto are once again plotted inFigure 15 . Thestop plane 25 is tilted in relation to both planes. - Crossing
points chief rays 16 on the other hand are distant from theaperture stop 32. - For the purposes of optimizing the y-telecentricity, a centre Z of the
aperture stop 32 can be distant from the intersection point of thestop plane 25 with the optical axis oA, i.e., in particular, distant from the optical axis oA. The ideal distance in the y-direction is approximately 0.28 mm in this case for the exemplary embodiment according toFigure 14 . Furthermore, the centre of the stop can be displaced in the direction of the optical axis in relation to the chief ray plane such that there is also minimization of the x-telecentricity. A displacement value can lie in the region of 1.2 mm, but it can also, for example, be significantly larger and be e.g. 2.5 mm. -
Figures 16 to 19 show the dependence of the leading expansion terms of the Fourier expansion of the numerical aperture for the thirty-five field points FP for the circular stop tilted by -1.3° according to the exemplary embodiment according toFigure 14 in accordance with what was already explained above in conjunction withFigures 6 to 9 . InFigures 16 to 19 , a tilted, circular stop, which is displaced in the y-direction and z-direction for optimizing the telecentricity , is used in the imagingoptical unit 31 according toFigure 5a ofUS 2007/0 223 112 A1 . Here, the displacement in the y-direction is 0.28 mm and the displacement in the z-direction is 1.21 mm. The tilt angle α = - 1.3°. - The effective numerical aperture NA0 according to
Figure 16 varies between values of 0.2498 and 0.2501. Averaged over all thirty-five field points, a mean numerical aperture NAx,average of 0.25039 emerges in the xz-plane and a mean value NAy,average of 0.25060 emerges in the yz-plane. The difference of these mean values yields 0.00021. - The x-telecentricity telecentricity value varies between the values of 0 mrad and -2 mrad and decreases monotonically between the field points FP1 and FP35. The y-telecentricity telecentricity value varies between the values of 1 mrad and -1 mrad. The ellipticity value varies between the values of 0 and 3 × 10-4. The trefoil value varies between the values of 2 × 10-5 and 3 × 10-5. The variations of NA0, of the telecentricity value of the y-telecentricity, of the ellipticity and of the trefoil once again have sawtooth structures for the respective
field point columns 30i. - In the exemplary embodiment depicted in
Figure 14 , the ratio ry/rx = 1.004, said ratio having been described in conjunction withFigure 4 . For the ideal tilt angle of the circular aperture stop, the ratio cos(γ + α) / cos(γ) = 1.005, which has good correspondence with the ratio ry/rx = 1.004. -
Figure 20 is used below to explain a further embodiment of an imagingoptical unit 33 with the tilted,circular aperture stop 34, which can be used in theprojection exposure apparatus 1 instead of the projectionoptical unit 7. Components and functions corresponding to those that were already explained above with reference toFigures 1 to 19 are provided with the same reference signs and are not discussed in detail again. In this embodiment, the stop centre is displaced neither in the y-direction nor in the z-direction. - Apart from a configuration and arrangement of the
aperture stop 34, the imagingoptical unit 33 corresponds to the embodiment according toFigure 1 inUS 2003/0 076 483 A1 , which is also published asUS 6,781,671 . Compared to the meridional section inFigure 1 ofUS 2003/0 076 483 A1 , the projectionoptical unit 33 according toFigure 20 is depicted in a manner mirrored about an axis parallel to the xy-axis. - In the embodiment according to
Figures 20 and21 , theaperture stop 34 is also circular and has a diameter of 31.032 mm. A diameter of 31.059 mm is also possible. - The
aperture stop 34 is tilted in relation to thenormal plane 17 by a tilt angle α0 of +8.6°. This tilt is once again implemented in the anticlockwise direction about thetilt axis 26 in the illustration according toFigure 21 . This tilt is such that the angle β0 of the stop normal NAB in relation to thechief ray 16z of the central field point is increased compared to the angle γ0 of the optical axis oA in relation to thechief ray 16z of the central field point. That is to say, ε0 = γ0 + α0 applies again. - In the exemplary embodiment depicted in
Figure 20 , the ratio ry/rx = 0.920, said ratio having been described in conjunction withFigure 4 . For the ideal tilt angle of the circular aperture stop, the ratio cos(γ + α) / cos(γ) = 0.929, which has good correspondence with the ratio ry/rx = 0.920. -
Figure 21 once again depicts thecoma plane 28 and the chiefray crossing plane 29. Thestop plane 25 is respectively tilted by the angle δ0 in relation to these planes. - The
crossing point 28a of the coma rays 19 lies in the region of thestop plane 25 and in the region of an inner boundary of theaperture stop 34. Thecrossing point 28b of the coma rays 20 and thecrossing point 29a of thechief rays 16 are distant from theaperture stop 34. - A centre Z of the
aperture stop 34 is distant from the intersection point between thestop plane 25 and the optical axis oA. -
Figures 22 to 25 in turn show numerical results in the Fourier expansion of the numerical aperture when using theaperture stop 34 according toFigures 20 and21 . Depicted here are the results of five field points, which respectively lie in the centre of one of thefield point columns 30i, which were already explained above in conjunction with the explanations according toFigures 2 to 19 . - The first term of the Fourier expansion, i.e. the effective numerical aperture NA0, varies between values of 0.248 and 0.251 when using the
aperture stop 34. Averaged over the field points, a value NAx,average of 0.25137 emerges in the xz-plane and a value NAy,average of 0.24924 emerges in the yz-plane. A difference between these two mean values is 0.00213. - An x-telecentricity telecentricity value lies very close to the value of 0 mrad when using the
aperture stop 34. A y-telecentricity telecentricity value lies in the region between -15 and -14 mrad. An ellipticity value lies in the range between 0 and 5 × 10-4. A trefoil value lies in the range between 2.75 and 2.95 × 10-4. - In
Figures 26 to 29 , a tilted, circular stop which is displaced in the y-direction and z-direction for optimizing the telecentricity is used in the imagingoptical unit 33 according toFigure 1 ofUS 2003/0 076 483 A1 . Here, the shift is -0.410 mm in the y-direction and -0.916 mm in the z-direction. The tilt angle α = +8.09° and the stop diameter was optimized to 30.946 mm. The tilt axis is arranged analogously toFigure 21 . A comparison betweenFigures 26 to 29 and22 to 25 shows that the ellipticity and the telecentricity are slightly better in the case of the tilted and displaced circular stop than in the case of the non-displaced tilted circular stop. - The first term of the Fourier expansion, i.e. the effective numerical aperture NA0, varies between values of 0.249 and 0.252 when using an appropriately displaced and decentred
stop 34. Averaged over all field points, a value NAx,average of 0.24984 emerges in the xz-plane and a value NAy,average of 0.24989 emerges in the yz-plane. A difference between these two mean values is 0.00095. - Accordingly, an optimization of the tilted,
circular aperture stop 34, in which the latter is only decentred in the y-direction but not displaced in the z-direction, is also possible. Here, the y-decentring can have the value of -0.839 mm. - In order to compare the expansion terms of the Fourier expansion above in the case of the tilted circular stop from
Figure 6 to Figure 9 with a non-tilted circular stop,Figures 30 to 33 depict the corresponding expansion terms of a circular stop with a diameter of 66.254 mm, with the stop being arranged centrally in relation to the optical axis in the chief ray plane. It is possible to see a significant reduction of NA0 of approximately 0.002 in the case of the non-tilted stop. Furthermore, the system with the non-tilted, circular stop has a y-telecentricity that is approximately 50% worse (seeFigure 31 ) than a system with a circular stop that is tilted by approximately -13° (seeFigure 7 ). A comparison ofFigure 32 andFigure 8 yields that the ellipticity is likewise worse by approximately a factor of 4. A similar result applies to the trefoils depicted inFigures 9 and33 . Compared to an elliptical stop arranged centred in relation to the optical axis, which will still be described below in conjunction withFigures 34 to 37 , it was also found that the non-tilted, circular stop has worse Fourier coefficients. A correction effect of the tilt degree of freedom for the stop is a correction of the ellipticity, as emerges, for example from the data comparison above. -
Figures 34 to 37 depict the expansion terms of the Fourier expansion up to the third order for an elliptical stop, as is arranged and used in the projection optical unit described inEP 1 768 172 B1Figures 6 to 9 shows that the telecentricity, in particular the y-telecentricity, has significantly smaller values in the case of the circular stop tilted by -13° than in the case of the elliptic stop arranged perpendicular to the optical axis in the paraxial pupil plane. Furthermore, the ellipticity is significantly reduced in the case of the tilted, circular stop, and so for example, a mean value of 0.5*10-3 emerges in the case of the tilted stop, whereas the ellipticity in the case of the non-tilted elliptic stop is approximately 2*10-3 and therefore worse by approximately a factor of 4 than in the case of the tilted stop. There likewise is an improvement in the trefoil in the case of the tilted circular stop. -
Figures 38 to 41 likewise again depict the expansion terms of the Fourier expansion up to the third order for an elliptical stop, as used in the projection optical unit described inEP 1 768 172Figures 34 to 37 and38 to 41 , a significant improvement in the y-telecentricity and in the trefoil can be achieved by small displacements of the stop centre in the direction of the object displacement direction by approximately 1.5 mm, by 0.7 mm in the shown example, wherein the expansion coefficients for the zeroth and second order remain substantially unchanged in such a stop. Furthermore, the x-telecentricity can be improved by an optionally additionally implemented displacement of the stop centre point along the optical axis, i.e. in the z-direction. - The following mean values for the numerical apertures NAx and NAy in the x-direction and y-direction emerge for four of the six shown embodiments of the imaging
optical unit 3 according toFigure 3 fromEP 1 768 172 B1Table 1: Comparison of NA characteristic values for various stop configurations in an imaging optical unit as per Figure 3 of EP 1 768 172 B1Table 1 NAx_average NAy_average Difference Tilted, circular, non-displaced stop 0.24954 0.24867 0.00087 Tilted, circular, displaced stop 0.24984 0.24889 0.00095 Elliptical and displaced stop 0.24952 0.25058 0.00106 Non-tilted, circular stop 0.24952 0.24297 0.00655 - Table 1 shows that better results in respect of the variation of the numerical aperture of the image field can be obtained with tilted, circular aperture stops than with stops arranged in the paraxial pupil plane. Furthermore, the telecentricity can be significantly improved.
- In
Figures 42 to 45 , an elliptic stop arranged in the paraxial pupil plane, i.e. arranged perpendicular to the optical axis in the chief ray plane, is used in the imagingoptical unit 31 according toFigure 5a ofUS 2007/0 223 112 A1 . Here, the centre point of this stop is displaced from the optical axis by 0.6 mm in the y-direction in order to adapt the y-telecentricity. The stop has an extent of 51.840 mm in the x-direction and 52.052 mm in the y-direction. In the case of such a non-tilted elliptic stop, the y-telecentricity can be improved by y-decentring. - A comparison between
Figures 42 to 45 andFigures 16 to 19 shows that the ellipticity and the telecentricity is slightly better in the case of the tilted and displaced circular stop than in the case of the displaced elliptic stop. - The following mean values for the numerical apertures NAx and NAy in the x-direction and y-direction emerge for the various embodiments of the imaging
optical unit 31 according toFigure 5a fromUS 2007/0 223 112 A1 , which are summarized in Table 2, with the graphical display of the Fourier coefficients for the non-tilted, circular stop arranged in the paraxial pupil plane being dispensed with.Table 2: Comparison of NA characteristic values for various stop configurations in an imaging optical unit as per Figure 5a from US 2007/0 223 112 A1 Table 2 NAx_average NAy_average Difference Tilted, circular, non-displaced stop 0.24988 0.25008 0.00020 Tilted, circular, displaced stop 0.25039 0.25060 0.00021 Elliptical and displaced stop 0.24988 0.25013 0.00025 Non-tilted, circular stop 0.24988 0.24912 0.00076 - Table 2 shows that better results in respect of the variation of the numerical aperture of the image field can be obtained with tilted, circular aperture stops than with stops arranged in the paraxial pupil plane.
- In
Figures 46 to 49 , an elliptic stop which is not displaced in the y-direction and z-direction is used in the imagingoptical unit 33 according toFigure 1 ofUS 2003/0 076 483 A1 . The aperture stop is arranged in the paraxial pupil plane, i.e. perpendicular to the optical axis in the chief ray plane. The stop has an extent of 31.032 mm in the x-direction and 28.548 mm in the y-direction. - In
Figures 50 to 53 , a displaced elliptic stop which is displaced in the y-direction and z-direction for optimizing the telecentricity is used in the imagingoptical unit 33 according toFigure 1 ofUS 2003/0 076 483 A1 . The aperture stop is arranged in the paraxial pupil plane, i.e. perpendicular to the optical axis in the chief ray plane. Here, the centre point of this stop is displaced from the optical axis by -0.7 mm in the y-direction in order to adapt the y-telecentricity. The stop has an extent of 31.032 mm in the x-direction and 28.548 mm in the y-direction. - The following mean values for the numerical apertures NAx and NAy in the x-direction and y-direction emerge for three of the four shown embodiments of the imaging
optical unit 33 according toFigure 1 fromUS 2003/0 076 483 A1 , which are summarized in Table 3. Furthermore, the mean values for a non-tilted, circular stop in the paraxial pupil plane are specified, with the graphical display of the Fourier coefficients for the non-tilted, circular stop being dispensed with.Table 3: Comparison of NA characteristic values for various stop configurations in an imaging optical unit as per Figure 1 from US 2003/0 076 483 A1 Table 3 NAx_average NAy_average Difference Tilted, circular, non-displaced stop 0.25137 0.24924 0.00213 Tilted, circular, displaced stop 0.25182 0.24997 0.00185 Elliptical displaced stop 0.25136 0.24871 0.00265 , Non-tilted circular stop 0.25138 0.27052 0.01913 - Table 3 likewise shows that tilted, circular aperture stops can achieve better results in respect of the variation of the numerical aperture of the image field than stops arranged in the paraxial pupil plane.
- As the various exemplary embodiments of aperture stops in the three projection lenses for EUV lithography depicted above show, it is possible to achieve a homogenization of the numerical aperture of the image field of the lens using a tilted, circular stop, which is arranged in the region of the pupil of the projection lens, by way of a tilt angle optimization and optionally by way of displacing the stop in the y-direction and/or z-direction, which correspond to the object displacement direction and the optical axis, respectively. Here, better results are achieved than with non-tilted stops arranged in the paraxial pupil plane. Furthermore, the telecentricity and trefoil can additionally be improved.
- The magnitude of the tilt angle α0 of the tilted, circular stop generally lies in the range between 1° and 20°, preferably in the range between 5° and 15°. The tilt angle α0 can be just as large as an angle αCR between the
chief ray 16 of the central field point and the optical axis oA. - The exemplary embodiments of the imaging optical units described above each have mirrors M1, M2, ..., which can be described by way of an asphere equation, i.e. which have rotationally symmetric reflection surfaces, which are used in parts, in relation to the optical axis oA. Alternatively, an imaging optical unit not depicted in a figure can be used with an aperture stop arranged with an appropriate tilt, which optical unit contains at least one mirror embodied as a free-form surface. Examples of such free-form surfaces are described in the following publications:
WO 2014 000 970 A1 ,WO 2013/174 686 A1 ,US 2013/0 088 701 A1 ,US 2013/0 070 227 A1 ,US 2012/0 274 917 A1 ,US 8,018,650 B2 ,US 8,810,903 ,US 2013/0 342 821 A1 ,US 7,414,781 B2 ,US 7,719,772 B2 ,US 2012/0 188 525 A1 ,US 8,169,694 B2 . - For the purposes of producing a microstructured or nanostructured component, the
projection exposure apparatus 1 is used as follows: initially, thereflection mask 10 or the reticle and the substrate or the wafer 13 are provided. Subsequently, a structure on thereticle 10 is projected onto a light-sensitive layer of the wafer 13 with the aid of theprojection exposure apparatus 1. Then, by developing the light-sensitive layer, a microstructure or nanostructure is generated on the wafer 13 and hence the microstructured component is generated.
Claims (15)
- Imaging optical unit (7; 31; 33) for EUV projection lithography for imaging an object field (4) in an object plane (5) into an image field (8) in an image plane (9),- comprising a plurality of mirrors (M1 to M4) for guiding imaging light (3) from the object field (4) to the image field (8),- comprising an aperture stop (18; 32; 34), which is tilted by at least 1° relative to a normal plane (17) which is perpendicular to an optical axis (oA),- wherein the aperture stop (18; 32; 34) is configured with a circular stop contour,- wherein the aperture stop (18; 32; 34) is arranged in such a way that the following applies to mutually perpendicular planes (xz, yz): a deviation of a numerical aperture NAx measured in one of these planes from a numerical aperture NAy measured in the other one of these two planes is less than 0.003, averaged over the field points of the image field (8).
- Imaging optical unit according to Claim 1, characterized in that the stop (18; 32; 34) is arranged at a distance from, or tilted relative to, a plane (28), in which coma rays (19, 20) of the imaging light (3) from spaced apart field points intersect.
- Imaging optical unit according to Claim 1 or 2, characterized in that the aperture stop (18; 32; 34) is arranged at a distance from, or tilted relative to, a plane (29), in which chief rays (16) of the imaging light (3) from spaced apart field points intersect.
- Imaging optical unit according to one of Claims 1 to 3, characterized in that a centre (Z) of the aperture stop (18; 32; 34) is at a distance from a reference axis (oA) of the imaging optical unit (7; 31; 33).
- Imaging optical unit according to one of Claims 1 to 4, characterized in that the aperture stop (18; 32; 34) is tilted about a tilt axis (26) which is perpendicular to a tilt normal plane (27),- which contains an object displacement direction (y) for an object (10) arrangeable in the object plane (5) and- with at least one field plane (5, 9) being perpendicular thereto.
- Imaging optical unit according to one of Claims 1 to 5, characterized in that the tilt angle is less than 20°.
- Imaging optical unit according to one of Claims 1 to 6, characterized in that the aperture stop (18) is tilted in such a way that an angle (α0) of a stop normal (NAB) relative to a chief ray (16z) of a central field point becomes smaller in comparison with the angle (γ0) of the optical axis (oA) relative to the chief ray (16z) of the central field point.
- Imaging optical unit according to one of Claims 1 to 6, characterized in that the aperture stop (32; 34) is tilted in such a way that an angle (α0) of a stop normal (NAB) relative to a chief ray (16z) of a central field point becomes larger in comparison with the angle (γ0) of the optical axis (oA) relative to the chief ray (16z) of the central field point.
- Imaging optical unit according to one of Claims 1 to 8, characterized in that the aperture stop (18) is configured as a planar stop.
- Imaging optical unit according to one of Claims 1 to 9, characterized in that at least one of the mirrors (M1 to M4, ...) has a reflection surface embodied as a free-form surface.
- Imaging optical unit according to one of Claims 1 to 10, characterized by a tilt drive (18a), to which the aperture stop (18) is connected for the purposes of tilting.
- Optical system comprising an imaging optical unit according to one of Claims 1 to 11 and comprising an illumination optical unit (6) for illuminating the object field (4) with illumination light or imaging light (3).
- Projection exposure apparatus comprising an optical system according to Claim 12 and comprising a light source (2) for generating EUV illumination light or imaging light (3),- comprising an object holder (11) with the object displacement drive (12),- comprising a substrate holder (14) for holding a wafer (13), arrangeable in the image field (8), with a wafer displacement drive (15).
- Method for producing a structured component, comprising the following method steps:- providing a reticle (10) and a wafer (13),- projecting a structure on the reticle (10) onto a light-sensitive layer of the wafer (13) with the aid of the projection exposure apparatus according to Claim 13,- generating a structure on the wafer (13).
- Component, produced by a method according to Claim 14.
Applications Claiming Priority (1)
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DE102014223811.0A DE102014223811B4 (en) | 2014-11-21 | 2014-11-21 | Imaging optics for EUV projection lithography, projection exposure apparatus and method for producing a structured component |
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EP3023824A1 true EP3023824A1 (en) | 2016-05-25 |
EP3023824B1 EP3023824B1 (en) | 2019-01-02 |
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EP15195078.9A Active EP3023824B1 (en) | 2014-11-21 | 2015-11-18 | Catoptric imaging system for euv projection lithography |
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US (3) | US9625827B2 (en) |
EP (1) | EP3023824B1 (en) |
KR (1) | KR101626728B1 (en) |
DE (1) | DE102014223811B4 (en) |
TW (1) | TWI592770B (en) |
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DE102014223811B4 (en) | 2014-11-21 | 2016-09-29 | Carl Zeiss Smt Gmbh | Imaging optics for EUV projection lithography, projection exposure apparatus and method for producing a structured component |
DE102016222033A1 (en) | 2016-11-10 | 2016-12-29 | Carl Zeiss Smt Gmbh | Method for assigning field facets to pupil facets for creating illumination light illumination channels in a lighting system in an EUV projection exposure apparatus |
DE102020210829A1 (en) | 2020-08-27 | 2022-03-03 | Carl Zeiss Smt Gmbh | Pupil facet mirror for an illumination optics of a projection exposure system |
TWI764353B (en) * | 2020-11-03 | 2022-05-11 | 大陸商廣州立景創新科技有限公司 | Imaging correction unit and imaging module |
KR20240044491A (en) | 2021-08-16 | 2024-04-04 | 칼 짜이스 에스엠테 게엠베하 | Imaging optical device for imaging objects illuminated by X-rays |
US12040103B2 (en) | 2021-08-16 | 2024-07-16 | Carl Zeiss Smt Gmbh | Imaging optical arrangement to image an object illuminated by X-rays |
CN113701882B (en) * | 2021-08-31 | 2022-07-01 | 中国科学院长春光学精密机械与物理研究所 | Spectrometer optical system and design method thereof |
DE102021211181A1 (en) | 2021-10-05 | 2022-08-18 | Carl Zeiss Smt Gmbh | EUV projection optics |
DE102023210888A1 (en) | 2023-04-17 | 2024-10-17 | Carl Zeiss Smt Gmbh | Method for multiple exposure of an object using an illumination optics |
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Also Published As
Publication number | Publication date |
---|---|
US20160147158A1 (en) | 2016-05-26 |
US9625827B2 (en) | 2017-04-18 |
KR20160061281A (en) | 2016-05-31 |
DE102014223811A1 (en) | 2016-05-25 |
EP3023824B1 (en) | 2019-01-02 |
TW201632999A (en) | 2016-09-16 |
US20170307982A1 (en) | 2017-10-26 |
US9835953B2 (en) | 2017-12-05 |
KR101626728B1 (en) | 2016-06-01 |
DE102014223811B4 (en) | 2016-09-29 |
TWI592770B (en) | 2017-07-21 |
US10191386B2 (en) | 2019-01-29 |
US20180164690A1 (en) | 2018-06-14 |
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