EP2108511B1 - Cut register regulation - Google Patents
Cut register regulation Download PDFInfo
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- EP2108511B1 EP2108511B1 EP09157125.7A EP09157125A EP2108511B1 EP 2108511 B1 EP2108511 B1 EP 2108511B1 EP 09157125 A EP09157125 A EP 09157125A EP 2108511 B1 EP2108511 B1 EP 2108511B1
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- 238000000034 method Methods 0.000 claims description 22
- 238000012937 correction Methods 0.000 claims description 16
- 238000011144 upstream manufacturing Methods 0.000 claims description 15
- 230000001105 regulatory effect Effects 0.000 claims description 11
- 230000008859 change Effects 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims 1
- 239000000758 substrate Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000004826 seaming Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/54—Auxiliary folding, cutting, collecting or depositing of sheets or webs
- B41F13/56—Folding or cutting
- B41F13/58—Folding or cutting lengthwise
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
- B26D5/30—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier
- B26D5/32—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier with the record carrier formed by the work itself
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/54—Auxiliary folding, cutting, collecting or depositing of sheets or webs
- B41F13/56—Folding or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
- B65H23/1882—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling longitudinal register of web
- B65H23/1886—Synchronising two or more webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
- B65H2801/21—Industrial-size printers, e.g. rotary printing press
Definitions
- the invention relates to a method for adjusting the cutting register in a web-fed rotary printing press according to claim 1, as well as to a web-fed rotary printing press according to claim 16, which is adapted to carry out this method.
- the information printed on the web and recorded with the sensors can be register marks or else the overall print image, in which case the expected time at which the register mark or the entire print image passes by the respective sensor can represent the desired value.
- the sensors are optical sensors, e.g. Cameras, photoelectric sensors or the like.
- actuators often movable linear rollers are used in linear guides transversely to the direction of the printing material, over which the web path can be extended or shortened.
- the drives of rolls can be used at clamping points, wherein the peripheral speeds (overfeed) of the draw rolls along the paper web serve as manipulated variables of the cut register control.
- the sensors are provided in the vicinity of the actuators in order to minimize the distance between the sensor and actuator and thus the dead times of the control.
- Observation or measuring members and actuators can in known Be provided devices on the printing units, at the printing units downstream Switzerlandwalzencruen or the like.
- the sensors and the actuators are arranged close to each other in the above-mentioned possibilities usually.
- circuits in particular control cascades, in which actuators are actuated under the influence of actual values which have been determined on sensors arranged away from them.
- cut register rules can be found in the own applications DE 103 35 888 . DE 103 35 887 . DE 103 35 885 , such as WO 2005 / 016806A1 .
- a paper web stretch is made by serving as actuators pull rollers before the formers.
- Bahnbeobachtungssenoren are provided in the vicinity of the tension rollers, wherein the regulation of the cut register by the peripheral speeds of the draw rolls on the respective single strands and thus by the strain change of the respective single strand in response to the output values of Brubeungsungssenoren.
- the control takes place in several stages, whereby the cutting position is also measured on the knife cylinder of the folding unit and corrected by the angular position of the knife of the knife cylinder.
- the measuring and positioning units arranged upstream of the folding unit serve to eliminate all disturbances that have occurred up to the respective measuring location, whereas the control on the knife cylinder or on the total stitching strand via a linearly adjustable adjusting roll shortly before reaching the knife cylinder eliminates the cutting register error serves, which arises between last measuring position of the strands and the cutting cylinder.
- EP 1 964 800 A2 and EP 2 028 144 A2 are state of the art under Article 54 (3) EPC and can not be used to assess inventive step. The next state of the art will be in EP 2 028 144 A2 described.
- EP 2 028 144 A2 discloses a method for adjusting the cut register in a folder of a web-fed rotary press having a folder structure over which one or more individual stitchstrings of a plurality of single stitch strands that can be joined to form a total stitchstring are detected, wherein information printed on at least one of the plurality of single stitchstrings is recorded on the respective single stitchstring, Correction values for correcting the Thomastregister réelles at least one of the stitching strands are determined from the printed information, and the cut register error is corrected via at least one of the respective Einzelheftstrang associated actuator, wherein the detection of the printed information of each Einzelheftstrangs and the correction of the cut register error of each Einzelheftstrangs on the respective Actuator after the passage of the folding structure and before merging the single stitching strands toPolsteltrang you and a web-fed rotary printing press with a folding unit and a folding structure, via which one or more individual stitching strands of a plurality of single stitch strands which
- the detection of the printed information of the respective Einzelheftstrangs and the correction of the cut register error of this Einzelheftstrangs is provided which are provided after the passage of the folding structure and before merging the single stitching strands to Bacheftstrang.
- the invention can also be used with a magazine folding structure as long as the web observation and the corresponding cutting register error correction are carried out on the single stitching strand.
- Information is printed on all individual pulp strings except for a single pulp strand external to the entire pultrusion, but information printed on this outside of the entire pultrusion, reference values being determined from the information collected on the total pulp strand and the correction values being derived from the information collected at the other pultrusions as a deviation from the reference values, and the correction of the cut register error of the respective single stitch string to the respective reference values.
- the web-fed rotary printing press has, in addition to the folding unit and the folding structure with a plurality of formers, at least one sensor and at least one actuator for each individual stitching strand whose cut register error is to be set.
- the sensor and the actuator are arranged in the folder in a region downstream of the folding structure and the cutting blade cylinder upstream region, ie between the former and cutter blade cylinder.
- a control device connected to the respective sensor and actuator is provided, which is set up to carry out the method according to the invention.
- Each Einzelheftstrang this can be scanned with a arranged in the vicinity of the actuator sensor (camera or similar) and with the actuator, preferably a linearly displaceable arranged adjusting roller according to the detected cutting register error (in the case of the adjusting roller on a web length change by moving the adjusting roller perpendicular to the web running direction of the respective single stitching strand).
- All strands can be individually adjusted to a specified setpoint for the cutting register, whereby the setpoint can be preset iteratively by the printer on the basis of his empirical values or can originate from a higher-level production planning software.
- the setpoints can be adapted to the current production conditions. Deviations of the recorded actual values from the preset setpoint value are then registered at the sensor of the respective single-link train, whereupon the actuator assigned to the respective single-link train is correspondingly actuated.
- one of the individual stitching cords could be provided as a reference stitching strand for the other single stitching cords, so that the correction of the further stitching cords takes place relative to this reference stitching strand.
- the individual stitches are thus all adjustable to the same, serving as a reference value cut register. This cut register error is then present when merging the single stitching strands on all single stitched strands and thus corresponds to the total stitchstep register error and can therefore be eliminated finally on the cutting cylinder.
- actuating signals for at least one of a single-staple strand or the entire staple strand associated, the folding structure downstream actuators are corrected accordingly by pre-recorded, printed on the web or web information.
- the information which is known per se, can be used on at least one of the plurality of single stitched strands in the vicinity of hopper infeed rolls, printed on the respective single stitching strand, and / or the information pre-recorded on at least one single strip between a slitter and the hopper infeed rolls, and / or or the information pre-recorded on an entire web before reaching the slitter.
- it can then be decided in dependence on the pre-recorded information whether an adjustment may be made to the (or the) the folding structure downstream actuators and / or within which limits such an adjustment may be made.
- the folding structure downstream actuators by means of the pre-recorded on the respective strand or the respective track information printed position, speed or angle signals of the additional actuators can be used.
- the drives of the Strangzugwalzen or other Ceibanzenantriebe in the course of moving towards the hopper structure partial webs or the not yet cut total track are provided as additional actuators, it is also advantageous to adjust the drive of the respective additional actuator only within predetermined limits and always on the operating point or due to a standard lead, wherein a possible deviation from the standard lead is slowly reduced via a regulator upstream of the drive or an actual lead is returned to the standard lead.
- a regulating roller which can be displaced linearly can serve as a regulating device, via which a web length change can be brought about, instead of a web stretch via the drive adjustment.
- Fig. 1 and 2 show a folder of a web-fed rotary printing press with a folding unit 3, a folding structure 2 and a front turnaround tower 1.
- Folding machines of printing presses serve for the formation of folds on printed substrates, wherein according to the prior art for seaming a web-shaped substrate is usually first passed through a so-called folder hopper so as to form a longitudinal fold on the web-shaped and not yet severed substrate. Starting from the former, the web-shaped substrate is transported over several draw rollers in the direction of a cutter knife cylinder, are separated on the cutting blade cylinder of web-like substrate copies, which are then laterally and optionally additionally folded in the folding unit.
- the Wendestangenturm 1 is preceded by a longitudinal cutting device 5, with which the total web GB arriving from the printing units (not shown) or intermediate modules (drying, cooling, etc.) is divided into sub-webs, here in sub-webs B1, B2, B3, B4 , or B1, B2, B5, B6.
- the longitudinal cutting device 5 may be formed as a pair of draw rollers, as in the present embodiment, in addition to an acting on the overall web GB, upstream Buchzencru 4 is provided.
- the partial webs B1, B2, B3, B4, B5, B6 turned with turning bar packages 18 according to the desired printed products and passed over or next to each other and so fed to the folding structure 2.
- the partial webs B1, B2, B3, B4 are guided one above the other and fed via Werwalzencrue 6 a double-width Hauptfalztrichter TR1, or only the partial webs B1, B2, the partial webs B5, B6, however, each supplied via Werwalzencruter ,
- a linear regulating station 20 is arranged between the turning pole tower 1 and the folding structure 2. This contains per passing part of a web of this in the form of a U-shaped loop. With the help of reciprocating regulating rollers For example, the path traveled by the associated partial web B1, B2, B3, B4, B5, B6 can be lengthened or shortened, as a result of which the position of the print job printed on the web can be regulated.
- the folding structure 2 contains a plurality of, in the example shown 3 formers TR1, TR2, TRN for producing a continuous L Lucassfalzes run over the stitching strands HS1, HS2, HSN.
- a stitching strand HS1 consisting of the superimposed partial webs B1, B2, B3, B4 is guided over the main hopper TR1, and in each case a stitching strand HS2, HSN via the two secondary hoppers TR2, TRN.
- the funnel lugs are flanked by associated hopper inlet roller pairs 7, which may be preceded by additional pairs of pull rollers 7a. At funnel outlet another train group 8 is provided.
- the funnel inlet roller pairs 7 and the tension roller pairs 7a exert a tensile force on the stapling strand HS1, HS2, HSN running over the assigned former TR1, TR2, TRN.
- the funnel inlet roller pairs 7 consist of driven pull rollers.
- the single stitching strands HS1, HS2, HSN are fed to the folding unit 3 where they are stacked before reaching a cutting knife cylinder 12 to form a total stitching strand GHS.
- the folding unit 3 has a cutting blade cylinder 12, a collecting cylinder 13 and a jaw cylinder 14. Between cutting blade cylinder 12, folding blade cylinder 13 and jaw cylinder 14, the printing material GHS is moved or guided. Other coupled rolls, such as e.g. Perforating rollers are clocked with the cutting blade cylinder 12 and mitzuverstellen within the scope of the invention, when the cutting blade cylinder 12 is adjusted, which can also provide an additive angle setpoint for the drives of the cylinders and belts described below.
- Other coupled rolls such as e.g. Perforating rollers are clocked with the cutting blade cylinder 12 and mitzuverstellen within the scope of the invention, when the cutting blade cylinder 12 is adjusted, which can also provide an additive angle setpoint for the drives of the cylinders and belts described below.
- the separated copy is moved to a folding position defined relative folding blade 13 and jaw cylinder 14, wherein when this relative position is reached, a folding blade of the folding blade 13 presses the copy in the folding between open jaws of the jaw cylinder 14, whereas the puncturing the Copy free.
- the exemplified by the jaw cylinder 14 copy is then moved with rotation of the jaw cylinder 14 and passed to the downstream 3.Falz unit 17 and the Auslegemodul 16.
- the drive motor of the hopper rollers upstream Strangzugwalzen 7a (not shown in the two side hoppers) is provided by means provided in its vicinity sensors for balancing the accumulated in each single stitching stalk up there cutting register error as an actuator for each Einzelheftstrang HS1, HS2, HSN.
- the draw rollers 4 can be designed as an actuator with a sensor provided close to it.
- Another known way of correcting the cut register for each single stitching strand HS1, HS2, HSN is to use the linear regulators 20 as actuators. Since these are measures known per se, the sensors are in the Figures 1 and 2 not shown.
- FIG. 3 The funnels T1, T2, TN are shown at the top, it being indicated by the three points between T2 and TN that the cutting register control according to the invention in the present embodiment, although guided on the basis of a structure with three formers T1, T2, TN and 3 respectively via a funnel Single stitches HS1, HS2, HSN is explained.
- the invention is not limited thereto, but can be performed on any number of single stitching strands HS1, HS2, ..., HSN. It is also not necessary to guide each single string via a funnel. Rather, the invention can also be implemented if one or more of the individual stitching strands is guided past the funnels or over a plurality of funnels arranged in several stages. These stitches can come from one or more paper webs.
- the single stitching strand HS1 serves in the present embodiment as a reference stitching rod for the other two individual stitching threads HS2, HSN.
- the cut register error of the single stitching strand HS1, which lies in the combined total stitching strand GHS on an outer side, is detected in the vicinity of the draw rolls 11 located at the cutting cylinder 12 by means of a sensor S1.
- a sensor S1 In order to detect the cutting register errors of the two further individual stitches HS2 and HSN, corresponding optical sensors S2, SN are arranged on a location before the merging of these individual stitching threads HS2, HSN with reference stitching strand HS1. Further, in the web of the two to be set single stitches HS2, HSN each one in the arrow direction linearly displaceable platen V2, VN (actuator) is arranged.
- the cut register error or position information of the reference string HS1 or corresponding information is sent from the sensors S1A, S1 to a Control device ST transmitted, the cut register error or corresponding position information of the two to be set single stitches HS2, HSN via the sensors S2, SN.
- control signals are calculated in the control device which are transmitted to the positioning rolls V2, VN or their linear drives To adjust the individual stitches HS2, HSN to be set to the reference value.
- the resulting cut register error on each of the individual stitches is thus due to the adjusted Einzelheftstrang-Schnittregister Fundamental simultaneously the cut register error of Bacheftstrangs GHS and is brought over a control of the drives M1, M2 of the cutting blade cylinder 12 and the draw rollers 11 in line with the cutting blade 12, including the control signal S1 corresponding to the signal generated.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Collation Of Sheets And Webs (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Einstellen des Schnittregisters bei einer Rollenrotationsdruckmaschine gemäß Anspruch 1, sowie eine zur, Durchführung dieses Verfahrens eingerichtete Rollenrotationsdruckmaschine gemäß Anspruch 16.The invention relates to a method for adjusting the cutting register in a web-fed rotary printing press according to
Bei Rollenrotationsdruckmaschinen ist es bekannt, dass entlang der Bahn über Sensoren auf die Bahn aufgedruckte Informationen erfasst werden und entsprechend der Abweichung eines aus den erfassten Informationen ermittelten Lageistwerts oder Istzeitpunkts von einem vorgegebenen Sollwert Stellglieder angesteuert bzw. geregelt werden, mit denen auf die Bedruckstoffbahn eingewirkt wird. Ziel dabei ist es, die Lage des Druckbilds und damit des herzustellenden Exemplars auf den Schneidzylinder zu takten, mit dem die Exemplare aus der Bedruckstoffbahn geschnitten werden, also das Schnittregister einzustellen.In web-fed rotary printing presses, it is known that information printed on the web along the web is detected and, depending on the deviation of a position actual value or actual datum determined from the acquired information, is controlled or regulated by a predetermined setpoint of actuators with which the printing substrate web is acted upon , The aim is to clock the position of the printed image and thus the copy to be produced on the cutting cylinder, with which the copies are cut from the printing material, so set the cut register.
Die auf die Bahn aufgedruckten, mit den Sensoren erfassten Informationen können dabei Registermarken sein oder aber das Gesamtdruckbild, wobei dann der erwartete Zeitpunkt, an dem die Registermarke oder das Gesamtdruckbild an dem jeweiligen Sensor vorbeiläuft, den Sollwert darstellen kann. In diesem üblichen Fall dienen als Sensoren optische Sensoren, wie z.B. Kameras, Lichtschranken oder dergleichen. Als Stellglieder werden oft in Linearführungen quer zur Laufrichtung der Bedruckstoffbahn verfahrbare Stellwalzen benutzt, über die der Bahnweg verlängert oder verkürzt werden kann. Weiterhin können als Stellglieder die Antriebe von Walzen an Klemmstellen benutzt werden, wobei die Umfangsgeschwindigkeiten (Voreilungen) der Zugwalzen entlang der Papierbahn als Stellgrößen der Schnittregisterregelung dienen.The information printed on the web and recorded with the sensors can be register marks or else the overall print image, in which case the expected time at which the register mark or the entire print image passes by the respective sensor can represent the desired value. In this conventional case, the sensors are optical sensors, e.g. Cameras, photoelectric sensors or the like. As actuators often movable linear rollers are used in linear guides transversely to the direction of the printing material, over which the web path can be extended or shortened. Furthermore, as actuators, the drives of rolls can be used at clamping points, wherein the peripheral speeds (overfeed) of the draw rolls along the paper web serve as manipulated variables of the cut register control.
Meist sind dabei die Sensoren in der Nähe der Stellglieder vorgesehen, um die Strecke zwischen Sensor und Stellglied und damit die Totzeiten der Regelung möglichst gering zu halten. Beobachtungs- bzw. Messglieder und Stellglieder können bei bekannten Vorrichtungen an den Druckwerken vorgesehen sein, an den Druckwerken nachgeordneten Zugwalzenpaaren oder dergleichen. Ferner ist es bekannt, Mess- und Stelleinrichtungen an den Einzelsträngen nach einer Längsschneideeinrichtung anzubringen, an der die Bahn in Teilbahnen aufgeteilt wird, wobei als Stellglieder beispielsweise die Antriebe von Strangzugwalzen vor Falztrichtern des Falzwerkaufbaus dienen können. Eine weitere bekannte Möglichkeit zur Beobachtung und Einstellung des Schnittregisters besteht im Bereich des Falzwerks über die Winkellage des Messerzylinders des Falzwerks, welcher letztlich den Takt vorgibt, mit dem die zum Gesamtheftstrang zusammengeführten Einzelstränge in Exemplare geschnitten werden, und damit letztlich das Gesamt-Schnittregister im Falzwerk.In most cases, the sensors are provided in the vicinity of the actuators in order to minimize the distance between the sensor and actuator and thus the dead times of the control. Observation or measuring members and actuators can in known Be provided devices on the printing units, at the printing units downstream Zugwalzenpaaren or the like. Furthermore, it is known to attach measuring and adjusting devices to the individual strands after a longitudinal cutting device, on which the web is divided into partial webs, which can serve as actuators, for example, the drives of Strangzugwalzen before Former of the folding unit. Another known possibility for observation and adjustment of the cut register is in the area of the folding unit on the angular position of the knife cylinder of the folding unit, which ultimately dictates the tact with which the single strands merged into Gesamtheftstrang be cut into copies, and thus ultimately the overall cut register in the folder ,
Wie gesagt sind bei den vorstehend genannten Möglichkeiten meist die Sensoren und die Stellglieder nahe beieinander angeordnet. Es sind aber auch Schaltungen, insbesondere Regelkaskaden bekannt, bei denen Stellglieder unter Einfluss von Istwerten betätigt werden, die an entfernt davon angeordneten Sensoren ermittelt worden sind.As I said, the sensors and the actuators are arranged close to each other in the above-mentioned possibilities usually. However, there are also known circuits, in particular control cascades, in which actuators are actuated under the influence of actual values which have been determined on sensors arranged away from them.
Beispiele für Schnittregisterregelungen finden sich in den eigenen Anmeldungen
Eine weitere Schnittregisterregelung findet sich in der
Hiervon ausgehend ist es Aufgabe der vorliegenden Erfindung, eine Schnittregisterregelung bzw. -Einstellung zu schaffen, mit dem die Genauigkeit des Schnittregisters des Falzwerks weiter verbessert werden kann und der Gesamt-Schnittregisterfehler weiter minimiert wird.On this basis, it is an object of the present invention to provide a cutting register control or adjustment, with the accuracy of the cutting register of the folding unit can be further improved and the total cut register error is further minimized.
Diese Aufgabe wird hinsichtlich des Verfahrens mit den Merkmalen des Anspruchs 1 gelöst, hinsichtlich der Vorrichtung mit den Merkmalen des Anspruchs 16.This object is achieved with regard to the method with the features of
Die Erfassung der aufgedruckten Informationen des jeweiligen Einzelheftstrangs und die Korrektur des Schnittregisterfehlers dieses Einzelheftstrangs ist vorgesehen, welche nach dem Durchlauf des Falzaufbaus und vor dem Zusammenführen der Einzelheftstränge zum Gesamtheftstrang vorgesehen sind. Auch bei einem Magazin-Falzaufbau ist die Erfindung einsetzbar, solange die Bahnbeobachtung und die entsprechende Schnittregisterfehlerkorrektur am Einzelheftstrang vorgenommen werden. An allen Einzelheftsträngen bis auf einen im Gesamtheftstrang außenliegenden Einzelheftstrang, dafür aber an dieser Außenseite des Gesamtheftstrangs aufgedruckte Informationen werden erfasst, wobei aus den am Gesamtheftstrang erfassten Informationen Referenzwerte ermittelt werden und aus den an den anderen Einzelheftsträngen erfassten Informationen die Korrekturwerte als Abweichung von den Referenzwerten, und die Korrektur des Schnittregisterfehlers des jeweiligen Einzelheftstrangs auf die jeweiligen Referenzwerte erfolgt.The detection of the printed information of the respective Einzelheftstrangs and the correction of the cut register error of this Einzelheftstrangs is provided which are provided after the passage of the folding structure and before merging the single stitching strands to Gesamtheftstrang. The invention can also be used with a magazine folding structure as long as the web observation and the corresponding cutting register error correction are carried out on the single stitching strand. Information is printed on all individual pulp strings except for a single pulp strand external to the entire pultrusion, but information printed on this outside of the entire pultrusion, reference values being determined from the information collected on the total pulp strand and the correction values being derived from the information collected at the other pultrusions as a deviation from the reference values, and the correction of the cut register error of the respective single stitch string to the respective reference values.
Die erfindungsgemäße Rollenrotationsdruckmaschine weist neben dem Falzwerk und dem Falzaufbau mit einer Mehrzahl von Falztrichtern zumindest einen Sensor und zumindest ein Stellglied für jeden Einzelheftstrang auf, dessen Schnittregisterfehler eingestellt werden soll. Der Sensor und das Stellglied sind im Falzapparat in einem dem Falzaufbau nachgeordneten Bereich und dem Schneidmesserzylinder vorgeordneten Bereich angeordnet, also zwischen Falztrichter und Schneidmesserzylinder. Ferner ist eine mit dem jeweiligen Sensor und Stellglied verbundene Steuereinrichtung vorgesehen, welche zum Durchführen des erfindungsgemäßen Verfahrens eingerichtet ist.The web-fed rotary printing press according to the invention has, in addition to the folding unit and the folding structure with a plurality of formers, at least one sensor and at least one actuator for each individual stitching strand whose cut register error is to be set. The sensor and the actuator are arranged in the folder in a region downstream of the folding structure and the cutting blade cylinder upstream region, ie between the former and cutter blade cylinder. Furthermore, a control device connected to the respective sensor and actuator is provided, which is set up to carry out the method according to the invention.
Mit der erfindungsgemäßen Schnittregistereinstellung bzw. -regelung gelingt eine wesentliche Verbesserung der Schnittregistergenauigkeit gegenüber bekannten Schnittregisterregelungen. Denn bei den bekannten Schnittregisterregelungen wird am Trichtereinlauf gemessen und das Schnittregister der - möglicherweise übereinander gelegten - Teilbahnen entsprechend eingestellt, und danach erst wieder am aus den Einzelheftsträngen zusammengeführten Gesamtheftstrang kurz vor Erreichen des Schneidmesserzylinders des Falzwerks, wobei dann noch die Schnittregisterlage am Schneidmesserzylinder eingestellt werden kann. Bei großen Trichteranordnungen, z.B. mit Ballontrichtern können sich aufgrund stark unterschiedlicher Bahnwege der Einzelheftstränge vom letzten Stellglied am Trichtereinlauf bis zum Übereinanderlegen zum Gesamtheftstrang deutlich voneinander abweichende Schnittregisterfehler der Einzelheftstränge ergeben. Mit der erfindungsgemäßen Anordnung gelingt es nun erstmals, diese unterschiedlichen Schnittregisterfehler der Einzelbahnen, die sich über die unterschiedlichen Weglängen durch den Falzaufbau ergeben, zu eliminieren.With the cut register adjustment or regulation according to the invention, a significant improvement in the cutting register accuracy over known cut register controls succeeds. Because in the known cut register regulations is measured at the funnel inlet and the cut register of - possibly superimposed - partial webs set accordingly, and then again at the merged from the single stitching strands Gesamtheftstrang shortly before reaching the cutting blade of the folding unit, then still the cut register position can be adjusted on the cutting blade cylinder , For large hopper arrangements, e.g. With balloon funnels can result due to greatly different paths of the individual stitch strands of the last actuator at the funnel inlet to superimposing the Gesamtheftstrang significantly divergent Schnittregisterfehler the single stitches. With the arrangement according to the invention, it is now possible for the first time to eliminate these different cutting register errors of the individual webs, which result from the folding structure over the different path lengths.
Jeder Einzelheftstrang kann dazu mit einem in der Nähe des Stellglieds angeordneten Sensor (Kamera o.ä.) abgetastet und mit dem Stellglied, vorzugsweise einer linear verschiebbar angeordneten Stellwalze entsprechend des festgestellten Schnittregisterfehlers eingestellt werden (im Fall der Stellwalze über eine Bahnlängenänderung durch Verschieben der Stellwalze senkrecht zur Bahnlaufrichtung des jeweiligen Einzelheftstrangs). Dabei können alle Stränge individuell auf einen vorgegebenen Sollwert für das Schnittregister eingestellt werden, wobei der Sollwert vom Drucker aufgrund seiner Erfahrungswerte iterativ voreingestellt werden kann oder aus einer übergeordneten Produktionsplanungssoftware stammen kann. Zusätzlich können die Sollwerte den aktuellen Produktionsbedingungen angepasst werden. Am Sensor des jeweiligen Einzelheftstrangs werden dann Abweichungen der aufgenommenen Istwerte von dem voreingestellten Sollwert registriert, woraufhin das den jeweiligen Einzelheftstrang zugeordnete Stellglied entsprechend betätigt wird.Each Einzelheftstrang this can be scanned with a arranged in the vicinity of the actuator sensor (camera or similar) and with the actuator, preferably a linearly displaceable arranged adjusting roller according to the detected cutting register error (in the case of the adjusting roller on a web length change by moving the adjusting roller perpendicular to the web running direction of the respective single stitching strand). All strands can be individually adjusted to a specified setpoint for the cutting register, whereby the setpoint can be preset iteratively by the printer on the basis of his empirical values or can originate from a higher-level production planning software. In addition, the setpoints can be adapted to the current production conditions. Deviations of the recorded actual values from the preset setpoint value are then registered at the sensor of the respective single-link train, whereupon the actuator assigned to the respective single-link train is correspondingly actuated.
Alternativ dazu könnte jedoch einer der Einzelheftstränge, wahlweise auch der außen liegende Heftstrang des Gesamt-Heftstranges, als Referenzheftstrang für die anderen Einzelheftstränge vorgesehen sein, so dass die Korrektur der weiteren Heftstränge relativ zu diesem Referenzheftstrang erfolgt. Die Einzelheftstränge sind somit alle auf das gleiche, als Referenzwert dienende Schnittregister einstellbar. Dieser Schnittregisterfehler liegt dann bei Zusammenführen der Einzelheftstränge an allen Einzelheftsträngen vor und entspricht somit dem Gesamtheftstrangregisterfehler und kann daher abschließend am Schneidzylinder eliminiert werden.Alternatively, however, one of the individual stitching cords, optionally also the outer stitching cords of the overall stitching strand, could be provided as a reference stitching strand for the other single stitching cords, so that the correction of the further stitching cords takes place relative to this reference stitching strand. The individual stitches are thus all adjustable to the same, serving as a reference value cut register. This cut register error is then present when merging the single stitching strands on all single stitched strands and thus corresponds to the total stitchstep register error and can therefore be eliminated finally on the cutting cylinder.
Besonders vorteilhaft ist ferner vorgesehen, dass Stellsignale für zumindest eines der einem Einzelheftstrang oder dem Gesamtheftstrang zugeordneten, dem Falzaufbau nachgeordneten Stellglieder entsprechend von vorerfassten, auf die Bahn bzw. die Bahnen aufgedruckten Informationen korrigiert werden. Dafür können die in an sich bekannter Weise an zumindest einem der Mehrzahl von Einzelheftsträngen in der Nähe von Trichtereinlaufwalzen vorerfassten, auf den jeweiligen Einzelheftstrang aufgedruckten Informationen genutzt werden, und/oder die an zumindest einer Einzelbahn zwischen einer Längsschneideeinrichtung und den Trichtereinlaufwalzen vorerfassten Informationen, und/oder die an einer Gesamtbahn vor Erreichen der Längsschneideinrichtung vorerfassten Informationen. Insbesondere kann dann in Abhängigkeit von den vorerfassten Informationen entschieden werden, ob an dem (bzw. den) dem Falzaufbau nachgeordneten Stellgliedern eine Verstellung vorgenommen werden darf und /oder innerhalb welcher Grenzen eine solche Verstellung vorgenommen werden darf.It is further particularly advantageously provided that actuating signals for at least one of a single-staple strand or the entire staple strand associated, the folding structure downstream actuators are corrected accordingly by pre-recorded, printed on the web or web information. For this purpose, the information, which is known per se, can be used on at least one of the plurality of single stitched strands in the vicinity of hopper infeed rolls, printed on the respective single stitching strand, and / or the information pre-recorded on at least one single strip between a slitter and the hopper infeed rolls, and / or or the information pre-recorded on an entire web before reaching the slitter. In particular, it can then be decided in dependence on the pre-recorded information whether an adjustment may be made to the (or the) the folding structure downstream actuators and / or within which limits such an adjustment may be made.
Die Vorteile ergeben sich dabei besonders dann, wenn wie bei herkömmlichen Verfahren bzw. Druckmaschinen am Trichtereinlauf schon Stellglieder für die in den Trichter einlaufenden Einzelheftstränge vorgesehen sind (Zusatzstellglieder im Sinne der vorliegenden Erfindung) und entsprechende Sensoren. Denn als solche Stellglieder werden zumeist die Antriebe der Strangzugwalzen verwendet, deren Umfangsgeschwindigkeit (Voreilung) mit deutlich höher Dynamik eingestellt werden kann als die Längenverstellung an den Einzelheftsträngen über die dort vorgesehenen Stellwalzen. Die Antriebsmotoren der Strangzugwalzen sollen dabei auf einem Arbeitspunkt (einer definierten Standardvoreilung) gehalten werden. Es wird dadurch verhindert, dass in Folge einer unzulässigen, außerhalb des gewünschten Stellbereichs liegenden Verstellung der Stellwalzen an den Einzelheftsträngen eine Rückführung der Voreilung der Strangzugwalzen auf den Arbeitspunkt (Standardvoreilung) vereitelt wird. Alternativ zu der Korrektur der Stellsignale für die den Einzelheftsträngen zugeordneten, dem Falzaufbau nachgeordneten Stellglieder mittels der vorerfassten auf den jeweiligen Strang bzw. die jeweilige Bahn aufgedruckten Informationen können dafür auch Lage, Drehzahl- oder Winkelsignale der Zusatzstellglieder verwendet werden. Wenn als Zusatzstellglieder die Antriebe der Strangzugwalzen oder andere Zugwalzenantriebe im Verlauf der sich zum Trichteraufbau hin bewegenden Teilbahnen bzw. der noch nicht geschnittenen Gesamtbahn vorgesehen sind, ist es weiterhin vorteilhaft, den Antrieb des jeweiligen Zusatzstellglied lediglich innerhalb vorgegebener Grenzen zu verstellen und immer auf den Arbeitspunkt bzw. eine Standardvoreilung zurückzuführen, wobei über eine dem Antrieb vorgeschaltete Reguliereinrichtung eine etwaige Abweichung von der Standardvoreilung langsam abgebaut wird bzw. eine Istvoreilung auf die Standardvoreilung rückgeführt wird. Als Reguliereinrichtung kann dabei wiederum eine linear verschiebbare Regulierwalze dienen, über die eine Bahnlängenänderung herbeigeführt werden kann, anstatt einer Bahndehnung über die Antriebsverstellung.The advantages arise in particular when, as in conventional methods or printing machines on the funnel inlet already actuators for the incoming into the funnel Einzelheftstränge are provided (additional actuators in the context of the present invention) and corresponding sensors. For as such actuators usually the drives of Strangzugwalzen be used, the peripheral speed (overfeed) can be set with significantly higher dynamics than the length adjustment of the single stitching lines on the there provided rollers. The drive motors of the Strangzugwalzen should be kept at an operating point (a defined standard lead). It is thereby prevented that as a result of an impermissible, lying outside the desired adjustment range adjustment of the adjusting rollers on the individual stitching a return of the lead of the Strangzugwalzen to the operating point (standard lead) is thwarted. As an alternative to the correction of the actuating signals for the individual stitch strands associated, the folding structure downstream actuators by means of the pre-recorded on the respective strand or the respective track information printed position, speed or angle signals of the additional actuators can be used. If the drives of the Strangzugwalzen or other Zugwalzenantriebe in the course of moving towards the hopper structure partial webs or the not yet cut total track are provided as additional actuators, it is also advantageous to adjust the drive of the respective additional actuator only within predetermined limits and always on the operating point or due to a standard lead, wherein a possible deviation from the standard lead is slowly reduced via a regulator upstream of the drive or an actual lead is returned to the standard lead. In this case, a regulating roller which can be displaced linearly can serve as a regulating device, via which a web length change can be brought about, instead of a web stretch via the drive adjustment.
Die im vorstehenden Absatz als vorteilhafte Weiterbildung der Erfindung beschriebene Ausgestaltung kann zum
Gegenstand einer eigenständigen Anmeldung gemacht werden, wobei dann die Merkmale der übrigen Ansprüche als optionale Unteransprüche formuliert werden könnten und wobei anstatt oder ergänzend zu den Stellgliedern an den Einzelheftsträngen auch die Ansteuerung des Antriebs von Zugwalzen oder des Schneidmesserzylinders im Bereich des Gesamtheftstrangs entsprechend der vorerfassten, auf die Bahn bzw. die Bahnen aufgedruckten Informationen korrigiert werden können.The embodiment described in the preceding paragraph as an advantageous embodiment of the invention can for
The subject of a separate application are made, in which case the features of the other claims could be formulated as optional subclaims and wherein instead of or in addition to the actuators on the single stitching lines and the control of the drive of draw rollers or the cutting blade in the range of Gesamtheftstrangs according to the pre-recorded, on the web or webs printed information can be corrected.
Vorteilhafte Weiterbildungen sind Gegenstand der übrigen Unteransprüche und werden nachfolgend zusammen mit einem Ausführungsbeispiel der Erfindung anhand der beiliegenden Zeichnungen näher erläutert. Es zeigen:
Figur 1- eine Seitenansicht eines Falzapparats einer Rollenrotationsdruckmaschine mit Falzwerk, Falzaufbau und vorgeordneter Wendeeinheit;
Figur 2- eine Stirnansicht des in
Fig. 1 gezeigten Falzapparats und Falzaufbaus; Figur 3- eine schematische Darstellung des in den
dargestellten Falzapparats und des Falzaufbaus mit einer Schnittregisterregelung gemäß einer vorteilhaften Ausführungsform der Erfindung.Figuren 1 und 2
- FIG. 1
- a side view of a folder of a web-fed rotary printing press with folder, folding structure and upstream turning unit;
- FIG. 2
- an end view of the in
Fig. 1 shown folder and folder assembly; - FIG. 3
- a schematic representation of the in the
Figures 1 and 2 shown folding apparatus and the folding structure with a cut register control according to an advantageous embodiment of the invention.
Falzapparate von Druckmaschinen dienen der Ausbildung von Falzen an bedruckten Bedruckstoffen, wobei nach dem Stand der Technik zur Falzbildung ein bahnförmiger Bedruckstoff üblicherweise zuerst durch einen sogenannten Falztrichter geführt wird, um so am bahnförmigen sowie noch nicht durchtrennten Bedruckstoff einen Längsfalz auszubilden. Ausgehend vom Falztrichter wird der bahnförmige Bedruckstoff über mehrere Zugwalzen in Richtung auf einen Schneidermesserzylinder transportiert, wobei am Schneidmesserzylinder vom bahnförmigen Bedruckstoff Exemplare abgetrennt werden, die dann im weiteren Verlauf im Falzwerk quer- und optional zusätzlich gefalzt werden.Folding machines of printing presses serve for the formation of folds on printed substrates, wherein according to the prior art for seaming a web-shaped substrate is usually first passed through a so-called folder hopper so as to form a longitudinal fold on the web-shaped and not yet severed substrate. Starting from the former, the web-shaped substrate is transported over several draw rollers in the direction of a cutter knife cylinder, are separated on the cutting blade cylinder of web-like substrate copies, which are then laterally and optionally additionally folded in the folding unit.
Im dargestellten Ausführungsbeispiel ist dem Wendestangenturm 1 eine Längsschneideinrichtung 5 vorgeordnet, mit der die von den Druckwerken (nicht dargestellt) oder zwischengeschalteten Modulen (Trocknung, Kühlung etc.) ankommende Gesamtbahn GB in Teilbahnen aufgeteilt wird, hier in Teilbahnen B1, B2, B3, B4, oder B1, B2, B5, B6. Die Längsschneideinrichtung 5 kann dabei als Zugwalzenpaar ausgebildet sein, wie im vorliegenden Ausführungsbeispiel, wobei zusätzlich noch ein auf die Gesamtbahn GB wirkendes, vorgeordnetes Zugwalzenpaar 4 vorgesehen ist.In the illustrated embodiment, the
Im Wendestangeturm 1 werden die Teilbahnen B1, B2, B3, B4, B5, B6 mit Wendestangenpaketen 18 entsprechend der gewünschten Druckprodukte gewendet und über- oder nebeneinander geführt und so dem Falzaufbau 2 zugeführt. Im dargestellten Beispiel werden entweder die Teilbahnen B1, B2, B3, B4 übereinander geführt und über Zugwalzenpaare 6 einem doppeltbreiten Hauptfalztrichter TR1 zugeführt, oder lediglich die Teilbahnen B1, B2, die Teilbahnen B5, B6 dagegen jeweils über Zugwalzenpaare 6 einem halb so breiten Nebenfalztrichter zugeführt.In the
Zwischen dem Wendestangenturm 1 und dem Falzaufbau 2 ist eine Linearregulierstation 20 angeordnet. Diese enthält pro durchlaufender Teilbahn eine von dieser in Form einer U-förmigen Schleife. Mit Hilfe der hin- und herbewegbaren Regulierwalzen kann der von der zugeordneten Teilbahn B1, B2, B3, B4, B5, B6 zurückzulegende Weg verlängert bzw. verkürzt werden, wodurch die Position des auf die Bahn aufgedruckten Druckauftrags regulierbar ist.Between the
Der Falzaufbau 2 enthält mehrere, im dargestellten Beispiel 3 Falztrichter TR1, TR2, TRN zur Herstellung eines durchgehenden Längsfalzes der darüber geführten Heftstränge HS1, HS2, HSN. Über den Haupttrichter TR1 wird dabei ein aus den übereinandergelegten Teilbahnen B1, B2, B3, B4 bestehender Heftstrang HS1 geführt, über die beiden Nebentrichter TR2, TRN jeweils ein Heftstrang HS2, HSN. Die Trichternasen sind von zugeordneten Trichtereinlaufwalzenpaare 7 flankiert, welchen zusätzliche Zugwalzenpaare 7a vorgeordnet sein können. Am Trichterauslauf ist eine weitere Zuggruppe 8 vorgesehen. Die Trichtereinlaufwalzenpaare 7 und die Zugwalzenpaare 7a üben auf den über den zugeordneten Falztrichter TR1, TR2, TRN laufenden Heftstrang HS1, HS2, HSN eine Zugkraft aus. Die Trichtereinlaufwalzenpaare 7 bestehen aus angetriebenen Zugwalzen.The
Anschließend werden die Einzelheftstränge HS1, HS2, HSN dem Falzwerk 3 zugeführt, wo sie vor Erreichen eines Schneidmesserzylinders 12 zu einem Gesamtheftstrang GHS aufeinandergelegt werden.Subsequently, the single stitching strands HS1, HS2, HSN are fed to the
Das Falzwerk 3 verfügt über einen Schneidmesserzylinder 12, einen Sammelzylinder 13 sowie einen Falzklappenzylinder 14. Zwischen Schneidmesserzylinder 12, Falzmesserzylinder 13 und Falzklappenzylinder 14 wird der Bedruckstoff GHS bewegt bzw. geführt. Weitere gekoppelte Walzen, wie z.B. Perforierwalzen sind dabei mit dem Schneidmesserzylinder 12 getaktet und im Rahmen der Erfindung mitzuverstellen, wenn der Schneidmesserzylinder 12 verstellt wird, welcher auch für die Antriebe der nachstehend beschriebenen Zylinder und Bänder einen additiven Winkelsollwert liefern kann.The
Zur Bereitstellung eines Querfalzes am mithilfe des Schneidmesserzylinders 12 abgetrennten Exemplars wirken Schneidmesserzylinder 12, Falzmesserzylinder 13 sowie Falzklappenzylinder 14 derart zusammen, dass beim Abtrennen eines Exemplars vom Bedruckstoff GHS mithilfe eines Schneidmessers des Schneidmesserzylinders 12 das abgetrennte Exemplar am Blattanfang von einer Punktureinrichtung am Falzmesserzylinder gehalten und unter Drehung des Falzmesserzylinders 13 weiterbewegt wird. Selbstverständlich sind auch andere Greiferelemente als die Punktureinrichtungen denkbar.To provide a Querfalzes on the basis of the
Hierdurch wird das abgetrennte Exemplar in eine für die Falzbildung definierte Relativposition zwischen Falzmesserzylinder 13 und Falzklappenzylinder 14 bewegt, wobei dann, wenn diese Relativposition erreicht ist, ein Falzmesser des Falzmesserzylinders 13 das Exemplar im Falzbereich zwischen geöffnete Falzklappen des Falzklappenzylinders 14 drückt, wohingegen die Punktureinrichtung das Exemplar freigibt. Das so vom Falzklappenzylinder 14 gehaltene Exemplar wird dann unter Drehung des Falzklappenzylinders 14 weiterbewegt und an die nachgeordnete 3.Falz-Einheit 17 bzw. das Auslegemodul 16 übergeben.As a result, the separated copy is moved to a folding position defined
Insgesamt müssen also mehr oder weniger viele Bahnen, bzw. Teilbahnen B5, B6 oder aus diesen zusammengefasste Teilbahnen B1, B2, B3, B4 bzw. aus diesen zusammengefasste Einzelheftstränge HS1, HS2, HSN zu einem Gesamtheftstrang GHS zusammengeführt und durch einen gemeinsamen Messerzylinder 12 geschnitten werden. Wie bei bekannten Schnittregisterregelungen ist dabei für jeden Einzelheftstrang HS1, HS2, HSN der Antriebsmotor der den Trichtereinlaufwalzen vorgeordneten Strangzugwalzen 7a (bei den beiden Nebentrichtern nicht dargestellt) mittels in dessen Nähe vorgesehenen Sensoren zum Ausgleich des im jeweiligen Einzelheftstang bis dorthin aufgelaufenen Schnittregisterfehlers als Stellglied vorgesehen. Dies gilt entsprechend auch für die Gesamtbahn GB, wobei hier die Zugwalzen 4 als Stellglied mit einem nahe davon vorgesehenen Sensor ausgebildet sein können. Eine weitere bekannte Möglichkeit, das Schnittregister für jeden Einzelheftstrang HS1, HS2, HSN zu korrigieren, besteht in der Verwendung der Linearregulierungen 20 als Stellglieder. Da es sich hierbei um an sich bekannte Maßnahmen handelt, sind die Sensoren in den
Der Aufbau der Schnittregisterregelung im Bereich des Falzwerks, sowie der Ablauf des Schnittregisterregelverfahrens für diesen Abschnitt der Druckmaschine wird dagegen im Folgenden anhand der
In
Der Einzelheftstrang HS1 dient im vorliegenden Ausführungsbeispiel als Referenzheftstang für die anderen beiden Einzelheftstränge HS2, HSN. Der Schnittregisterfehler des Einzelheftstrangs HS1, welcher im zusammengeführten Gesamtheftstrang GHS an einer Außenseite liegt, wird in der Nähe der Zugwalzen 11 beim Schneidzylinder 12 befindlichen Stelle mittels eines Sensors S1 erfasst. Zum Erfassen der Schnittregisterfehler der beiden weiteren Einzelheftstränge HS2 und HSN sind entsprechende optische Sensoren S2, SN, an einer vor dem Zusammenführen dieser Einzelheftstränge HS2, HSN mit Referenzheftstrang HS1 gelegenen Stelle angeordnet. Ferner ist im Bahnlauf der beiden einzustellenden Einzelheftstränge HS2, HSN jeweils eine in Pfeilrichtung linear verschiebbare Stellwalze V2, VN (Stellglied) angeordnet.The single stitching strand HS1 serves in the present embodiment as a reference stitching rod for the other two individual stitching threads HS2, HSN. The cut register error of the single stitching strand HS1, which lies in the combined total stitching strand GHS on an outer side, is detected in the vicinity of the draw rolls 11 located at the cutting
Der Schnittregisterfehler oder eine Lageinformation des Referenzstrangs HS1 bzw. entsprechende Informationen werden von den Sensoren S1A, S1 an eine Steuereinrichtung ST übermittelt, der Schnittregisterfehler oder entsprechende Lageinformationen der beiden einzustellenden Einzelheftstränge HS2, HSN über die Sensoren S2, SN. Aus der Abweichung des Schnittregisterfehlers (der Lage) des jeweils einzustellenden Einzelheftstrangs HS2, HSN von dem Referenzschnittregisterfehler (von der Lage des Referenz-Heftstrangs) werden in der Steuereinrichtung Stellsignale errechnet, welche an die Stellwalzen V2, VN bzw. deren Linearantriebe übermittelt werden, um so die einzustellenden Einzelheftstränge HS2, HSN auf den Referenzwert abzugleichen. Der sich ergebende Schnittregisterfehler an jedem der Einzelheftstränge ist somit aufgrund der abgeglichenen Einzelheftstrang-Schnittregisterfehler gleichzeitig der Schnittregisterfehler des Gesamtheftstrangs GHS und wird über eine Ansteuerung der Antriebe M1, M2 des Schneidmesserzylinders 12 bzw. der Zugwalzen 11 in Deckung mit dem Schneidmesserzylinder 12 gebracht, wozu aus dem Signal des Sensors S1 entsprechende Stellsignale generiert werden.The cut register error or position information of the reference string HS1 or corresponding information is sent from the sensors S1A, S1 to a Control device ST transmitted, the cut register error or corresponding position information of the two to be set single stitches HS2, HSN via the sensors S2, SN. From the deviation of the cutting register error (the position) of the individual stitching strand HS2, HSN to be set from the reference cut register error (from the position of the reference stitching strand), control signals are calculated in the control device which are transmitted to the positioning rolls V2, VN or their linear drives To adjust the individual stitches HS2, HSN to be set to the reference value. The resulting cut register error on each of the individual stitches is thus due to the adjusted Einzelheftstrang-Schnittregisterfehler simultaneously the cut register error of Gesamtheftstrangs GHS and is brought over a control of the drives M1, M2 of the
Selbstverständlich sind Abweichungen und Modifikationen der erläuterten Ausführungsformen möglich, ohne den Rahmen der Erfindung zu verlassen.Of course, deviations and modifications of the illustrated embodiments are possible without departing from the scope of the invention.
Claims (18)
- A method for adjusting the cutting register in a folder (3) of a web-fed rotary printing press comprising a folder superstructure (2), via which one or a plurality of individual gathered strands (HS1, HS2, ..., HSN) of a plurality of individual gathered strands (HS1, HS2, ..., HSN), which can be brought together to form a complete gathered strand (GHS), are guided,wherein information printed on the respective individual gathered strand (HS2, ..., HSN) is detected on at least one of the plurality of individual gathered strands (HS2, ..., HSN), correction values for correcting the cutting register error of at least one of the gathered strands (HS2, ..., HSN) is determined from the printed-on information, and the cutting register error is corrected via at least one actuator (V2, ..., VN) assigned to the respective individual strand (HS2, ..., HSN),wherein the detection of the printed-on information of the respective individual gathered strand (HS2, ..., HSN) and the correction of the cutting register error of the respective induvial gathered strand (HS2, ..., HSN) are carried out via the respective actuator (V2, ..., VN) after passing through the folder superstructure and prior to bringing together the individual gathered strands (HS1, HS2, ..., HSN) to form the complete gathered strand (GHS),wherein information printed on all individual gathered strands (HS2, ..., HSN) except for an individual gathered strand (HS1) located on the outside in the complete gathered strand (GHS), but instead printed on this outer side of the complete gathered strand (GHS), is detected, wherein reference values are determined from the information detected on the complete gathered strand (GHS), and the correction values from the information detected on the other individual gathered strands (HS2, ..., HSN) occurs as deviation from the reference values, and the correction of the cutting register error of the respective individual gathered strand (HS2, ..., HSN) to the respective reference values.
- The method according to claim 1, characterized in that information printed on the complete gathered strand (GHS) is re-detected and a complete cutting register of the complete gathered strand (GHS) is re-corrected with the help of the printed-on information re-detected on the complete gathered strand (GHS), preferably via the angular position of a cutting blade cylinder (12).
- The method according to claim 1 or 2, characterized in that the complete register error of the complete gathered strand (GHS) resulting from a deviation of the reference values from a nominal value of the complete cutting register of complete gathered strand (GHS) is re-corrected via at least one actuator (M2, M1) arranged downstream, preferably the drive (M1) of a cutting blade cylinder (12) of the folder (3).
- The method according to one of the preceding claims, characterized in that actuators (V2, ..., VN) for correcting the cutting register error of the individual gathered strand (HS2, ..., HSN) as compared to the reference gathered strand (GHS) are provided only at those individual gathered strands (HS2, ..., HSN) at which printed-on information is detected.
- The method according to one of the preceding claims, characterized in that the cutting register error of the individual gathered strands (HS2, ...; HSN), which are subjected to a correction, is corrected via a web length change, for example via an adjusting roller (V2, ..., VN), which serves as respective actuator (V2, ..., VN) and which can be moved in linear guides.
- The method according to one of the preceding claims, characterized in that the cutting register error of the complete gathered strand is corrected according to an average value determined from the correction values of the individual gathered strands.
- The method according to one of the preceding claims, characterized in that information printed on the respective individual gathered strand (HS2, ..., HSN) upstream of former feed rollers (7) is pre-detected on at least one of the individual gathered strands (HS1, HS2, ..., HSN), and/or on at least one at least one partial web (B1, ..., B6) between a longitudinal slitter (5) and the former feed rollers (7), and/or on a complete web (GB) prior to reaching the longitudinal slitter (5).
- The method according to claim 7, characterized in that control signals for at least one of the actuators (M1, M2, V2, ..., VN), which is assigned to an individual gathered strand (HS2, ..., HSN) or to the complete gathered strand (GHS) and arranged downstream from the folder superstructure (2), are corrected according to pre-detected printed-on information.
- The method according to claim 8, characterized in that a decision is made as a function of the pre-detected information whether an adjustment may be made on the actuator (M1, M2, V2, ..., VN), which is arranged downstream from the folder superstructure (2).
- The method according to claim 7 or 8, characterized in that limits, within which an adjustment may be made on the actuator (M1, M2, V2, ..., VN), which is arranged downstream from the folder superstructure (2), are determined as a function of the pre-detected information.
- The method according to one of claims 7 to 10, characterized in that an upstream actuator (7, 7a) is provided on at least one of the individual gathered strands (HS2, ..., HSN) in the area of the former feed rollers (7), and/or an upstream actuator (6) is provided on at least one individual web (B1, ..., B6) between a longitudinal slitter (5) and the former feed rollers (7), and/or an upstream actuator (4) is provided on a complete web (GB), and the respective upstream actuator (4, 6, 7, 7a) is adjusted according to printed-on information pre-detected in its vicinity in such a way that the register error, which has accumulated up to that point, is corrected.
- The method according to claim 11, characterized in that a drive of the former feed rollers (7) or of draw rollers in the vicinity of the former feed rollers (7a) and/or of draw rollers (6) between the longitudinal slitter (5) and the former feed rollers (7) and/or of draw rollers (4) is provided as upstream actuator (5, 6, 7, 7a) on the complete web (GB) prior to reaching the longitudinal slitter (5), and the circumferential speed (lead) of the respective rollers (4, 6, 7, 7a) is corrected according to the pre-detected printed-on information.
- The method according to claim 12, characterized in that the respective drive (4, 6, 7, 7a) is regulated within predetermined limits, for example +/- 0.03% around a standard lead, for example 0.05%, and a possible deviation from the standard lead is decreased slowly or an actual lead is returned to the standard lead, respectively, via a regulating device (20), preferably a linearly movable regulating roller.
- The method according to one of the preceding claims, characterized in that information printed on the complete gathered strand (GHS) in the area of the folding blade cylinder (12) is re-detected and the angular position, lead or rotational speed of the folding blade cylinder (12) are corrected according to the re-detected printed-on information via the drive (M1) of the folding blade cylinder (12).
- The method according to one of the preceding claims, characterized in that information printed on the complete gathered strand (GHS) in the area of a draw roller pair (12) arranged upstream of the folding blade cylinder (12) is re-detected and the angular position, lead or rotational speed of the draw roller pair (11) are corrected according to the re-detected printed-on information via the drive (M2) of the draw roller pair (11) .
- A web-fed rotary printing press comprising a folder (3) and a folder superstructure (2), over which one or a plurality of individual gathered strands (HS1, HS2, ..., HSN) of a plurality of individual gathered strands (HS1, HS2, ..., HSN), which can be brought together to form a complete gathered strand (GHS), can be guided, whereinit is set up to carry out the method according to one of the preceding claims and has corresponding sensors (S1, S1A, S2, ...; SN) for detecting and/or pre-detecting and/or re-detecting the information printed on the gathered strands (GHS, HS1, HS2, ..., HSN), partial webs (B1, ..., B6) or the complete web (GB), actuators (V2; ...; VN, M1, M2, 7, 7a, 6, 4) for correcting the cutting register error of the respective complete gathered strand (GHS), individual gathered strand (HS1, HS2, ..., HSN), of the respective partial web (B1, ..., B6) and/or of the complete web (GB), as well as a control device (ST), which is connected to the sensors (S1, S1A, S2, ...; SN) and the actuators (V2, ..., VN, M1, M2, 7, 7a, 6, 4),wherein the corresponding sensor (S1, S1A, S2, ...; SN) and the respective actuator (V2, ..., VN) are set up to detect the printed-on information of the respective individual gathered strand (HS2, ..., HSN) after passing through the folder superstructure and prior to bringing together the individual gathered strands (HS1, HS2, .... HSN) to form the complete gathered strand (GHS), and to correct the cutting register error of the respective individual gathered strand (HS2, ..., HSN),wherein the sensors (S1, S1A, S2, ...; SN) detect information printed on all individual gathered strands (HS2, ..., HSN) except for an individual gathered strand (HS1) located on the outside in the complete gathered strand (GHS), but instead printed on this outer side of the complete gathered strand (GHS), wherein reference values can be determined from the information detected on the complete gathered strand (GHS) and the correction values from the information detected on the other individual gathered strands (HS2, ..., HSN) occurs as deviation from the reference values, and the correction of the cutting register error of the respective individual gathered strand (HS2, ..., HSN) to the respective reference values.
- The web-fed rotary printing press according to claim 16, characterized in that adjusting rollers (V2, ..., VN), which can be moved in linear guides, are used provided as actuators (V2, ..., VN) for the individual gathered strands (HS2, ..., HSN).
- The web-fed rotary printing press according to claim 16 or 17, characterized in that a regulating device (20), which is preferably embodied as linearly movable regulating roller, is connected upstream of at least one of the drives of the former infeed rollers (7) or draw rollers (7a) provided as the upstream actuators (5, 6, 7, 20) in the vicinity of the former infeed rollers (7) and/or of draw rollers (6) between the longitudinal slitter (4) and the former infeed rollers (7) and/or of draw rollers (5) on the complete web (GB) prior to reaching the longitudinal slitter (4).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008017532A DE102008017532A1 (en) | 2008-04-03 | 2008-04-03 | Cut-off register |
Publications (3)
Publication Number | Publication Date |
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EP2108511A2 EP2108511A2 (en) | 2009-10-14 |
EP2108511A3 EP2108511A3 (en) | 2017-12-27 |
EP2108511B1 true EP2108511B1 (en) | 2019-06-26 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP09157125.7A Active EP2108511B1 (en) | 2008-04-03 | 2009-04-01 | Cut register regulation |
Country Status (5)
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US (1) | US20090272287A1 (en) |
EP (1) | EP2108511B1 (en) |
JP (1) | JP2009248570A (en) |
DE (1) | DE102008017532A1 (en) |
ES (1) | ES2745448T3 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE102010028350B4 (en) * | 2010-04-29 | 2014-05-22 | Koenig & Bauer Aktiengesellschaft | Method for controlling a rotational angle position and optionally a rotational speed of at least one position-controlled drive motor of at least one device of a folding apparatus |
DE102010030658B4 (en) | 2010-06-29 | 2013-06-20 | Koenig & Bauer Aktiengesellschaft | Method for controlling a position of a product section to be held by a holding device on the circumference of a cylinder of a folding apparatus |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3869947D1 (en) * | 1988-02-19 | 1992-05-14 | Asea Brown Boveri | METHOD FOR DETERMINING THE CUTTING POSITION FOR PRINTING MACHINES. |
US5458062A (en) * | 1994-02-28 | 1995-10-17 | Goldberg; Ira B. | Continuous web printing press with page cutting control apparatus and method |
US6082018A (en) * | 1995-05-10 | 2000-07-04 | Wells; Harold T. | Pre-marked makeready tape |
DE19910835C1 (en) * | 1999-03-11 | 2000-09-07 | Innomess Elektronik Gmbh | Regulating cutting position on roller rotation printing machine medium path involves correlating integral intensity values from two sensors to determine offset for resetting cutting index |
DE19936291B4 (en) | 1999-08-02 | 2015-12-24 | Wifag Maschinenfabrik Ag | Determination of cutting layers of web strands in a rotary printing machine |
JP3363872B2 (en) * | 2000-06-23 | 2003-01-08 | 株式会社東京機械製作所 | Synchronous control device with cutting register and print register automatic adjustment functions |
DE10236658B4 (en) * | 2002-08-09 | 2012-11-29 | Wifag Maschinenfabrik Ag | Cut register allocation |
DE10307202B4 (en) * | 2003-02-20 | 2006-09-28 | Koenig & Bauer Ag | Method for presetting productions of a web-fed rotary printing press |
US7044058B2 (en) * | 2003-07-02 | 2006-05-16 | Goss International Americas, Inc. | Automatic motor phase presetting for a web printing press |
DE10335885A1 (en) | 2003-08-06 | 2005-03-17 | Man Roland Druckmaschinen Ag | Method and device for regulating the web tension and the cutting register error of a web-fed rotary printing press |
DE10335888B4 (en) | 2003-08-06 | 2008-03-13 | Man Roland Druckmaschinen Ag | Method and apparatus for controlling the total cut register error of a web-fed rotary press |
DE10335886B4 (en) | 2003-08-06 | 2013-12-19 | Manroland Web Systems Gmbh | Method and apparatus for controlling a total cut register error of a rotary press |
DE10335887B4 (en) | 2003-08-06 | 2007-11-08 | Man Roland Druckmaschinen Ag | Method and apparatus for controlling a cut register error and web tension of a web-fed rotary press |
DE102004051633A1 (en) * | 2004-10-23 | 2006-05-18 | Man Roland Druckmaschinen Ag | Method for cutting register control in a web-fed rotary printing press |
WO2006117291A2 (en) * | 2005-05-04 | 2006-11-09 | Koenig & Bauer Aktiengesellschaft | Method for controlling and/or adjusting a register in a printing machine and a device for controlling and/or adjusting a circumferential register |
DE102006037946A1 (en) * | 2006-08-12 | 2008-02-14 | Man Roland Druckmaschinen Ag | Method for cutting register control on a web-fed rotary printing press |
DE102007003488A1 (en) * | 2007-01-24 | 2008-07-31 | Man Roland Druckmaschinen Ag | Method for cutting register control unit at printing machine, involves determining applied printing control marks on imprinted imprint material by sensor |
DE102007039373C5 (en) * | 2007-08-21 | 2018-10-25 | Koenig & Bauer Ag | Method for monitoring the strand run in a funnel structure of a rotary printing machine |
-
2008
- 2008-04-03 DE DE102008017532A patent/DE102008017532A1/en not_active Withdrawn
-
2009
- 2009-04-01 EP EP09157125.7A patent/EP2108511B1/en active Active
- 2009-04-01 ES ES09157125T patent/ES2745448T3/en active Active
- 2009-04-02 JP JP2009090222A patent/JP2009248570A/en not_active Withdrawn
- 2009-04-03 US US12/418,271 patent/US20090272287A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
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None * |
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EP2108511A3 (en) | 2017-12-27 |
DE102008017532A1 (en) | 2009-10-08 |
ES2745448T3 (en) | 2020-03-02 |
US20090272287A1 (en) | 2009-11-05 |
EP2108511A2 (en) | 2009-10-14 |
JP2009248570A (en) | 2009-10-29 |
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