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EP2254707A2 - Procédé permettant de sceller un espace creux - Google Patents

Procédé permettant de sceller un espace creux

Info

Publication number
EP2254707A2
EP2254707A2 EP09711601A EP09711601A EP2254707A2 EP 2254707 A2 EP2254707 A2 EP 2254707A2 EP 09711601 A EP09711601 A EP 09711601A EP 09711601 A EP09711601 A EP 09711601A EP 2254707 A2 EP2254707 A2 EP 2254707A2
Authority
EP
European Patent Office
Prior art keywords
component
cavity
preservative
composition according
group
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP09711601A
Other languages
German (de)
English (en)
Inventor
Thorsten Bach
Karsten Lessmann
Lisa Herrmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PFINDER KG
Original Assignee
PFINDER KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PFINDER KG filed Critical PFINDER KG
Publication of EP2254707A2 publication Critical patent/EP2254707A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/22Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/36Hydroxylated esters of higher fatty acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7664Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
    • C08G18/7671Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0627Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2190/00Compositions for sealing or packing joints

Definitions

  • the present invention relates to a method for cavity sealing of a motor vehicle component, comprising the following steps:
  • the present invention further relates to a composition for producing a cavity seal, as well as a motor vehicle component having a cavity seal.
  • various structures formed from metal sheet are connected to form larger components.
  • these components are electrochemically coated after assembly with a paint layer.
  • a Faraday cage In areas where two metal parts come close to each other or in which by bending parts of a single metal part close to each other, there is the formation of a Faraday cage and therefore no or at least insufficient deposition of the paint.
  • a cavity seal is applied there from a cavity preservative.
  • One method of making such a cavity seal involves spraying a cavity preservative into the automotive components to be protected, permitting the cavity preservative to penetrate, draining excess cavity preservative, and curing the cavity preservative in the motor vehicle component being protected.
  • the cavity preservative should always be used to some extent in excess. To ensure that the cavity preservative can penetrate into small cracks and niches of a motor vehicle component, this must have a high flowability.
  • the cavity preservative After applying the cavity seal, it is desirable for the cavity preservative to solidify quickly so that the automotive components can be processed quickly without dripping cavity preservative in later processing. Such erosion of cavity preservative leads to contamination in the further processing of the motor vehicle components as well as to a risk of workers being able to slip on it.
  • cavity preservatives which are rendered flowable by the addition of volatile solvents and which solidify due to evaporation of the solvent is undesirable these days due to the associated environmental impact and OSH expenses, as well as potential exposure of the vehicle owners to subsequent solvent evaporation.
  • the object is achieved by a method for cavity sealing of a motor vehicle component in which the cavity preserving agent has a crosslinkable component and in which step a.) Precedes the step of admixing a crosslinking component, wherein the amount and type of crosslinkable component and the crosslinking component are chosen so that the cavity preservative between step c.) And d.) Solidifies to a gel-like consistency.
  • the object is achieved by a composition for producing a cavity seal having a cavity preserving agent and a solidifying agent, wherein the cavity preserving agent comprises a crosslinkable component, wherein the solidifying agent is a crosslinking component and wherein the amount and type of crosslinkable component and crosslinking component are selected such that the cavity preservative solidifies to a gelatinous consistency within a predetermined time period.
  • the cavity preserving agent comprises a crosslinkable component
  • the solidifying agent is a crosslinking component and wherein the amount and type of crosslinkable component and crosslinking component are selected such that the cavity preservative solidifies to a gelatinous consistency within a predetermined time period.
  • the object is achieved by a motor vehicle component having a cavity seal, which can be produced by the method according to the invention.
  • a crosslinkable component can be admixed with a cavity preservative and this can then be crosslinked by adding a suitable amount of a crosslinking component, so that a gel-like consistency of the cavity preservative is achieved, which reliably prevents unwanted dripping.
  • the time required for this system to gel is set so that the cavity preservative is sprayed as a liquid and penetrate into the cracks and niches to be sealed and so long desired to drip from the automotive components. After this time, solidification takes place, which reliably prevents further dripping. Furthermore, the fact that there is a period between spraying and gelation in which the cavity preserving agent remains liquid, also clogging of the spray nozzles by solidified cavity preservative can be avoided.
  • the addition of the crosslinking component to the cavity preservative may in this case take place directly before the injection of the cavity preservative or already during the preparation of the cavity preservative.
  • the corresponding composition for producing the cavity seal is generally in the form of a 2-component system.
  • the cross-linking component eg in the form of atmospheric moisture
  • the composition is present as a one-component system.
  • the composition for forming a cavity seal is in the form of a one-component system and further comprises means for suppressing the reaction between the crosslinkable component and the crosslinking component.
  • reaction suppression agents are selected to be eliminated from the composition shortly before or during spraying (e.g., by evaporation or reactive degradation) and thus the desired reaction occurs between the crosslinkable component and the crosslinking component.
  • the crosslinking reaction leading to the formation of the gel-like structure proceeds at about room temperature, heating of the automotive component to solidify the cavity preservative and thus to achieve the drop-stop effect is no longer necessary.
  • no large heaters are needed for the method of the invention, and such a method can be used in any device designed to apply a cavity seal.
  • the method according to the invention also works without great expenditure of energy, e.g. for heating the motor vehicle component.
  • the cavity preservative may be any commercially available cavity preservative which either contains a crosslinkable component from the beginning or to which a crosslinkable component is admixed.
  • such cavity preservatives include ingredients such as anti-corrosion additives such as calcium sulfonate, oxidatively crosslinking binders such as alkyd resins, flexibilizers such as mineral oils or esters, fillers such as talc, rheological additives such as inorganic thickeners such as bentonites, organic or inorganic Bases that also contribute to corrosion protection, such as triethylenediamine, catalysts for oxidativc curing of the binder, such as manganese salts and other additives, for example, to prevent the formation of a skin during standing, such as 2-butanone oxime on.
  • anti-corrosion additives such as calcium sulfonate
  • oxidatively crosslinking binders such as alkyd resins
  • flexibilizers such as mineral oils or esters
  • fillers such as talc
  • rheological additives such as inorganic thickeners such as bentonites
  • organic or inorganic Bases that also contribute to corrosion protection, such as triethylene
  • any compound or mixture of compounds crosslinkable by reaction with another compound is suitable insofar as they are compatible with the cavity preservative, do not hinder its anticorrosive effect, and do not interfere with the flexibility and plasticity of the final cavity seal.
  • the crosslinking component may comprise any compound or mixture of compounds which can undergo crosslinking reaction with the crosslinkable component and which does not interfere with the anticorrosive effect, as well as the flexibility and plasticity of the cavity seal.
  • crosslinkable component and crosslinking component can be determined by those skilled in the art with regard to the desired gelation time and the degree of solidification and the nature of the cavity preservative used by known methods.
  • the crosslinkable component is selected from the group consisting of the compounds having active hydrogen atoms, the unsaturated polyesters, the epoxy resins, the moisture-curing prepolymers, and mixtures thereof.
  • the crosslinkable component comprises at least one medium to long-chain organic compound which has at least one functional group selected from the group consisting of the amino groups, the carboxy groups and the hydroxy groups.
  • Preferred examples of such compounds are alkyd resins, acrylic resins, polyesters, native and synthetic oils having OH functionality, oxidized waxes and petrolates, and hydrocarbon resins having OH functionality.
  • the above compounds have the advantage that they are easily modifiable and can be optimized for use in cavity preservation. They are already widely used today. They give the formed film a resistance to heat and mechanical stress. Furthermore, they hold the film together and prevent cracking in case of contamination etc.
  • the crosslinkable component comprises castor oil.
  • Castor oil is a plant-based oil containing hydroxy groups which is biodegradable and thus advantageous in terms of environmental protection. Furthermore, castor oil is also available in large quantities at reasonable prices, so that its use is also advantageous from an economic point of view.
  • the crosslinking component is selected from the group consisting of the amines, the peroxides, the diisocyanates and mixtures thereof and is preferably selected from the group consisting of diphenylmethane diisocyanate, hexamethylene diisocyanate, toluene diisocyanate, isophorone diisocyanate, their tri- or polymers and biuret.
  • crosslinking components in combination with the above-mentioned crosslinkable components lead to a safe and easily controllable gelation of the cavity preservative.
  • a catalyst is further added, which is preferably selected from the group consisting of the amines, the acids Tin compounds, the bismuth compounds, the mercury compounds and mixtures thereof.
  • the period of time during which the cavity preservative solidifies to a gel-like consistency can be set particularly precisely.
  • the catalyst may be present in a composition in the form of a 2-component system either in the void preservative or the solidifying agent or in both components. But it is also possible to mix the catalyst as a separate component.
  • the crosslinkable component is present in an amount of 5 to 15 parts by weight.
  • amounts in parts by weight each refer to 100 parts by weight of the ready-to-use cavity preservative, i. the cavity preservative, to which the crosslinking component has already been added.
  • the crosslinking component is present in an amount of 0.1 to 10 parts by weight.
  • the mixture from the cavity preservatives and the crosslinking component before being sprayed has a viscosity of less than 500 mPa-s and especially of less than 200 mPa-s in each case at a shear rate of 760 s 1 and 23 ° C ,
  • the composition is such that the period of time within which the void preservative solidifies to a gel-like consistency is from 15 to 45 minutes.
  • Fig. 1 is a graph showing the evolution of the viscosity of a composition according to Example 1 over time
  • a first composition for producing a cavity seal has, as a first component, a cavity preservative according to the formulation shown in Table 1.
  • the constituent referred to as base mixture is a cavity preservative which is commercially available from Art. No. 0090 0500 from Pfinder Chemie, Boeblingen, Germany.
  • the castor oil forms the crosslinkable component.
  • the triethylenediamine acts as a catalyst for the reaction of the crosslinkable component with the crosslinking component.
  • the quantities are in parts by weight based on 100 parts of the finished cavity preservative, ie including the crosslinking component. Table 1
  • the second component comprising the crosslinking component that is to say the solidifying agent of the composition, has diphenylmethane diisocyanate or its polymer in an amount which, after mixing with the cavity preservative, corresponds to five parts by weight.
  • the mixture of the first component and the second component has a viscosity of 150 + 20 mPa-s at a shear rate of 760 S 1 and 23 ° C measured according to DIN 53018 directly after mixing. 30 minutes after mixing, the composition is a Pa-s at a shear stress of 1 Pa and 23 ° C measured according to DIN 53018 frozen gel with a viscosity of approximately 35 x 10. 3
  • a void sealant can be prepared which is initially easy to spray and can also penetrate into small scratches and niches and which, after a defined period of time, solidifies into a gel which no longer shows leakage.
  • a second composition for producing a cavity seal has, as a first component, a cavity preservative according to the formulation shown in Table 2.
  • the constituent referred to as the base mixture is a cavity preservative which is commercially available under the item number 0090 0600 from the company Pfinder Chemie, Böblingen, Germany.
  • the castor oil in turn forms the crosslinkable component.
  • the triethyldiamine acts as a catalyst for the reaction of the crosslinkable component of the crosslinked component.
  • the quantities are again in parts by weight based on 100 parts of the finished cavity preservative, ie including the crosslinking component.
  • the second component comprising the crosslinking component that is to say the solidifying agent of the composition, has the composition shown in Table 3.
  • the diphenylmethane diisocyanate polymer forms the crosslinking component.
  • the paraffinic mineral oil is a commercially available paraffinic mineral oil having a viscosity at 40 0 C 12.5 to 15.5 mm 2 per second (measured according to DIN 51562-1), which acts as a diluent for the crosslinking component .
  • the pentaerythritol tetrastearate serves as Stabilizer to stabilize the suspension of the diphenylmethane diisocyanate polymer in the mineral oil.
  • the mixture of the first component and the second component has a viscosity of 150 ⁇ 30 mPa-s at a shear rate of 760 s 1 and 23 ° C, measured according to DIN 53018 directly after mixing. 30 minutes after mixing, the composition is too a gel having a viscosity of about 35 x 10 3 Pa-s at a shear stress of 1 Pa and 23 ° C, measured in accordance with DIN 53018 solidifies.
  • a void sealant can be prepared that is initially easy to spray and can also penetrate small crevices and niches, and which, after a defined period of time, solidifies into a gel that no longer shows leakage.
  • a cavity preserving agent is mixed with the composition shown in Table 1 in a suitable mixing chamber with the solidifying agent of Example 1.
  • the resulting mixture is applied by means of a spray gun 22 known to those skilled in the art for applying cavity preservatives, e.g. sprayed by hand or using robots or a nozzle frame in a vehicle component 10, the sprayed mixture is used to some extent in slight excess.
  • the illustrated vehicle component 10 is a door spar consisting of two molded components 12 and 14, e.g. is composed by spot welding.
  • the sprayed mixture is now allowed to penetrate into cracks and niches of the motor vehicle component, wherein, if appropriate, the motor vehicle component is moved in order to ensure complete penetration of the cavity preserving agent.
  • a crack exists between the two connecting parts 18 and 20.
  • wax 24 drops out of the motor vehicle component 10 in the form of drops 26.
  • a crosslinking reaction between the diphenylmethane diisocyanate of the solidifying agent and the castor oil present in the cavity preservative commences in the composition according to Reaction Scheme 1 below. This process results in gelation of the cavity preservative which causes subsequent unwanted dripping of the cavity Cavity sealing wax prevented.
  • a layer 25 of cavity-preserving agent 24 forms.
  • the development of the viscosity of a composition according to Example 1 is shown in FIG. 1 here.
  • the reaction profile between the crosslinkable component (castor oil) and the crosslinking component (diphenylmethane diisocyanate) is such that for the first 15 minutes, the formulation has a flowability that is only slightly different from that of known cavity preservative formulations. Thereafter, a rapidly developing gelation of the cavity preservative begins, so that after about 30 minutes, a consistency is achieved in which no more dripping can occur.
  • the complete curing the cavity seal 28 is then carried out by an oxidative curing during the further processing of the motor vehicle component 10 over the next few hours,

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Sealing Material Composition (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

L'invention concerne un procédé permettant de sceller un espace creux d'un composant d'un véhicule, comprenant les étapes suivantes : a) pulvérisation d'un conservateur d'espace creux dans le composant du véhicule; b) pénétration du conservateur d'espace creux; c) écoulement goutte à goutte du conservateur en excès hors du composant du véhicule; et d) durcissement du conservateur d'espace creux. L'invention est caractérisée en ce que ledit conservateur présente un composant réticulable, en ce qu'on fait précéder l'étape a) d'une étape de mélange d'un composant réticulé, et en ce que la quantité et le type du composant réticulable et du composant réticulé sont choisis de telle façon que le conservateur d'espace creux soit consolidé, entre les étapes c) et d), en une consistance gélatineuse.
EP09711601A 2008-02-21 2009-02-20 Procédé permettant de sceller un espace creux Withdrawn EP2254707A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008011489A DE102008011489A1 (de) 2008-02-21 2008-02-21 Verfahren zur Hohlraumversiegelung
PCT/EP2009/001231 WO2009103551A2 (fr) 2008-02-21 2009-02-20 Procédé permettant de sceller un espace creux

Publications (1)

Publication Number Publication Date
EP2254707A2 true EP2254707A2 (fr) 2010-12-01

Family

ID=40896781

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09711601A Withdrawn EP2254707A2 (fr) 2008-02-21 2009-02-20 Procédé permettant de sceller un espace creux

Country Status (4)

Country Link
US (1) US20110062669A1 (fr)
EP (1) EP2254707A2 (fr)
DE (1) DE102008011489A1 (fr)
WO (1) WO2009103551A2 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009052654A1 (de) * 2009-11-11 2011-05-12 Dürr Systems GmbH Vorrichtung und Verfahren zur Konservierung von Bauteilen
DE102015216701A1 (de) * 2015-09-01 2017-03-02 Bayerische Motoren Werke Aktiengesellschaft Korrosionsschutzmittel und Verfahren zum Konservieren eines Hohlraumes
PL3670611T3 (pl) * 2018-12-18 2021-08-02 Fuchs Petrolub Se Środek antykorozyjny do zabezpieczania wnęk i jego zastosowanie

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3227375A (en) 1963-02-18 1966-01-04 Ziebart Kurt Rustproofing of the bodies of automotive vehicles
US5021535A (en) 1988-05-19 1991-06-04 W. R. Grace & Co.-Conn. Castor oil based polyurethane for underbody coatings and the like

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US3719625A (en) * 1971-01-27 1973-03-06 Union Oil Co High-melting wax compositions
US4210567A (en) * 1974-11-15 1980-07-01 Teroson G.M.B.H. Plastisol of an acrylate polymer and a plasticizer
DE2529732C3 (de) * 1975-07-03 1982-11-04 Teroson Gmbh, 6900 Heidelberg Plastisole auf der Basis von Acrylatpolymerisaten
US4264743A (en) * 1979-04-23 1981-04-28 Nhk Spring Co., Ltd. Polyurethane foam sealing material and process for producing the same
EP0069163A1 (fr) * 1981-07-07 1983-01-12 Union Carbide Corporation Composition de polyuréthane moussable et mousse cellulaire produite à partir de celle-ci
DE3700100C1 (de) * 1987-01-03 1988-01-21 Teroson Gmbh Fluessige,Ioesungsmittelfreie oder Ioesungsmittelarme,haertbare Polyurethan-Bitumen-Weichmacher-Einkomponenten-Zusammensetzung,Verfahren zu deren Herstellung und deren Verwendung
US5128177A (en) * 1987-03-24 1992-07-07 Vecellio Anthony M Method and apparatus of coating a vehicle frame
US5290632A (en) * 1992-05-01 1994-03-01 W. R. Grace & Co.-Conn. Liquid coatings for cast iron
DE4240810A1 (de) * 1992-12-04 1994-06-09 Teroson Gmbh Beschichtungsmittel mit wärmehärtender Filmbildung und dessen Verwendung
US6288133B1 (en) * 1997-09-10 2001-09-11 H. B. Fuller Licensing & Financing Inc. Foaming urethane composition and methods of using such compositions
DE19902802A1 (de) * 1999-01-25 2000-08-03 Basf Ag Schalldämpfendes Polyurethan
US8709535B2 (en) * 2005-09-30 2014-04-29 Harley-Davidson Motor Company Group, Inc. Method of enhancing corrosion resistance of hollow vessels

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3227375A (en) 1963-02-18 1966-01-04 Ziebart Kurt Rustproofing of the bodies of automotive vehicles
US5021535A (en) 1988-05-19 1991-06-04 W. R. Grace & Co.-Conn. Castor oil based polyurethane for underbody coatings and the like

Also Published As

Publication number Publication date
WO2009103551A3 (fr) 2010-04-01
WO2009103551A2 (fr) 2009-08-27
US20110062669A1 (en) 2011-03-17
DE102008011489A1 (de) 2009-08-27

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