EP2737007B1 - Procédé de cokéfaction retardée assisté par solvant - Google Patents
Procédé de cokéfaction retardée assisté par solvant Download PDFInfo
- Publication number
- EP2737007B1 EP2737007B1 EP12728915.5A EP12728915A EP2737007B1 EP 2737007 B1 EP2737007 B1 EP 2737007B1 EP 12728915 A EP12728915 A EP 12728915A EP 2737007 B1 EP2737007 B1 EP 2737007B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coking
- solvent
- asphaltenes
- delayed coking
- fractionator
- Prior art date
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- 238000004939 coking Methods 0.000 title claims description 125
- 238000000034 method Methods 0.000 title claims description 56
- 239000002904 solvent Substances 0.000 title claims description 54
- 230000003111 delayed effect Effects 0.000 title claims description 52
- 229930195733 hydrocarbon Natural products 0.000 claims description 38
- 150000002430 hydrocarbons Chemical class 0.000 claims description 38
- 239000004215 Carbon black (E152) Substances 0.000 claims description 34
- 239000000571 coke Substances 0.000 claims description 28
- 238000009835 boiling Methods 0.000 claims description 26
- 238000007599 discharging Methods 0.000 claims description 23
- 239000003921 oil Substances 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 10
- 239000010779 crude oil Substances 0.000 claims description 6
- 239000010426 asphalt Substances 0.000 claims description 4
- 150000001336 alkenes Chemical class 0.000 claims description 3
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 2
- 150000001491 aromatic compounds Chemical class 0.000 claims description 2
- 239000003079 shale oil Substances 0.000 claims description 2
- 239000011269 tar Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 3
- 238000000151 deposition Methods 0.000 claims 2
- 230000000717 retained effect Effects 0.000 claims 2
- 239000003245 coal Substances 0.000 claims 1
- 239000000047 product Substances 0.000 description 23
- 239000007789 gas Substances 0.000 description 18
- 238000004891 communication Methods 0.000 description 13
- 239000012530 fluid Substances 0.000 description 13
- 230000006698 induction Effects 0.000 description 7
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- 239000003208 petroleum Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000005336 cracking Methods 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000012263 liquid product Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- -1 olefin compounds Chemical class 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 238000004227 thermal cracking Methods 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical class CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000001246 colloidal dispersion Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000004231 fluid catalytic cracking Methods 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 125000004836 hexamethylene group Chemical class [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 125000004817 pentamethylene group Chemical class [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B57/00—Other carbonising or coking processes; Features of destructive distillation processes in general
- C10B57/04—Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition
- C10B57/045—Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition containing mineral oils, bitumen, tar or the like or mixtures thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B55/00—Coking mineral oils, bitumen, tar, and the like or mixtures thereof with solid carbonaceous material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G9/00—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G9/005—Coking (in order to produce liquid products mainly)
Definitions
- the present invention relates to an improved process for the delayed coking of heavy residual hydrocarbons that reduces the coking induction period and thereby enhances the coking process.
- a coking unit is an oil refinery processing unit that converts the low value residual oil, or residua, from the vacuum distillation column or the atmospheric distillation column into low molecular weight hydrocarbon gases, naphtha, light and heavy gas oils, and petroleum coke.
- the process thermally cracks the long chain hydrocarbon molecules in the residual oil feed into shorter chain molecules.
- Coking is the preferred option for processing vacuum residues containing high level of metals because metals end up in the coke by-product and are disposed of more easily and economically in this solid form.
- the liquid coker products are almost free of metals.
- the processing of heavy crude oils having high metals and sulfur content is increasing in many refineries, and as a result the coking operations are of increasing importance to refiners.
- the increasing concern for minimizing air pollution is another incentive for treating vacuum residues in a coker, since the coker produces gases and liquids having sulfur in a form that can be relatively easily removed from the product stream.
- the most commonly used coking unit is a delayed unit, or a "delayed coker".
- a basic delayed coking process fresh feedstock is introduced into the lower part of a fractionator.
- the fractionator bottoms including heavy recycle material and fresh feedstock are passed to a furnace and heated to a coking temperature.
- the hot feed then goes to a coke drum maintained at coking conditions where the feed is cracked to form light products while heavy free radical molecules form heavier polynuclear aromatic compounds, which are referred to as "coke”.
- coke With a short residence time in the furnace, coking of the feed is thereby "delayed” until it is discharged into a coking drum.
- the volatile components are recovered as coker vapor and returned to the fractionator, and coke is deposited on the interior of the drum.
- the feed is switched to another drum and the full drum is cooled and emptied by conventional methods, such as by hydraulic means or by mechanical means.
- Typical coking unit feedstocks are vacuum residues derived from fossil fuels. Selected properties and characteristics of vacuum residue samples derived from crude oils from the various geographical regions indicated are shown in Table 1. As can be seen from Table 1, vacuum residues have low American Petroleum Institute (API) gravities in the range of from 1 to 20 degrees and a sulfur content that ranges from 0.2 to 7.7 W%. In addition, vacuum residues are rich in nitrogen and can contain metals such as nickel and vanadium in relatively high concentrations which make them difficult to process in other refinery unit operations.
- API American Petroleum Institute
- Vacuum residues also contain asphaltenes in the range 0.3 to 35 W%, depending upon the source of the crude oil.
- Asphaltenes are defined as the particles precipitated by addition of a low-boiling paraffin solvent such as normal-pentane. It is commonly accepted that asphaltenes exist in solution in the petroleum. Asphaltenes are commonly modeled as a colloid, with asphaltenes as the dispersed phase and maltenes as the continuous phase.
- Petroleum residua can be modeled as ordered systems of polar asphaltenes dispersed in a lower polarity solvent phase, and held together by resins of intermediate polarity.
- asphaltenes are dispersed by resin molecules, or maltenes, while small molecules such as aromatics act as a solvent for the asphaltenes-resin dispersion and hydrocarbon saturates act as a non-solvent. If crude oil is separated into fractions and then mixed together with less resin content, asphaltenes will only be present as flocculates in solution. Addition of the maltenes or resins brings the asphaltenes back into solution until the equilibrium is disturbed by addition of hydrocarbon saturates, in which case asphaltenes will again start to flocculate.
- Patent application EP 209225 A2 discloses a process in which delayed coking and solvent deasphalting are combined; in this process, an asphalt mix of asphalt and solvent from the solvent deasphalting step is sent as feedstock to the delayed coking process to form coke and intermediate hydrocarbon vapor and liquid products.
- Patent application EP 250136 A2 discloses a process for reducing the amount of coke formed in the coke drums of a delayed coking process by reducing the partial pressure of the heavy oil in the coke drums.
- drying unit and “coker” refer to the same apparatus, and are used interchangeably.
- the present invention comprehends an improved process, according to claim 1 in a first embodiment and according to claim 13 in a second embodiment, for the delayed coking of heavy residual hydrocarbons that reduces the coking induction period and enhances the coking process.
- step (d) referred to in the embodiment according to claim 1 occurs in a mixing zone upstream of the coking unit.
- a rotating disk contactor apparatus can advantageously be employed. Feedstock and solvent can be introduced into the top of the unit and the flocculated portion can be sent to the coking unit from the bottom. This arrangement will prevent or minimize fouling of the mixing apparatus.
- the liquids in the feed are subjected to further cracking to produce gaseous products. Since the coke induction period is eliminated by the addition of solvent in accordance with the present invention, the residence time in the coke drum will be shortened and the liquids produced will not be subjected to further cracking. Accordingly, the present improved process yields more liquid and less gaseous products than the same coking process conducted without the addition of a solvent.
- paraffinic solvent employs as the solvent a portion of the light naphtha stream recovered from the coking product stream fractionator. That product stream includes olefins that are principally C 5 to C 8 compounds.
- paraffinic solvent is used in describing and claiming the invention with the understanding that its source can be the light naphtha that is produced in the process which also includes olefin compounds.
- Apparatus 10 includes a fractionator 20, a mixing zone 30, a furnace 40 and a coking drum 50.
- Fractionator 20 includes an inlet 27 for receiving fresh heavy hydrocarbon feedstock, an inlet 21 in fluid communication with a coking drum outlet 52 for receiving delayed coking product stream.
- Fractionator 20 also includes an outlet 22 for discharging a light naphtha fraction, an outlet 23 for discharging a heavy naphtha fraction, an outlet 24 for discharging a gas oil fraction, an outlet 25 for discharging a heavy gas oil fraction, and an outlet 26 for discharging a mixture of the bottoms fraction and preheated fresh heavy hydrocarbon feedstock.
- Mixing zone 30 includes an inlet 31 in fluid communication with a conduit 33 for introducing a paraffinic solvent and fractionator outlet 26 for receiving the combined stream of preheated fresh hydrocarbon feedstock and the fractionator bottoms fraction.
- Mixing zone 30 also includes an outlet 32 for discharging a combined stream containing solvent-flocculated asphaltenes and paraffinic solvent.
- Furnace 40 includes an inlet 41 in fluid communication with mixing zone outlet 32 and an outlet 42 for discharging heated combined stream.
- Coking drum 50 includes an inlet 51 in fluid communication with furnace outlet 42 and an outlet 52 in fluid communication with fractionator inlet 21 for receiving the delayed coking product stream.
- a fresh heavy hydrocarbon feedstock containing asphaltenes is introduced into the lower portion of the fractionator 20 via inlet 27.
- the preheated feedstock is combined with the fractionator bottoms stream and passed to mixing zone 30 via inlet 31.
- a paraffinic solvent is introduced into mixing zone 30 via conduit 33 in a ratio of solvent-to-feedstream of from 0.1:1 to 10:1 by volume to form solvent-flocculated asphaltenes in the combined stream.
- the combined stream containing solvent-flocculated asphaltenes and paraffinic solvent is discharged via outlet 32 and introduced into furnace 40 via inlet 41 where it is heated to a predetermined coking temperature in the range 480 °C to 530 °C.
- the heated combined stream is discharged via outlet 42 and passed to coking drum 50 via inlet 51 to produce the delayed coking product stream having an increased portion of liquids and to deposit a reduced amount of coke on the interior of the drum.
- the delayed coking product stream is discharged via outlet 52 and passed to fractionator 20 where it is fractionated to produce a paraffinic light naphtha solvent boiling in the range 36 °C to 75 °C via outlet 22, a heavy naphtha product boiling in the range 75 °C to 180 °C via outlet 23, a light gas oil boiling in the range 180 °C to 370 °C via outlet 24, a heavy coker gas oil boiling in the range 370 °C to 520 °C via outlet 25, and a bottoms fraction boiling in the range above 520 °C via outlet 26.
- a portion of paraffinic light naphtha solvent is recycled back to conduit 33 to minimize the use of fresh paraffinic solvent.
- Apparatus 100 includes a fractionator 120, a mixing zone 130, a furnace 140 and a coking drum 150.
- Fractionator 120 includes an inlet 127 for receiving fresh heavy hydrocarbon feedstock, an inlet 121 in fluid communication with a coking drum outlet 152 for receiving delayed coking product stream.
- Fractionator 120 also includes an outlet 122 for discharging a light naphtha fraction, an outlet 123 for discharging a heavy naphtha fraction, an outlet 124 for discharging a gas oil fraction, an outlet 125 for discharging a heavy gas oil fraction, and an outlet 126 for discharging a mixture of the bottoms fraction and preheated fresh heavy hydrocarbon feedstock.
- Furnace 140 includes an inlet 141 in fluid communication with fractionator outlet 126 and an outlet 142 for discharging heated combined stream of bottoms fraction and fresh heavy hydrocarbon feedstock.
- Mixing zone 130 includes an inlet 131 in fluid communication with a conduit 133 for receiving a paraffinic solvent and furnace outlet 142 for receiving heated combined stream.
- Mixing zone 130 also includes an outlet 132 for discharging combined stream containing solvent-flocculated asphaltenes and paraffinic solvent.
- Coking drum 150 includes an inlet 151 in fluid communication with mixing zone outlet 132 and an outlet 152 in fluid communication with fractionator inlet 121 for receiving delayed coking product stream.
- a fresh heavy hydrocarbon feedstock containing asphaltenes is introduced into the lower portion of the fractionator 120 via inlet 127.
- the preheated feedstock is combined with fractionator bottoms stream and passed to furnace 140 via inlet 141 where it is heated to a predetermined coking temperature in the range 480 °C to 530 °C.
- the heated combined stream is conveyed to mixing zone 130 via inlet 131.
- a paraffinic solvent is introduced into mixing zone 130 via conduit 133 in a ratio of solvent-to-feedstream of from 0.1:1 to 10:1 by volume to form solvent-flocculated asphaltenes in the combined stream.
- the combined stream containing solvent-flocculated asphaltenes and paraffinic solvent is discharged via outlet 132 and passed to coking drum 150 via inlet 151 to produce the delayed coking product stream having an increased portion of liquids and to deposit a reduced amount of coke on the interior of the drum, relative to the prior art process.
- the delayed coking product stream is discharged via outlet 152 and passed to fractionator 120 where it is fractionated to produce a light naphtha containing paraffinic solvent boiling in the range 36 °C to 75 °C via outlet 122, a heavy naphtha boiling in the range 75 °C to 180 °C via outlet 123, a light gas oil boiling in the range 180 °C to 370 °C via outlet 124, a heavy coker gas oil boiling in the range 370 °C to 520 °C via outlet 125, and a bottoms fraction boiling in the range above 520 °C via outlet 126.
- a portion of light naphtha containing paraffinic solvent is recycled back to conduit 133 to minimize the use of fresh paraffinic solvent.
- Apparatus 200 includes a fractionator 220, a furnace 240 and a coking drum 250.
- Fractionator 220 includes an inlet 227 for receiving fresh heavy hydrocarbon feedstock, an inlet 221 in fluid communication with a coking drum outlet 252 for receiving delayed coking product stream.
- Fractionator 220 also includes an outlet 222 for discharging light naphtha fraction, an outlet 223 for discharging a heavy naphtha fraction, an outlet 224 for discharging a gas oil fraction, an outlet 225 for discharging a heavy gas oil fraction, and an outlet 226 for discharging a mixture of the bottoms fraction and preheated fresh heavy hydrocarbon feedstock.
- Furnace 240 includes an inlet 241 that is in fluid communication with a conduit 254 for receiving a paraffinic solvent and with fractionator outlet 226 and an outlet 242 for discharging heated combined stream of bottoms fraction and fresh heavy hydrocarbon feedstock.
- Coking drum 250 includes an inlet 251 in fluid communication with a conduit 253 for receiving a paraffinic solvent and furnace outlet 242 for receiving heated combined stream.
- Coking drum 250 also includes an outlet 252 for discharging delayed coking product stream.
- a fresh heavy hydrocarbon feedstock containing asphaltenes is introduced into the lower portion of the fractionator 220 via inlet 227.
- the preheated feedstock is combined with fractionator bottoms stream and passed to furnace 240 via inlet 241 where it is heated to a predetermined coking temperature in the range 480 °C to 530 °C.
- the heated combined stream is conveyed to coking drum 250 via inlet 251.
- a paraffinic solvent is introduced into coking drum 250 via conduit 253 in a ratio of solvent-to-feedstream of from 0.1:1 to 10:1 by volume to form solvent-flocculated asphaltenes in the combined stream.
- Combined stream containing solvent-flocculated asphaltenes and paraffinic solvent is processed in coking drum 250 to produce the delayed coking product stream having increased portion of liquids and deposit a reduced amount of coke on the interior of the drum.
- the delayed coking product stream is discharged via outlet 252 and passed to fractionator 220 where it is fractionated to produce a light naphtha containing paraffinic solvent boiling in the range 36 °C to 75 °C via outlet 222, a heavy naphtha boiling in the range 75 °C to 180 °C via outlet 223, a light gas oil boiling in the range 180 °C to 370 °C via outlet 224 a heavy coker gas oil boiling in the range 370 °C to 520 °C via outlet 225, and a bottoms fraction boiling in the range above 520 °C via outlet 226.
- a portion of light naphtha containing paraffinic solvent is recycled back to conduit 253 to minimize the use of fresh paraffinic solvent.
- the feedstocks for the improved delayed coking process described herein are heavy hydrocarbons derived from natural resources including crude oil, bitumen, tar sands and shale oils, or from refinery processes including atmospheric or vacuum residue, products from coking, visbreaker and fluid catalytic cracking operations.
- the heavy hydrocarbon feedstock has a boiling point in the range of from 36 °C, this being the boiling point of pentane, up to 2000 °C.
- Some heavy hydrocarbon feedstocks such as bitumens include little light hydrocarbons.
- the feedstock can have an initial boiling point (IBP) of 180 °C, e.g., the IBP of gas oils, or 370 °C, e.g., the IBP of vacuum gas oil.
- the paraffinic solvent has the general formula of C n H2 n+2 , where n is from 3 to 8.
- a portion of the light naphtha stream from the fractionator can be used as the solvent that is mixed with the feedstream to the furnace or the coking drum.
- octanes and olefin compounds including pentenes, hexenes, heptenes and octenes, can also be present in the mixture.
- the presence of C 3 and C 4 compounds in the mixture will be dependent upon the prevailing pressure and temperature conditions in the coking unit and upstream.
- the C 5 to C 8 alkanes have boiling points in the range from about 28 °C to about 114 °C, and the C 5 to C 8 olefins have initial boiling points in the range of from about 30 °C to about 121 °C.
- the solvent is injected at a solvent battery limit temperature and a pressure of from 1 bar to 100 bars.
- the coking unit is a typical delayed coking unit with two drums operating alternatively.
- the operating conditions for the coking drum include a temperature of from 425 °C to 650 °C; in certain embodiments from 425 °C to 540 °C; in further embodiments from 450 °C to 510 °C; and in additional embodiments from 470 °C to 500 °C; and at a pressure of from 1 bar to 20 bars; in certain embodiments from 1 bar to 10 bars; and in further embodiments from 1 bar to 7 bars.
- the coking cycle time can be from 8 hrs to 60 hrs; in certain embodiments from 24 hrs to 48 hrs; and in further embodiments from 8 hrs to 24 hrs.
- the method of the invention represents an improvement over the prior art processes by reducing the coking induction period by mixing a predetermined amount of paraffinic solvent with the heavy hydrocarbon feedstocks in order to disturb the equilibrium of the asphaltenes in the maltenes solution and to flocculate all, or substantially all of the solid asphaltenes particles.
- the yield and qualities of valuable liquid products are increased while undesirable cracking and the formation of coke are minimized.
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- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Coke Industry (AREA)
Claims (15)
- Procédé de cokéfaction retardée pour une utilisation dans une unité de cokéfaction retardée qui inclut au moins un ballon (50, 150), l'unité de cokéfaction produisant un courant de produit de cokéfaction retardée et un produit de coke qui est retenu dans le ballon, le courant de produit de cokéfaction étant introduit dans une colonne de fractionnement de courant de produit de cokéfaction (20, 120) pour produire au moins une fraction de queue de distillation, une fraction intermédiaire et une fraction de naphta léger, le procédé comprenant :a. l'analyse d'un échantillon de charge d'alimentation d'hydrocarbure lourd fraîche contenant des asphaltènes qui doit être soumise au procédé de cokéfaction retardée, pour déterminer le rapport solvant paraffinique sur asphaltènes nécessaire pour floculer sensiblement la totalité des asphaltènes ;b. l'introduction d'une charge d'alimentation d'hydrocarbure lourd fraîche contenant des asphaltènes à des fins de préchauffage dans la partie inférieure de la colonne de fractionnement de produit de cokéfaction ;c. le déchargement de la fraction de queue de distillation qui inclut la charge d'alimentation d'hydrocarbure fraîche préchauffée à partir de la colonne de fractionnement en tant que courant d'alimentation combiné d'unité de cokéfaction ;d. l'introduction d'un solvant paraffinique séparé ayant la formule CnH2n+2, où n va de 3 à 8 ou d'un solvant paraffinique et oléfinique combiné, ce dernier ayant la formule CnH2n, où n va de 3 à 8, dans une zone de mélange (30, 130) intermédiaire entre la colonne de fractionnement de produit de cokéfaction (20) et le four d'unité de cokéfaction (40) et le mélange du courant d'alimentation combiné d'unité de cokéfaction avec le solvant dans un rapport suffisant de solvant sur courant d'alimentation qui a été déterminé dans l'étape (a) pour floculer par solvant sensiblement la totalité des asphaltènes dans le courant d'alimentation combiné d'unité de cokéfaction ;e. l'introduction du courant d'alimentation combiné d'unité de cokéfaction contenant des asphaltènes floculés dans le four d'unité de cokéfaction à des fins de chauffage jusqu'à une température de cokéfaction prédéterminée ;f. le passage du courant d'alimentation combiné chauffé contenant les asphaltènes floculés par solvant et un solvant dans l'au moins un ballon pour produire un courant de produit de cokéfaction retardée ayant une portion accrue de liquides et déposant une quantité réduite de coke sur l'intérieur du ballon, par rapport à la quantité de coke déposée en l'absence de l'ajout du solvant à la même charge d'alimentation d'hydrocarbure lourd.
- Procédé selon la revendication 1 dans lequel le rapport solvant sur courant d'alimentation est de 0,1 : 1 à 10 : 1 en volume.
- Procédé de cokéfaction retardée selon la revendication 1, dans lequel le solvant paraffinique présente un point d'ébullition initial allant jusqu'à 80 °C.
- Procédé de cokéfaction retardée selon la revendication 1, dans lequel au moins une partie d'une fraction de naphta léger ayant un point d'ébullition inférieur à 80 °C et sensiblement exempte de composés aromatiques récupérée à partir de la colonne de fractionnement de produit de cokéfaction est introduite dans la zone de mélange de solvant.
- Procédé de cokéfaction retardée selon la revendication 4, dans lequel le courant de naphta léger retiré à partir de la colonne de fractionnement et introduit dans la zone de mélange de solvant inclut un mélange d'alcanes et d'alcènes.
- Procédé de cokéfaction retardée selon la revendication 4, dans lequel le gasoil léger est récupéré à partir de la colonne de fractionnement sous la forme d'un courant séparé avec le courant de naphta léger.
- Procédé de cokéfaction retardée selon la revendication 1, dans lequel l'étape (e) inclut le chauffage du courant d'alimentation d'unité de cokéfaction combiné de la fraction de queue de distillation déchargée et du solvant et des asphaltènes floculés par solvant à une température située dans la plage allant de 480 °C à 530 °C à une pression située dans la plage allant de 1 à 20 bars.
- Procédé de cokéfaction retardée selon la revendication 7, dans lequel la pression est située dans la plage allant de 1 à 10 bars.
- Procédé de cokéfaction retardée selon la revendication 1, dans lequel la charge d'alimentation d'hydrocarbure lourd est une source d'hydrocarbure non raffiné sélectionnée dans le groupe constitué d'un pétrole brut, d'un bitume, des sables bitumineux, des huiles de schiste, des liquides de liquéfaction du charbon, et des combinaisons de ceux-ci.
- Procédé de cokéfaction retardée selon la revendication 1, dans lequel la charge d'alimentation d'hydrocarbure lourd est obtenue à partir d'une source d'hydrocarbure raffiné sélectionnée dans le groupe constitué d'un résidu atmosphérique, d'un résidu sous vide, des produits d'unité de réduction de viscosité, et des combinaisons de ceux-ci.
- Procédé de cokéfaction retardée selon la revendication 1, dans lequel la charge d'alimentation d'hydrocarbure lourd est un mélange ayant un point d'ébullition situé entre 36 °C et 2000 °C.
- Procédé de cokéfaction retardée selon la revendication 1 dans lequel l'unité de cokéfaction inclut deux ballons et le procédé est mis en œuvre dans un mode d'alternance.
- Procédé de cokéfaction retardée pour une utilisation dans une unité de cokéfaction retardée qui inclut au moins un ballon (50, 150), l'unité de cokéfaction produisant un courant de produit de cokéfaction retardée et un produit de coke qui est retenu dans le ballon, le courant de produit de cokéfaction étant introduit dans une colonne de fractionnement de courant de produit de cokéfaction (20, 120) pour produire au moins une fraction de queue de distillation, une fraction intermédiaire et une fraction de naphta léger, le procédé comprenant :a. l'analyse d'un échantillon de charge d'alimentation d'hydrocarbure lourd fraîche contenant des asphaltènes qui doit être soumise au procédé de cokéfaction retardée, pour déterminer le rapport solvant paraffinique sur asphaltènes nécessaire pour floculer sensiblement la totalité des asphaltènes ;b. l'introduction d'une charge d'alimentation d'hydrocarbure lourd fraîche contenant des asphaltènes à des fins de préchauffage dans la partie inférieure de la colonne de fractionnement de produit de cokéfaction ;c. le déchargement de la fraction de queue de distillation qui inclut la charge d'alimentation d'hydrocarbure fraîche préchauffée à partir de la colonne de fractionnement en tant que courant d'alimentation combiné d'unité de cokéfaction ;d. l'introduction du courant d'alimentation combiné d'unité de cokéfaction dans le four d'unité de cokéfaction (140) à des fins de chauffage jusqu'à une température de cokéfaction prédéterminée ;e. l'introduction d'un solvant paraffinique séparé ayant la formule CnH2n+2, où n va de 3 à 8 ou d'un solvant paraffinique et oléfinique combiné, ce dernier ayant la formule CnH2n, où n va de 3 à 8, dans une zone de mélange (30, 130) intermédiaire entre le four d'unité de cokéfaction (140) et le ballon de cokéfaction (150), et le mélange du courant d'alimentation combiné d'unité de cokéfaction chauffé dans le four avec le solvant dans un rapport suffisant de solvant sur courant d'alimentation qui a été déterminé dans l'étape (a) pour floculer par solvant sensiblement la totalité des asphaltènes dans le courant d'alimentation combiné d'unité de cokéfaction chauffé dans le four ;f. le passage du courant d'alimentation combiné chauffé dans le four contenant les asphaltènes floculés par solvant et un solvant dans l'au moins un ballon pour produire un courant de produit de cokéfaction retardée ayant une portion accrue de liquides et déposant une quantité réduite de coke sur l'intérieur du ballon, par rapport à la quantité de coke déposée en l'absence de l'ajout du solvant à la même charge d'alimentation d'hydrocarbure lourd.
- Procédé selon la revendication 13 dans lequel le rapport solvant sur courant d'alimentation est de 0,1 : 1 à 10 : 1 en volume.
- Procédé de cokéfaction retardée selon la revendication 13, dans lequel la charge d'alimentation d'hydrocarbure lourd est un mélange ayant un point d'ébullition situé entre 36 °C et 2000 °C.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201161513369P | 2011-07-29 | 2011-07-29 | |
PCT/US2012/041897 WO2013019321A1 (fr) | 2011-07-29 | 2012-06-11 | Procédé de cokéfaction retardée assisté par solvant |
Publications (2)
Publication Number | Publication Date |
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EP2737007A1 EP2737007A1 (fr) | 2014-06-04 |
EP2737007B1 true EP2737007B1 (fr) | 2020-01-08 |
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Application Number | Title | Priority Date | Filing Date |
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EP12728915.5A Active EP2737007B1 (fr) | 2011-07-29 | 2012-06-11 | Procédé de cokéfaction retardée assisté par solvant |
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Country | Link |
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US (1) | US8894841B2 (fr) |
EP (1) | EP2737007B1 (fr) |
JP (1) | JP6100775B2 (fr) |
KR (1) | KR101844111B1 (fr) |
CN (1) | CN103814112B (fr) |
WO (1) | WO2013019321A1 (fr) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3328967B1 (fr) * | 2015-07-27 | 2023-04-12 | Saudi Arabian Oil Company | Procédé intégré de désalphatage et de cokéfaction au solvant amélioré pour la production de coke vert de pétrole |
US10233394B2 (en) | 2016-04-26 | 2019-03-19 | Saudi Arabian Oil Company | Integrated multi-stage solvent deasphalting and delayed coking process to produce high quality coke |
US10125318B2 (en) | 2016-04-26 | 2018-11-13 | Saudi Arabian Oil Company | Process for producing high quality coke in delayed coker utilizing mixed solvent deasphalting |
US11174441B2 (en) * | 2018-10-22 | 2021-11-16 | Saudi Arabian Oil Company | Demetallization by delayed coking and gas phase oxidative desulfurization of demetallized residual oil |
US11359148B2 (en) | 2019-09-18 | 2022-06-14 | Saudi Arabian Oil Company | Methods and systems to produce needle coke from aromatic recovery complex bottoms |
US12077714B2 (en) | 2019-12-11 | 2024-09-03 | Saudi Arabian Oil Company | Needle coke production from HPNA recovered from hydrocracking unit |
US11072745B1 (en) * | 2020-04-20 | 2021-07-27 | Saudi Arabian Oil Company | Two-stage delayed coking process to produce anode grade coke |
RU2744637C1 (ru) * | 2020-07-08 | 2021-03-12 | Публичное акционерное общество «Татнефть» имени В.Д. Шашина | Способ замедленного коксования нефтяных остатков |
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US2380713A (en) | 1942-08-06 | 1945-07-31 | Texas Co | Coking hydrocarbon oils |
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US3379638A (en) | 1965-01-25 | 1968-04-23 | Lummus Co | Coal solvation with nonhydrogenated solvent in the absence of added hydrogen |
DE1671304B2 (de) | 1967-03-28 | 1976-05-13 | Verzoegertes verkokungsverfahren zur gleichzeitigen herstellung zweier verschiedener guetegrade von petrolkoks | |
US3563884A (en) | 1968-07-15 | 1971-02-16 | Lummus Co | Delayed coking of coal tar pitches |
US4036736A (en) | 1972-12-22 | 1977-07-19 | Nippon Mining Co., Ltd. | Process for producing synthetic coking coal and treating cracked oil |
US4177133A (en) | 1974-09-25 | 1979-12-04 | Maruzen Petrochem Co Ltd | Process for producing high-crystalline petroleum coke |
US4066532A (en) | 1975-06-30 | 1978-01-03 | Petroleo Brasileiro S.A. Petrobras | Process for producing premium coke and aromatic residues for the manufacture of carbon black |
US4116815A (en) | 1977-06-21 | 1978-09-26 | Nittetsu Chemical Industrial Co., Ltd. | Process for preparing needle coal pitch coke |
US4216074A (en) | 1978-08-30 | 1980-08-05 | The Lummus Company | Dual delayed coking of coal liquefaction product |
US4455219A (en) | 1982-03-01 | 1984-06-19 | Conoco Inc. | Method of reducing coke yield |
US4518487A (en) | 1983-08-01 | 1985-05-21 | Conoco Inc. | Process for improving product yields from delayed coking |
US4534854A (en) * | 1983-08-17 | 1985-08-13 | Exxon Research And Engineering Co. | Delayed coking with solvent separation of recycle oil |
US4528088A (en) * | 1983-11-30 | 1985-07-09 | Exxon Research And Engineering Co. | Coking with solvent separation of recycle oil using coker naphtha and solvent recovery |
US4686027A (en) * | 1985-07-02 | 1987-08-11 | Foster Wheeler Usa Corporation | Asphalt coking method |
CA1279838C (fr) * | 1986-06-09 | 1991-02-05 | Michael J. Mcgrath | Cokefaction temporisee |
US5370787A (en) | 1988-07-25 | 1994-12-06 | Mobil Oil Corporation | Thermal treatment of petroleum residua with alkylaromatic or paraffinic co-reactant |
US4983272A (en) | 1988-11-21 | 1991-01-08 | Lummus Crest, Inc. | Process for delayed coking of coking feedstocks |
US5028311A (en) | 1990-04-12 | 1991-07-02 | Conoco Inc. | Delayed coking process |
US5143597A (en) | 1991-01-10 | 1992-09-01 | Mobil Oil Corporation | Process of used lubricant oil recycling |
US5643441A (en) * | 1991-08-15 | 1997-07-01 | Mobil Oil Corporation | Naphtha upgrading process |
US5248410A (en) | 1991-11-29 | 1993-09-28 | Texaco Inc. | Delayed coking of used lubricating oil |
CN1082080C (zh) | 1996-09-19 | 2002-04-03 | 中国石油化工集团公司 | 一种多产柴油的延迟焦化工艺 |
CN1142259C (zh) | 2000-09-25 | 2004-03-17 | 中国石油化工股份有限公司 | 浅度溶剂脱沥青与延迟焦化的组合方法 |
US7922896B2 (en) | 2008-04-28 | 2011-04-12 | Conocophillips Company | Method for reducing fouling of coker furnaces |
US8496805B2 (en) * | 2009-07-10 | 2013-07-30 | Exxonmobil Research And Engineering Company | Delayed coking process |
-
2012
- 2012-06-11 CN CN201280045970.2A patent/CN103814112B/zh not_active Expired - Fee Related
- 2012-06-11 KR KR1020147005557A patent/KR101844111B1/ko active IP Right Grant
- 2012-06-11 JP JP2014522823A patent/JP6100775B2/ja not_active Expired - Fee Related
- 2012-06-11 WO PCT/US2012/041897 patent/WO2013019321A1/fr active Application Filing
- 2012-06-11 EP EP12728915.5A patent/EP2737007B1/fr active Active
- 2012-06-11 US US13/493,635 patent/US8894841B2/en not_active Expired - Fee Related
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Also Published As
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CN103814112A (zh) | 2014-05-21 |
KR101844111B1 (ko) | 2018-05-14 |
JP2014523954A (ja) | 2014-09-18 |
US8894841B2 (en) | 2014-11-25 |
US20130026069A1 (en) | 2013-01-31 |
WO2013019321A1 (fr) | 2013-02-07 |
EP2737007A1 (fr) | 2014-06-04 |
CN103814112B (zh) | 2016-08-17 |
KR20140064825A (ko) | 2014-05-28 |
JP6100775B2 (ja) | 2017-03-22 |
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