EP2701860B1 - Tool holder for press brake - Google Patents
Tool holder for press brake Download PDFInfo
- Publication number
- EP2701860B1 EP2701860B1 EP12728364.6A EP12728364A EP2701860B1 EP 2701860 B1 EP2701860 B1 EP 2701860B1 EP 12728364 A EP12728364 A EP 12728364A EP 2701860 B1 EP2701860 B1 EP 2701860B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- receiving body
- tool
- tool holder
- holding device
- adjusting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0209—Tools therefor
- B21D5/0236—Tool clamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0209—Tools therefor
- B21D5/0254—Tool exchanging
Definitions
- the invention relates to a method according to claim 1 and a tool holder for a press beam according to claim 6.
- the object of the invention is to further facilitate the bending tool change on a press brake.
- the object of the invention is achieved by a method according to claim 1 or a tool holder according to claim 6. Characterized in that the adjusting device and the holding device by means of a coupling arrangement operatively connected, that are coupled, it is ensured that an inserted bending tool is reliably fixed in the working position of the receiving body and further in the change position, a simple removal of a tool without additional measures is possible.
- the tool clamping is to be solved in the conventional machines in a first step and then lower the tool in the vertical direction, which can represent a heavy physical load at higher tool weights, as from releasing the tool clamping or tool locking, lower the tool against the force of gravity is what represents an enormous static muscle load.
- the holding section of a bending tool is released only in the change position of the receiving body by the holding device is deactivated and differs by the pivoting of the receiving body, the direction of the weight of the removal direction of the bending tool.
- the holding device is designed so that a bending tool located in the receiving body is fixed in the working position such that forces acting on the bending tool, such as weight forces and forces resulting from a forming operation are transmitted without relative movement of the bending tool within the tool holder.
- This fixation can be done non-positively, for example, by a clamping device and can also be done alternatively or additionally a positive fixation of the bending tool in the receiving body.
- a positive fixing is often prescribed for heavier tools in order to prevent falling out of a bending tool from the tool holder.
- An advantageous variant of the method consists in the embodiment according to claim 2, whereby in the adjustment position of the receiving body, a position adjustment of a bending tool can be performed.
- the fixation by the holding device is thereby partially canceled in the adjustment position, with a given between holding device and bending tool form fit is maintained, so a removal or falling out of the bending tool from the tool holder is not possible.
- Any existing clamping is canceled in the adjustment position or reduced so much that a move within the tool interface is possible.
- the process implementation according to claim 4 causes the adjustment movement in the first phase either vertically upwards or vertically downwards, and after this phase, the adjustment of the bending tools within the tool interface is possible, including a prior pivoting of the tool holder or the receiving body is not required is.
- the pivoting of the receiving body in the change position is thus carried out only in the event that a bending tool to be used or removed. For a pure adjustment, the adjustment is limited to the linear movement to achieve the adjustment position.
- Carrying out the method according to claim 5 is advantageous for an operator since a bending tool does not have to be removed directly when the change position is reached, but rather the bending tool is provided to some extent in the released position with the holding device deactivated, without being secured by the user or some handling device would have to be.
- a groove-like tool interface this is the case if the bending tool is tilted due to its own weight in the tool interface and thereby, despite the holding device being deactivated, without any positive locking, a frictional fixing in the receiving body is provided. This is the case, for example, when the groove-like tool interface points in a horizontal direction or in a slightly rising direction.
- the object of the invention is achieved as already mentioned by a tool holder according to claim 6, wherein the coupling between the adjusting movement and the activation or deactivation of the holding device is effected by a coupling arrangement which brings the adjusting device into operative connection with the holding device.
- the coupling arrangement may comprise mechanical components and alternatively or additionally also control-technical components, wherein in both cases the coupling of adjusting movement and tool fixing or tool unlocking is achieved.
- a form-fitting fixing of the bending tool in the receiving body is possible by the positive locking element, the Increased security for an operator causes.
- the recess on the holding portion often has a V-groove-like shape into which a wedge-shaped portion of a positive locking element can be introduced.
- the positive locking causes the holding portion can not escape from the groove-like tool interface and allows at a reduced clamping force adjusting the bending tool within the tool holder in the longitudinal direction of the groove-like tool interface.
- the coupling function can be effected by structurally simple means by the contact element virtually scans the position of the receiving body relative to the pressing beam and converts an adjustment of the contact element in an adjustment of the positive locking element.
- This conversion can be realized by various types of motion gears in the kinematic sense. Between used components, push joints, swivel joints, bending joints, rolling joints, etc. can be used.
- the contact element may be designed as a pressure plate which is pressed in the working position between the receiving body and the pressing beam.
- the embodiment of the tool holder according to claim 11 ensures that the receiving body or the pressure plate arranged between receiving body and pressing beam during a bending operation, even with transversely acting to the working force components exactly retains the position and no such forces acting on the adjustment or be transmitted from this have to.
- Corresponding projections can, for example, by Conical projections may be formed, which are integrally arranged on the surface of the press beam or the receiving body, or, for example, as a screw elements which project through a component and project with a tapered approach to a reference surface to the outside.
- the coupling of the adjusting arrangement and the holding device can be designed according to claim 12 so that thereby a defined dependence between the adjustment and the position of the contact element is effected relative to the receiving body.
- a steady increase in the swivel angle can bring about, for example, a steady adjustment of the contact element and thus also of the positive-locking element.
- the form-locking element remains substantially in engagement with the holding portion of the bending tool and only at the end of the adjustment at a large tilt angle in the vicinity of the change position release from the positive connection element is effected.
- the tool holder according to claim 14 can be designed with two or more clamping elements and the contact force acting on the contact element from the pressing beam contact force can be evenly distributed to the individual active clamping elements distribution lever.
- An embodiment of the tool holder according to claim 15 allows despite using a structurally and control technology simple adjustment in the form of a linear actuator a cost-effective way to effect the adjustment of the receiving body.
- the linear movement can also be converted into the pivoting movement of the receiving body.
- the adjustment is easy to implement, since the movement of the two pivot points causes in a simple manner and can also be changed.
- a linear rectilinear adjustment of the receiving body is easily achievable and can be used by fixing one of the two articulation points of this as a pivot axis for the pivotal movement of the receiving body.
- the development according to claim 17 is a structurally simple way to realize a combination of a linear movement and a pivoting movement.
- these can also comprise control engineering components according to claim 18 or be realized by such, whereby for a user the same advantageous functionality of a simplified and easier tool change is given.
- the embodiment according to claim 19 allows an operator to remove the tool approximately in the horizontal direction from the tool holder or to insert into this and ensures this change position that a Biegewerkzug remains in the change position despite deactivated holding device in the tool interface.
- a horizontal alignment of the tool interface is additionally advantageous for an automated bending tool change by means of a handling device.
- the embodiment according to claim 20 makes it possible to spend a bending tool even without the receiving body in changing position to insert or remove in the tool holder.
- the actuating means acts directly or indirectly on the clamping device or form-fitting device and decouples them to some extent from the adjusting movement.
- Another advantage is an embodiment according to claim 21, since thereby the change position can be set as needed before or after the work plane.
- the change position can be set as needed before or after the work plane.
- the manual tool change while a change position behind the working level can facilitate an automated tool change from the back of the machine.
- a tool holder according to the invention can also be designed advantageously on a pressing beam such that the adjusting device of the tool holder is integrated in the pressing beam.
- Fig. 1 shows a sectional view of a bending tool 1, which is inserted and fixed in a tool holder 2.
- the tool holder 2 has for this purpose a groove-like tool interface 3, in which a holding portion 4 of the bending tool 1 is inserted.
- the tool holder 2 comprises a receiving body 5, which has the tool interface 3.
- the receiving body 5 extends along the longitudinal direction of a press beam 6 of a vertical press brake, not shown. In Fig. 1 the vertical working plane 7 is shown.
- the holding device 8 can in this case use a frictional fixing, for example by a clamping device, but preferably it comprises a positive locking element 9 which is adjustable in a recess 10 on the holding portion 4 of the bending tool 1.
- a bending tool 1 can not be removed in the removal direction 11 from the tool interface 3.
- Fig. 1 shows the positive-locking element in a fixing position 12, in which it projects into the recess 10 of the holding portion 4.
- the positive-locking element 9 in the activated fixing position 12 prevents removal or falling out of the bending tool 1 from the tool interface 3 due to its positive-locking action.
- the receiving body 5 is located in Fig. 1 in a working position 13, in which it rests with its upper outer side 14 on the undersides of the press beam 6 and can transfer forming pressure beam 6 and bending tool 1.
- Fig. 2 shows the tool holder 2 according to Fig. 1 , wherein the receiving body 5 by means of an adjustment 15 in one of the working position 13 according to Fig. 1 different change position 16 is adjusted.
- the adjusting device 15 thus serves to transfer the receiving body 5 from the working position 13 in an adjustment 17 in the change position 16.
- the adjusting movement 17 in this case comprises a pivoting movement 18, by means of which the removal direction 11, which is dependent on the position of the tool interface 3, is changed by a swivel angle 19.
- change position 16 corresponds to the removal direction 11 of an approximately horizontal direction. That is, a bending tool 1 is moved when removing from the tool holder 2 in the horizontal direction to the left in the removal direction 11 and moves when inserted into the tool holder 2 to the right in a not specifically shown insertion direction.
- the adjusting device 15 comprises a pivoting arrangement 20, which in the embodiment according to Fig. 1 and 2 a simple rigid pivot axis 21 on the pressing beam 6, around which the receiving body 5 is mounted pivotably.
- the receiving body 5 is coupled to an adjusting drive, not shown, which introduces the adjustment forces or Verstellmomente required for adjustment in the receiving body 5.
- a coincident with the pivot axis 21 pivot shaft may be provided, which is connected to the receiving body 5 torque-resistant and which is driven by a lever or a motor.
- the receiving body 5 and a possibly inserted therein bending tool 1 remains in the change position 16 until it is moved back to the working position 13.
- the position assurance in the change position 16 as well as in the working position 13 can be done by the adjustment, by this is carried out self-holding or by an independent position assurance.
- the position of the pivot axis 21 and the outer shape of the pressing beam 6 and receiving body 5 are chosen so that the Pivoting movement 18 can be performed freely, with an optional pivoting on both sides of the working level 7 can also be provided.
- the holding device 8 is deactivated in order to enable the setup, whereby a bending tool 1 can be removed in the removal direction 11 and inserted into the tool interface 3 opposite thereto.
- a clamping device the clamping forces are released or reduced so that a removal and insertion of a bending tool 1 is possible.
- this is from the in Fig. 1 illustrated fixing position 12 in an in Fig. 2 shown release position 22 spent in which it does not protrude into the recess 10 on the holding portion 4 of the bending tool 1 and this does not interfere with the movement in the tool interface 3.
- the adjusting device 15 is coupled to the holding device 8 such that the holding device 8 is activated in the working position 13 of the receiving body 5 and is deactivated in the change position 16.
- adjusting device 15 and holding device 8 are operatively connected by means of a coupling arrangement 23.
- the fitting of bending tools 1 is substantially facilitated by the tool holder 2 according to the invention, since the coupling arrangement 23 causes the holding device 8 is activated in the working position 13 and a bending tool 1 is fixed for a forming operation on the pressing beam 6 and the holding device 8 in the change position 16th is automatically deactivated, whereby a tool change can take place.
- the tool change is substantially facilitated by a given between working position 13 and change position 16 swivel angle 19.
- the holding device 8 If in a conventional tool holder, which is not pivotable, the holding device 8 is deactivated for a tool change, the weight of the bending tool 1 is suddenly effective and this must be collected by the user or a suitable support structure. By the vertical removal direction 11 further bending tool 1 must then be controlled and lowered sensitively, to which a vertically upwardly acting support force is required, which must correspond to the weight force at a slow movement about. This requires of an operator high static muscle forces that still need to be dosed sensitively. The same request is for a handling device, for example an industrial robot which is used for an automated tool change, valid.
- the bending tool 1 is initially held by the receiving body 5 after deactivation of the holding device 8.
- an operator relieves the tool interface 1 by lifting the bending tool 1 and this can be removed from the tool interface 3 in a brisk movement without any special requirements for metering the speed of movement in the horizontal direction.
- the coupling arrangement 23 can be based on mechanical operation or else on control technology operation.
- Fig. 1 and 2 is as an exemplary embodiment of a mechanical coupling between the adjusting device 15 and the holding device 8, a contact element 24 on the receiving body 5 adjustably mounted, which cooperates with the pressing beam 6, in which it can scan the relative position of the receiving body 5 to the pressing beam 6 and an adjustment of the contact element 24th causes an activation or deactivation of the holding device 8, in which the adjusting movement is mechanically transmitted to the interlocking element 9.
- Fig. 1 shows the receiving body 5 in the working position 13, in which the outer side 14 of the receiving body 5 rests against the underside of the press bar 6.
- the contact element 24 which may be, for example, a simple rounded bolt in a bore in the receiving body 5, pressed into the interior of the receiving body 5 and transmit this position in the fixing position 12 of the positive-locking element 9.
- the contact element 24 is connected to the positive-locking element 9 with transmission elements (not shown).
- FIG. 2 shows Fig. 2 the receiving body 5 in changing position 6, in the the outer surface 14 does not abut the pressing beam 6.
- the contact element 24, which is resiliently mounted in the receiving body 5, can thereby emerge from this, wherein this position of the contact element 24 is transferred to the release position 22 of the positive-locking element 9.
- the same functionality of the automatic activation or deactivation of the holding device 8 can be given even without a positive locking element 9 in a non-positively acting holding device 8, but can be achieved by a clamping element.
- This can be effected by slightly withdrawing or relieving the positive-locking element 9, as a result of which the rigid fixation in the tool interface 3 can be canceled.
- Such an intermediate position of the receiving body 5 may be referred to as adjustment position 25, which in Fig. 2 indicated in dashed lines.
- This controlled influencing of the holding device 8 can be brought about, for example, by setting the displacement path of the contact element 24 relative to the receiving body 5 by a mechanical control element 26 in relation to the currently prevailing swivel angle 19.
- the control is in the embodiment according to the Fig. 1 and 2 formed by the outer surface 27 of the press bar 6, which creates the desired relationship between pivoting angle 19 and partial deactivation of the holding device 8 by appropriate shaping.
- the outer surface 27 may be formed in the form of a suitable cam.
- control lever which connects the pressing beam 6 to the holding device 8 and converts the adjusting movement 17 of the receiving body 5 into an adjusting movement of the positive-locking element 9.
- the control lever is attached to the holding device 8 and at a distance from the pivot axis 21 articulation point on the pressing beam 6.
- Fig. 1 and 2 further show a recess 28 on the underside of the press bar 6, which cooperates in the working position 13 of the receiving body 5 with a projection 29 on the outer side 14 of the receiving body 5. This serves to secure the position of the receiving body 5 in the possible occurrence of forming forces, which are oriented transversely to the working plane 7 and serves to relieve the adjustment 15, which would otherwise contribute to the transmission of power.
- Fig. 1 is further shown as an alternative to the mechanical coupling arrangement 23 shown with dotted lines control technology coupling assembly 23, in which the position or position of the receiving body 5 by means of a position sensor 30, for example, a rotary encoder in the pivot axis 21 is detected and a control device 31 is provided, the as a function of the determined position of the receiving body 5 outputs control signals to an actuator 32 of the holding device 8. If the working position 13 of the receiving body 5 is detected by the position sensor 30, the holding device 8 is activated by means of the actuator 32 which acts in particular on the positive-locking element 9, while the holding device 8 is deactivated by the control device 31 when the change position 16 of the receiving body 5 is detected.
- the fixed part of the tool holder 2 illustrated in the figures as a pressing beam 6 can also be a base part detachably fastened to the actual pressing beam of a press brake, which can be removed from the pressing beam together with the receiving body 5 when the tool holder 2 is replaced.
- FIG. 3 is a schematic sectional view of a further embodiment of a tool holder 2, wherein in Fig. 3 the working position 13 of the receiving body 5 and in Fig. 4 the change position 16 of the receiving body 5 is shown.
- the adjusting movement effected by the adjusting device 15 is a pure pivotal movement 18 due to the pivot axis 21 which is rigid on the pressing beam 6, the adjusting device 15 effects in the 3 and 4 an adjusting movement 17, which is composed of a linear movement 33 and a pivoting movement 18.
- This composite adjusting movement 17 is achieved in that two spaced apart articulation points 34 and 35 are arranged on the receiving body 5, which are guided or driven by the adjusting device 15 in a suitable manner.
- the two articulation points 34 and 35 are adjusted in the parallel direction and by the same distance, whereby the linear movement 33, that is, a translational movement is effected.
- the first articulation point 34 is fixed in its position, while the second articulation point 35 is guided on a circular path about the first articulation point 34.
- the first articulation point 34 thereby forms a pivot axis 21 for a relative pivoting movement 18 of the second articulation point 35 and thus also of the receiving body 5.
- the left pivot point 34 is fixed at the end of the linear movement 33 and pivoted in a row of the right pivot point 35 on a circular path, whereby a pivoting movement of the receiving body 5 is caused to the left.
- a pivoting movement to the right can also be effected, in which the right articulation point 35 is fixed and the left articulation point 34 is guided around this on a circular path.
- the adjusting movement 17 corresponds to the simple pivoting movement 18 in FIG Fig. 1 and 2 ,
- the adjusting movement 17 may include a pivoting movement 18 ', which pivots the receiving body 5 with respect to the working plane 7 to the right in an alternative change position 16', whereby a tool change from the other side of the machine is possible.
- This optional pivoting in both directions with respect to the working plane 7 is made possible by appropriate design of the adjusting device 15.
- the adjusting device 15 based on structurally simple to implement linear guides, by means of which the articulation points 34 and 35 are moved.
- the left articulation point 34 is guided by means of a first linear guide 37 relative to the pressing beam 6 and the right articulation point 35 is guided by means of a second linear guide 38 relative to the pressing beam 6.
- the linear guide 37 can For example, be structurally very easily formed by a straight guide rod 39 which is slidably mounted in a bore 40 in the pressing beam 6 and is pivotally connected at its lower end to the articulation point 34.
- the bore 40 advantageously runs parallel to the working plane 7, but could also have a different direction.
- a displacement of the guide rod 39 in the bore 40 thus causes a linear movement of the left articulation point 34.
- the right second linear guide 38 is also formed for example by a guide rod 39 and a bore 40 in the pressing beam 6.
- a steering lever 41 is interposed between the lower end of the right guide rod 39 and the second pivot point 35.
- the second pivot point 35 in addition to the given by the linear guide 38 degree of freedom in working direction 7 to provide a degree of freedom transversely thereto, for example by the pivot point 35 is not fixed to the receiving body 5 but for example in a backdrop transverse to the direction of Linear guide 38 is guided.
- the holding device 8 comprises in the illustrated embodiment, a positive locking element 9, which in the working position 13 (see Fig. 3 ) engages in a recess 10 on the bending tool 10 and this fixed in the tool holder 2 and in the change position 16 (see Fig. 4 ) is moved out of the recess in the release position 22 and a bending tool 1 releases.
- the contact element 24 is formed in this embodiment by a pressure plate 42 which is mechanically coupled via the coupling arrangement 23 with the positive-locking element 9.
- the pressure plate 42 is pressed in the working position 13 by the receiving body 5 against the pressing beam 6 by the adjusting 15 biases the receiving body 5 in the working position 13 in the direction of the press beam. If the receiving body 5 is released from the pressing bar 6 by means of the adjusting device 15, the pressure plate 42 is brought away from the receiving body 5 by means of a biasing element 43, for example in the form of a compression spring, thereby displacing the positive-locking element 9 from the fixing position 12 into the release position 22. Alternatively, a biasing member 44 may also act on the interlocking element 9, in which it biases this in the release position 22.
- the activation or deactivation of the holding device 8 also take place so that in an intermediate position between working position 13 and release position 16 an adjustment position is taken, in which a displacement of bending tools 1 in the longitudinal direction of the groove-like Recess 3 is possible.
- FIG. 5 is a further and possibly independent embodiment of the / the tool holder 2 is shown, again for like parts, the same reference numerals or component names as in the preceding Fig. 1-4 be used. In order to avoid unnecessary repetition, the detailed description in the previous ones will be used Fig. 1-4 referred or referred.
- the adjusting device 15 corresponds in the embodiment according to Fig. 5 like the one in 3 and 4 illustrated mechanism in which two articulation points 34 and 35 are spaced apart transversely to the working plane 7 and which are guided by means of two arranged in the pressing beam 6 linear guides 37 and 38.
- the left linear guide 37 between the guide rod 39 and the left pivot point 34 a steering lever 45 which is connected at the lower end of the guide rod 39 with a hinge 46.
- This joint 46 is deactivated in the illustrated embodiment by means of a locking pin 47, which passes both the left guide rod 39 and extends into the left steering lever 45.
- the locking pin 47 thus prevents pivotal movement of the second steering lever 45 in the joint 46 and the left pivot point 34 is adjustable only on a straight line.
- the right pivot point 35 is as already based on Fig. 4 described, along a straight line movable and further lowering of the right guide rod 39 causes after fixing the left pivot point 34 via the steering lever 41 pivotal movement of the second pivot point 35 to the left fixed pivot point 34 and thus a pivotal movement of the receiving body 5.
- the two guide rods 39 the linear guides 37 and 38 are driven by means of a linear actuator 48, for example in the form of a hydraulic cylinder, which transmits via a drive plate 49 a downward movement on a collar 50 on the right guide rod 39 and its upward movement via a paragraph 51 on a collar 52 on the left guide rod 39 transmits.
- the left guide rod 39 is thereby blocked by means of a stop element 53, which thereby defines the end of the linear movement 33.
- the right guide rod 39 is thus driven, which also carries the left guide rod 39 up to the stop element 53 via the receiving body 5.
- the return to the working position 13 is carried out by lifting the drive plate 49, whereby the receiving body 5 can swing down due to its own weight in the working position 13 while the right guide rod 39 pushes up and in succession by raising the Federal 52 on the paragraph 51, whereby the left guide rod 39 is lifted together with receiving body 5 and the right guide rod 39 and is pressed in the working position 13 against the pressing bar 6.
- the position of the contact element 24 in the form of the pressure plate 42 by means of a control element 26 in the form of a control cam 54 in relation to the pivot angle 19 is set.
- the control cam 54 has a variable radius, wherein in the illustrated embodiment, the minimum radius 55 is achieved at a pivoting angle of 19 of about 90 °.
- the embodiment according to Fig. 5 is also characterized by the fact that the linear guides 37 and 38 are symmetrical to the working plane 10 and further can be changed by converting the stop member 53, the drive plate 49 and the locking pin 47 on the right side of the pivoting direction from left to right. This can also take place in that the two linear guides 37 and 38 each receive their own drives, and the deactivation of the steering levers 41 or 45 at the lower end of the guide rods 39 by means of a locking bolt 47 can also be optionally.
- the adjusting device 15 can thus also optionally opposing pivotal movements 18, 18 'allow, whereby change positions 16, 16', can be taken on both sides of the working level 7.
- An optional pivoting of the receiving body 5 in both directions, ie with respect to the working plane 7 to the left or to the right, is also feasible in an embodiment with only one pivot axis 21, which can lie in particular in the working plane 7.
- Fig. 6 shows a further and possibly independent embodiment of the receiving body 5, as it can be used in a tool holder 2.
- it is suitable for use with an adjusting device 15 Fig. 5 suitable.
- the same reference numerals and component names are for the same parts as in the preceding Fig. 1-5 used. In order to avoid unnecessary repetition, the detailed description in the previous ones will be used Fig. 1-5 referred or referred.
- Fig. 6 shows an alternative embodiment of the holding device 8, which is activated or deactivated by means of the contact element 24, here again in the form of a pressure plate 42.
- the form-fitting element 9 here consists of a clamping strip 56, which extends in the longitudinal direction of the groove-like tool interface 3 and is pivotally mounted about a pivot point 57 in the receiving body 5.
- the fixing of the holding section 4 in the tool interface 3 via spring tongues 58, which are generated by parallel cuts in the terminal block 56.
- the clamping strip 56 or the individual spring tongues 58 have projections which can be adjusted into the recess 10 of the bending tool 1.
- the adjustment is effected by a wedge element 59 which also extends in the longitudinal direction of the groove-like tool interface 3 and is vertically adjusted by the contact element 24, wherein a wedge surface 60 converts the vertical adjustment of the wedge member 59 in a pivotal movement of the terminal block 56.
- the articulation points 34 and 35 are as in the embodiment according to the Fig. 3, 4 and 5 arranged on Anschfort instrumentsn 61, which distance the articulation points 34, 35 from the receiving body 5 and thereby the left articulation point 34, which serves as the pivot axis 21 after the end of the linear movement 33, can lie in the working position within the press bar 6.
- Fig. 7 shows yet another embodiment of a holding device 8, which in the 3 and 4 shown holding device 8 is similar and in which an adjustment of a contact element 24 causes a displacement of the positive-locking element 9.
- an actuating element 62 is arranged in the pressing beam 6, whose operation, for example by pulling, the same effect on the holding device 8 and the contact element 24 has as an adjustment of the receiving body 5. This allows a bending tool 1 regardless of the position of the receiving body 5 relative to the pressing beam 6 are removed by the additional actuator 62 from the tool interface 3.
- Such an actuating element 62 may alternatively also be provided on the receiving body 5, wherein this can also temporarily deactivate the holding device 8 independently of the position of the receiving body 5, if necessary.
- FIG. 8 shows a section through a receiving body 5 with a further embodiment of the holding device 8.
- the section in Fig. 8 corresponds to a section along the line VIII - VIII in Fig. 5 ,
- An inventive tool holder 2 can also be combined with bending tools 1, which themselves have an integratedforcevernegelung with an operation directly on the bending tool 1, wherein the tool change can also be substantially facilitated.
- the embodiments show possible embodiments of the tool holder 2, wherein it should be noted at this point that the invention is not limited to the specifically illustrated embodiments of the same.
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- Bending Of Plates, Rods, And Pipes (AREA)
Description
Die Erfindung betrifft ein Verfahren gemäß Anspruch 1 sowie einen Werkzeughalter für einen Pressbalken gemäß Anspruch 6.The invention relates to a method according to
Zur Durchführung von unterschiedlichen Biegeaufgaben an einer Abkantpresse ist häufig ein Wechsel von Biegewerkzeugen erforderlich. Der Werkzeugwechsel stellt insbesondere bei großen, schweren Biegewerkzeugen eine mühsame Arbeit dar, die das Bedienpersonal körperlich belastet und die Produktivzeit einer derartigen Abkantpresse empfindlich reduzieren kann. Aus dem Stand der Technik sind beispielsweise aus
Die Aufgabe der Erfindung besteht in einer weiteren Erleichterung des Biegewerkzeugwechsels an einer Abkantpresse. Die Aufgabe der Erfindung wird durch ein Verfahren gemäß Anspruch 1 bzw. einen Werkzeughalter gemäß Anspruch 6 gelöst. Dadurch, dass die Verstelleinrichtung und die Haltevorrichtung mittels einer Koppelanordnung wirkverbunden, also gekoppelt sind, ist sichergestellt, dass ein eingesetztes Biegewerkzeug in der Arbeitsstellung des Aufnahmekörpers zuverlässig fixiert ist und weiters in der Wechselstellung ein einfaches Entnehmen eines Werkzeuges ohne zusätzliche Maßnahmen möglich ist. Um ein Biegewerkzeug an einer herkömmlichen Abkantpresse, beispielsweise an einem oberen Pressbalken zu wechseln, ist bei den gängigen Maschinen in einem ersten Schritt die Werkzeugklemmung zu lösen und anschließend das Werkzeug in vertikaler Richtung abzusenken, was bei höheren Werkzeuggewichten eine starke körperliche Belastung darstellen kann, da ab dem Lösen der Werkzeugklemmung oder Werkzeugverriegelung das Werkzeug entgegen der Gewichtskraft abzusenken ist, was eine enorme statische Muskelbelastung darstellt. Erfindungsgemäß wird der Halteabschnitt eines Biegewerkzeuges erst in der Wechselstellung des Aufnahmekörpers freigegeben, indem die Haltevorrichtung deaktiviert wird und unterscheidet sich durch das Verschwenken des Aufnahmekörpers die Richtung der Gewichtskraft von der Entnahmerichtung des Biegewerkzeuges.The object of the invention is to further facilitate the bending tool change on a press brake. The object of the invention is achieved by a method according to
Die Haltevorrichtung ist so ausgebildet, dass ein im Aufnahmekörper befindliches Biegewerkzeug in der Arbeitsstellung derart fixiert wird, dass auf das Biegewerkzeug einwirkende Kräfte, wie Gewichtskräfte und aus einem Umformvorgang herrührende Kräfte ohne Relativbewegung des Biegewerkzeugs innerhalb des Werkzeughalters übertragen werden.The holding device is designed so that a bending tool located in the receiving body is fixed in the working position such that forces acting on the bending tool, such as weight forces and forces resulting from a forming operation are transmitted without relative movement of the bending tool within the tool holder.
Diese Fixierung kann dabei kraftschlüssig erfolgen, beispielsweise durch eine Klemmvorrichtung und kann weiters alternativ oder zusätzlich eine formschlüssige Fixierung des Biegewerkzeuges im Aufnahmekörper erfolgen. Aus Sicherheitsgründen ist bei schwereren Werkzeugen vielfach eine formschlüssige Fixierung vorgeschrieben um ein Herausfallen eines Biegewerkzeuges aus dem Werkzeughalter zu verhindern.This fixation can be done non-positively, for example, by a clamping device and can also be done alternatively or additionally a positive fixation of the bending tool in the receiving body. For safety reasons, a positive fixing is often prescribed for heavier tools in order to prevent falling out of a bending tool from the tool holder.
Eine vorteilhafte Variante des Verfahrens besteht in der Ausführung gemäß Anspruch 2, wodurch in der Justierstellung des Aufnahmekörpers eine Positionsanpassung eines Biegewerkzeuges durchgeführt werden kann. Die Fixierung durch die Haltevorrichtung wird in der Justierstellung dabei teilweise aufgehoben, wobei ein zwischen Haltevorrichtung und Biegewerkzeug gegebener Formschluss aufrecht erhalten bleibt, also ein Entnehmen oder auch Herausfallen des Biegewerkzeuges aus dem Werkzeughalter nicht möglich ist. Eine etwaige bestehende Klemmung wird in der Justierstellung aufgehoben oder soweit reduziert, dass ein Verschieben innerhalb der Werkzeugschnittstelle möglich ist.An advantageous variant of the method consists in the embodiment according to
Von Vorteil kann auch eine Durchführung gemäß Anspruch 3 sein, wodurch sich die aktuelle Position oder Lage des Aufnahmekörpers von einer Maschinensteuerung und den davon angesteuerten Antrieben zur Durchführung der Linearbewegung und der nachfolgenden Schwenkbewegung einfach berechnen lässt. Die Linearbewegung erfolgt dabei vorteilhafterweise über einen relativ kurzen Verstellweg von bis zu wenigen Zentimetern, während die nachfolgende Schwenkbewegung um einen Schwenkwinkel durchgeführt wird, der ein einfaches Einsetzen oder Entfernen eines Biegewerkzeuges ermöglicht. Eine derartige Bewegungsfolge kann mit einfachen Führungsanordnungen und evtl. darauf einwirkende Verstellantriebe bewerkstelligt werden und durch baulich einfache Linearführungen und Schwenklager realisiert werden.Of advantage may also be a bushing according to
Die Verfahrensdurchführung gemäß Anspruch 4 bewirkt, dass die Verstellbewegung in der ersten Phase entweder vertikal nach oben oder vertikal nach unten erfolgt, und nach dieser Phase die Justierung der Biegewerkzeuge innerhalb der Werkzeugschnittstelle möglich ist, wozu ein vorheriges Verschwenken des Werkzeughalters bzw. des Aufnahmekörpers nicht erforderlich ist. Das Verschwenken des Aufnahmekörpers in die Wechselstellung wird also nur für den Fall durchgeführt, dass ein Biegewerkzeug eingesetzt oder entnommen werden soll. Für einen reinen Justiervorgang beschränkt sich die Verstellbewegung auf die Linearbewegung zur Erreichung der Justierstellung.The process implementation according to
Die Durchführung des Verfahrens gemäß Anspruch 5 ist für einen Bediener von Vorteil, da ein Biegewerkzeug nicht unmittelbar beim Erreichen der Wechselstellung entnommen werden muss, sondern das Biegewerkzeug gewissermaßen in freigegebener Stellung bei deaktivierter Haltevorrichtung bereitgestellt wird, ohne dass es durch den Benutzer oder einige Handhabungsvorrichtung gesichert werden müsste. Bei einer nutartigen Werkzeugschnittstelle ist dies gegeben, wenn sich das Biegewerkzeug aufgrund seines Eigengewichtes in der Werkzeugschnittstelle verkantet und dadurch trotz deaktivierter Haltevorrichtung, ohne dass ein Formschluss gegeben ist, eine kraftschlüssige Fixierung im Aufnahmekörper gegeben ist. Dies ist beispielsweise der Fall, wenn die nutartige Werkzeugschnittstelle in horizontale Richtung oder in leicht ansteigende Richtung weist.Carrying out the method according to
Die Aufgabe der Erfindung wird wie bereits erwähnt durch einen Werkzeughalter gemäß Anspruch 6 gelöst, wobei die Koppelung zwischen der Verstellbewegung und der Aktivierung bzw. Deaktivierung der Haltevorrichtung durch eine Koppelanordnung bewirkt wird, die die Verstelleinrichtung in eine Wirkverbindung mit der Haltevorrichtung bringt. Die Koppelanordnung kann dabei mechanische Bauelemente und alternativ oder zusätzlich auch steuerungstechnische Komponenten umfassen, wobei in beiden Fällen die Koppelung von Verstellbewegung und Werkzeugfixierung bzw. Werkzeugentriegelung erzielt wird.The object of the invention is achieved as already mentioned by a tool holder according to
Bei einer Ausführung des Werkzeughalters gemäß Anspruch 7 ist durch das Formschlusselement eine formschlüssige Fixierung des Biegewerkzeuges im Aufnahmekörper möglich, die eine erhöhte Sicherheit für einen Bediener bewirkt. Die Ausnehmung am Halteabschnitt besitzt häufig eine V-nutartige Form, in die ein keilförmiger Abschnitt eines Formschlusselementes eingebracht werden kann. Der Formschluss bewirkt, dass der Halteabschnitt nicht aus der nutartigen Werkzeugschnittstelle austreten kann und gestattet bei einer verringerten Klemmkraft ein Justieren des Biegewerkzeuges innerhalb des Werkzeughalters in Längsrichtung der nutartigen Werkzeugschnittstelle.In one embodiment of the tool holder according to
Durch die Ausführung gemäß Anspruch 8 kann mit baulich einfachen Mitteln die Koppelfunktion bewirkt werden, indem das Kontaktelement quasi die Lage des Aufnahmekörpers relativ zum Pressbalken abtastet und eine Verstellung des Kontaktelementes in eine Verstellung des Formschlusselementes umwandelt. Diese Umwandlung kann dabei durch verschiedenste Arten von Bewegungsgetrieben im kinematischen Sinn realisiert sein. Zwischen dabei verwendeten Bauteilen können Schubgelenke, Schwenkgelenke, Biegegelenke, Wälzgelenke usw. Verwendung finden.Due to the embodiment according to
Durch die Ausführung gemäß Anspruch 9 wird die für die Verstellung des Formschlusselementes in die Lösestellung erforderliche Energie als elastische Energie im Vorspannelement in Arbeitsstellung des Aufnahmegrundkörpers gespeichert und ist kein gesonderter Antrieb für die Haltevorrichtung bzw. das Formschlusselement erforderlich, die das Formschlusselement in der Wechselstellung außer Eingriff mit dem Halteabschnitt bringt.Due to the embodiment according to
Gemäß Anspruch 10 kann das Kontaktelement als Druckplatte ausgeführt sein, die in der Arbeitsstellung zwischen Aufnahmekörper und Pressbalken gepresst wird. Eine derartige flächige Ausführung des Kontaktelementes erlaubt eine zuverlässige Koppelung zwischen Verstellanordnung und Haltevorrichtung und kann die Art der Verstellbewegung in weiten Bereichen abgeändert werden, ohne dass die Charakteristik der Koppelanordnung sich wesentlich verändert.According to
Die Ausführung des Werkzeughalters gemäß Anspruch 11 stellt sicher, dass der Aufnahmekörper bzw. die zwischen Aufnahmekörper und Pressbalken angeordnete Druckplatte bei einem Biegevorgang auch bei quer zur Arbeitsrichtung wirkenden Kraftkomponenten die Position exakt beibehält und keine derartigen Kräfte auf die Verstellanordnung wirken bzw. von dieser übertragen werden müssen. Entsprechende Vorsprünge können beispielsweise durch kegelförmige Vorsprünge gebildet sein, die einstückig an der Oberfläche des Pressbalkens oder des Aufnahmekörpers angeordnet sind, oder beispielsweise als Schraubenelemente die einen Bauteil durchragen und mit einem kegeligen Ansatz gegenüber einer Bezugsfläche nach außen vorragen.The embodiment of the tool holder according to
Die Koppelung der Verstellanordnung und der Haltevorrichtung kann gemäß Anspruch 12 so ausgeführt sein, dass dadurch eine definierte Abhängigkeit zwischen dem Verstellweg und der Position des Kontaktelementes relativ zum Aufnahmekörper bewirkt wird. So kann beispielsweise eine stetige Zunahme des Schwenkwinkels beispielsweise eine stetige Verstellung des Kontaktelementes und damit auch des Formschlusselementes bewirken. Alternativ ist es möglich, dass über den Großteil des Schwenkwinkels das Formschlusselement im Wesentlichen in Eingriff mit dem Halteabschnitt des Biegewerkzeuges bleibt und erst gegen Ende des Verstellweges bei einem großen Schwenkwinkel in der Nähe der Wechselstellung eine Freigabe vom Formschlusselement bewirkt wird.The coupling of the adjusting arrangement and the holding device can be designed according to
Um mit einem erfindungsgemäßen Werkzeughalter auch unterschiedlich breite Biegewerkzeug ohne Umrüstarbeiten und zuverlässig fixieren zu können, kann dieser gemäß Anspruch 13 ausgeführt sein. Dabei sind nur Federzungen aktiv, die in der Werkzeugschnittstelle einen Halteabschnitt eines Biegewerkzeuges kontaktieren. Die von den einzelnen Federzungen ausgeübten Kontaktkräfte bleiben dabei in einem definierten Bereich, da jede Federzunge nur eine gewisse Maximalkraft ausüben kann.In order to fix with a tool holder according to the invention also different width bending tool without retooling and reliable, this can be carried out according to
Alternativ zur vorbeschriebenen Ausführung kann der Werkzeughalter gemäß Anspruch 14 mit zwei oder mehr Klemmelementen ausgeführt sein und dabei die vom Pressbalken auf das Kontaktelement wirkende Kontaktkraft über Verteilhebel gleichmäßig auf die einzelnen aktiven Klemmelemente verteilt werden.As an alternative to the above-described embodiment, the tool holder according to
Eine Ausführung des Werkzeughalters gemäß Anspruch 15 gestattet trotz Verwendung eines baulich und steuerungstechnisch einfachen Verstellantriebes in Form eines Linearaktuators eine kostengünstige Möglichkeit, die Verstellbewegung des Aufnahmekörpers zu bewirken. Durch geeignete Bewegungselemente kann die Linearbewegung auch in die Schwenkbewegung des Aufnahmekörpers umgewandelt werden.An embodiment of the tool holder according to
Durch die Ausführung gemäß Anspruch 16 ist die Verstellbewegung leicht realisierbar, da die Bewegung der beiden Anlenkpunkte auf einfache Weise bewirkt und auch abgeändert werden kann. Durch eine synchrone Linearbewegung beider Anlenkpunkte ist eine lineare geradlinige Verstellbewegung des Aufnahmegrundkörpers leicht erzielbar und kann durch Fixierung eines der beiden Anlenkpunkte dieser als Schwenkachse für die Schwenkbewegung des Aufnahmekörpers verwendet werden.Due to the embodiment according to
Die Weiterbildung gemäß Anspruch 17 ist eine baulich einfache Möglichkeit, eine Kombination aus einer Linearbewegung und einer Schwenkbewegung zu realisieren.The development according to
Alternativ zu den vorbeschriebenen mechanischen Koppelanordnungen, kann diese auch steuerungstechnische Bauelemente gemäß Anspruch 18 umfassen bzw. durch solche realisiert sein, wodurch für einen Benutzer dieselbe vorteilhafte Funktionalität eines vereinfachten und erleichterten Werkzeugwechsels gegeben ist.As an alternative to the mechanical coupling arrangements described above, these can also comprise control engineering components according to
Die Ausführung gemäß Anspruch 19 ermöglicht es einem Bediener, das Werkzeug etwa annähernd in horizontaler Richtung aus dem Werkzeughalter zu entnehmen bzw. in diesen einzusetzen und gewährleistet diese Wechselstellung, dass ein Biegewerkezug in der Wechselstellung auch trotz deaktivierter Haltevorrichtung in der Werkzeugschnittstelle verbleibt. Eine horizontale Ausrichtung der Werkzeugschnittstelle ist zusätzlich für einen automatisierten Biegewerkzeugwechsel mittels einer Handhabungsvorrichtung von Vorteil.The embodiment according to
Die Ausführung gemäß Anspruch 20 ermöglicht es, ein Biegewerkzeug auch ohne den Aufnahmekörper in Wechselstellung verbringen zu müssen, in den Werkzeughalter einsetzen bzw. entnehmen zu können. Das Betätigungsmittel wirkt dazu direkt oder indirekt auf die Klemmeinrichtung oder Formschlusseinrichtung ein und entkoppelt diese gewissermaßen von der Verstellbewegung.The embodiment according to
Von Vorteil ist weiters eine Ausführung nach Anspruch 21, da dadurch die Wechselstellung je nach Bedarf vor oder hinter die Arbeitsebene festgelegt werden kann. So kann beispielsweise durch eine Wechselstellung vor der Arbeitsebene der manuelle Werkzeugwechsel durch eine Bedienperson erleichtert werden, während eine Wechselstellung hinter der Arbeitsebene einen automatisierten Werkzeugwechsel von der Maschinenrückseite erleichtern kann.Another advantage is an embodiment according to
Gemäß Anspruch 22 kann ein erfindungsgemäßer Werkzeughalter an einem Pressbalken auch vorteilhart derart ausgeführt sein, dass die Verstelleinrichtung des Werkzeughalters im Pressbalken integriert ist.According to
Zum besseren Verständnis der Erfindung wird diese anhand der nachfolgenden Figuren näher erläutert.For a better understanding of the invention, this will be explained in more detail with reference to the following figures.
Es zeigen jeweils in stark schematisch vereinfachter Darstellung:
- Fig. 1
- Einen Schnitt durch einen erfindungsgemäßen Werkzeughalter in Arbeitsstellung;
- Fig. 2
- einen Schnitt durch einen Werkzeughalter gemäß
Fig. 1 in Wechselstellung; - Fig. 3
- einen Schnitt durch einen Werkzeughalter in einer weiteren Ausführungsform in Arbeitsstellung;
- Fig. 4
- einen Schnitt durch einen Werkzeughalter gemäß
Fig. 3 in Wechselstellung; - Fig. 5
- einen Schnitt durch einen Werkzeughalter in einer weiteren Ausführungsform;
- Fig. 6
- einen Schnitt durch einen Werkzeughalter in einer weiteren Ausführungsform;
- Fig. 7
- eine weitere mögliche Ausführungsform für eine Koppelanordnung an einem erfindungsgemäßen Werkzeughalter;
- Fig. 8
- eine Ansicht der Koppelanordnung in einem Werkzeughalter in einem Schnitt entlang Linie VIII-VIII in
Fig. 5 .
- Fig. 1
- A section through a tool holder according to the invention in working position;
- Fig. 2
- a section through a tool holder according to
Fig. 1 in change position; - Fig. 3
- a section through a tool holder in another embodiment in working position;
- Fig. 4
- a section through a tool holder according to
Fig. 3 in change position; - Fig. 5
- a section through a tool holder in a further embodiment;
- Fig. 6
- a section through a tool holder in a further embodiment;
- Fig. 7
- a further possible embodiment of a coupling arrangement on a tool holder according to the invention;
- Fig. 8
- a view of the coupling arrangement in a tool holder in a section along line VIII-VIII in
Fig. 5 ,
Einführend sei festgehalten, dass in den unterschiedlich beschriebenen Ausführungsformen gleiche Teile mit gleichen Bezugszeichen bzw. gleichen Bauteilbezeichnungen versehen werden, wobei die in der gesamten Beschreibung enthaltenen Offenbarungen sinngemäß auf gleiche Teile mit gleichen Bezugszeichen bzw. gleichen Bauteilbezeichnungen übertragen werden können. Auch sind die in der Beschreibung gewählten Lageangaben, wie z.B. oben, unten, seitlich usw. auf die unmittelbar beschriebene sowie dargestellte Figur bezogen und sind bei einer Lageänderung sinngemäß auf die neue Lage zu übertragen.By way of introduction, it should be noted that in the differently described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosures contained in the entire description can be mutatis mutandis to the same parts with the same reference numerals or component names. Also, the location information selected in the description, such as above, below, laterally, etc. related to the immediately described and illustrated figure and are to be transferred to a new position in a change in position.
Sämtliche Angaben zu Wertebereichen in gegenständlicher Beschreibung sind so zu verstehen, dass diese beliebige und alle Teilbereiche daraus mit umfassen, z.B. ist die Angabe 1 bis 10 so zu verstehen, dass sämtliche Teilbereiche, ausgehend von der unteren Grenze 1 und der oberen Grenze 10 mitumfasst sind, d.h. sämtliche Teilbereich beginnen mit einer unteren Grenze von 1 oder größer und enden bei einer oberen Grenze von 10 oder weniger, z.B. 1 bis 1,7, oder 3,2 bis 8,1 oder 5,5 bis 10.All statements on ranges of values in the description of the present invention should be understood to include any and all sub-ranges thereof, e.g. the
Die Fixierung des Halteabschnittes 4 eines Biegewerkzeuges 1 in der Werkzeugschnittstelle 3 erfolgt mittels einer Haltevorrichtung 8, bei der zum Einsetzen oder Entfernen eines Biegewerkzeuges 1 die Fixierung deaktiviert werden kann. Die Haltevorrichtung 8 kann dabei eine kraftschlüssige Fixierung, beispielsweise durch eine Klemmvorrichtung benutzen, vorzugsweise umfasst sie jedoch ein Formschlusselement 9, das in eine Ausnehmung 10 am Halteabschnitt 4 des Biegewerkzeuges 1 verstellbar ist. Solange das Formschlusselement 9 in die Ausnehmung 10 ragt, kann ein Biegewerkzeug 1 nicht in Entnahmerichtung 11 aus der Werkzeugschnittstelle 3 entfernt werden.
Der Aufnahmekörper 5 befindet sich in
Um den Schwenkwinkel 19 zwischen der Arbeitsstellung 13 und der Wechselstellung 16 zu bewirken, umfasst die Verstelleinrichtung 15 eine Schwenkanordnung 20, die im Ausführungsbeispiel gemäß
In der Wechselstellung 16 ist um das Rüsten zu ermöglichen die Haltevorrichtung 8 deaktiviert, wodurch ein Biegewerkzeug 1 in Entnahmerichtung 11 entnommen und entgegengesetzt dazu in die Werkzeugschnittstelle 3 eingesetzt werden kann. Bei einer Klemmvorrichtung werden die Klemmkräfte aufgehoben oder soweit reduziert, dass ein Entnehmen und Einsetzen eines Biegewerkzeuges 1 möglich ist. Bei der dargestellten Haltevorrichtung 8 mit einem Formschlusselement 9 wird dieses aus der in
Erfindungsgemäß ist die Verstelleinrichtung 15 derart mit der Haltevorrichtung 8 gekoppelt, dass die Haltevorrichtung 8 in der Arbeitsstellung 13 des Aufnahmekörpers 5 aktiviert ist und in der Wechselstellung 16 deaktiviert ist. Dazu sind Verstelleinrichtung 15 und Haltevorrichtung 8 mittels einer Koppelanordnung 23 wirkverbunden. Das Rüsten von Biegewerkzeugen 1 wird durch den erfindungsgemäßen Werkzeughalter 2 wesentlich erleichtert, da die Koppelanordnung 23 bewirkt, dass die Haltevorrichtung 8 in der Arbeitsstellung 13 aktiviert wird und ein Biegewerkzeug 1 für einen Umformvorgang am Pressbalken 6 fixiert wird und die Haltevorrichtung 8 in der Wechselstellung 16 selbsttätig deaktiviert wird, wodurch ein Werkzeugwechsel erfolgen kann. Zusätzlich wird der Werkzeugwechsel durch ein zwischen Arbeitsstellung 13 und Wechselstellung 16 gegebenen Schwenkwinkel 19 wesentlich erleichtert.According to the invention, the adjusting
Wird bei einem herkömmlichen Werkzeughalter, der nicht schwenkbar ist, die Haltevorrichtung 8 für einen Werkzeugwechsel deaktiviert, wird das Gewicht des Biegewerkzeuges 1 schlagartig wirksam und muss dieses vom Benutzer oder einer geeigneten Stützkonstruktion aufgefangen werden. Durch die vertikale Entnahmerichtung 11 muss weiters das Biegewerkzeug 1 anschließend kontrolliert und feinfühlig abgesenkt werden, wozu eine senkrecht nach oben wirkende Stützkraft erforderlich ist, die bei einer langsamen Bewegung etwa der Gewichtskraft entsprechen muss. Dies erfordert von einer Bedienperson hohe statische Muskelkräfte, die trotzdem feinfühlig dosiert werden müssen. Dieselbe Anforderung ist dabei für eine Handhabungsvorrichtung, beispielsweise einen Industrieroboter der für einen automatisierten Werkzeugwechsel eingesetzt wird, gültig.If in a conventional tool holder, which is not pivotable, the holding
Durch die um den Schwenkwinkel 19 verschwenkte Wechselstellung 16 des Aufnahmekörpers 5 ergibt sich ein entsprechender Winkel zwischen der vertikal nach unten wirkenden Gewichtskraft und der Entnahmerichtung 11. Beträgt der Schwenkwinkel etwa 90°, wie in
Die Koppelanordnung 23 kann auf mechanischer Funktionsweise oder aber auch auf steuerungstechnischer Funktionsweise basieren. In
Ein derartiges Kontaktelement 24, das die Außenfläche des Pressbalkens 6 während der Verstellbewegung 17 gewissermaßen abtastet, kann weiters auch dazu benutzt werden, in einer Zwischenstellung zwischen der Arbeitsstellung 13 und der Wechselstellung 16 des Aufnahmekörpers 5 die Haltevorrichtung 8 teilweise zu deaktivieren, wodurch zwar das Entnehmen eines Biegewerkzeuges 1 in Entnahmerichtung 11 nach wie vor unterbunden ist, jedoch eine Verschiebung des Halteabschnitts 4 in Längsrichtung der nutartigen Werkzeugschnittstelle 3 quer zur Entnahmerichtung 11 ermöglicht ist. Dies kann dadurch bewirkt werden, dass das Formschlusselement 9 geringfügig zurückgezogen oder entlastet wird, wodurch die starre Fixierung in der Werkzeugschnittstelle 3 aufgehoben werden kann. Eine solche Zwischenstellung des Aufnahmekörpers 5 kann als Justierstellung 25 bezeichnet werden, die in
Alternativ zu einem die Außenfläche 27 abtastenden Kontaktelement 24 kann auch ein Steuerhebel vorgesehen sein, der den Pressbalken 6 mit der Haltevorrichtung 8 verbindet und die Verstellbewegung 17 des Aufnahmekörpers 5 in eine Verstellbewegung des Formschlusselements 9 umwandelt. Dazu ist der Steuerhebel an der Haltevorrichtung 8 und an einem von der Schwenkachse 21 distanzierten Anlenkpunkt am Pressbalken 6 befestigt.As an alternative to a
In
Der in den Figuren als Pressbalken 6 dargestellte feststehende Teil des Werkzeughalters 2 kann auch ein lösbar am eigentlichen Pressbalken einer Abkantpresse befestigter Basisteil sein, der beim Austausch des Werkzeughalters 2 zusammen mit dem Aufnahmekörper 5 vom Pressbalken demontiert werden kann.The fixed part of the
In den
Um eine Linearbewegung 33 des Aufnahmekörpers 5 zu bewirken, werden die beiden Anlenkpunkte 34 und 35 in paralleler Richtung und um dieselbe Distanz verstellt, wodurch die Linearbewegung 33, also eine translatorische Bewegung bewirkt wird. Am Ende dieser Linearbewegung 33 wird beispielsweise der erste Anlenkpunkt 34 in seiner Position fixiert, während der zweite Anlenkpunkt 35 auf einer Kreisbahn um den ersten Anlenkpunkt 34 geführt wird. Der erste Anlenkpunkt 34 bildet dadurch eine Schwenkachse 21 für eine relative Schwenkbewegung 18 des zweiten Anlenkpunktes 35 und damit auch des Aufnahmekörpers 5.In order to effect a
In
Wie in
In den
In der
Die Verstelleinrichtung 15 entspricht im Ausführungsbeispiel gemäß
Der rechte Anlenkpunkt 35 ist wie bereits anhand von
Bei der Schwenkbewegung 18 wird die Stellung des Kontaktelementes 24 in Form der Druckplatte 42 mittels eines Steuerelements 26 in Form einer Steuernocke 54 in Beziehung zum Schwenkwinkel 19 gesetzt. Die Steuernocke 54 besitzt einen veränderlichen Radius, wobei im dargestellten Ausführungsbeispiel der Minimalradius 55 bei einem Schwenkwinkel von 19 von etwa 90° erreicht wird.In the
Das Ausführungsbeispiel gemäß
Ein wahlweises Verschwenken des Aufnahmekörpers 5 in beide Richtungen, also bezogen auf die Arbeitsebene 7 nach links oder nach rechts, ist auch bei einer Ausführung mit lediglich einer Schwenkachse 21, die insbesondere in der Arbeitsebene 7 liegen kann, realisierbar.An optional pivoting of the receiving
In der
Die Anlenkpunkte 34 und 35 sind wie auch bei der Ausführung gemäß den
Ein erfindungsgemäßer Werkzeughalter 2 kann auch mit Biegewerkzeugen 1 kombiniert werden, die selbst eine integrierte Sicherheitsvernegelung mit einer Betätigung direkt am Biegewerkzeug 1 aufweisen, wobei der Werkzeugwechsel ebenfalls wesentlich erleichtert werden kann.
Die Ausführungsbeispiele zeigen mögliche Ausführungsvarianten des Werkzeughalters 2, wobei an dieser Stelle bemerkt sei, dass die Erfindung nicht auf die speziell dargestellten Ausführungsvarianten desselben eingeschränkt ist. Der Ordnung halber sei abschließend darauf hingewiesen, dass zum besseren Verständnis des Aufbaus des Werkzeughalters dieser bzw. dessen Bestandteile teilweise unmaßstäblich und/oder vergrößert und/oder verkleinert dargestellt wurden.
An
The embodiments show possible embodiments of the
Claims (22)
- A method for inserting or removing at least one bending tool (1) at a tool holder (2) of a vertically operating press brake, in which a receiving body (5) provided with a slot-like tool interface (3) is transferred from an operating position (13) into a changing position (16) by means of an adjusting movement (17) in relation to a press beam (6) of the press brake, and the angular position of the receiving body (5) is thereby changed by a pivoting angle (19), characterized in that for releasably fixing a holding portion (4) of at least one bending tool (1) at the tool interface (3), a holding device (8) is coupled with the adjusting movement (17), and the holding device (8) is automatically activated by adjusting the receiving body (5) into the operating position (13) and is automatically deactivated by adjusting the receiving body (5) into the changing position (16).
- The method according to claim 1, characterized in that when adjusting the receiving body (5) into an adjustment position (25) situated between the operating position (13) and the changing position (16), the holding device (8) is partly deactivated and as a result of this, a displacement of the holding portion (4) transverse to the removing direction (11) within the tool interface (3) can be carried out.
- The method according to claim 1 or 2, characterized in that the adjusting movement (17) from the operating position (13) into the changing position (16) is composed of a linear movement (33) and a subsequent pivoting movement (18).
- The method according to claims 2 and 3, characterized in that the adjustment position (25) is reached at the end of the linear movement (33).
- The method according to any one of claims 1 to 4, characterized in that in the changing position (16), the tool interface (3) is oriented in such a manner that a bending tool (1), even with the holding device (8) being deactivated, remains at the tool interface (3) or the receiving body (5) due to its deadweight.
- A tool holder (2) for a press beam (6) of a press brake, comprising a receiving body (5) with a slot-like tool interface (3), an adjusting device (15) for adjusting the receiving body (5) in relation to the press beam (6) between an operating position (13) and a changing position (16), wherein the adjusting device (15) comprises a pivoting arrangement (20) by means of which the angular position of the receiving body (5) between the operating position (13) and the changing position (16) can be changed by a pivoting angle (19), and a holding device (8) for releasably fixing a holding portion (4) of at least one bending tool (1) at the tool interface (3), characterized in that the adjusting device (15) and the holding device (8) are operatively connected by means of a coupling arrangement (23), and the coupling arrangement (23) activates the holding device (8) in the operating position (13) and deactivates it in the changing position (16).
- The tool holder (2) according to claim 6, characterized in that the holding device (8) comprises a form-fitting element (9) which is adjustable in a recess (10) of the holding portion (4) and which can be brought into an activated fixing position (12) that locks the holding portion (4) against removal, and into a deactivated release position (22) which releases the holding portion (4).
- The tool holder (2) according to claim 7, characterized in that the coupling arrangement (23) comprises a control or contact element (24) which is mechanically coupled to the form-fitting element (9), adjustably mounted on the receiving body (5) and interacts with the press beam (6), and which, in the changing position (16) of the receiving body (5), moves the form-fitting element (9) into the release position (22).
- The tool holder (2) according to claim 8, characterized in that the contact element (24) and/or the form-fitting element (9) is preloaded into the release position (22) by means of a preload element (43, 44).
- The tool holder (2) according to claim 8 or 9, characterized in that in the operating position (13), the contact element (24) is active as a pressure plate (42) between the receiving body (5) and the press beam (6).
- The tool holder (2) according to any one of claims 6 to 10, characterized in that the outer surface (14) of the receiving body (5) or the pressure plate (42) facing towards the press beam (6) has at least one recess or one projection (29) which, in the operating position (13), interacts with a projection or a recess (28), respectively, on the press beam (6).
- The tool holder (2) according to any one of claims 8 to 11, characterized in that the adjustment travel of the contact element (24) relative to the receiving body (5) is correlated with the respective currently present pivoting angle (19) by a mechanical control element (26), in particular a control cam (54) surrounding the pivot axis (21).
- The tool holder (2) according to any one of claims 7 to 12, characterized in that the form-fitting element (9) is formed by a clamping strip (56) which has a plurality of spring tongues (58) and which is adjustable into the tool receiving interface (3) and is actuated by the contact element (24).
- The tool holder (2) according to any one of claims 7 to 12, characterized in that the form-fitting element (9) is formed by at least two clamping elements (66), and the contact force acting from the press beam (6) onto the contact element (24) is transmitted, proceeding in each case from a force transmission point (64), via distribution levers (65) to the individual clamping elements (66).
- The tool holder (2) according to any one of claims 6 to 14, characterized in that the adjusting device (15) comprises a linear actuator (48) acting on the receiving body (5).
- The tool holder (2) according to any one of claims 6 to 15, characterized in that the receiving body (5) has at least two hinging points (34, 35) which are spaced apart from one another and which are guided by the adjusting device (15), and one of which hinging points (34) defines in the course of the adjusting movement (17) a pivoting axis (21) for a relative pivoting movement (18) of the other hinging point (35).
- The tool holder (2) according to claim 16, characterized in that the receiving body (5) has two pivoting axes (21, 36) which are spaced apart from one another, wherein a first pivoting axis (21) is adjustable relative to the press beam (6) by means of a first linear guide (37), and a second pivot axis (36) is adjustable relative to the press beam (6) by means of a parallel second linear guide (38) and a steering lever (41) connected thereto.
- The tool holder (2) according to claim 7, characterized in that the coupling arrangement (23) comprises at least one position sensor (30) for detecting the changing position (16), a control device (31) and an actuator (32) for the holding device (8) or the form-fitting element (9).
- The tool holder (2) according to any one of claims 6 to 18, characterized in that the removing direction (11) of the slot-like tool interface (3) in the changing position (16) of the receiving body (5) extends in the horizontal direction or ascending up to 30° with respect to the horizontal.
- The tool holder (2) according to any one of claims 6 to 18, characterized in that an actuating element (62) acting on the holding device (8) or the contact element (24) is provided, which contact element enables a deactivation of the holding device (8), at least in the operating position (13) or in each position of the receiving body (5).
- The tool holder (2) according to any one of claims 6 to 20, characterized in that the receiving body (5) can selectively carry out, by means of the adjusting device (15), two inverse pivoting movements (18, 18') with respect to the operating plane (7) and thereby can adopt changing positions (16, 16') on both sides of the operating plane (7).
- A press beam (6) comprising a tool holder (2) according to any one of claims 6 to 21, characterized in that the adjusting device (15) of the tool holder (2) is integrated in the press beam (6).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT6002011A AT510969B1 (en) | 2011-04-29 | 2011-04-29 | TOOL HOLDER FOR ABKANTPRESSE |
PCT/AT2012/050057 WO2012145781A1 (en) | 2011-04-29 | 2012-04-26 | Tool holder for press brake |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2701860A1 EP2701860A1 (en) | 2014-03-05 |
EP2701860B1 true EP2701860B1 (en) | 2017-04-05 |
Family
ID=46320705
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12728364.6A Not-in-force EP2701860B1 (en) | 2011-04-29 | 2012-04-26 | Tool holder for press brake |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2701860B1 (en) |
AT (1) | AT510969B1 (en) |
WO (1) | WO2012145781A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITPC20130024A1 (en) * | 2013-09-13 | 2015-03-14 | Rolleri S P A | DEVICE FOR LOCKING TOOLS IN A FOLDING PRESS |
US9555456B2 (en) * | 2014-04-26 | 2017-01-31 | Wilson Tool International Inc. | Dynamic clamp and tool holders therefor |
US10189067B2 (en) | 2015-05-27 | 2019-01-29 | Wilson Tool International Inc. | Tool holders usable with tooling having different tang styles and/or configured with mechanically-actuated clamp assembly |
US10300518B2 (en) | 2015-05-27 | 2019-05-28 | Wilson Tool International Inc. | Tool holders usable with tooling having different tang styles and/or configured with mechanically-actuated clamp assembly |
AT518260B1 (en) * | 2016-02-17 | 2017-09-15 | Trumpf Maschinen Austria Gmbh & Co Kg | press brake |
CN106734579B (en) * | 2016-11-30 | 2018-03-27 | 盐城工学院 | A kind of Height Adjustable connection handle |
CN107537941B (en) * | 2017-10-27 | 2023-10-17 | 无锡隆盛科技股份有限公司 | Closing-in tool for motor rear cover of electric EGR valve |
NL2026128B1 (en) * | 2020-07-24 | 2022-03-28 | Wila Bv | Clamping system for a press brake having a first biasing means acting on an actuating member and press brake comprising such a clamping system |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE149439C (en) | ||||
AT263486B (en) | 1966-06-15 | 1968-07-25 | Voest Ag | Manipulator for press brakes |
US3845655A (en) * | 1972-09-18 | 1974-11-05 | Widder Corp | Press brakes |
JPS59118228A (en) * | 1982-12-24 | 1984-07-07 | Nippon Kokan Kk <Nkk> | Top die exchanger of press brake |
DE3512218C2 (en) * | 1984-04-07 | 1993-10-14 | Amada Co | Press brake |
FR2643838B1 (en) * | 1989-03-02 | 1991-05-31 | Treillet Jean | RIGID FIXING DEVICE FOR HANGING PARTS SUCH AS BENDING PRESS PUNCHES |
US6928852B2 (en) * | 2003-03-31 | 2005-08-16 | Wila B.V. | Combination of a press brake clamping system and at least a press brake tool |
EP1529571B1 (en) * | 2003-11-06 | 2007-01-17 | Cornelis Hendricus Liet | Press brake |
IT1398744B1 (en) * | 2010-03-12 | 2013-03-18 | Salvagnini Italia Spa | PRESSOPIEGA WITH BENDING TOOL WITH VARIABLE LENGTH AUTOMATICALLY. |
-
2011
- 2011-04-29 AT AT6002011A patent/AT510969B1/en not_active IP Right Cessation
-
2012
- 2012-04-26 WO PCT/AT2012/050057 patent/WO2012145781A1/en active Application Filing
- 2012-04-26 EP EP12728364.6A patent/EP2701860B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
WO2012145781A1 (en) | 2012-11-01 |
AT510969B1 (en) | 2012-08-15 |
EP2701860A1 (en) | 2014-03-05 |
AT510969A4 (en) | 2012-08-15 |
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