EP2389292B1 - Transport system for providing printing forms to a printing press - Google Patents
Transport system for providing printing forms to a printing press Download PDFInfo
- Publication number
- EP2389292B1 EP2389292B1 EP09736177A EP09736177A EP2389292B1 EP 2389292 B1 EP2389292 B1 EP 2389292B1 EP 09736177 A EP09736177 A EP 09736177A EP 09736177 A EP09736177 A EP 09736177A EP 2389292 B1 EP2389292 B1 EP 2389292B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- printing
- magazine
- forme
- transport
- transport system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F27/00—Devices for attaching printing elements or formes to supports
- B41F27/12—Devices for attaching printing elements or formes to supports for attaching flexible printing formes
- B41F27/1206—Feeding to or removing from the forme cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/26—Supports or magazines for piles from which articles are to be separated with auxiliary supports to facilitate introduction or renewal of the pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/10—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme
- B41C1/1083—Mechanical aspects of off-press plate preparation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2227/00—Mounting or handling printing plates; Forming printing surfaces in situ
- B41P2227/60—Devices for transferring printing plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2227/00—Mounting or handling printing plates; Forming printing surfaces in situ
- B41P2227/60—Devices for transferring printing plates
- B41P2227/62—Devices for introducing printing plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/42—Piling, depiling, handling piles
- B65H2301/422—Handling piles, sets or stacks of articles
- B65H2301/4225—Handling piles, sets or stacks of articles in or on special supports
- B65H2301/42252—Vehicles, e.g. carriage, truck
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/42—Piling, depiling, handling piles
- B65H2301/422—Handling piles, sets or stacks of articles
- B65H2301/4225—Handling piles, sets or stacks of articles in or on special supports
- B65H2301/42254—Boxes; Cassettes; Containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1928—Printing plate
Definitions
- the invention relates to a transport system for providing printing forms on a printing unit according to the preamble of claim 1 .
- a transport system for providing printing forms on a printing unit wherein a plurality of printing plates are transportable in a same cassette, wherein a transport vehicle is provided, wherein the transport vehicle simultaneously several cassettes are transportable, wherein the transport vehicle has a carrier system.
- the DE 20 2007 011 576 U1 describes a device for providing a plurality of different, ready for printing one or more printed products print ready printing plates, in particular printing plates for printing machines, with a production line, the at least one device for exposing, engraving and / or coating a printing form blank, optionally at least one device for punching and / or folding of the printing plates and a device for providing the finished printing plates for mounting in the printing machine, wherein the device has at least one intermediate storage for printing plates in which fully or partially finished printing forms are automatically switched on and outsourced.
- a method for providing at least one printing plate at its mounting location on a forme cylinder of a rotary printing machine wherein the imaged with a print motif printing form is transported by a transport device from a separate from the rotary printing Besenting Station to its mounting location on the plate cylinder, wherein the printing form in a transport module connected to the transport device is transported from the imaging station to its respective mounting location on the forme cylinder, wherein the assembly of the printing forme takes place at its respective mounting location on the forme cylinder from the transport module.
- a printing plate cartridge for a printing machine which has a plurality of compartments for receiving in a printing plate change to be dismantled printing plates and for receiving plates to be mounted in a pressure plate change plates, wherein the printing plate cassette is mounted such that it rotates relative to a printing unit of the printing press and rotating can be moved linearly so that several printing units of the printing unit can be operated successively from the printing plate cassette during the printing plate change.
- a device for supplying printing forms to a forme cylinder of a printing machine wherein in the printing machine a plurality of form cylinder are arranged vertically one above the other, wherein a plurality of printing plates are arranged in a common transport module, wherein the transport module is vertically movable, the printing forms individually and positionally from the Transport module out of the respective form cylinder can be fed.
- EP 1 878 570 A2 is a printing unit of a rotary printing machine with at least two forme cylinders known, these form cylinder arranged on the same side of the printing unit in different levels and each with At least one printing form are assignable, wherein the at least two cylinders each form a printing forme magazine is associated with each in each printing forme magazine at least one interchangeable between this printing forme magazine and the associated form cylinder printing form can be stored, wherein on the relevant operating side of the printing unit a controlled handling device is provided with which are arranged on the same operating side of the printing unit arranged in different planes Druckformmagazine simultaneously with the at least one printing form.
- a device for storing an elevator to be exchanged on a cylinder of a printing press, wherein a plurality of elevators are to be arranged on the cylinder, the elevator to be exchanged being stored in a receptacle, the receptacle having at least one code reader, the code reader having a feature attached to the elevator detects its identification, wherein a control unit matches the detected feature with an occupancy plan for the intended printing process and all in the Recording device stored to check whether the elevators are stored in the receptacle for the intended printing in a correct order, the control unit generates at least in case of a mismatch in the adjustment before mounting the elevator on the cylinder a warning before incorrect assembly message.
- a method for operating a system at least for supplying at least one stored in a printing forme magazine printing form to a cylinder is known, wherein a code reader detects a coding of the printing form, wherein errors such as a double assignment or a misregistration of a pressure point on the cylinder by a system preferably to a Control station of the printing press remote message can be detected.
- a device for automatically changing printing plates on a cylinder of a printing machine wherein on the cylinder a plurality of printing plates are to be arranged, being attached to a transport system, a printing unit to be supplied printing forms on the printing unit to which they are assigned, removed and stored in a container After a code reader has read a code attached to each printing form and has determined its assignment to the printing unit.
- the invention has for its object to provide a transport system for providing printing forms on a printing unit, which allows a fully automated supply of the printing unit with printing plates.
- this transport system is just as suitable for simply wide printing forms as it is for multiples wide, z. B. formed in panoramic format printing forms.
- the transport system designed according to the invention leads to a set-up time of very short duration in the printing machine. Further advantages will be apparent in connection with the following explanations.
- the respective printing forme can be fastened on the outer surface of the respective forme cylinder by means of their insertable in at least one formed on the relevant forme channel channel suspension leg.
- the relevant printing forme may have been provided, in particular before the fold of at least one of its suspension legs, with at least one register punching or with a cut or trimming. After exposure, developing, folding and possibly punching and / or cutting, the respective printing forme is ready for use in a production of the offset printing press.
- a used in newspaper printing offset printing machine has z. B. several in the transport direction of the printed image to be printed with the printing forms to be printed, z.
- a material web in particular paper web
- successively arranged printing units each with at least one forme cylinder and a cooperating with this forme cylinder transfer cylinder.
- These several printing units are z. B. to perform a multi-color print, z. B. four-color printing used.
- the number of printing units required in the printing machine doubles.
- Each form cylinder of the printing units is at least in its respective axial direction each with a plurality, z. B.
- each of these printing forms is assigned to exactly one axial mounting position on the lateral surface of this forme cylinder.
- each of these form cylinder at certain axial positions each with several, z. B. be assigned to two or three printing plates, so that this form cylinder in its circumferential direction one behind the other several mounting positions each for one of Comprises printing forms.
- the lateral surface of the forme cylinder thus has a total of z. B. eight, twelve or more mounting positions each for a printing plate.
- In an offset printing machine with z. B. eight printing units z. B. in each case exactly one forme cylinder with z. B.
- the printing forms relating to a particular production are e.g. Example, in the plate exposure device preferably each provided with a coding, said coding is preferably formed in a non-printing area of the respective printing form.
- the respective coding is arranged on one of the suspension legs to be formed on the relevant printing form.
- the coding can z. B. in the form of an automatically readable, especially two-dimensional DataMatrix code (2D code) or both alternatively and additionally be designed in a human-readable plain text.
- the information content of the coding provides information in particular in which Printing unit of the offset printing machine on which form cylinder at which mounting position the print form in question is to be arranged to carry out the pending print job.
- the information content of the coding can also be an indication of the printed product itself or a page number with regard to the relevant printed product and other information such.
- B. have a date of manufacture with respect to the relevant printing form.
- the coding is z. B. in the plate exposure device in the same step as the printed image mounted on the relevant printing forme.
- the preparation of a specific production printing forms is preferably controlled by data, the z. B. be provided by a control unit of a production planning system, wherein the control unit of the production planning system z. B. via an electronic line or wireless communication system with the plate exposure device and preferably at least also connected to a belonging to the offset printing press control station for the purpose of data exchange.
- the data provided by the control unit of the production planning system which are also referred to as production data, on the one hand characterize the printed product to be produced in at least one, preferably in some of its properties, such as e.g. As its page number and on the other hand provide information about the number of produced in a particular production copies of this printed product.
- the production data assigned to a particular production can also provide information about the printing material used, eg. As the paper type and / or its or their grammage include and on the printing press used, for.
- the diameter of the forme cylinder and / or the transfer cylinder to occupy the participating in the execution of the upcoming print job form cylinder with printing plates, ie which form is to be arranged at which mounting position of the respective forme cylinder, to be executed by the printing machine production speed the planned Start of production and / or for Production of a printing process downstream folding apparatus, whether this z. B. is used in a collective production or in a double production.
- the plate exposure device supplied production data required for a particular production printing forms are prepared on time and fed using their respective coding the relevant forme cylinder.
- the batch grouped printing forms can also be transported by hand to their respective place of use in the printing press. The preferably transported in one of the sump to the respective forme cylinder printing forms are manually supplied to the respective forme cylinder by an operator or preferably automatically by means of a controllable conveyor their respective mounting position on the respective form cylinder and then arranged there.
- B. at least one plate exposure device, at least one developing device and at least one Abkant driving, and z. B. is referred to as a Platten Identification to at least one storage device to expand, in each of which provided with at least one print image printing forms are cached until a set of related printing plates for their common transport to a particular of the forme cylinder has been made vollzig. An examination for completeness of the printing forms belonging to a certain sentence takes place for example. B. based on the provided by the control unit of the production planning system data.
- the storage device is arranged downstream in the production line of the printing forms to be produced of the plate exposure device and z. B. arranged in front of the Abkant raised because not yet folded flat printing plates are space-saving stored and also the risk of mutual damage z. B. by scratching a printed image z. B. is avoided by a suspension leg.
- the storage device can also be arranged in the production line after the Abkant Nurif in particular a high removal speed is to be achieved and achievable by storing non-folded flat printing plates space savings in the design of the memory device has a lower priority than the desired paging speed of in the Memory device stored printing forms. Because the bending process performed by the Abkant Ran requires a much higher time wall than processes, in particular transport operations, in conjunction with the outsourcing of stored in the memory device printing forms.
- the storage device is preferably designed such that printing forms can be stored and swapped out at the same time, ie at least one of the printing plates can be stored in the storage device and at the same time another one of the printing forms can be stored.
- the memory device has at least as many memory locations as print forms belong to a same set of printing plates. The number of printing forms belonging to the same set does not have to be identical to the maximum number of mounting positions on the next one Production be involved form cylinder. Rather, the relevant set of printing forms comprises as many printing forms as are exchanged and / or to be applied on the forme cylinder involved in the upcoming production in the same operation.
- the memory device is preferably equipped with so many memory locations that it can accommodate a plurality of sets of printing forms, for. B.
- the memory device has z. B. over several hundred, z. B. four hundred or more memory spaces for printing forms.
- the memory locations of the memory device are each individually addressable and an occupancy of each individual memory location, each with a printing plate, is registered in each case using at least one sensor.
- the memory device therefore preferably has an electronic control unit which monitors and manages the loading and unloading operations and the assignment of printing forms to the storage locations of the storage device and stores information about the occupancy of the individual storage locations.
- z. B immediately after an output of the printing forms from this storage device to provide a printing forms according to their required sets sorting sorting station.
- the z. B. carousel-shaped sorting station or the storage device group her z. B.
- the storage device and the sorting station are each integrated in the mobile collecting container.
- a display device may be provided, which in one of the several mounting positions simultaneously indicating overall view z. B. optically, in particular graphically, preferably by a use of at least one symbol at least indicating to which of these several mounting positions on the respective form cylinder or at which of several storage positions of a printing plates to the relevant forme cylinder promotional printing forme magazine each one of z. B. currently manufactured or at least to be prepared printing forms to arrange.
- the display device can display with its display in particular also different states and / or properties with regard to at least one of the currently produced or at least to be prepared printing forms, such.
- the display device may be required for their respective display information z.
- the data provided by the control unit of the production planning system may preferably be taken in alignment with the data obtained during the preparation of the printing forms prepared for the forthcoming production.
- the display device is z. B. arranged in the region of the point at which the mobile collecting container which receives a particular form cylinder printing forms prior to their transport to the respective forme cylinder.
- the display device can also be used to display the current status of the printed forms to be produced for a particular production, ie to indicate whether a particular printing form is currently being used, for example. B. in the plate exposure device, the developing device, the Abkant Skeller Skeller Sket Sket Sket Sket Sket Sket Sket
- the display device can also indicate for which preferably a plurality of printing cylinders having printing unit of a complex, ie multiple printing units having at least one set of printing plates is already complete and / or which of several to be arranged in a particular of the printing units sets of printing plates is already made ready for use.
- each for a printing plate having forme cylinder can, for.
- a substrate with a full printing width of the relevant forme cylinder is not used printing material width is used, or e) at which mounting position on the respective form cylinder or at which storage position of this printing form-saving printing forme magazine a non-printing printing form, ie a so-called blank plate is arranged.
- the information about the occupancy on the relevant form cylinder or the respective storage positions of the printing form magazine can be in the information field preferably graphically z. B. by using at least one symbol.
- the information shown in the respective information field is z. B. taken from the data provided by the control unit of the production planning system. Alternatively or additionally, the information shown in the respective information field from a Result in comparison with the data obtained when preparing the printing forms prepared for the forthcoming production.
- a printing form 01 ( Fig. 1 ), the z. B. is made plate-shaped from a metallic material, has a substantially rectangular surface with a length L and a width B, wherein the length L z. B. measured values between 400 mm and 1300 mm and the width B z. B. may have measured values between 280 mm and 1500 mm. Preferred measured values are for the length L z. B. between 360 mm and 600 mm and for the width B z. B. between 250 mm and 430 mm.
- the surface has a support side, the so-called support surface 02, with which the printing forme 01 rests in the arranged on a lateral surface of a printing cylinder 06, in particular forme cylinder 06 state.
- the rear side of the bearing surface 02 is a working surface of the printing forme 01, wherein this working surface is provided with at least one printed image 126 or at least can be provided with a printed image 126 ( Fig. 44 ).
- the printing plate 01 is preferably at two opposite ends 03; 04 each with an angled suspension leg 13; 14 provided, wherein the bending lines 11; 12, where the suspension legs 13; 14 are each bent, limit the contact surface 02, wherein the suspension legs 13; 14 each preferably extend completely or at least partially across the width B of the printing plate 01.
- the contact surface 02 of the printing forme 01 is flexible at least along the length L and, in the case of an arrangement of the printing forme 01 on the lateral surface of the forme cylinder 06, its curvature can be adapted.
- the printing forme 01 is arranged on the lateral surface, the length L of the bearing surface 02 thus extends in the direction of the circumference of the forme cylinder 06, whereas the width B of the bearing surface 02 extends in the axial direction of the forme cylinder 06.
- the printing forme 01 can either be used for a printing method using a dampening solution, e.g. As a wet offset printing process, or for a so-called waterless printing process, for. As a dry offset printing process, be suitable.
- a rectified with a production direction of the forme cylinder 06 end 03 of the printing plate 01 is referred to as the leading end 03, whereas the opposite end 04 is the trailing end 04 of the printing plate 01.
- At least the ends 03; 04 of the printing forme 01 with the EinHonbringeln 13 formed thereon; 14 consist of a rigid, z. B. metallic material, eg. B. of an aluminum alloy.
- the printing form 01 can also be made of a plastic or even of a stiff paper.
- the material thickness D in the region of the working surface of the printing forme 01 but at least the material thickness D of the Einhenbringeln 13; 14 a few tenths of a millimeter, z. B. between 0.2 mm and 0.4 mm, preferably 0.3 mm.
- the printing forme 01 as a whole or at least at its ends 03; 04 of a dimensionally stable material, so that the ends 03; 04 are permanently deformable by a bend against a material-specific resistance. Therefore, preferably after a z. B. in an exposure device executed imaging at least the work surface with at least one printed image 126 z. B.
- each a folded suspension leg 13; 14 can be formed, wherein the suspension legs 13 13; 14 in a narrow, in particular slot-shaped opening 129 of a channel 131 of the forme cylinder 06 (FIG. Fig. 44 ) insertable and there by means of a holding device, for. B. a clamping device can be fastened.
- the opening angle ⁇ is assigned to the leading end 03 of the printing plate 01, it is preferably executed acute-angled, in particular it is 45 °.
- the opening angle ⁇ at the trailing end 04 of the printing plate 01 is often preferably greater than 80 ° or obtuse-angled, in particular it is 85 ° or 135 °.
- the folded suspension leg 13 at the leading end 03 has a length L13, which z. B. in the range of 4 mm to 30 mm, in particular between 4 mm and 15 mm.
- the folded suspension leg 14 at the trailing end 04 has a length l14, the z. B. 4 mm to 30 mm, in particular between 8 mm and 12 mm, but rather the shorter length is preferred in order to simplify removal of the suspension legs 13; 14 from the opening 129 of the channel 131 to ensure.
- each printing unit 44 of the printing press which is preferably provided with a plurality of printing units 44, is provided with printing forme magazines 09, as shown by way of example in FIG Fig. 2 is shown, each mold cylinder 06 is associated with exactly one printing forme magazine 09 each.
- Each printing forme magazine 09 has several, z. B. at least as many storage positions, as provided on the associated forme cylinder 06 mounting positions.
- z. B. multiple memory positions in the axial direction of the associated forme cylinder 06 arranged side by side.
- In the printing forme magazine 09 can in association with a specific axial mounting position of the forme cylinder 06 and a plurality of memory positions z. B. vertically arranged one above the other.
- the printing forme magazine 09 is also referred to as a plate changer.
- Each printing forme magazine 09 promotes z. B. in conjunction with a z. B. linearly displaceable conveyor 80 ( Fig. 24 ) in each case at least one stored in the respective printing forme magazine 09 printing plate 01 to one of the forme cylinder 06 of this printing unit 44.
- the in the Fig. 2 illustrated printing unit 44 has a plurality of arranged in at least one frame 16 on a foundation 17 printing units, which are preferably arranged in a bridge construction or in a compact aft construction, ie in a low-height construction with eight pressure points on each other.
- Each printing unit has in addition to its forme cylinder 06 and another printing cylinder 07, in particular a cooperating with this forme cylinder 06 transfer cylinder 07 at least one inking unit 08 on.
- a printing material 18, preferably a material web 18, in particular a paper web 18, is supplied to the printing press during its production continuously and in which in the Fig. 2 shown example passed vertically through the printing units.
- the Fig. 2 are exemplified four in the transport direction of the paper web 18 successive printing units, each having one of the transfer cylinder 07 each having a forme cylinder 06 to the right and left of the paper web 18, wherein in a printing unit on the paper web 18 opposite transfer cylinder 07 roll on each other.
- the paper web 18 is z. B. brought by means of a first printing unit arranged first paper guide roller 19 to the first printing unit and derived by means of a fourth printing unit arranged second paper guide roller 21 from the fourth printing unit.
- Each forme cylinder 06 is assigned at least one inking unit 08.
- Each forme cylinder 06 is associated with a printing forme magazine 09, which preferably has two shafts, wherein each printing forme magazine 09, but at least its respective at least one storage position for at least one printing forme 01 to be stored therein, preferably in its working position substantially horizontally or only with a slight inclination is aligned by less than 15 ° to the forme cylinder 06.
- each at least one printing forme 01 interchangeable either by a no longer required to execute a print job form 01 removed from the respective form cylinder 06 and inserted into the respective shaft or one for the execution of the print job new printing form 01 out of the relevant shaft and mounted on the forme cylinder 06.
- the printing forme magazines 09 in conjunction with the forme cylinders 06 are controllable in such a way that control stations 42 (FIG. Fig. 7 ) can be made from selectively a printing plate change. Because the printing forme magazines 09 can be prepared during an ongoing production of the printing press for a printing plate change and thus to a subsequent new production, reduces the one Standstill of the printing units requiring setup time to an extremely short period of z. B. less than two minutes, preferably less than ninety seconds, for a complete change of all printing plates 01 arranged in this printing unit 44 printing units. Depending on the configuration of the printing units can be in the described printing unit 44 z. B. ninety-six printing plates 01 at the same time in use. Such a rapid printing plate change even with a larger number of printing plates 01 significantly increases the economy of the printing press due to their extremely short downtime.
- the coding preferably in addition to a human-readable code z. B. may be formed as a barcode.
- a barcode is a machine-readable font of different widths and gaps.
- the coding may be performed by a printing process, e.g. Example, an offset printing method, a flexographic printing method, a gravure printing method, a laser printing method, a thermal printing method or an ink jet printing method, preferably on a non-printing area of the printing plate 01, z. B. on one of the suspension legs 13; 14, are applied.
- the formation and arrangement of the coding z. B. on a suspension leg 13; 14 of the printing plate 01, before this suspension leg 13; 14 is formed in a bending operation performed in a bending device 38 ( Fig. 7 ).
- barcodes Even though barcodes always form a two-dimensional array of characters, one distinguishes between one-dimensional (1-D codes), two-dimensional (2-D codes) and three-dimensional (3-D codes) barcodes, the latter forming color in the third dimension , Barcodes are usually standardized in their graphical representation as well as in their information content, z. In ISO / IEC 15415 (2-D codes), ISO / IEC 15416 (1-D codes), ISO / IEC 15418 (data structures) or ISO / IEC 15420. Known 1-D codes are z.
- a 2-D code which also encodes information perpendicular to its main orientation z.
- Matrix codes can be used with a camera system, eg. B. a CCD camera, omnidirectional read. Reed-Solomon error correction doubles the data, which can destroy about 25% of the code without compromising decoding.
- Other matrix codes are z.
- the DataMatrix code exists in different versions, eg.
- ECC 200 wherein the letters ECC for the English expression "Error Checking and Correction Algorithm" and the number following this letter indicates a particular stage of development of the DataMatrix code.
- the DataMatrix code consists of a rectangular area whose size is variable. This surface has quadratic structural elements each having a binary valence; they are z. B. executed in black or white.
- An example of a DataMatrix code is in the Fig. 3 shown, with side by side z. B. two square DataMatrix code areas 22 are arranged with each square structural elements 23.
- DataMatrix code areas 22 can be joined together to form the coding, wherein the DataMatrix code areas 22 both side by side and under or over each other, for. B. in a multi-row and column arrangement can be arranged.
- a 1-D code different thicknesses must be uniquely determined in a drawing plane.
- the DataMatrix code it can only be ascertained which valency each quadratic structural element 23 shown in the drawing plane has, whether it is z. B. is formed in black or white.
- a Data Matrix code requires significantly less space than a 1-D code for the same information content.
- a camera system is required, which captures the information in two dimensions and the captured image z. B. by means of a pattern recognition z. B. evaluated by comparing the detected coding pattern or marker pattern with a stored expectation pattern.
- the camera system converts the detected structural elements 23 of the 2-D code into an electronic, preferably digital, payload.
- 2-D codes must be illuminated areally because of the use of a camera system with a lighting device having at least one light source.
- the light reflected by the 2-D codes is then reflected on an image plane of an image sensor, e.g. B. a CCD sensor or CMOS sensor, shown, wherein the image sensor component z. B. a line scan camera or a surface camera.
- an image sensor e.g. B. a CCD sensor or CMOS sensor
- the light emitted by the light source of the illumination device and the spectral sensitivity of the image sensor are to be matched to the optical properties of the 2-D code-bearing printing plate 01, in particular its reflection behavior and remission behavior.
- a laser diode or a light-emitting diode having an emission of white, yellow or green light has proven to be advantageous as the light source of the illumination device.
- the light source can be z. B. in an image sensor having a code reader 28 ( Fig. 5 ) may be integrated. The design of the code reader 28 with a programmable automatic exposure system is advantageous.
- the image sensor and the light source of the illumination device are to be arranged with their respective effective direction at an angle of inclination of at least 5 ° relative to a standing on the plane or code surface 22 Lot, preferably with an inclination angle in a range between 10 ° and 60 °.
- the code reader 28 should be located at a minimum distance a28 of, for example, 10 mm. B. be mounted 10 mm from the code surface 22, wherein the image sensor and light source z. B. are protected by a mineral glass or acrylic glass against pollution.
- the DataMatrix code has the following four main components: A fixed boundary line 24 is used for pattern recognition and is used to calculate the rotational position of the DataMatrix code so that each reading angle is possible. A boundary line 26 opposite the fixed boundary 24, which forms an unclosed boundary, is used to identify the number of rows and columns, i. H. the so-called matrix density. For the ECC 200, the element in the top right corner is always white.
- the boundary lines 24; 26 define and enclose a memory area 27, wherein the memory area 27 contains the actual binary information in coded form. Depending on the size and / or number of individual structural elements 23 thus also defines the number of possible information.
- An empty zone, called a quiet zone surrounds the DataMatrix code. It contains no information and is not used for orientation. The width of the quiet zone is one field or one line and is needed to distinguish it from other optical pixels.
- the memory area 27 of the coding contains z. B. an information on the basis of the printing plates 01 for the purpose of their identification are distinguishable from each other and / or by means of a single particular printing forme 01 is traceable in their use.
- different print images 126 and / or belonging to different color separations print forms 01 on a mutually different coding.
- the coding can z. B. have generated by a counter index to z. B. consecutively used or to be used printing plates 01 consecutively to count and to identify these printing plates 01, especially those that are similar and / or successively used in the same mounting position of a particular forme cylinder 06, in their respective order.
- the coding can contain information about the respective installation location of the printing forme 01 in the printing press.
- An alternative to the formation of the coding in the form of a barcode consists in the Use of a transponder system, in particular of radio tags, which are referred to as RFID according to their English abbreviation. Radio tags transmit their information contactlessly by means of an electromagnetic field.
- Another alternative to the formation of the coding can in punch marks, z. B. in punched holes exist.
- Fig. 4 shows a printing plate 01, at the trailing Hanger 14 two codings across the width B of the printing plate 01 are spaced from each other ( Fig. 1 ), in each case z. B. two along the width B of the printing plate 01 juxtaposed DataMatrix code areas 22 respectively in the side region of EinHonbringels 14.
- Alternatively or in addition to this arrangement of codings on the trailing suspension leg 14 of a printing plate 01 can in particular in a printing plate 01 in the panoramic format encoding also be attached in the middle region of the Ein rehabilitationschenkels 14 this printing forme 01.
- Each DataMatrix code area 22 can only represent a certain amount of information. Depending on the amount of information to be presented in the coding, two or more DataMatrix code areas 22 are required and preferably applied to the trailing suspension leg 14 of the printing plate 01.
- Fig. 5 and 6 show an example with an arrangement of z. B. four on the lateral surface of the forme cylinder 06 juxtaposed or at least arrangeable printing plates 01 each having a length L and a width B ( Fig. 1 ), wherein each two adjacently arranged printing plates 01 a common code reader 28 is assigned.
- Each of the code readers 28 is z. B. formed as a camera system or incorporated into such, each of these camera systems as an image sensor in each case z. B.
- each CCD sensor has a CCD sensor, wherein in a detection area 29 of each CCD sensor at least one printing plate 01, but preferably at least two printing plates 01 are arranged so that the code reader 28 can simultaneously detect at least one, but preferably all arranged in its detection range 29 codes by the image sensor from the detection area 29 of the code reader 28 recorded coding or the detected codes simultaneously in the same image plane.
- the respective CCD sensor is directed in each case on the trailing suspension leg 14 of the arranged in the respective detection area 29 printing plates 01.
- the detection area 29 of each CCD sensor can be detected by an optical device, e.g. B. by a wide-angle lens, and in particular along the width B of the printing plates 01 have a preferably blunt opening angle to capture multiple encodings, in particular the respective coding of several different printing plates 01, in the same detection area 29 and thus to capture simultaneously.
- the CCD sensor of the respective camera systems is in each case arranged at a distance a28 from the trailing suspension leg 14 of the printing forms 01 arranged in the respective detection area 29, wherein this distance a28 z. B. is at least 10 mm.
- the detection area 29 of the image sensor is in the Fig. 6 each surrounded by a dot-dash line, z. B. rectangular field, this field is in each case in the same plane as the attached to the trailing suspension leg 14 of the printing plates 01 DataMatrix code areas 22 and also z. B. parallel to the respective boundary lines 24; 26 of the DataMatrix code areas 22 is aligned.
- the Fig. 6 shows an arrangement of z. B. in one of the printing forme magazines 09 in the Fig. 2 illustrated printing unit 44 stored printing plates 01, wherein at the trailing suspension leg 14 of these printing plates 01 each at least one encoding is attached.
- the coding is z. B. in the form of two along the width B of the respective printing form 01 juxtaposed DataMatrix code areas 22 formed, each z. B. are arranged in the respective side region of the respective printing forme 01 ( Fig. 4 ).
- In the Fig. 6 are in association with a to be occupied with printing plates 01 forme cylinder 06 in its axial direction by way of example four side by side arranged shafts of a printing forme magazine 09 indicated ( Fig. 2 ), In each of the shafts z. B.
- each configured as a camera system code reader 28 is arranged, wherein the respective detection area 29 of each belonging to one of the camera systems image sensor the respective coding of four adjacently arranged printing plates 01 together and detected at the same time, in each case two in the axial direction of the forme cylinder 06 adjacent to each other in two different shafts arranged printing plates 01 and two in the same shaft superimposed printing plates 01.
- the respective detection area 29 of each belonging to one of the camera systems image sensor can, for. B. an angular, in particular rectangular, preferably square cross-sectional area or z. B.
- the code reader 28 also have a round, preferably elliptical or circular cross-sectional area, all recorded in the detection area 29 of the code reader 28 codes are imaged on the image plane of its image sensor.
- the cross-sectional area of the detection area 29 of the code reader 28 and the image plane of the image sensor are preferably arranged parallel to one another.
- the image plane of the image sensor is subdivided into a plurality of viewing zones 31 which are preferably selectively activatable by the respective camera system, each coding of each of the printing plates 01 detected by the detection area 29 being associated with exactly one of the viewing zones 31 belonging to this detection area 29 That is, each of these viewing zones 31 detects exactly one of the codings detected by the detection area 29 and thus also forms exactly one of the codings detected by the detection area 29 on the image plane of the image sensor.
- each of the printing plates 01 is preferably assigned to exactly one of the printing areas on the forme cylinder 06, so that the forme cylinder 06 in this example with a total of eight printing plates 01, namely four in its axial direction and two each in its circumferential direction is assignable.
- This arrangement can readily be supplemented with two further side-by-side shafts for a 612 forme cylinder 06.
- the relevant printing forme 01 in particular before the folding of at least one of its suspension legs 13; 14 have been provided with at least one register punching or with an incision or trimming.
- the respective printing forme 01 is ready for use in a production of the printing press.
- the preparation of a specific production printing forms 01 is preferably controlled by data, the z. B. from a control unit 40 of a production planning system and / or provided by a control unit 39 of a disk logistics management system, these control units 39; 40 z. B. via an electronic cable or wireless communication system 41, z. B. an Ethemet-based data network, connected to the plate exposure device 33 and preferably at least also associated with a printing press control station 42 for the purpose of data exchange or at least connectable.
- the prepress computer 34 and the plate logistics management system control unit 39 and / or the production planning system control unit 40 may provide their respective data to the plate exposure device 33 via the same communication system 41, as shown in FIG Fig. 7 Alternatively to the separate connection between the computer 34 of the prepress and the plate exposure device 33 is indicated by a dashed connection of the computer 34 of the prepress with the communication system 41.
- z. B. on a particular forme 06 required printing plates 01 preferably as a set, ie stored as a self-contained unit of matching printing plates 01 for their common transport to the respective forme cylinder 06.
- Fig. 8 again shows a similar printing unit 44, as already in Fig. 2 represented, so that corresponding components and elements are each provided with the same reference numerals.
- illustrated printing unit 44 is insofar as a development, as preferably on both operating sides of the printing unit 44 each handling device 46 is arranged, which preferably has a plurality of each arranged on at least one guide element 48 platforms 47 with which ready-to-use printing plates 01 are transportable to the respective printing forme magazines 09, wherein the respective printing plates 01 are automatically conveyed from the respective platform 47 to the relevant storage position of the respective printing forme magazine 09.
- the handling device 46 is with their platforms 47 z. B. formed as a lifting device, which performs a vertical movement on the respective operating side of the printing unit 44.
- the ready-to-use printing plates 01 transported by the mobile collecting container 43 to the relevant printing unit 44 are preferably taken over automatically by the platforms 47 of the handling device 46 and then transported to the relevant printing forme magazine 09.
- Fig. 8 is indicated by a double arrow that the mobile collecting container 43 each one set of ready-to-use printing plates 01 selectively transported to one of the operating pages of the relevant printing unit 44.
- illustrated printing unit 44 is thus opposite to in Fig. 2 shown printing unit 44 has been supplemented by a transport system, wherein for this transport system z. B. a handling device 46 exhibiting distribution system and a charging system for feeding the printing forme magazines 09 ready-to-use printing plates 01 belongs.
- the printing unit 44 preferably has z. B.
- a height adjustable by a controllable drive gallery 49 which gives the operator access to the respective printing units of this printing unit 44 facilitates.
- the gallery 49 in their respective height adjusting drive operates z. B. with a hydraulic, pneumatic or electrical operating principle.
- the height-adjustable gallery 49 may have a bring in different height positions conveyor cage or be designed as a lift.
- the respective height positions are preferably relative to the foundation 17 of the printing unit 44.
- the device required to produce ready-to-use printing plates 01 has at least at least one plate exposure device 33 and, as a rule, at least one development device 36 and at least one folding device 38.
- the printing blocks 01 belonging to the same sentence can often not be produced in immediate succession in a complete sequence; B. due to a different deadline with respect to the contents of the printed images 126 to be printed in a rather random order in the plate exposure 33, so that the printing plates 01 after their respective exposure to be used at their respective located in the printing press site useful sets must be grouped to avoid unnecessary transport routes between the device for the production of ready-to-use on the printing press printing plates 01 and the respective site in this printing press.
- this device for producing ready-to-use on a printing press printing plates 01 is extended by at least one memory device 51 ( Fig. 7 ), in each of which at least one printed image 126 provided printing plates 01 are cached until a set of matching printing plates 01 has been made in their entirety for their common transport to a particular arranged in a printing unit 44 form cylinder 06 or printing forme magazine 09.
- the memory device 51 has the function of a buffer in the production line for producing printing forms 01 ready for use on a printing press. A check for the completeness of the printing forms 01 belonging to a particular sentence takes place for. B. by or at least in connection with this memory device 51 z. B. based on the data provided by the control unit 39 of the disk logistics management system.
- the memory device 51 is in the in the Fig. 7 Based on a continuous arrowed line production flow shown, ie arranged in the production line of the printing plates 01 to be prepared preferably after the developing device 36 and the Abkant Nur 38 because not yet folded flat printing plates 01 space-saving storage and also the risk of mutual damage z. B. by scratching a printed image 126 z. B. by a suspension leg 13; 14 is avoided.
- Dashed arrow lines indicate alternative transport routes within the device for the production of printing plates 01 ready for use on the printing machine, in particular an arrangement of the storage device 51 in the production line after the folding device 38.
- the memory device 51 is preferably designed in such a way that printing forms 01 can be stored and swapped out at the same time.
- the memory device 51 has at least as many storage locations as printing forms 01 belong to a same set of printing forms 01.
- the number of printing plates 01 belonging to the same set does not have to be identical to the maximum number of mounting positions on the forme cylinder 06 involved in the upcoming production or the maximum number of storage positions of the respective printing forme magazine 09 for which the printing form 01 to be transported is determined are.
- the relevant set of printing plates 01 comprises as many printing plates 01 as are to be mounted and / or exchanged on the forme cylinder 06 involved in the upcoming production or in the relevant printing plate magazine 09 in the same operation.
- the memory device 51 is preferably equipped with so many memory locations that it can accommodate several sets of printing plates 01, for. B. all applicable to the relevant printing unit 44 sets of printing plates 01st
- the memory device 51 has at least one first handling device with which the printing device 01 supplied to the memory device 51 is stored in memory locations of this memory device 51, wherein each of the memory locations is preferably assigned exactly one of the printing plates 01.
- first handling device receives a stored at one of the memory locations printing plate 01 and removes and outsourced when that set of printing plates 01, to which the relevant printing plate 01 belongs, for its transport to Printing unit 44 is retrieved.
- the first and / or second handling device performs relative to the stationary memory locations of the memory device 51 in a same plane a movement z. B. in two preferably orthogonal directions from each other.
- the respective at least one of the printing plates 01 in or outgoing handling device is stationary relative to the storage device 51 and a respective storage locations of this memory 51 exhibiting magazine relative to the at least one handling device or to the plurality, in particular two handling devices moved translationally and / or rotationally.
- the operations for storage and / or removal of printing plates 01 each have a relative movement between the memory locations of the memory device 51 and at least one respective storage and / or outsourcing exporting device, eg. B. the handling device connected.
- the device for producing ready-to-use on a printing press printing plates 01 thus has at least at least one plate exposure device 33, this plate exposure device 33 downstream at least one storage device 51 is provided, the storage device 51 at least one set of terms with respect to a particular forme cylinder 06 or a particular Druckformmagazin 09 common location associated printing plates 01 cached before their common transport to the printing press.
- the location of the printing plates 01 to be transported there as a set is thus at one of several printing cylinders arranged in the printing cylinder 06 or printing forme magazines 09.
- belonging to different sets of printing plates 01 are preferably outsourced as a set of associated printing plates 01 in an uninterrupted sequence, regardless of whether these printing plates 01 were previously presorted in the memory device 51 to mating sets of printing plates 01 or have been temporarily stored in memory locations of the memory device 51 once in any, ie chaotic arrangement.
- the memory device 51 does not outsource interposed printing plates 01 by itself, in conjunction with the memory device 51 z. B. subordinate, ie after an output of the printing plates 01 from this storage device 51, a printing plates 01 sorting sorting station 57 provided which the printing plates 01 to the respective printing unit 44 required sets of terms with respect to a particular forme cylinder 06 or a specific printing forme magazine 09 common job site associated printing forms 01 sorted.
- the sorting station 57 may be formed integrated in the memory device 51 in one embodiment. In a further embodiment variant, it can be provided that the sorting station 57 is arranged between the folding device 38 and one of the mobile collecting containers 43. Alternatively, the sorting station 57 in the in the Fig. 7 arranged by dashed arrow lines production line according to the Abkant Anlagen 38, so that sorted in or on the basis of the sorting station 57 already beveled printing plates 01 ready-to-use sentences and z. B. are delivered to one of the multiple mobile storage container 43, provided that the transport of the printing plates 01 is not done by hand to the respective site in the printing unit 44. In the Fig. 7 are hinted several, z. B.
- each alternately or optionally usable mobile collecting container 43 shown which preferably each automatically transport a set of printing plates 01 to their respective site in the printing unit 44.
- Fig. 7 represented by dashed arrow lines from the device for the preparation of ready for use on the press ready printing plates 01 transport routes, which each lead past the mobile storage containers 43 and indicate a manually carried transport of the printing plates 01 to the respective printing unit 44.
- the sorting station 57 or the storage device 51 group them each z.
- this coding is preferably mounted in non-printing area of the relevant printing plate 01, z. B. at a time of storage of this printing plate 01 in the storage device 51 not yet be folded suspension legs 13; 14 ( Fig. 3 . 4 ).
- U. a. for visualizing preferably both the particular sequential process for making ready to use on a printing press printing plates 01 and the operating status at the place of use of these printing plates 01 is preferably in conjunction with this process exporting device, such as. B. in the Fig. 7 is indicated by a Strichumrandung, and / or in connection with the temporary storage and the transport of ready-to-use printing plates 01 prepared a display device 52 with a z. B.
- optical, in particular graphical, preferably at least one symbol using display the display in a plurality of mounting positions on a plurality of mounting positions having forme cylinder 06 or more memory positions of the plurality of storage positions having printing block 09 simultaneously displaying overall view indicating which of these multiple mounting positions on the respective form cylinder 06 or at which of these several storage positions of the printing forme magazine 09 is to be arranged in each case a printing forme 01.
- the display device 52 thus has a preferably electronically z.
- Example as a monitor or as a screen mask formed display indicating at least one use of a printing plate 01 at its place of use in a printing press, wherein at the site of the printing forme 01 a plurality of mutually different positions are provided, each position at the site one of several Mounting positions on one of the plurality of mounting positions having forme cylinder 06 or one of a plurality of storage positions of the multiple storage positions having printing forme magazine 09, wherein the display device 52 displays in its display simultaneously several different locations in the printing press, the display indicates which of the positions of a particular each have a plurality of positions for each one there formable printing forme 01 having place of use each a printing forme 01 is to be arranged.
- This display allows an operator of the press to review and control the condition of retrofitting that press for a new production.
- the display device 52 can display with its display in particular also different states and / or properties with regard to at least one of the currently produced or at least to be prepared printing plates 01, such.
- B. a) which mounting position on the respective forme cylinder 06 or which storage position of the printing forme magazine 09 an already prepared, ie ready-to-use printing plate 01 is assigned, b) which mounting position on the respective forme cylinder 06 or which storage position of the printing forme magazine 09 a just in their manufacturing process, ie associated with printing in the form 01, c) at which mounting position on the respective forme cylinder 06 or at which storage position of the printing forme magazine 09 for the upcoming production ever a printing plate is arranged, d) which mounting position on the respective forme cylinder 06 or which storage position of the printing forme magazine 09 at the is not occupied with a printing plate 01, because in the upcoming production z.
- a substrate 18 with a full printing width of the respective forme cylinder 06 is not used printing material width is used, or e) at which mounting position on the respective forme cylinder 06 or at which storage position of the printing forme magazine 09 a non-printing printing plate 01, ie arranged a so-called blanking plate becomes.
- the display device 52 may be required for their respective display information z.
- the data provided by the control unit 39 of the panel logistics management system and / or the control unit 40 of the production planning system may preferably be taken in alignment with the data obtained during the preparation of the printing forms 01 prepared for the forthcoming production.
- the display device 52 to the communication system 41, to which also z.
- the plate exposure device 33, the computer 34 of the prepress, the control unit 39 of the plate logistics management system and / or the control unit 40 of the production planning system and belonging to the printing press control station 42 are connected and via the network thus created a data exchange to enable.
- the display device 52 is spatially z. B. arranged in the region of that point at which the mobile collecting container 43, the z. B. a particular forme cylinder 06 or a particular printing forme magazine 09 concerned printing plates 01 before their transport to the respective forme cylinder 06 or the respective printing forme magazine 09 receives.
- the display device 52 can also be used to display the current status of the printed form 01 to be produced for a particular production, ie, to indicate whether a particular printing plate 01 currently has z. B.
- the developing device 36, the Abkant gear 38 or the memory device 51 is located so that visible by the display of the display device 52 in particular for an operator of the printing press is whether a required for a particular forme cylinder 06 or for a particular printing forme magazine 09 set of printing plates 01 is already complete or not yet.
- the display device 52 may also indicate for which preferably a plurality of forme 06 and / or Druckformmagazine 09 having printing unit 44 of a complex, ie several printing units 44 having printing system at least one set of printing plates 01 is already complete and / or which of several in a certain of Printing units 44 to be arranged sets of printing plates 01 is already made ready for use.
- Fig. 9 shows by way of example the display of the display device 52 for at least two printing units 44.1; 44.2 having printing plant, which z. B. in conjunction with other aggregates, not shown here, for. B. a folder, form a section of a printing press.
- the representation in the upper half of the Fig. 9 concerns a first production and the representation in the lower half of the Fig. 9 one of the first different second production.
- For each of the two printing units 44.1; 44.2 are in the Fig.
- Each of the two printing units 44.1; 44.2 are thus each a total of eight information fields 53 assigned, which indicate the state of a printing form to be prepared 01 and / or the occupancy of a mounting position or storage position in each case at eight different positions.
- the display of the display device 52 is thus capable of simultaneously displaying several different productions to be executed one after the other in the same printing press with a plurality of production locations respectively associated with these production locations of the printing plates 01 required for the respective production.
- various information can be displayed in the display of the display device 52.
- specific information about the state of a printing forme 01 and / or the occupancy of a mounting position or storage position can be taken at each position.
- An open position, as in the Fig. 9 indicated by a white box, z. B. indicate that for the upcoming production in the relevant printing unit 44.1; 44.2 no printing plate 01 is required at this position.
- a filled position may mean that there is already a printing forme 01 at that location at that location because z. B. the printing form 01 a previous production can be accepted.
- Positions, each with a symbol, eg. B. are marked with an "X", z. B.
- the display of the display device 52 thus shows in a plurality of positions, ie mounting positions or memory positions simultaneously displaying overall representation except the information on which of these positions in each case a printing plate 01 is to order, for which of these positions in each case to make a printing plate 01 and / or in combination with other required on the same site pressure forms 01 to the is to transport relevant site.
- positions z. B. either mounting positions of a plurality of mounting positions having cylinder 06 or memory positions of a plurality of memory positions having printing forme magazine 09 relate, z. B. at least one, but preferably at several, in particular at each of the on the forme cylinder in question 06 or in the respective printing forme magazine 09 to be arranged printing plates 01 also a z.
- an information field 53 in the display of the display device 52 corresponding information field 54 may be provided which contains information at least on the arrangement and / or a work instruction with respect to another printing form 01, the position of the information field 54 having printing plate 01 is adjacent.
- This information field 54 is thus an aid in the use, in particular arrangement of a printing form 01 at one of a plurality of positions of a printing unit to a printing unit 44; 44.1; 44.2 or printing machine belonging assembly, said assembly z. B. as a Form cylinder 06 or may be formed as a printing forme magazine 09.
- the z. B. of the plate exposure device 33 preferably in a non-printing area, in particular on the suspension arm 13; 14 of the relevant printing plate 01 attached information field 54 z. B. indicate, a) at which mounting position on the relevant forme cylinder 06 or at which storage position of the printing forme magazine 09 the information field 54 having printing plate 01 is to be arranged b) at which other mounting position on the relevant forme cylinder 06 or at which other storage position of this printing form 01 is still to be arranged printing form 01 is to be arranged c) at which mounting position on the relevant forme cylinder 06 or at which storage position of this printing forme 01 storing printing forme magazine 09 currently, d. H.
- the information field 54 may contain information about an arrangement and / or about a work instruction with respect to several or preferably all of the same assembly positions.
- the information about the arrangement of participating in an upcoming production printing forms 01 at the respective positions in the information field 54 preferably graphically, z. B. by using at least one symbol respectively.
- the information shown in the respective information field 54 is z. B. taken from the control unit 39 of the plate logistics management system and / or the control unit 40 of the production planning system data.
- the information presented in the respective information field 54 may result from a comparison with those data which are obtained during the preparation of the printing forms 01 prepared for the forthcoming production.
- the attached to the printing plate 01 information field 54 may each next, ie in addition to a DataMatrix code z. B. on the suspension leg 13; 14 of the relevant printing forme 01 be attached.
- Fig. 10 shows such a, on at least one of the printing plates 01 mounted information field 54.
- the information field 54 consists of several individual position elements 56, which are grouped according to the positions of the assembly, ie the mounting positions on the respective forme cylinder 06 or the storage positions in the relevant printing forme magazine 09 , here z. B. in two parallel lines, each with four columns.
- the position elements 56 convey information about an arrangement and / or about a work instruction with regard to at least one further printing form 01, whose position is adjacent to the printing field 01 having the information field 54, by means of a suitable coding.
- An open position element 56 shows z. B. on that at this position no printing plate 01 is to be arranged, whereas a filled position element 56 z. B.
- a position associated with a symbol e.g. B. marked with an "X", z. B. indicate that for this position a printing plate 01 is still to be made.
- One with another symbol, eg. B. with a "Y" drawn position shows z. Example, that at the relevant position an unexposed printing plate 01, that is, a blank plate is used.
- z. B. with a "Z" drawn position z. B. indicate that at this position no new printing forme 01 is to be arranged, but the existing printing forme 01 is arranged there.
- a method for preferably automated changing of printing plates used in the printing press 01 which z. B. to each with printing plates 01 to be loaded printing units 44; 44.1; 44.2 of the printing machine can be executed in a simple manner.
- This method is particularly for each having a plurality of printing units having printing units 44; 44.1; 44.2 according to the Fig. 2 shown embodiment, preferably on a printing unit 44; 44.1; 44.2 according to the example of Fig. 8 , because the example of Fig. 8 shows on each operating side of the relevant printing unit 44; 44.1; 44.2 one of a drive, for. B. motor, height adjustable gallery 49.
- Fig. 11 ties in with the Fig. 7 and shows by way of example the plate exposure device 33, which blanks 32 of the respective printing plates 01 are supplied.
- the developing device 36 and the Abkant sensible 38 are in the Fig. 11 not shown for clarity; but their presence is taken for granted.
- Fig. 11 assumes that in the plate road arranged spatially separated from the printing press plate train ready-made printing plates 01 at the output of this Platten Sounds either directly to a mobile collection container 43 or first one of these printing plates 01 caching storage device 51 and then out of this storage device 51 then a mobile collection container 43 are supplied what in the Fig. 11 is indicated by the two indicated by arrows each transport routes.
- the storage device 51 can interact with a sorting station 57.
- the ready-to-use printing plates 01 are, according to their respectively intended for mounting locations on one of the in the relevant printing unit 44; 44.1; 44.2 arranged form cylinder 06 pre-sorted stored in the respective mobile collecting container 43 and in this collecting container 43rd together from the plate line to the respective printing unit 44; 44.1; 44.2 brought.
- the mobile collecting container 43 is z. B. on wheels, wheels or at least one rail ( Fig. 18, 19 ) movable, in particular movable, preferably also automatically movable.
- the respective mobile collecting container 43 along its length l43 several, z. B. four or six juxtaposed each preferably with several, z. B. eight, twelve or more compartments 58 equipped storage columns A43; B43; C43; D43 on which each prepared ready-to-use printing plates 01 z. B. based on their respective coding ( Fig. 4 ) can be assigned.
- the individual of a particular storage column A43; B43; C43; D43 associated subjects 58 are arranged vertically above one another in the manner of a shelving system in several levels and in the longitudinal direction of the relevant mobile storage container 43 preferably each have the width B of the printing forme 01 to be stored in the relevant compartment 58 (FIG. Fig. 1 ).
- Fig. 12 shows in a perspective view, for example, such a mobile storage container 43 with four rows of storage columns arranged A43; B43; C43; D43, in each of which a plurality of ready-to-use printing plates 01 are stored or at least storable.
- the same mobile collecting container 43 is in the Fig. 13 shown again in his side view.
- Each individual bin 58 of this plurality of in a plurality of storage columns A43; B43; C43; D43 and arranged in different levels vertically arranged fan 58 is individually addressable by means of the respective coding of the to be stored in the respective mobile storage container 43 printing plates 01.
- ready-to-use printing plates 01 are stored presorted with respect to their respective installation location on one of the forme cylinders 06 of the printing press in the compartments 58 of the relevant mobile collecting container 43.
- Fig. 14 illustrates in a simplified outline sketch a promotion of at least one of the mobile headers 43 to the printing unit 44; 44.1; 44.2, preferably a plurality of pressure units 44; 44.1; 44.2 having printing machine, the forme cylinder 06 are to be populated with stored in the mobile storage container 43 printing plates 01, wherein the respective transport path of the mobile collecting container 43 to the respective printing unit 44; 44.1; 44.2 is indicated by a double arrow.
- the transport of the mobile storage container 43 from the plate road to the printing unit 44 concerned; 44.1; 44.2 can preferably be automated, for. B. rail-bound.
- the mobile storage container 43 in question is at the operating side of the relevant printing unit 44; 44.1; 44.2 with its narrow front side 59 advancing on the respective height-adjustable gallery 49, so that the respective mobile collecting container 43 with its length l43 parallel to the axis of rotation 124 (FIG. Fig. 44 ) of the forme cylinder 06 is arranged aligned.
- the length l43 of the mobile collecting container 43 preferably corresponds to the total extending in the axial direction of the forme cylinder 06 width of the relevant printing unit 44; 44.1; 44.2, but it can only be a part, z. B. half the width of the respective printing unit 44; 44.1; 44.2, so that several, z. B. two such mobile collecting container 43 at their respective end faces lined up z.
- Galleries 49 may also have a single one for these two printing units 44; 44.1; 44.2 common gallery 49 be provided. If at least one of the two halves of at least one of the two adjacently arranged printing units 44; 44.1; 44.2, ie at least their racks 16, individually formed horizontally displaceable ( Fig. 20 ), it can be provided that the two galleries 49 of these adjacently arranged printing units 44; 44.1; 44.2 to avoid a collision when moving apart of the respective printing unit halves z. B. one above the other or slidably formed and thus can be arranged in the same vertical plane.
- the compartments 58 of the mobile storage container 43 can at least on its transport from the plate road to the relevant printing unit 44; 44.1; 44.2 z. B. by a z. B. actuated by the movement of the mobile collecting container 43 z. B. mechanical or pneumatic device about a parallel to the length l43 of the mobile collecting container 43 directed axis tilted or hinged, ie be obliquely adjustable to the stored in the compartments 58 printing plates 01 which a greater length L ( Fig. 1 ) as a width of the mobile storage container 43, at least on the transport path from the plate road to the respective printing unit 44; 44.1; 44.2 z. B. completely into the interior of the respective mobile storage container 43.
- Fig. 15 shows in a perspective view a part of the frame 16 of a preferably designed as a four-high tower with on each of its two operating pages four vertically superposed form cylinders 06 pressure unit 44; 44.1; 44.2 with mounted on both sides control height adjustable galleries 49, wherein the eight arranged between the frame walls printing units for the sake of clarity are not shown.
- Each of these two galleries is 49 in each case by a her each associated, having a drive lifting device 61 individually and independently of the other gallery 49 height adjustable and thus along the height of the printing unit 44; 44.1; 44.2 adjustable to different height positions.
- Fig. 15 and 16 are arranged in this example of a four-high tower eight in total between the pairwise opposite walls of the frame 16, the respective form cylinders 06 associated printing forme magazines 09 by the representation of only a single of these printing forme magazines 09 only indicated ( Fig. 2 and 8th ), wherein the representation of the illustrated printing forme magazine 09 is also greatly simplified.
- the four stacked printing form magazines 09 of the left half in the Fig. 15 and 16 illustrated printing unit 44; 44.1; 44.2 are hidden anyway by a standing in the foreground frame wall.
- the arranged on the respective gallery 49 mobile storage container 43 is at the respective operating side of the relevant printing unit 44; 44.1; 44.2 brought using the respective lifting device 61 to such a height position that a certain level associated compartments 58 of the mobile storage container 43 with in a certain height position in the axial direction of the respective forme cylinder 06 juxtaposed Druckformmagazinen 09 on the respective operating side of this printing unit 44; 44.1; 44.2 for the purpose of an automated change of printing plates 01 can enter into operative connection.
- the compartments 58 which are fixed in position in the mobile collecting container 43 in their respective height dimensions are thus adjusted to a height position which can be selected on the respective operating side of the printing press by a lifting movement of the gallery 49 carrying this mobile collecting container 43. This fact is in the Fig.
- the printing form magazines 09 are in the relevant printing unit 44; 44.1; 44.2 each frame-fixed, that is arranged stationary.
- the compartments 58 of the respective mobile storage container 43 are loaded onto a respective printing forme magazine 09 adjusted height position. Thereafter, a change of at least one printing forme 01 between the relevant mobile storage container 43 and the selected by the height position printing forme magazine 09 z. B. triggered by a remote, z. B. remote from the control center of the printing machine control command.
- Fig. 17 shows in a plan view a printing forme magazine 09, as in a printing unit 44; 44.1; 44.2 z. B. according to one of Fig. 2 . 8th . 15 or 16 can be installed, in cooperation with subjects 58 of the relevant operating side of the printing unit 44; 44.1; 44.2 brought mobile collection container 43, said mobile collecting container 43 with its storage columns A43; B43; C43; D43 is positioned longitudinally of the printing form magazine 09 such that these storage columns A43; B43; C43; D43 in the axial direction of the forme cylinder 06 juxtaposed storage positions facing each other.
- At least one of these storage columns A43; B43; C43; D43 is at least one of the storage positions of the printing forme magazine 09 in an at least approximately corresponding height position at a horizontal distance a58 (FIG. Fig. 16 ) such that at least one in a pocket 58 of one of the storage columns A43; B43; C43; D43 stored printing form 01 from the subject tray 58 to the storage position of the printing forme magazine 09 facing this compartment 58 by an orthogonal to the operating side of the printing unit 44; 44.1; 44.2 directed, preferably linear, in particular horizontal movement can change.
- This change of at least one printing plate 01 from one of the compartments 58 of the mobile collecting container 43 to a storage position of the printing forme magazine 09 or vice versa is preferably by a remote control, for. B. triggered at the control station of the printing press.
- the horizontal distance a58, in which a compartment 58 of the mobile collecting container 43 is compared with a corresponding storage position of the printing forme magazine 09, is dimensioned to be shorter than the extended length L (FIG. Fig. 1 ) of the ready-to-use printing plate 01 to be replaced.
- compartments 58 of the mobile collecting container 43 arranged in different horizontal planes are arranged along a height H of this collecting container 43 in pairs in a vertical distance H1; H2 spaced apart ( Fig.
- the distance H1 usually corresponds to the distance H2.
- Fig. 17 shows the operating state of a preferably simultaneous transfer of several printing plates 01, which are stored in the same horizontal plane in different in a row juxtaposed compartments 58 of the mobile storage container 43 or stored there, to or from these subjects 58 corresponding juxtaposed storage positions of Druckformmagazins 09.
- To carry out the transition of these printing plates 01 from mobile storage container 43 for printing forme magazine 09 or vice versa are preferably provided on the printing forme magazine 09 the respective memory positions of this printing forme magazine 09 associated gripping means 62 which due to a remote control in various juxtaposed compartments 58 of the mobile storage container 43rd stored printing plates 01 preferably at the front end 03 ( Fig. 1 ) and then in the respective storage position of the printing forme magazine 09 z. B.
- the respective gripping device 62, the respective printing forme 01 z. B. engages by a positive connection or a frictional connection, z. B. stored in a linear guide and extendable at least over the extent of between the respective printing forme magazine 09 and the front end 03 of the respective printing forme 01 distance a58.
- the respective gripping device 62 is z. B. in connection with the conveyor 80 ( Fig. 24 ), which in each case conveys at least one printing forme 01 stored in the relevant printing forme magazine 09 from this printing forme magazine 09 to the relevant forme cylinder 06.
- the mobile collecting container 43 has no drives, which drive the respective gripping device 62 and are thus used for conveying at least one printing forme 01 from the mobile collecting container 43 to the printing forme magazine 09 or vice versa.
- the mobile collecting container 43 is at the output of Platten Sounds, in particular at the memory device 51, preferably automatically with printing plates 01, which are pre-sorted for the respective mounting positions on the respective forme cylinder 06 based on their respective coding, and then by hand or preferably automatically to the relevant printing unit 44; 44.1; 44.2.
- the mobile collecting container 43 is then automatically unloaded, wherein the presorted in the mobile storage container 43 stored printing plates 01 are passed in the correct position to the respective storage positions of the respective printing forme magazine 09.
- the mobile collecting container 43 is also loaded again with printing plates 01 from memory positions of the respective printing forme magazine 09, in order for example. B. in the printing process no longer required printing plates 01 of the respective printing unit 44; 44.1; 44.2 dissipate and then dispose of.
- the mobile collection container 43 is before a start or resumption of production of the relevant printing unit 44; 44.1; 44.2 preferably removed from their gallery 49.
- the mobile collecting container 43 is z. B. as part of a driverless transport system to the relevant operating side of the printing unit 44; 44.1; 44.2 moves.
- the movement of the mobile collecting container 43 is controlled by a press belonging to the control console.
- printing plates 01 can also be exchanged simultaneously at a plurality of mounting positions arranged next to one another in the axial direction of the respective forme cylinder 06.
- the at least one printing forme 01 to be changed on one of the forme cylinders 06 is stored in a storage position of a printing forme magazine 09 associated with the relevant forme cylinder 06 and fed out of this printing forme magazine 09 to the relevant assembly position on the forme cylinder 06.
- Several of the printing plates 01 presorted in the mobile collecting container 43 are simultaneously transferred in the correct position to the respective storage positions of the at least one respective printing forme magazine 09.
- the pre-sorted in the mobile storage container 43 stored printing plates 01 are preferably each one by the respective Printhead magazine 09 arranged gripping device 62 of the respective storage position of this printing forme magazine 09 supplied.
- the assignment of the printing plates 01 to be stored in one of the mobile collecting containers 43 to certain compartments 58 of the relevant mobile collecting container 43 is effected via the coding applied to these printing plates 01 ultimately also as a function of the data provided by the control unit of the production planning system. For example, to exercise a control position-correct storage of the respective printing plates 01 in the relevant mobile storage container 43 z. B. displayed on the display device 52 ( Fig. 9 ).
- An equipping device 63, the z. B. as a z. B. is arranged stationarily arranged or can be guided on a linear portal robot 63 engages with their gripping device 64 provided on a display 66, ready-made ready form 01 preferably on its non-illustrated support surface 02 (FIG. Fig. 1 ), wherein the z. B. from spaced apart, in particular parallel slide rails existing display 66 is disposed at the end of a plate line, wherein the plate line has at least at least one plate exposure device 33.
- the Platten Diagram can also - as in the Fig.
- the plate line preferably also has at least one developing device 36 and at least one Abkant sensible 38, which facilities of course exist, in the Fig. 18 for the sake of clarity, however, are not shown, for what, however Fig. 7 is referenced.
- the ready-to-use printing plates 01 are provided immediately after their respective production on the display 66 and picked up there by the robot 63 by means of its gripping device 64. In this method, a buffering of the printing plates 01 in a memory device 51 belonging to the plate line (FIG.
- Fig. 7 usually not required, but the printing plates 01 are according to their needs until relatively shortly before the intended, from the respective printing unit 44; 44.1; 44.2 made production carried out.
- a control device is provided which checks an order-related correct arrangement of the printing plates 01 in the mobile collecting containers 43.
- plate lines each having at least one plate exposure device 33 are arranged parallel to one another ( Fig. 18 ), where z. B. each of these plate exposure devices 33 each own robot 63 is assigned, wherein belonging to the respective Platten Identification robot 63 z. B. not fixed, but z. B. on a preferably orthogonal to the orientation of the respective plate line extending portal 65 is preferably linearly movable, in particular arranged movable so that of the respective robot 63, starting from its reference point in front of or in his grip area with respect to the display 66 at the end of the respective Platten Avenue a bidirectional movement, in particular linear movement is executable. That is in the Fig. 18 z. B.
- z. B. perpendicular to the plane extending portal 65 is z. B. as a rail, in particular bottom rail, z. B. formed with a rack and a drive unit.
- a handling area of the robot 63 is preferably fenced, at least one area securing is provided.
- the robots 63 are each by means of their respective movement controlling control unit z. B. in different Working speeds operable and thus adaptable to a predetermined by the respective Platten Beau power stroke.
- the work cycle is predetermined by the control unit 39 of the plate logistics management system to the control unit of the respective robot 63.
- the gripping device 64 of the robot 63 is z. B. formed as a controllable suction device, which holds in its actuated operating state, a printing forme 01 by sucking preferably its support surface 02 or its printing surface ( Fig. 1 ).
- the robot 63 introduces the at least one printing forme 01 gripped by its gripping device 64 into one of the mobile collecting containers 43 provided in the handling area of the robot 63, in which collecting containers 43 the respective printing forme 01 to the respective printing unit 44 having its respective site of use; 44.1; 44.2 is transported.
- each of these mobile collecting containers 43 preferably has a plurality of compartments 58, the respective robot 63 sorting the printing form 01 gripped by it into a specific one of these compartments 58 of at least one specific collecting container 43, depending on the installation location of this particular printing forme 01.
- a gripped by the robot 63 printing plate 01 in the panoramic format is z. B.
- a printing form 01 gripped by the robot 63 becomes its length L ( Fig. 1 ) z. B. introduced from above into a compartment 58 of an upright storage container 43, which in the Fig. 18 indicated by arrows.
- at least one detection device, in particular a code reader 28 is provided, which code reader 28 in cooperation with a preferably electronic recording device by detecting a attached to the relevant printing plate 01 coding, z. B. whose DataMatrix code area 22 ( Fig. 3 to 6 ), registered which printing forme 01 has been introduced into which bin 58 which bin 43.
- the transport of the mobile collecting container 43 to the respective printing unit 44; 44.1; 44.2 is preferably automated, in particular programmatically, z. B. rail-bound along a guide system 67.
- the guide system 67 may have at least one, preferably a plurality of switch elements which allow branches of the transport routes.
- the transport speed of the collecting container 43 along the guide system 67 is z. B. 0.5 m / s or more, z. B. between 0.7 m / s and 1.0 m / s.
- emptied collecting containers 43 are preferably returned to the handling area of the robot 63 in a roundabout.
- the individual mobile collection container 43 are z. B.
- each equipped with an identifier based on which each of these collection container 43 in conjunction with a flow of a control program is positioned as required and purposefully moved.
- Collecting container 43 which transport at least one of one of the forme cylinder 06 removed print form 01, to a z. B. from the plate line or the handling area of the robot 63 separate parking position, ie led to an unloading station to z. B. to be emptied manually by the operator. After their emptying, these collecting containers 43 are preferably automatically returned to the handling area of the at least one robot 63.
- Fig. 19 shows in a perspective view of the guided by means of the guide system 67, with its subjects 58 upright mobile collecting container 43, which several, z. B. four separate compartments 58, wherein z. B. in each compartment 58 at least one printing forme 01 is stored.
- the compartments 58 can each also have a plurality of, in particular two storage positions, so that 58 two printing plates 01 can be stored in each of these compartments 58.
- the Indian Fig. 19 illustrated collecting container 43 is z. B. closed at its side facing away from the guide system 67 top and open at least one parallel to the transport direction end face.
- Fig. 20 shows schematically and greatly simplified two in a same plane next to each other, each shown only half printing units 44; 44.1; 44.2, as in connection with z. B. with the Fig. 2 . 8th and / or 14 were discussed.
- the illustrated halves of the two printing units 44; 44.1; 44.2 which may belong to the same or different printing presses or to different sections of the same printing press, are spaced from each other by a gap 68, but their respective axially parallel to their respective printing unit cylinders 06; 07 extending operating pages are arranged facing each other.
- Preferably in the middle in the intermediate space 68 between the two halves of the respective printing units 44; 44.1; 44.2 is z. B. a z. B.
- retractable lifting device 71 in a bottom plate 69 retractable lifting device 71, wherein the bottom plate 69 at the level of Foundation 17 ( Fig. 2 ) of the printing units 44; 44.1; 44.2 can be located.
- a preferably remote controllable vertical movement of this lifting device 71 is in the Fig. 20 indicated by a vertical double arrow.
- the vertical movement that can be carried out by this lifting device 71 takes place along a path, which is preferably at least in the region over the entire height of the preferably at least approximately equally high pressure units 44; 44.1; 44.2 extends.
- the lifting device 71 except in a gap 68 between spaced pressure units 44; 44.1; 44.2 also in association with only a single operating page of only one printing unit 44; 44.1; 44.2 be arranged.
- the lifting device 71 has at its upper end to a horizontal, parallel to the operating side of the relevant printing unit 44; 44.1; 44.2 extending axis 74 rotatable, z. B. pivotable gripping device 72, with which gripping device 72 one or more provided in at least one of the collecting container 43 printing plates 01 from the or the collection container (s) 43 taken and a selected, in one of the respective printing units 44; 44.1; 44.2 arranged printing form magazine 09 are supplied.
- the respective collection container 43 are preferably above the respective printing units 44; 44.1; 44.2 on the guide system 67 z. B. suspended.
- the pivoting movement of the lifting device 71 belonging to the gripping device 72 is in the Fig.
- the gripping device 72 or the lifting device 71 as a whole can also perform a horizontal movement to a pressure plate 01 gripped by it to the concerned in the respective printing unit 44; 44.1; 44.2 horizontally arranged printing forme magazine 09 supply or remove from there.
- This horizontal movement is in the Fig. 20 indicated by a horizontal double arrow.
- the gripping device 72 of the lifting device 71 can also be rotatable about a vertical axis 73 of the lifting device 71 at least by 180 °, so that the same gripping device 72 for both pressure units 44 facing each other; 44.1; 44.2 each for the exchange of Printing forms 01 is usable.
- the gripping device 72 is preferably designed in conjunction with a four-axis or six-axis robot or as such a robot, wherein this robot may be movable along a vertical additionally along a horizontal portal, if necessary, by means of the lifting device 71.
- the working area of the robot is preferably protected by an enclosure or barrier.
- In or at the gap 68 between the two halves of adjacent pressure units 44; 44.1; 44.2 can at the same time parallel to the respective operating page of these printing units 44; 44.1; 44.2 are each provided a plurality of mobile storage container 43 preferably strung together, in particular, as many containers 43 are lined up to each other, as mounting locations in the axial direction of the forme cylinder 06 are provided side by side.
- the feeding of printing forme magazines 09 with printing plates 01 takes place for axially adjacent mounting locations of the respective forme cylinder 06 at the same time, by the gripping device 72 of the lifting device 71 arranged in a row arranged collecting containers 43 whose each associated with these mounting locations associated printing plates 01 together.
- the individual collecting container 43 may be individually and at different times to the respective operating side of one of the printing units 44; 44.1; 44.2, however, it is possible that all adjacent to each other arranged mounting locations printing plates 01 are taken simultaneously and collectively the relevant collection containers 43.
- the gripping device 72 of the lifting device 71 may, instead of taking only individual transported in the respective collecting container 43 printing plates 01, and at least take one of the mobile collecting container 43 as a whole and z. B. pivot about the horizontal axis 74, wherein in this embodiment, the respective collecting container 43 is detachably formed by its guide system 67 and is in particular solved by the gripping device 72 when making a connection contact to the respective collecting container 43.
- a mobile collecting container 43 which is released from the guide system 67 is inserted together with the printing plates 01 stored in it into the relevant printing forme magazine 09, in which case the mobile collecting container 43 is inserted as an exchangeable cassette 81 or as an exchangeable magazine 81 (FIG. Fig. 23 ) is trained. If z. B.
- the gripper 72 grips and releases this contiguous group of mobile storage containers 43 together so that a plurality of cassettes 81 and exchangeable magazines 81 simultaneously move through the same handling operation of the gripping device 72 into the respective printing unit 44 assigned to the allocation criteria; 44.1; 44.2 arranged printing form magazine 09 are pre-inserted.
- the gripping device 72 of the lifting device 71 always grips and uncouples a coherent group of mobile collecting containers 43, namely all those collecting containers 43 in which the same Form cylinder 06 axially adjacent to each other to be arranged printing plates 01 are stored so that the same forme cylinder 06 whose printing plates 01 are each exchanged in rows or at least are interchangeable.
- the gripping device 72 of the lifting device 71 removes the relevant at least one mobile collecting container 43 from the printing forme magazine 09 and connects it again the guide system 67.
- the mobile collecting container 43 in which the mobile collecting container 43 is released from its guide system 67, the mobile collecting container 43 is open at its front side facing the guide system 67. It can be provided that the mobile collecting container 43 can be formed as required with a different number of compartments 58 and, starting from a basic configuration, can be extended by further compartments 58.
- FIGS. 21 to 26 each show in a perspective view again details in connection with one of the in the respective printing unit 44; 44.1; 44.2 arranged or there at least arrange printing form magazines 09, wherein the printing forme magazine 09 each horizontally or with a slight inclination of less than 15 ° relative to a horizontal in the respective printing unit 44; 44.1; 44.2 is arranged stationary.
- Fig. 21 shows a printing forme magazine 09, in which in a in the respective printing unit 44; 44.1; 44.2 fixed or there at least arrangeable frame 76 releasably a plate carrier 77 is arranged, wherein the plate carrier 77 in the Fig. 22 is shown as a detached from the frame 76 of the printing forme magazine 09 item.
- the plate carrier 77 is suitable, in pairs cooperating guide rails 78 side by side, ie in the respective printing unit 44; 44.1; 44.2 built state of the printing forme magazine 09 or at least of the frame 76 in the axial direction of the associated forme cylinder 06 to record four individual printing plates 01.
- the guide rails 78 are preferably formed such that a plurality, for. B. two printing plates 01 each one above the other between a pair of cooperating guide rails 78 are receivable.
- FIGS. 23 to 26 show one to the Fig. 21 and 22 similarly constructed printing forme magazine 09, in which, however, instead of a plate support 77 in each case again preferably releasably a magazine carrier 79 is arranged.
- the magazine support 79 is adapted to receive at least one change magazine 81, but preferably several removable magazines 81 in particular in a row next to each other by insertion into the frame 76 of the printing forme magazine 09, each change magazine 81 in turn at least one printing forme 01, but preferably several printing plates 01 z , B. on trained in him pairwise cooperating guide rails 78 preferably both side by side and can accommodate each other.
- the various receiving positions in a changing magazine 81 correspond in their function to the various compartments 58 (FIG. Fig.
- Each of the removable magazines 81 can either be arranged in each case in one of the mobile collecting container 43 or the mobile collecting container 43 is designed such that it can also be used directly and directly as one of the removable magazines 81.
- the insertion of printing plates 01 into the respective changing magazine 81 as well as the insertion of the respective changing magazine 81 into the magazine carrier 79 arranged inside the printing forme magazine 09 is shown in FIG Fig. 23 each indicated by arrows.
- the changing magazines 81 are then, as in connection with the Fig. 18 described, filled by at least one robot 63 each having preferably a plurality of printing plates 01.
- the receiving positions provided in the respective changing magazine 81 can be provided at different positions for different formats of a printing forme 01 in the respective changing magazine 81 or they are formed differently in their respective formations. This allows printing plates 01 of different formats, ie of different length L and / or width B ( Fig. 1 ), transported by the same transport system without its adaptation. There are then only other removable magazines 81, ie changing magazine 81 with differently positioned for the respective printing plates 01 or otherwise trained recording positions to use.
- two single width printing plates 01 or a printing plate 01 can be transported in panorama format, with a single width printing plate 01, a single newspaper page in broadsheet format imaging printing forme 01 is meant.
- a multiple compartment 58 having changing magazine 81 may have different assignments with printing plates 01 in its respective subjects 58.
- the one compartment 58 of the changing magazine 81 two single-width printing plates 01 are arranged and in another compartment 58 of the same changing magazine 81, a double-width printing plate 01 is inserted.
- stored printing plates 01 are successively fed to the forme cylinder 06 and arranged there in the circumferential direction of the forme cylinder 06 one behind the other.
- Fig. 24 shows the operating state in which in the same printing forme magazine 09 side by side two removable magazines 81 are arranged on the same magazine carrier 79.
- the printing form magazine 09 is in turn horizontal or with a slight inclination of less than 15 ° relative to a horizontal in the respective printing unit 44; 44.1; 44.2 arranged stationary.
- Each exchangeable magazine 81 can preferably each accommodate a plurality of printing plates 01 next to one another and one above the other at the guide rails 78 provided for this purpose, ie in the respective compartments 58 arranged in different planes.
- the printing forme magazine 09 includes at least one z. B.
- linear conveying conveyor 80 for conveying individual printing plates 01 at least to the forme cylinder 06, optionally also for use in the opposite direction, ie for discharging on the forme 06 no longer required printing plates 01.
- the printing forme magazine 09 are preferably two each z. B. with a slider over the entire width of the printing forme magazine 09 acting conveyors 80 available. It is also a register device 132 and a pressing device 139; z. B. a roller bar 139, shown on which facilities in connection with the Fig. 44 and 45 will be discussed in more detail.
- the register device 132 and the roller bar 139 can be arranged on the frame 76 of the printing forme magazine 09, in particular detachably fastened.
- Fig. 25 now shows the removal of one of the removable magazines 81 from the in the Fig. 24 illustrated printing form magazine 09, which is indicated by an arrow.
- Fig. 26 shows the magazine carrier 79 released from the printing forme magazine 09 again as an individual part, wherein one of the exchangeable magazines 81 that it holds is still located on the magazine carrier 79 and another is shown detached from this magazine carrier 79.
- the exchangeable magazines 81 are arranged in the respective printing forme magazine 09 in each case aligned with the respective forme cylinder 06 and held in position by at least one locking device which activates at least one locking device with the insertion of the respective removable magazine 81 in the relevant printing forme magazine 09 and for removing this removable magazine 81 from the relevant Print form magazine 09 is deactivated.
- the activation and / or deactivation of the respective locking device is z. B. by the gripping device 72 of the lifting device 71, which has taken the respective change magazine 81 or intends to take triggered.
- FIGS. 27 to 35 show now in further perspective illustrations by way of example details of a guide system 67 using a transport system by means of which transport system, the mobile collection container 43, which z. B. each as a change magazine 81 are formed, of at least one plate line to the respective printing units 44; 44.1; 44.2 are transported.
- Fig. 27 shows a rail 82 along which at least one transport vehicle 83, but preferably several transport vehicles 83 are guided or at least feasible.
- the rail 82 is formed as a ceiling rail 82 along which z. B. in close sequence z. B. two transport vehicles 83 coming from a board road to at least one of a plurality of printing units 44; 44.1; 44.2 a printing press are performed.
- a transport carriage or carrier system 84 of the transport vehicle 83 is thus always guided next to the rail 82.
- These printing units 44; 44.1; 44.2 is z. B. on the Fig. 2 . 8th or 20 directed.
- These transport vehicles 83 can in particular at specially provided parking positions z. B. at or in a gap 68 between adjacently arranged printing units 44; 44.1; 44.2 are parked, in particular for preparing a new production at one of the printing units 44; 44.1; 44.2.
- a single one of the transport vehicles 83 is in the Fig. 28 shown.
- the on the rail 82 preferably controlled by a control unit automatically movable transport vehicle 83 can simultaneously transport at least one, preferably several, in particular four removable magazines 81 and cartridges 81, wherein in the example shown here, the transport vehicle 83, the changing magazines 81 superimposed, ie each in a horizontal orientation, ie transported horizontally.
- the horizontal alignment of the transport carriage of the transport vehicle 83 which is always horizontal along the entire transport path, is preferably regulated by means of a position sensor arranged on the transport carriage.
- Fig. 29 can be removed, the changing magazines 81 are received by the support system 84 of the respective transport vehicle 83 each on a shelf space by the relevant change magazine 81 at a free shelf space of the support system 84 z. B. is inserted.
- On the operating side of the printing unit 44; 44.1; 44.2 is another for each parking position of a transport vehicle 83, the number of on this operating side of the printing unit 44; 44.1; 44.2 arranged printing forme magazines 09 provided by one ascending storage space 85 for exchange magazines 81 to be exchanged.
- This additional storage space 85 is preferably above the respective printing unit 44; 44.1; 44.2 arranged, each of these printing form magazines 09 each one of the in the printing unit 44; 44.1; 44.2 arranged form cylinder 06 is assigned.
- n indicates the number of transportable by the respective transport vehicle 83 simultaneously removable magazines 81 and m the number of on the operating side of the printing unit 44; 44.1; 44.2 side by side parking transport vehicles 83 denotes.
- Removable magazines 81 exchanged at the n + 1 slots are successively received by the same gripping device 72 (FIG. Fig.
- the gripping device 72 is first a removable magazine 81 from one of the in the printing unit 44; 44.1; 44.2 arranged printing forme magazine 09 removes and then deposits at the additionally provided storage space 85, whereupon the gripping device 72 of one of the transport vehicle 83 provided removable magazines 81 takes and vorsteckt to the just vacant slot of previously operated printing forme magazine 09. Then, from the gripping device 72, a changing magazine 81 from another on this operating side of the printing unit 44; 44.1; 44.2 arranged printing form magazine 09 taken and stored at the free slot of the transport vehicle 83. The gripping device 72 then grips another of the changing magazines 81 provided by the transport vehicle 83, and the sequence just described is repeated. After z. B.
- the position-appropriate recording of the respective removable magazine 81 in the respective carrier system 84 is z. B. by means of one or more mechanical stops 86.
- the removable magazines 81 in the respective carrier system 84 by a z. B. fixed to the carrier system 84, preferably fixed fixation device.
- To an operating side of a printing unit 44; 44.1; 44.2 transported removable magazines 81 can there z. B. are taken from a mounted on a lifting device 71 gripping device 72, such. B. in conjunction with the Fig. 20 explained.
- the at the printing unit 44; 44.1; 44.2 provided lifting device 71 may, for.
- Example have a portal on which for the realization of the gripping device 72 a preferably multi-axis, in particular six-axis robot is arranged, said robot on the portal preferably linearly at least vertically bidirectionally movable, in particular movable.
- the lifting device 71 together with its gripping device 72 or the portal of the on the printing unit 44; 44.1; 44.2 changing magazines 81 handling robot can be attached to the height-adjustable gallery 49 or formed in a unit with this gallery 49, said gallery 49 on one of the two operating pages of the relevant printing unit 44; 44.1; 44.2 is arranged ( Fig. 8 . 15 . 16 ).
- the sequence of movements in particular of the changing magazine 81 handling robot is monitored by sensors, his handling area fenced in particular.
- FIG. 30 again shows how several belonging to the same, especially rail-bound transport system transport vehicles 83 to printing units 44; 44.1; 44.2 led to a printing press or be removed from these.
- the FIGS. 31 to 34 show more complex path guides of the transport system at a plurality of printing units 44; 44.1; 44.2 and at least one folding unit 89 having printing press or a section of a multi-section printing press.
- the transport vehicles 83 are guided over path intersections in different directions and on different paths or at least can be guided. To carry out an exchange of individual printing plates 01 or whole removable magazines 81 z. B.
- these changing magazines 81 transporting transport vehicles 83 preferably above the respective printing unit 44; 44.1; 44.2 positioned on their respective operating side, where they for their further previously in connection with the Fig. 20 described handling by the gripping device 72 of the lifting device 71 or stand by a robot.
- the Fig. 34 indicates two hubs 87 each for a transport vehicle 83, wherein each of these hubs 87, a transport vehicle 83 about a vertical axis z. B. can rotate in both directions by 90 °.
- a control unit 88 in particular a vehicle control computer 88 (FIG. Fig. 36 ) gives z. B. a start position and a destination position for each of the transport system in the transport transport vehicles 83 before, in which case each of these transport vehicles 83 its respective path through a z. B. independently attached to the rails 82 coding finds by the respective transport vehicle 83 based on the respective coding makes a location determination and in conjunction with at least the destination position generates a move command.
- FIG. 34 indicates two hubs 87 each for a transport vehicle 83, wherein each of these hubs 87, a transport vehicle 83 about a vertical axis z. B. can rotate in both directions by 90 °.
- a control unit 88 in particular a vehicle control computer
- each of the transport vehicles 83 traveling in the transport system thus has its own identifier identifying it in each case and can be located in the transport system with regard to its current position.
- Fig. 36 shows a schematic representation of an example of a transport system, which has a plurality, z. B. three printing units 44; 44.1; 44.2 and two folders 89 having printing machine supplied in at least one plate mill ready-to-use printing plates 01 supplied.
- the respective Platten Diagram which at least one, preferably several, z. B. has two plate exposure devices 33, z. B. spatially separated from the printing press in a sound enclosure 91.
- At least one robot 63 can be used to its gripping device 64 on at least one display 66 of the respective Platten Diagram waiting, z. B. take in any order printed forms 01 and depending on their respective site in the press on each of a Transporting vehicle 83 to move moving magazines 81 or mobile storage container 43 ( Fig.
- the printing machine having machine room 94 and the sound enclosure 91 are z. B. at least acoustically separated from each other by a partition wall 92, wherein the partition wall 92 at least one, preferably a plurality of locks 93, through which locks 93, the transport vehicles 83 can each be sequentially moved through the partition wall 92 therethrough.
- the machine room 94 can also be arranged in different horizontal levels of the same building or in different buildings, so that the transport system z. B. has one or more lifting devices 96, by means of which the transport vehicles 83 can overcome the height difference between these levels.
- the transport vehicles 83 are preferably each guided along a rail 82 in the transport system.
- the routing has, in particular in the area of the pressure units 44; 44.1; 44.2 turntables 87 on. Also, one or more switch elements 97 may be provided, which allow the transport vehicles 83, if necessary, alternative routes.
- the transport system also has at least one unloading station 98, at which used printing forme 01 removed from its respective place of use in the printing machine in one of the exchangeable magazines 81 or the mobile collecting container 43 are preferably automatically removed from the transport system. In addition to the disposal of the used printing plates 01, the unloading station 98 may additionally have the function of changing magazines 81 arranged on a transport vehicle 83 on the basis of their respective identifier 104 (FIG. Fig.
- the entire sequence of movement belonging to this transport system transport vehicles 83 is z. B. controlled by the vehicle control computer 88, wherein the particular designed as a real-time industrial computer Anlagenleitrechner 88 on all these transport vehicles 83 z. B. acts by means of a wireless data transmission, wherein the transport vehicles 83 each have a transmitting and receiving unit and at least one of their respective movement controlling control unit and controlled by this control unit drive unit.
- At least one of each of the printing units 44; 44.1; 44.2 brought forward transport vehicle 83 may, for. B. in a specially designated, independent of the main line guidance of the transport system parking position 99 parked.
- the parking position 99 is z. B. formed as a sack alley route and is from the respective transport vehicle 83 z. B. achieved by using a arranged in the main line turntable 87.
- the transport vehicles 83 are in the transport system along the rail-bound route z. B. moves in a preferred direction, which in the Fig. 36 indicated by arrows.
- Fig. 36 exemplified transport system shows a concept in which all printing units 44; 44.1; 44.2 of the printing press are supplied by several along the same route circulating transport vehicles 83 each with printing plates 01.
- Alternative concepts may be that z. B. for each printing unit 44; 44.1; 44.2 the printing press own routing for surrounding transport vehicles 83 is provided, which in the Fig. 37 and 38 is shown. That in the Fig. 38 This concept expands that in the Fig. 37 shown concept in that the respective routes of the transport system, each individually for each only a single pressure unit 44; 44.1; 44.2 supply the printing press with printing plates 01, are connectable to each other.
- This optional connection between the individual printing units 44; 44.1; 44.2 associated routes is z. B.
- each at least one switch element 97 is arranged, via which at least one of the transport vehicles 83 from a first printing unit 44; 44.1; 44.2 assigned route guidance of the transport system discharged and the distance between the first printing unit 44; 44.1; 44.2 and another second printing unit 44; 44.1; 44.2 bridging link 101 can be fed to from this Link 101 also again via at least one switch element 97 of the second printing unit 44; 44.1; 44.2 associated routing of the transport system to be forwarded.
- FIGS. 36 to 38 has the advantage that even in an accident in one of the one of the pressure units 44; 44.1; 44.2 associated routing the other pressure unit 44; 44.1; 44.2 can be automatically supplied with printing plates 01 via at least one transport vehicle 83 of the transport system.
- illustrated concepts of the transport system can their respective route except in a cycle also z. B. be formed in the form of a one-way route.
- the respective switch element 97 may, for. B. be designed as a sliding switch, which is in the Fig. 38 each indicated by a double arrow.
- a possible route to that in the Fig. 37 Concept presented is in the Fig. 39 again shown in perspective.
- a method for providing ready-to-use printing plates 01 on at least one printing unit 44; 44.1; 44.2 of the printing press will open Fig. 7 directed.
- production data which provides a control unit 40 of a production planning system to a control unit 39 of a plate logistics management system, as well as on the basis of z. B. created in a pre-press
- templates 37 are in at least one Platten Sounds from particular plate-shaped blanks 32 at mounting locations on one of the forme cylinder 06 of the printing unit 44; 44.1; 44.2 ready-to-use printing plates 01 produced and using mobile storage container 43 or removable magazines 81, each having a plurality of compartments 58 (FIG. Fig.
- the relevant transport system is preferably three times the amount of mobile storage containers 43 or changing magazines 81 in use, as in the at least one of this transport system with printing plates 01 supplied pressure unit 44; 44.1; 44.2 places of installation are provided on their form cylinders 06 to be supplied with printing forme 01.
- a transport system In the in the Fig. 37 and 38 shown concepts of a transport system are the transport vehicles 83 in a fixed sequence in use, which in the Fig. 37 and 38 through one of the mounting locations on the forme cylinder 06 or at least the locations in the printing unit 44; 44.1; 44.2 corresponding, consecutive numbering of the used transport vehicles 83 should be displayed.
- a fixed sequence of transport vehicles in use 83 has the disadvantage that these transport vehicles 83 must also run empty trips or incomplete filled trips when z. B. at one of the axially adjacent mounting locations of the forme cylinder 06 is not at least one printing forme 01 to change.
- the preferred direction of movement of these transport vehicles 83 is in the Fig. 37 and 38 each indicated by a directional arrow. According to the in the Fig.
- the transport vehicles 83 each individually and optionally to one of the printing units 44; 44.1; 44.2.
- Ready-to-use printing plates 01 can be temporarily stored in a storage device 51 and / or sorted by means of a sorting station 57, if required.
- the exposure device 33, the developing device 36, the Abkant Sk 38 and optionally the memory device 51 and / or the sorting station 57 preferably each have their own control unit, which has a preferably common z. B.
- Ethemet-based communication network 41 at least with the control unit 39 of the plate logistics management system and / or with the control unit 40 of the production planning system and / or with a computer 34 of the prepress data, in particular control data, exchange, so that the expiration of Method for providing ready-to-use printing plates 01 on at least one printing unit 44; 44.1;
- the execution of individual process steps is independently controlled by other devices and / or control units locally.
- the optional data connection between the control unit 39 of the plate logistics management system and the control unit of Abkant sensible 38 is shown in dashed lines.
- the control unit 39 of the disk logistics management system controls the entire process of preparing, providing, transporting and changing the printing forms 01 and their mobile storage containers 43 or exchangeable magazines 81.
- the control unit 39 of the disk logistics management system operates on the basis of the data available to it, in particular on the folding device 38, the robot 63 gripping the delivery 66, the robot 63 capturing a coding on the printing plates 01 and / or on the mobile collecting containers 43 or changing magazines 81; the z. B. designed as a robot lifting device 71 together with their gripping device 72 and the respective controllable conveyor 80 in the respective printing forme magazines 09.
- the control unit 39 of the disk logistics management system is z. B. formed as a redundant real-time control system.
- a preferably optical display device 52 may be provided which indicates which printing forme 01 is to sort into which bin 58 of each mobile storage container 43 or removable magazine 81 manually or by means of the robot 63.
- This display can be in the form of symbols, but also in plain text.
- the production unit can start production before the start of production by the relevant printing unit 44; 44.1; 44.2 of the printing press z. B. on the display device 52, in particular on the control station 42, a warning message are generated in order to avoid a faulty pressure and thus waste.
- FIGS. 40 to 43 go on more details of already in connection with the FIGS. 23 to 26 mentioned removable magazine 81 and its locking on the magazine carrier 79 a.
- the changing magazine 81 is designed as one of the mobile collecting container 43, which is preferably horizontally transportable by the automatic transport system.
- Fig. 40 shows in a perspective view of such a box-shaped exchange magazine 81, in which in z. B. three superimposed planes each a compartment 58 for receiving either a double-width printing plate 01 or two single width printing plates 01 is formed, the printing plates 01 each introduced at one of two opposite end faces of the removable magazine 81 in selbiges and at the opposite end face of the Removable magazine 81 are removed.
- the two upper compartments 58 take z.
- the two upper compartments 58 each have a narrow central web 102 extending in the feed direction of the printing formes 01 and having a wall thickness of a few millimeters z. B. in the range of less than 5 mm, whose smoothly formed side surfaces in a first operating state of the removable magazine 81 in the relevant compartment 58 juxtaposed single-width printing plates 01 each as one of the previously described guide rails 78 (FIG. Fig. 23 ; 24 ) serve.
- the respective central web 102 has a low height of only a few millimeters z. B.
- each of these removable magazines 81 is preferably z. B.
- the changing magazine 81 is z. B. made of sheet metal parts.
- the side walls and bottoms of the compartments 58 of the removable magazine 81 are preferably made in a lightweight construction, for. B. by using a multi-component material, in particular a plastic in conjunction with a light metal.
- the changing magazine 81 is by means of a holding device in the printing unit 44; 44.1; 44.2 held on an axially parallel to an associated forme cylinder 06 extending magazine carrier 79, whereupon in conjunction with the perspective views in the Fig. 41 and 42 will be received.
- On the magazine carrier 79 one or more connecting elements 106 are arranged for receiving at least one removable magazine 81, on which the respective change magazine 81 is preferably attached when assembling the changing magazine 81 and the magazine carrier 79.
- the change magazine 81 has in the preferred embodiment to the connecting elements 106 matching, at least on the forme cylinder 06 facing side open first hollow body 107, in each of which one of the arranged on the magazine support 79 connecting elements 106 coming from the direction of the forme cylinder 06 can preferably engage positively ,
- Connecting elements 106 and associated first hollow body 107 have z. B. a rectangular cross-section, but also other cross-sectional shapes are possible, for. B. round, oval or triangular.
- Fig. 41 and 42 is one of z. B. angularly shaped connecting elements 106 for its better recognizability detached from the magazine carrier 79 shown.
- Fig. 42 is an enlarged view of the Fig. 41 ,
- the magazine carrier 79 is z. B.
- rollers 108, z. B. are integratively in the leg 109 of the connecting element 106, that is in each case in one Recess of the leg 109 of this connecting element 106, two pairs of rollers 108 are formed, these rollers 108 roll during the assembly of removable magazine 81 and the respective connecting element 106 on a contact surface to the first hollow body 107.
- rollers 108 a lubricity of this connecting element 106 within the first hollow body 107 is improved.
- this connecting element 106 On at least one of the contact surfaces to the first hollow body 107, in particular at least one lateral guide surface of the cantilevered leg 109 of this connecting element 106 one or more sliding body 111 or rolling elements 111, z. B. rotatable balls, be arranged, said rolling elements 111 laterally to the Vorsteckutter this connecting element 106 is preferably movable, z. B. are movably mounted against the force of a compression spring. As a result, a simple linear bearing is formed between the first hollow body 107 and the connecting element 106 pushed into this first hollow body 107. This is in the Fig.
- this arrangement has at least one arranged on two spaced apart connecting elements 106 changing magazine 81 and this changing magazine 81 handling gripping device 72, wherein both connecting elements 106 on the forme cylinder 06 facing side of the removable magazine 81st each individually at least partially in a formed on this removable magazine 81 first hollow body 107 are inserted.
- the gripping device 72 which is connected in particular to a robot portal, is arranged on the side of this removable magazine 81 facing away from the forme cylinder 06.
- Within a connecting element 106 receiving the first hollow body 107 z.
- the magazine carrier 79 and a frame 76 of the changing magazines 81 receiving printing forme magazine 09 are in their respective arrangement in the printing unit 44; 44.1; 44.2 preferably firmly connected to each other and also in the printing unit 44; 44.1; 44.2 fixed, z. B.
- the removable magazines 81 transporting transport vehicle 83 ( Fig. 28 ), ie the horizontal transport carriage, preferably the same connecting elements 106 are mounted as on the magazine carrier 79, so that the transport vehicle 83, the removable magazines 81 sure z. B. also via a positive connection can record.
- the in the Fig. 43 although in spatial proximity to the printing unit 44; 44.1; 44.2 arranged, but of this printing unit 44; 44.1; 44.2 independently operated gripping device 72 has z. B. two gripper arms 114, which z. B. in each case in a guide element 116 along a direction indicated by a double arrow travel are bidirectionally preferably linearly movable, wherein the respective travel in each case parallel to the width of the removable magazine 81 and thus is also directed parallel to the axis of rotation 124 of the forme cylinder 06.
- the movement of the gripper arms 114 is from a remotely controllable, z. B. controllable by the control console 42 drive 117, z. B. by an electric motor, driven.
- the drive 117 may also be designed as a pneumatic drive.
- the gripper arms 114 are preferably synchronously, in particular moved in opposite directions by the drive 117, ie they either move towards each other evenly or they move away from each other.
- the gripper arms 114 of the drive 117 and individually and independently adjustable.
- the gripper arms 114 are arranged on the side facing away from the forme cylinder 06 side of the respective removable magazine 81 in this change magazine 81, at least on the side facing away from the forme cylinder 06 side of the removable magazine 81 open second hollow body 118 inserted.
- the gripping device 72 has at least one positioning device, preferably for each gripper arm 114, by means of which the gripper arms 114 can be positioned in front of the respective openings of the second hollow bodies 118, in order to subsequently grasp the gripper arms 114 by means of a preferably linear movement directed towards the changing magazine 81 partially vorzustecken in the respective second hollow body 118, as shown in the Fig. 43 is shown.
- the exchangeable magazine 81 formed first and second hollow body 107; 118 are z. B. adjacent in pairs and each arranged parallel to each other at the respective ends of the width of the respective removable magazine 81.
- the first and second hollow bodies 107; 118 may be substantially identical in construction, in particular in their respective cross-section.
- the hollow body 107; 118 are realized in particular by square tubes.
- a recessed grip 142 may be formed for the manual transport of this removable magazine 81.
- the positioning device has z. B. at least one reflex switch 119, which is a preferably electromagnetic wave, z. B. light onto which the reflex switch 119 facing top surface 122 of a truncated cone 121 sends, said truncated cone 121 is disposed with its base on the removable magazine 81 at the side facing away from the forme cylinder 06 and thus the gripping device 72 facing side, wherein the top surface 122 of the truncated cone 121st a diameter z. B. in the range of 0.5 mm to 2 mm, preferably 1 mm or less. From a transmitter, z. B.
- a laser diode of the Reflex probe 119 against the truncated cone 121 radiated light is only received again by a receiver of the Reflex switch 119 when the transmitter facing the top surface 122 of the fixedly connected to the removable magazine 81 truncated cone 121 and the fixed to the gripping device 72
- Reflex sensor 119 within a permissible tolerance are directly and directly opposite, which is why the gripper arms 114 by the reflected from the top surface 122 of the truncated cone 121 and received by the receiver of the reflex switch 119 signal before the respective openings of the second hollow body 118 can be positioned when this signal is used to control the gripper arms 114 driving drive 117.
- the horizontal and vertical position of the gripping device 72 is adjusted relative to the removable magazine 81.
- the gripper arms 114 in the Fig. 43 gripping device 72 shown by way of example each have at least one connecting element 123, for. B. a pin or a cone bolt, with which a pre-inserted into the second hollow body 118 gripper arm 114 releasably z. B. by a positive connection with the removable magazine 81 is connectable.
- each of the preassembled gripper arms 114 by means of a change magazine 81 movement by means of its connecting element 123 engage the removable magazine 81 form-fitting and this change magazine 81 separated by a directed to the gripping device 72 linear movement of the holding it fasteners 106 of the magazine carrier 79; because by a traction associated with the movement of the gripper arms 114, the compound, for. B.
- each printing forme magazine 09 in which at least one removable magazine 81 z. B. by means of the gripping device 72 can be arranged, at least one conveyor 80 z. B. in the form of a slider to at least one printing forme 01 in a conveying operation, but preferably at the same time several printing plates 01 to a forme cylinder 06 of the printing unit 44; 44.1; 44.2 or from the forme cylinder 06 in an associated change magazine 81 to promote.
- a plurality of exchangeable magazines 81 can be arranged next to one another, the printing plates 01 stored in a same plane extending parallel to the forme cylinder 06 being collectively conveyable together by a conveying device 80 acting in concert with these exchangeable magazines 81.
- this further level 128 is a further level 128 for receiving further to be supplied to the forme cylinder 06 or discharged from this forme 06 printing plates 01 indicated, this further level 128 can be realized in particular by another formed in the removable magazine 81 compartment 58.
- Those in the same plane 127; 128 stored printing plates 01 are each preferably together by means of in the Fig. 44 the sake of clarity conveyor 80, not shown, fed to the forme cylinder 06 or discharged from this by this conveyor 80 z. B. engages with a slider in each case on the folded suspension leg 14 at the trailing end 04 of the respective printing forme 01.
- the respective suspension leg 13 is supplied to the leading end 03 of the respective printing plate 01 of the slot-shaped opening 129 of a channel 06 disposed in the channel 06 channel, said opening 129 a directed in the circumferential direction of the forme 06 slot width S in the area between 1 mm and 3 mm.
- a register device 132 is arranged on the conveying path of these printing plates 01 between the or the exchangeable magazines 81 and the forme cylinder 06, axially parallel to the forme cylinder 06.
- This register device 132 has several, z. B. associated with a pivot axis 133 side stops 134; 136 on which the forme cylinder 06 supplied printing plates 01 each with one of its longitudinal edges 137 are aligned.
- a side stop 134 is provided for each of the juxtaposed single-width printing plates 01, whereas in a second arrangement of side stops 136 only one side stop 136 is provided for each double-width printing plate 01.
- a distance a133, directed along the axis of rotation 124 of the forme cylinder 06, between adjacent side stops 136 is greater than in the first arrangement.
- the two arrangements of side stops 134; 136 are z. B. alternately z. B. by a rotational movement of the pivot axis 133 by 180 ° in the feed plane 127 of the printing plates 01 can be formed.
- the abutment surfaces of the side stops 134; 136 each extend in a direction of rotation 124 of the forme cylinder 06 orthogonal cutting plane.
- each single-width printing plate 01 each one or more rolling elements 138 may be provided, which holds down the forme cylinder 06 to be supplied to the printing forme 01 each.
- the Fig. 45 shows in a simplified sectional view a in the printing unit 44; 44.1; 44.2 arranged printing form magazine 09 and both a form cylinder 06 associated register means 132 and a roller bar 139, wherein in the printing forme magazine 09 at least one z. B. three compartments 58 exhibiting removable magazine 81 is arranged, wherein in the top of these compartments 58, a forme cylinder 06 to be supplied to the printing forme 01 is stored.
- the changing magazine 81 is arranged by means of at least one connecting element 106 on a parallel to the axis of rotation 124 of the forme cylinder 06 extending magazine carrier 79.
- the printing plate 01 is by means of in the Fig. 45 Upper conveyor 80 pushed out of the compartment 58 of the removable magazine 81. During its feed, in which the suspension leg 13 is supplied at the leading end 03 of this printing plate 01 of the slot-shaped opening 129 of the arranged in the plate cylinder 06 channel 131, this printing forme 01 is set at a set in the feed plane side stop 134; 136 of the register means 132 aligned soregister matter.
- One of the register means 132 in the feed direction of the respective printing plate 01 downstream roller bar 139 has in association with the forme cylinder 06 side by side to be supplied printing plates 01 each preferably several engageable by a remote control to the forme 06 or off this Abstellble rolling elements 141, in particular rollers on, with which the suspension leg 13 at the leading end 03 of the respective printing forme 01 is rolled into the opening 129 of one of the two arranged in the forme cylinder 06 with an offset of 180 ° channels 131, wherein the forme cylinder 06 preferably as a double circumferential cylinder with two in the circumferential direction of the forme cylinder 06 in a row arranged formable printing plates 01 is formed.
- this printing unit 44; 44.1; 44.2 also cooperating with the forme cylinder 06 transfer cylinder 07 and an inking unit 08 and other required for the execution of the printing operation units available.
- Fig. 46 and 47 provide a schematic overview of the logistic of the printing plates 01 showing management system.
- This management system works sequentially at least following, in the Fig. 46 Process steps shown: 151 exposure, 152 fold, 153 plate check, 154 cassette loading, 156 cassette transport, 157 intermediate storage, 158 plate exchange, 159 plate changes, 161 cassette transport, 162 plate disposal, 163 provision.
- a first module has a tracking plane 166
- a second module has a planning plane 167
- a third module has a coordination plane 168
- a fourth module has an execution plane 169.
- the tracking layer 166 may relate to a printing management and tracking system 171, which is superordinate to all running in a printing, related to the production of printed products processes.
- the next level, z. B. the planning level 167, z. B. functions of the production planning system and the at least one control station 42 of the printing machine, wherein a related to the functions of the production planning system program part 172 preferably in the control unit 40 of the production planning system ( Fig. 7 ).
- the coordination level 168 following the planning level 167 has a program part for a sequence control 173 for producing and handling the printing forms 01, as well as a program part for control 174 of the plate logistics management system and a program part 176 for disposing the exchangeable magazines 81.
- the program part for the control 174 of the disk logistics management system is z. B. executed in the control unit 39 of the disk logistics management system ( Fig. 7 ).
- the coordination level 168 is z. B.
- the execution level 169 includes z. B. at least a) the computer 34 of the pre-press, b) the arranged at the end of the plate mill robot 63 with its gripping device 64, with which provided on a display 66 ready to use ready-made printing form 01 ready mobile collecting containers 43 are assigned ( Fig. 18 c) the transport vehicles 83 of the transport system both in their respective feed to a printing unit 44; 44.1; 44.2 and in their return from the relevant printing unit 44; 44.1; 44.2 ( FIGS. 27 to 35 ) or the vehicle control computer 88 controlling these transport vehicles 83 (FIG. Fig.
- the program part for control 174 of the disk logistics management system communicates via a communication link 177, preferably via bidirectional control lines, in which Fig. 47 illustrated manner with the aforementioned devices.
- the Fig. 47 By arrow lines also shows other communication paths between the components within the respective control levels and between these control levels, with some communication paths are performed via various interfaces 178.
- the subdivision of the in the Fig. 47 illustrated four control levels 166; 167; 168; 169 is indicated by a dashed line.
- the method described for plate logistics and the devices required for its execution make it possible to shorten the set-up times of the printing press in a printing shop, to optimize the production planning and thus to reduce operating costs.
- the plate exposure device 33 is controlled by the process controller 173 for preparing and handling the printing plates 01, the print jobs are processed "just-in-time".
- By transporting the printing plates 01 in changing magazines 81 results for the ready-to-use printing plates 01 a very safe transport.
- These printing plates 01 are fed very reliably to their respective place of use. The risk of confusion regarding the site is practically impossible. Since the required for a new production assembly of the printing forme magazines 09 can be performed during an ongoing previous production of the printing press, associated with a production change downtime of the printing press are reduced to an absolute minimum.
- the method described for plate logistics makes it possible to visualize the entire production process. It allows in a simple way A good traceability of the processes associated with the processing of a print job and a simplified post-calculation of the executed print job. With the described method for plate logistics and the associated devices, the processes from the plate production to the assembly of the printing plates 01 in the printing press are fully automated.
- the apparatus for carrying out the method is essentially provided by a transport system for providing printing forms 01 to a printing unit 44; 44.1; 44.2, wherein a plurality of printing plates 01 are transportable in a same cassette 81, wherein a transport vehicle 83 is provided, wherein preferably with the transport vehicle 83 at the same time a plurality of cassettes 81 are transportable.
- a transport vehicle 83 is provided in the printing unit 44; 44.1; 44.2, at least one conveyor 80 is provided, which consists of one of the printing unit 44; 44.1; 44.2 transported and in the printing unit 44; 44.1; 44.2 arranged cartridges 81 stored in this cassette 81 printing plates 01 to a forme cylinder 06 of this printing unit 44; 44.1; 44.2.
- the transport vehicle 83 several cassettes 81 are transported simultaneously.
- the transport vehicle 83 has a carrier system 84, wherein at least one cassette 81 can be received by the carrier system 84 in a horizontal orientation.
- On the printing unit 44; 44.1; 44.2 is in conjunction with a parking position of the transport vehicle 83 in addition to the number of on a same operating side of the printing unit 44; 44.1; 44.2 arranged form cylinder 06 provided storage space 85 for at least one of the printing unit 44; 44.1; 44.2 cartridge to be replaced 81 available.
- There is a gripping device 72 is provided, which from the transport vehicle 83 to the printing unit 44; 44.1; 44.2 provided cartridges 81 individually from the carrier system 84 of the transport vehicle 83 decreases.
- a printing forme magazine 09 On the same operating side of the printing unit 44; 44.1; 44.2 is provided at different heights in each case a printing forme magazine 09, wherein the gripping device 72 each removed from the carrier system 84 of the transport vehicle 83 Cassette 81 in one of the superimposed printing forme magazines 09 vorsteckt, wherein the gripping device 72 stores one of the Druckformmagazine 09 removed cassette 81 at the provided in conjunction with the parking position of the transport vehicle 83 storage space 85 or directly to the carrier system 84 of the transport vehicle 83.
- the gripping device 72 is z. B. formed as a robot. In connection with the gripping device 72, a positioning device is provided with the aid of which gripper arms 114 of this gripping device 72 are adjustable relative to the cassette 81 to be gripped.
- the vehicle management computer 88 is in communication with a controller 174 of a disk logistics management system.
- There are several transport vehicles 83 are present, which are all controlled in their respective movement of the vehicle control computer 88.
- Each of the transport vehicles 83 has an identifier.
- Each of the cassettes 81 transported by one of the transport vehicles 83 has an identifier 104 in each case.
- An insertion device 63 is provided, which deposits printing plates 01 provided on a delivery line 66 of a plate line having at least one plate exposure device 33 in cartridges 81 arranged on the transport vehicle 83.
- a control device which checks an order-related correct arrangement of the printing plates 01 in the cassette 81.
- the controller 174 of the disk logistics management system except for the vehicle management computer 88 also has the stocker 63 stocked with the cassettes 81 and with which the cassettes 81 are attached to the printing unit 44; 44.1; 44.2 handle gripping device 72 in a communication connection.
- On the same operating side of the printing unit 44; 44.1; 44.2 are several transport vehicles 83 next to each other can be arranged.
- printing forme magazines 09 are next to each other several cassettes 81 can be arranged.
- the cassettes 81 are held on the carrier system 84 of the transport vehicle 83 and in the respective printing forme magazine 09 with identical connecting elements 106.
- the connecting elements 106 in each case by the gripping device 72 can be released automatically are.
- the connecting elements 106 are each formed as a latching connection.
- the cassettes 81 are formed in a lightweight construction using a multi-component material.
- At least one unloading station 98 is provided at which the printing unit 44; 44.1; 44.2 removed printing plates 01 from the transported by the transport vehicle 83 cartridges 81 automatically removed and additionally these on the respective transport vehicle 83 arranged cartridges 81 are registered by their respective identifier 104.
- a register device 132 and / or a pressing device 139 is provided in connection with each printing forme magazine 09.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rotary Presses (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Manufacture Or Reproduction Of Printing Formes (AREA)
Description
Die Erfindung betrifft ein Transportsystem zur Bereitstellung von Druckformen an einer Druckeinheit gemäß dem Oberbegriff des Anspruches 1.The invention relates to a transport system for providing printing forms on a printing unit according to the preamble of
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Der Erfindung liegt die Aufgabe zugrunde, ein Transportsystem zur Bereitstellung von Druckformen an einer Druckeinheit zu schaffen, welches eine vollständig automatisierte Versorgung der Druckeinheit mit Druckformen ermöglicht.The invention has for its object to provide a transport system for providing printing forms on a printing unit, which allows a fully automated supply of the printing unit with printing plates.
Die Aufgabe wird erfindungsgemäß durch die Merkmale des Anspruches 1 gelöst.The object is achieved by the features of
Die mit der Erfindung erzielbaren Vorteile bestehen insbesondere darin, dass dieses Transportsystem für einfach breite Druckformen ebenso geeignet ist wie für mehrfach breite, z. B. im Panoramaformat ausgebildete Druckformen. Das erfindungsgemäß ausgebildete Transportsystem führt bei der Druckmaschine zu einer Rüstzeit von sehr geringer Dauer. Weitere Vorteile werden in Verbindung mit den nachstehenden Erläuterungen ersichtlich.The advantages that can be achieved with the invention are, in particular, that this transport system is just as suitable for simply wide printing forms as it is for multiples wide, z. B. formed in panoramic format printing forms. The transport system designed according to the invention leads to a set-up time of very short duration in the printing machine. Further advantages will be apparent in connection with the following explanations.
So ist vorteilhaft, dass selbst zu unterschiedlichen Zeitpunkten zumindest mit mindestens einem Druckbild versehene Druckformen zu hinsichtlich einer geplanten Produktion bedarfsgerechten Sätzen zusammenfassbar und insbesondere in einer ununterbrochenen Folge gemeinsam an der Druckmaschine bereitstellbar sind. Dies erspart einem Bediener, der die Druckmaschine für eine anstehende Produktion einrichtet, Zeit, die er sonst für ein Sortieren von in der Praxis, z. B. im Zeitungsdruck häufig in beliebiger Reihenfolge angefertigten Druckformen und ein Komplettieren zu an einem bestimmten von mehreren möglichen Einsatzorten, z. B. an einem bestimmten Formzylinder oder an einem bestimmten Druckformmagazin der Druckmaschine, erforderlichen Satz von zusammengehörenden Druckformen benötigte. Ergebnismäßig wird eine kürzere Rüstzeit erreicht, was die Wirtschaftlichkeit der Druckmaschine verbessert. Nichtsdestoweniger bleibt die volle Flexibilität in der Reihenfolge der anzufertigenden Druckformen erhalten, was gerade für den Zeitungsdruck wichtig ist.Thus, it is advantageous that even at different times at least with at least one printed image provided printing forms to demand in terms of a planned production sentences and summarized in particular in an uninterrupted sequence together on the press are available. This saves an operator setting up the press for an upcoming production time otherwise he or she would be required to sort in practice, e.g. B. in newspaper printing often produced in any order printing forms and completing to at a certain of several possible sites, such. B. on a particular form cylinder or on a particular printing forme magazine of the printing press, required set of related printing forms needed. As a result, a shorter set-up time is achieved, which improves the profitability of the printing press. Nevertheless, full flexibility remains in the order of printing forms to be made, which is especially important for newspaper printing.
Zur Vorbereitung auf eine Abarbeitung eines Druckauftrages sind i. d. R. mehrere Druckformen zur Verwendung in einer Druckmaschine anzufertigen. Insbesondere in einem auf einer Offsetdruckmaschine als Druckprodukt eine Zeitung herstellenden Druckbetrieb werden in kurzer Zeit eine Vielzahl von Druckformen zur Verwendung auf einem der Formzylinder der Offsetdruckmaschine benötigt. Häufig werden zur Anfertigung der zu verwendenden Druckformen plattenförmige Rohlinge in einer von der Offsetdruckmaschine getrennten Plattenbelichtungseinrichtung zur Ausbildung von mindestens einem Druckbild unter Verwendung einer entsprechenden, z. B. von einem Rechner einer Druckvorstufe vorzugsweise elektronisch in Form einer Datei an der Plattenbelichtungseinrichtung bereitgestellten Vorlage belichtet, wobei das auf den jeweiligen Rohling aufgebrachte Druckbild zu dessen permanenter Ausbildung in einer Entwicklungseinrichtung z. B. fotochemisch entwickelt wird. Anschließend werden die jeweils mit mindestens einem Druckbild versehenen Druckformen in einer Abkanteinrichtung vorzugsweise an zwei gegenüberliegenden Enden zur Ausbildung von Einhängeschenkeln abgekantet, wobei die jeweilige Druckform anhand ihrer in mindestens einem am betreffenden Formzylinder ausgebildeten Kanal einführbaren Einhängeschenkel auf der Mantelfläche des betreffenden Formzylinders befestigbar ist. Als Hilfe für ihre positionsrichtige Ausrichtung an der Mantelfläche des betreffenden Formzylinders kann die betreffende Druckform insbesondere vor der Abkantung von mindestens einem ihrer Einhängeschenkel noch mit mindestens einer Registerstanzung oder mit einem Einschnitt bzw. Beschnitt versehen worden sein. Nach dem Belichten, Entwickeln, Abkanten und gegebenenfalls Stanzen und/oder Schneiden ist die jeweilige Druckform zur Verwendung in einer Produktion der Offsetdruckmaschine einsatzfertig.To prepare for processing a print job, several printing plates are usually to be made for use in a printing press. In particular, in a printing operation producing a newspaper as a printed product on an offset printing press, a plurality of printing forms for use on one of the forme cylinders of the offset printing press are required in a short time. Often, plate-shaped blanks are used to make the printing plates to be used in a separate from the offset printing plate exposure means for forming at least one printed image using a corresponding, z. B. exposed by a computer of a prepress preferably electronically provided in the form of a file on the plate exposure device template, the on the respective blank applied print image to the permanent training in a development facility z. B. is developed photochemically. Subsequently, each provided with at least one printed image printing plates are bent in a Abkanteinrichtung preferably at two opposite ends to form Einhänbringeln, the respective printing forme can be fastened on the outer surface of the respective forme cylinder by means of their insertable in at least one formed on the relevant forme channel channel suspension leg. As an aid to their positionally correct alignment on the lateral surface of the relevant forme cylinder, the relevant printing forme may have been provided, in particular before the fold of at least one of its suspension legs, with at least one register punching or with a cut or trimming. After exposure, developing, folding and possibly punching and / or cutting, the respective printing forme is ready for use in a production of the offset printing press.
Eine im Zeitungsdruck verwendete Offsetdruckmaschine weist z. B. mehrere in Transportrichtung des mit dem jeweiligen Druckbild der Druckformen zu bedruckenden Bedruckstoffes, z. B. einer Materialbahn, insbesondere Papierbahn, einander nachfolgend angeordnete Druckwerke mit jeweils zumindest einem Formzylinder und einem mit diesem Formzylinder zusammenwirkenden Übertragungszylinder auf. Diese mehreren Druckwerke werden z. B. zur Ausführung eines Mehrfarbendrucks, z. B. Vierfarbendrucks verwendet. Im Fall des vorzugsweise gleichzeitig ausgeführten beidseitigen Bedruckens des Bedruckstoffes verdoppelt sich die Zahl der in der Druckmaschine erforderlichen Druckwerke. Ein jeder Formzylinder der Druckwerke ist zumindest in seiner jeweiligen Axialrichtung jeweils mit mehreren, z. B. vier oder sechs Druckformen belegbar, wobei jede dieser Druckformen genau einer axialen Montageposition auf der Mantelfläche dieses Formzylinders zugeordnet ist. Auch in seiner jeweiligen Umfangsrichtung kann jeder dieser Formzylinder an bestimmten axialen Positionen jeweils mit mehreren, z. B. zwei oder drei Druckformen belegbar sein, so dass dieser Formzylinder in seiner Umfangsrichtung hintereinander mehrere Montagepositionen jeweils für eine der Druckformen aufweist. Die Mantelfläche des Formzylinders weist somit insgesamt z. B. acht, zwölf oder mehr Montagepositionen jeweils für eine Druckform auf. In einer Offsetdruckmaschine mit z. B. acht Druckwerken, die z. B. jeweils genau einen Formzylinder mit z. B. zwölf Montagepositionen jeweils für eine Druckform aufweisen, sind demnach bei voller Nutzung aller Montagepositionen insgesamt 96 Druckformen anzuordnen. Die Zahl von zur Ausführung eines bestimmten Druckauftrages erforderlichen Druckformen erhöht sich aber zumeist schon deshalb, weil gerade im Zeitungsdruck nicht nur eine einzige Druckeinheit mit z. B. acht Druckwerken zum Einsatz gebracht wird, sondern mehrere derartige zu einer komplexen Druckanlage zusammengefügte Druckeinheiten, welche jeweils z. B. acht Druckwerke aufweisen. Die im Wesentlichen sequentiell ausgeführte Anfertigung einer derart hohen Zahl von für die beabsichtigte Produktion einsatzfertigen Druckformen erfordert einen beträchtlichen zeitlichen Vorlauf, bis die betreffenden Druckformen zu ihrer Anordnung auf der Mantelfläche der betreffenden Formzylinder bereitstehen. Aus wirtschaftlichen Gründen ist es jedoch keine Lösung, einfach nur die Zahl der z. B. parallel, d. h. gleichzeitig verwendbaren Plattenbelichtungseinrichtungen usw. zu erhöhen.A used in newspaper printing offset printing machine has z. B. several in the transport direction of the printed image to be printed with the printing forms to be printed, z. As a material web, in particular paper web, successively arranged printing units, each with at least one forme cylinder and a cooperating with this forme cylinder transfer cylinder. These several printing units are z. B. to perform a multi-color print, z. B. four-color printing used. In the case of preferably simultaneously executed double-sided printing of the printing material, the number of printing units required in the printing machine doubles. Each form cylinder of the printing units is at least in its respective axial direction each with a plurality, z. B. assignable four or six printing plates, each of these printing forms is assigned to exactly one axial mounting position on the lateral surface of this forme cylinder. Also in its respective circumferential direction, each of these form cylinder at certain axial positions each with several, z. B. be assigned to two or three printing plates, so that this form cylinder in its circumferential direction one behind the other several mounting positions each for one of Comprises printing forms. The lateral surface of the forme cylinder thus has a total of z. B. eight, twelve or more mounting positions each for a printing plate. In an offset printing machine with z. B. eight printing units z. B. in each case exactly one forme cylinder with z. B. twelve mounting positions each have a printing forme, are therefore to be arranged with full use of all mounting positions a total of 96 printing plates. The number of required for the execution of a specific print job printing forms increases but usually already because just in the newspaper printing not only a single printing unit with z. B. eight printing units is used, but several such assembled into a complex printing system printing units, each z. B. have eight printing units. The essentially sequential execution of such a high number of ready for use production ready printing forms requires a considerable lead time until the respective printing plates are ready to their arrangement on the lateral surface of the respective forme cylinder. For economic reasons, however, it is not a solution, just the number of z. B. parallel, ie simultaneously usable plate exposure devices, etc. to increase.
Um eine Zuordnung der in der Plattenbelichtungseinrichtung usw. angefertigten Druckformen zu ihrer jeweiligen Anordnung auf der Mantelfläche von einem der Formzylinder der für eine bestimmte Produktion einzurichtenden Offsetdruckmaschine zu erleichtern, werden die eine bestimmte Produktion betreffenden Druckformen z. B. bereits in der Plattenbelichtungseinrichtung vorzugsweise jeweils mit einer Codierung versehen, wobei diese Codierung vorzugsweise in einem nicht druckenden Bereich der betreffenden Druckform ausgebildet wird. Beispielsweise wird die jeweilige Codierung an einem der an der betreffenden Druckform auszubildenden Einhängeschenkel angeordnet. Die Codierung kann z. B. in Form eines automatisiert lesbaren, insbesondere zweidimensionalen DataMatrix-Codes (2D-Code) oder sowohl alternativ als auch zusätzlich in einem für Menschen lesbaren Klartext ausgebildet sein. Der Informationsgehalt der Codierung gibt insbesondere darüber Auskunft, in welchem Druckwerk der Offsetdruckmaschine auf welchem Formzylinder an welcher Montageposition die betreffende Druckform zur Ausführung des anstehenden Druckauftrages anzuordnen ist. Der Informationsgehalt der Codierung kann darüber hinaus eine Angabe zum Druckprodukt selbst oder zu einer Seitenzahl hinsichtlich des betreffenden Druckproduktes sowie weitere Informationen wie z. B. ein Herstellungsdatum hinsichtlich der betreffenden Druckform aufweisen. Die Codierung wird z. B. in der Plattenbelichtungseinrichtung in demselben Arbeitsschritt wie das Druckbild auf der betreffenden Druckform angebracht.In order to facilitate an assignment of the printing plates in the plate exposure device, etc., to their respective arrangement on the lateral surface of one of the forme cylinders of the offset printing press to be set up for a particular production, the printing forms relating to a particular production are e.g. Example, in the plate exposure device preferably each provided with a coding, said coding is preferably formed in a non-printing area of the respective printing form. For example, the respective coding is arranged on one of the suspension legs to be formed on the relevant printing form. The coding can z. B. in the form of an automatically readable, especially two-dimensional DataMatrix code (2D code) or both alternatively and additionally be designed in a human-readable plain text. The information content of the coding provides information in particular in which Printing unit of the offset printing machine on which form cylinder at which mounting position the print form in question is to be arranged to carry out the pending print job. The information content of the coding can also be an indication of the printed product itself or a page number with regard to the relevant printed product and other information such. B. have a date of manufacture with respect to the relevant printing form. The coding is z. B. in the plate exposure device in the same step as the printed image mounted on the relevant printing forme.
Die Anfertigung der eine bestimmte Produktion betreffenden Druckformen wird vorzugsweise anhand von Daten gesteuert, die z. B. von einer Steuereinheit eines Produktionsplanungssystems zur Verfügung gestellt werden, wobei die Steuereinheit des Produktionsplanungssystems z. B. über ein elektronisches leitungsgebundenes oder drahtloses Kommunikationssystem mit der Plattenbelichtungseinrichtung und vorzugsweise zumindest auch mit einem zu der Offsetdruckmaschine gehörenden Leitstand zum Zwecke eines Datenaustausches verbunden ist. Die von der Steuereinheit des Produktionsplanungssystems bereitgestellten Daten, die auch als Produktionsdaten bezeichnet werden, kennzeichnen zum einen das herzustellende Druckprodukt in zumindest einer, vorzugsweise in einigen seiner Eigenschaften wie z. B. seiner Seitenzahl und geben zum anderen auch Auskunft über die Anzahl der in einer bestimmten Produktion herzustellenden Exemplare dieses Druckproduktes. Die einer bestimmten Produktion zugeordneten Produktionsdaten können auch eine Information über den verwendeten Bedruckstoff, z. B. die Papiersorte und/oder dessen bzw. deren Grammatur beinhalten sowie über die verwendete Druckmaschine, z. B. eine Angabe zum Durchmesser der Formzylinder und/oder der Übertragungszylinder, zur Belegung der an der Ausführung des anstehenden Druckauftrages beteiligten Formzylinder mit Druckformen, d. h. welche Druckform an welcher Montageposition des betreffenden Formzylinders anzuordnen ist, zu einer von der Druckmaschine auszuführenden Produktionsgeschwindigkeit, zum geplanten Produktionsbeginn und/oder zur Produktionsart eines dem Druckprozess nachgeordneten Falzapparates, ob dieser z. B. in einer Sammelproduktion oder in einer Doppelproduktion eingesetzt wird. Anhand der der Plattenbelichtungseinrichtung zugeführten Produktionsdaten werden die für eine bestimmte Produktion benötigten Druckformen termingerecht hergestellt und unter Verwendung ihrer jeweiligen Codierung dem betreffenden Formzylinder zugeführt.The preparation of a specific production printing forms is preferably controlled by data, the z. B. be provided by a control unit of a production planning system, wherein the control unit of the production planning system z. B. via an electronic line or wireless communication system with the plate exposure device and preferably at least also connected to a belonging to the offset printing press control station for the purpose of data exchange. The data provided by the control unit of the production planning system, which are also referred to as production data, on the one hand characterize the printed product to be produced in at least one, preferably in some of its properties, such as e.g. As its page number and on the other hand provide information about the number of produced in a particular production copies of this printed product. The production data assigned to a particular production can also provide information about the printing material used, eg. As the paper type and / or its or their grammage include and on the printing press used, for. As an indication of the diameter of the forme cylinder and / or the transfer cylinder to occupy the participating in the execution of the upcoming print job form cylinder with printing plates, ie which form is to be arranged at which mounting position of the respective forme cylinder, to be executed by the printing machine production speed, the planned Start of production and / or for Production of a printing process downstream folding apparatus, whether this z. B. is used in a collective production or in a double production. On the basis of the plate exposure device supplied production data required for a particular production printing forms are prepared on time and fed using their respective coding the relevant forme cylinder.
Die Zuführung von für eine bestimmte Produktion benötigten Druckformen zur Druckmaschine erfolgt z. B. in einem mobilen Sammelbehälter, in welchem die an einem bestimmten Formzylinder benötigten Druckformen vorzugsweise als ein Satz, d. h. als eine in sich geschlossene Einheit von zusammengehörenden Druckformen für ihren gemeinsamen Transport zu dem betreffenden Formzylinder gespeichert werden. In der Praxis stehen an der Herstelllinie zur Anfertigung einsatzbereiter Druckformen mehrere zumindest gleichartige mobile Sammelbehälter zur Verfügung. Alternativ können die satzweise gruppierten Druckformen auch von Hand zu ihrem jeweiligen Einsatzort in der Druckmaschine transportiert werden. Die vorzugsweise in einem der Sammelbehälter zu dem betreffenden Formzylinder transportierten Druckformen werden an dem betreffenden Formzylinder händisch durch einen Bediener oder vorzugsweise automatisiert mittels einer steuerbaren Fördereinrichtung ihrer jeweiligen Montageposition auf dem betreffenden Formzylinder zugeführt und dann dort angeordnet.The supply of required for a given production printing forms to the printing press z. B. in a mobile collection container, in which the required on a particular form cylinder printing plates preferably as a set, d. H. stored as a self-contained unit of mating printing plates for their common transport to the respective form cylinder. In practice, at least several similar mobile collecting containers are available at the production line for producing ready-to-use printing plates. Alternatively, the batch grouped printing forms can also be transported by hand to their respective place of use in the printing press. The preferably transported in one of the sump to the respective forme cylinder printing forms are manually supplied to the respective forme cylinder by an operator or preferably automatically by means of a controllable conveyor their respective mounting position on the respective form cylinder and then arranged there.
Da es die Flexibilität in der Ausbildung der Vorlage zur Herstellung der Druckform unangemessen einschränken würde, wenn die für einen bestimmten Formzylinder benötigten Druckformen zwingend in einer ununterbrochenen Folge angefertigt werden müssten, um sinnvoll ihrem jeweiligen Einsatzort in der Druckmaschine und letztlich auch ihrer jeweiligen Montageposition auf dem betreffenden Formzylinder zugeführt zu werden, ist es vorteilhaft, die zur Anfertigung von einsatzfertigen Druckformen erforderliche Vorrichtung, die z. B. mindestens eine Plattenbelichtungseinrichtung, mindestens eine Entwicklungseinrichtung und mindestens eine Abkanteinrichtung aufweist, und z. B. als eine Plattenstraße bezeichnet wird, um mindestens eine Speichereinrichtung zu erweitern, in welcher jeweils mit mindestens einem Druckbild versehene Druckformen solange zwischengespeichert werden, bis ein Satz von zusammengehörenden Druckformen für ihren gemeinsamen Transport zu einem bestimmten der Formzylinder vollzählig angefertigt worden ist. Eine Prüfung auf Vollzähligkeit der zu einem bestimmten Satz gehörenden Druckformen erfolgt z. B. anhand der von der Steuereinheit des Produktionsplanungssystems bereitgestellten Daten.Since it would unduly restrict the flexibility in the design of the template for the production of the printing form, if required for a particular form cylinder printing plates would necessarily be made in an uninterrupted sequence to make sense their respective site in the printing press and ultimately their respective mounting position on the to be supplied to respective form cylinder, it is advantageous to the required for the preparation of ready-to-use printing plates device z. B. at least one plate exposure device, at least one developing device and at least one Abkanteinrichtung, and z. B. is referred to as a Plattenstraße to at least one storage device to expand, in each of which provided with at least one print image printing forms are cached until a set of related printing plates for their common transport to a particular of the forme cylinder has been made vollzig. An examination for completeness of the printing forms belonging to a certain sentence takes place for example. B. based on the provided by the control unit of the production planning system data.
Die Speichereinrichtung ist in der Fertigungslinie der anzufertigenden Druckformen der Plattenbelichtungseinrichtung nachgeordnet und z. B. vor der Abkanteinrichtung angeordnet, da noch nicht abgekantete plane Druckformen Platz sparender speicherbar sind und zudem die Gefahr einer gegenseitigen Beschädigung z. B. durch Zerkratzen eines Druckbildes z. B. durch einen Einhängeschenkel vermieden wird. Alternativ kann die Speichereinrichtung jedoch auch in der Fertigungslinie nach der Abkanteinrichtung angeordnet sein, wenn insbesondere eine hohe Auslagerungsgeschwindigkeit erreicht werden soll und eine durch Speicherung von nicht abgekanteten planen Druckformen erzielbare Raumersparnis bei der Ausgestaltung der Speichereinrichtung eine geringere Priorität hat als die angestrebte Auslagerungsgeschwindigkeit von in der Speichereinrichtung gespeicherten Druckformen. Denn der von der Abkanteinrichtung ausgeführte Abkantvorgang erfordert einen deutlich höheren Zeitwand als Vorgänge, insbesondere Transportvorgänge, in Verbindung mit dem Auslagern von in der Speichereinrichtung gespeicherten Druckformen.The storage device is arranged downstream in the production line of the printing forms to be produced of the plate exposure device and z. B. arranged in front of the Abkanteinrichtung because not yet folded flat printing plates are space-saving stored and also the risk of mutual damage z. B. by scratching a printed image z. B. is avoided by a suspension leg. Alternatively, however, the storage device can also be arranged in the production line after the Abkanteinrichtung if in particular a high removal speed is to be achieved and achievable by storing non-folded flat printing plates space savings in the design of the memory device has a lower priority than the desired paging speed of in the Memory device stored printing forms. Because the bending process performed by the Abkanteinrichtung requires a much higher time wall than processes, in particular transport operations, in conjunction with the outsourcing of stored in the memory device printing forms.
Die Speichereinrichtung ist überdies vorzugsweise derart ausgebildet, dass in ihr Druckformen gleichzeitig eingelagert und ausgelagert werden können, d. h. in der Speichereinrichtung ist mindestens eine der Druckformen einlagerbar und gleichzeitig eine andere der Druckformen auslagerbar. Die Speichereinrichtung weist mindestens so viele Speicherplätze auf, wie Druckformen zu einem selben Satz von Druckformen gehören. Die Zahl der zu demselben Satz gehörenden Druckformen muss dabei nicht identisch mit der maximalen Anzahl von Montagepositionen auf dem an der anstehenden Produktion beteiligten Formzylinder sein. Vielmehr umfasst der betreffende Satz von Druckformen so viele Druckformen, wie auf dem an der anstehenden Produktion beteiligten Formzylinder in demselben Arbeitsgang auszutauschen und/oder anzubringen sind. Die Speichereinrichtung ist vorzugsweise mit so vielen Speicherplätzen ausgestattet, dass sie mehrere Sätze von Druckformen aufnehmen kann, z. B. alle an der betreffenden Druckmaschine einsetzbaren Sätze von Druckformen. In einer bevorzugten Ausführung verfügt die Speichereinrichtung z. B. über mehrere hundert, z. B. vierhundert oder mehr Speicherplätze für Druckformen. Die Speicherplätze der Speichereinrichtung sind jeweils einzeln adressierbar und eine Belegung von jedem einzelnen Speicherplatz jeweils mit einer Druckform wird jeweils unter Verwendung mindestens eines Sensors registriert. Die Speichereinrichtung weist daher vorzugsweise eine elektronische Steuereinheit auf, welche die Ein- und Auslagerungsvorgänge sowie die Zuordnung von Druckformen zu den Speicherplätzen der Speichereinrichtung überwacht bzw. verwaltet und eine Information über die Belegung der einzelnen Speicherplätzen speichert. In der Speichereinrichtung eingelagerte, zu unterschiedlichen Sätzen gehörende Druckformen werden vorzugsweise jeweils als ein Satz von zusammengehörenden Druckformen in einer ununterbrochenen Folge ausgelagert, und zwar unabhängig davon, ob diese Druckformen zuvor in der Speichereinrichtung zu zusammengehörenden Sätzen von Druckformen vorsortiert wurden oder auf Speicherplätzen der Speichereinrichtung zunächst einmal in einer chaotischen, d. h. beliebigen Anordnung gespeichert worden sind. Falls die Speichereinrichtung eingelagerte Druckformen nicht von sich aus satzweise auslagert, ist z. B. unmittelbar nach einer Ausgabe der Druckformen aus dieser Speichereinrichtung eine Druckformen gemäß ihren benötigten Sätzen sortierende Sortierstation vorzusehen. Die z. B. karusselförmig ausgebildete Sortierstation oder die Speichereinrichtung gruppieren ihr jeweils z. B. automatisiert zugeführte Druckformen anhand der vorzugsweise an jeder dieser Druckformen angebrachten Codierung zu zusammengehörenden Sätzen, welche ihrerseits in demselben Arbeitsgang insbesondere mit einem mobilen Sammelbehälter dem betreffenden Formzylinder zugeführt werden. Alternativ ist die Druckformen zu einsatzfähigen Sätzen sortierende Sortierstation in der Fertigungslinie nach der Abkanteinrichtung angeordnet, wobei diese Sortierstation entweder die zu einsatzfertigen Sätzen gruppierten Druckformen z. B. an einen von mehreren an dieser Sortierstation bereitstehenden mobilen Sammelbehälter abgibt oder durch Nutzung dieser mehreren an dieser Sortierstation bereitstehenden mobilen Sammelbehälter in jeweils einsatzfertige Sätze von Druckformen sortiert. In einer weiteren vorteilhaften Ausführungsvariante ist die Speichereinrichtung und die Sortierstation jeweils in dem mobilen Sammelbehälter integriert ausgebildet.Moreover, the storage device is preferably designed such that printing forms can be stored and swapped out at the same time, ie at least one of the printing plates can be stored in the storage device and at the same time another one of the printing forms can be stored. The memory device has at least as many memory locations as print forms belong to a same set of printing plates. The number of printing forms belonging to the same set does not have to be identical to the maximum number of mounting positions on the next one Production be involved form cylinder. Rather, the relevant set of printing forms comprises as many printing forms as are exchanged and / or to be applied on the forme cylinder involved in the upcoming production in the same operation. The memory device is preferably equipped with so many memory locations that it can accommodate a plurality of sets of printing forms, for. B. all applicable to the press of the respective sets of printing plates. In a preferred embodiment, the memory device has z. B. over several hundred, z. B. four hundred or more memory spaces for printing forms. The memory locations of the memory device are each individually addressable and an occupancy of each individual memory location, each with a printing plate, is registered in each case using at least one sensor. The memory device therefore preferably has an electronic control unit which monitors and manages the loading and unloading operations and the assignment of printing forms to the storage locations of the storage device and stores information about the occupancy of the individual storage locations. Stored in the memory device, belonging to different sets printing plates are preferably outsourced as a set of associated printing plates in an uninterrupted sequence, regardless of whether these printing plates were pre-sorted in the memory device to mating sets of printing plates or on storage locations of the memory device first once stored in a chaotic, ie arbitrary arrangement. If the storage device does not outsource embedded printing forms by itself sentencewise, z. B. immediately after an output of the printing forms from this storage device to provide a printing forms according to their required sets sorting sorting station. The z. B. carousel-shaped sorting station or the storage device group her z. B. automatically supplied printing forms based on the preferably attached to each of these printing forms coding to mating sentences, which in turn are supplied in the same operation, in particular with a mobile collection container the respective form cylinder. Alternatively, the printing forms to usable sets sorting sorting station in the Assembly line arranged according to the Abkanteinrichtung, said sorting station either grouped to ready-to-use sentences printing forms z. B. to one of several available at this sorting station mobile collecting container or sorted by use of this several available at this sorting station mobile collecting container in each ready-to-use sets of printing plates. In a further advantageous embodiment variant, the storage device and the sorting station are each integrated in the mobile collecting container.
Als eine Hilfe z. B. zur bedarfsgerechten Belegung der an einer anstehenden Produktion beteiligten Montagepositionen auf dem betreffenden Formzylinder kann z. B. eine Anzeigevorrichtung vorgesehen sein, welche in einer die mehreren Montagepositionen gleichzeitig anzeigenden Gesamtdarstellung z. B. optisch, insbesondere grafisch, vorzugsweise durch eine Verwendung von mindestens einem Symbol zumindest anzeigt, an welchen dieser mehreren Montagepositionen auf dem betreffenden Formzylinder oder an welchen von mehreren Speicherpositionen eines Druckformen zu dem betreffenden Formzylinder fördernden Druckformmagazins jeweils eine der z. B. aktuell angefertigten oder zumindest anzufertigenden Druckformen anzuordnen ist.As a help z. B. for needs-based occupancy of the assembly positions involved in an upcoming production on the relevant forme cylinder can, for. B. a display device may be provided, which in one of the several mounting positions simultaneously indicating overall view z. B. optically, in particular graphically, preferably by a use of at least one symbol at least indicating to which of these several mounting positions on the respective form cylinder or at which of several storage positions of a printing plates to the relevant forme cylinder promotional printing forme magazine each one of z. B. currently manufactured or at least to be prepared printing forms to arrange.
Die Anzeigevorrichtung kann mit ihrer Anzeige insbesondere auch unterschiedliche Zustände und/oder Eigenschaften hinsichtlich mindestens einer der aktuell angefertigten oder zumindest anzufertigenden Druckformen anzeigen, so z. B. a) welcher Montageposition auf dem betreffenden Formzylinder oder welcher Speicherposition des Druckformmagazins eine bereits angefertigte, d. h. einsatzfertige Druckform zugeordnet ist, b) welcher Montageposition auf dem betreffenden Formzylinder oder welcher Speicherposition des Druckformmagazins eine sich gerade in ihrem Herstellungsprozess, d. h. im Zulauf befindende Druckform zugeordnet ist, c) an welcher Montageposition auf dem betreffenden Formzylinder oder an welcher Speicherposition des Druckformmagazins für die geplante neue Produktion überhaupt eine Druckform anzubringen wird, d) welche Montageposition auf dem betreffenden Formzylinder oder welche Speicherposition des Druckformmagazins bei der bevorstehenden Produktion nicht mit einer Druckform belegt wird, weil bei der bevorstehenden Produktion z. B. ein Bedruckstoff mit einer die volle Druckbreite des betreffenden Formzylinders nicht nutzenden Bedruckstoffbreite verwendet wird, oder e) an welcher Montageposition auf dem betreffenden Formzylinder oder an welcher Speicherposition des Druckformmagazins eine nicht druckende Druckform, d. h. eine so genannte Blindplatte angeordnet wird. Die Anzeigevorrichtung kann die für ihre jeweilige Anzeige erforderliche Information z. B. den von der Steuereinheit des Produktionsplanungssystems bereitgestellten Daten vorzugsweise im Abgleich mit denjenigen Daten entnehmen, die bei der Anfertigung der für die bevorstehende Produktion vorbereiteten Druckformen anfallen. Die Anzeigevorrichtung ist z. B. im Bereich derjenigen Stelle angeordnet, an der der mobile Sammelbehälter die einen bestimmten Formzylinder betreffenden Druckformen vor deren Transport zu dem betreffenden Formzylinder aufnimmt. Die Anzeigevorrichtung kann auch zur Anzeige des aktuellen Status der für eine bestimmte Produktion herzustellenden Druckformen verwendet werden, d. h. zur Anzeige, ob sich eine bestimmte Druckform aktuell z. B. in der Plattenbelichtungseinrichtung, der Entwicklungseinrichtung, der Abkanteinrichtung oder der Speichereinrichtung befindet, so dass durch die Anzeige der Anzeigevorrichtung insbesondere für einen Bediener der Druckmaschine ersichtlich wird, ob ein für einen bestimmten Formzylinder benötigter Satz von Druckformen bereits vollzählig ist oder noch nicht. Die Anzeigevorrichtung kann auch anzeigen, für welche vorzugsweise mehrere Formzylinder aufweisende Druckeinheit einer komplexen, d. h. mehrere Druckeinheiten aufweisenden Druckanlage mindestens ein Satz von Druckformen bereits vollzählig ist und/oder welcher der von mehreren in einer bestimmten der Druckeinheiten anzuordnenden Sätze von Druckformen schon einsatzfertig angefertigt ist.The display device can display with its display in particular also different states and / or properties with regard to at least one of the currently produced or at least to be prepared printing forms, such. B. a) which mounting position on the relevant forme cylinder or which storage position of the printing forme magazine already prepared, ie ready-to-use printing form is assigned b) which mounting position on the respective form cylinder or which storage position of the printing forme magazine just in their manufacturing process, ie in the inlet located printing form c) at which mounting position on the relevant forme cylinder or at which storage position of the printing forme magazine for the planned new production at all will attach a printing plate, d) which mounting position on the relevant forme cylinder or which storage position of the printing forme magazine is not occupied in the forthcoming production with a printing form, because in the upcoming production z. B. a substrate with a full printing width of the relevant forme cylinder is not used printing material width is used, or e) at which mounting position on the respective form cylinder or at which storage position of the printing forme magazine a non-printing printing form, ie a so-called blank plate is arranged. The display device may be required for their respective display information z. For example, the data provided by the control unit of the production planning system may preferably be taken in alignment with the data obtained during the preparation of the printing forms prepared for the forthcoming production. The display device is z. B. arranged in the region of the point at which the mobile collecting container which receives a particular form cylinder printing forms prior to their transport to the respective forme cylinder. The display device can also be used to display the current status of the printed forms to be produced for a particular production, ie to indicate whether a particular printing form is currently being used, for example. B. in the plate exposure device, the developing device, the Abkanteinrichtung or the storage device, so that is visible by the display of the display device in particular for an operator of the printing press, if a required for a particular form cylinder set of printing plates is already complete or not yet. The display device can also indicate for which preferably a plurality of printing cylinders having printing unit of a complex, ie multiple printing units having at least one set of printing plates is already complete and / or which of several to be arranged in a particular of the printing units sets of printing plates is already made ready for use.
Als eine weitere Hilfe z. B. zur bedarfsgerechten Belegung der an einer anstehenden Produktion beteiligten Montagepositionen des betreffenden mehrere Montagepositionen jeweils für eine Druckform aufweisenden Formzylinders kann z. B. an mindestens einer, vorzugsweise aber an mehreren, insbesondere an jeder der auf diesem betreffenden Formzylinder anzuordnenden Druckformen ein Informationsfeld vorgesehen sein, welches eine Information über die Belegung des betreffenden Formzylinders an mindestens einer zu ihrer eigenen vorgesehenen Montageposition benachbarten Montageposition enthält. So kann das z. B. von der Plattenbelichtungseinrichtung vorzugsweise in einem nicht druckenden Bereich, insbesondere am Einhängeschenkel der betreffenden Druckform angebrachte Informationsfeld anzeigen, a) an welcher Montageposition auf dem betreffenden Formzylinder oder an welcher Speicherposition des Druckformmagazins die dieses Informationsfeld aufweisende Druckform anzuordnen ist, b) an welcher anderen Montageposition auf dem betreffenden Formzylinder oder an welcher anderen Speicherposition des diese Druckform speichernden Druckformmagazins eine weitere aktuell anzufertigende Druckform anzuordnen ist, c) an welcher Montageposition auf dem betreffenden Formzylinder oder an welcher Speicherposition des diese Druckform speichernden Druckformmagazins aktuell, d. h. für die bevorstehende Produktion keine neue Druckform angebracht wird, sondern die bereits vorhandene Druckform verbleibt, d) welche Montageposition auf dem betreffenden Formzylinder oder welche Speicherposition des diese Druckform speichernden Druckformmagazins bei der bevorstehenden Produktion überhaupt nicht mit einer Druckform belegt wird, weil bei der bevorstehenden Produktion z. B. ein Bedruckstoff mit einer die volle Druckbreite des betreffenden Formzylinders nicht nutzenden Bedruckstoffbreite verwendet wird, oder e) an welcher Montageposition auf dem betreffenden Formzylinder oder an welcher Speicherposition des diese Druckform speichernden Druckformmagazins eine nicht druckende Druckform, d. h. eine so genannte Blindplatte angeordnet wird. Die Information über die Belegung auf dem betreffenden Formzylinder oder die betreffenden Speicherpositionen des Druckformmagazins kann in dem Informationsfeld vorzugsweise grafisch z. B. durch eine Verwendung von mindestens einem Symbol erfolgen. Die in dem jeweiligen Informationsfeld dargestellte Information wird z. B. den von der Steuereinheit des Produktionsplanungssystems bereitgestellten Daten entnommen. Alternativ oder zusätzlich kann die in dem jeweiligen Informationsfeld dargestellte Information aus einem Abgleich mit denjenigen Daten resultieren, die bei der Anfertigung der für die bevorstehende Produktion vorbereiteten Druckformen anfallen.As another help z. B. for the needs of occupancy of participating in an upcoming production mounting positions of the relevant multiple mounting positions each for a printing plate having forme cylinder can, for. At least one, but preferably at several, in particular at each of the pressure cylinders to be arranged on this particular form an information field be provided which contains information about the occupancy of the relevant forme cylinder at least one adjacent to their own intended mounting position mounting position. So the z. B. Display of the plate exposure device preferably in a non-printing area, in particular on the suspension leg of the relevant printing form information field, a) at which mounting position on the relevant forme cylinder or at which storage position of the printing forme magazine that this information field having printing plate is to be arranged b) at which other C) at which mounting position on the relevant forme cylinder or at which storage position of the printing plate storing the printing forme magazine currently, ie no new for the upcoming production Printing form is attached, but the existing printing form remains, d) which mounting position on the relevant form cylinder or memory position of this printing form spoke In the forthcoming production, the printing forme magazine will not be printed at all, because in the upcoming production z. B. a substrate with a full printing width of the relevant forme cylinder is not used printing material width is used, or e) at which mounting position on the respective form cylinder or at which storage position of this printing form-saving printing forme magazine a non-printing printing form, ie a so-called blank plate is arranged. The information about the occupancy on the relevant form cylinder or the respective storage positions of the printing form magazine can be in the information field preferably graphically z. B. by using at least one symbol. The information shown in the respective information field is z. B. taken from the data provided by the control unit of the production planning system. Alternatively or additionally, the information shown in the respective information field from a Result in comparison with the data obtained when preparing the printing forms prepared for the forthcoming production.
Ausführungsbeispiele sind in den Zeichnungen dargestellt und werden nun im Folgenden näher beschrieben.Embodiments are illustrated in the drawings and will now be described in more detail below.
Es zeigen:
- Fig. 1
- eine perspektivische Darstellung einer Druckform;
- Fig. 2
- eine Druckeinheit einer Druckmaschine mit Druckformmagazinen;
- Fig. 3
- einen DataMatrix-Code;
- Fig. 4
- eine an einer Druckform applizierte Codierung;
- Fig. 5
- eine Draufsicht von mehreren nebeneinander angeordneten Druckformen mit ihnen paarweise zugeordneten Codelesern;
- Fig. 6
- eine Anordnung von Druckformen mit jeweils mindestens einer an ihrem jeweiligen nachlaufenden Einhängeschenkel angebrachten Codierung;
- Fig. 7
- ein Arbeitsschritte zur Anfertigung von Druckformen aufzeigendes Blockschaltbild;
- Fig. 8
- eine Weiterbildung der Druckeinheit gemäß
Fig. 2 ; - Fig. 9
- eine Anzeige einer Anzeigevorrichtung;
- Fig. 10
- ein an einer Druckform angebrachtes Informationsfeld;
- Fig. 11
- eine Prinzipskizze, welche ein Beladen eines mobilen Sammelbehälters mit in einer Plattenstraße einsatzfertig angefertigten Druckformen verdeutlicht;
- Fig. 12
- in einer perspektivischen Ansicht den Sammelbehälter der
Fig. 11 ; - Fig. 13
- eine Seitenansicht des Sammelbehälters der
Fig. 11 ; - Fig. 14
- eine vereinfachte Prinzipskizze zur Beförderung von mindestens einem mobilen Sammelbehälter zu einer Druckeinheit;
- Fig. 15
- eine perspektivische Ansicht eines Teils einer Druckeinheit mit an ihren beiden Bedienseiten angebrachten höhenverstellbaren Galerien;
- Fig. 16
- eine Seitenansicht der in der
Fig. 15 dargestellten Druckeinheit; - Fig. 17
- eine Draufsicht eines Druckformmagazins im Zusammenwirken mit Fächern eines mobilen Sammelbehälters;
- Fig. 18
- Verfahrensschritte zum automatischen Einsortieren von Druckformen in mobile Sammelbehälter am Ende einer Plattenstraße;
- Fig. 19
- eine perspektivische Darstellung eines schienengebundenen mobilen Sammelbehälters mit mehreren Fächern für Druckformen;
- Fig. 20
- eine Illustration zur Beschickung von Druckformmagazinen unterschiedlicher Druckeinheiten mit in demselben mobilen Sammelbehälter bereitgestellten Druckformen;
- Fig. 21
bis 26 - Details zu den Druckformmagazinen;
- Fig. 27 bis 35
- Details zu einem Druckformen transportierenden Transportsystem;
- Fig. 36
bis 38 - jeweils einen schematischen Übersichtsplan zu unterschiedlichen Konzepten von dem in den
Fig. 27 bis 35 dargestellten Transportsystem; - Fig. 39
- eine perspektivische Darstellung des in
Fig. 37 gezeigten Konzeptes; - Fig. 40
- eine perspektivische Darstellung eines Wechselmagazins;
- Fig. 41
- ein Zusammenwirken des Wechselmagazins der
Fig. 40 mit einem Magazinträger; - Fig. 42
- einen Ausschnitt aus der
Fig. 41 ; - Fig. 43
- ein von einer Greifeinrichtung ergriffenes Wechselmagazin;
- Fig. 44
- eine Registereinrichtung im Zusammenwirken mit einem Formzylinder;
- Fig. 45
- eine Schnittdarstellung von an einem in einer Druckeinheit ausgeführten Wechsel mindestens einer Druckform beteiligten Komponenten;
- Fig. 46, 47
- schematische Übersichten über ein die Logistik der Druckformen aufzeigendes Managementsystem.
- Fig. 1
- a perspective view of a printing form;
- Fig. 2
- a printing unit of a printing press with printing forme magazines;
- Fig. 3
- a DataMatrix code;
- Fig. 4
- an applied to a printing form coding;
- Fig. 5
- a plan view of several juxtaposed printing forms with them paired code readers;
- Fig. 6
- an array of printing plates, each having at least one attached to its respective trailing suspension leg coding;
- Fig. 7
- a working steps for the preparation of printing forms aufzeigendes block diagram;
- Fig. 8
- a development of the printing unit according to
Fig. 2 ; - Fig. 9
- a display of a display device;
- Fig. 10
- an information field attached to a printing form;
- Fig. 11
- a schematic diagram illustrating a loading of a mobile storage container with ready-made ready in a plate road printing forms;
- Fig. 12
- in a perspective view of the collection of the
Fig. 11 ; - Fig. 13
- a side view of the collection of the
Fig. 11 ; - Fig. 14
- a simplified schematic diagram for the transport of at least one mobile storage container to a printing unit;
- Fig. 15
- a perspective view of a portion of a printing unit with attached at both sides of operable height adjustable galleries;
- Fig. 16
- a side view of the in the
Fig. 15 illustrated printing unit; - Fig. 17
- a plan view of a printing forme magazine in cooperation with subjects of a mobile collection container;
- Fig. 18
- Method steps for automatically sorting printing plates into mobile collecting containers at the end of a plate mill;
- Fig. 19
- a perspective view of a rail-mounted mobile storage container with multiple compartments for printing forms;
- Fig. 20
- an illustration for loading printing form magazines of different printing units with provided in the same mobile collection printing forms;
- FIGS. 21 to 26
- Details about the printing forme magazines;
- FIGS. 27 to 35
- Details of a printing system transporting transport system;
- FIGS. 36 to 38
- each a schematic overview of different concepts of the in the
FIGS. 27 to 35 illustrated transport system; - Fig. 39
- a perspective view of the in
Fig. 37 shown concept; - Fig. 40
- a perspective view of a removable magazine;
- Fig. 41
- an interaction of the changing magazine of
Fig. 40 with a magazine carrier; - Fig. 42
- a section of the
Fig. 41 ; - Fig. 43
- a removable magazine gripped by a gripping device;
- Fig. 44
- a register device in cooperation with a forme cylinder;
- Fig. 45
- a sectional view of participating in a executed in a printing unit change at least one printing form components;
- Fig. 46, 47
- schematic overviews of a management system showing the logistics of printing forms.
Eine Druckform 01 (
Ein mit einer Produktionsrichtung des Formzylinders 06 gleichgerichtetes Ende 03 der Druckform 01 wird als deren vorlaufendes Ende 03 bezeichnet, wohingegen das gegenüberliegende Ende 04 das nachlaufende Ende 04 der Druckform 01 ist. Zumindest die Enden 03; 04 der Druckform 01 mit den daran ausgebildeten Einhängeschenkeln 13; 14 bestehen aus einem starren, z. B. metallischen Werkstoff, z. B. aus einer Aluminiumlegierung. Gerade im Hinblick auf die Verwendung der Druckform 01 in einem Trockenoffsetdruckverfahren kann die Druckform 01 auch aus einem Kunststoff oder sogar aus einem steifen Papier gefertigt sein. Üblicherweise beträgt die Materialdicke D im Bereich der Arbeitsfläche der Druckform 01, zumindest aber die Materialdicke D von den Einhängeschenkeln 13; 14 wenige zehntel Millimeter, z. B. zwischen 0,2 mm und 0,4 mm, vorzugsweise 0,3 mm. Somit besteht die Druckform 01 im Ganzen oder zumindest an seinen Enden 03; 04 aus einem formstabilen Material, so dass die Enden 03; 04 durch eine Biegung gegen einen materialspezifischen Widerstand bleibend verformbar sind. Daher sind vorzugsweise nach einer z. B. in einer Belichtungseinrichtung ausgeführten Bebilderung zumindest der Arbeitsfläche mit mindestens einem Druckbild 126 z. B. in einer Abkanteinrichtung zumindest an einem Ende 03; 04 der Druckform 01, vorzugsweise jedoch an ihren beiden Enden 03; 04, entlang der jeweiligen Biegelinie 11; 12 je ein abgekanteter Einhängeschenkel 13; 14 ausbildbar, wobei die derart hergestellten Einhängeschenkel 13; 14 in eine schmale, insbesondere schlitzförmig ausgebildete Öffnung 129 eines Kanals 131 des Formzylinders 06 (
Beispielsweise ist bezogen auf die Länge L der ungewölbten, ebenen Auflagefläche 02 der nicht montierten Druckform 01 an deren Ende 03 ein Einhängeschenkel 13 an der Biegelinie 11 um einen Öffnungswinkel α bzw. an deren gegenüberliegenden Ende 04 ein Einhängeschenkel 14 an der Biegelinie 12 um einen Öffnungswinkel β abgekantet (
Mehrere dieser Druckformen 01 kommen z. B. in einer in einem Nassoffsetdruckverfahren oder in einem Trockenoffsetdruckverfahren arbeitenden Mehrfarben-Offsetdruckmaschine zum Einsatz. In einer bevorzugten Ausführungsvariante ist mindestens eine Druckeinheit 44 der vorzugsweise mehrere Druckeinheiten 44 aufweisenden Druckmaschine mit Druckformmagazinen 09 ausgestattet, wie es beispielhaft in der
Jedes Druckformmagazin 09 fördert z. B. in Verbindung mit einer z. B. linear verschiebbaren Fördereinrichtung 80 (
Ein Bedruckstoff 18, vorzugsweise eine Materialbahn 18, insbesondere eine Papierbahn 18, wird der Druckmaschine während deren Produktion fortlaufend zugeführt und in dem in der
Zur Identifizierung der jeweiligen Druckformen 01 sind diese mit einer Codierung versehen, wobei die Codierung vorzugsweise zusätzlich zu einem von Menschen lesbaren Code z. B. als ein Barcode ausgebildet sein kann. Ein Barcode ist eine maschinenlesbare Schrift aus verschieden breiten Strichen und Lücken. Die Codierung kann durch ein Druckverfahren, z. B. ein Offsetdruckverfahren, ein Flexodruckverfahren, ein Tiefdruckverfahren, ein Laserdruckverfahren, ein Thermodruckverfahren oder ein Tintenstrahldruckverfahren, vorzugsweise auf einem nicht druckenden Bereich der Druckform 01, z. B. auf einem der Einhängeschenkel 13; 14, appliziert werden. Besonders vorteilhaft ist es jedoch, die Codierung in Verbindung mit der Belichtung der Druckform 01 auf selbiger aufzubringen, weil dann kein zusätzlicher Arbeitsschritt erforderlich ist. In diesem Fall erfolgt die Ausbildung und Anordnung der Codierung z. B. auf einem Einhängeschenkel 13; 14 der Druckform 01, bevor dieser Einhängeschenkel 13; 14 in einem in einer Abkanteinrichtung 38 ausgeführten Biegevorgang ausgebildet wird (
Es gibt verschiedene Typen von Barcodes. Auch wenn Barcodes stets eine flächige Anordnung von Zeichen bilden, so unterscheidet man eindimensionale (1-D-Codes), zweidimensionale (2-D-Codes) und dreidimensionale (3-D-Codes) Barcodes, wobei bei letzteren Farbe die dritte Dimension bildet. Barcodes sind zumeist in ihrer grafischen Darstellung wie auch in ihrem Informationsgehalt genormt, z. B. in ISO/IEC 15415 (2-D-Codes), ISO/IEC 15416 (1-D-Codes), ISO/IEC 15418 (Datenstrukturen) oder ISO/IEC 15420. Bekannte 1-D-Codes sind z. B. der alphanumerische Code39 nach ISO/IEC 16388, der Code128 nach ISO/IEC 15417 oder der rein numerische Code Interleaved 2/5 nach ISO/IEC 16390. Ein 2-D-Code, der Information auch senkrecht zu seiner Hauptausrichtung verschlüsselt, ist z. B. ein Matrix-Code, z. B. ein DataMatrix-Code, der nach ISO/IEC 16022 definiert ist. Matrix-Codes können mit einem Kamerasystem, z. B. einer CCD-Kamera, omnidirektional gelesen werden. Eine Reed-Solomon-Fehlerkorrektur verdoppelt die Daten, wodurch ca. 25% des Codes zerstört werden können, ohne die Dekodierung zu gefährden. Weitere Matrix-Codes sind z. B. QR-Codes und Aztec-Codes.There are different types of barcodes. Even though barcodes always form a two-dimensional array of characters, one distinguishes between one-dimensional (1-D codes), two-dimensional (2-D codes) and three-dimensional (3-D codes) barcodes, the latter forming color in the third dimension , Barcodes are usually standardized in their graphical representation as well as in their information content, z. In ISO / IEC 15415 (2-D codes), ISO / IEC 15416 (1-D codes), ISO / IEC 15418 (data structures) or ISO / IEC 15420. Known 1-D codes are z. Eg the alphanumeric code39 according to ISO / IEC 16388, the code128 according to ISO / IEC 15417 or the purely numerical code Interleaved 2/5 according to ISO / IEC 16390. A 2-D code which also encodes information perpendicular to its main orientation z. B. a matrix code, z. For example, a DataMatrix code defined in ISO / IEC 16022. Matrix codes can be used with a camera system, eg. B. a CCD camera, omnidirectional read. Reed-Solomon error correction doubles the data, which can destroy about 25% of the code without compromising decoding. Other matrix codes are z. B. QR codes and Aztec codes.
Der DataMatrix-Code existiert in verschiedenen Versionen, z. B. in der Version DataMatrix-Code ECC 200, wobei die Buchstaben ECC für den englischen Ausdruck "Error Checking and Correction Algorithm" stehen und die diesen Buchstaben nachfolgende Zahl eine bestimmte Entwicklungsstufe des DataMatrix-Codes angibt. Der DataMatrix-Code besteht aus einer rechteckigen Fläche, deren Größe variabel ist. Diese Fläche weist quadratische Strukturelemente auf, die jeweils eine binäre Wertigkeit haben; sie sind z. B. in Schwarz oder Weiß ausgeführt. Ein Beispiel für einen DataMatrix-Code ist in der
Bei einem 1-D-Code müssen in einer Zeichenebene verschiedene Strichdicken eindeutig bestimmt werden. Beim DataMatrix-Code ist hingegen nur festzustellen, welche Wertigkeit jedes in der Zeichenebene dargestellte quadratische Strukturelement 23 aufweist, ob es z. B. in Schwarz oder Weiß ausgebildet ist. Ein DataMatrix-Code benötigt überdies bei gleichem Informationsgehalt deutlich weniger Platz als ein 1-D-Code. Zur Erfassung eines 2-D-Codes wird stets ein Kamerasystem benötigt, welches die Information zweidimensional erfasst und das erfasste Bild z. B. mittels einer Mustererkennung z. B. durch Vergleich des erfassten Codierungsmusters bzw. Markierungsmusters mit einem gespeicherten Erwartungsmuster auswertet. Das Kamerasystem setzt demnach die erfassten Strukturelemente 23 des 2-D-Codes in eine elektronische, vorzugsweise digitale Nutzinformation um. 2-D-Codes müssen wegen des Einsatzes eines Kamerasystems mit einer mindestens eine Lichtquelle aufweisenden Beleuchtungseinrichtung flächig beleuchtet werden. Das vom 2-D-Codes reflektierte Licht wird dann auf einer Bildebene eines Bildsensors, z. B. eines CCD-Sensors oder CMOS-Sensors, abgebildet, wobei der Bildsensor Bestandteil z. B. einer Zeilenkamera oder einer Flächenkamera ist. Der DataMatrix-Code stellt insgesamt nur geringe Anforderungen an Farbkontrast und Druckqualität. Das von der Lichtquelle der Beleuchtungseinrichtung emittierte Licht sowie die spektrale Empfindlichkeit des Bildsensors sind auf die optischen Eigenschaften der den 2-D-Code tragenden Druckform 01 abzustimmen, insbesondere auf deren Reflexionsverhalten und Remissionsverhalten. Für das Erfassen eines auf einer Druckform 01 durch deren Belichtung applizierten 2-D-Codes haben sich als Lichtquelle der Beleuchtungseinrichtung eine Laserdiode oder eine Leuchtdiode mit einer Emission von weißem, gelben oder grünen Licht als vorteilhaft erwiesen. Die Lichtquelle kann z. B. in einem einen Bildsensor aufweisenden Codeleser 28 (
Der DataMatrix-Code weist folgende vier Hauptkomponenten auf: Eine feste Begrenzungslinie 24 dient zur Mustererkennung und wird für die Berechnung der Drehlage des DataMatrix-Codes verwendet, so dass jeder Lesewinkel möglich ist. Eine der festen Begrenzungslinie 24 gegenüberliegende Begrenzungslinie 26, die eine nicht geschlossene Grenze bildet, wird zur Identifizierung der Anzahl von Zeilen und Spalten benutzt, d. h. die so genannte Matrixdichte. Beim ECC 200 ist das Element in der oberen rechten Ecke stets weiß. Die Begrenzungslinien 24; 26 begrenzen und umschließen einen Speicherbereich 27, wobei der Speicherbereich 27 die eigentliche binäre Information in codierter Form enthält. Je nach Größe und/oder Anzahl der einzelnen Strukturelemente 23 definiert sich damit auch die Anzahl der möglichen Informationen. Eine als Ruhezone bezeichnete leere Zone umgibt den DataMatrix-Code. Sie enthält keinerlei Informationen und wird auch nicht zur Lageorientierung verwendet. Die Breite der Ruhezone beträgt ein Feld bzw. eine Zeile und wird zur Abgrenzung von anderen optischen Bildelementen benötigt.The DataMatrix code has the following four main components: A fixed
Der Speicherbereich 27 der Codierung enthält z. B. eine Information, anhand der Druckformen 01 zum Zweck ihrer Identifizierung voneinander unterscheidbar sind und/oder anhand der eine einzelne bestimmte Druckform 01 in ihrem Einsatz verfolgbar ist. Somit weisen unterschiedliche Druckbilder 126 tragende und/oder zu unterschiedlichen Farbauszügen gehörende Druckformen 01 eine sich voneinander unterscheidende Codierung auf. Die Codierung kann z. B. einen von einem Zähler generierten Index aufweisen, um z. B. nacheinander verwendete oder zu verwendende Druckformen 01 fortlaufend durchzuzählen und um diese Druckformen 01, besonders solche, die gleichartig sind und/oder nacheinander an derselben Montageposition eines bestimmten Formzylinders 06 verwendet werden, in ihrer jeweiligen Reihenfolge zu identifizieren. Die Codierung kann eine Information über den jeweiligen Montageort der Druckform 01 in der Druckmaschine enthalten.The
Eine Alternative zur Ausbildung der Codierung in Form eines Barcodes besteht in der Verwendung eines Transpondersystems, insbesondere von Funketiketten, die gemäß ihrer englischsprachigen Abkürzung als RFID bezeichnet werden. Funketiketten übertragen ihre Information kontaktlos mittels eines elektromagnetischen Feldes. Eine weitere Alternative zur Ausbildung der Codierung kann in Stanzmarkierungen, z. B. in Lochstanzungen, bestehen.An alternative to the formation of the coding in the form of a barcode consists in the Use of a transponder system, in particular of radio tags, which are referred to as RFID according to their English abbreviation. Radio tags transmit their information contactlessly by means of an electromagnetic field. Another alternative to the formation of the coding can in punch marks, z. B. in punched holes exist.
Durch die Verwendung von nur einem einzigen Codeleser 28 für mehrere gespeicherte Druckformen 01, der die jeweilige Codierung von in unterschiedlichen Speicherpositionen gespeicherten Druckformen 01 insbesondere gleichzeitig erfasst, können erhebliche Kosten gespart werden. Die
In dem in der
Die
Wie in einem in der
Die Anfertigung der eine bestimmte Produktion betreffenden Druckformen 01 wird vorzugsweise anhand von Daten gesteuert, die z. B. von einer Steuereinheit 40 eines Produktionsplanungssystems und/oder von einer Steuereinheit 39 eines Plattenlogistik-Management-Systems zur Verfügung gestellt werden, wobei diese Steuereinheiten 39; 40 z. B. über ein elektronisches leitungsgebundenes oder drahtloses Kommunikationssystem 41, z. B. einem Ethemet-basierten Datennetzwerk, mit der Plattenbelichtungseinrichtung 33 und vorzugsweise zumindest auch mit einem zu der Druckmaschine gehörenden Leitstand 42 zum Zwecke eines Datenaustausches verbunden oder zumindest verbindbar sind. In der bevorzugten Ausführung können der Rechner 34 der Druckvorstufe und die Steuereinheit 39 des Plattenlogistik-Management-Systems und/oder die Steuereinheit 40 des Produktionsplanungssystems ihre jeweiligen Daten über dasselbe Kommunikationssystem 41 an der Plattenbelichtungseinrichtung 33 bereitstellen, was in der
Die Zuführung der für eine bestimmte Produktion benötigten einsatzfertigen Druckformen 01 zu einer Druckeinheit 44 (
Wie zuvor beschrieben, weist die zur Anfertigung von einsatzfertigen Druckformen 01 erforderliche, kurz als eine Plattenstraße bezeichnete Vorrichtung zumindest mindestens eine Plattenbelichtungseinrichtung 33 und i. d. R. auch mindestens eine Entwicklungseinrichtung 36 sowie mindestens eine Abkanteinrichtung 38 auf. In der Praxis können die zu demselben Satz gehörenden Druckformen 01 häufig jedoch nicht in einer lückenlosen Folge unmittelbar hintereinander angefertigt werden, insbesondere werden sie z. B. aufgrund eines unterschiedlichen Redaktionsschlusses hinsichtlich der Inhalte der zu druckenden Druckbilder 126 in einer eher zufälligen Reihenfolge in der Plattenbelichtungseinrichtung 33 belichtet, so dass die Druckformen 01 nach ihrer jeweiligen Belichtung zu an ihrem jeweiligen in der Druckmaschine befindlichen Einsatzort brauchbaren Sätzen gruppiert werden müssen, um unnötige Transportwege zwischen der Vorrichtung zur Anfertigung von an der Druckmaschine einsatzfertigen Druckformen 01 und dem jeweiligen Einsatzort in dieser Druckmaschine zu vermeiden. Deshalb wird diese Vorrichtung zur Anfertigung von an einer Druckmaschine einsatzfertigen Druckformen 01 um mindestens eine Speichereinrichtung 51 erweitert (
Die Speichereinrichtung 51 ist in dem in der
Die Speichereinrichtung 51 ist vorzugsweise derart ausgebildet, dass in ihr Druckformen 01 gleichzeitig eingelagert und ausgelagert werden können. Die Speichereinrichtung 51 weist mindestens so viele Speicherplätze auf, wie Druckformen 01 zu einem selben Satz von Druckformen 01 gehören. Die Zahl der zu demselben Satz gehörenden Druckformen 01 muss dabei nicht identisch mit der maximalen Anzahl von Montagepositionen auf dem an der anstehenden Produktion beteiligten Formzylinder 06 oder der maximalen Anzahl von Speicherpositionen des betreffenden Druckformmagazins 09 sein, für den oder das die zu transportierenden Druckformen 01 bestimmt sind. Vielmehr umfasst der betreffende Satz von Druckformen 01 so viele Druckformen 01, wie auf dem an der anstehenden Produktion beteiligten Formzylinder 06 oder in dem betreffenden Druckformmagazin 09 in demselben Arbeitsgang anzubringen und/oder auszutauschen sind. Die Speichereinrichtung 51 ist vorzugsweise mit so vielen Speicherplätzen ausgestattet, dass sie mehrere Sätze von Druckformen 01 aufnehmen kann, z. B. alle an der betreffenden Druckeinheit 44 einsetzbaren Sätze von Druckformen 01.The
Die Speichereinrichtung 51 weist mindestens eine erste Handhabungseinrichtung auf, mit welcher der Speichereinrichtung 51 zugeführte Druckformen 01 auf Speicherplätzen dieser Speichereinrichtung 51 eingelagert werden, wobei jedem der Speicherplätze vorzugsweise jeweils genau eine der Druckformen 01 zugeordnet wird. Zur Auslagerung kann mindestens eine weitere von der ersten verschiedene zweite Handhabungseinrichtung vorgesehen sein, welche eine an einem der Speicherplätze eingelagerte Druckform 01 aufnimmt bzw. ergreift und auslagert, wenn derjenige Satz von Druckformen 01, zu dem die betreffende Druckform 01 gehört, für seinen Transport zur Druckeinheit 44 abgerufen wird. Die erste und/oder zweite Handhabungseinrichtung führt relativ zu den ortsfest angeordneten Speicherplätzen der Speichereinrichtung 51 in einer selben Ebene eine Bewegung z. B. in zwei vorzugsweise orthogonal aufeinander stehenden Richtungen aus. Alternativ kann vorgesehen sein, dass die jeweils mindestens eine der Druckformen 01 ein- bzw. auslagemde Handhabungseinrichtung relativ zur Speichereinrichtung 51 ortsfest ist und sich ein die jeweiligen Speicherplätze dieser Speichereinrichtung 51 aufweisendes Magazin relativ zu der mindestens einen Handhabungseinrichtung oder zu den mehreren, insbesondere zwei Handhabungseinrichtungen translatorisch und/oder rotativ bewegt. Somit sind mit den Vorgängen zur Einlagerung und/oder Auslagerung von Druckformen 01 jeweils eine Relativbewegung zwischen den Speicherplätzen der Speichereinrichtung 51 und mindestens einer die jeweilige Einlagerung und/oder Auslagerung ausführenden Einrichtung, z. B. der Handhabungseinrichtung verbunden.The
Die Vorrichtung zur Anfertigung von an einer Druckmaschine einsatzfertigen Druckformen 01 weist somit zumindest mindestens eine Plattenbelichtungseinrichtung 33 auf, wobei dieser Plattenbelichtungseinrichtung 33 nachgeordnet mindestens eine Speichereinrichtung 51 vorgesehen ist, wobei die Speichereinrichtung 51 mindestens einen Satz von hinsichtlich eines bezüglich eines bestimmten Formzylinders 06 oder eines bestimmten Druckformmagazins 09 gemeinsamen Einsatzortes zusammengehörenden Druckformen 01 vor ihrem gemeinsamen Transport zur Druckmaschine zwischengespeichert. Der Einsatzort der als Satz dorthin zu transportierenden Druckformen 01 besteht somit an einem von mehreren in der Druckmaschine angeordneten Formzylindem 06 oder Druckformmagazinen 09.The device for producing ready-to-use on a printing
In der Speichereinrichtung 51 eingelagerte, zu unterschiedlichen Sätzen gehörende Druckformen 01 werden vorzugsweise jeweils als ein Satz von zusammengehörenden Druckformen 01 in einer ununterbrochenen Folge ausgelagert, und zwar unabhängig davon, ob diese Druckformen 01 zuvor in der Speichereinrichtung 51 zu zusammengehörenden Sätzen von Druckformen 01 vorsortiert wurden oder auf Speicherplätzen der Speichereinrichtung 51 zunächst einmal in einer beliebigen, d. h. chaotischen Anordnung zwischengespeichert worden sind. Zumindest für den Fall, dass die Speichereinrichtung 51 eingelagerte Druckformen 01 nicht von sich aus satzweise auslagert, ist in Verbindung mit der Speichereinrichtung 51 z. B. ihr nachgeordnet, d. h. nach einer Ausgabe der Druckformen 01 aus dieser Speichereinrichtung 51, eine Druckformen 01 sortierende Sortierstation 57 vorgesehen, welche die Druckformen 01 zu an der jeweiligen Druckeinheit 44 benötigten Sätzen von hinsichtlich ihres bezüglich eines bestimmten Formzylinders 06 oder eines bestimmten Druckformmagazins 09 gemeinsamen Einsatzortes zusammengehörenden Druckformen 01 sortiert. Die Sortierstation 57 kann in einer Ausführungsvariante in der Speichereinrichtung 51 integriert ausgebildet sein. In einer weiteren Ausführungsvariante kann vorgesehen sein, dass die Sortierstation 57 zwischen der Abkanteinrichtung 38 und einem der mobilen Sammelbehälter 43 angeordnet ist. Alternativ dazu ist die Sortierstation 57 in der in der
U. a. zur Visualisierung vorzugsweise sowohl des insbesondere sequentiell ablaufenden Prozesses zur Anfertigung von an einer Druckmaschine einsatzfertigen Druckformen 01 als auch des Betriebsstatus am Einsatzort dieser Druckformen 01 ist vorzugsweise in Verbindung mit der diesen Prozess ausführenden Vorrichtung, wie sie z. B. in der
Die Anzeigevorrichtung 52 kann mit ihrer Anzeige insbesondere auch unterschiedliche Zustände und/oder Eigenschaften hinsichtlich mindestens einer der aktuell angefertigten oder zumindest anzufertigenden Druckformen 01 anzeigen, so z. B. a) welcher Montageposition auf dem betreffenden Formzylinder 06 oder welcher Speicherposition des Druckformmagazins 09 eine bereits angefertigte, d. h. einsatzfertige Druckform 01 zugeordnet ist, b) welcher Montageposition auf dem betreffenden Formzylinder 06 oder welcher Speicherposition des Druckformmagazins 09 eine sich gerade in ihrem Herstellungsprozess, d. h. im Zulauf befindende Druckform 01 zugeordnet ist, c) an welcher Montageposition auf dem betreffenden Formzylinder 06 oder an welcher Speicherposition des Druckformmagazins 09 für die bevorstehende Produktion überhaupt eine Druckform angeordnet wird, d) welche Montageposition auf dem betreffenden Formzylinder 06 oder welche Speicherposition des Druckformmagazins 09 bei der bevorstehenden Produktion nicht mit einer Druckform 01 belegt wird, weil bei der bevorstehenden Produktion z. B. ein Bedruckstoff 18 mit einer die volle Druckbreite des betreffenden Formzylinders 06 nicht nutzenden Bedruckstoffbreite verwendet wird, oder e) an welcher Montageposition auf dem betreffenden Formzylinder 06 oder an welcher Speicherposition des Druckformmagazins 09 eine nicht druckende Druckform 01, d. h. eine so genannte Blindplatte angeordnet wird.The
Die Anzeigevorrichtung 52 kann die für ihre jeweilige Anzeige erforderliche Information z. B. den von der Steuereinheit 39 des Plattenlogistik-Management-Systems und/oder der Steuereinheit 40 des Produktionsplanungssystems bereitgestellten Daten vorzugsweise im Abgleich mit denjenigen Daten entnehmen, die bei der Anfertigung der für die bevorstehende Produktion vorbereiteten Druckformen 01 anfallen. Wie in der
Die Anzeigevorrichtung 52 ist räumlich z. B. im Bereich derjenigen Stelle angeordnet, an der der mobile Sammelbehälter 43 die z. B. einen bestimmten Formzylinder 06 oder ein bestimmtes Druckformmagazin 09 betreffenden Druckformen 01 vor deren Transport zu dem betreffenden Formzylinder 06 oder dem betreffenden Druckformmagazin 09 aufnimmt. Die Anzeigevorrichtung 52 kann auch zur Anzeige des aktuellen Status der für eine bestimmte Produktion herzustellenden Druckformen 01 verwendet werden, d. h. zur Anzeige, ob sich eine bestimmte Druckform 01 aktuell z. B. in der Plattenbelichtungseinrichtung 33, der Entwicklungseinrichtung 36, der Abkanteinrichtung 38 oder der Speichereinrichtung 51 befindet, so dass durch die Anzeige der Anzeigevorrichtung 52 insbesondere für einen Bediener der Druckmaschine ersichtlich wird, ob ein für einen bestimmten Formzylinder 06 oder für ein bestimmtes Druckformmagazin 09 benötigter Satz von Druckformen 01 bereits vollzählig ist oder noch nicht. Die Anzeigevorrichtung 52 kann auch anzeigen, für welche vorzugsweise mehrere Formzylinder 06 und/oder Druckformmagazine 09 aufweisende Druckeinheit 44 einer komplexen, d. h. mehrere Druckeinheiten 44 aufweisenden Druckanlage mindestens ein Satz von Druckformen 01 bereits vollzählig ist und/oder welcher der von mehreren in einer bestimmten der Druckeinheiten 44 anzuordnenden Sätze von Druckformen 01 schon einsatzfertig angefertigt ist.The
Anhand einer Codierung können verschiedene Informationen in der Anzeige der Anzeigevorrichtung 52 angezeigt werden. In jedem Informationsfeld 53 ist an jeder Position eine spezifische Information über den Zustand einer Druckform 01 und/oder die Belegung einer Montageposition oder Speicherposition entnehmbar. Eine offen gelassene Position, wie in der
Als eine weitere Hilfe zur bedarfsgerechten Anordnung von z. B. an einer anstehenden Produktion beteiligten Druckformen 01 an Positionen, wobei diese Positionen z. B. entweder Montagepositionen eines mehrere Montagepositionen aufweisenden Formzylinders 06 oder Speicherpositionen eines mehrere Speicherpositionen aufweisenden Druckformmagazins 09 betreffen, kann z. B. an mindestens einer, vorzugsweise aber an mehreren, insbesondere an jeder der auf dem betreffenden Formzylinder 06 oder in dem betreffenden Druckformmagazin 09 anzuordnenden Druckformen 01 ebenfalls ein z. B. einem Informationsfeld 53 in der Anzeige der Anzeigevorrichtung 52 entsprechendes Informationsfeld 54 vorgesehen sein, welches eine Information zumindest über die Anordnung und/oder über eine Arbeitsanweisung bezüglich einer weiteren Druckform 01 enthält, deren Position zu der das Informationsfeld 54 aufweisenden Druckform 01 benachbart ist. Dieses Informationsfeld 54 ist demnach eine Hilfe bei der Verwendung, insbesondere Anordnung einer Druckform 01 an einer von mehreren Positionen einer zu einem Druckwerk einer Druckeinheit 44; 44.1; 44.2 bzw. Druckmaschine gehörenden Baugruppe, wobei diese Baugruppe z. B. als ein Formzylinder 06 oder als ein Druckformmagazin 09 ausgebildet sein kann.As a further help for needs-based arrangement of z. B. involved in an upcoming
So kann das z. B. von der Plattenbelichtungseinrichtung 33 vorzugsweise in einem nicht druckenden Bereich, insbesondere am Einhängeschenkel 13; 14 der betreffenden Druckform 01 angebrachte Informationsfeld 54 z. B. anzeigen, a) an welcher Montageposition auf dem betreffenden Formzylinder 06 oder an welcher Speicherposition des Druckformmagazins 09 die dieses Informationsfeld 54 aufweisende Druckform 01 anzuordnen ist, b) an welcher anderen Montageposition auf dem betreffenden Formzylinder 06 oder an welcher anderen Speicherposition des diese Druckform 01 speichernden Druckformmagazins 09 eine weitere noch anzufertigende Druckform 01 anzuordnen ist, c) an welcher Montageposition auf dem betreffenden Formzylinder 06 oder an welcher Speicherposition des diese Druckform 01 speichernden Druckformmagazins 09 aktuell, d. h. für die bevorstehende Produktion keine neue Druckform 01 angebracht wird, sondern die aus einer vorangegangenen Produktion vorhandene Druckform 01 verbleibt, d) welche Montageposition auf dem betreffenden Formzylinder 06 oder welche Speicherposition des diese Druckform 01 speichernden Druckformmagazins 09 bei der bevorstehenden Produktion überhaupt nicht mit einer Druckform 01 belegt wird, weil bei der bevorstehenden Produktion z. B. ein Bedruckstoff 18 mit einer die volle Druckbreite des betreffenden Formzylinders 06 nicht nutzenden Bedruckstoffbreite verwendet wird, oder e) an welcher Montageposition auf dem betreffenden Formzylinder 06 oder an welcher Speicherposition des diese Druckform 01 speichernden Druckformmagazins 09 eine nicht druckende Druckform 01, d. h. eine so genannte Blindplatte angeordnet wird. Auf diese Weise kann das Informationsfeld 54 eine Information über eine Anordnung und/oder über eine Arbeitsanweisung bezüglich auch mehrerer oder vorzugsweise aller dieselbe Baugruppe betreffenden Positionen enthalten.So the z. B. of the
Die Information über die Anordnung von an einer anstehenden Produktion beteiligten Druckformen 01 an den betreffenden Positionen kann in dem Informationsfeld 54 vorzugsweise grafisch, z. B. durch eine Verwendung von mindestens einem Symbol erfolgen. Die in dem jeweiligen Informationsfeld 54 dargestellte Information wird z. B. den von der Steuereinheit 39 des Plattenlogistik-Management-Systems und/oder der Steuereinheit 40 des Produktionsplanungssystems bereitgestellten Daten entnommen. Alternativ oder zusätzlich kann die in dem jeweiligen Informationsfeld 54 dargestellte Information aus einem Abgleich mit denjenigen Daten resultieren, die bei der Anfertigung der für die bevorstehende Produktion vorbereiteten Druckformen 01 anfallen. Das an der Druckform 01 angebrachte Informationsfeld 54 kann jeweils neben, d. h. zusätzlich zu einem DataMatrix-Code z. B. am Einhängeschenkel 13; 14 der betreffenden Druckform 01 angebracht sein.The information about the arrangement of participating in an upcoming
Anhand der
Entsprechend den axialen Montagepositionen auf der Mantelfläche des betreffenden Formzylinders 06 weist der betreffende mobile Sammelbehälter 43 entlang seiner Länge l43 mehrere, z. B. vier oder sechs aneinander gereihte jeweils vorzugsweise mit mehreren, z. B. acht, zwölf oder mehr Fächern 58 ausgestattete Speicherspalten A43; B43; C43; D43 auf, denen jeweils einsatzfertig angefertigte Druckformen 01 z. B. anhand ihrer jeweiligen Codierung (
Die Fächer 58 des mobilen Sammelbehälters 43 können zumindest auf dessen Transportweg von der Plattenstraße zu der betreffenden Druckeinheit 44; 44.1; 44.2 z. B. durch eine z. B. durch die Bewegung des mobilen Sammelbehälters 43 betätigte z. B. mechanische oder pneumatische Einrichtung um eine parallel zur Länge l43 des mobilen Sammelbehälters 43 gerichtete Achse neigbar oder klappbar, d. h. schräg stellbar sein, um die in den Fächern 58 gespeicherten Druckformen 01, welche eine größere Länge L (
In den
In einer bevorzugten Ausführung können mehrere oder sogar alle Druckformen 01, die jeweils verschiedenen nebeneinander angeordneten Speicherpositionen des Druckformmagazins 09 zugeordnet sind, gleichzeitig mit den entsprechenden, in verschiedenen Speicherspalten A43; B43; C43; D43 angeordneten Fächern 58 des mobilen Sammelbehälters 43 gewechselt, d. h. ausgetauscht werden. In einer besonders bevorzugten Ausführung sind in verschiedenen horizontalen Ebenen angeordnete Fächer 58 des mobilen Sammelbehälters 43 entlang einer Höhe H dieses Sammelbehälters 43 derart jeweils paarweise in einem vertikalen Abstand H1; H2 voneinander beabstandet (
In der bevorzugten Ausführung weist der mobile Sammelbehälter 43 keine Antriebe auf, welche die jeweilige Greifeinrichtung 62 antreiben und somit für ein Befördern mindestens einer Druckform 01 vom mobilen Sammelbehälter 43 zum Druckformmagazin 09 oder umgekehrt benutzt werden. Der mobile Sammelbehälter 43 wird am Ausgang der Plattenstraße, insbesondere an der Speichereinrichtung 51, vorzugsweise automatisch mit Druckformen 01, welche für die jeweiligen Montagepositionen an dem betreffenden Formzylinder 06 anhand ihrer jeweiligen Codierung vorsortiert sind, beladen und anschließend von Hand oder vorzugsweise automatisiert zur betreffenden Druckeinheit 44; 44.1; 44.2 befördert. An der betreffenden Druckeinheit 44; 44.1; 44.2 wird der mobile Sammelbehälter 43 dann automatisiert entladen, wobei die in dem mobilen Sammelbehälter 43 vorsortiert gespeicherten Druckformen 01 positionsrichtig an die jeweiligen Speicherpositionen des betreffenden Druckformmagazins 09 übergeben werden. Gegebenenfalls wird der mobile Sammelbehälter 43 auch wieder mit Druckformen 01 aus Speicherpositionen des jeweiligen Druckformmagazins 09 beladen, um z. B. im Druckprozess nicht mehr benötigte Druckformen 01 von der betreffenden Druckeinheit 44; 44.1; 44.2 abzuführen und anschließend zu entsorgen. Der mobile Sammelbehälter 43 wird vor einem Start bzw. einer Wiederaufnahme der Produktion der betreffenden Druckeinheit 44; 44.1; 44.2 von deren Galerie 49 vorzugsweise entfernt. Der mobile Sammelbehälter 43 wird z. B. als ein Bestandteil eines fahrerlosen Transportsystems an die betreffende Bedienseite der Druckeinheit 44; 44.1; 44.2 bewegt.In the preferred embodiment, the mobile collecting
Es kann auch vorgesehen sein, dass die Bewegung des mobilen Sammelbehälters 43 von einem zur Druckmaschine gehörenden Leitstand aus gesteuert wird.It can also be provided that the movement of the mobile collecting
Es ergibt sich mithin ein Verfahren zum vorzugsweise vollautomatisierten Wechseln von in einer Druckmaschine verwendeten Druckformen 01, wobei Druckformen 01 an Montagepositionen von an einer selben Bedienseite der Druckmaschine insbesondere in unterschiedlichen Höhenpositionen angeordneten Formzylindem 06 vorzugsweise miteinander synchronisiert, d. h. gleichzeitig gewechselt werden, wobei mehrere für einen von dieser Druckmaschine auszuführenden Druckprozess einsatzfertig angefertigte Druckformen 01 am Ausgang einer von der Druckmaschine räumlich getrennt angeordneten Plattenstraße in Abhängigkeit von ihrer beabsichtigten Montageposition auf einem der Formzylinder 06 einzeln jeweils in einem bestimmten Fach 58 eines selben mehrere Fächer 58 aufweisenden mobilen Sammelbehälters 43 gespeichert werden, wobei dieser mobile Sammelbehälter 43 an derselben Bedienseite der Druckmaschine gemeinsam zu wechselnde Druckformen 01 in deren in den Fächern 58 vorgenommenen vorsortiertem Speicherzustand unverändert in ihrer Gesamtheit miteinander, d. h. gemeinsam an die betreffende Bedienseite der Druckmaschine transportiert. Die Druckformen 01 können auch an mehreren in Axialrichtung des betreffenden Formzylinders 06 nebeneinander angeordneten Montagepositionen gleichzeitig gewechselt werden.This results in a method for preferably fully automatic change of printing plates used in a
Dabei wird die mindestens eine an einem der Formzylinder 06 zu wechselnde Druckform 01 in einer Speicherposition eines dem betreffenden Formzylinder 06 zugeordneten Druckformmagazins 09 gespeichert und aus diesem Druckformmagazin 09 heraus der betreffenden Montageposition am Formzylinder 06 zugeführt. Mehrere der in dem mobilen Sammelbehälter 43 vorsortiert gespeicherten Druckformen 01 werden gleichzeitig positionsrichtig an die jeweiligen Speicherpositionen des mindestens einen betreffenden Druckformmagazins 09 übergeben. Die in dem mobilen Sammelbehälter 43 vorsortiert gespeicherten Druckformen 01 werden vorzugsweise jeweils durch eine am betreffenden Druckformmagazin 09 angeordnete Greifeinrichtung 62 der jeweiligen Speicherposition dieses Druckformmagazins 09 zugeführt.The at least one
Die Zuordnung der in einem der mobilen Sammelbehälter 43 zu speichernden Druckformen 01 zu bestimmten Fächern 58 des betreffenden mobilen Sammelbehälters 43 erfolgt über die an diesen Druckformen 01 angebrachte Codierung letztlich auch in Abhängigkeit von den von der Steuereinheit des Produktionsplanungssystems bereitgestellten Daten. Z. B. zur Ausübung einer Kontrolle kann die positionsrichtige Speicherung der jeweiligen Druckformen 01 in dem betreffenden mobilen Sammelbehälter 43 z. B. an der Anzeigevorrichtung 52 angezeigt werden (
Auf ein weiteres Verfahren zum vorzugsweise automatisierten Wechseln von in der Druckmaschine verwendeten Druckformen 01, welches gleichfalls an den jeweils mit Druckformen 01 zu beschickenden Druckeinheiten 44; 44.1; 44.2 der Druckmaschine auf einfache Weise ausführbar ist, welches im Übrigen eine Alternative zu dem anhand der
Eine Bestückungseinrichtung 63, die z. B. als ein z. B. ortsfest angeordneter oder an einem Linearportal führbarer Roboter 63 ausgebildet ist, greift mit ihrer Greifeinrichtung 64 eine an einer Auslage 66 bereitgestellte, einsatzfertig angefertigte Druckform 01 vorzugsweise an ihrer unbebilderten Auflagefläche 02 (
Es kann vorgesehen sein, dass mehrere jeweils zumindest eine Plattenbelichtungseinrichtung 33 aufweisende Plattenstraßen parallel nebeneinander angeordnet sind (
Die Greifeinrichtung 64 des Roboters 63 ist z. B. als eine steuerbare Saugeinrichtung ausgebildet, welche in ihrem betätigten Betriebszustand eine Druckform 01 durch ein Ansaugen vorzugsweise ihrer Auflagefläche 02 oder ihrer druckenden Fläche hält (
Der Transport der mobilen Sammelbehälter 43 zu der betreffenden Druckeinheit 44; 44.1; 44.2 erfolgt vorzugsweise automatisiert, insbesondere programmgesteuert, z. B. schienengebunden entlang eines Führungssystems 67. Das Führungssystem 67 kann zumindest ein, vorzugsweise mehrere Weichenelemente aufweisen, welche Verzweigungen der Transportwege ermöglichen. Die Transportgeschwindigkeit der Sammelbehälter 43 entlang des Führungssystems 67 beträgt z. B. 0,5 m/s oder mehr, z. B. zwischen 0,7 m/s und 1,0 m/s. Z. B. an einer Druckeinheit 44; 44.1; 44.2 entleerte Sammelbehälter 43 werden vorzugsweise in einem Kreisverkehr in den Handhabungsbereich des Roboters 63 zurückgeführt. Die einzelnen mobilen Sammelbehälter 43 sind z. B. jeweils mit einer Kennung ausgerüstet, anhand welcher jeder dieser Sammelbehälter 43 in Verbindung mit einem Ablauf eines Steuerprogramms bedarfsgerecht positioniert und zielgerichtet bewegt wird. Sammelbehälter 43, welche mindestens eine von einem der Formzylinder 06 abgenommene Druckform 01 transportieren, werden zu einer z. B. von der Plattenstraße oder dem Handhabungsbereich des Roboters 63 separaten Parkposition, d. h. zu einer Entladestation geführt, um dort z. B. vom Bedienpersonal manuell entleert zu werden. Nach ihrer Entleerung werden auch diese Sammelbehälter 43 vorzugsweise selbsttätig wieder dem Handhabungsbereich des mindestens einen Roboters 63 zurückgeführt.The transport of the mobile collecting
Die Hubeinrichtung 71 weist an ihrem oberen Ende eine um eine horizontale, parallel zur Bedienseite der betreffenden Druckeinheit 44; 44.1; 44.2 verlaufende Achse 74 drehbare, z. B. schwenkbare Greifeinrichtung 72 auf, mit welcher Greifeinrichtung 72 eine oder mehrere in mindestens einem der Sammelbehälter 43 bereitgestellte Druckformen 01 aus dem oder den betreffenden Sammelbehälter(n) 43 entnommen und einem ausgewählten, in einem der betreffenden Druckeinheiten 44; 44.1; 44.2 angeordneten Druckformmagazin 09 zugeführt werden. In dem in der
Wenn z. B. in verschiedenen Fächern 58 desselben mobilen Sammelbehälters 43 Druckformen 01 für beide sich gegenüber stehende Druckeinheiten 44; 44.1; 44.2 angeliefert und bereitgestellt werden, dann sind diese Druckformen 01 entsprechend ihrer Zuordnung zu einer dieser Druckeinheiten 44; 44.1; 44.2 z. B. von dem Roboter 63 in diesem Sammelbehälter 43 unterschiedlich orientiert einsortiert worden, d. h. die Druckformen 01 sind jeweils derart in dem Sammelbehälter 43 einsortiert worden, dass die Auflagefläche 02 (
Die Greifeinrichtung 72 der Hubeinrichtung 71 kann, statt nur einzelne in dem jeweiligen Sammelbehälter 43 transportierte Druckformen 01 zu ergreifen, auch mindestens einen der mobilen Sammelbehälter 43 als Ganzes ergreifen und z. B. um die horizontale Achse 74 schwenken, wobei in dieser Ausführungsvariante der jeweilige Sammelbehälter 43 von seinem Führungssystem 67 lösbar ausgebildet ist und insbesondere von der Greifeinrichtung 72 bei Herstellung eines Verbindungskontaktes zum jeweiligen Sammelbehälter 43 gelöst wird. Ein vom Führungssystem 67 gelöster mobiler Sammelbehälter 43 wird mitsamt den in ihm gespeicherten Druckformen 01 in das betreffende Druckformmagazin 09 eingesteckt, wobei in diesem Fall der mobile Sammelbehälter 43 als eine austauschbare Kassette 81 bzw. als ein Wechselmagazin 81 (
Insbesondere nach einem Austausch von mindestens einer Druckform 01 zwischen dem mindestens einen mobilen Sammelbehälter 43 und einem Montageort auf dem betreffenden Formzylinder 06 entnimmt die Greifeinrichtung 72 der Hubeinrichtung 71 den betreffenden mindestens einen mobilen Sammelbehälter 43 aus dem Druckformmagazin 09 und verbindet diese(n) wieder mit dem Führungssystem 67. Bei dieser Ausführungsvariante, bei der der mobile Sammelbehälter 43 von seinem Führungssystem 67 gelöst wird, ist der mobile Sammelbehälter 43 an seiner zum Führungssystem 67 weisenden Stirnseite offen. Es kann vorgesehen sein, dass der mobile Sammelbehälter 43 je nach Bedarf mit einer unterschiedlichen Anzahl von Fächern 58 ausbildbar und ausgehend von einer Grundkonfiguration um weitere Fächer 58 erweiterbar ist.In particular, after an exchange of at least one
Die
Die
Die
Wie der
Die positionsgerechte Aufnahme des betreffenden Wechselmagazins 81 in dem jeweiligen Trägersystem 84 erfolgt z. B. mittels eines oder mehrerer mechanischer Anschläge 86. Zumindest während des Transports sind die Wechselmagazine 81 in dem betreffenden Trägersystem 84 durch eine z. B. an dem Trägersystem 84 ausgebildete, vorzugsweise steuerbare Fixiereinrichtung fixiert. An eine Bedienseite einer Druckeinheit 44; 44.1; 44.2 transportierte Wechselmagazine 81 können dort z. B. von einer an einer Hubeinrichtung 71 angebrachten Greifeinrichtung 72 übernommen werden, wie z. B. in Verbindung mit der
Die
Das in der
Zur Erläuterung des Ablaufs eines Verfahrens zur Bereitstellung von einsatzfertigen Druckformen 01 an mindestens einer Druckeinheit 44; 44.1; 44.2 der Druckmaschine wird auf
In den in den
Wie in Verbindung mit der
Nach erfolgter Beladung mindestens eines Faches 58 des jeweiligen mobilen Sammelbehälters 43 oder Wechselmagazins 81 kann insbesondere von der Steuereinheit 39 des Plattenlogistik-Management-Systems anhand der ausgetauschten Daten aufgrund der an der betreffenden Druckform 01 angebrachten und erfassten Codierung, z. B. des DataMatrix-Codes 22 (
Die
Das Wechselmagazin 81 wird mittels einer Halteeinrichtung in der Druckeinheit 44; 44.1; 44.2 an einem achsparallel zu einem zugeordneten Formzylinder 06 verlaufenden Magazinträger 79 gehalten, worauf nun in Verbindung mit den perspektivischen Darstellungen in den
Zur Realisierung einer möglichst reibungsarmen Führung des Verbindungselementes 106 an mindestens einer der Kontaktflächen zum ersten Hohlkörper 107 können insbesondere an mindestens einer seitlichen Führungsfläche des auskragenden Schenkels 109 dieses Verbindungselementes 106 ein oder mehrere Gleitkörper 111 oder Wälzkörper 111, z. B. rotierbare Kugeln, angeordnet sein, wobei diese Wälzkörper 111 lateral zur Vorsteckrichtung dieses Verbindungselementes 106 vorzugsweise beweglich, z. B. gegen die Kraft einer Druckfeder beweglich gelagert sind. Dadurch wird zwischen dem ersten Hohlkörper 107 und dem in diesen ersten Hohlkörper 107 translativ vorgesteckten Verbindungselement 106 ein einfaches Linearlager ausgebildet. Dies ist in der
Die in der
Die Positioniereinrichtung weist z. B. mindestens einen Reflextaster 119 auf, welcher eine vorzugsweise elektromagnetische Welle, z. B. Licht, auf die dem Reflextaster 119 zugewandte Deckfläche 122 eines Kegelstumpfes 121 sendet, wobei dieser Kegelstumpf 121 mit seiner Grundfläche am Wechselmagazin 81 an dessen vom Formzylinder 06 abgewandten und damit der Greifeinrichtung 72 zugewandten Seite angeordnet ist, wobei die Deckfläche 122 des Kegelstumpfes 121 einen Durchmesser z. B. im Bereich von 0,5 mm bis 2 mm aufweist, vorzugsweise 1 mm oder weniger. Von einem Sender, z. B. einer Laserdiode des Reflextasters 119 gegen den Kegelstumpf 121 abgestrahltes Licht wird nur dann wieder von einem Empfänger des Reflextasters 119 empfangen, wenn sich die dem Sender zugewandte Deckfläche 122 des fest mit dem Wechselmagazin 81 verbundenen Kegelstumpfes 121 und der fest mit der Greifeinrichtung 72 verbundene Reflextaster 119 im Rahmen einer zulässigen Toleranz unmittelbar und direkt gegenüber stehen, weshalb durch das von der Deckfläche 122 des Kegelstumpfes 121 reflektierte und vom Empfänger des Reflextasters 119 empfangene Signal die Greiferarme 114 vor den jeweiligen Öffnungen der zweiten Hohlkörper 118 positionierbar sind, wenn dieses Signal zur Steuerung des die Greiferarme 114 antreibenden Antriebs 117 verwendet wird. Mittels der Positioniereinrichtung wird die horizontale und vertikale Lage der Greifeinrichtung 72 relativ zum Wechselmagazin 81 eingestellt.The positioning device has z. B. at least one
Die Greiferarme 114 der in der
Wie bereits in Verbindung mit der
In dem Druckformmagazin 09 sind vorzugsweise mehrere Wechselmagazine 81 nebeneinander anordenbar, deren in einer selben sich parallel zum Formzylinder 06 erstreckenden Ebene gespeicherte Druckformen 01 durch eine auf diese Wechselmagazine 81 gemeinsam wirkende Fördereinrichtung 80 gemeinsam förderbar sind.In the
Im Folgenden wird anhand der
Da die Druckformen 01 dem Formzylinder 06 seitenregisterhaltig zuzuführen sind, ist auf dem Förderweg dieser Druckformen 01 zwischen dem oder den Wechselmagazinen 81 und dem Formzylinder 06 eine sich achsparallel zu dem Formzylinder 06 ersteckende Registereinrichtung 132 angeordnet. Diese Registereinrichtung 132 weist mehrere, z. B. mit einer Schwenkachse 133 verbundene Seitenanschläge 134; 136 auf, an denen dem Formzylinder 06 zuzuführende Druckformen 01 jeweils mit einer ihrer Längskanten 137 ausrichtbar sind. In einer ersten Anordnung von Seitenanschlägen 134 ist für jede der nebeneinander angeordneten einfachbreiten Druckformen 01 jeweils ein Seitenanschlag 134 vorgesehen, wohingegen in einer zweiten Anordnung von Seitenanschlägen 136 nur für jede doppeltbreite Druckform 01 jeweils ein Seitenanschlag 136 vorgesehen ist. In der zweiten Anordnung von Seitenanschlägen 136 ist also ein längs zur Rotationsachse 124 des Formzylinders 06 gerichteter Abstand a133 zwischen benachbart angeordneten Seitenanschlägen 136 größer als in der ersten Anordnung. Die beiden Anordnungen von Seitenanschlägen 134; 136 sind z. B. wechselweise z. B. durch eine Drehbewegung der Schwenkachse 133 um 180° in der Zuführebene 127 der Druckformen 01 ausbildbar. Die Anschlagsflächen der Seitenanschläge 134; 136 verlaufen jeweils in einer zur Rotationsachse 124 des Formzylinders 06 orthogonalen Schnittebene. In Verbindung mit der Registereinrichtung 132 können z. B. je einfachbreiter Druckform 01 jeweils ein oder mehrere Wälzelemente 138 vorgesehen sein, welche die dem Formzylinder 06 zuzuführende Druckform 01 jeweils niederhält.Since the
Die
Die Druckform 01 wird mittels der in der
Zur Steuerung, Koordination und Überwachung der vorgenannten Prozessschritte 151 bis 163 sowie gegebenenfalls ineinander greifender (in
Das beschriebene Verfahren zur Plattenlogistik sowie die zu seiner Ausführung erforderliche Vorrichtungen ermöglichen es, in einer Druckerei die Rüstzeiten der Druckmaschine zu verkürzen, die Produktionsplanung zu optimieren und damit Betriebskosten zu reduzieren. Da die Plattenbelichtungseinrichtung 33 von der Ablaufsteuerung 173 zur Anfertigung und Handhabung der Druckformen 01 gesteuert wird, werden die Druckaufträge "just-in-time" abgearbeitet. Durch den Transport der Druckformen 01 in Wechselmagazinen 81 ergibt sich für die einsatzfertig angefertigten Druckformen 01 ein sehr sicherer Transport. Diese Druckformen 01 werden ihrem jeweiligen Einsatzort sehr zuverlässig zugeführt. Die Gefahr einer Verwechslung hinsichtlich des Einsatzortes ist praktisch ausgeschlossen. Da die für eine neue Produktion erforderliche Bestückung der Druckformmagazine 09 während einer laufenden vorangehenden Produktion der Druckmaschine ausgeführt werden kann, werden die mit einem Produktionswechsel einhergehenden Stillstandszeiten der Druckmaschine auf ein absolutes Minimum reduziert. Das beschriebene Verfahren zur Plattenlogistik gestattet es, den kompletten Produktionsprozess zu visualisieren. Es ermöglicht auf einfache Weise eine gute Rückverfolgbarkeit der mit der Abarbeitung eines Druckauftrags einhergehenden Vorgänge sowie eine vereinfachte Nachkalkulation des ausgeführten Druckauftrags. Mit dem beschriebenen Verfahren zur Plattenlogistik und den zugehörigen Vorrichtungen sind die Abläufe von der Plattenherstellung bis hin zur Montage der Druckformen 01 in der Druckmaschine voll automatisierbar.The method described for plate logistics and the devices required for its execution make it possible to shorten the set-up times of the printing press in a printing shop, to optimize the production planning and thus to reduce operating costs. Since the
Die Vorrichtung zur Ausführung des Verfahrens wird im Wesentlichen durch ein Transportsystem zur Bereitstellung von Druckformen 01 an einer Druckeinheit 44; 44.1; 44.2 ausgebildet, wobei mehrere Druckformen 01 in einer selben Kassette 81 transportierbar sind, wobei ein Transportfahrzeug 83 vorgesehen ist, wobei vorzugsweise mit dem Transportfahrzeug 83 gleichzeitig mehrere Kassetten 81 transportierbar sind. In der Druckeinheit 44; 44.1; 44.2 ist mindestens eine Fördereinrichtung 80 vorgesehen, welche aus einer der zu der Druckeinheit 44; 44.1; 44.2 transportierten und in der Druckeinheit 44; 44.1; 44.2 angeordneten Kassetten 81 in dieser Kassette 81 gespeicherte Druckformen 01 zu einem Formzylinder 06 dieser Druckeinheit 44; 44.1; 44.2 befördert. Mit dem Transportfahrzeug 83 sind gleichzeitig mehrere Kassetten 81 transportierbar. Es ist mindestens eine Schiene 82 vorhanden, entlang welcher das Transportfahrzeug 83 geführt oder zumindest führbar ist. Das Transportfahrzeug 83 weist ein Trägersystem 84 auf, wobei vom Trägersystem 84 mindestens eine Kassette 81 in horizontaler Ausrichtung aufnehmbar ist. An der Druckeinheit 44; 44.1; 44.2 ist in Verbindung mit einer Parkposition des Transportfahrzeugs 83 ein zusätzlich zu der Anzahl der an einer selben Bedienseite der Druckeinheit 44; 44.1; 44.2 angeordneten Formzylinder 06 vorgesehener Ablageplatz 85 für mindestens eine an der Druckeinheit 44; 44.1; 44.2 auszutauschende Kassette 81 vorhanden. Es ist eine Greifeinrichtung 72 vorgesehen, welche vom Transportfahrzeug 83 an der Druckeinheit 44; 44.1; 44.2 bereitgestellte Kassetten 81 einzeln vom Trägersystem 84 des Transportfahrzeugs 83 abnimmt. An der selben Bedienseite der Druckeinheit 44; 44.1; 44.2 ist in unterschiedlichen Höhen jeweils ein Druckformmagazin 09 vorgesehen, wobei die Greifeinrichtung 72 jede vom Trägersystem 84 des Transportfahrzeugs 83 abgenommene Kassette 81 in eines der übereinander angeordneten Druckformmagazine 09 vorsteckt, wobei die Greifeinrichtung 72 eine einem der Druckformmagazine 09 entnommene Kassette 81 an dem in Verbindung mit der Parkposition des Transportfahrzeugs 83 vorgesehenen Ablageplatz 85 oder direkt am Trägersystem 84 des Transportfahrzeugs 83 ablegt. Die Greifeinrichtung 72 ist z. B. als ein Roboter ausgebildet. In Verbindung mit der Greifeinrichtung 72 ist eine Positioniereinrichtung vorgesehen, mit deren Hilfe Greiferarme 114 dieser Greifeinrichtung 72 relativ zu der zu ergreifenden Kassette 81 einstellbar sind. Es ist ein einen Bewegungsablauf des Transportfahrzeugs 83 steuernder Fahrzeugleitrechner 88 vorhanden ist. Der Fahrzeugleitrechner 88 steht mit einer Steuerung 174 eines Plattenlogistik-Management-Systems in einer Kommunikationsverbindung. Es sind mehrere Transportfahrzeuge 83 vorhanden sind, welche alle in ihrem jeweiligen Bewegungsablauf vom Fahrzeugleitrechner 88 gesteuert sind. Jedes der Transportfahrzeuge 83 weist eine Kennung auf. Jede der von einem der Transportfahrzeuge 83 transportierten Kassetten 81 weist jeweils eine Kennung 104 auf. Es ist eine Bestückungseinrichtung 63 vorgesehen, die an einer Auslage 66 einer zumindest eine Plattenbelichtungseinrichtung 33 aufweisende Plattenstraße bereitgestellte Druckformen 01 in am Transportfahrzeug 83 angeordnete Kassetten 81 ablegt. In Verbindung mit der Bestückungseinrichtung 63 ist eine Kontrolleinrichtung vorgesehen, welche eine auftragsbezogen richtige Anordnung der Druckformen 01 in den Kassetten 81 prüft. Die Steuerung 174 des Plattenlogistik-Management-Systems steht außer mit dem Fahrzeugleitrechner 88 auch mit der die Kassetten 81 bestückenden Bestückungseinrichtung 63 und mit der die Kassetten 81 an der Druckeinheit 44; 44.1; 44.2 handhabenden Greifeinrichtung 72 in einer Kommunikationsverbindung. An der selben Bedienseite der Druckeinheit 44; 44.1; 44.2 sind mehrere Transportfahrzeuge 83 nebeneinander anordenbar. In den in der der Druckeinheit 44; 44.1; 44.2 angeordneten Druckformmagazinen 09 sind nebeneinander mehrere Kassetten 81 anordenbar. Die Kassetten 81 sind an dem Trägersystem 84 des Transportfahrzeugs 83 und in dem jeweiligen Druckformmagazin 09 mit baugleichen Verbindungselementen 106 gehalten. Die Verbindungselemente 106 jeweils durch die Greifeinrichtung 72 selbsttätig lösbar sind. Die Verbindungselemente 106 sind jeweils als eine Rastverbindung ausgebildet. Die Kassetten 81 in einer Leichtbauweise unter Verwendung eines Mehrkomponentenmaterials ausgebildet sind. Es ist mindestens eine Entladestation 98 vorgesehen, an welcher aus der Druckeinheit 44; 44.1; 44.2 abgeführte Druckformen 01 aus den von dem Transportfahrzeug 83 transportierten Kassetten 81 automatisiert entnehmbar und zusätzlich diese an dem betreffenden Transportfahrzeug 83 angeordneten Kassetten 81 anhand ihrer jeweiligen Kennung 104 registrierbar sind. In der Druckeinheit 44; 44.1; 44.2 ist in Verbindung mit einem jeden Druckformmagazin 09 jeweils eine Registereinrichtung 132 und/oder eine Andrückeinrichtung 139 vorgesehen.The apparatus for carrying out the method is essentially provided by a transport system for providing
- 0101
- Druckformprinting form
- 0202
- Auflageflächebearing surface
- 0303
- EndeThe End
- 0404
- EndeThe End
- 0505
- --
- 0606
- Druckwerkszylinder, FormzylinderPrinting cylinder, form cylinder
- 0707
- Druckwerkszylinder, ÜbertragungszylinderPrinting cylinder, transfer cylinder
- 0808
- Farbwerkinking
- 0909
- DruckformmagazinPrinting forme magazine
- 1010
- --
- 1111
- Biegelinieelastic line
- 1212
- Biegelinieelastic line
- 1313
- Einhängeschenkelsuspension leg
- 1414
- Einhängeschenkelsuspension leg
- 1515
- --
- 1616
- Gestellframe
- 1717
- Fundamentfoundation
- 1818
- Bedruckstoff, Materialbahn, PapierbahnSubstrate, web, paper web
- 1919
- Papierleitwalzepaper roll
- 2020
- --
- 2121
- Papierleitwalzepaper roll
- 2222
- DataMatrix-CodeData Matrix Code
- 2323
- Strukturelementstructural element
- 2424
- Begrenzungslinieboundary line
- 2525
- --
- 2626
- Begrenzungslinieboundary line
- 2727
- Speicherbereichstorage area
- 2828
- Codelesercode reader
- 2929
- Erfassungsbereichdetection range
- 3030
- --
- 3131
- Betrachtungszoneviewing zone
- 3232
- Rohlingblank
- 3333
- PlattenbelichtungseinrichtungPlatesetter
- 3434
- Rechner (Vorstufe)Calculator (precursor)
- 3535
- --
- 3636
- Entwicklungseinrichtungdeveloping means
- 3737
- Vorlagetemplate
- 3838
- Abkanteinrichtungbending unit
- 3939
- Steuereinheitcontrol unit
- 4040
- Steuereinheitcontrol unit
- 4141
- Kommunikationssystemcommunication system
- 4242
- Leitstandcontrol station
- 4343
- SammelbehälterClippings
- 4444
- Druckeinheitprinting unit
- 44.144.1
- Druckeinheitprinting unit
- 44.244.2
- Druckeinheitprinting unit
- 4545
- --
- 4646
- Handhabungseinrichtunghandling device
- 4747
- Plattformplatform
- 4848
- Führungselementguide element
- 4949
- Galeriegallery
- 5050
- --
- 5151
- Speichereinrichtungmemory device
- 5252
- Anzeigevorrichtungdisplay device
- 5353
- Informationsfeldinformation field
- 5454
- Informationsfeldinformation field
- 5555
- --
- 5656
- Positionselementposition member
- 5757
- Sortierstationsorting station
- 5858
- Fachsubject
- 5959
- Stirnseitefront
- 6060
- --
- 6161
- Hubeinrichtunglifting device
- 6262
- Greifeinrichtunggripper
- 6363
- Bestückungseinrichtung; RoboterLoading device; robot
- 6464
- Greifeinrichtunggripper
- 6565
- Portalportal
- 6666
- Auslagedisplay
- 6767
- Führungssystem, TransportsystemGuidance system, transport system
- 6868
- Zwischenraumgap
- 6969
- Bodenplattebaseplate
- 7070
- --
- 7171
- Hubeinrichtunglifting device
- 7272
- Greifeinrichtunggripper
- 7373
- Achseaxis
- 7474
- Achseaxis
- 7575
- --
- 7676
- Rahmenframe
- 7777
- Plattenträgerplate carrier
- 7878
- Führungsschieneguide rail
- 7979
- Magazinträgermagazine support
- 8080
- FördereinrichtungConveyor
- 8181
- Kassette; WechselmagazinCassette; changing magazine
- 8282
- Schiene, DeckenschieneRail, ceiling rail
- 8383
- Transportfahrzeugtransport vehicle
- 8484
- Trägersystemcarrier system
- 8585
- Ablageplatzspace
- 8686
- Anschlagattack
- 8787
- Drehscheibeturntable
- 8888
- Steuereinheit, FahrzeugleitrechnerControl unit, vehicle control computer
- 8989
- Falzapparatfolding
- 9090
- --
- 9191
- SchallschutzkabineSoundproof cabin
- 9292
- Trennwandpartition wall
- 9393
- Schleuselock
- 9494
- Maschinensaalpressroom
- 9595
- --
- 9696
- Hebeeinrichtunglifter
- 9797
- Weichenelementsoft member
- 9898
- Entladestationunloading
- 9999
- Parkpositionparking position
- 100100
- --
- 101101
- Verbindungsstreckelink
- 102102
- Mittelstegcenter web
- 103103
- Verrastunglatching
- 104104
- KennungID
- 105105
- --
- 106106
- Verbindungselementconnecting element
- 107107
- Hohlkörper, ersteHollow body, first
- 108108
- Laufrollecaster
- 109109
- Schenkelleg
- 110110
- --
- 111111
- Gleitkörper; Wälzkörpersliding; rolling elements
- 112112
- Rillengrooves
- 113113
- Formteilmolding
- 114114
- Greiferarmgripper
- 115115
- --
- 116116
- Führungselementguide element
- 117117
- Antriebdrive
- 118118
- Hohlkörper, zweiteHollow body, second
- 119119
- Reflextasterreflex Sensors
- 120120
- --
- 121121
- Kegelstumpftruncated cone
- 122122
- Deckflächecover surface
- 123123
- Verbindungselementconnecting element
- 124124
- Rotationsachseaxis of rotation
- 125125
- --
- 126126
- Druckbildprint image
- 127127
- Ebenelevel
- 128128
- Ebenelevel
- 129129
- Öffnungopening
- 130130
- --
- 131131
- Kanalchannel
- 132132
- Registereinrichtungregister means
- 133133
- Schwenkachseswivel axis
- 134134
- Seitenanschlagside stop
- 135135
- --
- 136136
- Seitenanschlagside stop
- 137137
- Längskantelongitudinal edge
- 138138
- Wälzelementrolling
- 139139
- Andrückeinrichtung; Rollenleistepressing means; roller strip
- 140140
- --
- 141141
- Wälzelementrolling
- 142142
- Griffmuldegrip
- 143143
- --
- 144144
- --
- 145145
- --
- 146146
- --
- 147147
- --
- 148148
- --
- 149149
- --
- 150150
- --
- 151151
- Belichtungexposure
- 152152
- Abkantungfold
- 153153
- Plattenprüfungpanel test
- 154154
- Kassettenbestückungcassette assembly
- 155155
- --
- 156156
- Kassettentransportcassette transport
- 157157
- Zwischenspeicherungcaching
- 158158
- Plattentauschdisk replacement
- 159159
- Plattenwechselplate change
- 160160
- --
- 161161
- Kassettentransportcassette transport
- 162162
- Plattenentsorgungdisposal plate
- 163163
- Bereitstellungprovision
- 164164
- --
- 165165
- --
- 166166
- Trackingebenetracking level
- 167167
- Planungsebeneplanning level
- 168168
- Koordinationsebenecoordination level
- 169169
- AusführungsebeneExecutive level
- 170170
- --
- 171171
- Druckerei Management und Tracking SystemPrinting Management and Tracking System
- 172172
- Programmteil in Verbindung mit Funktionen des ProduktionsplanungssystemsProgram part in connection with functions of the production planning system
- 173173
- Ablaufsteuerung zur Anfertigung und Handhabung von DruckformenSequential control for the production and handling of printing forms
- 174174
- Programmteil zur Steuerung des Plattenlogistik-Management-SystemsProgram part for controlling the plate logistics management system
- 175175
- --
- 176176
- Programmteil zur Disponierung der WechselmagazineProgram part for scheduling the change magazines
- 177177
- Kommunikationsverbindungcommunication link
- 178178
- Schnittstelleinterface
- BB
- Breitewidth
- DD
- Materialdickematerial thickness
- HH
- Höheheight
- LL
- Längelength
- SS
- Schlitzweiteslot width
- XX
- Positionposition
- YY
- Positionposition
- ZZ
- Positionposition
- A43A43
- Speicherspaltememory column
- B43B43
- Speicherspaltememory column
- C43C43
- Speicherspaltememory column
- D43D43
- Speicherspaltememory column
- H1H1
- Abstanddistance
- H2H2
- Abstanddistance
- a28a28
- Abstanddistance
- a58a58
- Abstanddistance
- a133a133
- Abstanddistance
- l13l13
- Längelength
- l14l14
- Längelength
- l43L43
- Längelength
- αα
- Öffnungswinkelopening angle
- ββ
- Öffnungswinkelopening angle
Claims (15)
- Transport system for providing printing forms (01) to a printing press (44; 44.1; 44.2), a plurality of printing forms (01) being transportable in a same cassette (81), a transport vehicle (83) being provided, a plurality of cassettes (81) being transportable simultaneously using the transport vehicle (83), characterised in that in correspondence to a plate cylinder (06) of this printing press (44; 44.1; 44.2) between walls of an apparatus (16) of this printing unit (44; 44.1; 44.2) standing in pairs to one another is arranged a printing form magazine (09), a magazine carrier (79) being arranged in the printing form magazine (09), the magazine carrier (79) being suitable for admitting at least one cassette (81), in the printing unit (44; 44.1; 44.2) being provided at least one transport device (80), which is disposed such that printing forms (01) stored in this cassette (81) can be transported with it from one of the cassettes (81) transported to the printing press (44; 44.1; 44.2) and disposed in the printing press (44; 44.1; 44.2) to the plate cylinder (06) assigned in each case.
- Transport system according to Claim 1, characterised in that the magazine carrier (79) of the printing form magazine (09) is suitable for admitting a plurality of cassettes (81).
- Transport system according to Claim 1, characterised in that in one operating state two cassettes (81) are disposed next to one another on the same magazine carrier (79) in the same printing form magazine (09).
- Transport system according to Claim 2, characterised in that in the printing form magazine (09) are disposed a plurality of cassettes (81) in each case aligned to the respective plate cylinder (06) and held firmly in position by at least one detent device.
- Transport system according to Claim 1, characterised in that in each case a printing form magazine (09) is provided at different heights on the same operating side of the printing press (44; 44.1; 44.2).
- Transport system according to Claim 1, characterised in that the cassettes (81) in each case contain a plurality of compartments (58) disposed at different levels.
- Transport system according to Claim 6, characterised in that either two single-width printing forms (01) or a double-width printing form (01) can be disposed next to one another in a same compartment (58) of the cassettes (81).
- Transport system according to Claim 1, characterised in that a plurality of transport vehicles (83) can be disposed next to one another on the same operating side of the printing press (44; 44.1; 44.2).
- Transport system according to Claim 5, characterised in that a plurality of cassettes (81) can be arranged next to one another in the printing form magazines (09) disposed in the printing press (44; 44.1; 44.2).
- Transport system according to Claim 1, characterised in that the cassettes (81) are constructed in a lightweight manner using a multi-component material.
- Transport system according to Claim 5, characterised in that in each case a recording device (132) and/or an imprinting device (139) is provided in the printing press (44; 44.1; 44.2) in conjunction with each printing form magazine (09).
- Transport system according to Claim 1, characterised in that the transport device (80) is in each case constructed on one of the printing form magazines (09), or in that transport devices (80) in each case acting over the total width of the printing form magazine (09) are present in the printing form magazine (09).
- Transport system according to Claim 1, characterised in that the printing form magazine (09) in conjunction with a linearly movable transport device (80) in each case transports at least one printing form (01) stored in the printing form magazine (09) to the assigned plate cylinder (06).
- Transport system according to Claim 1, characterised in that the printing form magazine (09) has at least as many storage positions for printing forms (01) as allocation positions are disposed on the assigned plate cylinder (06).
- Transport system according to Claim 5, characterised in that the printing form magazines (09) are in each case disposed fixed to a frame in the printing press (44; 44.1; 44.2).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009000332 | 2009-01-20 | ||
DE102009001578 | 2009-03-16 | ||
PCT/EP2009/062991 WO2010083898A1 (en) | 2009-01-20 | 2009-10-06 | Transport system for providing printing forms to a printing press |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2389292A1 EP2389292A1 (en) | 2011-11-30 |
EP2389292B1 true EP2389292B1 (en) | 2012-09-12 |
Family
ID=41343342
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09736177A Not-in-force EP2389292B1 (en) | 2009-01-20 | 2009-10-06 | Transport system for providing printing forms to a printing press |
Country Status (4)
Country | Link |
---|---|
US (1) | US8316767B2 (en) |
EP (1) | EP2389292B1 (en) |
CN (1) | CN102292214B (en) |
WO (1) | WO2010083898A1 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009046069A1 (en) * | 2009-10-28 | 2011-05-12 | Manroland Ag | Conveyor system for a rotary printing machine |
KR101515393B1 (en) * | 2014-06-04 | 2015-04-29 | 연세대학교 산학협력단 | Apparatus Having Variable Structure for Transport Means, and System Having the Same |
JP2016076283A (en) * | 2014-10-06 | 2016-05-12 | 富士通株式会社 | Data determination device, library device, and data determination method |
DE102016201137B4 (en) * | 2016-01-27 | 2018-12-27 | Kba-Metalprint Gmbh | Device for printing hollow bodies |
DE102018216421A1 (en) * | 2018-09-26 | 2020-03-26 | Heidelberger Druckmaschinen Ag | Improved printing plate logistics |
US20200391500A1 (en) * | 2019-06-13 | 2020-12-17 | Illinois Tool Works Inc. | Automated printer smart cart |
DE102019133352B4 (en) * | 2019-12-06 | 2022-01-05 | Koenig & Bauer Ag | Printing plate logistics system with a plate supply |
DE102020207419A1 (en) * | 2020-01-20 | 2021-07-22 | Heidelberger Druckmaschinen Aktiengesellschaft | Device for handling printing plates on a printing machine |
DE102021102848A1 (en) * | 2020-03-11 | 2021-09-16 | Heidelberger Druckmaschinen Aktiengesellschaft | Printing plate workflow controlled by the transport trolley |
DE102021125087A1 (en) * | 2020-10-22 | 2022-04-28 | Heidelberger Druckmaschinen Aktiengesellschaft | Method for operating a flexographic printing machine, flexographic printing machine, system, flexographic printing forme and sleeve for a flexographic printing forme |
Family Cites Families (23)
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JPS6262762A (en) | 1985-09-12 | 1987-03-19 | Tokyo Kikai Seisakusho:Kk | Production step managing system for newspaper printing |
US4727807A (en) | 1985-09-30 | 1988-03-01 | Tokyo Kikai Seisakusho | Apparatus for automatically mounting and removing printing plates in rotary printing press |
DE4003445A1 (en) * | 1990-02-06 | 1991-08-08 | Roland Man Druckmasch | AUTOMATIC PLATE FEEDING AND CYLINDER FEEDING SYSTEM |
DE4130359C2 (en) * | 1991-09-12 | 1997-04-17 | Heidelberger Druckmasch Ag | Device for removing and / or feeding printing plates from a printing press |
DE4442265A1 (en) | 1994-11-28 | 1996-05-30 | Roland Man Druckmasch | System for transporting printing blocks into printer |
JPH11348225A (en) * | 1998-06-11 | 1999-12-21 | Toyo Ink Mfg Co Ltd | Method for sorting and storing press plate, system therefor, and storage device |
JP3062167B2 (en) | 1998-11-20 | 2000-07-10 | 株式会社東京機械製作所 | Plate mounting position indicating device |
DE10220424A1 (en) | 2001-12-11 | 2003-06-18 | Swisslog Telelift Gmbh | Printing plate transfer is automated by means of transfer unit starting with receiver frame and transfer to magazine unit whose lifter raises respective plates in individual pockets for railing to destination. |
JP4361720B2 (en) * | 2002-08-20 | 2009-11-11 | 株式会社小森コーポレーション | Plate changer |
DE60304024D1 (en) * | 2003-01-02 | 2006-05-11 | Cerutti Spa Off Mec | Apparatus and method for automatically feeding and removing printing plates for cylinders from a flexographic printing machine |
DE10314340B3 (en) * | 2003-03-28 | 2004-08-12 | Koenig & Bauer Ag | Storage device for interchangeable printing plates for printing machine cylinder with code reader for checking printing plate identification code before fitting to printing machine cylinder |
DE10314341B3 (en) | 2003-03-28 | 2004-08-12 | Koenig & Bauer Ag | Storage device for interchangeable printing plate for printing machine cylinder has retaining element displaced sidewards for releasing vertical support allowing free-fall movement of printing plate |
GB2413530A (en) | 2004-04-29 | 2005-11-02 | Goss Graphic Systems Ltd | Printing plate module and printing press |
US8051774B2 (en) * | 2004-04-29 | 2011-11-08 | Goss Graphic Systems Limited | Printing plate module, printing press, and method of mounting plates |
DE102005042756A1 (en) | 2005-09-08 | 2007-03-29 | Maschinenfabrik Wifag | Printing form memory, printing unit with printing form memory and method for changing printing forms |
US7610855B2 (en) * | 2006-05-24 | 2009-11-03 | Burgess Industries, Inc. | Apparatus and process for transporting lithographic plates to a press cylinder |
DE102006032203A1 (en) * | 2006-07-12 | 2008-01-17 | Koenig & Bauer Aktiengesellschaft | Printing plate feeding device for use in printing machine i.e. double circumference machine, has printing plate magazine for printing plates, which are arranged in magazine in two positions, which are arranged one above other |
DE102006032204B3 (en) * | 2006-07-12 | 2007-10-31 | Koenig & Bauer Aktiengesellschaft | Printing block supplying method for use in e.g. sheet offset printing press, involves supporting movement of printing block and mounting of block at mounting place by rolling unit integrated in transport module |
DE102006032200A1 (en) * | 2006-07-12 | 2008-01-17 | Koenig & Bauer Aktiengesellschaft | Printing unit of a rotary printing machine |
DE102006061452A1 (en) * | 2006-12-23 | 2008-06-26 | Man Roland Druckmaschinen Ag | Plate cassette |
DE202008011786U1 (en) | 2007-05-02 | 2008-11-20 | Manroland Ag | Web Press |
DE202007011576U1 (en) | 2007-08-17 | 2007-10-31 | Brüder Neumeister GmbH | Apparatus for providing printing forms |
DE202008012225U1 (en) | 2008-09-12 | 2008-11-27 | Manroland Ag | Web Press |
-
2009
- 2009-10-06 EP EP09736177A patent/EP2389292B1/en not_active Not-in-force
- 2009-10-06 WO PCT/EP2009/062991 patent/WO2010083898A1/en active Application Filing
- 2009-10-06 CN CN200980154986.5A patent/CN102292214B/en not_active Expired - Fee Related
- 2009-10-06 US US13/138,192 patent/US8316767B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
CN102292214A (en) | 2011-12-21 |
CN102292214B (en) | 2014-06-25 |
US8316767B2 (en) | 2012-11-27 |
WO2010083898A1 (en) | 2010-07-29 |
US20110271860A1 (en) | 2011-11-10 |
EP2389292A1 (en) | 2011-11-30 |
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