EP2742074A1 - Polymers prepared by ring opening/cross metathesis - Google Patents
Polymers prepared by ring opening/cross metathesisInfo
- Publication number
- EP2742074A1 EP2742074A1 EP12824641.0A EP12824641A EP2742074A1 EP 2742074 A1 EP2742074 A1 EP 2742074A1 EP 12824641 A EP12824641 A EP 12824641A EP 2742074 A1 EP2742074 A1 EP 2742074A1
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- EP
- European Patent Office
- Prior art keywords
- group
- hydrocarbyl
- hydrogen atoms
- hydrogen
- ruthenium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
- C08G61/04—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
- C08G61/06—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds
- C08G61/08—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds of carbocyclic compounds containing one or more carbon-to-carbon double bonds in the ring
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/72—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from metals not provided for in group C08F4/44
- C08F4/80—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from metals not provided for in group C08F4/44 selected from iron group metals or platinum group metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/16—End groups
- C08G2261/164—End groups comprising organic end groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/16—End groups
- C08G2261/164—End groups comprising organic end groups
- C08G2261/1642—End groups comprising organic end groups comprising reactive double bonds or triple bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
- C08G2261/332—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms
- C08G2261/3324—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms derived from norbornene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
- C08G2261/332—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms
- C08G2261/3325—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms derived from other polycyclic systems
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/40—Polymerisation processes
- C08G2261/41—Organometallic coupling reactions
- C08G2261/418—Ring opening metathesis polymerisation [ROMP]
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/70—Post-treatment
- C08G2261/72—Derivatisation
- C08G2261/724—Hydrogenation
Definitions
- This invention relates to metathesis preparation of polymers from cyclic monomers and linear mono-olefins.
- Metathesis is generally thought of as the interchange of radicals between two compounds during a chemical reaction. There are several varieties of metathesis reactions, such as ring opening metathesis, acyclic diene metathesis, ring closing metathesis, and cross metathesis. These reactions, however, have had limited success with the metathesis of functionalized olefins.
- Methods for the production of polyolefins with end-functionalized groups are typically multi-step processes that often create unwanted by-products and waste of reactants and energy.
- USSN 12/488,093, filed June 19, 2009 discloses end functionalized polyolefins prepared from vinyl terminated polyolefins by cross metathesis.
- norbornene can be converted to polynorbornene by ring-opening metathesis polymerization (ROMP) using complex ruthenium catalysts, such as a Walker' catalyst:
- the resultant polynorbornene is used mainly in the rubber industry and usually has a high glass transition temperature and high optical clarity.
- ROCM ring-open cross metathesis
- U.S. Patent No. 6,803,429 discloses that certain Group 8 metal alkylidene complexes substituted with N-heterocyclic carbine ligands catalyze the ring- opening cross-metathesis of cycloolefins with acyclic olefinic reactants, particularly ⁇ , ⁇ - unsaturated carbonyl compounds.
- the ROCM products are said to be mainly monomeric, dimeric or oligomeric species, rather than polymers.
- US 2008/0064891 discloses ring opening cross-metathesis reaction of cyclic olefins with seed oils and the like comprising contacting: (a) at least one olefinic substrate selected from (i) an unsaturated fatty acid, (ii) an unsaturated fatty alcohol, (iii) an esterification product of an unsaturated fatty acid with an alcohol, and (iv) an esterification product of a saturated fatty acid with an unsaturated alcohol, with (b) at least one cyclic olefin as a cross metathesis partner, in the presence of (c) a ruthenium alkylidene olefin metathesis catalyst, (d) under conditions effective to allow ring insertion cross metathesis whereby the cyclic olefin is simultaneously opened and inserted into the olefinic substrate.
- olefinic substrate selected from (i) an unsaturated fatty acid, (ii) an unsaturated fatty alcohol, (iii) an ester
- WO98/40373 discloses ROCM on solid supports to isolate the olefin immobilized on the resin, preventing unwanted olefin polymerization.
- EP 1 693 357 discloses a process for carrying out a ring opening cross-metathesis reaction between a liquid cyclic olefin and a gaseous acyclic olefin in a fixed bed system using Re20 7 -B 2 03/Al 2 03 to produce 1,9-decadiene.
- novel polymers of cyclic monomers and linear mono-olefins useful in the production of lubricant basestocks can be produced by the ring-opening cross-metathesis of cyclic monomers (such as C5 based cyclic olefins) with linear mono-olefins (such as C2 to C20 linear mono-olefins) using alkene metathesis catalysts (such as asymmetric ruthenium alkylidene complexes).
- cyclic monomers such as C5 based cyclic olefins
- linear mono-olefins such as C2 to C20 linear mono-olefins
- alkene metathesis catalysts such as asymmetric ruthenium alkylidene complexes
- the instant invention provides process and catalyst systems which are effective for both ring-opening polymerizations with cyclic olefins (such as C5 based cyclic olefins) and cross-metathesis reactions with linear mono-olefins olefins in one reactor.
- cyclic olefins such as C5 based cyclic olefins
- cross-metathesis reactions with linear mono-olefins olefins in one reactor.
- Polymers prepared by metathesis herein are of interest for use in a broad range of applications as lubricant, compatibilizers, tie-layer modifiers, surfactants, and surface modifiers, among other things. Further, hydrogenation of such leads to unique polymers that can be used in applications such as lubricants, compatibilizers, tie-layer modifiers, surfactants, and surface metathesis polymerization.
- This invention relates to a polymer represented by the formula (X):
- R 1 and R 2 can be the same or different and each is a hydrocarbyl group having from one to twenty carbon atoms;
- R 3 and R 4 can be the same or different and each is hydrogen or a hydrocarbyl group having from one to forty carbon atoms or R 3 and R 4 may be represented by the formula (X) above, provided R 3 and R 4 may be joined to form a five-membered or six-membered ring; and n is an integer from 1 to 100.
- This invention also relates to a process to produce the polymers described above.
- Figure 1 is a representation of some of the possible outcomes of ring opening cross metathesis.
- polyolefin as used herein means an oligomer or polymer of two or more olefin mer units and specifically includes oligomers and polymers as defined below.
- An "olefin,” alternatively referred to as “alkene,” is a linear, branched, or cyclic compound of carbon and hydrogen having at least one double bond.
- a “mono-olefin” has one double bond, either alpha or internal.
- a propylene polymer or oligomer contains at least 50 mol% of propylene, an ethylene polymer or oligomer contains at least 50 mol% of ethylene, and so on.
- a polymer or copolymer when referred to as comprising an olefin, including, but not limited to ethylene, propylene, and butene, the olefin present in such polymer or copolymer is the polymerized form of the olefin.
- a copolymer when a copolymer is said to have an "ethylene" content of
- a "polymer” has two or more of the same or different mer units.
- a “homopolymer” is a polymer having mer units that are the same.
- a “copolymer” is a polymer having two or more mer units that are different from each other.
- a “terpolymer” is a polymer having three mer units that are different from each other.
- copolymer indicates that the mer units differ from each other by at least one atom or are different isomerically. Accordingly, the definition of copolymer, as used herein, includes terpolymers and the like.
- An oligomer is typically a polymer having a low molecular weight (such an Mn of less than 25,000 g/mol, preferably less than 2,500 g/mol) or a low number of mer units (such as 75 mer units or less, typically 50 mer units or less, even 20 mer units or less, even 10 mer units or less).
- Mn is number average molecular weight
- Mw is weight average molecular weight
- Mz is z average molecular weight
- wt% is weight percent
- mol% is mole percent.
- Molecular weight distribution (MWD) is defined to be Mw divided by Mn. Unless otherwise noted, all molecular weight units (e.g., Mw, Mn, Mz) are g/mol. Carbon number is determined by !fi NMR as set out in the Experimental section below.
- substituted means that a hydrogen group has been replaced with a hydrocarbyl group, a heteroatom or a heteroatom containing group.
- methyl cyclopentadiene is a cyclopentadiene (Cp) group substituted with a methyl group
- ethyl alcohol is an ethyl group substituted with an -OH group.
- hydrocarbyl radical is defined to be to C20 radicals, that may be linear, branched, or cyclic (aromatic or non-aromatic); and include substituted hydrocarbyl radicals as defined below.
- Substituted hydrocarbyl radicals are radicals in which at least one hydrogen atom has been substituted with a heteroatom or heteroatom containing group, preferably with at least one functional group such as halogen (CI, Br, I, F), R*2, OR*, SeR*, TeR*, PR*2, AsR*2, SbR* 2 , SR*, BR*2, SiR* 3 , GeR* 3 , SnR* 3 , PbR* 3 , and the like or where at least one heteroatom has been inserted within the hydrocarbyl radical, such as halogen (CI, Br, I, F), O, S, Se, Te, NR*, PR*, AsR*, SbR*, BR*, SiR* 2 , GeR* 2 , SnR* 2 , PbR* 2 , and the like, where R* is, independently, hydrogen or a hydrocarbyl.
- halogen CI, Br, I, F
- R*2 OR*, Se
- a “substituted alkyl” or “substituted aryl” group is an alkyl or aryl radical made of carbon and hydrogen where at least one hydrogen is replaced by a heteroatom, a heteroatom containing group, or a linear, branched, or cyclic substituted or unsubstituted hydrocarbyl group having 1 to 30 carbon atoms.
- This invention relates to a olymer represented by the formula (X):
- R 1 and R 2 can be the same or different and each is a hydrocarbyl group having from 1 to 20 carbon atoms (preferably 1 to 12, preferably 1 to 6, preferably 5 carbon atoms);
- R 3 and R 4 can be the same or different and each is hydrogen or a hydrocarbyl group having from 1 to 40 carbon atoms (preferably 1 to 20, preferably 1 to 12, preferably 2 to 6 carbon atoms) or R 3 and R 4 may be represented by the formula (X) above, provided R 3 and R 4 may be joined to form a five- membered or six-membered ring; and n is an integer from 1 to 100 (preferably 1 to 60, preferably 1 to 20, preferably 2 to 10, preferably 2 to 5).
- all or part of the C5 ring(s) in formula (X) are saturated. In another embodiment all or part of the C5 ring(s) in formula (X) are unsaturated. In another embodiment, the pentane ring(s) in formula (X) are saturated.
- R 1 is a C5.9 hydrocarbyl and R 2 is a C5.9 hydrocarbyl.
- R 1 is a C5.9 hydrocarbyl
- R 2 is a C5.9 hydrocarbyl
- R 3 and R 4 are H and n is an integer from 1 to 100 (preferably from 1 to 50, preferably from 2 to 20, preferably from 4 to 10).
- R 1 is a C5 or C9 hydrocarbyl
- R 2 is a C5 or C9 hydrocarbyl
- R 3 and R 4 are H and n is an integer from 1 to 100 (preferably from 1 to 50, preferably from 2 to 20, preferably from 4 to 10).
- R 1 is a C9 hydrocarbyl and R 2 is a C9 hydrocarbyl.
- R 1 is a C9 hydrocarbyl
- R 2 is a C9 hydrocarbyl
- R 3 and R 4 are H and n is an integer from 1 to 100 (preferably from 1 to 50, preferably from 2 to 20, preferably from 4 to 10).
- R 3 and R 4 form a C5 unsaturated cyclic group, such as cyclopentene. In another embodiment, R 3 and R 4 form a C5 saturated cyclic group, such as cyclopentane. In another embodiment, R 3 and R 4 form cyclopentene and/or cyclopentane.
- R 3 and R 4 form a C5 unsaturated cyclic group, such as cyclopentene. In another embodiment, R 3 and R 4 form a C5 saturated cyclic group, such as cyclopentane. In another embodiment, R 3 and R 4 form cyclopentene and/or cyclopentane.
- R 3 and R 4 form a C5 unsaturated cyclic group, such as cyclopentene. In another embodiment, R 3 and R 4 form a C5 saturated cyclic group, such as cyclopentane. In another embodiment, R 3 and R 4 form cyclopentene and/or cyclopentane.
- R 3 and R 4 form a
- the present invention involves a process for performing a metathesis reaction with a cyclic olefin and a linear mono-olefin.
- the metathesis product comprises a ROCM product of the cyclic olefin and the linear mono- olefin.
- the ROCM involves a tandem sequence in which a cyclic olefin is opened and a linear mono-olefin is crossed onto the newly formed termini. After the initial ring opening event, the metal-bound intermediate has two options: reaction with another cyclic olefin or reaction with the other olefin.
- a cyclic olefin will undergo a ring opening reaction in the presence of the catalyst at a rate constant k R g, and the second olefin reactant will undergo a cross- metathesis reaction with the ring opened cyclic olefin at a rate constant k ⁇ .
- k ⁇ is greater than or equal to k R Q
- the ROCM product is predominantly a monomer, dimer, and/or oligomer. More specifically, when k CM is approximately equal to k R0 , the ROCM product is predominantly a dimer or oligomer, while when k R0 is greater than k CM , the ROCM product is predominantly higher Mw.
- Dimers and oligomers are of particular interest because their internal olefin moieties may be further functionalized by metathesis or other transformations. It should be appreciated that k R g will be higher for moderately and highly strained cyclic olefins such as norbornadiene, but lower for low-strain olefins such as cyclopentene and cyclohexene.
- the ROCM of norbornadiene and 1-decene in the presence of the catalysts described herein produces decene-capped oligomers of oligo(norbornadiene), as shown in the scheme below:
- This invention also relates to a process to prepare a polymer represented by the formula (X):
- R 1 and R 2 can be the same or different and each is a hydrocarbyl group having from 1 to 20 carbon atoms (preferably 1 to 12, preferably 1 to 6, preferably 5 carbon atoms); R 3 and R 4 can be the same or different and each is hydrogen or a hydrocarbyl group having from 1 to 40 carbon atoms (preferably 1 to 20, preferably 1 to 12, preferably 2 to 6 carbon atoms) or R 3 and R 4 may be represented by the formula (X) above, provided R 3 and R 4 may be joined to form a five- membered or six-membered ring; and n is an integer from 1 to 100 (preferably 1 to 60, preferably 1 to 20, preferably 2 to 10, preferably 2 to 5); said process comprising contacting an alkene metathesis catalyst with a cyclic olefin (preferably a C5 based cyclic olefin) and a linear mono-olefin.
- a cyclic olefin preferably a C5 based cyclic ole
- the reactants are typically combined in a reaction vessel at a temperature of 20°C to 200°C (preferably 50°C to 160°C, preferably 60°C to 140°C) and a pressure of 0 to 1000 MPa (preferably 0.5 to 500 MPa, preferably 1 to 250 MPa) for a residence time of 0.5 seconds to 10 hours (preferably 1 second to 5 hours, preferably 1 minute to 1 hour).
- the molecular weight of the polymer products may be controlled by, inter alia, choice of catalyst, ratio of linear mono-olefin to cyclic olefin and/or possibly temperature.
- the olefin pressure is typically greater than 5 psig (34.5 kPa); preferably, greater than 10 psig (68.9 kPa); and more preferably, greater than 45 psig (310 kPa).
- the aforementioned pressure ranges may also be suitably employed as the total pressure of olefin and diluent.
- the aforementioned pressure ranges may be suitably employed for the inert gas pressure.
- the quantity of metathesis catalyst that is employed in the process of this invention is any quantity that provides for an operable metathesis reaction.
- the ratio of moles of monomers (e.g., cyclic olefins and linear mono-olefins) to moles of metathesis catalyst is typically greater than 10: 1 ; preferably, greater than 100: 1; preferably, greater than 1,000: 1 ; preferably, greater than 10,000: 1; preferably, greater than 25,000: 1; preferably, greater than 50,000: 1 ; preferably, greater than 100,000: 1.
- 0.00001 to 1.0 moles, preferably 0.0001 to 0.05 moles, preferably 0.0005 to 0.01 moles of catalyst are charged to the reactor per mole of linear mono-olefin charged.
- 0.00001 to 1.0 moles, preferably 0.0001 to 0.05 moles, preferably 0.0005 to 0.01 moles of catalyst are charged to the reactor per mole of cyclic olefin charged.
- the ratio of linear mono-olefin monomer to cyclic olefin monomer is preferably 0.01 : 1 to 1000: 1, preferably 1 : 1 to 100: 1 depending on the final polymer sought. It has been noted that in the instant invention, the ratio of linear mono-olefin monomer to cyclic olefin monomer has an effect on molecular weight.
- the process is typically a solution process, although it may be a bulk or high pressure process. Homogeneous processes are preferred. (A homogeneous process is defined to be a process where at least 90 wt% of the product is soluble in the reaction media.) A bulk homogeneous process is particularly preferred. (A bulk process is defined to be a process where reactant concentration in all feeds to the reactor is 70 volume % or more.) Alternately no solvent or diluent is present or added in the reaction medium, (except for the small amounts used as the carrier for the catalyst or other additives, or amounts typically found with the reactants; e.g., propane in propylene).
- Suitable diluents/solvents for the process include non-coordinating, inert liquids.
- Examples include straight and branched-chain hydrocarbons, such as isobutane, butane, pentane, isopentane, hexanes, isohexane, heptane, octane, dodecane, and mixtures thereof; cyclic and alicyclic hydrocarbons, such as cyclohexane, cycloheptane, methylcyclohexane, methylcycloheptane, and mixtures thereof such as can be found commercially (IsoparTM); perhalogenated hydrocarbons, such as perfluorinated C4 0 alkanes, chlorobenzene, and aromatic and alkylsubstituted aromatic compounds such as benzene, toluene, mesitylene, and xylene.
- straight and branched-chain hydrocarbons such as isobutane, but
- aliphatic hydrocarbon solvents are preferred, such as isobutane, butane, pentane, isopentane, hexanes, isohexane, heptane, octane, dodecane, and mixtures thereof; cyclic and alicyclic hydrocarbons, such as cyclohexane, cycloheptane, methylcyclohexane, methylcycloheptane, and mixtures thereof.
- the solvent is not aromatic.
- aromatics are present in the solvent at less than 1 wt%, preferably at 0.5 wt%, preferably at 0 wt% based upon the weight of the solvents.
- suitable diluents/solvents also include aromatic hydrocarbons, such as toluene or xylenes, and chlorinated solvents, such as dichloromethane.
- the feed for the process comprises 60 vol% solvent or less, based on the total volume of the feed, preferably 40 vol% or less, preferably 20 vol% or less.
- the process is a slurry process.
- slurry process or “slurry polymerization process” means a polymerization process where a supported catalyst is employed and monomers are polymerized on the supported catalyst particles. At least 95 wt% of polymer products derived from the supported catalyst are in granular form as solid particles (not dissolved in the diluent).
- the process may be batch, semi-batch or continuous.
- continuous means a system that operates without interruption or cessation.
- a continuous process to produce a polymer would be one where the reactants are continually introduced into one or more reactors and polymer product is continually withdrawn.
- Useful reaction vessels include reactors (including continuous stirred tank reactors, batch reactors, reactive extruders, pipes or pumps).
- the productivity of the process is at least 200 g of polymer (preferably polymer represented by formula (X)) per mmol of catalyst per hour, preferably at least 5000 g/mmol/hour, preferably at least 10,000 g/mmol/hr, preferably at least 300,000 g/mmol/hr.
- This invention further relates to a process, preferably an in-line process, preferably a continuous process, to produce polymer represented by formula (X), comprising introducing cyclic olefin, linear mono-olefin and alkene metathesis catalyst into a reactor, obtaining a reactor effluent containing polymer, optionally removing (such as flashing off) solvent, unused monomer and/or other volatiles, obtaining polymer then hydrogenating or functionalizing the polymer.
- a process preferably an in-line process, preferably a continuous process, to produce polymer represented by formula (X), comprising introducing cyclic olefin, linear mono-olefin and alkene metathesis catalyst into a reactor, obtaining a reactor effluent containing polymer, optionally removing (such as flashing off) solvent, unused monomer and/or other volatiles, obtaining polymer then hydrogenating or functionalizing the polymer.
- reaction zone also referred to as a "polymerization zone” is defined as an area where activated catalysts and monomers are contacted and a polymerization reaction takes place.
- each reactor is considered as a separate polymerization zone.
- each polymerization stage is considered as a separate polymerization zone.
- alkene metathesis catalyst such as 1- cyclohexylmethyl-3-(2,6-diisopropylphenyl)-4,5-dihydro-lH-imidazole
- Cat. is a metathesis catalyst and n is from 1 to 100, preferably 1-50, preferably -10 ):
- An alkene metathesis catalyst is a compound that catalyzes the reaction between a cyclic olefin with a linear mono-olefin to produce a polymer represented by the formula (X).
- the alkene metathesis catalyst is represented by the Formula (I):
- M is a Group 8 metal, preferably Ru or Os, preferably Ru;
- X and X 1 are, independently, any anionic ligand, preferably a halogen (preferably chlorine), an alkoxide or a triflate, or X and X 1 may be joined to form a dianionic group and may form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non- hydrogen atoms;
- L and L 1 are, independently, a neutral two electron donor, preferably a phosphine or a N- heterocyclic carbene, L and L 1 may be joined to form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- L and X may be joined to form a multidentate monoanionic group and may form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- L 1 and X 1 may be joined to form a multidentate monoanionic group and may form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- R and R 1 are, independently, hydrogen or Q to C30 substituted or unsubstituted hydrocarbyl (preferably a to C30 substituted or unsubstituted alkyl or a substituted or unsubstituted C 4 to C30 aryl);
- R 1 and L 1 or X 1 may be joined to form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- R and L or X may be joined to form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms.
- Preferred alkoxides include those where the alkyl group is a phenol, substituted phenol (where the phenol may be substituted with up to 1, 2, 3, 4, or 5 Ci to (3 ⁇ 4 hydrocarbyl groups) or a to C ⁇ o hydrocarbyl, preferably a to C ⁇ Q alkyl group, preferably methyl, ethyl, propyl, butyl, or phenyl.
- Preferred phosphines are represented by the formula: PR 3 ' R 4 ' R 5 ', where R 3 ' is a secondary alkyl or cycloalkyl (preferably a C3 to C12 secondary alkyl or cycloalkyl), and R 4 ' and R 5 ' are aryl, to C ⁇ Q primary alkyl, secondary alkyl, or cycloalkyl. R 4 ' and R 5 ' may be the same or different.
- Preferred phosphines include P(cyclohexyl)3, P(cyclopentyl)3, and/or P(isopropyl)3.
- Preferred triflates are represented by the Formula (II):
- R 2 is hydrogen or a Q to C30 hydrocarbyl group, preferably a to alkyl group, preferably methyl, ethyl, propyl, butyl, or phenyl.
- N-heterocyclic carbenes are represented by the Formula (III) or the Formula
- each R 4 is independently a hydrocarbyl group or substituted hydrocarbyl group having 1 to 40 carbon atoms, preferably methyl, ethyl, propyl, butyl (including isobutyl and n-butyl), pentyl, cyclopentyl, hexyl, cyclohexyl, octyl, cyclooctyl, nonyl, decyl, cyclodecyl, dodecyl, cyclododecyl, mesityl, adamantyl, phenyl, benzyl, tolulyl, chlorophenyl, phenol, substituted phenol, or CH 2 C(CH 3 ) 3 ; and
- each R 5 is hydrogen, a halogen, or a Q to (3 ⁇ 4 hydrocarbyl group, preferably hydrogen, bromine, chlorine, methyl, ethyl, propyl, butyl, or phenyl.
- one of the N groups bound to the carbene in formula (III) or (IV) is replaced with an S, O, or P atom, preferably an S atom.
- N-heterocyclic carbenes include the compounds described in Hermann, W. A. Chem. Eur. J., 1996, 2, pp. 772 and 1627; Enders, D. et al. Angew. Chem. Int. Ed., 1995, 34, pg. 1021 ; Alder R. W., Angew. Chem. Int. Ed., 1996, 35, pg. 1121 ; and Bertrand, G. et al., Chem. Rev., 2000, 100, pg. 39.
- the alkene metathesis catalyst is one or more of tricyclohexylphosphine[l,3-bis(2,4,6-trimethylphenyl)imidazol-2-ylidene][3-phenyl-lH- inden- 1 -ylidene]ruthenium(II) dichloride, tricyclohexylphosphine[3 -phenyl- 1 H-inden- 1 - ylidene][l,3-bis(2,4,6-trimethylphenyl)-4,5-dihydro-imidazol-2-ylidene]ruthenium(II) dichloride, tricyclohexylphosphine[l,3-bis(2,4,6-trimethylphenyl)-4,5-dihydroimidazol-2- ylidene] [(phenylthio)methylene]ruthenium(II) dichloride, bis(tricyclohexylphosphine)-3-
- the catalyst is l,3-Bis(2,4,6-trimethylphenyl)-4,5-dihydroimidazol-2-ylidene[2- (i-propoxy)-5-( ,N-dimethylaminosulfonyl)phenyl]methyleneruthenium(II) dichloride and/or Tricyclohexylphosphine[3 -phenyl- 1 H-inden- l-ylidene][ 1,3 -bis(2,4,6-trimethylphenyl)-4,5- dihydroimidazol-2-ylidene]ruthenium(II) dichloride.
- the alkene metathesis catalyst is represented by Formula (I) above, where: M is Os or Ru; R 1 is hydrogen; X and X 1 may be different or the same and are any anionic ligand; L and L 1 may be different or the same and are any neutral electron donor; and R may be hydrogen, substituted or unsubstituted alkyl, or substituted or unsubstituted aryl.
- R is preferably hydrogen, Q to C20 alkyl, or aryl.
- the C ⁇ to C20 alkyl may optionally be substituted with one or more aryl, halide, hydroxy, Ci to C20 alkoxy, or C2 to C20 alkoxycarbonyl groups.
- the aryl may optionally be substituted with one or more Q to C20 alkyl, aryl, hydroxyl, Q to C 5 alkoxy, amino, nitro, or halide groups.
- L and L 1 are preferably phosphines of the formula PR 3 ' R 4 ' R 5 ', where R 3 ' is a secondary alkyl or cycloalkyl, and R 4 ' and R 5 ' are aryl, Q to C ⁇ Q primary alkyl, secondary alkyl, or cycloalkyl.
- R 4 ' and R 5 ' may be the same or different.
- L and L 1 are preferably the same and are - P(cyclohexyl)3, -P(cyclopentyl)3, or -P(isopropyl)3.
- X and X 1 are most preferably the same and are chlorine.
- the alkene metathesis catalyst is a ruthenium and/or osmium carbene compound represented by the Formula (V):
- R 9 and R 10 may be different or the same and may be hydrogen, substituted or unsubstituted alkyl, or substituted or unsubstituted aryl.
- the R 9 and R 10 groups may optionally include one or more of the following functional groups: alcohol, thiol, ketone, aldehyde, ester, ether, amine, imine, amide, nitro, carboxylic acid, disulfide, carbonate, isocyanate, carbodiimide, carboalkoxy, and halogen groups.
- Such compounds and their synthesis are described in, inter alia, U.S. Patent No. 6, 11 1, 121.
- the alkene metathesis catalyst useful herein may be any of the catalysts described in U.S. Patent Nos. 6, 11 1, 121 ; 5,312,940; 5,342,909; 7,329,758; 5,831, 108; 5,969, 170; 6,759,537; 6,921,735; and U.S. Patent Publication No.
- 2005-0261451 Al including, but not limited to, benzylidene-bis(tricyclohexylphosphine)dichlororuthenium, benzylidene[l,3- bis(2,4,6-trimethylphenyl)-2- imidazolidinylidene]dichloro(tricyclohexylphosphine)ruthenium, dichloro(o- isopropoxyphenylmethylene)(tricyclohexylphosphine)ruthenium(II), (l,3-Bis-(2,4,6- trimethylphenyl)-2-imidazolidinylidene)dichloro(o-isopropoxyphenylmethylene)ruthenium, l,3-Bis(2-methylphenyl)-2-imidazolidinylidene]dichloro(2-isopropoxyphenylmethylene) ruthenium(II), [l,3-Bis(2,4,6-trimethylphenyl)
- the alkene metathesis catalyst is represented by the formula:
- M* is a Group 8 metal, preferably Ru or Os, preferably Ru;
- X* and X 1 * are, independently, any anionic ligand, preferably a halogen (preferably chlorine), an alkoxide or an alkyl sulfonate, or X* and X 1 * may be joined to form a dianionic group and may form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- L* is N-R**, O, P-R**, or S, preferably N-R** or O (R** is a to C30 hydrocarbyl or substituted hydrocarbyl, preferably methyl, ethyl, propyl or butyl);
- R* is hydrogen or a to C30 hydrocarbyl or substituted hydrocarbyl, preferably methyl
- R 1 *, R 2 *, R 3 *, R 4 *, R 5 *, R 6 *, R 7 *, and R 8 * are, independently, hydrogen or a C ⁇ to C 30 hydrocarbyl or substituted hydrocarbyl, preferably methyl, ethyl, propyl or butyl, preferably R 1 *, R 2 *, R 3 *, and R 4 * are methyl;
- each R 9 * and R 13 * are, independently, hydrogen or a Q to C30 hydrocarbyl or substituted hydrocarbyl, preferably a C2 to hydrocarbyl, preferably ethyl;
- R 10 *, R 1 1 *, R 12 * are, independently hydrogen or a to C30 hydrocarbyl or substituted hydrocarbyl, preferably hydrogen or methyl;
- each G is, independently, hydrogen, halogen or Q to C30 substituted or unsubstituted hydrocarbyl (preferably a to C30 substituted or unsubstituted alkyl or a substituted or unsubstituted C 4 to C30 aryl); and
- any two adjacent R groups may form a single ring of up to 8 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms.
- any two adjacent R groups may form a fused ring having from 5 to 8 non- hydrogen atoms.
- the non-hydrogen atoms are C and/or O.
- the adjacent R groups form fused rings of 5 to 6 ring atoms, preferably 5 to 6 carbon atoms.
- adjacent is meant any two R groups located next to each other, for example R 3 * and R 4 * can form a ring and/or R 1 !* and R 12 * can form a ring.
- the alkene metathesis catalyst compound comprises one or more of: 2-(2,6-diethylphenyl)-3,5,5,5-tetramethylpyrrolidine[2-(i-propoxy)-5-(N,N- dimethylaminosulfonyl)phenyl]methylene ruthenium dichloride; 2-(mesityl)-3, 3,5,5- tetramethylpyrrolidine[2-(i-propoxy)-5-(N,N-dimethylaminosulfonyl)phenyl]methylene ruthenium dichloride; 2-(2-isopropyl)-3,3,5,5-tetramethylpyrrolidine[2-(i-propoxy)-5-(N,N- dimethylaminosulfonyl)phenyl]methylene ruthenium dichloride; 2-(2,6-diethyl-4- fluorophenyl)-3,3,5,5-tetramethylpyrrolidine[2-(i-propoxy)-5-(N,N- dimethylaminosulfony
- catalysts are generally available from Sigma-Aldrich Corp. (St. Louis, MO) or Strem Chemicals, Inc. (Newburyport, MA).
- ruthenium (II) chloride and/or 2-(2,6- diethylphenyl)-3,3,5,5-tetramethylpyrrolidine[2-(i-propoxy)-5-(N,N- dimethylaminosulfonyl)phenyl]methylene ruthenium dichloride are used as the metathesis catalyst.
- the alkene metathesis catalyst is a Group 8 carbene compound represented by the Formula (VIII): wherein:
- M is a Group 8 metal (preferably M is ruthenium or osmium, preferably ruthenium);
- each X is independently an anionic ligand (preferably selected from the group consisting of halides, alkoxides, aryloxides, and alkyl sulfonates, preferably a halide, preferably chloride);
- R 1 and R 2 are independently selected from the group consisting of hydrogen, a Ci to C30 hydrocarbyl, and a to C30 substituted hydrocarbyl (preferably R 1 and R 2 are independently selected from the group consisting of methyl, ethyl, propyl, isopropyl, butyl, tert-butyl, sec -butyl, pentyl, cyclopentyl, hexyl, cyclohexyl, heptyl, octyl, cyclooctyl, and substituted analogs and isomers thereof, preferably selected from the group consisting of tert- butyl, sec -butyl, cyclohexyl, and cyclooctyl
- R 3 and R 4 are independently selected from the group consisting of hydrogen, Q to (3 ⁇ 4 hydrocarbyl groups, substituted to hydrocarbyl groups, and halides (preferably R 3 and R 4 are independently selected from the group consisting of methyl, ethyl, propyl, isopropyl, butyl, tert-butyl, sec -butyl, pentyl, cyclopentyl, hexyl, cyclohexyl, heptyl, octyl, cyclooctyl, and substituted analogs and isomers thereof, preferably selected from the group consisting of tert-butyl, sec -butyl, cyclohexyl, and cyclooctyl); and
- L is a neutral donor ligand, preferably L is selected from the group consisting of a phosphine, a sulfonated phosphine, a phosphite, a phosphinite, a phosphonite, an arsine, a stibine, an ether, an amine, an imine, a sulfoxide, a carboxyl, a nitrosyl, a pyridine, a thioester, a cyclic carbene, and substituted analogs thereof; preferably a phosphine, a sulfonated phosphine, an N* -heterocyclic carbene, a cyclic alkyl amino carbene, and substituted analogs thereof (preferably L is selected from a phosphine, an N-heterocyclic carbene, a cyclic alkyl amino carbene, and substituted analogs thereof).
- L is selected from a phosphine, an
- cyclic carbene may be defined as a cyclic compound with a neutral dicoordinate carbon center featuring a lone pair of electrons.
- Such cyclic carbenes may be represented by the formula (IX) below:
- n is a linking group comprising from one to four ring vertices selected from the group consisting of C, Si, N, P, O, and S, with available valences optionally occupied by H, oxo, hydrocarbyl, or substituted hydrocarbyl groups; preferably, n comprises two ring vertices of carbon with available valences occupied by H, oxo, hydrocarbyl or substituted hydrocarbyl groups; preferably n is C2H2, C2H4, or substituted versions thereof; each E is independently selected from the group comprising C, N, S, O, and P, with available valences optionally occupied by Lx, Ly, Lz, and Lz'; preferably, at least one E is a C; preferably, one E is a C and the other E is a N; preferably, both E's are C; and
- Lx, Ly, Lz, and Lz' are independently selected from the group comprising hydrogen, hydrocarbyl groups, and substituted hydrocarbyl groups; preferably, Lx, Ly, Lz, and Lz' are independently selected from the group comprising a hydrocarbyl group and substituted hydrocarbyl group having 1 to 40 carbon atoms; preferably, Lx, Ly, Lz, and Lz' are independently selected from the group comprising C ⁇ Q alkyl, substituted C ⁇ Q alkyl, C2 0 alkenyl, substituted C2 0 alkenyl, C2 0 alkynyl, substituted C2 0 alkynyl, aryl, and substituted aryl; preferably, Lx, Ly, Lz, and Lz' are independently selected from the group comprising methyl, ethyl, propyl, butyl (including isobutyl and n-butyl), pentyl, cyclopentyl, hexyl, cyclohex
- Useful substituents include C ⁇ Q alkyl, C2.10 alkenyl, C2.10 alkynyl, aryl, C ⁇ Q alkoxy, C2 0 alkenyloxy, C2 0 alkynyloxy, aryloxy, C2 0 alkoxycarbonyl, C _io alkylthio, Q 0 alkylsulfonyl, fluoro, chloro, bromo, iodo, oxo, amino, imine, nitrogen heterocycle, hydroxy, thiol, thiono, phosphorous, and carbene groups.
- At least two of Lx, Ly, Lz, and Lz' may be joined to form a 3 to 12-membered spirocyclic ring, with available valences optionally occupied by H, oxo, halogens, hydrocarbyl or substituted hydrocarbyl groups.
- Useful substituents include 40 alkyl, C2-10 alkenyl, C2-10 alkynyl, aryl, Q40 alkoxy, C240 alkenyloxy, C2-10 alkynyloxy, aryloxy, C240 alkoxycarbonyl, Q40 alkylthio, Q40 alkylsulfonyl, fluoro, chloro, bromo, iodo, oxo, amino, imine, nitrogen heterocycle, hydroxy, thiol, thiono, phosphorous, and carbene groups.
- N*HCs N*-heterocyclic carbenes
- N*HCs are cyclic carbenes of the types described in Formula IX above, where each E is N and the available valences on the N are occupied by Lx and Ly.
- Preferred N*HCs may be represented by the formula:
- n, Lx, and Ly are as described above for formula (IX).
- N*HCs include:
- N*HCs include the compounds described in Hermann, W. A. Chem. Eur. J. 1996, 2, 772 and 1627; Enders, D. et al, Angew. Chem. Int. Ed. 1995, 34, 1021; Alder R. W., Angew. Chem. Int. Ed. 1996, 35, 1121; USSN 61/314,388; and Bertrand, G. et al, Chem. Rev. 2000, 100, 39.
- CAACs cyclic alkyl amino carbenes
- CAACs are cyclic carbenes of the types described in Formula IX above, where one E is N and the other E is C, and the available valences on the N and C are occupied by Lx, Ly, and Lz.
- CAACs may be represented by the formula:
- n, Lx, Ly, and Lz are as described above for formula (IX).
- CAACs include:
- CAACs include the compounds described in U.S. Patent No. 7,312,331 ; USSN 61/259,514; and Bertrand et al, Angew. Chem. Int. Ed. 2005, 44, 7236-7239.
- the cyclic olefin may be a single cyclic olefin, or a combination of cyclic olefins, that is a mixture of two or more different cyclic olefins.
- the cyclic olefins may be strained or unstrained, monocyclic, or polycyclic; and may optionally include heteroatoms and/or one or more functional groups.
- Suitable cyclic olefins include, but are not limited to norbornene, norbornadiene, dicyclopentadiene, cyclopentene, cycloheptene, cyclooctene, cyclooctadiene, cyclododecene, 7-oxanorbornene, 7-oxanorbornadiene, and substituted derivatives therefrom.
- substituents include, but are not limited to, hydroxyl, thiol, ketone, aldehyde, ester, ether, amine, imine, amide, nitro, carboxylic acid, disulfide, carbonate, isocyanate, carbodiimide, carboalkoxy, and halogen.
- Preferred cyclic olefins include cyclooctene, 1,5-cyclooctadiene, 1 -hydroxy-4-cyclooctene, l-acetoxy-4-cyclooctene, 5-methylcyclopentene, cyclopentene, dicyclopentadiene, norbornene, norbornadiene, and their respective homologs and derivatives, preferably norbornene, norbornadiene, and dicyclopentadiene.
- the cyclic olefin is a strained olefin.
- the cyclic olefin is multicyclic.
- dicyclopentadiene, norbornene, norbornadiene, ethylidene norbornene, and vinyl norbornene are multicyclic.
- the cyclic olefin is a C 5 based cyclic olefin.
- a C 5 based cyclic olefin is an olefin (preferably, a C5 to C20 olefin) derived from substituted or unsubstituted cyclopentadiene such as dicyclopentadiene, norbornene, norbornadiene, ethylidene norbornene, vinyl norbornene, and the like.
- alpha olefin refers to an olefin where the carbon-carbon double bond occurs between the alpha and beta carbons of the chain.
- 1-pentene, 1-hexene, 1-heptene, and 1-decene are alpha olefins that are particularly useful in embodiments herein.
- internal olefins may be used.
- internal olefin means a double bond that is not a vinyl, vinylene, or vinylidene unsaturation, preferably the term “internal olefin” refers to an olefin where the double bond does not occur between the alpha and beta carbons of the chain.
- hex-2-ene, hept-3-ene, dec-5-ene are
- the linear mono-olefin may also be substituted at any position along the carbon chain with one or more substituents.
- the one or more substituents are essentially inert with respect to the metathesis process.
- Suitable substituents include, without limitation, alkyl, preferably, alkyl; cycloalkyl, preferably, C3.6 cycloalkyl; as well as hydroxy, ether, keto, aldehyde, and halogen functionalities.
- Preferred linear mono-olefins include, ethylene, propylene, butene, pentene, hexene, octene, nonene, decene undecene, dodecene, and the isomers thereof (particularly the isomers where the double bond is in the alpha position and isomers where the double bond is not in the alpha position).
- Particularly preferred linear mono-olefins include dec-5-ene, 1-pentene, 1-decene, and 1 -octene.
- Isomers of any of the linear mono-olefins are useful herein.
- cis and/or trans isomers may be used.
- the polymer produced herein preferably has at least 30 wt% (preferably at least 40 wt%, preferably at least 50 wt%, preferably at least 60 wt%, preferably at least 70 wt%, preferably at least 80 wt%, preferably at least 90 wt%, preferably at least 95 wt%, preferably at least 99 wt%, based upon the weight of the product produced) of C20 and higher polymers (alternately C25 to C2500, alternately C30 to C2000, alternately C40 to C1500, alternately C50 to CI 000, alternately CI 00 to C900, alternately C200 to C800).
- the polymers produced herein may be hydrogenated by contacting the polymer with hydrogen and a hydrogenation catalyst. This hydrogenation step is often used to reduce the bromine number (to preferably below 2.0, preferably below 1.8). Bromine number is determined by ASTM D 1159. In a preferred embodiment, the bromine number of the hydrogenated polymer decreases by at least 50% (preferably at least 75%) as compared to the starting polymer.
- the hydrogenation catalyst is selected from the group consisting of supported Group 7, 8, 9, and 10 metals, preferably the hydrogenation catalyst selected from the group consisting of one or more of Ni, Pd, Pt, Co, Rh, Fe, Ru, Os, Cr, Mo, and W, supported on silica, alumina, clay, titania, zirconia, or mixed metal oxide supports.
- a preferred hydrogenation catalyst is nickel supported on kieselguhr, or platinum or palladium supported on alumina, or cobalt-molybdenum supported on alumina.
- a high nickel content catalyst such as 60% Ni on Kieselguhr catalyst, is used, or a supported catalyst with high amount of Co-Mo loading.
- the hydrogenation catalyst is nickel supported on Kieselguhr, silica, alumina, clay, or silica-alumina.
- the polymer is contacted with hydrogen (preferably at a hydrogen pressure of from 25 psi to 2500 psi (0.17 MPa to 17.24 MPa), preferably from 100 to 2000 psi (0.69 MPa to 13.79 MPa)), and a hydrogenation catalyst at a temperature from 25°C to 350°C, preferably 100°C to 300°C, and/or a time period from 5 minutes to 100 hours, preferably from 5 minutes to 24 hours.
- hydrogen preferably at a hydrogen pressure of from 25 psi to 2500 psi (0.17 MPa to 17.24 MPa), preferably from 100 to 2000 psi (0.69 MPa to 13.79 MPa)
- a hydrogenation catalyst at a temperature from 25°C to 350°C, preferably 100°C to 300°C, and/or a time period from 5 minutes to 100 hours, preferably from 5 minutes to 24 hours.
- the hydrogenation process can be accomplished in a slurry reactor in a batch operation or in a continuous stirred tank reactor (CSTR), where the catalyst, hydrogen, and the polymer are continuously added to the reactor to allow for certain residence time, usually 5 minutes to 10 hours to allow complete hydrogenation of the unsaturated olefins.
- the amount of catalyst added is usually very small, for example, in 0.001 wt% to 20 wt% of the polymer feed or preferably 0.01 wt% to 10 wt%, just to compensate for the catalyst deactivation.
- the catalyst and hydrogenated polymer are continuously withdrawn from the reactor.
- the product mixture may then be filtered, centrifuged or settled to remove the solid hydrogenation catalyst.
- the catalyst can be regenerated and reused.
- the hydrogenation process can also be accomplished by a fixed bed process, in which the solid catalyst is packed inside a tubular reactor and heated to reactor temperature.
- hydrogenation of the polymers produced herein yields products useful as lubricants.
- a novel lubricant comprises the polymers produced in this invention, alone or together with one or more other base stocks, including Group I to Group V base stocks with viscosity range from 1.5 to 100 cSt at 100°C to formulate suitable viscosity grades.
- additives of one or more of: thickeners, viscosity index improvers, antioxidants, anti-wear additives, detergent/dispersant/inhibitor packages, and/or anti-rust additives may be added.
- the polymers produced herein are combined with one or more of dispersants, detergents, friction modifiers, traction improving additives, demulsifiers, defoamants, chromophores (dyes), and/or haze inhibitors.
- the polymers prepared herein may be functionalized by reacting a heteroatom containing group (preferably amines, aldehydes, alcohols, acids, succinic acid, maleic acid, and/or maleic anhydride) with the polymer, with or without a catalyst.
- a heteroatom containing group preferably amines, aldehydes, alcohols, acids, succinic acid, maleic acid, and/or maleic anhydride
- Examples include catalytic hydrosilylation, hydroformylation, hydroboration, epoxidation, hydration, dihydroxylation, hydroamination, or maleation with or without activators such as free radical generators (e.g., peroxides).
- the polymers produced herein are functionalized as described in U.S. Patent No. 6,022,929; A. Toyota, T. Tsutsui, and N. Kashiwa, Polymer Bulletin 48, pp. 213-219, 2002; J. Am. Chem. Soc, 1990, 1 12, pp
- the functionalized polymers can be used in lubricant, oil additivation and many other applications.
- the choice of the cyclic olefin and the linear mono-olefin used in a ROCM reaction may allow for tailoring of the resultant polymer.
- Use of olefins with protected functionalities, for example, TBS-protected 4-penten-l-ol, may allow for introduction of functional groups to the capped poly(cyclic olefin).
- Some examples of functionalized polymers include those that are functionalized with maleic acid or maleic anhydride groups.
- the functionalized polymers can in turn be derivatized with a derivatizing compound, such as described in U.S. Patent No. 6,022,929; A. Toyota, T. Tsutsui, and N.
- the derivatizing compound can react with the functional groups of the functionalized capped polymer by any means known in the art, such as nucleophilic substitution, Mannich Base condensation, and the like.
- the derivatizing compound can be polar and/or contain reactive derivative groups.
- Preferred derivatizing compounds are selected from hydroxy containing compounds, amines, metal salts, anhydride containing compounds, and acetyl halide containing compounds.
- the derivatizing compounds can comprise at least one nucleophilic group and preferably at least two nucleophilic groups.
- An exemplary derivatized capped polymer may be made by contacting a functionalized capped polymer, for example, one substituted with a carboxylic acid/anhydride or ester, with a nucleophilic reagent, for example, amines, alcohols (including polyols), amino alcohols, reactive metal compounds and the like.
- a nucleophilic reagent for example, amines, alcohols (including polyols), amino alcohols, reactive metal compounds and the like.
- this invention relates to:
- R 1 and R 2 can be the same or different and each is a hydrocarbyl group having from 1 to 20 carbon atoms (preferably 1 to 12, preferably 1 to 6, preferably 5 carbon atoms);
- R 3 and R 4 can be the same or different and each is hydrogen or a hydrocarbyl group having from 1 to 40 carbon atoms (preferably 1 to 20, preferably 1 to 12, preferably 2 to 6 carbon atoms) or R 3 and R 4 may be represented by the formula (X) above, provided R 3 and R 4 may be joined to form a five- membered or six-membered ring; and n is an integer from 1 to 100 (preferably 1 to 60, preferably 1 to 20, preferably 2 to 10, preferably 2 to 5).
- R 1 and R 2 can be the same or different and each is a hydrocarbyl group having from 1 to 12 carbon atoms;
- R 3 and R 4 can be the same or different and each is hydrogen or a hydrocarbyl group having from 1 to 20 carbon atoms, provided R 3 and R 4 may be joined to form a five-membered or six-membered ring; and
- n is an integer from 1 to 60.
- a process to prepare the polymer of any of the above paragraphs 1 to 10, comprising: contacting an alkene metathesis catalyst with a cyclic olefin and a linear mono-olefin.
- M is a Group 8 metal, preferably Ru or Os, preferably Ru;
- X and X 1 are, independently, any anionic ligand, preferably a halogen (preferably ), an alkoxide or a triflate, or X and X 1 may be joined to form a dianionic group and may form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non- hydrogen atoms;
- L and L 1 are, independently, a neutral two electron donor, preferably a phosphine or a N- heterocyclic carbene, L and L 1 may be joined to form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- L and X may be joined to form a multidentate monoanionic group and may form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- L 1 and X 1 may be joined to form a multidentate monoanionic group and may form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- R and R 1 are, independently, hydrogen or Q to C30 substituted or unsubstituted hydrocarbyl (preferably a Ci to C30 substituted or unsubstituted alkyl or a substituted or unsubstituted C4 to C30 aryl);
- R 9 and R 10 may be different or the same and may be hydrogen, substituted or unsubstituted alkyl, or substituted or unsubstituted aryl;
- R 1 and L 1 or X 1 may be joined to form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- R and L or X may be joined to form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms.
- M is Ru or Os
- X and X 1 are, independently, a halogen, an alkoxide or a triflate, or X and X 1 may be joined to form a dianionic group and may form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- L and L 1 are, independently, a phosphine or a N-heterocyclic carbene, L and L 1 may be joined to form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system, of up to 30 non-hydrogen atoms;
- L and X may be joined to form a multidentate monoanionic group and may form a single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- L 1 and X 1 may be joined to form a multidentate monoanionic group and may form single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- R and R 1 are, independently, hydrogen or a Q to C30 substituted or unsubstituted alkyl or a substituted or unsubstituted C 4 to C30 aryl;
- R 1 and L 1 or X 1 may be joined to form single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- R and L or X may be joined to form single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms.
- the alkene metathesis catalyst is one or more of: tricyclohexylphosphine[l,3-bis(2,4,6-trimethylphenyl)imidazol-2-ylidene][3-phenyl-lH- inden- 1 -ylidene]ruthenium(II) dichloride, tricyclohexylphosphine[3 -phenyl- 1 H-inden- 1 - ylidene][l,3-bis(2,4,6-trimethylphenyl)-4,5-dihydro-imidazol-2-ylidene]ruthenium(II) dichloride, tricyclohexylphosphine[l,3-bis(2,4,6-trimethylphenyl)-4,5-dihydroimidazol-2- ylidene] [(phenylthio)methylene]ruthenium(II) dichloride, bis(tricyclohexylphosphine
- M is a Group 8 metal
- each X is independently an anionic ligand
- R 1 and R 2 are independently selected from the group consisting of hydrogen, a C ⁇ to C30 hydrocarbyl, and a Q to C30 substituted hydrocarbyl;
- R 3 and R 4 are independently selected from the group consisting of hydrogen, Q to hydrocarbyl groups, substituted C ⁇ to hydrocarbyl groups, and halides;
- L is a neutral donor ligand
- M* is a Group 8 metal
- X* and X 1 * are, independently, any anionic ligand or X* and X 1 * may be joined to form a dianionic group and may form single ring of up to 30 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms;
- L* is N-R**, O, P-R**, or S, (R** is a Ci to C30 hydrocarbyl or substituted hydrocarbyl); R* is hydrogen or a to C30 hydrocarbyl or substituted hydrocarbyl;
- R 1 *, R 2 *, R 3 *, R 4 *, R 5 *, R 6 *, R 7 *, and R 8 * are, independently, hydrogen or a C ⁇ to C 30 hydrocarbyl or substituted hydrocarbyl;
- each R 9 * and R 13 * are, independently, hydrogen or a Q to C30 hydrocarbyl or substituted hydrocarbyl;
- R 10 *, R 1 1 *, R 12 * are, independently hydrogen or a Ci to C30 hydrocarbyl or substituted hydrocarbyl;
- each G is, independently, hydrogen, halogen or Q to C30 substituted or unsubstituted hydrocarbyl
- any two adjacent R groups may form a single ring of up to 8 non-hydrogen atoms or a multinuclear ring system of up to 30 non-hydrogen atoms.
- n is a linking group comprising from one to four ring vertices selected from the group consisting of C, Si, N, P, O, and S, with available valences optionally occupied by H, oxo, hydrocarbyl, or substituted hydrocarbyl groups;
- each E is independently selected from the group comprising C, N, S, O, and P, with available valences optionally occupied by Lx, Ly, Lz, and Lz';
- Lx, Ly, Lz, and Lz' are independently selected from the group comprising hydrogen, hydrocarbyl groups, and substituted hydrocarbyl groups.
- cyclic olefin is a strained cyclic olefin, preferably a C5 based cyclic olefin, preferably selected from the group consisting of norbornene, norbornadiene, ethylidene norbornene, dicyclopentadiene, and vinyl norbornene.
- a lubricant comprising the polymer of any of paragraphs 1 to 10, or produced by the process of any of paragraphs 1 to 21 or paragraph 22.
- a lubricant base stock comprising the polymer of any of paragraphs 1 to 10, or produced by the process of any of paragraphs 1 to 21 or paragraph 22.
- the degree of ROMP vs CM is calculated using the !fi NMR spectra.
- the ratio of the integrals of the methyl and olefinic regions are defined by the following relationship: methyl
- a 3 L reaction vessel was held under vacuum overnight at 70°C to dry inside of a fume hood. All solvents and reagents were degassed under a stream of 2 and stored under alumina beads prior to use.
- An oven dried 1000 mL round bottom flask was charged with 400 mL 1-pentene and 33 lg dicyclopentadiene (DCPD).
- the reaction vessel was cooled to 0°C with an ice bath and the mixture of pentene and DCPD was added via cannula. 450 mL CH 2 Cl2 was added via cannula.
- the reaction mixture was filtered through a plug of silica and the lightest components were removed with a rotovap.
- the resulting oil was subjected to a Kugelrohr distillation (170°C @ 60 mTorr (8 Pa)) with 251.6 g remaining in the distillation pot as a yellow oil. An additional 120 g was collected at room temperature, while the material collected at 0°C was discarded.
- a 400 mL Parr bomb was charged in the drybox with 84.52g of the heavy material from the preceding reaction. 60 mL hexanes were then added along with 1.95 g of 10% Pd on Carbon.
- the Parr bomb was charged with approx. 800 psi (5.5 MPa) of H 2 , heated to 55°C and allowed to stir for 4.5 hours. As the pressure dropped, the Parr bomb was repressurized repeatedly until the H 2 was no longer being consumed. At this point the reaction was deemed to be complete.
- the Parr bomb was then cooled to room temperature and approx. 30 g of Celite was added to the reaction mixture.
- ROCM of dicyclopentadiene and 1-decene ROCM of dicyclopentadiene and 1-decene.
- DCPD dicyclopentadiene
- dichloromethane Approximately 20 g of dicyclopentadiene (DCPD) was weighed and solubilized using dichloromethane and placed into a second addition funnel. The total volume of DCPD and dichloromethane was less than 50 mL. The addition funnel was marked in five approximately equal volumes. The round bottom flask was placed in an oil bath at 50.5°C (working temperature 50°C to 52°C). At the start of the reaction, half of the catalyst in dichloromethane was added to the 1-decene. Immediately following the catalyst addition, DCPD was added drop-wise to the 1-decene. The reaction was then placed in an oil bath at 50°C.
- DCPD dicyclopentadiene
- a 70.0 gram amount of 1-decene was weighed and placed in a 500-mL, 3 -neck round bottom flask and place in an oil bath at 50°C.
- a 20 gram amount of 5-vinyl-2-norbornene (V B) was weighed and placed into an addition funnel.
- a 5 mg amount ⁇ [2-(i-propoxy)-5- ( ,N-dimethylaminosulfonyl)phenyl]methylene ⁇ (l,3-bis(2,4,6-trimethylphenyl)-4,5- dihydroimidazol-2-ylidene) ruthenium dichloride was dissolved in 1 milliliter of dichloromethane and added to the 1-decene.
- VNB Vinylnorbornene
- compositions, an element or a group of elements are preceded with the transitional phrase "comprising,” it is understood that we also contemplate the same composition or group of elements with transitional phrases “consisting essentially of,” “consisting of,” “selected from the group of consisting of,” or “is” preceding the recitation of the composition, element, or elements and vice versa.
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- Organic Chemistry (AREA)
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Abstract
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EP12824641.0A EP2742074A4 (en) | 2011-08-12 | 2012-06-25 | Polymers prepared by ring opening/cross metathesis |
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US13/209,242 US9181360B2 (en) | 2011-08-12 | 2011-08-12 | Polymers prepared by ring opening / cross metathesis |
EP11182277 | 2011-09-22 | ||
PCT/US2012/043985 WO2013025284A1 (en) | 2011-08-12 | 2012-06-25 | Polymers prepared by ring opening/cross metathesis |
EP12824641.0A EP2742074A4 (en) | 2011-08-12 | 2012-06-25 | Polymers prepared by ring opening/cross metathesis |
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KR102049820B1 (en) | 2012-03-16 | 2020-01-22 | 제온 코포레이션 | Method for producing ring-opening metathesis polymer hydride, and resin composition |
CN105229040B (en) * | 2013-02-27 | 2017-05-31 | 马特里亚公司 | Metal carbene olefin metathesis dual catalyst composition |
US9598531B2 (en) | 2013-02-27 | 2017-03-21 | Materia, Inc. | Olefin metathesis catalyst compositions comprising at least two metal carbene olefin metathesis catalysts |
CN112867741B (en) * | 2018-09-20 | 2023-08-01 | 埃克森美孚化学专利公司 | Metathesis catalyst system for polymerizing cycloolefins |
CN110170077B (en) * | 2019-03-26 | 2021-09-28 | 南京理工大学 | Polyion type biological lubricant and preparation method thereof |
TWI834019B (en) * | 2020-01-09 | 2024-03-01 | 日商住友電木股份有限公司 | Stable mass polymerizable polycycloolefin compositions as 3d printing materials and a method of fabrication thereof |
WO2022008946A1 (en) * | 2020-07-08 | 2022-01-13 | Centre National De La Recherche Scientifique | Optically pure enantiomers of ruthenium complexes and uses thereof |
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US20040131850A1 (en) * | 2002-07-23 | 2004-07-08 | Hedden Jerry C. | Glass fiber sizing compositions, sized glass fibers, and polyolefin composites |
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WO2012040088A2 (en) * | 2010-09-24 | 2012-03-29 | Exxonmobil Chemical Patents, Inc. | A novel class of olefin metathesis catalysts, methods of preparation, and processes for the use thereof |
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JPS5763349A (en) * | 1980-10-03 | 1982-04-16 | Kanegafuchi Chem Ind Co Ltd | Composition |
US5312940A (en) * | 1992-04-03 | 1994-05-17 | California Institute Of Technology | Ruthenium and osmium metal carbene complexes for olefin metathesis polymerization |
US5831108A (en) * | 1995-08-03 | 1998-11-03 | California Institute Of Technology | High metathesis activity ruthenium and osmium metal carbene complexes |
US6465590B1 (en) * | 1998-03-30 | 2002-10-15 | California Institute Of Technology | Telechelic alkadiene polymers with crosslinkable end groups and methods for making the same |
US7329758B1 (en) * | 1999-05-24 | 2008-02-12 | California Institute Of Technology | Imidazolidine-based metal carbene metathesis catalysts |
CA2442636A1 (en) * | 2001-03-30 | 2002-10-10 | California Institute Of Technology | Selective ring-opening cross-metathesis of cycloolefins |
US7312331B2 (en) * | 2005-06-17 | 2007-12-25 | The Regents Of The University Of California | Stable cyclic (alkyl)(amino) carbenes as ligands for transition metal catalysts |
US8372930B2 (en) * | 2008-06-20 | 2013-02-12 | Exxonmobil Chemical Patents Inc. | High vinyl terminated propylene based oligomers |
EP2498909B1 (en) * | 2009-11-09 | 2014-08-27 | ExxonMobil Chemical Patents Inc. | Metathesis catalyst and process for use thereof |
US8227371B2 (en) * | 2010-09-24 | 2012-07-24 | Exxonmobil Chemical Patents Inc. | Class of olefin metathesis catalysts, methods of preparation, and processes for the use thereof |
-
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- 2012-06-25 EP EP12824641.0A patent/EP2742074A4/en not_active Withdrawn
- 2012-06-25 CN CN201280039353.1A patent/CN103732636B/en not_active Expired - Fee Related
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US20040131850A1 (en) * | 2002-07-23 | 2004-07-08 | Hedden Jerry C. | Glass fiber sizing compositions, sized glass fibers, and polyolefin composites |
US20050261451A1 (en) * | 2004-03-29 | 2005-11-24 | California Institute Of Technology | Latent, high-activity olefin metathesis catalysts containing an N-heterocyclic carbene ligand |
WO2012040088A2 (en) * | 2010-09-24 | 2012-03-29 | Exxonmobil Chemical Patents, Inc. | A novel class of olefin metathesis catalysts, methods of preparation, and processes for the use thereof |
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BIELAWSKI ET AL: "Living ring-opening metathesis polymerization", PROGRESS IN POLYMER SCIENCE, PERGAMON PRESS, OXFORD, GB, vol. 32, no. 1, 5 February 2007 (2007-02-05), pages 1-29, XP005876108, ISSN: 0079-6700, DOI: 10.1016/J.PROGPOLYMSCI.2006.08.006 * |
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WO2013025284A1 (en) | 2013-02-21 |
CN103732636A (en) | 2014-04-16 |
CN103732636B (en) | 2016-05-18 |
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