EP2729678B1 - Exhaust gas purification assembly - Google Patents
Exhaust gas purification assembly Download PDFInfo
- Publication number
- EP2729678B1 EP2729678B1 EP12733681.6A EP12733681A EP2729678B1 EP 2729678 B1 EP2729678 B1 EP 2729678B1 EP 12733681 A EP12733681 A EP 12733681A EP 2729678 B1 EP2729678 B1 EP 2729678B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- inlet
- baffle
- exhaust gases
- outlet
- assembly according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000000746 purification Methods 0.000 title claims description 38
- 239000007789 gas Substances 0.000 claims description 136
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 65
- 238000011144 upstream manufacturing Methods 0.000 claims description 38
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims description 24
- 238000002347 injection Methods 0.000 claims description 20
- 239000007924 injection Substances 0.000 claims description 20
- 229910021529 ammonia Inorganic materials 0.000 claims description 16
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 1
- 239000003054 catalyst Substances 0.000 description 21
- 239000000047 product Substances 0.000 description 21
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 15
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 238000009826 distribution Methods 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 235000021183 entrée Nutrition 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 229940095054 ammoniac Drugs 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 238000010531 catalytic reduction reaction Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000010899 nucleation Methods 0.000 description 2
- 230000037361 pathway Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 210000003462 vein Anatomy 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/20—Mixing gases with liquids
- B01F23/21—Mixing gases with liquids by introducing liquids into gaseous media
- B01F23/213—Mixing gases with liquids by introducing liquids into gaseous media by spraying or atomising of the liquids
- B01F23/2132—Mixing gases with liquids by introducing liquids into gaseous media by spraying or atomising of the liquids using nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/30—Injector mixers
- B01F25/31—Injector mixers in conduits or tubes through which the main component flows
- B01F25/314—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit
- B01F25/3141—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit with additional mixing means other than injector mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
- B01F25/4337—Mixers with a diverging-converging cross-section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
- F01N1/083—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling using transversal baffles defining a tortuous path for the gases or successively throttling gas flow
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/02—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate silencers in series
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2892—Exhaust flow directors or the like, e.g. upstream of catalytic device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/20—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/36—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being an exhaust flap
Definitions
- the present invention relates generally to the exhaust lines of motor vehicles.
- Such a purification set is known to DE 10 2009 056183 A1 and of DE 10 2010 014 037 .
- the first and second exhaust gas purification members are arranged side by side, with their respective axes substantially parallel to one another. Such an arrangement is particularly compact.
- an injector of a reducing product of nitrogen oxides is provided in DE 10 2010 014 037 . This injector injects said product into the volume.
- the circulation of the exhaust gases must be planned in such a way as to ensure a good dispersion of the product within the exhaust gases.
- the invention aims to provide a purification assembly in which the counterpressure is lower.
- the invention relates to an exhaust gas purification assembly of the aforementioned type, characterized in that the assembly comprises a deflector placed in the volume opposite the inlet, the deflector orthogonal projection on the an inlet covering at least 75% of the first zone and covering less than 25% of the second zone, the deflector and the volume being arranged so that a part of the exhaust gas entering through the first part of the inlet flows into the next volume flow lines forming a cusp around the deflector.
- the exhaust gases entering through the first part of the inlet flow along a U-shaped path. They flow first along the face of the deflector facing the inlet, to a free edge of the deflector constituting a cusp, and then flow in the opposite direction along the face of the deflector located opposite the inlet. This flow induces internal rotational movements in the exhaust gas, which increases the level of turbulence in the flow of exhaust gas flowing along the face of the deflector located opposite the inlet.
- This turbulence is due in particular to the fact that the exhaust gases entering through the second zone of the inlet are practically not deflected by the deflector.
- the gases entering through the first zone undergo two successive changes of direction. A first change of direction after penetration into the volume to flow along the deflector, then a second change of direction when the gases arrive at the right of the second zone of the inlet and mix with the penetrating flow by said second zone.
- the flow of gas from the first zone enters the flow of gas from the second zone with a high angle of incidence, for example close to 90 °, which contributes to increasing the level of turbulence.
- the first exhaust gas purification unit is typically an oxidation catalyst specially adapted for diesel engines, known under the acronym DOC.
- the upstream duct comprises several exhaust gas purification devices, in particular with a particulate filter and one or more oxidation or reduction catalysts.
- the second purification member is a catalyst known as SCR (Selective Catalytic Reduction).
- SCR Selective Catalytic Reduction
- the SCR catalyst is designed to reduce the NOx contained in the exhaust gas to nitrogen gas N2, in the presence of ammonia NH3.
- the downstream duct may also comprise not only an SCR catalyst, but also a particulate filter and / or one or more other catalysts or reducing agents placed in the downstream duct upstream or downstream of the SCR catalyst.
- the upstream duct and the downstream duct are arranged parallel to each other.
- the upstream duct and the downstream duct are arranged side by side. More specifically, the respective portions of the upstream duct and the downstream duct located near the volume are arranged side by side.
- These parts typically comprise the first and second purification members.
- side by side is used herein to mean that the respective central axes of the upstream duct and the downstream duct are substantially parallel to each other, or are slightly inclined with respect to each other.
- the upstream and downstream ducts are located vis-à-vis one another. In other words, the upstream and downstream ducts have respective lateral surfaces substantially vis-à-vis one another.
- the orthogonal projection baffle at the entrance covers at least 75% of the first zone and covers less than 25% of the second zone, means that it is important for the invention that the deflector deviates a large part of the gas entering the volume through the first zone.
- the deflector In order for the purification unit not to generate excessive back pressure, the deflector must instead not deflect the exhaust gases entering the second zone, and must thus cover only a small fraction of this second zone.
- there is provided in the baffle vis-à-vis the first zone of the inlet, a solid part, or having only one or more orifices of small sizes.
- the deflector does not extend for example not at all vis-à-vis the second zone.
- the deflector is slightly extended vis-à-vis the second zone, and covers only a small portion of this second zone, so as not to hinder the flow of exhaust gas entering the second zone .
- the portion of the deflector located opposite the second zone delimits a large opening between a free edge of the deflector and the wall of the volume.
- This large opening makes it possible to let the exhaust gas arriving from the inlet, with a minimum counter-pressure.
- the portion of the deflector located opposite the second zone delimits several large openings between a free edge of the deflector and the wall of the volume. These openings are separated one from the other. These large openings can be two, three, or more than three.
- the large opening or openings are formed entirely in the baffle, and are not delimited on the one hand by a free edge of the baffles and on the other by the wall of the volume.
- Orthogonal projection on the input means the projection in a direction perpendicular to the plane in which the entry is inscribed.
- the median line mentioned above is a dummy line and does not correspond to a line physically dividing the entry into two separate zones. Reference is made to this median line only to characterize the invention. This simply reflects the fact that the deflector is intended to cover essentially one half of the entrance, and to extend only slightly on the other half of the entrance.
- the deflector covers at least 75% of the first zone, still more preferably at least 85% of the first zone, and still more preferably at least 90% of the first zone.
- the deflector covers less than 25% of the second zone, preferably less than 15% of the second zone, and still preferably less than 10% of the second zone.
- the deflector has opposite the first zone a plurality of orifices. These orifices are small openings, much smaller than the opening located opposite the second zone. In total, the cumulative area of all the orifices is less than 25% of the area of the first zone, preferably less than 15% of the area of the first zone, and even more preferably less than 10% of the area of the first zone.
- This pathway successively comprises several sections.
- the first section corresponds to the area between the deflector and the entrance.
- the passageway typically comprises a converging section, with an upstream portion having a relatively larger passage section to the exhaust gas and a downstream portion having a passage section relatively smaller to the exhaust gas.
- the converging section has a section of decreasing passage from upstream to downstream. This converging section corresponds for example to a section delimited between the face of the deflector turned away from the entrance, and a wall of the volume.
- the injector device is arranged to inject the reducing agent into a delimited section in respective zones facing the deflector and a wall of the volume.
- an injection is performed immediately downstream of said section. This makes it possible to lengthen the length of the path of the gas between the injection point, also called the seeding point, and the exhaust gas outlet. This promotes the homogenization of the reducing product in the exhaust gas, and allows a better distribution of the reducing product on the inlet face of the second purification member.
- the deflector forms a protective screen preventing a return of the reducing product to the input. It thus prevents the reducing agent from diffusing to the first purification unit.
- the first purification member is a DOC type oxidation catalyst and the injected reducing product is ammonia or a precursor of ammonia.
- the ammonia can oxidize in contact with the DOC. Part of the ammonia is lost for NOx reduction.
- oxidized ammonia on the DOC itself generates NOx.
- the zone of the deflector delimiting the section in which the injection of the reducing product is carried out, or delimiting the section downstream from which the injection of the reducing product is carried out is concave, of concavity turned towards said section.
- the section of the section thus has a less elongated shape, closer to an oval, well adapted to allow rapid and effective diffusion of the reducing product to all gas streams.
- the passageway comprises a substantially tangential orientation section relative to the inlet, and / or a substantially tangential orientation section relative to the outlet.
- the path of passage of the exhaust gas passes on the contrary in peripheral areas of the inlet and outlet which allows to arrange in a determined volume of shape a longer passageway.
- the passageway has a substantially helical section opening into the outlet.
- the substantially helical section extends the substantially tangential orientation section to the exit. This helical shape makes it possible to further extend the path of the exhaust gases between the seeding point and the outlet.
- the helical section also makes it possible to impart to the exhaust gas a rotation about an axis substantially perpendicular to the outlet. This rotation contributes to increasing the level of turbulence in the exhaust gas and thus to improving the mixture of the reducing product in the gas stream. This also contributes to homogenize the distribution of the reducing product on the inlet face of the second purification member.
- the deflector is integral with an edge of the entrance.
- the deflector may be attached to the edge of the entrance, or integral with the edge of the entrance.
- the deflector is preferably formed in a metal drop obtained by cutting the entry into the volume.
- the deflector is obtained by deformation of a wall of the volume, preferably at the moment when the inlet is cut in the volume.
- the volume typically comprises a telescope in which are provided the inlet and outlet, and a cover attached to the telescope.
- the bezel comprises for example one or more planar portions, in which are provided the inlet and outlet.
- the hood on the other hand, is a stamped, concave piece that caps the bezel.
- the different sections of the exhaust gas path are obtained by forming the cover. They are for example obtained by stamping the cover.
- the baffle is preferably integral with the bezel.
- the deflector and the volume define at the level of the cusp around the cup a passage section for the exhaust gas less than 75% of a passage section of the inlet, preferably less than 50% of the passage section of the inlet.
- the passage section offered to the exhaust gases at the cusp that is to say in the zone where the exhaust gas has a path substantially at 180 °, is reduced so as to increase the speed of the gases. This contributes to increasing the turbulence level of the exhaust gases downstream of the cusp.
- the passageway present between the cusp and the injection point at least first and second sections having respective orientations forming with respect to each other an angle between 30 and 90 °.
- the exhaust gases thus undergo an additional change of direction, causing additional rotation of the exhaust gas upstream of the injection point. This further improves the quality of the mixture between the reducing agent and the exhaust gas.
- the angle is between 40 and 80 °, and more preferably between 50 and 60 °.
- the two sections are typically connected to each other by an arcuate section. These sections may be placed upstream or downstream of the converging section, or be part of the converging section.
- the first and second sections are typically rectilinear. In a variant, the first and second sections are slightly arched.
- the inlet and the outlet preferably have respective centers aligned in a main direction, the median line defined above forming with the main direction an angle of less than 30 °.
- the volume is typically elongated along the main direction, so that the gas flow path is also of general orientation along the main direction.
- the fact that the median line of the entrance forms an angle of less than 30 ° with the main direction means that the solid part of the deflector is situated substantially on one side of the main direction and that the large opening or openings delimited by the deflector are located substantially on the other side of the main direction. This allows to place the first section in an orientation substantially perpendicular to the main direction, and the second section substantially parallel to the main direction.
- the section converging in this case is very short and is placed upstream of the first section.
- the path could have upstream of the injection point other sections with other orientations.
- the injection device is designed to inject into the volume a gaseous product reducing nitrogen oxides, typically ammonia.
- the device is provided for injecting a liquid product, for example an ammonia solution or urea.
- the set 1 represented on the Figures 1 to 4 is intended for the purification of exhaust gases from a motor vehicle engine. It is more particularly intended for the purification of exhaust gases from a diesel engine.
- the upstream duct 3 is connected upstream to an exhaust manifold (not shown) which collects the exhaust gases leaving the combustion chambers of the engine.
- Other equipment may be interposed between the upstream duct and the exhaust manifold, for example a turbo compressor.
- the first purification member 5 is a diesel engine oxidation catalyst (DOC). It is arranged inside the upstream duct 3 so that the exhaust gases are forced through the catalyst 5 when these exhaust gases flow from the exhaust manifold to the inlet 13.
- the catalyst 5 has an outlet face 19 through which the exhaust gases leave the catalyst.
- the face 19 coincides substantially with the inlet 13.
- the upstream duct 3 opens directly into the inlet 13. In a variant, the outlet face 19 is offset upstream, slightly away from the inlet 13.
- the downstream duct 7 is connected downstream to an exhaust cannula (not shown) through which the exhaust gases are released into the atmosphere after purification.
- Other equipment, such as silencers, are interposed between the downstream duct and the exhaust cannula.
- the second purification organ 9 is a catalyst known as SCR: Selective Catalytic Reduction.
- the catalyst 9 is arranged in the downstream duct so that the exhaust gas leaving the outlet 15 and flowing to the cannula is forced through the SCR catalyst 9.
- the catalyst 9 has an inlet face 21, which exhaust gas enters inside the catalyst 9. This inlet face 21 is located substantially in coincidence with the outlet 15. In a variant, the inlet face is offset along the downstream duct, at a distance of As an alternative, a particulate filter or other catalyst is interposed between the outlet 15 and the catalyst SCR 9.
- the upstream duct 3 and the downstream duct 7 are substantially parallel to each other. They are juxtaposed next to each other. Their respective central axes, referenced X and Y on the Figure 3 , are substantially parallel to each other.
- the exhaust gases flow in opposite directions to each other through the first catalyst 5 and through the second catalyst 9.
- the volume 11 is intended to guide the exhaust gases from the inlet 13 to the outlet 15. It comprises a telescope 23 in which are provided the inlet 13 and the outlet 15, and a cover 25 attached to the telescope .
- the bezel 23 is a stamped metal part.
- the inlet 13 and the outlet 15 are for example circular. They are located in the same plane, or in two planes parallel to each other and slightly offset with respect to each other as illustrated on the Figure 3 .
- the telescope 23 has an elongated shape along a main direction P passing through the respective centers C and C 'of the inlet 13 and the outlet 15 ( Figure 2 ). The entrance and exit occupy two ends of the telescope.
- the inlet 13 occupies substantially an entire end of the telescope, and the outlet 15 also occupies a whole second end of the telescope.
- the bezel on the other hand, has a solid central portion 27 between the inlet and the outlet. The width of the central portion 27, taken parallel to the main direction, is dictated by the spacing between the upstream and downstream ducts.
- the cover 25 is a stamped metal part, of concave shape. It thus has an internal volume of complex shape, and an opening defined by a peripheral edge 29.
- the bezel 23 closes the opening, the peripheral edge 31 of the bezel being sealingly assembled to the peripheral edge 29 of the opening. For example, the edges 29 and 31 are sealed to each other.
- the assembly 1 further comprises a deflector 33 placed in the volume 11, facing the inlet 13.
- the deflector 33 is secured to the peripheral edge 35 of the inlet. It is obtained during the stamping of the telescope.
- the deflector 33 deviates from the plane of the inlet 3, from the edge 35, towards the interior of the volume 11.
- the deflector 33 extends vis-à-vis substantially half of the inlet 13.
- the center line corresponding to the section plane IV divides the inlet 13 into first and second zones 37 and 39 with substantially the same passage section to the exhaust gas.
- the deflector 33 covers almost all of the first zone 37, and covers only a very small part of the second zone 39.
- the deflector 33 thus defines with the hood 25 a large opening for the exhaust entering the second zone 39, while it deviates substantially all the exhaust gas entering the first zone 37.
- the deflector has a free edge 41, and an edge 43 bonded to the peripheral edge 35 of the inlet 13.
- the free edge 41 considered in projection on the entry 13 as on the Figure 2 , has a central portion 45 extending into the first zone 37, close to the center C of the inlet, and two end portions 47 extending into the second zone 39.
- the surface 48 of the first zone extending between the central portion 45 and the section plane IV is not covered by the deflector. This surface has an extremely small area.
- the surfaces of the second zone 39 extending between the end portions 47 and the section plane IV are on the other hand covered by the deflector 33. These parts are of reduced area.
- the deflector 33 has, as visible on the Figure 2 , a plurality of orifices 49.
- the orifices 49 are small in relation to the size of the inlet 13.
- the total area of the surface 48, between the portion 45 of the free edge and the IV plane, and the different orifices 49 is less than 25% of the area of the first zone.
- the deflector considered in orthogonal projection on the entry covers at least 75% of the first zone.
- the volume 11 and the deflector 33 together define a passage path for the exhaust gas from the inlet 13 to the outlet 15.
- This passageway is shaped to ensure excellent mixing quality of the ammonia gas injected by the injection device 17 in the exhaust gas.
- the passageway first comprises an inlet section 51, between the deflector 33 and the inlet 13.
- the exhaust gases entering through the first zone 37 of the inlet are deflected by the deflector 33 to the second zone 39 of the entrance. They flow along a face 53 of the deflector turned towards the inlet 13.
- said exhaust gases flow along flow lines forming a cusp around the deflector, and more precisely around the free edge 41 of the deflector.
- the flux lines will have a 180 ° twist.
- the exhaust gas, after having crossed the free edge 41 flows along the face 55 of the deflector opposite to the inlet 13. The exhaust gases therefore flow in the opposite direction along the face 53 and along the face 55.
- the exhaust gases entering through the second zone 39 are practically not deflected by the deflector 33. After having crossed the free edge 41, they flow along the face 55 of the deflector opposite the inlet 13.
- the path of passage of the exhaust gas has after the inlet section 51, a converging section 57 delimited on one side by the deflector 33 and on the other side by the hood 25. More precisely, the converging section 57 is defined by areas of the hood and the deflector placed vis-à-vis one another.
- the zone 59 of the deflector delimiting the converging section has a visible concavity on the Figure 4 . In other words, taken in section in a plane perpendicular to the entrance and containing the median line mentioned above, the zone 59 has a concavity turned towards the section 57.
- This section 57 has a converging shape. More specifically, the passage section offered to the exhaust gas along the second section 57 decreases along this section 57, upstream to downstream. The upstream and downstream are here appreciated relative to the direction of normal flow of the exhaust gas. This is particularly visible on the Figure 1 .
- the path also includes a section 61, extending the convergent section 57, oriented tangentially with respect to the inlet 13 and with respect to the outlet 15. This section is visible on the Figure 1 .
- the upstream portion of the section 61, which connects to the converging section 57 is substantially tangential to the inlet 13.
- the downstream portion 65 is substantially tangential to the outlet 15.
- the section 61 is substantially straight. It is substantially parallel to the main direction P and extends along an edge of the telescope.
- the passageway further comprises a helical section 67, extending the tangential section 61.
- the helical section 67 winds around the central axis Y of the downstream outlet duct 7. It opens into the outlet 15.
- the tangential section 61 and the helical section 67 are obtained by the appropriate shaping of the cover 25.
- the ammonia injector device 17 comprises a gaseous ammonia generator element, not shown, and a duct 69 mounted on the cover 25.
- the cover has for this purpose an orifice 71 on the edge of which is fixed the duct 69.
- the conduit 69 penetrates slightly inside the volume 11.
- the ammonia gas generating member is for example a gaseous ammonia storage cartridge, or an ammonia storage cartridge by absorption on a suitable solid material , or a reactor provided for generating ammonia from a liquid material such as urea.
- the orifice 71 is arranged to perform the injection of gaseous ammonia at a point in the path in which the passage section offered to the exhaust gas is reduced. This point corresponds for example to the downstream end of the converging section 57, or to the end 63 of the tangential section 61.
- the Figure 5 shows that the level of turbulence in the exhaust gas flow at the injection point is considerably increased due to the presence of the deflector 33.
- the level of turbulence of the exhaust gas has been illustrated for an exhaust gas purification assembly having the same geometry as that of the invention, without a deflector.
- the level of turbulence is low in volume 11 and is substantially constant.
- the level of turbulence in the set of the invention comprising a deflector.
- the turbulence level is indicated by a scale from a to k where k is the maximum turbulence level. This figure shows a significant level of turbulence at the downstream end of the converging section.
- this level of turbulence is explained by the fact that the exhaust gases entering the volume 11 through the first zone of the inlet undergo several changes of direction, including a bending around the deflector, which creates internal rotations in the exhaust gas at the point of injection.
- the Figure 6 shows that, due to the level of turbulence in the exhaust gas, the gaseous NH3 injected into the volume 11 is homogenized very rapidly in the flow of exhaust gas.
- the lower part shows the concentration of NH3 inside the volume 11, for a set without deflector corresponding to that of the Figure 5 .
- the upper part of the Figure 6 shows the concentration of NH3 in volume 11 for a deflector assembly according to the invention.
- the concentration of NH3 is expressed by a graduated index of a to i, i corresponding to the maximum concentration of NH3.
- the schemas of the Figure 6 correspond to front views of the exhaust gas purification assembly, similar to the view of the Figure 2 .
- the exhaust gas inlet is located on the right, and the exhaust outlet on the left.
- the lower part of the Figure 6 shows that, without the deflector, there is an exhaust gas vein with a high concentration of NH3 that extends far along the exhaust path, substantially up to half the helical section.
- the upper part of the Figure 6 shows that with the deflector, the decrease of the concentration of NH3 in the exhaust gas is very fast.
- the exhaust gas vein with high concentration of NH3 disappears far before the helical section 67.
- the Figure 7 shows that the helical section 67 makes it possible to increase the level of turbulence of the exhaust gases.
- the turbulence level is indicated by a scale from a to j where j is the maximum turbulence level.
- the Figure 7 shows that the level of turbulence decreases when the exhaust gases leave the tangential section 61 and enter the helical section 67. It then tends to increase along the helical section 67, due to the rotation of the gas streams. 'exhaust.
- the Figure 8 shows the distribution of ammonia NH3 in the plane of the outlet 15 of the volume.
- the diagram corresponds to a set of purification without deflector, as illustrated on the right part of the Figure 5 .
- the diagram corresponds to the invention, that is to say to an assembly equipped with a deflector.
- the molar concentration of NH3 is indicated by a number graduated from a to v, v being the maximum concentration.
- the scales are different from each other in the diagram on the left and in the diagram on the right.
- the right part of the Figure 8 shows that, in the absence of a deflector, ammonia NH3 is much more concentrated at the bottom and right of the outlet than in the central zone of this outlet.
- the molar fraction of NH3 is more than four times higher at the bottom and right of the outlet than in the central part of it.
- the left part of the Figure 8 shows that, with a deflector, the distribution of NH3 is relatively homogeneous in the plane of the outlet.
- the ratio of the mole fraction of NH3 in the zone with the highest concentration on the mole fraction of NH3 in the zone with the lowest concentration is less than 1.2.
- the deflector 33 comprises two arches 72 extending essentially opposite the second zone 39 of the inlet. These arches 72 are integral with the central portion 45 of the free edge 41, and extend substantially radially to points 73 of the edge 35 located along the second zone of the inlet.
- the cup 33 thus defines three passages 75 for the exhaust gases arriving from the inlet 13.
- the passage section for the exhaust gases at the cusp that is to say between the free edge 41 of the baffle and the cover 25, is reduced by the presence of the arches 72. This contributes to accelerating the speed of exhaust flow in this zone, and to increase the level of turbulence of the exhaust gas at the injection point.
- the convergent section 57 is replaced by a section of more complex shape, arranged to further increase the efficiency with which the ammonia gas is dispersed in the exhaust gas.
- the converging section is replaced by a first portion 77 oriented substantially perpendicular to the main direction, extended by an arcuate section 79, itself extended by a second section 81 having an orientation substantially parallel to the main direction.
- the upstream end of the section 77 is convergent, that is to say offers the exhaust gas a decreasing passage section from upstream to downstream.
- the first section 77 is located substantially in line with the second zone of the entrance.
- the arcuate section 79 and the second section 81 are located substantially in line with the first zone.
- the deflector is slightly offset in rotation about the center C of the inlet relative to the situation of the Figure 2 .
- the median line for dividing the inlet into two zones of the same size, one substantially completely covered by the deflector and the other substantially not covered by the deflector, is aligned with the main direction or slightly inclined with respect to this direction. main. This facilitates the arrangement of sections 77, 79 and 81.
- the injection point of the gaseous ammonia is shifted upstream along the path of passage of the exhaust gas with respect to the first embodiment.
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Description
La présente invention concerne en général les lignes d'échappement de véhicules automobiles.The present invention relates generally to the exhaust lines of motor vehicles.
Plus précisément, l'invention concerne un ensemble de purification de gaz d'échappement, l'ensemble étant du type comprenant :
- un conduit amont dans lequel est logé un premier organe de purification des gaz d'échappement ;
- un conduit aval dans lequel est logé un second organe de purification des gaz d'échappement, le conduit amont et le conduit aval étant disposés parallèlement l'un à l'autre ;
- un volume ayant une entrée de gaz d'échappement communiquant avec le conduit amont et une sortie de gaz d'échappement communiquant avec le conduit aval, une droite médiane divisant ladite entrée en des première et seconde zones offrant une même section de passage au gaz d'échappement.
- an upstream duct in which is housed a first exhaust gas purification unit;
- a downstream duct in which is housed a second exhaust gas purification unit, the upstream duct and the downstream duct being arranged parallel to each other;
- a volume having an exhaust gas inlet communicating with the upstream duct and an exhaust gas outlet communicating with the downstream duct, a median straight line dividing said inlet into first and second zones having the same passage section to the exhaust gas; 'exhaust.
Un tel ensemble de purification est connu de
Pour assurer les fonctions décrites ci-dessus, à savoir permettre un écoulement des gaz d'échappement tel que ces gaz d'échappement soient distribués de manière relativement uniforme au niveau de la sortie du volume et assurer une bonne dispersion du produit injecté dans les gaz d'échappement, il est prévu dans le volume de
De telles coupelles créent une contrepression élevée dans la ligne d'échappement.Such cups create high back pressure in the exhaust line.
Dans ce contexte, l'invention vise à proposer un ensemble de purification dans lequel la contrepression est moins élevée.In this context, the invention aims to provide a purification assembly in which the counterpressure is lower.
A cette fin, l'invention porte sur un ensemble de purification de gaz d'échappement du type précité, caractérisé en ce que l'ensemble comprend un déflecteur placé dans le volume en regard de l'entrée, le déflecteur en projection orthogonale sur l'entrée couvrant au moins 75% de la première zone et couvrant moins de 25% de la seconde zone, le déflecteur et le volume étant agencés pour qu'une partie des gaz d'échappement pénétrant par la première partie de l'entrée s'écoule dans le volume suivant des lignes de flux formant un rebroussement autour du déflecteur.To this end, the invention relates to an exhaust gas purification assembly of the aforementioned type, characterized in that the assembly comprises a deflector placed in the volume opposite the inlet, the deflector orthogonal projection on the an inlet covering at least 75% of the first zone and covering less than 25% of the second zone, the deflector and the volume being arranged so that a part of the exhaust gas entering through the first part of the inlet flows into the next volume flow lines forming a cusp around the deflector.
En d'autres termes, les gaz d'échappement pénétrant par la première partie de l'entrée s'écoulent selon un parcours en U. Ils s'écoulent d'abord le long de la face du déflecteur tourné vers l'entrée, jusqu'à un bord libre du déflecteur constituant en un point de rebroussement, puis s'écoulent en sens inverse le long de la face du déflecteur située à l'opposé de l'entrée. Cet écoulement induit des mouvements de rotation interne dans les gaz d'échappement, qui augmentent le niveau de turbulence dans le flux de gaz d'échappement s'écoulant le long de la face du déflecteur située à l'opposé de l'entrée.In other words, the exhaust gases entering through the first part of the inlet flow along a U-shaped path. They flow first along the face of the deflector facing the inlet, to a free edge of the deflector constituting a cusp, and then flow in the opposite direction along the face of the deflector located opposite the inlet. This flow induces internal rotational movements in the exhaust gas, which increases the level of turbulence in the flow of exhaust gas flowing along the face of the deflector located opposite the inlet.
Ces turbulences, quand l'ensemble de purification de gaz d'échappement est équipé d'un dispositif injecteur d'un produit réducteur des oxydes d'azote, permettent de disperser plus rapidement le produit réducteur au sein des gaz d'échappement. Les turbulences favorisent la diffusion du produit réducteur dans le flux gazeux.This turbulence, when the exhaust gas purification assembly is equipped with an injector device of a nitrogen oxides reducing product, make it possible to disperse the reducing agent more quickly within the exhaust gas. Turbulence promotes the diffusion of the reducing product in the gas stream.
Ces turbulences sont dues notamment au fait que les gaz d'échappement pénétrant par la seconde zone de l'entrée ne sont pratiquement pas déviés par le déflecteur. Au contraire, les gaz pénétrant par la première zone subissent deux changements de direction successifs. Un premier changement de direction après pénétration dans le volume pour s'écouler le long du déflecteur, puis un second changement de direction quand les gaz arrivent au droit de la seconde zone de l'entrée et se mélangent au flux pénétrant par ladite seconde zone. Ainsi, le flux de gaz provenant de la première zone pénètre dans le flux de gaz provenant de la seconde zone avec un angle d'incidence élevé, par exemple proche de 90°, ce qui contribue à augmenter le niveau de turbulence.This turbulence is due in particular to the fact that the exhaust gases entering through the second zone of the inlet are practically not deflected by the deflector. On the contrary, the gases entering through the first zone undergo two successive changes of direction. A first change of direction after penetration into the volume to flow along the deflector, then a second change of direction when the gases arrive at the right of the second zone of the inlet and mix with the penetrating flow by said second zone. Thus, the flow of gas from the first zone enters the flow of gas from the second zone with a high angle of incidence, for example close to 90 °, which contributes to increasing the level of turbulence.
Ce niveau de turbulence est obtenu sans créer de contrepression élevée dans la ligne d'échappement, puisque les gaz d'échappement pénétrant par la seconde zone ne sont pratiquement pas déviés par le déflecteur.This level of turbulence is achieved without creating high backpressure in the exhaust line, since the exhaust gases entering the second zone are practically not deflected by the deflector.
Le premier organe de purification des gaz d'échappement est typiquement un catalyseur d'oxydation spécialement adapté pour les moteurs diesel, connu sous le sigle DOC. En variante, le conduit amont comporte plusieurs organes de purification des gaz d'échappement, avec notamment un filtre à particules et un ou plusieurs catalyseurs d'oxydation ou de réduction.The first exhaust gas purification unit is typically an oxidation catalyst specially adapted for diesel engines, known under the acronym DOC. In a variant, the upstream duct comprises several exhaust gas purification devices, in particular with a particulate filter and one or more oxidation or reduction catalysts.
Le second organe de purification est un catalyseur connu sous le nom de SCR (Selective Catalytic Réduction). Le catalyseur SCR est prévu pour réduire les NOx contenus dans les gaz d'échappement en azote gazeux N2, en présence d'ammoniac NH3. Le conduit aval peut également comporter non seulement un catalyseur SCR, mais aussi un filtre à particules et/ou un ou plusieurs autres catalyseurs ou réducteurs, placés dans le conduit aval en amont ou en aval du catalyseur SCR.The second purification member is a catalyst known as SCR (Selective Catalytic Reduction). The SCR catalyst is designed to reduce the NOx contained in the exhaust gas to nitrogen gas N2, in the presence of ammonia NH3. The downstream duct may also comprise not only an SCR catalyst, but also a particulate filter and / or one or more other catalysts or reducing agents placed in the downstream duct upstream or downstream of the SCR catalyst.
Comme indiqué plus haut, le conduit amont et le conduit aval sont disposés parallèlement l'un à l'autre. On entend par là que, pour des raisons de compacité, le conduit amont et le conduit aval sont agencés côte à côte. Plus précisément, les parties respectives du conduit amont et du conduit aval situées à proximité du volume sont disposées côte à côte. Ces parties comprennent typiquement les premier et second organes de purification. Le terme côte à côte est employé ici comme signifiant que les axes centraux respectifs du conduit amont et du conduit aval sont sensiblement parallèles l'un à l'autre, ou sont faiblement inclinés l'un par rapport à l'autre. Les conduits amont et aval sont situés en vis-à-vis l'un de l'autre. En d'autres termes, les conduits amont et aval présentent des surfaces latérales respectives sensiblement en vis-à-vis l'une de l'autre.As indicated above, the upstream duct and the downstream duct are arranged parallel to each other. This means that, for reasons of compactness, the upstream duct and the downstream duct are arranged side by side. More specifically, the respective portions of the upstream duct and the downstream duct located near the volume are arranged side by side. These parts typically comprise the first and second purification members. The term side by side is used herein to mean that the respective central axes of the upstream duct and the downstream duct are substantially parallel to each other, or are slightly inclined with respect to each other. The upstream and downstream ducts are located vis-à-vis one another. In other words, the upstream and downstream ducts have respective lateral surfaces substantially vis-à-vis one another.
Le fait que le déflecteur en projection orthogonale sur l'entrée couvre au moins 75% de la première zone et couvre moins de 25% de la seconde zone, signifie qu'il est important pour l'invention que le déflecteur dévie une grande partie des gaz pénétrant dans le volume par la première zone. Pour que l'ensemble de purification ne génère pas une contrepression trop importante, le déflecteur doit au contraire ne pas dévier les gaz d'échappement pénétrant par la seconde zone, et doit ainsi ne couvrir qu'une faible fraction de cette seconde zone. Pour atteindre ce résultat, on prévoit dans le déflecteur, en vis-à-vis de la première zone de l'entrée, une partie pleine, ou ne comportant qu'un ou plusieurs orifices de petites tailles,.The fact that the orthogonal projection baffle at the entrance covers at least 75% of the first zone and covers less than 25% of the second zone, means that it is important for the invention that the deflector deviates a large part of the gas entering the volume through the first zone. In order for the purification unit not to generate excessive back pressure, the deflector must instead not deflect the exhaust gases entering the second zone, and must thus cover only a small fraction of this second zone. To achieve this result, there is provided in the baffle, vis-à-vis the first zone of the inlet, a solid part, or having only one or more orifices of small sizes.
Le déflecteur ne se prolonge par exemple pas du tout en vis-à-vis de la seconde zone. En variante, le déflecteur se prolonge légèrement en vis-à-vis de la seconde zone, et ne couvre qu'une faible partie de cette seconde zone, de manière à ne pas gêner la circulation des gaz d'échappement pénétrant par la seconde zone.The deflector does not extend for example not at all vis-à-vis the second zone. Alternatively, the deflector is slightly extended vis-à-vis the second zone, and covers only a small portion of this second zone, so as not to hinder the flow of exhaust gas entering the second zone .
Dans ce cas, la partie du déflecteur située en vis-à-vis de la seconde zone délimite une ouverture de grande taille, entre un bord libre du déflecteur et la paroi du volume. Cette ouverture de grande taille permet de laisser passer les gaz d'échappement arrivant de l'entrée, avec une contrepression minimum. En variante, la partie du déflecteur située en vis-à-vis de la seconde zone délimite plusieurs ouvertures de grande taille, entre un bord libre du déflecteur et la paroi du volume. Ces ouvertures sont séparées l'une de l'autre. Ces ouvertures de grande taille peuvent être au nombre de deux, trois, ou plus de trois.In this case, the portion of the deflector located opposite the second zone delimits a large opening between a free edge of the deflector and the wall of the volume. This large opening makes it possible to let the exhaust gas arriving from the inlet, with a minimum counter-pressure. In a variant, the portion of the deflector located opposite the second zone delimits several large openings between a free edge of the deflector and the wall of the volume. These openings are separated one from the other. These large openings can be two, three, or more than three.
En variante, la ou les ouvertures de grande taille sont ménagées entièrement dans le déflecteur, et ne sont pas délimitées d'une part par un bord libre des déflecteurs et d'autre part par la paroi du volume.Alternatively, the large opening or openings are formed entirely in the baffle, and are not delimited on the one hand by a free edge of the baffles and on the other by the wall of the volume.
On entend par projection orthogonale sur l'entrée la projection suivant une direction perpendiculaire au plan dans lequel s'inscrit l'entrée.Orthogonal projection on the input means the projection in a direction perpendicular to the plane in which the entry is inscribed.
Le ligne médiane mentionnée plus haut est une ligne fictive et ne correspond pas à une ligne divisant physiquement l'entrée en deux zones séparées. Il est fait référence à cette ligne médiane seulement en vue de caractériser l'invention. Ceci reflète simplement le fait que le déflecteur est prévu pour couvrir essentiellement une moitié de l'entrée, et pour ne s'étendre que faiblement sur l'autre moitié de l'entrée.The median line mentioned above is a dummy line and does not correspond to a line physically dividing the entry into two separate zones. Reference is made to this median line only to characterize the invention. This simply reflects the fact that the deflector is intended to cover essentially one half of the entrance, and to extend only slightly on the other half of the entrance.
De préférence, le déflecteur recouvre au moins 75% de la première zone, encore de préférence au moins 85% de la première zone, et encore de préférence au moins 90% de la première zone. Le déflecteur couvre moins de 25% de la seconde zone, de préférence moins de 15% de la seconde zone, et encore de préférence moins de 10% de la seconde zone.Preferably, the deflector covers at least 75% of the first zone, still more preferably at least 85% of the first zone, and still more preferably at least 90% of the first zone. The deflector covers less than 25% of the second zone, preferably less than 15% of the second zone, and still preferably less than 10% of the second zone.
Typiquement, le déflecteur présente en regard de la première zone une pluralité d'orifices. Ces orifices sont des orifices de petite taille, nettement plus petits que l'ouverture située en regard de la seconde zone. Au total, la superficie cumulée de tous les orifices est inférieure à 25% de la superficie de la première zone, de préférence inférieure à 15% de la superficie de la première zone, et encore de préférence inférieure à 10% de la superficie de la première zone.Typically, the deflector has opposite the first zone a plurality of orifices. These orifices are small openings, much smaller than the opening located opposite the second zone. In total, the cumulative area of all the orifices is less than 25% of the area of the first zone, preferably less than 15% of the area of the first zone, and even more preferably less than 10% of the area of the first zone.
Ces orifices permettent à une fraction des gaz d'échappement entrant dans la première zone de suivre un trajet direct, c'est-à-dire de ne pas être déviée par le déflecteur. Ces gaz traversent le déflecteur et viennent se mélanger au flux de gaz d'échappement redescendant le long de la face du déflecteur opposée à l'entrée. Ceci contribue à augmenter le niveau de turbulence dans les gaz d'échappement.These orifices allow a fraction of the exhaust gas entering the first zone to follow a direct path, that is to say not to be deflected by the deflector. These gases pass through the baffle and mix with the flow of exhaust gas down the face of the deflector opposite the inlet. This contributes to increasing the level of turbulence in the exhaust gas.
Le volume et le déflecteur délimitent ensemble un chemin de passage guidant les gaz d'échappement depuis l'entrée vers la sortie. Ce chemin de passage comporte successivement plusieurs tronçons. Le premier tronçon correspond à la zone située entre le déflecteur et l'entrée.The volume and the baffle together define a pathway guiding the exhaust from the inlet to the outlet. This pathway successively comprises several sections. The first section corresponds to the area between the deflector and the entrance.
Le chemin de passage comprend typiquement un tronçon convergeant, avec une portion amont offrant une section de passage relativement plus grande aux gaz d'échappement et une portion aval offrant une section de passage relativement plus petite aux gaz d'échappement. Typiquement, le tronçon convergeant présente une section de passage décroissante d'amont en aval. Ce tronçon convergeant correspond par exemple à un tronçon délimité entre la face du déflecteur tournée à l'opposé de l'entrée, et une paroi du volume. Quand l'ensemble comprend un dispositif injecteur d'un produit réducteur des oxydes d'azote, celui-ci est monté de manière à injecter le produit dans la portion aval.The passageway typically comprises a converging section, with an upstream portion having a relatively larger passage section to the exhaust gas and a downstream portion having a passage section relatively smaller to the exhaust gas. Typically, the converging section has a section of decreasing passage from upstream to downstream. This converging section corresponds for example to a section delimited between the face of the deflector turned away from the entrance, and a wall of the volume. When the assembly comprises an injector device of a nitrogen oxides reducing product, it is mounted so as to inject the product into the downstream portion.
Le fait d'injecter le produit réducteur dans une portion de faible section de passage permet de faciliter la dispersion du produit réducteur dans les gaz d'échappement. En effet, la distance pour que le produit diffuse depuis le point d'injection dans toute la section du chemin de passage est réduite.The fact of injecting the reducing agent into a portion of small passage section makes it possible to facilitate the dispersion of the reducing product in the exhaust gas. Indeed, the distance for the product to diffuse from the injection point throughout the section of the path is reduced.
De préférence, le dispositif injecteur est agencé pour injecter le produit réducteur dans un tronçon délimité dans des zones respectives en vis-à-vis du déflecteur et d'une paroi du volume. En variante, une injection est réalisée immédiatement en aval dudit tronçon. Ceci permet d'allonger la longueur de parcours du gaz entre le point d'injection, appelé également point d'ensemencement, et la sortie de gaz d'échappement. Ceci favorise l'homogénéisation du produit réducteur au sein du gaz d'échappement, et permet une meilleure distribution du produit réducteur sur la face d'entrée du second organe de purification.Preferably, the injector device is arranged to inject the reducing agent into a delimited section in respective zones facing the deflector and a wall of the volume. Alternatively, an injection is performed immediately downstream of said section. This makes it possible to lengthen the length of the path of the gas between the injection point, also called the seeding point, and the exhaust gas outlet. This promotes the homogenization of the reducing product in the exhaust gas, and allows a better distribution of the reducing product on the inlet face of the second purification member.
Une telle disposition du point d'injection est rendue possible uniquement du fait de la présence du déflecteur. En effet, le déflecteur forme un écran de protection empêchant un retour du produit réducteur vers l'entrée. Il empêche ainsi que le produit réducteur diffuse jusqu'au premier organe de purification. Ceci est particulièrement important quand le premier organe de purification est un catalyseur d'oxydation du type DOC et que le produit réducteur injecté est de l'ammoniac ou un précurseur de l'ammoniac. En effet, l'ammoniac peut s'oxyder au contact du DOC. Une partie de l'ammoniac est alors perdue pour la réduction des NOx. Par ailleurs, l'ammoniac oxydé sur le DOC génère lui-même des NOx.Such an arrangement of the injection point is made possible only because of the presence of the deflector. Indeed, the deflector forms a protective screen preventing a return of the reducing product to the input. It thus prevents the reducing agent from diffusing to the first purification unit. This is particularly important when the first purification member is a DOC type oxidation catalyst and the injected reducing product is ammonia or a precursor of ammonia. Indeed, the ammonia can oxidize in contact with the DOC. Part of the ammonia is lost for NOx reduction. Furthermore, oxidized ammonia on the DOC itself generates NOx.
Dans une variante avantageuse, la zone du déflecteur délimitant le tronçon dans lequel est réalisée l'injection du produit réducteur, ou délimitant le tronçon en aval duquel est réalisé l'injection du produit réducteur, est concave, de concavité tournée vers ledit tronçon. Pour une superficie donnée, la section du tronçon présente ainsi une forme moins allongée, plus proche d'un ovale, bien adaptée pour permettre une diffusion rapide et efficace du produit réducteur à toutes les veines de gaz.In an advantageous variant, the zone of the deflector delimiting the section in which the injection of the reducing product is carried out, or delimiting the section downstream from which the injection of the reducing product is carried out, is concave, of concavity turned towards said section. For a given area, the section of the section thus has a less elongated shape, closer to an oval, well adapted to allow rapid and effective diffusion of the reducing product to all gas streams.
De préférence, le chemin de passage comporte un tronçon d'orientation sensiblement tangentielle par rapport à l'entrée, et/ou un tronçon d'orientation sensiblement tangentielle par rapport à la sortie. Ceci permet d'allonger la longueur du parcours des gaz d'échappement entre le point d'injection et la sortie. En effet, les gaz d'échappement ne s'écoulent pas directement d'une zone centrale de l'entrée à une zone centrale de la sortie, en ligne droite. Le chemin de passage des gaz d'échappement passe au contraire dans des zones périphériques de l'entrée et de la sortie ce qui permet d'agencer dans un volume de forme déterminée un chemin de passage plus long.Preferably, the passageway comprises a substantially tangential orientation section relative to the inlet, and / or a substantially tangential orientation section relative to the outlet. This makes it possible to lengthen the length of the exhaust gas path between the injection point and the outlet. Indeed, the gases exhaust does not flow directly from a central zone of the inlet to a central zone of the outlet, in a straight line. The path of passage of the exhaust gas passes on the contrary in peripheral areas of the inlet and outlet which allows to arrange in a determined volume of shape a longer passageway.
Typiquement, le chemin de passage a un tronçon sensiblement hélicoïdal débouchant dans la sortie. Typiquement, le tronçon sensiblement hélicoïdal prolonge le tronçon d'orientation sensiblement tangentielle jusqu'à la sortie. Cette forme hélicoïdale permet de rallonger encore le parcours des gaz d'échappement entre le point d'ensemencement et la sortie. Le tronçon hélicoïdal permet également de conférer au gaz d'échappement une rotation autour d'un axe sensiblement perpendiculaire à la sortie. Cette rotation contribue à renforcer le niveau de turbulence dans les gaz d'échappement et donc à améliorer le mélange du produit réducteur dans le flux gazeux. Ceci contribue également à homogénéiser la distribution du produit réducteur sur la face d'entrée du second organe de purification.Typically, the passageway has a substantially helical section opening into the outlet. Typically, the substantially helical section extends the substantially tangential orientation section to the exit. This helical shape makes it possible to further extend the path of the exhaust gases between the seeding point and the outlet. The helical section also makes it possible to impart to the exhaust gas a rotation about an axis substantially perpendicular to the outlet. This rotation contributes to increasing the level of turbulence in the exhaust gas and thus to improving the mixture of the reducing product in the gas stream. This also contributes to homogenize the distribution of the reducing product on the inlet face of the second purification member.
Typiquement, le déflecteur est solidaire d'un bord de l'entrée. Le déflecteur peut être rapporté sur le bord de l'entrée, ou venu de matière avec le bord de l'entrée. Dans le premier cas, le déflecteur est de préférence formé dans une chute de métal obtenue en découpant l'entrée dans le volume. Dans le second cas, le déflecteur est obtenu par déformation d'une paroi du volume, de préférence au moment où l'entrée est découpée dans le volume.Typically, the deflector is integral with an edge of the entrance. The deflector may be attached to the edge of the entrance, or integral with the edge of the entrance. In the first case, the deflector is preferably formed in a metal drop obtained by cutting the entry into the volume. In the second case, the deflector is obtained by deformation of a wall of the volume, preferably at the moment when the inlet is cut in the volume.
Le volume comprend typiquement une lunette dans laquelle sont ménagées l'entrée et la sortie, et un capot rapporté sur la lunette. La lunette comporte par exemple une ou plusieurs portions planes, dans laquelle sont ménagées l'entrée et la sortie. Le capot au contraire est une pièce emboutie, concave, venant coiffer la lunette. Les différents tronçons du chemin de passage des gaz d'échappement sont obtenus par mise en forme du capot. Ils sont par exemple obtenus par emboutissage du capot.The volume typically comprises a telescope in which are provided the inlet and outlet, and a cover attached to the telescope. The bezel comprises for example one or more planar portions, in which are provided the inlet and outlet. The hood, on the other hand, is a stamped, concave piece that caps the bezel. The different sections of the exhaust gas path are obtained by forming the cover. They are for example obtained by stamping the cover.
Le déflecteur est de préférence venu de matière avec la lunette.The baffle is preferably integral with the bezel.
Dans un mode de réalisation particulier de l'invention, le déflecteur et le volume délimitent au niveau du rebroussement autour de la coupelle une section de passage pour les gaz d'échappement inférieure à 75% d'une section de passage de l'entrée, de préférence inférieure à 50% de la section de passage de l'entrée. En d'autres termes, la section de passage offerte aux gaz d'échappement au niveau du rebroussement, c'est-à-dire dans la zone où les gaz d'échappement ont un parcours pratiquement à 180°, est réduite de manière à augmenter la vitesse des gaz. Ceci contribue à augmenter le niveau de turbulence des gaz d'échappement en aval du rebroussement.In a particular embodiment of the invention, the deflector and the volume define at the level of the cusp around the cup a passage section for the exhaust gas less than 75% of a passage section of the inlet, preferably less than 50% of the passage section of the inlet. In other words, the passage section offered to the exhaust gases at the cusp, that is to say in the zone where the exhaust gas has a path substantially at 180 °, is reduced so as to increase the speed of the gases. This contributes to increasing the turbulence level of the exhaust gases downstream of the cusp.
Dans un exemple de réalisation, le chemin de passage présente entre le point de rebroussement et le point d'injection au moins des premier et second tronçons ayant des orientations respectives formant l'une par rapport à l'autre un angle compris entre 30 et 90°. Les gaz d'échappement subissent ainsi un changement de direction supplémentaire, provoquant une rotation supplémentaire des gaz d'échappement, en amont du point d'injection. Ceci améliore encore la qualité du mélange entre le produit réducteur et les gaz d'échappement. De préférence, l'angle est compris entre 40 et 80°, et encore de préférence entre 50 et 60°. Les deux tronçons sont typiquement raccordés l'un à l'autre par un tronçon arqué. Ces tronçons peuvent être placés en amont ou en aval du tronçon convergeant, ou faire partie du tronçon convergeant. Les premier et second tronçons sont typiquement rectilignes. En variante, les premier et second tronçons sont légèrement arqués.In an exemplary embodiment, the passageway present between the cusp and the injection point at least first and second sections having respective orientations forming with respect to each other an angle between 30 and 90 °. The exhaust gases thus undergo an additional change of direction, causing additional rotation of the exhaust gas upstream of the injection point. This further improves the quality of the mixture between the reducing agent and the exhaust gas. Preferably, the angle is between 40 and 80 °, and more preferably between 50 and 60 °. The two sections are typically connected to each other by an arcuate section. These sections may be placed upstream or downstream of the converging section, or be part of the converging section. The first and second sections are typically rectilinear. In a variant, the first and second sections are slightly arched.
Dans ce cas, l'entrée et la sortie présentent de préférence des centres respectifs alignés suivant une direction principale, la droite médiane définie plus haut formant avec la direction principale un angle inférieur à 30°. En effet, le volume est typiquement allongé suivant la direction principale, de telle sorte que le chemin de passage des gaz est lui aussi d'orientation générale suivant la direction principale. Le fait que la droite médiane de l'entrée forme avec la direction principale un angle inférieur à 30° signifie que la partie pleine du déflecteur est située sensiblement d'un côté de la direction principale et que la ou les ouvertures de grandes tailles délimitées par le déflecteur sont situées sensiblement de l'autre côté de la direction principale. Ceci permet de placer le premier tronçon dans une orientation sensiblement perpendiculaire à la direction principale, et le second tronçon sensiblement parallèlement à la direction principale. Le tronçon convergeant dans ce cas est très court et est placé en amont du premier tronçon.In this case, the inlet and the outlet preferably have respective centers aligned in a main direction, the median line defined above forming with the main direction an angle of less than 30 °. Indeed, the volume is typically elongated along the main direction, so that the gas flow path is also of general orientation along the main direction. The fact that the median line of the entrance forms an angle of less than 30 ° with the main direction means that the solid part of the deflector is situated substantially on one side of the main direction and that the large opening or openings delimited by the deflector are located substantially on the other side of the main direction. This allows to place the first section in an orientation substantially perpendicular to the main direction, and the second section substantially parallel to the main direction. The section converging in this case is very short and is placed upstream of the first section.
Une telle disposition permet de placer le point d'injection très en amont, de manière à augmenter encore la distance disponible pour homogénéiser le produit réducteur et les gaz d'échappement.Such an arrangement makes it possible to place the injection point very far upstream, so as to further increase the distance available for homogenizing the reducing product and the exhaust gases.
Le chemin de passage pourrait présenter en amont du point d'injection d'autres tronçons ayant d'autres orientations.The path could have upstream of the injection point other sections with other orientations.
De préférence, le dispositif d'injection est prévu pour injecter dans le volume un produit gazeux réducteur des oxydes d'azote, typiquement l'ammoniac. En variante, le dispositif est prévu pour injecter un produit liquide, par exemple une solution d'ammoniac ou de l'urée.Preferably, the injection device is designed to inject into the volume a gaseous product reducing nitrogen oxides, typically ammonia. Alternatively, the device is provided for injecting a liquid product, for example an ammonia solution or urea.
D'autres caractéristiques et avantages de l'invention ressortiront de la description détaillée qui en est donnée ci-dessous, à titre indicatif et nullement limitatif, en référence aux figures annexées, parmi lesquelles :
- la
Figure 1 est une vue en perspective d'un ensemble de purification selon un premier mode de réalisation de l'invention ; - la
Figure 2 est une vue de face de l'ensemble de laFigure 1 , le capot n'étant pas représenté pour laisser apparaître l'entrée, la sortie et le déflecteur ; - la
Figure 3 est une vue en coupe, prise selon la ligne brisée III de laFigure 2 ; - la
Figure 4 est une vue en coupe, pris selon la ligne IV matérialisée sur laFigure 2 ; - la
Figure 5 est une représentation graphique du niveau de turbulence dans les gaz d'échappement, pour un ensemble avec un déflecteur sur la partie gauche de laFigure 5 , pour un ensemble sans déflecteur sur la partie droite de laFigure 5 ; - la
Figure 6 est une représentation graphique donnant la concentration en NH3 gazeux dans les gaz d'échappement le long du chemin de passage, en haut avec un déflecteur, et en bas sans déflecteur ; - la
Figure 7 est une représentation du tronçon hélicoïdal du chemin de passage des gaz d'échappement, montrant graphiquement le niveau de turbulence des gaz d'échappement ; - la
Figure 8 est une représentation graphique de la distribution d'ammoniac à la sortie du volume, sur la partie gauche pour un ensemble équipé d'un déflecteur et sur la partie droite pour un ensemble ne comportant pas de déflecteur ; - la
Figure 9 est une vue similaire à celle de laFigure 2 , montrant une variante de réalisation du déflecteur ; et - les
Figures 10 sont des vues similaires auxet 11Figures 1 et 2 , pour un second mode de réalisation de l'invention.
- the
Figure 1 is a perspective view of a purification assembly according to a first embodiment of the invention; - the
Figure 2 is a front view of the whole of theFigure 1 , the hood is not shown to reveal the inlet, the outlet and the deflector; - the
Figure 3 is a sectional view, taken along the broken line III of theFigure 2 ; - the
Figure 4 is a sectional view, taken along line IV materialized on theFigure 2 ; - the
Figure 5 is a graphical representation of the level of turbulence in the exhaust gas, for an assembly with a deflector on the left side of theFigure 5 , for a set without deflector on the right side of theFigure 5 ; - the
Figure 6 is a graphical representation giving the concentration of gaseous NH3 in the exhaust gas along the passageway, at the top with a baffle, and at the bottom without baffle; - the
Figure 7 is a representation of the helical section of the exhaust path, showing graphically the level of turbulence of the exhaust gas; - the
Figure 8 is a graphical representation of the distribution of ammonia at the outlet of the volume, on the left side for an assembly equipped with a deflector and on the right part for a set not including a deflector; - the
Figure 9 is a view similar to that of theFigure 2 showing an alternative embodiment of the deflector; and - the
Figures 10 and 11 are similar views toFigures 1 and 2 , for a second embodiment of the invention.
L'ensemble 1 représenté sur les
Comme visible sur la
- un conduit amont 3 dans lequel est logé un
premier organe 5 de purification des gaz d'échappement ; - un conduit aval 7 dans lequel est logé un
second organe 9 de purification des gaz d'échappement ; un volume 11 ayant une entrée de gaz d'échappement 13 communiquant avec le conduit amont 3, et une sortie 15 de gaz d'échappement communiquant avec leconduit aval 7 ;un injecteur 17 adapté pour injecter de l'ammoniac dans levolume 11.
- an
upstream duct 3 in which is housed afirst member 5 for purification of the exhaust gas; - a
downstream duct 7 in which is housed asecond member 9 for purification of the exhaust gas; - a
volume 11 having anexhaust gas inlet 13 communicating with theupstream duct 3, and anexhaust gas outlet 15 communicating with thedownstream duct 7; - an
injector 17 adapted to inject ammonia into thevolume 11.
Le conduit amont 3 est raccordé vers l'amont à un collecteur d'échappement (non représenté) qui collecte les gaz d'échappement sortant des chambres de combustion du moteur thermique. D'autres équipements sont éventuellement interposés entre le conduit amont et le collecteur d'échappement, par exemple un turbo compresseur.The
Le premier organe de purification 5 est un catalyseur d'oxydation pour moteur Diesel (DOC). Il est agencé à l'intérieur du conduit amont 3 de telle sorte que les gaz d'échappement soient forcés à traverser le catalyseur 5 quand ces gaz d'échappement circulent depuis le collecteur d'échappement jusqu'à l'entrée 13. Le catalyseur 5 présente une face de sortie 19 par laquelle les gaz d'échappement quittent le catalyseur. La face 19 coïncide sensiblement avec l'entrée 13. Le conduit amont 3 débouche directement dans l'entrée 13. En variante, la face de sortie 19 est décalée vers l'amont, légèrement à distance de l'entrée 13.The
Le conduit aval 7 est raccordé vers l'aval à une canule d'échappement (non représentée) par laquelle les gaz d'échappement sont relargués dans l'atmosphère après purification. D'autres équipements, tels que des silencieux, sont intercalés entre le conduit aval et la canule d'échappement.The
Le second organe de purification 9 est un catalyseur connu sous le nom de SCR : Selective Catalytic Reduction. Le catalyseur 9 est agencé dans le conduit aval de manière à ce que les gaz d'échappement sortant par la sortie 15 et circulant vers la canule soient forcés de traverser le catalyseur SCR 9. Le catalyseur 9 présente une face d'entrée 21, par laquelle les gaz d'échappement pénètrent à l'intérieur du catalyseur 9. Cette face d'entrée 21 est située sensiblement en coïncidence avec la sortie 15. En variante, la face d'entrée est décalée le long du conduit aval, à distance de la sortie 15. En variante, un filtre à particules ou un autre catalyseur est interposé entre la sortie 15 et le catalyseur SCR 9.The
Le conduit amont 3 et le conduit aval 7 sont sensiblement parallèles l'un à l'autre. Ils sont juxtaposés l'un à côté de l'autre. Leurs axes centraux respectifs, référencés X et Y sur la
Le volume 11 est prévu pour guider les gaz d'échappement depuis l'entrée 13 jusqu'à la sortie 15. Il comporte une lunette 23 dans laquelle sont ménagées l'entrée 13 et la sortie 15, et un capot 25 rapporté sur la lunette.The
La lunette 23 est une pièce métallique emboutie. L'entrée 13 et la sortie 15 sont par exemple circulaires. Elles sont situées dans un même plan, ou dans deux plans parallèles l'un à l'autre et légèrement décalées l'un par rapport à l'autre comme illustré sur la
Le capot 25 est une pièce métallique emboutie, de forme concave. Elle présente ainsi un volume interne de forme complexe, et une ouverture délimitée par un bord périphérique 29. La lunette 23 ferme l'ouverture, le bord périphérique 31 de la lunette étant assemblé de manière étanche au bord périphérique 29 de l'ouverture. Par exemple, les bords 29 et 31 sont soudés l'un à l'autre de manière étanche.The
L'ensemble 1 comporte encore un déflecteur 33 placé dans le volume 11, en regard de l'entrée 13. Le déflecteur 33 est solidaire du bord périphérique 35 de l'entrée. Il est obtenu lors de l'emboutissage de la lunette. Le déflecteur 33 s'écarte du plan de l'entrée 3, à partir du bord 35, vers l'intérieur du volume 11.The
Dans l'exemple représenté, le déflecteur 33 s'étend en vis-à-vis de sensiblement la moitié de l'entrée 13. Ainsi, si on considère la représentation de la
Plus précisément, le déflecteur présente un bord libre 41, et un bord 43 lié au bord périphérique 35 de l'entrée 13.More precisely, the deflector has a
Le bord libre 41, considéré en projection sur l'entrée 13 comme sur la
Les surfaces de la seconde zone 39 s'étendant entre les parties d'extrémité 47 et le plan de coupe IV sont en revanche couvertes par le déflecteur 33. Ces parties sont de superficie réduite.The surfaces of the
Le déflecteur 33 comporte, comme visible sur la
Comme visible sur les
Les gaz d'échappement entrant par la seconde zone 39 ne sont pratiquement pas déviés par le déflecteur 33. Après avoir franchi le bord libre 41, ils s'écoulent le long de la face 55 du déflecteur opposée à l'entrée 13.The exhaust gases entering through the
Ainsi, le chemin de passage des gaz d'échappement présente après le tronçon d'entrée 51, un tronçon convergeant 57 délimité d'un côté par le déflecteur 33 et de l'autre côté par le capot 25. Plus précisément, le tronçon convergeant 57 est délimité par des zones du capot et du déflecteur placé en vis-à-vis l'une de l'autre. La zone 59 du déflecteur délimitant le tronçon convergeant présente une concavité visible sur la
Ce tronçon 57 présente une forme convergeante. Pus précisément, la section de passage offerte au gaz d'échappement le long du second tronçon 57 décroît le long de ce tronçon 57, d'amont en aval. L'amont et l'aval sont ici appréciés relativement au sens de circulation normale des gaz d'échappement. Ceci est particulièrement bien visible sur la
Cette réduction de la section de passage est obtenue par une mise en forme appropriée du capot 25.This reduction of the passage section is obtained by appropriate shaping of the
Le chemin de passage comprend également un tronçon 61, prolongeant le tronçon convergeant 57, d'orientation tangentielle par rapport à l'entrée 13 et par rapport à la sortie 15. Ce tronçon est visible sur la
Le chemin de passage comporte encore un tronçon hélicoïdal 67, prolongeant le tronçon tangentiel 61. Le tronçon hélicoïdal 67 s'enroule autour de l'axe central Y du conduit de sortie aval 7. Il débouche dans la sortie 15. Le tronçon tangentiel 61 et le tronçon hélicoïdal 67 sont obtenus par la mise en forme appropriée du capot 25.The passageway further comprises a
Le dispositif injecteur d'ammoniaque 17 comprend un organe générateur d'ammoniac gazeux, non représenté, et un conduit 69 rapporté sur le capot 25. Le capot présente à cet effet un orifice 71 sur le bord duquel est fixé le conduit 69. De préférence, le conduit 69 pénètre légèrement à l'intérieur du volume 11. L'organe générateur d'ammoniac gazeux est par exemple une cartouche de stockage d'ammoniac gazeux, ou une cartouche de stockage de l'ammoniac par absorption sur un matériau solide approprié, ou un réacteur prévu pour générer de l'ammoniac à partir d'un matériau liquide tel que l'urée. L'orifice 71 est disposé de manière à réaliser l'injection d'ammoniaque gazeux en un point du chemin de passage dans laquelle la section de passage offerte au gaz d'échappement est réduite. Ce point correspond par exemple à l'extrémité aval du tronçon convergeant 57, ou à l'extrémité 63 du tronçon tangentiel 61.The
La
Sur la
La
Dans les deux cas, la concentration en NH3 est exprimée par un indice gradué de a à i, i correspondant à la concentration de NH3 maximale.In both cases, the concentration of NH3 is expressed by a graduated index of a to i, i corresponding to the maximum concentration of NH3.
Les schémas de la
La partie supérieure de la
La
La
La
La partie droite de la
La partie gauche de la
Une variante du premier mode de réalisation va maintenant être décrite, en référence à la
Seuls les points par lesquels cette variante diffère de l'ensemble représenté sur les
Dans la variante de réalisation de la
La section de passage pour les gaz d'échappement au niveau du rebroussement, c'est-à-dire entre le bord libre 41 du déflecteur et le capot 25, est réduite par la présence des arceaux 72. Ceci contribue à accélérer la vitesse d'écoulement des gaz d'échappement dans cette zone, et à augmenter le niveau de turbulence des gaz d'échappement au point d'injection.The passage section for the exhaust gases at the cusp, that is to say between the
Un second mode de réalisation de l'invention va maintenant être décrit, en référence aux
Les éléments identiques ou assurant la même fonction dans les deux modes de réalisation seront désignés par les mêmes références.The identical elements or ensuring the same function in the two embodiments will be designated by the same references.
Comme visible sur la
Par ailleurs, comme visible sur la
Enfin, le point d'injection de l'ammoniaque gazeux est décalé vers l'amont le long du chemin de passage des gaz d'échappement par rapport au premier mode de réalisation.Finally, the injection point of the gaseous ammonia is shifted upstream along the path of passage of the exhaust gas with respect to the first embodiment.
Claims (15)
- An assembly for purification of exhaust gases, the assembly (1) comprising:- an upstream conduit (3) in which is housed a first unit (5) for purification of exhaust gases;- a downstream conduit (7) in which is housed a second unit (9) for purification of exhaust gases, the upstream conduit (3) and the downstream conduit (5) being positioned parallel to each other;- a space (11) having an exhaust gas inlet (13) communicating with the downstream conduit (3) and an exhaust gas outlet (15) communicating with the downstream conduit (5), a middle line dividing said inlet (13) into first and second areas (37, 39) providing a same passage section to the exhaust gases;characterized in that the assembly (1) comprises a baffle (33) arranged in the space (11) facing the inlet (13), the baffle (33) in an orthogonal projection on the inlet (13), covering at least 75% of the first area (37) and covering less than 25% of the second area (39), the baffle (33) and the space (11) being laid out so that a portion of the exhaust gases penetrating through the first area (37) of the inlet (13) flows into the space (11) following flow lines forming a cusp around the baffle (33), the exhaust gases penetrating through the first area (37) of the inlet (13) first flowing along a first face of the baffle (33) turned towards the inlet (13), as far as a free end of the baffle (33) consisting in a cusp, and then flow in the opposite direction along a second face of the baffle (33) located opposite to the inlet (13).
- The assembly according to claim 1, characterized in that the baffle (33) has a plurality of orifices (49) facing the first area (37).
- The assembly according to any of the preceding claims, characterized in that the space (11) and the baffle (33) delimit a passage path guiding the exhaust gases from the inlet (13) to the outlet (15), the passage path comprising a convergent segment (57) having an upstream portion providing a relatively larger passage section to the exhaust gases and a downstream portion providing a relatively smaller passage section to the exhaust gases, the assembly (1) comprising a device (17) injecting a product for reducing nitrogen oxides in the downstream portion.
- The assembly according to any of the preceding claims, characterized in that the space (11) and the baffle (33) delimit a passage path guiding the exhaust gases from the inlet (13) to the outlet (15), the assembly (1) comprising a device (17) injecting a product for reducing nitrogen oxides in or immediately downstream from a segment (57) of said passage path, said segment (57) being delimited by respective areas facing the baffle (33) and a wall of the space (11).
- The assembly according to claim 4, characterized in that said area (59) of the baffle (33) is concave towards said segment (57).
- The assembly according to any of the preceding claims, characterized in that the space (11) and the baffle (33) delimit a passage path guiding the exhaust gases from the inlet (13) to the outlet (15), said path having a segment (61) of a substantially tangential orientation relatively to the inlet (13).
- The assembly according to any of the preceding claims, characterized in that the space (11) and the baffle (33) delimit a passage path guiding the exhaust gases from the inlet (13) to the outlet (15), said path having a segment (61) of a substantially tangential orientation relatively to the outlet (15).
- The assembly according to any of the preceding claims, characterized in that the space (11) and the baffle (33) delimit a passage path guiding the exhaust gases from the inlet (13) to the outlet (15), said path having a substantially helical segment (67) opening into the outlet (15).
- The assembly according to any of the preceding claims, characterized in that the baffle (33) is secured to one edge (35) of the inlet.
- The assembly according to any of the preceding claims, characterized in that the space (11) comprises a support ring (23) in which the inlet (13) and the outlet (15) are made, and a cap (25) added onto the support ring (23).
- The assembly according to claim 10, characterized in that the baffle (33) is made with the support ring (23) in the same material.
- The assembly according to any of the preceding claims, characterized in that the baffle (33) and the space (11) delimit at the cusp around the baffle (33) a passage section for the exhaust gases, of less than 75% of a passage section of the inlet (13), preferably less than 50% of a passage section of the inlet (13).
- The assembly according to any of the preceding claims, characterized in that the space (11) and the baffle (33) delimit a passage path guiding the exhaust gases from the inlet (13) to the outlet (15), the assembly (1) comprising a device (17) provided for injecting a product reducing nitrogen oxide in an injection point of said passage path, the passage path comprising between the cusp and the injection point at least first and second segments (77, 81) having respective orientations forming relatively to each other an angle comprised between 30 and 90°.
- The assembly according to any of the preceding claims, characterized in that the inlet (13) and the outlet (15) have respective centers aligned along a main direction, said middle line forming with the main direction an angle of less than 30°.
- The assembly according to any of the preceding claims, characterized in that it comprises a device (17) provided for injecting a gaseous product reducing nitrogen oxides, for example ammonia.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1156061A FR2977633B1 (en) | 2011-07-05 | 2011-07-05 | EXHAUST GAS PURIFICATION ASSEMBLY |
PCT/EP2012/063084 WO2013004769A1 (en) | 2011-07-05 | 2012-07-05 | Exhaust gas purification assembly |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2729678A1 EP2729678A1 (en) | 2014-05-14 |
EP2729678B1 true EP2729678B1 (en) | 2017-04-19 |
Family
ID=46506363
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12733681.6A Not-in-force EP2729678B1 (en) | 2011-07-05 | 2012-07-05 | Exhaust gas purification assembly |
Country Status (6)
Country | Link |
---|---|
US (1) | US9464546B2 (en) |
EP (1) | EP2729678B1 (en) |
KR (1) | KR20140043449A (en) |
CN (1) | CN103649483B (en) |
FR (1) | FR2977633B1 (en) |
WO (1) | WO2013004769A1 (en) |
Families Citing this family (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2497866A (en) | 2012-12-20 | 2013-06-26 | Daimler Ag | Exhaust gas after treatment device |
GB2511486A (en) * | 2013-01-22 | 2014-09-10 | Daimler Ag | Mixing device for an exhaust system of a vehicle |
US20150308316A1 (en) * | 2014-04-29 | 2015-10-29 | GM Global Technology Operations LLC | Integrated mixing system for exhaust aftertreatment system |
FR3020835B1 (en) * | 2014-05-07 | 2016-06-24 | Faurecia Systemes D'echappement | EXHAUST GAS PURIFICATION ASSEMBLY AND EXHAUST LINE COMPRISING SUCH AN ASSEMBLY |
FR3020834B1 (en) * | 2014-05-07 | 2016-06-24 | Faurecia Systemes D'echappement | EXHAUST GAS PURIFICATION ASSEMBLY |
WO2015187162A1 (en) * | 2014-06-05 | 2015-12-10 | Faurecia Emissions Control Technologies, Usa, Llc | Insulated cover for mixer assembly |
US10215075B2 (en) * | 2014-10-24 | 2019-02-26 | Faurecia Emissions Control Technologies, Usa, Llc | Modular mixer inlet and mixer assembly to provide for compact mixer |
US9828897B2 (en) * | 2015-04-30 | 2017-11-28 | Faurecia Emissions Control Technologies Usa, Llc | Mixer for a vehicle exhaust system |
CN107435576B (en) * | 2016-05-27 | 2021-06-01 | 罗伯特·博世有限公司 | Integrated exhaust gas aftertreatment system |
JP6853658B2 (en) * | 2016-10-11 | 2021-03-31 | 現代自動車株式会社Hyundai Motor Company | Insulation structure of vehicle catalytic converter |
WO2018226626A1 (en) | 2017-06-06 | 2018-12-13 | Cummins Emission Solutions Inc. | Systems and methods for mixing exhaust gases and reductant in an aftertreatment system |
DE112017007996T5 (en) * | 2017-08-30 | 2020-06-04 | Faurecia Emissions Control Technologies, Usa, Llc | Injector cone like a Venturi nozzle |
CN111315972A (en) * | 2017-11-03 | 2020-06-19 | 佛吉亚排放控制技术美国有限公司 | Flow reversing mixer assembly |
US10533478B2 (en) | 2017-12-12 | 2020-01-14 | Faurecia Emissions Control Technologies, Usa, Llc | Mixer and valve assembly |
JP6894385B2 (en) * | 2018-01-05 | 2021-06-30 | フタバ産業株式会社 | Mixer |
DE102018103368A1 (en) * | 2018-02-15 | 2019-08-22 | Man Truck & Bus Ag | Device for mixing exhaust gas and an additive |
US10287948B1 (en) | 2018-04-23 | 2019-05-14 | Faurecia Emissions Control Technologies, Usa, Llc | High efficiency mixer for vehicle exhaust system |
US10316721B1 (en) | 2018-04-23 | 2019-06-11 | Faurecia Emissions Control Technologies, Usa, Llc | High efficiency mixer for vehicle exhaust system |
CN114635773B (en) | 2018-07-06 | 2024-04-02 | 康明斯排放处理公司 | Decomposition chamber for aftertreatment system |
WO2020040944A1 (en) * | 2018-08-22 | 2020-02-27 | Basf Corporation | Advanced nox reduction catalysts |
US10787946B2 (en) | 2018-09-19 | 2020-09-29 | Faurecia Emissions Control Technologies, Usa, Llc | Heated dosing mixer |
SE542960C2 (en) | 2018-12-13 | 2020-09-22 | Scania Cv Ab | Exhaust gas aftertreatment system |
IT201900001933A1 (en) * | 2019-02-11 | 2020-08-11 | Cnh Ind Italia Spa | IMPROVED EXHAUST GAS TREATMENT SYSTEM FOR A VEHICLE |
US11208934B2 (en) | 2019-02-25 | 2021-12-28 | Cummins Emission Solutions Inc. | Systems and methods for mixing exhaust gas and reductant |
CN115398085B (en) | 2020-05-08 | 2023-07-14 | 康明斯排放处理公司 | Configurable aftertreatment system including housing |
FR3113697B1 (en) * | 2020-09-01 | 2022-09-02 | Faurecia Systemes Dechappement | Exhaust gas reducer mixer |
US12123337B2 (en) | 2021-03-18 | 2024-10-22 | Cummins Emission Solutions Inc. | Aftertreatment systems |
USD1042544S1 (en) | 2022-04-21 | 2024-09-17 | Cummins Emission Solutions Inc. | Aftertreatment system |
USD1042545S1 (en) | 2022-04-21 | 2024-09-17 | Cummins Emission Solutions Inc. | Aftertreatment system |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008533358A (en) * | 2005-03-08 | 2008-08-21 | ボルボ ラストバグナー アーベー | Apparatus for mixing a liquid medium with a gaseous medium |
FR2900962A1 (en) * | 2006-05-15 | 2007-11-16 | Renault Sas | Internal combustion engine`s exhaust line, has plate arranged such that normal to plate is oriented in plane transversal to direction of centered line of pipe, where plate has holes that deviate spray projected on plate, from side of plate |
CN101627190B (en) * | 2007-03-12 | 2012-05-30 | 博世株式会社 | Exhaust gas purification apparatus for internal combustion engine |
JP5099684B2 (en) * | 2007-08-06 | 2012-12-19 | ボッシュ株式会社 | Exhaust purification device |
GB2452249A (en) * | 2007-08-17 | 2009-03-04 | Emcon Technologies Germany | An exhaust system |
DE102010014037A1 (en) | 2009-04-02 | 2010-11-04 | Cummins Filtration IP, Inc., Minneapolis | Reducing agent i.e. urea, decomposition system, has reducing agent injector coupled with exhaust chamber, where reducing agent injector is fixed in reducing agent injection connection part with exhaust gas in exhaust chamber |
DE102009056183A1 (en) * | 2009-11-27 | 2011-06-01 | Emitec Gesellschaft Für Emissionstechnologie Mbh | Exhaust gas purification component with deflection surface and method for its production |
-
2011
- 2011-07-05 FR FR1156061A patent/FR2977633B1/en not_active Expired - Fee Related
-
2012
- 2012-07-05 WO PCT/EP2012/063084 patent/WO2013004769A1/en active Application Filing
- 2012-07-05 EP EP12733681.6A patent/EP2729678B1/en not_active Not-in-force
- 2012-07-05 KR KR1020147002053A patent/KR20140043449A/en not_active Application Discontinuation
- 2012-07-05 US US14/130,521 patent/US9464546B2/en not_active Expired - Fee Related
- 2012-07-05 CN CN201280033339.0A patent/CN103649483B/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
US9464546B2 (en) | 2016-10-11 |
WO2013004769A1 (en) | 2013-01-10 |
US20140230418A1 (en) | 2014-08-21 |
FR2977633A1 (en) | 2013-01-11 |
EP2729678A1 (en) | 2014-05-14 |
KR20140043449A (en) | 2014-04-09 |
CN103649483A (en) | 2014-03-19 |
CN103649483B (en) | 2016-12-14 |
FR2977633B1 (en) | 2013-08-16 |
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