EP3097995B2 - Strand guide segment of a ontinuous casting line and continuous casting line - Google Patents
Strand guide segment of a ontinuous casting line and continuous casting line Download PDFInfo
- Publication number
- EP3097995B2 EP3097995B2 EP16164086.7A EP16164086A EP3097995B2 EP 3097995 B2 EP3097995 B2 EP 3097995B2 EP 16164086 A EP16164086 A EP 16164086A EP 3097995 B2 EP3097995 B2 EP 3097995B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- segment
- rollers
- strand
- conveying direction
- gaps
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000009749 continuous casting Methods 0.000 title claims description 20
- 238000005266 casting Methods 0.000 title description 3
- 229910052751 metal Inorganic materials 0.000 claims description 43
- 239000002184 metal Substances 0.000 claims description 43
- 238000009434 installation Methods 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910001338 liquidmetal Inorganic materials 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/128—Accessories for subsequent treating or working cast stock in situ for removing
- B22D11/1287—Rolls; Lubricating, cooling or heating rolls while in use
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/20—Controlling or regulating processes or operations for removing cast stock
- B22D11/208—Controlling or regulating processes or operations for removing cast stock for aligning the guide rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/22—Controlling or regulating processes or operations for cooling cast stock or mould
- B22D11/225—Controlling or regulating processes or operations for cooling cast stock or mould for secondary cooling
Definitions
- the metal strand is supported and guided by means of the rollers arranged in the strand guide.
- the metal strand is often not completely solidified. It therefore exerts a metallostatic pressure on the rollers, for example a ferrostatic pressure when casting steel.
- the rolls are often designed as continuous rolls, i.e. the rolls have a single barrel that extends beyond the maximum width and a little more. With this construction, the rollers can only be supported at the ends of the rollers, viewed transversely to the strand conveying direction. The metallostatic pressure therefore leads to a relatively large deflection of the rollers.
- the rolls are often subdivided, i.e. they have several balls viewed transversely to the direction of continuous casting. In the gap between any two adjacent bales there is support, typically in the form of a roller or ball bearing. This can significantly reduce the deflection of the rollers. It is possible that the gaps between the bales are in the same place when viewed transversely to the strand conveying direction.
- the cast metal strand is intensively cooled in the continuous casting plant.
- the continuous casting mold is already cooled (primary cooling).
- intensive cooling also takes place in the strand guide.
- water or a water-air mist is sprayed onto the metal strand.
- heat is also dissipated from the metal strand as a result of contact with the roll body.
- the heat dissipation via the roll body takes place to a different extent than cooling through water or the water-air mist.
- the gaps in the rollers are offset per segment part compared to the gaps in the immediately following roller by more than the respective gap width, in particular uniform cooling of the cast metal strand can be achieved. Continuous lanes along which water can run down the metal strand can also be avoided.
- the object of the present invention is to further develop a segment of the type mentioned at the outset in such a way that stable and uniform guidance of the cast metal strand can be guaranteed with little constructional and logistical effort and regardless of the number of rollers of the segment parts, with uniform cooling at the same time of the cast metal strand is to be maintained across the strand width.
- the rollers of the respective segment part in which the gaps in the respective roller are arranged symmetrically to the segment center line, viewed transversely to the strand conveying direction (hereinafter referred to as symmetrical rollers for short), ensure particularly reliable and safe guidance of the cast, usually slab-shaped, metal strand. Due to the correspondence of the bales of directly consecutive rolls, in which the gaps in the rolls are arranged asymmetrically to the segment center line, viewed transversely to the strand conveying direction (hereinafter referred to as asymmetric rolls for short), the asymmetrical rolls as such are uniform to one another and only rotated by 180°.
- the metallurgical length of the continuous caster can be easily and quickly changed by adding or removing strand guide segments.
- the strand guide segment according to the invention can be used in vertical, curved or horizontal strand guides.
- the cooling medium also called splash water
- the cooling medium running down - due to gravity - creates unequal cooling conditions, especially with vertical or curved strand guides, use there is particularly advantageous.
- the gaps are arranged asymmetrically to the segment center line, seen transversely to the strand conveying direction, both in the first and in the last roll of the respective segment part.
- the last roll of one segment forms a pair of rolls with the first roll of the following segment, in which the gaps between the two rolls are arranged asymmetrically to the segment center line, viewed transversely to the strand conveying direction, and furthermore the Balls of one roll correspond to the balls of the other roll in reverse order.
- both the gaps of the immediately upstream roll and the gaps of the immediately downstream roll are arranged asymmetrically to the segment center line, viewed transversely to the strand conveying direction. This avoids symmetrical roles immediately following each other.
- the barrels of the first roll of the respective segment part, seen in the strand conveying direction preferably correspond to the barrels of the last roll of the respective segment part, seen in the strand conveying direction, in reverse order. This allows a sequence of identical segments to be formed, with the offset of the gaps from roll to roll being retained not only within the respective segment but also at the segment transition.
- a drive is preferably assigned to each of the symmetrical rollers of the respective segment part, either fixedly or via a clutch. This configuration optimizes the reliable guidance of the cast metal strand.
- the offset of the gaps relative to the gaps of the roll immediately following in each case is at least 10 mm greater than the gap width.
- the barrels of the rolls each have a maximum barrel length. Furthermore, they have a roll diameter that is uniform for the barrel of the respective roll.
- the respective maximum bale length is preferably between 3 times and 4.5 times the respective roll diameter. This configuration minimizes the number of bales per roll on the one hand and keeps the deflection of the rolls at a low level on the other.
- the respective maximum barrel length is preferably between 3 and 3.8 times the respective roll diameter for symmetrical rolls and between 3.5 and 4.5 times the respective roll diameter for asymmetrical rolls.
- bales In the case of symmetrical rolls, either all bales preferably have a uniform bale length or only a single bale has a bale length that differs from the other bales. In the case of asymmetrical rolls, preferably only one single bale has a different bale length from the other bales. This configuration simplifies the design of the segment.
- the barrel length is preferably at least 250 mm and, to limit deflection, preferably a maximum of 900 mm.
- the asymmetrical rollers preferably have a uniform roller diameter.
- structurally identical rollers can be used for the asymmetrical rollers.
- the symmetrical rollers of the respective segment part preferably also have a uniform roll diameter.
- structurally identical rollers can also be used for the symmetrical rollers.
- the roller diameter of the symmetrical rollers is preferably larger than the roller diameter of the asymmetrical rollers.
- the inner and the outer segment part have an equal number of rollers, with the rollers of the inner and outer segment part lying opposite one another in relation to the metal strand.
- the barrels of the rollers of the inner segment part correspond to the barrels of the respective opposite roller of the outer segment part in the same order or in reverse order.
- a continuous casting installation of the type mentioned at the outset is designed in that the segments are designed according to the invention.
- the outer balls extend at least 30 mm - in particular at least 40 mm - beyond the minimum width inwards towards the segment center line. This configuration ensures that the metal strand is reliably guided and conveyed. At the same time, the risk of damaging the edges of the cast metal strand is avoided.
- the outer balls preferably extend by at least 30 mm—in particular by at least 40 mm—beyond the minimum width inward toward the segment center line. As with symmetrical rolls, this avoids the risk of damaging the edges of the cast metal strand.
- a continuous casting plant has a mold 1 and a strand guide 2 .
- the strand guide 2 is the mold 1 downstream.
- Liquid metal 3 - for example steel or aluminum - is poured into the mold 1 .
- the liquid metal 3 solidifies on the contact surfaces of the mold 1 and is drawn off from the mold 1 in a strand conveying direction x by means of the strand guide 2 as a slab-shaped metal strand 4—usually with a core that is still liquid.
- the metal strand 4 has according to FIG 2 transverse to the strand conveying direction x has a strand width bS.
- the strand width bS lies between a minimum width bmin and a maximum width bmax.
- the minimum width bmin and the maximum width bmax are determined in particular by the construction of the mold 1.
- Narrow sides 5 of the mold 1 can be adjusted by means of adjusting devices 6 (usually hydraulic cylinder units).
- the range within which the narrow sides 5 can be adjusted by the adjusting devices 6 determines the minimum width bmin and the maximum width bmax.
- the strand guide 2 has according to FIG 1 several segments 7 on.
- the segments 7 follow one another sequentially in the strand conveying direction x.
- the strand conveying direction x runs as shown in FIG FIG 1 usually initially vertical or nearly vertical.
- the strand conveying direction x changes in the casting curve as shown in FIG 1 usually their absolute direction in space gradually further and further in the horizontal direction.
- the segments 7 have according to the FIG 1 and 4 each have an inner segment part 8 and an outer segment part 9 .
- the outer segment part 9 is usually stationary within the continuous casting plant.
- the inner segment part 8 is generally movable relative to the outer segment part 9 .
- the positioning of the segment parts 8, 9 against each other can be done, for example, by means of hydraulic cylinder units, not shown.
- the inner segment part 8 is located on the side of the metal strand 4, which forms the upper side after the metal strand 4 has been bent into the horizontal.
- the outer segment part 9 is therefore that segment part which is located on the side of the metal strand 4 in the case of sheet systems, which forms the underside of the metal strand 4 after the metal strand 4 has been bent into the horizontal.
- the metal strand 4 is guided between the two segment parts 8 , 9 of the respective segment 7 .
- the segment parts 8, 9 also each have a plurality of rollers 10.
- the rollers 10 follow one another sequentially in the strand conveying direction x.
- the rollers 10 guide and support the cast metal strand 4.
- the segment parts 8, 9 each have seven rollers 10, for example. However, this number is purely exemplary. The number of rollers 10 per segment 8, 9 could also be greater than seven or less than seven. However, the number of rollers 10 per segment 8, 9 is usually a minimum of four and a maximum of 20.
- the rear construction of the segment parts for supporting the rollers shown is not shown in detail, but this can be found, for example, in the "SMART Segment & DynaGap SoftReduction" brochure. of Siemens VAI Metals Technologies from 2007.
- 5 shows a plan view of the rollers 10, which is located on one of the two segment parts 8, 9 of FIG 4 support. 5 additionally shows the last roll 10 of the corresponding segment part 8, 9 of the immediately preceding segment 7 and the first roll 10 of the corresponding segment part 8, 9 of the immediately following segment 7.
- the boundaries of the fully shown segment part 8, 9 are in 5 indicated by horizontal dashed lines.
- the rollers 10 have a total extension G.
- the overall extent G is—as is generally customary—chosen in such a way that it exceeds the maximum width bmax to a sufficient extent—for example by approximately 50 mm to approximately 80 mm.
- the rollers 10 are each divided into a plurality of bales 11 viewed transversely to the strand conveying direction x.
- the gaps 12 have a respective gap width bL.
- the gap widths bL are usually in the range from about 60 mm to about 150 mm. In the area of the gaps 12 takes place - in addition to the outer roller bearings - an additional storage and support of the rollers 10.
- the bales 11 and the gaps 12 and also the gap widths bL are provided with reference numbers only for the last roll 10 of the corresponding segment part 8, 9 of the immediately preceding segment 7 and the first roll 10 of the corresponding segment part 8, 9 of the immediately following segment 7.
- the corresponding assignment is off 5 but also for the rollers 10 of the segment part 8, 9 shown in full.
- the set of rollers shown for a segment part 8, 9 has (at least) one symmetrical roller 10.
- This roller 10 is usually driven or can be driven. this is in 5 indicated by the fact that this roller 10 is assigned a drive 13 .
- the difference between a driven roller 10 and a drivable roller 10 is that a driven roller 10 is firmly connected to its associated drive 13, while a drivable roller 10 is detachably connected to its associated drive 13, in particular via a detachable coupling that is only indicated 13'.
- the gaps 12 of the respective roller 10 are arranged symmetrically to the casting center line 14 or segment center line 14 viewed transversely to the strand conveying direction x.
- the two terms "casting center line” and “segment center line” are used synonymously below.
- the casting center line 14 is that line seen transversely to the strand conveying direction x, with respect to which the overall extension G of the rollers 10 is evenly distributed.
- the division of the symmetrical roll 10 into its individual balls 11 is preferably chosen such that the outer balls 11 of the symmetrical roll 10 extend at least 30 mm - preferably at least 40 mm - over the minimum width bmin inwards onto the pouring center line 14. This ensures that the outer bales 11 of the symmetrical roll 10 also convey the metal strand 4, regardless of the actual strand width bS. This also applies when the metal strand 4 is conveyed slightly eccentrically or slightly askew in the strand guide 2 .
- the gaps 12 of the respective roller 10 are arranged asymmetrically to the casting center line 14, viewed transversely to the strand conveying direction x.
- These rollers 10, ie the asymmetrical rollers 10, are not driven as a rule.
- the barrels 11 of one roll 10 correspond to the barrels 11 of the other roll 10 in inverse order.
- the offset V of the gaps 12 relative to the gaps 12 of the immediately following roller 10 is at least 10 mm greater than the gap width bL.
- the offset V of the gaps 12 relative to the gaps 12 of the immediately following roller 10 is at least 10 mm greater than the gap width bL.
- the first roller 10 of the respective segment part 8, 9 and the penultimate roller 10 of the respective segment part 8, 9 are identically designed asymmetrical rollers 10.
- the second roller is generally also seen in the strand conveying direction x 10 of the respective segment part 8, 9 and the last roller 10 of the respective segment part 8, 9 are asymmetric rollers of the same design 10. This results in the property that, seen transversely to the strand conveying direction x, the gaps 12 of the first roll 10 of a respective segment part 8, 9, seen in strand conveying direction x, are larger than the gaps 12 of the last roll 10 of the same segment part 8, 9, seen in strand conveying direction x are offset than the respective gap width bL.
- segment parts 8, 9 directly following one another in the strand conveying direction x can be of the same design. Nevertheless, it is still guaranteed that, viewed transversely to the strand conveying direction x, the gaps 12 of the last roller 10 of a respective segment part 8, 9, viewed in the strand conveying direction x, compared to the gaps 12 of the first roller 10 of the immediately following segment part 8, 9, viewed in the strand conveying direction x, by more than the respective gap width bL are offset.
- the division of the rollers 10 into their individual barrels 11 is preferably selected in such a way that the outer barrels 11 of the non-driven rollers 10 widen inwards by at least 30 mm - preferably by at least 40 mm - beyond the minimum width bmin to extend the pouring centerline 14. This ensures in particular that, regardless of the actual strand width bS, the inner edges of the outer barrels 11 of the asymmetrical rollers 10 run on the metal strand 4 itself, but do not hit its outer edge exactly. This also applies when the metal strand 4 is conveyed slightly off-center or slightly crooked.
- rollers of the segment part 8, 9 correspond in each pair of immediately consecutive asymmetrical rollers 10, the barrels 11 of one roller 10 in pairs with the barrels 11 of the other roller 11 in inverse order, so seen once from the left and from the right. Furthermore, the in 5 shown segment part 8, 9 only a single symmetrical role 10 on. This configuration is the norm. If the segment part 8, 9 has several symmetrical rollers 10, these rollers 10 are preferably not located at the borders of the upstream and downstream segment part 8, 9. Furthermore, in this case there is preferably at least at least one between symmetrical rollers 10 an asymmetric roll 10, in particular an even number of asymmetric rolls 10.
- the design of the roller set of the segment part 8, 9 according to 6 as such is not the subject of the present invention.
- the inside 6 shown segment part 8, 9 has in contrast to 5 no symmetrical role 10 on.
- the number of rolls 10 of the in 6 shown segment part 8, 9 is straight. In this case--that is, if there is no symmetrical roller 10 but the number of rollers 10 is even--as shown in FIG 6 Seen transversely to the strand conveying direction x, not a single roll 10 has the gaps 12 in the same places as in the immediately following roll 10. This also applies to the last roll 10 of the in 6 Completely illustrated segment part 8, 9.
- the above statements on the asymmetrical roles 10 of 5 are therefore 1:1 6 transferable.
- FIG 7 The design of the roller set of the segment part 8, 9 according to FIG 7 as such is also not the subject of the present invention.
- the gaps 12 in a roll 10 are in the same places as in the immediately following roll 10 . Exactly this can be avoided by the configuration according to the invention, in which there is at least one symmetrical roller 10 per segment part 8 , 9 .
- the gaps 12 are only in a single roll 10 in the same places as in the immediately following roll 10. In all other rolls 10 of the corresponding segment part 8, 9, the gaps 12 of the respective roll 10 are opposite the gaps 12 of the immediately following roll 10 offset by more than the respective gap width bL.
- the configuration of the segment part 8, 9 according to 8 as such is also not the subject of the present invention.
- the rollers of the segment parts 8, 9 shown correspond in pairs with the rollers 11 of the respective roller 10 with the rollers 11 of the immediately following roller 11.
- the bales 11 correspond to one another in the same order.
- the bales 11 correspond to one another in reverse order.
- the barrels 11 of the rolls 10 each have a barrel length 11, L1, 12, L2.
- l1 is here - see 9 - Denotes the minimum barrel length of a symmetrical roll 10, with L1 the maximum barrel length of a symmetrical roll 10.
- L1 the maximum barrel length of a symmetrical roll 10.
- L2 the maximum barrel length of an asymmetric roll 10.
- the barrels 11 of the rolls 10 have a respective roll diameter d1, d2.
- d1 is here - see 9 - denotes the diameter of the balls 11 of a symmetrical roll 10, with d2 - see 10 -
- the respective roll diameter d1, d2 is uniform for the barrel 11 of the respective roll 10.
- All symmetrical rollers 10 within the respective segment part 8, 9 preferably have the same roller diameter d1.
- all asymmetrical rollers 10 within the respective segment part 8, 9 preferably also have the same roller diameter d2.
- the roll diameter d1 of the symmetrical rolls 10 is preferably at least as - usually larger than - the roll diameter d2 of the asymmetrical rolls 10. Viewed in the strand conveying direction x, the roll diameters d1, d2 increase from segment 7 to segment 7 (or at least not smaller).
- the maximum barrel length L1, L2 is preferably between 3 times and 4.5 times the respective roll diameter d1, d2.
- the maximum barrel length L1 is preferably between 3 and 3.8 times the respective roll diameter d1.
- the maximum barrel length L1 can be between 3.2 times and 3.6 times the respective roller diameter d1, particularly preferably between 3.3 times and 3.5 times.
- the ratio of maximum barrel length L2 and diameter d2 can have a larger value.
- the maximum barrel length L2 is preferably between 3.5 times and 4.5 times the respective roll diameter d2.
- the maximum barrel length L2 can be between 3.7 times and 4.3 times the respective roller diameter d1, particularly preferably between 3.9 times and 4.1 times.
- the maximum bale length L1, L2 should not exceed an absolute value.
- the absolute value is usually in the range between 750 mm and 900 mm, in particular between 800 mm and 850 mm.
- the minimum bale length 11, 12 should not fall below an absolute value.
- the absolute value is usually between 200 mm and 350 mm, mostly around 250 mm to 300 mm.
- bales 11 of the respective roll 10 have a uniform bale length 11, L1, 12, L2 or only a single bale 11 has a different bale length 11, L1, from the other bales 11, 12, L2.
- the two outer bales 11 have a uniform (large) bale length L1, with inner bales 11--if they are also present--either having the same bale length L1 or a smaller bale length 11.
- an asymmetrical role 10 for example, as shown in the 5 to 8 one of the two outer balls 11 have a relatively small ball length 12, while all other balls 11 of the same roll 10 have a larger ball length L2.
- the reverse procedure one long bale 11 per roll 10, otherwise short bales 11 is also possible.
- the inner and outer segment parts 8, 9 of a respective segment 7 have an equal number of rollers 10. Furthermore, based on the cast metal strand 4, the rollers 10 of the inner and outer segment parts 8, 9 can be seen opposite one another.
- the inner segment part 8 is a mirror image of the outer segment part 9. For example, as in 11 for one roller 10 each of the inner and outer segment part 8, 9 of a segment 7, seen transversely to the strand conveying direction x, the gaps 12 between the barrels 11 of the rollers 10 of the inner segment part 8 are in the same places as the gaps 12 between the barrels 11 the respectively opposite roller 10 of the outer segment part 9 are located.
- rollers 10 of the inner and outer segment part 8, 9 which are designed as symmetrical rollers 10
- the opposite roller 10 of the outer or inner segment part 9, 8 is also designed as a symmetrical roller 10.
- the barrels 11 of the rollers 10 of the inner segment part 8 correspond to the barrels 11 of the respectively opposite roller 10 of the outer segment part 9 in the same order.
- the balls 11 of the rollers 10 of the inner segment part 8 correspond to the balls 11 of the respectively opposite roller 10 of the outer segment part 9 in reverse order.
- rollers 10 each have three barrels 11 according to the invention.
- the rollers 10 could also each have four and in some cases even five bales 11 .
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Description
Die vorliegende Erfindung geht aus von einem Segment einer Strangführung einer Stranggießanlage,
- wobei das Segment ein inneres und ein äußeres Segmentteil aufweist, zwischen denen im Betrieb ein Metallstrang geführt wird,
- wobei die Segmentteile jeweils mehrere in einer Strangförderrichtung sequenziell aufeinanderfolgende Rollen aufweisen, die sich an dem jeweiligen Segmentteil abstützen,
- wobei die Rollen quer zur Strangförderrichtung gesehen jeweils in mehrere Ballen unterteilt sind, zwischen denen sich jeweils eine Lücke befindet, die eine jeweilige Lückenbreite aufweist.
- wherein the segment has an inner and an outer segment part, between which a metal strand is guided during operation,
- wherein the segment parts each have a plurality of rollers which follow one another sequentially in a strand conveying direction and are supported on the respective segment part,
- the rollers are each divided into a plurality of bales, viewed transversely to the strand conveying direction, between which there is a gap which has a respective gap width.
Die vorliegende Erfindung geht weiterhin aus von einer Stranggießanlage,
- wobei die Stranggießanlage eine Kokille und eine der Kokille nachgeordnete, vertikale oder bogenförmige, Strangführung aufweist,
- wobei mittels der Kokille ein brammenförmiger Metallstrang gegossen wird, der mittels der Strangführung in einer Strangförderrichtung aus der Kokille abgezogen wird,
- wobei der Metallstrang quer zur Strangförderrichtung gesehen eine Strangbreite aufweist, die zwischen einer Minimalbreite und einer Maximalbreite liegt,
- wobei die Minimalbreite und die Maximalbreite durch die Konstruktion der Kokille bestimmt sind,
- wobei die Strangführung mehrere in Strangförderrichtung sequenziell aufeinanderfolgende Segmente aufweist.
- wherein the continuous casting plant has a mold and a vertical or curved strand guide arranged downstream of the mold,
- wherein a slab-shaped metal strand is cast by means of the mold, which is drawn off from the mold by means of the strand guide in a strand conveying direction,
- wherein the metal strand, viewed transversely to the strand conveying direction, has a strand width that lies between a minimum width and a maximum width,
- where the minimum width and the maximum width are determined by the design of the mold,
- wherein the strand guide has a plurality of segments that follow one another sequentially in the strand conveying direction.
Aus der
Aus der
Mittels der in der Strangführung angeordneten Rollen wird der Metallstrang gestützt und geführt. Der Metallstrang ist oftmals noch nicht völlig durcherstarrt. Er übt daher einen metallostatischen Druck auf die Rollen aus, beispielsweise beim Gießen von Stahl einen ferrostatischen Druck.The metal strand is supported and guided by means of the rollers arranged in the strand guide. The metal strand is often not completely solidified. It therefore exerts a metallostatic pressure on the rollers, for example a ferrostatic pressure when casting steel.
Bei älteren Stranggießanlagen sind die Rollen oftmals als durchgehende Rollen ausgebildet, d.h. die Rollen weisen einen einzigen Ballen auf, der sich über die Maximalbreite und noch ein Stück darüber hinaus erstreckt. Eine Abstützung der Rollen ist bei dieser Konstruktion quer zur Strangförderrichtung gesehen nur an den Enden der Rollen möglich. Der metallostatische Druck führt daher zu einer relativ großen Durchbiegung der Rollen. Bei jüngeren Stranggießanlagen sind die Rollen oftmals unterteilt, d.h. sie weisen quer zur Strangförderrichtung gesehen mehrere Ballen auf. In der Lücke zwischen je zwei aneinander angrenzenden Ballen befindet sich eine Abstützung, typischerweise in Form eines Rollen- oder Kugellagers. Dadurch kann die Durchbiegung der Rollen deutlich reduziert werden. Es ist möglich, dass sich quer zur Strangförderrichtung gesehen die Lücken zwischen den Ballen an der gleichen Stelle befinden.In older continuous casters, the rolls are often designed as continuous rolls, i.e. the rolls have a single barrel that extends beyond the maximum width and a little more. With this construction, the rollers can only be supported at the ends of the rollers, viewed transversely to the strand conveying direction. The metallostatic pressure therefore leads to a relatively large deflection of the rollers. In more recent continuous casting plants, the rolls are often subdivided, i.e. they have several balls viewed transversely to the direction of continuous casting. In the gap between any two adjacent bales there is support, typically in the form of a roller or ball bearing. This can significantly reduce the deflection of the rollers. It is possible that the gaps between the bales are in the same place when viewed transversely to the strand conveying direction.
Der gegossene Metallstrang wird in der Stranggießanlage intensiv gekühlt. Zum einen erfolgt bereits eine Kühlung der Stranggießkokille (Primärkühlung). Zum anderen erfolgt auch in der Strangführung eine intensive Kühlung (Sekundärkühlung). Im Rahmen der Sekundärkühlung wird Wasser oder ein Wasser-Luft-Nebel auf den Metallstrang gespritzt. Weiterhin erfolgt durch den Kontakt mit den Rollenballen ebenfalls eine Abfuhr von Wärme aus dem Metallstrang.The cast metal strand is intensively cooled in the continuous casting plant. On the one hand, the continuous casting mold is already cooled (primary cooling). On the other hand, intensive cooling (secondary cooling) also takes place in the strand guide. As part of the secondary cooling, water or a water-air mist is sprayed onto the metal strand. Furthermore, heat is also dissipated from the metal strand as a result of contact with the roll body.
Die Wärmeabfuhr über die Rollenballen erfolgt in einem anderen Ausmaß als die Kühlung durch Wasser oder den Wasser-Luft-Nebel.The heat dissipation via the roll body takes place to a different extent than cooling through water or the water-air mist.
Wenn entsprechend der Lehre der
Die Aufgabe der vorliegenden Erfindung besteht darin, ein Segment der eingangs genannten Art derart weiterzuentwickeln, dass mit geringem konstruktivem und logistischem Aufwand und unabhängig von der Anzahl an Rollen der Segmentteile eine stabile und gleichmäßige Führung des gegossenen Metallstranges gewährleistet werden kann, wobei gleichzeitig eine gleichmäßige Kühlung des gegossenen Metallstranges über die Strangbreite aufrechterhalten werden soll.The object of the present invention is to further develop a segment of the type mentioned at the outset in such a way that stable and uniform guidance of the cast metal strand can be guaranteed with little constructional and logistical effort and regardless of the number of rollers of the segment parts, with uniform cooling at the same time of the cast metal strand is to be maintained across the strand width.
Die Aufgabe wird durch ein Segment mit den Merkmalen des Anspruchs 1 gelöst. Vorteilhafte Ausgestaltungen des erfindungsgemäßen Segments sind Gegenstand der abhängigen Ansprüche 2 bis 11.The object is solved by a segment with the features of
Durch die Rollen des jeweiligen Segmentteils, bei denen die Lücken der jeweiligen Rolle quer zur Strangförderrichtung gesehen symmetrisch zur Segmentmittellinie angeordnet sind, (nachfolgend kurz symmetrische Rollen genannt) wird eine besonders zuverlässige und sichere Führung des gegossenen, meist brammenförmigen, Metallstranges bewirkt. Durch die Korrespondenz der Ballen von unmittelbar aufeinanderfolgender Rollen, bei denen die Lücken bei der Rollen quer zur Strangförderrichtung gesehen asymmetrisch zur Segmentmittellinie angeordnet sind, (nachfolgend kurz asymmetrische Rollen genannt) sind die asymmetrischen Rollen als solche einheitlich zueinander und lediglich um 180° gedreht.The rollers of the respective segment part, in which the gaps in the respective roller are arranged symmetrically to the segment center line, viewed transversely to the strand conveying direction (hereinafter referred to as symmetrical rollers for short), ensure particularly reliable and safe guidance of the cast, usually slab-shaped, metal strand. Due to the correspondence of the bales of directly consecutive rolls, in which the gaps in the rolls are arranged asymmetrically to the segment center line, viewed transversely to the strand conveying direction (hereinafter referred to as asymmetric rolls for short), the asymmetrical rolls as such are uniform to one another and only rotated by 180°.
Durch die Zuordnung von mehreren in Strangförderrichtung sequenziell aufeinanderfolgende Rollen zu einem inneren oder äußeren Segmentteil, besteht die Möglichkeit, das aus dem inneren und dem äußeren Segmentteil bestehende Strangführungssegment unabhängig von den vor- oder nachgelagerten Bereichen aus der Strangführung auszubauen. Außerdem kann die metallurgische Länge der Stranggießanlage durch das Hinzufügen bzw. Wegnehmen von Strangführungssegmenten einfach und rasch geändert werden.By assigning several rollers sequentially in the strand conveying direction to an inner or outer segment part, it is possible to expand the strand guide segment consisting of the inner and the outer segment part independently of the upstream or downstream areas of the strand guide. In addition, the metallurgical length of the continuous caster can be easily and quickly changed by adding or removing strand guide segments.
Das erfindungsgemäß Strangführungssegment ist sowohl in vertikalen, bogenförmigen oder horizontalen Strangführungen verwendbar. Da aber das - aufgrund der Gravitation - herunterlaufende Kühlmedium (auch Schwallwasser genannt) insbesondere bei vertikalen oder bogenförmigen Strangführungen ungleiche Kühlbedingungen schafft, ist dort der Einsatz besonders vorteilhaft.The strand guide segment according to the invention can be used in vertical, curved or horizontal strand guides. However, since the cooling medium (also called splash water) running down - due to gravity - creates unequal cooling conditions, especially with vertical or curved strand guides, use there is particularly advantageous.
Erfindungsgemäß sind in Strangförderrichtung gesehen sowohl bei der ersten als auch bei der letzten Rolle des jeweiligen Segmentteils die Lücken quer zur Strangförderrichtung gesehen asymmetrisch zur Segmentmittellinie angeordnet. Dadurch kann erreicht werden, dass bei einer Sequenz aufeinander folgender identischer Segmente die letzte Rolle des einen Segments mit der ersten Rolle des nachfolgenden Segments ein Paar von Rollen bildet, bei denen die Lücken beider Rollen quer zur Strangförderrichtung gesehen asymmetrisch zur Segmentmittellinie angeordnet sind und weiterhin die Ballen der einen Rolle mit den Ballen der anderen Rolle in inverser Reihenfolge korrespondieren.According to the invention, seen in the strand conveying direction, the gaps are arranged asymmetrically to the segment center line, seen transversely to the strand conveying direction, both in the first and in the last roll of the respective segment part. As a result, in a sequence of identical segments that follow one another, the last roll of one segment forms a pair of rolls with the first roll of the following segment, in which the gaps between the two rolls are arranged asymmetrically to the segment center line, viewed transversely to the strand conveying direction, and furthermore the Balls of one roll correspond to the balls of the other roll in reverse order.
Vorzugsweise sind bezüglich jeder symmetrischen Rolle sowohl die Lücken der unmittelbar vorgeordneten als auch die Lücken der unmittelbar nachgeordneten Rolle quer zur Strangförderrichtung gesehen asymmetrisch zur Segmentmittellinie angeordnet. Dadurch wird vermieden, dass symmetrische Rollen unmittelbar aufeinander folgen.Preferably, with respect to each symmetrical roll, both the gaps of the immediately upstream roll and the gaps of the immediately downstream roll are arranged asymmetrically to the segment center line, viewed transversely to the strand conveying direction. This avoids symmetrical roles immediately following each other.
Vorzugsweise korrespondieren die Ballen der in Strangförderrichtung gesehen ersten Rolle des jeweiligen Segmentteils mit den Ballen der in Strangförderrichtung gesehen letzten Rolle des jeweiligen Segmentteils in inverser Reihenfolge. Dadurch kann eine Sequenz von identischen Segmenten gebildet werden, wobei der Versatz der Lücken von Rolle zu Rolle nicht nur innerhalb des jeweiligen Segments, sondern auch am Segmentübergang erhalten bleibt.The barrels of the first roll of the respective segment part, seen in the strand conveying direction, preferably correspond to the barrels of the last roll of the respective segment part, seen in the strand conveying direction, in reverse order. This allows a sequence of identical segments to be formed, with the offset of the gaps from roll to roll being retained not only within the respective segment but also at the segment transition.
Vorzugsweise ist den symmetrischen Rollen des jeweiligen Segmentteils jeweils ein Antrieb fest oder über eine Kupplung zugeordnet. Diese Ausgestaltung optimiert die zuverlässige Führung des gegossenen Metallstranges.A drive is preferably assigned to each of the symmetrical rollers of the respective segment part, either fixedly or via a clutch. This configuration optimizes the reliable guidance of the cast metal strand.
Vorzugsweise ist der Versatz der Lücken gegenüber den Lücken der jeweils unmittelbar nachfolgenden Rolle mindestens 10 mm größer als die Lückenbreite. Dadurch wird eine hinreichende Unterbrechung der durchgehenden Gassen mit großer Sicherheit bewirkt.Preferably, the offset of the gaps relative to the gaps of the roll immediately following in each case is at least 10 mm greater than the gap width. As a result, a sufficient interruption of the continuous lanes is effected with great certainty.
Die Ballen der Rollen weisen eine jeweilige maximale Ballenlänge auf. Weiterhin weisen sie einen für die Ballen der jeweiligen Rolle einheitlichen Rollendurchmesser auf. Vorzugsweise liegt die jeweilige maximale Ballenlänge zwischen dem 3-fachen und dem 4,5-fachen des jeweiligen Rollendurchmessers. Durch diese Ausgestaltung wird einerseits die Anzahl an Ballen pro Rolle minimiert und andererseits die Durchbiegung der Rollen auf einem niedrigen Niveau gehalten. Insbesondere liegt die jeweilige maximale Ballenlänge bei symmetrischen Rollen vorzugsweise zwischen dem 3-fachen und dem 3,8-fachen des jeweiligen Rollendurchmessers und bei asymmetrischen Rollen zwischen dem 3, 5-fachen und dem 4, 5-fachen des jeweiligen Rollendurchmessers.The barrels of the rolls each have a maximum barrel length. Furthermore, they have a roll diameter that is uniform for the barrel of the respective roll. The respective maximum bale length is preferably between 3 times and 4.5 times the respective roll diameter. This configuration minimizes the number of bales per roll on the one hand and keeps the deflection of the rolls at a low level on the other. In particular, the respective maximum barrel length is preferably between 3 and 3.8 times the respective roll diameter for symmetrical rolls and between 3.5 and 4.5 times the respective roll diameter for asymmetrical rolls.
Bei symmetrischen Rollen weisen vorzugsweise entweder alle Ballen eine einheitliche Ballenlänge auf oder weist nur ein einziger Ballen eine von den anderen Ballen verschiedene Ballenlänge auf. Bei asymmetrischen Rollen weist vorzugsweise nur ein einziger Ballen eine von den anderen Ballen verschiedene Ballenlänge auf. Diese Ausgestaltung vereinfacht die Auslegung des Segments.In the case of symmetrical rolls, either all bales preferably have a uniform bale length or only a single bale has a bale length that differs from the other bales. In the case of asymmetrical rolls, preferably only one single bale has a different bale length from the other bales. This configuration simplifies the design of the segment.
Die Ballenlänge beträgt aus konstruktiven Gründen vorzugsweise mindestens 250 mm und zur Begrenzung der Durchbiegung vorzugsweise maximal 900 mm.For structural reasons, the barrel length is preferably at least 250 mm and, to limit deflection, preferably a maximum of 900 mm.
Vorzugsweise weisen die asymmetrischen Rollen einen einheitlichen Rollendurchmesser auf. Dadurch können für die asymmetrischen Rollen baugleiche Rollen verwendet werden.The asymmetrical rollers preferably have a uniform roller diameter. As a result, structurally identical rollers can be used for the asymmetrical rollers.
Vorzugsweise weisen weiterhin auch die symmetrischen Rollen des jeweiligen Segmentteils einen einheitlichen Rollendurchmesser auf. Auch dadurch können auch für die symmetrischen Rollen baugleiche Rollen verwendet werden. Der Rollendurchmesser der symmetrischen Rollen ist vorzugsweise jedoch größer als der Rollendurchmesser der asymmetrischen Rollen.Furthermore, the symmetrical rollers of the respective segment part preferably also have a uniform roll diameter. As a result, structurally identical rollers can also be used for the symmetrical rollers. However, the roller diameter of the symmetrical rollers is preferably larger than the roller diameter of the asymmetrical rollers.
In der Regel weisen das innere und das äußeres Segmentteil eine gleiche Anzahl von Rollen auf, wobei, bezogen auf den Metallstrang, die Rollen des inneren und des äußeren Segmentteils einander gegenüberliegen. Vorzugsweise korrespondieren quer zur Strangförderrichtung gesehen die Ballen der Rollen des inneren Segmentteils mit den Ballen der jeweils gegenüberliegenden Rolle des äußeren Segmentteils in derselben Reihenfolge oder in inverser Reihenfolge. Dadurch kann eine besonders stabile Stützung des Metallstranges bewirkt werden.As a rule, the inner and the outer segment part have an equal number of rollers, with the rollers of the inner and outer segment part lying opposite one another in relation to the metal strand. Preferably, viewed transversely to the strand conveying direction, the barrels of the rollers of the inner segment part correspond to the barrels of the respective opposite roller of the outer segment part in the same order or in reverse order. As a result, a particularly stable support of the metal strand can be brought about.
Die Aufgabe wird weiterhin durch eine Stranggießanlage mit den Merkmalen des Anspruchs 12 gelöst. Vorteilhafte Ausgestaltungen der erfindungsgemäßen Stranggießanlage sind Gegenstand der abhängigen Ansprüche 13 und 14.The object is also achieved by a continuous casting plant with the features of
Erfindungsgemäß wird eine Stranggießanlage der eingangs genannten Art dadurch ausgestaltet, dass die Segmente erfindungsgemäß ausgestaltet sind.According to the invention, a continuous casting installation of the type mentioned at the outset is designed in that the segments are designed according to the invention.
Vorzugsweise erstrecken sich bei symmetrischen Rollen die äußeren Ballen um mindestens 30 mm - insbesondere um mindestens 40 mm - über die Minimalbreite nach innen auf die Segmentmittellinie zu. Durch diese Ausgestaltung wird eine zuverlässige Führung und Förderung des Metallstranges gewährleistet. Gleichzeitig wird die Gefahr einer Beschädigung der Kanten des gegossenen Metallstranges vermieden.Preferably, in the case of symmetrical rolls, the outer balls extend at least 30 mm - in particular at least 40 mm - beyond the minimum width inwards towards the segment center line. This configuration ensures that the metal strand is reliably guided and conveyed. At the same time, the risk of damaging the edges of the cast metal strand is avoided.
Vorzugsweise erstrecken sich auch bei asymmetrischen Rollen die äußeren Ballen um mindestens 30 mm - insbesondere um mindestens 40 mm - über die Minimalbreite nach innen auf die Segmentmittellinie zu. Dadurch wird - ebenso wie bei symmetrischen Rollen - die Gefahr einer Beschädigung der Kanten des gegossenen Metallstranges vermieden.In the case of asymmetric rollers, too, the outer balls preferably extend by at least 30 mm—in particular by at least 40 mm—beyond the minimum width inward toward the segment center line. As with symmetrical rolls, this avoids the risk of damaging the edges of the cast metal strand.
Die oben beschriebenen Eigenschaften, Merkmale und Vorteile dieser Erfindung sowie die Art und Weise, wie diese erreicht werden, werden klarer und deutlicher verständlich im Zusammenhang mit der folgenden Beschreibung der Ausführungsbeispiele, die in Verbindung mit den Zeichnungen näher erläutert werden. Hierbei zeigen in schematischer Darstellung:
- FIG 1
- eine Stranggießanlage,
- FIG 2
- einen Querschnitt durch einen gegossenen brammenförmigen Metallstrang längs einer Linie II-II in
FIG 1 , - FIG 3
- einen Längsschnitt durch eine Kokille längs einer Linie III-III in
FIG 1 , - FIG 4
- einen Teil einer Strangführung,
- FIG 5
bis 8 - mögliche Ausgestaltungen von Rollen, die sich an einem Segmentteil abstützen,
- FIG 9
- eine angetriebene Rolle,
- FIG 10
- eine nicht angetriebene Rolle und
- FIG 11
und 12 - je einen Querschnitt durch eine Strangführung einschließlich Metallstrang längs einer Linie XI-XI bzw. XII-XII in
FIG 4 .
- FIG 1
- a continuous caster,
- FIG 2
- a cross section through a cast slab-shaped metal strand along a line II-II in
FIG 1 , - 3
- a longitudinal section through a mold along a line III-III in
FIG 1 , - FIG 4
- a part of a strand guide,
- 5 to 8
- possible configurations of roles that are supported on a segment part,
- 9
- a driven roller,
- 10
- a non-powered roller and
- 11 and 12
- a cross section through a strand guide including metal strand along a line XI-XI or XII-XII in
FIG 4 .
Gemäß
Die Strangführung 2 weist gemäß
Die Segmente 7 weisen gemäß den
Entsprechend der Darstellung in
Entsprechend der Darstellung in
Der in
In diesem Fall - wenn also mindestens eine symmetrische Rolle 10 vorhanden ist - befinden sich entsprechend der Darstellung in
Insbesondere sind bei der symmetrischen Rolle 10 - dies gilt in der Regel für alle symmetrischen Rollen 10 aller Segmentteile 8, 9 - die Lücken 12 der jeweiligen Rolle 10 quer zur Strangförderrichtung x gesehen symmetrisch zur Gießmittellinie 14 bzw. Segmentmittellinie 14 angeordnet. Die beiden Begriffe "Gießmittellinie" und "Segmentmittellinie" werden nachfolgend synonym gebraucht. Die Gießmittellinie 14 ist quer zur Strangförderrichtung x gesehen diejenige Linie, bezüglich derer die Gesamterstreckung G der Rollen 10 gleichmäßig verteilt ist. Die Aufteilung der symmetrischen Rolle 10 in ihre einzelnen Ballen 11 ist vorzugsweise derart gewählt, dass die äußeren Ballen 11 der symmetrischen Rolle 10 sich um mindestens 30 mm - vorzugsweise um mindestens 40 mm - über die Minimalbreite bmin nach innen auf die Gießmittellinie 14 zu erstrecken. Dadurch ist gewährleistet, dass unabhängig von der tatsächlichen Strangbreite bS die äußeren Ballen 11 der symmetrischen Rolle 10 den Metallstrang 4 mit fördern. Dies gilt auch dann, wenn der Metallstrang 4 in der Strangführung 2 geringfügig außermittig oder geringfügig schief gefördert wird.In particular, in the case of the symmetrical roller 10 - this generally applies to all
Bei den anderen Rollen 10 sind die Lücken 12 der jeweiligen Rolle 10 quer zur Strangförderrichtung x gesehen asymmetrisch zur Gießmittellinie 14 angeordnet. Diese Rollen 10, also die asymmetrischen Rollen 10, sind in der Regel nicht angetrieben. Aus
Aus
In der Regel sind in Strangförderrichtung x gesehen die erste Rolle 10 des jeweiligen Segmentteils 8, 9 und die vorletzte Rolle 10 des jeweiligen Segmentteils 8, 9 gleich ausgebildete asymmetrische Rollen 10. In analoger Weise sind in der Regel in Strangförderrichtung x gesehen auch die zweite Rolle 10 des jeweiligen Segmentteils 8, 9 und die letzte Rolle 10 des jeweiligen Segmentteils 8, 9 gleich ausgebildete asymmetrische Rollen 10. Somit ergibt sich die Eigenschaft, dass quer zur Strangförderrichtung x gesehen die Lücken 12 der in Strangförderrichtung x gesehen ersten Rolle 10 eines jeweiligen Segmentteils 8, 9 gegenüber den Lücken 12 der in Strangförderrichtung x gesehen letzten Rolle 10 desselben Segmentteils 8, 9 um mehr als die jeweilige Lückenbreite bL versetzt sind. Dadurch ergibt sich der Vorteil, dass in Strangförderrichtung x unmittelbar aufeinanderfolgende Segmentteile 8, 9 gleich ausgebildet sein können. Dennoch bleibt weiterhin gewährleistet, dass quer zur Strangförderrichtung x gesehen die Lücken 12 der in Strangförderrichtung x gesehen letzten Rolle 10 eines jeweiligen Segmentteils 8, 9 gegenüber den Lücken 12 der in Strangförderrichtung x gesehen ersten Rolle 10 des unmittelbar nachfolgenden Segmentteils 8, 9 um mehr als die jeweilige Lückenbreite bL versetzt sind.As a rule, as seen in the strand conveying direction x, the
Auch bei den asymmetrischen Rollen 10 ist die Aufteilung der Rollen 10 in ihre einzelnen Ballen 11 vorzugsweise derart gewählt, dass die äußeren Ballen 11 der nicht angetriebenen Rollen 10 sich um mindestens 30 mm - vorzugsweise um mindestens 40 mm - über die Minimalbreite bmin nach innen auf die Gießmittellinie 14 zu erstrecken. Dadurch ist insbesondere gewährleistet, dass unabhängig von der tatsächlichen Strangbreite bS die inneren Kanten der äußeren Ballen 11 der asymmetrischen Rollen 10 auf dem Metallstrang 4 selbst laufen, nicht aber genau dessen äußere Kante treffen. Dies gilt auch dann, wenn der Metallstrang 4 geringfügig außermittig oder geringfügig schief gefördert wird.In the case of the
Bei dem in
Die Ausgestaltung des Rollensatzes des Segmentteils 8, 9 gemäß
Die Ausgestaltung des Rollensatzes des Segmentteils 8, 9 gemäß
Entsprechend der Darstellung in
Auch bei den in den
In den
Die Ballen 11 der Rollen 10 weisen eine jeweilige Ballenlänge 11, L1, 12, L2 auf. Mit l1 ist hierbei - siehe
Vorzugsweise weisen innerhalb des jeweiligen Segmentteils 8, 9 alle symmetrischen Rollen 10 denselben Rollendurchmesser d1 auf. In analoger Weise weisen innerhalb des jeweiligen Segmentteils 8, 9 vorzugsweise auch alle asymmetrischen Rollen 10 denselben Rollendurchmesser d2 auf. Der Rollendurchmesser d1 der symmetrischen Rollen 10 ist vorzugsweise mindestens so wie - in der Regel größer als - der Rollendurchmesser d2 der asymmetrischen Rollen 10. In Strangförderrichtung x gesehen steigen die Rollendurchmesser d1, d2 von Segment 7 zu Segment 7 gesehen an (bzw. werden zumindest nicht kleiner).All
Vorzugsweise liegt die maximale Ballenlänge L1, L2 zwischen dem 3-fachen und dem 4,5-fachen des jeweiligen Rollendurchmessers d1, d2. Insbesondere liegt gemäß
Ebenso sollte die minimale Ballenlänge 11, 12 einen Absolutwert nicht unterschreiten. Der Absolutwert liegt in der Regel zwischen 200 mm und 350 mm, meist bei etwa 250 mm bis 300 mm.Likewise, the
Aus konstruktionstechnischen Gründen ist - wie auch in den
Bei einer symmetrischen Rolle 10 können beispielsweise entsprechend der Darstellung in
Wie aus
Obenstehend wurden in Verbindung mit den
- 11
- Kokillemold
- 22
- Strangführungstrand guide
- 33
- flüssiges Metallliquid metal
- 44
- Metallstrangmetal strand
- 55
- Schmalseitennarrow sides
- 66
- Verstelleinrichtungenadjusting devices
- 77
- Segmentesegments
- 88th
- inneres Segmentteilinner segment part
- 99
- äußeres Segmentteilouter segment part
- 1010
- Rollenroll
- 1111
- Ballenbale
- 1212
- LückenGaps
- 1313
- Antriebdrive
- 13'13'
- Kupplungcoupling
- 1414
- Gießmittellinie/SegmentmittelliniePour Centerline/Segment Centerline
- bS, bmin, bmaxbS, bmin, bmax
- Strangbreitenstrand widths
- bLbL
- Lückenbreitegap width
- d1, d2d1, d2
- Rollendurchmesserroll diameter
- GG
- Gesamterstreckungoverall extent
- l1, L1, l2, L2l1, l1, l2, l2
- Ballenlängenbale lengths
- VV
- Versatzoffset
- xx
- Strangförderrichtungstrand conveying direction
Claims (14)
- Segment of a strand guide (2) of a continuous casting installation,- wherein the segment (7) has an inner and an outer segment part (8, 9), between which a metal strand (4) is guided during operation,- wherein the segment parts (8, 9) each have a plurality of rollers (10) that sequentially follow one another in a strand conveying direction (x) and are supported on the respective segment part (8, 9),- wherein the rollers (10) are each subdivided, as seen transversely to the strand conveying direction (x), into a plurality of barrels (11), between each of which there is a gap (12) that has a respective gap width (bL),wherein,- as seen transversely to the strand conveying direction (x), for each segment part (8, 9), the gaps (12) of the rollers (10) are offset by more than the respective gap width (bL) with respect to the gaps (12) of the respectively immediately successive roller (10),- in the case of at least one of the rollers (10) of the respective segment part (8, 9), the gaps (12) of the respective roller (10) are arranged symmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x),- in the case of the other rollers (10) of the respective segment part (8, 9), the gaps (12) of the respective roller (10) are arranged asymmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x), and- in each pair of immediately successive rollers (10) of the respective segment part (8, 9), in which the gaps (12) of both rollers (10) are arranged asymmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x), the barrels (11) of one roller (10) correspond in reverse order to the barrels (11) of the other roller (10),wherein, furthermore,- as seen in the strand conveying direction (x), both in the case of the first and in the case of the last roller (10) of the respective segment part (8, 9), the gaps (12) are arranged asymmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x),- the rollers (10) each have three, four or five barrels (11),- the barrels (11) have a respective barrel length (l1, L1, l2, L2),- in the case of the rollers (10) in which the gaps (12) are arranged symmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x), either all the barrels (11) have a unitary barrel length (L1) or only one barrel (11) has a different barrel length (l1, l2, L2) from the other barrels (11), and- in the case of the rollers (10) in which the gaps (12) are arranged asymmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x), only one barrel (11) has a different barrel length (l1, l2, L2) from the other barrels (11).
- Segment according to Claim 1,
characterized
in that, with regard to each roller (10) in which the gaps (12) are arranged symmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x), both the gaps (12) of the immediately upstream roller (10) and the gaps (12) of the immediately downstream roller (10) are arranged asymmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x). - Segment according to Claim 1 or 2,
characterized
in that the barrels (11) of the first roller (10), as seen in the strand conveying direction (x), of the respective segment part (8, 9) correspond in reverse order to the barrels (11) of the last roller (10), as seen in the strand conveying direction (x), of the respective segment part (8, 9). - Segment according to one of the preceding claims,
characterized
in that the rollers (10) of the respective segment part (8, 9), in which the gaps (12) of the respective roller (10) are arranged symmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x), are each assigned a drive (13) fixedly or via a coupling (13') . - Segment according to one of the preceding claims,
characterized
in that the offset (V) of the gaps (12) with respect to the gaps (12) of the respectively immediately successive roller (10) is at least 10 mm greater than the gap width (bL). - Segment according to one of the preceding claims,
characterized
in that the barrels (11) of the rollers (10) have a respective maximum barrel length (L1, L2) and a unitary roller diameter (d1, d2) for the barrels (11) of the respective roller (10), and in that the respective maximum barrel length (L1, L2) is between 3 and 4.5 times the respective roller diameter (d1, d2) . - Segment according to Claim 6,
characterized
in that the respective maximum barrel length (L1, L2) in rollers (10) in which the gaps (12) are arranged symmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x) is between 3 and 3.8 times the respective roller diameter (d1), and in rollers (10) in which the gaps (12) are arranged asymmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x) is between 3.5 and 4.5 times the respective roller diameter (d2). - Segment according to one of the preceding claims,
characterized
in that the barrels (11) have a respective barrel length (11, L1,l2, L2), and in that the barrel length (l1, L1, l2, L2) is at least 250 mm and at most 900 mm. - Segment according to one of the preceding claims,
characterized
in that the rollers (10) in which the gaps (12) are arranged asymmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x) have a unitary roller diameter (d2). - Segment according to Claim 9,
characterized
in that the rollers (10) of the respective segment part (8, 9), in which the gaps (12) are arranged symmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x), have a unitary roller diameter (d1), and in that this roller diameter (d1) is greater than the roller diameter (d2) of the rollers (10) in which the gaps (12) are arranged asymmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x). - Segment according to one of the preceding claims,
characterized
in that the inner and the outer segment part (8, 9) have an identical number of rollers (10), in that, with regard to the metal strand (4), the rollers (10) of the inner and of the outer segment part (8, 9) are located opposite one another, and in that, as seen transversely to the strand conveying direction (x), the barrels (11) of the rollers (10) of the inner segment part (8) correspond in the same order or in reverse order to the barrels (11) of the respectively opposite roller (10) of the outer segment part (9). - Continuous casting installation,- wherein the continuous casting installation has a mould (1) and a strand guide (2) arranged downstream of the mould (1),- wherein, by means of the mould (1), a metal strand (4) in the form of a slab is cast, said metal strand (4) being drawn out of the mould (1) in a strand conveying direction (x) by means of the strand guide (2),- wherein the metal strand (4) has a strand width (bS), as seen transversely to the strand conveying direction (x), that is between a minimum width (bmin) and a maximum width (bmax),- wherein the minimum width (bmin) and the maximum width (bmax) are determined by the construction of the mould (1),- wherein the strand guide (2) has a plurality of segments (7), according to one of the preceding claims, that sequentially follow one another in the strand conveying direction (x).
- Continuous casting installation according to Claim 12,
characterized
in that, in the case of rollers (10) in which the gaps (12) are arranged symmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x), the outer barrels (11) extend inwardly towards the segment centreline (14) by at least 30 mm over the minimum width (bmin). - Continuous casting installation according to Claim 12 or 13,
characterized
in that, also in the case of rollers (10) in which the gaps (12) are arranged asymmetrically with respect to the segment centreline (14) as seen transversely to the strand conveying direction (x), the outer barrels (11) extend inwardly towards the segment centreline (14) by at least 30 mm over the minimum width (bmin).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA50425/2015A AT517252B1 (en) | 2015-05-27 | 2015-05-27 | Avoidance of waterways in a strand guide |
Publications (3)
Publication Number | Publication Date |
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EP3097995A1 EP3097995A1 (en) | 2016-11-30 |
EP3097995B1 EP3097995B1 (en) | 2019-06-12 |
EP3097995B2 true EP3097995B2 (en) | 2022-11-02 |
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EP16164086.7A Active EP3097995B2 (en) | 2015-05-27 | 2016-04-06 | Strand guide segment of a ontinuous casting line and continuous casting line |
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EP (1) | EP3097995B2 (en) |
AT (1) | AT517252B1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10039015C1 (en) † | 2000-08-10 | 2002-01-17 | Sms Demag Ag | Condition monitoring of bearings in steel rolling mills records and measures cumulative loading for comparison with threshold determining replacement |
JP2005014029A (en) † | 2003-06-25 | 2005-01-20 | Jfe Steel Kk | Continuous caster |
EP2192313A1 (en) † | 2007-09-21 | 2010-06-02 | JTEKT Corporation | Rolling bearing device and roll device for continuous casting facility |
KR20140034482A (en) † | 2012-09-12 | 2014-03-20 | 주식회사 포스코 | Apparatus for testing segment roll water of continuous casting apparatus |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1458158B2 (en) * | 1964-07-08 | 1970-05-06 | Mannesmann AG, 4000 Düsseldorf | Back-up roll stand for a continuous caster |
JPS4951821U (en) * | 1972-08-19 | 1974-05-08 | ||
DE3013484A1 (en) * | 1980-04-08 | 1981-10-15 | Schloemann-Siemag AG, 4000 Düsseldorf | COAXIAL NEXT BEARING STRAIGHT GUIDE ROLLS IN A STEEL CONTINUOUS CASTING SYSTEM FOR SLABS |
DE102004054296B4 (en) | 2004-11-09 | 2021-11-11 | Sms Group Gmbh | Control and / or regulating device for a support roller frame of a continuous casting device for metals, in particular for steel materials |
DE102005045838A1 (en) * | 2005-09-24 | 2007-03-29 | Sms Demag Ag | cooler |
JP2013094828A (en) * | 2011-11-02 | 2013-05-20 | Jfe Steel Corp | Secondary cooling method in continuous casting |
KR101801441B1 (en) * | 2011-11-15 | 2017-11-24 | 신닛테츠스미킨 카부시키카이샤 | Secondary cooling method and secondary cooling device for continuous casting machine |
JP5817689B2 (en) * | 2012-09-10 | 2015-11-18 | 新日鐵住金株式会社 | Secondary cooling method for continuous casting |
-
2015
- 2015-05-27 AT ATA50425/2015A patent/AT517252B1/en active
-
2016
- 2016-04-06 EP EP16164086.7A patent/EP3097995B2/en active Active
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DE10039015C1 (en) † | 2000-08-10 | 2002-01-17 | Sms Demag Ag | Condition monitoring of bearings in steel rolling mills records and measures cumulative loading for comparison with threshold determining replacement |
JP2005014029A (en) † | 2003-06-25 | 2005-01-20 | Jfe Steel Kk | Continuous caster |
EP2192313A1 (en) † | 2007-09-21 | 2010-06-02 | JTEKT Corporation | Rolling bearing device and roll device for continuous casting facility |
KR20140034482A (en) † | 2012-09-12 | 2014-03-20 | 주식회사 포스코 | Apparatus for testing segment roll water of continuous casting apparatus |
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8th eccc Proceedings, 23-26 Juni 2014 † |
ANONYMOUS: "Complete quality control, X-Cast LASr plant assistant", SMS GROUP - BROCHURE, May 2014 (2014-05-01) † |
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Englischsprachige Computerübersetzung der O7 † |
Rechnung/Lieferschein über die O2 † |
Vortrag gehalten von Herrn Fischer auf der 8th eccc, 23-26 Juni 2014 † |
Also Published As
Publication number | Publication date |
---|---|
EP3097995B1 (en) | 2019-06-12 |
AT517252A1 (en) | 2016-12-15 |
EP3097995A1 (en) | 2016-11-30 |
AT517252B1 (en) | 2019-03-15 |
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