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EP2976818B1 - Device for detecting the contact between an electrical conductor and a tool - Google Patents

Device for detecting the contact between an electrical conductor and a tool Download PDF

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Publication number
EP2976818B1
EP2976818B1 EP14715448.8A EP14715448A EP2976818B1 EP 2976818 B1 EP2976818 B1 EP 2976818B1 EP 14715448 A EP14715448 A EP 14715448A EP 2976818 B1 EP2976818 B1 EP 2976818B1
Authority
EP
European Patent Office
Prior art keywords
tool
tool holder
resonant circuit
conductor
circuit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14715448.8A
Other languages
German (de)
French (fr)
Other versions
EP2976818A1 (en
Inventor
Raphael Deschler
Michael Jost
Roland Kampmann
Martin Thiele
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schleuniger Holding AG
Original Assignee
Schleuniger Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schleuniger Holding AG filed Critical Schleuniger Holding AG
Priority to EP14715448.8A priority Critical patent/EP2976818B1/en
Publication of EP2976818A1 publication Critical patent/EP2976818A1/en
Application granted granted Critical
Publication of EP2976818B1 publication Critical patent/EP2976818B1/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/22Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance
    • G01N27/228Circuits therefor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248Machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248Machines
    • H02G1/1251Machines the cutting element not rotating about the wire or cable
    • H02G1/1253Machines the cutting element not rotating about the wire or cable making a transverse cut
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/0015Means for testing or for inspecting contacts, e.g. wear indicator

Definitions

  • the invention relates to a device for detecting the contact of an electrical conductor possibly covered by a mostly electrical insulation by a tool which consists of electrically conductive material and is attached to a tool holder of electrically conductive material, wherein provided between the tool and tool holder a thin electrical insulation is a stripper according to the preamble of claim 1, and a stripping machine with at least one stripping blade, which is held on a tool holder, and with a device for detecting the contact of an electrical conductor of a cable by at least one of the stripping blades, according to the preamble of claim 15.
  • JP2133016A discloses the capacitive voltage coupling to the cable and the capacitive voltage extraction from the cable by means of a grounded knife as a surge arrester.
  • the cable to be processed is guided through two pipe sections that function as electrodes before machining.
  • a high-frequency voltage is capacitively coupled into the cable through the first pipe section, capacitively coupled in the second pipe section. If the earthed knife touches the conductor, this can be recognized as a voltage dip on the second pipe section.
  • this method works only for relatively short cables, since long cables for capacitive coupling represent too high a capacitive load.
  • the shortest cable length is given by the tube lengths.
  • the inductive voltage coupling to the cable with capacitive coupling out of the cable with a grounded knife as a surge arrester is the subject of the patent EP1772701B1 .
  • the cable to be processed is passed through a toroidal coil and a pipe section before machining.
  • a high-frequency voltage is coupled into the cable via the Torusspule and coupled out via the pipe section. If the earthed knife touches the conductor, this can be recognized as a voltage dip on the second pipe section.
  • This method has the disadvantage that it works only for relatively long, capacitively well grounded cables, and therefore is applicable only for one side of the stripping.
  • the ohmic voltage coupling to the insulated blade is described.
  • the stripping knife is fixed electrically insulated and connected via a resistor to a high-frequency power source. If the knife touches the conductor, this can be seen as a voltage dip or change in voltage on the blade. In the case of short cables, however, the ratio of the meter's own capacity to the cable capacity is unfavorable and therefore a detection of the blade-conductor touch becomes costly.
  • the present invention therefore has as its object to provide a device that displays safe, robust and as simple as possible when a tool touches an electrical conductor, for example, lies below a penetrated by the tool electrical insulation.
  • a tool touches an electrical conductor, for example, lies below a penetrated by the tool electrical insulation.
  • This touch detection is also intended for potential-free and short cable lengths, typically for cable lengths smaller than 80 mm, be possible when cutting and removing the insulation.
  • the one Includes circuit connected to the tool is provided according to the invention that electrically connected between the tool and tool holder an inductance and thus the tool and the tool holder parts of a parallel resonant circuit high quality, and that a circuit arrangement for determining the change of characteristic vibration parameters of this resonant circuit with this connected is.
  • the electrical conductor is part of a cable, either as a central conductor under an electrically insulating sheath or in the form of the shield of a coaxial cable.
  • Be provided.
  • these features according to the present invention have the advantage that the central conductor of the cable to be stripped need not be contacted electrically and, moreover, the signal change for detecting the tool (in particular knife) conductor Is hardly affected by the conductor length, so that a quality control is possible even with very short potential-free cables with little electronics effort.
  • the capacity of the parallel resonant circuit is functionally formed by the capacity of the assembly tool, insulation and tool holder.
  • the tool and the tool holder are typically made of electrically conductive material and both are galvanically separated by a thin electrical insulation.
  • the capacity of the parallel resonant circuit is also partially formed by the capacity of the connection of tool and circuit arrangement, in particular by the capacity of a coaxial cable.
  • the capacitance determining the resonant circuit should be too small for structural reasons to form a stable LC resonant circuit, advantageously the capacitance forming the resonant circuit can be increased by an output capacitor. This can be advantageous, for example, when using a thicker insulation between tool and tool holder or when using a shorter coaxial cable.
  • At least one coil can be provided as the inductance.
  • other inductive components can also be used within the scope of the invention.
  • the circuit arrangement has a frequency generator for an excitation voltage for the resonant circuit and a phase detector for evaluating the phase shift between the exciter voltage and the resonant circuit voltage, which is used to detect the contact between the tool and the conductor.
  • a frequency generator for an excitation voltage for the resonant circuit and a phase detector for evaluating the phase shift between the exciter voltage and the resonant circuit voltage, which is used to detect the contact between the tool and the conductor.
  • a further advantageous embodiment of the invention is characterized in that the circuit arrangement comprises a device for evaluation having the frequency response of the resonant circuit. This also enables a robust detection of a contact between the tool and the conductor.
  • a further embodiment of the invention is characterized in that the circuit arrangement has a device for evaluating the displacement of the resonant frequency of the resonant circuit. This is a very robust method for determining the contact of the electrical conductor by the tool possible.
  • the circuit arrangement according to the invention could have a device for evaluating the change in the voltage amplitude of the resonant circuit.
  • Device for weighting the tool-conductor contacts in the cable processing is provided depending on the contact duration and time within the cable processing process, by which means quantitative principlessausschusskriterien be determined.
  • the tool rests only on a few, narrow places on the tool holder and are provided between these positions exemptions.
  • These exemptions can reduce the capacity of the tool-tool holders and thus increase the capacity ratio of the conductor-earth to the tool-tool holder. This increases the sensitivity of the system.
  • the electrical insulation between tool and tool holder is formed by an electrically insulating coating of tool and / or tool holder, preferably by a ceramic coating.
  • tools and tool holders such as the knives and tool holders of stripping machines, are of a highly electrically conductive type Material made. The electrical insulation from knife to tool holder can then take place, for example, for aluminum tool holders by means of an ALTEFĀ® coating.
  • At least one insulating intermediate disc could be arranged between the tool and the tool holder, preferably at least one ceramic plate mounted on the tool or the tool holder, preferably glued on.
  • This scatter of capacity are largely prevented, as they can be caused for example by different coating thicknesses.
  • the layering tool-ceramic tool holder has a smaller capacity than an assembly with a much thinner coating.
  • the sensitivity of the system can be increased and also touches of the tool can be detected on very thin conductor cross sections.
  • An additional embodiment of the invention provides that an encoder for the distance measurement of the tools is provided and the circuit arrangement for calculating the diameter of the conductor from the distance of the tools is designed for a detected change in the vibration parameter of the resonant circuit.
  • a device according to the invention as described so far is characterized in that the tool is a stripping blade on a wire stripping machine.
  • a stripping machine which is provided with at least one stripping knife, which is held on a tool holder, and with a device for detecting the contact of an electrical conductor of a cable by at least one of the stripping, is provided according to the invention that the stripping the Tool on Tool holder of a device according to one of the preceding paragraphs.
  • Fig. 1 shows the principle of operation of the invention using the example of a knife-wire-touch detection for stripping machines for cables.
  • the tool in the form of the knife 2a and its tool holder 1a and the knife 2b and the tool holder 1b are electrically separated from each other by a thin layer (not shown), and thus together form two plate capacitors.
  • a cutter bar is provided as a tool holder 1a, 1b.
  • knives can be provided as tools and grippers or similar devices.
  • the electrical insulation can z. B. with an Eloxid fĆ¼r one of aluminum manufactured tool holder 1a, 1b can be achieved.
  • each capacitor Parallel to these capacitors, preferably in their immediate vicinity, each an inductance La and Lb mounted so that a parallel resonant circuit of high quality, preferably with a quality greater than 5, is formed.
  • This is excited by the oscillator 3, preferably part of a circuit arrangement, via the resistor Rv and the coaxial cable 4 in its resonant frequency.
  • the oscillator voltage is preferably sinusoidal.
  • the resonant circuit is detuned by the increase in capacitance.
  • the resulting phase shift ā‡ between excitation voltage U1 and resonant circuit voltage U2 is converted with a phase detector 7, also preferably part of the circuit arrangement, into an analog voltage U4 and read in by a controller.
  • the signal S4 is logic 1 when the voltage U1 is leading over the voltage U2.
  • the controller controls the oscillator 3 with signal S5 so that the resonant circuit in the open blade position relative to the oscillator 3 slightly leading, so almost oscillates in self-resonance.
  • Fig. 2 shows the functional principle of Fig. 1 with replacement of the components shown there as a simplified electrical scheme.
  • L is the total inductance formed of La and Lb.
  • the second pole of the capacitor C2 is formed of the knives 2a, 2b and the first pole of the tool holders 1a and 1b.
  • Capacitor C4 represents the conductor capacitance of the coaxial cable 4 and CA an output capacitor of the electronics. With the capacitance value of CA, the resonance frequency can be adjusted.
  • the capacitor C6 represents the capacitance of the conductor 5b to ground. In a knife-conductor contact, capacitance C6 is switched in parallel with capacitance CS. This increases the total inductance C and detunes the LC resonant circuit.
  • the functionality is also ensured when multiple knife tool holder capacities and several inductors are connected in parallel.
  • the number of inductors does not have to match that of the blades.
  • the total inductance can also be moved locally in the vicinity of the series resistor Rv and the oscillator 3.
  • Fig. 3 shows an embodiment of a phase detector 7.
  • the sine voltages U1 and U2 are converted by the comparators 11 and 12 in the rectangular signals S1 and S2, which are linked by an XOR component 13 with each other.
  • the square-wave signal S3 is produced, whose turn-on period ratio is proportional to the phase shift ā‡ between U1 and U2.
  • the signal is filtered via the low-pass filter 14, amplified by the amplifier 15 and finally read by the controller 17.
  • the D flip-flop 16 generates the signal S4. It is logic 1 if S1 is leading over S2, otherwise S4 is logic 0.
  • the controller 17 which may also be part of the circuitry, controls the oscillator 3 so that the LC resonant circuit without conductor contact with respect to the oscillator 3 slightly leading, so almost resonates in self-resonance and thus can react sensitively to an increase in capacity by a possible conductor contact. If the resonant circuit detuned by a conductor contact, the phase shift ā‡ changes abruptly, the resonant circuit is lagging with respect to oscillator 3 and thus the D flip-flop output S4 logical 1, and the processed cable 5 can be sorted out as a committee.
  • Fig. 4 shows a more differentiated replacement scheme and the resulting frequency response of the resonant circuit for the theoretical analysis of the system.
  • the capacitor and inductor were expanded with their equivalent series resistances.
  • Fig. 5 shows the Bode diagram showing the frequency response of the circuit Fig. 4 represents. Realistic values were used for the Bode diagram.
  • the thick line represents the frequency response without knife-conductor contact
  • the thin, dashed line shows the frequency response with blade-conductor contact. This contact was simulated with an increase in the total capacitance C from 50 to 55 pF, as a small piece of cable touching the knife capacitively loads it at about 5 pF.
  • Fig. 6 shows a variant of an oscillator circuit.
  • the capacitance C represents the total capacitance and together with L forms the resonant circuit.
  • the frequency and the amplitude of the sinusoidal voltage U21 of the resonant circuit decrease when a conductor 5b touches a tool 2a, 2b, for example a knife. This results in two other methods to detect a conductor touch: the resonance frequency measurement and the amplitude measurement.
  • For the resonance frequency measurement U21 is converted with a comparator 21 into a rectangular signal S21. With a frequency divider 22, the frequency of S21 is reduced. The result is the square wave signal S22 whose frequency is measured by a controller 17. If one of the blades 2a, 2b touches the conductor 5b, the frequency of S22 decreases abruptly. Although the decrease in frequency due to a conductor-knife contact accounts for only a few percent, the method of resonant frequency measurement is quite robust, since the average frequency behaves stably without external resonant circuit interference. Frequency drifts due to temperature changes can be taken into account with reference measurements when the knife position is open.
  • the amplitude measurement U21 is rectified with the rectifier 23.
  • the result is an analog voltage signal U22, which can be evaluated by the controller 17.
  • the rectification can be done with an analog multiplier by multiplying U21 by itself and then filtering it with a low-pass filter.
  • the Greinacher or the Delon circuit are used. Amplitude drifts due to temperature changes can be taken into account with reference measurements when the knife position is open.
  • FIGS. 7, 8 and 9 show a variant of the knife holder in the tool holder 1.
  • the knife is fixed in a form-fitting manner with a screw on the tool holder.
  • the knife rests only where it is necessary to transmit the cutting, stripping and fastening forces.
  • the capacity of knife tool holder can be reduced. This increases the capacity ratio of conductor-earth to knife tool holder and increases the sensitivity of the system.
  • the knives 2a, 2b and the tool holders 1a, 1b are made of a material with good electrical conductivity.
  • the electrical insulation of knife 2a, 2b to tool holder 1a, 1b is achieved by the tool holder z. B. made of aluminum and coated with an ALTEFĀ® layer.
  • the very hard ALTEFĀ®-layer is particularly abrasion-resistant, corrosion-resistant, non-sticky and has a low coefficient of friction.
  • the surface of the base material is converted into a ceramic layer into which TeflonĀ® is incorporated. Half the layer thickness grows into the base material.
  • differently shaped ceramic plates or ceramic elements between the knives 2a, 2b and the respective tool holder 1a, 1b can be used and connected to these components, which can be done preferably by gluing.
  • a 1.5 mm thick ceramic is glued on both sides of the tool holder and the tool and then finished only as a compound product, which exact fit can be achieved.
  • a ceramic plate is also very resistant to wear and insensitive to handling, for example, when changing the tool.
  • the concrete design will of course take into account the manufacturing process for ceramic coated components.
  • the complete insulation is therefore preferably made of several components suitable for production, and advantageously also the tool holder will consist of several individual parts.
  • the insulation between tool and tool holder includes all joining surfaces.
  • Fig. 10 shows a further variant of the knife holder, with which the blade tool holder capacity can be further reduced by an insulating washer 40.
  • the blade-conductor contact detection it may be useful for the blade-conductor contact detection if, in addition to or instead of a fixed threshold for the phase shift ā‡ a standard band of phase shift as a function of time or process progress is determined. If the phase shift ā‡ falls outside this standard band during the processing cycle, the cable 5 can be sorted out as scrap.
  • Fig. 11 shows the geometric relationships of the two V-shaped blades 2a, 2b during the cutting process in the insulation 5a at the time of the knife-conductor contact.
  • the cable 5 has a symmetrical structure and the knife edges penetrate symmetrically into the insulation 5a, so that preferably the first knife conductor touch takes place simultaneously at all four cutting edges.
  • Fig. 12 shows an embodiment of how the knife 2a is electrically connected to the inner conductor 57 of a coaxial cable 4.
  • the knife 2a is fastened to the knife cassette 52 with a screw 50 via an electrically insulating washer 51.
  • the knife cassette 52 is coated on the contact surface 52a to the knife 2a electrically insulating.
  • the knife cassette 52 is electrically conductively screwed onto the knife bar 53. Knife cassette 52 and knife bar 53 together form the tool holder 1 in the illustrated embodiment.
  • In the knife bar 53 there is a groove 54 into which the coaxial cable 4 is laid whose screen 55 is electrically connected to the knife bar 53 by a screen clamp plate 56.
  • the inner conductor 57 of the coaxial cable 4 is soldered to the contact piston 58.
  • the contact piston 58 is mounted by means of a IsolierbĆ¼chse 59 which is pressed into the cutter bar 53.
  • the contact force of the contact piston 58 on the knife 2a is given by the bias of the O-ring 60.
  • a locking ring 61 ensures that the contact piston 58 axially is fixed so that it remains in place even with removed blade cassette 52 and remote knives 2a, 2b in place.
  • Fig. 13 shows a further embodiment, as the knife 2 is electrically connected to the inner conductor 57 of the coaxial cable 4. Knife 2 is screwed with a screw 50 via two electrically conductive washers 71 and a cable lug 70 on the knife holder 1.
  • the cable lug 70 is made of a double-sided printed circuit board.
  • the screen 55 of the coaxial cable 4 is soldered to the copper surfaces 70a and 70b, which are electrically connected to each other via the vias 70c.
  • the inner conductor 57 of the coaxial cable 4 is soldered to the copper surface 70d.
  • Fig. 14 shows a construction of a cutter bar 80 with concrete five adjacent knives 2, each of which can be evaluated separately and in pairs according to the inventive principle described above.
  • the coaxial cables (not shown) are routed to a common connector 81 for each resonant circuit.
  • amaschine istsprint (not visible) is used with a coil L for the resonant circuit.
  • the capacitance C of the resonant circuit is formed according to one of the variants already described above.
  • the device according to the invention works equally well with all types of knives for stripping machines, whether they are centrically closing knives, guillotine knives, rotating knives, iris blade knives or the like.

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  • Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • Electrochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
  • Measuring Leads Or Probes (AREA)
  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
  • Measurement Of Current Or Voltage (AREA)
  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)

Description

Die Erfindung betrifft eine Einrichtung zur Erkennung der BerĆ¼hrung eines gegebenenfalls von einer meist elektrischen Isolierung umhĆ¼llten elektrischen Leiters durch ein Werkzeug, das aus elektrisch leitfƤhigem Material besteht und an einem Werkzeughalter aus elektrisch leitfƤhigem Material befestigt ist, wobei zwischen Werkzeug und Werkzeughalter eine dĆ¼nne elektrische Isolierung vorgesehen ist, entsprechend dem Oberbegriff von Anspruch 1, sowie eine Abisoliermaschine mit zumindest einem Abisoliermesser, das an einem Werkzeughalter gehalten ist, und mit einer Einrichtung zur Erkennung der BerĆ¼hrung eines elektrischen Leiters eines Kabels durch zumindest eines der Abisoliermesser, entsprechend dem Oberbegriff von Anspruch 15.The invention relates to a device for detecting the contact of an electrical conductor possibly covered by a mostly electrical insulation by a tool which consists of electrically conductive material and is attached to a tool holder of electrically conductive material, wherein provided between the tool and tool holder a thin electrical insulation is a stripper according to the preamble of claim 1, and a stripping machine with at least one stripping blade, which is held on a tool holder, and with a device for detecting the contact of an electrical conductor of a cable by at least one of the stripping blades, according to the preamble of claim 15.

Beim Abisolieren von Kabeln werden oft zwei V-fƶrmige Messer eingesetzt, welche die Kabellsolierung fast bis zum Leiter einschneiden. Nach dem Einschnitt werden die Messer einen kleinen Prozentsatz der Isolierungsdicke zurĆ¼ckgefahren. Danach wird das Kabel bei noch zugestellten Messern um den Abisolierweg zurĆ¼ckgezogen, oder die Messer fĆ¼hren den Abisolierweg aus, sodass die Messer das abgetrennte IsolierungsstĆ¼ck abstreifen. In der Kabelbearbeitung ist es von immer grƶsserer Bedeutung, Produktionsfehler automatisch erkennen zu kƶnnen. Aufgrund der hohen Anforderung an die Sicherheit elektrischer Kabel fĆ¼r beispielsweise die Automobil- oder Luftfahrtindustrie werden zunehmend kleinste Leiterverletzungen wie Kratzer oder Einschnitte als Risiko betrachtet, da diese Verletzungen zusammen mit Vibrations- und/oder Korrosionseinfluss zum Bruch fĆ¼hren kƶnnen. Daher wurden bereits einige VorschlƤge zur Erkennung der Messer-Leiter-BerĆ¼hrung gemacht, wie im Folgenden kurz dargelegt wird.When stripping cables, two V-shaped blades are often used, which cut the cable insulation almost to the conductor. After the incision, the knives are reduced a small percentage of the insulation thickness. Thereafter, the cable is withdrawn with still delivered knives around the Abisolierweg, or the knife perform the Abisolierweg so that the blades strip the separated insulation piece. In cable processing, it is increasingly important to be able to detect production errors automatically. Due to the high demands on the safety of electrical cables for the automotive or aerospace industry, for example, minor conductor injuries such as scratches or cuts are increasingly regarded as a risk, since these injuries together with vibration and / or corrosion influence can lead to breakage. Therefore, some suggestions have already been made for detecting the knife-conductor contact, as will be briefly explained below.

In der DE 10 2009 027967 A1 ist eine Einrichtung zur Erkennung der BerĆ¼hrung eines gegebenenfalls von einer meist elektrischen Isolierung umhĆ¼llten elektrischen Leiters durch ein (Abisolier)Werkzeug offenbart, das eine mit dem Werkzeug verbundene Schaltungsanordnung und ein aus elektrisch leitfƤhigem Material bestehendes und gegen die Abisoliervorrichtung elektrisch isoliertes Werkzeug umfasst. Zur Bestimmung, ob das Messer den abzuisolierenden Leiter berĆ¼hrt, wird eine Spannung an Leiter oder Messer angelegt und lediglich festgestellt, ob ein Stromfluss erfolgt, was bei BerĆ¼hrung der Leiter durch das Messer durch Schliessen des gebildeten Stromkreises bewirkt wird. Solange kein Stromfluss erfolgt liegt dagegen keine gegenseitige BerĆ¼hrung der elektrisch leitenden Bauteile Messer und Leiter vor. Weitere Auswerteverfahren werden hingegen nicht vorgeschlagen.So ist in der JP2133016A die kapazitive Spannungseinkopplung auf das Kabel und die kapazitive Spannungsauskopplung aus dem Kabel mittels eines geerdeten Messers als Spannungsableiter offenbart. Das zu bearbeitende Kabel wird vor der Bearbeitung durch zwei als Elektroden funktionierende RohrstĆ¼cke gefĆ¼hrt. Durch das erste RohrstĆ¼ck wird kapazitiv eine hochfrequente Spannung ins Kabel eingekoppelt, im zweiten RohrstĆ¼ck kapazitiv ausgekoppelt. BerĆ¼hrt das geerdete Messer den Leiter, ist das als Spannungseinbruch am zweiten RohrstĆ¼ck erkennbar. Diese Methode funktioniert aber nur fĆ¼r relativ kurze Kabel, da lange Kabel fĆ¼r die kapazitive Einkopplung eine zu hohe kapazitive Last darstellen. Andererseits ist die kĆ¼rzeste KabellƤnge durch die RohrlƤngen gegeben.In the DE 10 2009 027967 A1 is a device for detecting the touch of an optionally covered by a mostly electrical insulation electrical conductor disclosed by a (stripping) tool comprising a circuit connected to the tool and an existing of electrically conductive material and electrically insulated against the stripping tool. To determine whether the knife touches the conductor to be stripped, a voltage is applied to the conductor or knife and only determines whether a current is flowing, which is caused by contact with the conductor by the knife by closing the circuit formed. As long as no current flow occurs, however, there is no mutual contact between the electrically conductive components knife and conductor. On the other hand, no further evaluation procedures are proposed JP2133016A discloses the capacitive voltage coupling to the cable and the capacitive voltage extraction from the cable by means of a grounded knife as a surge arrester. The cable to be processed is guided through two pipe sections that function as electrodes before machining. A high-frequency voltage is capacitively coupled into the cable through the first pipe section, capacitively coupled in the second pipe section. If the earthed knife touches the conductor, this can be recognized as a voltage dip on the second pipe section. However, this method works only for relatively short cables, since long cables for capacitive coupling represent too high a capacitive load. On the other hand, the shortest cable length is given by the tube lengths.

Die induktive Spannungseinkopplung aufs Kabel mit kapazitiver Auskopplung aus dem Kabel mit einem geerdeten Messer als Spannungsableiter ist Gegenstand des Patentes EP1772701B1 . Das zu bearbeitende Kabel wird vor der Bearbeitung durch eine Torusspule und ein RohrstĆ¼ck gefĆ¼hrt. Ɯber die Torusspule wird eine hochfrequente Spannung ins Kabel eingekoppelt und Ć¼ber das RohrstĆ¼ck ausgekoppelt. BerĆ¼hrt das geerdete Messer den Leiter, ist das als Spannungseinbruch am zweiten RohrstĆ¼ck erkennbar. Diese Methode hat den Nachteil, dass sie nur fĆ¼r relativ lange, kapazitiv gut geerdete Kabel funktioniert, und deshalb auch nur fĆ¼r die eine Seite der Abisolierung anwendbar ist.The inductive voltage coupling to the cable with capacitive coupling out of the cable with a grounded knife as a surge arrester is the subject of the patent EP1772701B1 , The cable to be processed is passed through a toroidal coil and a pipe section before machining. A high-frequency voltage is coupled into the cable via the Torusspule and coupled out via the pipe section. If the earthed knife touches the conductor, this can be recognized as a voltage dip on the second pipe section. This method has the disadvantage that it works only for relatively long, capacitively well grounded cables, and therefore is applicable only for one side of the stripping.

In der DE102007053825.3 und der WO2012/015062A1 ist hingegen die ohmsche Spannungseinkopplung auf das isolierte Messer beschrieben. Das Abisoliermesser wird elektrisch isoliert befestigt und Ć¼ber einen Widerstand mit einer hochfrequenten Spannungsquelle verbunden. BerĆ¼hrt das Messer den Leiter, ist dies als Spannungseinbruch oder SpannungsformverƤnderung am Messer erkennbar. Bei kurzen Kabeln ist aber das VerhƤltnis der MessereigenkapazitƤt zur KabelkapazitƤt ungĆ¼nstig und wird darum eine Erkennung der Messer-Leiter-BerĆ¼hrung aufwƤndig.In the DE102007053825.3 and the WO2012 / 015062A1 On the other hand, the ohmic voltage coupling to the insulated blade is described. The stripping knife is fixed electrically insulated and connected via a resistor to a high-frequency power source. If the knife touches the conductor, this can be seen as a voltage dip or change in voltage on the blade. In the case of short cables, however, the ratio of the meter's own capacity to the cable capacity is unfavorable and therefore a detection of the blade-conductor touch becomes costly.

Kombinationen der oben erlƤuterten drei Methoden zur Erkennung der Messer-Leiter-BerĆ¼hrung sind beispielsweise in der JP7-227022A und der JP2000354315A beschrieben. Weiterer Stand der Technik ist noch in DE 20 2011 107872 U1 und in JP H11 299036 A zu finden.Combinations of the above-explained three methods for the detection of the knife-conductor contact are, for example, in JP7-227022A and the JP2000354315A described. Further state of the art is still in DE 20 2011 107872 U1 and in JP H11 299036 A to find.

Die vorliegende Erfindung stellt sich deshalb die Aufgabe, eine Einrichtung zu schaffen, die sicher, robust und mƶglichst einfach anzeigt, wenn ein Werkzeug einen elektrischen Leiter berĆ¼hrt, der beispielsweise unterhalb einer vom Werkzeug durchdrungenen elektrischen Isolierung liegt. Insbesondere soll erkannt werden, wenn mindestens eines der Messer einer Kabel-Abisoliermaschine - oder auch deren Abzugswerkzeug - den Leiter - oder, im Falle eines Koaxialkabels, den Schirm - berĆ¼hrt. Diese BerĆ¼hrungserkennung soll auch fĆ¼r potentialfreie und kurze KabellƤngen, typischerweise fĆ¼r KabellƤngen kleiner als 80 mm, mƶglich sein, beim Einschneiden sowie beim Abziehen der Isolierung.The present invention therefore has as its object to provide a device that displays safe, robust and as simple as possible when a tool touches an electrical conductor, for example, lies below a penetrated by the tool electrical insulation. In particular, it should be recognized if at least one of the blades of a cable stripping machine - or their trigger tool - the conductor - or, in the case of a coaxial cable, the screen - touched. This touch detection is also intended for potential-free and short cable lengths, typically for cable lengths smaller than 80 mm, be possible when cutting and removing the insulation.

Die Aufgabe wird durch die Merkmale des unabhƤngigen Patentanspruchs 1 sowie des unabhƤngigen Patentanspruchs 15 gelƶst. Weitere vorteilhafte Merkmale erfindungsgemƤsser AusfĆ¼hrungsformen sind in den abhƤngigen AnsprĆ¼chen enthalten.The object is solved by the features of independent claim 1 and independent claim 15. Further advantageous features of embodiments according to the invention are contained in the dependent claims.

Bei der Einrichtung zur Erkennung der BerĆ¼hrung eines von einer elektrischen Isolierung umhĆ¼llten elektrischen Leiters durch ein Werkzeug, die eine mit dem Werkzeug verbundene Schaltungsanordnung umfasst, ist erfindungsgemƤss vorgesehen, dass zwischen Werkzeug und Werkzeughalter elektrisch eine InduktivitƤt geschaltet und derart das Werkzeug und der Werkzeughalter Teile eines Parallel-Schwingkreis hoher GĆ¼te sind, und dass eine Schaltungsanordnung zur Ermittlung der Ƅnderung charakteristischer Schwingungsparameter dieses Schwingkreises mit diesem verbunden ist. Typischerweise ist der elektrische Leiter Bestandteil eines Kabels, entweder als zentraler Leiter unter einer elektrisch isolierenden Ummantelung oder in Form des Schirmes eines Koaxialkabels. Als Werkzeug kƶnnen Abisoliermesser oder Abziehwerkzeuge, aber auch Greifer od. dgl. vorgesehen sein. Im Gegensatz zu bekannten Methoden zur Erkennung der Messer-Leiter-BerĆ¼hrung bieten diese Merkmale gemƤss der vorliegenden Erfindung den Vorteil, dass der zentrale Leiter des abzuisolierenden Kabels nicht elektrisch kontaktiert werden muss und darĆ¼ber hinaus die SignalverƤnderung zur Erkennung der Werkzeug(insbesondere Messer)-Leiter-BerĆ¼hrung kaum von der LeiterlƤnge beeinflusst wird, sodass eine QualitƤtskontrolle auch bei sehr kurzen potentialfreien Kabeln mit kleinem Elektronikaufwand mƶglich ist.In the device for detecting the contact of a covered by an electrical insulation electrical conductor by a tool, the one Includes circuit connected to the tool is provided according to the invention that electrically connected between the tool and tool holder an inductance and thus the tool and the tool holder parts of a parallel resonant circuit high quality, and that a circuit arrangement for determining the change of characteristic vibration parameters of this resonant circuit with this connected is. Typically, the electrical conductor is part of a cable, either as a central conductor under an electrically insulating sheath or in the form of the shield of a coaxial cable. As a tool stripping or peeling tools, but also grippers od. Like. Be provided. In contrast to known methods for detecting the blade-conductor contact, these features according to the present invention have the advantage that the central conductor of the cable to be stripped need not be contacted electrically and, moreover, the signal change for detecting the tool (in particular knife) conductor Is hardly affected by the conductor length, so that a quality control is possible even with very short potential-free cables with little electronics effort.

Diese Vorgangsweise unterscheidet sich deutlich von allen Methoden, die sich auf die Feststellung des Schliessens eines Stromkreises beschrƤnken, wie beispielsweise die DE 10 2009 027967 A1 , Derartige einfache Vorrichtungen gemƤss dem Stand der Technik bauen keinerlei Schwingkreise unter Einbeziehung von Elementen der Abisoliervorrichtung auf und sehen daher auch keinerlei Ermittlung von Ƅnderungen charakteristischer Schwingungsparameter vor. AllfƤllige vorhandene Kondensatoranordnungen bleiben bei diesen bekannten Vorrichtungen ungenutzt. Das Anlegen einer Spannung, um gegebenenfalls einen Stromfluss feststellen zu kƶnnen ist ein komplett verschiedenes Prinzip als der erfindungsgemƤsse Aufbau und das aktive Betreiben eines Parallelschwingkreises und die Ɯberwachung von dessen charakteristischen Schwingungsparametern.This approach differs significantly from all methods that are limited to determining the closure of a circuit, such as the DE 10 2009 027967 A1 Such simple devices according to the prior art do not build up any oscillating circuits involving elements of the stripping device and therefore do not provide any determination of changes in characteristic oscillation parameters. Any existing capacitor arrangements remain unused in these known devices. The application of a voltage in order to be able to determine a current flow is a completely different principle than the construction according to the invention and the active operation of a parallel resonant circuit and the monitoring of its characteristic oscillation parameters.

Bevorzugt ist die KapazitƤt des Parallel-Schwingkreises funktionell durch die KapazitƤt der Anordnung Werkzeug, Isolierung und Werkzeughalter gebildet. Das Werkzeug als auch der Werkzeughalter bestehen typischerweise aus elektrisch leitfƤhigem Material und beide sind durch eine dĆ¼nne elektrische Isolierung galvanisch voneinander getrennt.Preferably, the capacity of the parallel resonant circuit is functionally formed by the capacity of the assembly tool, insulation and tool holder. The tool and the tool holder are typically made of electrically conductive material and both are galvanically separated by a thin electrical insulation.

Die KapazitƤt des Parallel-Schwingkreises ist teilweise auch durch die KapazitƤt der Verbindung von Werkzeug und Schaltungsanordnung, insbesondere durch die KapazitƤt eines Koaxialkabels, gebildet.The capacity of the parallel resonant circuit is also partially formed by the capacity of the connection of tool and circuit arrangement, in particular by the capacity of a coaxial cable.

Wenn die gemƤss den obigen Anordnungen den Schwingkreis bestimmende KapazitƤt aus konstruktiven GrĆ¼nden zu klein sein sollte, um einen stabilen LC-Schwingkreis zu bilden, kann vorteilhafterweise die den Schwingkreis bildende KapazitƤt durch einen Ausgangs-Kondensator vergrƶssert werden. Dies kann etwa beim Einsatz einer dickeren Isolation zwischen Werkzeug und Werkzeughalter oder bei Verwendung eines kĆ¼rzeren Koaxialkabels vorteilhaft sein.If, according to the above arrangements, the capacitance determining the resonant circuit should be too small for structural reasons to form a stable LC resonant circuit, advantageously the capacitance forming the resonant circuit can be increased by an output capacitor. This can be advantageous, for example, when using a thicker insulation between tool and tool holder or when using a shorter coaxial cable.

In einfacher und bewƤhrter Weise kann als InduktivitƤt zumindest eine Spule vorgesehen sein. SelbstverstƤndlich kƶnnen im Rahmen der Erfindung gegebenenfalls auch andere induktive Bauteile eingesetzt werden.In a simple and proven manner, at least one coil can be provided as the inductance. Of course, if necessary, other inductive components can also be used within the scope of the invention.

Bevorzugt weist die Schaltungsanordnung einen Frequenzgenerator fĆ¼r eine Erregerspannung fĆ¼r den Schwingkreis und einen Phasendetektor zur Auswertung der Phasenverschiebung zwischen der Erregerspannung und der Schwingkreisspannung auf, die zur Erkennung der BerĆ¼hrung zwischen Werkzeug und Leiter herangezogen wird. Damit ist eine relativ einfache und funktionssichere Schaltung realisierbar, deren FunktionalitƤt auch bei Parallelschaltung mehrerer KapazitƤten und/oder InduktivitƤten gewƤhrleistet ist.Preferably, the circuit arrangement has a frequency generator for an excitation voltage for the resonant circuit and a phase detector for evaluating the phase shift between the exciter voltage and the resonant circuit voltage, which is used to detect the contact between the tool and the conductor. For a relatively simple and reliable circuit can be realized, the functionality is ensured even when connecting several capacitors and / or inductors in parallel.

Eine weitere vorteilhafte AusfĆ¼hrungsform der Erfindung ist dadurch gekennzeichnet, dass die Schaltungsanordnung eine Einrichtung zur Auswertung des Frequenzganges des Schwingkreises aufweist. Auch damit ist eine robuste Detektion eines Kontakts zwischen dem Werkzeug und dem Leiter mƶglich.A further advantageous embodiment of the invention is characterized in that the circuit arrangement comprises a device for evaluation having the frequency response of the resonant circuit. This also enables a robust detection of a contact between the tool and the conductor.

Eine weitere AusfĆ¼hrungsform der Erfindung ist dadurch gekennzeichnet, dass die Schaltungsanordnung eine Einrichtung zur Auswertung der Verschiebung der Resonanzfrequenz des Schwingkreises aufweist. Damit ist eine sehr robuste Methode zur Ermittlung der BerĆ¼hrung des elektrischen Leiters durch das Werkzeug mƶglich.A further embodiment of the invention is characterized in that the circuit arrangement has a device for evaluating the displacement of the resonant frequency of the resonant circuit. This is a very robust method for determining the contact of the electrical conductor by the tool possible.

Alternativ zu den oben genannten AusfĆ¼hrungsformen kƶnnte erfindungsgemƤss die Schaltungsanordnung eine Einrichtung zur Auswertung der Ƅnderung der Spannungs-Amplitude des Schwingkreises aufweisen.As an alternative to the above-mentioned embodiments, the circuit arrangement according to the invention could have a device for evaluating the change in the voltage amplitude of the resonant circuit.

Einrichtung zur Gewichtung fĆ¼r die Werkzeug-Leiter-BerĆ¼hrungen bei der Kabelbearbeitung je nach BerĆ¼hrungsdauer und Zeitpunkt innerhalb des Kabelbearbeitungsprozesses vorgesehen ist, durch welche Einrichtung quantitative Produktionsausschusskriterien bestimmbar sind.Device for weighting the tool-conductor contacts in the cable processing is provided depending on the contact duration and time within the cable processing process, by which means quantitative Produktionsausschusskriterien be determined.

Vorzugsweise liegt das Werkzeug nur an wenigen, eng begrenzten Stellen am Werkzeughalter an und sind zwischen diesen Stellen Freistellungen vorgesehen. Durch diese Freistellungen kann die KapazitƤt Werkzeug-Werkzeughalter verkleinert und damit das KapazitƤts-VerhƤltnis von Leiter-Erde zu Werkzeug-Werkzeughalter vergrƶssert werden. Damit wird die SensibilitƤt des Systems erhƶht.Preferably, the tool rests only on a few, narrow places on the tool holder and are provided between these positions exemptions. These exemptions can reduce the capacity of the tool-tool holders and thus increase the capacity ratio of the conductor-earth to the tool-tool holder. This increases the sensitivity of the system.

GemƤss einer weiteren erfindungsgemƤssen AusfĆ¼hrungsform ist die elektrische Isolierung zwischen Werkzeug und Werkzeughalter durch eine elektrisch isolierende Beschichtung von Werkzeug und/oder Werkzeughalter gebildet, vorzugsweise durch eine keramische Beschichtung. Typischerweise sind Werkzeug und Werkzeughalter, beispielsweise die Messer und die Werkzeughalter von Abisoliermaschinen, aus einem elektrisch gut leitenden Material gefertigt. Die elektrische Isolierung von Messer zu Werkzeughalter kann dann beispielsweise fĆ¼r Werkzeughalter aus Aluminium durch eine ALTEFĀ®-Beschichtung erfolgen.According to a further embodiment according to the invention, the electrical insulation between tool and tool holder is formed by an electrically insulating coating of tool and / or tool holder, preferably by a ceramic coating. Typically, tools and tool holders, such as the knives and tool holders of stripping machines, are of a highly electrically conductive type Material made. The electrical insulation from knife to tool holder can then take place, for example, for aluminum tool holders by means of an ALTEFĀ® coating.

Auch kƶnnte vorteilhafterweise zwischen Werkzeug und Werkzeughalter zumindest eine isolierende Zwischenscheibe angeordnet sein, vorzugsweise zumindest eine auf dem Werkzeug oder dem Werkzeughalter befestigte, vorzugsweise aufgeklebte, Keramikplatte. Damit sind Streuungen der KapazitƤt weitestgehend unterbunden, wie sie beispielsweise durch unterschiedliche Beschichtungsdicken verursacht werden kƶnnen. Ein besonderer Vorteil liegt darin, dass die Schichtung Werkzeug-Keramik-Werkzeughalter im Gegensatz zu einer Baugruppe mit einer wesentlich dĆ¼nneren Beschichtung eine kleinere KapazitƤt besitzt. Damit kann die SensibilitƤt des Systems erhƶht werden und es kƶnnen auch BerĆ¼hrungen des Werkzeugs an sehr dĆ¼nnen Leiterquerschnitten erkannt werden.Also, advantageously, at least one insulating intermediate disc could be arranged between the tool and the tool holder, preferably at least one ceramic plate mounted on the tool or the tool holder, preferably glued on. This scatter of capacity are largely prevented, as they can be caused for example by different coating thicknesses. A particular advantage is that the layering tool-ceramic tool holder has a smaller capacity than an assembly with a much thinner coating. Thus, the sensitivity of the system can be increased and also touches of the tool can be detected on very thin conductor cross sections.

Eine zusƤtzliche AusfĆ¼hrungsform der Erfindung sieht vor, dass ein Encoder fĆ¼r die Abstandsmessung der Werkzeuge vorgesehen ist und die Schaltungsanordnung zur Berechnung des Durchmessers des Leiters aus dem Abstand der Werkzeuge bei festgestellter Ƅnderung des Schwingungsparameters des Schwingkreises ausgelegt ist.An additional embodiment of the invention provides that an encoder for the distance measurement of the tools is provided and the circuit arrangement for calculating the diameter of the conductor from the distance of the tools is designed for a detected change in the vibration parameter of the resonant circuit.

Vorzugsweise ist eine erfindungsgemƤsse Einrichtung wie bisher beschrieben dadurch gekennzeichnet, dass das Werkzeug ein Abisoliermesser an einer Abisoliermaschine fĆ¼r Kabel ist.Preferably, a device according to the invention as described so far is characterized in that the tool is a stripping blade on a wire stripping machine.

Zur Lƶsung der eingangs gestellten Aufgabe fĆ¼r eine Abisoliermaschine, die mit zumindest einem Abisoliermesser, das an einem Werkzeughalter gehalten ist, und mit einer Einrichtung zur Erkennung der BerĆ¼hrung eines elektrischen Leiters eines Kabels durch zumindest eines der Abisoliermesser, ist erfindungsgemƤss vorgesehen, dass das Abisoliermesser das Werkzeug am Werkzeughalter einer Einrichtung gemƤss einem der vorhergehenden AbsƤtze ist.To solve the problem posed at the outset for a stripping machine, which is provided with at least one stripping knife, which is held on a tool holder, and with a device for detecting the contact of an electrical conductor of a cable by at least one of the stripping, is provided according to the invention that the stripping the Tool on Tool holder of a device according to one of the preceding paragraphs.

Die Erfindung wird anhand eines AusfĆ¼hrungsbeispiels, welches in den Zeichnungen dargestellt ist, nƤher erlƤutert. Es zeigt:

  • Fig. 1: Funktionsprinzip der Messer-Leiter-BerĆ¼hrungserkennung
  • Fig. 2: Funktionsprinzip als vereinfachtes Elektroschema
  • Fig. 3: Phasendetektor
  • Fig. 4: Elektrisches Ersatzschaltbild und Frequenzgang des Schwingkreises
  • Fig. 5: Bode-Diagramm
  • Fig. 6: Oszillatorschaltung
  • Fig. 7: Messer auf Werkzeughalter, 3D-Ansicht
  • Fig. 8: Werkzeughalter, 3D-Ansicht
  • Fig. 9: Ansicht und Schnitt des Messers auf dem Werkzeughalter
  • Fig. 10: Ansicht und Schnitt des Messers auf dem Werkzeughalter mit Isolierung
  • Fig. 11: Bestimmung des Leiterdurchmessers
  • Fig. 12: AusfĆ¼hrungsbeispiel einer Messerkontaktierung mit Kontaktkolben in zwei Ansichten
  • Fig. 13: AusfĆ¼hrungsbeispiel einer Messerkontaktierung mit Kabelschuh
  • Fig. 14: Messerbalken mit fĆ¼nf separat betriebenen Messern
The invention will be explained in more detail with reference to an embodiment which is illustrated in the drawings. It shows:
  • Fig. 1 : Working Principle of Knife Wire Touch Detection
  • Fig. 2 : Functional principle as a simplified electrical scheme
  • Fig. 3 : Phase detector
  • Fig. 4 : Electrical equivalent circuit and frequency response of the resonant circuit
  • Fig. 5 : Bode diagram
  • Fig. 6 : Oscillator circuit
  • Fig. 7 : Knife on tool holder, 3D view
  • Fig. 8 : Tool holder, 3D view
  • Fig. 9 : View and cut of the knife on the tool holder
  • Fig. 10 : View and cut of the knife on the tool holder with insulation
  • Fig. 11 : Determination of the conductor diameter
  • Fig. 12 Embodiment of a knife contacting with contact piston in two views
  • Fig. 13 : Example of a knife contacting with cable lug
  • Fig. 14 : Knife bar with five separately operated knives

Fig. 1 zeigt das Funktionsprinzip der Erfindung am Beispiel einer Messer-Leiter-BerĆ¼hrungs-Erkennung fĆ¼r Abisoliermaschinen fĆ¼r Kabel. Das Werkzeug in Form des Messers 2a und dessen Werkzeughalter 1a sowie das Messer 2b und der Werkzeughalter 1b sind elektrisch voneinander durch eine dĆ¼nne Schicht (nicht dargestellt) getrennt, und bilden so zusammen zwei Plattenkondensatoren. Im gegenstƤndlichen Beispiel ist als Werkzeughalter 1a, 1b ein Messerbalken vorgesehen. Anstelle von Messern kƶnnen als Werkzeuge auch Greifer oder Ƥhnliche Vorrichtungen vorgesehen sein. Die elektrische Isolierung kann z. B. mit einer Eloxidschicht eines aus Aluminium gefertigten Werkzeughalters 1a, 1b erreicht werden. Parallel zu diesen Kondensatoren wird, vorzugsweise in ihrer unmittelbaren NƤhe, je eine InduktivitƤt La und Lb angebracht, sodass ein Parallelschwingkreis hoher GĆ¼te, vorzugsweise mit GĆ¼te grƶsser 5, entsteht. Dieser wird durch den Oszillator 3, vorzugsweise Bestandteil einer Schaltungsanordnung, Ć¼ber den Widerstand Rv und das Koaxialkabel 4 in seiner Resonanzfrequenz angeregt. Die Oszillatorspannung ist vorzugsweise sinusfƶrmig. Fig. 1 shows the principle of operation of the invention using the example of a knife-wire-touch detection for stripping machines for cables. The tool in the form of the knife 2a and its tool holder 1a and the knife 2b and the tool holder 1b are electrically separated from each other by a thin layer (not shown), and thus together form two plate capacitors. In the present example, a cutter bar is provided as a tool holder 1a, 1b. Instead of knives can be provided as tools and grippers or similar devices. The electrical insulation can z. B. with an Eloxidschicht one of aluminum manufactured tool holder 1a, 1b can be achieved. Parallel to these capacitors, preferably in their immediate vicinity, each an inductance La and Lb mounted so that a parallel resonant circuit of high quality, preferably with a quality greater than 5, is formed. This is excited by the oscillator 3, preferably part of a circuit arrangement, via the resistor Rv and the coaxial cable 4 in its resonant frequency. The oscillator voltage is preferably sinusoidal.

BerĆ¼hrt eines der Messer 2a oder 2b beim Einschneiden oder Abziehen der Isolierung 5a des Kabels 5 dessen elektrischen Leiter 5b, wird der Schwingkreis durch die KapazitƤtszunahme verstimmt. Auch bei BerĆ¼hrung eines elektrischen Leiters durch ein anderes Werkzeug gilt das Gleiche. Die dadurch entstehende Phasenverschiebung Ļ• zwischen Erregerspannung U1 und Schwingkreisspannung U2 wird mit einem Phasendetektor 7, ebenfalls vorzugsweise Teil der Schaltungsanordnung, in eine analoge Spannung U4 umgeformt und von einem Kontroller eingelesen. Das Signal S4 ist logisch 1, wenn die Spannung U1 gegenĆ¼ber der Spannung U2 voreilend ist. Der Kontroller steuert den Oszillator 3 mit Signal S5 so, dass der Schwingkreis bei offener Messerstellung gegenĆ¼ber dem Oszillator 3 leicht voreilend, also fast in Eigenresonanz schwingt.If one of the blades 2a or 2b touches the electrical conductor 5b during the cutting or removal of the insulation 5a of the cable 5, the resonant circuit is detuned by the increase in capacitance. The same applies when an electrical conductor is touched by another tool. The resulting phase shift Ļ† between excitation voltage U1 and resonant circuit voltage U2 is converted with a phase detector 7, also preferably part of the circuit arrangement, into an analog voltage U4 and read in by a controller. The signal S4 is logic 1 when the voltage U1 is leading over the voltage U2. The controller controls the oscillator 3 with signal S5 so that the resonant circuit in the open blade position relative to the oscillator 3 slightly leading, so almost oscillates in self-resonance.

Fig. 2 zeigt das Funktionsprinzip der Fig. 1 mit Ersatz der dort dargestellten Bauteile als vereinfachtes Elektroschema. L ist die GesamtinduktivitƤt, gebildet aus La und Lb. Der zweite Pol des Kondensators C2 wird aus den Messern 2a, 2b und der ersten Pol aus den Werkzeughaltern 1a und 1b gebildet. Kondensator C4 reprƤsentiert die LeiterkapazitƤt des Koaxialkabels 4 und CA ein Ausgangskondensator der Elektronik. Mit dem KapazitƤtswert von CA kann die Resonanzfrequenz justiert werden. Der Kondensator C6 reprƤsentiert die KapazitƤt des Leiters 5b gegen Erde. Bei einer Messer-Leiter-BerĆ¼hrung wird KapazitƤt C6 parallel zur KapazitƤt CS geschaltet. Damit vergrƶssert sich die GesamtinduktivitƤt C und verstimmt den LC-Schwingkreis. Die FunktionalitƤt ist auch gewƤhrleistet, wenn mehrere Messer-Werkzeughalter-KapazitƤten und mehrere InduktivitƤten parallel geschaltet werden. Die Anzahl der InduktivitƤten muss nicht mit jener der Messer Ć¼bereinstimmen. Die GesamtinduktivitƤt kann auch ƶrtlich in die NƤhe des Vorwiderstandes Rv und des Oszillators 3 verschoben werden. Fig. 2 shows the functional principle of Fig. 1 with replacement of the components shown there as a simplified electrical scheme. L is the total inductance formed of La and Lb. The second pole of the capacitor C2 is formed of the knives 2a, 2b and the first pole of the tool holders 1a and 1b. Capacitor C4 represents the conductor capacitance of the coaxial cable 4 and CA an output capacitor of the electronics. With the capacitance value of CA, the resonance frequency can be adjusted. The capacitor C6 represents the capacitance of the conductor 5b to ground. In a knife-conductor contact, capacitance C6 is switched in parallel with capacitance CS. This increases the total inductance C and detunes the LC resonant circuit. The functionality is also ensured when multiple knife tool holder capacities and several inductors are connected in parallel. The number of inductors does not have to match that of the blades. The total inductance can also be moved locally in the vicinity of the series resistor Rv and the oscillator 3.

Fig. 3 zeigt ein AusfĆ¼hrungsbeispiel eines Phasendetektors 7. Die Sinusspannungen U1 und U2 werden durch die Komparatoren 11 und 12 in die Rechtecksignale S1 und S2 umgeformt, die durch ein XOR-Bauteil 13 miteinander verknĆ¼pft werden. Dabei entsteht das Rechtecksignal S3, dessen Einschalt-Perioden-VerhƤltnis proportional zur Phasenverschiebung Ļ• zwischen U1 und U2 ist. Ɯber den Tiefpass 14 wird das Signal gefiltert, durch den VerstƤrker 15 verstƤrkt und schliesslich vom Kontroller 17 eingelesen. Das D-Flip-Flop 16 generiert das Signal S4. Es ist logisch 1, wenn S1 gegenĆ¼ber S2 voreilend ist, andernfalls ist S4 logisch 0. Anhand von S4, der Amplitude von U2 und eventuell U4 steuert der Kontroller 17, der auch Teil der Schaltungsanordnung sein kann, den Oszillator 3 so an, dass der LC-Schwingkreis ohne Leiterkontakt gegenĆ¼ber dem Oszillator 3 leicht voreilend, also fast in Eigenresonanz schwingt und somit empfindlich auf eine KapazitƤtserhƶhung durch einen allfƤlligen Leiterkontakt reagieren kann. Wird der Schwingkreis durch einen Leiterkontakt verstimmt, verƤndert sich die Phasenverschiebung Ļ• sprungartig, der Schwingkreis ist gegenĆ¼ber Oszillator 3 nacheilend und damit der D-Flip-Flop-Ausgang S4 logisch 1, und das bearbeitete Kabel 5 kann als Ausschuss aussortiert werden. Fig. 3 shows an embodiment of a phase detector 7. The sine voltages U1 and U2 are converted by the comparators 11 and 12 in the rectangular signals S1 and S2, which are linked by an XOR component 13 with each other. In this case, the square-wave signal S3 is produced, whose turn-on period ratio is proportional to the phase shift Ļ† between U1 and U2. The signal is filtered via the low-pass filter 14, amplified by the amplifier 15 and finally read by the controller 17. The D flip-flop 16 generates the signal S4. It is logic 1 if S1 is leading over S2, otherwise S4 is logic 0. From S4, the amplitude of U2 and possibly U4, the controller 17, which may also be part of the circuitry, controls the oscillator 3 so that the LC resonant circuit without conductor contact with respect to the oscillator 3 slightly leading, so almost resonates in self-resonance and thus can react sensitively to an increase in capacity by a possible conductor contact. If the resonant circuit detuned by a conductor contact, the phase shift Ļ† changes abruptly, the resonant circuit is lagging with respect to oscillator 3 and thus the D flip-flop output S4 logical 1, and the processed cable 5 can be sorted out as a committee.

Fig. 4 zeigt ein differenzierteres Ersatzschema und den daraus hergeleiteten Frequenzgang des Schwingkreises zur theoretischen Analyse des Systems. Der Kondensator und die InduktivitƤt wurden mit ihren Ƥquivalenten SerienwiderstƤnden erweitert. Fig. 4 shows a more differentiated replacement scheme and the resulting frequency response of the resonant circuit for the theoretical analysis of the system. The capacitor and inductor were expanded with their equivalent series resistances.

Fig. 5 zeigt das Bode-Diagramm, das den Frequenzgang der Schaltung der Fig. 4 darstellt. FĆ¼r das Bode-Diagramm wurden realistische Werte eingesetzt. Die dicke Linie stellt dabei das Frequenzverhalten ohne Messer-Leiter-Kontakt dar. Die dĆ¼nne, gestrichelte Linie zeigt das Frequenzverhalten mit Messer-Leiter-Kontakt. Dieser Kontakt wurde mit einer Erhƶhung der GesamtkapazitƤt C von 50 auf 55 pF simuliert, da ein kleines KabelstĆ¼ck, welches das Messer berĆ¼hrt, dieses mit etwa 5 pF kapazitiv belastet. Fig. 5 shows the Bode diagram showing the frequency response of the circuit Fig. 4 represents. Realistic values were used for the Bode diagram. The thick line represents the frequency response without knife-conductor contact The thin, dashed line shows the frequency response with blade-conductor contact. This contact was simulated with an increase in the total capacitance C from 50 to 55 pF, as a small piece of cable touching the knife capacitively loads it at about 5 pF.

Fig. 6 zeigt eine Variante einer Oszillatorschaltung. Im Gegensatz zu dem in den Fig. 1 bis Fig. 5 beschriebenen Messprinzip, bei dem die Frequenz fixiert und die Phasenverschiebung Ļ• gemessen wird, stellt sich bei der hier gezeigten Oszillatorschaltung immer die Eigenresonanz ein. Die KapazitƤt C reprƤsentiert die GesamtkapazitƤt und bildet zusammen mit L den Schwingkreis. Die Frequenz und die Amplitude der sinusfƶrmigen Spannung U21 des Schwingkreises sinken, wenn ein Leiter 5b ein Werkzeug 2a, 2b, beispielsweise ein Messer, berĆ¼hrt. Daraus ergeben sich zwei weitere Methoden, eine LeiterberĆ¼hrung zu erkennen: Die Resonanzfrequenzmessung und die Amplitudenmessung. Fig. 6 shows a variant of an oscillator circuit. In contrast to that in the Fig. 1 to Fig. 5 described measuring principle, in which the frequency is fixed and the phase shift Ļ† is measured, always adjusts the self-resonance in the oscillator circuit shown here. The capacitance C represents the total capacitance and together with L forms the resonant circuit. The frequency and the amplitude of the sinusoidal voltage U21 of the resonant circuit decrease when a conductor 5b touches a tool 2a, 2b, for example a knife. This results in two other methods to detect a conductor touch: the resonance frequency measurement and the amplitude measurement.

FĆ¼r die Resonanzfrequenzmessung wird U21 mit einem Komparator 21 in ein Rechtecksignal S21 umgeformt. Mit einem Frequenzteiler 22 wird die Frequenz von S21 reduziert. Es resultiert das Rechtecksignal S22, dessen Frequenz von einem Kontroller 17 gemessen wird. BerĆ¼hrt eines der Messer 2a, 2b den Leiter 5b, nimmt die Frequenz von S22 sprungartig ab. Obwohl die Frequenzabnahme durch eine Leiter-Messer-BerĆ¼hrung nur wenige Prozent ausmacht, ist die Methode der Resonanzfrequenzmessung recht robust, da sich die gemittelte Frequenz ohne Ƥussere Schwingkreisbeeinflussung stabil verhƤlt. Frequenz-Drifte durch TemperaturƤnderungen kƶnnen mit Referenzmessungen bei geƶffneter Messerstellung berĆ¼cksichtigt werden.For the resonance frequency measurement U21 is converted with a comparator 21 into a rectangular signal S21. With a frequency divider 22, the frequency of S21 is reduced. The result is the square wave signal S22 whose frequency is measured by a controller 17. If one of the blades 2a, 2b touches the conductor 5b, the frequency of S22 decreases abruptly. Although the decrease in frequency due to a conductor-knife contact accounts for only a few percent, the method of resonant frequency measurement is quite robust, since the average frequency behaves stably without external resonant circuit interference. Frequency drifts due to temperature changes can be taken into account with reference measurements when the knife position is open.

FĆ¼r die Amplitudenmessung wird U21 mit dem Gleichrichter 23 gleichgerichtet. Es resultiert ein analoges Spannungssignal U22, welches vom Kontroller 17 ausgewertet werden kann. Die Gleichrichtung kann zum Beispiel mit einem analogen Multiplizierer gemacht werden, indem U21 mit sich selbst multipliziert und danach mit einem Tiefpass gefiltert wird. Als Gleichrichter kƶnnte aber auch ein einfacher Spitzenwertgleichrichter, die Greinacher- oder die Delon-Schaltung zum Einsatz kommen. Amplituden-Drifte durch TemperaturƤnderungen kƶnnen mit Referenzmessungen bei geƶffneter Messerstellung berĆ¼cksichtigt werden.For the amplitude measurement U21 is rectified with the rectifier 23. The result is an analog voltage signal U22, which can be evaluated by the controller 17. For example, the rectification can be done with an analog multiplier by multiplying U21 by itself and then filtering it with a low-pass filter. As a rectifier could but also a simple peak value rectifier, the Greinacher or the Delon circuit are used. Amplitude drifts due to temperature changes can be taken into account with reference measurements when the knife position is open.

Fig. 7, Fig. 8 und Fig. 9 zeigen eine Variante der Messerhalterung im Werkzeughalter 1. Durch die Bohrung 33 im Messer 2 und Gewinde 34 im Werkzeughalter 1 wird das Messer mit einer Schraube auf dem Werkzeughalter formschlĆ¼ssig fixiert. Seitlich und auf der GrundflƤche liegt das Messer nur dort auf, wo es nƶtig ist, um die Schneid-, Abisolier- und BefestigungskrƤfte zu Ć¼bertragen. Mit den Freistellungen 30, 31 und 32 im Werkzeughalter kann die KapazitƤt Messer-Werkzeughalter verkleinert werden. Dadurch wird das KapazitƤts-VerhƤltnis Leiter-Erde zu Messer-Werkzeughalter vergrƶssert und die SensibilitƤt des Systems erhƶht. FIGS. 7, 8 and 9 show a variant of the knife holder in the tool holder 1. Through the hole 33 in the knife 2 and thread 34 in the tool holder 1, the knife is fixed in a form-fitting manner with a screw on the tool holder. On the side and on the base, the knife rests only where it is necessary to transmit the cutting, stripping and fastening forces. With the allowances 30, 31 and 32 in the tool holder, the capacity of knife tool holder can be reduced. This increases the capacity ratio of conductor-earth to knife tool holder and increases the sensitivity of the system.

Die Messer 2a, 2b und die Werkzeughalter 1a, 1b sind aus einem elektrisch gut leitenden Material gefertigt. Die elektrische Isolierung von Messer 2a, 2b zu Werkzeughalter 1a, 1b wird erreicht, indem der Werkzeughalter z. B. aus Aluminium gefertigt und mit einer ALTEFĀ®-Schicht beschichtet wird. Die sehr harte ALTEFĀ®-Schicht ist besonders abriebfest, korrosionsbestƤndig, antihaftend und weist einen niedrigen Reibungskoeffizienten auf. Die OberflƤche des Grundmaterials wird dabei in eine keramische Schicht umgewandelt, in die TeflonĀ® eingelagert wird. Die HƤlfte der Schichtdicke wƤchst in das Grundmaterial hinein. NatĆ¼rlich kƶnnen auch anders gestaltete Keramikplatten oder Keramikelemente zwischen den Messern 2a, 2b und dem jeweiligen Werkzeughalter 1a, 1b eingesetzt und mit diesen Bauteilen verbunden sein, was vorzugsweise durch Verkleben geschehen kann. Vorzugsweise wird beispielsweise eine 1,5mm dicke Keramik beidseitig auf dem Werkzeughalter und dem Werkzeug aufgeklebt und dann erst als Compound-Produkt fertig bearbeitet, wodurch genaue Passmasse erzielbar sind. DarĆ¼ber hinaus ist eine derartige Keramikplatte auch sehr verschleissfest und unempfindlich beim Handling, beispielsweise bei Wechsel des Werkzeugs.The knives 2a, 2b and the tool holders 1a, 1b are made of a material with good electrical conductivity. The electrical insulation of knife 2a, 2b to tool holder 1a, 1b is achieved by the tool holder z. B. made of aluminum and coated with an ALTEFĀ® layer. The very hard ALTEFĀ®-layer is particularly abrasion-resistant, corrosion-resistant, non-sticky and has a low coefficient of friction. The surface of the base material is converted into a ceramic layer into which TeflonĀ® is incorporated. Half the layer thickness grows into the base material. Of course, differently shaped ceramic plates or ceramic elements between the knives 2a, 2b and the respective tool holder 1a, 1b can be used and connected to these components, which can be done preferably by gluing. Preferably, for example, a 1.5 mm thick ceramic is glued on both sides of the tool holder and the tool and then finished only as a compound product, which exact fit can be achieved. In addition, such a ceramic plate is also very resistant to wear and insensitive to handling, for example, when changing the tool.

Die konkrete Ausgestaltung wird selbstverstƤndlich die Fertigungsverfahren fĆ¼r keramikbeschichtete Bauteile berĆ¼cksichtigen. Die komplette Isolierung besteht deshalb vorzugsweise aus mehreren fertigungsgerechten Bauteilen, sowie vorteilhafterweise auch die Werkzeughalter aus mehreren Einzelteilen bestehen werden. Die Isolierung zwischen Werkzeug und Werkzeughalter umfasst dabei auch alle FĆ¼geflƤchen.The concrete design will of course take into account the manufacturing process for ceramic coated components. The complete insulation is therefore preferably made of several components suitable for production, and advantageously also the tool holder will consist of several individual parts. The insulation between tool and tool holder includes all joining surfaces.

Fig. 10 zeigt eine weitere Variante der Messerhalterung, mit der die Messer-Werkzeughalter-KapazitƤt durch eine isolierende Zwischenscheibe 40 weiter verringert werden kann. Fig. 10 shows a further variant of the knife holder, with which the blade tool holder capacity can be further reduced by an insulating washer 40.

Je nach Kabel 5 und Bearbeitungsprozess kann es fĆ¼r die Messer-Leiter-Kontakt-Erkennung sinnvoll sein, wenn nebst oder anstatt eines festen Schwellwertes fĆ¼r die Phasenverschiebung Ļ• ein Normband der Phasenverschiebung in AbhƤngigkeit von der Zeit oder vom Prozessfortschritt festgelegt wird. FƤllt die Phasenverschiebung Ļ• wƤhrend des Bearbeitungszyklus ausserhalb dieses Normbandes, kann das Kabel 5 als Ausschuss aussortiert werden.Depending on the cable 5 and machining process, it may be useful for the blade-conductor contact detection if, in addition to or instead of a fixed threshold for the phase shift Ļ† a standard band of phase shift as a function of time or process progress is determined. If the phase shift Ļ† falls outside this standard band during the processing cycle, the cable 5 can be sorted out as scrap.

Durch die exakte BerĆ¼hrungserkennung zwischen Werkzeug 2a, 2b und Leiter 5b bietet sich die Mƶglichkeit, den Durchmesser d des Leiters 5b zu messen. Bislang war das beispielsweise mit Messern 2a, 2b nur durch den schwierig erfassbaren Kraftanstieg der Schneidkraft bei der Messer-Leiter-BerĆ¼hrung mƶglich.Due to the exact touch recognition between tool 2a, 2b and conductor 5b, the possibility is offered to measure the diameter d of the conductor 5b. So far, this was possible, for example with knives 2a, 2b only by the difficulty detectable increase in force of the cutting force in the knife-conductor contact.

Fig. 11 zeigt die geometrischen VerhƤltnisse der zwei V-fƶrmigen Messer 2a, 2b beim Einschneidvorgang in die Isolierung 5a zum Zeitpunkt der Messer-Leiter-BerĆ¼hrung. Dabei wird ein idealer Schneidvorgang angenommen: Das Kabel 5 hat einen symmetrischen Aufbau und die Messerschneiden dringen symmetrisch in die Isolierung 5a ein, sodass vorzugsweise die erste Messer Leiter BerĆ¼hrung an allen vier Schneidekanten gleichzeitig stattfindet. Fig. 11 shows the geometric relationships of the two V-shaped blades 2a, 2b during the cutting process in the insulation 5a at the time of the knife-conductor contact. Here an ideal cutting process is assumed: The cable 5 has a symmetrical structure and the knife edges penetrate symmetrically into the insulation 5a, so that preferably the first knife conductor touch takes place simultaneously at all four cutting edges.

Zum Zeitpunkt der Messer-Leiter-BerĆ¼hrung misst ein Encoder die Messerƶffnung x. Zusammen mit dem Ɩffnungswinkel Ī± ist somit der Leiterdurchmesser d mit folgender Formel berechenbar: d = x ā‹… sin Ī± 2

Figure imgb0001
Bei Standard-Messern 2a, 2b mit einem Ɩffnungswinkel von 90Ā° ist somit: d = x 2
Figure imgb0002
Es ist zu erwƤhnen, dass die Bestimmung des Leiterdurchmessers auch fĆ¼r nicht-isolierte Leiter mƶglich ist und nicht nur auf v-fƶrmige Messer beschrƤnkt ist: Auch Guillotinenmesser o.Ƥ. sind fĆ¼r die Bestimmung des Leiterdurchmessers denkbar.At the time of the knife-conductor contact, an encoder measures the knife opening x. Together with the opening angle Ī±, the conductor diameter d can therefore be calculated with the following formula: d = x ā‹… sin Ī± 2
Figure imgb0001
For standard knives 2a, 2b with an opening angle of 90 Ā° is thus: d = x 2
Figure imgb0002
It should be noted that the determination of the conductor diameter is also possible for non-insulated conductors and is not limited to V-shaped knives: Guillotine knives or similar. are conceivable for the determination of the conductor diameter.

Fig. 12 zeigt ein AusfĆ¼hrungsbeispiel, wie das Messer 2a mit dem Innenleiter 57 eines Koaxialkabels 4 elektrisch verbunden wird. Das Messer 2a wird mit einer Schraube 50 Ć¼ber eine elektrisch isolierende Unterlagsscheibe 51 an der Messerkassette 52 befestigt. Die Messerkassette 52 ist auf der KontaktflƤche 52a zum Messer 2a elektrisch isolierend beschichtet. Die Messerkassette 52 ist elektrisch leitend auf den Messerbalken 53 geschraubt. Messerkassette 52 und Messerbalken 53 bilden im dargestellten AusfĆ¼hrungsbeispiel gemeinsam den Werkzeughalter 1. Im Messerbalken 53 befindet sich eine Nut 54, in die das Koaxialkabel 4 verlegt wird, dessen Schirm 55 mit einer Schirmklemmplatte 56 elektrisch mit dem Messerbalken 53 verbunden wird. Der Innenleiter 57 des Koaxialkabels 4 wird an den Kontaktkolben 58 gelƶtet. Der Kontaktkolben 58 wird mittels einer IsolierbĆ¼chse 59 montiert, die in den Messerbalken 53 eingepresst ist. Die Kontaktkraft vom Kontaktkolben 58 auf das Messer 2a ist durch die Vorspannung des O-Ringes 60 gegeben. Ein Sicherungsring 61 sorgt dafĆ¼r, dass der Kontaktkolben 58 axial fixiert ist, sodass dieser auch bei entfernter Messerkassette 52 bzw. bei entfernten Messern 2a, 2b an Ort und Stelle bleibt. Fig. 12 shows an embodiment of how the knife 2a is electrically connected to the inner conductor 57 of a coaxial cable 4. The knife 2a is fastened to the knife cassette 52 with a screw 50 via an electrically insulating washer 51. The knife cassette 52 is coated on the contact surface 52a to the knife 2a electrically insulating. The knife cassette 52 is electrically conductively screwed onto the knife bar 53. Knife cassette 52 and knife bar 53 together form the tool holder 1 in the illustrated embodiment. In the knife bar 53 there is a groove 54 into which the coaxial cable 4 is laid whose screen 55 is electrically connected to the knife bar 53 by a screen clamp plate 56. The inner conductor 57 of the coaxial cable 4 is soldered to the contact piston 58. The contact piston 58 is mounted by means of a IsolierbĆ¼chse 59 which is pressed into the cutter bar 53. The contact force of the contact piston 58 on the knife 2a is given by the bias of the O-ring 60. A locking ring 61 ensures that the contact piston 58 axially is fixed so that it remains in place even with removed blade cassette 52 and remote knives 2a, 2b in place.

Fig. 13 zeigt ein weiteres AusfĆ¼hrungsbeispiel, wie das Messer 2 mit dem Innenleiter 57 des Koaxialkabels 4 elektrisch verbunden wird. Messer 2 wird mit einer Schraube 50 Ć¼ber zwei elektrisch leitende Unterlagsscheiben 71 und ein Kabelschuh 70 auf den Messerhalter 1 geschraubt. Der Kabelschuh 70 ist aus einer doppelseitigen Printplatte gefertigt. Der Schirm 55 des Koaxialkabels 4 wird auf die KupferflƤchen 70a und 70b gelƶtet, die miteinander Ć¼ber die Durchkontaktierungen 70c elektrisch verbunden sind. Der Innenleiter 57 des Koaxialkabels 4 wird an die KupferflƤche 70d gelƶtet. Fig. 13 shows a further embodiment, as the knife 2 is electrically connected to the inner conductor 57 of the coaxial cable 4. Knife 2 is screwed with a screw 50 via two electrically conductive washers 71 and a cable lug 70 on the knife holder 1. The cable lug 70 is made of a double-sided printed circuit board. The screen 55 of the coaxial cable 4 is soldered to the copper surfaces 70a and 70b, which are electrically connected to each other via the vias 70c. The inner conductor 57 of the coaxial cable 4 is soldered to the copper surface 70d.

Fig. 14 zeigt eine Konstruktion eines Messerbalkens 80 mit konkret fĆ¼nf nebeneinander liegenden Messern 2, die jeweils separat und paarweise gemƤss dem oben beschriebenen erfindungsgemƤssen Prinzip ausgewertet werden kƶnnen. Vorzugsweise sind jedoch zur einfacheren und rascheren Handhabung die Koaxialkabel (nicht dargestellt) fĆ¼r jeden Schwingkreis zu einem gemeinsam Stecker 81 gefĆ¼hrt. Zwischen jedem der Messer 2 und dem Messerbalken 80 ist ein Kontaktierungsprint (nicht sichtbar) mit einer Spule L fĆ¼r den Schwingkreis eingesetzt. Die KapazitƤt C des Schwingkreises wird gemƤss einer der oben bereits beschriebenen Varianten gebildet. Fig. 14 shows a construction of a cutter bar 80 with concrete five adjacent knives 2, each of which can be evaluated separately and in pairs according to the inventive principle described above. Preferably, however, for easier and faster handling, the coaxial cables (not shown) are routed to a common connector 81 for each resonant circuit. Between each of the blades 2 and the cutter bar 80, a Kontaktierungsprint (not visible) is used with a coil L for the resonant circuit. The capacitance C of the resonant circuit is formed according to one of the variants already described above.

Abschliessend ist noch zu erwƤhnen, dass die erfindungsgemƤsse Einrichtung mit allen Arten von Messern fĆ¼r Abisoliermaschinen gleichermassen funktioniert, ob es nun zentrisch schliessende Messer sind, Guillotinenmesser, rotierende Messer, Irisblendenmesser, oder dergleichen.Finally, it should be mentioned that the device according to the invention works equally well with all types of knives for stripping machines, whether they are centrically closing knives, guillotine knives, rotating knives, iris blade knives or the like.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1a, 1b1a, 1b
Werkzeughaltertoolholder
2a, 2b2a, 2b
WerkzeugTool
33
Frequenzgenerator (Oszillator)Frequency generator (oscillator)
44
Koaxialkabelcoaxial
55
Kabelelectric wire
5a5a
Isolierung des LeitersInsulation of the conductor
5b5b
Elektrischer LeiterElectrical conductor
77
Phasendetektorphase detector
11, 1211, 12
Komparatorencomparators
1313
XOR-BauteilXOR component
1414
Tiefpasslowpass
1515
VerstƤrkeramplifier
1616
D-Flip-FlopD flip-flop
1717
Kontrollercontroller
2121
Komparatorcomparator
2222
Frequenzteilerfrequency divider
2323
Gleichrichterrectifier
30, 31, 3230, 31, 32
Freistellungenexemptions
3333
Bohrungdrilling
3434
Gewindethread
4040
Zwischenscheibewasher
5050
Schraubescrew
5151
Unterlagsscheibewasher
5252
MesserkassetteCutter cassette
52a52a
KontaktflƤchecontact area
5353
Messerbalkencutter bar
5454
Nutgroove
5555
Schirm des KoaxialkabelsScreen of coaxial cable
5656
SchirmklemmplatteShield clamp
5757
Innenleiter des KoaxialkabelsInner conductor of the coaxial cable
5858
KontaktkolbenContact pistons
5959
IsolierbĆ¼chseinsulating sleeve
6060
O-RingO-ring
6161
Sicherungsringcirclip
7070
Kabelschuhlug
70a, 70b, 70d70a, 70b, 70d
KupferflƤchencopper surfaces
70c70c
Durchkontaktierungenvias
7171
Unterlagsscheibenwashers
8080
Messerbalkencutter bar
8181
Steckerplug
8282
KontaktierungsprintKontaktierungsprint
C, C2, C4, C6C, C2, C4, C6
KapazitƤtencapacities
CACA
Ausgangs-KondensatorOutput capacitor
LL
Spule, InduktivitƤtCoil, inductance
La, LbLa, Lb
InduktivitƤteninductors

Claims (15)

  1. Device for detecting contact with an electrical conductor (5b) optionally mostly surrounded by electrical insulation (5a) by a tool (2a; 2b) which consists of electrically conductive material and is attached to a tool holder (1a; 1b) made of electrically conductive material, wherein a thin electrical insulator is provided between tool and tool holder, characterized in that an inductance (La, Lb) is connected between tool (2a; 2b) and tool holder (1a; 1b), and in such manner the tool (2a, 2b) and the tool holder (1a, 1b) are parts of a high quality parallel resonant circuit, and that a circuit arrangement (3, 7) is connected therewith to detect the change in characteristic oscillation parameters of said oscillating circuit, wherein a capacitance of the parallel resonant circuit is formed in part by a capacitor (C4) of the connection between the tool and the circuit arrangement, wherein at least one coil (L) is provided as inductance (La, Lb).
  2. Device according to Claim 1, characterized in that the capacitance (CS) of the parallel resonant circuit is formed functionally by the capacitor (C2) of the tool assembly (2a, 2b), insulation and tool holder (1a, 1b).
  3. Device according to Claim 1, characterized in that the capacitance (CS) of the parallel resonant circuit is formed by the capacitor (C4) of the connection between tool (2a, 2b) and circuit arrangement (3, 7), in particular by the capacitance of a coaxial cable (4).
  4. Device according to Claim 1, characterized in that the capacitance (CS) forming the resonant circuit is increased at least in part by an output capacitor (CA) .
  5. Device according to Claim 1, characterized in that the circuit arrangement includes a frequency generator (3) for an excitation voltage for the resonant circuit and a phase detector (7; 11-16) for evaluating the phase shift Ļ• between the excitation voltage and the resonant circuit voltage.
  6. Device according to Claim 1, characterized in that the circuit arrangement (3, 7) includes a means for evaluating the frequency response of the resonant circuit.
  7. Device according to Claim 1, characterized in that the circuit arrangement includes a means (21, 22) for evaluating the shift of the resonance frequency of the resonant circuit.
  8. Device according to Claim 1, characterized in that the circuit arrangement includes a means (23) for evaluating the change in the voltage amplitude of the oscillation circuit.
  9. Device according to Claim 1, characterized in that a device is provided for weighting for the tool-conductor contacts depending on the contact duration and point in time within the cable handling process while the cable is being handled, by means of which device quantitative production reject criteria can be determined.
  10. Device according to Claim 1, characterized in that the tool (2a, 2b) only bears on the tool holder (1a, 1b) at a small number of strictly delimited sites, and contactless positions (30, 31 and 32) are provided between these sites.
  11. Device according to Claim 1, characterized in that the electrical insulation between tool (2a, 2b) and tool holder (1a, 1b) is formed by an electrically insulating coating of the tool and/or tool holder, preferably by a ceramic coating.
  12. Device according to Claim 1, characterized in that at least one insulating intermediate plate (40) is arranged between tool (2a, 2b) and tool holder (1a, 1b), preferably at least one ceramic plate fastened, preferably attached by adhesion to the tool or the tool holder.
  13. Device according to Claim 1, characterized in that an encoder is provided for measuring the distance between tools (2a, 2b), and the circuit arrangement is designed for calculating the diameter of the conductor (5b) from the distance between the tools (2a, 2b) when a change in the oscillation parameter of the resonant circuit is detected.
  14. Device according to any one of Claims 1 to 13, characterized in that the tool is a stripping blade (2a, 2b) on a stripping machine for cables (5).
  15. Stripping machine with at least one stripping blade (2a, 2b) which is retained on a tool holder (1a, 1b), and with a device for detecting contact between an electrical conductor (5b) of a cable (5) by means of at least one of stripping blades, characterized in that the stripping blade is the tool on the tool holder of a device according to any one of Claims 1 to 14.
EP14715448.8A 2013-03-21 2014-03-21 Device for detecting the contact between an electrical conductor and a tool Active EP2976818B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP14715448.8A EP2976818B1 (en) 2013-03-21 2014-03-21 Device for detecting the contact between an electrical conductor and a tool

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP13160497 2013-03-21
PCT/IB2014/060038 WO2014147596A1 (en) 2013-03-21 2014-03-21 Device for detecting the contacting of an electrical conductor by a tool
EP14715448.8A EP2976818B1 (en) 2013-03-21 2014-03-21 Device for detecting the contact between an electrical conductor and a tool

Publications (2)

Publication Number Publication Date
EP2976818A1 EP2976818A1 (en) 2016-01-27
EP2976818B1 true EP2976818B1 (en) 2019-05-08

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Country Status (9)

Country Link
US (1) US9791397B2 (en)
EP (1) EP2976818B1 (en)
JP (1) JP6382296B2 (en)
KR (1) KR102073452B1 (en)
CN (1) CN105556772B (en)
BR (1) BR112015024131A2 (en)
MX (1) MX350765B (en)
RU (1) RU2654515C2 (en)
WO (1) WO2014147596A1 (en)

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JP2016519917A (en) 2016-07-07
BR112015024131A2 (en) 2017-07-18
RU2015145161A (en) 2017-04-26
CN105556772A (en) 2016-05-04
KR20150135369A (en) 2015-12-02
KR102073452B1 (en) 2020-02-04
RU2654515C2 (en) 2018-05-21
MX2015013347A (en) 2016-05-16
MX350765B (en) 2017-09-14
EP2976818A1 (en) 2016-01-27
US20160054251A1 (en) 2016-02-25
RU2015145161A3 (en) 2018-03-07
CN105556772B (en) 2018-11-23
WO2014147596A1 (en) 2014-09-25
US9791397B2 (en) 2017-10-17
JP6382296B2 (en) 2018-08-29

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