EP2473296B1 - Device for processing elongate workpieces without cutting - Google Patents
Device for processing elongate workpieces without cutting Download PDFInfo
- Publication number
- EP2473296B1 EP2473296B1 EP10754657.4A EP10754657A EP2473296B1 EP 2473296 B1 EP2473296 B1 EP 2473296B1 EP 10754657 A EP10754657 A EP 10754657A EP 2473296 B1 EP2473296 B1 EP 2473296B1
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- European Patent Office
- Prior art keywords
- shaping
- workpiece
- rollers
- forming
- roller arrangement
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- 238000012545 processing Methods 0.000 title claims description 17
- 238000005520 cutting process Methods 0.000 title claims description 7
- 238000007493 shaping process Methods 0.000 claims description 43
- 238000009434 installation Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 description 39
- 238000000465 moulding Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 12
- 238000003754 machining Methods 0.000 description 9
- 125000006850 spacer group Chemical group 0.000 description 9
- 238000003860 storage Methods 0.000 description 7
- 230000000712 assembly Effects 0.000 description 6
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- 230000000750 progressive effect Effects 0.000 description 2
- 230000004323 axial length Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H3/00—Making helical bodies or bodies having parts of helical shape
- B21H3/02—Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling
- B21H3/04—Making by means of profiled-rolls or die rolls
- B21H3/042—Thread-rolling heads
- B21H3/044—Thread-rolling heads working axially
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/15—Making tubes of special shape; Making tube fittings
- B21C37/20—Making helical or similar guides in or on tubes without removing material, e.g. by drawing same over mandrels, by pushing same through dies ; Making tubes with angled walls, ribbed tubes and tubes with decorated walls
- B21C37/207—Making helical or similar guides in or on tubes without removing material, e.g. by drawing same over mandrels, by pushing same through dies ; Making tubes with angled walls, ribbed tubes and tubes with decorated walls with helical guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D15/00—Corrugating tubes
- B21D15/04—Corrugating tubes transversely, e.g. helically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H3/00—Making helical bodies or bodies having parts of helical shape
- B21H3/02—Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling
Definitions
- the invention relates to a device for non-cutting machining of elongate workpieces for producing a thread-like outer profile by means of at least one, at least two, each about axes rotatable forming rollers having forming roller assembly, wherein the forming roller assembly surrounds the workpiece to be machined, wherein a feed movement between the forming rollers and the workpiece is arranged in the circumferential direction and axially to this, and wherein the forming rollers pass successively with this in a forming engagement during a complete rotation around the workpiece
- the substantially continuous production of rock anchors, boring bars and other comparable products starting from rod-shaped or tubular basic bodies by non-cutting processing in a rolling process is for example in the document DE 43 13 918 A described.
- the mold used in this device consists of a rolling head, in which three, profiled in the peripheral region of the forming rollers are mounted, whose axes are arranged at an angle to the axis of the outside thread-like reshaped base body, uniformly distributed around this extend.
- the rolling head is driven about its axis extending coaxially to the axis of the base body, so that results from the angular position of the forming rollers of the axial feed of the non-rotatably held around its axis body.
- a comparable apparatus in which a rolling head is used, which - seen in the direction of passage - several arrangements consisting of at least three forming rollers whose profiles differ and which at the are adapted in this direction progressive forming process.
- Each of the forming rollers has a ring-like, stepless external profile, wherein an axial feed is given in accordance with the rotation of the rolling head about its coaxial with the workpiece axis extending central axis by an angular position relative to the axis of the non-rotatably held workpiece.
- the rolling head consists of a, about a central axis rotatably mounted, connected to a drive arrangement of a plurality of axially spaced-apart bearing discs, between each of which is an array of forming rollers.
- the forming rollers are freely rotatably mounted about their respective axes, which are employed at an angle to the longitudinal axis of the rod or tubular workpiece to be machined.
- the workpiece extends coaxially with the central axis of the rolling head through central openings of the bearing discs and is clamped at its two ends non-rotatably.
- the profiles of the successive ones Form roll arrangements differ slightly, bearing in mind the fact that the forming rolls are sequentially engaged with the work piece.
- the forming rollers serve axle, the ends of which are fixedly arranged in the bearing discs.
- the forming roller On the axle pin, the forming roller is supported via a central radial bearing and with intermediate arrangement of spacer rings via thrust bearings on the bearing discs.
- the mutual spacers have different axial dimensions, so that with an unchanged axial installation dimension by simply swapping the input and output side spacers, the position of the forming roller is changeably applied to the axle, so that in a one-sided wear of the axle bolt the worn area in a less highly stressed zone passes, so that an improved material utilization of the axle is given.
- each roller carries self-contained annular profiles and is inclined according to the pitch of the thread to be rolled relative to the central axis of the rolling head by the pitch angle.
- the invention now aims to provide a device of the type described by simple means on the one hand in terms of a more rational operation of the same and on the other hand adapt the device to the most varied to be machined wall thickness and diameter of the workpieces and trainees or surface profiles customizable.
- a device is essentially characterized in that at least two axially successive forming roll arrangements are provided in the direction of passage of the workpiece, that at least the forming rolls of a forming roll arrangement are arranged equal to each other, that for representing in the direction of circulation around the workpiece successive forming engagements with the workpiece, the axial position of each forming roll is set differently within an axial fitting dimension, and that in each forming roll arrangement at least three forming rolls are arranged and that the forming rolls of a forming roll arrangement to those of the adjacent forming roll arrangement in the radial direction about one of the number of forming rolls corresponding divider one Full circle are arranged staggered.
- each forming roll arrangement by arranging at least three forming rolls in each forming roll arrangement, rapid and exact surface processing or shaping of the workpiece to be machined is achieved, and by further staggering the forming rolls of adjacent forming roll arrangements by a divider of a full circle corresponding to the number of forming rolls, one succeeds uniform machining of the surface of the workpiece to be machined, wherein in addition due to the permanent engagement of the forming rollers in the workpiece to be machined surface or structural changes of the workpiece to be machined by a heat treatment can be achieved.
- the apparatus is characterized in that the forming roller assembly consists of a about its central, during machining coaxial with the workpiece extending axis rotatably driven rolling head, in which the forming rollers are mounted freely rotatable on axle.
- the individual forming rollers are freely rotatably mounted about their respective axis, wherein the rolling head is rotationally driven as a unit about its axis, it is possible to better control the formation of the thread-like outer profile and thus form more precise while increasing the processing speed.
- each forming roll can also be driven directly about its axis or the forming rolls of the forming roll arrangement can be mounted so that they can be driven in rotation.
- the axes of the forming rollers are set at an angle relative to a longitudinal axis of the workpiece or the central axis of the forming roller assembly, on the one hand, the feed of the workpiece can be arbitrarily determined by the device and on the other hand results in Connection with, for example, a pitchless groove-like shape profile from this angle, the pitch of the thread-like, to be introduced into the outside of the workpiece deformation.
- a pitchless groove-like shape profile from this angle, the pitch of the thread-like
- a preferred embodiment of the invention is as a structural concretization of the axial adjustability of a mold profile of a forming roll, the device, characterized in that the axle bolts of the forming rollers are fixed in the rolling head non-rotatably about their respective axis.
- the axle bolts of the forming rollers are fixed in the rolling head non-rotatably about their respective axis.
- on both sides of the mold profile in each case at least one adjusting disk whose two axial lengths are completed with the length of the mold profile to said mounting dimension. Both adjusting discs will thus generally have a different axial dimension in accordance with the axial position of the mold profile to be adjusted.
- the invention is characterized in that a fixed installation dimension of the forming rolls is represented by adjusting discs on both sides of a mold profile of the forming roll.
- the axle bearing the forming roller is non-rotatably received in the rolling head, wherein the Representation of said mounting dimension documenting reference or contact surfaces are components that are present anyway, for example, those components that serve to define the axle bolt within the rolling head, wherein preferably the mold profile of each mold roll in a central region radially on the axle and at is mounted axially at both end-side end regions.
- the device is designed so that the installation dimension is represented by the axial distance of the reference surfaces used for fixing the axle bolt in the rolling head components and that via the adjusting an axial support of the mold profile is set to said components ,
- the representation of reproducible conditions so that as a contact surface for the Justierusionn always the opposite end faces of the mold profile can be used, whereby the wear of the device can be significantly reduced while precision the processing can be increased.
- At least three in the direction of passage of a workpiece axially successive forming roller assemblies are provided, it is possible to apply the entire forming work in stages. According to the advancing in the direction of passage of the workpiece forming, it is possible according to the invention that either the radial dimensions of the molding rolls used in the forming roll arrangements, but not their profile shapes differ or that both the radial Dimensions of the mold rolls used in the forming roll arrangements and the surface or surface structuring differ.
- the device is designed so that the forming rollers of a forming roll arrangement to that of the adjacent forming roller assemblies have moldings with mutually different profilings, succeeds with one and the same arrangement, for example, a workpiece to be machined in a first stage coarse to edit and finely edit in a second stage or rework.
- Such a device is of course arbitrarily expandable, so that a plurality of processing steps can be performed.
- the device is designed so that the molding rolls of a molding roll arrangement to those of the adjacent molding roll arrangement have a different diameter from each other.
- a device it is possible, for example, in a first stage to reduce the wall thickness or the diameter of the workpiece in a workpiece to be machined, coarsely apply a thread-like profiling in a second stage and in a third stage to finish this. It is also possible with such a device, for example, to calibrate the workpiece to be machined in a first stage only, to form a pre-profiling of a thread in a second stage and to form or rework this thread correctly in a third stage.
- Such a design makes it possible, in particular, to increase the throughput and adaptability of one and the same apparatus to the widest variety of workpiece cross-sections or diameters, without having to keep a large number of shaping rollers that are different from each other in stock.
- the device is designed so that an inlet region is formed in the forming roller assembly for the workpiece as an adjustable cone, one and the same roller head for a variety of material cross sections can be used and also with a such a training faster and more reliable entry of the workpiece in the forming roller assembly ensures while processing the end of the workpiece, for example, by reducing the diameter or wall thickness of the same.
- the device is designed so that the forming rollers of each forming roller assembly can be arranged on arbitrary, mutually different pitch circles, it is possible to reduce the number of stock rolls to be kept in stock, because partially worn molding rolls, for example can be arranged on a smaller circle and then continue to be used until their final wear.
- a method for the non-cutting processing of elongate workpieces can be carried out with a device of the present invention, with which method simultaneous with the formation of a thread-like outer profile also a surface finish of the workpiece to be machined is achieved.
- the axial position of each forming roller is set differently within an axial installation dimension.
- the method is performed so that the forming roller assembly is driven by a about its central, during machining coaxial to the workpiece extending axis rotating rolling head to a rotary motion, wherein the forming rollers freely rotatable on axle stored in the mold roll assembly, the wear of the forming rollers is minimized in the forming roller assembly, which on the one hand, the storage of mold rolls is significantly reduced and on the other hand, a rapid adaptability of the method to a variety of materials, material conditions and processing times is easily and reliably possible.
- the method according to of the invention By operating the method in such a way that the molding rolls of one molding roll arrangement to those of the adjacent molding roll arrangement mold profiles with mutually different profilings are used or that the forming rolls of a forming roll arrangement to those of the adjacent forming roll arrangement are used with a different diameter, it is possible to the method according to of the invention, to use for calibrating a workpiece or for machining workpieces of different diameters or different wall thickness without the mold rollers replaced or over-stressed and used prematurely. At the same time, with such a method, a microstructure change of the material structure in the machined end region of the workpiece be achieved, whereby the service life of the machined workpieces is further increased.
- FIG. 1 With 1, 2, 3, 4 are in Fig. 1 four mutually identical circular, parallel and equiaxed extending bearing plates referred to, which are held by spacers 5 in accordance with uniform distances from each other in its mounting position shown.
- the spacers 5 are uniformly distributed over the circumference of the bearing discs 5 and can be bolted to them.
- the so-designed rolling head 6 is intended for storage in a machine frame not shown in the drawing and in this rotating about its axis 7 drivable. All bearing discs 1 to 4 are provided in a central region with mutually aligned, coaxial with the axis 7 extending circular recesses through which through in the operational use of the rolling head 6, the in the peripheral region for the purpose of producing a thread-like deformation to be processed graphically not shown elongated rod or tubular workpiece extends.
- This coaxial with the axis 7 held workpiece is in a conventional manner during processing by means of the rolling head 6 about its axis non-rotatable, but movably mounted in the direction of its axis, for example by a hydraulic slide.
- the rolling head 6 shown is characterized by three, in the direction of passage 6 of the workpiece successive Formwalzenan extract 9, 10, 11, each having three circumferentially uniformly distributed forming rollers 12, 13, 14, for reasons of drawing simplicity in Fig. 1 only one is shown.
- the forming rollers 12, 13, 14, namely their annular cylinder-like mold profiles 12 '', 13 ', 14' ' are freely rotatably mounted about their respective axes 12', 13 ', 14', which axes at an angle to the axis 7 of the rolling head
- the forming rolls 12, 13, 14 of each forming roll assembly 9, 10, 11 are different in positioning on their respective axes, this positioning being arranged in response to the direction of rotation of the rolling head 6 such that the circumferentially successive forming rolls 12, 13, 14 of a forming roll assembly 9, 10, 11 successively engage with the workpiece.
- the forming rollers 12, 13, 14 of the successive forming roller assemblies 9, 10, 11 differ in their radial dimensions in that they increase in accordance with the progressive in the direction of passage 8 forming.
- Fig. 1 shows only by way of example three forming roll arrangements.
- a rolling head may also be formed by two or more than three molding roll assemblies following one another in a passage direction.
- the Fig. 2 and 3 show the mold profile 12 '' of the forming roller 12 as a ring-cylindrical, outside a profile in the form of an arrangement of stepless rings having basic body which is frontally provided on both sides with mutually equally sized recesses 15.
- This ring profile is intended for producing an at least approximately round thread on the workpiece and to be considered only as an example. Other thread-like deformations can be made at the same profile of the molding roll alike.
- At 16 is a radial bearing, e.g. a cylindrical roller bearing or a system of dowel pins, via which the mold profile 12 '' is supported radially on a pivot pin 17.
- a radial bearing e.g. a cylindrical roller bearing or a system of dowel pins
- two adjusting disks by means of which the two axial bearings 19 are axially supported on the facing end faces of the sleeves 20, 21, are designated by 26, 27.
- the existing between the mutually facing end faces of the sleeves 20, 21 axial mounting dimension 28 is identical for all three mounting positions of the forming roller assembly 9. It is preferably identical for all mounting positions of the rolling head. 6
- the adjusting discs 26, 27 on both sides of a forming roller 12 are now selected with the proviso that, while maintaining the installation dimension 28, the axial positions the forming profiles 12 '', 13 '', 14 '', the forming rollers 12, 13, 14 of the forming roller assembly 9, 10, 11 are applied differently on the respective axle bolt 17, with the aim during a machining passage in the direction of rotation of the Rolling head 6 in a forming roll arrangement 9, 10, 11 successive mold sections 12 '', 13 '', 14 '' into engagement with the workpiece in succession, this only assuming that corresponding pairings or combinations of adjusting plates 26, 27 stand by are held, which are suitable in connection with the axial dimensions of the molding roll to represent the installation dimension 28.
- the profiling of the rolls 11 can each be of identical design or can be formed differently from each other in the individual forming roll arrangements 9, 10, in particular due to the fact that with a slight wear of the surface contour of one of the forming rolls 12 can be installed directly in a device with a smaller pitch and can be reused, the inventory of molding rolls can be kept extremely low.
- forming rolls 12 with corresponding coarse or fine profiles as well as forming rolls which have a smooth surface with which, for example, a change in diameter, wall thickness reduction or the like of a workpiece to be machined is achieved before the application of a thread.
- Fig. 5 is the device of Fig. 4 shown in the direction of the axis 7, wherein in this figure with A, B and C, the respective thrust bearings 19 of the forming rollers 12 are shown.
- the bearings for the spacers 5 are hiebei also indicated schematically.
- the forming rollers 12 of the first forming roller arrangement 9 are offset from those of the second forming roller arrangement 10 by a divider of a full circle corresponding to the number of forming rollers 12, whereby a particularly uniform and rapid processing and an accelerated throughput of the workpiece to be processed by the rolling head 6 is achievable.
- FIG. 6 The representation according to Fig. 6 is essentially the same as that of Fig. 4 , so that concerning the description of the first two forming roll assemblies 9, 10 of this figure Fig. 4 is referenced.
- the forming roller assembly 11 is in this case formed so that only the axle pin 17 are shown instead of the individual forming rollers 12, so that the device according to Fig. 6
- by providing further forming rollers 12 on the axle 17 of the forming roller assembly 11 for use in a third processing step for non-cutting, elongated workpieces can be adapted.
- FIG. 6 schematically indicated a drive 29 for the rolling head 6.
- the device according to the present invention is arbitrarily expandable and that more than three forming roll arrangements can be provided depending on the processing steps to be carried out.
- the shape profiles of a forming roll arrangement can also be exchanged with those of a forming roll arrangement upstream in the direction of passage, in accordance with the absolute dimensions, in order to achieve improved material utilization.
- the advantage in this case is the simple axial adjustability of the mold profile on the respectively supporting axle.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Metal Rolling (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Description
Die Erfindung bezieht sich auf eine Vorrichtung zur spanlosen Bearbeitung langgestreckter Werkstücke zur Herstellung eines gewindeartigen Außenprofils mittels wenigstens einer, zumindest zwei, jeweils um Achsen drehbare Formwalzen aufweisenden Formwalzenanordnung, wobei die Formwalzenanordnung das zu bearbeitende Werkstück umgibt, wobei eine Zustellbewegung zwischen den Formwalzen und dem Werkstück in dessen Umfangsrichtung sowie axial zu diesem eingerichtet ist, und wobei die Formwalzen während eines vollständigen Umlaufs um das Werkstück nacheinander mit diesem in einen Umformeingriff gelangenThe invention relates to a device for non-cutting machining of elongate workpieces for producing a thread-like outer profile by means of at least one, at least two, each about axes rotatable forming rollers having forming roller assembly, wherein the forming roller assembly surrounds the workpiece to be machined, wherein a feed movement between the forming rollers and the workpiece is arranged in the circumferential direction and axially to this, and wherein the forming rollers pass successively with this in a forming engagement during a complete rotation around the workpiece
Die im Wesentlichen kontinuierliche Herstellung von Gebirgsankern, Bohrstangen und sonstigen vergleichbaren Produkten ausgehend von stab- oder rohrförmigen Grundkörpern durch spanlose Bearbeitung in einem Walzprozess ist beispielsweise in dem Dokument
In dem Dokument
In dem Dokument
In dem Dokument
Um bei diesen bekannten Walzköpfen sicherzustellen, dass bei jeder Formwalzenanordnung ein Umformgriff mit dem Werkstück derart eingerichtet ist, dass die Formwalzen in Umdrehungsrichtung des Walzkopfes gesehen nacheinander in Eingriff gelangen, werden unterschiedliche Formwalzen eingesetzt, bei denen diesem Umstand Rechnung getragen worden ist. Diese Formwalzen sind jedoch einem nicht unbeträchtlichen Verschleiß ausgesetzt, so dass der Betreiber dieser Vorrichtungen eine entsprechende Anzahl unterschiedlicher Formwalzen in Bereitschaft halten muss. Entsprechend der Anzahl der Formwalzen einer Formwalzenanordnung sowie der Anzahl der Formwalzenanordnungen einer solchen Vorrichtung erhöht sich somit der erforderliche Lagerbestand an Formwalzen.In order to ensure in these known rolling heads, that in each forming roll arrangement, a forming handle is arranged with the workpiece such that the forming rollers in the direction of rotation of the rolling head successively engage, different forming rollers are used, in which this circumstance has been taken into account. However, these forming rollers are exposed to not inconsiderable wear, so that the operator of this Devices must keep a corresponding number of different form rollers in readiness. Accordingly, the number of forming rolls of a forming roll assembly and the number of forming roll assemblies of such a device increases the required stock of forming rolls.
Die Erfindung zielt nun darauf ab, eine Vorrichtung der eingangs bezeichneten Art mit einfachen Mitteln einerseits in Hinblick auf einen rationelleren Betrieb derselben auszugestalten und andererseits die Vorrichtung an die unterschiedlichsten zu bearbeitenden Wandstärken und Durchmesser der Werkstücke und auszubildenden Gewinde bzw. Oberflächenprofilierungen anpassbar auszugestalten.The invention now aims to provide a device of the type described by simple means on the one hand in terms of a more rational operation of the same and on the other hand adapt the device to the most varied to be machined wall thickness and diameter of the workpieces and trainees or surface profiles customizable.
Zur Lösung dieser Aufgaben ist eine erfindungsgemäße Vorrichtung im wesentlichen dadurch gekennzeichnet, dass in Durchlaufrichtung des Werkstücks wenigstens zwei axial aufeinanderfolgende Formwalzenanordnungen vorgesehen sind, dass wenigstens die Formwalzen einer Formwalzenanordnung untereinander gleich beschaffen sind, dass zur Darstellung von in Richtung des Umlaufs um das Werkstück aufeinanderfolgenden Umformeingriffen mit dem Werkstück die axiale Position einer jeden Formwalze innerhalb eines axialen Einbaumaßes unterschiedlich eingerichtet ist, und dass in jeder Formwalzenanordnung wenigstens drei Formwalzen angeordnet sind und dass die Formwalzen einer Formwalzenanordnung zu jenen der benachbarten Formwalzenanordnung in radialer Richtung um einen der Anzahl der Formwalzen entsprechenden Teiler eines Vollkreises versetzt angeordnet sind. Dadurch, dass wenigstens zwei axial aufeinanderfolgende Formwalzenanordnungen vorgesehen sind gelingt es einerseits Werkstücke unterschiedlichen Werkstückdurchmessers und/oder unterschiedlicher Wandstärke zu bearbeiten, indem beispielsweise mit dem ersten Satz von Formwalzen eine Wandstärken- und/oder Durchmesserverringerung ausgebildet wird und mit dem zweiten Satz von Formwalzen ein gewindeartiges Außenprofil ausgebildet wird. Indem weiterhin in Abkehr von dem bekannten Stand der Technik zur Darstellung von in Richtung des Umlaufs um das Werkstück aufeinanderfolgenden Umformeingriffen mit dem Werkstück die axiale Position einer jeden Formwalze innerhalb eines axialen Einbaumaßes unterschiedlich eingerichtet ist, sind aufeinanderfolgende Umformeingriffe von in Umlaufrichtung aufeinanderfolgenden Formwalzen durch variierung der axialen Position des Formprofils darstellbar. Dies bedeutet auch, dass zum Betrieb der Formwalzenanordnung mit lediglich einem Formprofil das Auslangen gefunden werden kann, welches in unterschiedlichen axialen Positionen fixierbar ist, so dass sich eine beträchtliche Verringerung an voneinander verschiedenen Formprofilen bzw. damit versehenen Formwalzen ergibt.To solve these objects, a device according to the invention is essentially characterized in that at least two axially successive forming roll arrangements are provided in the direction of passage of the workpiece, that at least the forming rolls of a forming roll arrangement are arranged equal to each other, that for representing in the direction of circulation around the workpiece successive forming engagements with the workpiece, the axial position of each forming roll is set differently within an axial fitting dimension, and that in each forming roll arrangement at least three forming rolls are arranged and that the forming rolls of a forming roll arrangement to those of the adjacent forming roll arrangement in the radial direction about one of the number of forming rolls corresponding divider one Full circle are arranged staggered. Due to the fact that at least two axially successive molding roll arrangements are provided, on the one hand workpieces of different workpiece diameters and / or different ones succeed Wall thickness to work by, for example, with the first set of forming rollers a wall thickness and / or diameter reduction is formed and formed with the second set of forming rollers, a thread-like outer profile. Further, in departure from the prior art for displaying the workpiece in succession around the workpiece successive forming engagement with the workpiece, the axial position of each mold roll is set differently within an axial installation dimension, are successive Umeformeingriffe of circumferentially successive molding rolls by varying the axial position of the mold profile can be displayed. This also means that for the operation of the molding roll arrangement with only one mold profile Auslangen can be found, which is fixable in different axial positions, so that there is a considerable reduction in mutually different shape profiles or molding rolls provided therewith.
Indem weiterhin in jeder Formwalzenanordnung wenigstens drei Formwalzen angeordnet sind, gelingt eine rasche und exakte Oberflächenbearbeitung bzw. Formbearbeitung des zu bearbeitenden Werkstücks und indem weiterhin die Formwalzen von einander benachbarten Formwalzenanordnungen um einen der Anzahl der Formwalzen entsprechenden Teiler eines Vollkreises versetzt angeordnet sind, gelingt eine besonders gleichmäßige Bearbeitung der Oberfläche des zu bearbeitenden Werkstücks, wobei zusätzlich aufgrund des permanenten Eingriffs der Formwalzen in das zu bearbeitende Werkstück auch Oberflächen- bzw. Gefügeveränderungen des zu bearbeitenden Werkstücks durch eine Wärmebehandlung erzielbar sind.Furthermore, by arranging at least three forming rolls in each forming roll arrangement, rapid and exact surface processing or shaping of the workpiece to be machined is achieved, and by further staggering the forming rolls of adjacent forming roll arrangements by a divider of a full circle corresponding to the number of forming rolls, one succeeds uniform machining of the surface of the workpiece to be machined, wherein in addition due to the permanent engagement of the forming rollers in the workpiece to be machined surface or structural changes of the workpiece to be machined by a heat treatment can be achieved.
Gemäß einer bevorzugten Weiterbildung der Erfindung ist die Vorrichtung dadurch gekennzeichnet, dass die Formwalzenanordnung aus einem um seine zentrale, sich während der Bearbeitung koaxial zu dem Werkstück erstreckende Achse drehend antreibbaren Walzkopf besteht, in dem die Formwalzen auf Achsbolzen frei drehbar gelagert sind. Indem die einzelnen Formwalzen um ihre jeweilige Achse frei drehbar gelagert sind, wobei der Walzkopf als Baueinheit um seine Achse drehend antreibbar ist, gelingt es die Ausbildung des gewindeartigen Außenprofils besser zu steuern und somit präziser auszubilden und gleichzeitig die Bearbeitungsgeschwindigkeit zu erhöhen.According to a preferred embodiment of the invention, the apparatus is characterized in that the forming roller assembly consists of a about its central, during machining coaxial with the workpiece extending axis rotatably driven rolling head, in which the forming rollers are mounted freely rotatable on axle. By the individual forming rollers are freely rotatably mounted about their respective axis, wherein the rolling head is rotationally driven as a unit about its axis, it is possible to better control the formation of the thread-like outer profile and thus form more precise while increasing the processing speed.
Alternativ kann, wie dies einer Weiterbildung der Erfindung entspricht im Rahmen einer Formwalzenanordnung auch jede Formwalze um ihre Achse unmittelbar antreibbar sein bzw. die Formwalzen der Formwalzenanordnung drehend antreibbar gelagert sein.Alternatively, as is the case with a further development of the invention, within the scope of a forming roll arrangement, each forming roll can also be driven directly about its axis or the forming rolls of the forming roll arrangement can be mounted so that they can be driven in rotation.
Indem, wie dies einer bevorzugten Weiterbildung der Erfindung entspricht, die Achsen der Formwalzen gegenüber einer Längsachse des Werkstücks bzw. der zentralen Achse der Formwalzenanordnung unter einem Winkel angestellt sind, kann einerseits der Vorschub des Werkstücks durch die Vorrichtung beliebig bestimmt werden und andererseits ergibt sich in Verbindung mit beispielsweise einem steigungslosen rillenartigen Formprofil sich aus diesem Winkel das Steigungsmaß der gewindeartigen, in die Außenseite des Werkstücks einzubringenden Verformung. In gleicher Weise ergibt sich beispielsweise bei Anwendung einer profillosen Formwalze das Ausmaß der Materialverjüngung bzw. Kalibrierung des eingebrachten Werkstücks. Durch eine derartige Ausbildung ist es bevorzugt möglich Rohre bzw. Stangen unterschiedlichen Durchmessers auf ein und derselben Vorrichtung zu Profilieren, zu Verjüngen und/oder zu Kalibrieren. Eine weitere Verbesserung bzw. Präzisierung ist gemäß einer bevorzugten Weiterbildung der Erfindung dadurch erreichbar, dass der Anstellwinkel in Abhängigkeit von den Abmessungen des Werkstücks und/oder dem Material des Werkstücks einstellbar ist.By, as corresponds to a preferred embodiment of the invention, the axes of the forming rollers are set at an angle relative to a longitudinal axis of the workpiece or the central axis of the forming roller assembly, on the one hand, the feed of the workpiece can be arbitrarily determined by the device and on the other hand results in Connection with, for example, a pitchless groove-like shape profile from this angle, the pitch of the thread-like, to be introduced into the outside of the workpiece deformation. In the same way, for example, when using a profile-less forming roller, the extent of the material taper or calibration of the introduced workpiece results. By such a configuration, it is preferably possible different tubes or rods Diameter on one and the same device for profiling, tapering and / or calibrating. A further improvement or clarification is achievable according to a preferred embodiment of the invention in that the angle of attack is adjustable as a function of the dimensions of the workpiece and / or the material of the workpiece.
Gemäß einer bevorzugten Weiterbildung der Erfindung ist als eine konstruktive Konkretisierung der axialen Einstellbarkeit eines Formprofils einer Formwalze die Vorrichtung, dadurch gekennzeichnet, dass die Achsbolzen der Formwalzen in dem Walzkopf um ihre jeweilige Achse unverdrehbar fixiert sind. Zu diesem Zweck befindet sich beiderseits des Formprofils jeweils wenigstens eine Justierscheibe, deren beide axiale Längen sich mit der Länge des Formprofils zu dem genannten Einbaumaß komplettieren. Beide Justierscheiben werden somit nach Maßgabe der einzustellenden axialen Position des Formprofils im Allgemeinen eine unterschiedliche axiale Abmessung aufweisen. Dies bedeutet, dass gegenüber dem eingangs genannten Stand der Technik neben einer oder wenigen Standardform(en) eines Formprofils lediglich Justierscheiben unterschiedlicher Abmessungen in Bereitschaft gehalten werden müssen, um verschlissene Teile im Bedarfsfall auszutauschen.According to a preferred embodiment of the invention is as a structural concretization of the axial adjustability of a mold profile of a forming roll, the device, characterized in that the axle bolts of the forming rollers are fixed in the rolling head non-rotatably about their respective axis. For this purpose, on both sides of the mold profile in each case at least one adjusting disk whose two axial lengths are completed with the length of the mold profile to said mounting dimension. Both adjusting discs will thus generally have a different axial dimension in accordance with the axial position of the mold profile to be adjusted. This means that, in contrast to the aforementioned prior art, in addition to one or a few standard shapes of a molding profile, only alignment disks of different dimensions must be kept ready to exchange worn parts if necessary.
Gemäß einer weiteren bevorzugten konstruktiven Ausgestaltung einer Formwalze, insbesondere deren Lagerung innerhalb des Walzkopfes, ist die Erfindung dadurch gekennzeichnet, dass ein festes Einbaumaß der Formwalzen durch Justierscheiben beiderseits eines Formprofils der Formwalze dargestellt ist. Hierbei ist der die Formwalze tragende Achsbolzen unverdrehbar in dem Walzkopf aufgenommen, wobei zur Darstellung von das genannte Einbaumaß dokumentierenden Bezugs- bzw. Anlageflächen Bauelemente heranzogen werden, die ohnehin vorhanden sind, beispielsweise solche Bauelemente, die zur Festlegung des Achsbolzens innerhalb des Walzkopfes dienen, wobei bevorzugt das Formprofil jeder Formwalze in einen mittleren Bereich radial auf dem Achsbolzen und an beiden stirnseitigen Endbereichen axial gelagert ist.According to a further preferred structural embodiment of a forming roll, in particular its storage within the rolling head, the invention is characterized in that a fixed installation dimension of the forming rolls is represented by adjusting discs on both sides of a mold profile of the forming roll. Here, the axle bearing the forming roller is non-rotatably received in the rolling head, wherein the Representation of said mounting dimension documenting reference or contact surfaces are components that are present anyway, for example, those components that serve to define the axle bolt within the rolling head, wherein preferably the mold profile of each mold roll in a central region radially on the axle and at is mounted axially at both end-side end regions.
Gemäß einer weiteren bevorzugten Weiterbildung der Erfindung ist die Vorrichtung so ausgebildet, dass das Einbaumaß durch den axialen Abstand der Bezugsflächen von zur Fixierung des Achsbolzens in dem Walzkopf benutzten Bauelementen dargestellt ist und dass über die Justierscheibe eine axiale Abstützung des Formprofils an den genannten Bauelementen eingerichtet ist. Indem sämtliche zur Lagerung des Formprofils bestimmte Funktionselemente in dessen Struktur einbezogen sind, gelingt die Darstellung reproduzierbarer Verhältnisse, so dass als Anlagefläche für die Justierscheiben stets die einander gegenüberliegenden Stirnflächen des Formprofils nutzbar sind, wodurch der Verschleiß der Vorrichtung deutlich herabgesetzt werden kann und gleichzeitig die Präzision der Bearbeitung erhöht werden kann.According to a further preferred embodiment of the invention, the device is designed so that the installation dimension is represented by the axial distance of the reference surfaces used for fixing the axle bolt in the rolling head components and that via the adjusting an axial support of the mold profile is set to said components , By including all intended for the storage of the mold profile functional elements in the structure, the representation of reproducible conditions, so that as a contact surface for the Justierscheiben always the opposite end faces of the mold profile can be used, whereby the wear of the device can be significantly reduced while precision the processing can be increased.
Indem, wie dies einer bevorzugten Weiterbildung der erfindungsgemäßen Vorrichtung entspricht, wenigstens drei in Durchlaufrichtung eines Werkstücks axial aufeinanderfolgende Formwalzenanordnungen vorgesehen sind, gelingt es die gesamte Umformarbeit stufenweise aufzubringen. Entsprechend der in Durchlaufrichtung des Werkstücks fortschreitenden Umformung ist es gemäß der Erfindung möglich, dass sich entweder die radialen Abmessungen der in den Formwalzenanordnungen eingesetzten Formwalzen, nicht hingegen deren Profilformen unterscheiden oder dass sich sowohl die radialen Abmessungen der in den Formwalzenanordnungen eingesetzten Formwalzen als auch den Oberflächen bzw. Oberflächenstrukturierungen unterscheiden.By, as this corresponds to a preferred development of the device according to the invention, at least three in the direction of passage of a workpiece axially successive forming roller assemblies are provided, it is possible to apply the entire forming work in stages. According to the advancing in the direction of passage of the workpiece forming, it is possible according to the invention that either the radial dimensions of the molding rolls used in the forming roll arrangements, but not their profile shapes differ or that both the radial Dimensions of the mold rolls used in the forming roll arrangements and the surface or surface structuring differ.
Indem, wie dies einer bevorzugten Weiterbildung der Erfindung entspricht, die Vorrichtung so ausgebildet ist, dass die Formwalzen einer Formwalzenanordnung zu jener der benachbarten Formwalzenanordnungen Formprofile mit voneinander verschiedenen Profilierungen aufweisen, gelingt es mit ein und derselben Anordnung beispielsweise ein zu bearbeitendes Werkstück in einer ersten Stufe grob zu bearbeiten und in einer zweiten Stufe fein zu bearbeiten bzw. nachzubearbeiten. Eine derartige Vorrichtung ist selbstverständlich beliebig erweiterbar, so dass auch eine Mehrzahl von Bearbeitungsschritten ausgeführt werden kann.By, as corresponds to a preferred embodiment of the invention, the device is designed so that the forming rollers of a forming roll arrangement to that of the adjacent forming roller assemblies have moldings with mutually different profilings, succeeds with one and the same arrangement, for example, a workpiece to be machined in a first stage coarse to edit and finely edit in a second stage or rework. Such a device is of course arbitrarily expandable, so that a plurality of processing steps can be performed.
In einer weiteren bevorzugten Abwandlung der Erfindung ist die Vorrichtung so ausgebildet, dass die Formwalzen einer Formwalzenanordnung zu jenen der benachbarten Formwalzenanordnung einen voneinander verschiedenen Durchmesser aufweisen. Mit einer derartigen Vorrichtung gelingt es beispielsweise bei einem zu bearbeitenden Werkstück in einer erster Stufe, die Wandstärke bzw. den Durchmesser des Werkstücks zu verringern, in einer zweiten Stufe grob eine gewindeartige Profilierung aufzubringen und in einer dritten Stufe diese endzubearbeiten. Auch ist es mit einer derartigen Vorrichtung beispielsweise möglich, in einer ersten Stufe das zu bearbeitenden Werkstück lediglich zu kalibrieren, in einer zweiten Stufe eine Vorprofilierung eines Gewindes auszubilden und in einer dritten Stufe dieses Gewinde korrekt auszubilden bzw. nachzubearbeiten.In a further preferred modification of the invention, the device is designed so that the molding rolls of a molding roll arrangement to those of the adjacent molding roll arrangement have a different diameter from each other. With such a device, it is possible, for example, in a first stage to reduce the wall thickness or the diameter of the workpiece in a workpiece to be machined, coarsely apply a thread-like profiling in a second stage and in a third stage to finish this. It is also possible with such a device, for example, to calibrate the workpiece to be machined in a first stage only, to form a pre-profiling of a thread in a second stage and to form or rework this thread correctly in a third stage.
Durch eine derartige Ausbildung gelingen insbesondere eine Erhöhung des Durchsatzes und eine Anpassbarkeit von ein und derselben Vorrichtung an unterschiedlichste Werkstückquerschnitte bzw. -durchmesser, ohne dass eine Vielzahl von voreinander verschiedenen Formwalzen vorrätig gehalten werden muss.Such a design makes it possible, in particular, to increase the throughput and adaptability of one and the same apparatus to the widest variety of workpiece cross-sections or diameters, without having to keep a large number of shaping rollers that are different from each other in stock.
Indem, wie dies in einer Weiterbildung der Erfindung entspricht, die Vorrichtung so ausgebildet ist, dass ein Einlaufbereich in die Formwalzenanordnung für das Werkstück als einstellbarer Konus ausgebildet ist, kann ein und derselbe Walzenkopf für unterschiedlichste Materialquerschnitte eingesetzt werden und überdies wird mit einer derartigen Ausbildung ein schneller und zuverlässiger Eintrag des Werkstücks in die Formwalzenanordnung gewährleistet bei gleichzeitiger Bearbeitung des Endbereichs des Werkstücks, beispielsweise durch Durchmesser- bzw. Wandstärkenverringerung desselben.By, as in an embodiment of the invention, the device is designed so that an inlet region is formed in the forming roller assembly for the workpiece as an adjustable cone, one and the same roller head for a variety of material cross sections can be used and also with a such a training faster and more reliable entry of the workpiece in the forming roller assembly ensures while processing the end of the workpiece, for example, by reducing the diameter or wall thickness of the same.
Indem, wie dies einer weiteren bevorzugten Ausbildung der vorliegenden Ausbildung der Erfindung entspricht, die Vorrichtung so ausgebildet ist, dass die Formwalzen jeder Formwalzenanordnung auf beliebig wählbaren, voneinander verschiedenen Teilkreisen anordenbar sind, gelingt es, die Anzahl der vorrätig zu haltenden Formwalzen weiter zu verringern, da teilweise abgenützte Formwalzen beispielsweise auf einem kleineren Teilkreis angeordnet werden können und anschließend bis ihrer endgültigen Abnützung weiterverwendet werden können.By, as this corresponds to a further preferred embodiment of the present embodiment of the invention, the device is designed so that the forming rollers of each forming roller assembly can be arranged on arbitrary, mutually different pitch circles, it is possible to reduce the number of stock rolls to be kept in stock, because partially worn molding rolls, for example can be arranged on a smaller circle and then continue to be used until their final wear.
Es kann ein verfahren zur spanlosen Bearbeitung langgestreckter Werkstücke mit einer Vorrichtung der vorliegenden Erfindung durchgeführt werden, mit welchem Verfahren gleichzeitig mit der Ausbildung eines gewindeartigen Außenprofils auch eine Oberflächenvergütung des zu bearbeitenden Werkstücks erzielt wird.A method for the non-cutting processing of elongate workpieces can be carried out with a device of the present invention, with which method simultaneous with the formation of a thread-like outer profile also a surface finish of the workpiece to be machined is achieved.
Hierzu werden in Durchlaufrichtung des Werkstücks wenigstens zwei axial aufeinanderfolgende Formwalzenanordnungen mit dem Werkstück in Eingriff gebracht und zur Darstellung von in Richtung des Umlaufs um das Werkstück aufeinanderfolgenden Umformeingriffen mit dem Werkstück wird die axiale Position einer jeden Formwalze innerhalb eines axialen Einbaumaßes unterschiedlich eingerichtet. Indem in Durchlaufrichtung des Werkstücks wenigstens zwei aufeinanderfolgende Formwalzanordnungen mit dem Werkstück in Eingriff gebracht werden, gelingt es während der Bearbeitung des Werkstücks, eine nicht unbeträchtliche Temperaturentwicklung, insbesondere in den aufeinanderfolgenden Umformeingriffen mit dem Werkstück zu erzielen, so dass gleichzeitig mit der Oberflächenbearbeitung bzw. Durchmesserveränderung bzw. Wandstärkenveränderung des Werkstücks eine Warmverformung des bearbeiteten Endbereichs des langgestreckten Werkstücks erzielt wird, wodurch der Endbereich im Vergleich mit dem restlichen, langgestreckten Werkstück einer Härtungsbehandlung durch Gefügeänderung des Materials unterworfen wird, und somit die Standzeit der mit dem Verfahren gemäß der Erfindung hergestellten Vorrichtungen erhöht wird. Weiters kann bei einer derartigen Verfahrensführung mit Werkstücken geringer Wandstärke das Auslangen gefunden werden, so dass auch die erforderliche Rohmaterialmenge herabgesetzt werden kann.For this purpose, in the direction of passage of the workpiece at least two axially successive Formwalzenanordnungen be brought into engagement with the workpiece and to represent in the direction of rotation around the workpiece successive Umformteinriffen the workpiece, the axial position of each forming roller is set differently within an axial installation dimension. By at least two successive Formwalzanordnungen be brought into engagement with the workpiece in the direction of passage of the workpiece, it is possible during the machining of the workpiece to achieve a not inconsiderable temperature development, in particular in the successive forming engagement with the workpiece, so that simultaneously with the surface processing or diameter change or wall thickness change of the workpiece, a hot deformation of the machined end portion of the elongate workpiece is achieved, whereby the end portion is subjected to a hardening treatment by structural change of the material as compared with the remaining, elongated workpiece, and thus increases the service life of the devices produced by the method according to the invention becomes. Furthermore, in such a process management with workpieces low wall thickness, the Auslangen be found so that the required amount of raw material can be reduced.
Indem, wie dies einer Weiterbildung des Verfahrens entspricht, das Verfahren so geführt wird, dass die Formwalzenanordnung von einem um seine zentrale, sich während der Bearbeitung koaxial zu dem Werkstück erstreckende Achse drehenden Walzkopf zu einer Drehbewegung angetrieben wird, wobei die Formwalzen auf Achsbolzen frei drehbar in der Formwalzenanordnung gelagert werden, wird der Verschleiß der Formwalzen in der Formwalzenanordnung minimiert, wodurch einerseits die Lagerhaltung an Formwalzen deutlich herabgesetzt wird und andererseits eine rasche Anpassbarkeit des Verfahrens an die unterschiedlichsten Materialien, Materialbedingungen und Bearbeitungszeiten einfach und zuverlässig ermöglicht wird.By, as in a further development of the method, the method is performed so that the forming roller assembly is driven by a about its central, during machining coaxial to the workpiece extending axis rotating rolling head to a rotary motion, wherein the forming rollers freely rotatable on axle stored in the mold roll assembly, the wear of the forming rollers is minimized in the forming roller assembly, which on the one hand, the storage of mold rolls is significantly reduced and on the other hand, a rapid adaptability of the method to a variety of materials, material conditions and processing times is easily and reliably possible.
Indem bei dem Verfahren so vorgegangen wird, dass die Formwalzen einer Formwalzenanordnung zu jenen der benachbarten Formwalzenanordnung Formprofile mit voneinander verschiedenen Profilierungen eingesetzt werden oder dass die Formwalzen einer Formwalzenanordnung zu jenen der benachbarten Formwalzenanordnung mit einem voneinander verschiedenem Durchmesser eingesetzt werden, gelingt es, das Verfahren gemäß der Erfindung, zur Kalibrierung eines Werkstücks bzw. zur Bearbeitung von Werkstücken unterschiedlichsten Durchmessers bzw. von unterschiedlichen Wandstärken heranzuziehen, ohne dass die Formwalzen ausgetauscht oder übermäßig beansprucht und vorzeitig angenutzt werden. Gleichzeitig kann mit einem derartigen Verfahren eine Gefügeänderung des Materialgefüges in dem bearbeiteten Endbereich des Werkstücks erzielt werden, wodurch auch die Standzeit der bearbeiteten Werkstücke weiter erhöht wird.By operating the method in such a way that the molding rolls of one molding roll arrangement to those of the adjacent molding roll arrangement mold profiles with mutually different profilings are used or that the forming rolls of a forming roll arrangement to those of the adjacent forming roll arrangement are used with a different diameter, it is possible to the method according to of the invention, to use for calibrating a workpiece or for machining workpieces of different diameters or different wall thickness without the mold rollers replaced or over-stressed and used prematurely. At the same time, with such a method, a microstructure change of the material structure in the machined end region of the workpiece be achieved, whereby the service life of the machined workpieces is further increased.
Die Erfindung wird nachfolgend anhand von in der Zeichnung darstellten Ausführungsbeispielen näher erläutert. In diesen zeigen:
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Fig. 1 eine Seitenansicht eines erfindungsgemäßen Walzkopfes; -
Fig. 2 einer Ansicht einer Formwalze als Teil des Walzkopfes gemäßFig. 1 in vergrößerter Teildarstellung; -
Fig. 3 eine Explosionsdarstellung einer einzelnen Formwalze des Walzkopfes gemäßFig. 1 ; -
Fig. 4 eine Seitenansicht eines erfindungsgemäßen Walzkopfs mit zwei Formwalzen; -
Fig. 5 eine Draufsicht auf die Stirnfläche des Walzkopfs gemäß ; undFigur 4 -
Fig. 6 eine Seitenansicht einer abgewandelten Ausführungsform eines erfindungsgemäßen Walzkopfs, in welchem drei Formwalzen vorgesehen sind.
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Fig. 1 a side view of a rolling head according to the invention; -
Fig. 2 a view of a molding roll as part of the rolling head according toFig. 1 in enlarged partial view; -
Fig. 3 an exploded view of a single forming roll of the rolling head according toFig. 1 ; -
Fig. 4 a side view of a rolling head according to the invention with two forming rollers; -
Fig. 5 a plan view of the end face of the rolling head according toFIG. 4 ; and -
Fig. 6 a side view of a modified embodiment of a rolling head according to the invention, in which three forming rollers are provided.
Mit 1, 2, 3, 4 sind in
Der so konzipierte Walzkopf 6 ist zur Lagerung in einem zeichnerisch nicht dargestellten Maschinengestell bestimmt und in diesem um seine Achse 7 drehend antreibbar. Sämtliche Lagerscheiben 1 bis 4 sind in einem zentralen Bereich mit zueinander fluchtenden, sich koaxial zur Achse 7 erstreckenden kreisförmigen Ausnehmungen versehen, durch welche hindurch im betrieblichen Einsatz des Walzkopfes 6 sich das im Umfangsbereich zwecks Herstellung einer gewindeartigen Verformung zu bearbeitende zeichnerisch nicht dargestellte langgestreckte stab- bzw. rohrförmige Werkstück erstreckt. Dieses koaxial zur der Achse 7 gehaltene Werkstück ist in an sich bekannter Weise während der Bearbeitung mittels des Walzkopfes 6 um seine Achse unverdrehbar, in Richtung seiner Achse beispielsweise durch einen hydraulischen Schlitten jedoch beweglich gelagert.The so-designed
Der gezeigte Walzkopf 6 ist durch drei, in Durchlaufrichtung 6 des Werkstücks aufeinanderfolgende Formwalzenanordnungen 9, 10, 11 gekennzeichnet, deren jede drei in Umfangsrichtung gleichmäßig verteilt angeordnete Formwalzen 12, 13, 14 aufweist, von denen aus Gründen der zeichnerischen Einfachheit in
Die Formwalzen 12, 13, 14, nämlich deren ringzylinderartige Formprofile 12'', 13", 14'' sind um ihre jeweiligen Achsen 12', 13', 14' frei drehbar gelagert, welche Achsen unter einem Winkel zur der Achse 7 des Walzkopfes 6 angestellt sind. Durch diese Winkelanstellung ist in Verbindung mit der Drehbewegung des Walzkopfes 6 sowie der unverdrehbaren aber in Achsrichtung verschiebbaren Aufnahme des Werkstücks das Steigungsmaß der gewindeartigen Verformung sowie der auf dieses während der Bearbeitung einwirkende axiale Vorschub darstellbar.The forming
Die Formwalzen 12, 13, 14 einer jeden Formwalzenanordnung 9, 10, 11 unterscheiden sich hinsichtlich der Positionierung auf ihren jeweiligen Achsen, wobei diese Positionierung in Abhängigkeit von der Umdrehungsrichtung des Walzkopfes 6 dahingehend eingerichtet ist, dass die in Umfangsrichtung aufeinanderfolgenden Formwalzen 12, 13, 14 einer Formwalzenanordnung 9, 10, 11 nacheinander in einen Eingriff mit dem Werkstück gelangen.The forming rolls 12, 13, 14 of each forming
Die Formwalzen 12, 13, 14 der aufeinanderfolgenden Formwalzenanordnungen 9, 10, 11 unterscheiden sich in ihren radialen Abmessungen dahingehend dass diese entsprechend dem in der Durchlaufrichtung 8 fortschreitenden Umformung zunehmen.The forming
Zur Erläuterung der Lagerung der einzelnen Formwalzen einer Formwalzenanordnung wird im Folgenden ergänzend auf die
Die
Mit 16 ist ein Radiallager, z.B. ein Zylinderrollenlager bzw. ein System von Passstiften bezeichnet, über welches das Formprofil 12'' radial auf einem Achsbolzen 17 abgestützt ist.At 16 is a radial bearing, e.g. a cylindrical roller bearing or a system of dowel pins, via which the mold profile 12 '' is supported radially on a
Mit 18 sind Distanzscheiben bezeichnet, über welche das Formprofil 12'' beidseitig an einem Axiallager 19 abgestützt ist, wobei jeweils eine Distanzscheibe 18 und ein Axiallager 19 eine Eindrehung 15 axial bündig ausfüllen.With 18 spacers are indicated, via which the mold profile 12 '' is supported on both sides of a
Mit 20, 21 sind Muffen bezeichnet, die zum unverdrehbaren Einsetzen in Bohrungen 22, 23 zweier einander axial gegenüberliegender Lagerscheiben 1, 2 bestimmt sind, welche Bohrungen sich in Richtung der Achse 13' der Formwalze 12 in deren eingebautem Zustand erstrecken. In diesen Muffen 20, 21 sind die untereinander gleich bemessenen Endabschnitte 24, 25 des Achsbolzens 17 einsteckbar und unverdrehbar festlegbar. Diese Unverdrehbarkeit kann beispielsweise formschlüssig über Feder-Nut-Eingriffe dargestellt werden.20, 21 are sleeves, which are intended for non-rotatable insertion into
Mit 26, 27 sind schließlich zwei Justierscheiben bezeichnet, über welche die beiden Axiallager 19 an den zugekehrten Stirnflächen der Muffen 20, 21 axial abgestützt sind. Das zwischen den einander zugekehrten Stirnseiten der Muffen 20, 21 bestehende axiale Einbaumaß 28 ist identisch für alle drei Einbaupositionen der Formwalzenanordnung 9. Es ist vorzugsweise auch identisch für alle Einbaupositionen des Walzkopfes 6.Finally, two adjusting disks, by means of which the two
Erfindungsgemäß sind nunmehr die Justierscheiben 26, 27 beiderseits einer Formwalze 12 mit der Maßgabe gewählt, dass bei Wahrung des Einbaumaßes 28 die axialen Positionen der Formprofile 12'', 13'', 14'', der Formwalzen 12, 13, 14 der Formwalzenanordnung 9, 10, 11 auf den jeweiligen Achsenbolzen 17 unterschiedlich angelegt sind, und zwar mit dem Ziel, während eines Bearbeitungsdurchgangs die in Umdrehungsrichtung des Walzkopfes 6 in einer Formwalzenanordnung 9, 10, 11 aufeinanderfolgenden Formprofile 12", 13'', 14'' nacheinander in einen Eingriff mit dem Werkstück zu bringen. Dies setzt lediglich voraus, dass entsprechende Paarungen bzw. Kombinationen von Justierscheiben 26, 27 in Bereitschaft gehalten werden, die in Verbindung mit den axialen Abmessungen der Formwalze zur Darstellung des Einbaumaßes 28 geeignet sind.According to the invention, the adjusting
Für alle Einbaupositionen zumindest einer Formwalzenanordnung 9 können somit gleiche Formwalzen eingesetzt werden, nämlich unabhängig von deren konkreter Einbaulage.For all installation positions of at least one forming
In der Darstellung gemäß
Mit einer derartigen Anordnung ist es insbesondere bei Lagerung der Formwalzen 12, wie dies in den vorhergehenden Figuren beschrieben wurde, möglich, ein Werkstück nicht nur spanlos zu bearbeiten, insbesondere eine gewindeartige Struktur aufzubringen, sondern auch gleichzeitig möglich, den bearbeiteten Endbereich des Werkstücks einer Warmvergütung zu unterziehen aufgrund der während des Bearbeitungsvorgangs entstehenden hohen Temperatur, so dass ein einer derartigen Bearbeitung unterzogenes Werkstück gleichzeitig in seinem Endbereich vergütet wird und somit eine höhere Standzeit bzw. Lebensdauer als herkömmliche Werkstücke aufweist.With such an arrangement, it is possible, in particular when storing the forming
Es ist selbstverständlich, dass die Profilierung der Walzen 11 hiebei jeweils gleich ausgebildet sein kann oder aber in den einzelnen Formwalzenanordnungen 9, 10 jeweils voneinander verschieden ausgebildet sein können, wobei insbesondere aufgrund der Tatsache, dass bei einer geringen Abnützung der Oberflächenkontur einer der Formwalzen 12 diesen unmittelbar in einer Vorrichtung mit einem kleineren Teilkreis eingebaut und weiterverwendet werden kann, der Lagerbestand der Formwalzen extrem niedrig gehalten werden kann.It is self-evident that the profiling of the
Es ist hierbei sowohl möglich, Formwalzen 12 mit entsprechenden groben bzw. feinen Profilen zu verwenden als auch Formwalzen, welche eine glatte Oberfläche aufweisen, mit welchen beispielsweise eine Durchmesserveränderung, Wandstärkenverringerung oder dgl. eines zu bearbeitenden Werkstücks vor dem Aufbringen eines Gewindes erzielt wird.It is both possible here to use forming
In
Die Darstellung gemäß
Die Formwalzenanordnung 11 ist hierbei so ausgebildet, dass statt der einzelnen Formwalzen 12 lediglich deren Achsbolzen 17 dargestellt sind, so dass die Vorrichtung gemäß
Zusätzlich ist in
Es erübrigt sich festzuhalten, dass die Vorrichtung gemäß der vorliegenden Erfindung beliebig erweiterbar ist und dass auch mehr als drei Formwalzenanordnungen je nach auszuführenden Bearbeitungsschritten vorgesehen sein können.It is needless to say that the device according to the present invention is arbitrarily expandable and that more than three forming roll arrangements can be provided depending on the processing steps to be carried out.
Im Verschleißfall können ferner nach Maßgabe der absoluten Abmessungen die Formprofile einer Formwalzenanordnung mit denjenigen einer in Durchlaufrichtung vorgeordneten Formwalzenanordnung ausgetauscht werden, um eine verbesserte werkstoffliche Ausnutzung zu erreichen. Von Vorteil ist in diesem Fall die einfache axiale Einstellbarkeit des Formprofils auf dem jeweils tragenden Achsbolzen.In the case of wear, the shape profiles of a forming roll arrangement can also be exchanged with those of a forming roll arrangement upstream in the direction of passage, in accordance with the absolute dimensions, in order to achieve improved material utilization. The advantage in this case is the simple axial adjustability of the mold profile on the respectively supporting axle.
Claims (14)
- A device for processing elongate workpieces without cutting to produce a thread-like outer profile by means of at least one shaping roller arrangement (9, 10, 11) having at least two shaping rollers (12, 13, 14) that can be rotated about respective axes (12', 13', 14'), wherein the shaping roller arrangement (9, 10, 11) surrounds the workpiece to be processed, wherein a feed motion between the shaping rollers (12, 13, 14) and the workpiece is established in the circumferential direction of the workpiece and axially to the workpiece, and wherein the shaping rollers (12, 13, 14) are successively brought into a shaping engagement with the workpiece during a complete revolution around the workpiece, characterized in that at least two axially successive shaping roller arrangements (9, 10, 11) are provided in the passing direction (8) of the workpiece, that at least the shaping rollers (12, 13, 14) of a shaping roller arrangement (9, 10, 11) are the same as one another, that the axial position of each shaping roller (12, 13, 14) within an axial installation dimension (28) is different in order to provide shaping engagements with the workpiece that are successive in the direction of the revolution around the workpiece, and that at least three shaping rollers (12, 13, 14) are arranged in each shaping roller arrangement (9, 10, 11), and that the shaping rollers (12, 13, 14) of a shaping roller arrangement (9, 10, 11) are arranged to be offset relative to those of the adjacent shaping roller arrangement (9, 10, 11) in the radial direction by a full circle divider corresponding to the number of shaping rollers.
- A device according to claim 1, characterized in that the shaping roller arrangement (9, 10, 11) is comprised of a roller head (6) that is rotationally drivable about its central axis (7), which extends coaxially with the workpiece during processing, and in which the shaping rollers (12, 13, 14) are freely rotatably mounted on axle pins (17).
- A device according to claim 1, characterized in that the shaping rollers (12, 13, 14) of the shaping roller arrangement (9, 10, 11) are rotationally drivably mounted.
- A device according to any one of claims 1, 2 or 3, characterized in that the axes (12', 13', 14') of the shaping rollers (12, 13, 14) are adjusted at a respective angle relative to a longitudinal axis of the workpiece, or the central axis (7) of the shaping roller arrangement (9, 10, 11).
- A device according to claim 4, characterized in that the adjustment angle of the shaping rollers (12, 13, 14) is adjustable as a function of the dimensions of the workpiece and/or the material of the workpiece.
- A device according to any one of claim 1, 2 or 4 and 5, characterized in that said axle pins (17) are non-rotationally fixed about their respective axes (12', 13', 14') in the roller head (6).
- A device according to any one of claim 1 to 6, characterized in that a fixed installation dimension (28) of the shaping rollers (12, 13, 14) is ensured by adjusting discs (26, 27) provided on both sides of a shaping profile (12", 13", 14") of the shaping roller (12, 13, 14).
- A device according to any one of claims 2 or 4 to 7, characterized in that the shaping profile (12", 13", 14") of each shaping roller (12, 13, 14) is mounted radially on the axle pin (17) in a central region, and axially on the two end-side end regions.
- A device according to any one of claims 6, 7 or 8, characterized in that said installation dimension (28) is provided by the axial distance of the reference surfaces of structural elements used to fix the axle pins (17) in the roller head (6), and that an axial support of the shaping profile on said structural elements is provided via the adjusting disc (26, 27).
- A device according to any one of claim 1 to 9, characterized by at least three shaping roller arrangements (9, 10, 11) provided in axial succession in the passing direction (8) of a workpiece.
- A device according to any one of claim 1 to 10, characterized in that the shaping rollers (12, 13, 14) of a shaping roller arrangement (9, 10, 11) relative to those of the adjacent shaping roller arrangement (9, 10, 11) comprise shaping profiles (12", 13", 14") having mutually different profiles.
- A device according to any one of claim 1 to 10, characterized in that the shaping rollers (12, 13, 14) of a shaping roller arrangement (9, 10, 11) relative to those of the adjacent shaping roller arrangement (9, 10, 11) have mutually different diameters.
- A device according to any one of claim 1 to 12, characterized in that an intake region into the shaping roller arrangement (9, 10, 11) for the workpiece is designed as an adjustable cone.
- A device according to any one of claim 1 to 12, characterized in that the shaping rollers (12, 13, 14) of each shaping roller arrangement (9, 10, 11) can be arranged on arbitrarily selectable and mutually different pitch circles.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10754657T PL2473296T3 (en) | 2009-08-31 | 2010-08-27 | Device for processing elongate workpieces without cutting |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009038813A DE102009038813B4 (en) | 2009-08-31 | 2009-08-31 | Device for chipless machining of elongate workpieces |
PCT/AT2010/000312 WO2011022747A1 (en) | 2009-08-31 | 2010-08-27 | Device and method for processing elongate workpieces without cutting |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2473296A1 EP2473296A1 (en) | 2012-07-11 |
EP2473296B1 true EP2473296B1 (en) | 2013-05-29 |
Family
ID=43086902
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10754657.4A Active EP2473296B1 (en) | 2009-08-31 | 2010-08-27 | Device for processing elongate workpieces without cutting |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2473296B1 (en) |
CA (1) | CA2772658C (en) |
DE (1) | DE102009038813B4 (en) |
PL (1) | PL2473296T3 (en) |
WO (1) | WO2011022747A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013107603A1 (en) * | 2013-07-17 | 2015-01-22 | Rollwalztechnik Abele + Höltich GmbH | Device for processing a workpiece |
CA3047042C (en) | 2016-12-13 | 2022-07-19 | Shanghai Pan-China Fastening Systems Co., Ltd. | Rolled pipe thread processing method, rolling head, apparatus, module, production line, and product thereof |
DE102017113382B3 (en) | 2017-06-19 | 2018-10-18 | Ffg Werke Gmbh | Thread rolling method and thread rolling device for producing a thread |
DE102017116895A1 (en) | 2017-07-26 | 2019-01-31 | Mag Ias Gmbh | Method and device for producing a toothing on a cylindrical workpiece |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1214637B (en) * | 1959-12-22 | 1966-04-21 | Wilhelm Fette Praez Swerkzeug | Thread rolling head |
DE4313918C2 (en) * | 1993-04-28 | 1996-02-08 | Reburg Patentverwertungs Gmbh | Device for the continuous chipless forming of an elongated workpiece |
DE10119569B4 (en) * | 2001-04-21 | 2010-02-25 | "Alwag" Tunnelausbau Gesellschaft Mbh | Device for chipless forming |
DE102007029548B3 (en) * | 2007-06-25 | 2009-02-05 | Heinz Gruber | Tool assembly for shaping tubular workpiece outer surfaces, without material removal, allows shaping rollers to be used on the axis bolt by changing the spacer rings without altering the dimensions to reduce wear |
-
2009
- 2009-08-31 DE DE102009038813A patent/DE102009038813B4/en active Active
-
2010
- 2010-08-27 CA CA2772658A patent/CA2772658C/en not_active Expired - Fee Related
- 2010-08-27 EP EP10754657.4A patent/EP2473296B1/en active Active
- 2010-08-27 WO PCT/AT2010/000312 patent/WO2011022747A1/en active Application Filing
- 2010-08-27 PL PL10754657T patent/PL2473296T3/en unknown
Also Published As
Publication number | Publication date |
---|---|
DE102009038813A1 (en) | 2011-04-07 |
CA2772658A1 (en) | 2011-03-03 |
DE102009038813B4 (en) | 2012-09-27 |
WO2011022747A1 (en) | 2011-03-03 |
PL2473296T3 (en) | 2013-10-31 |
CA2772658C (en) | 2015-05-12 |
EP2473296A1 (en) | 2012-07-11 |
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