EP2390081A2 - Method and device for tempering preforms - Google Patents
Method and device for tempering preforms Download PDFInfo
- Publication number
- EP2390081A2 EP2390081A2 EP11164578A EP11164578A EP2390081A2 EP 2390081 A2 EP2390081 A2 EP 2390081A2 EP 11164578 A EP11164578 A EP 11164578A EP 11164578 A EP11164578 A EP 11164578A EP 2390081 A2 EP2390081 A2 EP 2390081A2
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- EP
- European Patent Office
- Prior art keywords
- preforms
- heating
- temperature
- stage
- preheating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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- 238000000034 method Methods 0.000 title claims abstract description 54
- 238000005496 tempering Methods 0.000 title claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 114
- 238000000071 blow moulding Methods 0.000 claims abstract description 30
- 239000002918 waste heat Substances 0.000 claims description 30
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 239000012815 thermoplastic material Substances 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 2
- 230000001954 sterilising effect Effects 0.000 claims description 2
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 238000007664 blowing Methods 0.000 abstract description 11
- 229920001169 thermoplastic Polymers 0.000 abstract description 3
- 239000004416 thermosoftening plastic Substances 0.000 abstract description 3
- 238000012802 pre-warming Methods 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 238000003860 storage Methods 0.000 description 6
- 230000001276 controlling effect Effects 0.000 description 5
- 230000005855 radiation Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000013517 stratification Methods 0.000 description 2
- 210000000746 body region Anatomy 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000004093 laser heating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/78—Measuring, controlling or regulating
- B29C49/786—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/02—Conditioning or physical treatment of the material to be shaped by heating
- B29B13/023—Half-products, e.g. films, plates
- B29B13/024—Hollow bodies, e.g. tubes or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4284—Means for recycling or reusing auxiliaries or materials, e.g. blowing fluids or energy
- B29C49/42845—Recycling or reusing of fluid, e.g. pressure
- B29C49/42855—Blowing fluids, e.g. reducing fluid consumption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
- B29C49/6463—Thermal conditioning of preforms by contact heating or cooling, e.g. mandrels or cores specially adapted for heating or cooling preforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0838—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using laser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0855—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using microwave
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4284—Means for recycling or reusing auxiliaries or materials, e.g. blowing fluids or energy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4284—Means for recycling or reusing auxiliaries or materials, e.g. blowing fluids or energy
- B29C49/4286—Recycling or reusing of heat energy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
- B29C49/6418—Heating of preforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6472—Heating or cooling preforms, parisons or blown articles in several stages
- B29C49/648—Heating or cooling preforms, parisons or blown articles in several stages of preforms or parisons
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Definitions
- the present invention relates to a method for controlling the temperature of preforms with the features of the independent method claim 1.
- the invention further relates to a heating device for the temperature control of preforms with the features of claim 8.
- beverage containers made of thermoplastic material usually takes place by means of a stretch blow molding process.
- the containers are normally produced from injection-molded, rotationally symmetrical preforms (so-called preforms).
- preforms consist of an elongated, cylindrical shell section (so-called body region) with a rounded, closed bottom and a neck region with upper opening, which can also be referred to as mouthpiece region. Close to this opening is usually a threaded portion which can be delimited by a collar o. The like. Down. The threaded portion is already produced during the injection molding of the preform to the later final dimension.
- the preforms are heated to a defined process temperature to allow for stretch blow molding in the desired manner, with uniform wall thickness and without cracking of the material.
- the heating is usually carried out by means of infrared radiation, since in this way a defined and uniform temperature of the preforms is possible.
- the plastic material to be processed (usually PET) has the property that during stretching it comes to a self-hardening (so-called "strain hardening").
- the forming temperature is of crucial importance here.
- the self-strengthening effect is normally used in the production of PET containers to control and optimize the wall thickness distribution of the containers.
- the temperature profiling has been found to be advantageous.
- the preforms can be acted upon by the applied infrared radiation with a desired temperature profile.
- the aim here is to allow the warmer areas to deform as much as possible until the stretching resistance resulting from the self-consolidation becomes greater than the resistance of the adjacent colder areas.
- the temperature profile is evenly distributed around the circumference of the preforms and can vary depending on the process in the longitudinal direction of the preforms.
- a system and method for pre-treating preforms are known in which they are heated prior to a blow-molding operation.
- the preforms are uniformly pretreated in their temperature before they are reheated for the subsequent blow molding.
- the pretreatment should be determined by the heat energy contained in each preform, with temperature differences between the preforms to be reduced or kept low.
- the DE 25 45 134 A1 describes a method of heating preforms of thermoplastic by infrared radiation to a blowing temperature.
- the preforms are uniformly heated to a first temperature level below the blast temperature. Then, starting from this first temperature stage, they are further heated to the final blow-molding temperature by means of the infrared radiation.
- a primary object of the invention is to provide an improved and particularly energy-efficient process for controlling the temperature of preforms in connection with a stretch blow molding process in which the preforms are subjected to a desired temperature profiling which can be exactly predetermined under all external conditions occurring.
- the heat energy required for temperature control should be as efficient and inexpensive to win.
- a further object of the invention is to provide an improved preform heating device with the aid of which the temperatures and temperature profiles required for the preforms can be set and defined as accurately as possible and with reduced energy input.
- the invention proposes an at least two-stage process for the temperature control of preforms made of thermoplastic material, in particular PET, in which the preforms are distributed process-specifically before or during a blown or stretch blow molding process to a process profile corresponding to a predefinable heat profile Blowing or stretch blow required softening temperature of the plastic are brought.
- Process-specific distributed or a process-specific distributed temperature is understood in the present context that the temperature profile which is applied in the longitudinal direction of the preform, is aligned according to how the material of the preform distributed in the specific case under the special process conditions during the blowing process shall be.
- the tempering process comprises at least two different, successive heating stages, each of which is to fulfill different tasks.
- an approximately uniform basic temperature control of the entire preform which corresponds at most to a maximum heating temperature of a threaded region at the open-topped neck portion of the preform for maintaining its dimensional stability.
- a softening temperature which is distributed in a process-specific manner in accordance with a predefinable heat profile, is required for the blow or stretch blow molding at least of the body portion located below the thread region and / or a collar region of the preform arranged underneath.
- the present invention provides an improved concept for temperature stratification for the preforms.
- the heating is carried out in two stages, on the one hand optimally prepare the preform for the stretch blow molding and tempering, so that the case thereby formed receive a uniform wall thickness as possible, and that the smallest possible rejection of defective containers arises.
- the two-stage tempering should be done with a reduced energy input, which is already guaranteed by the two-stage heating with the initial uniform preheating and subsequent targeted temperature profiling.
- the heating takes place according to the invention in at least two successive sections or heating stages of the heating device.
- the first section provides a basic heating for the preforms to heat them as evenly as possible to a base temperature that is below the softening temperature for the plastic material. This limitation of the temperature is necessary in order not to heat the threaded area as much as possible. In this Grunder stiirmungsphase no temperature stratification is applied, since a uniform temperature distribution over the entire preform body is to be achieved.
- the defined basic temperature should normally be between at least 50 ° C and up to 90 ° C, so that different input and storage conditions of the preforms can be compensated in this way.
- the preforms can be stored and stored in different storage locations at different temperatures before being fed to the stretch blow molding process, it is necessary to achieve the same preforming conditions in order to obtain the best possible deformation results. Accordingly, the first tempering stage is formed by a Grunder stiirmungsphase and the second Temper michslose by a subsequent temperature profiling phase.
- the preforms are subjected to different or layered temperatures in the longitudinal direction.
- a temperature measurement before the temperature profiling can be provided for detecting the temperature of the preforms according to their basic temperature and for adapting the heating stages.
- at least one further temperature measurement after the second heating stage for detecting the final temperature of the preforms after the second heating stage or the temperature profiling phase and a consideration of the measured temperatures during the adaptation of the first heating stage can be provided.
- the preforms in the region of the first heating stage or the basic heating phase to a substantially uniform base temperature between about 50 ° C and about 90 ° C are tempered.
- This temperature depends primarily on the maximum permissible temperature for the neck region of the preforms made of PET or another suitable thermoplastic, since this region is not to be changed and deformed with the thread used later during the heating and subsequent stretch blow molding, but instead should remain dimensionally stable and unchanged throughout the processing.
- An advantageous A variant of the method according to the invention provides that the preforms in the region of the first heating stage are heated to the base temperature by means of heating rods immersed in the open-top preforms.
- heating elements act as so-called booster because they are able to bring the respective preform within a very short time from the storage temperature to the desired basic temperature, which is brought in the subsequent heating stage under impressing a temperature profile to a further elevated temperature level.
- This booster or heating rod may have a typical length, which corresponds to a single radiant heater, so that it is possible with a largely homogeneous heating of the preforms.
- other radiators can act as components of this booster, which apply a heat radiation from the outside to the preforms for the desired basic heating of the preforms.
- a particularly advantageous embodiment of the method according to the invention may be formed by preheating the preforms by means of a hot air application before they are conveyed into a heating device and / or after their removal from a supply or a storage space.
- a hot air application for example, it is possible to use parts of a furnace waste heat which would otherwise be passed on to the outside for the purpose of generating the basic heating.
- This advantageously to be used furnace waste heat can be used, for example, by redirecting hot exhaust air and / or by conducting this exhaust air through suitable heat exchanger and thereby cooled, so that it can also be connected to energy conservation.
- the hot air used in the first tempering for preheating the preforms can also be obtained at least partially from a process waste heat of other components of a container production, container treatment and / or Be fiscalerab sleepmaschine or plant.
- the hot air used in the first tempering stage for preheating the preforms can be obtained in particular from the process waste heat of the heating section for the preforms before their blown or stretch blow molding.
- the warm air used in the first tempering stage for preheating the preforms can be recovered from the process waste heat from other equipment such as pasteurizers, sterilizers, hot fillers or the like within the container treatment and / or bottling line.
- the machines from which the exhaust air is used located close to the so-called.
- Preformzu operation set up the feeder for the preforms.
- the heat transfer takes place via a simple tube to the higher Preformzu exit, then via convection. It can also be used to transport the fan warm air.
- the tubes are insulated.
- Preform preheating preferably takes place after sorting and is therefore more uniformly adjustable.
- An advantageous embodiment may provide a small tunnel of the feed rail to the blow molding machine.
- a further advantageous variant of the method according to the invention can provide a regulation of the temperature after the preheating or a detection of the temperature after the preheating and a subsequent adaptation of the heating parameters, in particular individually for each preform / preform.
- the preheating provides a temperature range of about 30 ° - 90 ° C, preferably 40 ° -70 ° C, more preferably from 40 ° -60 ° C before.
- the second heating stage essentially serves to provide the preforms in this temperature profiling phase with a temperature profile adapted and / or different over their length. Care should be taken not to overheat the threaded portion when heating the neck portion and the rest of the preform so that it retains its dimensional stability in the subsequent process steps. Since the threaded area and the so-called "neck ring" (neck ring or support ring) are required for handling and transport, it is important that these areas of the preform are not modified and deformed.
- the preforms can be heated in the region of the second heating stage, in particular by means of radiant heaters. These may possibly be provided with a controlled surface cooling in order to avoid overheating.
- the temperature profiling phase does not take place before the blowing process, but directly during the blowing process. This is conceivable, for example, if a microwave or laser heating is used for profiling the temperature distribution.
- a heating device for tempering preforms made of thermoplastic material is also provided for a subsequent blown or stretch blow molding process.
- These Heating device according to the invention is formed at least two stages and includes a preheating stage with a hot air exposure of the preforms to their largely homogeneous basic temperature.
- This warm air supply is coupled with other components of a container production, container treatment and / or container filling machine for utilizing the waste heat supplied by these machine parts.
- a heating rod immersed in the preforms can also be provided within the first heating stage, which heats the preform from the inside and brings it to the basic temperature.
- a temperature sensor is arranged, which is coupled via a signal transmission to a control unit for controlling the heating power of the first heating stage and / or the temperature profiling stage.
- a particularly advantageous variant of the heating device provides that the preheating stage is coupled with a heating section, upstream of a blow mold or stretch blow mold, for the preforms for the use of their process waste heat.
- the preheating stage is coupled with a heating section, upstream of a blow mold or stretch blow mold, for the preforms for the use of their process waste heat.
- energy-saving utilization of otherwise unused process waste heat is thus possible.
- the conditions and parameters of the preheating can be defined and maintained very precisely by a correspondingly regulated use and supply of waste heat.
- the preheating stage may be coupled to at least one pasteurizing device, a sterilizing device and / or a hot filling device within the container treatment and / or filling line for utilizing the process waste heat.
- the waste heat of electrical machines can be used, for example. Of electric drive motors, which are required for driving various components of a complex machine.
- the present invention is basically suitable for use in microwave ovens, rotary ovens, linear ovens, stationary ovens, etc. Furthermore, the use of individual heating bags is conceivable, each preform is selectively tempered in a separate heating bag. In addition, it should be noted that in addition to the mentioned two separate Heat levels may be provided further heat levels, without this being explained in detail at this point.
- the spacing of the preforms during preheating is significantly smaller than during the subsequent blowing process, to effect in this way an improved energy use and a more effective use of the heating energy.
- the pitch during heating may, for example, be only about half of the pitch during the blowing process or even less in order to be able to heat the preforms which are much smaller apart from each other in a particularly effective manner.
- the pitch of blow molding is dictated by the machine's technical parameters and usually can not be further reduced.
- the selected pitch in the preheating can be chosen in particular smaller than about 80 mm, preferably even less than about 40 mm.
- FIG. 1 shows a container forming apparatus 10 for stretch blow molding preforms to liquid containers.
- the container forming apparatus 10 comprises a rotating inlet area 12 for the preforms, a heating section 14 with a controlled two-stage heating device 16 for controlling the temperature of the preforms and an adjoining rotating first transfer star 18 for conveying the tempered preforms to a rotating stretch blow device 20.
- This rotary stretch blow device 20 has a plurality of blow molding stations 22, in which the preforms are formed into liquid containers before being transferred by means of a second transfer star 24 to a linear conveying conveyor 26, with which the containers are conveyed in particular to a filling station (not shown).
- the schematic representation of Fig. 2 shows a schematic representation of a heating section 14 according to Fig. 1 which is part of the heater.
- this base heat T2 corresponds to the maximum thread temperature to which the preforms 28 can be exposed without the thread region deforming.
- the first heating stage 30 may optionally have a radiator area 32 with infrared radiators and / or additional heating rods 34, which can dive into the rapid and precise heating of the preforms 28 in each case. Both heaters 32 and 34 can be optionally combined, whereby the first heating stage 30 acts as a booster 36, with which the preforms 28 can be brought quickly to exactly the desired basic temperature T2 (here: about 55 ° C).
- the adjoining second heating stage 38 likewise comprises a radiator area 40 with infrared radiators, which, however, are regulated differently in order to produce the desired temperature profiling so that on the one hand the necessary forming temperature T3 of approximately 100 ° C. is reached, but on the other hand the threaded area of the Preforms 28 remains at the temperature level of T2.
- FIG. 3 shows a schematic view of a preferred embodiment of the Be Strukturerumformungsvoriques according to Fig. 1 , So again is the container-forming device 10 with the rotating inlet region 12 for the preforms 28, the heating section 14 with the controlled two-stage heater 16 for controlling the temperature of the preforms 28 and the subsequent rotating first transfer star 18 for promoting the tempered preforms 28 to the rotating stretch blow 20 clarifies.
- the preforms 28 are removed from a storage space or storage 90 and supplied to the rotating inlet region 12 via a linear feed region 44.
- the preforms 28 are shaped into liquid containers 42 by means of blow molding stations 22 arranged on the outer circumference, before they are conveyed by means of the second transfer star 24 to the conveying apparatus 26 (cf. Fig. 1 ), with which the containers 42 are conveyed to the filling station or to another treatment station (not shown).
- the heating section 14 has, just behind the inlet region 12, the booster 36 or the first heating stage 30 for the basic temperature control of the preforms 28. Downstream of the booster 36, the radiator regions 40 of the second heating stage 38, indicated in the embodiment shown by a total of six consecutively arranged heating boxes.
- the rotating inlet region 12 with the inlet star is preceded by a linear feed region 44, with which the preforms 28 are fed to the container-forming device 10.
- This linear feed region 44 can be equipped with an additional preheating device 46 which, for example, can be fed by the waste heat of the heating device 16 or the like, so that in this way a considerable proportion of the heat energy otherwise dissipated unused can be preheated for the preforms 28 and thus to increase the efficiency of the tempering process can be used.
- the remaining structure of the device 10 does not differ from the embodiment according to Fig. 3 ,
- the preheating device 46 which is fed for example by the waste heat of the heater o.
- the first temperature sensor 48 is located immediately after the first heating stage 30 or the booster 36.
- the second temperature sensor 50 is located behind the second heating stage 38, ie behind the last heating box with the radiator areas 40 arranged therein, as shown in FIGS Figures 3 and 4 each is clarified.
- the output signal of this third temperature sensor 52 can preferably also be taken into account in a control loop of the heating device 14.
- the detailed view of the Fig. 5 illustrates a variant of the first heating stage 30 and the booster 36.
- Fig. 2 be provided that to be heated to the base temperature T2 of about 55 ° C preform 28 with an upper threaded portion 29 by means of the fully immersed in this heating element 34 and / or by means of the infrared radiator of the radiator region 32.
- the radiator of the radiator region 32 may preferably have a suitable cooling, which prevents overheating of the radiator in the heating furnace by flowing cooling air.
- FIG. 6 shows a basic variant of the use of the waste heat 54 from the heating section 14 and / or one of the stretch blow 20 connected or required there for blow molding heater, which can be supplied via an exhaust duct 56 and a heating nozzle 58 to the preforms 28 in the feed 44. Since in previously known configurations, the waste heat from the heating section 14 and / or the blowing module was blown off without further use of energy in the environment or the surrounding hall, the variant provides for waste heat according to Fig. 6 a significant improvement in efficiency.
- the other components of the heating section 14 are in Fig. 6 for the sake of clarity not shown.
- a tunnel may be arranged around the nozzles and the transport path of the preforms in order to avoid heat loss.
- the exhaust air is conveyed without additional fans only via the rise of heat to the preforms in the higher position of the feeder. But it could also fans or the recycled air from the stretch blow are used for this purpose.
- the lines are in particular insulated.
- Fig. 7 illustrates various ways of using waste heat from various processes for preheating the preforms before they are transported in the heating section based on the various components of a stretch blow 20 for the production of liquid containers from preforms.
- the preforms are stored in a supply and from there, for example, reach a chute 60, from where they arrive for sorting in a roller or disk sorter 62. From this sorter 62 they arrive via the feed region 44 to the first heating stage 30 and to the booster 36 of the heating section 14, where the preheating to the substantially homogeneously distributed over the entire volume of the preforms base temperature T2 (see. Fig. 2 ) takes place.
- the preforms are conveyed after the basic temperature in the second heating stage 38 of the heating section 14, where they according to the desired temperature profiling to an inhomogeneous blowing temperature T3 (corresponding Fig. 2 ) are heated.
- the furnace of the second heating stage 38 a plurality of exhaust ducts 66, which can lead via connecting channels 68 for preheating the first heating stage 30 and / or sorter 62.
- This connection channel 68 between the furnace and the sorter 62 is to be understood as an option and drawn in broken lines.
- the pre-molded for the stretch blow molding preforms are conveyed to the so-called.
- Blasrad the stretch blow 20 where they are formed into liquid containers and then in an integrated Be fiscalerformungs- and filling machine successively to a rinser 70, a filling device 72, a labeling device 74, a pasteurizer 76 and an adjoining packaging module 78 are transported, where they can be summarized as needed to containers and / or pallets or other packaging units and made ready for shipment.
- the heat-intensive pasteurizer 76 provides a further possibility of effective waste heat recovery, through corresponding waste heat ducts 80 and Connecting channels 82 is indicated, leading to the preheating stage 30 and / or sorter 62.
- FIG. 7 illustrated processing stations of the integrated machine are to be understood as meaningful options that can be partially eliminated. In principle, however, the most effective variants of the waste heat utilization are to be pointed out, which can be modified or combined with one another in different further variants.
- a control which regulates the preheating temperature via temperature sensors.
- the exhaust air is warmer or colder, so before the preheating unit, an additional air heater may be present, which ensures a constant temperature of the air.
- One sensor may be mounted to detect the preform temperature at the end of the preheat unit, another may be used to measure the temperature of the oven exhaust air in the exhaust ducts in front of the additional air heater.
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Abstract
Description
Die vorliegende Erfindung betrifft ein Verfahren zur Temperierung von Vorformlingen mit den Merkmalen des unabhängigen Verfahrensanspruchs 1. Die Erfindung betrifft weiterhin eine Heizvorrichtung zur Temperierung von Vorformlingen mit den Merkmalen des Anspruchs 8.The present invention relates to a method for controlling the temperature of preforms with the features of the independent method claim 1. The invention further relates to a heating device for the temperature control of preforms with the features of claim 8.
Die Herstellung von Getränkebehältern aus thermoplastischem Kunststoff, insbesondere aus dem meist verwendeten PET, erfolgt üblicherweise mittels eines Streckblasverfahrens. Bei diesem meist zweistufigen Streckblasverfahren werden die Behälter normalerweise aus spritzgegossenen, rotationssymmetrischen Vorformlingen (sog. Preforms) hergestellt. Diese Vorformlinge bestehen aus einem länglichen, zylindrischen Mantelabschnitt (sog. Body-Bereich) mit einem abgerundeten, geschlossenen Boden und einem Halsbereich mit oberer Öffnung, der auch als Mundstücksbereich bezeichnet werden kann. Nahe dieser Öffnung befindet sich normalerweise ein Gewindeabschnitt, der nach unten durch einen Kragen o. dgl. abgegrenzt sein kann. Der Gewindeabschnitt wird beim Spritzgießen des Vorformlings bereits auf das spätere Endmaß hergestellt. Er bleibt auch beim Streckblasvorgang in seiner ursprünglichen Form und bildet beim fertigen Getränkebehälter das Gewinde für den Verschlussdeckel. Der übrige Bereich des Vorformlings wird dagegen verformt und gedehnt. Bei der Verarbeitung werden die Vorformlinge auf eine definierte Prozesstemperatur erwärmt, um den Umformvorgang beim Streckblasen in der gewünschten Weise, mit gleichmäßiger Wandstärke und ohne Reißen des Materials zu ermöglichen. Die Erwärmung erfolgt meist mittels Infrarotstrahlung, da auf diese Weise eine definierte und gleichmäßige Temperierung der Vorformlinge ermöglicht ist.The production of beverage containers made of thermoplastic material, in particular from the most widely used PET, usually takes place by means of a stretch blow molding process. In this mostly two-stage stretch blow molding process, the containers are normally produced from injection-molded, rotationally symmetrical preforms (so-called preforms). These preforms consist of an elongated, cylindrical shell section (so-called body region) with a rounded, closed bottom and a neck region with upper opening, which can also be referred to as mouthpiece region. Close to this opening is usually a threaded portion which can be delimited by a collar o. The like. Down. The threaded portion is already produced during the injection molding of the preform to the later final dimension. He also remains in the stretch blow in its original form and forms the thread for the closure lid in the finished beverage container. The remaining area of the preform, however, is deformed and stretched. During processing, the preforms are heated to a defined process temperature to allow for stretch blow molding in the desired manner, with uniform wall thickness and without cracking of the material. The heating is usually carried out by means of infrared radiation, since in this way a defined and uniform temperature of the preforms is possible.
Das zu verarbeitende Kunststoffmaterial (i.d.R. PET) hat die Eigenschaft, dass es beim Verstrecken zu einer Selbstverfestigung (sog. "strain hardening") kommt. Dabei ist die Umformtemperatur von entscheidender Bedeutung. Der Effekt der Selbstverfestigung wird normalerweise bei der Produktion von PET-Behältern genutzt, um die Wanddickenverteilung der Behälter zu steuern und zu optimieren. Um die Vorformlinge einerseits möglichst gleichmäßig zu erwärmen, andererseits jedoch eine mechanische Beeinträchtigung des Halsabschnittes und des Behältergewindes durch eine zu starke Erwärmung vor dem Streckblasvorgang zu vermeiden, hat sich die Temperaturprofilierung als vorteilhaft herausgestellt.The plastic material to be processed (usually PET) has the property that during stretching it comes to a self-hardening (so-called "strain hardening"). The forming temperature is of crucial importance here. The self-strengthening effect is normally used in the production of PET containers to control and optimize the wall thickness distribution of the containers. On the one hand to heat the preforms as evenly as possible, on the other hand, however, a mechanical impairment of the neck portion and the container thread by a too strong To avoid heating before Stretch blow, the temperature profiling has been found to be advantageous.
Je nach Verarbeitungsverfahren können die Vorformlinge über die aufgebrachte Infrarotstrahlung mit einem gewünschten Temperaturprofil beaufschlagt werden. Das Ziel hierbei ist es, die wärmeren Bereiche so lange vorrangig verformen zu lassen, bis der sich durch die Selbstverfestigung ergebende Verstreckungswiderstand größer wird als der Widerstand der benachbarten kälteren Bereiche. Üblicherweise ist das Temperaturprofil um den Umfang der Vorformlinge gleichmäßig verteilt und kann prozessabhängig in Längsrichtung der Vorformlinge variieren.Depending on the processing method, the preforms can be acted upon by the applied infrared radiation with a desired temperature profile. The aim here is to allow the warmer areas to deform as much as possible until the stretching resistance resulting from the self-consolidation becomes greater than the resistance of the adjacent colder areas. Usually, the temperature profile is evenly distributed around the circumference of the preforms and can vary depending on the process in the longitudinal direction of the preforms.
Aus der
Die
Ein vorrangiges Ziel der Erfindung besteht darin, ein verbessertes und besonders energieeffizientes Verfahren zur Temperierung von Vorformlingen im Zusammenhang mit einem Streckblasverfahren zur Verfügung zu stellen, bei dem die Vorformlinge mit einer gewünschten Temperaturprofilierung beaufschlagt werden, die weitgehend unter allen auftretenden äußeren Bedingungen exakt vorgebbar ist. Die zur Temperierung benötigte Wärmeenergie soll möglichst effizient und kostengünstig zu gewinnen sein. Ein weiteres Ziel der Erfindung besteht darin, eine verbesserte Heizvorrichtung für Vorformlinge zu schaffen, mit deren Hilfe die für die Vorformlinge benötigten Temperaturen und Temperaturprofile möglichst exakt und mit reduziertem Energieeinsatz einstell- und definierbar sind.A primary object of the invention is to provide an improved and particularly energy-efficient process for controlling the temperature of preforms in connection with a stretch blow molding process in which the preforms are subjected to a desired temperature profiling which can be exactly predetermined under all external conditions occurring. The heat energy required for temperature control should be as efficient and inexpensive to win. A further object of the invention is to provide an improved preform heating device with the aid of which the temperatures and temperature profiles required for the preforms can be set and defined as accurately as possible and with reduced energy input.
Diese Ziele der Erfindung werden mit den Gegenständen der unabhängigen Patentansprüche erreicht. Weitere vorteilhafte Ausgestaltungen werden durch die Unteransprüche beschrieben.These objects of the invention are achieved with the subject matters of the independent claims. Further advantageous embodiments are described by the subclaims.
Zur Erreichung des erstgenannten Ziels schlägt die Erfindung ein mindestens zweistufiges Verfahren zur Temperierung von Vorformlingen aus thermoplastischem Kunststoff, insbesondere aus PET vor, bei dem die Vorformlinge vor bzw. während eines Blas- bzw. Streckblasvorgangs auf eine entsprechend eines vorgebbaren Wärmeprofils prozessspezifisch verteilte, für den Blas- bzw. Streckblasvorgang erforderliche Erweichungstemperatur des Kunststoffs gebracht werden. Unter prozessspezifisch verteilt bzw. einer prozessspezifisch verteilten Temperatur ist im vorliegenden Zusammenhang zu verstehen, dass das Temperaturprofil, das in Längsrichtung auf den Vorformling aufgebracht wird, danach ausgerichtet wird, wie das Material des Vorformlings im konkreten Fall unter den speziellen prozesstechnischen Bedingungen während des Blasvorgangs verteilt werden soll.To achieve the first-mentioned object, the invention proposes an at least two-stage process for the temperature control of preforms made of thermoplastic material, in particular PET, in which the preforms are distributed process-specifically before or during a blown or stretch blow molding process to a process profile corresponding to a predefinable heat profile Blowing or stretch blow required softening temperature of the plastic are brought. Process-specific distributed or a process-specific distributed temperature is understood in the present context that the temperature profile which is applied in the longitudinal direction of the preform, is aligned according to how the material of the preform distributed in the specific case under the special process conditions during the blowing process shall be.
Der Temperierungsvorgang umfasst wenigstens zwei unterschiedliche, aufeinander folgende Heizstufen, die jeweils unterschiedliche Aufgaben erfüllen sollen. In der ersten Heizstufe soll eine annähernd gleichmäßige Grundtemperierung des gesamten Vorformlings erfolgen, die höchstens einer maximalen Erwärmungstemperatur eines Gewindebereichs am oben offenen Halsabschnitt des Vorformlings für eine Aufrechterhaltung dessen Formstabilität entspricht. In der zweiten Heizstufe soll eine entsprechend eines vorgebbaren Wärmeprofils prozessspezifisch verteilte, für den Blas- bzw. Streckblasvorgang erforderliche Erweichungstemperatur zumindest des unterhalb des Gewindebereichs und/oder eines darunter angeordneten Kragenbereichs des Vorformlings befindlichen Körperabschnittes erreicht werden. Mit der vorliegenden Erfindung wird ein verbessertes Konzept zur Temperaturschichtung für die Vorformlinge geschaffen. Die Erwärmung erfolgt zweistufig, um einerseits den Vorformling für den Streckblasvorgang optimal vorzubereiten und zu temperieren, so dass die dabei geformten Behälter eine möglichst gleichmäßige Wandstärke erhalten, und dass dabei ein möglichst geringer Ausschuss an fehlerhaften Behältern entsteht. Andererseits sollte der zweistufige Temperierungsvorgang mit einem reduzierten Energieeinsatz erfolgen, was bereits durch die zweistufige Erwärmung mit der zunächst gleichmäßigen Vorwärmung und der nachfolgenden gezielten Temperaturprofilierung zu gewährleisten ist.The tempering process comprises at least two different, successive heating stages, each of which is to fulfill different tasks. In the first heating stage, an approximately uniform basic temperature control of the entire preform, which corresponds at most to a maximum heating temperature of a threaded region at the open-topped neck portion of the preform for maintaining its dimensional stability. In the second heating stage, a softening temperature, which is distributed in a process-specific manner in accordance with a predefinable heat profile, is required for the blow or stretch blow molding at least of the body portion located below the thread region and / or a collar region of the preform arranged underneath. The present invention provides an improved concept for temperature stratification for the preforms. The heating is carried out in two stages, on the one hand optimally prepare the preform for the stretch blow molding and tempering, so that the case thereby formed receive a uniform wall thickness as possible, and that the smallest possible rejection of defective containers arises. On the other hand, the two-stage tempering should be done with a reduced energy input, which is already guaranteed by the two-stage heating with the initial uniform preheating and subsequent targeted temperature profiling.
Die Erwärmung erfolgt erfindungsgemäß in wenigstens zwei aufeinander folgenden Abschnitten bzw. Heizstufen der Heizvorrichtung. Der erste Abschnitt liefert eine Grunderwärmung für die Vorformlinge, um diese möglichst gleichmäßig auf eine Grundtemperatur zu erwärmen, die unterhalb der Erweichungstemperatur für das Kunststoffmaterial liegt. Diese Begrenzung der Temperatur ist notwendig, um den Gewindebereich nach Möglichkeit nicht unzulässig zu erwärmen. In dieser Grunderwärmungsphase wird noch keine Temperaturschichtung aufgebracht, da eine gleichmäßige Temperaturverteilung über den ganzen Vorformlingkörper erreicht werden soll. Die definierte Grundtemperatur sollte normalerweise zwischen mindestens 50°C und bis zu 90°C liegen, so dass auf diese Weise unterschiedliche Eingangs- und Lagerbedingungen der Vorformlinge ausgeglichen werden können. Da die Vorformlinge in unterschiedlichen Lagerorten bei unterschiedlichen Temperaturen gelagert und bevorratet werden können, bevor sie dem Streckblasvorgang zugeführt werden, ist es zur Erreichung möglichst guter Verformungsergebnisse notwendig, gleiche Eingangsbedingungen für die Vorformlinge zu schaffen. Demnach wird die erste Temperierungsstufe durch eine Grunderwärmungsphase und die zweite Temperierungsstufe durch eine nachfolgende Temperaturprofilierungsphase gebildet.The heating takes place according to the invention in at least two successive sections or heating stages of the heating device. The first section provides a basic heating for the preforms to heat them as evenly as possible to a base temperature that is below the softening temperature for the plastic material. This limitation of the temperature is necessary in order not to heat the threaded area as much as possible. In this Grunderwärmungsphase no temperature stratification is applied, since a uniform temperature distribution over the entire preform body is to be achieved. The defined basic temperature should normally be between at least 50 ° C and up to 90 ° C, so that different input and storage conditions of the preforms can be compensated in this way. Since the preforms can be stored and stored in different storage locations at different temperatures before being fed to the stretch blow molding process, it is necessary to achieve the same preforming conditions in order to obtain the best possible deformation results. Accordingly, the first tempering stage is formed by a Grunderwärmungsphase and the second Temperierungsstufe by a subsequent temperature profiling phase.
In der einen zweiten Abschnitt bildenden Temperaturprofilierungsphase werden die Vorformlinge mit in Längsrichtung unterschiedlich bzw. geschichteten Temperaturen beaufschlagt. Ggf. kann eine Temperaturmessung vor der Temperaturprofilierung zur Erfassung der Temperatur der Vorformlinge nach ihrer Grundtemperierung und zur Anpassung der Heizstufen vorgesehen sein. Wahlweise kann zumindest eine weitere Temperaturmessung nach der zweiten Heizstufe zur Erfassung der Endtemperatur der Vorformlinge nach der zweiten Heizstufe bzw. der Temperaturprofilierungsphase und eine Berücksichtigung der gemessenen Temperaturen bei der Anpassung der ersten Heizstufe vorgesehen sein.In the temperature profiling phase forming a second section, the preforms are subjected to different or layered temperatures in the longitudinal direction. Possibly. a temperature measurement before the temperature profiling can be provided for detecting the temperature of the preforms according to their basic temperature and for adapting the heating stages. Optionally, at least one further temperature measurement after the second heating stage for detecting the final temperature of the preforms after the second heating stage or the temperature profiling phase and a consideration of the measured temperatures during the adaptation of the first heating stage can be provided.
Von Vorteil ist, wenn die Vorformlinge im Bereich der ersten Heizstufe bzw. der Grunderwärmungsphase auf eine weitgehend gleichmäßige Grundtemperatur zwischen ca. 50°C und ca. 90°C temperiert werden. Diese Temperatur richtet sich in erster Linie nach der maximal zulässigen Temperatur für den Halsbereich der aus PET oder einem anderen geeigneten thermoplastischen Kunststoff bestehenden Vorformlinge, da dieser Bereich mit dem später verwendeten Gewinde während des Erwärmens und des nachfolgenden Streckblasens nicht verändert und verformt werden soll, sondern während der gesamten Verarbeitung maßhaltig und unverändert bleiben soll. Eine vorteilhafte Variante des erfindungsgemäßen Verfahrens sieht vor, dass die Vorformlinge im Bereich der ersten Heizstufe mittels in die oben offenen Vorformlinge eintauchender Heizstäbe auf die Grundtemperatur erwärmt werden. Diese Heizstäbe wirken als sog. Booster, weil sie in der Lage sind, den jeweiligen Vorformling innerhalb einer sehr kurzen Zeit von der Lagertemperatur auf die gewünschte Grundtemperatur zu bringen, die in der nachfolgenden Heizstufe unter Aufprägung eines Temperaturprofils auf ein nochmals erhöhtes Temperaturniveau gebracht wird. Dieser Booster bzw. Heizstab kann eine typische Länge aufweisen, die einem einzelnen Heizstrahler entspricht, so dass damit it eine weitgehend homogene Erwärmung der Vorformlinge möglich ist. Darüber hinaus können jedoch auch weitere Strahler als Komponenten dieses Boosters fungieren, die für die gewünschte Grunderwärmung der Vorformlinge eine Wärmestrahlung von außen auf die Vorformlinge aufbringen.It is advantageous if the preforms in the region of the first heating stage or the basic heating phase to a substantially uniform base temperature between about 50 ° C and about 90 ° C are tempered. This temperature depends primarily on the maximum permissible temperature for the neck region of the preforms made of PET or another suitable thermoplastic, since this region is not to be changed and deformed with the thread used later during the heating and subsequent stretch blow molding, but instead should remain dimensionally stable and unchanged throughout the processing. An advantageous A variant of the method according to the invention provides that the preforms in the region of the first heating stage are heated to the base temperature by means of heating rods immersed in the open-top preforms. These heating elements act as so-called booster because they are able to bring the respective preform within a very short time from the storage temperature to the desired basic temperature, which is brought in the subsequent heating stage under impressing a temperature profile to a further elevated temperature level. This booster or heating rod may have a typical length, which corresponds to a single radiant heater, so that it is possible with a largely homogeneous heating of the preforms. In addition, however, other radiators can act as components of this booster, which apply a heat radiation from the outside to the preforms for the desired basic heating of the preforms.
Darüber hinaus kann eine besonders vorteilhafte Ausführungsvariante des erfindungsgemäßen Verfahrens dadurch gebildet sein, dass die Vorformlinge vor ihrer Förderung in eine Heizvorrichtung und/oder nach ihrer Entnahme aus einem Vorrat oder einem Vorratsraum mittels einer Warmluftbeaufschlagung vorgewärmt werden. So können für die Erzeugung der Grunderwärmung bspw. Teile einer Ofenabwärme genutzt werden, die ansonsten ungenutzt nach außen geleitet würde. Diese in vorteilhafter Weise zu nutzende Ofenabwärme kann bspw. durch Umlenkung warmer Abluft und/oder durch Leitung dieser Abluft durch geeignete Wärmetauscher genutzt und dadurch abgekühlt werden, so dass damit auch eine Energieeinsparung verbunden werden kann.In addition, a particularly advantageous embodiment of the method according to the invention may be formed by preheating the preforms by means of a hot air application before they are conveyed into a heating device and / or after their removal from a supply or a storage space. For example, it is possible to use parts of a furnace waste heat which would otherwise be passed on to the outside for the purpose of generating the basic heating. This advantageously to be used furnace waste heat can be used, for example, by redirecting hot exhaust air and / or by conducting this exhaust air through suitable heat exchanger and thereby cooled, so that it can also be connected to energy conservation.
Die in der ersten Temperierungsstufe zur Vorwärmung der Vorformlinge verwendete Warmluft kann jedoch auch zumindest teilweise aus einer Prozessabwärme weiterer Komponenten einer Behälterfertigungs-, Behälterbehandlungs- und/oder Behälterabfüllmaschine oder -anlage gewonnen werden. So kann die in der ersten Temperierungsstufe zur Vorwärmung der Vorformlinge verwendete Warmluft insbesondere aus der Prozessabwärme der Heizstrecke für die Vorformlinge vor deren Blas- bzw. Streckblasumformung gewonnen werden. Alternativ oder in Kombination kann die in der ersten Temperierungsstufe zur Vorwärmung der Vorformlinge verwendete Warmluft aus der Prozessabwärme von anderen Einrichtungen wie Pasteurisierungseinrichtungen, Sterilisationseinrichtungen, Heißabfülleinrichtungen o. dgl. innerhalb der Behälterbehandlungs- und/oder Abfüllstrecke gewonnen werden.However, the hot air used in the first tempering for preheating the preforms can also be obtained at least partially from a process waste heat of other components of a container production, container treatment and / or Behälterabfüllmaschine or plant. Thus, the hot air used in the first tempering stage for preheating the preforms can be obtained in particular from the process waste heat of the heating section for the preforms before their blown or stretch blow molding. Alternatively or in combination, the warm air used in the first tempering stage for preheating the preforms can be recovered from the process waste heat from other equipment such as pasteurizers, sterilizers, hot fillers or the like within the container treatment and / or bottling line.
Insbesondere sind die Maschinen, von denen die Abluft genutzt wird, ortsnah zur sog. Preformzuführung, der Zuführeinrichtung für die Vorformlinge aufgestellt. Im einfachsten Fall erfolgt die Wärmeübertragung über ein einfaches Rohr zur höher gelegenen Preformzuführung, dann über Konvektion. Es können auch Ventilatoren zum Transport der Warmluft eingesetzt werden. Vorzugsweise sind die Rohre isoliert. Bevorzugt findet die Preformvorerwärmung nach einem Sortieren statt und ist dadurch gleichmäßiger einstellbar. Eine vorteilhafte Ausführungsform kann einen kleinen Tunnel der Zuführschiene zur Blasmaschine vorsehen.In particular, the machines from which the exhaust air is used, located close to the so-called. Preformzuführung, set up the feeder for the preforms. In the simplest case, the heat transfer takes place via a simple tube to the higher Preformzuführung, then via convection. It can also be used to transport the fan warm air. Preferably, the tubes are insulated. Preform preheating preferably takes place after sorting and is therefore more uniformly adjustable. An advantageous embodiment may provide a small tunnel of the feed rail to the blow molding machine.
Eine weitere vorteilhafte Variante des erfindungsgemäßen Verfahrens kann eine Regelung der Temperatur nach der Vorerwärmung oder ein Erkennen der Temperatur nach der Vorerwärmung und eine darauf folgende Anpassung der Heizparameter, insbesondere individuell für jeden Vorformling / Preform, vorsehen. Die Vorerwärmung sieht einen Temperaturbereich von ca. 30° - 90°C, bevorzugt 40°-70°C, besonders bevorzugt von 40°-60°C vor. Bevorzugt werden dabei nur die Körper der Vorformlinge /Preforms erwärmt, nicht jedoch der Tragring und das Gewinde.A further advantageous variant of the method according to the invention can provide a regulation of the temperature after the preheating or a detection of the temperature after the preheating and a subsequent adaptation of the heating parameters, in particular individually for each preform / preform. The preheating provides a temperature range of about 30 ° - 90 ° C, preferably 40 ° -70 ° C, more preferably from 40 ° -60 ° C before. Preferably, only the bodies of the preforms / preforms are heated, but not the support ring and the thread.
Wie bereits erwähnt, dient die zweite Heizstufe im Wesentlichen dazu, die Vorformlinge in dieser Temperaturprofilierungsphase mit einem über ihre Länge angepassten und/oder unterschiedlichen Temperaturprofil zu versehen. Hierbei ist darauf zu achten, den Gewindebereich beim Erwärmen des Halsabschnittes und des übrigen Vorformlings nicht zu stark zu erwärmen, damit er auch bei den nachfolgenden Verfahrensschritten seine Formstabilität beibehält. Da der Gewindebereich und der sog. "Neckring" (Halsring bzw. Stützring) für die Handhabung und den Transport benötigt werden, ist es wichtig, dass diese Bereiche des Vorformlings nicht modifiziert und verformt werden. Die Vorformlinge können im Bereich der zweiten Heizstufe insbesondere mittels Strahlungsheizeinrichtungen erwärmt werden. Diese können ggf. mit einer geregelten Oberflächenkühlung versehen sein, um Überhitzungen zu vermeiden.As already mentioned, the second heating stage essentially serves to provide the preforms in this temperature profiling phase with a temperature profile adapted and / or different over their length. Care should be taken not to overheat the threaded portion when heating the neck portion and the rest of the preform so that it retains its dimensional stability in the subsequent process steps. Since the threaded area and the so-called "neck ring" (neck ring or support ring) are required for handling and transport, it is important that these areas of the preform are not modified and deformed. The preforms can be heated in the region of the second heating stage, in particular by means of radiant heaters. These may possibly be provided with a controlled surface cooling in order to avoid overheating.
Alternativ ist es möglich, dass die Temperaturprofilierungsphase nicht vor dem Blasvorgang, sondern direkt während des Blasvorgangs stattfindet. Dies ist beispielsweise denkbar, sofern eine Mikrowellen- oder Laserheizung zur Profilierung der Temperaturverteilung verwendet wird.Alternatively, it is possible that the temperature profiling phase does not take place before the blowing process, but directly during the blowing process. This is conceivable, for example, if a microwave or laser heating is used for profiling the temperature distribution.
Zur Erreichung des oben genannten Ziels der Erfindung ist zudem eine Heizvorrichtung zur Temperierung von Vorformlingen aus thermoplastischem Kunststoff für einen nachfolgenden Blas- bzw. Streckblasvorgang vorgesehen. Diese erfindungsgemäße Heizvorrichtung ist mindestens zweistufig ausgebildet und umfasst eine Vorwärmstufe mit einer Warmluftbeaufschlagung der Vorformlinge zu ihrer weitgehend homogenen Grundtemperierung. Diese Warmluftbeaufschlagung ist mit weiteren Komponenten einer Behälterfertigungs-, Behälterbehandlungs- und/oder Behälterabfüllmaschine zur Nutzung der von diesen Maschinenteilen gelieferten Abwärme gekoppelt. Wahlweise kann zudem innerhalb der ersten Heizstufe ein in die Vorformlinge eintauchender Heizstab vorgesehen sein, der den Vorformling von innen erwärmt und auf die Grundtemperatur bringt. Weiterhin kann vorgesehen sein, dass zumindest nach der ersten Heizstufe und vor der zweiten Heizstufe ein Temperatursensor angeordnet ist, der über eine Signalübertragung mit einer Regelungseinheit zur Regelung der Heizleistung der ersten Heizstufe und/oder der Temperaturprofilierungsstufe gekoppelt ist.To achieve the above-mentioned aim of the invention, a heating device for tempering preforms made of thermoplastic material is also provided for a subsequent blown or stretch blow molding process. These Heating device according to the invention is formed at least two stages and includes a preheating stage with a hot air exposure of the preforms to their largely homogeneous basic temperature. This warm air supply is coupled with other components of a container production, container treatment and / or container filling machine for utilizing the waste heat supplied by these machine parts. Optionally, a heating rod immersed in the preforms can also be provided within the first heating stage, which heats the preform from the inside and brings it to the basic temperature. Furthermore, it can be provided that at least after the first heating stage and before the second heating stage, a temperature sensor is arranged, which is coupled via a signal transmission to a control unit for controlling the heating power of the first heating stage and / or the temperature profiling stage.
Eine besonders vorteilhafte Variante der Heizvorrichtung sieht vor, dass die Vorwärmstufe mit einer, einer Blasform oder Streckblasform vorgeordneten Heizstrecke für die Vorformlinge zur Nutzung von deren Prozessabwärme gekoppelt ist. Damit ist einerseits eine energiesparende Verwertung von ansonsten ungenutzter Prozessabwärme möglich. Zudem können durch eine entsprechend geregelte Nutzung und Zuführung der Abwärme die Bedingungen und Parameter der Vorwärmung sehr exakt definiert und aufrechterhalten werden.A particularly advantageous variant of the heating device provides that the preheating stage is coupled with a heating section, upstream of a blow mold or stretch blow mold, for the preforms for the use of their process waste heat. On the one hand, energy-saving utilization of otherwise unused process waste heat is thus possible. In addition, the conditions and parameters of the preheating can be defined and maintained very precisely by a correspondingly regulated use and supply of waste heat.
Wahlweise kann die Vorwärmstufe mit wenigstens einer Pasteurisierungseinrichtung, einer Sterilisationseinrichtung und/oder Heißabfülleinrichtung innerhalb der Behälterbehandlungs- und/oder -abfüllstrecke zur Nutzung deren Prozessabwärme gekoppelt sein. Darüber hinaus kann auch die Abwärme von elektrischen Maschinen genutzt werden, bspw. von elektrischen Antriebsmotoren, die für den Antrieb verschiedener Komponenten einer komplexen Maschine erforderlich sind.Optionally, the preheating stage may be coupled to at least one pasteurizing device, a sterilizing device and / or a hot filling device within the container treatment and / or filling line for utilizing the process waste heat. In addition, the waste heat of electrical machines can be used, for example. Of electric drive motors, which are required for driving various components of a complex machine.
Weitere Aspekte, Ausführungsvarianten und Vorteile bei der Konfiguration und dem Betrieb der erfindungsgemäßen Heizvorrichtung sind im Zusammenhang mit den oben bereits genannten Verfahrensvarianten zu sehen, da diese Verfahrensvarianten allesamt als Optionen für einen Betrieb der Heizvorrichtung zu sehen sind.Further aspects, design variants and advantages in the configuration and operation of the heating device according to the invention are to be seen in connection with the process variants already mentioned above, since these process variants are all to be regarded as options for operation of the heating device.
Weiterhin ist an dieser Stelle zu betonen, dass die vorliegende Erfindung grundsätzlich zur Anwendung in Mikrowellenöfen, Rundläuferöfen, Linearöfen, stationären Öfen etc. geeignet ist. Weiterhin ist die Verwendung von individuellen Heiztaschen denkbar, wobei jeder Vorformling in einer separaten Heiztasche selektiv temperiert wird. Ergänzend sei darauf hingewiesen, dass neben den erwähnten zwei getrennten Heizstufen ggf. weitere Heizstufen vorgesehen sein können, ohne dass dies an dieser Stelle im Detail erläutert ist.Furthermore, it should be emphasized at this point that the present invention is basically suitable for use in microwave ovens, rotary ovens, linear ovens, stationary ovens, etc. Furthermore, the use of individual heating bags is conceivable, each preform is selectively tempered in a separate heating bag. In addition, it should be noted that in addition to the mentioned two separate Heat levels may be provided further heat levels, without this being explained in detail at this point.
Eine weitere sinnvolle Option der erfindungsgemäßen Heizvorrichtung bzw. des erfindungsgemäßen Temperierverfahrens kann darin bestehen, dass der Teilungsabstand der Vorformlinge bei der Vorwärmung deutlich kleiner ist als beim späteren Blasvorgang, um auf diese Weise einen verbesserten Energieeinsatz und eine effektivere Nutzung der eingesetzten Heizenergie zu bewirken. So kann der Teilungsabstand bei der Erwärmung bspw. nur ca. die Hälfte des Teilungsabstandes beim Blasvorgang oder auch weniger betragen, um die deutlich geringer voneinander beabstandeten Vorformlinge besonders effektiv erwärmen zu können. Der Teilungsabstand beim Blasformen ist dagegen durch die technischen Parameter der Maschine vorgegeben und kann normalerweise nicht weiter reduziert werden. Der gewählte Teilungsabstand bei der Vorwärmung kann insbesondere kleiner als ca. 80 mm gewählt werden, bevorzugt sogar kleiner als ca. 40 mm.Another useful option of the heating device according to the invention or the tempering process according to the invention may be that the spacing of the preforms during preheating is significantly smaller than during the subsequent blowing process, to effect in this way an improved energy use and a more effective use of the heating energy. Thus, the pitch during heating may, for example, be only about half of the pitch during the blowing process or even less in order to be able to heat the preforms which are much smaller apart from each other in a particularly effective manner. The pitch of blow molding, on the other hand, is dictated by the machine's technical parameters and usually can not be further reduced. The selected pitch in the preheating can be chosen in particular smaller than about 80 mm, preferably even less than about 40 mm.
Im Folgenden sollen Ausführungsbeispiele die Erfindung und ihre Vorteile anhand der beigefügten Figuren näher erläutern. Die Größenverhältnisse der einzelnen Elemente zueinander in den Figuren entsprechend nicht immer den realen Größenverhältnissen, da einige Formen vereinfacht und andere Formen zur besseren Veranschaulichung vergrößert im Verhältnis zu anderen Elementen dargestellt sind.
-
Fig. 1 zeigt eine schematische Darstellung einer Behälterformungsvorrichtung zur Streckblasumformung von Vorformlingen zu Flüssigkeitsbehältern. -
Fig. 2 zeigt in einer schematischen Darstellung eine Heizstrecke gemäßFig. 1 . -
Fig. 3 zeigt eine schematische Ansicht einer bevorzugten Ausführungsvariante der Behälterumformungsvorrichtung gemäßFig. 1 . -
Fig. 4 zeigt eine weitere Variante einer Behälterumformungsvorrichtung mit einer zusätzlichen Vorwärmung. -
Fig. 5 zeigt eine Detailansicht des Boosters bzw. der ersten Heizstufe. -
Fig. 6 zeigt eine schematische Darstellung einer Blasvorrichtung mit Abwärmenutzung zur Vorerwärmung von Vorformlingen. -
Fig. 7 zeigt die Komponenten einer Streckblasvorrichtung mit den verschiedenen Möglichkeiten zur Abwärmenutzung.
-
Fig. 1 shows a schematic representation of a container forming apparatus for stretch blow molding of preforms to liquid containers. -
Fig. 2 shows a schematic representation of a heating section according toFig. 1 , -
Fig. 3 shows a schematic view of a preferred embodiment of the Behälterumformungsvorrichtung according toFig. 1 , -
Fig. 4 shows a further variant of a container-forming device with an additional preheating. -
Fig. 5 shows a detailed view of the booster or the first heating stage. -
Fig. 6 shows a schematic representation of a blowing device with waste heat recovery for preheating of preforms. -
Fig. 7 shows the components of a stretch blower with the various options for waste heat utilization.
Für gleiche oder gleich wirkende Elemente der Erfindung werden identische Bezugszeichen verwendet. Ferner werden der Übersicht halber nur Bezugszeichen in den einzelnen Figuren dargestellt, die für die Beschreibung der jeweiligen Figur erforderlich sind. Die dargestellten Ausführungsformen stellen lediglich Beispiele dar, wie die erfindungsgemäße Vorrichtung oder das erfindungsgemäße Verfahren ausgestaltet sein können und stellen keine abschließende Begrenzung dar.For identical or equivalent elements of the invention, identical reference numerals are used. Furthermore, for the sake of clarity, only reference symbols are shown in the individual figures, which are required for the description of the respective figure. The illustrated embodiments are merely examples of how the device or method of the invention may be configured and are not an exhaustive limitation.
Die schematische Darstellung der
Die schematische Darstellung der
Die sich daran anschließende zweite Heizstufe 38 umfasst ebenfalls einen Strahlerbereich 40 mit Infrarotstrahlern, die jedoch unterschiedlich geregelt sind, um die gewünschte Temperaturprofilierung zu erzeugen, so dass einerseits die notwendige Umformtemperatur T3 von ca. 100°C erreicht wird, dass aber andererseits der Gewindebereich der Vorformlinge 28 auf dem Temperaturniveau von T2 bleibt.The adjoining
Die Darstellung der
Die Heizstrecke 14 weist knapp hinter dem Einlaufbereich 12 den Booster 36 bzw. die erste Heizstufe 30 zur Grundtemperierung der Vorformlinge 28 auf. Dem Booster 36 nachgeordnet sind die Strahlerbereiche 40 der zweiten Heizstufe 38, im gezeigten Ausführungsbeispiel durch insgesamt sechs hintereinander angeordnete Heizkästen angedeutet. Dem rotierenden Einlaufbereich 12 mit dem Einlaufstern ist ein linearer Zuführbereich 44 vorgeordnet, mit dem die Vorformlinge 28 der Behälterumformungsvorrichtung 10 zugeführt werden.The
Entsprechend
Es ist alternativ auch denkbar, dass die Vorwärmvorrichtung 46, die bspw. durch die Abwärme der Heizvorrichtung o. dgl. gespeist wird, als erste Heizstufe 30 fungiert, und somit eine gleichmäßige Vorwärmung der Vorformlinge 28 garantiert, bevor diese in die zweite Heizstufe 38 zur Temperaturprofilierung gelangen. Diese Anordnung trägt auf jeden Fall zur Effizienzsteigerung des Temperierprozesses bei.Alternatively, it is also conceivable that the preheating
Beiden Varianten gemäß
Die Detailansicht der
Die schematische Darstellung der
Insbesondere wird die Abluft ohne zusätzliche Ventilatoren nur über den Aufstieg der Wärme zu den Preforms in der höheren Lage der Zuführung befördert. Es könnten aber auch Ventilatoren oder die recycelte Luft aus dem Streckblasvorgang hierzu verwendet werden.In particular, the exhaust air is conveyed without additional fans only via the rise of heat to the preforms in the higher position of the feeder. But it could also fans or the recycled air from the stretch blow are used for this purpose.
Die Leitungen sind insbesondere isoliert.The lines are in particular insulated.
Die schematische Darstellung der
Wie anhand der Darstellung der
Über den ersten Übergabestern 18 werden die für den Streckblasvorgang vorbereitend temperierten Vorformlinge zum sog. Blasrad der Streckblasvorrichtung 20 befördert, wo sie zu Flüssigkeitsbehältern umgeformt und anschließend in einer integrierten Behälterformungs- und Abfüllmaschine nacheinander zu einem Rinser 70, einer Fülleinrichtung 72, einer Etikettiereinrichtung 74, einer Pasteurisiereinrichtung 76 sowie einem sich daran anschließenden Verpackungsmodul 78 befördert werden, wo sie je nach Bedarf zu Gebinden und/oder Paletten oder anderen Verpackungseinheiten zusammengefasst und versandfertig gemacht werden können. Wie in
Die in
Insbesondere kann zur Vergleichmäßigung der Erwärmung der Vorformlinge auch eine Regelung vorhanden sein, die über Temperatursensoren die Vorwärmungstemperatur regelt. Je nach eingeschalteten IR-Strahlern im Ofen ist die Abluft wärmer bzw. kälter, deswegen könnte vor der Vorwärmeinheit noch ein zusätzlicher Lufterwärmer vorhanden sein, der eine konstante Temperatur der Luft sicherstellt. Ein Sensor kann zur Erfassung der Vorformlingtemperatur am Ende der Vorwärmeinheit angebracht sein, ein anderer kann zur Messung der Temperatur der Ofenabluft in den Abluftleitungen vor dem zusätzlichen Lufterwärmer sitzen.In particular, in order to even out the heating of the preforms, there may also be a control which regulates the preheating temperature via temperature sensors. Depending on the IR emitters in the oven, the exhaust air is warmer or colder, so before the preheating unit, an additional air heater may be present, which ensures a constant temperature of the air. One sensor may be mounted to detect the preform temperature at the end of the preheat unit, another may be used to measure the temperature of the oven exhaust air in the exhaust ducts in front of the additional air heater.
Die Erfindung wurde unter Bezugnahme auf die in den
- 1010
- BehälterumformungsvorrichtungContainer forming device
- 1212
- Einlaufbereichintake area
- 1414
- Heizstreckeheating section
- 1616
- Heizvorrichtungheater
- 1818
- Erster ÜbergabesternFirst handover star
- 2020
- Streckblasvorrichtungstretch blow
- 2222
- Blasformstationblow molding
- 2424
- Zweiter ÜbergabesternSecond transfer star
- 2626
- Fördervorrichtungconveyor
- 2828
- Vorformlingpreform
- 2929
- Gewindebereichthreaded portion
- 3030
- Erste HeizstufeFirst heating stage
- 3232
- Strahlerbereichemitter area
- 3434
- Heizstabheater
- 3636
- Boosterbooster
- 3838
- Zweite HeizstufeSecond heating stage
- 4040
- Strahlerbereichemitter area
- 4242
- Flüssigkeitsbehälterliquid container
- 4444
- Linearer ZuführbereichLinear feed area
- 4646
- Vorwärmvorrichtungpreheating
- 4848
- Erster TemperatursensorFirst temperature sensor
- 5050
- Zweiter TemperatursensorSecond temperature sensor
- 5252
- Dritter TemperatursensorThird temperature sensor
- 5454
- Abwärmewaste heat
- 5656
- Abluftkanalexhaust duct
- 5858
- Heizdüseheating nozzle
- 6060
- SchütteSchütte
- 6262
- Sortierer, Rollen- oder ScheibensortiererGrader, roller or disc grader
- 6464
- Zuführschienefeed track
- 6666
- Abluftkanalexhaust duct
- 6868
- Verbindungskanalconnecting channel
- 7070
- Rinserrinser
- 7272
- Fülleinrichtungfilling
- 7474
- Etikettiereinrichtunglabeling
- 7676
- Pasteurisiereinrichtungpasteurizer
- 7878
- Verpackungsmodulpackaging module
- 8080
- Abwärmekanalwaste heat channel
- 8282
- Verbindungskanalconnecting channel
- 9090
- Vorratsraumpantry
- T1T1
- Ausgangstemperaturoutlet temperature
- T2T2
- Grundwärme / max. GewindetemperaturBase heat / max. thread temperature
- T3T3
- Umformtemperaturforming temperature
Claims (11)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010021446A DE102010021446A1 (en) | 2010-05-25 | 2010-05-25 | Method and device for tempering preforms |
Publications (2)
Publication Number | Publication Date |
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EP2390081A2 true EP2390081A2 (en) | 2011-11-30 |
EP2390081A3 EP2390081A3 (en) | 2013-05-29 |
Family
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Family Applications (1)
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EP11164578.4A Withdrawn EP2390081A3 (en) | 2010-05-25 | 2011-05-03 | Method and device for tempering preforms |
Country Status (4)
Country | Link |
---|---|
US (1) | US20110291332A1 (en) |
EP (1) | EP2390081A3 (en) |
CN (1) | CN102259423A (en) |
DE (1) | DE102010021446A1 (en) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102008013419A1 (en) * | 2008-03-06 | 2009-09-10 | Khs Corpoplast Gmbh & Co. Kg | Method and apparatus for blow molding containers |
GB0804266D0 (en) * | 2008-03-07 | 2008-04-16 | Univ Belfast | Thermoplastic preform method and apparatus |
DE102010021445A1 (en) * | 2010-05-25 | 2011-12-01 | Krones Ag | Method and device for temperature control and / or regulation of a preform heater |
DE102011075958A1 (en) * | 2011-05-17 | 2012-11-22 | Krones Aktiengesellschaft | Apparatus and method for producing plastic containers from preforms |
ITBO20110691A1 (en) | 2011-12-02 | 2013-06-03 | Ativa | LINE AND PROCESS OF BOTTLING IN CONTINUOUS CYCLE OF CONTAINERS IN THERMOPLASTIC MATERIAL. |
US9234802B2 (en) | 2012-11-21 | 2016-01-12 | Plastic Technologies, Inc. | Energy output measuring device for infrared heating device |
DE102013106694A1 (en) * | 2013-06-26 | 2015-01-15 | Krones Ag | Method and device for forming plastic preforms into plastic containers |
DE102015122106A1 (en) * | 2015-12-17 | 2017-06-22 | Krones Aktiengesellschaft | Apparatus and method for heating plastic preforms |
DE102017112455A1 (en) | 2017-06-06 | 2018-12-06 | Krones Ag | Apparatus and method for treating and in particular transporting plastic preforms |
DE102017120550A1 (en) * | 2017-09-06 | 2019-03-07 | Krones Ag | Device for heating plastic preforms with stationary applicator and rotating device |
DE102017120634A1 (en) * | 2017-09-07 | 2019-03-07 | Krones Ag | Apparatus and method for heating plastic preforms with controllable heating power |
DE102017120862A1 (en) * | 2017-09-10 | 2019-03-14 | Khs Corpoplast Gmbh | Heating device for the temperature conditioning of preforms and method for operating such a heating device |
DE102018111235A1 (en) | 2018-05-09 | 2019-11-14 | Krones Ag | Device for forming plastic preforms into plastic containers with decoupled drives |
FR3088026B1 (en) * | 2018-11-02 | 2020-10-16 | Sidel Participations | PROCESS FOR MANAGING PREFORMS IMMOBILIZED IN A HEATING STATION |
DE102023113007A1 (en) | 2023-05-17 | 2024-11-21 | Khs Gmbh | Container manufacturing machine and method for producing containers from preforms |
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DE2545134A1 (en) | 1975-10-08 | 1977-04-21 | Gildemeister Corpoplast Gmbh | METHOD AND DEVICE FOR HEATING PRE-FORMS MADE OF THERMOPLASTIC PLASTIC |
US5718853A (en) * | 1995-04-05 | 1998-02-17 | Husky Injection Molding Systems Ltd. | Preconditioning preforms on a reheat blow molding system |
US20090317506A1 (en) * | 2006-10-26 | 2009-12-24 | Sidel Participations | Furnace and equipment for producing sterile vessels from decontaminated preforms of a thermoplastic material |
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DE3888929T2 (en) * | 1987-06-09 | 1994-07-21 | Toyo Seikan Kaisha Ltd | METHOD FOR HEATING A BOTTLE OR PRE-FORM MADE OF THERMOPLASTIC PLASTIC AND METHOD FOR CONTROLLING THE TEMPERATURE OF A HEATING DEVICE. |
EP0846544A1 (en) * | 1996-12-03 | 1998-06-10 | BEKUM Maschinenfabriken GmbH | Blow moulding machine with transporting means which also change the distance between the preforms |
US6258313B1 (en) * | 1999-05-04 | 2001-07-10 | Container Corporation International Inc. | Stretch blow molding process and apparatus for the manufacturing of plastic containers |
US6770238B2 (en) * | 1999-07-27 | 2004-08-03 | Julian Choinski | Method and device for blow-forming containers |
JP4356066B2 (en) * | 2003-10-17 | 2009-11-04 | 東洋製罐株式会社 | Manufacturing method and manufacturing apparatus for container comprising compression molding and stretch blow molding |
US7220378B2 (en) * | 2004-01-07 | 2007-05-22 | Pressco Technology Inc. | Method and apparatus for the measurement and control of both the inside and outside surface temperature of thermoplastic preforms during stretch blow molding operations |
JP5227949B2 (en) * | 2006-05-11 | 2013-07-03 | クロネス アーゲー | Microwave heating apparatus for plastic blanks and method for heating plastic blanks using microwaves |
DE102007022386A1 (en) * | 2006-05-11 | 2007-11-15 | Krones Ag | Heating plastic preforms used in e.g. bottle manufacture, employs annular microwave resonator around region to be heated |
US8167601B2 (en) * | 2007-02-26 | 2012-05-01 | Toyo Seikan Kaisha, Ltd. | Blow molding machine with air conditioning |
DE102008014215A1 (en) * | 2008-03-13 | 2009-09-17 | Krones Ag | Device for heating containers |
FR2933893B1 (en) * | 2008-07-18 | 2010-08-27 | Sidel Participations | HOLLOW BODY BLOWING SYSTEM COMPRISING A PRESSURE THERMOREGULE FLUID CIRCUIT |
DE102008047891A1 (en) * | 2008-09-18 | 2010-03-25 | Krones Ag | Tempered stretch rod |
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2010
- 2010-05-25 DE DE102010021446A patent/DE102010021446A1/en not_active Withdrawn
-
2011
- 2011-05-03 EP EP11164578.4A patent/EP2390081A3/en not_active Withdrawn
- 2011-05-16 US US13/068,603 patent/US20110291332A1/en not_active Abandoned
- 2011-05-24 CN CN2011101364482A patent/CN102259423A/en active Pending
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DE2545134A1 (en) | 1975-10-08 | 1977-04-21 | Gildemeister Corpoplast Gmbh | METHOD AND DEVICE FOR HEATING PRE-FORMS MADE OF THERMOPLASTIC PLASTIC |
US5718853A (en) * | 1995-04-05 | 1998-02-17 | Husky Injection Molding Systems Ltd. | Preconditioning preforms on a reheat blow molding system |
EP0736367B1 (en) | 1995-04-05 | 1999-06-30 | Husky Injection Molding Systems Ltd. | Preconditioning preforms on a reheat blow molding system |
US20090317506A1 (en) * | 2006-10-26 | 2009-12-24 | Sidel Participations | Furnace and equipment for producing sterile vessels from decontaminated preforms of a thermoplastic material |
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DE102010021446A1 (en) | 2011-12-01 |
US20110291332A1 (en) | 2011-12-01 |
CN102259423A (en) | 2011-11-30 |
EP2390081A3 (en) | 2013-05-29 |
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