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EP2551081A1 - Élément de moulage et son procédé de fabrication - Google Patents

Élément de moulage et son procédé de fabrication Download PDF

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Publication number
EP2551081A1
EP2551081A1 EP12173806A EP12173806A EP2551081A1 EP 2551081 A1 EP2551081 A1 EP 2551081A1 EP 12173806 A EP12173806 A EP 12173806A EP 12173806 A EP12173806 A EP 12173806A EP 2551081 A1 EP2551081 A1 EP 2551081A1
Authority
EP
European Patent Office
Prior art keywords
binder
molded part
molding compound
molding
mass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12173806A
Other languages
German (de)
English (en)
Inventor
Peter Roos
Gerhard Jaschek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Topalit GmbH
Original Assignee
Topalit GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Topalit GmbH filed Critical Topalit GmbH
Publication of EP2551081A1 publication Critical patent/EP2551081A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/04Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing

Definitions

  • the invention relates to a process for the production of molded parts from a molding compound containing as constituents a filler and a thermosetting binder with a liquid component, comprising the steps of mixing the constituents of the molding compound, compressing the molding compound to a preform in a cold press mold at a temperature in which the binder does not cure and compress the preform to the finished molding in a hot press mold at a temperature at which the binder cures.
  • the invention relates to a low-distortion molded part.
  • the particular non-rising molding compound contains a filler and a thermosetting binder.
  • a filler and a thermosetting binder.
  • comminuted lignocellulose-containing particles for example comminuted and dried wood chips, bagasse fibers or other chip-shaped, fibrous materials are used as fillers.
  • the thermosetting binder has the property that it does not harden at normal ambient temperature or hardens so slowly that it can be stored and processed for prolonged periods, but with a heating of the molding compound within a hot press mold within a very short time, for example within a few minutes , hardens.
  • thermosetting binders such as melamine-urea-formaldehyde or phenol-formaldehyde resin in aqueous solution or suspensions with hardeners and additives used.
  • the binder content of the molding compound is so low in the generic method that the molding compound is not flowable during the pressing process. It is therefore in such molding masses of non-rising molding compounds.
  • the molding compounds generally have a rough and partially open-pored surface, so that moisture and dirt can penetrate into the molding.
  • the moldings are therefore at least partially, but preferably completely provided with a cover layer, which is pressed during the compression of the preform to the finished molded part on the surface thereof.
  • the cover layer creates a smooth and closed and possibly decorative surface.
  • the non-rising molding compound is at one of the DE-C-1284624 processes processed in such a way that first the molding compound is pressed in a pre- or cold-press molding to form a pre-compact, without causing the binder hardens.
  • This pressing process is also referred to as cold pressing.
  • Cold pressing produces from the molding compound the preform that is already very similar to the finished molding, which is already a solid, manageable body.
  • the pre-compact is taken from the pre-press mold and then pressed in a hot press mold at elevated temperature of about 130 to 160 degrees Celsius to the finished molded part, during which pressing the binder hardens. If the molded part is to be provided with a cover layer, the coating of the preform with the cover layer is carried out during final pressing in the finished press mold.
  • the pressing tools have a pressing tool upper part and a pressing tool lower part, which are profiled in accordance with the shape of the molded part to be pressed.
  • the curing of the preform in the hot press is carried out by heat conduction, but in particular by the resulting burst of steam, which comes from the moisture in the molding compound and from the binder.
  • the object of the invention is to propose a method for the production of particular flat moldings of the type mentioned above and a molded part that avoids distortion of the molded article with one-sided heat without additional processing steps.
  • the solution to this problem is based on the finding that in the finished molded part, in particular in moldings which are completely provided with a cover layer, the remaining water content is largely responsible for any distortion of the molding in unilateral heat, as that on the heated surface of the molding partially evaporated water condenses on the cooler, opposite surface of the molded part and there leads to an increase in volume, the delay caused.
  • the object is achieved in a process for the production of moldings of the type mentioned in that the molding compound is added as a further component of the binder, a powdery solid resin, so that the water content in the finished molded part less than 9 wt .-% based on the mass of the finished molding is, wherein the powdered solid resin is added to the molding compound before or after the introduction of the liquid component of the binder.
  • thermosetting binders in aqueous solution or suspensions used in known generic processes are partially replaced by the powdered solid resin as binder so that the water content in the finished molding is less than 9% by weight, based on the mass of the finished molding is.
  • at least 30% by weight, preferably at least 40% by weight, based on the mass of the binder is replaced by the powdered solid resin.
  • the molding compound is based on the mass of the finished molding 70-85 wt .-% fillers and the remainder of the binder added. It follows from the addition of, for example, 85 wt.% Fillers, a minimum addition of powdered solid resin of 4.5 wt.% Based on the mass of the finished molding.
  • the maximum amount of powdered solid resin must be added to the mass of the binder based on the mass of the binder so that the required cold tack is maintained.
  • the so-called cold tack refers to the property of the binder, in the wet state, ie even before the curing of the binder, to hold together the filler to be bonded by cohesion.
  • the cold tack is in the process of the invention required in order to handle the pre-compact with sufficient strength between the cold pressing process in the cold press mold and the subsequent hot pressing process in the hot-press mold without the pre-compact suffered damage.
  • the water content in the finished molded part is preferably not less than 5% by weight, based on the mass of the finished molded part.
  • the pre-compact no longer has sufficient strength to be able to handle it between the cold-press mold and the hot-press mold without damage.
  • the powdery solid resin is added to the molding compound before or after the introduction of the liquid component of the binder. This avoids that the viscosity of the liquid component of the binder increases too much, which would be the case with a direct addition (stirring) of the powdery solid resin into the liquid component.
  • the addition of the powdery solid resin according to the invention therefore takes place immediately before the mixing of the ingredients and the compression of the molding compound.
  • the powdery solid resin is either applied directly to the filler or added after stirring the liquid component of the binder in the molding compound.
  • the exclusively liquid component of the binder in particular a thermosetting synthetic resin in aqueous solution, is replaced by the powdery solid resin, for example melamine resin, whereby the water content in the finished molding is below 9% by weight, usually about 8%. % By weight is reduced.
  • the powdery solid resin for example melamine resin
  • the water resistance of the molded part is improved by at least partially exposing the surface of the preform to a liquid medium.
  • a liquid medium In the case of plate-shaped moldings, at least the edge regions are exposed to the liquid medium.
  • an aqueous hydrophobing solution is applied as the liquid medium instead of water, an even better water resistance is achieved. Exposing the surface of the pre-compact to liquid media causes the curing of the melamine resin components of the binder to be accelerated, thereby improving the water resistance.
  • an aqueous hydrophobing agent for example, an aqueous paraffin emulsion or dispersion is suitable, as sold by the company. Sasol under the trademark Hydrowax 550.
  • the molding compound gives the finished molding usually an unsightly and also rough or pore-containing surface, so that dirt and moisture can easily penetrate and settle.
  • the surface of the pre-compact is at least partially, but preferably completely provided with at least one cover layer.
  • the cover layer is placed on the surface of the pre-press and pressed onto the molded part.
  • the topcoat creates a smooth and closed surface in any hue, grain or pattern.
  • two cover layers are applied, namely a decorative layer, for example of a woven fabric, a veneer, a printed paper foil or a plastic film, over which a transparent protective layer is arranged as a second cover layer.
  • a protective layer for example, a clear overlay paper, consisting of unfilled alpha-cellulose paper or a, with a thermoset - mostly on Melamine-based - soaked glass fiber fleece used.
  • the transparent protective layer can also be produced by a synthetic resin layer on the decorative layer.
  • the molding produced by the process according to the invention contains, based on the mass of the molding 70-85 wt .-% fillers and the balance binder.
  • This composition corresponds to the composition of a molded article produced by the conventional method.
  • the proportion of water in the finished molded part is significantly reduced.
  • the water content is between 5 and 9 wt .-% based on the mass of the molding, usually by 8 wt .-%.
  • a molding compound for producing the low-distortion molding contains 70-85 wt .-% of fillers based on the mass of the molding and the remainder of the binder, wherein the binder contains a liquid component and based on the mass of the binder at least 30 wt .-% as a powdered solid resin ,
  • the fillers are preferably lignocellulose-containing particles, such as comminuted and dried wood chips.
  • the binder comprises melamine-containing synthetic resin, such as, for example, a melamine urea-formaldehyde or phenol-formaldehyde resin and optionally additives. Additives are used for various reasons and mostly occur only in small amounts of at most 3% by weight, based on the mass of the molding. Paraffin, which makes up the largest proportion of the additives, for example in the form of melt wax or paraffin emulsion, improves the swelling properties of the molding.
  • fungicides or insecticides to protect the molded article against biological attack, for example by termites or fungi.
  • chromium and / or boron-containing preservatives may be considered.
  • Wood is shredded as raw material by hackers and chipper to chips.
  • the chips require a required nominal humidity. Since the chips usually do not meet this requirement, the chips are dried and sighted to rid them of heavy parts, such as plastic, metal, etc. as far as possible. Subsequently, the dried and sighted chips are mixed with a binder, in particular comprising a thermosetting synthetic resin in aqueous solution or suspension. After introducing the liquid component of the binder, the powdery solid resin is introduced into the molding compound and the constituents of the molding compound are mixed. The prepared molding compound is conveyed to an intermediate bunker before the cold press with a cold press mold.
  • the molding compound is discharged and vibrated in the cold press mold of the cold press and then pressed into a pre-compact.
  • the molding compound is filled into the cold press with a layer thickness that can be about three to seven times the finished molded part. By pressing the molding compound in the cold press, the molding compound is compressed to almost the final dimension of the molding.
  • the pre-compact of the cold-press mold is removed from the cold press and sprayed in the marginal areas with water or hydrophobing solution.
  • the preform thus prepared is placed in a one-step hot pressing process together with at least one decorative layer in the hot press mold of a hot press and pressed to the finished molded part at a temperature at which the binder hardens.
  • the temperature moves in a range between 130 degrees - 160 degrees Celsius.
  • the preform is cured in a first stage under pressure and temperature in a temperature range between 130 degrees - 160 degrees Celsius in the hot press. Subsequently, the cured pre-compact is provided, at least in part, with a decorative layer. In a second stage of the hot pressing process, the cover layer with the hardened pre-compact is pressed into the finished molded part.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
EP12173806A 2011-07-29 2012-06-27 Élément de moulage et son procédé de fabrication Withdrawn EP2551081A1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102011052301A DE102011052301A1 (de) 2011-07-29 2011-07-29 Formteil und Verfahren zu dessen Herstellung

Publications (1)

Publication Number Publication Date
EP2551081A1 true EP2551081A1 (fr) 2013-01-30

Family

ID=46419941

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12173806A Withdrawn EP2551081A1 (fr) 2011-07-29 2012-06-27 Élément de moulage et son procédé de fabrication

Country Status (2)

Country Link
EP (1) EP2551081A1 (fr)
DE (1) DE102011052301A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015039674A1 (fr) * 2013-09-19 2015-03-26 Weima Maschinenbau Gmbh Procédé et dispositif destinés à être utilisés pour la production d'une matière fibreuse
EP3072654A1 (fr) * 2015-03-26 2016-09-28 Topalit GmbH Procédé de fabrication d'une pièce de formage plane
WO2018210165A1 (fr) * 2017-05-15 2018-11-22 中南林业科技大学 Dispositif d'application d'adhésif hiérarchique pas à pas pour matériau composite inorganique à base de résidus de traitement forestier et agricole, et procédé d'application d'adhésif
EP3481761A4 (fr) * 2016-07-06 2020-07-29 Sonoco Development, Inc. Bobine constituée de composants moulés

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1284624B (de) 1964-10-03 1968-12-05 Pag Presswerk Ag Verfahren und Vorrichtung zur Herstellung von mit einer Decklage versehenen Formteilen aus einer nicht steigfaehigen Pressmasse
US6180257B1 (en) * 1996-10-29 2001-01-30 Crane Plastics Company Limited Partnership Compression molding of synthetic wood material
US20070111019A1 (en) * 2005-11-04 2007-05-17 Ainsworth Lumber Co., Ltd. Methods of manufacturing engineered wood products
DE102006062285A1 (de) * 2006-12-22 2008-06-26 Fritz Egger Gmbh & Co. Faserplatte und Verfahren zu deren Herstellung
US20100075095A1 (en) * 2008-09-19 2010-03-25 Style Limited Manufactured wood product and methods for producing the same
DE202010012905U1 (de) 2010-11-16 2011-01-05 Werzalit Gmbh + Co. Kg Holzwerkstoff-basierte Tischplatte für den Außenbereich

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3931384A (en) * 1972-10-02 1976-01-06 Plexowood, Inc. Method of making end frames for upholstered furniture
DE4342678A1 (de) * 1993-12-15 1995-06-22 Karl Schedlbauer Strang- oder strangrohrgepreßte Formteile, insbesondere Platten

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1284624B (de) 1964-10-03 1968-12-05 Pag Presswerk Ag Verfahren und Vorrichtung zur Herstellung von mit einer Decklage versehenen Formteilen aus einer nicht steigfaehigen Pressmasse
US6180257B1 (en) * 1996-10-29 2001-01-30 Crane Plastics Company Limited Partnership Compression molding of synthetic wood material
US20070111019A1 (en) * 2005-11-04 2007-05-17 Ainsworth Lumber Co., Ltd. Methods of manufacturing engineered wood products
DE102006062285A1 (de) * 2006-12-22 2008-06-26 Fritz Egger Gmbh & Co. Faserplatte und Verfahren zu deren Herstellung
US20100075095A1 (en) * 2008-09-19 2010-03-25 Style Limited Manufactured wood product and methods for producing the same
DE202010012905U1 (de) 2010-11-16 2011-01-05 Werzalit Gmbh + Co. Kg Holzwerkstoff-basierte Tischplatte für den Außenbereich

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015039674A1 (fr) * 2013-09-19 2015-03-26 Weima Maschinenbau Gmbh Procédé et dispositif destinés à être utilisés pour la production d'une matière fibreuse
EP3072654A1 (fr) * 2015-03-26 2016-09-28 Topalit GmbH Procédé de fabrication d'une pièce de formage plane
EP3481761A4 (fr) * 2016-07-06 2020-07-29 Sonoco Development, Inc. Bobine constituée de composants moulés
WO2018210165A1 (fr) * 2017-05-15 2018-11-22 中南林业科技大学 Dispositif d'application d'adhésif hiérarchique pas à pas pour matériau composite inorganique à base de résidus de traitement forestier et agricole, et procédé d'application d'adhésif

Also Published As

Publication number Publication date
DE102011052301A1 (de) 2013-01-31

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