EP3091095B1 - Superalliage à base de nickel sans rhénium à faible densité - Google Patents
Superalliage à base de nickel sans rhénium à faible densité Download PDFInfo
- Publication number
- EP3091095B1 EP3091095B1 EP15166317.6A EP15166317A EP3091095B1 EP 3091095 B1 EP3091095 B1 EP 3091095B1 EP 15166317 A EP15166317 A EP 15166317A EP 3091095 B1 EP3091095 B1 EP 3091095B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- nickel
- nickel base
- base alloy
- rhenium
- alloy according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/057—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being less 10%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/023—Alloys based on nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
Definitions
- the present invention relates to a nickel-base alloy which is substantially free of rhenium but at the same time achieves the creep resistance properties of the second-generation nickel-based superalloys and has a reduced density compared to comparable alloys.
- nickel-base superalloys are used for example as blade materials, since these materials still have sufficient strength for the high mechanical loads even at high operating temperatures.
- turbine blades are exposed in stationary gas turbines or jet engines in commercial aircraft exhaust gas flow at temperatures of up to 1500 ° C and are subject to very high mechanical loads due to centrifugal forces. Under these conditions, it is particularly important that the creep resistance of the material used meets the requirements.
- turbine blades In order to increase creep resistance, turbine blades have also been produced monocrystalline for several decades in order to further improve creep resistance by avoiding grain boundaries.
- the alloys In the nickel-base superalloys of the so-called second and third generation currently in use, the alloys usually have the chemical element rhenium in a proportion of three or six percent by weight, since rhenium further improves the creep resistance.
- the EP 2 725 110 A1 a nickel-based alloy which is substantially free of rhenium and has a solidus temperature of higher than 1320 ° C, wherein at temperatures of 1050 ° C to 1100 ° C excretions of a y 'phase in a ⁇ matrix in a proportion of 40 to 50 Vol .-% are present, the ⁇ / ⁇ 'mismatch at temperatures of 1050 ° C to 1100 ° C in the range of -0.15% to -0.25% and the tungsten content in the ⁇ -matrix is greater than in the excreted y'-phases.
- the alloy has the following chemical composition: aluminum of 11 to 13 at.%, Cobalt of 4 to 14 at.%, Chromium of 6 to 12 at.%, Molybdenum of 0.1 to 2 at.%, Tantalum from 0.1 to 3.5 at .-%, titanium from 0.1 to 3.5 at .-%, tungsten from 0.1 to 3 at .-%, and the balance nickel and unavoidable impurities.
- the alloy should have the lowest possible density and good solution heatability, be economical and efficient to produce and monocrystalline or directionally solidified and compared to the in EP 2 725 110 A1 Reinforced rhenium-free nickel-based alloy improved with comparable creep resistance Have properties, in particular a lower density, a lower proportion of Resteutikikum and improved Amsterdamsglühbarkeit.
- a nickel-base alloy may have the following chemical composition: aluminum of 4.1 to 7.7 wt%, cobalt of 0 to 16.8 wt%, chromium of 6 to 11.8 wt% , Molybdenum from 3.6 to 11.3 wt%, tantalum from 0 to 3.9 wt%, titanium from 0 to 3.6 wt%, tungsten from 0 to 11.3 wt% , Carbon of 0 to 0.05 wt.%, Phosphorus of 0 to 0.015 wt.%, Copper of 0 to 0.05 wt.%, Zirconium of 0 to 0.015 wt.%, Silicon of 0 to 0 , 01% by weight, sulfur from 0 to 0.001% by weight, iron from 0 to 0.15% by weight, manganese from 0 to 0.05% by weight, boron from 0 to 0.003% by weight , Hafnium from 0 to 0.15 wt .
- a nickel-based alloy according to the present invention may have the following chemical composition: aluminum of 4.7 to 5.7% by weight, cobalt of 2.6 to 13.6% by weight, chromium of 6.3 to 7.3% by weight, molybdenum from 3.7 to 4.7% by weight, tantalum from 0 to 0.5% by weight, titanium from 2.8 to 3.6% by weight, tungsten from 7.4 to 8.4 wt .-%, carbon from 0 to 0.05 wt .-%, phosphorus from 0 to 0.015 wt .-%, copper from 0 to 0.05 wt .-%, zirconium from 0 to 0.015% by weight, silicon from 0 to 0.01% by weight, sulfur from 0 to 0.001% by weight, iron from 0 to 0.15% by weight, manganese from 0 to 0.05% by weight. %, Boron from 0 to 0.003% by weight, hafnium from 0 to 0.15% by weight, yttrium from
- a nickel-based alloy according to the present invention may have the following chemical composition: aluminum of 5.0 to 5.4 wt .-%, cobalt of 2.9 to 13.3 wt .-%, chromium of 6.6 to 7% by weight, molybdenum from 4 to 4.4% by weight, tantalum from 0 to 0.2% by weight, titanium from 3.1 to 3.5% by weight, tungsten from 7.7 to 8.1% by weight, carbon from 0 to 0.05% by weight, phosphorus from 0 to 0.015% by weight, copper from 0 to 0.05% by weight, zirconium from 0 to 0.015% by weight.
- Silicon from 0 to 0.01% by weight, sulfur from 0 to 0.001% by weight, iron from 0 to 0.15% by weight, manganese from 0 to 0.05% by weight, boron from 0 to 0.003% by weight, hafnium from 0 to 0.15% by weight, yttrium from 0 to 0.002% by weight, as well as the balance nickel and unavoidable impurities.
- a nickel-based alloy according to the present invention may have a cobalt content of less than 5% by weight, preferably less than 4% by weight. Since cobalt has a lower molar mass than nickel, a relatively low cobalt content has an advantageous effect on the overall density of the nickel-based alloy, and thus also on the total weight of the target component produced from this alloy.
- the nickel-based alloy according to the invention may also have a cobalt content of greater than 11% by weight, preferably greater than 13% by weight.
- a correspondingly high cobalt content has a positive effect on the segregation during solidification and the microstructural stability against the undesired formation of TCP phases.
- the nickel-based alloy according to the present invention contains at least 67 at.%, In particular at least 68 at.%, Nickel.
- the alloy elements are to be understood, the addition of which is not intended, but which can not be prevented for technical reasons or only with extremely great effort.
- the following elements may still be present in the form of trace elements, the content of which is limited to the following ranges: bismuth from 0 to 0.00003% by weight, selenium from 0 to 0.0001% by weight, Thallium from 0 to 0.00005 wt%, lead from 0 to 0.0005 wt%, and tellurium from 0 to 0.0001 wt%.
- alloy according to the invention in particular articles such as components of gas turbines, preferably turbine blades, and the like can be prepared, which may be monocrystalline or directionally solidified.
- the attached figure shows a Larson-Miller plot to illustrate the creep resistance of the alloy according to the invention compared to known alloys.
- alloy according to the invention was produced, the composition of which can be taken from the table below (alloy 1). Alloys 2 and 3 were chosen as comparison alloys, with the alloy 3 in the chemical composition essentially corresponding to that of the rhenium-containing material CMSX-4, and the alloy 2 corresponding to that in EP 2 725 110 A1 disclosed rhenium-free nickel base superalloy is. The components of the alloys are given in the table in weight percent (balance nickel and unavoidable impurities). Alloy no. al Co Cr Not a word re Ta Ti W 1 5.2 3.1 6.8 4.2 - - 3.3 7.9 2 4.8 8.6 5.0 1.4 - 10.1 1.3 8.8 3 5.6 9.0 6.5 0.6 3.0 6.5 1.0 6.0
- the alloy 1 according to the invention was produced in a columnar crystal structure on a laboratory Bridgman casting installation in a three-bar geometry.
- the rods had a diameter of 12 mm each and a length of 180 mm each and showed a typical dendritic microstructure with a dendrite spacing of about 230 ⁇ m.
- the proportion of residual eutectic is very low at 2.8% (alloys 2 and 3 have a residual eutectic of 6.5% and 9.0%, respectively).
- alloy 1 has a typical fully cubic y'-phase morphology.
- Alloy 1 (L1) according to the present invention has a creep resistance substantially equal to that of rhenium-free alloy 2 (L2), the creep resistances of these alloys being similar to the creep resistance of Alloy 3 (L3) corresponds to a second generation nickel base superalloy. In comparison to the alloys 2 and 3, however, the alloy 1 in particular has a lower density. Analysis of the microstructure of the inventive alloy 1 after creep revealed no TCP phase formation.
- nickel-based superalloys can be provided by the teachings of the present invention which can dispense with the hard-to-obtain element rhenium but nevertheless provide high temperature mechanical properties such as creep resistance, such as known rhenium containing alloys, and also have lower density than known rhenium-containing and rhenium-free alloys.
- alloy 1 may undergo one or both of the following precipitation heat treatments after solution annealing: Excretion heat treatment 1: temperature heating rate hold time 1000 ° C 4 K / min 1050 ° C 1K / min 1050 ° C 1 h 20 ° C rapid cooling Excretion heat treatment 2: temperature heating rate hold time 840 ° C 4 K / min 870 ° C 1K / min 870 ° C 24 hours 20 ° C rapid cooling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Claims (12)
- Alliage à base de nickel à haute résistance au fluage, lequel ne contient pas de rhénium ou ne contient pas plus de 0,001 % en poids de rhénium et présente la composition chimique suivante :aluminium de 4,1 à 7,7 % en poids,cobalt de 0 à 16,8 % en poids,chrome de 6 à 11,8 % en poids,molybdène de 3,6 à 11,3 % en poids,tantale de 0 à 3,9 % en poids,titane de 0 à 3,6 % en poids,tungstène de 0 à 11,3 % en poids,carbone de 0 à 0,05 % en poids,phosphore de 0 à 0,015 % en poids,cuivre de 0 à 0,05 % en poids,zirconium de 0 à 0,015 % en poids,silicium de 0 à 0,01 % en poids,soufre de 0 à 0,001 % en poids,fer de 0 à 0,15 % en poids,manganèse de 0 à 0,05 % en poids,bore de 0 à 0,003 % en poids,hafnium de 0 à 0,15 % en poids,yttrium de 0 à 0,002 % en poids,le reste étant du nickel et des impuretés inévitables.
- Alliage à base de nickel selon la revendication 1,
caractérisé en ce que
l'alliage présente la composition chimique suivante :aluminium de 4,7 à 5,7 % en poids,cobalt de 2,6 à 13,6 % en poids,chrome de 6,3 à 7,3 % en poids,molybdène de 3,7 à 4,7 % en poids,tantale de 0 à 0,5 % en poids,titane de 2,8 à 3,6 % en poids,tungstène de 7,4 à 8,4 % en poids,carbone de 0 à 0,05 % en poids,phosphore de 0 à 0,015 % en poids,cuivre de 0 à 0,05 % en poids,zirconium de 0 à 0,015 % en poids,silicium de 0 à 0,01 % en poids,soufre de 0 à 0,001 % en poids,fer de 0 à 0,15 % en poids,manganèse de 0 à 0,05 % en poids,bore de 0 à 0,003 % en poids,hafnium de 0 à 0,15 % en poids,yttrium de 0 à 0,002 % en poids,le reste étant du nickel et des impuretés inévitables. - Alliage à base de nickel selon la revendication 2,
caractérisé en ce que
l'alliage présente la composition chimique suivante :aluminium de 5,0 à 5,4 % en poids,cobalt de 2,9 à 13,3 % en poids,chrome de 6,6 à 7 % en poids,molybdène de 4 à 4,4 % en poids,tantale de 0 à 0,2 % en poids,titane de 3,1 à 3,5 % en poids,tungstène de 7,7 à 8,1 % en poids,carbone de 0 à 0,05 % en poids,phosphore de 0 à 0,015 % en poids,cuivre de 0 à 0,05 % en poids,zirconium de 0 à 0,015 % en poids,silicium de 0 à 0,01 % en poids,soufre de 0 à 0,001 % en poids,fer de 0 à 0,15 % en poids,manganèse de 0 à 0,05 % en poids,bore de 0 à 0,003 % en poids,hafnium de 0 à 0,15 % en poids,yttrium de 0 à 0,002 % en poids,le reste étant du nickel et des impuretés inévitables. - Alliage à base de nickel selon l'une quelconque des revendications précédentes,
caractérisé en ce que
l'alliage présente une teneur en cobalt inférieure à 5 % en poids, de préférence inférieure à 4 % en poids. - Alliage à base de nickel selon l'une quelconque des revendications 1 à 3,
caractérisé en ce que
l'alliage présente une teneur en cobalt supérieure à 11 % en poids, de préférence supérieure à 13 % en poids. - Alliage à base de nickel selon l'une quelconque des revendications précédentes,
caractérisé en ce
qu'il présente une densité inférieure ou égale à 8,5 g/cm3, de préférence inférieure ou égale à 8,4 g/cm3. - Alliage à base de nickel selon l'une quelconque des revendications précédentes,
caractérisé en ce
qu'il présente une température de solidus supérieure à 1320 °C. - Alliage à base de nickel selon l'une quelconque des revendications précédentes,
caractérisé en ce que
qu'il comprend un eutectique résiduel inférieur ou égal à 4 %, de préférence inférieur ou égal à 3 %. - Objet, fabriqué à partir d'un alliage à base de nickel selon l'une quelconque des revendications précédentes.
- Objet selon la revendication 9,
caractérisé en ce que
l'objet est monocristallin ou à solidification dirigée. - Objet selon l'une quelconque des revendications 9 et 10,
caractérisé en ce que
l'objet est un composant d'une turbine à gaz fixe ou d'une turbine à gaz d'aéronef, en particulier une aube de turbine. - Procédé de production d'un alliage à base de nickel,
caractérisé en ce que
le procédé comporte la combinaison et la fusion de métaux dans des rapports quantitatifs qui résultent en un alliage selon l'une quelconque des revendications 1 à 8.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15166317.6A EP3091095B1 (fr) | 2015-05-05 | 2015-05-05 | Superalliage à base de nickel sans rhénium à faible densité |
ES15166317.6T ES2682362T3 (es) | 2015-05-05 | 2015-05-05 | Superaleación a base de níquel exenta de renio con baja densidad |
US15/142,068 US20170058383A1 (en) | 2015-05-05 | 2016-04-29 | Rhenium-free nickel base superalloy of low density |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15166317.6A EP3091095B1 (fr) | 2015-05-05 | 2015-05-05 | Superalliage à base de nickel sans rhénium à faible densité |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3091095A1 EP3091095A1 (fr) | 2016-11-09 |
EP3091095B1 true EP3091095B1 (fr) | 2018-07-11 |
Family
ID=53039792
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15166317.6A Not-in-force EP3091095B1 (fr) | 2015-05-05 | 2015-05-05 | Superalliage à base de nickel sans rhénium à faible densité |
Country Status (3)
Country | Link |
---|---|
US (1) | US20170058383A1 (fr) |
EP (1) | EP3091095B1 (fr) |
ES (1) | ES2682362T3 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2554898B (en) | 2016-10-12 | 2018-10-03 | Univ Oxford Innovation Ltd | A Nickel-based alloy |
JP6802991B2 (ja) * | 2018-12-17 | 2020-12-23 | 日立金属株式会社 | Ni基超耐熱合金 |
CN112760525B (zh) * | 2019-11-01 | 2022-06-03 | 利宝地工程有限公司 | 高γ′镍基超级合金、其用途及制造涡轮发动机构件的方法 |
CN111235434B (zh) * | 2020-03-02 | 2021-07-30 | 北京钢研高纳科技股份有限公司 | 一种高温使用的镍基变形高温合金轮盘锻件的制备方法 |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6054096A (en) | 1982-12-27 | 2000-04-25 | United Technologies Corporation | Stable heat treatable nickel superalloy single crystal articles and compositions |
EP0962542A1 (fr) | 1998-05-01 | 1999-12-08 | United Technologies Corporation | Superalliage monocrystaline à base de nickel de traitement thermique et l'article |
US8876989B2 (en) | 2007-08-31 | 2014-11-04 | General Electric Company | Low rhenium nickel base superalloy compositions and superalloy articles |
US20130230405A1 (en) | 2007-08-31 | 2013-09-05 | Kevin Swayne O'Hara | Nickel base superalloy compositions being substantially free of rhenium and superalloy articles |
US20100135846A1 (en) | 2008-12-01 | 2010-06-03 | United Technologies Corporation | Lower cost high strength single crystal superalloys with reduced re and ru content |
US8226886B2 (en) | 2009-08-31 | 2012-07-24 | General Electric Company | Nickel-based superalloys and articles |
US20110076180A1 (en) | 2009-09-30 | 2011-03-31 | General Electric Company | Nickel-Based Superalloys and Articles |
US20110076181A1 (en) | 2009-09-30 | 2011-03-31 | General Electric Company | Nickel-Based Superalloys and Articles |
US20110076182A1 (en) | 2009-09-30 | 2011-03-31 | General Electric Company | Nickel-Based Superalloys and Articles |
EP2392684A1 (fr) | 2010-06-02 | 2011-12-07 | Siemens Aktiengesellschaft | Alliage, couche de protection et composant |
US20130129522A1 (en) | 2011-11-17 | 2013-05-23 | Kenneth Harris | Rhenium-free single crystal superalloy for turbine blades and vane applications |
EP2788518B1 (fr) | 2011-12-07 | 2018-04-25 | MTU Aero Engines AG | Super-alliage sans ou à faible teneur en rhénium |
EP2725110B1 (fr) | 2012-10-26 | 2017-05-03 | MTU Aero Engines GmbH | Superalliage à base de nickel sans rhénium résistant au fluage |
-
2015
- 2015-05-05 ES ES15166317.6T patent/ES2682362T3/es active Active
- 2015-05-05 EP EP15166317.6A patent/EP3091095B1/fr not_active Not-in-force
-
2016
- 2016-04-29 US US15/142,068 patent/US20170058383A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
ES2682362T3 (es) | 2018-09-20 |
EP3091095A1 (fr) | 2016-11-09 |
US20170058383A1 (en) | 2017-03-02 |
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