EP2334871B1 - Method for manufacturing paper, cardboard and paperboard using endo-beta-1,4 glucanases as dewatering means - Google Patents
Method for manufacturing paper, cardboard and paperboard using endo-beta-1,4 glucanases as dewatering means Download PDFInfo
- Publication number
- EP2334871B1 EP2334871B1 EP09782300.9A EP09782300A EP2334871B1 EP 2334871 B1 EP2334871 B1 EP 2334871B1 EP 09782300 A EP09782300 A EP 09782300A EP 2334871 B1 EP2334871 B1 EP 2334871B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- enzyme
- retention
- endo
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000123 paper Substances 0.000 title claims description 43
- 238000000034 method Methods 0.000 title claims description 38
- 101710111935 Endo-beta-1,4-glucanase Proteins 0.000 title claims description 17
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000011111 cardboard Substances 0.000 title claims description 6
- 239000011087 paperboard Substances 0.000 title description 6
- 230000014759 maintenance of location Effects 0.000 claims description 64
- 125000002091 cationic group Chemical group 0.000 claims description 33
- 229920002401 polyacrylamide Polymers 0.000 claims description 31
- 230000008569 process Effects 0.000 claims description 31
- 239000000440 bentonite Substances 0.000 claims description 13
- 229910000278 bentonite Inorganic materials 0.000 claims description 13
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical group O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 13
- 239000011859 microparticle Substances 0.000 claims description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000000741 silica gel Substances 0.000 claims description 7
- 229910002027 silica gel Inorganic materials 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 108090000790 Enzymes Proteins 0.000 description 45
- 102000004190 Enzymes Human genes 0.000 description 45
- 229940088598 enzyme Drugs 0.000 description 45
- 239000003795 chemical substances by application Substances 0.000 description 34
- 239000000725 suspension Substances 0.000 description 31
- 229920000642 polymer Polymers 0.000 description 29
- 230000006872 improvement Effects 0.000 description 18
- 239000000835 fiber Substances 0.000 description 15
- 239000000126 substance Substances 0.000 description 14
- 235000012216 bentonite Nutrition 0.000 description 13
- 108010059892 Cellulase Proteins 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 229920006317 cationic polymer Polymers 0.000 description 10
- 229920002873 Polyethylenimine Polymers 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 8
- 229920001131 Pulp (paper) Polymers 0.000 description 8
- 125000000129 anionic group Chemical group 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 238000003756 stirring Methods 0.000 description 8
- 108010084185 Cellulases Proteins 0.000 description 7
- 102000005575 Cellulases Human genes 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- DPBJAVGHACCNRL-UHFFFAOYSA-N 2-(dimethylamino)ethyl prop-2-enoate Chemical compound CN(C)CCOC(=O)C=C DPBJAVGHACCNRL-UHFFFAOYSA-N 0.000 description 5
- 229940106157 cellulase Drugs 0.000 description 5
- 229920002678 cellulose Polymers 0.000 description 5
- 239000001913 cellulose Substances 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 4
- 239000004971 Cross linker Substances 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 230000018044 dehydration Effects 0.000 description 4
- 238000006297 dehydration reaction Methods 0.000 description 4
- UYMKPFRHYYNDTL-UHFFFAOYSA-N ethenamine Chemical group NC=C UYMKPFRHYYNDTL-UHFFFAOYSA-N 0.000 description 4
- 239000000706 filtrate Substances 0.000 description 4
- RCLLINSDAJVOHP-UHFFFAOYSA-N n-ethyl-n',n'-dimethylprop-2-enehydrazide Chemical compound CCN(N(C)C)C(=O)C=C RCLLINSDAJVOHP-UHFFFAOYSA-N 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 235000019698 starch Nutrition 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 3
- 241000233866 Fungi Species 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229920000962 poly(amidoamine) Polymers 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 2
- 239000004382 Amylase Substances 0.000 description 2
- 102000013142 Amylases Human genes 0.000 description 2
- 108010065511 Amylases Proteins 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920000881 Modified starch Polymers 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 235000019418 amylase Nutrition 0.000 description 2
- 229920006318 anionic polymer Polymers 0.000 description 2
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 229920006037 cross link polymer Polymers 0.000 description 2
- GQOKIYDTHHZSCJ-UHFFFAOYSA-M dimethyl-bis(prop-2-enyl)azanium;chloride Chemical compound [Cl-].C=CC[N+](C)(C)CC=C GQOKIYDTHHZSCJ-UHFFFAOYSA-M 0.000 description 2
- 239000000834 fixative Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 235000019426 modified starch Nutrition 0.000 description 2
- 239000010893 paper waste Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- UZNHKBFIBYXPDV-UHFFFAOYSA-N trimethyl-[3-(2-methylprop-2-enoylamino)propyl]azanium;chloride Chemical compound [Cl-].CC(=C)C(=O)NCCC[N+](C)(C)C UZNHKBFIBYXPDV-UHFFFAOYSA-N 0.000 description 2
- SGTNSNPWRIOYBX-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-{[2-(3,4-dimethoxyphenyl)ethyl](methyl)amino}-2-(propan-2-yl)pentanenitrile Chemical compound C1=C(OC)C(OC)=CC=C1CCN(C)CCCC(C#N)(C(C)C)C1=CC=C(OC)C(OC)=C1 SGTNSNPWRIOYBX-UHFFFAOYSA-N 0.000 description 1
- SJIXRGNQPBQWMK-UHFFFAOYSA-N 2-(diethylamino)ethyl 2-methylprop-2-enoate Chemical compound CCN(CC)CCOC(=O)C(C)=C SJIXRGNQPBQWMK-UHFFFAOYSA-N 0.000 description 1
- PCUPXNDEQDWEMM-UHFFFAOYSA-N 3-(diethylamino)propyl 2-methylprop-2-enoate Chemical compound CCN(CC)CCCOC(=O)C(C)=C PCUPXNDEQDWEMM-UHFFFAOYSA-N 0.000 description 1
- XUYDVDHTTIQNMB-UHFFFAOYSA-N 3-(diethylamino)propyl prop-2-enoate Chemical compound CCN(CC)CCCOC(=O)C=C XUYDVDHTTIQNMB-UHFFFAOYSA-N 0.000 description 1
- WWJCRUKUIQRCGP-UHFFFAOYSA-N 3-(dimethylamino)propyl 2-methylprop-2-enoate Chemical compound CN(C)CCCOC(=O)C(C)=C WWJCRUKUIQRCGP-UHFFFAOYSA-N 0.000 description 1
- UFQHFMGRRVQFNA-UHFFFAOYSA-N 3-(dimethylamino)propyl prop-2-enoate Chemical compound CN(C)CCCOC(=O)C=C UFQHFMGRRVQFNA-UHFFFAOYSA-N 0.000 description 1
- YAXXOCZAXKLLCV-UHFFFAOYSA-N 3-dodecyloxolane-2,5-dione Chemical class CCCCCCCCCCCCC1CC(=O)OC1=O YAXXOCZAXKLLCV-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 241001156739 Actinobacteria <phylum> Species 0.000 description 1
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical compound C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Chemical group 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 101710112457 Exoglucanase Proteins 0.000 description 1
- 240000000797 Hibiscus cannabinus Species 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 241000863434 Myxococcales Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- 239000004113 Sepiolite Substances 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 241000223259 Trichoderma Species 0.000 description 1
- 241000499912 Trichoderma reesei Species 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001350 alkyl halides Chemical class 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 238000005349 anion exchange Methods 0.000 description 1
- 150000001500 aryl chlorides Chemical class 0.000 description 1
- 229960000892 attapulgite Drugs 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- KCXMKQUNVWSEMD-UHFFFAOYSA-N benzyl chloride Chemical compound ClCC1=CC=CC=C1 KCXMKQUNVWSEMD-UHFFFAOYSA-N 0.000 description 1
- 229940073608 benzyl chloride Drugs 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- 239000006085 branching agent Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229920003118 cationic copolymer Polymers 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 239000012024 dehydrating agents Substances 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- VAYGXNSJCAHWJZ-UHFFFAOYSA-N dimethyl sulfate Chemical compound COS(=O)(=O)OC VAYGXNSJCAHWJZ-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000008394 flocculating agent Substances 0.000 description 1
- 125000002485 formyl group Chemical group [H]C(*)=O 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910000271 hectorite Inorganic materials 0.000 description 1
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 229940050176 methyl chloride Drugs 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 1
- 229910000273 nontronite Inorganic materials 0.000 description 1
- -1 optical brighteners Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 229910052625 palygorskite Inorganic materials 0.000 description 1
- 239000013054 paper strength agent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000371 poly(diallyldimethylammonium chloride) polymer Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910000275 saponite Inorganic materials 0.000 description 1
- 229910000276 sauconite Inorganic materials 0.000 description 1
- 229910052624 sepiolite Inorganic materials 0.000 description 1
- 235000019355 sepiolite Nutrition 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical class O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- XTHPWXDJESJLNJ-UHFFFAOYSA-N sulfurochloridic acid Chemical compound OS(Cl)(=O)=O XTHPWXDJESJLNJ-UHFFFAOYSA-N 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- OEIXGLMQZVLOQX-UHFFFAOYSA-N trimethyl-[3-(prop-2-enoylamino)propyl]azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CCCNC(=O)C=C OEIXGLMQZVLOQX-UHFFFAOYSA-N 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/06—Paper forming aids
- D21H21/10—Retention agents or drainage improvers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/005—Microorganisms or enzymes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/37—Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
- D21H17/375—Poly(meth)acrylamide
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/54—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
- D21H17/55—Polyamides; Polyaminoamides; Polyester-amides
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/54—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
- D21H17/56—Polyamines; Polyimines; Polyester-imides
Definitions
- the invention relates to a process for the production of paper, paperboard and cardboard in the presence of at least one cationic polymeric retention agent and / or retention agent system using endo- ⁇ -1,4-glucanases as dehydrating agents, as well as the papers produced by this process.
- Suitable retention agents are in particular cationic polymers such as polyacrylamides, polyethyleneimines, polyvinylamines, polydimethyldiallylammonium chloride and any mixtures thereof, but also retention agent systems comprising at least one cationic polymer in combination with an organic and / or inorganic component are known.
- Cationic polyacrylamides are for example from EP 0 176 757 A2 known. These may be linear polyacrylamides but also branched polyacrylamides, as in US 2003/0150575 and in the German Offenlegungsschrift DE 10 2004 058 587 A1 described.
- Suitable cationic polymeric retention agents are also polyethyleneimines and modified polyethyleneimines, as disclosed in German Offenlegungsschrift DE 24 34 816 are known.
- DE 24 34 816 and the literature cited therein describes the reactions of polyethyleneimine with crosslinkers such as epichlorohydrin, reactions of polyethylenimine or other oligoamines with oligocarboxylic acids to form polyamidoamines, crosslinked products of these polyamidoamines and reactions of the polyamidoamines with ethyleneimine and bifunctional crosslinkers.
- Other modified polyethylenimines are made WO 00/67884 A1 and WO 97/25367 A1 known.
- polyvinylamines in the production of paper, for example, in US 2003/0192664 discloses dosing according to this document to an aqueous fiber slurry, a polymer containing vinylamine units and a particulate, organic, crosslinked polymer.
- retention aid system which contains cationic polyvinylamine is disclosed in the German Offenlegungsschrift DE 10 2005 043 800 A1 described. There is disclosed a process for making paper in which the retention aid system is comprised of (i) at least one vinylamine units-containing polymer, (ii) at least one linear, anionic polymer having a molecular weight M w of at least 1 million and / or at least one branched anionic water-soluble polymer and / or a bentonite and / or silica gel and (iii) at least one particulate, anionic, crosslinked polymer having an average particle diameter of at least 1 ⁇ m and an intrinsic viscosity of less than 3 dl / g consists.
- Retention agent systems are also so-called microparticle systems which, in addition to at least one polymeric component, also contain an organic and / or inorganic component.
- polymers such as modified polyethylenimines, polyacrylamides or polyvinylamines are added as flocculants which are further flocculated by subsequent addition of, for example, inorganic microparticles such as bentonite or colloidal silica.
- inorganic microparticles such as bentonite or colloidal silica.
- the order of addition of the components can also be reversed.
- DE 102 36 252 A1 discloses a process for the production of paper using as cationic polymer of the microparticle system cationic polyacrylamides, vinylamine units containing polymers and / or polydiallyldimethylammonium chloride having an average molecular weight M w of at least 500,000 daltons and a charge density of at most 4.0 meq./g become.
- the inorganic component is added as well as the cationic polymer before the last shear stage before the headbox of the fiber suspension.
- the retention aid system is free of polymers with a charge density of more than 4 meq./g.
- a process for the production of pulp is known in which cellulases are used to improve the dewatering of the pulp.
- the cellulases are dosed into at least 8% by weight stock preparation, preferably the stock preparation has a proportion of 10-20% by weight of fibers.
- a disadvantage of this method is that only the drainage is improved.
- a method for improving the dewatering of paper pulp using a cellulase is also out EP 0 536 580 A1 known. Accordingly, first a cellulase in an amount of at least 0.05 wt .-%, based on the dry pulp, metered into the pulp. The contact time of the cellulase with the pulp is at least 20 minutes at a temperature of at least 20 ° C before subsequently adding a water-soluble cationic polymer in an amount of at least 0.007 wt .-%, based on the dry pulp.
- a disadvantage of this method is that the cellulase must be used in high amounts in order to achieve a good drainage effect.
- WO97 / 38164 describes a method of forming paper from recycled paper pulp by adding a dewatering-enhancing amount of a starch-hydrolyzing enzyme, preferably amylase, to the pulp suspension.
- a starch-hydrolyzing enzyme preferably amylase
- This document also refers to the use of an amylase in combination with a cellulase such as endoglucanase.
- the object has been achieved by a method for producing paper, paperboard and cardboard by draining a stock on a wire in the presence of at least one cationic polymeric retention agent and / or retention system to sheet and dry the sheets, prior to the addition of the at least one cationic polymeric retention agent and / or retention aid system an endo- ⁇ -1,4-glucanase in an amount of 0.00001 to 0.01 wt .-%, based on the dry pulp, is metered into the pulp, wherein the cationic polymeric retention aid is a polyacrylamide and the intrinsic viscosity of the polyacrylamide ranges from 7 to 15 dL / g.
- endo- ⁇ -1,4-glucanases are used as dehydrating agents in an amount of from 0.00001 to 0.01% by weight, based on the dry pulp.
- the endo- ⁇ -1,4-glucanases in an amount of 0.00001 to 0.005 wt .-%, more preferably in the range of 0.00001 to 0.001 wt .-%, each based on the dry paper stock used.
- Endo- ⁇ -1,4-glucanases are enzymes belonging to the group of cellulases. These are involved in the hydrolysis of cellulose. For the hydrolysis of native cellulose three main types of cellulases are known: endoglucanases, exoglucanases and ⁇ -glucosidases. According to the invention, endo- ⁇ -1,4-glucanases which belong to the group of endoglucanases act.
- Endoglucanases act randomly on soluble and insoluble cellulose chains. They are most reactive with non-crystalline or amorphous cellulose, whereas they show a very low reactivity towards crystalline cellulose. Examples of endo- ⁇ -1,4-gluconases (EC No. 3.2.1.4) are the commercial products Novozym® 476 from the company
- Novozymes and Polymin® PR 8336 from BASF SE.
- the Novozym® 476 commercial product from Novozymes has an activity of 4500 ECU / g in accordance with the standard unit definition of Novozymes.
- Endoglucanases are described in detail in WO 98/12307 A1 and the literature cited therein, which is incorporated herein by reference.
- modified endoglucanases are in EP 0 937 138 B1 which is also referred to here.
- cellulases are produced by a large number of microorganisms such as fungi, actinobacteria and myxobacteria, but also by plants. Especially endoglucanases from a wide variety of species have been identified so far. For commercial use, they are mostly isolated from cultures of microscopic fungi of the genus Trichoderma (e.g., T. reesei) that occur in the soil and are considered to be the deuteromycetes (Fungi imperfecti).
- Trichoderma e.g., T. reesei
- the endo- ⁇ -1,4-glucanase can be dosed into both the thick and the thin pulp of the stock.
- the thick material usually has a consistency of more than 2 wt .-%, for example 2.5 to 6 wt .-%, preferably 3.0 to 4.5 wt .-%, each based on the dry pulp, on.
- the thick material is transferred by supplying water into the so-called thin material, which has a substance concentration below 1.5% by weight, based on the dry paper stock.
- the substance concentration of the thin material is below 1.2% by weight, for example from 0.5 to 1.1% by weight, preferably from 0.6 to 0.9% by weight, in each case based on the dry paper stock.
- the endo- ⁇ -1,4-glucanase is metered into the thick stock of the paper stock.
- the dosage of the endo- ⁇ -1,4-glucanase takes place before the addition of the at least one cationic polymeric retention agent and / or retention agent system.
- Retention agent systems in the context of this invention consist of cationic polyacrylamides in combination with an organic and / or inorganic component.
- Cationic polyacrylamides are, for example, copolymers prepared by copolymerizing acrylamide and at least one di-C 1 to C 2 -alkylamino-C 2 to C 4 -alkyl (meth) acrylate or a basic acrylamide in the form of the free bases, the salts with organic or inorganic acids or the alkyl halides quaternized compounds are available.
- Examples of such compounds are dimethylaminoethyl methacrylate, diethylaminoethyl methacrylate, dimethylaminoethyl acrylate, diethylaminoethyloacrylyl, dimethylaminopropyl methacrylate, dimethylaminopropyl acrylate, diethylaminopropyl methacrylate, diethylaminopropyl acrylate and / or dimethylaminoethylacrylamide.
- Further examples of cationic polyacrylamides may be the references cited in the prior art such as EP 0 910 701 A1 and US 6,103,065 be removed.
- One can use both linear and branched or crosslinked polyacrylamides. Such polymers are commercial products.
- Branched polymers the z. Example, by copolymerization of acrylamide or methacrylamide with at least one cationic monomer in the presence of small amounts of crosslinking agents can be produced, for example, in the references cited in the prior art US 5,393,381 . WO 99/66130 A1 and WO 99/63159 A1 described. Further branched cationic polyacrylamides are as component (b) in DE 10 2004 058 587 A1 discloses, to which reference is expressly made at this point.
- the branched or crosslinked (co) polyacrylamide is a cationic copolymer of acrylamide and a non-saturated cationic ethylene monomer selected from dimethylaminoethyl acrylate (ADAME), dimethylaminoethylacrylamide, dimethylaminoethyl methacrylate (MADAME) quaternized or salted by various acids and quaternizing agents such as benzyl chloride, methyl chloride, alkyl or aryl chloride, dimethyl sulfate, furthermore dimethyldiallylammonium chloride (DADMAC), acrylamidopropyltrimethylammonium chloride (APTAC) and methacrylamidopropyltrimethylammonium chloride (MAPTAC).
- ADAME dimethylaminoethyl acrylate
- MADAME dimethylaminoethyl methacrylate
- DADMAC dimethyldiallylammonium chloride
- ATAC acryl
- Preferred cationic comonomers are dimethylaminoethyl acrylate methochloride and dimethylaminoethylacrylamide methochloride, which are obtained by alkylation of dimethylaminoethyl acrylate or dimethylaminoethylacrylamide with methyl chloride.
- This copolymer is branched, as known to those skilled in the art, through a branching agent consisting of a compound having at least two reactive moieties selected from the group comprising double, aldehyde or epoxy bonds. These compounds are known and are for example in the document EP 0 374 458 A1 described.
- branched cationic polyacrylamides which consist of a mixture of branched and linear polyacrylamides, as described in the prior art, by the process according to the invention.
- a mixture usually consists of a branched cationic polyacrylamide as described above and a linear polyacrylamide in a ratio of 99: 1 to 1: 2, preferably in a ratio of 90: 1 to 2: 1, and particularly preferably in a ratio of 90: 1 to 3: 1.
- the cationic polyacrylamide may also be crosslinked, wherein the polymerization of the monomers is carried out in the presence of a conventional crosslinker.
- Crosslinkers are known compounds containing at least two ethylenically unsaturated double bonds in the molecule, such as methylenebisacrylamide, pentaerythritol triacrylate or glycol diacrylates.
- mixtures of linear, branched and crosslinked polyacrylamides may also be used in the process according to the invention, but preference is given to using only one polyacrylamide.
- the intrinsic viscosity is determined according to ISO 1628/1, October 1988, "Guidelines for the standardization of methods for the determination of viscosity number and polymer in dilute solution".
- the said cationic polymeric retention agents can be used alone or in any desired mixture with one another in the process according to the invention. Preferably, only a cationic polymeric retention agent is used.
- the at least one cationic polymeric retention agent is added in an amount of 0.001 to 0.1, preferably 0.03 to 0.5 wt .-%, each based on the dry paper stock.
- retention aid systems as known from the prior art, can be used in the process according to the invention.
- These retention aid systems consist of the cited cationic polymers and a further organic and / or inorganic component.
- a retention agent system with a further organic component which is suitable in the process according to the invention also contains, in addition to one of the abovementioned cationic polymers, a water-insoluble, anionic, organic component which crosslinks a diameter of less than 750 nm and uncrosslinked a diameter of less than 60 nm.
- This anionic component is preferably an anionic, crosslinked polyacrylamide.
- Such a system is in EP 0 462 365 A1 describe.
- such a system may still contain an inorganic component as described below.
- a retention aid system in which the organic component is an anionic polymer such as preferably polyacrylamide is suitable.
- This polyacrylamide may be linear, branched or crosslinked.
- Such a system of cationic polymer, anionic, branched polymer and inorganic component is, for example, in EP 1 328 683 A1 described.
- Similar retention systems are in WO 02/33171 A1 described here, wherein an anionic, crosslinked polyacrylamide is used as organic components.
- this is suitable in WO 01/34910 A1 discloses retention system containing an anionic, linear polyacrylamide as an organic component.
- an inorganic component is metered into the paper stock together with the cited cationic polymers.
- This inorganic component is preferably bentonite and / or silica gel.
- Bentonites are finely divided, water-swellable minerals, such as bentonite itself, hectorite, attapulgite, montmorillonite, nontronite, saponite, sauconite, hormitol and sepiolite.
- modified and unmodified silicic acids are suitable as silica gel. Bentonite and / or silica gel are usually used in the form of an aqueous slurry.
- a microparticle system with an inorganic component is used in the process according to the invention, in the case of bentonite the amount is 0.05 to 0.5, preferably 0.1 to 0.3,% by weight, in each case based on the dry paper stock, and in the case of silica gel usually 0.005 to 0.5, preferably 0.01 to 0.3 wt .-%, calculated on the basis of the SiO 2 content in the silica gel and in each case based on the dry pulp.
- the inorganic component can be metered into the stock both before and after the last shear stage before the headbox.
- the dosage takes place before the last shear stage before the headbox.
- All the paper materials can be processed by the process according to the invention.
- cellulose fibers of all kinds both from natural as well as recovered fibers, in particular recycled paper fibers.
- Suitable pulps for the production of the pulps are all qualities customary for this purpose, for example wood pulp, bleached and unbleached pulp and pulps from all annual plants.
- Wood pulp includes, for example, groundwood, thermomechanical pulp (TMP), chemo-thermo-mechanical pulp (CTMP), pressure groundwood, semi-pulp, high yield pulp, and refiner mechanical pulp (RMP).
- TMP thermomechanical pulp
- CMP chemo-thermo-mechanical pulp
- RMP refiner mechanical pulp
- pulp for example, sulphate, sulphite and soda pulps come into consideration.
- unbleached pulp also referred to as unbleached kraft pulp
- Suitable annual plants for the production of pulps are, for example, rice, wheat, sugar cane and kenaf.
- For the production of pulps can also be used with advantage waste paper or old cardboard, which is used either alone or in admixture with other fibers, or it is based on fiber blends of a primary material and recycled scrap Committee, eg bleached pine sulfate in admixture with recycled scrap Committee.
- the endo- ⁇ -1,4-glucanases are added to the stock as a dehydrating agent prior to the addition of the cationic polymeric retention aid and / or retention aid system.
- the usual process chemicals can additionally be used for the production of paper and paper products.
- Typical process chemicals include, for example, additives such as starch, pigments, optical brighteners, dyes, biocides, paper strength agents, sizing agents, fixatives, defoamers and deaerators.
- the additives mentioned are used in the otherwise customary amounts known to those skilled in the art.
- all starches such as native starches or modified starches, in particular cationically modified starches, can be used as starches.
- Suitable fixing agents are optionally modified polyethyleneimines, polydimethyldiallylammonium chloride, dicyandiamide resins, epichlorohydrin-crosslinked condensation products of a dicarboxylic acid and a polyamine, polyaluminum chloride, aluminum sulfate and polyaluminum chlorosulphate.
- Sizing agents are e.g. Rosin size, alkyl diketenes, alkenyl succinic anhydrides or polymeric sizing agents and mixtures thereof.
- solidifiers for paper are, for example, the polymers containing polyvinylamines or vinylamine units mentioned above, which are usually present in an amount of from 0.01 to 0.5, preferably from 0.1 to 0.3,% by weight, based in each case on the dry paper stock , are used.
- carrier systems which are fillers treated with amphoteric polymers, such as calcium carbonate, are also suitable as solidifiers. Such carrier system are for example in the German Offenlegungsschrift DE 10 334 133 A1 disclosed.
- Enzyme A Endo- ⁇ -1,4-glucanase (Polymin® PR 8336 from BASF SE)
- Polymer A high molecular weight cationic polyacrylamide emulsion having a molecular weight of about 5,000,000, a charge density of 1.8 meq./g and an intrinsic viscosity of 10.5 dL / g (Polymin® KE 440 from BASF SE)
- Fixative A low molecular weight polyethyleneimine having a molecular weight of about 800,000 and a charge density of about 11 meq./g (Catiofast® SF from BASF SE) bentonite: Microfloc® XFB from BASF SE
- the retention effect (total retention FPR) was determined according to Britt Jarr.
- the dewatering time was determined according to ISO Standard 5267 with a Schopper-Riegler tester by dewatering each 1 L of the fiber slurry to be tested with a consistency of 2 g / L therein and determining the time in seconds to pass through 600 mL Filtrate was necessary.
- the improvement of the dewatering time in% was given, which results from the formula [1 - (dewatering time (experiment) / dewatering time (comparison)] x 100.
- the water retention value was determined by empirical measurement of the water absorption capacity of a fiber mat. For this purpose, 2.50 ml of a 4% strength by weight fiber slurry were introduced into an anion exchange extraction column which had a glass frit installed at about half the height (Merck, SAX, 1.02025.0001 or Fa. Strata, C8, 8B-S005-HBJ). Subsequently, the suspension was centrifuged at 3000 g for 15 minutes. The wet fiber mat was removed from the sieve and weighed (weight G1). Then, the fiber mat was dried at 105 ° C to constant weight and weighed again (weight G2). The WRV was given in% in the examples and results from the formula (G1-G2) / G2 ⁇ 100.
- Example 1 was repeated, but only 1 wt .-% fabric suspensions were used. These were stirred after enzyme addition with the aid of a Heiltof stirrer at different stirring speeds (250 rpm and 800 rpm). The further treatment was carried out as in Example 1. Subsequently, the drainage time was determined.
- Example 1 was repeated, but only 3 wt .-% solids suspensions were used. These were stirred after enzyme addition with the aid of a Heiltof stirrer at different stirring speeds (250 rpm and 800 rpm). The further treatment was carried out as in Example 1. Subsequently, the drainage time was determined.
- the total retention action (FPR) is markedly improved in the range of the low dosage of the enzyme according to the invention.
- the addition of the retention agent polymer A in conjunction with the low dosage of the enzyme according to the invention results in an overall effect in the overall retention (FPR).
- Table 5 Improvement of the dewatering time at different enzyme concentrations depending on the addition of a polymeric retention agent Test no. Enzyme A [wt%] Improvement of the dewatering time [%], without addition of polymer A Improvement of the drainage time [%], with addition of polymer A 21 0 - 41.7 22 0.0001 27.4 51.2 23 0.0003 39.3 58.3
- Example 5 was repeated except that enzyme A was added only in an amount of 0.001% by weight. Further, an optional fixing agent A, polymer A and a bentonite were added. Subsequently, the dehydration time was determined, the results are summarized in Table 6. Table 6: Improvement of drainage time as a function of the addition of a fixing agent, a polymeric retention agent and a bentonite Test no.
- Table 7 Water retention value at different enzyme concentrations depending on the addition of a polymeric retention agent Test no. Enzyme A [wt%] WRV without addition of polymer A [%] WRV with addition of polymer A [%] 33 0 116 112 34 0.001 103 98 35 0.005 99 101 36 0.01 101 99 37 0.05 102 102 38 0.1 104 98 39 0.3 103 101 40 0.5 102 101
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Description
Die Erfindung betrifft ein Verfahren zur Herstellung von Papier, Pappe und Karton in Gegenwart mindestens eines kationischen polymeren Retentionsmittels und/oder Retentionsmittelsystems unter Verwendung von Endo-β-1,4-glucanasen als Entwässerungsmittel, sowie die nach diesem Verfahren hergestellten Papiere.The invention relates to a process for the production of paper, paperboard and cardboard in the presence of at least one cationic polymeric retention agent and / or retention agent system using endo-β-1,4-glucanases as dehydrating agents, as well as the papers produced by this process.
Der Einsatz von Entwässerungs- und Retentionsmitteln bei der Herstellung von Papier, Pappe und Karton ist seit langem bekannt. Als Retentionsmittel kommen insbesondere kationische Polymere wie Polyacrylamide, Polyethylenimine, Polyvinylamine, Polydimethyldiallylammoniumchlorid und beliebige Mischungen davon in Betracht, aber auch Retentionsmittelsysteme aus mindestens einem kationischen Polymeren in Kombination mit einer organischen und/oder anorganischen Komponente sind bekannt.The use of drainage and retention aids in the manufacture of paper, paperboard and cardboard has long been known. Suitable retention agents are in particular cationic polymers such as polyacrylamides, polyethyleneimines, polyvinylamines, polydimethyldiallylammonium chloride and any mixtures thereof, but also retention agent systems comprising at least one cationic polymer in combination with an organic and / or inorganic component are known.
Kationische Polyacrylamide sind beispielsweise aus der
Als kationische polymere Retentionsmittel kommen auch Polyethylenimine und modifizierte Polyethylenimine in Betracht, wie sie aus der deutschen Offenlegungsschrift
Der Einsatz von Polyvinylaminen bei der Herstellung von Papier wird beispielsweise in
Ein weiteres Retentionsmittelsystem, welches kationisches Polyvinylamin enthält, ist in der deutschen Offenlegungsschrift
Retentionsmittelsysteme sind auch sogenannte Mikropartikelsysteme, die neben mindestens einer polymeren Komponente noch eine organische und/oder anorganische Komponente enthalten. Allgemein werden in den Mikropartikelsystemen Polymere, wie modifizierte Polyethylenimine, Polyacrylamide oder Polyvinylamine, als Flockungsmittel zugesetzt, die durch anschließende Zugabe von beispielsweise anorganischen Mikropartikeln wie Bentonit oder kolloidales Silica weiter geflockt werden. Die Reihenfolge der Zugabe der Komponenten kann auch umgekehrt erfolgen.Retention agent systems are also so-called microparticle systems which, in addition to at least one polymeric component, also contain an organic and / or inorganic component. Generally, in the microparticle systems, polymers such as modified polyethylenimines, polyacrylamides or polyvinylamines are added as flocculants which are further flocculated by subsequent addition of, for example, inorganic microparticles such as bentonite or colloidal silica. The order of addition of the components can also be reversed.
Ein solches Mikropartikelsystem ist aus
Ein anderes Mikropartikelsystem ist in
Allen genannten Kombinationen ist gemeinsam, dass nur die Retention verbessert werden kann.All these combinations have in common that only the retention can be improved.
Darüber hinaus ist aus der Literatur der Einsatz von Enzymen, insbesondere Cellulasen, als Hilfsmittel bei der Herstellung von Papier bekannt.In addition, the use of enzymes, in particular cellulases, as an aid in the production of paper is known from the literature.
Aus der
Ein Verfahren zur Verbesserung der Entwässerung von Papierpulpe unter Einsatz einer Cellulase ist auch aus
Es besteht daher in der Papierindustrie ein ständiger Bedarf an verbesserten und neuen Papierhilfsmitteln und Papierhilfsmittelsystemen, die die Retention und Entwässerung gleichermaßen verbessern.Thus, there is a continuing need in the paper industry for improved and new paper auxiliaries and papermaking systems that improve retention and dewatering alike.
Der vorliegenden Erfindung lag daher die Aufgabe zugrunde, ein Verfahren zur Herstellung von Papier, Pappe und Karton unter Einsatz eines Papierhilfsmittelsystems zur Verfügung zu stellen, welches eine verbesserte Retention und Entwässerung bewirkt.It is an object of the present invention to provide a process for producing paper, paperboard and paperboard using a papermaking system which provides improved retention and drainage.
Die Aufgabe wurde gelöst durch ein Verfahren zur Herstellung von Papier, Pappe und Karton durch Entwässern eines Papierstoffs auf einem Sieb in Gegenwart mindestens eines kationischen polymeren Retentionsmittels und/oder Retentionsmittelsystems unter Blattbildung und Trocknung der Blätter, wobei vor der Zugabe des mindestens einen kationischen polymeren Retentionsmittels und/oder Retentionsmittelsystems eine Endo-β-1,4-glucanase in einer Menge von 0,00001 bis 0,01 Gew.-%, bezogen auf den trockenen Papierstoff, in den Papierstoff dosiert wird,
wobei das kationische polymere Retentionsmittel ein Polyacrylamid ist und die intrinsische Viskosität des Polyacrylamids im Bereich von 7 bis 15 dL/g liegt.The object has been achieved by a method for producing paper, paperboard and cardboard by draining a stock on a wire in the presence of at least one cationic polymeric retention agent and / or retention system to sheet and dry the sheets, prior to the addition of the at least one cationic polymeric retention agent and / or retention aid system an endo-β-1,4-glucanase in an amount of 0.00001 to 0.01 wt .-%, based on the dry pulp, is metered into the pulp,
wherein the cationic polymeric retention aid is a polyacrylamide and the intrinsic viscosity of the polyacrylamide ranges from 7 to 15 dL / g.
Nach dem erfindungsgemäßen Verfahren werden Endo-β-1,4-glucanasen als Entwässerungsmittel in einer Menge von 0,00001 bis 0,01 Gew.-%, bezogen auf den trockenen Papierstoff eingesetzt. Bevorzugt werden die Endo-β-1,4-glucanasen in einer Menge von 0,00001 bis 0,005 Gew.-%, besonders bevorzugt im Bereich von 0,00001 bis 0,001 Gew.-%, jeweils bezogen auf den trockenen Papierstoff, eingesetzt.According to the process of the invention, endo-β-1,4-glucanases are used as dehydrating agents in an amount of from 0.00001 to 0.01% by weight, based on the dry pulp. Preferably, the endo-β-1,4-glucanases in an amount of 0.00001 to 0.005 wt .-%, more preferably in the range of 0.00001 to 0.001 wt .-%, each based on the dry paper stock used.
Endo-β-1,4-glucanasen sind Enzyme, die zur Gruppe der Cellulasen gehören. Diese sind in der Hydrolyse von Cellulose involviert. Für die Hydrolyse von nativer Cellulose sind drei Haupttypen von Cellulasen bekannt: Endoglucanasen, Exoglucanasen und β-Glucosidasen. Erfindungsgemäß wirken Endo-β-1,4-glucanasen, die zur Gruppe der Endoglucanasen gehören.Endo-β-1,4-glucanases are enzymes belonging to the group of cellulases. These are involved in the hydrolysis of cellulose. For the hydrolysis of native cellulose three main types of cellulases are known: endoglucanases, exoglucanases and β-glucosidases. According to the invention, endo-β-1,4-glucanases which belong to the group of endoglucanases act.
Endoglucanasen wirken zufällig an löslichen und unlöslichen Celluloseketten. Am reaktivsten sind sie bei nicht-kristalliner oder amorpher Cellulose, wohingegen sie eine sehr geringe Reaktivität gegenüber kristalliner Cellulose aufzeigen. Beispiele für Endo-β-1,4-gluconasen (EC Nr. 3.2.1.4) sind die Handelsprodukte Novozym® 476 der FirmaEndoglucanases act randomly on soluble and insoluble cellulose chains. They are most reactive with non-crystalline or amorphous cellulose, whereas they show a very low reactivity towards crystalline cellulose. Examples of endo-β-1,4-gluconases (EC No. 3.2.1.4) are the commercial products Novozym® 476 from the company
Novozymes und Polymin® PR 8336 der BASF SE. Das Handelsprodukt Novozym® 476 der Firma Novozymes weist eine Aktivität von 4500 ECU/g gemäß der gängigen Unit-Defintion der Firma Novozymes auf.Novozymes and Polymin® PR 8336 from BASF SE. The Novozym® 476 commercial product from Novozymes has an activity of 4500 ECU / g in accordance with the standard unit definition of Novozymes.
Endoglucanasen werden ausführlich in
Im Allgemeinen werden Cellulasen durch eine große Anzahl von Mikroorganismen wie beispielsweise Pilzen, Actinobakterien und Myxobakterien aber auch durch Pflanzen produziert. Besonders Endoglucanasen aus einer breiten Vielzahl von Spezies sind bisher identifiziert worden. Für die kommerzielle Nutzung werden sie meist aus Kulturen mikroskopischer Pilze der Gattung Trichoderma (z.B. T. reesei) isoliert, die im Erdboden vorkommen und zu den Deuteromyceten (Fungi imperfecti) gerechnet werden.In general, cellulases are produced by a large number of microorganisms such as fungi, actinobacteria and myxobacteria, but also by plants. Especially endoglucanases from a wide variety of species have been identified so far. For commercial use, they are mostly isolated from cultures of microscopic fungi of the genus Trichoderma (e.g., T. reesei) that occur in the soil and are considered to be the deuteromycetes (Fungi imperfecti).
Die Endo-β-1,4-glucanase kann sowohl in den Dickstoff als auch in den Dünnstoff des Papierstoffs dosiert werden. Der Dickstoff weist üblicherweise eine Stoffdichte von mehr als 2 Gew.-%, beispielsweise 2,5 bis 6 Gew.-%, bevorzugt 3,0 bis 4,5 Gew.-%, jeweils bezogen auf den trockenen Papierstoff, auf. Anschließend wird der Dickstoff durch Zuführen von Wasser in den sogenannten Dünnstoff überführt, der eine Stoffkonzentration unterhalb von 1,5 Gew.-%, bezogen auf den trockenen Papierstoff, hat. Meistens liegt die Stoffkonzentration des Dünnstoffs unterhalb von 1,2 Gew.-%, beispielsweise bei 0,5 bis 1,1 Gew.-%, vorzugsweise 0,6 bis 0,9 Gew.-%, jeweils bezogen auf den trockenen Papierstoff.The endo-β-1,4-glucanase can be dosed into both the thick and the thin pulp of the stock. The thick material usually has a consistency of more than 2 wt .-%, for example 2.5 to 6 wt .-%, preferably 3.0 to 4.5 wt .-%, each based on the dry pulp, on. Subsequently, the thick material is transferred by supplying water into the so-called thin material, which has a substance concentration below 1.5% by weight, based on the dry paper stock. In most cases, the substance concentration of the thin material is below 1.2% by weight, for example from 0.5 to 1.1% by weight, preferably from 0.6 to 0.9% by weight, in each case based on the dry paper stock.
In einer bevorzugten Ausführungsform des erfindungsgemäßen Verfahrens wird die Endo-β-1,4-glucanase in den Dickstoff des Papierstoffs dosiert.In a preferred embodiment of the process according to the invention, the endo-β-1,4-glucanase is metered into the thick stock of the paper stock.
Erfindungswesentlich ist, dass die Dosierung der Endo-β-1,4-glucanase vor der Zugabe des mindestens einen kationischen polymeren Retentionsmittels und/oder Retentionsmittelsystems erfolgt.It is essential to the invention that the dosage of the endo-β-1,4-glucanase takes place before the addition of the at least one cationic polymeric retention agent and / or retention agent system.
Retentionsmittelsysteme im Sinne dieser Erfindung bestehen aus kationischen Polyacrylamiden in Kombination mit einer organischen und/oder anorganischen Komponente.Retention agent systems in the context of this invention consist of cationic polyacrylamides in combination with an organic and / or inorganic component.
In dem erfindungsgemäßen Verfahren können lineare, verzweigte oder vernetzte Polyacrylamide als kationische polymere Retentionsmittel eingesetzt werden.In the process according to the invention, it is possible to use linear, branched or crosslinked polyacrylamides as cationic polymeric retention aids.
Kationische Polyacrylamide sind beispielsweise Copolymerisate, die durch Copolymerisieren von Acrylamid und mindestens einem Di-C1-bis C2-alkylamino-C2-bis C4-alkyl(meth)acrylat oder einem basischen Acrylamid in Form der freien Basen, der Salze mit organischen oder anorganischen Säuren oder der mit Alkylhalogeniden quaternierten Verbindungen erhältlich sind. Beispiele für solche Verbindungen sind Dimethylaminoethylmethacrylat, Diethylaminoethylmethacrylat, Dimethylaminoethylacrylat, Diethylaminoethyloacrylyat, Dimethylaminopropylmethacrylat, Dimethylaminopropylacrylat, Diethylaminopropylmethacrylat, Diethylaminopropylacrylat und/oder Dimethylaminoethylacrylamid. Weitere Beispiele für kationische Polyacrylamide können den zum Stand der Technik genannten Literaturstellen wie
Verzweigte Polymere, die z. B. durch Copolymerisation von Acrylamid oder Methacrylamid mit mindestens einem kationischen Monomer in Gegenwart geringer Mengen an Vernetzern herstellbar sind, werden beispielsweise in den zum Stand der Technik angegebenen Literaturstellen
Bevorzugt ist in der Praxis das verzweigte oder vernetzte (Co)polyacrylamid ein kationisches Copolymer von Acrylamid und eines nicht gesättigten kationischen Ethylenmonomers, das ausgewählt ist aus Dimethylaminoethylacrylat (ADAME), Dimethylaminoethylacrylamid, Dimethylaminoethylmethacrylat (MADAME), die durch verschiedene Säuren und Quaternisierungsmittel quaternisiert oder salzbildend gemacht werden wie Benzylchlorid, Methylchlorid, Alkyl- oder Arylchlorid, Dimethylsulfat, weiterhin Dimethyldiallylammoniumchlorid (DADMAC), Acrylamidopropyltrimethylammoniumchlorid (APTAC) und Methacrylamidopropyltrimethylammoniumchlorid (MAPTAC). Bevorzugte kationische Comonomere sind Dimethylaminoethylacrylat-methochlorid und Dimethylaminoethylacrylamid-methochlorid, die durch Alkylierung von Dimethylaminoethylacrylat bzw. Dimethylaminoethylacrylamid mit Methylchlorid erhalten werden.Preferably, in practice, the branched or crosslinked (co) polyacrylamide is a cationic copolymer of acrylamide and a non-saturated cationic ethylene monomer selected from dimethylaminoethyl acrylate (ADAME), dimethylaminoethylacrylamide, dimethylaminoethyl methacrylate (MADAME) quaternized or salted by various acids and quaternizing agents such as benzyl chloride, methyl chloride, alkyl or aryl chloride, dimethyl sulfate, furthermore dimethyldiallylammonium chloride (DADMAC), acrylamidopropyltrimethylammonium chloride (APTAC) and methacrylamidopropyltrimethylammonium chloride (MAPTAC). Preferred cationic comonomers are dimethylaminoethyl acrylate methochloride and dimethylaminoethylacrylamide methochloride, which are obtained by alkylation of dimethylaminoethyl acrylate or dimethylaminoethylacrylamide with methyl chloride.
Dieses Copolymer wird durch dem Fachmann bekannte Weise durch ein Verzweigungsmittel verzweigt, das aus einer Verbindung besteht, die mindestens zwei reaktive Gruppierungen aufweist, die aus der Gruppe ausgewählt sind, die Doppel-, Aldehyd- oder Epoxybindungen umfassen. Diese Verbindungen sind bekannt und sind beispielsweise in der Druckschrift
Selbstverständlich können nach dem erfindungsgemäßen Verfahren auch verzweigte kationische Polyacrylamide eingesetzt werden, die aus einer Mischung aus verzweigten und linearen Polyacrylamiden, wie sie im Stand der Technik beschrieben sind, bestehen. Eine solche Mischung besteht in der Regel aus einem verzweigten kationischen Polyacrylamid wie oben beschrieben und einem linearen Polyacrylamid in einem Verhältnis von 99:1 bis 1:2, bevorzugt in einem Verhältnis von 90:1 bis 2:1 und besonders bevorzugt in einem Verhältnis von 90:1 bis 3:1.Of course, it is also possible to use branched cationic polyacrylamides which consist of a mixture of branched and linear polyacrylamides, as described in the prior art, by the process according to the invention. Such a mixture usually consists of a branched cationic polyacrylamide as described above and a linear polyacrylamide in a ratio of 99: 1 to 1: 2, preferably in a ratio of 90: 1 to 2: 1, and particularly preferably in a ratio of 90: 1 to 3: 1.
Das kationische Polyacrylamid kann auch vernetzt sein, wobei die Polymerisation der Monomeren in Gegenwart eines üblichen Vernetzers durchgeführt wird. Vernetzer sind bekanntlich, Verbindungen, die mindestens zwei ethylenisch ungesättigte Doppelbindungen im Molekül enthalten wie Methylenbisacrylamid, Pentaerythrittriacrylat oder Glykoldiacrylate.The cationic polyacrylamide may also be crosslinked, wherein the polymerization of the monomers is carried out in the presence of a conventional crosslinker. Crosslinkers are known compounds containing at least two ethylenically unsaturated double bonds in the molecule, such as methylenebisacrylamide, pentaerythritol triacrylate or glycol diacrylates.
Selbstverständlich können in dem erfindungsgemäßen verfahren auch Mischungen von linearen, verzweigten und vernetzten Polyacrylamiden eingesetzt werden, bevorzugt wird jedoch nur ein Polyacrylamid eingesetzt.Of course, mixtures of linear, branched and crosslinked polyacrylamides may also be used in the process according to the invention, but preference is given to using only one polyacrylamide.
Die intrinsische Viskosität wird gemäß ISO 1628/1, October 1988, "Guidelines for the standardization of methods for the determination of viscosity number and limiting viscosity number of polymers in dilute solution" bestimmt.The intrinsic viscosity is determined according to ISO 1628/1, October 1988, "Guidelines for the standardization of methods for the determination of viscosity number and polymer in dilute solution".
Selbstverständlich können die genannten kationischen polymeren Retentionsmittel allein oder in beliebiger Mischung untereinander in dem erfindungsgemäßen Verfahren eingesetzt werden. Bevorzugt wird nur ein kationisches polymeres Retentionsmittel eingesetzt.Of course, the said cationic polymeric retention agents can be used alone or in any desired mixture with one another in the process according to the invention. Preferably, only a cationic polymeric retention agent is used.
Üblicherweise wird das mindestens eine kationische polymere Retentionsmittel in einer Menge von 0,001 bis 0,1, bevorzugt 0,03 bis 0,5 Gew.-%, jeweils bezogen auf den trockenen Papierstoff, zudosiert.Usually, the at least one cationic polymeric retention agent is added in an amount of 0.001 to 0.1, preferably 0.03 to 0.5 wt .-%, each based on the dry paper stock.
Weiterhin können Retentionsmittelsystem, wie sie aus dem Stand der Technik bekannt sind, in dem erfindungsgemäßen Verfahren eingesetzt werden. Diese Retentionsmittelsysteme bestehen aus den genannten kationischen Polymeren und einer weiteren organischen und/oder anorganischen Komponente.Furthermore, retention aid systems, as known from the prior art, can be used in the process according to the invention. These retention aid systems consist of the cited cationic polymers and a further organic and / or inorganic component.
Ein Retentionsmittelsystem mit einer weiteren organischen Komponente, das sich in dem erfindungsgemäßen Verfahren eignet, enthält neben einem der zuvor genannten kationischen Polymere noch eine wasserunlösliche, anionische, organische Komponente, die vernetzt einen Durchmesser von weniger als 750 nm und unvernetzt einen Durchmesser von weniger als 60 nm aufweist. Bevorzugt handelt es sich bei dieser anionischen Komponente um ein anionisches, vernetztes Polyacrylamid. Ein solches System ist in
Weiterhin eignet sich ein Retentionsmittelsystem, in dem die organische Komponente ein anionisches Polymer wie bevorzugt Polyacrylamid ist. Dieses Polyacrylamid kann linear, verzweigt oder vernetzt sein. Ein solches System aus kationischem Polymer, anionisch, verzweigtem Polymer und anorganische Komponente ist beispielsweise in
Bevorzugt sind sogenannte Mikropartikelsysteme, in denen zusammen mit den genannten kationischen Polymeren eine anorganische Komponente zum Papierstoff dosiert wird. Bei dieser anorganischen Komponente handelt es sich bevorzugt um Bentonit und/oder Kieselgel. Bentonite sind feinteilige, in Wasser quellbare Mineralien, wie z.B. Bentonit selbst, Hectorit, Attapulgit, Montmorillonit, Nontronit, Saponit, Sauconit, Hormit und Sepiolit. Als Kieselgel eignen sich beispielsweise modifizierte und nicht modifizierte Kieselsäuren. Bentonit und/oder Kieselgel werden üblicherweise in Form einer wässrigen Aufschlämmung verwendet. Falls man bei dem erfindungsgemäßen Verfahren ein Mikropartikelsystem mit einer anorganischen Komponente einsetzt, so beträgt Im Falle von Bentonit die Menge 0,05 bis 0,5, vorzugsweise 0,1 bis 0,3 Gew.-%, jeweils bezogen auf den trockenen Papierstoff, und im Falle von Kieselgel üblicherweise 0,005 bis 0,5, vorzugsweise 0,01 bis 0,3 Gew.-%, kalkuliert auf der Basis des SiO2-Anteils im Kieselgel und jeweils bezogen auf den trockenen Papierstoff.Preference is given to so-called microparticle systems in which an inorganic component is metered into the paper stock together with the cited cationic polymers. This inorganic component is preferably bentonite and / or silica gel. Bentonites are finely divided, water-swellable minerals, such as bentonite itself, hectorite, attapulgite, montmorillonite, nontronite, saponite, sauconite, hormitol and sepiolite. For example, modified and unmodified silicic acids are suitable as silica gel. Bentonite and / or silica gel are usually used in the form of an aqueous slurry. If a microparticle system with an inorganic component is used in the process according to the invention, in the case of bentonite the amount is 0.05 to 0.5, preferably 0.1 to 0.3,% by weight, in each case based on the dry paper stock, and in the case of silica gel usually 0.005 to 0.5, preferably 0.01 to 0.3 wt .-%, calculated on the basis of the SiO 2 content in the silica gel and in each case based on the dry pulp.
Falls ein Mikropartikelsystem in dem erfindungsgemäßen Verfahren verwendet wird, kann die anorganische Komponente sowohl vor als auch nach der letzten Scherstufe vor dem Stoffauflauf in den Papierstoff dosiert werden. Bevorzugt erfolgt die Dosierung vor der letzten Scherstufe vor dem Stoffauflauf.If a microparticle system is used in the process according to the invention, the inorganic component can be metered into the stock both before and after the last shear stage before the headbox. Preferably, the dosage takes place before the last shear stage before the headbox.
Nach dem erfindungsgemäßen Verfahren erhält man überraschenderweise eine beträchtlich verbesserte Entwässerung bei gleich guter Retention gegenüber der Verwendung von kationischen polymeren Retentionsmitteln und/oder Retentionsmittelsystemen. Die Verwendung von Endo-β-1,4-glucanasen in einer gegenüber dem Stand der Technik niedrigeren Dosierung in Kombination mit der Verwendung von Retentionsmitteln und Retentionsmittelsystemen führt zu einer deutlichen Verbesserung der Entwässerungseigenschaften.Surprisingly, according to the process of the invention, considerably improved dewatering is achieved with equally good retention compared with the use of cationic polymeric retention aids and / or retention aid systems. The use of endo-β-1,4-glucanases in a lower dosage compared to the prior art in combination with the use of retention aids and retention aid systems leads to a significant improvement in the drainage properties.
Nach dem erfindungsgemäßen Verfahren können sämtliche Papierstoffe verarbeitet werden. Man kann beispielsweise von Cellulosefasern aller Art ausgehen, sowohl von natürlichen wie auch von zurück gewonnenen Fasern, insbesondere von Fasern aus Altpapier. Als Faserstoffe zur Herstellung der Pulpen kommen sämtliche dafür gebräuchlichen Qualitäten in Betracht, z.B. Holzstoff, gebleichter und ungebleichter Zellstoff sowie Papierstoffe aus allen Einjahrespflanzen. Zu Holzstoff gehören beispielsweise Holzschliff, thermomechanischer Stoff (TMP), chemo-thermomechanischer Stoff (CTMP), Druckschliff, Halbzellstoff, Hochausbeute-Zellstoff und Refiner Mechanical Pulp (RMP). Als Zellstoff kommen beispielsweise Sulfat-, Sulfit- und Natronzellstoffe in Betracht. Vorzugsweise verwendet man ungebleichten Zellstoff, der auch als ungebleichter Kraftzellstoff bezeichnet wird. Geeignete Einjahrespflanzen zur Herstellung von Papierstoffen sind beispielsweise Reis, Weizen, Zuckerrohr und Kenaf. Zur Herstellung der Pulpen kann auch mit Vorteil Altpapier bzw. Altkarton, das entweder allein oder in Mischung mit anderen Faserstoffen eingesetzt wird, oder man geht von Fasermischungen aus einem Primärstoff und zurückgeführtem gestrichenen Ausschuss aus, z.B. gebleichtes Kiefernsulfat in Mischung mit zurückgeführtem gestrichenen Ausschuss.All the paper materials can be processed by the process according to the invention. For example, it is possible to start from cellulose fibers of all kinds, both from natural as well as recovered fibers, in particular recycled paper fibers. Suitable pulps for the production of the pulps are all qualities customary for this purpose, for example wood pulp, bleached and unbleached pulp and pulps from all annual plants. Wood pulp includes, for example, groundwood, thermomechanical pulp (TMP), chemo-thermo-mechanical pulp (CTMP), pressure groundwood, semi-pulp, high yield pulp, and refiner mechanical pulp (RMP). As pulp, for example, sulphate, sulphite and soda pulps come into consideration. Preferably, unbleached pulp, also referred to as unbleached kraft pulp, is used. Suitable annual plants for the production of pulps are, for example, rice, wheat, sugar cane and kenaf. For the production of pulps can also be used with advantage waste paper or old cardboard, which is used either alone or in admixture with other fibers, or it is based on fiber blends of a primary material and recycled scrap Committee, eg bleached pine sulfate in admixture with recycled scrap Committee.
Nach dem erfindungsgemäßen Verfahren werden die Endo-β-1,4-glucanasen als Entwässerungsmittel vor der Zugabe des kationischen polymeren Retentionsmittels und/oder Retentionsmittelsystems dem Papierstoff zugesetzt. Selbstverständlich können bei dem erfindungsgemäßen Verfahren zusätzlich noch die üblichen Prozesschemikalien zur Herstellung von Papier und Papierprodukten eingesetzt werden. Übliche Prozesschemikalien sind beispielsweise Additive wie Stärke, Pigmente, optische Aufheller, Farbstoffe, Biozide, Verfestiger für Papier, Leimungsmittel, Fixiermittel, Entschäumer und Entlüfter. Die genannten Additive werden dabei in den sonst üblichen, den Fachmann bekannten Mengen eingesetzt. Als Stärke kann man beispielsweise sämtliche Stärkesorten wie native Stärken oder modifizierte Stärken, insbesondere kationisch modifizierte Stärken, verwenden. Als Fixiermittel eignen sich beispielsweise gegebenenfalls modifizierte Polyethylenimine, Polydimethyldiallylammoniumchlorid, Dicyandiamid-Harze, mit Epichlorhydrin vernetzte Kondensationsprodukte aus einer Dicarbonsäure und einem Polyamin, Poly-Aluminiumchlorid, Aluminiumsulfat und Poly-Aluminiumchlorsulfat. Als Leimungsmittel kommen z.B. Harzleim, Alkyldiketene, Alkenylbernsteinsäureanhydride oder polymere Leimungsmittel sowie Mischungen davon in Betracht.In accordance with the method of the invention, the endo-β-1,4-glucanases are added to the stock as a dehydrating agent prior to the addition of the cationic polymeric retention aid and / or retention aid system. Of course, in the process according to the invention, the usual process chemicals can additionally be used for the production of paper and paper products. Typical process chemicals include, for example, additives such as starch, pigments, optical brighteners, dyes, biocides, paper strength agents, sizing agents, fixatives, defoamers and deaerators. The additives mentioned are used in the otherwise customary amounts known to those skilled in the art. For example, all starches such as native starches or modified starches, in particular cationically modified starches, can be used as starches. Examples of suitable fixing agents are optionally modified polyethyleneimines, polydimethyldiallylammonium chloride, dicyandiamide resins, epichlorohydrin-crosslinked condensation products of a dicarboxylic acid and a polyamine, polyaluminum chloride, aluminum sulfate and polyaluminum chlorosulphate. Sizing agents are e.g. Rosin size, alkyl diketenes, alkenyl succinic anhydrides or polymeric sizing agents and mixtures thereof.
Insbesondere der Einsatz von Verfestigern für Papier ist im erfindungsgemäßen Verfahren vorteilhaft. Als Verfestiger kommen beispielsweise auch die zuvor genannten Polyvinylamine bzw. Vinylamineinheiten enthaltenden Polymere in Betracht, die üblicherweise in einer Menge von 0,01 bis 0,5, vorzugsweise 0,1 bis 0,3 Gew.-%, jeweils bezogen auf den trockenen Papierstoff, eingesetzt werden. Darüber hinaus eignen sich als Verfestiger auch sogenannte Carriersysteme, bei denen es sich um mit amphoteren Polymerisaten behandelte Füllstoffe wie Calciumcarbonat handelt. Derartige Carriersystem sind beispielsweise in der deutschen Offenlegungsschrift
Die Erfindung wird anhand der folgenden, nicht einschränkenden Beispiele näher erläutert.The invention will be further illustrated by the following non-limiting examples.
Die Prozentangaben in den Beispielen bedeuten Gewichtsprozent, sofern aus dem Zusammenhang nichts anderes hervorgeht. Die Dosierung der einzelnen Komponenten Enzym, Polymer, Fixiermittel und Bentonit ist in Gew.-% angegeben und bezieht sich auf die trockene Menge der jeweilige Komponente pro Tonne Papier In den Beispielen wurden folgende Komponenten verwendet:
Die Retentionswirkung (Gesamtretention FPR) wurde nach Britt Jarr bestimmt.The retention effect (total retention FPR) was determined according to Britt Jarr.
Die Entwässerungszeit wurde nach ISO Standard 5267 mit einem Schopper-Riegler-Testgerät bestimmt, in dem man jeweils 1 L der zu prüfenden Faseraufschlämmung mit einer Stoffdichte von 2 g/L darin entwässerte und die Zeit in Sekunden bestimmte, die für den Durchlauf von 600 mL Filtrat notwendig war. In den Beispielen wurde die Verbesserung der Entwässerungszeit in % angegeben, die sich aus der Formel [1 - (Entwässerungszeit (Versuch)/Entwässerungszeit(Vergleich)] x 100 ergibt.The dewatering time was determined according to ISO Standard 5267 with a Schopper-Riegler tester by dewatering each 1 L of the fiber slurry to be tested with a consistency of 2 g / L therein and determining the time in seconds to pass through 600 mL Filtrate was necessary. In the examples the improvement of the dewatering time in% was given, which results from the formula [1 - (dewatering time (experiment) / dewatering time (comparison)] x 100.
Zur Bestimmung des Zeta-Potentials (Oberflächenladung von Fasern) wurde ein SZP-06 System Zeta Potential der Firma Mütek verwendet.To determine the zeta potential (surface charge of fibers), a SZP-06 Zeta Potential system from Mütek was used.
Der Wasserretentionswert (water retention value, WRV) wurde durch eine empirische Messung der Wasseraufnahmekapazität einer Fasermatte bestimmt. Dazu wurden 2,50 mL einer 4 gew.-%igen Faseraufschlämmung in eine Anionenaustauscherextraktionssäule gefüllt, die auf ca. halber Höhe eine Glasfritte eingebaut enthält (Fa. Merck, SAX, 1.02025.0001 oder Fa. Strata, C8, 8B-S005-HBJ). Anschließend wurde die Suspension bei 3000g für 15 Minuten zentrifugiert. Die feuchte Fasermatte wurde vom Sieb genommen und gewogen (Gewicht G1). Dann wurde die Fasermatte bei 105 °C bis zur Massenkonstanz getrocknet und erneut gewogen (Gewicht G2). Der WRV wurde in den Beispielen in % angegeben und ergibt sich aus der Formel (G1 - G2)/G2 x 100.The water retention value (WRV) was determined by empirical measurement of the water absorption capacity of a fiber mat. For this purpose, 2.50 ml of a 4% strength by weight fiber slurry were introduced into an anion exchange extraction column which had a glass frit installed at about half the height (Merck, SAX, 1.02025.0001 or Fa. Strata, C8, 8B-S005-HBJ). Subsequently, the suspension was centrifuged at 3000 g for 15 minutes. The wet fiber mat was removed from the sieve and weighed (weight G1). Then, the fiber mat was dried at 105 ° C to constant weight and weighed again (weight G2). The WRV was given in% in the examples and results from the formula (G1-G2) / G2 × 100.
In einem 2 L Becherglas wurde eine 1 gew.-%ige Stoffsuspension aus 100 % Altpapier (old courrugated container) eingefüllt. In einem zweiten 2 L Becherglas wurde eine 3 gew.-%ige Stoffsuspension aus 100 % Altpapier (old corrugated container) eingefüllt. Der pH-Wert der Stoffsuspensionen wurde, soweit erforderlich, mit einer wässrigen Natriumhydroxidlösung oder mit Salzsäure auf pH 7,5 eingestellt. Anschließend wurden die in Tabelle 1 angegeben Mengen des Enzyms A zu den verschiedenen Stoffsuspensionen gegeben und mit Hilfe eines Heiltof-Rührers bei 800 Umdrehungen pro Minute (UpM) für eine Stunde bei einer Temperatur von 55 °C gerührt. Nach dieser Behandlung wurden die Stoffsuspensionen mit Wasser auf eine Stoffdichte von 2 g/L verdünnt und die Entwässerungszeit bestimmt.In a 2 L beaker, a 1% by weight stock suspension of 100% recycled paper (old courrugated container) was charged. In a second 2 L beaker, a 3 wt .-% solids suspension of 100% waste paper (old corrugated container) was filled. The pH of the stock suspensions was adjusted to pH 7.5 with an aqueous sodium hydroxide solution or with hydrochloric acid, if necessary. Subsequently, the amounts of the enzyme A indicated in Table 1 were added to the various stock suspensions and stirred with the aid of a Heiltof stirrer at 800 revolutions per minute (rpm) for one hour at a temperature of 55 ° C. After this treatment, the stock suspensions were diluted with water to a consistency of 2 g / L and the drainage time was determined.
Zum Vergleich wurde jeweils die Entwässerungszeit einer 1- bzw. 3 gew.%-igen Stoffsupension als Vergleichswert bestimmt, die derselben Behandlung unterzogen wurden, jedoch kein Enzym A enthielten. Die Ergebnisse sind in Tabelle 1 zusammengefasst.
Aus Tabelle 1 wird ersichtlich, dass bei einer initialen Stoffkonzentration von 3 Gew.-% die Effizienz des Enzyms deutlich besser ist.From Table 1 it can be seen that at an initial substance concentration of 3 wt .-%, the efficiency of the enzyme is much better.
Beispiel 1 wurde wiederholt, allerdings wurden nur 1 gew.-%ige Stoffsupensionen eingesetzt. Diese wurden nach der Enzymzugabe mit Hilfe eines Heiltof-Rührers bei unterschiedlichen Rührgeschwindigkeiten (250 UpM bzw. 800 UpM) gerührt. Die weitere Behandlung erfolgte wie in Bespiel 1. Anschließend wurde die Entwässerungszeit bestimmt.Example 1 was repeated, but only 1 wt .-% fabric suspensions were used. These were stirred after enzyme addition with the aid of a Heiltof stirrer at different stirring speeds (250 rpm and 800 rpm). The further treatment was carried out as in Example 1. Subsequently, the drainage time was determined.
Zum Vergleich wurde jeweils die Entwässerungszeit einer 1 gew.-%igen Stoffsuspension als Vergleichswert bestimmt, die derselben Behandlung unterzogen wurden, jedoch kein Enzym A enthielten. Die Ergebnisse sind in Tabelle 2 zusammengefasst.
Aus Tabelle 2 wird ersichtlich, dass eine Reduzierung der Rührgeschwindigkeit zu einer erhöhten Effizienz des Enzyms führt.From Table 2 it can be seen that a reduction of the stirring speed leads to an increased efficiency of the enzyme.
Beispiel 1 wurde wiederholt, allerdings wurden nur 3 gew.-%ige Stoffsuspensionen eingesetzt. Diese wurden nach der Enzymzugabe mit Hilfe eines Heiltof-Rührers bei unterschiedlichen Rührgeschwindigkeiten (250 UpM bzw. 800 UpM) gerührt. Die weitere Behandlung erfolgte wie in Bespiel 1. Anschließend wurde die Entwässerungszeit bestimmt.Example 1 was repeated, but only 3 wt .-% solids suspensions were used. These were stirred after enzyme addition with the aid of a Heiltof stirrer at different stirring speeds (250 rpm and 800 rpm). The further treatment was carried out as in Example 1. Subsequently, the drainage time was determined.
Zum Vergleich wurde jeweils die Entwässerungszeit einer 3 gew.-%igen Stoffsuspension als Vergleichswert bestimmt, die derselben Behandlung unterzogen wurden, jedoch kein Enzym A enthielten. Die Ergebnisse sind in Tabelle 3 zusammengefasst.
Es zeigt sich, dass die Reduzierung der Rührgeschwindigkeit in Kombination mit einer erhöhten initialen Stoffkonzentration zu einer deutlichen Effizienzsteigerung des Enzyms beiträgt.It has been shown that the reduction of the stirring speed in combination with an increased initial substance concentration contributes to a significant increase in the efficiency of the enzyme.
In einem 2 L Becherglas wurde eine 6 gew.-%ige Stoffsuspension aus 100 % Altpapier (old corrugated container) eingefüllt. Der pH-Wert der Stoffsuspension wurde, soweit erforderlich, mit einer wässrigen Natriumhydroxidlösung oder Salzsäure auf pH 7,5 eingestellt. Anschließend wurden die in Tabelle 4 angegebenen Mengen des Enzyms A zugegeben und mit Hilfe eines Heiltof-Rührers bei 250 UpM für eine Stunde bei 55 °C gerührt. Nach dieser Behandlung wurden 500 mL dieser Stoffsuspension entnommen und mit Wasser auf eine Stoffkonzentration von 0,5 Gew.-% verdünnt.In a 2 L beaker, a 6% by weight stock suspension of 100% old paper (old corrugated container) was charged. The pH of the stock suspension was adjusted to pH 7.5 with an aqueous sodium hydroxide solution or hydrochloric acid, if necessary. Subsequently, the amounts of the enzyme A indicated in Table 4 were added and stirred with the aid of a Heiltof stirrer at 250 rpm for 1 hour at 55 ° C. After this treatment, 500 ml of this stock suspension were taken and diluted with water to a substance concentration of 0.5 wt .-%.
Von dieser verdünnten Stoffsuspension wurde das Zeta Potential bestimmt. Darüber hinaus wurde die Retentionswirkung (Gesamtretention FPR) nach Britt Jarr von dieser verdünnten Stoffsuspension, sowie der chemische Sauerstoffbedarf (COD) des Weißwassers (Filtrat) bestimmt, wobei folgende Zeitsequenz eingehalten wurde:
Zum Vergleich wurde das Zeta-Potential, die Retentionswirkung (FPR) und der chemische Sauerstoffbedarf (COD) einer Stoffsuspension bestimmt, die derselben Behandlung unterzogen wurde, jedoch der 0,46 Gew.-% des Enzyms Celluclast® 1,5L (Firma Novozymes, entsprechend
Anhand der Ergebnisse wird deutlich, dass ein großer Überschuss des Enzyms die Effektivität des Retentionsmittels Polymer A bei gleichzeitiger starker Zunahme des COD im Weißwasser (Filtrat) erheblich beeinträchtigt. Durch die Zugabe des Enzyms in einer Konzentration von 0,46 Gew.-% werden große Mengen an Störstoffen produziert.From the results, it is clear that a large excess of the enzyme significantly affects the effectiveness of the retention agent Polymer A with a simultaneous increase in COD in white water (filtrate). The addition of the enzyme in a concentration of 0.46% by weight produces large amounts of impurities.
Ohne Zugabe des Retentionsmittels Polymer A wird im Bereich der erfindungsgemäßen niedrigen Dosierung des Enzyms die Gesamtretentionswirkung (FPR) deutlich verbessert. Durch die Zugabe des Retentionsmittels Polymer A in Verbindung mit der erfindungsgemäßen niedrigen Dosierung des Enzyms zeigt sich eine darüber hinaus gehende Wirkung in der Gesamtretention (FPR).Without addition of the retention agent polymer A, the total retention action (FPR) is markedly improved in the range of the low dosage of the enzyme according to the invention. The addition of the retention agent polymer A in conjunction with the low dosage of the enzyme according to the invention results in an overall effect in the overall retention (FPR).
In einem 2 L Becherglas wurde eine 6 gew.-%ige Stoffsuspension aus 100 % Altpapier (old corrugated container) eingefüllt. Der pH-Wert der Stoffsuspension wurde, soweit erforderlich, mit einer wässrigen Natriumhydroxidlösung oder Salzsäure auf pH 7,5 eingestellt. Anschließend wurden die in Tabelle 5 angegebenen Mengen des Enzyms A zugegeben und mit Hilfe eines Heiltof-Rührers bei 250 UpM für eine Stunde bei 55 °C gerührt. Nach dieser Behandlung wurde die Stoffsuspension mit Wasser auf eine Stoffdichte von 2 g/L verdünnt. Zu dieser verdünnten Stoffsuspension wurden optional unter Rühren 0,03 Gew.-% Polymer A zugegeben. Anschließend wurde die Entwässerungszeit bestimmt, die Ergebnisse sind in Tabelle 5 zusammengefasst.
Diese Ergebnisse zeigen den synergistischen Effekt bei einer erfindungsgemäßen niedrigen Dosierung eines Enzyms in Kombination mit einem kationischen polymeren Retentionsmittel. Bei einer Enzymdosierung von 0,003 Gew.-% bewirkt die Zugabe des kationischen polymeren Retentionsmittels eine Erhöhung der Entwässerungsleistung um ca. 20 %.These results show the synergistic effect with a low dosage of an enzyme according to the invention in combination with a cationic polymeric retention agent. At an enzyme dosage of 0.003 wt .-%, the addition of the cationic polymeric retention agent causes an increase in the dewatering performance by about 20%.
Beispiel 5 wurde wiederholt, allerdings wurde Enzym A nur in einer Menge von 0,001 Gew.-% zugegeben. Weiterhin wurden optional ein Fixiermittel A, Polymer A und ein Bentonit zugegeben. Anschließend wurde die Entwässerungszeit bestimmt, die Ergebnisse sind in Tabelle 6 zusammengefasst.
Anhand der Ergebnisse wird deutlich, dass die Kombination von niedrig dosiertem Enzym mit einem kationischen polymeren Retentionsmittel als auch mit einem Retentionsmittelsystem aus kationischem Polymer und anorganischer Mikropartikelkomponente zu einer erheblichen Verbesserung der Entwässerung führt.From the results it is clear that the combination of low dose enzyme with a cationic polymeric retention agent as well as with a cationic polymer and inorganic microparticle component retention aid system results in a significant improvement in drainage.
In einem 2 L Becherglas wurde eine 4 gew.-% Stoffsuspension aus 100 % Altpapier (old corrugated container) eingefüllt. Der pH-Wert der Stoffsuspension wurde, soweit erforderlich, mit einer wässrigen Natriumhydroxidlösung oder Salzsäure auf pH 7,5 eingestellt. Anschließend wurden die in Tabelle 7 angegebenen Mengen des Enzyms A zugegeben und mit Hilfe eines Heiltof-Rührers bei 800 UpM für eine Stunde bei 55 °C gerührt. Nach dieser Behandlung wurde die Stoffsuspension mit Wasser auf eine Stoffdichte von 2 g/L verdünnt. Zu dieser verdünnten Stoffsuspension wurden optional unter Rühren 0,03 Gew.-% Polymer A zugegeben. Anschließend wurde der Wasserretentionswert (water retention value, WRV) bestimmt, die Ergebnisse sind in Tabelle 7 zusammengefasst.
Die Ergebnisse zeigen, dass die Zugabe des Enzyms in einer niedrigen Dosierung zu einer Verbesserung der Fasermodifikation führen.The results show that the addition of the enzyme in a low dosage leads to an improvement of the fiber modification.
Claims (8)
- A process for the production of paper, board and cardboard by draining a paper stock on a wire in the presence of at least one cationic polymeric retention aid and/or retention aid system with sheet formation and drying of the sheets, wherein an endo-β-1,4-glucanase is metered in an amount of from 0.00001 to 0.01% by weight, based on the dry paper stock, into the paper stock before the addition of the at least one cationic polymeric retention aid and/or retention aid system,
where the cationic polymeric retention aid is a polyacrylamide and the intrinsic viscosity of the polyacrylamide is in the range from 7 to 15 dl/g. - The process according to claim 1, wherein the endo-β-1,4-glucanase is metered in an amount of from 0.00001 to 0.005% by weight, based on the dry paper stock, into the paper stock.
- The process according to claim 1 or 2, wherein the endo-β-1,4-glucanase is metered in an amount of from 0.00001 to 0.001% by weight, based on the dry paper stock, into the paper stock.
- The process according to any of the preceding claims, wherein the endo-β-1,4-glucanase is metered into the high-consistency paper stock.
- The process according to any of the preceding claims, wherein a linear, branched or crosslinked polyacrylamide is used.
- The process according to any of the preceding claims, wherein the cationic polymeric retention aid is metered in an amount of from 0.001 to 0.1% by weight, based on the dry paper stock.
- The process according to any of claims 1 to 4, wherein the retention aid system is a microparticle system comprising an inorganic component.
- The process according to claim 7, wherein the inorganic component is selected from bentonite and silica gel.
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PCT/EP2009/061098 WO2010026101A1 (en) | 2008-09-02 | 2009-08-28 | Method for manufacturing paper, cardboard and paperboard using endo-beta-1,4 glucanases as dewatering means |
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US (1) | US8394237B2 (en) |
EP (1) | EP2334871B1 (en) |
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EP2906750B1 (en) | 2012-10-09 | 2018-03-07 | Solenis Technologies Cayman, L.P. | Cellulase composition containing cellulase and papermaking polymers for paper dry strength application |
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US9145640B2 (en) * | 2013-01-31 | 2015-09-29 | University Of New Brunswick | Enzymatic treatment of wood chips |
BR102015032911A2 (en) * | 2015-12-29 | 2017-07-04 | Fibria Celulose S.A | PROCESS FOR PRODUCTION OF PULP PULP, PULP PULP AND ITS USE, PAPER |
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WO2010026101A1 (en) | 2010-03-11 |
CA2735371C (en) | 2013-10-15 |
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US20110168344A1 (en) | 2011-07-14 |
US8394237B2 (en) | 2013-03-12 |
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