EP2620532A1 - Air jet spinning machine with a cleaning organ and method for cleaning the eddy chamber of an air jet spinning machine - Google Patents
Air jet spinning machine with a cleaning organ and method for cleaning the eddy chamber of an air jet spinning machine Download PDFInfo
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- EP2620532A1 EP2620532A1 EP13151171.9A EP13151171A EP2620532A1 EP 2620532 A1 EP2620532 A1 EP 2620532A1 EP 13151171 A EP13151171 A EP 13151171A EP 2620532 A1 EP2620532 A1 EP 2620532A1
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- European Patent Office
- Prior art keywords
- air
- cleaning
- vortex chamber
- spinning machine
- yarn
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/11—Spinning by false-twisting
- D01H1/115—Spinning by false-twisting using pneumatic means
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H11/00—Arrangements for confining or removing dust, fly or the like
Definitions
- the present invention relates to an air spinning machine for producing a yarn from a fiber structure, wherein the spinning machine comprises at least one spinning station, wherein the spinning station has a swirl chamber with an inlet opening for the fiber structure and a Garnsentelement at least partially extending into the swirl chamber with an inlet mouth for the yarn , wherein the vortex chamber in the direction of the Garnticianselements associated spinnerets are introduced via the air in the vortex chamber to impart rotation to the fiber strand in the region of the inlet mouth, wherein the vortex chamber is associated with an outlet channel, on the at least a part of the over Spinning nozzles introduced air is discharged, and wherein the Garnticianselement has an adjacent to the inlet port discharge channel through which the yarn from the vortex chamber is removable.
- the spinning machine comprises at least one spinning station, wherein the spinning station has a vortex chamber with an inlet opening for the fiber structure and an at least partially extending into the vortex chamber yarn formation element with an inlet mouth for the yarn associated with the vortex chamber in the direction of the Garn Strukturselements aligned spinneret over which during the yarn production air is introduced into the vortex chamber to impart rotation to the fiber strand in the region of the inlet mouth of Garn Strukturselements, wherein the vortex chamber is associated with an outlet channel, on the at least one part the air introduced through the spinnerets during yarn production is discharged, and wherein the yarn forming member has a discharge duct adjacent the inlet mouth over which the yarn passes during yarn production the vortex chamber is withdrawn.
- Generic air-jet spinning machines serve to produce a yarn from an elongated fiber structure by means of a vortex air flow generated by the spinnerets within the vortex chamber.
- the outer fibers of the fiber composite are wound around the inner fibers (core) in the area of said inlet opening of the yarn formation element, so that a stable yarn with a true twist results, which is finally removed from the vortex chamber via the extraction channel and wound onto a bobbin can be.
- Object of the present invention is therefore to propose an air spinning machine whose vortex chamber can be freed in a particularly simple yet reliable way of accumulated during the spinning process impurities.
- the air-spinning machine is characterized in that it has at least one cleaning member with an inlet and an outlet for a Cleaning medium has, wherein a cleaning medium supplied to the cleaning member via the inlet cleaning medium during the cleaning step via the outlet into the vortex chamber can be introduced.
- the air-spinning machine has a cleaning device comprising the cleaning device, with the help of a particular automatic cleaning of the vortex chamber and thus also the Garn Strukturselements is possible.
- the fluidizing chamber is supplied with a liquid, gaseous or solid (eg pulverulent) cleaning medium.
- the cleaning member is in this case preferably via its inlet to a pump or a cleaning medium leading overpressure line in combination, so that the cleaning medium is pressed as a result via the outlet into the vortex chamber or its inlet opening.
- the cleaning medium eventually takes the way to the surface of the yarn-forming element, which also has to take the fiber structure during the spinning process. This results in a recording of the impurities, which can finally be discharged together with the cleaning medium from the vortex chamber.
- the cleaning member is formed by an inlet channel (eg in the form of a bore in the wall surrounding the vortex chamber), whose outlet is arranged in the region of the inlet opening or the wall section of the vortex chamber adjacent to the inlet mouth of the yarn formation element.
- the inlet channel can also be rigidly connected to the inlet (via which the cleaning medium is supplied during the cleaning step) or pass in one piece into it.
- the air-spinning machine has at least one cleaning member with an inlet and an outlet for a cleaning medium, wherein the outlet of the cleaning member during a cleaning step in sealing contact with the inlet opening of the vortex chamber is brought into contact, so that the cleaning member via the inlet supplied Cleaning medium during the cleaning step on the outlet and finally on the inlet opening in the vortex chamber can be introduced.
- the Cleaning member is thus one of the vortex chamber surrounding the wall separated and preferably movably mounted component and serves as a coupling member between a reservoir for the cleaning medium and the wall surrounding the vortex chamber. If a cleaning step is to be carried out, all that is required is to stop the supply of the fiber dressing and bring the cleaning element into liquid-tight or gas-tight contact with said wall. The supply of the cleaning medium finally takes place via the outlet of the cleaning member and the adjacent inlet opening of the vortex chamber.
- the outlet channel of the vortex chamber is connected to a switchable flow switch, which is connected on the one hand with an air discharge line and on the other hand with a line for the removal of the cleaning medium.
- the discharge channel can either pass into the air discharge line or into the line for removing the cleaning medium.
- both the air during the spinning process and the cleaning medium during the cleaning step leaves the vortex chamber via the same opening, namely the outlet channel.
- a flow switch is placed in the outlet channel, preferably by means of a drive via a control unit.
- the line for removing the cleaning medium may finally be connected to a storage container for the cleaning medium, so that the cleaning medium during the cleaning step are circulated (possibly with the interposition of a filter device for removing the impurities from the cleaning medium).
- the vortex chamber is assigned a separate discharge channel for discharging the cleaning medium introduced into the vortex chamber during the cleaning step.
- the cleaning medium does not leave the vortex chamber via the outlet channel provided for the exit of the air (which is for example connected to a vacuum source). Rather, there is a separate channel through which the cleaning medium is withdrawn during the cleaning step. This channel can in turn be connected to a storage container and / or a pump for the cleaning medium.
- the inlet mouth of the Garn is viewed in the axial direction of the discharge channel between the inlet opening and opening into the vortex chamber opening of the outlet channel or between the inlet opening and opening into the vortex chamber opening of the discharge channel is arranged.
- the optionally available for the removal of the cleaning medium channels are thus placed in an area that ensures that the cleaning medium must flow through a large part of the vortex chamber.
- the tip of the yarn formation element having the inlet mouth of the draw channel comes into intimate contact, so that removal of contaminants deposited there is ensured.
- the outlet channel or the discharge channel are also placed in a plan view of the inlet mouth, preferably on the opposite side of the inlet opening of the vortex chamber to ensure that the cleaning medium must flow around the Garn avoirselement.
- the cleaning member identifies a seal in the region of the outlet. In this way it can be ensured in a simple manner that during the cleaning step, no cleaning medium between the cleaning member and the wall surrounding the vortex chamber, on which the cleaning member is applied, can escape. Rather, the entire cleaning medium supplied to the cleaning member via its inlet flows through the inlet opening into the vortex chamber, even if the cleaning medium is pressed in with a certain overpressure.
- the seal may be formed as a ring seal and consists for example from a rubber surrounding the outlet of the cleaning member.
- the cleaning member is in communication with a carrier element and by means of which it is movable relative to the inlet opening of the vortex chamber. This is particularly advantageous because the inlet opening must be accessible during the normal spinning process for the fiber structure. If the cleaning member is located on a support element (for example in the form of a drive arm having a drive), the cleaning member for the cleaning step can be moved in the direction of the inlet opening, for example pivoted. After completion of the cleaning step, the cleaning member is finally moved away from the inlet opening so far that the vortex chamber can be fed again a fiber structure.
- the air-spinning machine comprises a plurality of spinning units, wherein each spinning stations own or a group of several spinning stations is assigned a common cleaning member, wherein the cleaning member in the latter case the individual spinning stations is as needed deliverable.
- the cleaning member may in this case, as described, be associated with a carrier element, which is the cleaning member in response to the cleaning step triggering parameters (operating time of the air spinning machine to be spun fiber material, spinning speed, etc.) of the respective spinning station delivered.
- triggering parameters operating time of the air spinning machine to be spun fiber material, spinning speed, etc.
- the air-spinning machine comprises a plurality of spinning stations and if the cleaning device is part of a service robot of the air-spinning machine patrolling along the spinning stations.
- Corresponding service robots are conventionally used, to re-start in the event of a yarn breakage or fault, or to replace a full bobbin with an empty bobbin. If the service robot now additionally or exclusively has the described cleaning device, it is possible to clean all or a plurality of the spinning positions of an air-jet spinning machine with only one cleaning element.
- the service robot can also have its own storage container with cleaning medium, a pump for introducing the cleaning medium into the vortex chamber, or also a filter device for separating the impurities removed from the cleaning medium from the cleaning medium.
- the service robot can also have a coupling system with which it can be connected to the spinning unit to be cleaned with a line system of the air-spinning machine which carries the cleaning medium. If the cleaning medium is under a certain overpressure and a discharge line for the cleaning medium already passed through the vortex chamber is present, a self-powered pump can be dispensed with.
- the air-spinning machine has a storage container for the cleaning medium, which communicates with the cleaning member and / or with the suction channel or the outlet channel of the vortex chamber or can be brought into connection.
- the storage container can in this case attach to the machine frame of the air spinning machine or else be part of the service robot.
- the storage container is preferably in contact with a pumping and / or filtering device in order to be able to convey the cleaning medium or to be able to free it of impurities. It is also conceivable to combine the cleaning member with a disposable cartridge, taken from the fresh cleaning medium and can be returned to the contaminated cleaning medium after passing through the vortex chamber.
- the inventive method for cleaning a vortex chamber of an air-spinning machine is finally characterized by the fact that during a Cleaning step, during which the yarn production is interrupted, a cleaning medium, preferably via the inlet opening is introduced into the vortex chamber, and that the cleaning medium is removed after passing at least a portion of the vortex chamber again from this.
- the vortex chamber is thus automatically cleaned with the aid of a cleaning medium to be described later, as soon as a cleaning medium is introduced into the vortex chamber.
- the cleaning medium flows into the vortex chamber and in this case takes the same path that the fiber structure also takes during the spinning process. In other words, the cleaning medium comes into contact with exactly the locations of the vortex chamber (inner surface, surface of the yarn formation element), which are most often covered with corresponding impurities.
- the cleaning medium can also be removed via a separate discharge channel.
- the cleaning medium is supplied via a separate, movably mounted cleaning member, the introduction begins, for example, as soon as the cleaning member has been sealingly brought into contact with the wall having the inlet opening (the cleaning member can, for example, after interrupting the yarn production by means of a driven support member, for example by means of a Carrier arm, moved to its cleaning position, for example, be pivoted).
- the cleaning member can also be formed by a separate inlet channel of the vortex chamber, which preferably opens into the inlet opening thereof and z. B. is rigidly connected to an inlet for the cleaning medium.
- an outlet of the cleaning member is sealingly brought into contact with the inlet opening of the vortex chamber, and when the cleaning medium is introduced into the vortex chamber via the outlet of the cleaning member.
- a liquid for example a cleaning agent or solvent or a carrier fluid mixed therewith, for example in the form of water
- a bulk material eg a fine-grained metal, sand or plastic powder
- the cleaning medium is heated before its use to increase the cleaning effect in addition.
- the cleaning medium is a powder or a powder-air mixture
- the air entering via the spinnerets produces an air-powder vortex which frees the yarn-forming element from impurities, similar to a sandblasting device.
- a liquid cleaning medium for example a fat-dissolving liquid
- an air-liquid turbulence arises in the region of the yarn-forming element, which cleans the respectively swept surfaces in a manner similar to a high-pressure cleaner.
- the air can be introduced into the vortex chamber continuously or else in a pulsed manner, wherein the air pressure or the air volume flow can each be greater or smaller than during the spinning process.
- the cleaning medium is discharged via the outlet channel, via which air is removed during yarn production, or a separate discharge channel is sucked out of the vortex chamber.
- the flow switch can be brought, for example by means of a drive and a controller in the respective position. If the vortex chamber has a separate discharge channel for the cleaning medium, it may be advantageous if the outlet channel is closed during the cleaning step and the discharge channel during the spinning process in order to prevent the respective medium from escaping via the wrong exit.
- the supply of the cleaning medium is stopped and then the cleaning member is again removed from the inlet opening of the vortex chamber and the production of the yarn is started.
- FIG. 1 shows a schematic sectional view of a section of a spinning station of an air-spinning machine according to the invention.
- the air-spinning machine usually comprises a drafting device, not shown, which is supplied with a fiber structure 2, for example in the form of a doubled sliver 2.
- the spinning station comprises a vortex chamber 3, which is seen after the drafting system seen in the transport direction of the fiber strand 2 and in which the actual yarn production takes place.
- the fiber structure 2 or at least a part of the fibers of the fiber composite 2 is provided after passing through an inlet opening 4 for producing the desired yarn 1 with a rotation.
- the rotation is created by a targeted air flow in the area of a preferably spindle-shaped Garn Strukturselements 5, wherein the air flow is generated by usually tangentially opening into the swirl chamber 3 spinneret 7.
- the spinnerets 7 are supplied with air, for example, via at least one air line 15 and a ring line 30 arranged between the air line 15 and the spinnerets 7, the air, after passing through the surface of the yarn forming element 5, leaving the vortex chamber 3 again via an outlet channel 8 (the one for this purpose) a vacuum source can be connected).
- the spinning station may have a take-off device formed by a take-off roller pair and a winding device connected downstream of the take-off roller for winding up the yarn 1, wherein the yarn 1 is passed over an inlet mouth 6 of the yarn-forming element 5 (in the area of which the rotation and thus the actual yarn production take place) and the subsequent discharge channel 9 is withdrawn from the spinning station.
- impurities 24 honeydew, fiber particles, lubricant
- impurities 24 honeydew, fiber particles, lubricant
- the air-spinning machine In order to enable a quick and reliable cleaning of the vortex chamber 3 including the Garn Strukturselements 5, the air-spinning machine according to the invention now has at least a cleaning member 10, as for example in the FIGS. 3 to 5 is shown.
- the cleaning member 10 has a (for example via a pump 23 in communication with a storage container 21) inlet 11 and a correspondingly engageable with the inlet opening 4 of the vortex chamber 3 in contact outlet 12 for a still closer to be described cleaning medium 13.
- a seal 18 surrounding the inlet opening 4 may be provided in the region of the outlet 12 or the opposite wall.
- the area of the cleaning element 10 having the outlet 12 has been placed on the wall, for example with the aid of a carrier element 19 which carries the cleaning element 10 and can be moved by means of a drive ( FIG. 4 ), is introduced via the outlet 12 to the cleaning member 10 via the inlet 11 supplied cleaning medium 13 in the vortex chamber 3.
- the introduction preferably takes place with the aid of a pump 23, which presses the cleaning medium 13 into the vortex chamber 3.
- a liquid eg water mixed with cleaning agent or solvent
- a bulk material 22 eg a fine cleaning powder
- the cleaning medium 13 flows around after passing through the inlet opening 4 all surface sections that are passed during the spinning process of the fiber material. As a result, it also comes into contact with the contaminants 24 and thereby causes them to detach (see FIG. 5 ). After passing through the Garn Strukturselements 5 leaves enriched with the contaminants 24 cleaning medium 13, the vortex chamber 3, for example via the outlet channel 8, through which the air is sucked off during the spinning process.
- the outlet channel 8 In order to be able to discharge the cleaning medium 13 separately, the outlet channel 8, as in FIG. 8 shown to be in communication with a flow switch 14. Depending on the position of the flow, the outlet channel 8 is finally either (during the spinning process) with an air discharge line 29 or (during the cleaning step) with a line 16 for the removal of the cleaning medium 13 in connection. Last mentioned line 16 may in turn be in communication with the already mentioned storage container 21, so that the cleaning medium 13 during the cleaning step (for example, with the interposition of a filter device for separating the entrained impurities 24) can be recycled.
- the vortex chamber 3 also have a separate discharge channel 17, as in the FIGS. 6 and 7 is shown.
- the removal of the cleaning medium 13 during the cleaning step takes place in this case exclusively via the discharge channel 17, while the supplied via the spinnerets 7 air is discharged via the outlet channel 8 during the spinning process.
- the spinnerets 7 may additionally be provided during the cleaning step to supply the spinnerets 7 with air (for example, pulse-like).
- the air flows into the vortex chamber 3 and mixes with the supplied cleaning medium 13 to form a corresponding vortex flow in the region of the tip of the yarn formation element 5 which has the inlet mouth 6.
- the cleaning medium 13 is a solid, then Cleaning in the manner of a sandblasting process.
- each spinning station can be assigned its own cleaning member 10, it can also be advantageous if the cleaning member 10 is part of a service robot 20 patrolling along the spinning stations.
- the service robot 20 preferably has a storage container 21 for the cleaning medium 13, which can be supplied to the cleaning member 10 by means of a pump 23 placed in an intermediate line 25.
- the cleaning member 10 is advantageously seated on a carrier element 19 (for example, via a joint 26 and with the aid of a drive, not shown), so that it is fed to the wall of the spinning station having the inlet opening 4 and removed again after completion of the cleaning process 10 can be.
- this can finally have a suction nozzle 28, which can be sealingly connected by means of a coupling 27 with the discharge channel 17 of the swirl chamber 3.
- FIG. 8 shows FIG. 8 the already mentioned flow switch 14, via which the outlet channel 8 during the spinning process with an air line 15 and during the cleaning process with a line 16 for the removal of the cleaning medium 13 can be brought into connection.
- the flow switch 14 is preferably provided with a drive and actuated by means of a control unit.
- FIG. 9 an alternative embodiment of the spinning station according to the invention.
- the cleaning member 10 is formed here by an inlet channel 31, for example, rigid with an inlet not shown for the Cleaning medium 13 is in communication.
- the cleaning medium 13 is pressed into the vortex chamber 3 via the inlet channel 31 or sucked into it by the vacuum present at the outlet channel 8 (or a separately present discharge channel 17).
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- Spinning Or Twisting Of Yarns (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft eine Luftspinnmaschine zur Herstellung eines Garns aus einem Faserverband, wobei die Luftspinnmaschine zumindest eine Spinnstelle umfasst, wobei die Spinnstelle eine Wirbelkammer mit einer Einlauföffnung für den Faserverband und ein sich zumindest teilweise in die Wirbelkammer erstreckendes Garnbildungselement mit einer Einlassmündung für das Garn aufweist, wobei der Wirbelkammer in Richtung des Garnbildungselements ausgerichtete Spinndüsen zugeordnet sind, über die Luft in die Wirbelkammer einbringbar ist, um dem Faserverband im Bereich der Einlassmündung eine Drehung zu erteilen, wobei der Wirbelkammer ein Austrittskanal zugeordnet ist, über den zumindest ein Teil der über die Spinndüsen eingebrachten Luft abführbar ist, und wobei das Garnbildungselement einen an die Einlassmündung angrenzenden Abzugskanal aufweist, über den das Garn aus der Wirbelkammer abziehbar ist. Ferner wird ein Verfahren zum Reinigen einer Wirbelkammer einer Luftspinnmaschine vorgeschlagen, wobei die Luftspinnmaschine zumindest eine Spinnstelle umfasst, wobei die Spinnstelle eine Wirbelkammer mit einer Einlauföffnung für den Faserverband und ein sich zumindest teilweise in die Wirbelkammer erstreckendes Garnbildungselement mit einer Einlassmündung für das Garn aufweist, wobei der Wirbelkammer in Richtung des Garnbildungselements ausgerichtete Spinndüsen zugeordnet sind, über die während der Garnherstellung Luft in die Wirbelkammer eingebracht wird, um dem Faserverband im Bereich der Einlassmündung des Garnbildungselements eine Drehung zu erteilen, wobei der Wirbelkammer ein Austrittskanal zugeordnet ist, über den zumindest ein Teil der über die Spinndüsen während der Garnherstellung eingebrachten Luft abgeführt wird, und wobei das Garnbildungselement einen an die Einlassmündung angrenzenden Abzugskanal aufweist, über den das Garn während der Garnherstellung aus der Wirbelkammer abgezogen wird. Gattungsgemäße Luftspinnmaschinen dienen der Herstellung eines Garns aus einem länglichen Faserverband mit Hilfe einer durch die Spinndüsen innerhalb der Wirbelkammer erzeugten Wirbelluftströmung. Die äußeren Fasern des Faserverbands werden hierbei im Bereich der genannten Einlassmündung des Garnbildungselements um die innenliegenden Fasern (Kern) gewunden, so dass im Ergebnis ein stabiles Garn mit einer echten Drehung entsteht, welches schließlich über den Abzugskanal aus der Wirbelkammer abgeführt und auf eine Spule aufgewickelt werden kann.The present invention relates to an air spinning machine for producing a yarn from a fiber structure, wherein the spinning machine comprises at least one spinning station, wherein the spinning station has a swirl chamber with an inlet opening for the fiber structure and a Garnbildelement at least partially extending into the swirl chamber with an inlet mouth for the yarn , wherein the vortex chamber in the direction of the Garnbildungselements associated spinnerets are introduced via the air in the vortex chamber to impart rotation to the fiber strand in the region of the inlet mouth, wherein the vortex chamber is associated with an outlet channel, on the at least a part of the over Spinning nozzles introduced air is discharged, and wherein the Garnbildungselement has an adjacent to the inlet port discharge channel through which the yarn from the vortex chamber is removable. Furthermore, a method for cleaning a vortex chamber of an air-spinning machine is proposed, wherein the spinning machine comprises at least one spinning station, wherein the spinning station has a vortex chamber with an inlet opening for the fiber structure and an at least partially extending into the vortex chamber yarn formation element with an inlet mouth for the yarn associated with the vortex chamber in the direction of the Garnbildungselements aligned spinneret over which during the yarn production air is introduced into the vortex chamber to impart rotation to the fiber strand in the region of the inlet mouth of Garnbildungselements, wherein the vortex chamber is associated with an outlet channel, on the at least one part the air introduced through the spinnerets during yarn production is discharged, and wherein the yarn forming member has a discharge duct adjacent the inlet mouth over which the yarn passes during yarn production the vortex chamber is withdrawn. Generic air-jet spinning machines serve to produce a yarn from an elongated fiber structure by means of a vortex air flow generated by the spinnerets within the vortex chamber. In this case, the outer fibers of the fiber composite are wound around the inner fibers (core) in the area of said inlet opening of the yarn formation element, so that a stable yarn with a true twist results, which is finally removed from the vortex chamber via the extraction channel and wound onto a bobbin can be.
Da mit dem Faserverband zwangsläufig auch entsprechend mitgeführte Verunreinigungen (Honigtau, Avivage, Schmutzstoffe, etc.) in die Wirbelkammer gelangen, kommt es mit zunehmendem Spinnbetrieb zu einer Verunreinigung des Wirbelkammerinnenraums und insbesondere der Oberfläche des meist spindelförmigen Garnbildungselements. Dies führt schließlich zu einer negativen Beeinträchtigung der Garneigenschaften, so dass die Wirbelkammer inklusive des Garnbildungselements in regelmäßigen Abständen gereinigt werden muss. Um eine entsprechende Reinigung durchführen zu können, ist es beispielsweise bekannt, das Garnbildungselement längs des Abzugskanals verschieblich auszugestalten, um die Zugänglichkeit der zu reinigenden Flächen zu verbessern. Eine entsprechend ausgebildete Spinnkammer ist beispielsweise der
Aufgabe der vorliegenden Erfindung ist es nun, eine Luftspinnmaschine vorzuschlagen, deren Wirbelkammer auf besonders einfache und dennoch zuverlässige Weise von sich während des Spinnprozesses angesammelten Verunreinigungen befreit werden kann.Object of the present invention is therefore to propose an air spinning machine whose vortex chamber can be freed in a particularly simple yet reliable way of accumulated during the spinning process impurities.
Die Aufgabe wird gelöst durch eine Luftspinnmaschine mit den Merkmalen des Patentanspruchs 1.The object is achieved by an air-spinning machine with the features of
Erfindungsgemäß zeichnet sich die Luftspinnmaschine dadurch aus, dass sie zumindest ein Reinigungsorgan mit einem Zulauf und einem Auslass für ein Reinigungsmedium besitzt, wobei ein dem Reinigungsorgan über den Zulauf zugeführtes Reinigungsmedium während des Reinigungsschritts über den Auslass in die Wirbelkammer einbringbar ist. Mit anderen Worten verfügt die Luftspinnmaschine über eine das Reinigungsorgan umfassende Reinigungsvorrichtung, mit deren Hilfe eine insbesondere automatische Reinigung der Wirbelkammer und damit auch des Garnbildungselements möglich ist. Während des Reinigungsschritts wird der Wirbelkammer ein flüssiges, gasförmiges oder festes (z. B. pulverförmiges) Reinigungsmedium zugeführt. Das Reinigungsorgan steht hierbei vorzugsweise über seinen Zulauf mit einer Pumpe oder einer das Reinigungsmedium führenden Überdruckleitung in Verbindung, so dass das Reinigungsmedium im Ergebnis über den Auslass in die Wirbelkammer bzw. deren Einlauföffnung gepresst wird. Das Reinigungsmedium nimmt schließlich den Weg bis zur Oberfläche des Garnbildungselements, den auch der Faserverband während des Spinnprozesses nehmen muss. Hierbei kommt es zu einer Aufnahme der Verunreinigungen, die schließlich gemeinsam mit dem Reinigungsmedium aus der Wirbelkammer ausgetragen werden können. In einer möglichen Ausführungsform wird das Reinigungsorgan durch einen Eintrittskanal (z. B. in Form einer Bohrung in der die Wirbelkammer umgebenden Wandung) gebildet, dessen Auslass im Bereich der Einlauföffnung oder der der Einlassmündung des Garnbildungselements benachbarten Wandabschnitts der Wirbelkammer angeordnet ist. Der Eintrittskanal kann ferner starr mit dem Zulauf (über den das Reinigungsmedium während des Reinigungsschritts zugeführt wird) verbunden sein oder einteilig in diesen übergehen.According to the invention, the air-spinning machine is characterized in that it has at least one cleaning member with an inlet and an outlet for a Cleaning medium has, wherein a cleaning medium supplied to the cleaning member via the inlet cleaning medium during the cleaning step via the outlet into the vortex chamber can be introduced. In other words, the air-spinning machine has a cleaning device comprising the cleaning device, with the help of a particular automatic cleaning of the vortex chamber and thus also the Garnbildungselements is possible. During the cleaning step, the fluidizing chamber is supplied with a liquid, gaseous or solid (eg pulverulent) cleaning medium. The cleaning member is in this case preferably via its inlet to a pump or a cleaning medium leading overpressure line in combination, so that the cleaning medium is pressed as a result via the outlet into the vortex chamber or its inlet opening. The cleaning medium eventually takes the way to the surface of the yarn-forming element, which also has to take the fiber structure during the spinning process. This results in a recording of the impurities, which can finally be discharged together with the cleaning medium from the vortex chamber. In one possible embodiment, the cleaning member is formed by an inlet channel (eg in the form of a bore in the wall surrounding the vortex chamber), whose outlet is arranged in the region of the inlet opening or the wall section of the vortex chamber adjacent to the inlet mouth of the yarn formation element. The inlet channel can also be rigidly connected to the inlet (via which the cleaning medium is supplied during the cleaning step) or pass in one piece into it.
Besonders vorteilhaft ist es, wenn die Luftspinnmaschine zumindest ein Reinigungsorgan mit einem Zulauf und einem Auslass für ein Reinigungsmedium besitzt, wobei der Auslass des Reinigungsorgans während eines Reinigungsschritts dichtend mit der Einlauföffnung der Wirbelkammer in Kontakt bringbar ist, so dass ein dem Reinigungsorgan über den Zulauf zugeführtes Reinigungsmedium während des Reinigungsschritts über den Auslass und schließlich über die Einlauföffnung in die Wirbelkammer einbringbar ist. Das Reinigungsorgan ist somit ein von der die Wirbelkammer umgebenden Wandung getrenntes und vorzugsweise beweglich gelagertes Bauteil und dient als Koppelglied zwischen einem Reservoir für das Reinigungsmedium und der die Wirbelkammer umgebenden Wandung. Soll ein Reinigungsschritt durchgeführt werden, so muss lediglich die Zufuhr des Faserverbands gestoppt und das Reinigungsorgan mit der besagten Wandung in flüssigkeits- bzw. gasdichten Kontakt gebracht werden. Die Zufuhr des Reinigungsmediums erfolgt schließlich über den Auslass des Reinigungsorgans und der benachbarten Einlauföffnung der Wirbelkammer.It is particularly advantageous if the air-spinning machine has at least one cleaning member with an inlet and an outlet for a cleaning medium, wherein the outlet of the cleaning member during a cleaning step in sealing contact with the inlet opening of the vortex chamber is brought into contact, so that the cleaning member via the inlet supplied Cleaning medium during the cleaning step on the outlet and finally on the inlet opening in the vortex chamber can be introduced. The Cleaning member is thus one of the vortex chamber surrounding the wall separated and preferably movably mounted component and serves as a coupling member between a reservoir for the cleaning medium and the wall surrounding the vortex chamber. If a cleaning step is to be carried out, all that is required is to stop the supply of the fiber dressing and bring the cleaning element into liquid-tight or gas-tight contact with said wall. The supply of the cleaning medium finally takes place via the outlet of the cleaning member and the adjacent inlet opening of the vortex chamber.
In diesem Zusammenhang ist es insbesondere vorteilhaft, wenn der Austrittskanal der Wirbelkammer mit einer schaltbaren Strömungsweiche verbunden ist, welche einerseits mit einer Luftabzugsleitung und andererseits mit einer Leitung zur Abfuhr des Reinigungsmediums in Verbindung steht. Hierdurch kann der Austrittskanal je nach Stellung der Strömungsweiche entweder in die Luftabzugsleitung oder in die Leitung zur Abfuhr des Reinigungsmediums übergehen. Mit anderen Worten verlässt also sowohl die Luft während des Spinnprozesses als auch das Reinigungsmedium während des Reinigungsschritts die Wirbelkammer über dieselbe Öffnung, nämlich den Austrittskanal. Um jedoch ein Eindringen des Reinigungsmediums in den Luftkreislauf der Luftspinnmaschine zu verhindern, wird in den Austrittskanal eine, vorzugsweise mit Hilfe eines Antriebs über eine Steuereinheit schaltbare, Strömungsweiche platziert. Die Leitung zur Abfuhr des Reinigungsmediums kann schließlich mit einem Vorratsbehältnis für das Reinigungsmedium verbunden sein, so dass das Reinigungsmedium während des Reinigungsschritts im Kreislauf gefördert werden (eventuell unter Zwischenschaltung einer Filtervorrichtung zur Entfernung der Verunreinigungen aus dem Reinigungsmedium).In this context, it is particularly advantageous if the outlet channel of the vortex chamber is connected to a switchable flow switch, which is connected on the one hand with an air discharge line and on the other hand with a line for the removal of the cleaning medium. As a result, depending on the position of the flow switch, the discharge channel can either pass into the air discharge line or into the line for removing the cleaning medium. In other words, both the air during the spinning process and the cleaning medium during the cleaning step leaves the vortex chamber via the same opening, namely the outlet channel. However, in order to prevent penetration of the cleaning medium into the air circulation of the air-spinning machine, a flow switch is placed in the outlet channel, preferably by means of a drive via a control unit. The line for removing the cleaning medium may finally be connected to a storage container for the cleaning medium, so that the cleaning medium during the cleaning step are circulated (possibly with the interposition of a filter device for removing the impurities from the cleaning medium).
Alternativ kann es auch vorteilhaft sein, wenn der Wirbelkammer ein separater Abführkanal zum Abführen des während des Reinigungsschritts in die Wirbelkammer eingebrachten Reinigungsmediums zugeordnet ist. In diesem Fall verlässt das Reinigungsmedium die Wirbelkammer nicht über den für den Austritt der Luft vorgesehene Austrittskanal (der beispielsweise mit einer Unterdruckquelle verbunden ist). Vielmehr ist ein separater Kanal vorhanden, über den das Reinigungsmedium während des Reinigungsschritts abgezogen wird. Dieser Kanal kann wiederum mit einem Vorratsbehältnis und/oder einer Pumpe für das Reinigungsmedium verbunden sein.Alternatively, it may also be advantageous if the vortex chamber is assigned a separate discharge channel for discharging the cleaning medium introduced into the vortex chamber during the cleaning step. In this In the case, the cleaning medium does not leave the vortex chamber via the outlet channel provided for the exit of the air (which is for example connected to a vacuum source). Rather, there is a separate channel through which the cleaning medium is withdrawn during the cleaning step. This channel can in turn be connected to a storage container and / or a pump for the cleaning medium.
Vorteile bringt es zudem mit sich, wenn die Einlassmündung des Garnbildungselements in axialer Richtung des Abzugskanals gesehen zwischen der Einlauföffnung und der in die Wirbelkammer mündenden Öffnung des Austrittskanal bzw. zwischen der Einlauföffnung und der in die Wirbelkammer mündenden Öffnung des Abführkanals angeordnet ist. Die für die Abfuhr des Reinigungsmediums wahlweise vorhandenen Kanäle (Austrittskanal bzw. Abführkanal) sind somit in einem Bereich platziert, der sicherstellt, dass das Reinigungsmedium einen Großteil der Wirbelkammer durchströmen muss. Insbesondere kommt es hierbei mit der die Einlassmündung des Abzugskanals aufweisenden Spitze des Garnbildungselements in innigen Kontakt, so dass eine Entfernung von dort abgelagerten Verunreinigungen sichergestellt ist. Der Austrittskanal bzw. der Abführkanal sind zudem in einer Draufsicht auf die Einlassmündung vorzugsweise auf der der Einlauföffnung gegenüberliegenden Seite der Wirbelkammer platziert, um sicherzustellen, dass das Reinigungsmedium um das Garnbildungselement herumströmen muss.It also brings benefits when the inlet mouth of the Garnbildungselements viewed in the axial direction of the discharge channel between the inlet opening and opening into the vortex chamber opening of the outlet channel or between the inlet opening and opening into the vortex chamber opening of the discharge channel is arranged. The optionally available for the removal of the cleaning medium channels (outlet channel or discharge) are thus placed in an area that ensures that the cleaning medium must flow through a large part of the vortex chamber. In particular, in this case, the tip of the yarn formation element having the inlet mouth of the draw channel comes into intimate contact, so that removal of contaminants deposited there is ensured. The outlet channel or the discharge channel are also placed in a plan view of the inlet mouth, preferably on the opposite side of the inlet opening of the vortex chamber to ensure that the cleaning medium must flow around the Garnbildungselement.
Besonders vorteilhaft ist es, wenn das Reinigungsorgan im Bereich des Auslasses eine Dichtung ausweist. Hierdurch kann auf einfache Weise sichergestellt werden, dass während des Reinigungsschritts kein Reinigungsmedium zwischen dem Reinigungsorgan und der die Wirbelkammer umgebenden Wandung, an der das Reinigungsorgan anliegt, austreten kann. Vielmehr strömt das gesamte dem Reinigungsorgan über dessen Zulauf zugeführte Reinigungsmedium über die Einlauföffnung in die Wirbelkammer, selbst wenn das Reinigungsmedium mit einem gewissen Überdruck eingepresst wird. Die Dichtung kann als Ringdichtung ausgebildet sein und besteht beispielsweise aus einem den Auslass des Reinigungsorgans umgebenden Gummi.It is particularly advantageous if the cleaning member identifies a seal in the region of the outlet. In this way it can be ensured in a simple manner that during the cleaning step, no cleaning medium between the cleaning member and the wall surrounding the vortex chamber, on which the cleaning member is applied, can escape. Rather, the entire cleaning medium supplied to the cleaning member via its inlet flows through the inlet opening into the vortex chamber, even if the cleaning medium is pressed in with a certain overpressure. The seal may be formed as a ring seal and consists for example from a rubber surrounding the outlet of the cleaning member.
Vorteilhaft ist es, wenn das Reinigungsorgan mit einem Trägerelement in Verbindung steht und mit dessen Hilfe relativ zur Einlauföffnung der Wirbelkammer bewegbar ist. Dies ist insbesondere deshalb von Vorteil, weil die Einlauföffnung während des normalen Spinnprozesses für den Faserverband zugänglich sein muss. Befindet sich das Reinigungsorgan an einem Trägerelement (beispielsweise in Form eines einen Antrieb aufweisenden Trägerarms), so kann das Reinigungsorgan für den Reinigungsschritt in Richtung der Einlauföffnung bewegt, beispielsweise verschwenkt werden. Nach Abschluss des Reinigungsschritts wird das Reinigungsorgan schließlich wieder so weit von der Einlauföffnung wegbewegt, dass der Wirbelkammer erneut ein Faserverband zugeführt werden kann.It is advantageous if the cleaning member is in communication with a carrier element and by means of which it is movable relative to the inlet opening of the vortex chamber. This is particularly advantageous because the inlet opening must be accessible during the normal spinning process for the fiber structure. If the cleaning member is located on a support element (for example in the form of a drive arm having a drive), the cleaning member for the cleaning step can be moved in the direction of the inlet opening, for example pivoted. After completion of the cleaning step, the cleaning member is finally moved away from the inlet opening so far that the vortex chamber can be fed again a fiber structure.
Vorteile bringt es zudem mit sich, wenn die Luftspinnmaschine mehrere Spinnstellen umfasst, wobei jeweils einer Spinnstellen ein eigenes oder einer Gruppe von mehreren Spinnstellen ein gemeinsames Reinigungsorgan zugeordnet ist, wobei das Reinigungsorgan im letztgenannten Fall den einzelnen Spinnstellen je nach Bedarf zustellbar ist. Das Reinigungsorgan kann hierbei, wie beschrieben, mit einem Trägerelement in Verbindung stehen, welches das Reinigungsorgan in Abhängigkeit von den Reinigungsschritt auslösenden Parametern (Betriebszeit der Luftspinnmaschine, zu verspinnendes Fasermaterial, Spinngeschwindigkeit, etc.) der jeweiligen Spinnstelle zugestellt wird. Beispielsweise wäre es denkbar, die Wirbelkammern zweier benachbarter Spinnstellen mit einem Reinigungsorgan zu bedienen, welches zwischen den beiden Spinnstellen gelagert ist.It also brings benefits when the air-spinning machine comprises a plurality of spinning units, wherein each spinning stations own or a group of several spinning stations is assigned a common cleaning member, wherein the cleaning member in the latter case the individual spinning stations is as needed deliverable. The cleaning member may in this case, as described, be associated with a carrier element, which is the cleaning member in response to the cleaning step triggering parameters (operating time of the air spinning machine to be spun fiber material, spinning speed, etc.) of the respective spinning station delivered. For example, it would be conceivable to use the vortex chambers of two adjacent spinning stations with a cleaning member, which is mounted between the two spinning stations.
Des Weiteren ist es vorteilhaft, wenn die Luftspinnmaschine mehrere Spinnstellen umfasst und wenn das Reinigungsorgan Bestandteil eines entlang der Spinnstellen patrouillierenden Serviceroboters der Luftspinnmaschine ist. Entsprechende Serviceroboter kommen herkömmlicherweise zum Einsatz, um im Falle eines Garnbruchs oder -fehlers ein Wiederanspinnen einzuleiten oder eine volle Spule gegen eine leere Spule auszutauschen. Weist nun der Serviceroboter zusätzlich oder ausschließlich die beschriebene Reinigungsvorrichtung auf, so ist eine Reinigung aller oder einer Vielzahl der Spinnstellen einer Luftspinnmaschinen mit nur einem Reinigungsorgan möglich. Der Serviceroboter kann zudem über ein eigenes Vorratsbehältnis mit Reinigungsmedium, eine Pumpe zum Einführen des Reinigungsmediums in die Wirbelkammer, oder auch eine Filtereinrichtung zum Abscheiden der aus der Wirbelkammer entfernten Verunreinigungen aus dem Reinigungsmedium verfügen. Alternativ zu einem mitgeführten Vorratsbehältnis kann der Serviceroboter auch über ein Kopplungssystem verfügen, mit dem er an der zu reinigenden Spinnstelle mit einem das Reinigungsmedium transportierenden Leitungssystem der Luftspinnmaschine verbindbar ist. Steht das Reinigungsmedium unter einem gewissen Überdruck und ist eine Abführleitung für das die Wirbelkammer bereits passierte Reinigungsmedium vorhanden, so kann auf eine servicerobotereigene Pumpe verzichtet werden.Furthermore, it is advantageous if the air-spinning machine comprises a plurality of spinning stations and if the cleaning device is part of a service robot of the air-spinning machine patrolling along the spinning stations. Corresponding service robots are conventionally used, to re-start in the event of a yarn breakage or fault, or to replace a full bobbin with an empty bobbin. If the service robot now additionally or exclusively has the described cleaning device, it is possible to clean all or a plurality of the spinning positions of an air-jet spinning machine with only one cleaning element. The service robot can also have its own storage container with cleaning medium, a pump for introducing the cleaning medium into the vortex chamber, or also a filter device for separating the impurities removed from the cleaning medium from the cleaning medium. As an alternative to a stored storage container, the service robot can also have a coupling system with which it can be connected to the spinning unit to be cleaned with a line system of the air-spinning machine which carries the cleaning medium. If the cleaning medium is under a certain overpressure and a discharge line for the cleaning medium already passed through the vortex chamber is present, a self-powered pump can be dispensed with.
Wie bereits ausgeführt, ist es von Vorteil, wenn die Luftspinnmaschine ein Vorratsbehältnis für das Reinigungsmedium besitzt, das mit dem Reinigungsorgan und/oder mit dem Absaugkanal bzw. dem Austrittskanal der Wirbelkammer in Verbindung steht oder in Verbindung bringbar ist. Das Vorratsbehältnis kann hierbei am Maschinengestell der Luftspinnmaschine befestig oder aber auch Bestandteil des Serviceroboters sein. Ferner steht das Vorratsbehältnis vorzugsweise mit einer Pump- und/oder Filtereinrichtung in Kontakt, um das Reinigungsmedium fördern bzw. von Verunreinigungen befreien zu können. Denkbar ist auch, das Reinigungsorgan mit einer Einwegkartusche zu kombinieren, aus der frisches Reinigungsmedium entnommen und in das verunreinigtes Reinigungsmedium nach Passieren der Wirbelkammer zurückgeführt werden kann.As already stated, it is advantageous if the air-spinning machine has a storage container for the cleaning medium, which communicates with the cleaning member and / or with the suction channel or the outlet channel of the vortex chamber or can be brought into connection. The storage container can in this case attach to the machine frame of the air spinning machine or else be part of the service robot. Furthermore, the storage container is preferably in contact with a pumping and / or filtering device in order to be able to convey the cleaning medium or to be able to free it of impurities. It is also conceivable to combine the cleaning member with a disposable cartridge, taken from the fresh cleaning medium and can be returned to the contaminated cleaning medium after passing through the vortex chamber.
Das erfindungsgemäße Verfahren zum Reinigen einer Wirbelkammer einer Luftspinnmaschine zeichnet sich schließlich dadurch aus, dass während eines Reinigungsschritts, während dessen die Garnherstellung unterbrochen ist, ein Reinigungsmedium, vorzugsweise über die Einlauföffnung, in die Wirbelkammer eingebracht wird, und dass das Reinigungsmedium nach Passieren wenigstens eines Teils der Wirbelkammer wieder aus dieser entfernt wird. Die Wirbelkammer wird also mit Hilfe eines noch näher zu beschreibenden Reinigungsmediums automatisch gereinigt, sobald ein Reinigungsmedium in die Wirbelkammer eingebracht wird. Das Reinigungsmedium strömt in die Wirbelkammer ein und nimmt hierbei denselben Weg, den auch der Faserverband während des Spinnprozesses nimmt. Mit anderen Worten kommt das Reinigungsmedium mit genau den Stellen der Wirbelkammer (innere Oberfläche, Oberfläche des Garnbildungselements) in Kontakt, die am häufigsten mit entsprechenden Verunreinigungen belegt sind. Die Verunreinigungen werden schließlich vom Reinigungsmedium gelöst und verlassen mit diesem die Wirbelkammer über den Austrittskanal, über den die Luft die Wirbelkammer während des Spinnprozesses verlässt. Alternativ kann das Reinigungsmedium auch über einen separaten Abführkanal abgeführt werden. Wird das Reinigungsmedium über ein separates, beweglich gelagertes Reinigungsorgan zugeführt, so beginnt das Einbringen beispielsweise, sobald das Reinigungsorgan dichtend mit der die Einlauföffnung aufweisenden Wandung in Kontakt gebracht wurde (das Reinigungsorgan kann beispielsweise nach Unterbrechung der Garnherstellung mit Hilfe eines angetriebenen Trägerelements, beispielsweise mittels eines Trägerarms, in seine Reinigungsposition bewegt, z. B. verschwenkt werden). Alternativ kann das Reinigungsorgan auch durch einen separaten Eintrittskanal der Wirbelkammer gebildet werden, der vorzugsweise in die Einlauföffnung derselben mündet und z. B. starr mit einem Zulauf für das Reinigungsmedium verbunden ist.The inventive method for cleaning a vortex chamber of an air-spinning machine is finally characterized by the fact that during a Cleaning step, during which the yarn production is interrupted, a cleaning medium, preferably via the inlet opening is introduced into the vortex chamber, and that the cleaning medium is removed after passing at least a portion of the vortex chamber again from this. The vortex chamber is thus automatically cleaned with the aid of a cleaning medium to be described later, as soon as a cleaning medium is introduced into the vortex chamber. The cleaning medium flows into the vortex chamber and in this case takes the same path that the fiber structure also takes during the spinning process. In other words, the cleaning medium comes into contact with exactly the locations of the vortex chamber (inner surface, surface of the yarn formation element), which are most often covered with corresponding impurities. The impurities are finally released from the cleaning medium and leave with this the vortex chamber via the outlet channel, through which the air leaves the vortex chamber during the spinning process. Alternatively, the cleaning medium can also be removed via a separate discharge channel. If the cleaning medium is supplied via a separate, movably mounted cleaning member, the introduction begins, for example, as soon as the cleaning member has been sealingly brought into contact with the wall having the inlet opening (the cleaning member can, for example, after interrupting the yarn production by means of a driven support member, for example by means of a Carrier arm, moved to its cleaning position, for example, be pivoted). Alternatively, the cleaning member can also be formed by a separate inlet channel of the vortex chamber, which preferably opens into the inlet opening thereof and z. B. is rigidly connected to an inlet for the cleaning medium.
Insbesondere ist es äußert vorteilhaft, wenn zu Beginn des Reinigungsschritts ein Auslass des Reinigungsorgans dichtend mit der Einlauföffnung der Wirbelkammer in Kontakt gebracht wird, und wenn das Reinigungsmedium über den Auslass des Reinigungsorgans in die Wirbelkammer eingebracht wird. Weist der Auslass und/oder die die Einlauföffnung umgebende Wandung beispielsweise eine Dichtung auf, so kann verhindert werden, dass das Reinigungsmedium auch bei Beaufschlagung mit Überdruck an der Verbindungsstelle zwischen Reinigungsorgan und der die Wirbelkammer umgebenden Wandung nach außen tritt.In particular, it is extremely advantageous if, at the beginning of the cleaning step, an outlet of the cleaning member is sealingly brought into contact with the inlet opening of the vortex chamber, and when the cleaning medium is introduced into the vortex chamber via the outlet of the cleaning member. Indicates the outlet and / or surrounding the inlet opening Wall, for example, a seal, it can be prevented that the cleaning medium occurs when exposed to pressure at the junction between the cleaning member and the wall surrounding the vortex chamber to the outside.
Generell kann als Reinigungsmedium eine Flüssigkeit (z. B. ein Reinigungs- bzw. Lösungsmittel oder ein damit versetztes Trägerfluid, beispielsweise in Form von Wasser), ein Schüttgut (z. B. ein feinkörniges Metall-, Sand- oder Kunststoffpulver), eine mit einem Schüttgut angereicherte Flüssigkeit oder ein mit einer Flüssigkeit und/oder einem Schüttgut angereichertes Gas zum Einsatz kommen. Ferner ist es denkbar, dass das Reinigungsmedium vor seinem Einsatz erwärmt wird um die Reinigungswirkung zusätzlich zu erhöhen.In general, a liquid (for example a cleaning agent or solvent or a carrier fluid mixed therewith, for example in the form of water), a bulk material (eg a fine-grained metal, sand or plastic powder) may be used as the cleaning medium a liquid enriched in bulk or a gas enriched with a liquid and / or a bulk material are used. Furthermore, it is conceivable that the cleaning medium is heated before its use to increase the cleaning effect in addition.
Vorteilhaft ist es zudem, wenn während des Einbringens des Reinigungsmediums zumindest zeitweise Luft über die Spinndüsen in die Wirbelkammer eingebracht wird. Hierdurch kommt es zu einer Verstärkung der Reinigungswirkung und insbesondere zu einer Wirbelbildung im Bereich des Garnbildungselements. Handelt es sich bei dem Reinigungsmedium um ein Pulver bzw. ein Pulver-Luft-Gemisch, so erzeugt die über die Spinndüsen eintretende Luft einen Luft-Pulver-Wirbel, der das Garnbildungselement ähnlich einer Sandstrahlvorrichtung von Verunreinigungen befreit. Wird der Wirbelkammer ein flüssiges Reinigungsmedium (z. B. eine fettlösende Flüssigkeit) zugeführt, so entsteht im Bereich des Garnbildungselements eine Luft-Flüssigkeitverwirbelung, welche die jeweils überstrichenen Oberflächen ähnlich einem Hochdruckreiniger reinigt. Die Luft kann in allen Fällen kontinuierlich oder aber auch pulsartig in die Wirbelkammer eingebracht werden, wobei der Luftdruck bzw. der Luftvolumenstrom jeweils größer oder kleiner als während des Spinnprozesses sein kann.It is also advantageous if at least temporarily air is introduced via the spinnerets into the vortex chamber during the introduction of the cleaning medium. This leads to an increase in the cleaning effect and in particular to a vortex formation in the region of the yarn formation element. If the cleaning medium is a powder or a powder-air mixture, the air entering via the spinnerets produces an air-powder vortex which frees the yarn-forming element from impurities, similar to a sandblasting device. If a liquid cleaning medium (for example a fat-dissolving liquid) is supplied to the vortex chamber, an air-liquid turbulence arises in the region of the yarn-forming element, which cleans the respectively swept surfaces in a manner similar to a high-pressure cleaner. In all cases, the air can be introduced into the vortex chamber continuously or else in a pulsed manner, wherein the air pressure or the air volume flow can each be greater or smaller than during the spinning process.
Besonders vorteilhaft ist es, wenn das Reinigungsmedium über den Austrittskanal, über den während der Garnherstellung Luft abgeführt wird, oder einen separaten Abführkanal aus der Wirbelkammer abgesaugt wird. Im erst genannten Fall kann im Anschluss an den Austrittskanal eine Strömungsweise vorhanden sein, die von der Luft (während des Spinnprozesses) oder dem Reinigungsmedium (während des Reinigungsschritts) passiert werden muss. Die Strömungsweiche kann beispielsweise mit Hilfe eines Antriebs und über eine Steuerung in die jeweilige Stellung gebracht werden. Besitzt die Wirbelkammer einen separaten Abführkanal für das Reinigungsmedium, so kann es von Vorteil sein, wenn der Austrittskanal während des Reinigungsschritts und der Abführkanal während des Spinnprozesses verschlossen ist, um einen Austritt des jeweiligen Mediums über den falschen Ausgang zu vermeiden.It is particularly advantageous if the cleaning medium is discharged via the outlet channel, via which air is removed during yarn production, or a separate discharge channel is sucked out of the vortex chamber. In the former case, there may be a flow following the exit channel which must be passed by the air (during the spinning process) or the cleaning medium (during the cleaning step). The flow switch can be brought, for example by means of a drive and a controller in the respective position. If the vortex chamber has a separate discharge channel for the cleaning medium, it may be advantageous if the outlet channel is closed during the cleaning step and the discharge channel during the spinning process in order to prevent the respective medium from escaping via the wrong exit.
Besonders vorteilhaft ist es, wenn am Ende des Reinigungsschritts die Zufuhr des Reinigungsmediums gestoppt und anschließend das Reinigungsorgan wieder von der Einlauföffnung der Wirbelkammer entfernt und mit der Herstellung des Garns begonnen wird. Durch das Entfernen des Reinigungsorgans von der Einlauföffnung wird sichergestellt, dass der Faserverband während des Spinnprozesses ungestört in die Einlauföffnung eintreten kann.It is particularly advantageous if, at the end of the cleaning step, the supply of the cleaning medium is stopped and then the cleaning member is again removed from the inlet opening of the vortex chamber and the production of the yarn is started. By removing the cleaning member from the inlet opening ensures that the fiber structure during the spinning process can enter undisturbed in the inlet opening.
Weitere Vorteile der Erfindung sind in den nachfolgenden Ausführungsbeispielen beschrieben. Es zeigt:
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Figur 1 - eine Schnittansicht eines Ausschnitts einer Spinnstelle einer erfindungsgemäßen Luftspinnmaschine,
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Figur 2 - die
Ansicht gemäß Figur 1 mit auf dem Garnbildungselement abgelagerten Verunreinigungen, -
Figur 3 - die
Ansicht gemäß Figur 2 mit einem erfindungsgemäßen Reinigungsorgan, -
Figur 4 - die
Ansicht gemäß Figur 3 mit aufgesetztem Reinigungsorgan, -
Figur 5 - die
Ansicht gemäß Figur 4 während eines erfindungsgemäßen Reinigungsschritts, -
Figur 6 - eine Schnittansicht eines Ausschnitts einer alternativen Ausführungsform einer Spinnstelle einer erfindungsgemäßen Luftspinnmaschine,
-
Figur 7 - eine teilweise geschnittene Seitenansicht eines Serviceroboters an einer Spinnstelle einer erfindungsgemäßen Luftspinnmaschine,
-
Figur 8 - eine schematische Darstellung der möglichen Abfuhr von Luft und von Reinigungsmedium aus einer Spinnstelle einer erfindungsgemäßen Luftspinnmaschine, und
-
Figur 9 - eine Schnittansicht eines Ausschnitts einer weiteren alternativen Ausführungsform einer Spinnstelle einer erfindungsgemäßen Luftspinnmaschine.
- FIG. 1
- a sectional view of a section of a spinning station of an air-spinning machine according to the invention,
- FIG. 2
- the view according to
FIG. 1 with impurities deposited on the yarn formation element, - FIG. 3
- the view according to
FIG. 2 with a cleaning member according to the invention, - FIG. 4
- the view according to
FIG. 3 with attached cleaning member, - FIG. 5
- the view according to
FIG. 4 during a cleaning step according to the invention, - FIG. 6
- 3 is a sectional view of a section of an alternative embodiment of a spinning station of an air-spinning machine according to the invention,
- FIG. 7
- 2 a partially sectioned side view of a service robot at a spinning station of an air-spinning machine according to the invention,
- FIG. 8
- a schematic representation of the possible removal of air and cleaning medium from a spinning station of an air-jet spinning machine according to the invention, and
- FIG. 9
- a sectional view of a section of another alternative embodiment of a spinning station of an air-spinning machine according to the invention.
Innerhalb der Wirbelkammer 3 wird der Faserverband 2 bzw. mindestens ein Teil der Fasern des Faserverbands 2 nach Passieren einer Einlauföffnung 4 zur Herstellung des gewünschten Garns 1 mit einer Drehung versehen. Die Drehung entsteht hierbei durch eine gezielte Luftströmung im Bereich eines vorzugsweise spindelförmigen Garnbildungselements 5, wobei die Luftströmung durch in der Regel tangential in die Wirbelkammer 3 mündende Spinndüsen 7 erzeugt wird. Die Spinndüsen 7 werden beispielsweise über wenigstens eine Luftleitung 15 sowie eine zwischen der Luftleitung 15 und den Spinndüsen 7 angeordnete Ringleitung 30 mit Luft versorgt, wobei die Luft nach Passieren der Oberfläche des Garnbildungselements 5 die Wirbelkammer 3 über einen Austrittskanal 8 wieder verlässt (der hierfür an eine Unterdruckquelle angeschlossen sein kann).Within the
Ferner kann die Spinnstelle eine durch ein Abzugswalzenpaar gebildete Abzugseinrichtung sowie eine dem Abzugswalzenpaar nachgeschaltete Spulvorrichtung zum Aufwickeln des Garns 1 aufweisen, wobei das Garn 1 über eine Einlassmündung 6 des Garnbildungselements 5 (in deren Bereich auch die Erteilung der Drehung und damit die eigentliche Garnherstellung erfolgt) und den nachfolgenden Abzugskanal 9 aus der Spinnstelle abgezogen wird.Furthermore, the spinning station may have a take-off device formed by a take-off roller pair and a winding device connected downstream of the take-off roller for winding up the
Während des Spinnprozesses ist es nun nicht zu vermeiden, dass sich im Bereich der Einlassmündung 6 des Garnbildungselements 5 bzw. der Innenwandung der Wirbelkammer 3 Verunreinigungen 24 (Honigtau, Faserpartikeln, Avivage) ablagern (siehe
Um eine schnelle und zuverlässige Reinigung der Wirbelkammer 3 inklusive des Garnbildungselements 5 zu ermöglichen, verfügt die erfindungsgemäße Luftspinnmaschine nun zumindest über ein Reinigungsorgan 10, wie es beispielsweise in den
Das Reinigungsorgan 10 weist einen (beispielsweise über ein Pumpe 23 mit einem Vorratsbehältnis 21 in Verbindung stehenden) Zulauf 11 und einen entsprechend mit der Einlauföffnung 4 der Wirbelkammer 3 in Kontakt bringbaren Auslass 12 für ein noch näher zu beschreibendes Reinigungsmedium 13 auf.The cleaning
Während eines intervallartig durchgeführten Reinigungsschritts wird die Zufuhr des Faserverbands 2 in die Wirbelkammer 3 unterbrochen und das Reinigungsorgan 10 soweit an die Spinnstelle bewegt, bis es über seinen Auslass 12 dichtend an der die Einlauföffnung 4 umgebenden Wandung der Spinnstelle anliegt. Um während des Reinigungsschritts ein ungewolltes Austreten des Reinigungsmediums 13 zwischen dem Reinigungsorgan 10 und der genannten Wandung zu verhindern, kann im Bereich des Auslasses 12 oder der gegenüberliegenden Wandung eine die Einlauföffnung 4 umgebende Dichtung 18 vorgesehen sein.During a periodically performed cleaning step, the supply of the
Nachdem nun der den Auslass 12 aufweisende Bereich des Reinigungsorgans 10, beispielsweise mit Hilfe eines das Reinigungsorgan 10 tragenden und mittels Antrieb bewegbaren Trägerelements 19, auf die Wandung aufgesetzt wurde (
Als Reinigungsmedium 13 kann alternativ eine Flüssigkeit (z. B. mit Reinigungsmittel bzw. Lösungsmittel versetztes Wasser), ein Schüttgut 22 (z. B. ein feines Reinigungspulver), eine mit einem Schüttgut 22 angereicherte Flüssigkeit oder aber auch ein mit einer Flüssigkeit und/oder einem Schüttgut 22 angereichertes Gas zum Einsatz kommen.Alternatively, a liquid (eg water mixed with cleaning agent or solvent), a bulk material 22 (eg a fine cleaning powder), a liquid enriched with a
Das Reinigungsmedium 13 umströmt nach Passieren der Einlauföffnung 4 sämtliche Oberflächenabschnitte, die während des Spinnprozesses vom Fasermaterial passiert werden. Hierbei kommt es folglich auch mit den Verunreinigungen 24 in Kontakt und bewirkt dabei ein Ablösen derselben (siehe
Um das Reinigungsmedium 13 hierbei separat abführen zu können, kann der Austrittskanal 8, wie in
Alternativ kann die Wirbelkammer 3 auch über einen separaten Abführkanal 17 verfügen, wie er in den
Um die Reinigungswirkung des zugeführten Reinigungsmediums 13 zu verstärken, kann es zusätzlich vorgesehen sein, während des Reinigungsschritts die Spinndüsen 7 mit Luft zu versorgen (beispielsweise pulsartig). Die Luft strömt in diesem Fall in die Wirbelkammer 3 ein und vermischt sich mit dem zugeführten Reinigungsmedium 13 unter Bildung einer entsprechenden Wirbelströmung im Bereich der die Einlassmündung 6 aufweisenden Spitze des Garnbildungselements 5. Handelt es sich bei dem Reinigungsmedium 13 um einen Feststoff, so erfolgt die Reinigung nach Art eines Sandstrahlvorgangs. Bei Zufuhr einer Flüssigkeit entsteht durch das Zusammenspiel von Reinigungsflüssigkeit und zugeführter Luft die Reinigungswirkung eines Hochdruckreinigers.In order to enhance the cleaning effect of the supplied cleaning
Während jeder Spinnstelle ein eigenes Reinigungsorgan 10 zugeordnet sein kann, kann es ebenso von Vorteil sein, wenn das Reinigungsorgan 10 Teil eines entlang der Spinnstellen patrouillierenden Serviceroboters 20 ist. Eine entsprechende Ausführungsform ist in
Um den Serviceroboter 20 mit der Spinnstelle zu koppeln, kann dieser schließlich über einen Absaugstutzen 28 verfügen, der mit Hilfe einer Kupplung 27 mit dem Abführkanal 17 der Wirbelkammer 3 dichtend verbunden werden kann.In order to couple the
Alternativ zeigt
Abschließend zeigt
Die vorliegende Erfindung ist nicht auf das dargestellte und beschriebene Ausführungsbeispiel beschränkt. Abwandlungen im Rahmen der Patentansprüche sind ebenso möglich wie eine Kombination der Merkmale, auch wenn sie in unterschiedlichen Ausführungsbeispielen dargestellt und beschrieben sind.The present invention is not limited to the illustrated and described embodiment. Variations within the scope of the claims are just as possible as a combination of features, even if they are shown and described in different embodiments.
- 11
- Garnyarn
- 22
- Faserverbandfiber structure
- 33
- Wirbelkammerswirl chamber
- 44
- Einlauföffnunginlet opening
- 55
- GarnbildungselementGarnbildungselement
- 66
- Einlassmündunginlet mouth
- 77
- Spinndüsespinneret
- 88th
- Austrittskanaloutlet channel
- 99
- Abzugskanalculvert
- 1010
- Reinigungsorgancleaning means
- 1111
- ZulaufIntake
- 1212
- Auslassoutlet
- 1313
- Reinigungsmediumcleaning media
- 1414
- Strömungsweicheflow switch
- 1515
- Luftleitungair line
- 1616
- Leitung zur Abfuhr des ReinigungsmediumsLine for the removal of the cleaning medium
- 1717
- Abführkanaldischarge channel
- 1818
- Dichtungpoetry
- 1919
- Trägerelementsupport element
- 2020
- Serviceroboterservice robots
- 2121
- Vorratsbehältnisstorage container
- 2222
- Schüttgutbulk
- 2323
- Pumpepump
- 2424
- Verunreinigungpollution
- 2525
- Zwischenleitungintermediate line
- 2626
- Gelenkjoint
- 2727
- Kupplungclutch
- 2828
- Absaugstutzensuction
- 2929
- LuftabzugsleitungAir discharge line
- 3030
- Ringleitungloop
- 3131
- Eintrittskanalinlet channel
Claims (15)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012100674A DE102012100674A1 (en) | 2012-01-27 | 2012-01-27 | Air-jet spinning machine with a cleaning member and method for cleaning the swirl chamber of an air-jet spinning machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2620532A1 true EP2620532A1 (en) | 2013-07-31 |
EP2620532B1 EP2620532B1 (en) | 2015-12-16 |
Family
ID=47594542
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13151171.9A Not-in-force EP2620532B1 (en) | 2012-01-27 | 2013-01-14 | Air jet spinning machine with a cleaning organ and method for cleaning the eddy chamber of an air jet spinning machine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2620532B1 (en) |
JP (1) | JP6169852B2 (en) |
CN (1) | CN103225146B (en) |
DE (1) | DE102012100674A1 (en) |
Cited By (7)
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US20150283747A1 (en) * | 2014-04-03 | 2015-10-08 | Maschinenfabrik Rieter Ag | Spinning Unit of an Air Spinning Machine and a Method for Operating an Air Spinning Machine |
CH709467A1 (en) * | 2014-04-03 | 2015-10-15 | Rieter Ag Maschf | Spinning a Luftspinnmaschine and attachment for fixing to a spinneret of an air-spinning machine. |
EP2944713A1 (en) * | 2014-05-13 | 2015-11-18 | Maschinenfabrik Rieter Ag | Spinning unit of an air jet spinning machine and its operation |
CH709749A1 (en) * | 2014-06-12 | 2015-12-15 | Rieter Ag Maschf | Air-jet spinning machine and method for operating such. |
CN110809650A (en) * | 2017-06-16 | 2020-02-18 | 里特机械公司 | Working station of an air jet spinning machine and method for opening a spinneret |
CN112663181A (en) * | 2020-12-16 | 2021-04-16 | 吴江京奕特种纤维有限公司 | Clean type spinning twisting device |
US20220195634A1 (en) * | 2020-12-18 | 2022-06-23 | Saurer Intelligent Technology AG | Spinning position with a cleaning nozzle and method of cleaning a yarn forming element |
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CH709465A1 (en) * | 2014-04-03 | 2015-10-15 | Rieter Ag Maschf | Air spinning machine and method for operating an air-jet spinning machine. |
CN105113063A (en) * | 2015-09-25 | 2015-12-02 | 浦江特捷锁业有限公司 | Textile airflow twisting device with speed regulating function |
DE102015120437A1 (en) | 2015-11-25 | 2017-06-01 | Maschinenfabrik Rieter Ag | Air-jet spinning machine and method for operating the same |
CN105951225B (en) * | 2016-06-22 | 2018-01-16 | 陕西宝成航空仪表有限责任公司 | Auto cleaning system for fully-automatic intelligent spinning machine nozzle |
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CN116219590B (en) * | 2023-03-21 | 2024-09-03 | 苏州市奕双新材料有限公司 | Air inlet controllable vortex spinning equipment |
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- 2013-01-22 CN CN201310022726.0A patent/CN103225146B/en not_active Expired - Fee Related
- 2013-01-25 JP JP2013012033A patent/JP6169852B2/en not_active Expired - Fee Related
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DE10333411A1 (en) | 2003-07-15 | 2005-02-03 | Wilhelm Stahlecker Gmbh | Apparatus for producing a spun yarn from a staple fiber strand |
DE10349651A1 (en) * | 2003-10-20 | 2005-05-19 | Wilhelm Stahlecker Gmbh | Air jet spinner, to spin yarn from a sliver feed, has the yarn take-off channel in a piston-shaped component with compressed air supplied through an injection channel from the fiber feed |
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EP2927354A3 (en) * | 2014-04-03 | 2016-02-24 | Maschinenfabrik Rieter Ag | Spinning unit of an air jet spinning machine and a method for operating an air jet spinning machine |
CH709467A1 (en) * | 2014-04-03 | 2015-10-15 | Rieter Ag Maschf | Spinning a Luftspinnmaschine and attachment for fixing to a spinneret of an air-spinning machine. |
CH709466A1 (en) * | 2014-04-03 | 2015-10-15 | Rieter Ag Maschf | Spinning position of an air spinning machine and method for operating an air spinning machine. |
EP2927355A3 (en) * | 2014-04-03 | 2015-11-04 | Maschinenfabrik Rieter Ag | Spinning unit of an air jet spinning machine along with a top frame for the fixing on a spinning nozzle of an air jet spinning machine |
US9890476B2 (en) | 2014-04-03 | 2018-02-13 | Maschinenfabrik Rieter Ag | Spinning unit of an air spinning machine along with a top frame for the fixing of a spinning nozzle of an air spinning machine |
US20150283747A1 (en) * | 2014-04-03 | 2015-10-08 | Maschinenfabrik Rieter Ag | Spinning Unit of an Air Spinning Machine and a Method for Operating an Air Spinning Machine |
US9670600B2 (en) | 2014-05-13 | 2017-06-06 | Maschinenfabrik Rieter Ag | Spinning unit of an air jet spinning machine and its operation |
EP2944713A1 (en) * | 2014-05-13 | 2015-11-18 | Maschinenfabrik Rieter Ag | Spinning unit of an air jet spinning machine and its operation |
US9670601B2 (en) | 2014-06-12 | 2017-06-06 | Maschinenfabrik Rieter Ag | Air jet spinning machine and method for operating the same |
CH709749A1 (en) * | 2014-06-12 | 2015-12-15 | Rieter Ag Maschf | Air-jet spinning machine and method for operating such. |
CN110809650A (en) * | 2017-06-16 | 2020-02-18 | 里特机械公司 | Working station of an air jet spinning machine and method for opening a spinneret |
CN112663181A (en) * | 2020-12-16 | 2021-04-16 | 吴江京奕特种纤维有限公司 | Clean type spinning twisting device |
CN112663181B (en) * | 2020-12-16 | 2022-04-19 | 吴江京奕特种纤维有限公司 | Clean type spinning twisting device |
US20220195634A1 (en) * | 2020-12-18 | 2022-06-23 | Saurer Intelligent Technology AG | Spinning position with a cleaning nozzle and method of cleaning a yarn forming element |
US11834759B2 (en) * | 2020-12-18 | 2023-12-05 | Saurer Intelligent Technology AG | Spinning position with a cleaning nozzle and method of cleaning a yarn forming element |
Also Published As
Publication number | Publication date |
---|---|
EP2620532B1 (en) | 2015-12-16 |
JP6169852B2 (en) | 2017-07-26 |
DE102012100674A1 (en) | 2013-08-01 |
JP2013167045A (en) | 2013-08-29 |
CN103225146A (en) | 2013-07-31 |
CN103225146B (en) | 2017-03-01 |
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