EP2639887A1 - Press-fit type connector terminal - Google Patents
Press-fit type connector terminal Download PDFInfo
- Publication number
- EP2639887A1 EP2639887A1 EP13153883.7A EP13153883A EP2639887A1 EP 2639887 A1 EP2639887 A1 EP 2639887A1 EP 13153883 A EP13153883 A EP 13153883A EP 2639887 A1 EP2639887 A1 EP 2639887A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- area
- section
- press
- connector terminal
- type connector
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002184 metal Substances 0.000 claims abstract description 72
- 239000011230 binding agent Substances 0.000 claims description 19
- 238000005452 bending Methods 0.000 description 13
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 230000002708 enhancing effect Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000007747 plating Methods 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/58—Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
- H01R12/585—Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
Definitions
- the invention relates to a press-fit type connector terminal to be inserted into an electrically conductive through-hole formed through a printed circuit board.
- Various press-fit type connector terminals have been suggested. For instance, they have a terminal contact section having a cross-section in a needle-eye, C-shaped, N-shaped or ⁇ -shaped form.
- connection terminal including a head to which a cable is connected, and a body to be inserted into a through-hole formed through a substrate.
- the body is centrally formed with a hole extending in a length-wise direction thereof, and the hole is formed with a plurality of slits extending from an inner wall to an outer wall of the body.
- the hole is filled with electrically conductive adhesive.
- Japanese Patent Application Publication No. 2007-157469 has suggested a press-fit type terminal including a press-fit section, a terminal base, and a male terminal.
- the press-fit section includes a contact having a shape which is readily able to make contact with a through-hole, and a compression section composed of elastic material. The compression section is inserted into an opening of the contact, and the compression section exerts an elastic force on the contact such that the contact is compressed onto the through-hole.
- the International Publication WO2006/077827 has suggested a press-fit terminal including a press-fit contact section making electrical contact with an electrically conductive through-hole formed through a printed circuit board.
- a single underlying plating layer or a plurality of underlying plating layers is(are) formed on a surface of a base material of the press-fit contact section.
- On the uppermost playing layer is formed a layer composed of an alloy of Sn and a plating metal of which the uppermost playing layer is composed, and non-alloyed Sn is mixed in an outermost layer of the alloy layer.
- the above-identified conventional press-fit type connector terminals are designed to have an outer diameter greater than an inner diameter of a through-hole formed through a printed circuit board, and have a press-fit section having low elasticity and to be inserted into a through-hole for making contact with the through-hole, a printed circuit board tends to be whitened due to a contact pressure exerted on the through-hole by the press-fit section, and a playing layer of the through-hole sometimes peels off. Since whitening of a printed circuit board means molecular destruction of components of which the board is composed, the molecular destruction induces not only degradation in electrical insulation of a printed circuit board and deterioration in a withstand voltage, but also an increase in a resistance of a circuit pattern.
- a press-fit type connector terminal which is capable of reducing a force with which a press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, avoiding a contact section from being plastically deformed when a press-fit type connector terminal is inserted into a through-hole, avoiding a printed circuit board from being whitened, avoiding a plated surface of a through-hole from being degraded, and providing superior contact-reliability.
- a press-fit type connector terminal including a pin section having a U-shaped or quadrangular cross-section, and a contact section situated at a front end of the pin section, the contact section including a contact piece surrounding an imaginary center line extending parallel to a longitudinal axis of the pin section, the contact piece being in the form of a barrel or a spindle, and a slit formed at a part of the contact piece and extending substantially parallel to the imaginary center line, the connector terminal being comprised of a single bent metal plate having elasticity.
- the contact piece designed in the form of a barrel or a spindle is able to elastically enlarge or reduce a diameter thereof by virtue of the slits, ensuring that the contact piece defining the contact section can be elastically deformed to be inserted into a through-hole when the contact piece is inserted into a through-hole formed through a printed circuit board, the contact section does no longer exert an excessive compression force (contact pressure) onto an inner surface of a through-hole.
- the press-fit type connector terminal may be designed to further include an inner shaft section situated in the contact section and continuous with at least one of the pin section and the contact piece.
- a press-fit type connector terminal including a pin section having a U-shaped or quadrangular cross-section, and a contact section situated at a front end of the pin section, the contact section including a plurality of " ⁇ "-shaped or arcuate contact pieces having a longitudinal axis extending parallel to an imaginary center line extending parallel to a longitudinal axis of the pin section, and outwardly protruding so as to surround the imaginary center line, the connector terminal being comprised of a single bent metal plate having elasticity.
- the contact section can be entirely in the form of a barrel which is able to elastically enlarge or reduce a diameter thereof, ensuring that since a plurality of the contact pieces defining the contact section are elastically deformed to be inserted into a through-hole when the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, the contact section does no longer exert an excessive compression force (contact pressure) onto an inner surface of a through-hole.
- the press-fit type connector terminal in accordance with the present invention can be formed by bending a single metal plate having elasticity, it is possible to reduce a number of parts and reduce fabrication costs. Comparing the " ⁇ "-shaped contact piece to the arcuate contact piece, the arcuate contact piece tends to have a higher yield strength, and hence, does not degrade until it deforms in a relatively much degree. Thus, the arcuate contact piece is superior to the " ⁇ "-shaped contact piece for enhancing repeatability with which the press-fit type connector terminal is inserted into and pulled out of a through-hole.
- a press-fit type connector terminal including a pin section having a U-shaped or quadrangular cross-section, and an inner shaft section situated at a front end of the pin section, and a contact section including a plurality of " ⁇ "-shaped or arcuate contact pieces having a longitudinal axis extending parallel to a longitudinal axis of the inner shaft section, and outwardly protruding so as to surround the inner shaft section, the connector terminal being comprised of a single bent metal plate having elasticity.
- the contact section can be entirely in the form of a barrel which is able to elastically enlarge or reduce a diameter thereof, ensuring that since a plurality of the contact pieces defining the contact section are elastically deformed to be inserted into a through-hole when the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, the contact section does no longer exert an excessive compression force (contact pressure) onto an inner surface of a through-hole.
- the contact section is designed to include a plurality of contact pieces having a longitudinal axis extending parallel to a longitudinal axis of the inner shaft section, and outwardly protruding so as to surround the inner shaft section, the inner shaft section is situated at the center of the contact pieces, ensuring stable contact.
- the press-fit type connector terminal in accordance with the present invention can be formed by bending a single metal plate having elasticity, it is possible to reduce a number of parts and reduce fabrication costs.
- the contact pieces are equally spaced away from adjacent ones.
- each of the contact pieces makes contact with an inner surface of a through-hole, keeping a force for enlarging a diameter thereof, and hence, the contact pieces make contact with an inner surface of a through-hole at a plurality of positions at an equal pitch, contact reliability can be enhanced.
- the inner shaft section is formed at an outer surface thereof with a protrusion protruding towards the contact piece.
- the inner shaft section By so designing the inner shaft section, it is possible to prevent the excessive deformation of the contact pieces caused by reduction in a diameter of the contact pieces, by virtue of the protrusion, when the contact section of the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, ensuring that repeatability with which the press-fit type connector terminal is inserted into and pulled out of a through-hole can be enhanced.
- the press-fit type connector terminal further includes C-shaped binders arranged around distal and proximal ends of the contact piece so as to surround the imaginary center line.
- the press-fit type connector terminal By designing the press-fit type connector terminal to further include the C-shaped binders, it is possible to stably arrange a plurality of the contact pieces, ensuring that contact reliability can be enhanced.
- the press-fit type connector terminal further includes a tapered inclining section at a distal end of the binder situated at a distal end of the contact piece.
- the press-fit type connector terminal By designing the press-fit type connector terminal to further include the tapered inclining section, since the tapered inclining section continuous to a distal end of the binder makes contact with an inner surface of a through-hole at an opening of the through-hole, and then, is guided into the through-hole when the contact section of the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, ensuring insertability of the contact section can be enhanced.
- the press-fit type connector terminal further includes a shoulder having a portion protruding beyond an outer surface of the pin section, or a flange having a portion having a diameter greater than an outer diameter of the pin section.
- the press-fit type connector terminal By designing the press-fit type connector terminal to further include the shoulder or the flange, since it is possible to exert a compression force on the shoulder having a portion protruding beyond an outer surface of the pin section, or the flange having a portion having a diameter greater than an outer diameter of the pin section in order to insert the contact section into a through-hole formed through a printed circuit board, ensuring that workability with which the contact section is inserted into a through-hole formed through a printed circuit board can be enhanced.
- the metal plate includes a band-shaped first area for forming the pin section, a band-shaped second area for forming the inner shaft section, the second area being continuous to a distal end of the first area and having a width smaller than the same of the first area, a connection area continuous to a distal end of the second area and having a width smaller than the same of the second area, and a third area for forming the contact section, the third area including a plurality of slits extending parallel to a longitudinal axis of the second area, the third area being continuous to a distal end of the connection area and being in the substantially rectangular form having a width greater than the same of the second area.
- the metal plate By so designing the metal plate, it is possible to form the press-fit type connector terminal by folding the first area and the second area around the connection area longitudinally continuous to the first and second areas, folding the third area by 180 degrees towards the second area around the connection area, and bending the third area such that the third area surrounds the second area, ensuring that a fabrication yield can be enhanced.
- the metal plate may be designed to include a band-shaped first area for forming the pin section, a band-shaped second area for forming the inner shaft section, the second area being continuous to a distal end of the first area and having a width smaller than the same of the first area, and a third area for forming the contact section, the third area including a plurality of slits extending parallel to a longitudinal axis of the second area, the third area being continuous to a distal end of the second area and being in the substantially rectangular form having a width greater than the same of the second area.
- the metal plate may be designed to include a band-shaped first area for forming the pin section, a third area for forming the contact section, the third area including a plurality of slits extending parallel to a longitudinal axis of the first area, the third area being continuous to a distal end of the first area and being in the substantially rectangular form having a width greater than the same of the first area, and a band-shaped second area for forming the inner shaft section, the second area being continuous to a distal end of the third area and having a width smaller than the same of the third area.
- At least a portion of the first area has a thickness greater than a thickness of the third area.
- the first area By so designing the first area, it is possible to accomplish an optimal contact load regardless of a thickness of the first and third areas.
- the second area includes a fourth area for forming a protrusion protruding both in width-wise and thickness-wise directions of the second area.
- the second area By designing the second area to include the fourth area, a protrusion protruding towards the contact pieces can be readily formed on an outer surface of the inner shaft section.
- the metal plate may be designed to include a band-shaped first area for forming the pin section, and a third area for forming the contact section, the third area including a plurality of slits extending parallel to a longitudinal axis of the first area, the third area being continuous to a distal end of the first area and being in the substantially rectangular form having a width greater than the same of the first area.
- the metal plate By so designing the metal plate, it is possible to readily form the press-fit type connector terminal having the pin section and the contact section, but not having the inner shaft section. Furthermore, since it is not necessary to form the second area for forming the inner shaft section, it is possible to reduce a volume of the metal plate and lighten the press-fit type connector terminal.
- the metal plate may be designed to include a band-shaped first area for forming the pin section, and a third area for forming the contact section, the third area being continuous to a distal end of the first area and being in the substantially rectangular form having a width greater than the same of the first area.
- the metal plate By so designing the metal plate, it is possible to readily form the press-fit type connector terminal having the contact pieces in the form of a barrel or a spindle, and the slits formed at the contact pieces, but not having the inner shaft section.
- the press-fit type connector terminal may be designed to further include a band-shaped second area for forming the inner shaft section, the second area being situated continuous to a distal end of the third area or between the first area and the third area, the second area having a width smaller than the same of the third area.
- the press-fit type connector terminal having the inner shaft section within the contact pieces which are in the form of a barrel or a spindle can be readily formed.
- the present invention provides the press-fit type connector terminal which is capable of reducing a force with which the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, avoiding the contact section from being plastically deformed when the press-fit type connector terminal is inserted into a through-hole, avoiding a printed circuit board from being whitened, avoiding a plated surface of a through-hole from being degraded, and providing superior contact reliability.
- the press-fit type connector terminal 100 in accordance with the first embodiment of the present invention is formed by bending a single metal plate 8 having elasticity, illustrated in FIG. 8 .
- the press-fit type connector terminal 100 includes a pin section 11 having a U-shaped cross-section, an inner shaft section 12 continuous to a front end of the pin section 11, and a contact section 14 including a plurality of " ⁇ "-shaped contact pieces 13 extending parallel to a longitudinal axis of the inner shaft section 12, outwardly protruding so as to surround the inner shaft section 12, and equally spaced away from adjacent ones.
- Each of the contact pieces 13 defining the contact section 14 is formed at both distal and proximal ends thereof with C-shaped binders 15 and 16 surrounding the inner shaft section 12.
- the press-fit type connector terminal 100 includes the elongate bar-shaped pin section 11, the inner shaft section 12 continuous to a distal end of the pin section 11 and having a diameter smaller than the same of the pin section 11, and the contact section 14 in the form of a barrel to thereby surround the inner shaft section 12.
- the contact section 14 can elastically enlarge and reduce a diameter thereof.
- each of the contact pieces 13 defining the contact section 14 having been inserted into the through-hole 21 equally makes contact with an inner surface of the through-hole 21 at a plurality of positions, keeping a force by which the contact pieces 13 enlarge a diameter thereof, contact defectiveness would not occur, providing superior contact reliability.
- the contact pieces 13 can be stably arranged both when the contact section 14 is inserted into the through-hole 21 and after the contact section 14 was inserted into the through-hole 21, as illustrated in FIGs. 6 and 7 , ensuring that contact reliability can be enhanced.
- the press-fit type connector terminal 100 is formed by bending a single metal plate 10 having elasticity, illustrated in FIG. 8 .
- the metal plate 10 includes a band-shaped first area 1 for forming the pin section 11, a band-shaped second area 2 continuous to a front end of the first area 1 for forming the inner shaft section 12, a connection area 3 continuous to a front end of the second area 2, and a third area 5 continuous to a front end of the connection area 3 for forming the contact section 14.
- the second area 2 has a width 2w smaller than a width 1w of the first area 1.
- the connection area 3 has a width 3w smaller than the width 2w of the second area 2 (the width 3w is a half of the width 2w).
- the third area 5 has a width 5w greater than the width 2w of the second area 2.
- the third area 5 is formed with a plurality of slits 4 extending in parallel with a longitudinal direction L (see FIG. 3 ) of the second area 2.
- the connection area 3 has a side edge extending from a side edge 2a of the second area 2.
- the press-fit type connector terminal 100 illustrated in FIG. 1 is formed by bending the metal plate 10 illustrated in FIG. 8 as follows.
- both the first area 1 and the second area 2 are folded around a fold line 6 extending in a length-wise direction L of the first and second areas 1 and 2 such that the first and second areas 1 and 2 have a U-shaped cross-section.
- the third area 5 is folded by 180 degrees towards the second area 2 around a fold line 3a crossing the connection area 3.
- the third area 5 is bent such that edges 5a and 5b extending perpendicularly to the length-wise direction L are C-shaped, and pillars 5c of the third area 5 extending in parallel with the length-wise direction L are in the " ⁇ "-shaped form to thereby cause the third area 5 to be in the form of a barrel surrounding the inner shaft section 2.
- the press-fit type connector terminal 100 can be formed by bending the single metal plate 100 having elasticity, it is possible to reduce a number of parts and reduce fabrication costs.
- the press-fit type connector terminal 200 is formed by bending a single metal plate 210 having elasticity, illustrated in FIG. 14 .
- the press-fit type connector terminal 200 includes a pin section 211 having a U-shaped cross-section, an inner shaft section 212 continuous to a front end of the pin section 211, and a contact section 214 including a plurality of " ⁇ "-shaped contact pieces 213 extending in parallel with a longitudinal axis of the inner shaft section 212, outwardly protruding so as to surround the inner shaft section 212, and equally spaced away from adjacent ones.
- Each of the contact pieces 213 defining the contact section 214 is formed at both distal and proximal ends thereof with almost C-shaped binders 215 and 216 surrounding the inner shaft section 212.
- the pin section 211 is formed in the vicinity of the contact section 214 with shoulders 201 protruding beyond an outer surface of the pin section 211.
- the contact section 214 has the same shape and functions as those of the contact section 14 of the press-fit type connector terminal 100 illustrated in FIG. 1 . However, since the contact section 214 is designed to have the shoulders 201, it is possible to compress the shoulders 201 for inserting the contact section 214 of the press-fit type connector terminal 200 into a through-hole formed through a printed circuit board, ensuring enhanced workability.
- the press-fit type connector terminal 200 since the press-fit type connector terminal 200 has the inner shaft section 212, it is possible to perpendicularly insert the press-fit type connector terminal 200 into a through-hole. Furthermore, even if the press-fit type connector terminal 200 were inclined when inserted into a through-hole, since the contact pieces 213 make contact with the inner shaft section 212, it is possible to prevent the press-fit type connector terminal 200 from excessively inclining, ensuring that the contact pieces 213 are not plastically deformed, and hence, can good contact condition with a through-hole.
- the metal plate 210 includes a band-shaped first area 221 for forming the pin section 211, a band-shaped second area 222 for forming the inner shaft section 212, continuous to a front end of the first area 221 and having a width 222w smaller than a width 221w of the first area 221, and a substantially rectangular third area 223 for forming the contact section 214, extending beyond the second area at opposite sides, having a width 223w greater than the width 222w of the second area 222, and having a plurality of slits 224 extending in parallel with a longitudinal axis of the second area 222.
- the first area 211 has protruding areas 227 and 228 for forming the shoulders 201, in the vicinity of the third area 223.
- the press-fit type connector terminal 200 illustrated in FIG. 9 is formed by pressing the metal plate 210 having a shape illustrated in FIG. 14 , as follows.
- the first area 221 is folded around a fold line 225 extending in a length-wise direction of the first area 221 such that the first area 221 has a U-shaped cross-section. Then, a connection section 226 situated at a boundary between the first area 221 and the second area 222 is stepped. Then, the third area 223 is bent such that pillars 223c of the third area 223 are in the " ⁇ "-shaped form to thereby cause the third area 223 to be in the form of a barrel surrounding the inner shaft section 222.
- the press-fit type connector terminal 200 By fabricating the press-fit type connector terminal 200 through the use of the metal plate 210 having a shape illustrated in FIG. 14 , it is possible to perpendicularly insert the press-fit type connector terminal 200 into a through-hole, prevent a through-hole from being whitened, prevent a plated surface of a through-hole from being degraded, and enhancing reliability of the contact section 214.
- the press-fit type connector terminal 300 is formed by bending a single metal plate 310 having elasticity, illustrated in FIG. 20 .
- the press-fit type connector terminal 300 includes a pin section 311 having a U-shaped cross-section, an inner shaft section 312 continuous to a front end of the pin section 311, and a contact section 314 including a plurality of " ⁇ "-shaped contact pieces 313 extending in parallel with a longitudinal axis of the inner shaft section 312, outwardly protruding so as to surround the inner shaft section 312, and equally spaced away from adjacent ones.
- Each of the contact pieces 313 defining the contact section 314 is formed at both distal and proximal ends thereof with C-shaped binders 315 and 316 surrounding the inner shaft section 312.
- the pin section 311 is formed in the vicinity of the contact section 314 with a flange 301 having a diameter greater than an outer diameter of the pin section 311.
- the contact section 314 has the same shape and functions as those of the contact section 14 of the press-fit type connector terminal 100 illustrated in FIG. 1 . However, since the contact section 314 is designed to have the flange 301, it is possible to compress the flange 301 for inserting the contact section 314 of the press-fit type connector terminal 300 into a through-hole formed through a printed circuit board, ensuring enhanced workability.
- the press-fit type connector terminal 300 since the press-fit type connector terminal 300 has the inner shaft section 312 illustrated in FIG. 19 , it is possible to perpendicularly insert the press-fit type connector terminal 300 into a through-hole. Furthermore, even if the press-fit type connector terminal 300 were inclined when inserted into a through-hole, since the contact pieces 313 make contact with the inner shaft section 312, it is possible to prevent the press-fit type connector terminal 300 from excessively inclining, ensuring that the contact pieces 313 are not plastically deformed, and hence, can good contact condition with a through-hole.
- the metal plate 310 includes a band-shaped first area 321 for forming the pin section 311, a substantially rectangular third area 323 for forming the contact section 314, continuous to a front end of the first area 321, having a width 323w greater than a width 321w of the first area 321, and having a plurality of slits 324 extending in parallel with a longitudinal axis of the first area 321, and a band-shaped second area 325 for forming the inner shaft section 312, continuous to a front end of the third area 323, and having a width 325w smaller than the width 323w of the third area 323.
- the metal plate 310 further includes a fourth area 326 for forming the flange 301, continuous to the second area 325, and intersecting in T-shape with the second area 325.
- the press-fit type connector terminal 300 illustrated in FIG. 15 is formed by pressing the metal plate 310 having a shape illustrated in FIG. 20 , as follows.
- first area 321 and the second area 325 are folded around fold lines 327 and 328 extending in a length-wise direction of the first and second areas 321 and 325, respectively, such that the first and second areas 321 and 325 have a U-shaped cross-section.
- the metal plate 310 is folded by 180 degrees around a fold line 329, and the fourth area 326 is bent in the form of a ring so as to surround the pin section 311.
- the third area 323 is bent such that pillars 323c of the third area 323 are in the " ⁇ "-shaped form to thereby cause the third area 323 to be in the form of a barrel surrounding the inner shaft section 312.
- the press-fit type connector terminal 300 By fabricating the press-fit type connector terminal 300 through the use of the metal plate 310 having a shape illustrated in FIG. 20 , it is possible to perpendicularly insert the press-fit type connector terminal 300 into a through-hole, prevent a through-hole from being whitened, prevent a plated surface of a through-hole from being degraded, and enhancing reliability of the contact section 314.
- the press-fit type connector terminal 400 is formed by bending a single metal plate 410 having elasticity, illustrated in FIG. 26 .
- the press-fit type connector terminal 400 includes a pin section 411 having a quadrangular cross-section, an inner shaft section 412 continuous to a front end of the pin section 411, and a contact section 414 including a plurality of " ⁇ "-shaped contact pieces 413 extending in parallel with a longitudinal axis of the inner shaft section 412, outwardly protruding so as to surround the inner shaft section 412, and equally spaced away from adjacent ones.
- Each of the contact pieces 413 defining the contact section 414 is formed at both distal and proximal ends thereof with C-shaped binders 415 and 416 surrounding the square-pole shaped inner shaft section 412.
- the pin section 411 is formed at a center in a length-wise direction with shoulders 401 protruding beyond an outer surface of the pin section 411.
- the contact section 414 has the same shape and functions as those of the contact section 14 of the press-fit type connector terminal 100 illustrated in FIG. 1 . However, since the contact section 414 is designed to have the shoulders 401, it is possible to compress the shoulders 401 for inserting the contact section 414 into a through-hole formed through a printed circuit board, ensuring enhanced workability.
- the press-fit type connector terminal 400 is designed to have the inner shaft section 412 having a quadrangular cross-section and being in the form of a square pole, it is possible to perpendicularly insert the press-fit type connector terminal 400 into a through-hole. Furthermore, even if the press-fit type connector terminal 400 were inclined when inserted into a through-hole, since the contact pieces 413 make contact with the inner shaft section 412, it is possible to prevent the press-fit type connector terminal 400 from excessively inclining, ensuring that the contact pieces 413 are not plastically deformed, and hence, can good contact condition with a through-hole.
- the press-fit type connector terminal 400 illustrated in FIG. 21 is made from the metal plate 410 illustrated in FIG. 26 .
- the metal plate 410 includes a first area 421 for forming the square-pole shaped pin section 411, a second area 422 for forming the square-pole shaped inner shaft section 412, continuous to a front end of the first area 421, a third area 423 for forming the contact section 414, continuous to a front end of the second area 422.
- the second area 422 has a width 422w smaller than a width 421w of the first area 421.
- the third area 423 is substantially rectangular, and has a width 423w greater than the width 422w of the second area 422.
- the third area 423 is formed with a plurality of slits 424 extending in parallel with a longitudinal axis of the second area 422.
- the first area 421 includes at a center in a length-wise direction thereof a fifth area 427 for forming the shoulders 401.
- the first area 421 has a thickness greater than a thickness of the third area 423.
- the second area 422 has a thickness smaller than a thickness of the first area 421, but greater than a thickness of the third area 423.
- a relation among the thicknesses of the first to third areas 421, 422 and 423 can be changed by selecting a metal plate having a different shape, collapsing the first to third areas by pressing, or cutting the first to third areas.
- the press-fit type connector terminal 400 illustrated in FIG. 21 is formed by pressing the metal plate 410 having a shape illustrated in FIG. 26 , as follows.
- the third area 423 is folded by 180 degrees towards the second area 422 around a fold line 426 situated at a boundary between the second area 422 and the third area 423. Then, the third area 423 is bent such that side edges 423a and 423b of the third area 423 are in the C-shaped form and that pillars 423c of the third area 423 are bend in the " ⁇ "-shaped form to thereby cause the third area 423 to be in the form of a barrel surrounding the inner shaft section 422 therein.
- the press-fit type connector terminal 400 By fabricating the press-fit type connector terminal 400 through the use of the metal plate 410 having a shape illustrated in FIG. 26 , it is possible to perpendicularly insert the press-fit type connector terminal 400 into a through-hole, prevent a through-hole from being whitened, prevent a plated surface of a through-hole from being degraded, and enhancing reliability of the contact section 414.
- the press-fit type connector terminal 500 is formed by bending a single metal plate 510 having elasticity, illustrated in FIGs. 35A and 35B .
- the press-fit type connector terminal 500 includes a pin section 511 having a U-shaped cross-section, an inner shaft section 512 continuous to a front end of the pin section 511, and a contact section 514 including a plurality of arcuate contact pieces 513 extending in parallel with a longitudinal axis of the inner shaft section 512, outwardly protruding so as to surround the inner shaft section 512, and equally spaced away from adjacent ones.
- the inner shaft section 512 is formed at an outer surface thereof with a plurality of protrusions 501 protruding towards the contact pieces 513.
- Each of the contact pieces 513 is formed at both distal and proximal ends thereof with C-shaped binders 515 and 516 surrounding the inner shaft section 512.
- the binder 515 situated at front ends of the contact pieces 513 is designed to include at a distal end thereof a tapered inclining section 502.
- the pin section 511 is formed in the vicinity of the contact section 514 in a length-wise direction thereof with shoulders 503 protruding beyond an outer surface of the pin section 511.
- the press-fit type connector terminal 500 is used in the same way and has the same functions as the press-fit type connector terminal 200 illustrated in FIG. 9 .
- the press-fit type connector terminal 500 is designed to have the protrusions 501 protruding towards the contact pieces 513, at an outer surface of the inner shaft section 512, it is possible to prevent, by virtue of the protrusions 501, the excessive deformation of the contact pieces 513 which is caused by the shrinkage in a diameter of the contact section 514 when the contact section 514 of the press-fit type connector terminal 500 is inserted into the through-hole 21 formed through the printed circuit board 20, as illustrated in FIG. 6 .
- the press-fit type connector terminal 500 is designed to include the tapered inclining section 502 at a distal end of the binder 515 situated at distal ends of the contact pieces 513, when the contact section 514 of the press-fit type connector terminal 500 is inserted into the through-hole 21 (see FIG. 6 ) formed through the printed circuit board 20, the tapered inclining section 502 continuous to a distal end of the binder 515 makes contact with an inner surface of the through-hole 21 at an opening of the through-hole 21, and then, is guided into the through-hole 21, ensuring insertability of the contact section 54 into the through-hole 21 can be enhanced.
- Each of the contact pieces 513 defining the contact section 514 in the press-fit type connector terminal 500 is designed to be arcuate. Since the arcuate contact pieces have a higher yield strength than the same of the " ⁇ "-shaped contact pieces, it is possible to prevent the contact pieces 513 from being degraded until until they deform in a relatively much degree. Thus, the arcuate contact piece 513 is superior to the " ⁇ "-shaped contact piece for enhancing repeatability with which the press-fit type connector terminal 500 is inserted into and pulled out of the through-hole 21.
- the press-fit type connector terminal 500 illustrated in FIG. 27 is made from the metal plate 510 illustrated in FIGs. 35A and 35B .
- the metal plate 510 includes a band-shaped first area 521 for forming the pin section 511, a substantially rectangular third area 523 for forming the contact section 514, continuous to a front end of the first area 521, having a width 523w greater than a width 521w of the first area 521, and having a plurality of slits 524 and pillars 523c both extending in parallel with a longitudinal axis of the first area 521, and a band-shaped second area 525 for forming the inner shaft section 512, continuous to a front end of the third area 523, and having a width 525w smaller than the width 523w of the third area 523.
- the metal plate 510 further includes a fifth area 526 for forming the shoulders 503, continuous to the first area 521, and intersecting in T-shape with the first area 521.
- the second area 525 is formed at a center thereof with a fourth area 517 for forming the protrusions 501.
- the fourth area 517 protrudes beyond the second area 525 in both a width-wise direction 525w and a thickness-wise direction 525t of the second area 525.
- the press-fit type connector terminal 500 illustrated in FIG. 27 is formed by pressing the metal plate 510 having a shape illustrated in FIGs. 35A and 35B , as follows.
- the first area 521 and the second area 525 are folded around fold lines 527 and 528 extending in a length-wise direction of the first and second areas 521 and 525, respectively, such that the first and second areas 521 and 525 have a U-shaped cross-section.
- the fifth area 526 is folded such that the fifth area 526 protrudes beyond the pin section 511.
- the second area 525 is folded by 180 degrees around a fold line 529 towards the third area 523.
- the third area 523 is bent such that pillars 523c of the third area 523 are arcuate to thereby cause the third area 523 to be in the form of a barrel surrounding the inner shaft section 512.
- the press-fit type connector terminal 500 By fabricating the press-fit type connector terminal 500 through the use of the metal plate 510 having a shape illustrated in FIGs. 35A and 35B , it is possible to perpendicularly insert the press-fit type connector terminal 500 into the through-hole 21 (see FIG. 6 ) formed through the printed circuit board 20, prevent the through-hole 21 from being whitened, prevent a plated surface of the through-hole 21 from being degraded, and enhancing reliability of the contact section 514.
- the press-fit type connector terminal 600 is formed by bending a single metal plate 610 having elasticity, illustrated in FIGs. 44A and 44B .
- the press-fit type connector terminal 600 includes a pin section 611 having a U-shaped cross-section, and a contact section 614 continuous to a front end of the pin section 611.
- the contact section 614 includes a plurality of " ⁇ "-shaped contact pieces 613 extending in parallel with an imaginary center line 614c extending in a length-wise direction L of the pin section 611, and outwardly protruding so as to surround the imaginary center line 614c.
- a plurality of the contact pieces 613 is formed at both distal and proximal ends thereof with C-shaped binders 615 and 616 surrounding the imaginary center line 614c.
- the binder 615 situated at front ends of the contact pieces 613 is designed to include at a distal end thereof a tapered inclining section 602.
- the pin section 611 is formed in the vicinity of the contact section 614 in a length-wise direction L thereof with shoulders 603 protruding beyond an outer surface of the pin section 611.
- the press-fit type connector terminal 600 illustrated in FIG. 36 is made from the metal plate 610 illustrated in FIGs. 44A and 44B .
- the metal plate 610 includes a band-shaped first area 621 for forming the pin section 611, a substantially rectangular third area 623 for forming the contact section 614, continuous to a front end of the first area 621, having a width 623w greater than a width 621w of the first area 621, and having a plurality of slits 624 and pillars 623c both extending in a length-wise direction L of the first area 621.
- the metal plate 610 further includes a fifth area 626 for forming the shoulders 603, continuous to the first area 621, and intersecting in T-shape with the first area 621.
- the press-fit type connector terminal 600 illustrated in FIG. 36 is formed by pressing the metal plate 610 having a shape illustrated in FIGs. 44A and 44B , as follows.
- the first area 621 is folded around a fold line 627 extending in a length-wise direction of the first areas 621 such that the first area 621 has a U-shaped cross-section.
- the fifth area 626 is folded such that the fifth area 626 protrudes beyond the pin section 611.
- the third area 623 is bent such that pillars 623c of the third area 623 are " ⁇ "-shaped to thereby cause the third area 623 to be in the form of a barrel surrounding the imaginary center line 614c.
- the press-fit type connector terminal 600 is used in the same way and has the same functions as the press-fit type connector terminal 200 illustrated in FIG. 9 and the press-fit type connector terminal 400 illustrated in FIG. 22 , but is structurally different from the press-fit type connector terminals 200 and 400 in that the press-fit type connector terminal 600 does not include an inner shaft section.
- the metal plate 610 illustrated in FIGs. 44A and 44B can be designed not to include an area for forming an inner shaft section, and accordingly, a size of the metal plate 610 from which the press-fit type connector terminal 600 is fabricated can be reduced, and further, it is possible to lighten the press-fit type connector terminal 600.
- the press-fit type connector terminal 700 is formed by bending a single metal plate 710 having elasticity, illustrated in FIGs. 52A and 52B .
- the press-fit type connector terminal 700 includes a pin section 711 having a U-shaped cross-section, and a contact section 714 continuous to a front end of the pin section 711.
- the contact section 714 includes a contact piece 713 being in the form of a barrel surrounding an imaginary center line 714c extending in a length-wise direction L of the pin section 711, and a slit 701 extending on a surface of the contact piece 713 almost in parallel with the imaginary center line 714c.
- an inner shaft section 712 having a U-shaped cross-section, in continuation with the contact piece 713.
- the contact pieces 713 is formed at both distal and proximal ends thereof with C-shaped binders 615 and 616 surrounding the inner shaft section 712 substantially coaxial with the imaginary center line 714c.
- the binder 715 situated at a front end of the contact piece 713 is designed to include at a distal end thereof a tapered inclining section 702.
- the pin section 711 is formed in the vicinity of the contact section 714 in a length-wise direction L thereof with shoulders 703 protruding beyond outer surfaces of the pin section 711 and the contact section 714. As illustrated in FIG. 51 , a plurality of protrusions 704 protrudes towards the contact piece 713 from an outer surface of the inner shaft section 712.
- the press-fit type connector terminal 700 illustrated in FIG. 45 is made from the metal plate 710 illustrated in FIGs. 52A and 52B .
- the metal plate 710 includes a band-shaped first area 721 for forming the pin section 711, a substantially rectangular third area 723 for forming the contact section 714, continuous to a front end of the first area 721, and having a width greater than a width of the first area 721, and a band-shaped second area 725 for forming the inner shaft section 712, continuous to a front end of the third area 723, and having a width smaller than a width of the third area 723.
- the metal plate 710 further includes a fifth area 726 for forming the shoulders 703, continuous to the first area 721, and intersecting in T-shape with the first area 721.
- the second area 725 is formed at a center thereof with a fourth area 717 for forming the protrusions 704.
- the fourth area 717 protrudes beyond the second area 725 in both a width-wise direction 725w and a thickness-wise direction 725t of the second area 725.
- the press-fit type connector terminal 700 illustrated in FIG. 45 is formed by pressing the metal plate 710 having a shape illustrated in FIGs. 52A and 52B , as follows.
- first area 721 and the second area 725 are folded around fold lines 727 and 728 extending in a length-wise direction of the first and second areas 721 and 725 such that the first and second areas 721 and 725 have a U-shaped cross-section to thereby form the pin section 711 and the inner shaft section 712.
- the fifth area 726 is folded such that the fifth area 726 protrudes beyond the pin section 711.
- the inner shaft section 712 made from the second area 715 is folded by 180 degrees around a fold line 729 towards the third area 723 to thereby cause the third area 723 to surround the inner shaft section 712 and to be in the form of a barrel having the slit 701 (see FIG. 45 ) located in facing relation with side edges 723a and 723b of the third area 723.
- the press-fit type connector terminal 700 is used in the same way and has the same functions as the press-fit type connector terminal 400 illustrated in FIG. 21 and the press-fit type connector terminal 500 illustrated in FIG. 27 , but is structurally different from the press-fit type connector terminals 400 and 500 in that the contact section 714 of the press-fit type connector terminal 700 includes the contact piece 713 having a continuous shape without cut-lines except the slit 701.
- the press-fit type connector terminal 700 it is possible to enlarge an area in which the contact section 714 makes contact with a through-hole formed through a printed circuit board, ensuring enhancement in contact reliability of the contact section 714 with a through-hole.
- a shape of the contact section 714 is not to be limited to a barrel.
- the contact section 714 may be designed to be in the form of a spindle outwardly protruding in a curved surface at a center in a length-wise direction of the imaginary center line 714c.
- the press-fit type connector terminal 700 may be designed not to include the inner shaft section 712.
- press-fit type connector terminals 100, 200, 300, 400, 500, 600 and 700 are just examples of the present invention.
- the scope of the present invention is not to be limited to those examples.
- the press-fit type connector terminal in accordance with the present invention can be broadly employed, for instance, in fields of electric/electronic industry and automobile industry as a connector to be inserted into a through-hole formed through a printed circuit board.
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Abstract
Description
- The invention relates to a press-fit type connector terminal to be inserted into an electrically conductive through-hole formed through a printed circuit board.
- Various press-fit type connector terminals have been suggested. For instance, they have a terminal contact section having a cross-section in a needle-eye, C-shaped, N-shaped or Σ-shaped form.
- Japanese Patent Application Publication No.
2004-134275 - Japanese Patent Application Publication No.
2007-157469 - The International Publication
WO2006/077827 has suggested a press-fit terminal including a press-fit contact section making electrical contact with an electrically conductive through-hole formed through a printed circuit board. A single underlying plating layer or a plurality of underlying plating layers is(are) formed on a surface of a base material of the press-fit contact section. On the uppermost playing layer is formed a layer composed of an alloy of Sn and a plating metal of which the uppermost playing layer is composed, and non-alloyed Sn is mixed in an outermost layer of the alloy layer. - Since the above-identified conventional press-fit type connector terminals are designed to have an outer diameter greater than an inner diameter of a through-hole formed through a printed circuit board, and have a press-fit section having low elasticity and to be inserted into a through-hole for making contact with the through-hole, a printed circuit board tends to be whitened due to a contact pressure exerted on the through-hole by the press-fit section, and a playing layer of the through-hole sometimes peels off. Since whitening of a printed circuit board means molecular destruction of components of which the board is composed, the molecular destruction induces not only degradation in electrical insulation of a printed circuit board and deterioration in a withstand voltage, but also an increase in a resistance of a circuit pattern.
- In view of the above-mentioned problems in the conventional press-fit type connector terminals, it is an object of the present invention to provide a press-fit type connector terminal which is capable of reducing a force with which a press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, avoiding a contact section from being plastically deformed when a press-fit type connector terminal is inserted into a through-hole, avoiding a printed circuit board from being whitened, avoiding a plated surface of a through-hole from being degraded, and providing superior contact-reliability.
- In the first aspect of the present invention, a press-fit type connector terminal including a pin section having a U-shaped or quadrangular cross-section, and a contact section situated at a front end of the pin section, the contact section including a contact piece surrounding an imaginary center line extending parallel to a longitudinal axis of the pin section, the contact piece being in the form of a barrel or a spindle, and a slit formed at a part of the contact piece and extending substantially parallel to the imaginary center line, the connector terminal being comprised of a single bent metal plate having elasticity.
- In the press-fit type connector terminal in accordance with the present invention, the contact piece designed in the form of a barrel or a spindle is able to elastically enlarge or reduce a diameter thereof by virtue of the slits, ensuring that the contact piece defining the contact section can be elastically deformed to be inserted into a through-hole when the contact piece is inserted into a through-hole formed through a printed circuit board, the contact section does no longer exert an excessive compression force (contact pressure) onto an inner surface of a through-hole. Accordingly, it is possible to reduce a force with which the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, prevent the contact section from being plastically deformed when the press-fit type connector terminal is inserted into a through-hole, prevent a printed circuit board from being whitened, and further prevent a plated surface of a through-hole from being degraded. Furthermore, since the contact piece inserted into a through-hole makes contact with an inner surface of the through-hole, keeping a force with which the contact piece enlarges a diameter thereof, by virtue of elastic force of the metal plate, there can be provided superior contact-reliability.
- The press-fit type connector terminal may be designed to further include an inner shaft section situated in the contact section and continuous with at least one of the pin section and the contact piece.
- By so designing the press-fit type connector terminal, it is possible to increase a strength of the press-fit type connector terminal, and ensure stable contact.
- In the second aspect of the present invention, there is provided a press-fit type connector terminal including a pin section having a U-shaped or quadrangular cross-section, and a contact section situated at a front end of the pin section, the contact section including a plurality of "<"-shaped or arcuate contact pieces having a longitudinal axis extending parallel to an imaginary center line extending parallel to a longitudinal axis of the pin section, and outwardly protruding so as to surround the imaginary center line, the connector terminal being comprised of a single bent metal plate having elasticity.
- In the press-fit type connector terminal in accordance with the present invention, the contact section can be entirely in the form of a barrel which is able to elastically enlarge or reduce a diameter thereof, ensuring that since a plurality of the contact pieces defining the contact section are elastically deformed to be inserted into a through-hole when the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, the contact section does no longer exert an excessive compression force (contact pressure) onto an inner surface of a through-hole. Accordingly, it is possible to reduce a force with which the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, prevent the contact section from being plastically deformed when the press-fit type connector terminal is inserted into a through-hole, prevent a printed circuit board from being whitened, and further prevent a plated surface of a through-hole from being degraded. Furthermore, since the contact pieces inserted into a through-hole makes contact with an inner surface of the through-hole at a plurality of points, keeping a force with which the contact piece enlarges a diameter thereof, there can be provided superior contact-reliability.
- In addition, since the press-fit type connector terminal in accordance with the present invention can be formed by bending a single metal plate having elasticity, it is possible to reduce a number of parts and reduce fabrication costs. Comparing the "<"-shaped contact piece to the arcuate contact piece, the arcuate contact piece tends to have a higher yield strength, and hence, does not degrade until it deforms in a relatively much degree. Thus, the arcuate contact piece is superior to the "<"-shaped contact piece for enhancing repeatability with which the press-fit type connector terminal is inserted into and pulled out of a through-hole.
- In the third aspect of the present invention, there is provided a press-fit type connector terminal including a pin section having a U-shaped or quadrangular cross-section, and an inner shaft section situated at a front end of the pin section, and a contact section including a plurality of "<"-shaped or arcuate contact pieces having a longitudinal axis extending parallel to a longitudinal axis of the inner shaft section, and outwardly protruding so as to surround the inner shaft section, the connector terminal being comprised of a single bent metal plate having elasticity.
- In the press-fit type connector terminal in accordance with the present invention, similarly to the second aspect of the present invention, the contact section can be entirely in the form of a barrel which is able to elastically enlarge or reduce a diameter thereof, ensuring that since a plurality of the contact pieces defining the contact section are elastically deformed to be inserted into a through-hole when the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, the contact section does no longer exert an excessive compression force (contact pressure) onto an inner surface of a through-hole. Accordingly, it is possible to reduce a force with which the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, prevent the contact section from being plastically deformed when the press-fit type connector terminal is inserted into a through-hole, prevent a printed circuit board from being whitened, and further prevent a plated surface of a through-hole from being degraded. Furthermore, since the contact pieces inserted into a through-hole makes contact with an inner surface of the through-hole at a plurality of points, keeping a force with which the contact piece enlarges a diameter thereof, there can be provided superior contact-reliability.
- In addition, since the contact section is designed to include a plurality of contact pieces having a longitudinal axis extending parallel to a longitudinal axis of the inner shaft section, and outwardly protruding so as to surround the inner shaft section, the inner shaft section is situated at the center of the contact pieces, ensuring stable contact.
- In addition, similarly to the third aspect of the present invention, since the press-fit type connector terminal in accordance with the present invention can be formed by bending a single metal plate having elasticity, it is possible to reduce a number of parts and reduce fabrication costs.
- It is preferable that the contact pieces are equally spaced away from adjacent ones.
- By so designing the contact pieces, each of the contact pieces makes contact with an inner surface of a through-hole, keeping a force for enlarging a diameter thereof, and hence, the contact pieces make contact with an inner surface of a through-hole at a plurality of positions at an equal pitch, contact reliability can be enhanced.
- It is preferable that the inner shaft section is formed at an outer surface thereof with a protrusion protruding towards the contact piece.
- By so designing the inner shaft section, it is possible to prevent the excessive deformation of the contact pieces caused by reduction in a diameter of the contact pieces, by virtue of the protrusion, when the contact section of the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, ensuring that repeatability with which the press-fit type connector terminal is inserted into and pulled out of a through-hole can be enhanced.
- It is preferable that the press-fit type connector terminal further includes C-shaped binders arranged around distal and proximal ends of the contact piece so as to surround the imaginary center line.
- By designing the press-fit type connector terminal to further include the C-shaped binders, it is possible to stably arrange a plurality of the contact pieces, ensuring that contact reliability can be enhanced.
- It is preferable that the press-fit type connector terminal further includes a tapered inclining section at a distal end of the binder situated at a distal end of the contact piece.
- By designing the press-fit type connector terminal to further include the tapered inclining section, since the tapered inclining section continuous to a distal end of the binder makes contact with an inner surface of a through-hole at an opening of the through-hole, and then, is guided into the through-hole when the contact section of the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, ensuring insertability of the contact section can be enhanced.
- It is preferable that the press-fit type connector terminal further includes a shoulder having a portion protruding beyond an outer surface of the pin section, or a flange having a portion having a diameter greater than an outer diameter of the pin section.
- By designing the press-fit type connector terminal to further include the shoulder or the flange, since it is possible to exert a compression force on the shoulder having a portion protruding beyond an outer surface of the pin section, or the flange having a portion having a diameter greater than an outer diameter of the pin section in order to insert the contact section into a through-hole formed through a printed circuit board, ensuring that workability with which the contact section is inserted into a through-hole formed through a printed circuit board can be enhanced.
- It is preferable that the metal plate includes a band-shaped first area for forming the pin section, a band-shaped second area for forming the inner shaft section, the second area being continuous to a distal end of the first area and having a width smaller than the same of the first area, a connection area continuous to a distal end of the second area and having a width smaller than the same of the second area, and a third area for forming the contact section, the third area including a plurality of slits extending parallel to a longitudinal axis of the second area, the third area being continuous to a distal end of the connection area and being in the substantially rectangular form having a width greater than the same of the second area.
- By so designing the metal plate, it is possible to form the press-fit type connector terminal by folding the first area and the second area around the connection area longitudinally continuous to the first and second areas, folding the third area by 180 degrees towards the second area around the connection area, and bending the third area such that the third area surrounds the second area, ensuring that a fabrication yield can be enhanced.
- The metal plate may be designed to include a band-shaped first area for forming the pin section, a band-shaped second area for forming the inner shaft section, the second area being continuous to a distal end of the first area and having a width smaller than the same of the first area, and a third area for forming the contact section, the third area including a plurality of slits extending parallel to a longitudinal axis of the second area, the third area being continuous to a distal end of the second area and being in the substantially rectangular form having a width greater than the same of the second area.
- The metal plate may be designed to include a band-shaped first area for forming the pin section, a third area for forming the contact section, the third area including a plurality of slits extending parallel to a longitudinal axis of the first area, the third area being continuous to a distal end of the first area and being in the substantially rectangular form having a width greater than the same of the first area, and a band-shaped second area for forming the inner shaft section, the second area being continuous to a distal end of the third area and having a width smaller than the same of the third area.
- It is preferable that at least a portion of the first area has a thickness greater than a thickness of the third area.
- By so designing the first area, it is possible to accomplish an optimal contact load regardless of a thickness of the first and third areas.
- It is preferable that the second area includes a fourth area for forming a protrusion protruding both in width-wise and thickness-wise directions of the second area.
- By designing the second area to include the fourth area, a protrusion protruding towards the contact pieces can be readily formed on an outer surface of the inner shaft section.
- The metal plate may be designed to include a band-shaped first area for forming the pin section, and a third area for forming the contact section, the third area including a plurality of slits extending parallel to a longitudinal axis of the first area, the third area being continuous to a distal end of the first area and being in the substantially rectangular form having a width greater than the same of the first area.
- By so designing the metal plate, it is possible to readily form the press-fit type connector terminal having the pin section and the contact section, but not having the inner shaft section. Furthermore, since it is not necessary to form the second area for forming the inner shaft section, it is possible to reduce a volume of the metal plate and lighten the press-fit type connector terminal.
- The metal plate may be designed to include a band-shaped first area for forming the pin section, and a third area for forming the contact section, the third area being continuous to a distal end of the first area and being in the substantially rectangular form having a width greater than the same of the first area.
- By so designing the metal plate, it is possible to readily form the press-fit type connector terminal having the contact pieces in the form of a barrel or a spindle, and the slits formed at the contact pieces, but not having the inner shaft section.
- The press-fit type connector terminal may be designed to further include a band-shaped second area for forming the inner shaft section, the second area being situated continuous to a distal end of the third area or between the first area and the third area, the second area having a width smaller than the same of the third area.
- By so designing the press-fit type connector terminal, the press-fit type connector terminal having the inner shaft section within the contact pieces which are in the form of a barrel or a spindle can be readily formed.
- The advantages obtained by the aforementioned present invention will be described hereinbelow.
- The present invention provides the press-fit type connector terminal which is capable of reducing a force with which the press-fit type connector terminal is inserted into a through-hole formed through a printed circuit board, avoiding the contact section from being plastically deformed when the press-fit type connector terminal is inserted into a through-hole, avoiding a printed circuit board from being whitened, avoiding a plated surface of a through-hole from being degraded, and providing superior contact reliability.
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- FIG. is a perspective view of the press-fit type connector terminal in accordance with the first embodiment of the present invention.
-
FIG. 2 is a perspective view of the press-fit type connector terminal in accordance with the first embodiment of the present invention, viewing in a different angle fromFIG. 1 . -
FIG. 3 is a front view of the press-fit type connector terminal illustrated inFIG. 1 . -
FIG. 4 is a cross-sectional view taken along the line A-A shown inFIG. 3 . -
FIG. 5 is a view viewed in a direction indicated with an arrow B shown inFIG. 3 . -
FIG. 6 is a partial cross-sectional view showing the press-fit type connector terminal illustrated inFIG. 1 , immediately before inserted into a through-hole formed through a printed circuit board. -
FIG. 7 is a partial cross-sectional view showing the press-fit type connector terminal illustrated inFIG. 1 , after inserted into a through-hole formed through a printed circuit board. -
FIG. 8 is a view illustrating a developed metal plate from which the press-fit type connector terminal illustrated inFIG. 1 is fabricated. -
FIG. 9 is a perspective view of the press-fit type connector terminal in accordance with the second embodiment of the present invention. -
FIG. 10 is a front view of the press-fit type connector terminal illustrated inFIG. 9 . -
FIG. 11 is a right-side view of the press-fit type connector terminal illustrated inFIG. 9 . -
FIG. 12 is a view viewed in accordance with an arrow C shown inFIG. 10 . -
FIG. 13 is a view viewed in accordance with an arrow D shown inFIG. 10 . -
FIG. 14 is a view illustrating a developed metal plate from which the press-fit type connector terminal illustrated inFIG. 9 is fabricated. -
FIG. 15 is a perspective view of the press-fit type connector terminal in accordance with the third embodiment of the present invention. -
FIG. 16 is a front view of the press-fit type connector terminal illustrated inFIG. 15 . -
FIG. 17 is a right-side view of the press-fit type connector terminal illustrated inFIG. 15 . -
FIG. 18 is a view viewed in accordance with an arrow E shown inFIG. 16 . -
FIG. 19 is a view viewed in accordance with an arrow F shown inFIG. 16 . -
FIG. 20 is a view illustrating a developed metal plate from which the press-fit type connector terminal illustrated inFIG. 15 is fabricated. -
FIG. 21 is a perspective view of the press-fit type connector terminal in accordance with the fourth embodiment of the present invention. -
FIG. 22 is a front view of the press-fit type connector terminal illustrated inFIG. 21 . -
FIG. 23 is a right-side view of the press-fit type connector terminal illustrated inFIG. 21 . -
FIG. 24 is a view viewed in accordance with an arrow G shown inFIG. 22 . -
FIG. 25 is a view viewed in accordance with an arrow H shown inFIG. 22 . -
FIG. 26 is a view illustrating a developed metal plate from which the press-fit type connector terminal illustrated inFIG. 21 is fabricated. -
FIG. 27 is a perspective view of the press-fit type connector terminal in accordance with the fifth embodiment of the present invention. -
FIG. 28 is a perspective view of the press-fit type connector terminal illustrated inFIG. 27 , viewing in a different angle fromFIG. 27 . -
FIG. 29 is a front view of the press-fit type connector terminal illustrated inFIG. 27 . -
FIG. 30 is a right-side view of the press-fit type connector terminal illustrated inFIG. 29 . -
FIG. 31 is a view viewed in accordance with an arrow J shown inFIG. 29 . -
FIG. 32 is a view viewed in accordance with an arrow K shown inFIG. 29 . -
FIG. 33 is a cross-sectional view taken along the line M-M shown inFIG. 29 . -
FIG. 34 is a partial cross-sectional view taken along the line N-N shown inFIG. 29 . -
FIG. 35A is a view illustrating a developed metal plate from which the press-fit type connector terminal illustrated inFIG. 27 is fabricated. -
FIG. 35B is a view viewed in accordance with an arrow O shown inFIG. 35A . -
FIG. 36 is a perspective view of the press-fit type connector terminal in accordance with the sixth embodiment of the present invention. -
FIG. 37 is a perspective view of the press-fit type connector terminal illustrated inFIG. 36 , viewing in a different angle fromFIG. 36 . -
FIG. 38 is a front view of the press-fit type connector terminal illustrated inFIG. 36 . -
FIG. 39 is a right-side view of the press-fit type connector terminal illustrated inFIG. 38 . -
FIG. 40 is a view viewed in accordance with an arrow P shown inFIG. 38 . -
FIG. 41 is a view viewed in accordance with an arrow Q shown inFIG. 38 . -
FIG. 42 is a cross-sectional view taken along the line R-R shown inFIG. 38 . -
FIG. 43 is a partial cross-sectional view taken along the line S-S shown inFIG. 38 . -
FIG. 44A is a view illustrating a developed metal plate from which the press-fit type connector terminal illustrated inFIG. 36 is fabricated. -
FIG. 44B is a view viewed in accordance with an arrow T shown inFIG. 44A . -
FIG. 45 is a perspective view of the press-fit type connector terminal in accordance with the seventh embodiment of the present invention. -
FIG. 46 is a perspective view of the press-fit type connector terminal illustrated inFIG. 45 , viewing in a different angle fromFIG. 45 . -
FIG. 47 is a front view of the press-fit type connector terminal illustrated inFIG. 45 . -
FIG. 48 is a right-side view of the press-fit type connector terminal illustrated inFIG. 47 . -
FIG. 49 is a view viewed in accordance with an arrow U shown inFIG. 47 . -
FIG. 50 is a view viewed in accordance with an arrow V shown inFIG. 47 . -
FIG. 51 is a cross-sectional view taken along the line W-W shown inFIG. 47 . -
FIG. 52A is a view illustrating a developed metal plate from which the press-fit type connector terminal illustrated inFIG. 45 is fabricated. -
FIG. 52B is a view viewed in accordance with an arrow X shown inFIG. 52A . - As illustrated in
FIGs. 1 to 8 , the press-fittype connector terminal 100 in accordance with the first embodiment of the present invention is formed by bending a single metal plate 8 having elasticity, illustrated inFIG. 8 . - The press-fit
type connector terminal 100 includes apin section 11 having a U-shaped cross-section, aninner shaft section 12 continuous to a front end of thepin section 11, and acontact section 14 including a plurality of "<"-shapedcontact pieces 13 extending parallel to a longitudinal axis of theinner shaft section 12, outwardly protruding so as to surround theinner shaft section 12, and equally spaced away from adjacent ones. - Each of the
contact pieces 13 defining thecontact section 14 is formed at both distal and proximal ends thereof with C-shapedbinders inner shaft section 12. - As illustrated in
FIGs. 1 to 3 , the press-fittype connector terminal 100 includes the elongate bar-shapedpin section 11, theinner shaft section 12 continuous to a distal end of thepin section 11 and having a diameter smaller than the same of thepin section 11, and thecontact section 14 in the form of a barrel to thereby surround theinner shaft section 12. Thecontact section 14 can elastically enlarge and reduce a diameter thereof. - Accordingly, as illustrated in
FIGs. 6 and7 , since a plurality of thecontact pieces 13 defining thecontact section 14 elastically deforms such that they come close to theinner shaft section 12, and is inserted into a through-hole 21 when thecontact section 14 is inserted into the through-hole 21 plated with ametal 22 and formed through a printedcircuit board 20, it is possible to reduce a force with which thecontact section 14 is inserted into the through-hole 21. Furthermore, since thecontact section 14 does no longer exert an excessive compression force (contact pressure) onto an inner surface of the through-hole 21, a plated surface of the through-hole 21 is not degraded, and it is possible to prevent the printedcircuit board 20 from being whitened. In addition, even if thepin section 11 were inclined, thecontact pieces 13 would be difficult to be elastically deformed, because thecontact pieces 13 make contact with theinner shaft section 12. - Furthermore, since each of the
contact pieces 13 defining thecontact section 14 having been inserted into the through-hole 21 equally makes contact with an inner surface of the through-hole 21 at a plurality of positions, keeping a force by which thecontact pieces 13 enlarge a diameter thereof, contact defectiveness would not occur, providing superior contact reliability. - In addition, as illustrated in
FIGs. 1 and2 , since C-shapedbinders inner shaft section 12 at distal and proximal ends of each of thecontact pieces 13, thecontact pieces 13 can be stably arranged both when thecontact section 14 is inserted into the through-hole 21 and after thecontact section 14 was inserted into the through-hole 21, as illustrated inFIGs. 6 and7 , ensuring that contact reliability can be enhanced. - The press-fit
type connector terminal 100 is formed by bending asingle metal plate 10 having elasticity, illustrated inFIG. 8 . Themetal plate 10 includes a band-shapedfirst area 1 for forming thepin section 11, a band-shapedsecond area 2 continuous to a front end of thefirst area 1 for forming theinner shaft section 12, aconnection area 3 continuous to a front end of thesecond area 2, and athird area 5 continuous to a front end of theconnection area 3 for forming thecontact section 14. - The
second area 2 has awidth 2w smaller than awidth 1w of thefirst area 1. Theconnection area 3 has awidth 3w smaller than thewidth 2w of the second area 2 (thewidth 3w is a half of thewidth 2w). Thethird area 5 has awidth 5w greater than thewidth 2w of thesecond area 2. Thethird area 5 is formed with a plurality ofslits 4 extending in parallel with a longitudinal direction L (seeFIG. 3 ) of thesecond area 2. Theconnection area 3 has a side edge extending from aside edge 2a of thesecond area 2. - The press-fit
type connector terminal 100 illustrated inFIG. 1 is formed by bending themetal plate 10 illustrated inFIG. 8 as follows. - First, both the
first area 1 and thesecond area 2 are folded around afold line 6 extending in a length-wise direction L of the first andsecond areas second areas third area 5 is folded by 180 degrees towards thesecond area 2 around afold line 3a crossing theconnection area 3. Then, thethird area 5 is bent such that edges 5a and 5b extending perpendicularly to the length-wise direction L are C-shaped, andpillars 5c of thethird area 5 extending in parallel with the length-wise direction L are in the "<"-shaped form to thereby cause thethird area 5 to be in the form of a barrel surrounding theinner shaft section 2. - As mentioned above, since the press-fit
type connector terminal 100 can be formed by bending thesingle metal plate 100 having elasticity, it is possible to reduce a number of parts and reduce fabrication costs. - Hereinbelow is explained the press-fit
type connector terminal 200 in accordance with the second embodiment of the present invention, with reference toFIGs. 9 to 14 . The press-fittype connector terminal 200 is formed by bending asingle metal plate 210 having elasticity, illustrated inFIG. 14 . - The press-fit
type connector terminal 200 includes apin section 211 having a U-shaped cross-section, aninner shaft section 212 continuous to a front end of thepin section 211, and acontact section 214 including a plurality of "<"-shapedcontact pieces 213 extending in parallel with a longitudinal axis of theinner shaft section 212, outwardly protruding so as to surround theinner shaft section 212, and equally spaced away from adjacent ones. - Each of the
contact pieces 213 defining thecontact section 214 is formed at both distal and proximal ends thereof with almost C-shapedbinders inner shaft section 212. Thepin section 211 is formed in the vicinity of thecontact section 214 withshoulders 201 protruding beyond an outer surface of thepin section 211. - The
contact section 214 has the same shape and functions as those of thecontact section 14 of the press-fittype connector terminal 100 illustrated inFIG. 1 . However, since thecontact section 214 is designed to have theshoulders 201, it is possible to compress theshoulders 201 for inserting thecontact section 214 of the press-fittype connector terminal 200 into a through-hole formed through a printed circuit board, ensuring enhanced workability. - In addition, since the press-fit
type connector terminal 200 has theinner shaft section 212, it is possible to perpendicularly insert the press-fittype connector terminal 200 into a through-hole. Furthermore, even if the press-fittype connector terminal 200 were inclined when inserted into a through-hole, since thecontact pieces 213 make contact with theinner shaft section 212, it is possible to prevent the press-fittype connector terminal 200 from excessively inclining, ensuring that thecontact pieces 213 are not plastically deformed, and hence, can good contact condition with a through-hole. - As illustrated in
FIG. 14 , themetal plate 210 includes a band-shapedfirst area 221 for forming thepin section 211, a band-shapedsecond area 222 for forming theinner shaft section 212, continuous to a front end of thefirst area 221 and having awidth 222w smaller than awidth 221w of thefirst area 221, and a substantially rectangularthird area 223 for forming thecontact section 214, extending beyond the second area at opposite sides, having awidth 223w greater than thewidth 222w of thesecond area 222, and having a plurality ofslits 224 extending in parallel with a longitudinal axis of thesecond area 222. Thefirst area 211 has protrudingareas shoulders 201, in the vicinity of thethird area 223. - The press-fit
type connector terminal 200 illustrated inFIG. 9 is formed by pressing themetal plate 210 having a shape illustrated inFIG. 14 , as follows. - First, the
first area 221 is folded around afold line 225 extending in a length-wise direction of thefirst area 221 such that thefirst area 221 has a U-shaped cross-section. Then, aconnection section 226 situated at a boundary between thefirst area 221 and thesecond area 222 is stepped. Then, thethird area 223 is bent such thatpillars 223c of thethird area 223 are in the "<"-shaped form to thereby cause thethird area 223 to be in the form of a barrel surrounding theinner shaft section 222. - By fabricating the press-fit
type connector terminal 200 through the use of themetal plate 210 having a shape illustrated inFIG. 14 , it is possible to perpendicularly insert the press-fittype connector terminal 200 into a through-hole, prevent a through-hole from being whitened, prevent a plated surface of a through-hole from being degraded, and enhancing reliability of thecontact section 214. - Hereinbelow is explained the press-fit
type connector terminal 300 in accordance with the third embodiment of the present invention, with reference toFIGs. 15 to 20 . The press-fittype connector terminal 300 is formed by bending asingle metal plate 310 having elasticity, illustrated inFIG. 20 . - The press-fit
type connector terminal 300 includes apin section 311 having a U-shaped cross-section, aninner shaft section 312 continuous to a front end of thepin section 311, and acontact section 314 including a plurality of "<"-shapedcontact pieces 313 extending in parallel with a longitudinal axis of theinner shaft section 312, outwardly protruding so as to surround theinner shaft section 312, and equally spaced away from adjacent ones. - Each of the
contact pieces 313 defining thecontact section 314 is formed at both distal and proximal ends thereof with C-shapedbinders inner shaft section 312. Thepin section 311 is formed in the vicinity of thecontact section 314 with aflange 301 having a diameter greater than an outer diameter of thepin section 311. - The
contact section 314 has the same shape and functions as those of thecontact section 14 of the press-fittype connector terminal 100 illustrated inFIG. 1 . However, since thecontact section 314 is designed to have theflange 301, it is possible to compress theflange 301 for inserting thecontact section 314 of the press-fittype connector terminal 300 into a through-hole formed through a printed circuit board, ensuring enhanced workability. - In addition, since the press-fit
type connector terminal 300 has theinner shaft section 312 illustrated inFIG. 19 , it is possible to perpendicularly insert the press-fittype connector terminal 300 into a through-hole. Furthermore, even if the press-fittype connector terminal 300 were inclined when inserted into a through-hole, since thecontact pieces 313 make contact with theinner shaft section 312, it is possible to prevent the press-fittype connector terminal 300 from excessively inclining, ensuring that thecontact pieces 313 are not plastically deformed, and hence, can good contact condition with a through-hole. - As illustrated in
FIG. 20 , themetal plate 310 includes a band-shapedfirst area 321 for forming thepin section 311, a substantially rectangularthird area 323 for forming thecontact section 314, continuous to a front end of thefirst area 321, having awidth 323w greater than awidth 321w of thefirst area 321, and having a plurality ofslits 324 extending in parallel with a longitudinal axis of thefirst area 321, and a band-shapedsecond area 325 for forming theinner shaft section 312, continuous to a front end of thethird area 323, and having awidth 325w smaller than thewidth 323w of thethird area 323. Themetal plate 310 further includes afourth area 326 for forming theflange 301, continuous to thesecond area 325, and intersecting in T-shape with thesecond area 325. - The press-fit
type connector terminal 300 illustrated inFIG. 15 is formed by pressing themetal plate 310 having a shape illustrated inFIG. 20 , as follows. - First, the
first area 321 and thesecond area 325 are folded aroundfold lines second areas second areas metal plate 310 is folded by 180 degrees around afold line 329, and thefourth area 326 is bent in the form of a ring so as to surround thepin section 311. Thereafter, thethird area 323 is bent such thatpillars 323c of thethird area 323 are in the "<"-shaped form to thereby cause thethird area 323 to be in the form of a barrel surrounding theinner shaft section 312. - By fabricating the press-fit
type connector terminal 300 through the use of themetal plate 310 having a shape illustrated inFIG. 20 , it is possible to perpendicularly insert the press-fittype connector terminal 300 into a through-hole, prevent a through-hole from being whitened, prevent a plated surface of a through-hole from being degraded, and enhancing reliability of thecontact section 314. - Hereinbelow is explained the press-fit
type connector terminal 400 in accordance with the fourth embodiment of the present invention, with reference toFIGs. 21 to 26 . The press-fittype connector terminal 400 is formed by bending asingle metal plate 410 having elasticity, illustrated inFIG. 26 . - The press-fit
type connector terminal 400 includes apin section 411 having a quadrangular cross-section, aninner shaft section 412 continuous to a front end of thepin section 411, and acontact section 414 including a plurality of "<"-shapedcontact pieces 413 extending in parallel with a longitudinal axis of theinner shaft section 412, outwardly protruding so as to surround theinner shaft section 412, and equally spaced away from adjacent ones. - Each of the
contact pieces 413 defining thecontact section 414 is formed at both distal and proximal ends thereof with C-shapedbinders inner shaft section 412. Thepin section 411 is formed at a center in a length-wise direction withshoulders 401 protruding beyond an outer surface of thepin section 411. - The
contact section 414 has the same shape and functions as those of thecontact section 14 of the press-fittype connector terminal 100 illustrated inFIG. 1 . However, since thecontact section 414 is designed to have theshoulders 401, it is possible to compress theshoulders 401 for inserting thecontact section 414 into a through-hole formed through a printed circuit board, ensuring enhanced workability. - Since the press-fit
type connector terminal 400 is designed to have theinner shaft section 412 having a quadrangular cross-section and being in the form of a square pole, it is possible to perpendicularly insert the press-fittype connector terminal 400 into a through-hole. Furthermore, even if the press-fittype connector terminal 400 were inclined when inserted into a through-hole, since thecontact pieces 413 make contact with theinner shaft section 412, it is possible to prevent the press-fittype connector terminal 400 from excessively inclining, ensuring that thecontact pieces 413 are not plastically deformed, and hence, can good contact condition with a through-hole. - The press-fit
type connector terminal 400 illustrated inFIG. 21 is made from themetal plate 410 illustrated inFIG. 26 . Themetal plate 410 includes afirst area 421 for forming the square-pole shapedpin section 411, asecond area 422 for forming the square-pole shapedinner shaft section 412, continuous to a front end of thefirst area 421, athird area 423 for forming thecontact section 414, continuous to a front end of thesecond area 422. Thesecond area 422 has awidth 422w smaller than awidth 421w of thefirst area 421. Thethird area 423 is substantially rectangular, and has awidth 423w greater than thewidth 422w of thesecond area 422. Thethird area 423 is formed with a plurality ofslits 424 extending in parallel with a longitudinal axis of thesecond area 422. - The
first area 421 includes at a center in a length-wise direction thereof afifth area 427 for forming theshoulders 401. Thefirst area 421 has a thickness greater than a thickness of thethird area 423. Thesecond area 422 has a thickness smaller than a thickness of thefirst area 421, but greater than a thickness of thethird area 423. A relation among the thicknesses of the first tothird areas - The press-fit
type connector terminal 400 illustrated inFIG. 21 is formed by pressing themetal plate 410 having a shape illustrated inFIG. 26 , as follows. - First, the
third area 423 is folded by 180 degrees towards thesecond area 422 around afold line 426 situated at a boundary between thesecond area 422 and thethird area 423. Then, thethird area 423 is bent such that side edges 423a and 423b of thethird area 423 are in the C-shaped form and thatpillars 423c of thethird area 423 are bend in the "<"-shaped form to thereby cause thethird area 423 to be in the form of a barrel surrounding theinner shaft section 422 therein. - By fabricating the press-fit
type connector terminal 400 through the use of themetal plate 410 having a shape illustrated inFIG. 26 , it is possible to perpendicularly insert the press-fittype connector terminal 400 into a through-hole, prevent a through-hole from being whitened, prevent a plated surface of a through-hole from being degraded, and enhancing reliability of thecontact section 414. - Hereinbelow is explained the press-fit
type connector terminal 500 in accordance with the fifth embodiment of the present invention, with reference toFIGs. 27 to 35B . The press-fittype connector terminal 500 is formed by bending asingle metal plate 510 having elasticity, illustrated inFIGs. 35A and35B . - The press-fit
type connector terminal 500 includes apin section 511 having a U-shaped cross-section, aninner shaft section 512 continuous to a front end of thepin section 511, and acontact section 514 including a plurality ofarcuate contact pieces 513 extending in parallel with a longitudinal axis of theinner shaft section 512, outwardly protruding so as to surround theinner shaft section 512, and equally spaced away from adjacent ones. - The
inner shaft section 512 is formed at an outer surface thereof with a plurality ofprotrusions 501 protruding towards thecontact pieces 513. Each of thecontact pieces 513 is formed at both distal and proximal ends thereof with C-shapedbinders inner shaft section 512. Thebinder 515 situated at front ends of thecontact pieces 513 is designed to include at a distal end thereof atapered inclining section 502. Thepin section 511 is formed in the vicinity of thecontact section 514 in a length-wise direction thereof withshoulders 503 protruding beyond an outer surface of thepin section 511. - The press-fit
type connector terminal 500 is used in the same way and has the same functions as the press-fittype connector terminal 200 illustrated inFIG. 9 . However, since the press-fittype connector terminal 500 is designed to have theprotrusions 501 protruding towards thecontact pieces 513, at an outer surface of theinner shaft section 512, it is possible to prevent, by virtue of theprotrusions 501, the excessive deformation of thecontact pieces 513 which is caused by the shrinkage in a diameter of thecontact section 514 when thecontact section 514 of the press-fittype connector terminal 500 is inserted into the through-hole 21 formed through the printedcircuit board 20, as illustrated inFIG. 6 . Thus, it is possible to enhance the repeatability with which the press-fittype connector terminal 500 is inserted into and pulled out of the through-hole 21. - Furthermore, since the press-fit
type connector terminal 500 is designed to include the taperedinclining section 502 at a distal end of thebinder 515 situated at distal ends of thecontact pieces 513, when thecontact section 514 of the press-fittype connector terminal 500 is inserted into the through-hole 21 (seeFIG. 6 ) formed through the printedcircuit board 20, the taperedinclining section 502 continuous to a distal end of thebinder 515 makes contact with an inner surface of the through-hole 21 at an opening of the through-hole 21, and then, is guided into the through-hole 21, ensuring insertability of the contact section 54 into the through-hole 21 can be enhanced. - Each of the
contact pieces 513 defining thecontact section 514 in the press-fittype connector terminal 500 is designed to be arcuate. Since the arcuate contact pieces have a higher yield strength than the same of the "<"-shaped contact pieces, it is possible to prevent thecontact pieces 513 from being degraded until until they deform in a relatively much degree. Thus, thearcuate contact piece 513 is superior to the "<"-shaped contact piece for enhancing repeatability with which the press-fittype connector terminal 500 is inserted into and pulled out of the through-hole 21. - The press-fit
type connector terminal 500 illustrated inFIG. 27 is made from themetal plate 510 illustrated inFIGs. 35A and35B . Themetal plate 510 includes a band-shapedfirst area 521 for forming thepin section 511, a substantially rectangularthird area 523 for forming thecontact section 514, continuous to a front end of thefirst area 521, having awidth 523w greater than awidth 521w of thefirst area 521, and having a plurality ofslits 524 andpillars 523c both extending in parallel with a longitudinal axis of thefirst area 521, and a band-shapedsecond area 525 for forming theinner shaft section 512, continuous to a front end of thethird area 523, and having awidth 525w smaller than thewidth 523w of thethird area 523. Themetal plate 510 further includes afifth area 526 for forming theshoulders 503, continuous to thefirst area 521, and intersecting in T-shape with thefirst area 521. Thesecond area 525 is formed at a center thereof with afourth area 517 for forming theprotrusions 501. Thefourth area 517 protrudes beyond thesecond area 525 in both awidth-wise direction 525w and athickness-wise direction 525t of thesecond area 525. - The press-fit
type connector terminal 500 illustrated inFIG. 27 is formed by pressing themetal plate 510 having a shape illustrated inFIGs. 35A and35B , as follows. - First, the
first area 521 and thesecond area 525 are folded aroundfold lines second areas second areas fifth area 526 is folded such that thefifth area 526 protrudes beyond thepin section 511. Then, thesecond area 525 is folded by 180 degrees around afold line 529 towards thethird area 523. Thereafter, thethird area 523 is bent such thatpillars 523c of thethird area 523 are arcuate to thereby cause thethird area 523 to be in the form of a barrel surrounding theinner shaft section 512. - By fabricating the press-fit
type connector terminal 500 through the use of themetal plate 510 having a shape illustrated inFIGs. 35A and35B , it is possible to perpendicularly insert the press-fittype connector terminal 500 into the through-hole 21 (seeFIG. 6 ) formed through the printedcircuit board 20, prevent the through-hole 21 from being whitened, prevent a plated surface of the through-hole 21 from being degraded, and enhancing reliability of thecontact section 514. - Hereinbelow is explained the press-fit
type connector terminal 600 in accordance with the sixth embodiment of the present invention, with reference toFIGs. 36 to 44B . The press-fittype connector terminal 600 is formed by bending asingle metal plate 610 having elasticity, illustrated inFIGs. 44A and44B . - The press-fit
type connector terminal 600 includes apin section 611 having a U-shaped cross-section, and acontact section 614 continuous to a front end of thepin section 611. Thecontact section 614 includes a plurality of "<"-shapedcontact pieces 613 extending in parallel with animaginary center line 614c extending in a length-wise direction L of thepin section 611, and outwardly protruding so as to surround theimaginary center line 614c. - A plurality of the
contact pieces 613 is formed at both distal and proximal ends thereof with C-shapedbinders imaginary center line 614c. Thebinder 615 situated at front ends of thecontact pieces 613 is designed to include at a distal end thereof atapered inclining section 602. Thepin section 611 is formed in the vicinity of thecontact section 614 in a length-wise direction L thereof withshoulders 603 protruding beyond an outer surface of thepin section 611. - The press-fit
type connector terminal 600 illustrated inFIG. 36 is made from themetal plate 610 illustrated inFIGs. 44A and44B . Themetal plate 610 includes a band-shapedfirst area 621 for forming thepin section 611, a substantially rectangularthird area 623 for forming thecontact section 614, continuous to a front end of thefirst area 621, having awidth 623w greater than awidth 621w of thefirst area 621, and having a plurality ofslits 624 andpillars 623c both extending in a length-wise direction L of thefirst area 621. Themetal plate 610 further includes afifth area 626 for forming theshoulders 603, continuous to thefirst area 621, and intersecting in T-shape with thefirst area 621. - The press-fit
type connector terminal 600 illustrated inFIG. 36 is formed by pressing themetal plate 610 having a shape illustrated inFIGs. 44A and44B , as follows. - First, the
first area 621 is folded around afold line 627 extending in a length-wise direction of thefirst areas 621 such that thefirst area 621 has a U-shaped cross-section. Then, thefifth area 626 is folded such that thefifth area 626 protrudes beyond thepin section 611. Thereafter, thethird area 623 is bent such thatpillars 623c of thethird area 623 are "<"-shaped to thereby cause thethird area 623 to be in the form of a barrel surrounding theimaginary center line 614c. - The press-fit
type connector terminal 600 is used in the same way and has the same functions as the press-fittype connector terminal 200 illustrated inFIG. 9 and the press-fittype connector terminal 400 illustrated inFIG. 22 , but is structurally different from the press-fittype connector terminals type connector terminal 600 does not include an inner shaft section. By designing the press-fittype connector terminal 600 not to include an inner shaft section, themetal plate 610 illustrated inFIGs. 44A and44B can be designed not to include an area for forming an inner shaft section, and accordingly, a size of themetal plate 610 from which the press-fittype connector terminal 600 is fabricated can be reduced, and further, it is possible to lighten the press-fittype connector terminal 600. - Hereinbelow is explained the press-fit
type connector terminal 700 in accordance with the seventh embodiment of the present invention, with reference toFIGs. 36 to 52B . The press-fittype connector terminal 700 is formed by bending asingle metal plate 710 having elasticity, illustrated inFIGs. 52A and52B . - As illustrated in
FIGs. 45 to 51 , the press-fittype connector terminal 700 includes apin section 711 having a U-shaped cross-section, and acontact section 714 continuous to a front end of thepin section 711. Thecontact section 714 includes acontact piece 713 being in the form of a barrel surrounding animaginary center line 714c extending in a length-wise direction L of thepin section 711, and aslit 701 extending on a surface of thecontact piece 713 almost in parallel with theimaginary center line 714c. In thecontact section 714 is located aninner shaft section 712 having a U-shaped cross-section, in continuation with thecontact piece 713. - The
contact pieces 713 is formed at both distal and proximal ends thereof with C-shapedbinders inner shaft section 712 substantially coaxial with theimaginary center line 714c. Thebinder 715 situated at a front end of thecontact piece 713 is designed to include at a distal end thereof atapered inclining section 702. Thepin section 711 is formed in the vicinity of thecontact section 714 in a length-wise direction L thereof withshoulders 703 protruding beyond outer surfaces of thepin section 711 and thecontact section 714. As illustrated inFIG. 51 , a plurality ofprotrusions 704 protrudes towards thecontact piece 713 from an outer surface of theinner shaft section 712. - The press-fit
type connector terminal 700 illustrated inFIG. 45 is made from themetal plate 710 illustrated inFIGs. 52A and52B . Themetal plate 710 includes a band-shapedfirst area 721 for forming thepin section 711, a substantially rectangularthird area 723 for forming thecontact section 714, continuous to a front end of thefirst area 721, and having a width greater than a width of thefirst area 721, and a band-shapedsecond area 725 for forming theinner shaft section 712, continuous to a front end of thethird area 723, and having a width smaller than a width of thethird area 723. Themetal plate 710 further includes afifth area 726 for forming theshoulders 703, continuous to thefirst area 721, and intersecting in T-shape with thefirst area 721. Thesecond area 725 is formed at a center thereof with afourth area 717 for forming theprotrusions 704. Thefourth area 717 protrudes beyond thesecond area 725 in both awidth-wise direction 725w and athickness-wise direction 725t of thesecond area 725. - The press-fit
type connector terminal 700 illustrated inFIG. 45 is formed by pressing themetal plate 710 having a shape illustrated inFIGs. 52A and52B , as follows. - First, the
first area 721 and thesecond area 725 are folded aroundfold lines second areas second areas pin section 711 and theinner shaft section 712. Then, thefifth area 726 is folded such that thefifth area 726 protrudes beyond thepin section 711. Thereafter, theinner shaft section 712 made from thesecond area 715 is folded by 180 degrees around afold line 729 towards thethird area 723 to thereby cause thethird area 723 to surround theinner shaft section 712 and to be in the form of a barrel having the slit 701 (seeFIG. 45 ) located in facing relation withside edges third area 723. - The press-fit
type connector terminal 700 is used in the same way and has the same functions as the press-fittype connector terminal 400 illustrated inFIG. 21 and the press-fittype connector terminal 500 illustrated inFIG. 27 , but is structurally different from the press-fittype connector terminals contact section 714 of the press-fittype connector terminal 700 includes thecontact piece 713 having a continuous shape without cut-lines except theslit 701. By designing the press-fittype connector terminal 700 to include thecontact piece 713, it is possible to enlarge an area in which thecontact section 714 makes contact with a through-hole formed through a printed circuit board, ensuring enhancement in contact reliability of thecontact section 714 with a through-hole. - A shape of the
contact section 714 is not to be limited to a barrel. Thecontact section 714 may be designed to be in the form of a spindle outwardly protruding in a curved surface at a center in a length-wise direction of theimaginary center line 714c. Furthermore, the press-fittype connector terminal 700 may be designed not to include theinner shaft section 712. - The above-mentioned press-fit
type connector terminals - The press-fit type connector terminal in accordance with the present invention can be broadly employed, for instance, in fields of electric/electronic industry and automobile industry as a connector to be inserted into a through-hole formed through a printed circuit board.
Claims (17)
- A press-fit type connector terminal (700) comprising:a pin section (711) having a U-shaped or quadrangular cross-section; anda contact section (714) situated at a front end of the pin section (711),the contact section (714) including:a contact piece (713) surrounding an imaginary center line (714c) extending parallel to a longitudinal axis of the pin section (711), the contact piece (713) being in the form of a barrel or a spindle; anda slit (701) formed at a part of the contact piece (713) and extending substantially parallel to the imaginary center line (714c),the connector terminal (700) being comprised of a single bent metal plate (710) having elasticity.
- The press-fit type connector terminal as set forth in claim 1, further comprising an inner shaft section (712) situated in the contact section (714) and continuous with at least one of the pin section (711) and the contact piece (713).
- A press-fit type connector (600) terminal comprising:a pin section (611) having a U-shaped or quadrangular cross-section; anda contact section (614) situated at a front end of the pin section (611),the contact section (614) including a plurality of "<"-shaped or arcuate contact pieces (613) having a longitudinal axis extending parallel to an imaginary center line (614c) extending parallel to a longitudinal axis of the pin section (611), and outwardly protruding so as to surround the imaginary center line (614c),the connector terminal (600) being comprised of a single bent metal plate (610) having elasticity.
- A press-fit type connector terminal (100, 200, 300, 400, 500) comprising:a pin section (11, 211, 311, 411, 511) having a U-shaped or quadrangular cross-section; andan inner shaft section (12, 212, 312, 412, 512) situated at a front end of the pin section (11, 211, 311, 411, 511); anda contact section (14, 214, 314, 414, 514) including a plurality of "<"-shaped or arcuate contact pieces (13, 213, 313, 413, 513) having a longitudinal axis extending parallel to a longitudinal axis of the inner shaft section (12, 212, 312, 412, 512), and outwardly protruding so as to surround the inner shaft section (12, 212, 312, 412, 512),the connector terminal (100, 200, 300, 400, 500) being comprised of a single bent metal plate (10, 210, 310, 410, 510) having elasticity.
- The press-fit type connector terminal as set forth in claim 3, wherein the contact pieces (13, 213, 313, 413, 513, 613) are equally spaced away from adjacent ones.
- The press-fit type connector terminal as set forth in claim 2, wherein the inner shaft section (512, 712) is formed at an outer surface thereof with a protrusion (501, 704) protruding towards the contact piece (513, 713).
- The press-fit type connector terminal as set forth in any one of claims 1 to 6, further comprising C-shaped binders (15, 16: 215, 216: 315, 316: 415, 416: 515, 516: 615, 616: 715, 716) arranged around distal and proximal ends of the contact piece (13, 213, 313, 413, 513, 613, 713) so as to surround the imaginary center line (12, 212, 312, 412, 512, 712) or the inner shaft section (614c, 714c).
- The press-fit type connector terminal as set forth in claim 7, further comprising a tapered inclining section (502, 602, 702) at a distal end of the binder (515, 615, 715) situated at a distal end of the contact piece (513, 613, 713).
- The press-fit type connector terminal as set forth in any one of claims 1 to 6, further comprising at least one of a shoulder (201, 401, 503, 603, 703) having a portion protruding beyond an outer surface of the pin section (211, 411, 511, 611, 711), and a flange (301) having a portion having a diameter greater than an outer diameter of the pin section (311).
- The press-fit type connector terminal as set forth in any one of claims 2 and 4 to 6, wherein the metal plate (10, 410) includes:a band-shaped first area (1, 421) for forming the pin section (11, 411);a band-shaped second area (2, 422) for forming the inner shaft section (12, 412), the second area (2, 422) being continuous to a distal end of the first area (1, 421) and having a width smaller than the same of the first area (1, 421);a connection area (3, 426) continuous to a distal end of the second area (2, 422) and having a width smaller than the same of the second area (2, 422); anda third area (5, 423) for forming the contact section (14, 414), the third area (5, 423) including a plurality of slits (4, 424) extending parallel to a longitudinal axis of the second area (2, 422), the third area (5, 423) being continuous to a distal end of the connection area (3, 426) and being in the substantially rectangular form having a width greater than the same of the second area (2, 422).
- The press-fit type connector terminal as set forth in any one of claims 2 and 4 to 6, wherein the metal plate (10, 410) includes:a band-shaped first area (1, 421) for forming the pin section (11, 411);a band-shaped second area (2, 422) for forming the inner shaft section (12, 412), the second area (2, 422) being continuous to a distal end of the first area (1, 421) and having a width smaller than the same of the first area (1, 421); anda third area (5, 423) for forming the contact section (14, 414), the third area (5, 423) including a plurality of slits (324, 524) extending parallel to a longitudinal axis of the second area (2, 422), the third area (5, 423) being continuous to a distal end of the second area (2, 422) and being in the substantially rectangular form having a width greater than the same of the second area (2, 422).
- The press-fit type connector terminal as set forth in any one of claims 2 and 4 to 6, wherein the metal plate (310, 510) includes:a band-shaped first area (321, 521) for forming the pin section (311, 511);a third area (323, 523) for forming the contact section (314, 514), the third area (323, 523) including a plurality of slits (324, 524) extending parallel to a longitudinal axis of the first area (321, 521), the third area (323, 523) being continuous to a distal end of the first area (321, 521) and being in the substantially rectangular form having a width greater than the same of the first area (321, 521); anda band-shaped second area (325, 525) for forming the inner shaft section (312, 512), the second area (325, 525) being continuous to a distal end of the third area (323, 523) and having a width smaller than the same of the third area (323, 523).
- The press-fit type connector terminal as set forth in claim 10, wherein at least a portion of the first area (521) has a thickness greater than a thickness of the third area (523).
- The press-fit type connector terminal as set forth in claim 10, wherein the second area includes a fourth area (517) for forming a protrusion (501) protruding both in width-wise and thickness-wise directions of the second area (525).
- The press-fit type connector terminal as set forth in any one of claims 3, 5 and 6, wherein the metal plate (610) includes:a band-shaped first area (621) for forming the pin section (611); anda third area (623) for forming the contact section (614), the third area (623) including a plurality of slits (624) extending parallel to a longitudinal axis of the first area (621), the third area (623) being continuous to a distal end of the first area (621) and being in the substantially rectangular form having a width greater than the same of the first area (621).
- The press-fit type connector terminal as set forth in claim 1, wherein the metal plate (710) includes:a band-shaped first area (721) for forming the pin section (711); anda third area (723) for forming the contact section (714), the third area (723) being continuous to a distal end of the first area (721) and being in the substantially rectangular form having a width greater than the same of the first area (721).
- The press-fit type connector terminal as set forth in claim 16, further comprising a band-shaped second area (725) for forming the inner shaft section (712), the second area (725) being situated continuous to a distal end of the third area (723) or between the first area (721) and the third area (723), the second area (725) having a width smaller than the same of the third area (723).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17153029.8A EP3206261A1 (en) | 2012-03-15 | 2013-02-04 | Press-fit type connector terminal |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012058817A JP5445605B2 (en) | 2011-08-30 | 2012-03-15 | Connector terminal for press-fit |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17153029.8A Division-Into EP3206261A1 (en) | 2012-03-15 | 2013-02-04 | Press-fit type connector terminal |
EP17153029.8A Division EP3206261A1 (en) | 2012-03-15 | 2013-02-04 | Press-fit type connector terminal |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2639887A1 true EP2639887A1 (en) | 2013-09-18 |
EP2639887B1 EP2639887B1 (en) | 2017-07-26 |
Family
ID=47713906
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13153883.7A Active EP2639887B1 (en) | 2012-03-15 | 2013-02-04 | Press-fit type connector terminal |
EP17153029.8A Withdrawn EP3206261A1 (en) | 2012-03-15 | 2013-02-04 | Press-fit type connector terminal |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17153029.8A Withdrawn EP3206261A1 (en) | 2012-03-15 | 2013-02-04 | Press-fit type connector terminal |
Country Status (2)
Country | Link |
---|---|
EP (2) | EP2639887B1 (en) |
CN (1) | CN103311708B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3185364A1 (en) * | 2015-12-22 | 2017-06-28 | Dai-Ichi Seiko Co., Ltd. | Press-fit terminal |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103633469A (en) * | 2013-12-09 | 2014-03-12 | 丁振荣 | Car cigarette lighter plug, double-input power plug and handheld appliance |
CN104124553A (en) * | 2014-07-24 | 2014-10-29 | 珠海格力电器股份有限公司 | Inserting sheet and printed circuit board with same |
JP2016100320A (en) * | 2014-11-26 | 2016-05-30 | 住友電装株式会社 | Connection terminal |
JP5839099B1 (en) * | 2014-12-03 | 2016-01-06 | 第一精工株式会社 | Connector terminal for press-fit |
JP5871044B1 (en) | 2014-12-05 | 2016-03-01 | 第一精工株式会社 | Terminal module |
US10382659B2 (en) * | 2016-07-05 | 2019-08-13 | Hanwha Techwin Co., Ltd. | Surveillance camera system |
FR3086109B1 (en) * | 2018-09-14 | 2021-09-24 | Safran Electronics & Defense | ELASTIC CONNECTION PIN, CONNECTOR AND ELECTRONIC DEVICE INCLUDING SUCH PINs |
CN115719896A (en) * | 2019-11-06 | 2023-02-28 | 华为技术有限公司 | Crimping terminal, signal receiving module and electronic equipment |
CN111509440B (en) * | 2020-04-24 | 2021-09-10 | 东莞立讯技术有限公司 | A kind of interface unit |
US20210408708A1 (en) * | 2020-06-26 | 2021-12-30 | I-Pex Inc. | Terminal |
CN112615179A (en) * | 2020-12-10 | 2021-04-06 | 合肥中恒微半导体有限公司 | Fisheye terminal |
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2013
- 2013-02-04 EP EP13153883.7A patent/EP2639887B1/en active Active
- 2013-02-04 EP EP17153029.8A patent/EP3206261A1/en not_active Withdrawn
- 2013-02-26 CN CN201310059580.7A patent/CN103311708B/en active Active
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US4155321A (en) * | 1976-10-18 | 1979-05-22 | Bell Telephone Laboratories, Incorporated | Method for making an interconnection pin for multilayer printed circuit boards |
US4802862A (en) * | 1981-03-30 | 1989-02-07 | North American Specialties Corporation | Solderable electrical contact |
US4641910A (en) * | 1981-08-24 | 1987-02-10 | Rozmus John J | Electrical contacts |
US4908942A (en) * | 1984-01-31 | 1990-03-20 | Amp Incorporated | Method of making an electrical terminal |
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EP3185364A1 (en) * | 2015-12-22 | 2017-06-28 | Dai-Ichi Seiko Co., Ltd. | Press-fit terminal |
KR101898350B1 (en) | 2015-12-22 | 2018-10-04 | 다이-이치 세이코 가부시키가이샤 | Press-fit terminal |
US10199750B2 (en) | 2015-12-22 | 2019-02-05 | Dai-Ichi Seiko Co., Ltd. | Press-fit terminal |
Also Published As
Publication number | Publication date |
---|---|
CN103311708B (en) | 2016-01-20 |
EP2639887B1 (en) | 2017-07-26 |
EP3206261A1 (en) | 2017-08-16 |
CN103311708A (en) | 2013-09-18 |
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