EP2007935B1 - Method and apparatus for pulling off and drawing a multifilament thread - Google Patents
Method and apparatus for pulling off and drawing a multifilament thread Download PDFInfo
- Publication number
- EP2007935B1 EP2007935B1 EP07723813.7A EP07723813A EP2007935B1 EP 2007935 B1 EP2007935 B1 EP 2007935B1 EP 07723813 A EP07723813 A EP 07723813A EP 2007935 B1 EP2007935 B1 EP 2007935B1
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- EP
- European Patent Office
- Prior art keywords
- thread
- godets
- guided
- loop
- godet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/16—Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/20—Combinations of two or more of the above-mentioned operations or devices; After-treatments for fixing crimp or curl
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/08—Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
Definitions
- the invention relates to a method for stripping and stretching a multifilament yarn during melt spinning according to the preamble of claim 1 and to an apparatus for carrying out the method according to the preamble of claim 10.
- the godet is assigned a loose role, such as from the DE 102 27 290 A1 is known. Depending on the number of thread wraps on the guide casing of the godets and depending on the number of simultaneously guided on the guide sheath threads thus long projecting godet systems are required.
- Another object of the invention is to provide a method and a device of the generic type, in which, or which high stretching forces can be realized even with simply looped godets for the production of fully drawn threads.
- the object of the invention is achieved by a method having the features of claim 1 and by a device having the features of claim 10.
- the development of the invention in which the thread piece between the godets by a temperature and / or turbulence is treated, is particularly advantageous.
- the stretching of the thread which is customary for stretching, can advantageously be carried out in the thread section between the godets and the deflection roller.
- the tempered with large losses tempering in which the thread is performed in multiple wrapping on a heated guide shell of a galette, completely eliminated.
- the free stretches of the thread loop between the godets and the pulley can be used as far advantageous for the treatment of the thread.
- the device according to the invention has a treatment device in the thread run between the deflection roller and at least one of the godets, so that either the thread section can be treated in the tapering section of the thread loop or in the running section of the thread loop.
- the treatment device in such a way that both the tapered section of the thread loop before the deflection roller and the outgoing section of the thread loop behind the deflection roller are treated uniformly by a treatment device.
- the thread loop according to the invention between the godets leads to a high degree of flexibility in the design and arrangement of the treatment devices.
- a contactless heating is selected, in which the piece of thread is heated by an infrared radiator.
- Such tubular infrared radiators can be tuned in particular in their wavelength to the thread material, so that the temperature control can be carried out with high efficiency.
- the heat treatment of the thread by an infrared radiator can be further improved by arranging a radiation transducer opposite the infrared radiator, wherein the thread is guided in the space between the radiation transducer and the infrared radiator.
- the radiation converter By means of the radiation converter, the infrared steels, which are not suitable in their wavelength, can be converted and utilized to heat the yarn.
- the yield of the infrared rays for heating the yarn can be significantly increased.
- a particularly favorable arrangement can be achieved in that the overrun roller and the godets have a substantially uniform jacket diameter and that the radiant heater is arranged within the thread loop is.
- both pieces of thread of the thread loop can be irradiated simultaneously for heating. It also results in a very compact design.
- the godets can be driven and controlled independently of one another with different circumferential speeds of the guide sheaths or together with substantially the same circumferential speeds.
- the godets are preferably assigned separate godet drives which can be controlled by a common control device or by separate control devices.
- the development of the invention in which the thread is guided for stretching over several pairs of godets, wherein on each of the pairs of godets the stretched between the godets piece of thread is guided as a loop of thread, is particularly suitable to produce fully drawn threads with multiple treatment levels.
- a last godet pair can be assigned a heating device which tempers the thread loop between the godets to perform a shrinking treatment. Accordingly, the last galette of the godet pair is operated at a slightly lower peripheral speed than the godet loop upstream.
- the melt spinning processes are usually operated in such a way that several threads are produced in parallel at the same time.
- the development of the invention is preferably used, in which a plurality of threads are simultaneously performed parallel to each other on the godets, so that the guide shells of the godets are formed correspondingly long.
- the thread loops formed between the guide sheaths are preferably performed with a small distance in the range of 3 mm to 8 mm on the circumference of the deflection roller, so that even with a high number of threads, a very compact guide and arrangement can be maintained.
- the method according to the invention and the device according to the invention are therefore particularly suitable for drawing off and drawing synthetic threads in a melt-spinning process. It is independent of whether textile threads, technical threads, crimped threads or composite threads are produced from the abovementioned individual threads or effect threads in the melt spinning process.
- FIG. 1 a first embodiment of the device according to the invention in a melt spinning process for producing a POY yarn is shown schematically.
- a heatable spinning head 1 For melt-spinning a multifilament yarn, a heatable spinning head 1 is provided which has on its underside a spinneret 3 with a multiplicity of nozzle openings and on its upper side a melt feed 2.
- the melt inlet 2 is coupled to a melt source, not shown here, for example, to an extruder.
- melt-leading and melt-promoting components can be arranged, which will not be discussed in detail at this point.
- a cooling shaft 5 is formed, which is laterally connected to a blowing device 6.
- a cooling air flow can be generated, which is introduced into the cooling shaft 5, so that an extruded through the spinneret 3 filament bundle 4 is cooled uniformly.
- a collecting yarn guide 7 and a preparation device 8 are provided below the cooling shaft 5, to merge the filament bundle 4 into a yarn 9.
- the godets 10.1 and 10.2 and the guide roller 11 are arranged in the yarn path, that the yarn 9 is fed over the circumference of the godet 10.1 and continued over the circumference of the godet 10.2.
- the stretched between the godets 10.1 and 10.2 thread piece is guided as a thread loop 12 between the godets 10.1 and 10.2, wherein the end of the thread loop 12 is determined by the position of the guide roller 11 and wherein the thread 9 is deflected at the periphery of the guide roller 11.
- the thread piece between the godets 10.1 and 10.2 is thereby swirled in the outgoing section of the thread loop 12 between the guide roller 11 and the godets 10.2 by a swirling device 22.
- the thread 9 is guided with a speed difference between the godets 10.1 and 10.2.
- the peripheral speed of the godet 10.2 is set equal to or slightly lower than the peripheral speed of the godet 10.1. In that regard, a draw of the thread takes place substantially in the upstream melt spinning zone.
- the thread 9 is guided via a guide roller 13 to a winding device 14.
- the thread 9 is wound into a bobbin 18, wherein the laying of the thread by a traversing device 15, a pressure roller 16 takes place on the spool 18.
- the coil 18 is held by a driven winding spindle 17.
- Fig. 2 is a further embodiment of the device according to the invention for carrying out the method according to the invention in a melt-spinning process for producing a fully drawn yarn (FDY) shown schematically.
- FDY fully drawn yarn
- overall device differs essentially only by the formation of the method and apparatus of the invention.
- the means for melt-spinning the multifilament yarn and the means for winding the multifilament yarn are identical to the aforementioned embodiment Fig. 1 so that reference is made to the above description at this point.
- the device according to the invention is formed with a plurality of godet pairs 32.1 and 32.2.
- the first godet pair 32.1 is formed by the godets 10.1 and 10.2, which are arranged downstream of the preparation device 8.
- a first guide roller 11.1 is arranged, each with the same distance to the godet 10.1 and 10.2.
- a heater 20 is arranged, which has two opposing infrared radiators 21.1 and 21.2. Between the infrared radiators 21.1 and 21.2, the thread loop 12 is guided. For this purpose, the thread 9 is fed over the circumference of the godet 10.1.
- the stretched between the godets 10.1 and 10.2 piece of thread is deflected by the guide roller 11.1 at the end of the thread loop 12, wherein the tapered portion of the thread loop 12 is heated by the infrared radiator 21.1 and the expiring thread section of the thread loop 12 through the infrared radiator 21.2. Subsequently, the thread 9 is guided over the circumference of the godet 10.2 in a draw zone formed between the godet pairs 32.1 and 32.2.
- the thread 9 is withdrawn and stretched over the two pairs of godets 32.1 and 32.2.
- the godets 10.1 and 10.2 of the first godet pair 32.1 are driven substantially at the same peripheral speed, wherein the thread 9 between the godets 10.1 and 10.2 is tempered within the thread loop 12.
- a separate infrared radiator 21.1 and 21.2 is assigned to each section of the thread loop.
- a speed difference is set such that the godet 10.3 rotates at a greater circumferential speed than the godet 10.2.
- the thread 9 is thus stretched between the godet pairs 32.1 and 32.2. Before winding the thread 9 this holds a swirl that is performed immediately before the expiration of the last godets 10.4.
- the godets 10.3 and 10.4 are operated with a slight difference in speed.
- FIG. 2 illustrated embodiment shows an application of the device according to the invention and the inventive method in the production of fully drawn threads.
- Particularly advantageous over the known in the prior art device results in the thread guide with simple looping on the godets 10.1 to 10.4. In that regard, long overhanging guide shells to accommodate multiple wraps of the thread are no longer required.
- the tempering can be realized advantageously in the area of the thread loops between the godets 10.1 and 10.2.
- the godet 10.1 has a guide casing 19.1, which is rotatably mounted on a godet carrier 24.1 and is driven in the direction of the arrow by a drive, not shown here.
- the adjacent at a short distance second godet 10.2 also has a guide sheath 19.2, which is rotatably supported on the godet 24.2 and is driven by a drive, not shown here in the same direction to the first godet.
- a deflection roller 11 is arranged at a distance from the guide sheaths 19.1 and 19.2.
- the guide roller 11 is rotatably mounted on an axis 23, wherein the axis 23 is fixed to a carrier 33.
- a treatment device 25 is provided, which could be formed for example as a heater or as a swirling device.
- Fig. 3 Device shown is provided to guide a plurality of parallel threads 9.
- two parallel threads 9 are guided in this embodiment, each with a Operaumschlingung to the guide shrouds 19.1 and 19.2.
- the thread loops 12 formed between the guide sheaths 19.1 and 19.2 and the guide roller 11 also extend parallel to each other side by side, wherein preferably a thread pitch a is set between the thread loops in the range of 3 to 8 mm.
- the threads 9 run parallel to the treatment device 25 in order to be simultaneously tempered or swirled. It should be expressly mentioned at this point that the embodiments shown above and the embodiments shown below are not based on the guidance of a thread are limited, but also at the same time could deduct and stretch several parallel threads.
- Fig. 4 is shown a further embodiment of a device according to the invention, as for example in an in Fig. 2 illustrated melt spinning process would be used.
- the embodiment according to Fig. 4 has a total of two pairs of godets 32.1 and 32.2.
- the godets 10.1 and 10.2 is the guide roller 11.1 and the godets 10.3 and 10.4 of the second godet pair 32.2 associated with the guide roller 11.2.
- the thread 9 is guided between the godets as a loop of thread 12.
- both the thread loop 12 of the first godet pair 32.1 and the thread loop of the second godet pair 32.2 are tempered by a respective heating device 20.1 and 20.2.
- the heaters 20.1 and 20.2 are identically constructed and have a plurality of infrared heaters 21.1 and 21.2. In the event that several threads are guided parallel to the circumference of the godets 10.1 to 10.4, further infrared emitters not shown here could be integrated within the heater 20.1 and 20.2.
- the godets 10.1 and 10.2 of the first godet pair 32.1 are driven by separate godet drives 26.1 and 26.2.
- the godet drives 26.1 and 26.2 are associated with a controller 27, so that the godets 10.1 and 10.2 are preferably operated at the same peripheral speeds.
- the godets 10.3 and 10.4 of the second godet pair 32.2 are driven by separate godet drives 26.3 and 26.4 and separate control devices 28.1 and 28.2. This allows the godets 10.3 and 10.4 preferably operate at different peripheral speeds.
- the thread 9 on the godets with a wrap angle in the range> 120 °, preferably> 160 ° out.
- the wrap angle is shown with reference number a example in the godet 10.1.
- the thread loop on the circumference of the deflection roller 11.1 and 11.2 is preferably produced with a wrap angle in the range of 180 °.
- This in Fig. 4 illustrated embodiment is so far particularly suitable to perform a high draw on a synthetic thread.
- more pairs of godets can be added with or without a heating device, so that, in addition to stretching, shrinking treatment, for example during the production of technical rubber, is also possible at the same time.
- the godet 10.3 and 10.4 are preferably driven with a speed difference such that the piece of thread between the godets 10.3 and 10.4 within the thread loop 12 can perform a relaxation.
- Fig. 5 a further embodiment of the device according to the invention is shown, as for example in the in Fig. 1 or Fig. 2 melt-spinning processes could be used.
- the embodiment is substantially identical to the in Fig. 1 and 3 illustrated embodiments, so that only the differences will be explained at this point.
- the guide roller 11.1 is guided between the godets 10.1 and 10.2 on a guide rail 31 movable.
- the guide roller 11 can be moved back and forth between an application position and an operating position.
- the application position is shown in dashed lines.
- the guide rail 31 terminates in the operating position within a heating chamber 29.
- the guide roller 11 is held in the operating position within the heating chamber 29, so that the thread loop 12 formed between the godets 10.1 and 10.2 is held substantially within the heating chamber 29.
- Within the heating chamber 29 are the sections associated with the thread loop heating elements 30, preferably run without contact or by contact heating of the thread 9.
- the movably held deflection roller 11 in the exemplary embodiment Fig. 5 allows easy threading of the thread 9 at the beginning of the process.
- the thread 9 with simple wrap around the two godets 10.1 and 10.2 lead.
- the situation is shown in dashed lines.
- the guide roller 11 is guided from the contact position to the operating position, wherein the thread 9 between the godets 10.1 and 10.2 is detected and is guided to the opposite side of the godet in a loop of thread 12.
- the application process is completed.
- FIG. 5 illustrated embodiment can optionally be combined with the previously shown embodiments of the device according to the invention, so that even when using multiple pairs of godets, the application of the thread in a simple manner is executable.
- the guide roller 11 is disposed in the central region above the godets 10.1 and 10.2.
- the guide roller 11 and the godets 10.1 and 10.2 each have an identical in size guide sheath, so that the thread 9 is guided on the overflow roller 11 and the godets 10.1 and 10.2 at an identical sheath diameter.
- an infrared radiator 21 is arranged as a treatment device.
- the infrared radiator 21 is designed such that on both longitudinal sides in each case a radiation is generated, which is directed directly to a piece of thread of the thread loop 12.
- Each longitudinal side of the infrared radiator 21 is associated with a radiation converter 34.1 and 34.2.
- the radiation converter 34.1 forms above the godet 10.1 together with the infrared radiator 21 a free space through which the running of the galette 10.1 to overflow roller 11 thread piece of the thread loop 12 is guided.
- On the opposite side of the running thread piece of the thread loop 12 is guided by the overrun roller 11 to the second galette 10.2 through a second space which extends between the infrared radiator 21 and the second radiation converter 34.2.
- the godet 10.1 is driven by the godet drive 26.1 and the godet 10.2 by the godet drive 26.2.
- the godet drives 26.1 and 26.2 are independently controlled via the control units 28.1 and 28.2.
- the effect of the infrared radiator 21 is significantly increased by the associated radiation converter 34.1 and 34.2.
- radiations in the medium wavelength range are particularly effective for heating polymer materials.
- Polymer materials absorb the infrared radiation predominantly in the wavelength range of 3 to 5 ⁇ m.
- Very short-wave and very long-wave infrared radiation which are also generated by an infrared radiator, cause no significant heating of the thread due to the lack of absorption effect of the thread material.
- the unused radiation is then converted by the radiation converter 34.1 and 34.2 to a medium-wave radiation and reflected.
- the electric power of the radiator can be exploited with higher efficiency for heating the thread.
- a uniform heating of the thread is achieved by two-sided irradiation.
- that is in Fig. 6 illustrated embodiment particularly suitable to produce defined stretching points during the drawing of the thread.
- inventive method and the device according to the invention are not on the in Fig. 1 and 2 limited melt spinning processes.
- the method and apparatus of the invention can be incorporated in any melt spinning process to make a multifilament yarn to draw and stretch one or more filaments after melt spinning.
- different treatment stages and treatments can be carried out with it so that threads for technical applications can be produced in addition to textile applications. It can thus also produce composite threads or crimped threads such as carpet yarns.
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Description
Die Erfindung betrifft ein Verfahren zum Abziehen und Verstrecken eines multifilen Fadens beim Schmelzspinnen gemäß dem Oberbegriff des Anspruchs 1 sowie eine Vorrichtung zur Durchführung des Verfahrens gemäß dem Oberbegriff des Anspruchs 10.The invention relates to a method for stripping and stretching a multifilament yarn during melt spinning according to the preamble of
Bei der Herstellung von multifilen Fäden in einem Schmelzspinnprozess ist es bekannt, die frisch gesponnenen multifilen Fäden aus der Spinneinrichtung zu ziehen und je nach Fadentyp eine mehr oder weniger hohe Verstreckung sowie eventuelle weitere Behandlungen durchzuführen, um den multifilen Faden am Ende der Behandlungen zu einer Spule aufwickeln zu können. Zum Abziehen und Verstrecken der multifilen Fäden werden üblicherweise Galetten verwendet, die einen angetriebenen Führungsmantel aufweisen, an dessen Umfang zumindest einer der Fäden mit einer Teilumschlingung geführt wird. In Abhängigkeit von der gewünschten Verstreckung bzw. der für die Verstreckung erforderlichen Streckkräfte werden die Führungsmäntel der Galetten einfach oder mehrfach von dem Faden umschlungen.In the production of multifilament yarns in a melt-spinning process, it is known to draw the freshly spun multifilament yarns from the spinning device and, depending on the type of thread, to carry out a more or less high stretching and any further treatments to make the multifilament yarn into a package at the end of the treatments to be able to wind up. For pulling off and stretching the multifilament yarns usually godets are used, which have a driven guide shell, on the circumference at least one of the threads is guided with a Teilumschlingung. Depending on the desired stretching or stretching forces required for drawing, the guide shells of the godets are simply or repeatedly looped around by the thread.
Aus der
Um vollverstreckte Garne zu erzeugen werden demgegenüber höhere Streckkräfte benötigt, so dass zur Vermeidung von Schlupferscheinungen an den Galetten der Faden mit mehreren Umschlingungen an dem Führungsmantel der Galetten geführt werden muß. Hierzu ist der Galette eine Beilaufrolle zugeordnet, wie beispielsweise aus der
Unabhängig von der Höhe der Verstreckkräfte ist eine Mindestlänge des in einer Streckzone durch zwei Galetten gespannte Fadenstück des Fadens einzuhalten, um den Streckvorgang in dem multifilen Faden zu vollziehen. Soweit wird bei dem bekannten Verfahren und der bekannten Vorrichtung der zwischen den Galetten gebildete Abstand im wesentlichen durch die erforderliche Länge des Fadenstückes bestimmt.Regardless of the amount of stretching forces, a minimum length of the thread piece of the thread stretched in a draw zone by two godets must be observed in order to carry out the drawing operation in the multifilament thread. So far, in the known method and the known device, the distance formed between the godets is determined essentially by the required length of the piece of thread.
Es ist nun Aufgabe der Erfindung ein Verfahren und eine Vorrichtung zum Abziehen und Verstrecken eines multifilen Fadens der gattungsgemäßen Art derart auszubilden, dass unabhängig von freien Strecklängen des Fadens sehr kompakte Anordnungen der Galetten realisierbar sind.It is an object of the invention to provide a method and a device for drawing and stretching a multifilament yarn of the generic type such that, regardless of the free stretching lengths of the yarn, very compact arrangements of the godets can be realized.
Ein weiteres Ziel der Erfindung liegt darin, ein Verfahren und eine Vorrichtung der gattungsgemäßen Art bereitzustellen, bei welchen, bzw. welcher hohe Streckkräfte auch mit einfach umschlungenen Galetten zur Herstellung von vollverstreckten Fäden realisierbar sind.Another object of the invention is to provide a method and a device of the generic type, in which, or which high stretching forces can be realized even with simply looped godets for the production of fully drawn threads.
Die erfindungsgemäße Aufgabe wird durch ein Verfahren mit den Merkmalen nach Anspruch 1 und durch eine Vorrichtung mit den Merkmalen nach Anspruch 10 gelöst.The object of the invention is achieved by a method having the features of
Vorteilhafte Weiterbildungen der Erfindung sind durch die Merkmale und Merkmalskombinationen der jeweiligen Unteransprüche definiert.Advantageous developments of the invention are defined by the features and feature combinations of the respective subclaims.
Die Erfindung zeichnet sich dadurch aus, dass ein zwischen den Galetten gespanntes Fadenstück in seiner Länge unabhängig von der Anordnung der Galetten zueinander gewählt werden kann. Hierzu wird das Fadenstück zwischen den Galetten als eine Fadenschlaufe geführt, wobei der Faden am Schlaufenende über eine drehbare gelagerte Umlenkrolle geführt wird. Somit lassen sich lange Streckzonen für das zwischen den Galetten gespannte Fadenstück bei minimalem Abstand der Galetten zueinander realisieren. Die erfindungsgemäße Vorrichtung weist eine drehbar gelagerte Umlenkrolle im Fadenlauf zwischen den Galetten auf, die mit ihrem Abstand zu den Galetten die Länge der Fadenschlaufe und damit die Gesamtlänge des eingespannten Fadenstückes zwischen der Galetten bestimmt. Durch die drehbar gehaltene Umlenkrolle treten keine Relativerscheinungen zwischen dem Fadenstück und der Umlenkrolle auf, so dass allein die Umfangsgeschwindigkeiten der Galetten für die Führung des Fadenstückes maßgeblich sind.The invention is characterized in that a tensioned between the godets piece of thread in its length can be selected independently of the arrangement of the godets each other. For this purpose, the piece of thread between the godets is guided as a thread loop, wherein the thread is guided at the loop end via a rotatable mounted deflection roller. Thus, long stretching zones can be realized for the thread piece stretched between the godets with a minimum distance between the godets. The device according to the invention has a rotatably mounted deflection roller in the yarn path between the godets, which determines the length of the thread loop and thus the total length of the clamped piece of thread between the godets with their distance from the godets. Due to the rotatably mounted deflection roller, no relative phenomena occur between the thread piece and the deflection roller, so that only the peripheral speeds of the godets for guiding the thread piece are decisive.
Für die Integration in einem Schmelzspinnprozess ist die Weiterbildung der Erfindung bevorzugt verwendet, bei welcher der Faden mit einem Umschlingungswinkel von >120° am Umfang zumindest einer der Führungsmäntel der Galetten geführt wird. Damit lassen sich sowohl vertikal ausgerichtete oder aber auch horizontal ausgerichtete Spinnprozesse zur Herstellung von synthetischen Fäden verwirklichen. Dabei wird zur Ausbildung einer symmetrischen Fadenschlaufe die Umlenkrolle mit gleichem Abstand mittig zu den Galetten gehalten.For the integration in a melt spinning process, the development of the invention is preferably used, in which the thread is guided with a wrap angle of> 120 ° on the circumference of at least one of the guide shells of the godets. Thus, both vertically oriented or horizontally oriented spinning processes for the production of synthetic threads can be realized. In this case, the deflection roller is held at the same distance centrally to the godets to form a symmetrical thread loop.
Die Weiterbildung der Erfindung, bei welcher das Fadenstück zwischen den Galetten durch eine Temperierung und / oder Verwirbelung behandelt wird, ist besonders vorteilhaft. So lässt sich die zum Verstrecken übliche Temperierung des Fadens vorteilhaft in dem Fadenstück zwischen den Galetten und der Umlenkrolle ausführen. Damit können die mit großen Verlusten behaftete Temperiersysteme, bei welchem der Faden in Mehrfachumschlingung an einem beheizten Führungsmantel einer Galette geführt wird, völlig entfallen. Die freien Strecken der Fadenschlaufe zwischen den Galetten und der Umlenkrolle können soweit vorteilhaft zur Behandlung des Fadens genutzt werden.The development of the invention, in which the thread piece between the godets by a temperature and / or turbulence is treated, is particularly advantageous. Thus, the stretching of the thread, which is customary for stretching, can advantageously be carried out in the thread section between the godets and the deflection roller. Thus, the tempered with large losses tempering, in which the thread is performed in multiple wrapping on a heated guide shell of a galette, completely eliminated. The free stretches of the thread loop between the godets and the pulley can be used as far advantageous for the treatment of the thread.
Die erfindungsgemäße Vorrichtung weist hierzu einer Behandlungseinrichtung im Fadenlauf zwischen der Umlenkrolle und zumindest einer der Galetten auf, so dass entweder das Fadenstück im zulaufenden Abschnitt der Fadenschlaufe oder im ablaufenden Abschnitt der Fadenschlaufe behandelt werden kann. Es ist jedoch auch möglich, die Behandlungseinrichtung derart auszubilden, dass sowohl der zulaufende Abschnitt der Fadenschlaufe vor der Umlenkrolle und der ablaufende Abschnitt der Fadenschlaufe hinter der Umlenkrolle gleichmäßig durch eine Behandlungseinrichtung behandelt werden. Somit führt die erfindungsgemäße Fadenschlaufe zwischen den Galetten zu einer hohen Flexibilität in der Ausführung und Anordnung der Behandlungseinrichtungen.For this purpose, the device according to the invention has a treatment device in the thread run between the deflection roller and at least one of the godets, so that either the thread section can be treated in the tapering section of the thread loop or in the running section of the thread loop. However, it is also possible to design the treatment device in such a way that both the tapered section of the thread loop before the deflection roller and the outgoing section of the thread loop behind the deflection roller are treated uniformly by a treatment device. Thus, the thread loop according to the invention between the godets leads to a high degree of flexibility in the design and arrangement of the treatment devices.
Zur Temperierung des Fadenstücks wird bevorzugt eine kontaktlose Erwärmung gewählt, bei welcher das Fadenstück durch einen Infrarotstrahler aufgeheizt wird. Derartige röhrenförmige Infrarotstrahler lassen sich insbesondere in ihrer Wellenlänge auf das Fadenmaterial abstimmen, so dass die Temperierung mit hohem Wirkungsgrad ausführbar ist.For temperature control of the piece of thread preferably a contactless heating is selected, in which the piece of thread is heated by an infrared radiator. Such tubular infrared radiators can be tuned in particular in their wavelength to the thread material, so that the temperature control can be carried out with high efficiency.
Die Wärmebehandlung des Fadens durch einen Infrarotstrahler kann noch dadurch verbessert werden, indem ein Strahlungswandler gegenüberliegend zu dem Infrarotstrahler angeordnet wird, wobei der Faden in dem Freiraum zwischen dem Strahlungswandler und dem Infrarotstrahler geführt ist. Durch den Strahlungswandler können die in ihrer Wellenlänge nicht geeigneten Infrarotstahlen umgewandelt und zur Erwärmung des Fadens nutzbar gemacht werden. Damit lässt sich die Ausbeute der Infrarotstrahlen zur Erwärmung des Fadens wesentlich erhöhen.The heat treatment of the thread by an infrared radiator can be further improved by arranging a radiation transducer opposite the infrared radiator, wherein the thread is guided in the space between the radiation transducer and the infrared radiator. By means of the radiation converter, the infrared steels, which are not suitable in their wavelength, can be converted and utilized to heat the yarn. Thus, the yield of the infrared rays for heating the yarn can be significantly increased.
Eine besonders günstige Anordnung lässt sich dadurch erreichen, dass die Überlaufrolle und die Galetten einen im wesentlichen gleich großen Manteldurchmesser aufweisen und dass der Strahlungsheizer innerhalb der Fadenschlaufe angeordnet ist. So können beide Fadenstücke der Fadenschlaufe gleichzeitig zur Erwärmung bestrahlt werden. Es ergibt sich zudem eine sehr kompakte Bauweise.A particularly favorable arrangement can be achieved in that the overrun roller and the godets have a substantially uniform jacket diameter and that the radiant heater is arranged within the thread loop is. Thus, both pieces of thread of the thread loop can be irradiated simultaneously for heating. It also results in a very compact design.
In Abhängigkeit von den gewählt herzustellenden Fadentyp lassen sich die Galetten sowohl unabhängig voneinander mit unterschiedlichen Umfangsgeschwindigkeiten der Führungsmäntel oder gemeinsam mit wesentlichen gleichen Umfangsgeschwindigkeiten antreiben und steuern. Dabei sind den Galetten vorzugsweise separate Galettenantriebe zugeordnet, die durch ein gemeinsames Steuergerät oder durch separate Steuergeräte ansteuerbar sind.Depending on the selected type of thread to be produced, the godets can be driven and controlled independently of one another with different circumferential speeds of the guide sheaths or together with substantially the same circumferential speeds. In this case, the godets are preferably assigned separate godet drives which can be controlled by a common control device or by separate control devices.
Die Weiterbildung der Erfindung, bei welcher der Faden zum Verstrecken über mehrere Galettenpaare geführt wird, wobei an jedem der Galettenpaare das zwischen den Galetten gespannte Fadenstück als Fadenschlaufe geführt wird, ist besonders geeignet, um vollverstreckte Fäden mit mehreren Behandlungsstufen herzustellen. So lässt sich beispielsweise einem letzten Galettenpaar eine Heizeinrichtung zuordnen, die die Fadenschlaufe zwischen den Galetten zu Ausführung einer Schrumpfbehandlung temperiert. Dementsprechend wird die letzte Galette des Galettenpaares in einer etwas niedrigeren Umfangsgeschwindigkeit betrieben als die der Fadenschlaufe vorgeordnete Galette.The development of the invention, in which the thread is guided for stretching over several pairs of godets, wherein on each of the pairs of godets the stretched between the godets piece of thread is guided as a loop of thread, is particularly suitable to produce fully drawn threads with multiple treatment levels. Thus, for example, a last godet pair can be assigned a heating device which tempers the thread loop between the godets to perform a shrinking treatment. Accordingly, the last galette of the godet pair is operated at a slightly lower peripheral speed than the godet loop upstream.
Die Schmelzspinnprozesse werden üblicherweise derart betrieben, dass mehrere Fäden parallel gleichzeitig hergestellt werden. Somit ist die Weiterbildung der Erfindung bevorzugt verwendet, bei welcher mehrere Fäden gleichzeitig parallel nebeneinander an den Galetten geführt sind, so dass die Führungsmäntel der Galetten entsprechend lang ausgebildet sind. Hierbei werden die zwischen den Führungsmänteln gebildeten Fadenschlaufen vorzugsweise mit einem geringem Abstand im Bereich von 3 mm bis 8 mm am Umfang der Umlenkrolle geführt, so dass selbst bei hoher Anzahl von Fäden eine sehr kompakte Führung und Anordnung einhaltbar ist.The melt spinning processes are usually operated in such a way that several threads are produced in parallel at the same time. Thus, the development of the invention is preferably used, in which a plurality of threads are simultaneously performed parallel to each other on the godets, so that the guide shells of the godets are formed correspondingly long. Here, the thread loops formed between the guide sheaths are preferably performed with a small distance in the range of 3 mm to 8 mm on the circumference of the deflection roller, so that even with a high number of threads, a very compact guide and arrangement can be maintained.
Das erfindungsgemäße Verfahren und die erfindungsgemäße Vorrichtung sind somit besonders geeignet, um synthetische Fäden in einem Schmelzspinnprozess abzuziehen und zu verstrecken. Hierbei ist es unabhängig davon, ob in dem Schmelzspinnprozess textile Fäden, technische Fäden, gekräuselte Fäden oder Verbundfäden aus den zuvor genannten Einzelfäden oder Effektfäden hergestellt werden.The method according to the invention and the device according to the invention are therefore particularly suitable for drawing off and drawing synthetic threads in a melt-spinning process. It is independent of whether textile threads, technical threads, crimped threads or composite threads are produced from the abovementioned individual threads or effect threads in the melt spinning process.
Das erfindungsgemäße Verfahren ist nachfolgend anhand einiger Ausführungbeispiele der erfindungsgemäßen Vorrichtung unter Bezug auf die beigefügten Figuren näher erläutert.The method according to the invention is explained in more detail below with reference to some embodiments of the device according to the invention with reference to the attached figures.
Es stellen dar:
- Fig. 1
- schematisch eine Ansicht eines ersten Ausführungsbeispiels der erfindungsgemäßen Vorrichtung in einem POY-Schmelzspinnprozess
- Fig. 2
- schematisch eine Ansicht eines weiteren Ausführungsbeispiels der erfindungsgemäßen Vorrichtung in einem FDY-Schmelzspinnprozess
- Fig. 3 bis Fig. 6
- schematisch Ansichten weiterer Ausführungsbeispiele der erfindungsgemäßen Vorrichtung zur Durchführung des erfindungsgemäßen Verfahrens
- Fig. 1
- schematically a view of a first embodiment of the device according to the invention in a POY melt spinning process
- Fig. 2
- schematically a view of another embodiment of the device according to the invention in a FDY melt spinning process
- Fig. 3 to Fig. 6
- schematic views of further embodiments of the device according to the invention for carrying out the method according to the invention
In der
Zum Schmelzspinnen eines multifilen Fadens ist ein beheizbarer Spinnkopf 1 vorgesehen, der an seiner Unterseite eine Spinndüse 3 mit einer Vielzahl von Düsenöffnungen und an seiner Oberseite einen Schmelzezulauf 2 aufweist. Der Schmelzezulauf 2 ist mit einer hier nicht dargestellten Schmelzequelle beispielsweise einem Extruder gekoppelt. Innerhalb des Spinnkopfes 1 können weitere schmelzeführende und schmelzefördernde Bauteile angeordnet sein, auf die an dieser Stelle nicht näher eingegangen wird.For melt-spinning a multifilament yarn, a heatable spinning
Unterhalb der Spinndüse 3 ist ein Kühlschacht 5 ausgebildet, der seitlich an einer Anblasvorrichtung 6 angeschlossen ist. Über die Anblasvorrichtung 6 läßt sich ein Kühlluftstrom erzeugen, der in den Kühlschacht 5 eingeleitet wird, so dass ein durch die Spinndüse 3 extrudiertes Filamentbündel 4 gleichmäßig abgekühlt wird.Below the spinneret 3, a cooling
Unterhalb des Kühlschachtes 5 ist ein Sammelfadenfuhrer 7 und eine Präparationsvorrichtung 8 vorgesehen, um das Filamentbündel 4 zu einem Faden 9 zusammenzuführen.Below the cooling
Um den Faden 9 bzw. das Filamentbündel 4 aus der Schmelzspinnzone abzuziehen und zu verstrecken, ist unterhalb der Präparationsvorrichtung 8 die erfindungsgemäße Vorrichtung angeordnet. Die Vorrichtung weist eine erste angetriebene Galetten 10.1 und eine zweite angetriebene Galette 10.2 auf, die im kurzen Abstand untereinander angeordnet sind. Seitlich neben den Galetten 10.1 und 10.2 ist eine Umlenkrolle 11 angeordnet. Die Umlenkrolle 11 befindet sich dabei vorzugsweise in einer Mittelebene zu den Galetten 10.1 und 10.2. Die Umlenkrolle 11 ist drehbar gelagert und mit gleichem Abstand zu den Galetten 10.1 und 10.2 gehalten.In order to remove the
Zum Abziehen und Verstrecken des Fadens 9 sind die Galetten 10.1 und 10.2 und die Umlenkrolle 11 derart in dem Fadenlauf angeordnet, dass der Faden 9 über den Umfang der Galette 10.1 zugeführt und über den Umfang der Galette 10.2 weitergeführt wird. Das zwischen den Galetten 10.1 und 10.2 gespannte Fadenstück wird als Fadenschlaufe 12 zwischen den Galetten 10.1 und 10.2 geführt, wobei das Ende der Fadenschlaufe 12 durch die Position der Umlenkrolle 11 bestimmt ist und wobei der Faden 9 an dem Umfang der Umlenkrolle 11 umgelenkt wird. Das Fadenstück zwischen den Galetten 10.1 und 10.2 wird dabei in dem ablaufenden Abschnitt der Fadenschlaufe 12 zwischen der Umlenkrolle 11 und der Galetten 10.2 durch eine Verwirbelungsvorrichtung 22 verwirbelt. Hierzu wird der Faden 9 mit einer Geschwindigkeitsdifferenz zwischen den Galetten 10.1 und 10.2 geführt. Hierzu ist die Umfangsgeschwindigkeit der Galette 10.2 gleich oder etwas niedriger eingestellt als die Umfangsgeschwindigkeit der Galette 10.1. Insoweit findet eine Verstreckung des Fadens im wesentlichen in der vorgeordneten Schmelzspinnzone statt.To remove and stretch the
Nach Ablauf von der Galette 10.2 wird der Faden 9 über eine Führungsrolle 13 zu einer Aufwickelvorrichtung 14 geführt. In der Aufwickelvorrichtung 14 wird der Faden 9 zu einer Spule 18 gewickelt, wobei die Verlegung des Fadens durch eine Changiereinrichtung 15, eine Andrückwalze 16 auf die Spule 18 erfolgt. Die Spule 18 ist über eine angetriebene Spulspindel 17 gehalten.After the expiry of the galette 10.2 the
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In
Zum Abziehen und Verstrecken des multifilen Fadens ist die erfindungsgemäße Vorrichtung mit mehreren Galettenpaaren 32.1 und 32.2 ausgebildet. Das erste Galettenpaar 32.1 wird durch die Galetten 10.1 und 10.2 gebildet, die unmittelbar der Präparationsvorrichtung 8 nachgeordnet sind. Zwischen den Galetten 10.1 und 10.2 ist eine erste Umlenkrolle 11.1 mit jeweils gleichem Abstand zu der Galette 10.1 und 10.2 angeordnet. In dem Abstand zwischen der Umlenkrolle 11.1 und den Galetten 10.1 und 10.2 ist eine Heizvorrichtung 20 angeordnet, die zwei sich gegenüber liegende Infrarotstrahler 21.1 und 21.2 aufweist. Zwischen den Infrarotstrahlern 21.1 und 21.2 wird die Fadenschlaufe 12 geführt. Hierzu wird der Faden 9 über den Umfang der Galette 10.1 zugeführt. Das zwischen den Galetten 10.1 und 10.2 gespannte Fadenstück wird durch die Umlenkrolle 11.1 am Ende der Fadenschlaufe 12 umgelenkt, wobei der zulaufende Abschnitt der Fadenschlaufe 12 durch den Infrarotstrahler 21.1 und der ablaufende Fadenabschnitt der Fadenschlaufe 12 durch den Infrarotstrahler 21.2 beheizt wird. Anschließend wird der Faden 9 über den Umfang der Galette 10.2 in eine zwischen den Galettenpaaren 32.1 und 32.2 gebildete Streckzone geführt.For stripping and stretching of the multifilament yarn, the device according to the invention is formed with a plurality of godet pairs 32.1 and 32.2. The first godet pair 32.1 is formed by the godets 10.1 and 10.2, which are arranged downstream of the
Das Galettenpaar 32.2 wird durch die Galetten 10.3 und 10.4 gebildet, denen eine im Abstand angeordnete Umlenkrolle 11.2 zugeordnet ist. Die Umlenkrolle 11.2 ist mit im wesentlichen gleichem Abstand zu den Galetten 10.3 und 10.4 in einem mittleren Bereich angeordnet. Das zwischen den Galetten 10.3 und 10.4 gespannte Fadenstück wird somit ebenfalls als Fadenschlaufe 12 über den Umfang der Umlenkrolle 11.2 geführt. In dem ablaufenden Abschnitt der Fadenschlaufe 12 zwischen der Umlenkrolle 11.2 und der Galette 10.4 ist eine Verwirbelungsvorrichtung 22 vorgesehen.The godet pair 32.2 is formed by the godets 10.3 and 10.4, which is associated with a spaced-apart guide roller 11.2. The deflection roller 11.2 is arranged at substantially the same distance from the godets 10.3 and 10.4 in a central region. The stretched between the godets 10.3 and 10.4 Thread piece is thus also performed as a loop of
Dem Galettenpaar 32.2 ist die Aufwickelvorrichtung 14 nachgeordnet, so dass der von der letzten Galetten 10.4 ablaufende Faden 9 zu einer Spule 18 gewickelt wird.The take-up
Bei dem in
Das in
In
Die Galette 10.1 weist hierzu einen Führungsmantel 19.1 auf, der drehbar an einem Galettenträger 24.1 gelagert ist und durch einen hier nicht dargestellten Antrieb in Pfeilrichtung angetrieben wird. Die im kurzen Abstand daneben liegende zweite Galette 10.2 weist ebenfalls einen Führungsmantel 19.2 auf, der an dem Galettenträger 24.2 drehbar gehalten ist und durch einen hier nicht dargestellten Antrieb gleichsinnig zu der ersten Galette angetrieben wird. In dem mittleren Bereich zwischen den Galetten 10.1 und 10.2 ist mit Abstand zu den Führungsmänteln 19.1 und 19.2 eine Umlenkrolle 11 angeordnet. Die Umlenkrolle 11 ist drehbar an einer Achse 23 gelagert, wobei die Achse 23 an einem Träger 33 befestigt ist. Zwischen der Umlenkrolle 11 und der im Fadenlauf nachgeordneten Galette 10.2 ist eine Behandlungseinrichtung 25 vorgesehen, die beispielsweise als Heizvorrichtung oder als Verwirbelungsvorrichtung ausgebildet sein könnte.For this purpose, the godet 10.1 has a guide casing 19.1, which is rotatably mounted on a godet carrier 24.1 and is driven in the direction of the arrow by a drive, not shown here. The adjacent at a short distance second godet 10.2 also has a guide sheath 19.2, which is rotatably supported on the godet 24.2 and is driven by a drive, not shown here in the same direction to the first godet. In the middle region between the godets 10.1 and 10.2, a
Die in
In
Das Ausführungsbeispiel nach
Die Galetten 10.1 und 10.2 des ersten Galettenpaares 32.1 werden über separate Galettenantriebe 26.1 und 26.2 angetrieben. Die Galettenantriebe 26.1 und 26.2 sind einem Steuergerät 27 zugeordnet, so dass die Galetten 10.1 und 10.2 vorzugsweise mit gleichen Umfangsgeschwindigkeiten betrieben werden. Demgegenüber werden die Galetten 10.3 und 10.4 des zweiten Galettenpaares 32.2 durch separate Galettenantriebe 26.3 und 26.4 und separate Steuergeräte 28.1 und 28.2 angetrieben. Damit lassen sich die Galetten 10.3 und 10.4 vorzugsweise mit unterschiedlichen Umfangsgeschwindigkeiten betreiben.The godets 10.1 and 10.2 of the first godet pair 32.1 are driven by separate godet drives 26.1 and 26.2. The godet drives 26.1 and 26.2 are associated with a
Um hohe Streckkräfte zwischen den Galettenpaaren und zum Abziehen des Fadens erzeugen zu können, wird der Faden 9 an den Galetten mit einem Umschlingungswinkel im Bereich >120°, vorzugsweise >160° geführt. Der Umschlingungswinkel ist dabei mit Bezugskennzeichen a beispielhaft bei der Galette 10.1 eingezeichnet. Die Fadenschlaufe am Umfang der Umlenkrolle 11.1 und 11.2 wird vorzugsweise mit einem Umschlingungswinkel im Bereich von 180° erzeugt.In order to be able to generate high stretching forces between the pairs of godets and for pulling off the thread, the
Das in
In
Bei dem in
Die beweglich gehaltene Umlenkrolle 11 im Ausführungsbeispiel nach
Das in
In
Bei dem in
In dem Bereich unterhalb der Überlaufrolle 11 und oberhalb der Galetten 10.1 und 10.2 ist als Behandlungseinrichtung ein Infrarotstrahler 21 angeordnet. Der Infrarotstrahler 21 ist derart ausgebildet, dass zu beiden Längsseiten jeweils eine Strahlung erzeugt wird, die unmittelbar auf ein Fadenstück der Fadenschlaufe 12 gerichtet ist. Jeder Längsseite des Infrarotstrahlers 21 ist ein Strahlungswandler 34.1 und 34.2 zugeordnet. Hierbei bildet der Strahlungswandler 34.1 oberhalb der Galette 10.1 gemeinsam mit dem Infrarotstrahler 21 einen Freiraum, durch welchen das von der Galette 10.1 zur Überlaufrolle 11 zulaufende Fadenstück der Fadenschlaufe 12 geführt wird. Auf der gegenüberliegenden Seite wird das ablaufende Fadenstück der Fadenschlaufe 12 von der Überlaufrolle 11 zur zweiten Galette 10.2 durch einen zweiten Freiraum geführt, der sich zwischen dem Infrarotstrahler 21 und dem zweiten Strahlungswandler 34.2 erstreckt.In the area below the
Zur Führung und Verstreckung des Fadens 9 wird die Galette 10.1 durch den Galettenantrieb 26.1 und die Galette 10.2 durch den Galettenantrieb 26.2 angetrieben. Hierbei werden die Galettenantriebe 26.1 und 26.2 unabhängig voneinander über die Steuergeräte 28.1 und 28.2 angesteuert.For guiding and drawing the
Bei dem in
Zur Erwärmung des Fadens innerhalb der Fadenschlaufe 12 wird die Wirkung des Infrarotstrahlers 21 durch die zugeordneten Strahlungswandler 34.1 und 34.2 erheblich erhöht. So ist es beispielsweise bekannt, dass zur Erwärmung von Polymerwerkstoffen insbesondere Strahlungen im mittleren Wellenlängenbereich besonders effektiv sind. Polymermaterialien absorbieren die Infrarotstrahlung vorwiegend im Wellenlängenbereich von 3 bis 5 µm. Sehr kurzwellige und sehr langwellige Infrarotstrahlungen, die ebenfalls von einem Infrarotstrahler erzeugt werden, bewirken keine wesentliche Erwärmung des Fadens aufgrund der fehlenden Absorbtionswirkung des Fadenmaterials. Die ungenutzte Strahlung wird nun durch den Strahlungswandler 34.1 und 34.2 zu einer mittelwellige Strahlung umgewandelt und reflektiert. Damit lässt sich die elektrische Leistung des Strahlers mit höherem Wirkungsgrad zur Erwärmung des Fadens ausnutzen. Zudem wird eine gleichmäßige Durchwärmung des Fadens durch beidseitige Bestrahlung erreicht. Insoweit ist das in
Das erfindungsgemäße Verfahren und die erfindungsgemäße Vorrichtung sind nicht auf die in
- 11
- Spinnkopfspinning head
- 22
- Schmelzezulaufmelt inlet
- 33
- Spinndüsespinneret
- 44
- Filamentbündelfilament bundles
- 55
- Kühlschlauchcoolant hose
- 66
- Anblasvorrichtungblowing device
- 77
- SammelfadenführerCollecting yarn guides
- 88th
- Präparationsvorrichtungdissector
- 99
- Fadenthread
- 10.1, 10.2, 10.3, 10.410.1, 10.2, 10.3, 10.4
- GaletteGalette
- 11, 11.1, 11.211, 11.1, 11.2
- Umlenkrolleidler pulley
- 1212
- Fadenschlaufethread loop
- 1313
- Führungsrolleleadership
- 1414
- Aufwickelvorrichtungrewinder
- 1515
- ChangiereinheitTraversing unit
- 1616
- Andrückwalzepressure roller
- 1717
- Spulspindelwinding spindle
- 1818
- SpuleKitchen sink
- 19.1, 19.219.1, 19.2
- Führungsmantelguide sheath
- 2020
- Heizvorrichtungheater
- 21, 21.1, 21.221, 21.1, 21.2
- Infrarotstrahlerinfrared Heaters
- 2222
- VerwirbelungsvorrichtungThe interlacing
- 2323
- Achseaxis
- 24.1, 24.224.1, 24.2
- GalettenträgerGalettenträger
- 2525
- Behandlungseinrichtungtreatment facility
- 26.1, 26.2, 26.3, 26.426.1, 26.2, 26.3, 26.4
- Galettenantriebgodet
- 2727
- Steuergerätcontrol unit
- 28.1, 28.228.1, 28.2
- Steuergerätcontrol unit
- 2929
- Heizkammerheating chamber
- 3030
- Heizelementeheating elements
- 3131
- Führungsschieneguide rail
- 32.1, 32.232.1, 32.2
- Galettenpaargalettes
- 3333
- Trägercarrier
- 34.1, 34.234.1, 34.2
- Strahlungswandlerradiation converter
Claims (21)
- A method for pulling off and drawing a multifilament thread during melt spinning, in which the thread is guided with partial looping by guide casings of two driven godets, and in which the thread is tensioned by means of a thread piece between the godets, characterized in that the thread piece is guided as a thread loop between the godets, the thread being guided at the loop end via a rotatably mounted deflecting roller.
- The method as claimed in claim 1, characterized in that the thread is guided with a looping angle of >120° on the circumference of at least one of the guide casings of the godets.
- The method as claimed in claim 1 or 2, characterized in that the thread piece is treated between the godets by means of thermal action and/or swirling.
- The method as claimed in claim 3, characterized in that the thread piece is treated identically or differently in the incoming portion of the thread loop and in the outgoing portion of the thread loop.
- The method as claimed in claim 3 or 4, characterized in that thermal action upon the thread piece is carried out contactlessly by means of an infrared radiator.
- The method as claimed in one of the abovementioned claims, characterized in that the godets are driven independently of one another and are controlled independently of one another in terms of the circumferential speeds of their guide casings.
- The method as claimed in one of claims 1 to 6, characterized in that the godets are driven jointly and are controlled jointly in their circumferential speeds.
- The method as claimed in one of claims 1 to 7, characterized in that the thread is guided via a plurality of pairs of godets for drawing, the thread piece tensioned between the godets being guided as a thread loop at each of the pairs of godets.
- The method as claimed in one of claims 1 to 8, characterized in that a plurality of threads are guided simultaneously in parallel next to one another on the godets, the thread loops formed between the guide casings being guided on the circumference of the deflecting roller with a spacing in the range of 3 mm to 8 mm.
- An apparatus for carrying out the method as claimed in one of claims 1 to 9, with two godets (10.1, 10.2) arranged following a device for melt spinning a multifilament threat (9) and at a distance from one another and having rotatably driven guide casings (19.2, 19.2), the godets being designed and arranged such that a yarn path for at least one thread (9) is established with only a partial looping on the guide casings (19.1, 19.2), and the thread (9) being tensioned by means of a thread piece between the godets (10.1, 10.2), characterized in that a rotatably mounted deflecting roller (11) is arranged in the thread run between the godets (10.1, 10.2) and is held with a spacing with respect to the guide casings (19.1, 19.2) of the godets (10.1, 10.2) in such a way that the thread piece is guided as a thread loop (12) between the godets (10.1, 10.2).
- The apparatus as claimed in claim 10, characterized in that the godets (10.1, 10.2) are arranged in the thread run in such a way that the thread forms a looping angle of > 120° on the circumference of at least one of the guide casings (19.1, 19.2).
- The apparatus as claimed in claim 10 or 11, characterized in that a treatment device (25) is arranged in the thread run between the deflecting roller (11) and at least one of the godets (10.1, 10.2).
- The apparatus as claimed in claim 12, characterized in that the treatment device (25) has a swirling device (22) for swirling the thread piece.
- The apparatus as claimed in claim 12 or 13, characterized in that the treatment device (25) has a heating device (20) for thermal action upon the thread piece.
- The apparatus as claimed in claim 14, characterized in that the heating device (20) has at least one tubular infrared radiator (21).
- The apparatus as claimed in claim 15, characterized in that the infrared radiator (21) co-operates with a radiation converter (34.1), the thread being guided, for heating, in a free space formed between the infrared radiator (21) and the radiation converter (34.1).
- The apparatus as claimed in claim 14 or 15, characterized in that the run-over roller (11) and the godets (10.1, 10.2) have an identical casing diameter for guiding the thread, and in that the radiant heater (21) is arranged within the thread loop.
- The apparatus as claimed in one of claims 10 to 17, characterized in that the godets (10.1, 10.2) have in each case a controllable godet drive (26.1, 26.2), by means of which the guide casings (19.1, 19.2) can be driven at a predetermined circumferential speed.
- The apparatus as claimed in claim 18, characterized in that the godet drives (26.1, 26.2) of the godets are assigned one control unit (27) or two separate control units (28.1, 28.2).
- The apparatus as claimed in one of claims 10 to 19, characterized in that a plurality of pairs of godets (32.1, 32.2) are arranged in the thread run, and in that each of the pairs of godets (32.1, 32.2) is assigned a separate deflecting roller (11.1, 11.2) for guiding the thread loop (12).
- The apparatus as claimed in one of claims 10 to 20, characterized in that the guide casings (19.1, 19.2) of the godets (10.1, 10.2) are designed with a length such that a plurality of threads (9) can be guided next to one another in parallel simultaneously.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006015895 | 2006-04-05 | ||
PCT/EP2007/002871 WO2007115703A1 (en) | 2006-04-05 | 2007-03-30 | Method and apparatus for pulling off and drawing a multifilament thread |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2007935A1 EP2007935A1 (en) | 2008-12-31 |
EP2007935B1 true EP2007935B1 (en) | 2013-08-21 |
Family
ID=38477106
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07723813.7A Not-in-force EP2007935B1 (en) | 2006-04-05 | 2007-03-30 | Method and apparatus for pulling off and drawing a multifilament thread |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2007935B1 (en) |
CN (1) | CN101443490B (en) |
WO (1) | WO2007115703A1 (en) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007023723A1 (en) * | 2007-05-22 | 2008-11-27 | Oerlikon Textile Gmbh & Co. Kg | Device for stripping and stretching multifilament threads |
US9428848B2 (en) | 2008-05-23 | 2016-08-30 | Oerlikon Textile Gmbh & Co. Kg | Method for melt spinning, stretching, and winding a multifilament thread as well as a device for performing the method |
DE102008039378A1 (en) | 2008-08-22 | 2010-02-25 | Oerlikon Textile Gmbh & Co. Kg | Method for melt-spinning, drawing, and winding multifilament to form fully drawn yarn, involves drawing filament bundle at specific drawing speed, preparing filament bundle using preparation fluid and winding thread into package |
JP5178461B2 (en) * | 2008-11-05 | 2013-04-10 | Tmtマシナリー株式会社 | Spinning winder |
CN104630914A (en) | 2009-07-22 | 2015-05-20 | 欧瑞康纺织有限及两合公司 | Method for removing and drawing a synthetic thread and a device for performing the method |
CN102471936B (en) | 2009-07-24 | 2014-10-29 | 欧瑞康纺织有限及两合公司 | Method for melt-spinning, drawing, and winding a multifilament thread and a device for performing the method |
DE102009037125A1 (en) | 2009-08-11 | 2011-02-17 | Oerlikon Textile Gmbh & Co. Kg | Method for melt-spinning, drawing and winding multifilament thread during manufacture of synthetic fiber for textile applications, involves guiding bundle at specific drawing speed, and winding yarn into spool |
ES2483244T3 (en) * | 2010-05-11 | 2014-08-06 | Cytec Technology Corp. | Apparatus and fiber bundle extension procedures for the continuous production of prepreg |
JP5937945B2 (en) * | 2012-10-12 | 2016-06-22 | Tmtマシナリー株式会社 | Spinning and drawing equipment |
CN103938333B (en) * | 2014-03-31 | 2017-03-08 | 吴江明佳织造有限公司 | Weaving stretching device |
DE102017126837A1 (en) * | 2016-11-23 | 2018-05-24 | Ritter Elektronik Gmbh | Electrically heated godet and method for electrically heating a godet |
CN106769288B (en) * | 2016-12-01 | 2020-09-01 | 核工业第八研究所 | Sample preparation device for fiber tensile sample and application of sample preparation device |
JP2020529527A (en) * | 2017-08-01 | 2020-10-08 | エーリコン テクスティル ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフトOerlikon Textile GmbH & Co. KG | Equipment for manufacturing synthetic yarn |
DE102021001146A1 (en) | 2021-03-04 | 2022-09-08 | Oerlikon Textile Gmbh & Co. Kg | Device for drawing off, stretching and winding up a sheet of threads |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5082611A (en) * | 1988-07-15 | 1992-01-21 | E. I. Du Pont De Nemours And Company | Process for spinning and drawing monofilaments with high tenacity and high tensile uniformity |
DE19503561A1 (en) * | 1994-02-09 | 1995-08-10 | Barmag Spinnzwirn Gmbh | Thread multi-zone stretcher enabling high spin speed and tangle jet |
DE19808480A1 (en) * | 1998-03-02 | 1999-09-09 | Lausitzer Teppichfaserwerk Gmb | Compensator for changing stretching ratio of stretching zone during processing of linear high density polymers |
-
2007
- 2007-03-30 WO PCT/EP2007/002871 patent/WO2007115703A1/en active Application Filing
- 2007-03-30 EP EP07723813.7A patent/EP2007935B1/en not_active Not-in-force
- 2007-03-30 CN CN200780017358.3A patent/CN101443490B/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
CN101443490B (en) | 2013-01-02 |
EP2007935A1 (en) | 2008-12-31 |
CN101443490A (en) | 2009-05-27 |
WO2007115703A1 (en) | 2007-10-18 |
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