EP3071719A1 - Method for recovering rare earth metals from waste sulphates - Google Patents
Method for recovering rare earth metals from waste sulphatesInfo
- Publication number
- EP3071719A1 EP3071719A1 EP14863833.1A EP14863833A EP3071719A1 EP 3071719 A1 EP3071719 A1 EP 3071719A1 EP 14863833 A EP14863833 A EP 14863833A EP 3071719 A1 EP3071719 A1 EP 3071719A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sulphate
- waste
- rare earth
- precipitate
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 64
- 229910052761 rare earth metal Inorganic materials 0.000 title claims abstract description 47
- 239000002699 waste material Substances 0.000 title claims abstract description 40
- 150000002910 rare earth metals Chemical class 0.000 title claims abstract description 36
- 150000003467 sulfuric acid derivatives Chemical class 0.000 title claims description 10
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims abstract description 50
- 229910021653 sulphate ion Inorganic materials 0.000 claims abstract description 50
- 239000002244 precipitate Substances 0.000 claims abstract description 33
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 31
- 239000010440 gypsum Substances 0.000 claims abstract description 31
- 230000009467 reduction Effects 0.000 claims abstract description 24
- 230000005291 magnetic effect Effects 0.000 claims abstract description 17
- 241000894006 Bacteria Species 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 14
- 229910019142 PO4 Inorganic materials 0.000 claims abstract description 11
- 229940043430 calcium compound Drugs 0.000 claims abstract description 4
- 150000001674 calcium compounds Chemical class 0.000 claims abstract description 4
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 claims description 22
- 229910052751 metal Inorganic materials 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 16
- 229910052976 metal sulfide Inorganic materials 0.000 claims description 14
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 10
- 235000021317 phosphate Nutrition 0.000 claims description 10
- 239000001117 sulphuric acid Substances 0.000 claims description 10
- 235000011149 sulphuric acid Nutrition 0.000 claims description 10
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 9
- 230000002829 reductive effect Effects 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 9
- 229910052684 Cerium Inorganic materials 0.000 claims description 8
- 229910052746 lanthanum Inorganic materials 0.000 claims description 8
- 150000004763 sulfides Chemical class 0.000 claims description 8
- 229910052727 yttrium Inorganic materials 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000011575 calcium Substances 0.000 claims description 6
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 6
- 229910001385 heavy metal Inorganic materials 0.000 claims description 6
- 229910052779 Neodymium Inorganic materials 0.000 claims description 5
- 239000006148 magnetic separator Substances 0.000 claims description 5
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 235000015097 nutrients Nutrition 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- AGVJBLHVMNHENQ-UHFFFAOYSA-N Calcium sulfide Chemical compound [S-2].[Ca+2] AGVJBLHVMNHENQ-UHFFFAOYSA-N 0.000 claims description 3
- 241000605739 Desulfovibrio desulfuricans Species 0.000 claims description 3
- 239000005864 Sulphur Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 230000000813 microbial effect Effects 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- 150000002909 rare earth metal compounds Chemical class 0.000 claims description 3
- 239000010865 sewage Substances 0.000 claims description 3
- 238000003786 synthesis reaction Methods 0.000 claims description 3
- 239000003643 water by type Substances 0.000 claims description 3
- 241000605716 Desulfovibrio Species 0.000 claims description 2
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 2
- 229910052691 Erbium Inorganic materials 0.000 claims description 2
- 229910052693 Europium Inorganic materials 0.000 claims description 2
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 2
- 229910052689 Holmium Inorganic materials 0.000 claims description 2
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 2
- 229910052772 Samarium Inorganic materials 0.000 claims description 2
- 229910052771 Terbium Inorganic materials 0.000 claims description 2
- 229910052776 Thorium Inorganic materials 0.000 claims description 2
- 229910052775 Thulium Inorganic materials 0.000 claims description 2
- 229910052770 Uranium Inorganic materials 0.000 claims description 2
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 2
- 150000001298 alcohols Chemical class 0.000 claims description 2
- 239000000292 calcium oxide Substances 0.000 claims description 2
- 235000012255 calcium oxide Nutrition 0.000 claims description 2
- 229910052738 indium Inorganic materials 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 229910052758 niobium Inorganic materials 0.000 claims description 2
- 229910052698 phosphorus Inorganic materials 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 229910052717 sulfur Inorganic materials 0.000 claims description 2
- 230000001376 precipitating effect Effects 0.000 claims 1
- 238000007885 magnetic separation Methods 0.000 abstract description 12
- -1 rare earth compounds Chemical class 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 abstract description 7
- 239000010452 phosphate Substances 0.000 abstract description 7
- 239000000243 solution Substances 0.000 description 15
- 230000008569 process Effects 0.000 description 13
- 239000010802 sludge Substances 0.000 description 12
- 238000011084 recovery Methods 0.000 description 8
- 238000002474 experimental method Methods 0.000 description 7
- 150000002739 metals Chemical class 0.000 description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 238000005194 fractionation Methods 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 5
- 239000003337 fertilizer Substances 0.000 description 5
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 5
- 238000001556 precipitation Methods 0.000 description 5
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 4
- 239000000356 contaminant Substances 0.000 description 4
- 239000000706 filtrate Substances 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 3
- 238000002386 leaching Methods 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000007669 thermal treatment Methods 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000003914 acid mine drainage Methods 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000001175 calcium sulphate Substances 0.000 description 2
- 235000011132 calcium sulphate Nutrition 0.000 description 2
- 229940041514 candida albicans extract Drugs 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 238000000921 elemental analysis Methods 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 2
- 239000012138 yeast extract Substances 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 241000605802 Desulfobulbus Species 0.000 description 1
- 241000186541 Desulfotomaculum Species 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 239000007836 KH2PO4 Substances 0.000 description 1
- JVTAAEKCZFNVCJ-UHFFFAOYSA-M Lactate Chemical compound CC(O)C([O-])=O JVTAAEKCZFNVCJ-UHFFFAOYSA-M 0.000 description 1
- 229910021607 Silver chloride Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 229910052925 anhydrite Inorganic materials 0.000 description 1
- 229910052586 apatite Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000035 biogenic effect Effects 0.000 description 1
- 230000031018 biological processes and functions Effects 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- IKNAJTLCCWPIQD-UHFFFAOYSA-K cerium(3+);lanthanum(3+);neodymium(3+);oxygen(2-);phosphate Chemical compound [O-2].[La+3].[Ce+3].[Nd+3].[O-]P([O-])([O-])=O IKNAJTLCCWPIQD-UHFFFAOYSA-K 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 150000004683 dihydrates Chemical class 0.000 description 1
- 239000012154 double-distilled water Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000009313 farming Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 229940093915 gynecological organic acid Drugs 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002354 inductively-coupled plasma atomic emission spectroscopy Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 description 1
- 229910000360 iron(III) sulfate Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000000622 liquid--liquid extraction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052590 monazite Inorganic materials 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- GNSKLFRGEWLPPA-UHFFFAOYSA-M potassium dihydrogen phosphate Chemical compound [K+].OP(O)([O-])=O GNSKLFRGEWLPPA-UHFFFAOYSA-M 0.000 description 1
- 238000004094 preconcentration Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 210000002966 serum Anatomy 0.000 description 1
- 239000010801 sewage sludge Substances 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B59/00—Obtaining rare earth metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/002—High gradient magnetic separation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/005—Pretreatment specially adapted for magnetic separation
- B03C1/015—Pretreatment specially adapted for magnetic separation by chemical treatment imparting magnetic properties to the material to be separated, e.g. roasting, reduction, oxidation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F17/00—Compounds of rare earth metals
- C01F17/20—Compounds containing only rare earth metals as the metal element
- C01F17/288—Sulfides
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/48—Treatment of water, waste water, or sewage with magnetic or electric fields
- C02F1/488—Treatment of water, waste water, or sewage with magnetic or electric fields for separation of magnetic materials, e.g. magnetic flocculation
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/18—Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention relates to recovery of rare earth metals from waste sulphate materials.
- the invention relates to reductive fractionation of waste gypsum, comprising sulphate salts of calcium and other metals to their dispersed sulphides, in which form the metal components with high magnetic susceptibility can be recovered by using magnetic separation.
- Sulphate reducing bacteria are preferably used for the reductive fractionation.
- Igneous apatite minerals are a known secondary source of rare earth metals.
- the rare earth (RE) content of apatites varies between 0,5 to 1 % as oxides.
- Several pilot processes to recover the valuable rare earth metals in connection with the adjacent fertiliser production have been developed, so far without economic success (Jorjani et ah, 2011; Al-Shawi et ah, 2002).
- the for long time leading fertilizer manufacturing process includes the leaching of the ore with sulphuric acid, which includes formation of phosphogypsum as CaSC"42H 2 0
- the rare earth metals are present in the gypsum as their respective sulphates, even though particulates of monazite, non-dissolved in the sulphuric acid process may also appear.
- Typical techniques for the chemical fractionation of rare earths from phosphogypsum usually include leaching with dilute sulphuric acid solution, separation of rare earth concentrates from leaching sulphuric acid by pre-concentration via evaporation, liquid- liquid extraction or precipitation method and anhydrite production from purified phosphogypsum by recrystallization of concentrated sulphuric acid solution. All such methods have so far rendered complex and uneconomical (Preston et al., 1996; WO 2011/008137 A3), due to ineffectiveness of the multi-stage procedures and low initial concentration of rare earths in the phosphogypsum.
- a combined mechanical-magnetic separation method (FI 101787 B) has been proposed to purify phosphogypsum waste from its heavy metal impurities.
- WO 2009/125064 Al discloses a respective method for purification of flue gas desulfurization (FGD) gypsum. In such techniques gypsum is subjected to grinding in various degrees of fineness, then slurried by water addition and finally led to high gradient magnetic separation (HGMS) to collect the magnetized fraction.
- FGD flue gas desulfurization
- HGMS high gradient magnetic separation
- the main goal of the method has been to purify waste gypsum for its possible future use as contaminant free filler in various components such as boards in construction industry or as pigment in paper-making, but the method has shown potential in using the magnetic separation to recover metals from waste gypsum. Yet the recovery of such metals is highly dependent on the consistency of the slurry as well as of the fineness of the gypsum stock and in average but 35 % of the rare earth metals such as La, Nd, Ce and Y could be recovered.
- SRB sulphate reducing bacteria
- a mixed culture of sulfate-reducing bacteria utilizes inexpensive carbon sources, such as sewage digestor synthesis gas, to reduce FGD gypsum to hydrogen sulfide.
- the sulphide is further oxidized to elemental sulfur via reaction with ferric sulfate, and accumulating calcium ions are precipitated as calcium carbonate using carbon dioxide.
- AD-MSS anaerobically digested municipal sewage sludge
- EP 0844981 Bl proposes a biomagnetic separation method for the recovery of metals from an influent liquid containing e.g. radioactive heavy metal contaminants from waste water of a nuclear plant.
- the technique involves adding specific adsorbent material to the contaminated solution to attach the contaminants by chemical or electrostatic adsorption.
- bacterially generated ferrous sulphide from the respective sulphate is preferably used (Watson et al., 1996). The method is targeted to remove toxic heavy metals from the influent solution, and proved successful in dropping the
- concentrations of e.g. mercury, cadmium, chromium and lead contents of the solution by several orders of magnitude.
- WO 2013/044376 Al relates to magnetic separation of different rare earth compounds, wherein a quantitative fractionation of various rare earth metal compounds is described in terms of their magnetic susceptibilities by using a separation channel rigged with magnets arranged progressively from weakest to strongest along the length axis and respective output channels to fractionate compounds with various susceptibilities and specific gravities.
- This publication shows the feasibility of separating and refining rare individual rare earth compounds by HGMS techniques, yet chemical formulation of the rare earth compounds as a necessary pre-treatment before magnetic fractionation is not disclosed.
- the present invention is based on reductive and enriching treatment of sulphate materials combined with magnetic separation to recover rare earth metals.
- the present invention relates to a method for recovering rare earth metal enrichment from waste sulphates by first reducing rare earth metal sulphates to a metal sulphide precipitate and then separating a highly magnetized fraction of the metal sulphide precipitate with a magnetic separator.
- sulphate reduction may be carried out for example by utilizing sulphate reducing bacteria, by applying thermal treatment or by using hydrometallurgical reduction with H 2 S.
- the method according to the present invention is characterized by what is stated in the characterizing part of claim 1.
- the use of said method is characterized in claim 16.
- Figure 1 is a schematic description of a process according to the present invention.
- Numbers 1-5 are process steps, which are explained in the detailed description below.
- Characterizing to the method of the present invention is to combine a reductive treatment of a waste sulphate material and a following magnetic separation to recover valuable rare earth metals.
- the waste sulphate material is waste gypsum, for example waste phosphogypsum.
- waste sulphates containing rare earth metal compounds are reduced in a liquid phase e.g. by sulphate reducing bacteria (SRB) to form a finely divided rare earth metal precipitate, followed by separation of the magnetized fraction of the precipitate by a magnetic separator, such as high grade magnetic separator (HGMS).
- SRB sulphate reducing bacteria
- HGMS high grade magnetic separator
- the present invention is based on an enrichment of the rare earth metal content of e.g. waste gypsum into a metal sulphide precipitate, and to a higher magnetic susceptibility of the RE compounds in the precipitate compared to other substances present in said precipitate (such as calcium sulphate/sulphide/phosphate).
- the method relates to a recovery of a rare earth metal enrichment, which comprises rare earth metals as their corresponding sulphides, oxides or phosphates, or as a combination thereof.
- Said enrichment may also comprise small amounts of other compounds than rear earth metals compounds, for example K, Fe, Ca, Mg and Al sulphides.
- the magnetized fraction of the metal sulphide precipitate comprises rare earth metals and has a higher magnetic susceptibility compared to other substances, such as calcium compounds, present in said precipitate. It has been discovered that he magnetic susceptibility of e.g. rare earth metal sulphides is often exceptionally high, whereas that of calcium sulphide is low. The same applies to corresponding oxides and sulphates.
- the process comprises the following steps (numbers 1 to 5 are also correspondingly marked into Figure 1):
- One suitable sulphate reducing bacteria for use in the present method originate from genus Desulfovibrio.
- Desulfovibrio desulfuricans can be used.
- SRB belonging to the genera Desulfobulbus and Desulfotomaculum have shown to be promising.
- SRB need some organic nutrients for their metabolism.
- SRB may use carbon sources, such as sewage digests, alcohol or synthesis gas, as microbial nutrients, and, also as electron donors.
- This biological reduction, i.e. bioreduction is preferably carried out in anaerobic reaction conditions and at temperatures between 20 °C and 50 °C, more preferably between 30 and 40 °C and particularly about 37 °C.
- the steps 1 to 3 in the above process example by a thermal treatment of the gypsum by using e.g. syngas produced by gasification of biomass or by using hydrometallurgical reduction with hydrogen sulphide H 2 S.
- the sulphate reduction is thus performed with calcium sulphide received from thermal roasting or sulphidisation of waste gypsum.
- the waste sulphate material is reduced to a finely divided precipitate having a maximum particle size of below 0,50 ⁇ , such as between 0,10 and 0,50 ⁇ .
- the precipitate is typically formed as an ultimately fine sludge, with low or negligible degree of co -precipitated granules.
- the sulphides have higher magnetic susceptibility than the corresponding sulphates.
- the enriched sludge of such rare earth metal sulphides which have potentially high magnetic susceptibility, can be subjected to an effective fractionation process by applying high magnetic fields.
- the metal precipitate obtained by the bioreduction or such reductive treatment of waste gypsum consists of elements, which are selected from the group of La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Ga, Ge, Ho, Nb, Sc, Ta, Th, U, Y, In, Al, Ca, Fe, K, Mg, Mn, Na, P and S, as their corresponding sulphides, phosphates or oxides, or as any combination thereof.
- the formed non-rear earth metal comprising substances (i.e. nonmagnetic e.g.
- calcium sulphate fraction from step 5 can be used for the treatment of acid mine waters to precipitate heavy metal sulphates or it may be recycled in a thermal process to recycle sulphur as sulphuric acid and calcium as quicklime.
- the sulphate reduction may also be performed by a chemical reaction or reactions in aqueous sulphate slurry by using hydrogen sulphide.
- Sulphate waste material can also be treated thermally to produce metal precipitates.
- HGMS equipment is preferred for an efficient separation of the finely dispersed magnetic REs.
- the equipment itself is usually rather simple and provides an easy flushing of magnetics.
- the maintenance cost is low as well as the power consumption.
- HGMS equipment capable of recovering rare earth metals having a magnetic susceptibility ⁇ of at least 1 000, more preferably at least 5 000.
- the separator should preferably be adjustable or able to perform within a wide magnetic susceptibility scale.
- the present invention wherein sulphate reduction is combined with magnetic separation provides an environmentally friendly and an efficient method for recovering valuable rare earth metals from waste sulphate materials. The said method is targeted to metal companies and is usable around the world, especially in areas where industrial phosphate production takes place.
- the present invention is illustrated by a non-limiting working example. It should be understood, however, that the embodiments given in the description above and in the example are for illustrative purposes only, and that various changes and
- Phosphogypsum samples were first dried in oven (105 °C, 20 h). Gypsum leachate was then prepared by adding dry phosphogypsum powder to water (50 g/L), followed by 24 h mixing in Erlenmeyer glass. Obtained solution was filtered (0,45 ⁇ ) to remove solid phosphogypsum particles. Clear solution was used for sulphate reducing bacteria (SRB) studies. The phosphogypsum filtrate was rendered anaerobic by flushing with N 2 gas through a 0,22 ⁇ pore size filter for 1 hour, after which the flask containing the gypsum leachate was sealed with a gas tight butyl rubber stopper and open top screw cap.
- SRB sulphate reducing bacteria
- the phosphogypsum leachate was amended with 0,2 g yeast extract and 3,75 ml lactate L "1 .
- Pre-grown Desulfovibrio desulfuricans bacteria were added to the 2,5 L volume of phosphogypsum leachate.
- the culture developed a precipitation, which was collected on a 0,22 ⁇ pore size filter funnel by vacuum suction.
- the precipitate was rinsed from the filter with sterile double distilled water, collected in 50 ml cone tubes and dried prior to analysis.
- the formed precipitate was analysed by using standard ICM-MS and ICP-OES methods.
- the contents of La, Ce and Y in the SRB precipitate were observed as 30 400, 66 200 and 8 800 ppm (mg/kg), respectively.
- the Nd-content of the SRB precipitate was 45 000 ppm. The result indicates substantial enrichment of the said metals and also of other rare earth metals in the formed SRB precipitate.
- HGMS high grade magnetic separation
- Phosphogypsum samples of the same origin as used in the aforementioned patent FI 101787 B were dried in oven (105 °C, 20 h).
- Gypsum leachate was prepared by adding dry phosphogypsum powder to water (50 g/L), followed by 24 h mixing in Erlenmeyer glass. Obtained solution was filtered (0,45 ⁇ ) to remove solid phosphogypsum particles. Clear solution was used for sulphate reducing bacteria (SRB) studies.
- the continuously operated sulphate reduction and REE precipitation experiment was done in 0,7-liter UASB (upflow anaerobic sludge blanket) column, equipped also with solution recycling line with a powerful pump to adjust the sludge fluidization and, if needed, to mix and homogenize the sludge in column.
- the column was inoculated with 500 ml of anaerobic granular sludge from an operating waste water treatment plant, and filled up to a total volume of 700 ml with sulphate rich water. Microbial activity was ensured by continuing the sulphate rich water, ethanol and substrates pumping.
- the phosphogypsum filtrate used in the experiment was rendered anaerobic by flushing with N2 gas for 1 hour and pumped then to 0,7-liter column with the speed of 27 ml/h for 20 days. Simultaneously, substrate-nutrition solution was pumped to the column with the speed of 1,75 ml/h for providing following concentrations to the total feed: ethanol (0,16 v-%), KH 2 PO 4 (13,8 mg/1), (NH 4 ) 2 S0 4 (33,7 mg/1), ascorbic acid (2,7 mg/1), thioglycolic acid (2,7 mg/1) and yeast extract (2,7 mg/1). With these parameters, the hydraulic retention time (HRT) was maintained at 24 hours.
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FI20136167A FI125550B (en) | 2013-11-22 | 2013-11-22 | Procedure for the recovery of rare earth metals from waste sulphates |
PCT/FI2014/050891 WO2015075317A1 (en) | 2013-11-22 | 2014-11-21 | Method for recovering rare earth metals from waste sulphates |
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CN110184460A (en) * | 2019-06-28 | 2019-08-30 | 四川省乐山锐丰冶金有限公司 | Aluminum ions method is removed in a kind of praseodymium chloride neodymium feed liquid |
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DE102017008035A1 (en) | 2016-09-05 | 2018-03-08 | Technische Universität Ilmenau | Apparatus and method for separating magnetically attractable particles from fluids |
CN108117224B (en) * | 2016-11-29 | 2021-01-05 | 中国石油化工股份有限公司 | Pretreatment method of desulfurization wastewater |
CN109425549B (en) * | 2017-08-21 | 2021-03-02 | 北新集团建材股份有限公司 | Method for analyzing grade of gypsum |
CN109957523B (en) * | 2017-12-25 | 2021-02-23 | 有研工程技术研究院有限公司 | Oligotrophic sulfate reducing bacteria and process for restoring heavy metal pollution of bottom mud of river channel by using oligotrophic sulfate reducing bacteria |
DE102018113358B4 (en) | 2018-06-05 | 2022-12-29 | Technische Universität Ilmenau | Apparatus and method for the continuous, separate sampling of magnetically attractable and magnetically repulsive particles from a flowing fluid |
CN110028258A (en) * | 2019-05-16 | 2019-07-19 | 西南科技大学 | A kind of method that iron Sulphur ressource is utilized respectively in titanium gypsum |
US10954582B2 (en) * | 2019-07-17 | 2021-03-23 | West Virginia University | Systems and processes for recovery of high-grade rare earth concentrate from acid mine drainage |
CN110918251B (en) * | 2019-10-31 | 2021-08-03 | 昆明理工大学 | Method and device for removing impurities in phosphogypsum by high gradient magnetic field |
CN110961248B (en) * | 2019-11-29 | 2022-03-04 | 南华大学 | Method for separating scandium and uranium from scandium-containing uranium ore |
CN115572740B (en) * | 2022-09-30 | 2024-07-23 | 武汉工程大学 | Method for decomposing phosphogypsum to generate calcium sulfide by utilizing sulfate reducing flora |
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GB2170736B (en) * | 1984-12-19 | 1988-02-03 | Bio Separation Ltd | Process for magnetic separation of metals from aqueous media |
PL155815B1 (en) * | 1988-05-16 | 1992-01-31 | Politechnika Krakowska | Method of recovering lanthanides from phospogypsum wastes |
PL157981B1 (en) * | 1989-03-09 | 1992-07-31 | Method for boichemical manufacturing of rare metals from phospho-gypsum | |
CN1017418B (en) * | 1989-03-15 | 1992-07-15 | 甘肃稀土公司 | Method for separating heavy metals from rare earth solution |
FR2652076B1 (en) * | 1989-09-20 | 1992-03-20 | Rhone Poulenc Chimie | METHOD FOR RECOVERING RARE EARTH VALUES IN THE GYPSES. |
GB9402976D0 (en) * | 1994-02-16 | 1994-04-06 | British Nuclear Fuels Plc | Process for the treatment of contaminated land |
GB2304301B (en) | 1995-08-16 | 2000-06-14 | Univ Southampton | Magnetic separation |
FI101787B1 (en) * | 1995-11-29 | 1998-08-31 | Kemira Chemicals Oy | Process for purifying gypsum |
FI120819B (en) | 2008-04-09 | 2010-03-31 | Kemira Oyj | Procedure for cleaning plaster |
CN101597688A (en) * | 2008-06-03 | 2009-12-09 | 贵州光大能源发展有限公司 | From phosphogypsum, reclaim a kind of method of rare earth |
RU2412265C1 (en) | 2009-07-16 | 2011-02-20 | Закрытое Акционерное Общество "Твин Трейдинг Компани" | Procedure for extraction of rare earth elements from phospho-gypsum |
RU2416654C1 (en) * | 2009-11-10 | 2011-04-20 | Закрытое акционерное общество "Российские редкие металлы" | Procedure for extraction of rare earth elements from phospho-gypsum |
US20140166788A1 (en) | 2011-09-26 | 2014-06-19 | Gary Pearse | Method and system for magnetic separation of rare earths |
JP5704078B2 (en) * | 2012-01-06 | 2015-04-22 | 住友金属鉱山株式会社 | Recovery method of rare earth elements |
CN103274369A (en) * | 2013-05-20 | 2013-09-04 | 包头市红天宇稀土磁材有限公司 | Circulating method for preparing concentrated sulfuric acid and solid product from dilute sulfuric acid |
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- 2014-11-21 EP EP14863833.1A patent/EP3071719A4/en not_active Withdrawn
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CN110184460A (en) * | 2019-06-28 | 2019-08-30 | 四川省乐山锐丰冶金有限公司 | Aluminum ions method is removed in a kind of praseodymium chloride neodymium feed liquid |
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EP3071719A4 (en) | 2017-08-09 |
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