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EP2559905B1 - Engine mount for ventilators, preferably axial ventilators, and method for producing a ventilation grill of such an engine mount - Google Patents

Engine mount for ventilators, preferably axial ventilators, and method for producing a ventilation grill of such an engine mount Download PDF

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Publication number
EP2559905B1
EP2559905B1 EP12005842.5A EP12005842A EP2559905B1 EP 2559905 B1 EP2559905 B1 EP 2559905B1 EP 12005842 A EP12005842 A EP 12005842A EP 2559905 B1 EP2559905 B1 EP 2559905B1
Authority
EP
European Patent Office
Prior art keywords
struts
engine mount
radially
ring
support ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12005842.5A
Other languages
German (de)
French (fr)
Other versions
EP2559905A2 (en
EP2559905A3 (en
Inventor
Christian Frank
Patrick Neumaier
Christian Schönbein
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ziehl Abegg SE
Original Assignee
Ziehl Abegg SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ziehl Abegg SE filed Critical Ziehl Abegg SE
Priority to SI201231765T priority Critical patent/SI2559905T1/en
Publication of EP2559905A2 publication Critical patent/EP2559905A2/en
Publication of EP2559905A3 publication Critical patent/EP2559905A3/en
Application granted granted Critical
Publication of EP2559905B1 publication Critical patent/EP2559905B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/70Suction grids; Strainers; Dust separation; Cleaning
    • F04D29/701Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
    • F04D29/703Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps specially for fans, e.g. fan guards
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/668Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps damping or preventing mechanical vibrations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/64Mounting; Assembling; Disassembling of axial pumps
    • F04D29/644Mounting; Assembling; Disassembling of axial pumps especially adapted for elastic fluid pumps
    • F04D29/646Mounting or removal of fans
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining

Definitions

  • the invention relates to a motor mounting for fans, preferably axial fans, according to the preamble of claim 1 and a method for producing a ventilation grille of such a motor mounting according to the preamble of claim 11.
  • Ventilation grilles have coaxial grille rings which are connected to one another by radially extending struts ( DE 10 2009 025 025 A . DE 23 45 539 A . DE 101 11 397 A . DE 197 53 373 A ).
  • the radially inner ends of the struts are either designed as fastening elements for connection to the motor or connected to a fastening disk which is connected to the fan.
  • the radially outer end of the struts has holding elements ( DE 101 11 397 A ), which are used to hold connecting means with the fan.
  • the ventilation grilles have straight areas in axial section, the radially inner and outer areas being inclined in opposite directions to one another and connecting at an obtuse angle to a straight central area.
  • Such ventilation grilles can only be produced in a complex manner, since a separate welding device and therefore also a separate welding process is required for each of these grille areas.
  • the fan is arranged inside a housing and attached to a housing wall.
  • the housing has an air outlet opening that is covered by a ventilation grille that is attached to the outside of the housing.
  • a ventilation grille that is attached to the outside of the housing.
  • the fan has a lower part with a disc body, from which a plurality of projecting ribs extend outwards, which are connected to a frame body via elastic suspension arms.
  • the fan is connected to the disc body which, together with the elastically deformable suspension arms, forms an elastic frame.
  • the object of the invention is to design the generic motor suspension and the generic method in such a way that optimum noise and vibration reduction during operation of the fan is achieved in a structurally simple and cost-effective manner.
  • the number and / or the diameter (cross section) of the struts is varied with a view to reducing the acoustic noise and / or the natural resonances of the engine mounting in order to adapt to the vibration behavior of the fan.
  • This adjustment can be carried out particularly easily since the struts are fastened with their radially outer end to an outer support ring. This makes it easy to attach the desired number of struts to the ventilation grille.
  • the inner support ring has a flat ring part lying in a radial plane of the ventilation grille, the edge of which is directed obliquely upwards.
  • the radially inner ends of the struts are attached to the upward edge of the inner support ring.
  • the struts then connect the outer support ring to the inner support ring. Via the inner support ring, the ventilation grille can be easily connected to the fan regardless of its mounting division. Since the outer support ring and the inner support ring are designed to run all the way around and the inner support ring is set up, the struts can be attached at any suitable point on the ventilation grille and connected to the outer support ring and the inner support ring.
  • the number of struts which are preferably made of metal, is selected such that it is not equal to the number of blades of the fan. This allows the ventilation grille to be optimally matched to the fan used in each case with regard to noise reduction.
  • the outer support ring advantageously consists of flat material. It is advantageously formed from a strip that is bent into a cylinder. In this way, the outer support ring can be manufactured very easily in any required diameter.
  • the outer support ring can consist of a flat material that lies in a radial plane of the ventilation grille. This also ensures simple manufacture of the outer support ring. The ends of the struts can be easily attached to the flat outer support ring.
  • the outer support ring does not have to be made of a flat material. It can also be formed from at least one, but preferably from a plurality of grating rings. With the grille rings as the outer support ring, a simple and inexpensive manufacture of the ventilation grille and thus the engine mounting is also possible.
  • the lattice rings forming the outer support ring can lie next to one another at a distance in a radial plane. However, it is also possible for lattice rings with the same diameter to be arranged one above the other so that they form a quasi-cylindrical outer support ring.
  • the radially outer ends of the struts are bent in an advantageous manner. Then the ends can be easily attached to the outer support ring.
  • the radially outer strut ends are securely fastened if the radially outer ends of the struts do not protrude beyond the outer support ring.
  • the length of the strut ends is shorter than the axial height of the outer support ring. This allows the strut ends to be attached to the outer support ring over their entire length.
  • the motor suspension is advantageously designed such that when the outer support ring is used, the motor suspension can be carried out individually and independently of the fastening division of the customer interface.
  • the motor suspension or the outer support ring is attached to a wall ring that contains the nozzle for the fan.
  • the customer interface can be formed, for example, by bores in the edge area of the nozzle of the wall ring, through which screws or the like are inserted, with which the outer support ring, which is placed on the nozzle, can be connected to the nozzle. In such a case, the outer support ring is screwed to the nozzle radially.
  • the motor mounting can be carried out individually and independently of the fastening pitch of the fan.
  • the radially inner ends of the struts are in this case advantageously attached to the raised edge of the inner support ring, while the interface for connection to the fan is located outside of this raised edge.
  • the ventilation grille can have a curved shape in axial section. This makes it possible to weld the ventilation grille in a single device in a single operation.
  • the ventilation grille and thus the engine mounting can be manufactured very inexpensively and easily.
  • the struts which are preferably made of metal, are curved in a convex manner over their length.
  • Some of the struts advantageously protrude radially inwards and / or outwards via the lattice rings.
  • the protruding ends of these struts are advantageously provided with connections with which the ventilation grille can be fastened, for example, to a wall ring and to the fan.
  • Some of the ventilation grille struts may have a length that is less than the radius of the ventilation grille. These shorter struts can have the same length, but also different lengths. By appropriate selection of the length and / or the cross section of these struts, the motor suspension can be matched to the vibration behavior of the fan in such a way that the acoustic noises occurring during operation are minimized and / or no natural resonances of the motor suspension occur.
  • the longer struts are used to connect the ventilation grille to a wall ring and the fan, for example, they advantageously have a larger cross section than the short struts.
  • the method according to the invention is carried out in such a way that the number and / or the cross section of the struts is varied with a view to reducing the acoustic noise and / or the displacement of the natural resonances of the engine suspension in order to reduce the acoustic noises and / or the displacement of the natural resonances of the engine suspension ,
  • This makes it very easy to adapt the motor suspension to the vibration behavior of the fan.
  • a welding device which has an outer ring to which upright, radial struts are connected, which has a curved end face with depressions one behind the other with a small spacing.
  • the struts are arranged so that the depressions lie on a circle.
  • the grid rings are placed in the recesses.
  • the struts of the ventilation grille to be manufactured are then welded to the grille rings.
  • the number of struts so that it is not equal to the number of blades of the fan. For example, if the fan has four blades, the ventilation grille has a different number of struts. Depending on the size and / or location of the fan, it is very easy to determine the optimal number of struts. In this way, not only can the acoustics, especially the rotary sound of the fan, be reduced, but also a possible natural oscillation frequency of the motor suspension can be counteracted.
  • the selected number of struts enables the components of the engine suspension according to the invention to be coordinated with one another in such a way that the noise and / or the natural resonances of the engine suspension are minimized.
  • the number of struts does not necessarily have to be different from the number of blades of the fan. Rather, it is crucial that the number of struts and / or their diameter is selected so that the desired and described adaptation of the motor suspension is matched to the vibration behavior of the fan.
  • a simple procedure results if the radially outer ends of the struts are attached to an outer support ring.
  • the outer support ring enables the number of struts to be varied individually, in particular regardless of the fastening division of the customer interface.
  • the engine mounting is for a fan 11 ( Fig. 4 ), preferably an axial fan, is provided and has a ventilation grille 1 which has grating rings 2 which run coaxially to one another. They advantageously have the same distance from one another, according to the plan view Fig. 2 seen.
  • the grid rings 2 advantageously have a circular cross section ( Fig. 3 ) and are advantageously made of metal. Depending on the application, the grid rings 2 can also have a cross-section deviating from a circular shape.
  • all the grille rings 2 of the ventilation grille 1 have the same cross-sectional area. However, it is also possible for the individual grille rings to have a different cross section, depending on the position within the ventilation grille 1.
  • the grid rings 2 are connected to one another by radially extending struts 3. They are also advantageously made of metal. They can also consist of wires with a circular cross section, but can also be designed as profile-shaped struts.
  • the shape of the struts 3 over their length determines the shape of the ventilation grille 1.
  • the struts 3 are curved convexly over their length, as a result of which the ventilation grille 1 is a has a domed shape.
  • the struts 3 can be curved evenly over their length. However, it is advantageous if the struts 3 have a smaller radius of curvature in the radially inner region of the ventilation grille 1 than in the radially outer region. The ventilation grille therefore drops more in the radially inner area than in the radially outer area ( Fig. 1 and 3 ).
  • the struts 3 are attached to the outside of the grille rings 2, that is, on the side of the grille rings facing away from the fan. If the struts and the lattice rings are made of metal, they are welded together at the crossing points.
  • the struts 3 give the ventilation grille 1 high stability and strength.
  • the radially inner ends 4 ( Fig. 3 ) the struts 3 are angled in the direction of the fan 11 and attached to an inner support ring 5. It has a flat ring part 6 lying in a radial plane of the ventilation grille 1, the edge 7 of which is directed obliquely upwards.
  • the strut ends 4 are attached to the outside of the inner support ring edge 7.
  • the ring part 6 has openings 8 distributed over its circumference.
  • the fan 11 is fastened to the ring part 6 of the inner support ring 5 in a known manner.
  • the radially outer ends 9 of the struts 3 are attached to the outside of an outer support ring 10. It lies coaxial to the axis of the ventilation grille 11. As from Fig. 3 emerges, the ring part 6 is axially offset in the direction of the fan 11 from the outer support ring 10, which, viewed in the axial direction, is at a greater distance from the fan 11 than the ring part 6 of the inner support ring 5.
  • the inner support ring 5 and the outer support ring 10 are advantageously made of metal.
  • the struts 3 can then, if they preferably consist of metal, be simply attached by a welding process.
  • a grating concept with a variable and / or asymmetrical number of struts 3 is used.
  • the number of struts 3 and / or by changing the cross-section of the strut can be easily and inexpensively detuned so that the vibration values are low, which will be described in more detail below.
  • the number of struts 3 can be chosen to be unequal to the number of blades 12 of the fan 11, regardless of the interfaces to the outer support ring 10 and the inner support ring 5.
  • the outer support ring 10 is used to fasten the struts 3 with their radially outer end 9, which is angled so that it can be attached flat to the outside of the outer support ring 10.
  • the outer support ring 10 preferably consists of a flat material, which is preferably bent into an upright ring.
  • the different number of struts 3 can be easily attached to the outer support ring 10, so that the motor suspension can be matched to the fan 11 used and its number of blades in a simple manner and regardless of the interfaces to the outer and inner support ring, in order to minimize the development of noise.
  • the number of struts 3 can additionally be selected so that a possible natural vibration frequency of the engine suspension is avoided.
  • Fig. 19 shows the course of the efficiency depending on the speed of the fan or the volume flow q v .
  • the solid line applies to the curved ventilation grille and the dashed line to the conventional ventilation grille, which consists of grating areas that are flat in axial section and at an angle to each other.
  • the motors with the curved ventilation grilles have a higher efficiency than the conventional motors.
  • the ends 9 of the struts 3 can be easily attached to the outer support ring 10, at least its outside is a smooth cylindrical surface.
  • the strut ends 9 are shorter than the height of the outer support ring 10. It is in principle possible to fasten the strut ends 9 to the outside of the outer support ring 10 with the aid of fastening means such as screws, bolts and the like. Such an attachment can also be provided in addition to a welded connection between the strut ends 9 and the outer support ring 10. Deviating from the exemplary embodiment shown, the length of the strut ends 9 can also be equal to the height or even greater than the height of the outer support ring 10.
  • the strut ends 9 are in any case attached to the outer support ring 10 in such a way that they do not, based on the illustration according to FIG Fig. 3 , protrude downward over the outer support ring 10.
  • the grid rings 2 are spaced from one another such that they do not or only slightly hinder the passage of air. In addition, the distance is selected so that users cannot reach through the ventilation grille 1 by hand and come into contact with the impeller of the fan 11.
  • the outer support ring 10 can be connected radially or axially in any division, based on the interface (nozzle). The connection of the inner support ring 5 can take place without taking into account the interface to the fan 11. This is explained in more detail below.
  • the ventilation grille 1 with the outer support ring 10 is placed on the free edge of a nozzle 13 ( Fig. 4 ), which protrudes from a plate-shaped wall ring 14.
  • the impeller of the fan 11 with the blades 12 is arranged in a known manner.
  • the outer support ring 10 is fastened with radially extending screws 15 to the free edge of the nozzle 13.
  • the nozzle 13 forms the customer interface.
  • the engine mounting can be carried out individually and independently of the mounting division of the customer interface due to the design described.
  • the angular distance of the screws 15 over the circumference of the outer support ring 10 is specified by the customer.
  • the struts 3 can be provided independently of this customer-specified distribution of the screws 15 in such a way that the development of noise is minimized and a resonance point in the operating area of the engine suspension is reliably avoided.
  • the ventilation grille 1 with the outer support ring 10 can be placed correctly on the free edge of the nozzle 13.
  • the embodiment according to Fig. 5 is essentially the same as the embodiment according to the 1 to 4 , The only difference is that the outer support ring 10 is screwed axially to the wall ring 14 ( Fig. 6 ).
  • transversely projecting tabs 16 are provided on the outer support ring 10, which are distributed over the circumference and rest in the installed position on the wall ring 14 and are connected to it by means of the screws 15.
  • the straps 16 protruding radially from the outer support ring 10 lie in the region below the free ends of the strut ends 9.
  • the number of struts 3 can thus again be chosen without regard to the design of the customer interface so that the ventilation grille 1 is optimized with regard to noise reduction and the avoidance of natural resonances of the engine suspension.
  • the described design of the inner support ring 5 also makes it possible to carry out the motor suspension individually and independently of the fastening division of the fan 11.
  • the openings 8 in the ring part 6 of the inner support ring 5 can have any distribution which does not affect the fastening of the radially inner ends 4 of the struts 3. In the two described embodiments, these strut ends 4 are located on the outside of the raised edge 7 of the inner support ring 5.
  • the outer support ring 10 is formed, for example, by two coaxial lattice rings 2 'which are spaced apart and on which the angled ends 9 of the struts 3 are fastened.
  • the strut ends 9 extend approximately horizontally, as shown in FIG Fig. 8 seen.
  • the strut ends 9 are advantageously welded onto the grid rings 2 '.
  • the outer support ring 10 can also consist of only one or more than two lattice rings 2 '.
  • the outer grating ring 2 ' has connections 16' arranged uniformly distributed over its circumference, which are formed by parts of the grating ring 2 'deformed radially outward.
  • the outer lattice ring 2 ' is shaped outwards in such a way that the connection 16' has two wire sections 31, 32 lying parallel to one another, which run approximately radially outwards and merge into one another in an arc shape and arcuately into the lattice ring 2 '.
  • Disks 22 are fastened between the wire sections 31, 32, through which the fastening screws 15 ( Fig. 6 ) protrude, with which the ventilation grille 1 is attached to the wall ring 14.
  • the ventilation grille is in accordance with the Fig. 7 and 8th designed the same as in the previous embodiments.
  • outer support ring 10 does not necessarily have to be formed from a flat material, but that lattice rings 2 'can also be used for fastening the outer strut ends 9.
  • the outer support ring 10 is in turn formed by a flat material, which, however, in contrast to the embodiments according to FIGS 1 to 6 is not arranged upright, but lying down.
  • the angled ends 9 of the struts 3 are attached.
  • the tabs 16 are arranged distributed over the circumference, which protrude radially outward beyond the outer support ring 10 and with which the ventilation grille 1 is fastened to the wall ring 14 in the manner described.
  • the strut ends 9 protrude slightly radially outwards over the outer support ring 10, on which they are fastened along their length in the manner described.
  • the length of the strut ends 9 can of course be the same size or less than the radial width of the outer support ring 10.
  • the ventilation grille is of the same design as in the previous embodiments.
  • the ventilation grille 1 according to the Fig. 11 and 12 in turn has the raised outer support ring 10, which, however, in contrast to the embodiments according to FIGS 1 to 6 is not formed from flat material, but from grid rings 2 'arranged one above the other.
  • the outer support ring 10 is formed by four grid rings 2 'which are spaced one above the other and have the same outer diameter and on the outside of which the ends 9 of the struts 3 are fastened.
  • the outer support ring 10 can also consist of fewer or more grid rings 2 '.
  • Connections 16 ′′ of which are arranged in a uniformly distributed manner, are provided over the circumference of this outer support ring 10 Fig. 11 only one connection is visible.
  • the connections 16 ′′ are each formed by washers 22 which extend with an attachment between two adjacent grille rings 2 ′ and are held between them.
  • the fastening screws, with which the ventilation grille 1 is fastened to the fan, project through the washers 22 as in the embodiment according to the 1 to 4 radial with respect to the ventilation grille 1.
  • the ventilation grille is in accordance with the Fig. 11 and 12 designed the same as the embodiments according to the 1 to 6 ,
  • the ventilation grille concept which is based on the exemplary embodiments according to the 1 to 12 has been explained, enables optimum noise optimization during use in that the number of struts 3 can be designed variably and / or in an asymmetrical distribution.
  • the struts 3 can thus be optimally provided on the ventilation grille 1 in such a way that the noise development when using the fan equipped with the ventilation grille is minimal.
  • the vibration values can be achieved in a simple manner by changing the number of struts and / or by arranging the ventilation grille accordingly.
  • the detuning can also be optimally adjusted by appropriately adapting the cross section of the struts and / or together with the number of struts.
  • the vibration values can be changed significantly by changing the cross section of the fastening struts 17. If the variation in the number of fastening struts 17 is also used here, the vibration values can be adapted excellently to the respective application. In addition, this coordination of the vibration values can be carried out inexpensively. This measure also does not increase the weight of the ventilation grille 1.
  • the engine mount has the grating rings 2 and the radially extending struts 3. They are in turn arcuately convex along their length and extend from the radially outermost grating ring 2.
  • the struts 3 do not extend over the entire radial width of the ventilation grille 1, but end at a distance from the radially inner grille ring 2.
  • the fastening struts 17 are provided, for example, at 90 ° angles on the ventilation grille 1.
  • the fastening struts 17 are advantageously formed by a hairpin-shaped lattice bar, the two legs 18, 19 of which run parallel to one another and merge into one another at the radially outer end of the fastening strut 17.
  • the radially outer and inner ends 20, 21 of the fastening struts 17 are angled such that the ventilation grille 1 can be attached to the wall ring 14 or to the fan in a suitable manner.
  • a washer 22, 23 is fastened, through which the fastening screws 15 protrude, with which the ventilation grille 1 is fastened to the wall ring 14 or to the fan.
  • the fastening disks 22, 23 at both ends of the fastening struts 17 are each at the same height. How Fig. 15 shows, the disks 23 on the radially inner end of the fastening struts 17 are, however, axially offset from the disks 22 on the radially outer end of the fastening struts.
  • the ventilation grille 1 is fastened on the wall ring 14 via the disks 22.
  • the radially inner disks 23 are spaced from the wall ring 14.
  • the ventilation grille 1 can be welded in one operation using a welding device.
  • the welding device has an outer ring to which upright, radially extending struts are connected. Of these struts is in Fig. 17 only one strut 24 shown. It has a concavely curved end face 25, in which depressions 26 which are located one behind the other are provided at a short distance. They are only a short distance apart.
  • the struts of the device are arranged so that their depressions are each on a circle.
  • the grille rings 2 of the ventilation grille 1 to be produced are inserted into the depressions 26 of the struts 24. In the exemplary embodiment, there is a grille ring 2 in each recess 26.
  • the grille rings 2 can, for example, only be inserted into every second recess 26 or at irregular intervals.
  • the struts 3, 17 of the ventilation grille 1 can then be welded to the grille rings 2. Since the struts 24 are arranged uniformly distributed over the circumference of the device and are at a relatively short distance from one another, the struts 3 can be connected to the grating rings 2 with regard to the desired vibration behavior in the respectively required position and / or number.
  • the ventilation grille 1 can be welded in a trough position in one operation, since the arcuate design of the ventilation grille 1 does not make it necessary to use a separate welding device and a separate welding process for each area of the ventilation grille.
  • the ventilation grille can therefore be manufactured very easily and inexpensively.
  • Fig. 18 shows a conventional device for welding the ventilation grille according to the prior art.
  • This ventilation grille 26 has a straight inner region 27 in axial section, which connects at an obtuse angle to a straight central region 28.
  • a radially outer region 29 adjoins it at right angles.
  • three work steps are required, which are shown in Figures a) to c) Fig. 18 are shown.
  • a separate device 30 to 32 adapted to these grid areas is required for each of the three grid areas 27 to 29. This makes the production of this ventilation grille 26 very complex and lengthy.
  • the described curved shape of the ventilation grille 1 of the described embodiments allows very simple and inexpensive production. Due to the curved cross-sectional design of the ventilation grille 1, it can be manufactured in one operation. It is only necessary to insert the grille rings 2 required for the ventilation grille 1 into the corresponding recesses 26 of the struts 24 and then to weld the required struts 3, 17 to the inserted grille rings 2.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)

Description

Die Erfindung betrifft eine Motoraufhängung für Ventilatoren, vorzugsweise Axialventilatoren, nach dem Oberbegriff des Anspruches 1 sowie ein Verfahren zur Herstellung eines Lüftungsgitters einer solchen Motoraufhängung nach dem Oberbegriff des Anspruches 11.The invention relates to a motor mounting for fans, preferably axial fans, according to the preamble of claim 1 and a method for producing a ventilation grille of such a motor mounting according to the preamble of claim 11.

Es sind Motoraufhängungen bekannt, deren Lüftungsgitter koaxial zueinander liegende Gitterringe aufweisen, die durch radial verlaufende Streben miteinander verbunden sind ( DE 10 2009 025 025 A , DE 23 45 539 A , DE 101 11 397 A , DE 197 53 373 A ). Die radial inneren Enden der Streben sind entweder als Befestigungselemente zum Anschluss an den Motor ausgebildet oder an eine Befestigungsscheibe angeschlossen, die mit dem Ventilator verbunden wird. Das radial äußere Ende der Streben hat Halteelemente ( DE 101 11 397 A ), die zur Aufnahme von Verbindungsmitteln mit dem Ventilator dienen. Die Lüftungsgitter haben im Axialschnitt gerade Bereiche, wobei die radial inneren und äußeren Bereiche gegensinnig geneigt zueinander verlaufen und stumpfwinklig an einen geraden mittleren Bereich anschließen. Derartige Lüftungsgitter lassen sich nur aufwändig herstellen, da für jeden dieser Gitterbereiche eine eigene Schweißvorrichtung und damit auch ein eigener Schweißvorgang benötigt wird.Motor suspensions are known, the ventilation grilles of which have coaxial grille rings which are connected to one another by radially extending struts ( DE 10 2009 025 025 A . DE 23 45 539 A . DE 101 11 397 A . DE 197 53 373 A ). The radially inner ends of the struts are either designed as fastening elements for connection to the motor or connected to a fastening disk which is connected to the fan. The radially outer end of the struts has holding elements ( DE 101 11 397 A ), which are used to hold connecting means with the fan. The ventilation grilles have straight areas in axial section, the radially inner and outer areas being inclined in opposite directions to one another and connecting at an obtuse angle to a straight central area. Such ventilation grilles can only be produced in a complex manner, since a separate welding device and therefore also a separate welding process is required for each of these grille areas.

Da im Betrieb des Ventilators Geräusche auftreten können, ist es bekannt, die radial verlaufenden Streben aus Flachprofilen herzustellen, die entsprechend einer mittleren Drallkomponente schräg zur Lüfterlängsachse gestellt sind ( DE 10 2009 025 025 A ). Es ist auch bekannt, die sich zwischen dem radial äußeren und radial inneren Ende der Tragstreben befindlichen Abschnitte aus der Ebene des Flachprofils heraus auszuformen, so dass deren mit den Gitterringen verbundenen Kanten als Gerade erhalten bleiben. Dadurch gestalten sich allerdings die Herstellung und der Aufbau des Lüftungsgitters sehr aufwändig.Since noises can occur during operation of the fan, it is known to produce the radially extending struts from flat profiles, which are inclined to the longitudinal axis of the fan in accordance with an average swirl component ( DE 10 2009 025 025 A ). It is also known that the sections located between the radially outer and radially inner ends of the support struts from the plane of the flat profile, so that the edges connected to the grid rings are preserved as a straight line. However, this makes the manufacture and construction of the ventilation grille very complex.

Zur Vermeidung strömungsbedingter Geräusche ist es weiter bekannt ( DE 197 53 373 A ), das Lüftungsgitter nach Art eines Luft-Leitrades mit schaufelartigen, sich über eine bestimmte axiale Luftführungslänge erstreckenden, im Wesentlichen etwa radial angeordneten Leitstegen auszubilden. Die Leitstege sind in wenigstens zwei konzentrischen Kreisreihen angeordnet, wobei die Zahl der Leitstege in der äußeren Kreisreihe größer ist als in der benachbarten inneren Kreisreihe. Auch eine solche Ausbildung eines Lüftungsgitters ist konstruktiv sehr aufwändig, was die Herstellung des Lüftungsgitters verteuert.It is also known to avoid flow-related noises ( DE 197 53 373 A ) to design the ventilation grille in the manner of an air guide wheel with blade-like guide webs, which extend over a certain axial air duct length and are essentially arranged radially. The guide bars are arranged in at least two concentric rows of circles, the number of guide bars in the outer row being greater than in the adjacent inner row of circles. Such a design of a ventilation grille is also structurally very complex, which increases the cost of manufacturing the ventilation grille.

Es ist schließlich auch bekannt ( DE 101 11 397 A ), auf die koaxialen Gitterringe ein kammartiges Dämpfungsmittel aufzustecken.It is also known after all ( DE 101 11 397 A ), put a comb-like damping agent on the coaxial lattice rings.

Beim gattungsbildenden Stand der Technik ( EP 1 120 571 A1 ) wird der Ventilator innerhalb eines Gehäuses angeordnet und an einer Gehäusewand befestigt. Das Gehäuse hat eine Luftaustrittsöffnung, die durch ein Lüftungsgitter abgedeckt ist, das auf der Außenseite des Gehäuses befestigt ist. Zur Reduzierung der akustischen Geräusche des Ventilators wird die Strebenzahl im Hinblick auf die Zahl der Ventilatorflügel variiert.In the generic state of the art ( EP 1 120 571 A1 ) the fan is arranged inside a housing and attached to a housing wall. The housing has an air outlet opening that is covered by a ventilation grille that is attached to the outside of the housing. To reduce the acoustic noise of the fan, the number of struts is varied with regard to the number of fan blades.

Es ist weiter bekannt ( DE 20 2007 012 704 U1 ), einen schwingungsarmen Lüfter mit einer Rahmenkonstruktion zum Befestigen eines Spulenmoduls und zum Antreiben eines Flügelrades zu versehen. Der Lüfter hat ein Unterteil mit einem Scheibenkörper, von dem aus sich mehrere vorstehende Rippen nach außen erstrecken, die über elastische Aufhängungsarme mit einem Rahmenkörper verbunden sind. Der Lüfter ist mit dem Scheibenkörper verbunden, der zusammen mit den elastisch verformbaren Aufhängungsarmen einen elastischen Rahmen bildet.It is also known ( DE 20 2007 012 704 U1 ) to provide a low-vibration fan with a frame construction for fastening a coil module and for driving an impeller. The fan has a lower part with a disc body, from which a plurality of projecting ribs extend outwards, which are connected to a frame body via elastic suspension arms. The fan is connected to the disc body which, together with the elastically deformable suspension arms, forms an elastic frame.

Es ist weiter bekannt ( DE 693 33 845 T2 ), einen Axiallüfter mit einer Abdeckungskonstruktion zu versehen. Der Lüfter ist mit einem Abdeckungselement versehen, das einen den Lüfter umgebenden Teil aufweist, der so geformt ist, dass er mit einem Außenring zusammenwirken kann. Ein Lüftungsgitter zum Schutz des Lüfters ist nicht vorgesehen.It is also known ( DE 693 33 845 T2 ) to provide an axial fan with a cover construction. The fan is provided with a cover element which has a part which surrounds the fan and which is shaped in such a way that it can interact with an outer ring. A ventilation grille to protect the fan is not provided.

Der Erfindung liegt die Aufgabe zugrunde, die gattungsgemäße Motoraufhängung und das gattungsgemäße Verfahren so auszubilden, dass in konstruktiv einfacher und kostengünstiger Weise eine optimale Geräusch- und Schwingungsreduzierung beim Betrieb des Ventilators erreicht wird.The object of the invention is to design the generic motor suspension and the generic method in such a way that optimum noise and vibration reduction during operation of the fan is achieved in a structurally simple and cost-effective manner.

Diese Aufgabe wird bei der gattungsgemäßen Motoraufhängung erfindungsgemäß mit den kennzeichnenden Merkmalen des Anspruches 1 und beim gattungsgemäßen Verfahren erfindungsgemäß mit den kennzeichnenden Merkmalen des Anspruches 11 gelöst.This object is achieved according to the invention with the generic engine suspension with the characterizing features of claim 1 and with the generic method according to the invention with the characterizing features of claim 11.

Bei der erfindungsgemäßen Motoraufhängung wird zur Anpassung an das Schwingverhalten des Ventilators die Zahl und/oder der Durchmesser (Querschnitt) der Streben im Hinblick auf eine Reduzierung der akustischen Geräusche und/oder der Eigenresonanzen der Motoraufhängung variiert. Durch Variation der Strebenzahl und/oder des Strebendurchmessers ist es somit auf einfache Weise möglich, die Motoraufhängung auf den jeweiligen Anwendungsfall so abzustimmen, dass die beim Betrieb auftretenden akustischen Geräusche minimal und/oder das Auftreten von Eigenresonanzen der Motoraufhängung vermieden werden.In the engine mounting according to the invention, the number and / or the diameter (cross section) of the struts is varied with a view to reducing the acoustic noise and / or the natural resonances of the engine mounting in order to adapt to the vibration behavior of the fan. By varying the number of struts and / or the diameter of the struts, it is thus possible in a simple manner to adapt the engine suspension to the respective application in such a way that the acoustic noises occurring during operation are minimal and / or the occurrence of natural resonances of the engine suspension is avoided.

Diese Abstimmung lässt sich besonders einfach durchführen, da die Streben mit ihrem radial äußeren Ende an einem Außentragring befestigt sind. Es ist dadurch problemlos möglich, die gewünschte Zahl von Streben einfach am Lüftungsgitter anzubringen.This adjustment can be carried out particularly easily since the struts are fastened with their radially outer end to an outer support ring. This makes it easy to attach the desired number of struts to the ventilation grille.

Der Innentragring weist einen ebenen, in einer Radialebene des Lüftungsgitters liegenden Ringteil auf, dessen Rand schräg aufwärts gerichtet ist. Die radial inneren Enden der Streben sind an dem aufwärts gerichteten Rand des Innentragringes befestigt. Die Streben verbinden dann den Außentragring mit dem Innentragring. Über den Innentragring lässt sich das Lüftungsgitter einfach und unabhängig von dessen Befestigungsteilung mit dem Ventilator verbinden. Da der Außentragring und der Innentragring umlaufend und der Innentragring dabei aufgestellt ausgebildet sind, können die Streben an jeder geeigneten Stelle des Lüftungsgitters angebracht und mit dem Außentragring und dem Innentragring verbunden werden.The inner support ring has a flat ring part lying in a radial plane of the ventilation grille, the edge of which is directed obliquely upwards. The radially inner ends of the struts are attached to the upward edge of the inner support ring. The struts then connect the outer support ring to the inner support ring. Via the inner support ring, the ventilation grille can be easily connected to the fan regardless of its mounting division. Since the outer support ring and the inner support ring are designed to run all the way around and the inner support ring is set up, the struts can be attached at any suitable point on the ventilation grille and connected to the outer support ring and the inner support ring.

Bei einer Ausführungsform wird zur Reduzierung der Geräusche beim Betrieb des Ventilators die Zahl der vorzugsweise aus Metall bestehenden Streben so gewählt, dass sie ungleich der Zahl der Flügel des Ventilators ist. Damit kann gezielt das Lüftungsgitter hinsichtlich der Geräuschreduzierung auf den jeweils eingesetzten Ventilator optimal abgestimmt werden.In one embodiment, in order to reduce the noise during operation of the fan, the number of struts, which are preferably made of metal, is selected such that it is not equal to the number of blades of the fan. This allows the ventilation grille to be optimally matched to the fan used in each case with regard to noise reduction.

Eine kostengünstige und einfache Ausbildung ergibt sich, wenn der Außentragring eine zylindrische Außenseite hat, an der die radial äußeren Enden der Streben befestigt sind.A cost-effective and simple design results if the outer support ring has a cylindrical outside to which the radially outer ends of the struts are attached.

Vorteilhaft besteht der Außentragring aus Flachmaterial. Er wird vorteilhaft aus einem Streifen gebildet, der zu einem Zylinder gebogen ist. Auf diese Weise lässt sich der Außentragring sehr einfach in jedem erforderlichen Durchmesser herstellen.The outer support ring advantageously consists of flat material. It is advantageously formed from a strip that is bent into a cylinder. In this way, the outer support ring can be manufactured very easily in any required diameter.

Der Außentragring kann bei einer anderen Ausführungsform aus einem Flachmaterial bestehen, das in einer Radialebene des Lüftungsgitters liegt. Auch dadurch ist eine einfache Fertigung des Außentragringes gewährleistet. Auf dem flachen Außentragring lassen sich die Enden der Streben einfach befestigen.In another embodiment, the outer support ring can consist of a flat material that lies in a radial plane of the ventilation grille. This also ensures simple manufacture of the outer support ring. The ends of the struts can be easily attached to the flat outer support ring.

Der Außentragring muss nicht aus einem Flachmaterial gebildet sein. Er kann auch aus wenigstens einem, vorzugsweise aber aus mehreren Gitterringen gebildet sein. Mit den Gitterringen als Außentragring ist ebenfalls eine einfache und kostengünstige Fertigung des Lüftungsgitters und damit der Motoraufhängung möglich. Die den Außentragring bildenden Gitterringe können in einer Radialebene nebeneinander mit Abstand liegen. Es ist aber auch möglich, dass Gitterringe mit gleichem Durchmesser übereinander angeordnet sind, so dass sie einen quasi zylindrischen Außentragring bilden.The outer support ring does not have to be made of a flat material. It can also be formed from at least one, but preferably from a plurality of grating rings. With the grille rings as the outer support ring, a simple and inexpensive manufacture of the ventilation grille and thus the engine mounting is also possible. The lattice rings forming the outer support ring can lie next to one another at a distance in a radial plane. However, it is also possible for lattice rings with the same diameter to be arranged one above the other so that they form a quasi-cylindrical outer support ring.

Die radial äußeren Enden der Streben sind in vorteilhafter Weise abgebogen. Dann lassen sich die Enden sehr einfach am Außentragring befestigen.The radially outer ends of the struts are bent in an advantageous manner. Then the ends can be easily attached to the outer support ring.

Eine sichere Befestigung der radial äußeren Strebenenden ergibt sich, wenn die radial äußeren Enden der Streben nicht über den Außentragring vorstehen. Bei einer vorteilhaften Ausführungsform ist die Länge der Strebenenden kürzer als die axiale Höhe des Außentragringes. Dadurch können die Strebenenden über ihre gesamte Länge am Außentragring befestigt werden.The radially outer strut ends are securely fastened if the radially outer ends of the struts do not protrude beyond the outer support ring. In an advantageous embodiment, the length of the strut ends is shorter than the axial height of the outer support ring. This allows the strut ends to be attached to the outer support ring over their entire length.

Die Motoraufhängung ist vorteilhaft so ausgebildet, dass bei Verwendung des Außentragringes die Motoraufhängung individuell und unabhängig von der Befestigungsteilung der Kundenschnittstelle ausgeführt werden kann. Über die Kundenschnittstelle erfolgt die Befestigung der Motoraufhängung bzw. des Außentragringes an einem Wandring, der die Düse für den Ventilator enthält. Die Kundenschnittstelle kann beispielsweise durch Bohrungen im Randbereich der Düse des Wandringes gebildet sein, durch welche Schrauben oder dergleichen gesteckt werden, mit denen der Außentragring, der auf die Düse aufgesetzt ist, mit der Düse verbunden werden kann. In einem solchen Fall erfolgt die Verschraubung des Außentragringes mit der Düse radial.The motor suspension is advantageously designed such that when the outer support ring is used, the motor suspension can be carried out individually and independently of the fastening division of the customer interface. Via the customer interface, the motor suspension or the outer support ring is attached to a wall ring that contains the nozzle for the fan. The customer interface can be formed, for example, by bores in the edge area of the nozzle of the wall ring, through which screws or the like are inserted, with which the outer support ring, which is placed on the nozzle, can be connected to the nozzle. In such a case, the outer support ring is screwed to the nozzle radially.

Bei der vorteilhaften Verwendung des Innentragringes kann die Motoraufhängung individuell und unabhängig von der Befestigungsteilung des Ventilators ausgeführt werden. Die radial inneren Enden der Streben werden in diesem Fall vorteilhaft am aufgestellten Rand des Innentragringes befestigt, während sich die Schnittstelle zur Anbindung an den Ventilator außerhalb dieses aufgestellten Randes befindet.With the advantageous use of the inner support ring, the motor mounting can be carried out individually and independently of the fastening pitch of the fan. The radially inner ends of the struts are in this case advantageously attached to the raised edge of the inner support ring, while the interface for connection to the fan is located outside of this raised edge.

Das Lüftungsgitter kann im Axialschnitt eine gewölbte Form aufweisen. Dadurch ist es möglich, das Lüftungsgitter in einer einzigen Vorrichtung in einem einzigen Arbeitsgang zu schweißen. Das Lüftungsgitter und damit die Motoraufhängung lassen sich dadurch sehr kostengünstig und einfach herstellen.The ventilation grille can have a curved shape in axial section. This makes it possible to weld the ventilation grille in a single device in a single operation. The ventilation grille and thus the engine mounting can be manufactured very inexpensively and easily.

Vorteilhaft sind die vorzugsweise aus Metall bestehenden Streben über ihre Länge bogenförmig konvex gekrümmt ausgebildet. Die Gitterringe, die durch diese Streben miteinander verbunden sind, bilden somit im Umriss ein gewölbtes Lüftungsgitter, das, im Axialschnitt gesehen, keine geraden Bereiche mehr aufweist, sondern über seine radiale Breite gekrümmt verläuft.Advantageously, the struts, which are preferably made of metal, are curved in a convex manner over their length. The lattice rings, which are connected to each other by these struts, thus form an arched ventilation grille in the outline, which, seen in axial section, no longer has any straight areas, but runs curved over its radial width.

Vorteilhaft stehen einige der Streben radial nach innen und/oder nach außen über die Gitterringe vor.Some of the struts advantageously protrude radially inwards and / or outwards via the lattice rings.

Die überstehenden Enden dieser Streben sind vorteilhaft mit Anschlüssen versehen, mit denen das Lüftungsgitter beispielsweise an einem Wandring und am Ventilator befestigt werden kann.The protruding ends of these struts are advantageously provided with connections with which the ventilation grille can be fastened, for example, to a wall ring and to the fan.

Einige der Streben des Lüftungsgitters können eine Länge haben, die kleiner ist als der Radius des Lüftungsgitters. Hierbei können diese kürzeren Streben untereinander gleiche Länge, aber auch unterschiedliche Länge haben. Durch entsprechende Wahl der Länge und/oder des Querschnittes dieser Streben lässt sich die Motoraufhängung auf das Schwingverhalten des Ventilators so abstimmen, dass die im Betrieb auftretenden akustischen Geräusche minimiert sind und/oder keine Eigenresonanzen der Motoraufhängung auftreten.Some of the ventilation grille struts may have a length that is less than the radius of the ventilation grille. These shorter struts can have the same length, but also different lengths. By appropriate selection of the length and / or the cross section of these struts, the motor suspension can be matched to the vibration behavior of the fan in such a way that the acoustic noises occurring during operation are minimized and / or no natural resonances of the motor suspension occur.

Da die längeren Streben zur Anbindung des Lüftungsgitters beispielsweise an einen Wandring und an den Ventilator dienen, haben sie vorteilhaft einen größeren Querschnitt als die kurzen Streben.Since the longer struts are used to connect the ventilation grille to a wall ring and the fan, for example, they advantageously have a larger cross section than the short struts.

Das erfindungsgemäße Verfahren wird so ausgeführt, dass zur Verringerung der akustischen Geräusche und/oder der Verschiebung der Eigenresonanzen der Motoraufhängung die Zahl und/oder der Querschnitt der Streben im Hinblick auf die Reduzierung der akustischen Geräusche und/oder der Verschiebung der Eigenresonanzen der Motoraufhängung variiert wird. Dadurch lässt sich sehr einfach die Motoraufhängung an das Schwingverhalten des Ventilators anpassen. Zur Herstellung des Lüftungsgitters wird eine Schweißvorrichtung eingesetzt, die einen Außenring aufweist, an den hochkant stehende, radial verlaufende Streben angeschlossen sind, die eine gekrümmte Stirnseite mit mit geringem Abstand hintereinander liegenden Vertiefungen aufweist. Die Streben werden so angeordnet, dass die Vertiefungen auf einem Kreis liegen. Die Gitterringe werden in die Vertiefungen eingelegt. Anschließend werden die Streben des herzustellenden Lüftungsgitters an den Gitterringen festgeschweißt.The method according to the invention is carried out in such a way that the number and / or the cross section of the struts is varied with a view to reducing the acoustic noise and / or the displacement of the natural resonances of the engine suspension in order to reduce the acoustic noises and / or the displacement of the natural resonances of the engine suspension , This makes it very easy to adapt the motor suspension to the vibration behavior of the fan. To produce the ventilation grille, a welding device is used which has an outer ring to which upright, radial struts are connected, which has a curved end face with depressions one behind the other with a small spacing. The struts are arranged so that the depressions lie on a circle. The grid rings are placed in the recesses. The struts of the ventilation grille to be manufactured are then welded to the grille rings.

Es ist dadurch beispielsweise auch möglich, die Zahl der Streben so zu wählen, dass sie ungleich der Zahl der Flügel des Ventilators ist. Hat der Ventilator beispielhaft vier Flügel, dann hat das Lüftungsgitter eine hiervon abweichende Zahl von Streben. Je nach Größe und/oder Einbauort des Ventilators lässt sich sehr einfach die optimale Zahl von Streben bestimmen. Auf diese Weise kann nicht nur die Akustik, vor allem der Drehton des Ventilators, verringert werden, sondern auch einer möglichen Schwingungseigenfrequenz der Motoraufhängung entgegengewirkt werden. Durch die gewählte Zahl der Streben besteht die Möglichkeit, die Komponenten der erfindungsgemäßen Motoraufhängung aufeinander so abzustimmen, dass die Geräusche und/oder die Eigenresonanzen der Motoraufhängung minimiert werden.It is also possible, for example, to choose the number of struts so that it is not equal to the number of blades of the fan. For example, if the fan has four blades, the ventilation grille has a different number of struts. Depending on the size and / or location of the fan, it is very easy to determine the optimal number of struts. In this way, not only can the acoustics, especially the rotary sound of the fan, be reduced, but also a possible natural oscillation frequency of the motor suspension can be counteracted. The selected number of struts enables the components of the engine suspension according to the invention to be coordinated with one another in such a way that the noise and / or the natural resonances of the engine suspension are minimized.

Die Zahl der Streben muss nicht zwingend ungleich der Zahl der Flügel des Ventilators sein. Entscheidend ist vielmehr, dass die Zahl der Streben und/oder ihr Durchmesser so gewählt wird, dass die angestrebte und geschilderte Anpassung der Motoraufhängung auf das Schwingverhalten des Ventilators abgestimmt wird.The number of struts does not necessarily have to be different from the number of blades of the fan. Rather, it is crucial that the number of struts and / or their diameter is selected so that the desired and described adaptation of the motor suspension is matched to the vibration behavior of the fan.

Eine einfache Verfahrensweise ergibt sich, wenn die radial äußeren Enden der Streben an einem Außentragring befestigt werden. Der Außentragring ermöglicht die individuelle Variation der Zahl der Streben, insbesondere unabhängig von der Befestigungsteilung der Kundenschnittstelle.A simple procedure results if the radially outer ends of the struts are attached to an outer support ring. The outer support ring enables the number of struts to be varied individually, in particular regardless of the fastening division of the customer interface.

Eine einfache und kostengünstige Herstellung ist dann möglich, wenn die radial äußeren Enden der Streben an der Außenseite des Außentragringes befestigt werden.A simple and inexpensive production is possible if the radially outer ends of the struts are attached to the outside of the outer support ring.

Weitere Merkmale der Erfindung ergeben sich aus den weiteren Ansprüchen, der Beschreibung und den Zeichnungen.Further features of the invention result from the further claims, the description and the drawings.

Die Erfindung wird anhand einiger in den Zeichnungen dargestellter Ausführungsbeispiele näher erläutert. Es zeigen

Fig. 1
in perspektivischer Darstellung eine erfindungsgemäße Motoraufhängung,
Fig. 2
eine Draufsicht auf die Motoraufhängung gemäß Fig. 1,
Fig. 3
in vergrößerter Darstellung einen Axialschnitt durch die erfindungsgemäße Motoraufhängung,
Fig. 4
in perspektivischer Darstellung die mit einem Ventilator verbundene Motoraufhängung gemäß den Fig. 1 bis 3,
Fig. 5
in perspektivischer Darstellung eine zweite Ausführungsform einer erfindungsgemäßen Motoraufhängung,
Fig. 6
in perspektivischer Darstellung die Motoraufhängung gemäß Fig. 5, die an einem Wandring befestigt ist,
Fig. 7
in perspektivischer Darstellung eine dritte Ausführungsform einer erfindungsgemäßen Motoraufhängung,
Fig. 8
in vergrößerter Darstellung einen Axialschnitt durch die Motoraufhängung gemäß Fig. 7,
Fig. 9
in perspektivischer Darstellung eine vierte Ausführungsform einer erfindungsgemäßen Motoraufhängung,
Fig. 10
in vergrößerter Darstellung einen Axialschnitt durch die Motoraufhängung gemäß Fig. 9,
Fig. 11
in perspektivischer Darstellung eine fünfte Ausführungsform einer erfindungsgemäßen Motoraufhängung,
Fig. 12
in vergrößerter Darstellung einen Axialschnitt durch die Motoraufhängung gemäß Fig. 11,
Fig. 13
in perspektivischer Darstellung eine sechste Ausführungsform einer nicht erfindungsgemäßen Motoraufhängung,
Fig. 14
eine Unteransicht der Motoraufhängung gemäß Fig. 13,
Fig. 15
in vergrößerter Darstellung einen Axialschnitt durch die Motoraufhängung gemäß Fig. 13,
Fig. 16
in perspektivischer Darstellung die Motoraufhängung gemäß Fig. 13, die an einem Wandring befestigt ist,
Fig. 17
im Axialschnitt eine Vorrichtung zum Schweißen eines Lüftungsgitters der erfindungsgemäßen Motoraufhängung,
Fig. 18
in einer Darstellung entsprechend Fig. 17 eine bekannte Vorrichtung zum Schweißen eines Lüftungsgitters nach dem Stand der Technik,
Fig. 19
in einem Diagramm den Wirkungsgrad eines Motors mit der erfindungsgemäßen Motoraufhängung in Abhängigkeit von der Drehzahl des Ventilators.
The invention is explained in more detail with the aid of some exemplary embodiments shown in the drawings. Show it
Fig. 1
a perspective view of an engine suspension according to the invention,
Fig. 2
a plan view of the engine mount according to Fig. 1 .
Fig. 3
an enlarged view of an axial section through the engine mount according to the invention,
Fig. 4
in a perspective view the motor suspension connected to a fan according to the 1 to 3 .
Fig. 5
a perspective view of a second embodiment of an engine suspension according to the invention,
Fig. 6
in a perspective view the engine suspension according to Fig. 5 which is attached to a wall ring,
Fig. 7
a third embodiment of a motor suspension according to the invention,
Fig. 8
in an enlarged view an axial section through the engine mount according to Fig. 7 .
Fig. 9
a fourth embodiment of a motor suspension according to the invention in perspective view,
Fig. 10
in an enlarged view an axial section through the engine mount according to Fig. 9 .
Fig. 11
a fifth embodiment of a motor suspension according to the invention in perspective view,
Fig. 12
in an enlarged view an axial section through the engine mount according to Fig. 11 .
Fig. 13
a perspective view of a sixth embodiment of a motor suspension not according to the invention,
Fig. 14
a bottom view of the engine mount according to Fig. 13 .
Fig. 15
in an enlarged view an axial section through the engine mount according to Fig. 13 .
Fig. 16
in a perspective view the engine suspension according to Fig. 13 which is attached to a wall ring,
Fig. 17
in axial section a device for welding a ventilation grille of the engine mount according to the invention,
Fig. 18
in a representation accordingly Fig. 17 a known device for welding a ventilation grille according to the prior art,
Fig. 19
in a diagram the efficiency of a motor with the motor suspension according to the invention as a function of the speed of the fan.

Die Motoraufhängung ist für einen Ventilator 11 (Fig. 4), vorzugsweise einen Axialventilator, vorgesehen und hat ein Lüftungsgitter 1, das koaxial zueinander verlaufende Gitterringe 2 aufweist. Sie haben vorteilhaft einen gleichen Abstand voneinander, in Draufsicht gemäß Fig. 2 gesehen. Die Gitterringe 2 haben vorteilhaft einen kreisförmigen Querschnitt (Fig. 3) und bestehen vorteilhaft aus Metall. Abhängig vom Anwendungsfall können die Gitterringe 2 auch von einer Kreisform abweichenden Querschnitt haben.The engine mounting is for a fan 11 ( Fig. 4 ), preferably an axial fan, is provided and has a ventilation grille 1 which has grating rings 2 which run coaxially to one another. They advantageously have the same distance from one another, according to the plan view Fig. 2 seen. The grid rings 2 advantageously have a circular cross section ( Fig. 3 ) and are advantageously made of metal. Depending on the application, the grid rings 2 can also have a cross-section deviating from a circular shape.

Im dargestellten bevorzugten Ausführungsbeispiel haben alle Gitterringe 2 des Lüftungsgitters 1 gleiche Querschnittsfläche. Es ist aber auch möglich, dass die einzelnen Gitterringe je nach Lage innerhalb des Lüftungsgitters 1 einen unterschiedlichen Querschnitt aufweisen.In the preferred embodiment shown, all the grille rings 2 of the ventilation grille 1 have the same cross-sectional area. However, it is also possible for the individual grille rings to have a different cross section, depending on the position within the ventilation grille 1.

Die Gitterringe 2 werden durch radial verlaufende Streben 3 miteinander verbunden. Sie bestehen ebenfalls vorteilhaft aus Metall. Sie können auch aus Drähten mit kreisförmigen Querschnitt bestehen, aber auch als profilförmige Streben ausgebildet sein. Der Verlauf der Streben 3 über ihre Länge bestimmt die Form des Lüftungsgitters 1. Die Streben 3 sind über ihre Länge bogenförmig konvex gekrümmt, wodurch das Lüftungsgitter 1 eine gewölbte Form hat. Die Streben 3 können über ihre Länge gleichmäßig gekrümmt sein. Vorteilhaft ist es jedoch, wenn die Streben 3 im radial inneren Bereich des Lüftungsgitters 1 einen kleineren Krümmungsradius haben als im radial äußeren Bereich. Das Lüftungsgitter fällt darum im radial inneren Bereich stärker ab als im radial äußeren Bereich (Fig. 1 und 3).The grid rings 2 are connected to one another by radially extending struts 3. They are also advantageously made of metal. They can also consist of wires with a circular cross section, but can also be designed as profile-shaped struts. The shape of the struts 3 over their length determines the shape of the ventilation grille 1. The struts 3 are curved convexly over their length, as a result of which the ventilation grille 1 is a has a domed shape. The struts 3 can be curved evenly over their length. However, it is advantageous if the struts 3 have a smaller radius of curvature in the radially inner region of the ventilation grille 1 than in the radially outer region. The ventilation grille therefore drops more in the radially inner area than in the radially outer area ( Fig. 1 and 3 ).

Wie die Fig. 1 und 3 zeigen, sind die Streben 3 auf der Außenseite der Gitterringe 2 befestigt, das heißt auf der vom Ventilator abgewandten Seite der Gitterringe. Sind die Streben und die Gitterringe aus Metall gefertigt, dann werden sie an den Kreuzungspunkten miteinander verschweißt.As the Fig. 1 and 3 show, the struts 3 are attached to the outside of the grille rings 2, that is, on the side of the grille rings facing away from the fan. If the struts and the lattice rings are made of metal, they are welded together at the crossing points.

Die Streben 3 verleihen dem Lüftungsgitter 1 eine hohe Stabilität und Festigkeit.The struts 3 give the ventilation grille 1 high stability and strength.

Die radial inneren Enden 4 (Fig. 3) der Streben 3 sind in Richtung auf den Ventilator 11 abgewinkelt und an einem Innentragring 5 befestigt. Er hat einen ebenen, in einer Radialebene des Lüftungsgitters 1 liegenden Ringteil 6, dessen Rand 7 schräg aufwärts gerichtet ist. Die Strebenenden 4 sind an der Außenseite des Innentragringrandes 7 befestigt. Der Ringteil 6 weist über seinen Umfang verteilt angeordnete Öffnungen 8 auf. Am Ringteil 6 des Innentragringes 5 wird der Ventilator 11 in bekannter Weise befestigt.The radially inner ends 4 ( Fig. 3 ) the struts 3 are angled in the direction of the fan 11 and attached to an inner support ring 5. It has a flat ring part 6 lying in a radial plane of the ventilation grille 1, the edge 7 of which is directed obliquely upwards. The strut ends 4 are attached to the outside of the inner support ring edge 7. The ring part 6 has openings 8 distributed over its circumference. The fan 11 is fastened to the ring part 6 of the inner support ring 5 in a known manner.

Die radial außen liegenden Enden 9 der Streben 3 sind an der Außenseite eines Außentragringes 10 befestigt. Er liegt koaxial zur Achse des Lüftungsgitters 11. Wie aus Fig. 3 hervorgeht, liegt der Ringteil 6 in Richtung auf den Ventilator 11 axial versetzt zum Außentragring 10, der, in Achsrichtung gesehen, größeren Abstand vom Ventilator 11 hat als der Ringteil 6 des Innentragringes 5. Der Innentragring 5 und der Außentragring 10 bestehen vorteilhaft aus Metall. Die Streben 3 lassen sich dann, wenn sie in bevorzugter Weise aus Metall bestehen, einfach durch einen Schweißvorgang befestigen.The radially outer ends 9 of the struts 3 are attached to the outside of an outer support ring 10. It lies coaxial to the axis of the ventilation grille 11. As from Fig. 3 emerges, the ring part 6 is axially offset in the direction of the fan 11 from the outer support ring 10, which, viewed in the axial direction, is at a greater distance from the fan 11 than the ring part 6 of the inner support ring 5. The inner support ring 5 and the outer support ring 10 are advantageously made of metal. The struts 3 can then, if they preferably consist of metal, be simply attached by a welding process.

Um die Akustik, insbesondere den Drehton des Ventilators 11, zu verringern, wird ein Gitterkonzept mit variabler und/oder asymmetrischer Anzahl der Streben 3 eingesetzt. So kann beispielsweise durch Änderung der Anzahl der Streben 3 und/oder durch Änderung des Strebenquerschnitts das Gesamtsystem aus Motoraufhängung und Ventilator 11 leicht und kostengünstig so verstimmt werden, dass die Schwingwerte gering sind, was unten noch näher beschrieben werden wird. Beispielhaft kann die Zahl der Streben 3 ungleich der Zahl der Flügel 12 des Ventilators 11 gewählt werden, unabhängig von den Schnittstellen zum Außentragring 10 und zum Innentragring 5. Um die Zahl der Streben 3 in Abhängigkeit von der Anzahl der Lüfterflügel 12 des eingesetzten Ventilators 11 einfach variieren zu können, dient der Außentragring 10 zur Befestigung der Streben 3 mit ihrem radial äußeren Ende 9, das so abgewinkelt ist, dass es flächig an der Außenseite des Außentragringes 10 befestigt werden kann. Der Außentragring 10 besteht vorzugsweise aus einem Flachmaterial, das vorzugsweise zu einem hochkant stehenden Ring gebogen ist. Am Außentragring 10 lässt sich die unterschiedliche Zahl von Streben 3 einfach befestigen, so dass die Motoraufhängung in einfacher Weise und unabhängig von den Schnittstellen zu Außen- und Innentragring auf den verwendeten Ventilator 11 und dessen Flügelanzahl abgestimmt werden kann, um die Geräuschentwicklung zu minimieren.In order to reduce the acoustics, in particular the rotary tone of the fan 11, a grating concept with a variable and / or asymmetrical number of struts 3 is used. For example, by changing the number of struts 3 and / or by changing the cross-section of the strut, the overall system of engine mounting and fan 11 can be easily and inexpensively detuned so that the vibration values are low, which will be described in more detail below. For example, the number of struts 3 can be chosen to be unequal to the number of blades 12 of the fan 11, regardless of the interfaces to the outer support ring 10 and the inner support ring 5. By the number of struts 3 depending on the number of fan blades 12 of the fan 11 used To be able to vary, the outer support ring 10 is used to fasten the struts 3 with their radially outer end 9, which is angled so that it can be attached flat to the outside of the outer support ring 10. The outer support ring 10 preferably consists of a flat material, which is preferably bent into an upright ring. The different number of struts 3 can be easily attached to the outer support ring 10, so that the motor suspension can be matched to the fan 11 used and its number of blades in a simple manner and regardless of the interfaces to the outer and inner support ring, in order to minimize the development of noise.

Die Zahl der Streben 3 kann zusätzlich so gewählt werden, dass eine mögliche Schwingungseigenfrequenz der Motoraufhängung vermieden wird.The number of struts 3 can additionally be selected so that a possible natural vibration frequency of the engine suspension is avoided.

Es besteht aufgrund der beschriebenen Ausbildung die Möglichkeit, die Komponenten der Motoraufhängung, das heißt das Lüftungsgitter 1 mit den Streben 3 und dem Außentragring 10 so aufeinander abzustimmen, dass nicht nur der Drehton verringert oder gar vermieden, sondern auch das Auftreten von Schwingungen der Motoraufhängung infolge von Resonanzen verhindert wird.Because of the design described, there is the possibility of coordinating the components of the engine suspension, that is to say the ventilation grille 1 with the struts 3 and the outer support ring 10, in such a way that not only the rotational tone is reduced or even avoided, but also the occurrence of vibrations of the engine suspension as a result is prevented by resonances.

Mit dem gewölbten Lüftungsgitter 1 wird auch der Wirkungsgrad des Motors verbessert. Fig. 19 zeigt den Verlauf des Wirkungsgrades in Abhängigkeit von der Drehzahl des Ventilators bzw. vom Volumenstrom qv. Die ausgezogene Linie gilt für das gewölbte Lüftungsgitter und die gestrichelte Linie für das herkömmliche Lüftungsgitter, das aus im Axialschnitt ebenen, winklig zueinander liegenden Gitterbereichen besteht. Die Motoren mit den gewölbten Lüftungsgittern haben einen höheren Wirkungsgrad als die herkömmlichen Motoren.With the curved ventilation grille 1, the efficiency of the engine is also improved. Fig. 19 shows the course of the efficiency depending on the speed of the fan or the volume flow q v . The solid line applies to the curved ventilation grille and the dashed line to the conventional ventilation grille, which consists of grating areas that are flat in axial section and at an angle to each other. The motors with the curved ventilation grilles have a higher efficiency than the conventional motors.

Damit die Enden 9 der Streben 3 einfach am Außentragring 10 befestigt werden können, ist zumindest seine Außenseite eine glatte Zylinderfläche. Die Strebenenden 9 sind kürzer als die Höhe des Außentragringes 10. Es ist grundsätzlich möglich, die Strebenenden 9 auch mit Hilfe von Befestigungsmitteln, wie Schrauben, Bolzen und dergleichen, an der Außenseite des Außentragringes 10 zu befestigen. Eine solche Befestigung kann auch zusätzlich zu einer Schweißverbindung zwischen den Strebenenden 9 und dem Außentragring 10 vorgesehen sein. Die Länge der Strebenenden 9 kann abweichend vom dargestellten Ausführungsbeispiel auch gleich der Höhe oder sogar größer als die Höhe des Außentragringes 10 sein. Die Strebenenden 9 sind auf jeden Fall so am Außentragring 10 befestigt, dass sie nicht, bezogen auf die Darstellung gemäß Fig. 3, nach unten über den Außentragring 10 vorstehen.So that the ends 9 of the struts 3 can be easily attached to the outer support ring 10, at least its outside is a smooth cylindrical surface. The strut ends 9 are shorter than the height of the outer support ring 10. It is in principle possible to fasten the strut ends 9 to the outside of the outer support ring 10 with the aid of fastening means such as screws, bolts and the like. Such an attachment can also be provided in addition to a welded connection between the strut ends 9 and the outer support ring 10. Deviating from the exemplary embodiment shown, the length of the strut ends 9 can also be equal to the height or even greater than the height of the outer support ring 10. The strut ends 9 are in any case attached to the outer support ring 10 in such a way that they do not, based on the illustration according to FIG Fig. 3 , protrude downward over the outer support ring 10.

Die Gitterringe 2 haben einen solchen Abstand voneinander, dass sie den Durchtritt der Luft nicht oder nur wenig behindern. Außerdem ist der Abstand so gewählt, dass Benutzer nicht mit der Hand durch das Lüftungsgitter 1 greifen und mit dem Flügelrad des Ventilators 11 in Berührung kommen können. Die Anbindung des Außentragringes 10 kann radial oder axial in beliebiger Teilung, bezogen auf die Schnittstelle (Düse), erfolgen. Die Anbindung des Innentragringes 5 kann ohne Berücksichtigung der Schnittstelle zum Ventilator 11 erfolgen. Dies wird nachfolgend näher erläutert.The grid rings 2 are spaced from one another such that they do not or only slightly hinder the passage of air. In addition, the distance is selected so that users cannot reach through the ventilation grille 1 by hand and come into contact with the impeller of the fan 11. The outer support ring 10 can be connected radially or axially in any division, based on the interface (nozzle). The connection of the inner support ring 5 can take place without taking into account the interface to the fan 11. This is explained in more detail below.

Das Lüftungsgitter 1 mit dem Außentragring 10 wird auf den freien Rand einer Düse 13 aufgesetzt (Fig. 4), die von einem plattenförmigen Wandring 14 absteht. Im Bereich der Düse 13 ist das Flügelrad des Ventilators 11 mit den Flügeln 12 in bekannter Weise angeordnet. Der Außentragring 10 wird mit radial verlaufenden Schrauben 15 am freien Rand der Düse 13 befestigt. Die Düse 13 bildet die Kundenschnittstelle. Die Motoraufhängung kann aufgrund der beschriebenen Ausbildung individuell und unabhängig von der Befestigungsteilung der Kundenschnittstelle ausgeführt werden. Der Winkelabstand der Schrauben 15 über den Umfang des Außentragringes 10 ist kundenseitig vorgegeben. Die Streben 3 können unabhängig von dieser kundenseitig vorgegebenen Verteilung der Schrauben 15 so vorgesehen werden, dass die Geräuschentwicklung minimiert und eine Resonanzstelle im Betriebsbereich der Motoraufhängung zuverlässig vermieden werden.The ventilation grille 1 with the outer support ring 10 is placed on the free edge of a nozzle 13 ( Fig. 4 ), which protrudes from a plate-shaped wall ring 14. In the area of the nozzle 13, the impeller of the fan 11 with the blades 12 is arranged in a known manner. The outer support ring 10 is fastened with radially extending screws 15 to the free edge of the nozzle 13. The nozzle 13 forms the customer interface. The engine mounting can be carried out individually and independently of the mounting division of the customer interface due to the design described. The angular distance of the screws 15 over the circumference of the outer support ring 10 is specified by the customer. The struts 3 can be provided independently of this customer-specified distribution of the screws 15 in such a way that the development of noise is minimized and a resonance point in the operating area of the engine suspension is reliably avoided.

Da die radial äußeren Enden 9 der Streben 3 auf der Außenseite des Außentragringes 10 befestigt sind, lässt sich das Lüftungsgitter 1 mit dem Außentragring 10 einwandfrei auf den freien Rand der Düse 13 aufsetzen.Since the radially outer ends 9 of the struts 3 are fastened to the outside of the outer support ring 10, the ventilation grille 1 with the outer support ring 10 can be placed correctly on the free edge of the nozzle 13.

Die Ausführungsform gemäß Fig. 5 ist im Wesentlichen gleich ausgebildet wie das Ausführungsbeispiel gemäß den Fig. 1 bis 4. Der Unterschied besteht lediglich darin, dass der Außentragring 10 am Wandring 14 axial verschraubt wird (Fig. 6). Hierzu sind am Außentragring 10 über den Umfang verteilt angeordnete, quer abstehende Laschen 16 vorgesehen, die in der Einbaulage auf dem Wandring 14 aufliegen und mit ihm über die Schrauben 15 verbunden sind. Die radial vom Außentragring 10 abstehenden Laschen 16 liegen im Bereich unterhalb der freien Enden der Strebenenden 9. Dadurch ist es auch bei einer solchen axialen Anbindung der Motoraufhängung an den Wandring 14 möglich, die Motoraufhängung individuell und unabhängig von der Teilung der Laschen 16 auszuführen. Die Zahl der Streben 3 kann somit wiederum ohne Rücksicht auf die Ausbildung der kundenseitigen Schnittstelle so gewählt werden, dass das Lüftungsgitter 1 hinsichtlich der Geräuschreduzierung und der Vermeidung von Eigenresonanzen der Motoraufhängung optimiert ist.The embodiment according to Fig. 5 is essentially the same as the embodiment according to the 1 to 4 , The only difference is that the outer support ring 10 is screwed axially to the wall ring 14 ( Fig. 6 ). For this purpose, transversely projecting tabs 16 are provided on the outer support ring 10, which are distributed over the circumference and rest in the installed position on the wall ring 14 and are connected to it by means of the screws 15. The straps 16 protruding radially from the outer support ring 10 lie in the region below the free ends of the strut ends 9. As a result, even with such an axial connection of the motor suspension to the wall ring 14, it is possible to design the motor suspension individually and independently of the division of the straps 16. The number of struts 3 can thus again be chosen without regard to the design of the customer interface so that the ventilation grille 1 is optimized with regard to noise reduction and the avoidance of natural resonances of the engine suspension.

Auch die beschriebene Ausbildung des Innentragrings 5 ermöglicht es, die Motoraufhängung individuell und unabhängig von der Befestigungsteilung des Ventilators 11 auszuführen. Die Öffnungen 8 im Ringteil 6 des Innentragringes 5 können eine beliebige Verteilung haben, die die Befestigung der radial inneren Enden 4 der Streben 3 nicht beeinflusst. Diese Strebenenden 4 befinden sich bei beiden beschriebenen Ausführungsformen an der Außenseite des aufgestellten Randes 7 des Innentragringes 5.The described design of the inner support ring 5 also makes it possible to carry out the motor suspension individually and independently of the fastening division of the fan 11. The openings 8 in the ring part 6 of the inner support ring 5 can have any distribution which does not affect the fastening of the radially inner ends 4 of the struts 3. In the two described embodiments, these strut ends 4 are located on the outside of the raised edge 7 of the inner support ring 5.

Beim Ausführungsbeispiel nach den Fig. 7 und 8 wird der Außentragring 10 beispielhaft durch zwei koaxiale Gitterringe 2' gebildet, die mit Abstand nebeneinander liegen und auf denen die abgewinkelten Enden 9 der Streben 3 befestigt sind. Im Unterschied zu den vorigen Ausführungsbeispielen erstrecken sich die Strebenenden 9 etwa horizontal, in der Darstellung gemäß Fig. 8 gesehen. Die Strebenenden 9 werden auf den Gitterringen 2' vorteilhaft festgeschweißt. Je nach Länge der Strebenenden 9 kann der Außentragring 10 auch nur aus einem oder aus mehr als zwei Gitterringen 2' bestehen.In the embodiment according to the Fig. 7 and 8th the outer support ring 10 is formed, for example, by two coaxial lattice rings 2 'which are spaced apart and on which the angled ends 9 of the struts 3 are fastened. In contrast to the previous exemplary embodiments, the strut ends 9 extend approximately horizontally, as shown in FIG Fig. 8 seen. The strut ends 9 are advantageously welded onto the grid rings 2 '. Depending on the length of the strut ends 9, the outer support ring 10 can also consist of only one or more than two lattice rings 2 '.

Damit das Lüftungsgitter 1 beispielsweise an einem Wandring 14 (Fig. 6) befestigt werden kann, weist der äußere Gitterring 2' über seinen Umfang gleichmäßig verteilt angeordnete Anschlüsse 16' auf, die durch radial nach außen verformte Teile des Gitterringes 2' gebildet werden. Der äußere Gitterring 2' ist derart nach außen geformt, dass der Anschluss 16' zwei parallel zueinander liegende Drahtabschnitte 31, 32 aufweist, die etwa radial nach außen verlaufen und bogenförmig ineinander sowie bogenförmig in den Gitterring 2' übergehen. Zwischen den Drahtabschnitten 31, 32 sind Scheiben 22 befestigt, durch welche die Befestigungsschrauben 15 (Fig. 6) ragen, mit denen das Lüftungsgitter 1 auf dem Wandring 14 befestigt wird.So that the ventilation grille 1, for example on a wall ring 14 ( Fig. 6 ) can be fastened, the outer grating ring 2 'has connections 16' arranged uniformly distributed over its circumference, which are formed by parts of the grating ring 2 'deformed radially outward. The outer lattice ring 2 'is shaped outwards in such a way that the connection 16' has two wire sections 31, 32 lying parallel to one another, which run approximately radially outwards and merge into one another in an arc shape and arcuately into the lattice ring 2 '. Disks 22 are fastened between the wire sections 31, 32, through which the fastening screws 15 ( Fig. 6 ) protrude, with which the ventilation grille 1 is attached to the wall ring 14.

Im Übrigen ist das Lüftungsgitter gemäß den Fig. 7 und 8 gleich ausgebildet wie bei den vorigen Ausführungsformen.The ventilation grille is in accordance with the Fig. 7 and 8th designed the same as in the previous embodiments.

Das beschriebene Ausführungsbeispiel gemäß den Fig. 7 und 8 zeigt, dass der Außentragring 10 nicht unbedingt aus einem Flachmaterial gebildet sein muss, sondern dass zur Befestigung der äußeren Strebenenden 9 auch Gitterringe 2' eingesetzt werden können.The described embodiment according to the Fig. 7 and 8th shows that the outer support ring 10 does not necessarily have to be formed from a flat material, but that lattice rings 2 'can also be used for fastening the outer strut ends 9.

Beim Ausführungsbeispiel nach den Fig. 9 und 10 wird der Außentragring 10 wiederum durch ein Flachmaterial gebildet, das aber im Unterschied zu den Ausführungsformen nach den Fig. 1 bis 6 nicht hochkant, sondern liegend angeordnet ist. Auf der Oberseite des Außentragringes 10 sind die abgewinkelten Enden 9 der Streben 3 befestigt. An der Unterseite des Außentragringes 10 sind über den Umfang verteilt angeordnet die Laschen 16 befestigt, die radial nach außen über den Außentragring 10 vorstehen und mit denen das Lüftungsgitter 1 in der beschriebenen Weise auf dem Wandring 14 befestigt wird. Die Strebenenden 9 stehen geringfügig radial nach außen über den Außentragring 10 vor, auf dem sie in der beschriebenen Weise über ihre Länge befestigt sind. Die Länge der Strebenenden 9 kann selbstverständlich gleich groß oder geringer sein als die radiale Breite des Außentragringes 10.In the embodiment according to the Fig. 9 and 10 the outer support ring 10 is in turn formed by a flat material, which, however, in contrast to the embodiments according to FIGS 1 to 6 is not arranged upright, but lying down. On the top of the outer support ring 10, the angled ends 9 of the struts 3 are attached. On the underside of the outer support ring 10, the tabs 16 are arranged distributed over the circumference, which protrude radially outward beyond the outer support ring 10 and with which the ventilation grille 1 is fastened to the wall ring 14 in the manner described. The strut ends 9 protrude slightly radially outwards over the outer support ring 10, on which they are fastened along their length in the manner described. The length of the strut ends 9 can of course be the same size or less than the radial width of the outer support ring 10.

Im Übrigen ist das Lüftungsgitter gleich ausgebildet wie bei den vorigen Ausführungsformen.Otherwise, the ventilation grille is of the same design as in the previous embodiments.

Das Lüftungsgitter 1 gemäß den Fig. 11 und 12 hat wiederum den hochgestellten Außentragring 10, der aber im Unterschied zu den Ausführungsformen gemäß den Fig. 1 bis 6 nicht aus Flachmaterial gebildet wird, sondern aus übereinander angeordneten Gitterringen 2'. Im dargestellten Ausführungsbeispiel wird der Außentragring 10 durch vier mit Abstand übereinander liegende, gleichen Außendurchmesser aufweisende Gitterringe 2' gebildet, auf deren Außenseite die Enden 9 der Streben 3 befestigt sind. Je nach Ausführungsform kann der Außentragring 10 auch aus weniger oder mehr Gitterringen 2' bestehen.The ventilation grille 1 according to the Fig. 11 and 12 in turn has the raised outer support ring 10, which, however, in contrast to the embodiments according to FIGS 1 to 6 is not formed from flat material, but from grid rings 2 'arranged one above the other. In the exemplary embodiment shown, the outer support ring 10 is formed by four grid rings 2 'which are spaced one above the other and have the same outer diameter and on the outside of which the ends 9 of the struts 3 are fastened. Depending on the embodiment, the outer support ring 10 can also consist of fewer or more grid rings 2 '.

Über den Umfang dieses Außentragringes 10 sind gleichmäßig verteilt angeordnete Anschlüsse 16" vorgesehen, von denen in Fig. 11 nur der eine Anschluss sichtbar ist. Die Anschlüsse 16" werden jeweils durch Scheiben 22 gebildet, die sich mit einem Ansatz zwischen zwei benachbarten Gitterringen 2' erstrecken und zwischen ihnen gehalten sind. Durch die Scheiben 22 ragen die Befestigungsschrauben, mit denen das Lüftungsgitter 1 am Ventilator befestigt wird. Die Befestigungsschrauben verlaufen wie beim Ausführungsbeispiel gemäß den Fig. 1 bis 4 radial in Bezug auf das Lüftungsgitter 1.Connections 16 ″, of which are arranged in a uniformly distributed manner, are provided over the circumference of this outer support ring 10 Fig. 11 only one connection is visible. The connections 16 ″ are each formed by washers 22 which extend with an attachment between two adjacent grille rings 2 ′ and are held between them. The fastening screws, with which the ventilation grille 1 is fastened to the fan, project through the washers 22 as in the embodiment according to the 1 to 4 radial with respect to the ventilation grille 1.

Im Übrigen ist das Lüftungsgitter gemäß den Fig. 11 und 12 gleich ausgebildet wie die Ausführungsformen gemäß den Fig. 1 bis 6.The ventilation grille is in accordance with the Fig. 11 and 12 designed the same as the embodiments according to the 1 to 6 ,

Das Lüftungsgitterkonzept, das anhand der Ausführungsbeispiele gemäß den Fig. 1 bis 12 erläutert worden ist, ermöglicht eine optimale Geräuschoptimierung beim Einsatz dadurch, dass die Zahl der Streben 3, variabel und/oder in asymmetrischer Verteilung gestaltet werden kann. Die Streben 3 können somit optimal so am Lüftungsgitter 1 vorgesehen werden, dass die Geräuschentwicklung beim Einsatz des mit dem Lüftungsgitter ausgestatteten Ventilators minimal ist. So können die Schwingwerte durch Änderung der Strebenanzahl und/oder durch eine entsprechende Anordnung am Lüftungsgitter in einfacher Weise erreicht werden. Die Verstimmung kann auch durch eine entsprechende Anpassung des Querschnitts der Streben und/oder zusammen mit der Anzahl der Streben optimal eingestellt werden. Versuche haben gezeigt, dass bereits durch eine Querschnittsveränderung der Befestigungsstreben 17 die Schwingwerte signifikant verändert werden können. Wird hierbei auch noch die Variation der Zahl der Befestigungsstreben 17 herangezogen, lassen sich die Schwingwerte hervorragend an den jeweiligen Anwendungsfall anpassen. Zudem ist diese Abstimmung der Schwingwerte kostengünstig durchzuführen. Durch diese Maßnahme wird auch das Gewicht des Lüftungsgitters 1 nicht erhöht.The ventilation grille concept, which is based on the exemplary embodiments according to the 1 to 12 has been explained, enables optimum noise optimization during use in that the number of struts 3 can be designed variably and / or in an asymmetrical distribution. The struts 3 can thus be optimally provided on the ventilation grille 1 in such a way that the noise development when using the fan equipped with the ventilation grille is minimal. The vibration values can be achieved in a simple manner by changing the number of struts and / or by arranging the ventilation grille accordingly. The detuning can also be optimally adjusted by appropriately adapting the cross section of the struts and / or together with the number of struts. Tests have shown that the vibration values can be changed significantly by changing the cross section of the fastening struts 17. If the variation in the number of fastening struts 17 is also used here, the vibration values can be adapted excellently to the respective application. In addition, this coordination of the vibration values can be carried out inexpensively. This measure also does not increase the weight of the ventilation grille 1.

Bei der Motoraufhängung gemäß Fig. 13 sind ein Innentragring und ein Außentragring nicht vorgesehen. Die Motoraufhängung hat die Gitterringe 2 und die radial verlaufenden Streben 3. Sie sind über ihre Länge wiederum bogenförmig konvex gekrümmt ausgebildet und erstrecken sich vom radial äußersten Gitterring 2 aus. Im Unterschied zu den vorigen Ausführungsbeispielen erstrecken sich die Streben 3 nicht über die gesamte radiale Breite des Lüftungsgitters 1, sondern enden mit Abstand vom radial inneren Gitterring 2. Zur Befestigung des Lüftungsgitters 1 am Wandring 14 (Fig. 16) sowie am (nicht dargestellten) Ventilator sind Befestigungsstreben 17 vorgesehen, die über ihre Länge konvex gekrümmt sind und wie die Streben 3 auf der vom Ventilator abgewandten Seite der Gitterringe 2 befestigt sind. Die Enden der Befestigungsstreben 17 ragen radial über den äußeren und den inneren Gitterring 2. Die Befestigungsstreben 17 sind wie bei den vorigen Ausführungsformen beispielhaft in Winkelabständen von 90° am Lüftungsgitter 1 vorgesehen.With the engine mounting according to Fig. 13 an inner support ring and an outer support ring are not provided. The engine mount has the grating rings 2 and the radially extending struts 3. They are in turn arcuately convex along their length and extend from the radially outermost grating ring 2. In contrast to the previous exemplary embodiments, the struts 3 do not extend over the entire radial width of the ventilation grille 1, but end at a distance from the radially inner grille ring 2. For fastening the ventilation grille 1 to the wall ring 14 ( Fig. 16 ) and on the (not shown) fan fastening struts 17 are provided, which are convexly curved over their length and, like the struts 3, are fastened on the side of the grille rings 2 facing away from the fan. The ends of the fastening struts 17 project radially over the outer and the inner grille ring 2. As in the previous embodiments, the fastening struts 17 are provided, for example, at 90 ° angles on the ventilation grille 1.

Vorteilhaft sind die Befestigungsstreben 17 durch einen haarnadelförmig gebogenen Gitterstab gebildet, dessen beide Schenkel 18, 19 parallel zueinander verlaufen und am radial äußeren Ende der Befestigungsstrebe 17 bogenförmig ineinander übergehen.The fastening struts 17 are advantageously formed by a hairpin-shaped lattice bar, the two legs 18, 19 of which run parallel to one another and merge into one another at the radially outer end of the fastening strut 17.

Die radial außen und innen liegenden Enden 20, 21 der Befestigungsstreben 17 sind so abgewinkelt, dass sich das Lüftungsgitter 1 am Wandring 14 bzw. am Ventilator in geeigneter Weise anbringen lässt. Auf den Enden 20, 21 ist jeweils eine Scheibe 22, 23 befestigt, durch welche die Befestigungsschrauben 15 ragen, mit denen das Lüftungsgitter 1 am Wandring 14 bzw. am Ventilator befestigt wird.The radially outer and inner ends 20, 21 of the fastening struts 17 are angled such that the ventilation grille 1 can be attached to the wall ring 14 or to the fan in a suitable manner. On the ends 20, 21, a washer 22, 23 is fastened, through which the fastening screws 15 protrude, with which the ventilation grille 1 is fastened to the wall ring 14 or to the fan.

Die Befestigungsscheiben 22, 23 an beiden Enden der Befestigungsstreben 17 liegen jeweils auf gleicher Höhe. Wie Fig. 15 zeigt, sind die Scheiben 23 am radial inneren Ende der Befestigungsstreben 17 allerdings axial versetzt zu den Scheiben 22 am radial äußeren Ende der Befestigungsstreben angeordnet. Über die Scheiben 22 wird das Lüftungsgitter 1 auf dem Wandring 14 befestigt. Die radial inneren Scheiben 23 haben Abstand vom Wandring 14.The fastening disks 22, 23 at both ends of the fastening struts 17 are each at the same height. How Fig. 15 shows, the disks 23 on the radially inner end of the fastening struts 17 are, however, axially offset from the disks 22 on the radially outer end of the fastening struts. The ventilation grille 1 is fastened on the wall ring 14 via the disks 22. The radially inner disks 23 are spaced from the wall ring 14.

Aufgrund der gewölbten Ausbildung kann das Lüftungsgitter 1 mit einer Schweißvorrichtung in einem Arbeitsgang geschweißt werden. Die Vorrichtung zum Schweißen weist einen Außenring auf, an den hochkant stehende radial verlaufende Streben angeschlossen sind. Von diesen Streben ist in Fig. 17 nur eine Strebe 24 dargestellt. Sie hat eine konkav gekrümmte Stirnseite 25, in der mit geringem Abstand hintereinander liegende Vertiefungen 26 vorgesehen sind. Sie haben nur geringen Abstand voneinander. Die Streben der Vorrichtung sind so angeordnet, dass ihre Vertiefungen jeweils auf einem Kreis liegen. Die Gitterringe 2 des herzustellenden Lüftungsgitters 1 werden in die Vertiefungen 26 der Streben 24 eingelegt. Im Ausführungsbeispiel befindet sich in jeder Vertiefung 26 je ein Gitterring 2. Je nach Ausbildung des Lüftungsgitters 1 können beispielsweise nur in jede zweite Vertiefung 26 oder auch in unregelmäßigen Abständen die Gitterringe 2 eingelegt werden. Mit Hilfe der Hochkantstreben 24 können dann die Streben 3, 17 des Lüftungsgitters 1 an den Gitterringen 2 festgeschweißt werden. Da die Streben 24 über den Umfang der Vorrichtung gleichmäßig verteilt angeordnet sind und verhältnismäßig geringen Abstand voneinander haben, können die Streben 3 im Hinblick auf das gewünschte Schwingverhalten in der jeweils erforderlichen Position und/oder Anzahl mit den Gitterringen 2 verbunden werden.Due to the curved design, the ventilation grille 1 can be welded in one operation using a welding device. The welding device has an outer ring to which upright, radially extending struts are connected. Of these struts is in Fig. 17 only one strut 24 shown. It has a concavely curved end face 25, in which depressions 26 which are located one behind the other are provided at a short distance. They are only a short distance apart. The struts of the device are arranged so that their depressions are each on a circle. The grille rings 2 of the ventilation grille 1 to be produced are inserted into the depressions 26 of the struts 24. In the exemplary embodiment, there is a grille ring 2 in each recess 26. Depending on the design of the ventilation grille 1, the grille rings 2 can, for example, only be inserted into every second recess 26 or at irregular intervals. With the help of the upright struts 24, the struts 3, 17 of the ventilation grille 1 can then be welded to the grille rings 2. Since the struts 24 are arranged uniformly distributed over the circumference of the device and are at a relatively short distance from one another, the struts 3 can be connected to the grating rings 2 with regard to the desired vibration behavior in the respectively required position and / or number.

Mit der beschriebenen Vorrichtung kann das Lüftungsgitter 1 in Wannenlage in einem Arbeitsgang geschweißt werden, da die bogenförmige Gestaltung des Lüftungsgitters 1 es nicht erforderlich macht, für jeden Bereich des Lüftungsgitters eine eigene Schweißvorrichtung und einen eigenen Schweißvorgang zu verwenden. Das Lüftungsgitter lässt sich darum sehr einfach und kostengünstig fertigen.With the device described, the ventilation grille 1 can be welded in a trough position in one operation, since the arcuate design of the ventilation grille 1 does not make it necessary to use a separate welding device and a separate welding process for each area of the ventilation grille. The ventilation grille can therefore be manufactured very easily and inexpensively.

Fig. 18 zeigt eine herkömmliche Vorrichtung zum Schweißen des Lüftungsgitters nach dem Stand der Technik. Dieses Lüftungsgitter 26 hat im Axialschnitt einen geraden inneren Bereich 27, der stumpfwinklig an einen geraden mittleren Bereich 28 anschließt. An ihn schließt ein radial äußerer Bereich 29 rechtwinklig an. Um ein solches Lüftungsgitter herzustellen, sind drei Arbeitsschritte erforderlich, die in den Abbildungen a) bis c) der Fig. 18 dargestellt sind. Für alle drei Gitterbereiche 27 bis 29 ist jeweils eine eigene, an diese Gitterbereiche angepasste Vorrichtung 30 bis 32 erforderlich. Dadurch gestaltet sich die Herstellung dieses Lüftungsgitters 26 sehr aufwändig und langwierig. Fig. 18 shows a conventional device for welding the ventilation grille according to the prior art. This ventilation grille 26 has a straight inner region 27 in axial section, which connects at an obtuse angle to a straight central region 28. A radially outer region 29 adjoins it at right angles. In order to produce such a ventilation grille, three work steps are required, which are shown in Figures a) to c) Fig. 18 are shown. A separate device 30 to 32 adapted to these grid areas is required for each of the three grid areas 27 to 29. This makes the production of this ventilation grille 26 very complex and lengthy.

Die beschriebene gewölbte Form des Lüftungsgitters 1 der beschriebenen Ausführungsformen erlaubt demgegenüber eine sehr einfache und kostengünstige Herstellung. Aufgrund der bogenförmig gekrümmten Querschnittsgestaltung des Lüftungsgitters 1 kann dieses in einem Arbeitsgang gefertigt werden. Es müssen lediglich die für das Lüftungsgitter 1 erforderlichen Gitterringe 2 in die entsprechenden Vertiefungen 26 der Streben 24 eingelegt und anschließend die benötigten Streben 3, 17 an den eingelegten Gitterringen 2 angeschweißt werden.The described curved shape of the ventilation grille 1 of the described embodiments, on the other hand, allows very simple and inexpensive production. Due to the curved cross-sectional design of the ventilation grille 1, it can be manufactured in one operation. It is only necessary to insert the grille rings 2 required for the ventilation grille 1 into the corresponding recesses 26 of the struts 24 and then to weld the required struts 3, 17 to the inserted grille rings 2.

Claims (12)

  1. Engine mount for ventilators (11), having a ventilation grill (1) with radially running struts (3), which connect grill rings (2) lying coaxially relative to each other, and are fastened to an inner ring (5) with their radially inner end (4), and to an outer supporting ring (10) with their radially outer end (9), wherein, in order to adjust the engine mount to the oscillating behavior of the ventilator (11), the number and/or diameter of the struts (3) is varied with regard to acoustic noise reduction and/or self-resonances of the engine mount,
    characterized in that the inner ring is an inner supporting ring (5), which has a planar ring portion (6) that lies in a radial plane of the ventilation grill (1), and whose edge (7) is upwardly inclined and has fastened to it the radially inner ends (4) of the struts (3), and that an interface (8) is provided at the ring portion (6) of the inner supporting ring (5) in the form of openings distributed over the periphery for attachment to the ventilator (11).
  2. Engine mount according to claim 1,
    characterized in that the number of struts (3) preferably consisting of metal is unequal to the number of blades (12) of the ventilator (11).
  3. Engine mount according to claim 1 or 2,
    characterized in that the outer supporting ring (10) has a cylindrical exterior side, to which the radially outer ends (9) of the struts (3) are attached.
  4. Engine mount according to one of claims 1 to 3,
    characterized in that the outer supporting ring (10) consists of a flat material, and is a strip bent into a cylinder.
  5. Engine mount according to one of claims 1 to 3,
    characterized in that the outer supporting ring (10) consists of a flat material, which lies in a radial plane of the ventilation grill (1).
  6. Engine mount according to one of claims 1 to 3,
    characterized in that the outer supporting ring (10) is comprised of at least one, preferably of several grill rings (2').
  7. Engine mount according to one of claims 1 to 6,
    characterized in that the struts (3) are bent to form the radially outer ends (9) that preferably do not protrude over the outer supporting ring (10).
  8. Engine mount according to one of claims 1 to 7,
    characterized in that the struts (3) preferably consisting of metal are curved in an arc-shaped convex manner over their length.
  9. Engine mount according to one of claims 1 to 8,
    characterized in that some of the struts (17) protrude radially inward and/or outward beyond the grill rings (2), and that the protruding ends (20, 21) of the struts (17) are advantageously provided with connections (22, 23).
  10. Engine mount according to one of claims 1 to 9,
    characterized in that some of the struts (3) have a length smaller than the radius of the ventilation grill (1), and in that preferably the short struts (3) have a smaller cross section than the longer struts (17).
  11. Method for producing a ventilation grill (1) for the engine mount according to one of claims 1 to 10, in which grill rings (2) lying coaxially to each other and radially running struts (3, 17) are connected with each other, wherein the number of struts (3, 17) being varied with regard to acoustic noise reduction, characterized in that a welding device is used, which has an outer ring to which upright, radially extending struts (24) are connected, which have a curved end face (25) with depressions (26) spaced slightly apart one behind the other, that the struts (24) are arranged in such a way that the depressions (26) lie on a circle, that the grill rings (2) are placed in the depressions (26), and that the struts (3, 17) of the ventilation grill (1) to be produced are then fixedly welded to the grill rings (2).
  12. Method according to claim 11,
    characterized in that the radially outer ends (9) of the struts (3) are fastened to an outer supporting ring (10).
EP12005842.5A 2011-08-18 2012-08-13 Engine mount for ventilators, preferably axial ventilators, and method for producing a ventilation grill of such an engine mount Active EP2559905B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI201231765T SI2559905T1 (en) 2011-08-18 2012-08-13 Engine mount for ventilators, preferably axial ventilators, and method for producing a ventilation grill of such an engine mount

Applications Claiming Priority (2)

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DE102011110961 2011-08-18
DE102011121025A DE102011121025A1 (en) 2011-08-18 2011-12-08 Motor suspension for fans, preferably axial fans, and method for producing a ventilation grille of such engine mount

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EP2559905A2 EP2559905A2 (en) 2013-02-20
EP2559905A3 EP2559905A3 (en) 2014-07-30
EP2559905B1 true EP2559905B1 (en) 2020-02-05

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US (1) US9746003B2 (en)
EP (1) EP2559905B1 (en)
CN (1) CN102954025B (en)
DE (1) DE102011121025A1 (en)
ES (1) ES2785068T3 (en)
SI (1) SI2559905T1 (en)

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US9746003B2 (en) 2017-08-29
CN102954025B (en) 2017-08-15
SI2559905T1 (en) 2020-07-31
DE102011121025A1 (en) 2013-02-21
ES2785068T3 (en) 2020-10-05
CN102954025A (en) 2013-03-06
US20130045085A1 (en) 2013-02-21
EP2559905A2 (en) 2013-02-20
EP2559905A3 (en) 2014-07-30

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