EP2859071A2 - Compositions chimiques et leurs procédés d'utilisation - Google Patents
Compositions chimiques et leurs procédés d'utilisationInfo
- Publication number
- EP2859071A2 EP2859071A2 EP13801359.4A EP13801359A EP2859071A2 EP 2859071 A2 EP2859071 A2 EP 2859071A2 EP 13801359 A EP13801359 A EP 13801359A EP 2859071 A2 EP2859071 A2 EP 2859071A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- compound
- lubricant composition
- alkyl
- compounds
- lubricant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 277
- 238000000034 method Methods 0.000 title claims abstract description 102
- 239000000126 substance Substances 0.000 title abstract description 17
- 239000000314 lubricant Substances 0.000 claims abstract description 222
- 150000001875 compounds Chemical class 0.000 claims description 240
- 125000000217 alkyl group Chemical group 0.000 claims description 62
- 125000003118 aryl group Chemical group 0.000 claims description 42
- -1 -C(0)OR5 Chemical group 0.000 claims description 32
- 229930195733 hydrocarbon Natural products 0.000 claims description 30
- 150000002430 hydrocarbons Chemical class 0.000 claims description 30
- 125000003545 alkoxy group Chemical group 0.000 claims description 29
- 239000010410 layer Substances 0.000 claims description 28
- 125000001072 heteroaryl group Chemical group 0.000 claims description 27
- 239000004215 Carbon black (E152) Substances 0.000 claims description 26
- 125000005842 heteroatom Chemical group 0.000 claims description 24
- 230000001050 lubricating effect Effects 0.000 claims description 23
- 230000009467 reduction Effects 0.000 claims description 20
- 238000009826 distribution Methods 0.000 claims description 17
- 229910052705 radium Inorganic materials 0.000 claims description 16
- 229910052701 rubidium Inorganic materials 0.000 claims description 16
- 239000002202 Polyethylene glycol Substances 0.000 claims description 14
- 229920001223 polyethylene glycol Polymers 0.000 claims description 14
- 229920013639 polyalphaolefin Polymers 0.000 claims description 13
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims description 12
- 239000002356 single layer Substances 0.000 claims description 12
- 239000002608 ionic liquid Substances 0.000 claims description 10
- 230000002829 reductive effect Effects 0.000 claims description 10
- 239000003963 antioxidant agent Substances 0.000 claims description 9
- 229910003827 NRaRb Inorganic materials 0.000 claims description 7
- 239000004094 surface-active agent Substances 0.000 claims description 6
- 239000003017 thermal stabilizer Substances 0.000 claims description 6
- 230000003078 antioxidant effect Effects 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 5
- 238000005461 lubrication Methods 0.000 claims description 4
- 125000004191 (C1-C6) alkoxy group Chemical group 0.000 claims description 3
- 125000000923 (C1-C30) alkyl group Chemical group 0.000 claims 2
- 239000003921 oil Substances 0.000 description 44
- 235000019198 oils Nutrition 0.000 description 44
- 239000000654 additive Substances 0.000 description 27
- 238000012360 testing method Methods 0.000 description 22
- 210000003739 neck Anatomy 0.000 description 20
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical class C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 19
- 125000004432 carbon atom Chemical group C* 0.000 description 19
- 239000000463 material Substances 0.000 description 19
- 239000000047 product Substances 0.000 description 19
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 17
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 16
- 150000002148 esters Chemical group 0.000 description 16
- 230000001603 reducing effect Effects 0.000 description 15
- 150000001412 amines Chemical class 0.000 description 14
- 230000000996 additive effect Effects 0.000 description 12
- 125000001424 substituent group Chemical group 0.000 description 12
- 125000000524 functional group Chemical group 0.000 description 10
- 239000002562 thickening agent Substances 0.000 description 10
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 239000004519 grease Substances 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 9
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 9
- OPYWIHQVKZIWPB-UHFFFAOYSA-N (2,4,6-trimethylphenyl) 3,3-dimethylbutanoate Chemical compound CC1=CC(C)=C(OC(=O)CC(C)(C)C)C(C)=C1 OPYWIHQVKZIWPB-UHFFFAOYSA-N 0.000 description 8
- 239000006227 byproduct Substances 0.000 description 8
- 230000007797 corrosion Effects 0.000 description 8
- 238000005260 corrosion Methods 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- PQNSNKQRIUGKFD-UHFFFAOYSA-N (2,4,6-trimethylphenyl) tetradecanoate Chemical compound CCCCCCCCCCCCCC(=O)OC1=C(C)C=C(C)C=C1C PQNSNKQRIUGKFD-UHFFFAOYSA-N 0.000 description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 7
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 7
- 229910052698 phosphorus Inorganic materials 0.000 description 7
- 239000011574 phosphorus Substances 0.000 description 7
- 229910052717 sulfur Inorganic materials 0.000 description 7
- 239000011593 sulfur Substances 0.000 description 7
- 238000002411 thermogravimetry Methods 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 239000000969 carrier Substances 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 229910052736 halogen Inorganic materials 0.000 description 6
- 150000002367 halogens Chemical class 0.000 description 6
- 230000000670 limiting effect Effects 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- BPRYUXCVCCNUFE-UHFFFAOYSA-N 2,4,6-trimethylphenol Chemical compound CC1=CC(C)=C(O)C(C)=C1 BPRYUXCVCCNUFE-UHFFFAOYSA-N 0.000 description 5
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 230000015556 catabolic process Effects 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 229920001971 elastomer Polymers 0.000 description 5
- 238000005421 electrostatic potential Methods 0.000 description 5
- 239000012530 fluid Substances 0.000 description 5
- 230000001965 increasing effect Effects 0.000 description 5
- 239000002480 mineral oil Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 230000036961 partial effect Effects 0.000 description 5
- 231100000241 scar Toxicity 0.000 description 5
- 239000000344 soap Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 238000010561 standard procedure Methods 0.000 description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 229910052791 calcium Inorganic materials 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 4
- 239000003112 inhibitor Substances 0.000 description 4
- 230000003993 interaction Effects 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- AFFLGGQVNFXPEV-UHFFFAOYSA-N n-decene Natural products CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229920001515 polyalkylene glycol Polymers 0.000 description 4
- 229920000098 polyolefin Polymers 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 238000010898 silica gel chromatography Methods 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 229940086542 triethylamine Drugs 0.000 description 4
- 238000003828 vacuum filtration Methods 0.000 description 4
- UQRONKZLYKUEMO-UHFFFAOYSA-N 4-methyl-1-(2,4,6-trimethylphenyl)pent-4-en-2-one Chemical group CC(=C)CC(=O)Cc1c(C)cc(C)cc1C UQRONKZLYKUEMO-UHFFFAOYSA-N 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 3
- 229920002367 Polyisobutene Polymers 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 229910052788 barium Inorganic materials 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical compound NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 239000012990 dithiocarbamate Substances 0.000 description 3
- 150000004659 dithiocarbamates Chemical class 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000003925 fat Substances 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical group [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 3
- 125000001183 hydrocarbyl group Chemical group 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052755 nonmetal Inorganic materials 0.000 description 3
- 150000003014 phosphoric acid esters Chemical class 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- ZMURNMFRUYFNII-UHFFFAOYSA-N (2,4,6-trimethylphenyl) N,N-diphenylcarbamate Chemical compound CC1=CC(C)=CC(C)=C1OC(=O)N(C=1C=CC=CC=1)C1=CC=CC=C1 ZMURNMFRUYFNII-UHFFFAOYSA-N 0.000 description 2
- VAWCLRMGQIDQRC-UHFFFAOYSA-N (2,4,6-trimethylphenyl) n,n-dimethylcarbamate Chemical compound CN(C)C(=O)OC1=C(C)C=C(C)C=C1C VAWCLRMGQIDQRC-UHFFFAOYSA-N 0.000 description 2
- KIHBGTRZFAVZRV-UHFFFAOYSA-N 2-hydroxyoctadecanoic acid Chemical class CCCCCCCCCCCCCCCCC(O)C(O)=O KIHBGTRZFAVZRV-UHFFFAOYSA-N 0.000 description 2
- BUTKIHRNYUEGKB-UHFFFAOYSA-N 3,3-dimethylbutanoyl chloride Chemical compound CC(C)(C)CC(Cl)=O BUTKIHRNYUEGKB-UHFFFAOYSA-N 0.000 description 2
- UNSAJINGUOTTRA-UHFFFAOYSA-N 3-(3-bromophenyl)prop-2-yn-1-ol Chemical compound OCC#CC1=CC=CC(Br)=C1 UNSAJINGUOTTRA-UHFFFAOYSA-N 0.000 description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- YIIMEMSDCNDGTB-UHFFFAOYSA-N Dimethylcarbamoyl chloride Chemical compound CN(C)C(Cl)=O YIIMEMSDCNDGTB-UHFFFAOYSA-N 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- TUNFSRHWOTWDNC-UHFFFAOYSA-N Myristic acid Natural products CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical class OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 235000019484 Rapeseed oil Nutrition 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 235000019486 Sunflower oil Nutrition 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 229920006397 acrylic thermoplastic Polymers 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 235000013877 carbamide Nutrition 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- WMPOZLHMGVKUEJ-UHFFFAOYSA-N decanedioyl dichloride Chemical compound ClC(=O)CCCCCCCCC(Cl)=O WMPOZLHMGVKUEJ-UHFFFAOYSA-N 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- GVPWHKZIJBODOX-UHFFFAOYSA-N dibenzyl disulfide Chemical compound C=1C=CC=CC=1CSSCC1=CC=CC=C1 GVPWHKZIJBODOX-UHFFFAOYSA-N 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- RIZMRRKBZQXFOY-UHFFFAOYSA-N ethion Chemical compound CCOP(=S)(OCC)SCSP(=S)(OCC)OCC RIZMRRKBZQXFOY-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 230000003301 hydrolyzing effect Effects 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 229910052740 iodine Inorganic materials 0.000 description 2
- 239000011630 iodine Substances 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- XMGQYMWWDOXHJM-UHFFFAOYSA-N limonene Chemical compound CC(=C)C1CCC(C)=CC1 XMGQYMWWDOXHJM-UHFFFAOYSA-N 0.000 description 2
- HGPXWXLYXNVULB-UHFFFAOYSA-M lithium stearate Chemical class [Li+].CCCCCCCCCCCCCCCCCC([O-])=O HGPXWXLYXNVULB-UHFFFAOYSA-M 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- XNBKKRFABABBPM-UHFFFAOYSA-N n,n-diphenylcarbamoyl chloride Chemical compound C=1C=CC=CC=1N(C(=O)Cl)C1=CC=CC=C1 XNBKKRFABABBPM-UHFFFAOYSA-N 0.000 description 2
- 150000002790 naphthalenes Chemical class 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 239000002952 polymeric resin Substances 0.000 description 2
- 229920000193 polymethacrylate Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 229920006389 polyphenyl polymer Polymers 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000011669 selenium Substances 0.000 description 2
- 150000004760 silicates Chemical class 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000002600 sunflower oil Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 125000001544 thienyl group Chemical group 0.000 description 2
- 150000003568 thioethers Chemical class 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000003981 vehicle Substances 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1 -dodecene Natural products CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 1
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 description 1
- RDAGYWUMBWNXIC-UHFFFAOYSA-N 1,2-bis(2-ethylhexyl)benzene Chemical class CCCCC(CC)CC1=CC=CC=C1CC(CC)CCCC RDAGYWUMBWNXIC-UHFFFAOYSA-N 0.000 description 1
- YEYQUBZGSWAPGE-UHFFFAOYSA-N 1,2-di(nonyl)benzene Chemical class CCCCCCCCCC1=CC=CC=C1CCCCCCCCC YEYQUBZGSWAPGE-UHFFFAOYSA-N 0.000 description 1
- PTYXPKUPXPWHSH-UHFFFAOYSA-N 1-(butyltetrasulfanyl)butane Chemical compound CCCCSSSSCCCC PTYXPKUPXPWHSH-UHFFFAOYSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical class CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 1
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- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000001739 pinus spp. Substances 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920001921 poly-methyl-phenyl-siloxane Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- AABBHSMFGKYLKE-SNAWJCMRSA-N propan-2-yl (e)-but-2-enoate Chemical compound C\C=C\C(=O)OC(C)C AABBHSMFGKYLKE-SNAWJCMRSA-N 0.000 description 1
- 125000000561 purinyl group Chemical group N1=C(N=C2N=CNC2=C1)* 0.000 description 1
- 125000003226 pyrazolyl group Chemical group 0.000 description 1
- 125000004076 pyridyl group Chemical group 0.000 description 1
- 125000000714 pyrimidinyl group Chemical group 0.000 description 1
- 125000000168 pyrrolyl group Chemical group 0.000 description 1
- 125000002943 quinolinyl group Chemical group N1=C(C=CC2=CC=CC=C12)* 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001256 stainless steel alloy Inorganic materials 0.000 description 1
- 239000010421 standard material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 150000001911 terphenyls Chemical class 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- JZALLXAUNPOCEU-UHFFFAOYSA-N tetradecylbenzene Chemical class CCCCCCCCCCCCCCC1=CC=CC=C1 JZALLXAUNPOCEU-UHFFFAOYSA-N 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- MQHSFMJHURNQIE-UHFFFAOYSA-N tetrakis(2-ethylhexyl) silicate Chemical compound CCCCC(CC)CO[Si](OCC(CC)CCCC)(OCC(CC)CCCC)OCC(CC)CCCC MQHSFMJHURNQIE-UHFFFAOYSA-N 0.000 description 1
- ZUEKXCXHTXJYAR-UHFFFAOYSA-N tetrapropan-2-yl silicate Chemical compound CC(C)O[Si](OC(C)C)(OC(C)C)OC(C)C ZUEKXCXHTXJYAR-UHFFFAOYSA-N 0.000 description 1
- 125000000335 thiazolyl group Chemical group 0.000 description 1
- 150000003558 thiocarbamic acid derivatives Chemical class 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229940036248 turpentine Drugs 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000011345 viscous material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- USEBTXRETYRZKO-UHFFFAOYSA-L zinc;n,n-dioctylcarbamodithioate Chemical compound [Zn+2].CCCCCCCCN(C([S-])=S)CCCCCCCC.CCCCCCCCN(C([S-])=S)CCCCCCCC USEBTXRETYRZKO-UHFFFAOYSA-L 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/68—Esters
- C10M129/70—Esters of monocarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/16—Amides; Imides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/281—Esters of (cyclo)aliphatic monocarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/284—Esters of aromatic monocarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/1033—Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/10—Amides of carbonic or haloformic acids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/041—Triaryl phosphates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/077—Ionic Liquids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
Definitions
- aspects relate generally to compounds and lubricant compositions. Further aspects relate generally to systems and methods comprising the compounds and the lubricant compositions.
- a lubricant composition comprises at least one carrier and at least one compound comprising a formula:
- X n is selected from the group consisting of alkyl, alkoxy, and heteroatom, n is 0-5, and Y is selected from the group consisting of alkyl, aryl, heteroaryl, amine, and heteroatom.
- the at least one compound is present in an amount of about 0.01 wt. % to about 10 wt. % of the lubricant composition. In certain embodiments, the at least one compound is present in an amount of about 0.01 wt. % to about 5 wt. % of the lubricant composition. In certain other embodiments, the at least one compound is present in an amount of about 0.01 wt. % to about 3 wt. % of the lubricant composition. In some embodiments, the at least one compound is present in an amount of about 0.01 wt. % to about 1 wt. % of the lubricant composition. According to another aspect, the at least one compound is present in an amount of about 0.01 wt.
- the at least one compound is present in an amount of about 0.01 wt. % to about 0.1 wt. % of the lubricant composition.
- the at least one carrier comprises at least one hydrocarbon.
- the at least one hydrocarbon is polyethylene glycol.
- the at least one hydrocarbon is a synthetic hydrocarbon.
- the synthetic hydrocarbon comprises at least one polyalphaolefin.
- the at least one compound is soluble in the at least one hydrocarbon.
- the at least one carrier comprises at least one ionic liquid.
- the lubricant composition further comprises at least one of an antioxidant, a surfactant, and a thermal stabilizer.
- Y is substituted with 0-3 occurrences of R 4 , and R 4 is selected from the group consisting of alkyl, alkoxy, ester, aryl, and heteroaryl.
- the at least one compound of the lubricant composition comprises:
- the at least one compound of the lubricant composition comprises:
- the at least one compound of the lubricant composition comprises:
- the at least one compound of the lubricant composition comprises:
- the at least one compound of the lubricant composition comprises:
- a method for lubricating at least one surface comprises applying a lubricant composition to the at least one surface to form a lubricating layer, the lubricant composition comprising at least one carrier and at least one compound comprising a formula:
- X n is selected from the group consisting of alkyl, alkoxy, and heteroatom, n is 0-5, and Y is selected from the group consisting of alkyl, aryl, heteroaryl, amine, and heteroatom.
- the method further comprises continuously providing the lubricant composition to the at least one surface.
- continuously providing the lubricant composition reduces a coefficient of friction of the at least one surface.
- the coefficient of friction is reduced by at least about 30%, versus a lubricant composition without the at least one compound according to the formula.
- continuously providing the lubricant composition to the at least one surface reduces wear of the at least one surface.
- a reduction in wear of the at least one surface is greater than a reduction in wear of the at least one surface using a lubricant composition without the at least one compound according to the formula.
- the lubricating layer is provided in the form of a monolayer. In various embodiments, the method further comprises removing at least a portion of the lubricating layer from the at least one surface. In some embodiments, the lubricant composition
- the method further comprises providing a distribution system.
- the distribution system is in communication with a source of the lubricant composition and the at least one surface, and the distribution system is configured to continuously provide the lubricant composition to at least a portion of the at least one surface.
- the distribution system is configured to continuously provide the lubricant composition for a predetermined period of time.
- Y is substituted with 0-3 occurrences of R 4 and R 4 is selected from the group consisting of alkyl, alkoxy, ester, aryl, and heteroaryl.
- the method comprises a lubricant composition wherein the at least one compound comprises:
- the method comprises a lubricant composition wherein the at least one compound comprises:
- the method comprises a lubricant composition wherein the at least one compound comprises:
- the method comprises a lubricant composition wherein the one compound comprises:
- a method for reducing at least one of a rate of wear and a coefficient of friction during operation of a mechanical apparatus comprising at least one surface comprises adding a lubricant composition to the at least one surface of the mechanical apparatus, the lubricant composition comprising at least one carrier and at least one compound comprising a formula:
- the mechanical apparatus is a turbine, an internal combustion engine, a transportation device, or a guidance system.
- a method for facilitating the operation of a mechanical apparatus comprises providing a lubricant composition comprising at least one carrier and at least one compound comprising a formula:
- X n is selected from the group consisting of alkyl, alkoxy, and heteroatom, n is 0-5, and Y is selected from the group consisting of alkyl, aryl, heteroaryl, amine, and heteroatom; and providing instructions for applying the lubricant composition to at least one surface of the mechanical apparatus.
- Figure 1 is a graphic illustration of the results of tests performed in accordance with aspects of the present disclosure
- Figure 2 is an illustration of the results of tests performed in accordance with aspects of the present disclosure
- Figure 3 is a graphic illustration of the results of tests performed in accordance with aspects of the present disclosure.
- Figure 4 is a graphic illustration of the results of tests performed in accordance with aspects of the present disclosure.
- one or more of the compounds disclosed herein may possess at least one of improved anti-wear and friction reducing properties, whether used alone, when combined with one or more other compounds, when incorporated into one or more other materials, such as a carrier, or any combination thereof.
- improved when used in reference to the compounds or compositions disclosed herein, may refer to any improvement in a property or characteristic of the disclosed compound or composition as compared to the same property or characteristic of a conventional lubricant compound or composition.
- a conventional lubricant compound or composition may refer to any lubricant compound or composition known in the art.
- the terms “friction reducing,” “reducing a coefficient of friction,” and “reduced mechanical friction” are used interchangeably.
- the terms “reduced” or “reducing,” or “reduction,” when used in reference to the compounds or compositions comprising at least one compound disclosed herein, may refer to any reduction in a property or characteristic of the disclosed compound as compared to the same property or characteristic of a conventional lubricant compound, or as compared to the same property or characteristic of a composition without the at least one compound disclosed herein.
- the terms “coefficient of friction,” “friction,” or “mechanical friction,” being either static or kinetic, generally refer to a measure of the sliding resistance of a material over another material.
- the source of friction may be from sliding, rolling, starting, stopping, shock loading and the like, or combinations thereof.
- the terms “improved anti-wear,” “reducing wear,” “reducing a rate of wear,” “wear rate reduction,” “improving wear protection,” “increasing anti-wear properties,” and “increased wear resistance” may be used interchangeably. These terms generally refer to a reduction in wear that is measureable in a properly designed wear test device, such as in a tribosystem. The generation of heat and wear are both associated with friction. In certain aspects, one or more compounds disclosed herein may reduce at least one of heat, wear, and friction when applied to one or more surfaces.
- one or more of the compounds disclosed herein may possess improved performance characteristics, whether used alone, combined with at least one other compound, combined with one or more other materials, such as a carrier, or any combination thereof.
- the compound may possess one or more of improved solubility, stability, corrosion resistance, oxidative resistance, vapor pressure, surface tension, density, Newtonian behavior, viscosity, viscosity-temperature variation, and improved properties under extreme pressure conditions.
- the compound may possess favorable electrostatic potential.
- the compound may possess a low vapor pressure.
- the term “stability” may refer to at least one of hydrolytic or thermal stability.
- hydrolytic stability refers to the ability of a material to retain its
- thermal stability refers to the ability of a material to retain its mechanical and chemical properties under exposure to elevated or predetermined temperatures for an extended period of time. In certain aspects, stability may refer to the ability of a material to resist vaporization. In certain other aspects, stability may refer to the ability of a material to not separate.
- the term "separate” generally refers to a composition that was uniform when prepared, but subsequently forms into distinct components, for example, individual components of differing density or viscosity.
- one or more of the compounds disclosed herein may comprise a thixotropic paste.
- the paste may be used alone or combined with other additives to form a lubricant composition.
- the paste may be used as a grease.
- the paste may be combined with other additives that are not carriers, such as antioxidants, surfactants, and thermal stabilizers.
- one or more of the compounds disclosed herein may be capable of interacting with at least one surface.
- the compounds may interact with the surface, for example, through one or more intermolecular forces.
- This type of interaction with the surface may provide an advantage over compounds or compositions that do not have this type of interaction.
- TCP tricresyl phosphate
- other phosphorous bearing compounds may directly and physically bind to the surface they come into contact with, making it difficult for the molecules of the compound to interchange with each other. As these compounds decompose over time, this inability to interchange causes the compounds to lose their functional lubricating properties at a faster rate than compounds that form non-covalent bonding with the surface, such as the compounds disclosed herein.
- phosphorus-containing compounds such as TCP
- TCP phosphorus-containing compounds
- their breakdown products or by-products may fail to emit strong, identifiable signatures. This may make them difficult to identify with chemical analysis.
- these compounds may contain phosphorous or other inorganic compounds that may be considered to be hazardous to the environment.
- At least one of the disclosed compounds and compositions may provide at least partial protection to one or more surfaces. In certain embodiments, at least one of the disclosed compounds and compositions may provide complete protection to one or more surfaces.
- the compounds and compositions may comprise one or more characteristics, such as being longer lasting, safer to handle, able to reduce waste disposal problems, and able to provide longer lasting protection over conventional lubricant compounds and compositions.
- the disclosed compounds and compositions may contain little or no phosphorus or other similar inorganic compounds that may be considered harmful to the environment. They may also function to improve fuel economy, increase horsepower and torque, and prevent damage from total loss of lubricant as compared to conventional lubricant compounds and compositions.
- the disclosed compounds and compositions may also further eliminate excessive wear from dry starts, protect equipment from contamination, reduce heat due to friction, and reduce wear. These benefits may result in lower maintenance costs, extended equipment life cycles, and reduced levels of environmentally harmful emissions.
- the disclosed compounds may function to allow the lubricant composition to remain on one or more surfaces, even under one or more conditions of extreme pressure, low speeds, high speeds, and high temperatures.
- the disclosed compounds may reduce friction and wear between rotating and sliding surfaces in extreme environments. These reductions may reduce
- the disclosed compounds may be custom-tailored for one or more specific applications or uses.
- the compounds may be tailored to be made adaptable to a particular substrate or temperature profile. This may be an additional advantage over certain other compounds, including phosphorous-containing compounds, which may not offer as wide a range of tailorable flexibility.
- the disclosed compounds may be tailored based on a desired electrostatic potential.
- the compounds may be tailored based on minimizing one or more molecular energy differences using molecular mechanics calculations.
- X n may include any suitable functional group or moiety capable of providing or enhancing desired properties of one or more of the compounds disclosed herein.
- X n may be selected such that when the compound is used alone, X n is capable of forming a compound, and when the compound is combined with one or more other substances, X n may function to enhance the solubility of the compound in the one or more other substances.
- X n may be selected to provide the compound with one or more improved performance characteristics, for example, corrosion resistance, oxidative resistance, vapor pressure, surface tension, density, Newtonian behavior, viscosity, viscosity- temperature variation, and improved properties under extreme pressure conditions.
- X n may be selected to provide the compound with more favorable electrostatic potential.
- X n may be selected to provide the above-mentioned performance characteristics of the compound when used in combination with one or more other compounds, when used with one or more other compositions, or both.
- X n may be selected such that when the compound is provided to at least one surface, the compound reduces mechanical friction of the at least one surface.
- X n may be selected such that when the compound is provided to at least one surface, the compound increases wear resistance of the at least one surface.
- X n may be selected such that when the compound is provided to at least one surface, the compound reduces mechanical friction and increases wear resistance of the at least one surface.
- X n may be selected to promote the capability of the compound in interacting with at least one surface through one or more intermolecular forces.
- intermolecular force refers to non-covalent types of interactions.
- the compound may interact with at least one surface through at least one of an electrostatic bond, a van-der-Waals force, a dipole-dipole interaction, and a reversible covalent bond.
- X n may be selected from alkyl or alkoxy.
- alkyl refers to any functional group or substituent derived from single-bonded carbon and hydrogen atoms.
- alkoxy refers to any functional group or substituent derived from an alkyl that is single-bonded to oxygen.
- the alkyl and alkoxy may be straight, branched, or cyclic.
- X n may be selected to impart particular properties to the compound. For example, the number of carbon atoms in the alkyl or alkoxy may be selected to promote solubility of the compound in a carrier, or to promote stability of the compound, or both.
- the alkyl or alkoxy may comprise between one and ten carbon atoms. In certain other embodiments, the alkyl or alkoxy may comprise between one and six carbon atoms. In some embodiments, the alkyl or alkoxy may comprise between one and three carbon atoms. In at least one embodiment, the alkyl may represent one carbon atom, methyl.
- X n may be a heteroatom.
- the heteroatom may be selected to enhance the ability of the compound in coordinating with one or more surfaces.
- the term "heteroatom” refers to any atom other than carbon or hydrogen.
- Non-limiting examples of hetero atoms include, for example, oxygen (O), sulfur (S), nitrogen (N), phosphorus (P), boron (B), silicon (Si), and halogens, including fluorine (F), chlorine (CI), bromine (Br), and iodine (I).
- the heteroatom may include phosphorus (P), sulfur (S), or a halogen.
- the term "halogen” refers to nonmetal elements of Group VIIA of the periodic table. Non-limiting examples of halogens include fluorine (F), chlorine (CI), bromine (Br), and iodine (I).
- n may be any value that is suitable for the purposes and features of the compound as described above.
- n may be a value that enhances the solubility of one or more compounds or compositions disclosed herein.
- n may be zero to five.
- n may be one to five.
- n may be three to five.
- n may be three.
- X n may be selected individually or independently from one another.
- X n may be selected to be the same functional group or moiety.
- n may be substituted in at least one of the second, third, fourth, fifth, or sixth positions.
- n may be substituted in at least one of the second, third, fourth, fifth, or sixth positions.
- n may be substituted in the 1,3-, 1,4-, 1,2,3-, 2,4,6- positions, or may be singularly substituted in the 2- position.
- the positioning of n may be selected to provide or enhance one or more desired characteristics of the lubricant compound.
- X n may represent (Ci-C 6 )alkyl, (Ci-C 6 )alkoxy, or heteroatom, and n may be zero to five.
- X n may represent (C 1 -C 6 )alkyl.
- X n may be CH 3 and n may be three.
- n may be substituted in the 2,4,6- positions.
- X n may be selected from the group consisting of alkyl, alkoxy, and heteroatom, and n may be zero to five.
- Y may include any suitable functional group or moiety capable of providing or enhancing desired properties of one or more of the compounds disclosed herein. Y may be selected to impart particular properties to the compound. For example, Y may be selected to promote solubility of the compound, to promote stability of the compound, or both. In certain aspects, Y may be selected such that when the compound is used alone, it may be capable of forming a compound or finished product. When the compound is combined with one or more other substances, it may function to enhance the solubility of the compound in the one or more other substances.
- Y may be selected to provide the compound with one or more improved performance characteristics such as corrosion resistance, oxidative resistance, vapor pressure, surface tension, density, Newtonian behavior, viscosity, viscosity- temperature variation, and improved properties under extreme pressure conditions. According to further aspects, Y may be selected to provide the compound with more favorable electrostatic potential. Y may be selected to provide the above-mentioned performance characteristics of the compound when used alone, when used in combination with one or more other compounds, or when used in combination with one or more other substances, such as a carrier. In certain aspects, Y may be selected to promote the capability of the compound to interact with at least one surface through one or more intermolecular forces.
- Y may be selected such that when the compound is provided to at least one surface, the compound reduces mechanical friction of the at least one surface. In certain aspects, Y may be selected such that when the compound is provided to at least one surface, the compound increases wear resistance of the at least one surface. In one or more aspects, Y may be selected such that when the compound is provided to at least one surface, the compound may reduce mechanical friction and may increase wear resistance of the at least one surface.
- Y may be an alkyl, as described and characterized above.
- the alkyl may comprise between one and 30 carbon atoms. In certain embodiments, the alkyl may comprise between one and 25 carbon atoms. In other embodiments, the alkyl may comprise between one and 15 carbon atoms. In various embodiments, the alkyl may comprise between three and 15 carbon atoms. Examples of alkyl include, but are not limited to, methyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, and t-butyl. In at least one embodiment, the alkyl may represent -CH 2 (CH 2 )nCH 3 . In at least one other embodiment, the alkyl may represent -CH 2 C(CH 3 )3.
- Y may be an aryl.
- aryl refers to any functional group or substituent derived from an aromatic ring.
- the aryl may include aromatic monocyclic or polycyclic ring systems, such as tricyclic or bicyclic ring systems.
- the aryl may include fused ring systems wherein at least two aryl rings share at least one chemical bond.
- the aromatic ring may comprise between six and 12 carbon atoms, and may comprise more than one ring, for example, between two and four rings.
- Non-limiting examples of aryl include phenyl, naphthyl, thienyl, inodyl, tolyl, xylyl, anthryl, and phenanthryl.
- the aryl may represent C 6 H 5 (phenyl).
- Y may be a heteroaryl.
- heteroaryl refers to any functional group or substituent derived from an aromatic ring comprising carbon atoms, hydrogen atoms, and one or more heteroatoms, such as oxygen (O), nitrogen (N), sulfur, (S), phosphorus (P), or selenium (Se).
- the aromatic ring may comprise between five and 12 carbon atoms, and may include five-membered or six-membered heterocyclic rings, polycyclic heteroaromatic ring systems, or polyheteroaromatic systems, where the ring system comprises two, three, or four rings.
- Non-limiting examples of a heteroaryl include pyridyl, furyl, imidazolyl, benzimidazolyl, pyrimidinyl, thienyl, quinolinyl, indolyl, thiazolyl, pyrrolyl, isoquinolinyl, purinyl, oxazolyl, pyrazolyl, and carbazolyl.
- Y may be an amine.
- amine refers to any functional group or substituent where a nitrogen atom is covalently bonded to at least one carbon, hydrogen, or heteroatom.
- the amine may be acyclic, cyclic, saturated, unsaturated, branched, unbranched, and may comprise more than one nitrogen atom.
- Non-limiting examples of amine include compounds represented by the formulas NH 2 , NHR a , and NR a R b .
- R a and R b may be alkyl, alkoxy, aryl or heteroaryl, as described above. In at least one embodiment, R a and R b may represent methyl. In at least one other embodiment, R a and R b may represent C 6 H5 (phenyl).
- Y may be a heteroatom, as described and referenced above.
- the heteroatom may include phosphorus (P), sulfur (S), or a halogen.
- the heteroatom may be selected to provide or enhance one or more desired characteristics of the lubricant compound.
- the alkyl, aryl, heteroaryl, and amine discussed above in reference to Y may be substituted with one or more substituents.
- the alkyl, aryl, heteroaryl, and amine may comprise between one and five substituents.
- the alkyl, aryl, heteroaryl, and amine may comprise between one and three substituents.
- the substituents may be selected from alkyl, alkoxy, ester, aryl and heteroaryl.
- the alkyl, alkoxy, aryl, and heteroaryl may be provided as discussed and described above.
- the substituent alkyl and alkoxy may comprise between one and 18 carbon atoms.
- the substituent alkyl and alkoxy may comprise between one and 10 carbon atoms.
- the substituent alkyl and alkoxy may comprise between one and six carbon atoms.
- the substituent may be an ester.
- the ester may be unbranched, branched, saturated, or unsaturated.
- the ester may represent -C(0)OR 5 .
- R 5 may be selected from alkyl, aryl, and heteroaryl, as described and characterized above.
- R 5 may represent 2,4,6-trimethylphenyl.
- Y may represent (C 1 -C 3 o)alkyl, aryl, heteroaryl, NR a R b , or heteroatom, wherein (C C 3 o) alkyl, aryl, and heteroaryl may be substituted with zero to three occurrences of R 4 , R a and R b may represent (Ci-C 6 )alkyl, (Ci-C 6 )alkoxy, aryl, or heteroaryl, R 4 may represent (C 1 -C 6 )alkyl, (C 1 -C 6 )alkoxy, -C(0)OR 5 , aryl, or heteroaryl, and R 5 may represent 2,4,6-trimethylphenyl.
- Y may represent (C 1 -C 3 o)alkyl or NR a R b , wherein (C 1 -C 3 o)alkyl may be substituted with zero to one occurrences of R 4 , R 4 may represent (C 1 -C 6 )alkyl, (C 1 -C 6 )alkoxy, or -C(0)OR 5 , and R 5 may represent 2,4,6-trimethylphenyl.
- Y may represent (C 1 -C 3 o)alkyl, wherein (C 1 -C 3 o)alkyl may be substituted with zero to one occurrences of R 4 ;
- R 4 may represent (Ci-C 6 )alkyl or -C(0)OR 5 , and
- R 5 may represent 2,4,6-trimethylphenyl.
- Y may represent (C 1 -C 3 o)alkyl, wherein (Q- C 3 o)alkyl may be substituted with zero to one occurrences of R 4 and R 4 may be (C 1 -C 6 )alkyl.
- (C 1 -C 3 o)alkyl may be substituted with zero occurrences of R 4 .
- Y may represent -CH 2 (CH 2 )nCH 3 .
- (C 1 -C 3 o)alkyl may be substituted with one occurrence of R 4 , R 4 may represent -C(0)OR 5 , and R 5 may represent 2,4,6- trimethylphenyl.
- Y may represent -CH 2 (CH 2 )7R 4
- R 4 may represent -C(0)OR 5
- R 5 may represent 2,4,6-trimethylphenyl.
- Y may represent NR a R b , and R a and R b may represent (Ci-C 6 )alkyl or aryl. In at least one aspect, R a and R b may represent (C 1 -C 6 )alkyl. In at least another aspect, R a and R b may represent CH 3 . In various aspects, R a and R b may represent an aryl. In certain aspects, R a and R b may represent C 6 H 5 . According to one or more other aspects, Y may be selected from the group consisting of alkyl, aryl, heteroaryl, amine, and heteroatom. According to a further aspect, Y may be substituted with zero to three occurrences of R 4 , and R 4 may be selected from the group consisting of alkyl, alkoxy, ester, aryl, and heteroaryl.
- the compound may comprise:
- the compound may comprise:
- the com ound may comprise:
- the compound may comprise:
- mesityl tetradecanoate which may be referred to as mesityl tetradecanoate.
- the systems and methods disclosed herein may provide a lubricant composition.
- the lubricant composition may comprise one or more of the compounds disclosed herein.
- the lubricant composition when the lubricant composition is provided to at least one surface, the lubricant composition may reduce the coefficient of friction of the at least one surface. In accordance with other embodiments, when the lubricant composition is provided to at least one surface, the lubricant composition may reduce wear of the at least one surface. In certain embodiments, when the lubricant composition is provided to at least one surface, the lubricant composition may reduce the coefficient of friction and reduce wear of the at least one surface. In various aspects, the lubricant composition may reduce friction of at least one surface, which may create a corresponding or greater reduction in consumption of energy.
- the lubricant composition comprising one or more of the compounds may exhibit improved stability and compatibility when used in the presence of one or more other additives in the lubricant composition.
- the lubricant composition may reduce at least one of heat, wear, and friction when applied to at least one surface.
- the lubricant composition may possess improved performance characteristics when used with one or more of the compounds disclosed herein.
- the lubricant composition may possess one or more of improved solubility, stability, such as thermal stability, corrosion resistance, oxidative resistance, vapor pressure, surface tension, density, Newtonian behavior, viscosity, viscosity-temperature variation, and improved properties under extreme pressure conditions.
- the lubricant composition may possess more favorable electrostatic potential.
- the lubricant composition may possess a low vapor pressure.
- the lubricant composition disclosed herein may be capable of interacting with at least one surface through one or more intermolecular forces.
- the compounds, compositions, methods, and systems disclosed herein may provide for one or more increased performance characteristics under one or more operating environmental conditions.
- the operating environmental condition may be deemed extreme in terms of at least one of temperature, pressure, humidity, force, vibration, electromagnetic, or otherwise.
- the compounds and compositions may provide for one or more increases in performance characteristics under a wide variety of environments, including conditions experienced in drilling or mining, manufacturing, commercial or military aerospace, other military applications, and automotive, rail, and mass transit applications.
- the environmental condition may be described as highly corrosive, such as in an ocean environment.
- the compounds and compositions disclosed herein may decompose into non-toxic breakdown products or by-products.
- the compounds and compositions disclosed herein may be inexpensive to manufacture.
- the compounds and compositions may be manufactured in mass quantities, and may be suitable for use in the automotive, manufacturing, aerospace industries, and alternative energy industries, for example energy industries based on wind, water, and solar technologies.
- the compounds and compositions disclosed herein may be applied to a multiplicity of fields and uses.
- compounds and compositions disclosed herein may be used in any field for any task requiring a compound or composition providing at least one of reduced mechanical friction reduction and increased wear resistance.
- the compounds and compositions disclosed herein may be useful in industrial, commercial, and residential applications.
- the compounds and compositions may be used in one or more components of an automobile or truck, such as the engine, transmission, bearings, drive shafts, and axles.
- the compounds and compositions may be used in two-cycle engines, aviation piston engines, natural gas engines, stationary power engines, turbines, marine and low-load diesel engines, and the like.
- the compounds and compositions may be used in railroads and other rail systems.
- automatic or manual transmission fluids can benefit from the incorporation of the compounds and compositions disclosed herein. They may also be used for wireropes, walking cams, slideways, rock drills, chain and conveyor belts, worm gears, bearings, and rail and flange applications. In the area of machining, the compounds and compositions disclosed herein may be used for cutting, drilling, compressing, and extruding.
- the compounds, compositions, methods and systems disclosed herein may be directed toward a coating.
- the coating may functionally passivate or protect one or more surfaces subject to at least one or more external forces, for example those related to frictional or corrosive forces.
- passivate means to make inactive or less reactive. In certain instances, passivate may mean to protect against contamination by coating or surface treating.
- One or more coatings may be provided by using conventional coating application procedures, such as spraying, brushing, or rolling the coating onto one or more surfaces requiring protection.
- the lubricant composition may comprise at least one compound represented by the above-described formula (I) and each of the groups Y and X n may be independently configured as set forth in the previous sections to the extent that they are consistent with the above descriptions and definitions.
- the lubricant composition may comprise at least one carrier.
- the carrier may include any carrier suitable for the purposes of performing as a carrier, provided the carrier does deter from desired properties of the compounds and
- the carrier may be, for example, an oil.
- the oil may be based on a mineral oil or a synthetic oil.
- the term "oil” refers to a liquid component mainly consisting of hydrophobic compounds.
- the carrier may be characterized as paraffinic, naphthenic, aromatic, and mixtures thereof.
- the carrier may comprise polyalkylene glycols (PAG), polyisobutylene (PIB), phosphate esters, diesters, polyol esters, natural esters, or any combination thereof.
- the carrier may comprise solid lubricants.
- Non-limiting examples include graphite, molybdenum disulfide, boron nitride, tetrafluoroethylene (TEFLON® material), and combinations thereof.
- the carrier may be a grease.
- greye refers to any type of oil, fat, or lipid, whether natural or synthetic, and includes without limitation, natural fats and oils, such as seed oils, including corn oil, soybean oil, rapeseed oil, sunflower oil, and the like, lard, animal fats, and synthetic oils, such as silicone oil and the like, and also liquid, semi-solid and solid hydrocarbons.
- grease may refer to a thick oil or viscous substance.
- grease may refer to a composition comprising at least 30 carbon atoms.
- grease may refer to a composition that is organic or inorganic, substantially water-insoluble, and semi-solid at room temperature.
- the grease may be used as gear grease.
- Other classes of greases may include greases for automobile chassis lubrication, greases for journal and wheel bearings, and the like.
- the range of applications may include the automotive, railway, and aviation industries, and alternative energy systems, for example energy systems based on wind, wave, and solar technologies.
- the carrier may be present in the lubricant composition by an amount that provides the desired properties to create a suitable lubricant for its intended purpose.
- An effective amount for example, would be a weight percent that is sufficient to impart one or more desired properties to the lubricant composition, given the characteristics of the compound, the characteristics of the carrier, the specific application for the composition, and the conditions for use.
- an effective amount of carrier would be a weight percent that is sufficient to impart one or more desired properties to the lubricant composition given the characteristics of the at least one compound, the carrier, the specific application for the composition, and the conditions for use, while not imparting undesired or reducing one or more desired properties of the lubricant composition.
- the carrier may be present in the lubricant composition by an amount less than about 10% by weight. In another example, the carrier may be present in an amount less than about 20% by weight. In certain embodiments, the lubricant composition may not comprise a carrier material. In other examples, the carrier may be present in the lubricant composition by an amount greater than about 50% by weight. In certain embodiments, the carrier may be present in an amount greater than about 10%, greater than about 20%, greater than about 30%, greater than about 40%, greater than about 50%, greater than about 60%, greater than about 70%, greater than about 80%, greater than about 90%, or greater than about 95% by weight of the lubricant composition. In various embodiments, the
- concentration of carrier in the lubricant composition may range from about 95% to about 99.5%.
- the percent of carrier by weight of the lubricant composition may be any percentage or range in between about 0% and about 99.5%.
- the word “about” is used to account for variance in measurement due to inherent errors associated with measurement techniques. The word “about,” even if not explicitly used, is understood to modify all measurements disclosed, unless otherwise stated.
- the carrier may comprise at least one hydrocarbon.
- the hydrocarbon may be selected to provide the lubricant composition with desired properties, such as those discussed above.
- hydrocarbon refers to organic material with molecular structures containing carbon bonded to hydrogen. Hydrocarbons may also include other elements, such as, but not limited to, at least one of halogens, metallic elements, nitrogen, oxygen, and sulfur.
- Non-limiting examples of hydrocarbon liquids include polyalphaolefins, polydecene based oils, and mineral oils.
- the hydrocarbon may comprise one or more aliphatic groups, for example alkyl or alkenyl, alicyclic, (including cycloalkyl or cycloalkenyl), aromatic, aliphatic- and alicyclic- substituted aromatic, aromatic- substituted aliphatic and alicyclic groups, and the like, as well as cyclic groups wherein the ring is completed through another portion of the molecule, for example, where any two indicated substituents may together form an alicyclic group.
- Non-limiting examples include methyl, ethyl, octyl, decyl, octadecyl, cyclohexyl, phenyl, and any combination thereof.
- the hydrocarbon may comprise substituted hydrocarbon groups, where groups containing non-hydrocarbon substituents which, in the context of the compositions and methods disclosed herein, do not alter the predominantly hydrocarbon character of the group.
- groups containing non-hydrocarbon substituents which, in the context of the compositions and methods disclosed herein, do not alter the predominantly hydrocarbon character of the group.
- Non-limiting examples include halo, hydroxy, nitro, cyano, alkoxy, acyl, and any combination thereof.
- the hydrocarbon may comprise one or more hydrocarbon-based oils.
- hydrocarbon-based oils include mineral oils, highly refined mineral oils, and synthetic oils.
- synthetic oils may include, but are not limited to, polyalphaolefins, polyalkylene glycols, polyisobutylenes, phosphate esters, silicone oils, diesters, polyol esters, and other synthetic esters.
- the carrier may comprise one or more oils.
- the oils may be unrefined, refined, or re-refined oils, either natural or synthetic, or any combination thereof.
- unrefined oils are those obtained directly from a natural or synthetic source without further purification treatment.
- a petroleum oil obtained directly from a primary distillation operation, or an ester oil obtained directly from an esterification process and used without further treatment would all be non-limiting examples of unrefined oil.
- refined oils are similar to unrefined oils, with the distinction that they have been further treated by one or more purification steps to improve one or more chemical or physical properties.
- Non- limiting examples of purification techniques include solvent extraction, secondary distillation, acid or base extraction, filtration, percolation, and the like.
- re-refined oils also known as reclaimed or reprocessed oils
- the re-refined oils may be processed by techniques directed to remove spent additives and oil breakdown products.
- the carrier may comprise one or more synthetic oils.
- synthetic oil refers to chemically synthesized oils. Synthetic oils may include hydrocarbon oils such as polymerized and interpolymerized olefins (for example polybutylenes, polypropylenes, and propylene-isobutylene copolymers), including, for example, polyalphaolefins.
- Synthetic oils may include halo-substituted hydrocarbon oils, hydrogenated synthetic oils, alkylene oxide polymers, alkylated aromatics, such as alkylated naphthalenes, aliphatic or aromatic carboxylic acid esters, polymeric esters, alkylbenzenes, such as dodecylbenzenes, tetradecylbenzenes, dinonylbenzenes, di-(2-ethylhexyl)benzenes, and the like, trimethylol propane esters, neopentyl and pentaerythritol esters, polyalkylene oxides, phosphoric acid esters, silicate esters, silanes, siloxanes, silicones (polysiloxanes), polyphenyls such as biphenyls, terphenyls, alkylated polyphenyls, and the like, glycols, polyglycols, polyethylene glycol, polypropylene glycol
- Synthetic oils may include long chain alkanes, for example, cetanes, and olefin polymers such as oligomers of hexene, octene, decene, and dodecene, and any combination thereof.
- the synthetic oil may be a silicon-based oil.
- silicon-based oils include polyalkyl-, polyaryl-, polyalkoxy-, or polyaryloxy-siloxane oils.
- Silicon-based oils may include silicate oils, for example, tetraethyl silicate, tetraisopropyl silicate, tetra-(2-ethylhexyl)silicate, tetra-(4-methylhexyl)silicate, tetra-(p-tert-butylphenyl) silicate, hexyl-(4-methyl-2-pentoxy)disiloxane, poly(methyl) siloxanes, poly- (methylphenyl)siloxanes, and the like.
- the carrier may comprise at least one polyalphaolefin (PAO).
- the polyalphaolefin may be derived from monomers having between three to 30 carbon atoms, between four to 20 carbon atoms, or between six to 16 carbon atoms.
- Non-limiting examples of PAOs include those derived from decene. These PAOs may have a viscosity from about three to about 150, or from about four to about 100, or from about four to about eight centiStokes (cSt) at 100 °C.
- Examples of PAOs include four cSt polyolefins, six cSt polyolefins, 40 cSt polyolefins and 100 cSt polyalphaolefins.
- the carrier may comprise one or more DURASYN® polyalphaolefin lubricants (INEOS Oligomers, League City, TX). DURASYN® lubricants are synthetically produced from linear 1 -decene and may be both thermally stable and resistant to oxidative degradation. In various aspects, the carrier may comprise a DURASYN® 174 lubricant.
- DURASYN® polyalphaolefin lubricants INEOS Oligomers, League City, TX
- DURASYN® lubricants are synthetically produced from linear 1 -decene and may be both thermally stable and resistant to oxidative degradation.
- the carrier may comprise a DURASYN® 174 lubricant.
- the carrier may comprise one or more fluorocarbon-based lubricants, such as KRYTOX® lubricants (Dupont, Wilmington, DE). KRYTOX® lubricants are available in a variety of formulas, including oils and greases.
- the carrier may comprise one or more natural oils.
- natural oils may include, but are not limited to, animal oils, vegetable oils (castor oil, lard oil), rapeseed oils, canola oils and sunflower oils, mineral oils such as liquid petroleum oils, and solvent treated or acid-treated mineral lubricating oils of the paraffinic, naphthenic or mixed paraffinic-naphthenic types.
- the carrier may comprise a polymeric resin.
- polymeric resin refers to class of polymers that soften or become liquid when heated and harden when cooled. Non-limiting examples include acrylics, urethanes, epoxies, vinyl acrylics, styrene butadienes, ureas, polyurea, silicones, and silicates.
- the carrier may comprise polyethylene glycol (PEG).
- PEG refers to an oligomer or polymer of ethylene oxide.
- the PEG may be branched, having between three and ten PEG chains emanating from a central core group.
- the PEG may be star- shaped, having between ten and 100 PEG chains emanating from a central core group.
- the PEG may be comb-shaped, having multiple PEG chains normally grafted to a polymer backbone.
- the PEG may also include any combination of these geometries.
- one or more of the compounds disclosed herein may be at least partially soluble in PEG.
- the carrier may comprise one or more ionic liquids.
- ionic liquid refers to any organic salt that is a liquid at a temperature at or below about 25 °C (room temperature).
- the ionic liquid may comprise anion and cation molecules.
- the anion and cation molecules may be organic or inorganic.
- the ionic liquid may comprise ions and neutral molecules. Non-limiting examples of ionic molecules include imidazolium, phosphonium, and choline chloride.
- the ionic liquid may be thermally stable, especially at high operating temperatures.
- the ionic liquid may be combined or dissolved in one or more other carriers, such as a fluorocarbon-based carrier or a hydrocarbon carrier.
- the ionic liquid may be used as an additive to the compositions disclosed herein.
- one or more of the compounds disclosed herein may be at least partially soluble in one or more ionic liquids.
- the compounds disclosed herein may be at least partially soluble in one or more of the previously characterized and discussed carriers.
- one or more of the compounds disclosed herein may be at least partially soluble in at least one hydrocarbon.
- one or more of the compounds may be completely soluble in at least one hydrocarbon.
- one or more of the compounds may be at least partially soluble in at least one of a polar and a non-polar organic carrier.
- the compounds may also be at least partially soluble in greases or other solid lubricants.
- the lubricant composition may comprise one or more additives.
- one or more additives may function to impart their customary properties to the composition, and may not detract from the functionality of the compositions and systems disclosed herein.
- one or more additives may create or further enhance one or more of the properties of the compositions disclosed herein.
- Non-limiting examples of suitable additives may include antioxidants, anti- foaming agents, coupling agents, color stabilizers, corrosion inhibitors, defoamants, detergents, dispersants, diluents, extreme pressure agents, viscosity index improvers, demulsifiers, metal deactivators, pour-point depressants, seal compatibility additives, surfactants, thickeners, friction reducers, anti-wear agents and the like.
- one or more additives may be present at a sufficient concentration to provide the compositions with enhanced properties, which may depend upon the intended use.
- one or more additives may be used in an effective amount to impart one or more desired properties to the lubricant composition.
- an effective amount of this dispersant may be an amount sufficient to impart the desired dispersancy characteristics to the composition.
- An effective amount of additive for example, would be a weight percent that is sufficient to impart one or more desired properties to the lubricant composition given the characteristics of the at least one compound, the characteristics of the carrier, the characteristics of the additive, the specific application for the composition, and the conditions for use.
- an effective amount of additive would be a weight percent that is sufficient to impart one or more desired properties to the lubricant composition given the characteristics of the additive, the specific application for the composition, and the conditions for use, while not imparting undesired characteristics or reducing one or more desired properties of the lubricant composition.
- the lubricant composition may not comprise an additive. In other embodiments the composition may comprise less than about 2% additive.
- concentration of one or more additives when used, may range from about 0% to about 20%, from about 0 % to about 10%, from about 0% to about 3%, from about 0% to about 1%, or from about 0 % to about 0.5%, based on the total weight of the lubricant composition.
- the percent of additive by weight of the lubricant composition may be any percentage or range in between about 0% and about 20%.
- the lubricant composition may comprise one or more thickeners or gelling agents.
- Thickeners may include one or more metal salts or soaps, such as calcium, lithium stearates, and hydroxystearates.
- Other exemplary thickeners may include alkali and alkaline earth metal soaps of fatty acids and fatty materials having from about 12 to about 30 carbon atoms per molecule.
- Non-limiting examples of metals may include sodium, lithium, calcium and barium.
- Fatty materials may be exemplified by stearic acid, hydroxystearic acid, stearin, cottonseed oil acids, oleic acid, palmitic acid, myristic acid and hydrogenated fish oils.
- a non-limiting example of a thickener may include lithium stearate.
- Suitable thickeners may include salt and salt-soap complexes such as calcium stearate-acetate, barium stearate acetate, calcium stearate-caprylate-acetate complexes, calcium caprylate-acetate, and calcium salts and soaps of acids.
- Thickeners may comprise non-soap thickeners, including surface-modified clays and silicas, aryl ureas, calcium complexes, and the like.
- suitable thickeners are characterized in that they do not melt or dissolve when used at a certain temperature or under certain environmental conditions.
- thickeners may include polyacrylates, polymethacrylates, vinylpyrrolidone/methacrylate copolymers, polyvinylpyrrolidones, polybutenes, olefin copolymers, styrene/acrylate
- the lubricant composition may comprise at least one pressure agent, corrosion inhibitor, and antioxidant.
- Non-limiting examples may include chlorinated aliphatic hydrocarbons such as chlorinated wax; organic sulfides and polysulfides such as benzyl disulfide, bis(chlorobenzyl)disulfide, dibutyl tetrasulfide, sulfurized methyl ester of oleic acid, sulfurized alkylphenol, sulfurized dipentene, and sulfurized terpene; phospho sulfurized hydrocarbons such as the reaction product of a phosphorus sulfide with turpentine or methyl oleate; metal thiocarbamates, such as zinc dioctyldithiocarbamate, and barium
- dithiocarbamate esters from the reaction product of dithiocarbamic acid and acrylic, methacrylic, maleic, fumaric or itaconic esters; dithiocarbamate containing amides prepared from dithiocarbamic acid and an acrylamide; alkylene-coupled
- antioxidants may include hindered phenols, for example Ethanox® 702 (Albemarle, Baton Rouge, Louisiana).
- the corrosion inhibitor or antioxidant may comprise organic acids and esters, metal salts and anhydrides thereof, for example N-oleylsarcosine, sorbitan monooleate, and lead naphthenate, alkenylsuccinic anhydrides, for example dodecenylsuccinic anhydride, partial esters and partial amides of alkenylsuccinic acids.
- organic acids and esters, metal salts and anhydrides thereof for example N-oleylsarcosine, sorbitan monooleate, and lead naphthenate
- alkenylsuccinic anhydrides for example dodecenylsuccinic anhydride
- partial esters and partial amides of alkenylsuccinic acids for example dodecenylsuccinic anhydride
- the corrosion inhibitor or antioxidant may comprise nitrogen-containing compounds, for example primary, secondary or tertiary aliphatic or cycloaliphatic amines and amine salts of organic and inorganic acids; heterocyclic compounds, for example substituted imidazolines and oxazolines; phosphorus-containing compounds, for example amine salts of phosphoric acid partial esters or phosphonic acid partial esters, zinc dialkyldithiophosphates; and sulfur-containing compounds, for example barium dinonylnaphthalenesulfonates and calcium petroleumsulfonates.
- nitrogen-containing compounds for example primary, secondary or tertiary aliphatic or cycloaliphatic amines and amine salts of organic and inorganic acids
- heterocyclic compounds for example substituted imidazolines and oxazolines
- phosphorus-containing compounds for example amine salts of phosphoric acid partial esters or phosphonic acid partial esters, zinc dialkyldithiophosphates
- the lubricant composition may comprise one or more pour point depressants.
- pour point depressant refers to a chemical that lowers the pour point of a liquid, thereby making the liquid flowable at a lower temperature than without the pour point depressant.
- Suitable examples may include polymethacrylates, polyacrylates, polyacrylamides, alkylated naphthalene derivatives, condensation products of haloparaffin waxes and aromatic compounds, vinyl carboxylate polymers, terpolymers of dialkylfumarates, vinyl esters of fatty acids and alkyl vinyl ethers.
- the lubricant composition may comprise at least one of an anti- foam agent, a dispersant, and a surfactant.
- Suitable examples may include silicones or organic polymers, polybutenylsuccinamides or polybutenylsuccinimides, polybutenylphosphonic acid derivatives, and basic magnesium, calcium, and barium sulfonates and phenates.
- the lubricant composition may comprise at least one thermal stabilizer.
- thermal stabilizers include amines, hindered phenols, for example Ethanox® 702, hydroquinone, thioethers, phosphates, sulfur compounds, hydrazines, and any combination thereof.
- the lubricant composition may comprise one or more of the compounds disclosed herein.
- One or more of the compounds may be present in the lubricant composition at an amount that does not detract from the functionality of the compound, the composition, or both.
- one or more of the compounds disclosed herein may be present in an effective amount to impart one or more desired properties to the lubricant composition.
- one or more of the compounds may create or further enhance one or more of the properties of the lubricant composition.
- An effective amount compound for example, would be a weight percent that is sufficient to impart one or more desired properties to the lubricant composition, given the characteristics of the compound, the specific application for the composition, and the conditions for use.
- an effective amount of compound would be a weight percent that is sufficient to impart one or more desired properties to the lubricant composition, given the characteristics of the compound, the specific application for the composition, and the conditions for use, while not imparting undesired characteristics or reducing one or more desired properties of the lubricant composition.
- the compound may be present in an amount less than about 2 wt.%.
- one or more compounds disclosed herein may be present in an amount less than about 10 wt.%, less than about 5 wt.%, less than about 3 wt.%, less than about 1 wt.%, or less than about 0.5 wt.% of the lubricant composition.
- one or more compounds is present in an amount of less than about 5 wt.% of the lubricant composition. In certain embodiments, one or more compounds disclosed herein may be present in an amount of from about 0.01 wt.% to about 10 wt.%, from about 0.01 wt.% to about 5 wt.%, from about 0.01 wt.% to about 3 wt.%, from about 0.01 wt.% to about 1 wt.%, from about 0.01 wt.% to about 0.5 wt.%, or from about 0.01 wt.% to about 0.1 wt.% of the lubricant composition.
- the concentration of one or more compounds in the lubricant composition may range from about 0.5% to about 5%.
- the compound may be present in the lubricant composition by an amount greater than about 50% by weight.
- one or more compounds disclosed herein may be present in an amount of about 10 wt.% to about 100 wt.% of the lubricant composition.
- one or more compounds disclosed herein may be present in an amount of from about 20 wt.% to about 100 wt.%, from about 40 wt.% to about 100 wt.%, from about 60 wt.% to about 100 wt.%, from about 90 wt.% to about 100 wt.%, or from about 95 wt.% to about 100 wt.% of the lubricant composition.
- the percent of compound by weight of the lubricant composition may be any percentage or range in between about 0.01% and about 100%.
- the lubricant composition may be 100 wt.% of one or more of the compounds disclosed herein. That is, no carriers or other additives, such as antioxidants, surfactants, or thermal stabilizers are included in the composition.
- at least one compound may be used by itself, or used in combination with one or more carriers or additives.
- the systems and methods described herein relate to a method for lubricating at least one surface.
- the at least one surface may comprise, for example, metals, non-metals such as ceramics, polymers, glass, and synthetics, and any combination thereof.
- the surface may be coated with one or more substances, for example, one or more lubricant compositions known in the art, or one or more compounds and lubricant compositions disclosed herein.
- the surface may comprise one or more metals, for example, aluminum, steel, titanium, brass, lead, chrome, cobalt, iron, copper, nickel, silver, gold, tin, tungsten, magnesium, zinc, platinum, and metal alloys.
- the surface may comprise one or more varieties of steel, for example stainless steel or any alloy of steel.
- steel may also include high tensile grades, 304, 440A, 440C, and 52100 stainless steel alloys grades, as well as alloys containing titanium.
- the surface may be a non-metal, such as a synthetic or man-made surface.
- the surface may comprise one or more ceramics. Examples of ceramics may include oxides, nitrides, and carbides of metals.
- Non- limiting examples of ceramics include titanium oxide, silicon carbide, titanium carbide, silicon nitride, aluminum nitride, cordierite, aluminum titanate, sialon, mullite, silicon nitride, zirconium phosphate, zirconia, titania, alumina, silica, zeolite and LAS (lithium aluminum silicate), graphites, carbon, carbon fibers, fiber reinforced composites, glass ceramics, and any
- the surface may be any suitable material known in the art for the purposes of performing as a surface as described in the methods and systems disclosed herein.
- the method may comprise applying a lubricant composition to the at least one surface to form a lubricating layer.
- a lubricant composition may comprise applying a lubricant composition to the at least one surface to form a lubricating layer.
- the lubricant composition may be provided as discussed and described above.
- the lubricant composition may comprise at least one compound represented by the above-described formula (I) and each of the groups Y and X n independently include the meanings set forth in the previous sections to the extent that they are consistent with the above descriptions and definitions.
- lubricating layer refers to a layer of material of a thickness sufficient to prevent at least a portion of a first surface from directly contacting at least a portion of a second surface.
- the thickness of the lubricating layer may be greater than the maximum surface roughness of at least a portion of the first surface, at least a portion of the second surface, or both.
- the lubricating layer may be one monolayer in thickness. In other aspects, the lubricating layer may be several monolayers in thickness.
- the lubricating layer is provided in the form of a monolayer.
- the term "monolayer" refers to a single layer of material.
- the single layer may be comprised of atoms, molecules, or a combination thereof.
- the monolayer may be substantially uniform in thickness, although slight variations of between approximately zero to five monolayers may result in an average of a single monolayer as used in the systems and methods described herein.
- the monolayer may comprise a layer of molecules with head groups, such as a 2,4,6-trimethyl group, substantially aligned on one side and a hydrocarbon moiety substantially on the opposite side.
- the method may further comprise continuously providing the lubricant composition to the at least one surface.
- continuously with respect to providing the lubricant composition, may refer to being constant or without interruption, or refer to an incremental addition that provides substantially the same results as constantly providing the lubricant composition.
- the lubricating layer may be continuously sustained and renewed.
- the lubricating layer may be continuously renewed by deposition of the lubricant composition.
- continuously providing the lubricant composition may prevent local heating or overheating on at least one surface.
- the lubricant composition may be configured to continuously provide the lubricating layer to the at least one surface, that is, the lubricant composition may provide for continuous renewal of the lubricating layer without an outside source and with minimal evaporation of the lubricant composition.
- the lubricant composition may be continuously provided with the aid of an outside source, such as a distribution system.
- the lubricant composition may reduce a coefficient of friction of at least one surface.
- continuously providing the lubricant composition reduces a coefficient of friction of the at least one surface.
- Reducing the coefficient of friction of the at least one surface may refer to providing an amount of lubricant composition comprising one or more compounds disclosed herein that is effective to reduce the coefficient of friction of the at least one surface when compared to a lubricant composition without the one or more compounds disclosed herein.
- the terms “reduced,” “reducing,” or “reduction” when used in reference to the compositions comprising at least one compound disclosed herein and the coefficient of friction of a surface may refer to any reduction in the coefficient of friction as compared to a composition without the at least one compound disclosed herein.
- the coefficient of friction is reduced by at least about 50%, versus a lubricant composition without the at least one compound according to the formula (I).
- the coefficient of friction is reduced by at least about 40%, by at least about 30%, by at least about 20%, by at least about 10%, or by at least about 5%, versus a lubricant composition without the at least one compound according to the formula (I).
- continuously providing the lubricant composition to the at least one surface reduces wear of the least one surface.
- a reduction in wear of the least one surface is greater than a reduction in wear of the at least one surface using a lubricant composition without the at least one compound according to the formula (I).
- the compounds disclosed herein may interact with at least one surface to provide a protective film or layer on the surface that possesses a lower shear strength than the surface.
- the compounds function to reduce friction temperatures and allow the film or layer to remain on the surface.
- the lower shear strength of the protective film or layer may cause the film or layer to shear, rather than fuse and cause scoring. Therefore, one or more of the compounds disclosed herein may serve to control wear on one or more surfaces.
- the method may further comprise removing at least a portion of the lubricating layer from the at least one surface.
- the term "at least a portion" refers to some, or all, of the surface or material being described.
- some, or all, of the lubricating layer may be removed from the at least one surface.
- the lubricant composition continuously provides the lubricating layer to at least a portion of the at least one surface.
- electronegative moieties such as the carbonyl oxygen atom on the compounds disclosed herein, may coordinate to one or more surfaces in a non-covalent manner.
- the non-covalent bonding may enhance the interchange of molecules at the monolayer level along the surface.
- this capability may allow for a continuous lubrication scheme where functional groups or compounds that suffer breakdown at the monolayer level may be continuously replenished.
- migration of the compound may be driven by locally derived chemical potential gradients.
- the method further comprises providing a distribution system.
- a distribution system refers to structures through which fluids are delivered to a desired location.
- the distribution system may comprise, for example, one or more pump assemblies, one or more dispensers, such as a syringe or spray assembly, one or more reservoirs to store one or more fluids being dispensed, and one or more valves, tubes, pipes, or conduits.
- the distribution system may be in communication with a source of the lubricant composition.
- the distribution system may be in
- the distribution system may be in communication with at least one surface.
- the distribution system may be configured to continuously provide an aliquoted amount of the lubricant composition to at least a portion of at least one surface. For example, a single drop of the lubricant composition may be placed at a desired location on the surface, multiple drops may be placed in a line or an array, or a single bead may be placed in a line or an array.
- the lubricant composition may also be extruded.
- a film of the lubricant composition may be applied to the surface by using one or more sprayers or brushes. The composition may also be deposited in increments to build up a layer or layers of material.
- the distribution system may be configured to continuously provide the lubricant composition for a predetermined period of time.
- predetermined period of time represents an interval of time.
- the interval of time may be seconds, minutes, hours, days, months, or years.
- the predetermined period of time may be any interval of time that is suitable for the purposes of the methods and systems disclosed herein.
- control system may refer to a combination of devices and software operative to manage, command, direct, or regulate the behavior of other devices, equipment or systems.
- the control system may comprise, for example, one or more monitoring devices for detecting one or more substances, such as one or more of the compounds or lubricant compositions disclosed herein.
- one or more of the compounds disclosed herein may break down into products or produce by-products that emit identifiable signatures that aid in their detection.
- IR analytical techniques may be applied to provide for monitoring the concentration of at least one of the compound, the composition, and the respective breakdown products or by-products.
- the control system may be configured to provide for local and remote monitoring.
- the systems and methods disclosed herein relate to a method for reducing at least one of a rate of wear and a coefficient of friction during operation of a mechanical apparatus comprising at least one surface.
- the term “during operation,” when used in reference to a mechanical apparatus refers to one or more operational modes where the mechanical apparatus is in use.
- the term “mechanical apparatus” refers to any machine, apparatus, device, or the like that converts one form of mechanical energy into another.
- Non-limiting examples of a mechanical apparatuses include compressors, pumps, blowers, robots, exercise equipment, automated equipment, medical devices, electronic devices, pivoting devices, turbines, guidance systems, vacuum assemblies, construction equipment, computer systems, motors, engines, power stations, and reactors.
- the mechanical apparatus may be any suitable apparatus known in the art for the purposes of performing the methods and systems disclosed herein.
- the mechanical apparatus may be a turbine.
- turbines include hydroelectric turbines, gas turbines, compressors, and wind turbines.
- the turbine may be a wind turbine.
- the mechanical apparatus may be an engine.
- engines include internal combustion engines, electric motors, solar energy converters, nuclear power plants, and hybrid systems that combine two or more different types of energy conversion processes.
- the mechanical apparatus may be an internal combustion engine.
- Non-limiting examples of internal combustion engines include gasoline and diesel engines, Wankel engines, jet engines, rocket engines, and gas turbine engines.
- the mechanical apparatus may be a transportation device.
- Non-limiting examples of transportation devices include vehicles such as automobiles, trains, trucks, all- terrain, motorized cycles, trolleys and trams, skateboards, bicycles, boats, airplanes, buses, and military vehicles, elevators, escalators, fork-lifts, golf carts, wheelchair lifts, dumbwaiters, sidewalk lifts, man-lifts, moving walkway systems, roller hoist systems, crane systems, conveyer systems, and cargo systems.
- vehicles such as automobiles, trains, trucks, all- terrain, motorized cycles, trolleys and trams, skateboards, bicycles, boats, airplanes, buses, and military vehicles, elevators, escalators, fork-lifts, golf carts, wheelchair lifts, dumbwaiters, sidewalk lifts, man-lifts, moving walkway systems, roller hoist systems, crane systems, conveyer systems, and cargo systems.
- the mechanical apparatus may be a guidance system.
- the guidance system may be any system used to control or guide an external object to a desired location or along a desired path.
- a guidance system may be used for guiding a rocket or missile on its trajectory to a target.
- the guidance system may be used for landing an aircraft.
- the guidance system is a precision mechanical system, for example, high precision accelerometers and gyroscopes.
- the method comprises adding a lubricant composition to at least one surface of the mechanical apparatus.
- the lubricant composition may be added to at least one surface of one or more components of a mechanical apparatus.
- the lubricant composition may be added to at least one surface of gears, shafts, crankcases, or bearings of a mechanical apparatus.
- the lubricant composition may be provided as discussed and described above.
- the lubricant composition may comprise at least one compound represented by the above-described formula (I) and each of the groups Y and X n independently include the meanings set forth in the previous sections to the extent that they are consistent with the above descriptions and definitions.
- At least one surface of the mechanical apparatus exhibits a reduction in the rate of wear.
- at least one surface of the mechanical apparatus exhibits a percent reduction in the coefficient of friction.
- the reduction in the coefficient of friction may be at least about 50%, versus a lubricant composition without the at least one compound according to formula (I).
- the coefficient of friction is reduced by at least about 40%, by at least about 30%, by at least about 20%, by at least about 10%, or by at least about 5%, versus a lubricant composition without the at least one compound according to formula (I).
- the systems and methods disclosed herein relate to a method for facilitating the operation of a mechanical apparatus.
- the method comprises providing a lubricant composition.
- the lubricant is provided.
- composition may be provided and characterized as previously discussed.
- the lubricant composition may comprise at least one compound represented by the above-described formula (I) and each of the groups Y and X n independently include the meanings set forth in the previous sections to the extent that they are consistent with the above descriptions and definitions.
- the method may further comprise providing instructions for applying the lubricant composition to the mechanical apparatus.
- providing instructions may include providing at least one instruction to apply the lubricant composition to at least one surface of a mechanical apparatus.
- providing instructions may include providing instructions to replace a pre-existing lubricant composition with one or more of the lubricant compositions disclosed herein.
- pre-existing refers to a lubricant composition that does not comprise at least one compound according to formula (I).
- providing instructions may include providing instructions to add to a preexisting lubricant composition with one or more of the lubricant compositions disclosed herein.
- the method of facilitating may comprise replacing a pre-existing lubricant composition with one or more of the lubricant compositions disclosed herein. In other aspects, the method of facilitating may comprise using one or more of the lubricant compositions disclosed herein together with a pre-existing lubricant composition. In certain aspects, the method may comprise applying one or more of the lubricant compositions disclosed herein to one or more surfaces of a mechanical apparatus. In various aspects, the method may comprise introducing at least one or more of the lubricant compositions disclosed herein to one or more surfaces of a mechanical apparatus.
- the invention contemplates the modification of existing facilities to retrofit one or systems or components in order to implement the techniques of the invention.
- an existing mechanical apparatus may be modified in accordance with one or more embodiments exemplarily discussed herein utilizing at least some of the preexisting components.
- One or more surfaces may be provided and a lubricant composition in accordance with one or more embodiments presented herein may be implemented in a preexisting mechanical apparatus to promote lubrication.
- Standard material wear testing was performed to determine the anti-wear properties of several different lubricant compositions.
- Ball-on-disc wear tests were performed using a single ball on a CETR UMT-2 tribometer (Bruker Corp., Campbell, CA) in accordance with ASTM G99-05.
- a DURASYN® 174 lubricant, (INEOS Oligomers, League City, TX) was used as the base lubricant, and 5 wt. % lubricant compositions were created from TCP, mesityl
- both the 5% mesityl tetradecanoate and the 5% mesityl 3,3-dimethylbutanoate lubricant compositions have the lowest coefficient of friction values and appear to be more effective at reducing friction than the conventional additive, TCP. That is, these compounds have a lower measure of sliding resistance of one material over another material, as compared to TCP. Both compounds also outperformed the DURASYN® 174 lubricant.
- Example 1 The ball-on-disc wear tests described in Example 1 were also used to determine the mean wear scar diameters of several compositions, including those tested in Example 1. The
- DURASYN® 174 lubricant was used as the base lubricant, and 5 wt. % lubricant compositions were prepared from TCP, mesityl tetradecanoate, and mesityl 3,3-dimethylbutanoate, and a 1 wt. % composition was prepared from 1,10-dimesityl sebacylate.
- the mean wear scar diameters for each of the above samples were measured using a scanning electron microscope (SEM) (Zeiss Supra 35 VP, Carl Zeiss, Inc. Peabody, MA). Wear scar measurements that are low in value are indicative of compositions possessing better lubricity. Table 2 presents the wear scar measurement results from the experiment. Table 2: Wear Scar Measurements from Ball-on-Disc Wear Test
- the compounds made in accordance with the methods and systems described herein appear to be more effective anti-wear lubricants than the conventional additive, TCP.
- the 1,10-dimesityl sebacylate composition was found to be more effective as an anti-wear lubricant than the TCP composition, even when present in only a 1% concentration.
- Figure 2 shows a general view of wear marks observed under the SEM upon completion of the wear test experiments. The results indicate that the 5% mesityl 3,3-dimethylbutanoate composition had the least degree of wear, while wear marks of the TCP had the maximum width and the most serious damage. Both the 1% 1,10- dimesityl sebacylate and the 5% mesityl 3,3-dimethylbutanoate also showed less wear than the TCP composition.
- Thermogravimetric analysis was performed to characterize the thermal stability of several of the compounds made in accordance with the methods and systems described herein. Thermogravimetric analysis tests were performed using a TGA 500 (TA Instruments, New Castle, DE). Samples of 1,10-dimesityl sebacylate, TCP, and mesityl tetradecanoate were prepared and heated. The samples were heated from room temperature to 100 °C, the temperature at which they remained for a period of 6 hours. Figure 3 graphically depicts the TGA results from the three samples. Results from the test indicate that the 1,10-dimesityl sebacylate appears to be more thermally stable than the conventional additive, TCP.
- This example illustrates the method used for the preparation of mesityl tetradecanoate.
- a 400 ml three neck flask was charged with 73 millimoles (mmol) of pyridine, 37 mmol of 2,4,6- trimethyl phenol, and 100 ml of dichloromethane (DCM).
- DCM dichloromethane
- the solution was cooled to -10 °C. While cooling, 37 mmol of myristoyl chloride was mixed with 50 ml of DCM and added to a pressure equalized dripping funnel.
- the dripping funnel was attached to one of the three necks (the center) of the flask, while the remaining two necks of the flask were fitted with a calcium chloride (CaCl 2 ) drying tube and a rubber septum.
- CaCl 2 calcium chloride
- the myristoyl chloride solution was added dropwise into the three neck flask over a period spanning about 60 minutes while the contents of the flask were continuously stirred with the aid of a magnetic stirrer. The resulting solution was stirred overnight at room temperature (approx. 16 hours).
- the rough product was purified using standard methods of silica gel column chromatography to produce a final product with greater than 95% purity. Excess solvent was discharged from the product using rotary evaporative methods.
- This example illustrates the method used for the preparation of mesityl 3,3- dimethylbutanoate.
- a 500 ml three neck round bottom flask was charged with .0367 moles (mol) of 2,4,6-trimethyl phenol, 0.0734 mol of triethylamine, and 400 ml of tetrahydrofuran (THF).
- THF tetrahydrofuran
- a mixture of 0.0477 mol of t-butylacetyl chloride and 50 ml of THF was added to a pressure equalized dripping funnel.
- the dripping funnel was attached to one of the three necks (the center) of the flask, while the remaining two necks of the flask were fitted with a calcium chloride (CaCl 2 ) drying tube and a rubber septum.
- CaCl 2 calcium chloride
- the t-butylacetyl chloride solution was slowly added dropwise into the three neck flask and kept at ambient temperature while using a magnetic stirrer to continuously mix the contents of the flask. The resulting solution was left to stir overnight (approx. 16 hours).
- a triethylamine salt formed during the course of the reaction as a reaction byproduct.
- the salt was removed from the mixture using standard vacuum filtration methods while the remaining contents of the flask (containing the product) were collected.
- the product was purified using standard methods of silica gel column
- dimethylcarbamate A 500 ml three neck round bottom flask was charged with .036 moles (mol) of 2,4,6-trimethyl phenol, 0.072 mol of triethylamine, and 400 ml of THF. A mixture of 0.046 mol of dimethyl carbamyl chloride and 50 ml of THF was added to a pressure equalized dripping funnel. The dripping funnel was attached to one of the three necks (the center) of the flask, while the remaining two necks of the flask were fitted with a calcium chloride (CaCl 2 ) drying tube and a rubber septum.
- CaCl 2 calcium chloride
- the dimethyl carbamyl chloride solution was slowly added dropwise into the contents of the three neck flask and kept at ambient temperature while using a magnetic stirrer to continuously mix the contents of the flask. The resulting solution was left to stir overnight (approx. 16 hours).
- a triethylamine salt formed during the course of the reaction as a reaction byproduct.
- the salt was removed from the mixture using standard vacuum filtration methods while the remaining contents of the flask (containing the product) were collected.
- the product was purified using standard methods of silica gel column chromatography to produce a final product with greater than 95% purity. Excess solvent was discharged from the product using rotary evaporative methods.
- diphenylcarbamate A 500 ml three neck round bottom flask was charged with .018 moles (mol) of 2,4,6-trimethyl phenol, 0.036 mol of triethylamine, 4 ml pyridine, and 400 ml of THF. A mixture of 0.046 mol of diphenyl carbamyl chloride and 50 ml of THF was added to a pressure equalized dripping funnel. The dripping funnel was attached to one of the three necks (the center) of the flask, while the remaining two necks of the flask were fitted with a calcium chloride (CaCl 2 ) drying tube and a rubber septum.
- CaCl 2 calcium chloride
- the diphenyl carbamyl chloride solution was slowly added dropwise into the contents of the three neck flask and kept at ambient temperature while using a magnetic stirrer to continuously mix the contents of the flask. The resulting solution was left to stir overnight (approx. 16 hours).
- a triethylamine salt formed during the course of the reaction as a reaction byproduct.
- the salt was removed from the mixture using standard vacuum filtration methods while the remaining contents of the flask (containing the product) were collected.
- the product was purified using standard methods of silica gel column chromatography to produce a solution with greater than 90% purity. Excess solvent was discharged from the product using rotary evaporative methods.
- This example illustrates the method used for preparing 1,10-dimesityl sebacylate.
- a 500 ml three neck round bottom flask was charged with .0585 moles (mol) of 2,4,6-trimethyl phenol, 0.0878 mol of triethyl amine, and 400 ml of THF.
- a mixture of 0.029 mol of sebacoyl chloride and 50 ml of THF was added to a pressure equalized dripping funnel.
- the dripping funnel was attached to one of the three necks (the center) of the flask, while the remaining two necks of the flask were fitted with a calcium chloride (CaCl 2 ) drying tube and a rubber septum.
- CaCl 2 calcium chloride
- the sebacoyl chloride solution was slowly added dropwise into the contents of the three neck flask and kept at ambient temperature while using a magnetic stirrer to continuously mix the contents of the flask. The resulting solution was left to stir overnight (approx. 16 hours).
- a triethylamine salt formed during the course of the reaction as a reaction byproduct.
- the salt was removed from the mixture using standard vacuum filtration methods while the remaining contents of the flask (containing the product) were collected.
- the product was purified using standard methods of silica gel column chromatography to produce a solution with greater than 95% purity and about 40% yield.
- an existing facility or process may be modified to utilize or incorporate any one or more aspects of the disclosure.
- the apparatus and methods may involve connecting or configuring an existing facility to comprise one or more of the
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Abstract
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/491,461 US9062272B2 (en) | 2012-06-07 | 2012-06-07 | Lubricant composition and methods of using same |
US13/491,469 US9126924B2 (en) | 2012-06-07 | 2012-06-07 | Chemical composition |
PCT/US2013/044667 WO2013185006A2 (fr) | 2012-06-07 | 2013-06-07 | Compositions chimiques et leurs procédés d'utilisation |
Publications (2)
Publication Number | Publication Date |
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EP2859071A2 true EP2859071A2 (fr) | 2015-04-15 |
EP2859071A4 EP2859071A4 (fr) | 2016-02-10 |
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EP13801359.4A Withdrawn EP2859071A4 (fr) | 2012-06-07 | 2013-06-07 | Compositions chimiques et leurs procédés d'utilisation |
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EP (1) | EP2859071A4 (fr) |
WO (1) | WO2013185006A2 (fr) |
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CN113881479B (zh) * | 2020-07-03 | 2022-07-05 | 中国石油天然气股份有限公司 | 一种螺杆式空气压缩机油及其添加剂组合物 |
CN113881480B (zh) * | 2020-07-03 | 2022-07-05 | 中国石油天然气股份有限公司 | 一种离心式压缩机油添加剂组合物 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3624134A (en) * | 1970-02-27 | 1971-11-30 | Texaco Inc | Preparation of alkylated benzene acetate |
GB1431272A (en) * | 1973-04-19 | 1976-04-07 | Shell Int Research | Oil compositions |
GB1444431A (en) * | 1973-09-14 | 1976-07-28 | Shell Int Research | Gasoline composition |
US4036773A (en) * | 1974-12-27 | 1977-07-19 | Mobil Oil Corporation | Lubricant compositions containing carboxylic acid esters of hindered hydroquinones |
US4075111A (en) * | 1976-04-19 | 1978-02-21 | Hughes Aircraft Company | Heavy metal chalcogenide-polyimide lubricative composites |
US4456555A (en) * | 1982-09-13 | 1984-06-26 | Ashland Oil, Inc. | Manufacture of aryl esters |
JPS6256461A (ja) * | 1985-09-06 | 1987-03-12 | Mitsui Petrochem Ind Ltd | N,n−ジメチルカ−バメ−ト誘導体 |
JP4774151B2 (ja) * | 1998-10-19 | 2011-09-14 | ザ ルブリゾル コーポレイション | 改善された熱安定性およびスリップ性能を有する潤滑組成物 |
DE19951006A1 (de) * | 1999-10-22 | 2001-04-26 | Degussa | Verfahren zur Herstellung von veresterten Chromanverbindungen |
CN1570047A (zh) * | 2004-05-11 | 2005-01-26 | 上海贝兰纳米科技有限公司 | 环保节能型锭子护理液 |
US7476352B2 (en) * | 2004-05-21 | 2009-01-13 | 3M Innovative Properties Company | Lubricated flow fiber extrusion |
DE102007028427A1 (de) * | 2007-06-20 | 2008-12-24 | KLüBER LUBRICATION MüNCHEN KG | Verwendung von ionischen Flüssigkeiten zur Verbesserung der Eigenschaften von Schmierstoffzusammensetzungen |
-
2013
- 2013-06-07 EP EP13801359.4A patent/EP2859071A4/fr not_active Withdrawn
- 2013-06-07 WO PCT/US2013/044667 patent/WO2013185006A2/fr active Application Filing
Also Published As
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EP2859071A4 (fr) | 2016-02-10 |
WO2013185006A2 (fr) | 2013-12-12 |
WO2013185006A8 (fr) | 2014-01-30 |
WO2013185006A3 (fr) | 2014-03-20 |
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