EP3049583A1 - Equipment for forming surfaces, method of manufacture and use of the equipment for forming surfaces and mobile unit including the equipment for forming surfaces - Google Patents
Equipment for forming surfaces, method of manufacture and use of the equipment for forming surfaces and mobile unit including the equipment for forming surfacesInfo
- Publication number
- EP3049583A1 EP3049583A1 EP14848811.7A EP14848811A EP3049583A1 EP 3049583 A1 EP3049583 A1 EP 3049583A1 EP 14848811 A EP14848811 A EP 14848811A EP 3049583 A1 EP3049583 A1 EP 3049583A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- forming equipment
- blade
- knife
- equipment
- longitudinal axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/7622—Scraper equipment with the scraper blade mounted on a frame to be hitched to the tractor by bars, arms, chains or the like, the frame having no ground supporting means of its own, e.g. drag scrapers
- E02F3/7627—Scraper equipment with the scraper blade mounted on a frame to be hitched to the tractor by bars, arms, chains or the like, the frame having no ground supporting means of its own, e.g. drag scrapers with the scraper blade adjustable relative to the frame about a vertical axis
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/12—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials
- E01C19/18—Devices for distributing road-metals mixed with binders, e.g. cement, bitumen, without consolidating or ironing effect
- E01C19/187—Devices for distributing road-metals mixed with binders, e.g. cement, bitumen, without consolidating or ironing effect solely for spreading-out or striking-off deposited mixtures, e.g. spread-out screws, strike-off boards
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/7622—Scraper equipment with the scraper blade mounted on a frame to be hitched to the tractor by bars, arms, chains or the like, the frame having no ground supporting means of its own, e.g. drag scrapers
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/80—Component parts
- E02F3/815—Blades; Levelling or scarifying tools
- E02F3/8152—Attachments therefor, e.g. wear resisting parts, cutting edges
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/80—Component parts
- E02F3/815—Blades; Levelling or scarifying tools
- E02F3/8155—Blades; Levelling or scarifying tools provided with movable parts, e.g. cutting discs, vibrating teeth or the like
Definitions
- the present invention relates to equipment designed for forming surfaces. It also relates to a method of manufacturing equipment designed for forming surfaces, the use thereof and the assembly of said equipment to mobile units.
- Equipment for surface forming, such as floor coverings made of granular or liquid materials (eg liquid concrete), currently used in industry and available on the market, are presented in many ways. and different forms. Some equipment has been designed for an application specifically for surface forming such as leveling. Other equipment commonly used for forming surfaces has not been designed for this application but is still used for this purpose.
- Surface forming includes activities in which granular materials such as earth, sand, gravel, fine rock, stone dust, mulch, crushed stone, recycled asphalt, Liquid concrete and other granular or liquid substrates, such as concrete, resting on the ground, are moved to create a desired surface profile.
- Surface forming includes the leveling of the soil during which the soil is leveled.
- Surface forming may also include moving the granular material to create an embankment, embankment, etc.
- Surface forming is frequently carried out in landscaping, public works, agricultural work and industrial work.
- the desired surface forming equipment must be adaptable to mobile units and must have at least one of the following properties:
- an object of the present invention is to provide adaptable surface forming equipment on mobile units, such as those of the track type (especially compact loader type skidsteer) working in the field of work public, agricultural and / or industrial, the equipment being devoid of at least one of the disadvantages of the equipment of the prior art.
- the mobile units include motorized units such as those intended for leveling operations.
- the invention in a general aspect, relates to surface forming equipment comprising: a blade including a closed profile beam having the shape of an elongated geometric profile along a longitudinal axis, having at least three surfaces extending along the longitudinal axis and defining an interior volume therebetween; and an attachment structure having a proximal end connected to the blade and a distal end configured to be attached to a mobile unit.
- the beam comprises a lower surface and the blade comprises a knife secured to the beam near the bottom surface, the knife being contact with a surface to be formed when using surface forming equipment.
- the beam may include a front surface and a back surface and the knife extends beyond the bottom surface of the beam at the front surface and the rear surface.
- the knife may extend beyond the bottom surface of the beam at the lateral ends of the beam.
- the knife protrudes at least 1 ⁇ 2 inch from the bottom surface of the beam.
- the knife can completely cover the bottom surface of the beam.
- the knife has an area greater than the area of the bottom surface of the beam.
- the knife may have a beveled flange along the longitudinal axis.
- the beveled edge may form an acute angle, the edge protrudes outwardly of the beam.
- the knife has a thickness between 3/8 inch and 1 inch.
- the knife may have a substantially planar lower surface.
- the knife can be made of a material with high abrasion resistance.
- the knife has a thickness less than the height of the beam.
- the knife may include a lower surface in contact with the ground and an upper surface in contact with the lower surface of the beam, the lower surface being greater than the area of the upper surface.
- the attachment structure is configured to attach the blade to the front of the mobile unit.
- the attachment structure comprises two arms, engaged to each other at their proximal end and spaced from each other at their distal end.
- the forming equipment includes a pivoting assembly of the blade connected to the blade and the attachment structure and for pivoting the blade between a straight position where a longitudinal axis of the blade is oriented substantially perpendicular to the blade. a direction of movement of the equipment and a plurality of inclined positions in which the longitudinal axis of the blade defines an oblique angle with the direction of movement of the equipment.
- the pivoting assembly of the blade is pivotable about a pivot axis of the blade, substantially aligned at the center of the blade along its longitudinal axis and substantially perpendicular to it, spaced behind the longitudinal axis. ci, and substantially vertical.
- the pivot assembly may include a rotating platen system including a first platen, fixedly mounted to the blade and extending rearwardly therefrom, a support surface at the proximal end of the platen structure. attachment, and at least one secure securing piece to the support surface with the first plate extending between the two and preventing disengagement of the first plate, the central plate being pivotable between the support surface and the minus a securing piece around the pivot axis of the blade, aligned with the center of the rotating plate system.
- the support surface may comprise an upper plate fixedly mounted on the proximal end of the attachment structure.
- the at least one security piece may comprise two secured arches on the support surface.
- the pivot assembly may comprise at least one actuator.
- the assembly of pivoting may comprise at least two actuators with at least one of the two actuators disposed on each side of the pivot axis of the blade.
- Each of the two actuators may include a jack having a secured first end to the attachment structure and a second secure end to the blade.
- the jack may include a single acting cylinder.
- the interior volume defined within the beam is substantially empty.
- the beam may include an internal reinforcing structure including at least one reinforcing rib extending in the interior volume between two of the at least three surfaces.
- the beam has a length of at least seven times greater than its height and whose depth is less than its height.
- the beam has a width varying between 2 inches and 12 inches.
- the beam has at least six surfaces.
- the beam may comprise at least two side surfaces.
- the beam comprises a front surface and a rear surface and at least one of the front and rear surfaces is concave.
- the beam includes a flat bottom surface and a flat top surface extending along the longitudinal axis parallel to each other.
- the blade includes a main section and at least one side wing pivotally connected to one end of the main section.
- the at least one side wing may include two side wings, each of which is pivotally connected to a respective end of the main section.
- the at least one side wing may have a length less than half the length of the main section along the longitudinal axis.
- the at least one side wing may comprise a pivoting assembly of the wing mounted at one end of the main section, in an upper portion of the beam.
- the wing pivot assembly may include at least one actuator having a first end mounted to the main section and a second end mounted to the at least one side wing.
- the at least one actuator may comprise a jack, such as a double-acting cylinder.
- the wing pivot assembly includes: a cylindrical cavity defined in one of the main section and the at least one side wing in the respective adjacent end; at least two plates, spaced from each other, extending to the respective end of the other end of the main section and the at least one side wing; and a core inserted in the cylindrical cavity and secured to the at least two plates, the plates covering the openings of the cylindrical cavity and the at least one core being rotatable within the cylindrical cavity, a pivot axis of the wing extending perpendicular to the longitudinal axis of the blade in the center of the core.
- the pivot axis of the wing is located in the upper portion of the beam and below the upper surface of the beam.
- the at least one side wing pivots about a pivot axis of the wing extending perpendicularly to the longitudinal axis of the blade. In one embodiment, when the at least one side wing is in unfolded configuration, the bottom surface of the at least one side wing is in the same plane as the bottom surface of the main section to form a ground contact surface. keep on going.
- each of the at least one wing and the main section comprises a lower surface with a knife secured to the beam near the respective lower surface, the knife being in contact with a surface to be formed at the use of the surface forming equipment, the main section knife comprising at least one of a male connector and a female connector at its lateral end and the knife of the at least one wing comprising at least one of the other of the male connector and the female connector at its end adjacent to the main section, the male and female connectors being engageable with one another in the unfolded configuration of the blade.
- the forming equipment includes a deflector mounted to the main section and extending substantially vertically above the upper surface of the beam.
- the adjacent ends of the at least one wing and the main section are inclined and of substantially complementary shape.
- the invention in another general aspect, relates to surface forming equipment comprising: a blade including a beam having the shape of an elongated geometric profile along a longitudinal axis, the blade including a main section and at least one side wing pivotally connected to one end of the main section, the at least one side wing being configurable in an unfolded configuration and at least one folded position.
- the at least one side wing comprises two side wings, each being pivotally connected to a respective end of the main section.
- the at least one side wing has a length less than half the length of the main section along the longitudinal axis.
- the at least one side wing comprises a pivoting assembly of the wing mounted at one end of the main section, in an upper portion of the beam.
- the wing pivot assembly may include at least one actuator, such as a cylinder, having a first end mounted to the main section and a second end mounted to the at least one side wing.
- the wing pivot assembly includes: a cylindrical cavity defined in one of the main section and the at least one side wing in the respective adjacent end; at least two plates, spaced from each other, extending to the respective end of the other end of the main section and the at least one side wing; and a core inserted into the cylindrical cavity and secured to the at least two plates, the plates covering the openings of the cylindrical cavity and the at least one core being rotatable within the cylindrical cavity, a pivot axis of the wing extending perpendicular to the longitudinal axis of the blade, in the center of the core.
- the pivot axis of the wing may be located in the upper part of the beam and below the upper surface of the beam.
- the at least one side wing pivots about a pivot axis of the wing extending perpendicular to the longitudinal axis.
- each of the at least one side wing and the main section comprises a lower surface with a knife secured to the beam near the respective lower surface, the knife being in contact with a surface to be formed during the operation.
- the main section knife comprising at least one of a male connector and a female connector at its lateral end and the knife of the at least one lateral wing comprising at least one of the other of the male connector and the female connector at its end adjacent to the main section, the male and female connectors being engageable one into the other in the unfolded configuration of the blade.
- the forming equipment includes a deflector mounted to the main section and extending substantially vertically above the upper surface of the beam.
- the adjacent ends of the at least one wing and the main section are inclined and of substantially complementary shape.
- the forming equipment includes an attachment structure having a proximal end connected to the blade and a distal end configured to be attached to a mobile unit.
- the attachment structure may be configured to attach the blade to the front of the mobile unit.
- the attachment structure may include two arms, engaged to each other at their proximal end and spaced from each other at their distal end.
- the forming equipment includes a pivoting assembly of the blade connected to the blade and the attachment structure and for pivoting the blade between a straight position where a longitudinal axis of the blade is oriented substantially perpendicular to the blade. a direction of movement of the equipment and a plurality of inclined positions in which the longitudinal axis of the blade defines an oblique angle with the direction of movement of the equipment.
- the pivoting assembly of the blade is pivotable about a pivot axis of the blade, substantially aligned at the center of the blade along its longitudinal axis and substantially perpendicular to it, spaced behind the longitudinal axis. ci, and substantially vertical.
- the pivot assembly may comprise a system of rotary plates including a first plate, mounted on the blade fixedly and extending at the rear thereof, a support surface at the proximal end of the attachment structure, and at least one securing piece secured to the support surface with the first plate extending between the two and preventing disengagement of the first plate, the central plate being pivotable between the support surface and the at least one securing piece about the axis pivoting the blade, aligned with the center of the rotating tray system.
- the support surface may comprise an upper plate fixedly mounted on the proximal end of the attachment structure.
- the at least one security piece may comprise two secured arches on the support surface.
- the pivot assembly may comprise at least one actuator.
- the pivot assembly may comprise at least two actuators with at least one of the two actuators disposed on each side of the pivot axis of the blade.
- Each of the two actuators may include a jack, such as a single acting jack, having a secured first end to the attachment structure and a second secure end to the blade.
- the beam comprises a lower surface and the blade comprises a knife secured to the beam near the bottom surface, the knife being in contact with a surface to be formed when using the surface forming equipment.
- the beam may include a front surface and a back surface and the knife extends beyond the bottom surface of the beam at the front surface and the rear surface.
- the knife may extend beyond the bottom surface of the beam at the lateral ends of the beam.
- the knife may extend at least 1 ⁇ 2 inch above the bottom surface of the beam.
- the knife can completely cover the bottom surface of the beam.
- the knife has an area greater than the area of the bottom surface of the beam.
- the knife has a beveled edge along the longitudinal axis.
- the beveled edge may form an acute angle, the edge protrudes outwardly of the beam.
- the knife has a thickness between 3/8 inch and 1 inch.
- the knife may have a substantially planar lower surface.
- the knife can be made of a material with high abrasion resistance.
- the knife may have a thickness less than the height of the beam.
- the knife may include a lower surface in contact with the ground and an upper surface in contact with the lower surface of the beam, the lower surface being greater than the area of the upper surface.
- the beam has a length of at least seven times greater than its height and the depth is less than its height.
- the beam is a closed-profile beam having the shape of an elongated geometric profile along a longitudinal axis, having at least three surfaces extending along the longitudinal axis and defining an interior volume between them.
- the interior volume defined inside the beam can be substantially empty.
- the beam may comprise an internal reinforcing structure including at least one reinforcing chord extending into the interior volume between two of the at least three surfaces.
- the beam has a width of between 2 and 12 inches.
- the beam has at least six surfaces.
- the beam may comprise at least two side surfaces.
- the beam comprises a front surface and a rear surface and at least one of the front and rear surfaces is concave.
- the beam includes a flat bottom surface and a flat top surface extending along the longitudinal axis parallel to each other.
- the invention relates to a surface forming equipment comprising a blade including a closed profile beam having the shape of an elongate geometric profile along a longitudinal axis, having at least three surfaces extending along the longitudinal axis and defining an interior volume therebetween; and a knife secured to the beam near the bottom surface, the knife being in contact with a surface to be formed when using the surface forming equipment.
- the beam includes a front surface and a rear surface and the knife protrudes from the lower surface of the beam at the front surface and the rear surface.
- the knife may extend beyond the bottom surface of the beam at the lateral ends of the beam.
- the knife may extend at least 1 ⁇ 2 inch above the bottom surface of the beam.
- the knife can completely cover the bottom surface of the beam.
- the knife may have an area greater than the area of the bottom surface of the beam.
- the knife may have a beveled flange along the longitudinal axis. The beveled edge may form an acute angle, the edge protrudes outwardly of the beam.
- the knife can be between 3/8 inch and 1 inch thick.
- the knife may have a substantially planar lower surface.
- the knife can be made of a material with high abrasion resistance.
- the knife may have a thickness less than the height of the beam.
- the knife may include a lower surface in contact with the ground and an upper surface in contact with the lower surface of the beam, the lower surface being greater than
- the forming equipment includes: an attachment structure having a proximal end connected to the blade and a distal end configured to be attached to a mobile unit; and a pivoting assembly of the blade connected to the blade and the attachment structure and for pivoting the blade between a straight position where a longitudinal axis of the blade is oriented substantially perpendicular to a direction of movement of the equipment and a plurality of inclined positions in which the longitudinal axis of the blade defines an oblique angle with the direction of movement of the equipment.
- the pivotal assembly of the blade pivots about a pivot axis of the blade, substantially aligned at the center of the blade along its longitudinal axis and substantially perpendicular thereto, spaced rearwardly. of it, and substantially vertical.
- the pivot assembly includes a rotating platen system including a first platen, fixedly mounted to the blade and extending at the rear thereof, a support surface at the proximal end of the blade. the attachment structure, and at least one secure securing piece to the support surface with the first plate extending between the two and preventing disengagement of the first plate, the central plate being pivotable between the support surface and the at least one securing piece around the pivot axis of the blade, aligned with the center of the rotating plate system.
- the support surface may comprise an upper plate fixedly mounted on the proximal end of the attachment structure.
- the at least one security piece may comprise two secured arches on the support surface.
- the pivot assembly may comprise at least one actuator.
- the pivot assembly may comprise at least two actuators with at least one of the two actuators disposed on each side of the pivot axis of the blade.
- Each of the two actuators may include a jack, such as a single acting jack, having a secured first end to the attachment structure and a second secure end to the blade.
- the interior volume defined within the beam is substantially empty.
- the beam may include an internal reinforcing structure including at least one reinforcing rib extending in the interior volume between two of the at least three surfaces.
- the beam may be at least seven times longer than its height and the depth is less than its height.
- the beam has a width of between 2 and 12 inches.
- the beam has at least six surfaces.
- the beam may comprise at least two side surfaces.
- the beam may include a front surface and a back surface and at least one of the front and rear surfaces is concave.
- the beam may comprise a flat bottom surface and a flat top surface extending along the longitudinal axis parallel to each other.
- the invention in another general aspect, relates to a surface forming equipment comprising: a blade including a beam having the shape of an elongate geometric profile along a longitudinal axis, the blade including a main section; an attachment structure having a proximal end connected to the blade and a distal end configured to be attached to a mobile unit; and a pivoting assembly of the blade connected to the blade and the attachment structure and for pivoting the blade between a straight position where a longitudinal axis of the blade is oriented substantially perpendicular to a direction of movement of the equipment and a plurality of inclined positions in which the longitudinal axis of the blade defines an oblique angle with the direction of movement of the equipment.
- the pivotal assembly of the blade pivots about a pivot axis of the blade, substantially aligned at the center of the blade along its longitudinal axis and substantially perpendicular thereto, spaced rearwardly. of it, and substantially vertical.
- the pivot assembly includes a rotating platen system including a first platen, fixedly mounted to the blade and extending at the rear thereof, a support surface at the proximal end of the blade. the attachment structure, and at least one secure securing piece to the support surface with the first plate extending between the two and preventing disengagement of the first plate, the central plate being pivotable between the support surface and the at least one securing piece around the pivot axis of the blade, aligned with the center of the rotating plate system.
- the support surface may comprise an upper plate fixedly mounted on the proximal end of the attachment structure.
- the at least one security piece may comprise two secured arches on the support surface.
- the pivot assembly comprises at least two actuators with at least one of the two actuators disposed on each side of the pivot axis of the blade.
- Each of the at least two actuators may include a jack, such as a single acting jack, having a secured first end to the attachment structure and a second secure end to the blade.
- the beam has a length of at least seven times greater than its height and whose depth is less than its height.
- the beam may have a width of between 2 and 12 inches.
- the beam may comprise a flat bottom surface and a flat top surface extending along the longitudinal axis parallel to each other.
- the forming equipment comprises a knife secured to the beam near the bottom surface, the knife being in contact with a surface to be formed when using the surface forming equipment.
- the knife may extend beyond the bottom surface of the beam.
- the knife may extend beyond the bottom surface of the beam at the lateral ends of the beam.
- the knife may extend at least 1 ⁇ 2 inch above the bottom surface of the beam.
- the knife completely covers the bottom surface of the beam.
- the knife has an area greater than the area of the bottom surface of the beam.
- the knife may have a beveled flange along the longitudinal axis. The beveled edge may form an acute angle, the edge protrudes outwardly of the beam.
- the knife can be between 3/8 inch and 1 inch thick.
- the knife may have a substantially planar lower surface.
- the knife can be made of a material with high abrasion resistance.
- the knife may have a thickness less than the height of the beam.
- the knife may include a bottom surface in contact with the ground and an upper surface in contact with the lower surface of the beam, the lower surface being greater than the area of the upper surface.
- the invention relates to motorized equipment for forming surfaces comprising: a motorized unit; and surface forming equipment as described above, mounted to the motorized unit.
- the surface forming equipment can be removably mounted at the front of the motorized unit.
- the motorized unit includes a ground contact surface and the lower surface of the blade of the surface forming equipment is mounted in the same plane as the ground contact surface of the motorized unit.
- the motorized unit includes a support for receiving the surface forming equipment and the support is pivotally and controllably mounted to change the position of the blade.
- the invention relates to a method of manufacturing a surface forming equipment as described above.
- the invention relates to the use of surface forming equipment as described above.
- the invention relates to a pivoting mechanism between two components comprising: a central plate fixedly mounted to a first component; a support surface on the second component; and at least one secure securing piece on the support surface with the central plate extending between the two and preventing the disengagement of the central plate, the central plate being pivotable between the support surface and the at least one a security room.
- the central plate is circular in shape and has a profile in the form of "T".
- the support surface comprises an upper plate.
- the at least one security piece comprises two arches disposed under the support plate.
- the mechanism comprises at least one actuator connected to the first component and the second component to enable pivoting of the central plate relative to the support surface.
- beam is used to describe an object, body or structure having an elongated geometric profile extending along a longitudinal axis.
- the beam can have the profile of common structural elements including "I” beams, "C” beams, “L” beams, “T” beams, tube-shaped beams with flat surfaces or curves, etc.
- closed-profile beam is used to describe an object, body or structure having an elongated geometric profile extending along a longitudinal axis, having at least three surfaces extending over a longitudinal axis. along the axis
- the profile of the beam to a closed profile defines a closed figure.
- the beam with a closed profile has three dimensions (length, depth (or width) and height) and its geometric profile is elongated because its length is substantially greater, or larger, or significantly larger than its depth and height.
- the interior volume defined by the at least three surfaces can be full, semi-empty, substantially empty, or completely empty (hollow).
- the closed-profile beam has at least five surfaces including the at least three surfaces extending along the longitudinal axis of the beam and two side surfaces closing the ends. The ends of the beam with a closed profile can be opened or closed by a surface.
- the elongated geometric profile has six faces (i.e., six surfaces) that may be planar, concave, or convex.
- the beam with a closed profile has a sectional profile, along a cutting axis perpendicular to its longitudinal axis, of substantially rectangular, square, diamond, trapezoidal shape, etc.
- the section profile of the closed profile beam is substantially trapezoidal but in which some of the surfaces have a substantially concave shape and, more particularly, the surfaces joining the ridges extending parallel with the longitudinal axis.
- the beam is not a closed profile beam, it has at least one bottom flange and a core extending from the bottom flange. In one embodiment, the beam also has an upper flange and the core extends between the lower flange and the upper flange.
- the soul may have a flat or curved profile.
- wing is used to refer to a lateral section mounted laterally to a main section of the blade for blades in two or more sections.
- leveling is used to describe a surface forming activity and, more specifically, the flattening of a surface, whether level or inclined.
- proximal is used to refer to an element or component near the blade or center of the blade, while the term “distal” is used to describe an element or component distant from the blade or center of the blade (near its ends).
- Figure 1 is a front and right perspective view of a surface forming equipment according to one embodiment, including two side wings configured in an unfolded (or elongated) position;
- Figure 2 is a front elevational view of the surface forming equipment shown in Figure 1;
- Figure 3 is a rear elevational view of the surface forming equipment shown in Figure 1;
- Figure 4 is a top view of the surface forming equipment shown in Figure 1;
- Figure 5 is a bottom view of the surface forming equipment shown in Figure 1;
- Figure 6 is a side elevational view, illustrating the right side, of the surface forming equipment shown in Figure 1, with the right wing in the unfolded position;
- Figure 7 is a front and right perspective view of a surface forming equipment according to one embodiment, including both side wings configured in folded (or compact) position;
- Figure 8 is a front elevational view of the surface forming equipment shown in Figure 7;
- Figure 9 is a rear elevational view of the surface forming equipment shown in Figure 7;
- Figure 10 is a top view of the surface forming equipment shown in Figure 7;
- Figure 11 is a bottom view of the surface forming equipment shown in Figure 7;
- Figure 12 is a side elevational view, illustrating the left side, of the surface forming equipment shown in Figure 7, with the right wing in the folded position;
- Fig. 13 is a perspective view from above of the surface forming equipment shown in Fig. 1 in which the beam defines an oblique angle with the direction of travel of the forming equipment when mounted to a mobile unit (not illustrated);
- Figure 14 is an exploded front and right perspective view of the surface forming equipment shown in Figure 1;
- Figure 15 includes Figures 15a, 15b, 15c, 15d, 15e, 15f and 15g which are sectional views of different implementations of a blade for the surface forming equipment shown in Figure 1;
- Figure 16 is a top view of a surface forming equipment according to another embodiment, wherein the side wings are connected to the section. main by a hinge system and in which the lateral wings are configured in folded position;
- Figure 17 is a front elevational view of the surface forming equipment shown in Figure 16;
- Fig. 18 is a sectional view along the line A-A of Fig. 16 of the surface forming equipment shown in Fig. 16;
- Figure 19 is a side elevational view, illustrating the right side, of the surface forming equipment shown in Figure 16, with the right wing in the folded position;
- Figure 20 is a rear elevational view of the surface forming equipment shown in Figure 16;
- Figure 21 is a top view of the surface forming equipment shown in Figure 16, in which the side wings are configured in the unfolded position;
- Figure 22 is a front elevational view of the surface forming equipment shown in Figure 21;
- Figure 23 is a side elevational view, illustrating the right side, of the surface forming equipment shown in Figure 21, with the right wing in the unfolded position; and Fig. 24 is an exploded and enlarged perspective view of the articulation system of the surface forming equipment shown in Fig. 21.
- the surface forming equipment 20 comprises a generally beam-shaped blade 22 and at least one outer surface of the blade constitutes a forming surface.
- the blade 22 includes at least one beam 26 and an outer surface of the beam 22 may constitute one or more of the forming surface (s).
- the forming equipment 20 is configured to be positioned and mounted at the front or rear of a mobile unit (not shown) (or motorized unit or power unit), such as, but not limited to, those of the type tracked vehicles (especially skidsteer compact loaders), tractors and bulldozers working in the field of public works, agricultural and / or industrial.
- the forming equipment 20 also includes an attachment structure 24 of the blade 22 connected thereto and for mounting the blade 22 to the front or rear of a mobile unit.
- the attachment structure 24 is configured to mount the blade 22 at the front or rear of the mobile unit. It is configured to allow the indirect engagement of the blade 22 to the unit mobile. More particularly, the attachment structure 24 comprises a first end, connected to the blade 22, and a second end, engageable with the mobile unit, at the front thereof. In one embodiment, the attachment structure 24 of the blade 22 is connected to the blade 22 through a pivoting assembly of the blade 40.
- the blade 22, characterized by a longitudinal axis L is configurable at a plurality of positions. In the present description, these positions are referred to the direction of travel D of the forming equipment 20 while it is pushed or pulled in a rectilinear direction by a mobile unit, that is to say without performing any turns.
- a first position referred to as the "right position"
- the longitudinal axis L of the blade 22 is oriented substantially perpendicular to the direction of movement D of the equipment 20.
- a second position referred to as "tilted position
- the blade 22 is pivoted, forwards or backwards, relative to an axis of rotation substantially parallel to the longitudinal axis L of the blade 22 while the blade 22 is in an upright position in a plane forming a tilt angle with the direction of movement of the equipment.
- a third position referred to as “inclined position”
- the longitudinal axis L of the blade 22 defines an oblique angle with the direction of movement D of the equipment.
- An oblique angle is defined as an angle that is not a right angle (90 °) or a multiple of a right angle.
- the inclination can be oriented to the right or left relative to the direction of movement D of the equipment. It is appreciated that combinations of positions are possible.
- the blade 22 can be configured in a straight and tilted position or in an inclined and tilted position.
- the surface forming equipment 20 comprises a blade 22 and an attachment structure 24 of the mounted blade 22 at the rear of the blade 22 in a substantially centered manner.
- the blade 22, having a longitudinal axis L includes a beam 26 whose longitudinal axis corresponds to the longitudinal axis L of the blade 22.
- the beam 26 is a closed profile beam and, more particularly, having an elongated geometric profile with six surfaces.
- the six surfaces of the beam 26 respectively include a front surface 30, a rear surface 32, opposite and spaced from the front surface 30, a bottom surface 34, extending between the front 30 and rear surfaces 32 at the lower end of the beam 26.
- the beam 26 may be free from side surfaces 37 and that the beam 26 may be open at the lateral ends 37. It is also appreciated that, in an alternative embodiment, for a closed profile beam, the beam 26 may be free of upper surface 36 so that the front 30 and rear 32 surfaces have an edge upper engaged to each other (beam with three surfaces extending along the longitudinal axis L). It is also appreciated that in one embodiment Alternatively, the beam 26 may include more than six surfaces. It is also appreciated that the beam 26 may be different from a closed profile beam. For example and without being limiting, the beam can have the profile of common structural elements including "I" beams, "C” beams, "L” beams, "T” beams, etc.
- the beam is of elongated shape, that is to say that its largest dimension is that of length.
- the length of the beam is at least seven (7) times greater than the height of the beam.
- the length of the beam is at least nine (9) times greater than the height of the beam.
- the length of the beam is approximately eleven (1 1) times greater than the height of the beam.
- the depth of the beam is less than its height. It is appreciated that, in an alternative embodiment, the depth of the beam is greater than its height. More particularly, in one embodiment, the depth-to-height ratio is of the order of 5/8.
- the profile thereof may be rectilinear (straight beam) or non-rectilinear (curved beam).
- the beam may have a radius of curvature, constant or irregular, or at least one angular change along the length.
- the interior volume of the beam 26 may be solid, partially filled, or empty (or hollow).
- the internal volume of the beam 26 in order to reduce the weight of the equipment 20, the internal volume of the beam 26 is mostly empty (or hollow) but includes a reinforcing structure.
- the reinforcing structure comprises a plurality of reinforcing ribs extending in the interior volume between two walls of the beam 26 defining two surfaces.
- the beam 26 may be of mechanically welded and / or glued and / or bolted type.
- the blade 22 includes a main section 22a and two side sections 22b (referred to as side wings 22b), pivotally mounted to the main section 22a at the ends thereof.
- Each of the main section 22a and the side wings 22b includes the front surface 30, the rear surface 32, the lower surface 34 and the upper surface 36 of the beam 26.
- the beam 26 of each of the side wings 22b includes a lateral surface 37 at its distal end (i.e., remote from the main section 22a) and at its proximal end (i.e. adjacent to the main section 22a) while the ends of the main section 22a of the beam 26 are open.
- at least one of the proximal and distal ends of the beam 26 in the side wings 22b can be opened.
- the ends of the beam 26 in the main section 22a can be closed.
- the upper surface 36 at the main section 22a is shorter along the longitudinal axis L than the lower surface 34.
- the ends are inclined.
- the beam 26 may have proximal ends that are substantially shaped complementary to the ends of the main section 22a and, particularly, which are inclined, being longer near the upper surface 36.
- the distal ends of the lateral wings 22b may also be inclined, for example in the same direction as the proximal ends of the lateral wings 22b.
- the lower edge of the distal end protrudes from the upper edge outwardly of the lateral flange 22b. It is appreciated that the inclination angles of the distal and proximal ends, defined with the lower surface of the blade 22, may be similar or different.
- the ends of the side wings 22b and / or the main section may be straight, i.e., not inclined or substantially vertical.
- each of the front surfaces 30, the rear surfaces 32, the lower surfaces 34 and the upper surfaces 36 are substantially aligned with the corresponding surface of the other sections to define substantially continuous surfaces, i.e. the corresponding surfaces of the different sections 22a, 22b are substantially in the same plane in the unfolded position.
- At least one of the front surfaces 30, rear surfaces 32, lower surfaces 34 and upper surfaces 36 may not be aligned with the corresponding surface of the other sections.
- the main section 22a and the lateral wings 22b of the blade 22 have substantially the same profile, for cutting along a sectional plane perpendicular to the longitudinal axis L.
- the lateral wings 22b are, however, of shorter length than the main section 22a, that is to say their length along the longitudinal axis L of the blade 22.
- the lateral wings 22b have a length less than half of the main section 22b of the blade 22. It is appreciated that in an alternative embodiment, the main section 22a and the lateral wings 22b of the blade 22 may have a different profile, for cutting along a sectional plane perpendicular to the longitudinal axis L.
- the side wings 22b are pivotally mounted to the main section 22a of the blade 22 via a pivoting assembly of the wings 50 defining a pivot and allowing pivoting about an axis. 52.
- the pivot axes 52 of the lateral wings 22b extend substantially perpendicular to the longitudinal axis L of the blade 22.
- the pivot assemblies of the wings 50 are positioned at least above the upper section of the main section 22a of the blade 22 and substantially at the ends thereof. More particularly, they are positioned so that the pivot axis 52 extends above a median line of the beam 26, that is to say closer to the upper surface 36 than the area In the embodiment illustrated in FIGS. 1 to 14, the pivot axis is situated above the upper surface 36 of the beam 26.
- each of the wing pivot assemblies 50 includes a hinge 54 engaged on the upper surface 36 of the main section 22a and a respective side wing 22b.
- the hinge 54 is secured to the main section 22a, on one side of the pivot axis 52, and to the side wing 22b, on the other side of the pivot axis 52.
- the pivoting assemblies of the wings 50 allow configuration of the side wings 22b in an unfolded position, illustrated in FIGS. 1 to 6, in a maximum folded position, illustrated in FIGS. 7 to 12, and in a plurality of intermediate folded positions, lying between the unfolded position and the maximum folded position.
- the blade 22 illustrated in FIGS. 1 to 14 consists of three parts (a main section 22a, which in the present embodiment is a central section, and two lateral wings 22b), it is appreciated that, in alternative embodiments, the blade 22 may include a single section and be free of side wings or the blade 22 may include a single side wing 22b, mounted on the right side or the left side of the main section 22a. In another alternative embodiment, the blade 22 may include more than two side wings 22b. In another alternative embodiment, the blade 22 may include two lateral wings 22b connected together and be devoid of main section 22a. Thus, the two side wings 22b can pivot relative to each other and be configured simultaneously or independently in the deployed position where they are in contact with the ground and the folded position where they are predominantly spaced from the ground (raised).
- the lateral flanges 22b are aligned with the main section 22a, along the longitudinal axis L, that is to say that a zero angle is defined between them.
- the side wings 22b may define an oblique angle with the main section 22a.
- the side wings 22b may extend forward, in the opposite direction to the attachment structure 24, relative to the main section 22a.
- the pivoting assembly of the wings 50 also comprises two actuators 55.
- An actuator 55 is associated with each of the lateral wings 22b.
- the actuators 55 comprise two double-acting cylinders (pneumatic, electric or hydraulic). It is appreciated that the actuator may differ from the double acting (or double acting) cylinder illustrated.
- the cylinder can be replaced by a rotary actuator. These have a first end mounted on the rear surface 32 of the main section 22a and a second end connected to their respective lateral flange 22b at the rear thereof. More particularly, in the illustrated embodiment, the second end of the actuator 55 is connected to the distal end of the hinge 54, slightly above the upper surface 36.
- the attachment structure 24 is connected to the blade 22 at the rear thereof.
- the attachment structure 24 is substantially centered with respect to the length of the blade 22, relative to its longitudinal axis L.
- the attachment structure 24 is characterized by a general shape in " V "with two arms 38 having a proximal end (or front) connected to the blade 22 and a distal end (or rear) connectable to a mobile unit (not shown). The proximal ends of the two arms 38 are engaged to each other while the distal ends are spaced from each other.
- the attachment structure 24 defines a substantially triangular profile.
- the surface forming equipment 20 also includes a pivot assembly 40 of the blade 22, mounted at the proximal ends of the arms 38, and for attaching the blade 22 to the attachment structure 24 and, more particularly, to the arms 38 pivotally. More particularly, the pivot assembly 40 allows the blade 22 to pivot about a pivot axis 44 extending substantially vertically and aligned with the center of the pivot assembly 40. In the illustrated embodiment, the axis pivoting member 44 is located at the rear of the rear surface 32 of the blade 22, spaced therefrom. In one embodiment, the pivot assembly 40 includes a rotary table system 46 and the pivot axis 44 is located centrally of the rotary table system 46. The pivot assembly 40 will be described in more detail below.
- the attachment structure 24 is mainly metallic.
- it can be made mainly of steel.
- the attachment structure 24 also includes an attachment structure 56, which in the illustrated embodiment includes two plates 58, each securable at a distal end of one of the arms 38, as well as mechanical fasteners, such as bolts. , screws or any other suitable mechanical fastener.
- This attachment structure 56 allows a quick and adjustable attachment to the chassis of a mobile unit (not shown). The height of the surface forming equipment 20 relative to the mobile unit is adjusted by means of the attachment structure 24 and, more particularly, by means of the plates 58, as will be described more in details below.
- the blade 22, including the main section 22a and the side wings 22b, are configured to form the floor.
- the front and / or rear surfaces 32 of the beam 26 may have a straight and / or concave (or hollow) profile or any other suitable profile. Different profiles of the beam 26 will be described below with reference to Figure 15. It is appreciated that the shape of the front surface 30 may differ from the shape of the rear surface 32. Also, it is appreciated that the shape of the front surface 30 of the beam 26, in the main section 22a, may differ from the shape of the front surface 30 of the beam 26 at the side wings 22b. Similarly, the shape of the rear surface 32 in the main section 22a may differ from the shape of the rear surface 32 at the side wings 22b. In the embodiment illustrated in FIGS.
- the blade 22 also comprises a knife 42, mounted on the beam 26, close to the lower surface 34.
- the blade 22 includes a main section 22a, which in the illustrated embodiment is centrally located, and side wings 22b.
- the knife 42 also includes three parts: a main section, mounted to the beam 26 at the main section 22a, and two side sections, each mounted to the beam 26 at the side wings 22b.
- the thickness of the knife 42 is less than the thickness of the beam 26.
- the knife 42 extends parallel to the lower surface 34 of the beam 26. It supports the blade 22 on the ground and therefore extends parallel thereto.
- the knife 42 has a substantially trapezoidal shape profile and completely covers the lower surface 34 of the beam 26.
- the knife 42 could be of rectangular profile or any other shape appropriate.
- the knife 42 could be mounted on the periphery of the beam 26, near the lower surface 34 of the beam 26, without necessarily covering it.
- the knife 42 partially covers the lower surface 34 of the beam 26.
- the outer edges of the knife 42 are beveled at an acute angle, the knife being wider at the ground engaging surface than at the upper surface joining the beam 26.
- the outer edges of the knife 42 thus define an angle with the ground and the lower surface 34 of the beam 26.
- the lower edges of the knife 42 extend outwardly of the beam 26; that is, the knife 42 has an edge protruding outwardly from the beam 26 and, more particularly, from the lower surface 34 of the beam 26.
- the angles of the bevel-shaped edges vary between 20 ° and 40 °.
- the knife 42 is supported on the ground, in the rest position (or non-operation) of the equipment 20. It also acts as a sliding and forming surface of the ground during the operation of the equipment 20, that is to say that the knife 42 slides on the ground during the movement of the equipment. Since the knife 42 is in contact with the granular or liquid materials during the operation, the latter is subjected to considerable friction. In one embodiment, it is made of a material with a high abrasion resistance, such as a high abrasion resistant steel. The sharpened edge of the knife 42 protruding from the beam 26 facilitates penetration into granular or liquid materials covering the ground.
- the knife 42 is in the form of a plate completely covering the lower surface 34 of the beam 26. Primarily, over its entire periphery, the knife 42 has a beveled edge which projects beyond the lower end of the beam 26, including at the side surfaces 37.
- the adjacent ends of the main section 22a and / or the side flange 22b may be free of beveled flange, as shown in the figures.
- the knife 42 may be attached to the beam 26 by a plurality of mechanical fasteners, such as screws or bolts, or by any other suitable fastening means, such as, but not limited to, welding.
- the lateral ends of the side sections of the knife 42 may be provided with male-female connections, engageable with one another, in the unfolded configuration of the blade 22. More particularly, Figures 7 and 14 show that the ends of the knife 42 of the main section 26a include a depression 43 (female connection) while the proximal ends of the lateral wings 26b include a protuberance 45 (male connection), complementary to the depression 43 and engageable therein in the unfolded configuration of the respective side wing 22b.
- the male-female connections at the knife 42 reduce the risk of pivoting backwards or forwards of the lateral wing 22b during the operation of the equipment 22. It is appreciated that in one embodiment Alternatively, the male-female connections can be reversed on the main section 26a and the side wings 26b. It is also appreciated that the shape and configuration of the male-female type connections may vary from the illustrated embodiment.
- the knife 42 may be free of male-female type connection.
- the side wings 22b are slightly spaced from the main section 22a.
- the ends of the beam 26 in the main section 22a are exposed, i.e. they are not closed.
- the ends of the beam 26 in the main section 22a can be closed by a wall, thus preventing the introduction of granular or liquid material into the interior volume of the beam 26, if it is at least partially hollow.
- the blade 22 has a flat bottom surface. It may be the lower surface of the knife 42 which completely covers the beam 26. It may also be the lower surface of the knife 42 which is substantially aligned with the lower surface 34 of the beam 26 which is at least partially exposed. In one embodiment, the lower surface of the blade 22 is substantially free of cavities, except for mechanical fasteners, if any.
- the lower surface of the blade 22 at the side flange 22b and the main section 22a defines a single plane, i.e. the lower surface of the blade 22 at the level of the lateral wing is substantially in the same plane as the lower surface of the blade 22 at the main section 22a.
- the blade 22 may be knife-free 42 and that the contact surface of the blade 22 with the ground may be the lower surface 34 of the beam 26.
- the side wings 22b of the blade 22 are pivotally mounted to the main section 22a. More particularly, they can pivot between an unfolded position ( Figures 1 to 6 and 13) and a plurality of folded positions.
- Figures 7 to 12 illustrate the blade 22 in one of the possible folded positions and, more particularly, in the maximum folded position.
- the lateral flanges 22b are aligned with the main section 22a, that is to say that the angle defined between the longitudinal axis of the main section 22a and the longitudinal axis of the lateral flanges 22b is zero .
- the two side wings 22b are configured in a folded position in Figures 7-12, only one of the side wings 22b can be configured in a folded position while the other side wing 22b can be configured in a unfolded position. It is also appreciated that the positions of the side wings 22b in the folded position may be different.
- the folded position of a lateral flange 22b is defined by the angle defined between the longitudinal axis of the main section 22a and the longitudinal axis of said lateral flange 22b.
- the lateral flanges 22bs are supported on the upper surface 36 of the main section 22a, which approximately doubles the height of the thrust surface of the blade 22. This increase in the height of the thrust surface of the Blade 22 permits the movement of a relatively large amount of granular material with equipment 20, as will be described in more detail below.
- the possibility of selectively configuring the blade 22 in a plurality of folded positions and an unfolded position makes it possible to reduce the risk of structural fractures and / or frictional infrastructures.
- the folded position of the side wing 22b i.e., the angle defined between the longitudinal axis of the main section 22a and the longitudinal axis of said side wing 22b, can be adjusted as required.
- the intermediate folded positions between the unfolded position and the maximum folded position may be useful in some applications.
- the surface forming equipment 20 also includes a deflector 60.
- the baffle 60 includes a substantially trapezoidal shaped plate extending upwardly from the upper surface 36 of the beam 26, near the junction with the front surface 30.
- the deflector 60 is mounted only on the main section 22a.
- the lateral wing (s) 22b may also include a deflector.
- the deflector may be mounted near the rear surface 32 of the blade 22 or the blade 22 may include two baffles: a front baffle and a rear baffle.
- the shape and configuration of the deflector 60 may vary from the illustrated embodiment.
- the baffle 60 increases the area of available equipment when thrusting a large amount of granular material.
- the lateral wings 22b provide support for the deflector 60. More particularly, the lateral wings 22b are positioned at the rear of the deflector 60 and the latter can rely on them when the displaced load is important. As a result, they reduce the possibility that the deflector 60 is bent or damaged during a surface forming operation.
- the pivot assembly 40 enables the blade 22 to pivotally connect to the tip of the attachment structure 24. It defines a pivot axis 44 around which the blade 22 can pivot relative to the direction of movement D of the equipment 20. It comprises a rotating plate system 46 including a central plate 62, mounted on the blade 22 in a fixed manner, extending at the rear thereof, a support surface 64 and, more particularly, an upper plate mounted on the arms 38, at their proximal end, in a fixed manner, and two securing parts and, more particularly, arches 66a, 66b. As mentioned above, the pivot assembly 40 pivots the blade 22 between the upright position and the inclined positions and the pivot axis 44 is substantially aligned with the center of the rotary plate system 46.
- the central plate 62 is of substantially circular shape and has a substantially T-shaped profile. It is secured centrally on the top of the beam 26 and, more particularly, in the center of the main section 22a.
- the upper plate 64 also plate-shaped, is also circular. Part of it protrudes forwardly the point defined by the two arms 38. More particularly, it is secured to the lower surface of the two arms 38.
- the two arches 66a, 66b are of complementary shape. They are configured and arranged to trap the center plate 62 therebetween and the top plate 64. More particularly, in the assembled configuration, the center plate 62 extends and, more particularly, is contained between the top plate 64 and the two arches 66a, 66b, with the upper plate 64 extending above the central plate 62 and the two arches 66a, 66b, extending below. More particularly, the arches 66a, 66b are secured to the upper plate 64 by means of mechanical fasteners, such as and without being limited to screws and bolts. Thus, the central plate 62 can pivot in the space defined between the upper plate 64 and the arches 66a, 66b.
- labyrinths (not shown) as well as several lubrication nipples (not shown) are arranged symmetrically on the cavity of the system rotating plates 46.
- the surfaces in contact with the various components of the rotating plate system 46 whose central plate 62, the upper plate 64 and the arches 66a, 66b can be covered or made of a material with a low coefficient of friction to reduce friction between the components during pivoting and having a resistance to wear.
- the components of the rotating plate system 46 may comprise Nylatron®.
- the top plate 64 could be a part or a support surface of the "V" shaped attachment structure 24 defined by the arms 38.
- pivot assembly 40 described above provides a more stable pivoting mechanism than a simple pivot rod and also less prone to premature wear than pivot rods or an assembly including a rolling mechanism (ie rings).
- pivot assembly 40 described above is appreciated for the longevity it provides.
- other known pivot assemblies could be used for the equipment 20.
- rack and pinion assemblies, toothed ring, rod and rings could be used.
- the pivot assembly 40 also comprises two actuators 41 and, more particularly, two cylinders (hydraulic, electric or pneumatic or electric).
- the cylinders 41 are "single action" type cylinders (or single effect) ensuring a hydraulic release during thrusts exceeding the tensile capacity of the mobile unit.
- the cylinders 41 are provided with a thrust resistance management device exerted on the blade 22 in operation. It is appreciated that the actuators 41 may differ from the cylinders.
- Each of the jacks 41 is associated with one of the arms 38 of the attachment structure 24 as well as one side of the blade 22, that is to say a first jack 41 is mounted on the right side of the equipment. 20, relative to the attachment structure 24 and the pivot assembly 40, while a second cylinder 41 is mounted on the left side of the equipment 20. They have a first end mounted on one of the respective arms 38 and a second end mounted on the blade 22. In the illustrated embodiment, the second end of the cylinders 41 is connected to the upper surface 36 of the beam 26 at the main section 22a.
- These jacks 41 are selectively operable to allow the pivoting of the blade 22 to the right or to the left, relative to the direction of movement D of the equipment 20, as shown in FIG. 13.
- the jacks 41 are therefore operable to change the configuration of the blade 22 between the straight position and one of the inclined positions or between two inclined positions. It is appreciated that the actuators of the pivot assembly 40 may differ from the cylinders 41 illustrated. To reduce the risk of breakage and limit the sliding of the tracks or wheels of the mobile unit on the ground, an oil valve device is integrated in the hydraulic system of the cylinders 41.
- the pivoting assembly of the beam 40 can be used as a pivoting mechanism between two components, different from the blade 22 and the attachment structure 24.
- the central plate is mounted from fixed way to a first of the two components. It can be an intrinsic part of the first component.
- the upper plate 64 may be replaced by a support surface on the second component, which may also be a plate.
- one or more securing pieces, such as the hoops, are secured to the support surface with the central plate extending between the two and preventing the disengagement of the central plate.
- the central plate can rotate between the support surface and at least one security part.
- the pivot assembly allows the blade to be tilted up to 30 ° on each side, relative to the direction of travel D.
- the attachment structure 24 also comprises a reinforcement 70 (or angular reinforcement), in the form of a square.
- This reinforcement 70 is disposed at the rear of the main section 22a, centrally to the blade 22. More particularly, it is secured to the rear surface 32 of the main section 22a and to the central plate 62.
- the reinforcement 70 extends almost to the junction between the rear surface 32 and the lower surface 34 of the beam 26, slightly above the knife 42. It allows to transfer the thrust force (or the load ) from the mobile unit (not shown) to the pivot assembly 40 and simultaneously to the lower section of the blade 22, thereby reducing the risk of overturning (or spilling).
- the reinforcement 70 serves as bracing between the rotating plate system 46, linking the arms 38 defining a generally V-shaped support and the main section 22a of the blade 22.
- Figures 15a to 15e illustrate possible profiles for closed profile beams.
- the beams 26 are geometric profiles having six surfaces, four surfaces 30, 32, 34 and 36 define the shape of the beam 26 in a sectional view.
- the front and rear surfaces 30, 32 may have a straight (i.e. without curvature) or concave (i.e., hollow) profile whose radius of curvature may be constant or irregular.
- the lower and upper surfaces 34, 36 are planar and extend substantially parallel to each other.
- the front and rear surfaces 30, 32 are concave in shape and are characterized by a substantially uniform radius of curvature along the respective surface 30, 32.
- the radius of curvature of the front surface 30 is substantially equal to the radius of curvature of the rear surface 32.
- the knife 42 is of substantially rectangular shape and protrudes from the front and rear surfaces 30, 32 of the beam 26. The edges of the knife 42 are at right angles.
- the shape of the beam 26 is substantially similar to that of Figure 15a.
- the knife 42 has beveled edges that protrude from the lower surface 34 of the beam 26. More particularly, the knife 42 has a substantially trapezoidal profile and the depth of the upper surface of the knife 42 is larger than the depth of the blade. lower surface 34 of the beam 26.
- the shape of the knife 42 and the rear surface 32 of the beam are substantially similar to that of Figure 15b.
- the front surface 30 of the beam 26 is divided into two sections: a substantially planar section in the upper section followed by a concave bottom section whose radius of curvature is substantially uniform.
- the shape of the knife 42 is substantially similar to those of Figures 15b and 15c.
- the front and rear surfaces 30, 32 differ.
- the front surface 30 of the beam 26 is divided into three sections: an upper section, an intermediate section and a lower section. All sections are substantially flat.
- the upper section is prominent forward in comparison to the lower section and the two sections are oriented substantially perpendicular to the lower and upper surfaces 34, 36.
- the intermediate section connects the upper and lower sections.
- the rear surface 32 of the beam 26 is divided into two substantially planar sections: an upper section and a lower section.
- the upper section is oriented substantially perpendicular to the lower and upper surfaces 34, 36.
- the lower section extends rearwardly, i.e. the opposite side to the front surface 30.
- the shape of the knife 42 is substantially similar to those of Figures 15b, 15c and 15d.
- the front surface 30 of the beam 26 is divided into two substantially planar sections: an upper section and a lower section.
- the upper section is oriented substantially perpendicular to the lower and upper surfaces 34, 36.
- the lower section extends rearwardly, i.e. towards the rear surface 32.
- the shape of the rear surface 32 is similar to the rear surface 32 of Figure 15d, except that the upper section is of lower height.
- the depth of the upper surface of the knife 42 is substantially similar to the depth of the lower surface 34 of the beam 26 and only the bevelled edges extend beyond the lower surface 34 of the beam 26, forwards and backwards.
- the lower and upper surfaces 34, 36 may be non-planar and / or not extend substantially parallel to each other. At least one of the front and rear surfaces 30, 32 could be of convex shape. In addition, the radius of curvature of the front surface 30 may be different from the radius of curvature of the rear surface 32.
- Figures 15f and 15g illustrate two possible profile embodiments for beams that are not closed profile beams.
- the shape of the knife 42 is substantially similar to those of Figures 15b, 15c, 15d and 15e.
- the beam 26 is a mixture of a "C" beam and an "I" beam. It comprises a core 72 having a curved profile extending between a lower sole 73 and a flat sole 74 planes.
- the lower sole 73 extends on each side of the core 72 while the upper sole Z74 extends only forwardly, its rear end being aligned with its junction with the core 72.
- the beam 26 is a mixture of an "I" beam comprising a core 72 having a straight profile extending between a bottom flange 73 and a flat top 74.
- the lower and upper flanges 73, 74 may be non-planar and / or not extend substantially parallel to each other.
- the cores 72 may have a curvature or be straight.
- the beams may be free of upper sole 74.
- the thickness of the knife 42 may vary between about 3/8 inch and about 1 inch. In one embodiment, the depth of the knife 42 may vary between 6 inches and 10 inches.
- the knife is a substantially rectangular shaped plate having beveled or straight edges. It may also be a rod mounted on the periphery of the beam 26, a series of teeth positioned side by side, inverted teeth located side by side or any other suitable form, including partially rounded profiles or completely rounded.
- the knife 42 exceeds the beam 26 at the lower surface 34 thereof. In a particular embodiment, the knife 42 exceeds the beam 26 at the lower surface 34 at the front surface 30 and the rear surface 32.
- the hinges 54 are replaced by a hinge system including a cylindrical cavity 176 defined by an outer ring 179 including a cylindrical peripheral wall.
- the cylindrical cavity 176 is formed in the lateral flanges 122b and the outer ring 179 extends slightly above the upper surface 136 of the lateral flange 122b and protrudes laterally from the respective proximal lateral surface.
- the lateral surface of the lateral flange 122b is of a shape inclined towards the lower surface 134, the upper surface 136 extending beyond the lower surface 134 at the proximal end.
- the ends of the main section 122a are of substantially complementary shape to the proximal end of the respective lateral wing 122b. More particularly, the lateral surface is of a shape inclined towards the upper surface 136, the lower surface 134 extending beyond the upper surface 136 at the end.
- the main section 122a includes two plates 178, spaced from each other, and whose shape corresponds substantially to the shape of the openings of the cylindrical cavity 176.
- the wall peripheral defining the cylindrical cavity 176 and the two plates 178 define the fixed components of the articulation system. When assembled, the plates 178 are disposed on a respective side of the cylindrical cavity 176 and close them.
- movable components of the articulation system are inserted. More particularly, a core 180, surrounded by an inner ring 182, is inserted into the cylindrical cavity 176.
- the core 180 and the inner ring 182 are replaceable when worn.
- the inner ring 182 may comprise a plurality of inner ring sections disposed adjacent the periphery of the core 180.
- the hinge system may be free of ring (s) 182.
- the core 180 may be made of or be covered with a low coefficient of friction material to reduce friction between the components during pivoting and having a wear resistance.
- the components of the rotating plate system 46 may comprise Nylatron®.
- the plates 178 are secured to the core 180 and prevent the extraction of the core 180 from the cylindrical cavity 176.
- the inner ring 182 is made of material that promotes pivoting by reducing friction.
- the cylindrical cavity 176 has been formed by machining the side wing 122b.
- the peripheral wall defining the cylindrical cavity 176 may be removably attached to the lateral wings 122b.
- the cylindrical cavity 176 may be formed in the main section 122a while the lateral wings 122b may include the two plates 178.
- the pivoting assembly of the lateral wings 150 comprises two actuators 155, an actuator 155 is associated with each of the lateral wings 122b.
- the actuators 155 also include two double acting cylinders.
- the cylinder can be replaced by a rotary actuator.
- the actuators 155 may differ from the illustrated double action cylinder. These have a first end mounted on the upper surface of the beam 126 at the main section 122a and a second end connected to their respective lateral flange 122b on the upper surface 136 thereof. More particularly, in the illustrated embodiment, the second end of the actuator 155 is spaced from the cylindrical cavity 176 towards the distal end of the respective lateral flange 122b.
- the surface forming equipment 20, 120 may also include a control mechanism (not shown), such as a joystick type control mechanism (or joystick). This may be manipulated by the operator, for example the operator of the motorized type mobile unit to which the surface forming equipment 20, 120 is connected to control the position of the lateral wings 22b, 122b as well as the position of the blade 22, 122, or its inclination relative to the direction of displacement D (right or inclined). More particularly, the actuators 41, 55, 141, 155 of the pivot assembly 40, 140 of the blade 22, 122 and the wing pivot assembly 50, 150 can be operatively connected to the control mechanism by hydraulic and / or electrical connectors. The control mechanism may also include electrical controls for actuating the different actuators of the surface forming equipment 20, 120.
- a control mechanism such as a joystick type control mechanism (or joystick). This may be manipulated by the operator, for example the operator of the motorized type mobile unit to which the surface forming equipment 20, 120 is connected to control the position of the lateral wings 22b, 122
- the surface forming equipment 20, 120 can be manufactured using a manufacturing method including known assembly means including welding, bonding, riveting, casing, crimping, screwing and combinations of at least two of these assembly means.
- the surface forming equipment 20, 120 may be releasably secured to a mobile unit to form an operative motorized assembly composed of surface forming equipment, as described above, Removably or permanently attached (non-removable) to a mobile unit.
- the mobile unit may be a motorized unit of the track-type type (in particular of the skidsteer compact loader type) or those sold by the companies Caterpillar and BobCat
- the mobile unit is provided with a device for tilting, forward or backward, the blade 22, 122 of the equipment 20, 120.
- a surface forming equipment 20, 120 having a blade 22, 122 whose length (including the lateral wings 22b, 122b) is 1.6 to 2 times the width of the motorized unit can be selected.
- the attachment structure 56, 156 is attached to the frame of the mobile unit.
- the equipment 20, 120 can be secured through the plates 58, 158 on appropriate supports of the frame, optionally pivotable to allow the blade 22, 122 to tilt.
- the height of the surface forming equipment 20, 120 is adjusted so that the lower surface of the blade 22, 122, the lower surface of the knife 42, 142 or the lower surface 34, 134 of the beam 26, 126 at the main section 22a, 122a, in the same plane as the pull point on the ground of the mobile unit, that is to say the lower surface in contact with the ground.
- This may be the ground contact point of the wheels or tracks of the mobile unit.
- the lower surface of the blade 22, 122 is in the same plane as the point or the traction surface of the mobile unit, that is to say the surfaces supporting the mobile unit on the ground.
- the surface forming equipment 20, 120 is mounted on a frame section of a mobile unit whose inclination can be varied.
- the operator of the mobile unit can change the inclination of the frame and thus rotate the blade 22, 122 about an axis extending substantially parallel to its longitudinal axis L, when it is configured in the upright position, that is to say substantially perpendicular to the direction of movement D of the equipment 20, 120.
- the blade 22, 122 can be configured in a tilted position, either forwards or backwards, and thus modify the angle of attack of the knife 22, 122 or the lower surface 34, 134 of the blade 22, 122.
- the surface forming equipment 20, 120 is mounted on a section of the chassis whose elevation can be varied. More particularly, as mentioned above, the surface forming equipment 20, 120 is mounted on the frame at the minimum height, i.e., at the "zero" position. However, in some embodiments, the position of the frame section may be upwardly adjustable, i.e. the surface forming equipment 20, 120 may be raised above the position "Zero" during the operation. It may also be possible to lower the surface forming equipment 20, 120 below the "zero" position during the operation.
- the blade 22, 122 has a low profile, and a height that allows its center of gravity is substantially positioned below the center of gravity of the mobile unit to which it is attached.
- the surface forming equipment 20, 120 described above may be employed in the field of forming floors covered with granular or liquid materials including, but not limited to, surfacing, leveling and moving the granular material.
- the surface forming equipment 20, 120 When the surface forming equipment 20, 120 is mounted to a motorized unit, it can move over a wide speed range and in certain situations the maximum speed of movement of the motorized unit could be reached. while pushing the surface-forming equipment 20, 120 mounted at the front while maintaining a high quality of surface forming. For example, when forming surfaces with the equipment 20, 120, a speed of movement varying from a very low speed to a speed of 20 km / hour can be achieved. These speeds are achieved by virtue of the high buoyancy and the substantially flat bottom surface of the blade 22, 122, which minimize the risk of "bad shots" and make it more difficult to prick the blade 22, 122 improperly into the ground. Indeed, because of the buoyancy, the risks of "bad blow” or maneuvering error are substantially reduced.
- the pressure exerted on the ground by the blade 22, 122 and, mainly by the pressure that it exists on the ground, makes it possible to visually identify zones with different levels of compaction, that is to say to distinguish the more compacted soil zones versus the less compacted zones.
- the knife 42, 142 made of a material with high abrasion resistance, makes it possible to visually distinguish the more compacted zones of the ground from the less compacted zones.
- the operator can rework the surface to be formed until the targeted compaction uniformity according to the type of granular material and the quality required.
- the knife 42, 242 with a beveled edge, also allows profiling the surfaces while maintaining the "floating" effect of the blade 22, 122, moving on the ground.
- the forming width that can be reached is variable. In one embodiment, a width of twelve (12) feet was obtained.
- the configurability of the lateral wings 22b, 122b between the folded and unfolded positions make it possible to form angular and rounded slopes. This configurability also makes it possible to transport surface forming equipment 20, 120 laterally while traveling on the road. More particularly, in order to reduce the width of the surface forming equipment 20, 120 while traveling on the road, the lateral wings 22b, 122b are configured in the maximum folded position, thereby reducing the width of the equipment 20, 120, without reducing the width that can be reached during surface forming.
- pivot assembly 40, 140 of the blade 22, 122 makes it possible to configure the blade in a plurality of inclined positions and thus makes it possible to carry out the work in confined areas.
- the surface forming equipment 20, 120 is versatile and can be used for finishing work, as well as pushing granular materials and often in relatively large amounts. Thus, it can be used to perform work normally performed with a motorized vehicle with a bucket.
- the blade 22, 122 has a length of up to twelve feet, it is appreciated that blades having smaller and larger dimensions can be designed.
- larger blades can be designed and assembled on larger motorized units, such as bulldozers.
- Models can also be adapted to other types of motorized units such as, but not limited to, hydraulic excavators.
- the surface forming equipment 20, 120 can be used for producing complex shapes, ie for forming complex profiles, because of these many components including the configurable side wings 22b, 122b simultaneously or independently, between an unfolded position and a plurality of folded positions, adjusting the inclination of the blade 22, 122 relative to the moving direction D of the equipment 20, 120 and the tilting of the blade 22, 122 (change of fore / aft inclination).
- the surface-forming equipment 20, 120 makes it possible to produce composite-angle profiles on the ground as well as rounded profiles.
- the actuators 41 of the pivot assembly 40 of the blade 22, 122 allow lateral action and the actuators 55 of the pivot assembly 50, 150 of the lateral wings 22b, 122b make it possible to define a non-linear profile. and adjustable with the blade 22, 122, the lateral wings 22b, 122b being movable by pivoting about the respective pivot axes 52, 152.
- the surface forming equipment 20, 120 can be used for producing shapes in narrow areas, ie for forming small areas, because of the low profile of the blade 22, 122 and the possibility of pivoting the blade 22, 122 in order to modify its inclination relative to the direction of displacement D of the equipment 20, 120.
- Surface forming equipment 20, 120 can be used to push relatively large amounts of granular material. As described above, when the side wings 22b, 122b are in the folded configuration, and with the aid of the baffle 60 attached to the main section 22a, 122a, relatively large amounts of granular material can be pushed. As mentioned above, the deflector 60 can rest on the side wings 22b, 122b, configured in a folded position, to prevent deformation thereof. In some applications, the surface forming equipment 20, 120 may be used to replace the normally used buckets.
- the blade 22, 122 When connected to a mobile unit, the blade 22, 122 may be propelled in the forward direction and the rear direction, either by a forward or reverse movement of the mobile unit. It has been observed that the forming of surfaces is carried out rapidly in both directions of displacement.
- Surface forming equipment 20, 120 is also suitable in the case of heavy work such as that intended for the devices of the type of bouleteur (bulldozer) and agricultural or industrial tractors.
- the surface forming equipment 20, 120 may be used for forming surfaces including surfacing, leveling, moving granular material but also for structural demolition, snow removal and de-icing.
- the surface-forming equipment 20, 120 have, in particular, at least one of the following advantages:
- blade pivot actuators including "single-action" type slewing cylinders providing hydraulic release during thrusts exceeding the tensile capacity of the moving unit;
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- General Engineering & Computer Science (AREA)
- Architecture (AREA)
- Knives (AREA)
- Harvester Elements (AREA)
- Road Paving Machines (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Wind Motors (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP23203140.1A EP4303364A3 (en) | 2013-09-26 | 2014-09-26 | Method of mounting surface forming equipment to a movable unit |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2828386A CA2828386A1 (en) | 2013-09-26 | 2013-09-26 | Surface-forming equipment, fabrication methods and corresponding uses, specifically for assembly with a mobile unit |
CA2843467A CA2843467A1 (en) | 2014-02-24 | 2014-02-24 | Surface forming equipment, corresponding fabrication processes and uses, specifically to be assembled to a mobile unit |
PCT/CA2014/050926 WO2015042716A1 (en) | 2013-09-26 | 2014-09-26 | Equipment for forming surfaces, method of manufacture and use of the equipment for forming surfaces and mobile unit including the equipment for forming surfaces |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP23203140.1A Division EP4303364A3 (en) | 2013-09-26 | 2014-09-26 | Method of mounting surface forming equipment to a movable unit |
EP23203140.1A Division-Into EP4303364A3 (en) | 2013-09-26 | 2014-09-26 | Method of mounting surface forming equipment to a movable unit |
Publications (4)
Publication Number | Publication Date |
---|---|
EP3049583A1 true EP3049583A1 (en) | 2016-08-03 |
EP3049583A4 EP3049583A4 (en) | 2017-05-24 |
EP3049583C0 EP3049583C0 (en) | 2023-11-15 |
EP3049583B1 EP3049583B1 (en) | 2023-11-15 |
Family
ID=52741685
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14848811.7A Active EP3049583B1 (en) | 2013-09-26 | 2014-09-26 | Equipment for forming surfaces, method of manufacture and use of the equipment for forming surfaces and mobile unit including the equipment for forming surfaces |
EP23203140.1A Pending EP4303364A3 (en) | 2013-09-26 | 2014-09-26 | Method of mounting surface forming equipment to a movable unit |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP23203140.1A Pending EP4303364A3 (en) | 2013-09-26 | 2014-09-26 | Method of mounting surface forming equipment to a movable unit |
Country Status (6)
Country | Link |
---|---|
US (2) | US10267015B2 (en) |
EP (2) | EP3049583B1 (en) |
JP (1) | JP6523300B2 (en) |
CN (2) | CN110080320B (en) |
CA (2) | CA3114364C (en) |
WO (1) | WO2015042716A1 (en) |
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-
2014
- 2014-09-26 EP EP14848811.7A patent/EP3049583B1/en active Active
- 2014-09-26 CA CA3114364A patent/CA3114364C/en active Active
- 2014-09-26 EP EP23203140.1A patent/EP4303364A3/en active Pending
- 2014-09-26 JP JP2016544690A patent/JP6523300B2/en active Active
- 2014-09-26 US US15/025,103 patent/US10267015B2/en active Active
- 2014-09-26 CA CA2925072A patent/CA2925072C/en active Active
- 2014-09-26 CN CN201910153269.6A patent/CN110080320B/en active Active
- 2014-09-26 CN CN201480064506.7A patent/CN105849337B/en active Active
- 2014-09-26 WO PCT/CA2014/050926 patent/WO2015042716A1/en active Application Filing
-
2018
- 2018-09-13 US US16/130,660 patent/US11072907B2/en active Active
Also Published As
Publication number | Publication date |
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US20190010676A1 (en) | 2019-01-10 |
EP3049583A4 (en) | 2017-05-24 |
CA2925072C (en) | 2021-06-08 |
JP6523300B2 (en) | 2019-05-29 |
EP3049583C0 (en) | 2023-11-15 |
CA2925072A1 (en) | 2015-04-02 |
US20160251825A1 (en) | 2016-09-01 |
CN105849337B (en) | 2019-03-29 |
EP4303364A3 (en) | 2024-04-24 |
US11072907B2 (en) | 2021-07-27 |
EP3049583B1 (en) | 2023-11-15 |
CN105849337A (en) | 2016-08-10 |
CA3114364C (en) | 2023-04-25 |
EP4303364A2 (en) | 2024-01-10 |
CN110080320A (en) | 2019-08-02 |
CN110080320B (en) | 2022-04-08 |
JP2016536494A (en) | 2016-11-24 |
CA3114364A1 (en) | 2015-04-02 |
US10267015B2 (en) | 2019-04-23 |
WO2015042716A1 (en) | 2015-04-02 |
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