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EP2394734B1 - Apparatus for the production of spun mozzarella or other soft dairy product, starting with frozen raw material - Google Patents

Apparatus for the production of spun mozzarella or other soft dairy product, starting with frozen raw material Download PDF

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Publication number
EP2394734B1
EP2394734B1 EP11167914.8A EP11167914A EP2394734B1 EP 2394734 B1 EP2394734 B1 EP 2394734B1 EP 11167914 A EP11167914 A EP 11167914A EP 2394734 B1 EP2394734 B1 EP 2394734B1
Authority
EP
European Patent Office
Prior art keywords
mixing
tub
product
raw material
mixing device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP11167914.8A
Other languages
German (de)
French (fr)
Other versions
EP2394734A1 (en
Inventor
Bruno Galvanin
Marcello Galvanin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GALVANIN, BRUNO
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP2394734A1 publication Critical patent/EP2394734A1/en
Application granted granted Critical
Publication of EP2394734B1 publication Critical patent/EP2394734B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/09—Stirrers characterised by the mounting of the stirrers with respect to the receptacle
    • B01F27/091—Stirrers characterised by the mounting of the stirrers with respect to the receptacle with elements co-operating with receptacle wall or bottom, e.g. for scraping the receptacle wall
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/23—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
    • B01F27/232—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
    • B01F27/2323—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes with perpendicular axes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/72—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
    • B01F27/721—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices with two or more helices in the same receptacle
    • B01F27/722—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices with two or more helices in the same receptacle the helices closely surrounded by a casing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or armsĀ 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B01F33/82—Combinations of dissimilar mixers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
    • B01F33/833—Devices with several tools rotating about different axis in the same receptacle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
    • B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
    • B01F33/83611—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/45—Closures or doors specially adapted for mixing receptacles; Operating mechanisms therefor
    • B01F35/451—Closures or doors specially adapted for mixing receptacles; Operating mechanisms therefor by rotating them about an axis parallel to the plane of the opening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75—Discharge mechanisms
    • B01F35/752—Discharge mechanisms with arrangements for converting the mechanism from mixing to discharging, e.g. by either guiding a mixture back into a receptacle or discharging it
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75—Discharge mechanisms
    • B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/75455—Discharge mechanisms characterised by the means for discharging the components from the mixer using a rotary discharge means, e.g. a screw beneath the receptacle
    • B01F35/754551—Discharge mechanisms characterised by the means for discharging the components from the mixer using a rotary discharge means, e.g. a screw beneath the receptacle using helical screws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F35/91—Heating or cooling systems using gas or liquid injected into the material, e.g. using liquefied carbon dioxide or steam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F2035/99—Heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/06—Mixing of food ingredients
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/06—Mixing of food ingredients
    • B01F2101/11—Mixing of cheese ingredients

Definitions

  • the present invention relates to an apparatus for the production of spun mozzarella or other soft dairy product, particularly for pizzas, sandwiches, piadinas, etc., starting with frozen raw material, and for the production of liquid and semi-liquid products such as cream, vegetable cream, etc.
  • Mozzarella is a widely used dairy product in the preparation of pizzas, piadinas, and sandwiches of various type.
  • Pizza-ready mozzarella used by pizzerias, industrial kitchens or also found in supermarkets is transformed into spun mozzarella by using various ingredients including frozen ingredients, milk powder and vegetable products, usable for the aforesaid uses, by means of passage through a series of machineries which first cut and mince the frozen blocks into small pieces and then, with the addition of recipe products such as salt, butter, etc., hot mixing it to reach the level of dissolution and amalgam wanted.
  • the object of the present invention was the one of making an alternative apparatus allowing the cutting and mixing to be obtained with a single machinery, which may replace the current plurality of machineries for converting the frozen blocks and other ingredients into ready-to-use spun mozzarella.
  • the apparatus shown in the drawings comprises a base frame 1, which carries a tub 2 equipped with a top closure lid 3.
  • the tub is substantially divided into three parts: a top part 4, a middle part 5 and a bottom part 6.
  • the top part 4 has a circular section and acts as collection compartment for the various ingredients including frozen blocks of product, which are introducible by means of the opening of the lid 3, which for such a purpose may be uncoupled from the tub by means of the opening of the tightening clamp, which is actuated by the hydraulic cylinder 7 ( fig.5 ) and rotated about a horizontal hinging axis by means of a further hydraulic cylinder 9 ( fig. 1 ).
  • a mixer/scraper 10 Rotatably accommodated within the tub is a mixer/scraper 10, which is rotated about the vertical axis of the tub by means of an external motor 11 ( fig. 1 ) to ensure that the material does not stick to the walls of the tub.
  • the middle part 5 of tub 2 in turn has a circular section ( fig. 3 ) and acts as funnel for the bottom part 6 below, which has a rectangular section and accommodates a double mixing screw 12 ( figures 2-4 ) formed by two counter-rotating screws 13 with parallel horizontal axes which are activated by an external motor 14 ( figures 1 , 3 and 4 ).
  • the screws are built so that the ends thereof skim a front plug 21 of the tub to prevent stagnation of the product (detail A enlarged in fig. 6 ).
  • a cutting and mincing knife 15 ( figures 1-3 ) is accommodated in the aforesaid bottom part 6 immediately above the double screw 12, which is fixed to a vertical shaft 16 rotated by an external motor 17.
  • Such a drive shaft passes through the two screws, thus allowing the cutting and mixing to be obtained with a single machinery.
  • Such a knife is sized so as to operate over the entire surface of the tub, as shown in figures 3 and 7A ; moreover, it is interchangeable with another type of knife 23 ( figure 7b ) sized to operate just above the screws 13.
  • Other processing accessories may be provided for making creams, dough, emulsions, etc. such as mixers 24 ( fig. 7c ) and beaters 25 ( fig. 7d ).
  • Some nozzles 18 are provided in the vicinity of the double screw 12 to emit steam feedable with means not shown.
  • a steam discharge 8 is also provided through lid 3.
  • lid 3 is closed and blocked and the motors 11, 14 and 17 are operated.
  • Mixer 10 keeps agitating and mixing the frozen blocks together, which due to gravity fall on knife 15, which cuts and minces them to allow the double screw 12 below to perform a further, finer mixing.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dairy Products (AREA)
  • Seeds, Soups, And Other Foods (AREA)

Description

  • The present invention relates to an apparatus for the production of spun mozzarella or other soft dairy product, particularly for pizzas, sandwiches, piadinas, etc., starting with frozen raw material, and for the production of liquid and semi-liquid products such as cream, vegetable cream, etc.
  • Mozzarella is a widely used dairy product in the preparation of pizzas, piadinas, and sandwiches of various type.
  • Pizza-ready mozzarella used by pizzerias, industrial kitchens or also found in supermarkets is transformed into spun mozzarella by using various ingredients including frozen ingredients, milk powder and vegetable products, usable for the aforesaid uses, by means of passage through a series of machineries which first cut and mince the frozen blocks into small pieces and then, with the addition of recipe products such as salt, butter, etc., hot mixing it to reach the level of dissolution and amalgam wanted.
  • US 3,473,896 discloses an apparatus according to the preamble of claim 1.
  • The object of the present invention was the one of making an alternative apparatus allowing the cutting and mixing to be obtained with a single machinery, which may replace the current plurality of machineries for converting the frozen blocks and other ingredients into ready-to-use spun mozzarella.
  • In accordance with the present invention, such an object was achieved by an apparatus as defined in claim 1.
  • A practical embodiment of the apparatus according to the invention is shown by way of non-limiting example in the accompanying drawings, in which:
    • figure 1 shows an apparatus according to a front view of the invention, partially cross-sectioned according to the line I-I in figures 3 and 4;
    • figure 2 shows an axial section of the apparatus according to the line II-II in figure 1;
    • figure 3 shows a plane view of the apparatus, partially cross-sectioned according to the line III-III in figure 1;
    • figure 4 shows a plane view of the apparatus, cross-sectioned according to the line IV-IV in figure 1;
    • figure 5 shows a top plan view of the closure lid of the tub, from above;
    • figure 6 shows the enlarged detail A in figure 1;
    • figure 7 shows the enlarged detail B in figure 2 according to various embodiment possibilities, indicated respectively with a), b), c) and d).
  • The apparatus shown in the drawings comprises a base frame 1, which carries a tub 2 equipped with a top closure lid 3.
  • The tub is substantially divided into three parts: a top part 4, a middle part 5 and a bottom part 6.
  • The top part 4 has a circular section and acts as collection compartment for the various ingredients including frozen blocks of product, which are introducible by means of the opening of the lid 3, which for such a purpose may be uncoupled from the tub by means of the opening of the tightening clamp, which is actuated by the hydraulic cylinder 7 (fig.5) and rotated about a horizontal hinging axis by means of a further hydraulic cylinder 9 (fig. 1). Rotatably accommodated within the tub is a mixer/scraper 10, which is rotated about the vertical axis of the tub by means of an external motor 11 (fig. 1) to ensure that the material does not stick to the walls of the tub.
  • The middle part 5 of tub 2 in turn has a circular section (fig. 3) and acts as funnel for the bottom part 6 below, which has a rectangular section and accommodates a double mixing screw 12 (figures 2-4) formed by two counter-rotating screws 13 with parallel horizontal axes which are activated by an external motor 14 (figures 1, 3 and 4). The screws are built so that the ends thereof skim a front plug 21 of the tub to prevent stagnation of the product (detail A enlarged in fig. 6).
  • A cutting and mincing knife 15 (figures 1-3) is accommodated in the aforesaid bottom part 6 immediately above the double screw 12, which is fixed to a vertical shaft 16 rotated by an external motor 17. Such a drive shaft passes through the two screws, thus allowing the cutting and mixing to be obtained with a single machinery. Such a knife is sized so as to operate over the entire surface of the tub, as shown in figures 3 and 7A; moreover, it is interchangeable with another type of knife 23 (figure 7b) sized to operate just above the screws 13. Other processing accessories may be provided for making creams, dough, emulsions, etc. such as mixers 24 (fig. 7c) and beaters 25 (fig. 7d).
  • Some nozzles 18 are provided in the vicinity of the double screw 12 to emit steam feedable with means not shown. A steam discharge 8 is also provided through lid 3.
  • The apparatus shown in the drawings is operated as follows.
  • Once the raw material made of frozen blocks is put into tub 2, lid 3 is closed and blocked and the motors 11, 14 and 17 are operated.
  • Mixer 10 keeps agitating and mixing the frozen blocks together, which due to gravity fall on knife 15, which cuts and minces them to allow the double screw 12 below to perform a further, finer mixing.
  • Various recipe products adapted to give the raw material better flavour, such as e.g. salt, butter, acidity correctors, water, etc., are added through some small gates 19 provided on lid 3 and on tub 2 (figures 2 and 5).
  • Then, steam is emitted into the bottom part 6 of tub 2 through the nozzles 18, and hence directly over the product in mixing step. This allows the dissolution and amalgam of the product itself, which is then further mixed without steam.
  • Thus a final product (mozzarella or other) in fluid, spun, liquid or semi-liquid form is obtained which is ready for the intended use. If it is solid and in any event not liquid, the final product is unloaded through plug 21 (figures 1 and 6), which is rotated by a pneumatic cylinder 20 about a pin 26; instead, if the product is liquid it is unloaded through manually openable small gates 22 positioned on plug 21 (figures 1 and 6).
  • It is worth noting that it is possible to vary both the cutting and mincing speed performed by knife 15 and the mixing speed performed by the double screw 12 by conveniently adjusting the speed of the respective motors 17 and 14.
  • It is also possible to stop the rotation of knife 15 at the start of product mixing by means of the screws 13 so as to facilitate product mixing.

Claims (7)

  1. Apparatus for production of spun mozzarella or other soft dairy product, starting from frozen raw material, comprising an admission tub (2) for the frozen raw material and other ingredients, a closure lid (3) for said tub and, inside said tub (2), a first mixing device (10) for mixing the frozen raw material and other ingredients, a cutting and mincing device (15) and a second mixing device (12) for mixing the cut and minced product, and means (18) for feeding heating steam over the cut and minced product, wherein said second mixing device (12) consists of a double screw (12) constituted of two mixing screws (13) with parallel horizontal axes which rotate in opposite senses and said cutting and mincing device (15) consists of a knife rotated around a vertical axis below said first mixing device (10) and above said second mixing device (12), characterized in that the driving shaft of the rotating knife (15) passes between the two mixing screws (13).
  2. Apparatus according to claim 1, characterized in that the rotation of the rotating knife (15) can be stopped at the moment of the start of the mixing of the product by means of the mixing screws (13).
  3. Apparatus according to claim 1, characterized in that the screws (13) are construed in such a way that their ends skim a front plug (21) of the tub (2) to prevent stagnation of the product or of the various ingredients.
  4. Apparatus according to claim 3, characterized in that said closure plug (21) of the tub (2) can be opened by operating a fluid dynamic cylinder (20).
  5. Apparatus according to claim 4, characterized in that said closure plug (21) comprises at least a small gate (22) that can be opened by hand.
  6. Apparatus according to any one of the preceeding claims, characterized in that said means (18) for feeding steam comprise nozzles placed in proximity of said second mixing device (12)
  7. Apparatus according to any one of the preceeding claims, characterized in that it comprises means to vary the speed of said cutting and mincing device (15) and of said second mixing device (12).
EP11167914.8A 2010-06-10 2011-05-27 Apparatus for the production of spun mozzarella or other soft dairy product, starting with frozen raw material Not-in-force EP2394734B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ITMI2010A001044A IT1403080B1 (en) 2010-06-10 2010-06-10 APPARATUS FOR THE PRODUCTION OF MOZZARELLA FILATA OR OTHER SOFT CASEARY PRODUCT, PARTICULARLY FOR PIZZAS, PANINI, PIADINE ETC., STARTING FROM FROZEN RAW MATERIAL.

Publications (2)

Publication Number Publication Date
EP2394734A1 EP2394734A1 (en) 2011-12-14
EP2394734B1 true EP2394734B1 (en) 2013-09-11

Family

ID=43447942

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11167914.8A Not-in-force EP2394734B1 (en) 2010-06-10 2011-05-27 Apparatus for the production of spun mozzarella or other soft dairy product, starting with frozen raw material

Country Status (2)

Country Link
EP (1) EP2394734B1 (en)
IT (1) IT1403080B1 (en)

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JP6518435B2 (en) * 2014-12-17 2019-05-22 ę Ŗ式会ē¤¾ć‚¢ćƒ¼ć‚¹ćƒ†ć‚Æćƒ‹ć‚« Stirrer and operating method thereof
CN105457513A (en) * 2015-12-25 2016-04-06 å¾·ęø…åŽæ金ē§‹å”‘ē²‰ęœ‰é™å…¬åø Mixing machine
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RU199031U1 (en) * 2020-04-20 2020-08-07 Š•Š³Š¾Ń€ Š’Š»Š°Š“ŠøŠ¼ŠøрŠ²Šøч ŠšŃƒŠ»ŠøŠ³ŠøŠ½ MOLDING MIXTURE PREPARATION DEVICE

Also Published As

Publication number Publication date
EP2394734A1 (en) 2011-12-14
IT1403080B1 (en) 2013-10-04
ITMI20101044A1 (en) 2011-12-11

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