EP2416889B1 - System and method for glazing - Google Patents
System and method for glazing Download PDFInfo
- Publication number
- EP2416889B1 EP2416889B1 EP10714443A EP10714443A EP2416889B1 EP 2416889 B1 EP2416889 B1 EP 2416889B1 EP 10714443 A EP10714443 A EP 10714443A EP 10714443 A EP10714443 A EP 10714443A EP 2416889 B1 EP2416889 B1 EP 2416889B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sash
- glazing
- back bedding
- nozzle head
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims description 38
- 150000001875 compounds Chemical class 0.000 claims description 95
- 239000003381 stabilizer Substances 0.000 claims description 38
- 230000003068 static effect Effects 0.000 claims description 16
- 239000000523 sample Substances 0.000 claims description 14
- 230000000712 assembly Effects 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 11
- 238000004891 communication Methods 0.000 claims description 7
- 239000012530 fluid Substances 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 3
- 239000011521 glass Substances 0.000 description 43
- 238000004519 manufacturing process Methods 0.000 description 5
- 229920004943 Delrin® Polymers 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
- B05C5/0216—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles by relative movement of article and outlet according to a predetermined path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0254—Coating heads with slot-shaped outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C7/00—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
- B05C7/06—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work by devices moving in contact with the work
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/54—Fixing of glass panes or like plates
- E06B3/56—Fixing of glass panes or like plates by means of putty, cement, or adhesives only
Definitions
- FIG 1 illustrates an embodiment of a window sash 20.
- the window sash includes a sash opening 26 and a glazing leg 22 (best seen in FIGS. 6 and 7 ) to which a viewing area or glass layer 24 is ultimately secured.
- the glazing leg 22 extends inwardly from an inner surface of the window sash 20, along a perimeter of sash opening 26.
- a suitable back bedding glazing compound is applied to the glazing leg 22.
- the viewing area or glass 24 is laid into sash 20, and into contact with the back bedding glazing compound.
- a typical back bedding glazing compound used in this process has an open time that begins upon application, before the glass is laid, and can range from minutes to hours.
- the length of cure time for the back bedding glazing compound cure time in prior art systems is necessary due to the steps involved in applying the back bedding glazing compound and properly laying and positioning the glass into the sash. More specifically, the glass laying process is a multi-step process.
- setting blocks may be installed along the perimeter of the sash opening 26 so as to assist with centering, or squaring the glass layer 24 in the sash opening 26.
- the glass layer 24 is placed in contact with the back bedding glazing compound along the glazing leg, compressing the back bedding glazing compound to effect a strong seal between the glass layer an the glazing leg.
- the back bedding glazing compound is applied to the glazing leg, the glass is laid and centered in the sash opening and setting blocks are inserted around the glass perimeter. Accordingly, a sufficient cure time for the back bedding glazing compound has been required to provide for such maneuverability.
- glazing beads may be installed such that they conceal a gap created by the setting blocks to maintain position of the glass while the back bedding glazing compound cures to fix the glass layer 24 to the glazing leg 22.
- the assembly must then be moved to a curing station to complete the cure operation. As such, the current method results in significant delay in completing manufacturing of windows and doors.
- significant expense is incurred other glazing devices are know from US7001464 , EP 1 475 491 and DE 10 050 469 .
- a system for glazing a sash comprises at least two position assemblies, a back bedding glazing compound applicator assembly, and a stabilizer assembly.
- the position assemblies each include a position member defining a distal end and a housing. Each position member is selectively slidable between a stored position and an extended position; wherein the distal end of the positioner member is extend outwardly from the housing and contacts a glazing leg of the sash when the positioner member is moved into the extended position.
- the back bedding glazing compound applicator assembly is configured to move from a stored position to a dispensing position, wherein the back bedding glazing compound applicator assembly includes a nozzle head that is configured to fit within a gap defined between an interior surface of the sash and an outer edge of a viewing element disposed within an opening of the sash when the back bedding glazing compound applicator assembly is in the dispensing position and wherein the back bedding glazing compound applicator assembly is fluidly connected to a back bedding glazing compound supply source.
- the stabilizer assembly is configured to retain the viewing element in a fixed position with respect to the sash while back bedding glazing compound is being dispensed by nozzle head.
- a method of glazing a sash begins by placing a sash on a glazing table, wherein the sash defines an opening therein and has a glazing leg extending into the opening in the sash.
- At least two positioner assemblies are actuated, each positioner assembly having a position member defining a distal end.
- Each position member is selectively slidable between a stored position and an extended position.
- each position member is moved into the extended position such that the distal end of the positioner member contacts the glazing leg of the sash.
- a viewing element is then inserted into the sash opening and into abutting contact with portions of the positioner members so as to create a gap between an interior surface of the sash and an outer edge of the viewing element.
- the positioner members are retracted.
- a back bedding glazing compound applicator assembly is actuated to move from a stored position to a dispensing position.
- the back bedding glazing compound applicator includes a nozzle head that is configured to fit within the gap between the interior surface of the sash and the outer edge of the viewing element when in the dispensing position.
- back bedding glazing compound is dispensed between the glazing leg and the viewing element. Once dispensing is complete, the back bedding glazing compound applicator assembly is retracted.
- Figure 1 is a perspective view of a sealing assembly, illustrating a positioning step in a method of assembling a viewing area to a sash.
- Figure 2 is an enlarged view of an exemplary arrangement of a back bedding glazing compound applicator assembly depicted in encircled area 2 of Figure 1 .
- Figure 3 is a perspective view of a glass insertion step in a method of assembling a viewing area to a sash.
- Figure 4 is a perspective view of a depth verification step in a method of assembling a viewing area to a sash.
- Figure 5 is perspective view of a back bedding glazing compound application step in a method of assembling a viewing area to a sash.
- Figure 6 is an enlarged view of a portion of the sash depicted in encircled area 6 of Figure 4 .
- Figure 7 is a partial cross-sectional view of the back bedding glazing compound applicator during the back bedding glazing compound application step in a method of assembling a viewing area to a sash.
- Figure 8 is top plan view of an exemplary embodiment of an applicator holder.
- Figure 9 is a side elevational view of the applicator holder of Figure 8 .
- Figure 10 is a top plan view of an exemplary embodiment of an applicator nozzle.
- Figure 11 is front elevational view of the applicator nozzle of Figure 10 .
- Figure 12 is a side elevational view of the applicator nozzle of Figures 10-11 .
- Figure 13 is a top view of an exemplary embodiment of a first bracket.
- Figure 14 is a side elevational view of the first bracket of Figure 13 .
- Figure 15 is a top view of an exemplary embodiment of a second bracket.
- Figure 16 is a side elevational view of the second bracket of Figure 14 .
- Figure 17 is a top plan view of an exemplary embodiment of a stabilizer housing.
- Figure 18 is a side elevational view of the stabilizer housing of the stabilizer housing of Figure 17 and a partial cross-sectional view of the interior of the stabilizer.
- Figure 19 is a partial cross-sectional view of an exemplary embodiment of a back bedding glazing compound applicator assembly.
- Figure 20 is a side elevational view of an exemplary embodiment of a static mixer housing.
- Figure 21 is a top plan view of a static mixer housing of Figure 20 secured to a back bedding glazing compound applicator nozzle.
- Figure 22 is a side elevational view of the static mixer housing secured to the back bedding glazing compound applicator nozzle of Figure 10-12 .
- Figure 23 is a partial cross-sectional view of a positioner assembly.
- Figure 24 is a flow chart illustrating the glazing process.
- FIG. 1 an exemplary sash 20 is shown on a glazing table 28. While the present disclosure depicts sash 20 as a window, it is understood that the disclosure is not limited to windows.
- Sash 20 typically includes an outer periphery defined by upwardly raised wall members 30 that defines a sash opening 26.
- the interior surface 32 of wall members 30 are each configured to have an inwardly extending glazing leg 22 (best seen in Figure 6 ) that forms a ledge extending around interior surface 32 of wall members 23. Glazing leg 22 will be discussed in further detail below.
- Back bedding glazing compound distribution system 34 Positioned above glazing table 28 is a back bedding glazing compound distribution system 34 that is fluidly connected to a back bedding glazing compound supply source (not shown).
- Back bedding glazing compound distribution system 34 is mounted to as to be selectively moveable along cross rails 36, 38 that are positioned perpendicular to each other.
- Back bedding glazing compound distribution system 34 includes a back bedding glazing compound applicator assembly 42, best seen in Figure 2 .
- Back bedding glazing compound applicator assembly 42 includes a static mixer 44 (best seen in Figures 19 and 20 ) that is mounted in a sleeve 46 and an applicator nozzle assembly 48 (best seen in Figure 19 ).
- first and second support brackets 50, 52 Extending from back bedding glazing compound distribution system 34 are first and second support brackets 50, 52.
- first and second support brackets 50, 52 are positioned so as to extend generally perpendicular to each other.
- First and second support brackets 50, 52 are also arranged so as to be in a fixed position relative to back bedding glazing compound applicator assembly 42. Exemplary embodiments of first and second support brackets 50, 52 are shown in Figures 13-16 .
- An optional stabilizer assembly 53 may also be connected to back bedding glazing compound distribution system 34. Stabilizer assembly 53 will be discussed in further detail below.
- Each positioner assembly 54 includes a selectively actuatable position member 56 with a tip element 58 on a distal end thereof.
- a retaining member is attached to a proximal end of the position member 56 and serves to limit the distance that position member 56 may extend.
- Retaining member is positioned within a generally hollow housing 61 of the positioner assemblies 54.
- tip element 58 is shown as having a generally cylindrical shape. However, it is understood that the tip element 58 may be constructed with other configurations, such as a wedge shape, for example, without departing from the disclosure.
- tip element 58 is constructed of a non-abrasive material, such as, for example, Delrin® plastic, such that tip element 58 will not damage either sash 20 or glass layer 24 when contacting same.
- Position members 56 will be explained in further detail below.
- first and second brackets 50, 52 may further include a selectively extendable depth probe 60 and position indicator 62. While depth probe 60 and position indicator 62 are both shown mounted on second bracket 52, it is understood that depth probe 60 and position indicator 62 may also be mounted on first bracket 50, or one may be positioned on first bracket 50 and the other may be positioned on second bracket 52.
- FIG. 25 is a flow chart illustrating the glazing operation 100.
- sash 20 is placed on glazing table 28, which in one embodiment, is configured to have a generally horizontal mounting surface. Vertical mounting surfaces are also possible.
- Sash 20 is selectively fixed to glazing table 28 such that sash 20 is prevented from moving during the glazing operation.
- glazing table 28 is provided with selectively actuated retaining walls (not shown) that engage an exterior surface of opposite walls 30. The process then proceeds to step 104.
- positioner assemblies 54 are actuated such that position members 56 are lowered from a stored position to an extended position, into sash opening 26 until tip element 58 engages glazing leg 22.
- positioner assemblies 54 include pneumatically actuated pistons 59 that are positioned within a positioner housing 61 that move position members 56 into the extended position.
- a portion of tip element 58 also contacts interior surface 32 of sash opening 26. More specifically, in one exemplary embodiment, tip elements 58 are positioned adjacent to interior surface 32 of sash opening 26 that is generally orthogonal to glazing leg 22. The process then proceeds to step 106.
- step 106 referring to Figure 3 , with positioner members 56 still in the extended position, and before any back bedding glazing compound is applied to sash 20, glass layer 24 is inserted into sash opening 26. Glass layer 24 is then pushed against each of tip elements 58 with a wedge (not shown) that is pushed against one of the edges of glass layer 24 that is not contacting tip element 58 to quickly fix glass layer 24 in position within sash opening 26. However, due to tip elements 58, a gap 66 is created between an outside edge 68 of glass layer 24 an interior surface 32 of sash 20. Further, tip elements 58 also serve to center glass layer 24 in sash opening 26. The process then proceeds to step 108.
- an optional depth probe 60 may be actuated to verify the depth of gap 66.
- depth probe 60 is extended downward into gap 66 (shown in phantom) until a distal end of depth probe 60 contacts glazing leg 22.
- Depth probe 60 is configured with a sensor element to transmit the depth readings to a processing unit that is also in communication with back bedding glazing compound distribution system 34. Once the depth of gap 66 is verified, depth probe 60 is retracted into a stored position. The process then proceeds to step 110.
- step 110 the positioner members 56 are retracted into the stored position.
- back bedding glazing compound applicator assembly 42 is lowered from a stored position (shown in Figure 1 ) to a dispensing position (shown in Figure 5 ).
- a nozzle head 200 of applicator nozzle assembly 48 is positioned within gap 66 (seen best in Figure 7 ).
- Applicator assembly 42 is lowered into the dispensing position either manually or automatically by a central control processor.
- a hand grip 45 is provided (shown in phantom in Figure 1 ) that moves applicator assembly 42 vertically, as well as laterally.
- a position indicator 62 is mounted on one of first and second brackets 50, 52, so as to provide an indication to the user of the placement of nozzle head 200.
- position indicator 62 is a laser light.
- nozzle head 200 is a generally sized to be received within gap 66 and has an opening 202 that is in fluid communication with a back bedding glazing compound channel 204 that extends through nozzle head 200.
- An exemplary embodiment of nozzle head 200 is depicted in Figures 10-12 .
- nozzle head 200 has a generally rectangular shape defined by substantially planar major surfaces 206.
- the shape of nozzle head 200 is not limited to the shape shown in Figures 10-12 . Indeed, other exemplary shapes, such as trapezoid, triangular, and semi-circular are also contemplated.
- a chamfered edge 207 may be provided allow for ease of positioning of nozzle head 200 into gap 66.
- Back bedding glazing compound channel 204 is formed through a top surface 208 of nozzle head 200 and extends through nozzle head 200 to opening 202.
- opening 202 is configured to extend through a side surface 210 of nozzle head 200, adjacent to a bottom surface 212 of nozzle head 200. As will be explained in further detail below, this arrangement of opening 202 provides a controlled dispensing of back bedding glazing compound.
- a tube member 214 is fixedly attached to nozzle head 200, around back bedding glazing compound channel 204.
- Tube member 214 is fixedly attached to a connecting member 216 which secures to an applicator holder 218.
- Applicator holder 218 includes a connection channel 220 that is in communication with a mixer channel 222. Connecting member 216 is received within connection channel 220. In one embodiment, a distal end of static mixer 44 (which is positioned within sleeve 46) is fixedly secured in mixer channel 222. The connection between static mixer 44 and mixer channel 222 may be a snap-fit connection. Other suitable connection members may also be used. When both static mixer 44 and connecting member 216 are engaged within applicator holder 218, opening 202 in nozzle head 200 is in fluid communication with static mixer 44.
- Applicator holder 218 shown in Figures 2 and 9 further include an optional integral stabilizer mount 224.
- Stabilizer mount 224 includes a mounting channel 226 that receives a portion of stabilizer assembly 64.
- An alternative embodiment of applicator holder 218' is shown in Figure 19 . As may be seen, applicator holder 218' does not include stabilizer mount 224.
- FIG. 1-5 illustrate nozzle assembly 48 mounted in applicator holder 218 and nozzle head 200 being spaced apart from static mixer 44
- nozzle head 200 may be directly fixed to a distal end of static mixer 44'.
- static mixer 44' includes a tubular body 300 that tapers into a narrow channel 302 at a distal end 304 thereof.
- a proximal end 306 is open to receive back bedding glazing compound during operation.
- Omitted for clarity from static mixer 44 is a series of spiral members that serve to mix the back bedding glazing compound materials, if required.
- distal end 304 is inserted into back bedding glazing compound channel 204 formed in nozzle head 200 and fixedly secured thereto by any suitable means.
- step 112 applicator nozzle head 200 is lowered into the dispensing position, nozzle head 200 is positioned within gap 66 created between outside edge 68 of glass layer 24 and interior surface 32 of sash 20.
- glazing leg 22 includes a lip 23 that is formed along an edge 25 that extends inwardly toward sash opening 26. Lip 23 cooperates with glass layer 24 to create a back bedding glazing compound groove 27 that is in fluid communication with gap 66.
- opening 202 in nozzle head 20 is oriented so as to be directed toward back bedding glazing compound groove 27.
- back bedding glazing compound 350 is pumped through nozzle assembly 48 and into back bedding glazing compound groove 27 with sufficient pressure so as to substantially fill back bedding glazing compound groove 27.
- the area that defines back bedding glazing compound groove 27 is also known as the "bite.”
- nozzle assembly 48 travels around outside edge 68 of glass layer 24 so as to extend around the perimeter of glass layer 24. To accommodate the corners formed in sash 20, nozzle assembly 48 is lifted and rotated as each reaches each corner. This action is referred to as "indexing.”
- the travel speed of nozzle assembly 48, fluid pressure and volumetric flow rate of back bedding glazing compound 300 are selected depending on the size of sash 20 and the viscosity of back bedding glazing compound 350. In one embodiment, travel speed, fluid pressure and volumetric flow rate are controlled by a central process unit.
- stabilizer assembly 64 is also provided that is operably connected to nozzle assembly 48. As such, as nozzle assembly 48 is moved from the stored position to the dispensing position, stabilizer assembly 64 is also moved into a contacting position (shown in Figure 7 ), as will be explained in further detail below.
- Stabilizer assembly 64 includes stabilizer housing 400, a roller or caster ball 402, and an actuation member 404.
- Stabilizer housing 400 is generally hollow and retains roller ball 402 and actuation member 404 therein.
- actuation member 404 biases roller ball 402 partially through an opening 406 formed in stabilizer housing 400.
- actuation member 404 is a spring that may be activated by a plunger (no shown), when in an operation position (shown in Figure 7 ).
- roller ball 402 extends outwardly from opening 406 and applies force to a top surface of glass layer 24 (when placed on glazing table 28).
- stabilizer assembly 64 is positioned to be adjacent nozzle assembly 48.
- actuating member 404 acts against roller ball 402 so as to apply a force normal to glass layer 24 adjacent the periphery of glass layer 24, as back bedding glazing compound 350 is being dispensed by nozzle assembly 48.
- the applied force by stabilizer assembly 64 prevents back bedding glazing compound 350 from pushing glass layer 24 upwardly during dispensing.
- Stabilizer assembly 64 is configured to travel at the same speed as nozzle assembly to apply a continuous force while back bedding glazing compound 350 is being applied. In one particular embodiment, stabilizer assembly 64 is configured to apply about 2-20 lbs of force on glass layer 24.
- stabilizer housing 400 may be fixedly mounted to applicator holder 218.
- applicator nozzle assembly 48 travels around glazing leg 22 that borders sash opening 26
- stabilizer assembly 64 will move with nozzle assembly 48.
- mechanically actuated vacuum cups may be applied to the underside of glass layer 24 to retain glass in place while the back bedding glazing compound dispensing operations proceeds.
- nozzle assembly 48 and (if included) stabilizer assembly 64 are retracted to the stored position.
- the glazed sash is then moved to a transfer conveyor.
- the transfer conveyor may be configured of sufficient length and operated at a sufficient speed that the back bedding glazing compound is cured prior to the next manufacturing operation.
- back bedding glazing compound 350 is not applied until after glass layer 24 is properly centered within sash opening 26, and because back bedding glazing compound 350 is being applied substantially directly and simultaneously to glass layer 24 and glazing leg 22, a suitable back bedding glazing compound 350 may be used that significantly reduces the cure time required by prior art glazing methods. More specifically, a back bedding glazing compound 350 that has a cure time of five minutes or less may be used. An example of such back bedding glazing compound is sold under the trade name Sikasil ⁇ WT-490 manufactured by the owner of the present application. Due to a shorter cure time, the cumbersome process of continuously loading glazed sashes onto curing pallets may be eliminated at considerable savings.
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- Securing Of Glass Panes Or The Like (AREA)
Description
- In the manufacture and assembly of windows and doors that include a viewing or vision area; a viewing area layer (typically constructed of glass) must be assembled to a sash and fixedly secured thereto. More specifically, a traditional window and door manufacturing technique requires a number of steps. First, the sash, window frame or door glass assembly must be constructed.
Figure 1 illustrates an embodiment of awindow sash 20. The window sash includes asash opening 26 and a glazing leg 22 (best seen inFIGS. 6 and 7 ) to which a viewing area orglass layer 24 is ultimately secured. Theglazing leg 22 extends inwardly from an inner surface of the window sash 20, along a perimeter ofsash opening 26. Once the sash assembly is constructed, a suitable back bedding glazing compound is applied to theglazing leg 22. Next, the viewing area orglass 24 is laid intosash 20, and into contact with the back bedding glazing compound. A typical back bedding glazing compound used in this process has an open time that begins upon application, before the glass is laid, and can range from minutes to hours. - The length of cure time for the back bedding glazing compound cure time in prior art systems is necessary due to the steps involved in applying the back bedding glazing compound and properly laying and positioning the glass into the sash. More specifically, the glass laying process is a multi-step process.
- After the back bedding glazing compound is applied to the glazing leg, setting blocks may be installed along the perimeter of the
sash opening 26 so as to assist with centering, or squaring theglass layer 24 in thesash opening 26. After the setting blocks are positioned, theglass layer 24 is placed in contact with the back bedding glazing compound along the glazing leg, compressing the back bedding glazing compound to effect a strong seal between the glass layer an the glazing leg. In some instances, it may be necessary to maneuver the glass layer to properly center or square the glass layer in the sash. Alternatively, after the back bedding glazing compound is applied to the glazing leg, the glass is laid and centered in the sash opening and setting blocks are inserted around the glass perimeter. Accordingly, a sufficient cure time for the back bedding glazing compound has been required to provide for such maneuverability. - Once the
glass layer 24 is properly positioned, glazing beads (or glazing stops) may be installed such that they conceal a gap created by the setting blocks to maintain position of the glass while the back bedding glazing compound cures to fix theglass layer 24 to theglazing leg 22. However, because of the cure time needed to accommodate proper positioning of the glass layer on the back bedding glazing compound, once theglass layer 24 is positioned with the spacers, the assembly must then be moved to a curing station to complete the cure operation. As such, the current method results in significant delay in completing manufacturing of windows and doors. In addition, due to the extra manufacturing steps of loading and unloading the assembly onto drying pallets, significant expense is incurred other glazing devices are know fromUS7001464 ,EP 1 475 491DE 10 050 469 . - Accordingly, there exists a need to decouple the back bedding glazing compound open time limitations from the glass laying process. Decoupling will allow for the use of back bedding glazing compounds with faster cure times, thereby allowing increased through put while reducing, eliminating staging and racking time of glazed sashes.
- In accordance with one embodiment of the disclosure, a system for glazing a sash is disclosed. The system comprises at least two position assemblies, a back bedding glazing compound applicator assembly, and a stabilizer assembly. The position assemblies each include a position member defining a distal end and a housing. Each position member is selectively slidable between a stored position and an extended position; wherein the distal end of the positioner member is extend outwardly from the housing and contacts a glazing leg of the sash when the positioner member is moved into the extended position. The back bedding glazing compound applicator assembly is configured to move from a stored position to a dispensing position, wherein the back bedding glazing compound applicator assembly includes a nozzle head that is configured to fit within a gap defined between an interior surface of the sash and an outer edge of a viewing element disposed within an opening of the sash when the back bedding glazing compound applicator assembly is in the dispensing position and wherein the back bedding glazing compound applicator assembly is fluidly connected to a back bedding glazing compound supply source. The stabilizer assembly is configured to retain the viewing element in a fixed position with respect to the sash while back bedding glazing compound is being dispensed by nozzle head.
- A method of glazing a sash is also disclosed. The method begins by placing a sash on a glazing table, wherein the sash defines an opening therein and has a glazing leg extending into the opening in the sash. At least two positioner assemblies are actuated, each positioner assembly having a position member defining a distal end. Each position member is selectively slidable between a stored position and an extended position. When the positioner assemblies are actuated, each position member is moved into the extended position such that the distal end of the positioner member contacts the glazing leg of the sash. A viewing element is then inserted into the sash opening and into abutting contact with portions of the positioner members so as to create a gap between an interior surface of the sash and an outer edge of the viewing element. Once the viewing element is positioned, the positioner members are retracted. Next, a back bedding glazing compound applicator assembly is actuated to move from a stored position to a dispensing position. The back bedding glazing compound applicator includes a nozzle head that is configured to fit within the gap between the interior surface of the sash and the outer edge of the viewing element when in the dispensing position. Once positioned, back bedding glazing compound is dispensed between the glazing leg and the viewing element. Once dispensing is complete, the back bedding glazing compound applicator assembly is retracted.
- Referring now to the drawings, illustrative embodiments are shown in detail. Although the drawings represent some embodiments, the drawings are not necessarily to scale and certain features may be exaggerated, removed, or partially sectioned to better illustrate and explain the present invention. Further, the embodiments set forth herein are exemplary and are not intended to be exhaustive or otherwise limit or restrict the claims to the precise forms and configurations shown in the drawings and disclosed in the following detailed description.
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Figure 1 is a perspective view of a sealing assembly, illustrating a positioning step in a method of assembling a viewing area to a sash. -
Figure 2 is an enlarged view of an exemplary arrangement of a back bedding glazing compound applicator assembly depicted inencircled area 2 ofFigure 1 . -
Figure 3 is a perspective view of a glass insertion step in a method of assembling a viewing area to a sash. -
Figure 4 is a perspective view of a depth verification step in a method of assembling a viewing area to a sash. -
Figure 5 is perspective view of a back bedding glazing compound application step in a method of assembling a viewing area to a sash. -
Figure 6 is an enlarged view of a portion of the sash depicted inencircled area 6 ofFigure 4 . -
Figure 7 is a partial cross-sectional view of the back bedding glazing compound applicator during the back bedding glazing compound application step in a method of assembling a viewing area to a sash. -
Figure 8 is top plan view of an exemplary embodiment of an applicator holder. -
Figure 9 is a side elevational view of the applicator holder ofFigure 8 . -
Figure 10 is a top plan view of an exemplary embodiment of an applicator nozzle. -
Figure 11 is front elevational view of the applicator nozzle ofFigure 10 . -
Figure 12 is a side elevational view of the applicator nozzle ofFigures 10-11 . -
Figure 13 is a top view of an exemplary embodiment of a first bracket. -
Figure 14 is a side elevational view of the first bracket ofFigure 13 . -
Figure 15 is a top view of an exemplary embodiment of a second bracket. -
Figure 16 is a side elevational view of the second bracket ofFigure 14 . -
Figure 17 is a top plan view of an exemplary embodiment of a stabilizer housing. -
Figure 18 is a side elevational view of the stabilizer housing of the stabilizer housing ofFigure 17 and a partial cross-sectional view of the interior of the stabilizer. -
Figure 19 is a partial cross-sectional view of an exemplary embodiment of a back bedding glazing compound applicator assembly. -
Figure 20 is a side elevational view of an exemplary embodiment of a static mixer housing. -
Figure 21 is a top plan view of a static mixer housing ofFigure 20 secured to a back bedding glazing compound applicator nozzle. -
Figure 22 is a side elevational view of the static mixer housing secured to the back bedding glazing compound applicator nozzle ofFigure 10-12 . -
Figure 23 is a partial cross-sectional view of a positioner assembly. -
Figure 24 is a flow chart illustrating the glazing process. - Various components of a
glazing assembly 10 will first be explained. Referring toFigure 1 , anexemplary sash 20 is shown on a glazing table 28. While the present disclosure depictssash 20 as a window, it is understood that the disclosure is not limited to windows. -
Sash 20 typically includes an outer periphery defined by upwardly raisedwall members 30 that defines asash opening 26. Theinterior surface 32 ofwall members 30 are each configured to have an inwardly extending glazing leg 22 (best seen inFigure 6 ) that forms a ledge extending aroundinterior surface 32 ofwall members 23.Glazing leg 22 will be discussed in further detail below. - Positioned above glazing table 28 is a back bedding glazing
compound distribution system 34 that is fluidly connected to a back bedding glazing compound supply source (not shown). Back bedding glazingcompound distribution system 34 is mounted to as to be selectively moveable along cross rails 36, 38 that are positioned perpendicular to each other. - Back bedding glazing
compound distribution system 34 includes a back bedding glazingcompound applicator assembly 42, best seen inFigure 2 . Back bedding glazingcompound applicator assembly 42 includes a static mixer 44 (best seen inFigures 19 and20 ) that is mounted in asleeve 46 and an applicator nozzle assembly 48 (best seen inFigure 19 ). - Extending from back bedding glazing
compound distribution system 34 are first andsecond support brackets second support brackets second support brackets compound applicator assembly 42. Exemplary embodiments of first andsecond support brackets Figures 13-16 . An optional stabilizer assembly 53 may also be connected to back bedding glazingcompound distribution system 34. Stabilizer assembly 53 will be discussed in further detail below. - Fixed to each of first and
second support brackets positioner assemblies 54. An embodiment ofpositioner assembly 54 is shown in greater detail inFigure 24 . Eachpositioner assembly 54 includes a selectivelyactuatable position member 56 with atip element 58 on a distal end thereof. A retaining member is attached to a proximal end of theposition member 56 and serves to limit the distance that positionmember 56 may extend. Retaining member is positioned within a generallyhollow housing 61 of thepositioner assemblies 54. In one exemplary embodiment,tip element 58 is shown as having a generally cylindrical shape. However, it is understood that thetip element 58 may be constructed with other configurations, such as a wedge shape, for example, without departing from the disclosure. In one exemplary embodiment,tip element 58 is constructed of a non-abrasive material, such as, for example, Delrin® plastic, such thattip element 58 will not damage eithersash 20 orglass layer 24 when contacting same.Position members 56 will be explained in further detail below. - One of first and
second brackets extendable depth probe 60 andposition indicator 62. Whiledepth probe 60 andposition indicator 62 are both shown mounted onsecond bracket 52, it is understood thatdepth probe 60 andposition indicator 62 may also be mounted onfirst bracket 50, or one may be positioned onfirst bracket 50 and the other may be positioned onsecond bracket 52. - Operation of
glazing assembly 10 will now be described with reference toFigures 1-5 and 25. Figure 25 is a flow chart illustrating theglazing operation 100. To begin the glazing operation, atstep 102sash 20 is placed on glazing table 28, which in one embodiment, is configured to have a generally horizontal mounting surface. Vertical mounting surfaces are also possible.Sash 20 is selectively fixed to glazing table 28 such thatsash 20 is prevented from moving during the glazing operation. In one exemplary embodiment, glazing table 28 is provided with selectively actuated retaining walls (not shown) that engage an exterior surface ofopposite walls 30. The process then proceeds to step 104. - At
step 104, referring toFigure 1 , oncesash 20 is properly positioned,positioner assemblies 54 are actuated such thatposition members 56 are lowered from a stored position to an extended position, intosash opening 26 untiltip element 58 engages glazingleg 22. In one embodiment,positioner assemblies 54 include pneumatically actuatedpistons 59 that are positioned within apositioner housing 61 that moveposition members 56 into the extended position. In addition to contactingglazing leg 22, a portion oftip element 58 also contactsinterior surface 32 ofsash opening 26. More specifically, in one exemplary embodiment,tip elements 58 are positioned adjacent tointerior surface 32 ofsash opening 26 that is generally orthogonal to glazingleg 22. The process then proceeds to step 106. - At
step 106, referring toFigure 3 , withpositioner members 56 still in the extended position, and before any back bedding glazing compound is applied tosash 20,glass layer 24 is inserted intosash opening 26.Glass layer 24 is then pushed against each oftip elements 58 with a wedge (not shown) that is pushed against one of the edges ofglass layer 24 that is not contactingtip element 58 to quickly fixglass layer 24 in position withinsash opening 26. However, due totip elements 58, agap 66 is created between anoutside edge 68 ofglass layer 24 aninterior surface 32 ofsash 20. Further,tip elements 58 also serve to centerglass layer 24 insash opening 26. The process then proceeds to step 108. - At
step 108, referring toFigure 4 , anoptional depth probe 60 may be actuated to verify the depth ofgap 66. During this operation,depth probe 60 is extended downward into gap 66 (shown in phantom) until a distal end ofdepth probe 60contacts glazing leg 22.Depth probe 60 is configured with a sensor element to transmit the depth readings to a processing unit that is also in communication with back bedding glazingcompound distribution system 34. Once the depth ofgap 66 is verified,depth probe 60 is retracted into a stored position. The process then proceeds to step 110. - At step 110 (referring to
Figure 5 ), thepositioner members 56 are retracted into the stored position. Next, atstep 112 back bedding glazingcompound applicator assembly 42 is lowered from a stored position (shown inFigure 1 ) to a dispensing position (shown inFigure 5 ). In the dispensing position, anozzle head 200 ofapplicator nozzle assembly 48 is positioned within gap 66 (seen best inFigure 7 ). -
Applicator assembly 42 is lowered into the dispensing position either manually or automatically by a central control processor. In the manual operation, ahand grip 45 is provided (shown in phantom inFigure 1 ) that movesapplicator assembly 42 vertically, as well as laterally. To insure thatapplicator assembly 42, and particularlynozzle head 200 is properly positioned withingap 66, aposition indicator 62 is mounted on one of first andsecond brackets nozzle head 200. In one particular embodiment,position indicator 62 is a laser light. - In one embodiment,
nozzle head 200 is a generally sized to be received withingap 66 and has anopening 202 that is in fluid communication with a back beddingglazing compound channel 204 that extends throughnozzle head 200. An exemplary embodiment ofnozzle head 200 is depicted inFigures 10-12 . In the embodiment shown,nozzle head 200 has a generally rectangular shape defined by substantially planarmajor surfaces 206. However, the shape ofnozzle head 200 is not limited to the shape shown inFigures 10-12 . Indeed, other exemplary shapes, such as trapezoid, triangular, and semi-circular are also contemplated. In one embodiment, achamfered edge 207 may be provided allow for ease of positioning ofnozzle head 200 intogap 66. - Back bedding
glazing compound channel 204 is formed through atop surface 208 ofnozzle head 200 and extends throughnozzle head 200 toopening 202. In one exemplary embodiment, opening 202 is configured to extend through aside surface 210 ofnozzle head 200, adjacent to abottom surface 212 ofnozzle head 200. As will be explained in further detail below, this arrangement ofopening 202 provides a controlled dispensing of back bedding glazing compound. - As seen in
Figures 2 and7 , in one embodiment ofapplicator nozzle assembly 48, atube member 214 is fixedly attached tonozzle head 200, around back beddingglazing compound channel 204.Tube member 214 is fixedly attached to a connectingmember 216 which secures to anapplicator holder 218. - An embodiment of
applicator holder 218 is shown inFigures 8 and 9 .Applicator holder 218 includes aconnection channel 220 that is in communication with amixer channel 222. Connectingmember 216 is received withinconnection channel 220. In one embodiment, a distal end of static mixer 44 (which is positioned within sleeve 46) is fixedly secured inmixer channel 222. The connection betweenstatic mixer 44 andmixer channel 222 may be a snap-fit connection. Other suitable connection members may also be used. When bothstatic mixer 44 and connectingmember 216 are engaged withinapplicator holder 218, opening 202 innozzle head 200 is in fluid communication withstatic mixer 44. -
Applicator holder 218 shown inFigures 2 and9 further include an optionalintegral stabilizer mount 224.Stabilizer mount 224 includes a mountingchannel 226 that receives a portion ofstabilizer assembly 64. An alternative embodiment of applicator holder 218' is shown inFigure 19 . As may be seen, applicator holder 218' does not includestabilizer mount 224. - While
Figures 1-5 illustratenozzle assembly 48 mounted inapplicator holder 218 andnozzle head 200 being spaced apart fromstatic mixer 44, in yet another embodiment,nozzle head 200 may be directly fixed to a distal end of static mixer 44'. Referring toFigures 20-22 , static mixer 44' includes atubular body 300 that tapers into anarrow channel 302 at adistal end 304 thereof. Aproximal end 306 is open to receive back bedding glazing compound during operation. Omitted for clarity fromstatic mixer 44 is a series of spiral members that serve to mix the back bedding glazing compound materials, if required. As shown inFigure 22 ,distal end 304 is inserted into back beddingglazing compound channel 204 formed innozzle head 200 and fixedly secured thereto by any suitable means. - Referring back to
Figures 5 and7 , atstep 112,applicator nozzle head 200 is lowered into the dispensing position,nozzle head 200 is positioned withingap 66 created betweenoutside edge 68 ofglass layer 24 andinterior surface 32 ofsash 20. As may be seen best inFigure 7 , glazingleg 22 includes alip 23 that is formed along anedge 25 that extends inwardly towardsash opening 26.Lip 23 cooperates withglass layer 24 to create a back beddingglazing compound groove 27 that is in fluid communication withgap 66. Whenapplicator nozzle head 20 is positioned ingap 22, opening 202 innozzle head 20 is oriented so as to be directed toward back beddingglazing compound groove 27. Then instep 114, back beddingglazing compound 350 is pumped throughnozzle assembly 48 and into back beddingglazing compound groove 27 with sufficient pressure so as to substantially fill back beddingglazing compound groove 27. The area that defines back beddingglazing compound groove 27 is also known as the "bite." - Once lowered into
gap 66 and backbedding glazing compound 350 is being dispensed,nozzle assembly 48 travels aroundoutside edge 68 ofglass layer 24 so as to extend around the perimeter ofglass layer 24. To accommodate the corners formed insash 20,nozzle assembly 48 is lifted and rotated as each reaches each corner. This action is referred to as "indexing." - The travel speed of
nozzle assembly 48, fluid pressure and volumetric flow rate of backbedding glazing compound 300 are selected depending on the size ofsash 20 and the viscosity of backbedding glazing compound 350. In one embodiment, travel speed, fluid pressure and volumetric flow rate are controlled by a central process unit. - In one embodiment, in connection with
step 112,stabilizer assembly 64 is also provided that is operably connected tonozzle assembly 48. As such, asnozzle assembly 48 is moved from the stored position to the dispensing position,stabilizer assembly 64 is also moved into a contacting position (shown inFigure 7 ), as will be explained in further detail below. - An embodiment of
stabilizer assembly 64 is shown inFigures 17-18 .Stabilizer assembly 64 includesstabilizer housing 400, a roller orcaster ball 402, and anactuation member 404.Stabilizer housing 400 is generally hollow and retainsroller ball 402 andactuation member 404 therein. In operation,actuation member 404biases roller ball 402 partially through anopening 406 formed instabilizer housing 400. In one embodiment,actuation member 404 is a spring that may be activated by a plunger (no shown), when in an operation position (shown inFigure 7 ). - Referring back to
Figure 7 , whenstabilizer assembly 64 is moved into the operation position,roller ball 402 extends outwardly from opening 406 and applies force to a top surface of glass layer 24 (when placed on glazing table 28). In one particular exemplary embodiment,stabilizer assembly 64 is positioned to beadjacent nozzle assembly 48. Moreover, actuatingmember 404 acts againstroller ball 402 so as to apply a force normal toglass layer 24 adjacent the periphery ofglass layer 24, as backbedding glazing compound 350 is being dispensed bynozzle assembly 48. The applied force bystabilizer assembly 64 prevents back beddingglazing compound 350 from pushingglass layer 24 upwardly during dispensing.Stabilizer assembly 64 is configured to travel at the same speed as nozzle assembly to apply a continuous force while backbedding glazing compound 350 is being applied. In one particular embodiment,stabilizer assembly 64 is configured to apply about 2-20 lbs of force onglass layer 24. - In one exemplary embodiment, to insure that
stabilizer assembly 64 travels withnozzle assembly 48,stabilizer housing 400 may be fixedly mounted toapplicator holder 218. Thus, asapplicator nozzle assembly 48 travels around glazingleg 22 that borderssash opening 26,stabilizer assembly 64 will move withnozzle assembly 48. - In another alternative embodiment, instead of providing
stabilizer assembly 64, mechanically actuated vacuum cups may be applied to the underside ofglass layer 24 to retain glass in place while the back bedding glazing compound dispensing operations proceeds. - After back
bedding glazing compound 350 has been applied to glazing leg along the perimeter ofsash opening 26, atstep 116,nozzle assembly 48 and (if included)stabilizer assembly 64 are retracted to the stored position. - At
step 118, the glazed sash is then moved to a transfer conveyor. The transfer conveyor may be configured of sufficient length and operated at a sufficient speed that the back bedding glazing compound is cured prior to the next manufacturing operation. - Because back
bedding glazing compound 350 is not applied until afterglass layer 24 is properly centered withinsash opening 26, and because backbedding glazing compound 350 is being applied substantially directly and simultaneously toglass layer 24 andglazing leg 22, a suitable backbedding glazing compound 350 may be used that significantly reduces the cure time required by prior art glazing methods. More specifically, a backbedding glazing compound 350 that has a cure time of five minutes or less may be used. An example of such back bedding glazing compound is sold under the trade name Sikasil© WT-490 manufactured by the owner of the present application. Due to a shorter cure time, the cumbersome process of continuously loading glazed sashes onto curing pallets may be eliminated at considerable savings. - While the disclosure has been described in connection with a
single glass layer 24, it is understood that the process of glazing using an insulating glass unit is also within the scope of the disclosure. - The above description is intended to be illustrative and not restrictive. Many alternative approaches or applications other than the examples provided would be apparent to those of skill in the art upon reading the above description. The scope of the invention should be determined, not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. It is anticipated and intended that future developments will occur in the arts discussed herein, and that the disclosed systems and methods will be incorporated into such future examples. In sum, it should be understood that the invention is capable of modification and variation and is limited only by the following claims.
- The present embodiments have been particularly shown and described, which are merely illustrative of the best modes. It should be understood by those skilled in the art that various alternatives to the embodiments described herein may be employed in practicing the claims without departing from the scope as defined in the following claims. It is intended that the following claims define the scope of the invention and that the method and apparatus within the scope of these claims. This description should be understood to include all novel and non-obvious combinations of elements described herein, and claims may be presented in this or a later application to any novel and non-obvious combination of these elements. Moreover, the foregoing embodiments are illustrative, and no single feature or element is essential to all possible combinations that may be claimed in this or a later application.
- All terms used in the claims are intended to be given their broadest reasonable constructions and their ordinary meanings as understood by those skilled in the art unless an explicit indication to the contrary is made herein. In particular, use of the singular articles such as "a," "the," "said," etc. should be read to recite one or more of the indicated elements unless a claim recites an explicit limitation to the contrary.
Claims (28)
- A system for glazing a sash (20), comprising:at least two positioner assemblies (54), each positioner assembly (54) having a position member (56) defining a distal end that includes a tip element (58), and a housing (61) and wherein each position member (56) is selectively slidable between a stored position and an extended position; wherein the distal end of each position member (56) is extended outwardly from the housing (61) so as to contact a glazing leg (22) of the sash (20) when the position member (56) is moved into the extended position;a back bedding glazing compound applicator assembly (42) that is configured to move from a stored position to a dispensing position, wherein the back bedding glazing compound applicator assembly (42) includes a nozzle head (200) that is configured to fit within a gap (66) defined between an interior surface (32) of the sash (20) and an outer edge (68) of a viewing element (24) disposed within an opening (26) of the sash (20) when the back bedding glazing compound applicator assembly (42) is in the dispensing position and wherein the back bedding glazing compound applicator assembly (42) is fluidly connected to a back bedding glazing compound supply source; anda stabilizer assembly (64) configured to retain the viewing element (24) in a fixed position with respect to the sash (20) while the back bedding glazing compound is being dispensed by the nozzle head (200).
- The system of claim 1, wherein the housing (61) of each positioner assembly (54) is generally hollow, and a proximal end of the position member (56) is attached to a retaining member that is disposed within the housing (61).
- The system of claim 2, wherein the housing (61) includes a distal end having an opening therethrough, wherein the retaining member is configured to have a diameter that is larger than the opening in the distal end of the housing (61).
- The system of any of the preceding claims, further comprising a depth probe (60) that moves between a stored position and an extended position, wherein the depth probe (60) is configured to detect the distance that the back bedding glazing compound applicator assembly (42) must extend to so as to position the nozzle head (200) into the dispensing position with the nozzle head (200) being disposed within the gap (66) defined between the interior surface (32) of the sash (20) and the outer edge (68) of the viewing element (24) disposed within the opening (26) of the sash (20).
- The system of any of the preceding claims, further comprising a position indicator (62) that is configured to notify a user of the position of the gap (66) prior to the back bedding glazing compound applicator assembly (42) being extended into the dispensing position.
- The system of claim 5, wherein the position indicator (62) includes a laser.
- The system of any of the preceding claims, further comprising an applicator adapter (218/218') that fluidly connects the nozzle head (200) to the back bedding glazing compound supply.
- The system of claim 7, further comprising a connector element (216) that is fixedly secured to a dispensing tube (214), wherein the dispensing tube is partially received within the nozzle head (200), and wherein the connector element (216) is secured to the applicator adapter (218/218').
- The system of any of the preceding claims, wherein the applicator adapter (218) further comprises an integral stabilizer mount (224), wherein the stabilizer mount (224) fixes the stabilizer assembly (64) with respect to the nozzle head (200).
- The system of any of the preceding claims, wherein the stabilizer assembly (64) further comprises:a generally hollow housing (400) having an open distal end (406);a roller ball (402) mounted in the housing (400); andan actuation member (404) mounted in the housing (400) and configured to act on the roller ball (402);wherein the roller ball (402) is configured with a size that is slightly larger than the diameter of the open distal end (406) such that the actuation member (404) biases a portion of the roller ball (402) through the open distal end (406); andwherein the stabilizer assembly (64) is configured to contact a viewing surface (24) while back bedding glazing compound is being dispensed such that the stabilizer assembly (64) imparts a predetermined force on the viewing surface (24).
- The system of any of the preceding claims, wherein the nozzle head (200) of the back bedding glazing compound applicator assembly (42) further comprises a back bedding glazing compound channel (204) fluidly connected to a dispensing opening (202), wherein the dispensing opening (202) is position adjacent a bottom surface (212) of the nozzle head (200).
- The system of claim 11, wherein the nozzle head (200) includes generally planar major opposing surfaces (206), and wherein the dispensing opening (202) is positioned through one of the major opposing surfaces (206).
- The system of claim 12, wherein one of the major opposing surfaces (206) further includes a chamfer (207) formed adjacent the bottom surface (212) of the nozzle head (200), on the major opposing surface (206) that does not include the dispensing opening (202).
- The system of any of the preceding claims, further including a static mixer (44) operatively connected to the nozzle head (200).
- The system of claim 14, wherein an outlet of the static mixer (44') is fixedly secured to the nozzle head (200) such that the outlet of the static mixer (200) is in fluid communication with the back bedding glazing compound channel.
- The system of claim 14, wherein the connector element (218') is configured to receive an outlet of the static mixer (44).
- A method (100) of glazing a sash (20), comprising:placing a sash on a glazing table (102), wherein the sash defines an opening therein, a glazing leg extending into the opening in the sash;actuating at least two positioner assemblies (104), each positioner assembly having a position member defining a distal end having a tip element thereon, and wherein each position member is selectively slidable between a stored position and an extended position; wherein the positioner assemblies are actuated such that each position member is moved into the extended position such that the distal end of the positioner member contacts the glazing leg of the sash;inserting a viewing element into the sash opening (106) and abutting the viewing element against portions of the positioner members so as to create a gap between an interior surface of the sash and an outer edge of the viewing element;retracting the positioner members (110);actuating a back bedding glazing compound applicator assembly (112) to move from a stored position to a dispensing position, wherein the back bedding glazing compound applicator includes a nozzle head that is configured to fit within the gap between the interior surface of the sash and the outer edge of the viewing element when in the dispensing position;dispensing back bedding glazing compound (114) between the glazing leg and the viewing element; andretracting back bedding glazing compound applicator assembly to the stored position (116).
- The method of claim 17, further comprising fixing the sash onto the glazing table such that the sash is prevented from moving during the glazing method.
- The method of claims 17 or 18, wherein the tip element of each position member contacts the interior surface of the sash when the tip member is moved into the extended position and contacts the glazing leg.
- The method of any of claims 17-19, wherein the viewing element is pushed against each of the tip elements after being placed within the sash opening.
- The method of any of claims 17-20 further comprising actuating a depth probe (108) between a stored position and an extended position, wherein actuating the depth probe extends a distal end of the depth probe through the gap defined between the interior surface of the sash and an outer edge of the viewing element to detect the distance that the nozzle head must be actuated to place the nozzle head in the dispensing position; and wherein depth probe is returned to the stored position after the distance is detected.
- The method of any of claims 17-21, wherein the glazing leg further comprises an upwardly extending lip disposed on an outer edge of the glazing leg, the lip cooperating with a bottom surface of the viewing element and the glazing leg to define a glazing groove that is in fluid communication with the gap; wherein the back bedding glazing compound is dispensed in the glazing groove.
- The method of any of claims 17-22, wherein the back bedding glazing compound applicator is manually moved from the stored position to the dispensing position.
- The method of any of claims 17-23, further comprising providing a position indicator, wherein the position indicator is actuated so as to indicate the position of the nozzle head prior to the nozzle head being placed in the dispensing position.
- The method of any of claims 17-24, further comprising actuating a stabilizer assembly from a stored position to a dispensing position, wherein the stabilizer assembly is configured to impart a predetermined force on the viewing element while the back bedding glazing compound is being dispensed between the glazing leg and the viewing element.
- The method of any of claims 17-25, wherein the back bedding glazing compound is-dispensed along a common plane until it reaches an intersecting plane, whereby the nozzle assembly is retracted and the back bedding glazing compound applicator assembly is re-oriented with nozzle head being returned to the dispensing position in the intersecting plane.
- The method of any of claims 17-26, wherein after the back bedding glazing compound applicator is retracted into the stored position, the sash is moved a transfer conveyor.
- The method of any of claims 17-27, wherein the back bedding glazing compound has a cure time about 5 minutes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10714443T PL2416889T3 (en) | 2009-04-06 | 2010-04-06 | System and method for glazing |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/419,009 US8057845B2 (en) | 2009-04-06 | 2009-04-06 | Method for glazing a sash |
US12/419,036 US8336483B2 (en) | 2009-04-06 | 2009-04-06 | System and method for glazing |
US12/419,058 US8622018B2 (en) | 2009-04-06 | 2009-04-06 | System and method for glazing |
PCT/EP2010/054520 WO2010115882A1 (en) | 2009-04-06 | 2010-04-06 | System and method for glazing |
Publications (2)
Publication Number | Publication Date |
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EP2416889A1 EP2416889A1 (en) | 2012-02-15 |
EP2416889B1 true EP2416889B1 (en) | 2013-03-20 |
Family
ID=42289818
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10714443A Active EP2416889B1 (en) | 2009-04-06 | 2010-04-06 | System and method for glazing |
Country Status (3)
Country | Link |
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EP (1) | EP2416889B1 (en) |
PL (1) | PL2416889T3 (en) |
WO (1) | WO2010115882A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110548646A (en) * | 2019-09-05 | 2019-12-10 | 朱科技 | Glue injection sealing machine for glass door and window after fast assembly |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114178136B (en) * | 2021-12-10 | 2023-03-10 | 揭阳市东信智能门窗科技有限公司 | Sealing device for hollow glass and glue scraping and collecting device for glass sealing |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE10050469B4 (en) * | 2000-10-12 | 2006-07-20 | Rolf Heiden | Method and device for sealing a gap |
US7048964B2 (en) * | 2000-12-08 | 2006-05-23 | Ged Integrated Solutions, Inc. | Controlled dispensing of material |
US7001464B1 (en) * | 2003-03-05 | 2006-02-21 | Erdman Automation Corporation | System and process for glazing glass to windows and door frames |
-
2010
- 2010-04-06 WO PCT/EP2010/054520 patent/WO2010115882A1/en active Application Filing
- 2010-04-06 PL PL10714443T patent/PL2416889T3/en unknown
- 2010-04-06 EP EP10714443A patent/EP2416889B1/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110548646A (en) * | 2019-09-05 | 2019-12-10 | 朱科技 | Glue injection sealing machine for glass door and window after fast assembly |
Also Published As
Publication number | Publication date |
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PL2416889T3 (en) | 2013-06-28 |
WO2010115882A1 (en) | 2010-10-14 |
EP2416889A1 (en) | 2012-02-15 |
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