EP2022918A2 - Hinge and manufacturing method therefor - Google Patents
Hinge and manufacturing method therefor Download PDFInfo
- Publication number
- EP2022918A2 EP2022918A2 EP08014054A EP08014054A EP2022918A2 EP 2022918 A2 EP2022918 A2 EP 2022918A2 EP 08014054 A EP08014054 A EP 08014054A EP 08014054 A EP08014054 A EP 08014054A EP 2022918 A2 EP2022918 A2 EP 2022918A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- hinge
- tape
- roll
- tab
- tape roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000003466 welding Methods 0.000 claims abstract description 10
- 238000003860 storage Methods 0.000 claims 1
- 229910001369 Brass Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000000641 cold extrusion Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05D—HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
- E05D9/00—Flaps or sleeves specially designed for making from particular material, e.g. hoop-iron, sheet metal, plastics
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05D—HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
- E05D5/00—Construction of single parts, e.g. the parts for attachment
- E05D5/02—Parts for attachment, e.g. flaps
- E05D5/06—Bent flaps
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05D—HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
- E05D5/00—Construction of single parts, e.g. the parts for attachment
- E05D5/02—Parts for attachment, e.g. flaps
- E05D5/04—Flat flaps
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2600/00—Mounting or coupling arrangements for elements provided for in this subclass
- E05Y2600/50—Mounting methods; Positioning
- E05Y2600/54—Welding
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2900/00—Application of doors, windows, wings or fittings thereof
- E05Y2900/10—Application of doors, windows, wings or fittings thereof for buildings or parts thereof
- E05Y2900/13—Type of wing
- E05Y2900/132—Doors
Definitions
- the present invention relates to a hinge having a first and a second band half, wherein the first band half a Zargen- or frame part and the other second band half is a door or wing part, wherein at least one band half has at least one tape roll and a hinge flap.
- Roller hinges usually consist of two parts, the band halves, which are also referred to as Zargen-, frame, door, or wing part or as a trade, which are connected to a pin.
- A1s material for the band halves is usually steel, stainless steel or brass used.
- Each band half usually has a band tab and at least one band roll. So far, a band half was usually made from a sheet by rolling. Due to this manufacturing process, the visible tape roll is always made of the same material as the tape tab. Also, the material thickness of the hinge and the roll of tape is always the same. This is constructional and also for cost reasons often not necessary and useful.
- Object of the present invention is therefore to provide a hinge in which the visible part in the form of the roll of tape of the hinge, and the hinge tabs made of different materials and / or may have different thicknesses.
- a hinge in which the at least one roll of tape with the hinge tabs are welded together.
- Such a welded hinge has the advantage that the at least one tape roll and the hinge flap can be prefabricated from different materials and / or material thicknesses.
- the hinge flap which is almost invisible when installed, are prefabricated from less expensive Stah1, whereas the tape roll made of brass, copper, aluminum, stainless steel or steel can be made.
- the welding process also allows the tape rolls to be welded to the hinge tabs in different positions, thereby accommodating possible customer requests.
- a laser welding method is used for the connection of tape roll with hinge tab.
- the advantage of the laser welding process compared to conventional welding methods is the saving of material, in addition, no welding consumables are needed and the hinge tabs and the tape rolls can be connected to each other with high precision and low energy consumption.
- the tape roll part also have a head or foot side cover, which is integrally formed in one operation during cold extrusion or, is configured.
- the hinge flap can be advantageously made e.g. be a stamped deep-drawn part, which can be adapted in shape to any window or door profile, and that after deep drawing with the tape rolls must only be welded. This results in a simple manufacturing process in which little material is lost and also few manufacturing steps are required.
- the hinge tab is a cut to length extruded profile, which is welded to the or the tape rolls.
- FIG. 1 shows on its left half, three different reel R A , R B and R C , wherein the individual reels R i differ in outer and inner diameter and in their wall thickness from each other.
- the individual reels R i differ in outer and inner diameter and in their wall thickness from each other.
- three different possible shapes of hinge tabs L 1 , L 2 and L 3 are shown, which almost arbitrarily with the left in the FIG. 1 shown roller bands R i can be combined and welded.
- FIG. 2 shows possible combinations of in FIG. 1 shown tape rolls R i with the hinge tabs L 1 , L 2 and L 3 .
- a device is advantageously used which holds the band reels R i and band tabs L i in position relative to one another, wherein then automatically at least one weld joint connects the two parts together.
- more than one tape roll R i is attached or welded to a hinge flap L i .
- a supply and / or removal device to supply or remove the parts of a holding and positioning device which holds the parts in position relative to one another during the welding process for producing the weld seams S.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Laser Beam Processing (AREA)
- Casings For Electric Apparatus (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft ein Scharnier mit einer ersten und einer zweiten Bandhälfte, wobei die eine erste Bandhälfte ein Zargen- bzw. Rahmenteil und die andere zweite Bandhälfte ein Tür- bzw. Flügelteil ist, wobei zumindest eine Bandhälfte mindestens eine Bandrolle und einen Bandlappen hat.The present invention relates to a hinge having a first and a second band half, wherein the first band half a Zargen- or frame part and the other second band half is a door or wing part, wherein at least one band half has at least one tape roll and a hinge flap.
Rollenscharniere bestehen in der Regel aus zwei Teilen, den Bandhälften, welche auch als Zargen-, Rahmen-, Tür-, oder Flügelteil oder aber auch als Gewerbe bezeichnet werden, die mit einem Stift verbunden sind.Roller hinges usually consist of two parts, the band halves, which are also referred to as Zargen-, frame, door, or wing part or as a trade, which are connected to a pin.
A1s Material für die Bandhälften wird meist Stahl, Edelstahl oder Messing verwendet. Jede Bandhälfte weist in der Regel einen Bandlappen und mindestens eine Bandrolle auf. Bislang wurde eine Bandhälfte in der Regel aus einem Blech durch Rollen hergestellt. Bedingt durch dieses Herstellungsverfahren ist die sichtbare Bandrolle stets aus dem gleichen Material wie der Bandlappen. Auch ist die Materialstärke des Bandlappens und der Bandrolle stets gleich. Dies ist konstruktionstechnisch und auch aus Kostengründen oft nicht notwendig und sinnvoll.A1s material for the band halves is usually steel, stainless steel or brass used. Each band half usually has a band tab and at least one band roll. So far, a band half was usually made from a sheet by rolling. Due to this manufacturing process, the visible tape roll is always made of the same material as the tape tab. Also, the material thickness of the hinge and the roll of tape is always the same. This is constructional and also for cost reasons often not necessary and useful.
Aufgabe der vorliegenden Erfindung ist es daher, ein Scharnier bereit zu stellen, bei dem das Sichtteil in form der Bandrolle des Scharniers, und der Bandlappen aus unterschiedlichen Materialien bestehen und/oder unterschiedliche Materialstärken aufweisen können.Object of the present invention is therefore to provide a hinge in which the visible part in the form of the roll of tape of the hinge, and the hinge tabs made of different materials and / or may have different thicknesses.
Diese Aufgabe wird erfindungsgemäß mit einem Scharnier gelöst, bei dem die mindestens eine Bandrolle mit dem Bandlappen miteinander verschweißt sind. Ein derartig geschweißtes Scharnier hat den Vortei1, dass die mindestens eine Bandrolle und der Bandlappen aus unterschiedlichen Materialien und/oder Materialstärken vorgefertigt werden können.This object is achieved with a hinge in which the at least one roll of tape with the hinge tabs are welded together. Such a welded hinge has the advantage that the at least one tape roll and the hinge flap can be prefabricated from different materials and / or material thicknesses.
Vorteilhaft kann z. B. der Bandlappen, welcher im eingebauten Zustand fast nicht sichtbar ist, aus kostengünstigerem Stah1 vorgefertigt werden, wohingegen die Bandrolle aus Messing, Kupfer, Aluminium, Edelstahl oder ebenfalls aus Stahl hergestellt werden kann. Durch das Schweißverfahren können zudem die Bandrollen in unterschiedlichen Positionen an die Bandlappen angeschweißt werden, wodurch möglichen Kundenwünschen Rechnung getragen werden kann.Advantageously, z. As the hinge flap, which is almost invisible when installed, are prefabricated from less expensive Stah1, whereas the tape roll made of brass, copper, aluminum, stainless steel or steel can be made. The welding process also allows the tape rolls to be welded to the hinge tabs in different positions, thereby accommodating possible customer requests.
Vorteilhaft wird ein Laserschweißverfahren zur Verbindung von Bandrolle mit Bandlappen angewendet. Der Vorteil des Laserschweißverfahrens gegenüber herkömmlichen Schweißverfahren ist die Einsparung von Material, wobei zudem keine Schweißzusätze benötigt werden und die Bandlappen und die Bandrollen mit hoher Präzision bei geringem Energieverbrauch miteinander verbunden werden können.Advantageously, a laser welding method is used for the connection of tape roll with hinge tab. The advantage of the laser welding process compared to conventional welding methods is the saving of material, in addition, no welding consumables are needed and the hinge tabs and the tape rolls can be connected to each other with high precision and low energy consumption.
Vorteilhaft werden die Bandrollen in einem Arbeitsgang z. B. als Kaltfließpressteil hergestellt. Optional kann das Bandrollenteil auch eine kopf- oder fußseitige Abdeckung aufweisen, die in einem Arbeitsgang beim Kaltfließpressen mit angeformt bzw, ausgestaltet wird.Advantageously, the tape rolls in a single operation z. B. produced as a cold extruded part. Optionally, the tape roll part also have a head or foot side cover, which is integrally formed in one operation during cold extrusion or, is configured.
Bei aus dem Stand der Technik bekannten Scharnieren, welche aus Strangpressprofilen hergestellt werden, müssen die auf Länge geschnittenen Profile aufwendig nachbearbeitet werden. Insbesondere beim Herausfräsen von Material für die Bandrolle der korrespondierenden Bandhälfte geht viel Material verloren. Zudem ist der Herstellungsprozess sehr aufwendig und daher teuer. Beim erfindungsgemäßen Scharnier kann in vorteilhafter Weise der Bandlappen z.B. ein gestanztes tiefgezogenes Teil sein, welches in seiner Form an jedes beliebige Fenster- oder Türprofil angepasst werden kann, und dass nach dem Tiefziehen mit den Bandrollen lediglich verschweißt werden muß. Hierdurch ergibt sich ein einfaches Fertigungsverfahren, bei dem wenig Material verloren geht und zudem wenige Fertigungsschritte erforderlich sind. Selbstverständlich ist es auch möglich, dass der Bandlappen ein auf Länge geschnittenes Strangpressprofil ist, welches mit der bzw. den Bandrollen verschweißt wird.In known from the prior art hinges, which are made of extruded profiles, cut to length profiles must be elaborately reworked. In particular, when milling out material for the tape roll of the corresponding band half much material is lost. In addition, the manufacturing process is very complicated and therefore expensive. In the case of the hinge according to the invention, the hinge flap can be advantageously made e.g. be a stamped deep-drawn part, which can be adapted in shape to any window or door profile, and that after deep drawing with the tape rolls must only be welded. This results in a simple manufacturing process in which little material is lost and also few manufacturing steps are required. Of course, it is also possible that the hinge tab is a cut to length extruded profile, which is welded to the or the tape rolls.
Nachfolgend werden anhand von Figuren verschiedene mögliche Ausführungsformen einer Bandhälfte eines Scharniers näher erläutert.Hereinafter, various possible embodiments of a band half of a hinge will be explained in more detail with reference to figures.
Es zeigen:
- Figur 1:
- Verschiedene Bandrollen und Bandlappenteile;
- Figur 2:
- Mögliche Kombinationen von Bandrollen und Bandlappen.
- FIG. 1:
- Various tape rolls and tape tab parts;
- FIG. 2:
- Possible combinations of tape rolls and hinge laps.
Die
Die
Claims (13)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200710037161 DE102007037161A1 (en) | 2007-08-07 | 2007-08-07 | Hinge and manufacturing process for it |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2022918A2 true EP2022918A2 (en) | 2009-02-11 |
EP2022918A3 EP2022918A3 (en) | 2009-06-03 |
Family
ID=39870064
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08014054A Withdrawn EP2022918A3 (en) | 2007-08-07 | 2008-08-06 | Hinge and manufacturing method therefor |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2022918A3 (en) |
DE (1) | DE102007037161A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009031829C5 (en) * | 2009-07-03 | 2019-01-24 | Eco Schulte Gmbh & Co. Kg | Band of few parts and manufacturing process for this |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE80264C (en) * | ||||
AU6179373A (en) * | 1972-10-26 | 1975-04-24 | Tamio International Pty. Ltd | Welding method and apparatus |
DE10210507A1 (en) * | 2002-03-11 | 2003-10-02 | Ralf Pohl | Hinge for door, window or furniture has eyes to accommodate hinge pin welded or fastened by interlocking joints to flat hinge plates |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE20203866U1 (en) * | 2002-03-11 | 2002-08-29 | Mohrhagen, Ralf, 42719 Solingen | hinge |
DE202005004373U1 (en) * | 2005-03-18 | 2006-08-03 | Dr. Hahn Gmbh & Co. Kg | hinge flap |
DE102005022053B3 (en) * | 2005-05-09 | 2007-01-18 | Dr. Hahn Gmbh & Co. Kg | Production process for belt hinge involves assembling fixing part from several components of different mechanical properties |
-
2007
- 2007-08-07 DE DE200710037161 patent/DE102007037161A1/en not_active Withdrawn
-
2008
- 2008-08-06 EP EP08014054A patent/EP2022918A3/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE80264C (en) * | ||||
AU6179373A (en) * | 1972-10-26 | 1975-04-24 | Tamio International Pty. Ltd | Welding method and apparatus |
DE10210507A1 (en) * | 2002-03-11 | 2003-10-02 | Ralf Pohl | Hinge for door, window or furniture has eyes to accommodate hinge pin welded or fastened by interlocking joints to flat hinge plates |
Also Published As
Publication number | Publication date |
---|---|
EP2022918A3 (en) | 2009-06-03 |
DE102007037161A1 (en) | 2009-02-12 |
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