EP2373852B1 - Foldable form panel block for building walls - Google Patents
Foldable form panel block for building walls Download PDFInfo
- Publication number
- EP2373852B1 EP2373852B1 EP09799667A EP09799667A EP2373852B1 EP 2373852 B1 EP2373852 B1 EP 2373852B1 EP 09799667 A EP09799667 A EP 09799667A EP 09799667 A EP09799667 A EP 09799667A EP 2373852 B1 EP2373852 B1 EP 2373852B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- block
- wall
- shuttering
- vertical
- walls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
- E04B2/8635—Walls made by casting, pouring, or tamping in situ made in permanent forms with ties attached to the inner faces of the forms
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
- E04B2002/8694—Walls made by casting, pouring, or tamping in situ made in permanent forms with hinged spacers allowing the formwork to be collapsed for transport
Definitions
- the invention relates to a collapsible boulder block for the construction of walls, intended to replace the traditional rubble.
- boulder blocks generally called “rubble” are made individually of construction material, such as cement, brick or other agglomerated materials, and comprise two vertical walls, longitudinal and parallel, and several transverse partitions defining vertical cells capable of receive a packing material, such as cement, concrete or earth, reinforced or not by reinforcement.
- blocks on pallets are brought close to the construction site, then are taken manually one by one to be aligned in superimposed rows, with a shift of half a block from one row to another .
- Each block is monolithic and is limited in size by its own mass, of the order of 20 to 22 kilograms, since it must be handled manually and repeatedly by natural persons, between its place of manufacture and a place of construction of a wall.
- the blocks needed for a construction must be provided on several pallets, and therefore require, for their transport, heavy vehicles, such as trucks or vans, and for handling loaded pallets, lifting equipment, such as forklift.
- An object of the invention is to provide a block to bancher having, before its use to build a wall, on the one hand, a lower mass, so as to limit the effort required for its handling, and, secondly, less space, to limit its storage and transport volume, while ensuring during construction, the same functions as a block or rubble usual and providing greater adaptability to the needs of construction.
- the relative positioning of the blocks is ensured by engagement of longitudinal grooves, opening downwards and the lower edge of each wall, on ribs projecting upwards from the upper edge of each longitudinal wall.
- the folding of the block makes it possible to reduce but requires many manipulations, on the one hand, to mount the rigid plastic hinge elements on the inserts on the foam walls of the block and, on the other hand, to implement places the many axes of articulation between the hinge elements and the walls.
- a second object of the invention is to provide blocks of low unitary mass but which, during the construction of a wall, can be linked to their neighbors. both longitudinally and vertically, to form a monolithic assembly, rigid and resistant, in particular the efforts resulting from the casting of the lining material and not requiring stamping.
- the invention therefore relates to a foldable block whose longitudinal walls are connected by hinged elements hinged vertically, these walls can thus take several configurations respectively, storage, working and intermediate.
- each of the two longitudinal walls of the block is made by rigid plastic molding, is surrounded by an angled turn facing inwards and comprises, on the one hand and in its longitudinal parts, respectively, lower or upper , and, on the other hand and on the vertical edge of one of its ends, a rabbet of section V or U whose opening is turned towards the outside, this rabbet being suitable, when the block is brought into work configuration, to cap the bent return another block already laid, to ensure the connection with the other block, that it is juxtaposed in the same row or in the row underlying.
- each block is mechanically linked to its neighbors and forms a monolithic wall rigid, indémontable and indeformable.
- This arrangement guarantees the resistance of the block row and allows it to resist without deformation during a possible reinforcement and during the casting of a filling material, such as concrete, concrete and hemp, concrete and vermiculite, raw earth , rammed earth, lime, straw or wood chips. So,
- the block is much lighter than the current blocks, and for example for a standard block of 500 X 250 x 200 millimeters weighs 1.4 kilograms, instead of 22 kilograms.
- the hinges that connect the walls of each block can store the blocks in the folded state and, for example, to stack 120 on a standard pallet, forming a stack having a height of 1.20 meters and a mass of 160 kilograms.
- This quantity of blocks which makes it possible to make a wall having a surface of 15 m 2 , can easily be transported by a personal vehicle, thus without having recourse to a truck and a lifting trolley, which increases the possibilities of use of the block by individuals.
- the lightness of a block according to the invention facilitates its handling on the site, as well as its positioning on the row of blocks placed and its intermediate position, to align its locking means with those of neighboring blocks. On the construction site of a wall, this lightness also facilitates the spacing of the walls of the block to ensure, by the interpenetration of the wedging means, the mechanical connection of the edges of the block with those of the already laid blocks and already in position working.
- the hinge elements are removable, interchangeable and selected in a series of elements differing in their vertical and transverse dimensions and their wall, perforated or full.
- each of the longitudinal walls of the block comprises, in its thickness, hooking openings, for example buttonhole-shaped, able to receive complementary hooking means arranged on the back of the block.
- insulation plates each consisting of either a wall with vertical channels or a solid wall on which an insulating liner is plated.
- the same block can receive insulating plates, whose thermal and / or sound insulation capacity, outwards and inwards, is adapted to the needs of the construction and can even be modified later. by exchanging plates attached to the blocks.
- the hinge elements extend vertically only on the lower part of the bending block, to form, in its upper internal part, a reinforcement receiving space reinforcing the bending blocks aligned on the same wall opening to form lintel formwork.
- Such a block is substituted for studs, eliminates the use of lintels herehages and keeps the filling material in a protective envelope supporting all biological coatings.
- the components of the boulder block are made by compression injection of a polypropylene mixture with a proportion of 60 to 80% by weight of a fibrous material, such as sawdust.
- reference numeral 2 designates the longitudinal walls of a block, 3 and 4 the hinge elements constituting the transverse partitions.
- Each of these elements 2 to 4, as well as those relating to them, are obtained independently of each other and by molding a rigid plastic material.
- the various components of the blocks are molded in a polypropylene blend comprising a proportion by weight of the order of 60 to 80% of a fibrous material, such as sawdust, and of Preferably, they are obtained by compression molding, making it possible to obtain reduced thicknesses, even in the presence of a higher viscosity of the material than with the uncharged materials.
- each of the longitudinal walls 2 is formed by a core 2a surrounded by an inwardly bent return, respectively upper longitudinal 5a, lower longitudinal 5b, vertical 5c and vertical 5d.
- the returns respectively, horizontal 5b and vertical 5d are each associated with a fin 6 to form a rabbet 7 of section V or U, facing outwards and adapted to receive or cap the hooking tongues formed by the returns, respectively, horizontal 5a of the wall of a block of the underlying and vertical row 5c of the wall of a juxtaposed block of the row in progress.
- each wall 2 is traversed by hooking openings 8 which, in the shape of a buttonhole, are arranged with the same spacing near its edges, respectively, upper and lower.
- the Figures 1 to 3 show that each wall 2 has on its outer face vertical grooves 19 which, forming breakable thinning, mark the sectioning areas of the block to adapt its length to the need of the construction.
- the grooves are three in number per wall and disposed midway of the block and near its ends, but their number and distribution may be different.
- each wall 2 comprises three axes 9, but according to the embodiments this number may be different and vary from 1 to 5.
- the cross section of this axis, which is shown with a T-shape may have any other form in a circular envelope.
- the axes 9 serve for the articulation of the elements 3 and 4 of hinges which each have, on their outwardly facing edge, a superposition of hooks C 13 able to snap onto the axis 9 in the spaces 12
- Each hook 13 is separated from its neighbors by a space 14 having a height equal to the functional clearance, to that of a bridge of material 10 linking an axis 9 to the wall 2.
- the articulation one on the other of the hinge elements 3 and 4 is also ensured by a removable hinge comprising on the inner edge of one of the elements, for example that 3, an alternation of hooks 15, separated by spaces 16, and on the inner edge of the other element, for example 4, alternating sections of cylindrical axes 17 adapted to receive a hook 15.
- the sections 17 are separated by cylindrical sections 18 which, of larger diameter that they, ensure their connection with the edge of the element, while moving away from this edge by forming spaces for the passage of the hooks.
- the figure 12 shows that the hinge elements 3c and 4c can also be differentiated by their length to give the block different widths, this feature can be combined with the previous as needed.
- the hinge elements 3c and 4c can also be differentiated by their length to give the block different widths, this feature can be combined with the previous as needed.
- the hinge elements 3 and 4 are folded against each other, as shown in FIG. figure 2 , until the two walls 2 are against each other and give the block a thickness substantially equal to that of the two walls.
- the hinge elements 3 and 4 have a height less than the distance between the returns 5a and 5b of the wall 2, returns between which these elements are embedded.
- each wall still has, projecting from its inner face several transverse studs 23, visible figure 4 , and whose 9 ends are at least at the edge of the bent returns and are adapted to bear against the ends of the tenons of the opposite wall 2 of the same block.
- the lower rabbets 7 of the block B5 are vis-à-vis but without contact of the hooking tabs constituted by the returns 5a of the lower block B3, while, as shown in FIG. figure 7 the vertical rebates 7 of the block B5 are vis-à-vis but without contact vertical locking tabs formed by the vertical returns 5c of the block B4.
- the rabbets 7 cover the tongues and ensure the connection of the block B5 with the blocks B3 and B4 already laid. This connection is made on two vertical edges and two horizontal edges and is locked by the hinge elements which are in alignment with each other. The implementation of the next element and the two upper elements based on the block B5, bind the last 4 edges with these blocks.
- the monolithic nature of the wall also allows, before filling it and without danger of separation of the blocks, to pass in the vertical channels, formed by superposition of the blocks, the various networks of a building, such as, cold water and hot water, electricity, computer, sound system —
- each block can receive, on one of its faces or on each of its outer faces, a thermal and / or phonic insulating doubling, during the assembly of its components or after construction of a wall.
- Each dubbing has a length and height equal to those of a block.
- each lining is constituted by a plastic panel 30 and double wall, wherein vertical ribs 31 define vertical channels 32 containing air and providing insulation.
- the doubling is composed of a solid plate 33 of plastic material against which is fixed a panel 34 of insulating material, such as polyurethane foam, polystyrene, or other insulating material.
- Each panel 30 and plate 33 has attachment means 35 which, projecting from its face to be applied against a block, have shapes complementary to those of the buttonholes 8 so as to be hooked thereon.
- each panel 30, each plate 33 and each insulating panel 34 has, in its outer face, vertical grooves 36 for cutting to adjust its length to that of the block.
- each block B When each block B, then resting on a support board disposed in the opening T whose lintel is to be formed, is brought into the configuration of working by spacing its longitudinal walls 2, its rabbets 7, lower and longitudinal, cap the wedge fins 43 of the bottom, at the same time as the vertical rabbets 7 of its end faces 7 come to cap the vertical returns 5c of the face at the end of block B already laid.
- a tip plate 50 similar to the bottom plate 40 that is to say having a solid plate, lateral bends and spacing fins capable of cooperating with the vertical rabbets 7 or vertical bent returns 5c blocks, but differs from the plate 40 by its length, which corresponds to the height of a block and not to its length.
- each of the bottom plates 40 has grooves 44 marking the areas to split it.
- the figure 15 shows well that the bottom plates 40 and the end plates 50 not only close the formwork by preventing the filling material from escaping its casting, but also contribute to the finishing of the frame of the opening constituting supports that can receive any coating or reportable elements of facing.
- each block may, while remaining parallel, be bent in a circular arc of concentric radii to form circular walls.
- the transverse partitions always formed by hinge elements 3 and 4 chosen from a series of different elements, can be 1 to 5 per block, depending on the length of the latter.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Panels For Use In Building Construction (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Finishing Walls (AREA)
- Buffer Packaging (AREA)
- Retaining Walls (AREA)
- Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)
- Cultivation Of Plants (AREA)
Description
L'invention est relative à un bloc à bancher pliable pour la construction de murs, destiné à se substituer aux moellons traditionnels.The invention relates to a collapsible boulder block for the construction of walls, intended to replace the traditional rubble.
Traditionnellement les blocs à bancher, en général dénommés « moellons » sont réalisés unitairement en matériau de construction, tel que ciment, brique ou autres matériaux agglomérés, et comprenent deux parois verticales, longitudinales et parallèles, et plusieurs cloisons transversales définissant des alvéoles verticales aptes à recevoir un matériau de garnissage, tel que ciment, béton ou terre, renforcé ou non par un ferraillage.Traditionally the boulder blocks, generally called "rubble" are made individually of construction material, such as cement, brick or other agglomerated materials, and comprise two vertical walls, longitudinal and parallel, and several transverse partitions defining vertical cells capable of receive a packing material, such as cement, concrete or earth, reinforced or not by reinforcement.
Pour la construction d'un mur, les blocs sur palettes, sont amenés à proximité du chantier de construction, puis sont prélevés manuellement un à un pour être alignés en rangées superposées, avec décalage d'un demi bloc d'une rangée à une autre.For the construction of a wall, blocks on pallets are brought close to the construction site, then are taken manually one by one to be aligned in superimposed rows, with a shift of half a block from one row to another .
Chaque bloc est monolithique et est limité dans ses dimensions par sa propre masse, de l'ordre de 20 à 22 kilogrammes, puisque il doit être manipulé manuellement et de façon répétée par des personnes physiques, entre son lieu de fabrication et un lieu de construction d'un mur. Par ailleurs, en raison de leur forme parallélipipédique, déterminée et définitive, les blocs nécessaires à une construction doivent être fournis sur plusieurs palettes, et nécessitent donc, pour leur transport, des véhicules lourds, tels que des camions ou camionnettes, et pour la manipulation des palettes chargées, des engins de levage, tels que chariot élévateur.Each block is monolithic and is limited in size by its own mass, of the order of 20 to 22 kilograms, since it must be handled manually and repeatedly by natural persons, between its place of manufacture and a place of construction of a wall. Moreover, due to their parallelepipedal shape, determined and definitive, the blocks needed for a construction must be provided on several pallets, and therefore require, for their transport, heavy vehicles, such as trucks or vans, and for handling loaded pallets, lifting equipment, such as forklift.
Ces diverses contraintes limitent leur utilisation par des particuliers désireux de construire eux-mêmes un mur de cloture, un pavillon d'habitation ou une piscine.These various constraints limit their use by individuals wishing to build themselves a fence wall, a house or swimming pool.
Un objet de l'invention est de fournir un bloc à bancher ayant, avant son utilisation pour construire un mur, d'une part, une moindre masse, de manière à limiter les efforts nécessaires à sa manipulation, et, d'autre part, un moindre encombrement, pour limiter son volume de stockage et de transport, tout en assurant lors de la construction, les mêmes fonctions qu'un bloc ou moellon habituel et en procurant une plus grande adaptabilité aux besoins de la construction.An object of the invention is to provide a block to bancher having, before its use to build a wall, on the one hand, a lower mass, so as to limit the effort required for its handling, and, secondly, less space, to limit its storage and transport volume, while ensuring during construction, the same functions as a block or rubble usual and providing greater adaptability to the needs of construction.
On connait par le document
- ■ une configuration repliée de stockage et de transport, dans laquelle les éléments de charnière sont repliés l'un contre l'autre, et le bloc à bancher a une largeur minimale, sensiblement égale à la somme des épaisseurs de ses parois,
- ■ une configuration de travail, dans laquelle les éléments de charnières sont dans l'alignement l'un de l'autre, le bloc à bancher présente sa largeur maximale et ses parois longitudinales peuvent être superposées à celles d'un bloc déjà posé,
- ■ et diverses configurations intermédiaires dans laquelle, les éléments de paroi ne sont pas à leur écartement maximal, par exemple pour former des parois moins larges.
- A folded storage and transport configuration, in which the hinge elements are folded against each other, and the bending block has a minimum width, substantially equal to the sum of the thicknesses of its walls,
- ■ a working configuration, in which the hinge elements are in alignment with each other, the bending block has its maximum width and its longitudinal walls can be superimposed on those of an already laid block,
- And various intermediate configurations in which the wall elements are not at their maximum spacing, for example to form narrower walls.
Le positionnement relatif des blocs est assuré par engagement de gorges longitudinales, débouchant vers le bas et du bord inférieur de chaque paroi, sur des nervures saillant vers le haut à partir du bord supérieur de chaque paroi longitudinale.The relative positioning of the blocks is ensured by engagement of longitudinal grooves, opening downwards and the lower edge of each wall, on ribs projecting upwards from the upper edge of each longitudinal wall.
La repliabilité du bloc permet de réduire sont mais nécessite de nombreuses manipulations, d'une part, pour monter les éléments de charnières en matière plastique rigide sur des pièces rapportées sur les parois en mousse du bloc et, d'autre part, pour mettre en place les nombreux axes d'articulation entre les éléments de charnière et les parois.The folding of the block makes it possible to reduce but requires many manipulations, on the one hand, to mount the rigid plastic hinge elements on the inserts on the foam walls of the block and, on the other hand, to implement places the many axes of articulation between the hinge elements and the walls.
Par ailleurs, le positionnement des blocs par coopération de nervures et de gorges n'assure qu'un calage en translation transversale et ne réalise pas une liaison positive entre les blocs. Il résulte de cette construction et que, lors de la coulée du matériau de remplissage, certains blocs peuvent coulisser longitudinalement en formant des intervalles par lesquels le matériau de garnissage peut s'échapper.Moreover, the positioning of the blocks by cooperation of ribs and grooves ensures only a wedge in transverse translation and does not make a positive connection between the blocks. As a result of this construction, when casting the filler material, some blocks can slide longitudinally forming intervals through which the packing material can escape.
Un second objet de l'invention est de fournir des blocs de faible masse unitaire mais pouvant, lors de la construction d'une paroi, être liés à leur voisins tant longitudinalement que verticalement, pour former un ensemble monolithique, rigide et résistant, en particulier aux efforts consécutifs à la coulée du matériau de garnissage et ne nécessitant pas d'étampage.A second object of the invention is to provide blocks of low unitary mass but which, during the construction of a wall, can be linked to their neighbors. both longitudinally and vertically, to form a monolithic assembly, rigid and resistant, in particular the efforts resulting from the casting of the lining material and not requiring stamping.
L'invention concerne donc un bloc pliable dont les parois longitudinales sont reliées par des éléments de charnières articulés verticalement, ces parois pouvant ainsi prendre plusieurs configurations respectivement, de stockage, de travail et intermédiaire.The invention therefore relates to a foldable block whose longitudinal walls are connected by hinged elements hinged vertically, these walls can thus take several configurations respectively, storage, working and intermediate.
Selon l'invention, chacune des deux parois longitudinales du bloc est réalisée par moulage en matière plastique rigide, est entourée par un retour coudé tourné vers l'intérieur et comporte, d'une part et dans ses parties longitudinales, respectivement, inférieure ou supérieure, et, d'autre part et sur le bord vertical de l'une de ses extrémités, une feuillure de section en V ou U dont l'ouverture est tournée vers l'extérieur, cette feuillure étant apte, quand le bloc est amené en configuration de travail, à coiffer le retour coudé d'un autre bloc déjà posé, pour assurer la liaison avec cet autre bloc, que celui ci soit juxtaposé dans la même rangée ou dans la rangée sous jacente.According to the invention, each of the two longitudinal walls of the block is made by rigid plastic molding, is surrounded by an angled turn facing inwards and comprises, on the one hand and in its longitudinal parts, respectively, lower or upper , and, on the other hand and on the vertical edge of one of its ends, a rabbet of section V or U whose opening is turned towards the outside, this rabbet being suitable, when the block is brought into work configuration, to cap the bent return another block already laid, to ensure the connection with the other block, that it is juxtaposed in the same row or in the row underlying.
Grâce à cela, dès sa pose à coté d'un autre bloc, chaque bloc est lié mécaniquement à ses voisins et forme une paroi monolithique rigide, indémontable et indéformable. Cet agencement garantit la résistance de la rangée de blocs et lui permet de résister sans se déformer lors d'un éventuel ferraillage et lors de la coulée d'un matériau de remplissage, tel que béton, béton et chanvre, béton et vermiculite, terre crue, pisé, chaux, paille ou copeaux de bois. Ainsi,Thanks to this, from its installation next to another block, each block is mechanically linked to its neighbors and forms a monolithic wall rigid, indémontable and indeformable. This arrangement guarantees the resistance of the block row and allows it to resist without deformation during a possible reinforcement and during the casting of a filling material, such as concrete, concrete and hemp, concrete and vermiculite, raw earth , rammed earth, lime, straw or wood chips. So,
Par ailleurs et en raison de sa réalisation par moulage en matière plastique rigide, le bloc brut est beaucoup plus léger que les blocs auctuels, et par exemple pour un bloc standard de 500 X 250 x 200 millimètres pèse 1,4 kilogramme, au lieu de 22 kilogrammes.Moreover and because of its rigid plastic molding, the block is much lighter than the current blocks, and for example for a standard block of 500 X 250 x 200 millimeters weighs 1.4 kilograms, instead of 22 kilograms.
De plus, les charnières qui relient les parois de chaque bloc, permettent de stocker les blocs à l'état plié et, par exemple, d'en empiler 120 sur une palette standard, en formant une pile ayant une hauteur de 1,20 mètre et une masse de 160 kilogrammes. Cette quantité de blocs, qui permet de réaliser une paroi ayant une surface de 15 m2, peut aisément être transportée par un véhicule personnel, donc sans avoir recours à un camion et à un chariot de levage, ce qui augmente les possibilités d'utilisation du bloc par les particuliers.In addition, the hinges that connect the walls of each block, can store the blocks in the folded state and, for example, to stack 120 on a standard pallet, forming a stack having a height of 1.20 meters and a mass of 160 kilograms. This quantity of blocks, which makes it possible to make a wall having a surface of 15 m 2 , can easily be transported by a personal vehicle, thus without having recourse to a truck and a lifting trolley, which increases the possibilities of use of the block by individuals.
La légéreté d'un bloc selon l'invention, facilite sa manipulation sur le chantier, de même que son positionnement sur la rangée de blocs posés et sa mise en position intermédiaire, pour aligner ses moyens de calage avec ceux des blocs voisins. Sur le chantier de construction d'un mur, cette légereté facilite aussi l'écartement des parois du bloc pour assurer, par l'interpénétration des moyens de calage, la liaison mécanique des bords du bloc avec ceux des blocs déjà posés et déjà en position de travail.The lightness of a block according to the invention facilitates its handling on the site, as well as its positioning on the row of blocks placed and its intermediate position, to align its locking means with those of neighboring blocks. On the construction site of a wall, this lightness also facilitates the spacing of the walls of the block to ensure, by the interpenetration of the wedging means, the mechanical connection of the edges of the block with those of the already laid blocks and already in position working.
Dans une forme de réalisation et de manière avantageuse, les éléments de charnières sont démontables, interchangeables et choisis dans une série d'éléments se différenciant par leurs dimensions verticales et transversales et par leur paroi, ajourée ou pleine.In one embodiment and advantageously, the hinge elements are removable, interchangeable and selected in a series of elements differing in their vertical and transverse dimensions and their wall, perforated or full.
Ainsi, par la simple combinaison de parois longitudinales standards avec des éléments de charnières appropriés, il est possible d'obtenir une multitude de blocs se différenciant par leur largeur, par leur aptitude à accueillir divers matériaux de remplissage et/ou d'isolation thermique et phonique.Thus, by the simple combination of standard longitudinal walls with appropriate hinge elements, it is possible to obtain a multitude of blocks differing in their width, their ability to accommodate various filling materials and / or thermal insulation and sound.
Dans une forme d'exécution de l'invention, chacune des parois longitudinales du bloc comporte, dans son épaisseur, des ouvertures d'accrochage, par exemple en forme de boutonnière, aptes à recevoir des moyens d'accrochages complémentaires disposés sur le dos de plaques d'isolation, composées, chacune, soit d'une paroi avec des canaux verticaux, soit d'une paroi pleine sur laquelle un doublage isolant est plaqué.In one embodiment of the invention, each of the longitudinal walls of the block comprises, in its thickness, hooking openings, for example buttonhole-shaped, able to receive complementary hooking means arranged on the back of the block. insulation plates, each consisting of either a wall with vertical channels or a solid wall on which an insulating liner is plated.
De la sorte, le même bloc peut recevoir des plaques d'isolation, dont la capacité d'isolation thermique et/ou phonique, vers l'extérieur et vers l'intérieur, est adaptée aux besoins de la construction et peut même être modifiée ultérieurement par échange des plaques accrochées aux blocs.In this way, the same block can receive insulating plates, whose thermal and / or sound insulation capacity, outwards and inwards, is adapted to the needs of the construction and can even be modified later. by exchanging plates attached to the blocks.
Dans une autre forme d'exécution particulière, les éléments de charnières ne s'étendent verticalement que sur la partie inférieure du bloc à bancher, pour former, dans sa partie supérieure interne, un espace de réception du ferraillage renforçant les blocs à bancher alignés sur une même ouverture de mur pour former coffrage de linteau.In another particular embodiment, the hinge elements extend vertically only on the lower part of the bending block, to form, in its upper internal part, a reinforcement receiving space reinforcing the bending blocks aligned on the same wall opening to form lintel formwork.
Un tel bloc se substitue aux colombages, supprime le recours aux banchages de linteaux et maintient le matériau de remplissage dans une enveloppe protectrice supportant tous les enduits biologiques.Such a block is substituted for studs, eliminates the use of lintels banchages and keeps the filling material in a protective envelope supporting all biological coatings.
De préférence, dans cette application au coffrage, chaque bloc à bancher coopère avec des plaques qui, aptes à assurer la fermeture de son fond et/ou d'au moins l'une de ses faces en bout, comprennent :
- ■ une face plane, parallèle à la face dont il faut assurer l'obturation et ayant les mêmes dimensions que cette face,
- ■ deux retours coudés longitudinaux venant dans le prolongement des parois longitudinales de l'élément de construction, et
- ■ des ailettes de calage saillant à l'intérieur de la plaque, à partir de chaque retour coudé et en direction du retour en vis-à-vis, ces ailettes étant aptes à être engagées dans les feuillures en V du bloc à obturer.
- A flat face, parallel to the face which must be sealed and having the same dimensions as this face,
- Two longitudinal bends coming in the extension of the longitudinal walls of the construction element, and
- ■ wedging fins protruding inside the plate, from each return bent and towards the return vis-à-vis, these fins being adapted to be engaged in V rabbets of the block to be closed.
Enfin, et suivant une caractéristique très avantageuse de l'invention, les composants du bloc à bancher, et en particuliers ses parois longitudinales, ses cloisons transversales formant charnières, ses plaques de fermeture et au moins l'âme de ses éléments d'isolation, sont réalisés par injection compression d'un mélange de polypropylène avec une proportion de 60 à 80 % en poids d'un matériau fibreux, tel que de la sciure de bois.Finally, and according to a very advantageous characteristic of the invention, the components of the boulder block, and in particular its longitudinal walls, its transverse partitions forming hinges, its closure plates and at least the core of its insulating elements, are made by compression injection of a polypropylene mixture with a proportion of 60 to 80% by weight of a fibrous material, such as sawdust.
Grâce à cette composition, tous les composants sont à la fois résistants et légers, tout en étant écologiques.Thanks to this composition, all the components are at the same time resistant and light, while being ecological.
D'autre caractéristiques et avantages ressortiront de la description qui suit, en référence au dessin schématique annexé, représentant plusieurs formes d'exécution de ce bloc à bancher et dans lequel :
-
Figures 1, 2 et 3 sont des vues en perspectives d'une forme d'exécution du bloc lorsqu'il est, respectivement, en position de travail, en position de prémontage et en position de stockage et de transport ; -
Figure 4 est une vue partielle en perspective, vue par l'intérieur, de la paroi du bloc des figures précédente, montrant en détail la structure d'une forme de réalisation des charnières ; -
Figure 5 est une vue en perspective d'un tronçon de mur formé par alignement et superposition de blocs à bancher, selon l'invention ; -
Figure 6 est une vue de face en bout de deux rangées de blocs, avec le bloc supérieur en position de prémontage, -
Figure 7 est une vue partielle en plan par-dessus et à échelle agrandie montant deux blocs en cours d'assemblage, -
Figure 8 est une vue à échelle très agrandie de la section VIII à lafigure 6 montrant l'interpénétration d'une languette dans une feuillure ; -
Figures 9 à 12 sont des vues de face en élévation de plusieurs formes de réalisation d'éléments de charnières ; -
Figures 13 à 14 sont des vues en perspectives montant deux formes d'exécution de blocs isolants ; -
Figure 15 est une vue en perspective du coffrage de linteau formé par plusieurs blocs à bancher ; -
Figure 16 est une vue partielle, en perspective et à échelle agrandie, montrant l'un des blocs defigure 15 équipé d'une paroi de fond ; -
Figure 17 est une vue en perspective d'un tronçon de paroi courbe, formée par des blocs à parois courbes.
-
Figures 1, 2 and 3 are perspective views of an embodiment of the block when it is, respectively, in the work position, in the pre-assembly position and in the storage and transport position; -
Figure 4 is a partial perspective view, seen from the inside, of the wall of the block of the preceding figures, showing in detail the structure of an embodiment of the hinges; -
Figure 5 is a perspective view of a section of wall formed by alignment and superposition of bending blocks, according to the invention; -
Figure 6 is a front end view of two rows of blocks, with the upper block in pre-assembly position, -
Figure 7 is a partial plan view over and on an enlarged scale of two blocks being assembled, -
Figure 8 is a greatly enlarged view of section VIII atfigure 6 showing the interpenetration of a tongue in a rabbet; -
Figures 9 to 12 are front elevation views of several embodiments of hinge elements; -
Figures 13 to 14 are perspective views of two forms of execution of insulating blocks; -
Figure 15 is a perspective view of the lintel formwork formed by several boulder blocks; -
Figure 16 is a partial view, in perspective and on an enlarged scale, showing one of the blocks offigure 15 equipped with a bottom wall; -
Figure 17 is a perspective view of a curved wall section formed by curved walled blocks.
Dans ce dessin, la référence numérique 2 désigne les parois longitudinales d'un bloc, 3 et 4 les éléments de charnières constituant les cloisons transversales. Chacun de ces éléments 2 à 4, de même que ceux se rapportant sur eux, sont obtenus indépendamment les uns des autres et par moulage d'une matière plastique rigide.In this drawing,
Dans une forme d'exécution, les divers composants des blocs sont moulés dans un mélange de polypropylène comprenant une proportion en poids de l'ordre de 60 à 80 % d'un matériau fibreux, tel que de la sciure de bois, et, de préférence, sont obtenus par moulage compression, permettant d'obtenir des épaisseurs réduites, même en présence d'une viscosité de la matière plus élevée qu'avec les matières non chargées.In one embodiment, the various components of the blocks are molded in a polypropylene blend comprising a proportion by weight of the order of 60 to 80% of a fibrous material, such as sawdust, and of Preferably, they are obtained by compression molding, making it possible to obtain reduced thicknesses, even in the presence of a higher viscosity of the material than with the uncharged materials.
Comme le montre en détail la
Dans la forme d'exécution montrée en détail à cette
L'âme 2a de chaque paroi 2 est traversée par des ouvertures d'accrochages 8 qui, en forme de boutonnière, sont disposées avec le même espacement près de ses bords, respectivement, supérieur et inférieur. Les
L'âme 2a de la paroi comporte aussi, en saillie de sa face tournée vers l'intérieur, des nervures verticales 9 qui, constituant axes de pivotement, sont reliées à elle par des ponts de matière 10 séparés par des espaces verticaux 12. Dans la forme d'exécution représentée au dessin, chaque paroi 2 comprend trois axes 9, mais selon les formes de réalisation ce nombre peut être différent et varier de 1 à 5. La section transversale de cet axe, qui est représentée avec une forme en T, peut présenter toute autre forme s'inscrivant dans une enveloppe circulaire.The web 2a of the wall also has, projecting from its inwardly facing face, vertical ribs 9 which, constituting axes of pivoting, are connected to it by material bridges 10 separated by
Les axes 9 servent à l'articulation des éléments 3 et 4 de charnières qui comportent, chacun et sur leur bord tourné vers l'extérieur, une superposition de crochets en C 13 aptes à s'encliqueter sur l'axe 9 dans les espaces 12. Chaque crochet 13 est séparé de ses voisins par un espace 14 ayant une hauteur égale, au jeu fonctionnel près, à celle d'un pont de matière 10 liant un axe 9 à la paroi 2.The axes 9 serve for the articulation of the
L'articulation l'un sur l'autre des éléments de charnières 3 et 4 est aussi assurée par une articulation démontable comprenant sur le bord interne de l'un des éléments, par exemple celui 3, une alternance de crochets 15, séparés par des espaces 16, et sur le bord interne de l'autre élément, par exemple 4, une alternance de tronçons d'axes cylindriques 17 aptes à recevoir un crochet 15. Les tronçons 17 sont séparés par des tronçons cylindriques 18 qui, de plus grand diamètre qu'eux, assurent leur liaison avec le bord de l'élément, tout en les éloignant de ce bord en formant des espaces pour le passage des crochets.The articulation one on the other of the
Il est évident que ce mode d'articulation démontable, bien que particulièrement intéressant, peut être remplacé par tout autre, pourvu que soient conservées l'interchangeabilité et le grand angle de débattement entre éléments, entre 0 et 180 degrés, permettant de donner au bloc la configuration de stockage et de transport, montrée à la
Les
- ceux 3
et 4 desfigures 4 et9 , comportant des lumières internes 20 facilitant le passage du matériau de remplissage, - ceux 3a et 4a de la
figure 10 , présentant des parois pleines pour mieux retenir le matériau de remplissage, - et ceux 3b et 4b de la
figure 11 , ne s'étendant verticalement que sur une partie de la hauteur d'un bloc pour former, dans une rangée de bloc, un logement 22 de réception d'un ferraillage.
- those 3 and 4 of
figures 4 and9 , havinginternal lumens 20 facilitating the passage of the filling material, - those 3a and 4a of the
figure 10 , having solid walls to better retain the filling material, - and those 3b and 4b of the
figure 11 , extending vertically only over a portion of the height of a block to form, in a block row, ahousing 22 for receiving a reinforcement.
La
Quand les composants d'un bloc sont assemblés, les éléments de charnières 3 et 4 sont repliés l'un contre l'autre, comme montré à la
Pour permettre cette réduction d'encombrement, les éléments de charnières 3 et 4 ont une hauteur inférieure à la distance entre les retours 5a et 5b de la paroi 2, retours entre lesquels ces éléments s'encastrent.To allow this reduction in size, the
Pour éviter que, lors de l'empilage, la masse des blocs empilés détériore les blocs les plus bas, chaque paroi comporte encore, en saillie de sa face interne plusieurs tenons transversaux 23, visibles
Pour réaliser une paroi, composée par exemple, comme montré à la
De la sorte, quand les parois 2 sont écartées pour amener le bloc B5 dans sa position de travail et dans sa plus grande largeur, les feuillures 7 coiffent les languettes et assurent la liaison du bloc rapporté B5 avec les blocs B3 et B4 déjà posés. Cette liaison s'effectue sur deux arrêtes verticales et sur deux arrêtes horizontales et est verrouillée par les éléments de charnières qui sont dans l'alignement l'un de l'autre. La mise en place de l'élément suivant et des deux éléments supérieurs reposant sur le bloc B5, lient les 4 dernières arrêtes avec ces blocs.In this way, when the
Il est ainsi possible de former en ensemble monolithique résistant et ne risquant pas de se déformer ou de se démonter localement sous les efforts qui lui sont communiqués lors de la mise en place du ferraillage et du coulage du matériau de garnissage, tel que ciment, béton, béton et chanvre, béton et coulage du vermiculite, terre crue, pisé, chaux, paille, copeaux de bois, et autre matériaux choisis en fonction des caractéristiques d'isolation thermiques et/ou phoniques privilégiées.It is thus possible to form a monolithic assembly resistant and not at risk of deformation or disassembly locally under the forces that are communicated to him during the establishment of the reinforcement and casting of the lining material, such as cement, concrete , concrete and hemp, concrete and pouring vermiculite, raw earth, rammed earth, lime, straw, wood chips, and other materials chosen according to the preferred thermal and / or sound insulation characteristics.
Le caractère monolithique de la paroi, permet aussi, avant de procéder à son remplissage et sans danger de séparation des blocs, de passer dans les canaux verticaux, formés par superposition des blocs, les divers réseaux d'un bâtiment, tels que, eau froide et eau chaude, électricité, informatique, sonorisation......The monolithic nature of the wall, also allows, before filling it and without danger of separation of the blocks, to pass in the vertical channels, formed by superposition of the blocks, the various networks of a building, such as, cold water and hot water, electricity, computer, sound system ......
Les
A la
A la
Chaque panneau 30 et plaque 33 présente des moyens d'accrochage 35 qui, saillant de sa face devant être appliquée contre un bloc, ont des formes complémentaires de celles des boutonnières 8 de manière à pouvoir s'accrocher dans celles-ci.Each
Par ailleurs, chaque panneau 30, chaque plaque 33 et chaque panneau isolant 34 comporte, dans sa face extérieure, des rainures verticales 36 permettant de le sectionner pour ajuster sa longueur à celle du bloc.Furthermore, each
La forme d'exécution montrée aux
- une paroi plane 41, dont la largeur et la longueur correspondent à celles d'un bloc,
- des retours coudés longitudinaux 42,
- et des ailettes de calage 43, saillant à l'intérieur de la plaque à partir de chaque retour 42.
- a flat wall 41 whose width and length correspond to those of a block,
- longitudinal bend returns 42,
- and wedging vanes 43 protruding inside the plate from each
return 42.
Lorsque chaque bloc B, alors en appui sur une planche support disposé dans l'ouverture T dont il faut coffrer le linteau, est amené en configuration de travail par écartement de ses parois longitudinales 2, ses feuillures 7, inférieures et longitudinales, viennent coiffer les ailettes de calage 43 du fond, en même temps que les feuillures verticales 7 de ses faces en bout 7 viennent coiffer les retours verticaux 5c de la face en bout du bloc B déjà posé.When each block B, then resting on a support board disposed in the opening T whose lintel is to be formed, is brought into the configuration of working by spacing its
De la même façon, la face latérale du bloc extrême de chacune des rangées de blocs B bordant l'ouverture T est obturée par une plaque d'embout 50 similaire à la plaque de fond 40, c'est à dire présentant une plaque pleine, des retours coudés latéraux et des ailettes de calage aptes à coopérer avec les feuillures verticales 7 ou avec les retours coudés verticaux 5c des blocs, mais se différencie de cette plaque 40 par sa longueur, qui correspond à la hauteur d'un bloc et non à sa longueur.In the same way, the lateral face of the end block of each row of blocks B bordering the opening T is closed by a
Là encore, la face extérieure de chacune des plaques de fond 40 comporte des rainures 44 marquant les zones permettant de la fractionner.Again, the outer face of each of the
La
Enfin et comme montré à la
Il ressort de la description qui précède que le bloc à bancher selon l'invention apporte de nombreux avantages par rapport aux blocs existants :
- déplacements de ses parois longitudinales, procurant dans le sens de leur rapprochement, une pliabilité facilitant son stockage et son empilage sur palette, et, dans le sens de leur éloignement, le crochetage sur les blocs voisins,
- légèreté, réduisant les efforts physiques devant être effectué lors de ses manipulations,
- tolérances plus étroites, tant lors de sa fabrication que dans la construction d'un mur ou d'un coffrage,
- adaptabilité aux besoins du chantier, tant dans ses dimensions, en particulier de sa largeur pouvant varier de 150 à 500 millimètres, que dans la nature de ses cloisons transversales, pleines ou ajourées, haute ou à mi hauteur, que dans ses caractéristiques d'isolation thermique et/ou phonique et que dans le choix de son matériau de remplissage,
- suppression de tout mortier ou colle de liaison entre blocs répartis en rangées superposées, d'où suppression des risques de fissurage aux joints,
- réduction et allègement des structures de soutien nécessaires à sa pose, en particulier suppression de tout étampage et colombage pour les bétons légers.
- displacements of its longitudinal walls, providing in the sense of their approximation, a pliability facilitating its storage and pallet stacking, and, in the sense of their distance, the hooking on the neighboring blocks,
- lightness, reducing the physical efforts to be made during its handling,
- narrower tolerances, both during manufacture and in the construction of a wall or formwork,
- adaptability to the needs of the building site, both in its dimensions, in particular its width which can vary from 150 to 500 millimeters, as in the nature of its transversal partitions, solid or perforated, high or half height, than in its insulation characteristics thermal and / or phonic and that in the choice of its filling material,
- removal of any mortar or bonding adhesive between blocks distributed in superimposed rows, thereby eliminating the risk of cracking at the joints,
- reduction and lightening of support structures necessary for its installation, in particular suppression of all stamping and studding for lightweight concrete.
Claims (8)
- Collapsible shuttering block for building walls by assembling it with identical or similar blocks, this block B comprising two longitudinal and parallel vertical walls (2), connected by hinges, the hinge elements (3, 4) of which are articulated to one another and to the walls (2) by vertical pins, so as to give the block various configurations including:• a collapsed, storage and transport configuration in which the hinge elements (3, 4) are folded against one another and the shuttering block B has a minimum width,• a work configuration, in which the shuttering block has its maximum width,• and an intermediate configuration in which the wall elements (2) are not at their maximum spacing, but can rest on the shuttering blocks beneath (B2 and B3), to make relative positioning of the block (B5) with respect to those that have already been laid (B2, B3 and B4) easier, before the block is brought into its work position,characterized in that each of the two longitudinal walls (2) of the block is produced by molding in a rigid plastic, is surrounded by a bent return (5a, 5b, 5c and 5d), facing towards the inside, and comprises, on the one hand and in its respectively lower (5b) or upper (5a) longitudinal part and, on the other hand, on the vertical edge of one of its ends, a V-section or U-section rebate (7), the opening of which faces outwards, this rebate being able, when the block is brought into the work configuration, to fit over the bent return (5b or 5c) of another block that has already been laid, to provide the connection with this other block, whether this block is juxtaposed with it in the same course or in the course below.
- Shuttering block according to Claim 1, characterized in that the hinge elements (3a, 3b, 3c, 3d, 4a, 4b, 4c, 4d) are dismantleable, interchangeable and chosen from a series of elements that differ in terms of their vertical and transverse dimensions and in terms of their wall, open-worked or solid.
- Shuttering block according to Claim 1, characterized in that each of the hinge elements (3a, 3b, 3c, 3d, 4a, 4b, 4c, 4d) comprises, on its outer vertical edge intended to be articulated to the wall (2) of the shuttering block, a superposition of C-shaped hooks (13) capable of clipping elastically onto a vertical pin (9) held spaced away from said wall (2) by bridges of material (10), these bridges being vertically spaced from one another thereby forming, between the wall and the vertical pin, passages (12) to accept the hooks (13).
- Shuttering block according to Claim 1, characterized in that, in each hinge, one of the elements (3) comprises, on its inner vertical edge used for articulating it to the other element (4), an alternation of vertically-spaced C-shaped hooks (15), while the other element (4) has, on its inner vertical edge, superposed and spaced-apart cylindrical-pin sections (17) each able to receive a hook (15) of the other element (3), these pin sections (17) alternating vertically with bridges of material (18) of a greater diameter than them which connect them to the edge of the element while at the same time holding them away from this edge.
- Shuttering block according to Claim 1, characterized in that the hinge elements (3b, 4b) extend vertically over only the lower part of the shuttering block in order, in the internal upper part thereof, to form a space (22) to receive the reinforcing steels that reinforce the shuttering blocks B that are aligned on one and the same wall opening T in order to form the formwork for a lintel.
- Shuttering block according to Claim 1, characterized in that each of the longitudinal walls (2) comprises in its thickness attachment slots (8), for example in the shape of buttonhole slots, able to receive complementary catching means (35) projecting from insulation panels (30) and insulation sheets (33), the former being made up of a wall (30) with internal and vertical cavities (32), and the latter being made up of a solid wall (33) to which an insulating lining (34) is firmly applied.
- Shuttering block according to Claim 1, characterized in that it collaborates with plates (40 and 50, respectively) which, capable respectively of closing off its bottom and at least one of its ends, comprise:• a solid wall (41), parallel to the face that is to be shut off and having the same dimensions as this face,• two longitudinal bent returns (42), and• wedging fins (43), projecting into the plate, from each bent return (42) and towards the return opposite, these fins being able to fit into the rebates (7) of the block that is to be closed off.
- Shuttering block according to Claim 1, characterized in that its components, and particularly its longitudinal walls (2), its hinge-forming transverse partitions (3, 4), its closure plates (40 and 50) and at least the wall of its insulating elements (30 and 33), are produced by compression injection molding of a mixture of polypropylene containing 60 to 80 wt% of a fibrous material, such as sawdust.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09799667T PL2373852T3 (en) | 2008-12-15 | 2009-12-10 | Foldable form panel block for building walls |
SI200930443T SI2373852T1 (en) | 2008-12-15 | 2009-12-10 | |
CY20121101208T CY1113624T1 (en) | 2008-12-15 | 2012-12-11 | Foldable Cement for Wall Construction |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0807019A FR2939815B1 (en) | 2008-12-15 | 2008-12-15 | BANCHER BLOCK FOR WALL CONSTRUCTION |
PCT/FR2009/001408 WO2010076410A1 (en) | 2008-12-15 | 2009-12-10 | Foldable form panel block for building walls |
Publications (2)
Publication Number | Publication Date |
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EP2373852A1 EP2373852A1 (en) | 2011-10-12 |
EP2373852B1 true EP2373852B1 (en) | 2012-10-24 |
Family
ID=40580794
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP09799667A Active EP2373852B1 (en) | 2008-12-15 | 2009-12-10 | Foldable form panel block for building walls |
Country Status (23)
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US (1) | US8479469B2 (en) |
EP (1) | EP2373852B1 (en) |
JP (1) | JP5467405B2 (en) |
CN (1) | CN102245843B (en) |
AU (1) | AU2009334704A1 (en) |
CA (1) | CA2746692C (en) |
CO (1) | CO6410250A2 (en) |
CY (1) | CY1113624T1 (en) |
DK (1) | DK2373852T3 (en) |
EA (1) | EA018961B1 (en) |
ES (1) | ES2394921T3 (en) |
FR (1) | FR2939815B1 (en) |
HR (1) | HRP20121002T1 (en) |
MA (1) | MA32963B1 (en) |
MX (1) | MX2011006420A (en) |
PE (1) | PE20120529A1 (en) |
PL (1) | PL2373852T3 (en) |
PT (1) | PT2373852E (en) |
SI (1) | SI2373852T1 (en) |
SM (1) | SMT201200059B (en) |
TN (1) | TN2011000302A1 (en) |
WO (1) | WO2010076410A1 (en) |
ZA (1) | ZA201105002B (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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PE20120529A1 (en) | 2012-05-21 |
FR2939815A1 (en) | 2010-06-18 |
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CA2746692C (en) | 2015-03-31 |
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MA32963B1 (en) | 2012-01-02 |
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