EP2606538B1 - Plug-in connector - Google Patents
Plug-in connector Download PDFInfo
- Publication number
- EP2606538B1 EP2606538B1 EP11782368.2A EP11782368A EP2606538B1 EP 2606538 B1 EP2606538 B1 EP 2606538B1 EP 11782368 A EP11782368 A EP 11782368A EP 2606538 B1 EP2606538 B1 EP 2606538B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plug
- connector
- secondary locking
- locking
- recess
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000605 extraction Methods 0.000 claims 1
- 230000036316 preload Effects 0.000 claims 1
- 238000002788 crimping Methods 0.000 description 13
- 238000003780 insertion Methods 0.000 description 11
- 230000037431 insertion Effects 0.000 description 11
- 239000004020 conductor Substances 0.000 description 7
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/436—Securing a plurality of contact members by one locking piece or operation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/428—Securing in a demountable manner by resilient locking means on the contact members; by locking means on resilient contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/436—Securing a plurality of contact members by one locking piece or operation
- H01R13/4361—Insertion of locking piece perpendicular to direction of contact insertion
- H01R13/4362—Insertion of locking piece perpendicular to direction of contact insertion comprising a temporary and a final locking position
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
- H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
Definitions
- the invention relates to a connector according to the preamble of independent claim 1.
- a generic connector goes out of the DE 10 2006 030 784 A1 out.
- a arranged in a connector base element contact element is held by a secondary latch.
- at least one transverse to the insertion direction arranged secondary locking recess is provided in the contact element, in which engages a locking cam of a secondary locking element in the locking position of the secondary locking element.
- the contact element of this connector has a Crimpfahne, which serves for contacting a stripped electrical conductor.
- Such connectors are also used in the automotive field.
- the plugs and in particular the crimp terminals of the conductors are subject to considerable loads, for example shaking loads, Vibration loads and the like. This leads to a considerable load on the transition region between knife or spring contacts and the crimping area. For example, these vibrations can cause breakage.
- contact corrosion of a copper conductor occurs in the crimp terminal, which acts as an insulator and thereby unacceptably increases the resistance.
- the invention is therefore the object of developing such a connector so that the above-described disadvantages do not occur and that in particular such a connector and considerable vibration loads and / or vibration loads, such as occur in vehicles can be suspended.
- the connector according to the invention is characterized by a fixed end of a crimping fixation, which engages in a gegentechnische recess in the connector base.
- the basic idea of the invention is not only to secure and fix the connector by means of the primary and secondary locking, but to provide a fixing element which is arranged at a maximum possible distance from the secondary locking element and thus fixes the contact element in the Connector base element at two points and in particular ensures a fixation of the crimping of the contact element.
- the Fixierelemnt cooperates with the opposite recess so that the fixing element comes by the movement of the contact element in the insertion direction on a surface of the opposite recess in the connector base element by applying a bias to the plant.
- a vibration and vibration resistant locking of the contact element is achieved in the connector base element.
- an advantageous embodiment provides that the at least one secondary locking recess is conical and the locking cam with respect to this secondary locking recess has a (slight) oversize, so that upon engagement of the secondary locking cam in the secondary locking recess at a simultaneous Movement of the contact element in the connector base parallel to the insertion direction a clamping of the locking cam in the secondary locking recess is caused.
- the arrangement of the fixing element on the contact element can be done purely in principle in a variety of ways.
- a very advantageous embodiment which in particular also enables easy contacting of the conductor in the crimp region of the contact element, provides for arranging the fixing element on a bend extending perpendicularly to the plug-in direction.
- the maximum opening cross section for receiving the conductor in the crimping area is not only provided, but the bend even fulfills the task of an insertion aid for the conductor in the crimping area, as in a faulty positioning of the conductor, this is guided along the turn until he in reaches the crimping area.
- the bend includes an angle of 90 ° with the plugging direction.
- An angle of 90 ° allows the best training of an abutment.
- the fixing element itself preferably has a substantially T-shaped form.
- a lateral that is perpendicular to the direction of insertion fixation achieved in a very advantageous manner due to the opposite education in the connector base.
- a locking spring for deflection into a provided in the connector base element primary locking recess is arranged on the contact element.
- the pull-out force can by a variation of the number of recesses, in which each locking cam of the secondary locking element engage in the locking position of the secondary locking element, be adapted to predetermined pull-out requirements. As a result, very high pull-out forces of, for example, 100 Newton or more can be achieved.
- One embodiment provides that a secondary locking element recess is provided in the connector base element, which receives the secondary locking element in the locking position.
- the secondary locking element is with this measure in the locking position an integral part of the connector.
- a particularly advantageous embodiment provides that the secondary locking element at the front end has a coding surface, which prevents plugging of the connector when the secondary locking element is positioned outside the locking position. With this measure, the safety of the connector is increased.
- the insertion of the connector according to the invention in the connector corresponding to the second connector according to the invention is only possible if the secondary locking element is positioned in the locking position.
- An advantageous embodiment provides that in the front region of the secondary locking element at least one arranged in the insertion direction coding rib is provided.
- the Codier-rib prevents incorrect production of the connector when the secondary locking element is positioned in the locking position.
- connector has a connector base 110, which consists of an insulating material, in particular of plastic.
- a contact element 200 is arranged in this connector base element 110.
- a secondary locking element 300 is arranged in the plug connector base element 110, wherein the secondary locking element 300 has locking cams 305, 306, which in the locked state (FIG. Fig. 2 . Fig. 4 ) engage in secondary locking recesses 205, 206 of the contact element 200. How the particular Fig. 3 and the Fig.
- the secondary locking recess 205, 206 is conical, whereas at least one locking cam 305 relative to the secondary locking recess 205 has a (slight) oversize, that is, is slightly larger than the secondary locking recess 205.
- the conical configuration of the secondary locking receptacles 205, 206 causes, during the engagement of the locking cams 305, 306, a movement of the contact element against the plugging direction, which in Fig. 3 and Fig. 4 is indicated with an arrow R, is caused.
- the contact element 300 is fixed and locked in the connector base 200.
- the exercise of a counter to the direction of insertion R acting movement of the contact element 200 in the connector base 110 causes at the same time that a on the contact element (see Fig. 6 . Fig. 7 ) arranged fixing element 215 engages in a gegentechnische recess 115 of the connector base member 110 and there comes to a stop surface 116 while exerting a bias to the plant ( Fig. 1 . Fig. 2 ).
- a fixation of the contact element 200 is accomplished in the connector base 110 at a second position.
- the contact element 200 is fixed in two places in the connector base element 110, on the one hand by the secondary locking means of the cams 305, 306 in the corresponding conical openings 205, 206 in the contact element 200, on the other hand by the fixing element 215 in the Openings 115 of the connector base 110 under bias.
- the fixation by the fixing element 215 causes in particular that even with a strong vibrations or shaking exposed operation of the connector 100 no breakage of the contact element 200, for example, in the area directly between the secondary locking recesses 205, 206 and the Crimerieln 240 occurs and that in particular no Contact corrosion in the crimping area is caused by continuous very strong vibrations. Rather, the contact element 200 and in particular the crimping area is held completely immovable and also stationary with respect to vibrations in its position in the connector base element 110.
- the connector base element 110 has, in a known manner, a primary locking recess 127, which can be produced by injection molding or by milling and the like.
- the secondary locking element 300 has on its side facing the contact springs 210 of the contact element 200, that is, on the plug side an encoder rib 330, which extends in the plugging direction R. This at least one coding rib 330 prevents an erroneous mating operation when the secondary locking element 300 is already positioned in the locking position.
- a coding element 111 can also be arranged on the plug connector base element 110, which in particular prevents incorrect orientation of the plug connector relative to a corresponding plug connector (not illustrated).
- This coding element 111 also cooperates with the secondary locking element 300.
- the coding rib 330 is aligned with the coding element 111 of the connector base element 110, and the coding surface 332 no longer communicates with this coding element 111.
- the secondary locking element 300 lies in a secondary locking element recess 119 arranged in the connector base element 110 and is received thereby.
- coding ribs 191, 192 are arranged in the connector base element 110, which prevent an incorrect connection with a corresponding further connector ( Fig. 5 ).
- the contact element 200 has on its contact elements, in the case shown, this spring elements 210, side facing a substantially rectangular positioning frame 211 with an opening 212.
- This positioning frame is in a corresponding recess 123 of the Steckverbinderg round member 110 receiving and allows exact positioning of the spring elements 210 in a known manner.
- the contact element 200 also has a locking spring 220, which also springs in known manner in the inserted state of the contact element 200 in the Primärverriegelungsaus Principleung 127 and the contact element 200 is supported against pulling on a Primärverriegelungswiderlager 128 in a known per se.
- the fixing element 215 is arranged on a curved bend 216 which forms an angle of 90 ° with the plugging direction R.
- This has the advantage that the opening for the introduction of a cable 204 is easily accessible.
- the cable is stripped in a known manner, the stripped part is contacted in the crimping area 240 by crimping.
- the non-stripped cable sheath is clamped in a clamping region 243 and thus provided a strain relief.
- the advantage of the above-described connector 100 is that by fixing the connector by means of primary locking element formed from spring 220 and primary locking abutment 125, secondary locking element formed from secondary locking recesses 205, 206, which are conical, and cams 305, 306 of the secondary locking element 300, whose at least one opposite a secondary locking recess 205 has a (slight) oversize, and formed by the fixing element 215, which engages in a corresponding opposite recess 115 in the secondary locking base element 110 and a prestressed Fixing the contact element 200 in the connector base element 110 mediates, a fixing and locking at a plurality of points of the contact element 200 in the connector base element 110 and in particular also ends of the crimping is achieved.
- the curved right-angled bend 216 also proves to be particularly advantageous with regard to the exertion of the prestressing, as a result of this a spring effect can be achieved.
- the contact element 200 is in this way at two points spaced from each other spatially, namely the secondary locking, formed by the secondary locking recess 205, 206 and the cams 305, 306 and the end of the crimping region arranged fixing element 215, which in the opposite opening 115 of the secondary locking element 110 engages fixed. This prevents vibration of the crimping area 240 and of the clamping area 242, which can lead to disruptive contact corrosion and thus interruption of the electrical contact due to resistance increase or even breakage of the contact element 200.
- the fixing element is essentially T-shaped. As a result, not only the contact surface is increased in the insertion direction, but also conveys an optimal locking perpendicular to the direction of insertion.
- the number of secondary locking recesses 205, 206 is selected depending on the pull-out force. If the pull-out force is smaller, one of the two pull-outs is sufficient. In addition, more than two recesses could be provided.
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Description
Die Erfindung betrifft einen Steckverbinder nach der Gattung des unabhängigen Anspruchs 1.The invention relates to a connector according to the preamble of independent claim 1.
Ein gattungsgemäßer Steckverbinder geht aus der
Derartige Stecker werden auch im Kraftfahrzeugbereich eingesetzt. In Kraftfahrzeugen unterliegen die Stecker und insbesondere auch die Crimpanschlüsse der Leiter erheblichen Belastungen, beispielsweise Rüttelbelastungen, Vibrationsbelastungen und dergleichen. Dies führt zu einer erheblichen Belastung des Übergangsbereichs zwischen Messer- bzw. Federkontakten und dem Crimpbereich. Aufgrund dieser Vibrationen kann es beispielsweise zu einem Bruch kommen. Darüber hinaus wurde festgestellt, dass aufgrund großer Vibrationen eine Kontaktkorrosion eines Kupferleiters in dem Crimpanschluss auftritt, die isolierend wirkt und dadurch den Widerstand in nicht akzeptabler Weise erhöht.Such connectors are also used in the automotive field. In motor vehicles, the plugs and in particular the crimp terminals of the conductors are subject to considerable loads, for example shaking loads, Vibration loads and the like. This leads to a considerable load on the transition region between knife or spring contacts and the crimping area. For example, these vibrations can cause breakage. In addition, it has been found that due to large vibrations, contact corrosion of a copper conductor occurs in the crimp terminal, which acts as an insulator and thereby unacceptably increases the resistance.
Der Erfindung liegt daher die Aufgabe zugrunde, einen solchen Steckverbinder so weiterzubilden, dass die vorbeschriebenen Nachteile nicht auftreten und dass insbesondere ein solcher Steckverbinder auch erheblichen Rüttelbelastungen und/oder Vibrationsbelastungen, wie sie in Fahrzeugen auftreten, ausgesetzt werden kann.The invention is therefore the object of developing such a connector so that the above-described disadvantages do not occur and that in particular such a connector and considerable vibration loads and / or vibration loads, such as occur in vehicles can be suspended.
Die Aufgabe wird durch die im unabhängigen Anspruch 1 angegebenen Merkmale gelöst.The object is solved by the features specified in the independent claim 1.
Der erfindungsgemäße Steckverbinder ist durch ein endseitig eines Crimpbereichs angeordnetes Fixierelement gekennzeichnet, welches in eine gegengleiche Ausnehmung in dem Steckverbindergrundelement eingreift.The connector according to the invention is characterized by a fixed end of a crimping fixation, which engages in a gegengleiche recess in the connector base.
Grundidee der Erfindung ist es, den Steckverbinder nicht nur mittels der Primär- und Sekundär-Verriegelung zu sichern und zu fixieren, sondern ein Fixierelement vorzusehen, welches in einem maximal möglichen Abstand von dem Sekundär-Verriegelungselement angeordnet ist und so eine Fixierung des Kontaktelements in dem Steckverbindergrundelement an zwei Punkten und insbesondere eine Fixierung des Crimpbereichs des Kontaktelements sicherstellt.The basic idea of the invention is not only to secure and fix the connector by means of the primary and secondary locking, but to provide a fixing element which is arranged at a maximum possible distance from the secondary locking element and thus fixes the contact element in the Connector base element at two points and in particular ensures a fixation of the crimping of the contact element.
Dabei wird eine Arretierung dieses Fixierelements in der gegengleichen Ausnehmung in der Verriegelungsposition des Sekundär-Verriegelungselements ermöglicht, sodass letzten Endes durch die Betätigung des Sekundär-Verriegelungselements gleichzeitig auch eine Fixierung und Arretierung des Fixierelements in der Ausnehmung in dem Steckverbindergrundelement auf sehr vorteilhafte Weise erreicht wird.In this case, a locking of this fixing is made possible in the opposite recess in the locking position of the secondary locking element, so that at the same time a fixation and locking of the fixing element in the recess in the connector base element is achieved in a very advantageous manner by the actuation of the secondary locking element.
Dabei wirkt das Fixierelemnt mit der gegengleichen Ausnehmung so zusammen, dass das Fixierelement durch die Bewegung des Kontaktelements in Steckrichtung an einer Fläche der gegengleichen Ausnehmung in dem Steckverbindergrundelement unter Ausübung einer Vorspannung zur Anlage kommt. Durch diese vorgespannte Positionierung wird ein rüttel- und vibrierfestes Arretieren des Kontaktelements in dem Steckverbindergrundelement erreicht.In this case, the Fixierelemnt cooperates with the opposite recess so that the fixing element comes by the movement of the contact element in the insertion direction on a surface of the opposite recess in the connector base element by applying a bias to the plant. By this biased positioning a vibration and vibration resistant locking of the contact element is achieved in the connector base element.
J Vorteilhafte Weiterbildungen und Ausgestaltungen des erfindungsgemäßen Steckverbinders sind Gegenstand der auf Anspruch 1 rückbezogenen Unteransprüche.Advantageous developments and refinements of the connector according to the invention are the subject of the dependent claims on claim 1.
So sieht eine vorteilhafte Ausgestaltung vor, dass die wenigstens eine Sekundär-Verriegelungsausnehmung konisch ausgebildet ist und der Verriegelungsnocken in Bezug auf diese Sekundär-Verriegelungsausnehmung ein (geringfügiges) Übermaß aufweist, sodass bei einem Eingreifen des Sekundär-Verriegelungsnockens in die Sekundär-Verriegelungsausnehmung bei einer gleichzeitigen Bewegung des Kontaktelements im Steckverbindergrundelement parallel zur Steckrichtung ein Festklemmen des Verriegelungsnockens in der Sekundär-Verriegelungsausnehmung hervorgerufen wird.Thus, an advantageous embodiment provides that the at least one secondary locking recess is conical and the locking cam with respect to this secondary locking recess has a (slight) oversize, so that upon engagement of the secondary locking cam in the secondary locking recess at a simultaneous Movement of the contact element in the connector base parallel to the insertion direction a clamping of the locking cam in the secondary locking recess is caused.
Beim Eingreifen des Verriegelungsnockens in die Sekundär-Verriegelungsausnehmung wird also zunächst eine minimale Bewegung des Kontaktelements in dem Steckverbinder-Grundelement parallel zur Steckrichtung hervorgerufen und sodann durch einen vollständigen Eingriff des Nockens in die Sekundär-Verriegelungsausnehmung das Kontaktelement in dem Steckverbindergrundelement gesichert.Upon engagement of the locking cam in the secondary locking recess so a minimal movement of the contact element in the connector base element is initially caused parallel to the insertion direction and then secured by a complete engagement of the cam in the secondary locking recess, the contact element in the connector base.
Die Anordnung des Fixierelements an dem Kontaktelement kann rein prinzipiell auf die unterschiedlichste Art und Weise geschehen.The arrangement of the fixing element on the contact element can be done purely in principle in a variety of ways.
Eine sehr vorteilhafte Ausführungsform, die insbesondere auch eine leichte Kontaktierung des Leiters in dem Crimpbereich des Kontaktelementes ermöglicht, sieht vor, dass das Fixierelement an einer sich senkrecht zur Steckrichtung erstreckenden Abbiegung anzuordnen. Durch diese Anordnung wird der maximale Öffnungsquerschnitt für die Aufnahme des Leiters im Crimpbereich nicht nur bereitgestellt, sondern die Abbiegung erfüllt sogar die Aufgabe einer Einführhilfe für den Leiter in den Crimpbereich, da bei einer Fehlpositionierung des Leiters dieser an der Abbiegung entlanggeführt wird, bis er in den Crimpbereich gelangt.A very advantageous embodiment, which in particular also enables easy contacting of the conductor in the crimp region of the contact element, provides for arranging the fixing element on a bend extending perpendicularly to the plug-in direction. By this arrangement, the maximum opening cross section for receiving the conductor in the crimping area is not only provided, but the bend even fulfills the task of an insertion aid for the conductor in the crimping area, as in a faulty positioning of the conductor, this is guided along the turn until he in reaches the crimping area.
Bevorzugt schließt die Abbiegung einen Winkel von 90° mit der Steckrichtung ein. Es ist allerdings auch möglich, den Winkel geringfügig kleiner als 90° auszubilden. Ein Winkel von 90° ermöglicht die beste Ausbildung eines Widerlagers.Preferably, the bend includes an angle of 90 ° with the plugging direction. However, it is also possible to form the angle slightly smaller than 90 °. An angle of 90 ° allows the best training of an abutment.
Das Fixierelement selbst weist vorzugsweise eine im Wesentlichen T-förmige Gestalt auf. Hierdurch wird aufgrund der gegengleichen Ausbildung in dem Steckverbindergrundelement auch eine seitliche, das heißt senkrecht zur Steckrichtung wirkende Fixierung auf sehr vorteilhafte Weise erzielt. Gemäß einer vorteilhaften Ausführungsform ist an dem Kontaktelement eine Arretierfeder zur Einfederung in eine in dem Steckverbinder-Grundelement vorgesehene Primär-Verriegelungsausnehmung angeordnet.The fixing element itself preferably has a substantially T-shaped form. As a result, a lateral, that is perpendicular to the direction of insertion fixation achieved in a very advantageous manner due to the opposite education in the connector base. According to an advantageous embodiment, a locking spring for deflection into a provided in the connector base element primary locking recess is arranged on the contact element.
Die Auszugskraft kann durch eine Variation der Anzahl der Ausnehmungen, in welche jeweils Verriegelungsnocken des Sekundär-Verriegelungselements in der Verriegelungsposition des Sekundär-Verriegelungselements eingreifen, an vorgegebene Auszugskraft-Anforderungen angepasst werden. Dadurch sind auch sehr hohe Auszugskräfte beispielsweise von 100 Newton oder mehr erreichbar.The pull-out force can by a variation of the number of recesses, in which each locking cam of the secondary locking element engage in the locking position of the secondary locking element, be adapted to predetermined pull-out requirements. As a result, very high pull-out forces of, for example, 100 Newton or more can be achieved.
Eine Ausgestaltung sieht vor, dass im Steckverbinder-Grundelement eine Sekundär-Verriegelungselement-Ausnehmung vorgesehen ist, welche das Sekundär-Verriegelungselement in der Verriegelungsposition aufnimmt. Das Sekundär-Verriegelungselement wird mit dieser Maßnahme in der Verriegelungsposition integraler Bestandteil des Steckverbinders.One embodiment provides that a secondary locking element recess is provided in the connector base element, which receives the secondary locking element in the locking position. The secondary locking element is with this measure in the locking position an integral part of the connector.
Eine besonders vorteilhafte Ausgestaltung sieht vor, dass das Sekundär-Verriegelungselement am vorderen Ende eine Codierfläche aufweist, die ein Stecken des Steckverbinders verhindert, wenn das Sekundär-Verriegelungselement außerhalb der Verriegelungsposition positioniert ist. Mit dieser Maßnahme wird die Sicherheit der Steckverbindung erhöht. Das Einstecken des erfindungsgemäßen Steckverbinders in den zum erfindungsgemäßen Steckverbinder korrespondierenden zweiten Steckverbinder ist nur möglich, wenn das Sekundär-Verriegelungselement in der Verriegelungsposition positioniert ist.A particularly advantageous embodiment provides that the secondary locking element at the front end has a coding surface, which prevents plugging of the connector when the secondary locking element is positioned outside the locking position. With this measure, the safety of the connector is increased. The insertion of the connector according to the invention in the connector corresponding to the second connector according to the invention is only possible if the secondary locking element is positioned in the locking position.
Eine vorteilhafte Ausführungsform sieht dabei vor, dass im vorderen Bereich des Sekundär-Verriegelungselements wenigstens eine in Steckrichtung angeordnete Codier-Rippe vorgesehen ist. Die Codier-Rippe verhindert eine fehlerhafte Herstellung der Steckverbindung, wenn das Sekundär-Verriegelungselement in der Verriegelungsposition positioniert ist.An advantageous embodiment provides that in the front region of the secondary locking element at least one arranged in the insertion direction coding rib is provided. The Codier-rib prevents incorrect production of the connector when the secondary locking element is positioned in the locking position.
Ausführungsbeispiele der Erfindung sind in der Zeichnung dargestellt und in der nachfolgenden Beschreibung näher erläutert.Embodiments of the invention are illustrated in the drawings and explained in more detail in the following description.
Es zeigen:
- Fig. 1
- eine isometrische Schnittdarstellung eines erfindungsgemäßen Steckverbinders mit einem nicht verriegelten Sekundär-Verriegelungselement;
- Fig. 2
- die in
Fig. 1 dargestellte isometrische Darstellung des Steckverbinders mit verriegeltem Sekundär-Verriegelungselement; - Fig. 3
- eine Seiten-Schnittansicht eines erfindungsgemäßen Steckverbinders vor der Verriegelung des Sekundär-Verriegelungselements;
- Fig. 4
- die in
Fig. 3 dargestellte Seiten-Schnittansicht in Verriegelungsposition des Sekundär-Verriegelungselements; - Fig. 5
- eine isometrische Darstellung des Steckverbindergrundelements;
- Fig. 6
- eine isometrische Darstellung des Kontaktelements und
- Fig. 7
- eine isometrische Darstellung des Kontaktelements aus einer anderen Ansicht.
- Fig. 1
- an isometric sectional view of a connector according to the invention with a non-locked secondary locking element;
- Fig. 2
- in the
Fig. 1 shown isometric view of the connector with locked secondary locking element; - Fig. 3
- a side sectional view of a connector according to the invention before the locking of the secondary locking element;
- Fig. 4
- in the
Fig. 3 illustrated side sectional view in the locking position of the secondary locking element; - Fig. 5
- an isometric view of the connector base member;
- Fig. 6
- an isometric view of the contact element and
- Fig. 7
- an isometric view of the contact element from another view.
Ein als Ganzer mit 100 bezeichneter, in den
Das Steckverbindergrundelement 110 weist auf an sich bekannte Weise eine Primärverriegelungsausnehmung 127 auf, die durch Spritzgießen herstellbar ist oder durch Fräsen und dergleichen. Das Sekundär-Verriegelungselement 300 weist an seiner den Kontaktfedern 210 zugewandten Seite des Kontaktelements 200, das heißt steckseitig eine Codierrippe 330 auf, die in Steckrichtung R verläuft. Diese wenigstens eine Codierrippe 330 verhindert einen fehlerhaften Steckvorgang, wenn das Sekundär-Verriegelungselement 300 bereits in der Verriegelungsposition positioniert ist.The
Darüber hinaus kann auch an dem Steckverbindergrundelement 110 ein Codierelement 111 angeordnet sein, dass insbesondere eine falsche Orientierung des Steckverbinders in Bezug zu einem korrespondierenden Steckverbinder (nicht dargestellt) verhindert. Dieses Codierelement 111 wirkt auch mit dem Sekundär-Verriegelungselement 300 zusammen. An der Codierrippe 330 ist nämlich stirnseitig eine Codierfläche 332 angeordnet, die ein Stecken des Steckverbinders verhindert, wenn das Sekundär-Verriegelungselement 300 außerhalb der Verriegelungsposition positioniert ist, wie es beispielsweise in
In dem Steckverbindergrundelement 110 sind darüber hinaus ebenfalls Codierrippen 191, 192 angeordnet, die eine fehlerhafte Steckung mit einem entsprechenden weiteren Steckverbinder verhindern (
Das Kontaktelement 200 weist auf seiner den Kontaktelementen, im gezeigten Fall sind dies Federelemente 210, zugewandten Seite einen im Wesentlichen rechteckigen Positionierrahmen 211 mit einer Öffnung 212 auf. Dieser Positionierrahmen findet in einer entsprechenden Ausnehmung 123 des Steckverbinderg rundelements 110 Aufnahme und ermöglicht eine exakte Positionierung der Federelemente 210 auf an sich bekannte Weise.The
Das Kontaktelement 200 weist darüber hinaus eine Arretierfeder 220 auf, die ebenfalls auf an sich bekannte Weise im eingeschobenen Zustand des Kontaktelements 200 in die Primärverriegelungsausnehmung 127 einfedert und das Kontaktelement 200 gegen ein Herausziehen an einem Primärverriegelungswiderlager 128 auf an sich bekannte Weise abstützt.The
Wie insbesondere in
Der Vorteil des vorbeschriebenen Steckverbinders 100 besteht darin, dass durch die Fixierung des Steckverbinders mittels Primär-Verriegelungselement, gebildet aus Feder 220 und Primärverriegelungswiderlager 125, Sekundär-Verriegelungselement, gebildet aus Sekundär-Verriegelungsausnehmungen 205, 206, die konisch ausgebildet sind, und Nocken 305, 306 des Sekundär-Verriegelungselements 300, deren wenigstens eine gegenüber einer Sekundär-Verriegelungsausnehmung 205 ein (geringfügiges) Übermaß aufweist, und gebildet durch das Fixierelement 215, welches in eine entsprechende gegengleiche Ausnehmung 115 in dem Sekundär-Verriegelungsgrundelement 110 eingreift und eine vorgespannte Fixierung des Kontaktelements 200 in dem Steckverbindergrundelement 110 vermittelt, eine Fixierung und Arretierung an mehreren Punkten des Kontaktelements 200 in dem Steckverbindergrundelement 110 und insbesondere auch endseitig des Crimpbereichs erzielt wird. Dabei erweist sich die gebogene rechtwinklige Abbiegung 216 auch im Hinblick auf die Ausübung der Vorspannung als besonders vorteilhaft, da hierdurch eine Federwirkung erzielbar ist. Das Kontaktelement 200 ist auf diese Weise an zwei Punkten, die voneinander räumlich beabstandet sind, nämlich der Sekundär-Verriegelung, gebildet durch die Sekundär-Verriegelungsausnehmung 205, 206 und die Nocken 305, 306 und das endseitig des Crimpbereichs angeordnete Fixierelement 215, welches in die gegengleiche Öffnung 115 des Sekundär-Verriegelungsgrundelements 110 eingreift, fixiert. Hierdurch wird eine Vibration des Crimpbereichs 240 und des Klemmbereichs 242 verhindert, der zu einer störenden Kontaktkorrosion und damit einer Unterbrechung des elektrischen Kontakts durch Widerstandserhöhung oder sogar zu einem Bruch des Kontaktelements 200 führen kann.The advantage of the above-described
Das Fixierelement ist im Wesentlichen T-förmig ausgebildet. Hierdurch wird nicht nur die Auflagefläche in Steckrichtung vergrößert, sondern auch eine optimale Arretierung senkrecht zur Steckrichtung vermittelt.The fixing element is essentially T-shaped. As a result, not only the contact surface is increased in the insertion direction, but also conveys an optimal locking perpendicular to the direction of insertion.
An dieser Stelle ist zu bemerken, dass die Anzahl der Sekundär-Verriegelungsausnehmungen 205, 206 abhängig von der Ausziehkraft gewählt wird. Bei kleinerer Ausziehkraft genügt eine, bei größerer Ausziehkraft werden zwei Ausnehmungen gewählt. Darüber hinaus könnten auch mehr als zwei Ausnehmungen vorgesehen sein.At this point, it should be noted that the number of secondary locking recesses 205, 206 is selected depending on the pull-out force. If the pull-out force is smaller, one of the two pull-outs is sufficient. In addition, more than two recesses could be provided.
Claims (10)
- Plug-in connector (100) having at least one contact element (200) arranged in a plug-in connector base element (110) and having a crimp connection, wherein at least one secondary locking recess (205, 206) arranged in the contact element (200) transversely to the plug-in direction (R) is provided with which a locking cam (305, 306) of a secondary locking element (300) engages in the locking position of the secondary locking element (300), characterised by a fixing element (215) arranged on the end side of a crimp region which engages with a mirror-inverted recess (115) in the plug-in connector base element (110), wherein the fixing element (215) comes into contact with a surface (116) of the mirror-inverted recess (115) in the plug-in connector base element (110), exerting a preload.
- Plug-in connector (100) according to claim 1, characterised in that the at least one secondary locking recess (205, 206) is formed to be conical and the locking cam (305) has an excess with regard to the secondary locking recess (205) such that a clamping of the locking cam (305) in the secondary locking recess (205) is caused during an engagement of the locking cam (305) with the secondary locking recess during a simultaneous movement of the contact element in the plug-in connector base element in parallel to the plug-in direction (R).
- Plug-in connector (100) according to one of the preceding claims, characterised in that the fixing element (215) is arranged on a turn (216) which extends substantially perpendicularly to the plug-in direction (R).
- Plug-in connector (100) according to claim 3, characterised in that the turn (216) encloses an angle of 90° with the plug-in direction (R).
- Plug-in connector (100) according to one of the preceding claims, characterised in that the fixing element (215) has a substantially T-shaped configuration.
- Plug-in connector (100) according to one of the preceding claims, characterised in that a detent spring (220) is arranged on the contact element (200) for deflection into a primary locking recess (127) provided in the plug-in connector base element (110).
- Plug-in connector (100) according to one of the preceding claims, characterised in that the number of secondary locking recesses (205, 206) is determined depending on the provided extraction force.
- Plug-in connector (100) according to one of the preceding claims, characterised in that a secondary locking element recess (119) is provided in the plug-in connector base element (110), which receives the secondary locking element (300) in the locking position.
- Plug-in connector (100) according to claim 1, characterised in that the secondary locking element (300) has a coding surface (332) on the front end which prevents a plugging-in of the plug-in connector (100) if the secondary locking element (300) is positioned outside of the locking position.
- Plug-in connector (100) according to claim 1, characterised in that at least one coding rib (330) which runs in the plug-in direction (R) is provided in the front region of the secondary locking element (300) .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL11782368T PL2606538T3 (en) | 2010-08-18 | 2011-08-16 | Plug-in connector |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010034789A DE102010034789B3 (en) | 2010-08-18 | 2010-08-18 | Connectors |
PCT/DE2011/001596 WO2012022302A1 (en) | 2010-08-18 | 2011-08-16 | Plug-in connector |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2606538A1 EP2606538A1 (en) | 2013-06-26 |
EP2606538B1 true EP2606538B1 (en) | 2015-09-16 |
Family
ID=44970899
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11782368.2A Active EP2606538B1 (en) | 2010-08-18 | 2011-08-16 | Plug-in connector |
Country Status (12)
Country | Link |
---|---|
US (1) | US8870607B2 (en) |
EP (1) | EP2606538B1 (en) |
JP (1) | JP5770849B2 (en) |
KR (1) | KR101784375B1 (en) |
CN (1) | CN103109418B (en) |
DE (1) | DE102010034789B3 (en) |
DK (1) | DK2606538T3 (en) |
ES (1) | ES2556456T3 (en) |
HU (1) | HUE026389T2 (en) |
PL (1) | PL2606538T3 (en) |
TW (1) | TWI536677B (en) |
WO (1) | WO2012022302A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6203606B2 (en) * | 2013-11-13 | 2017-09-27 | モレックス エルエルシー | connector |
DE112015000322T5 (en) | 2014-01-31 | 2016-11-03 | Panasonic Intellectual Property Management Co., Ltd. | Connector and connector device |
JP6414772B2 (en) * | 2014-01-31 | 2018-10-31 | パナソニックIpマネジメント株式会社 | Connector and connector device |
DE102014002669B4 (en) | 2014-02-28 | 2019-02-21 | Erni Production Gmbh & Co. Kg | Connectors |
JP6416311B2 (en) * | 2016-11-28 | 2018-10-31 | モレックス エルエルシー | connector |
CN112088469B (en) | 2018-03-16 | 2023-01-17 | 富加宜(美国)有限责任公司 | High density electrical connector |
JP2020198170A (en) * | 2019-05-31 | 2020-12-10 | 矢崎総業株式会社 | Connector and terminal fitting manufacturing method |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63134476A (en) | 1986-11-20 | 1988-06-07 | Kyokuto Kaihatsu Kogyo Co Ltd | Hose reel enclosure for service vehicle |
JPS63134476U (en) * | 1987-02-26 | 1988-09-02 | ||
JPH01121273A (en) | 1987-11-05 | 1989-05-12 | Nippon Chemiphar Co Ltd | Polymorphic substance of benzimidazole derivative |
JPH01121273U (en) * | 1988-02-09 | 1989-08-17 | ||
JP3218139B2 (en) * | 1994-02-28 | 2001-10-15 | タイコエレクトロニクスアンプ株式会社 | connector |
US6478632B2 (en) | 2000-04-28 | 2002-11-12 | Sumitomo Wiring Systems, Ltd. | Shake preventing construction for a terminal fitting and a connector |
DE102006030784B4 (en) | 2006-06-30 | 2008-05-15 | Erni Electronics Gmbh | Connector with a secondary lock |
JP2008305601A (en) * | 2007-06-06 | 2008-12-18 | Sumitomo Wiring Syst Ltd | Connector and terminal fitting |
US20120137403A1 (en) * | 2010-12-01 | 2012-06-07 | John Bone | Touch Screen Stay-Clean Finger Mitten |
-
2010
- 2010-08-18 DE DE102010034789A patent/DE102010034789B3/en not_active Expired - Fee Related
-
2011
- 2011-08-16 CN CN201180044257.1A patent/CN103109418B/en active Active
- 2011-08-16 TW TW100129184A patent/TWI536677B/en active
- 2011-08-16 WO PCT/DE2011/001596 patent/WO2012022302A1/en active Application Filing
- 2011-08-16 DK DK11782368.2T patent/DK2606538T3/en active
- 2011-08-16 KR KR1020137006360A patent/KR101784375B1/en active IP Right Grant
- 2011-08-16 US US13/817,230 patent/US8870607B2/en active Active
- 2011-08-16 PL PL11782368T patent/PL2606538T3/en unknown
- 2011-08-16 JP JP2013524346A patent/JP5770849B2/en active Active
- 2011-08-16 HU HUE11782368A patent/HUE026389T2/en unknown
- 2011-08-16 EP EP11782368.2A patent/EP2606538B1/en active Active
- 2011-08-16 ES ES11782368.2T patent/ES2556456T3/en active Active
Also Published As
Publication number | Publication date |
---|---|
US20130183865A1 (en) | 2013-07-18 |
KR101784375B1 (en) | 2017-10-11 |
US8870607B2 (en) | 2014-10-28 |
KR20130108296A (en) | 2013-10-02 |
DK2606538T3 (en) | 2015-12-21 |
ES2556456T3 (en) | 2016-01-18 |
JP5770849B2 (en) | 2015-08-26 |
TWI536677B (en) | 2016-06-01 |
CN103109418B (en) | 2016-08-03 |
HUE026389T2 (en) | 2016-06-28 |
PL2606538T3 (en) | 2016-03-31 |
EP2606538A1 (en) | 2013-06-26 |
TW201230513A (en) | 2012-07-16 |
WO2012022302A1 (en) | 2012-02-23 |
DE102010034789B3 (en) | 2011-12-29 |
CN103109418A (en) | 2013-05-15 |
JP2013534357A (en) | 2013-09-02 |
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