EP1925736B1 - Method for producing a sprayed layer and paving machine with spraying system - Google Patents
Method for producing a sprayed layer and paving machine with spraying system Download PDFInfo
- Publication number
- EP1925736B1 EP1925736B1 EP06024536A EP06024536A EP1925736B1 EP 1925736 B1 EP1925736 B1 EP 1925736B1 EP 06024536 A EP06024536 A EP 06024536A EP 06024536 A EP06024536 A EP 06024536A EP 1925736 B1 EP1925736 B1 EP 1925736B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spraying
- reference line
- travelling
- facility
- facilities
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005507 spraying Methods 0.000 title claims description 124
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 239000007921 spray Substances 0.000 claims description 106
- 230000033001 locomotion Effects 0.000 claims description 34
- 238000000034 method Methods 0.000 claims description 26
- 239000010426 asphalt Substances 0.000 claims description 10
- SEQDDYPDSLOBDC-UHFFFAOYSA-N Temazepam Chemical compound N=1C(O)C(=O)N(C)C2=CC=C(Cl)C=C2C=1C1=CC=CC=C1 SEQDDYPDSLOBDC-UHFFFAOYSA-N 0.000 claims description 9
- 230000009849 deactivation Effects 0.000 claims description 9
- 239000000839 emulsion Substances 0.000 claims description 9
- 230000004913 activation Effects 0.000 claims description 8
- 230000003213 activating effect Effects 0.000 claims description 7
- 238000005259 measurement Methods 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 2
- 239000007767 bonding agent Substances 0.000 claims 3
- 238000009434 installation Methods 0.000 description 26
- 239000010410 layer Substances 0.000 description 18
- 239000000853 adhesive Substances 0.000 description 13
- 230000001070 adhesive effect Effects 0.000 description 13
- 238000009826 distribution Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000012790 adhesive layer Substances 0.000 description 5
- 230000001419 dependent effect Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/12—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials
- E01C19/16—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials for applying or spreading liquid materials, e.g. bitumen slurries
- E01C19/17—Application by spraying or throwing
- E01C19/176—Spraying or throwing elements, e.g. nozzles; Arrangement thereof or supporting structures therefor, e.g. spray-bars
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
Definitions
- the invention relates to a method according to the preamble of patent claim 1 and to a road paver according to the preamble of patent claim 11.
- the out EP 0 484 236 A Known paver has distributed over the length of the paver on several trained as ramps spraying, which are offset even across the longitudinal axis of the paver against each other, for example, to form three strip-shaped Sprühgassen that result behind the paver cross-linked spray carpet.
- a first spraying ramp is placed in front of the chassis and sprays the ground between the lanes of the landing gear.
- Second sprayers are located behind the landing gear in the rear paver area which spray the lanes.
- Third spraying devices are provided outside the lanes, longitudinally between the front and rear sprayers, to spray the areas outside the landing gear up to the full working width.
- the spray carpet as the sprayers are reciprocated and the spray nozzles deactivated upon reversal of motion, is tessellated from single, rectangular or parallelogram spray fields. Since the spraying device is designed so that all sprayers are activated simultaneously from the start of spraying and deactivated at the spray end, resulting from the displacement of the spraying in the direction of travel and transverse to a spray carpet whose rear and front boundaries are not straight and transverse to the direction of travel, but have a stair profile.
- the respective stair profile can usually be supplemented with spray lances by hand.
- this usually results in a locally too rich application of the adhesive, which then acts for the ceiling layer rather as a release layer (adhesion damage), and an undesirable environmental impact with bitumen odor and spray.
- the out DE 41 01 417 A Known road paver is designed so that the spray system is also optionally degradable. Below the landing gear, the spraying system comprises spraying ramps, which not only spray the basic width of the screed but also have extension beams which can be extended or swung out laterally. The mounting and handling of the extension beams spraying the outer areas of the working width can lead to problems. In addition, it is difficult to accommodate the sprayers in this area between the rear of the paver and the transverse spreading device for the screed.
- a transverse to the direction of travel extending main beam with nozzles is provided, on which at both ends pivotable beams are articulated with nozzles to vary the spray width by pivoting the end-side bars.
- a straight start of spraying which runs transversely to the direction of travel, is only achieved with fully swung-out side beams.
- no spray start (or a spray end) that is rectilinear to the direction of travel is generated. All nozzles will be simultaneously with the bitminous Material supplied because a common valve device and a common pump are provided, which are activated or deactivated for a spraying process.
- the invention has for its object to provide a method of the type mentioned above and designed for performing the method road paver, which make it possible despite the dislocations between the spray without tedious manual labor, waste of adhesive or contamination of the subgrade a substantially ideal rectangular spray carpet to produce consistently straight front and rear boundaries.
- each spraying device is only activated to move when it has reached or reaches a certain distance from the previously set reference line, the rear boundary of the sprayed carpet becomes straight and parallel to the reference line, as does the front boundary of the sprayed carpet.
- the front and rear boundaries close to the installation start and installation end of the ceiling layer exactly, without wasting adhesive or unnecessarily polluting the planum.
- some overlap is introduced, i.e., the front and rear boundaries of the sprayed carpet come to lie very slightly in front of the installation end and behind the installation end, respectively, to avoid certain areas of the ceiling layer from receiving the desired bond. Even the most improperly dosing and polluting handwork is eliminated.
- the paver is equipped with its control device, either the controller of the paver itself or a spray system control device preferably communicating therewith, which is designed to sequentially activate and deactivate the spray devices if the respective spraying device is at the predetermined distance from the reference line or Reference line reached.
- This reference line is, preferably, also taken into account when installing the ceiling layer for the installation beginning and the installation end. This means that, in practice, two reference lines are set up, namely when an installation and spraying cycle starts and at the end of a fitting and spraying cycle.
- a spraying device oriented at 90 ° to the direction of travel movement is activated or deactivated with a plurality of spray nozzles spaced apart in the longitudinal direction of the spraying device so that all spraying nozzles spray start or finish at the same time.
- this spraying device generates a part of the front or rear boundary of the sprayed carpet, which part is rectilinear and transverse to the driving direction of movement.
- each spraying device which can be aligned with the direction of travel at a different angle than 90 ° is activated or deactivated with at least one spray nozzle, preferably a plurality of spray nozzles spaced longitudinally of the spraying device, such that each spray nozzle is separated by the predetermined distance from or Upon reaching the reference line, a spraying process begins or ends. In this way, in spite of the 90 ° different orientation angle of this sprayer again a part of the front or rear boundary of the sprayed carpet is generated, which is straight and transverse to the direction of travel movement, regardless of the angle.
- each spraying device When activating or deactivating each spraying device oriented at 90 ° to the direction of travel movement, it is expedient to measure the path up to the reference line in order to be able to precisely control the time of activation or deactivation.
- each spraying device which can be oriented at an angle other than 90 ° to the direction of travel movement
- a measurement of the path up to the reference line for each spray nozzle or a measurement of the alignment angle of the spray device and a position determination of each spray nozzle with respect to the reference line can be made; to deactivate or activate at the right time.
- This can be carried out, expedient, automatically via the control device, so that the operator does not need to worry about control operations, or triggered by an operator.
- the dosage is varied so that with smaller working width and thus small orientation angle, the amount of each spray nozzle is withdrawn, as overlap at a smaller angle, the spray nozzles in the direction of travel more than at larger orientation angle.
- the method is expediently carried out such that first the reference line is placed virtually but stationary on the planum. Then, in the spray control device, preferably via a screen, the respective setpoint for the driving speed, the working width, the amount of spraying per unit area, and the like are input, and the spraying operation of the spraying system is switched to standby. Only then the vehicle is set in motion. As soon as the driving movement has begun, the spraying device closest to the reference line at the predetermined distance or reaching the reference line is automatically activated. At the end of the production of the sprayed carpet, the procedure is reversed in that initially the reference line is again placed virtually, and the sprayers are again deactivated sequentially with reference to the reference line.
- the adhesive is heated in a controlled manner before starting the vehicle and circulated in the spray devices, wherein a release signal dependent on a setting check of the setpoint values is awaited.
- the release signal is issued only when all settings have been checked by the controller and found to be good. Then the vehicle is started and also the spraying process is initiated in the mentioned manner.
- a compressed-air cleaning and emptying cycle of at least the spraying devices is carried out. In this way it is prevented that the spraying devices are added during a longer installation break.
- the spray system in a vehicle forming, at least one screed having road paver, with which by the driving movement from a largely linear installation start to a far-reaching line-shaped installation end, which are straight and transverse to the direction of travel, continuously , Built a ceiling layer, wherein the installation start or the installation end are used as the respective reference line L for activating and deactivating the sprayers.
- the rear or front boundaries of the sprayed carpet are made a predetermined distance before the installation start or behind the installation end.
- the respective reference line is placed virtually on a screen of the control device representing the travel path, and then becomes the approach of the spray devices after the acquisition of the travel movement the reference line is monitored until activation or deactivation. This can be done automatically by the computer or even by an operator.
- An expedient embodiment of a paver is characterized in that in the spray system, a first spraying at 90 ° to the paver longitudinal axis in the front area for spraying the gap between the lanes of a chassis, two more spraying at 90 ° to the paver longitudinal axis in the rear area behind the lanes for spraying the first released lanes, and two are provided outside the lanes between the front and the rear either transversely movable to the paver longitudinal axis or pivotable relative to the paver longitudinal axis sprayer, each spraying device having multiple, distributed in the longitudinal direction of this spraying spray nozzles, individually, sequentially, in groups or together and optionally clocked to operate.
- This distribution of spraying offers the advantage of being able to use easily accessible areas on the paver for the sprayers, i. in the confined space between the rear of the chassis and the transverse distribution device of the screed to have to accommodate only very small spraying, but nevertheless to be able to produce an arbitrary wide spray carpet from the totality of spraying, and, advantageously, in spite of the proposed dislocations between the spraying rectilinear and transverse to the direction of travel movement to achieve front and rear boundaries of the sprayed carpet.
- these angle sensors are appropriately assigned to the control device in order to be able to regulate the pivoting adjustment cleanly, and on the other hand vary the dosage dependent on the angle and be able to determine the position of each spray nozzle with respect to a reference line exactly.
- a distance measuring device connected to the control device is expedient, which is used for activating and deactivating the spraying devices.
- a driving speed setting and detection device connected to or incorporated in the control device should also be provided, since, of course, the activation and deactivation of the spraying devices is dependent on driving speed, and the dosage should also take into account the driving speed.
- a paver F namely a standard paver, for example, for smaller working widths, has a chassis 1, to the bottom of a chassis 2 (either a crawler chassis as shown, or as not shown a wheel gear) is mounted.
- a Gutbunker is provided, from which a bottom conveyor 8 (for example, a scraper belt or two adjacent scraper belts) leads to the rear end of the chassis 1.
- a primary drive source M with an electronic control device C at an operating platform 4 is provided.
- a transverse distribution device 5 is mounted, for example a distribution screw, behind which a screed 6 is arranged, which is articulated with Holmen 7 on the chassis 1 and towed.
- the screed 6 as a so-called Ausziehbohle (as in Fig. 2 shown) has a base screed part and Ausziehbohlenmaschine 6a, so that the working width B is variable.
- the paver F is complemented by a removably mounted spray S, if an adhesive layer of a bitumen emulsion is applied to the subgrade. If the paver F is used for installation work in which no adhesive layer is required, then the spray device S is either inoperative or will be partially or completely dismantled.
- the spraying device S comprises a first spray module M1 on the operating platform 4, for example offset from the center of the operating platform 4 to the side.
- the first Spray module M1 contains components, inter alia, for storing, heating, filtering, circulating and discharging the bitumen emulsion and for a compressed-air cleaning cycle and is designed, for example, as block 13.
- a spray control CU for example an electric spray device.
- the spray control CU could also be mounted elsewhere in the paver F or integrated into the control device C.
- the first spray module M1 is connected via connecting lines, not shown, with the drive supply of the paver F, to obtain hydraulic and / or mechanical and / or electrical and / or electronic drive power from the paver itself.
- the first spray module M1 could be designed to be self-sufficient with its own drive supply.
- a second spray module M2 is attached to the chassis below the Gutbunkers 3, more precisely in the region of the front end of the conveyor device 8 with fasteners 10.
- the fasteners 10 may optionally be prepared on the paver M.
- the second spray module M has as spraying a transverse Sprühampe 11 with spray nozzles 12 and is connected via a laid inside or outside the paver line 9 with the first spray module M1.
- the spray ramp 11 applies the bitumen emulsion to the planum only within the lane width, so that the landing gear 2 does not travel in the bitumen emulsion.
- the third spray module M3 is mounted behind the chassis 2 below the chassis 1 and has as spray two spraying ramps 11 'with spray nozzles 12, which spray only the lanes of the chassis 2, so that extends in the region of the transverse distribution device 5, an adhesive layer on the planum covers the working width B of the road paver interruption-free, or extends on both sides even slightly beyond.
- a fourth spray module M4 can be mounted which is arranged within the length of the chassis 1 between the second and third spray modules M1, M2, structurally separated therefrom, and with spraying ramps 14 as further spraying means the outside of the chassis 2 is fitted, which are mounted either on the chassis 2 or on the chassis.
- the fourth spray module M4 points per side according to Fig. 2 a spray ramp 14 which is mounted about a substantially vertical axis 15 between a largely folded to the outside position and a deployed position by an actuator 16 is pivotally adjustable.
- the fourth spray module M4 applies the bitumen emulsion to the remaining part of the working width B, ie to areas B3 and B3 'lying outside the landing gear 2.
- the spray nozzles 12 at least in the spray ramps 14 are conveniently provided with shutters or valves 17, e.g. operated clocked.
- the spray nozzles 12 can be clocked simultaneously or cascade-like.
- the valves or closure elements 17 could also be arranged in the lines 9, or even in the first spray module M1.
- the spray ramps 11, 11 ', 14 are only carriers of the spray nozzles 12, which are fed individually or in groups.
- the spray control CU is designed so that, depending on the folding position, each spray ramp 14 is individually metered, that is, the strongest dose is applied when the spray ramp 14 is farthest out, and vice versa.
- the metering is carried out in dependence on the driving speed of the paver in Einbaufahrt to produce a uniform cohesive and thin as possible adhesive layer.
- This type of metering is expedient because the spray nozzles 12 overlap transversely to the working direction more strongly, the farther the spray ramp 14 is folded to the outside of the chassis 2, and then mecanicbumbleten more adhesive per unit area than the other spray ramps 11, 11 '.
- the controller angle sensors 18 are installed.
- FIG. 2 Dashed lines indicated embodiment instead of a spray ramp 14 per side in the fourth spray module M4 as sprayers per two spray ramps 14 'per page provided, which are unfolded and collapsed in the manner of a scissors mechanism.
- the substantially vertical axes X of the spraying ramps 14 are mounted as close as possible to the chassis 1. Since the spray nozzles 12 are arranged on the spraying ramps 14 of the fourth spray module with fixed intervals in the longitudinal direction of the spray ramps, and their distance from one another transversely to the direction of travel changes depending on the folding position, the spray control compensates CU in the dosage a consequent change in the output amount per Area unit depending on the folding angle.
- each spray nozzle is either fully open or fully closed, wherein the time ratio of closing time to opening time for influencing the application rate per unit area can be changed. Alternatively, even the degree of opening could be varied become. Thanks to this refined spray control, the sprayed carpet can be produced very uniformly and precisely with the correct, just sufficient dosage per unit area. This considerably increases the acceptance of the spray paver even among the building authorities, who have so far rejected the use of adhesives on account of their environmental impact and, above all, of the local loss of liability of the ceiling layer due to overdosing or underdosing.
- sprayers 14 shown could in an alternative embodiment be arranged transversely to the direction of travel R and be reciprocable.
- Fig. 3 illustrated as a schematic plan view of the vehicle, such as the paver of Fig. 1 and 2 How to control the spraying system either manually or automatically to get an in Fig. 4 for a straight track, for example, relatively exactly rch-teckigen spray carpet T produce.
- Fig. 4 illustrates a completed construction section in which on a prepared by the spray system S spray carpet T a ceiling covering D has been installed.
- the sprayed carpet T has in this example straight track as well as the top layer D exact rectangular shape, which, preferably and not absolutely necessary, the sprayed carpet T over the outline of the ceiling layer D has an excess Y, so that the edge regions of the top layer D adhere properly.
- the sprayed carpet T has a front boundary V, which transverses the direction of travel R and straight over the working width B, and a rear boundary H, which also passes straight across the working width and transverse to the direction of travel.
- the ceiling layer D has a mounting beginning A, the straight across the working width B and transversely to the direction of travel R passes, as well as a similar installation end E.
- the method according to the invention is carried out either automatically or operator-guided. This is based on Fig. 3 explained.
- a spraying device 11 which extends transversely to the direction of travel of the vehicle, is placed on the planum in front of the spraying device 11 foremost (possibly directly below the same). This is done, for example, on a screen in the control device C, CU.
- set values for, for example, the traveling speed at installation, the working width B, and the spraying amount per unit area, and the like have been input to the control device. If the adhesive, for example a bitumen emulsion, should not have been heated yet, then the heating takes place, expediently with a regulation of the processing temperature.
- a circulation of the adhesive is switched on in the spray system and also the activation release of the spraying operation takes place.
- the positive result of this review is a release signal, which is displayed to the operator .
- the vehicle F is started or, if already started, set in motion.
- the spraying operation is started, but still no spraying operations are performed.
- each spray nozzle 12 of the sprayers 14 also taking advantage of the information of the angle sensors, when reaching the reference line L or the predetermined distance before or behind detected and the individual spray nozzles 12 are each activated so that each spraying process begins exactly at the reference line L.
- the sprayers 11 ' are still disabled. If, then, when proceeding, sprayers 11 'have finally reached the predetermined distance to or from reference line L, which is monitored, for example, by a displacement measuring system, sprayers 11' are also activated, so that they determine exactly at the reference line with the spraying processes.
- the sprayers 11, 11 ', 14, 14' are deactivated in the reverse order, with the reverse sequence to form the rear boundary H.
- the installation in the ceiling layer D stops where the installation end E comes to rest slightly in the working travel direction of movement within the rear boundary H of the sprayed carpet T. This means that the spray nozzles 12 or the spray devices 11 'must be individually activatable and deactivatable depending on the movement movement, so that work can be carried out in this way.
- the method can automatically via the control device, z. B. computer-performed or caused by the operator who monitors the processes visually, for example on the screen, and in parallel in nature.
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Description
Die Erfindung betrifft ein Verfahren gemäß Oberbegriff des Patentanspruchs 1 und einen Straßenfertiger gemäß Oberbegriff des Patentanspruchs 11.The invention relates to a method according to the preamble of
Der aus
Der aus
Bei dem aus
Bei dem Verteilapparat für bituminöses Material gemäß
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren der eingangs genannten Art sowie einen zum Durchführen des Verfahrens konzipierten Straßenfertiger anzugeben, die es ermöglichen, trotz der Versetzungen zwischen den Sprüheinrichtungen ohne mühsame Handarbeit, Haftmittelvergeudung bzw. Verschmutzung des Planums einen im Wesentlichen idealen rechteckigen Sprühteppich mit durchgehend geradlinigen vorderen und hinteren Begrenzungen herzustellen.The invention has for its object to provide a method of the type mentioned above and designed for performing the method road paver, which make it possible despite the dislocations between the spray without tedious manual labor, waste of adhesive or contamination of the subgrade a substantially ideal rectangular spray carpet to produce consistently straight front and rear boundaries.
Die gestellte Aufgabe wird mit den Merkmalen des Patentanspruchs 1 und mit dem Straßenfertiger gemäß Patentanspruch 11 gelöst.The stated object is achieved with the features of
Da verfahrensgemäß jede Sprüheinrichtung fahrbewegungsabhängig erst dann aktiviert wird, wenn sie einen bestimmten Abstand zu der vorher gesetzten Referenzlinie hat oder diese erreicht, wird die hintere Begrenzung des Sprühteppichs geradlinig und parallel zu der Referenzlinie, genau wie auch die vordere Begrenzung des Sprühteppichs. Damit schließen die vorderen und hinteren Begrenzungen mit dem Einbauanfang und Einbauende der Deckenschicht exakt ab, ohne Haftmittel zu vergeuden oder das Planum unnötig zu verschmutzen. Natürlich wird in der Praxis eine gewisse Überlappung eingesteuert, d.h., dass die vorderen und hinteren Begrenzungen des Sprühteppichs ganz geringfügig vor dem Einbauanfang bzw. hinter dem Einbauende zu liegen kommen, um mit Sicherheit zu vermeiden, dass Bereiche der Deckenschicht nicht die erwünschte Bindung erhalten. Auch die meist nicht richtig dosierende und umweltbelastende Handarbeit entfällt. Der Straßenfertiger ist mit seiner Steuervorrichtung, entweder der Steuervorrichtung des Straßenfertigers selbst oder einer vorzugsweise damit kommunizierenden Steuervorrichtung für das Sprühsystem ausgestattet, die so konzipiert ist, dass sie die Sprüheinrichtungen sequentiell aktiviert bzw. deaktiviert, wenn die jeweilige Sprüheinrichtung den vorbestimmten Abstand zur Referenzlinie oder die Referenzlinie erreicht. Diese Referenzlinie wird, vorzugsweise, auch beim Einbauen der Deckenschicht für den Einbauanfang und das Einbauende berücksichtigt. Dies bedeutet, dass in der Praxis, zwei Referenzlinien gesetzt werden, nämlich bei Aufnahme eines Einbau- und Sprühzyklus und am Ende eines Einbau- und Sprühzyklus.Since, according to the method, each spraying device is only activated to move when it has reached or reaches a certain distance from the previously set reference line, the rear boundary of the sprayed carpet becomes straight and parallel to the reference line, as does the front boundary of the sprayed carpet. Thus, the front and rear boundaries close to the installation start and installation end of the ceiling layer exactly, without wasting adhesive or unnecessarily polluting the planum. Of course, in practice, some overlap is introduced, i.e., the front and rear boundaries of the sprayed carpet come to lie very slightly in front of the installation end and behind the installation end, respectively, to avoid certain areas of the ceiling layer from receiving the desired bond. Even the most improperly dosing and polluting handwork is eliminated. The paver is equipped with its control device, either the controller of the paver itself or a spray system control device preferably communicating therewith, which is designed to sequentially activate and deactivate the spray devices if the respective spraying device is at the predetermined distance from the reference line or Reference line reached. This reference line is, preferably, also taken into account when installing the ceiling layer for the installation beginning and the installation end. This means that, in practice, two reference lines are set up, namely when an installation and spraying cycle starts and at the end of a fitting and spraying cycle.
Bei einer zweckmäßigen Verfahrensvariante wird eine zur Fahrbewegungsrichtung unter 90° ausgerichtete Sprüheinrichtung mit mehreren in Längsrichtung der Sprüheinrichtung beabstandeten Sprühdüsen so aktiviert bzw. deaktiviert, dass alle Sprühdüsen Sprühvorgänge gleichzeitig beginnen bzw. beenden. Auf diese Weise erzeugt diese Sprüheinrichtung einen Teil der vorderen bzw. hinteren Begrenzung des Sprühteppichs, welcher Teil geradlinig und quer zur Fahrbewegungsrichtung ist.In a suitable variant of the method, a spraying device oriented at 90 ° to the direction of travel movement is activated or deactivated with a plurality of spray nozzles spaced apart in the longitudinal direction of the spraying device so that all spraying nozzles spray start or finish at the same time. In this way, this spraying device generates a part of the front or rear boundary of the sprayed carpet, which part is rectilinear and transverse to the driving direction of movement.
Bei einer anderen zweckmäßigen Verfahrensvariante wird jede zur Fahrbewegungsrichtung unter einem von 90° verschiedenen Winkel ausrichtbare Sprüheinrichtung mit mindestens einer Sprühdüse, vorzugsweise mehreren in Längsrichtung der Sprüheinrichtung beabstandeten Sprühdüsen, so aktiviert bzw. deaktiviert, dass jede Sprühdüse für sich mit dem vorbestimmten Abstand von der oder bei Erreichen der Referenzlinie einen Sprühvorgang beginnt bzw. beendet. Auf diese Weise wird trotz des von 90° verschiedenen Ausricht-Winkels dieser Sprüheinrichtung wiederum ein Teil der vorderen bzw. hinteren Begrenzung des Sprühteppichs erzeugt, die geradlinig und quer zur Fahrbewegungsrichtung ist, und zwar unabhängig vom Winkel.In another expedient variant of the method, each spraying device which can be aligned with the direction of travel at a different angle than 90 ° is activated or deactivated with at least one spray nozzle, preferably a plurality of spray nozzles spaced longitudinally of the spraying device, such that each spray nozzle is separated by the predetermined distance from or Upon reaching the reference line, a spraying process begins or ends. In this way, in spite of the 90 ° different orientation angle of this sprayer again a part of the front or rear boundary of the sprayed carpet is generated, which is straight and transverse to the direction of travel movement, regardless of the angle.
Zweckmäßig wird bei der Aktivierung bzw. Deaktivierung jeder unter 90° zur Fahrbewegungsrichtung ausgerichteten Sprüheinrichtung eine Messung des Wegs bis zur Referenzlinie vorgenommen, um den Zeitpunkt der Aktivierung bzw. Deaktivierung exakt steuern zu können.When activating or deactivating each spraying device oriented at 90 ° to the direction of travel movement, it is expedient to measure the path up to the reference line in order to be able to precisely control the time of activation or deactivation.
Hingegen kann zum Aktivieren bzw. Deaktivieren jeder unter einem von 90° verschiedenen Winkel zur Fahrbewegungsrichtung ausrichtbaren Sprüheinrichtung eine Messung des Wegs bis zur Referenzlinie für jede Sprühdüse bzw. eine Messung des Ausrichtungswinkels der Sprüheinrichtung und eine Positionsermittlung jeder Sprühdüse in Bezug auf die Referenzlinie vorgenommen werden, um zum richtigen Zeitpunkt deaktivieren oder Aktivieren zu können. Dies kann, zweckmäßig, automatisch über die Steuervorrichtung durchgeführt werden, so dass sich der Bediener nicht um Steuervorgänge zu kümmern braucht, oder auch ausgelöst durch einen Bediener. Dabei wird natürlich, vorzugsweise, auch abhängig von der über den Ausrichtungswinkel der Sprüheinrichtung eingestellten Arbeitsbreite vorgegangen, weil diese den Ausrichtungswinkel bestimmt. Zweckmäßig wird dabei auch die Dosierung so variiert, dass mit kleinerer Arbeitsbreite und damit kleinem Ausrichtungswinkel die von jeder Sprühdüse abgegebene Menge zurückgenommen wird, da sich mit kleinerem Winkel die Sprühdüsen in Fahrbewegungsrichtung stärker überlappen als bei größerem Ausrichtungswinkel.On the other hand, in order to activate or deactivate each spraying device which can be oriented at an angle other than 90 ° to the direction of travel movement, a measurement of the path up to the reference line for each spray nozzle or a measurement of the alignment angle of the spray device and a position determination of each spray nozzle with respect to the reference line can be made; to deactivate or activate at the right time. This can be carried out, expedient, automatically via the control device, so that the operator does not need to worry about control operations, or triggered by an operator. In this case, of course, preferably, also proceeded depending on the set over the orientation angle of the sprayer working width, because this determines the orientation angle. Appropriately, the dosage is varied so that with smaller working width and thus small orientation angle, the amount of each spray nozzle is withdrawn, as overlap at a smaller angle, the spray nozzles in the direction of travel more than at larger orientation angle.
Das Verfahren wird zweckmäßig so durchgeführt, dass zunächst die Referenzlinie virtuell aber stationär auf dem Planum platziert wird. Dann wird in der Sprühsteuervorrichtung, vorzugsweise über einen Bildschirm, der jeweilige Sollwert für die Fahrgeschwindigkeit, die Arbeitsbreite, die Sprühmenge pro Flächeneinheit, und dgl. eingegeben und wird der Sprühbetrieb des Sprühsystems in Bereitschaft geschaltet. Erst danach wird das Fahrzeug in Gang gesetzt. Sobald die Fahrbewegung begonnen hat, wird die der Referenzlinie mit dem vorbestimmten Abstand nächstliegende oder die Referenzlinie erreichende Sprüheinrichtung automatisch aktiviert. Am Ende der Herstellung des Sprühteppichs wird insofern umgekehrt vorgegangen, dass zunächst wieder die Referenzlinie virtuell platziert wird, und die Sprüheinrichtungen erneut sequentiell unter Bezug auf die Referenzlinie deaktiviert werden.The method is expediently carried out such that first the reference line is placed virtually but stationary on the planum. Then, in the spray control device, preferably via a screen, the respective setpoint for the driving speed, the working width, the amount of spraying per unit area, and the like are input, and the spraying operation of the spraying system is switched to standby. Only then the vehicle is set in motion. As soon as the driving movement has begun, the spraying device closest to the reference line at the predetermined distance or reaching the reference line is automatically activated. At the end of the production of the sprayed carpet, the procedure is reversed in that initially the reference line is again placed virtually, and the sprayers are again deactivated sequentially with reference to the reference line.
Hierbei ist es zweckmäßig, wenn vor dem Ingangsetzen des Fahrzeugs das Haftmittel kontrolliert aufgeheizt und in den Sprüheinrichtungen zirkuliert wird, wobei ein von einer Einstellungsüberprüfung der Sollwerte abhängiges Freigabesignal abgewartet wird. Das Freigabesignal wird erst abgegeben, wenn durch die Steuervorrichtung alle Einstellungen überprüft und für gut befunden worden sind. Dann wird das Fahrzeug gestartet und wird auch der Sprühvorgang auf die erwähnte Weise eingeleitet.In this case, it is expedient if the adhesive is heated in a controlled manner before starting the vehicle and circulated in the spray devices, wherein a release signal dependent on a setting check of the setpoint values is awaited. The release signal is issued only when all settings have been checked by the controller and found to be good. Then the vehicle is started and also the spraying process is initiated in the mentioned manner.
Nach einem Sprühende wird vorzugsweise nach der sequentiellen Deaktivierung der Sprüheinrichtungen, entweder automatisch oder bedienergeführt, ein Druckluftreinigungs- und Entleerzyklus zumindest der Sprüheinrichtungen durchgeführt. Auf diese Weise wird verhindert, dass während einer längeren Einbaupause die Sprüheinrichtungen zugesetzt werden.After a spraying end, preferably after the sequential deactivation of the spraying devices, either automatically or operator-guided, a compressed-air cleaning and emptying cycle of at least the spraying devices is carried out. In this way it is prevented that the spraying devices are added during a longer installation break.
Zweckmäßig ist es ferner, das Sprühsystem in einen das Fahrzeug bildenden, zumindest eine Einbaubohle aufweisenden Straßenfertiger fest oder abnehmbar zu integrieren, mit welchem durch die Fahrbewegung ab einem weitgehend linienförmigen Einbaubeginn bis zu einem weitgehenden linienförmigen Einbauende, die geradlinig und quer zur Fahrbewegungsrichtung sind, kontinuierlich, eine Deckenschicht eingebaut, wobei der Einbaubeginn bzw. das Einbauende gleich als die jeweilige Referenzlinie L zum Aktivieren und Deaktivieren der Sprüheinrichtungen verwendet werden. Vorzugsweise werden jedoch die hinteren bzw. vorderen Begrenzungen des Sprühteppichs um einen vorbestimmten Abstand vor dem Einbaubeginn bzw. hinter dem Einbauende hergestellt. Auch in Querrichtung ist es zweckmäßig, den Sprühteppich etwas breiter herzustellen als die eingebaute Deckenschicht.It is also useful to permanently or removably integrate the spray system in a vehicle forming, at least one screed having road paver, with which by the driving movement from a largely linear installation start to a far-reaching line-shaped installation end, which are straight and transverse to the direction of travel, continuously , Built a ceiling layer, wherein the installation start or the installation end are used as the respective reference line L for activating and deactivating the sprayers. Preferably, however, the rear or front boundaries of the sprayed carpet are made a predetermined distance before the installation start or behind the installation end. Also in the transverse direction, it is expedient to make the spray carpet slightly wider than the built-in ceiling layer.
Auf besonders komfortable Weise wird die jeweilige Referenzlinie virtuell auf einem den Fahrweg darstellenden Bildschirm der Steuervorrichtung platziert, und wird dann die nach Aufnahme der Fahrbewegung erfolgende Annäherung der Sprüheinrichtungen an die Referenzlinie bis zur Aktivierung bzw. Deaktivierung überwacht. Dies kann rechnergeführt automatisch oder auch durch einen Bediener vorgenommen werden.In a particularly comfortable manner, the respective reference line is placed virtually on a screen of the control device representing the travel path, and then becomes the approach of the spray devices after the acquisition of the travel movement the reference line is monitored until activation or deactivation. This can be done automatically by the computer or even by an operator.
Eine zweckmäßige Ausführungsform eines Straßenfertigers zeichnet sich dadurch aus, dass im Sprühsystem eine erste Sprüheinrichtung unter 90° zur Straßenfertigerlängsachse im Frontbereich zum Besprühen des Zwischenraums zwischen den Fahrspuren eines Fahrwerks, zwei weitere Sprüheinrichtungen unter 90° zur Straßenfertigerlängsachse im Heckbereich hinter den Fahrspuren zum Besprühen der zunächst freigelassenen Fahrspuren, und zwei außerhalb der Fahrspuren zwischen dem Frontbereich und dem Heckbereich entweder quer zur Straßenfertigerlängsachse verfahrbare oder relativ zur Straßenfertigerlängsachse verschwenkbare Sprüheinrichtungen vorgesehen sind, wobei jede Sprüheinrichtung mehrere, in der Längsrichtung dieser Sprüheinrichtung verteilte Sprühdüsen aufweist, die einzeln, sequentiell, gruppenweise oder gemeinsam und gegebenenfalls getaktet zu betätigen sind. Diese Verteilung der Sprüheinrichtungen bietet den Vorteil, gut zugängliche Bereiche am Straßenfertiger für die Sprüheinrichtungen nutzen zu können, d.h. in dem beengten Arbeitsbereich zwischen dem Heck des Chassis und der Querverteilvorrichtung der Einbaubohle nur sehr kleine Sprüheinrichtungen unterbringen zu müssen, dennoch jedoch aus der Gesamtheit der Sprüheinrichtungen einen beliebig breiten Sprühteppich herstellen zu können, und, vorteilhaft, dabei trotz der vorgesehenen Versetzungen zwischen den Sprüheinrichtungen geradlinige und quer zur Fahrbewegungsrichtung liegende hintere und vordere Begrenzungen des Sprühteppichs zu erzielen.An expedient embodiment of a paver is characterized in that in the spray system, a first spraying at 90 ° to the paver longitudinal axis in the front area for spraying the gap between the lanes of a chassis, two more spraying at 90 ° to the paver longitudinal axis in the rear area behind the lanes for spraying the first released lanes, and two are provided outside the lanes between the front and the rear either transversely movable to the paver longitudinal axis or pivotable relative to the paver longitudinal axis sprayer, each spraying device having multiple, distributed in the longitudinal direction of this spraying spray nozzles, individually, sequentially, in groups or together and optionally clocked to operate. This distribution of spraying offers the advantage of being able to use easily accessible areas on the paver for the sprayers, i. in the confined space between the rear of the chassis and the transverse distribution device of the screed to have to accommodate only very small spraying, but nevertheless to be able to produce an arbitrary wide spray carpet from the totality of spraying, and, advantageously, in spite of the proposed dislocations between the spraying rectilinear and transverse to the direction of travel movement to achieve front and rear boundaries of the sprayed carpet.
Für den Fall verschwenkbarer Sprüheinrichtungen sind diesen zweckmäßig an die Steuervorrichtung angeschlossene Winkelsensoren zugeordnet, um einerseits die Schwenkverstellung sauber regeln zu können, und andererseits die Dosierung winkelabhängig variieren und die Position jeder Sprühdüse bezüglich einer Referenzlinie exakt feststellen zu können.In the case of swiveling spray devices, these angle sensors are appropriately assigned to the control device in order to be able to regulate the pivoting adjustment cleanly, and on the other hand vary the dosage dependent on the angle and be able to determine the position of each spray nozzle with respect to a reference line exactly.
Ferner ist eine an die Steuervorrichtung angeschlossene Wegmessvorrichtung zweckmäßig, die für die Aktivierung und Deaktivierung der Sprüheinrichtungen eingesetzt wird.Furthermore, a distance measuring device connected to the control device is expedient, which is used for activating and deactivating the spraying devices.
Schließlich sollte auch eine an die Steuervorrichtung angeschlossene oder in diese eingegliederte Fahrgeschwindigkeits-Einstell- und Erfassungsvorrichtung vorgesehen sein, weil natürlich die Aktivierung und Deaktivierung der Sprüheinrichtungen fahrgeschwindigkeitsabhängig erfolgt, und auch die Dosierung die Fahrgeschwindigkeit berücksichtigen sollte.Finally, a driving speed setting and detection device connected to or incorporated in the control device should also be provided, since, of course, the activation and deactivation of the spraying devices is dependent on driving speed, and the dosage should also take into account the driving speed.
Anhand der Zeichnung werden Ausführungsformen des Erfindungsgegenstandes erläutert. Es zeigen:
- Fig. 1
- eine schematische Seitenansicht eines Straßenfertigers mit anmontierten Sprühmodulen für den Einbau einer bituminösen Decke mit Hilfe eines durchgehenden Haftschicht-Sprühteppichs aus eines aufgesprühten Bitumenemulsion,
- Fig. 2
- eine schematische Draufsicht zu
Fig. 1 , - Fig. 3
- eine schematische Draufsicht zu
Fig. 1 , zur Erläuterung des Verfahrens zur Herstellung des Sprühteppichs, und - Fig. 4
- eine Draufsicht auf die auf den Sprühteppich eingebaute Decke.
- Fig. 1
- a schematic side view of a paver with mounted spray modules for the installation of a bituminous ceiling using a continuous adhesive layer sprayed carpet of a sprayed bitumen emulsion,
- Fig. 2
- a schematic plan view to
Fig. 1 . - Fig. 3
- a schematic plan view to
Fig. 1 to illustrate the process for preparing the sprayed carpet, and - Fig. 4
- a plan view of the built-in spray mat ceiling.
Ein Straßenfertiger F, und zwar ein Standard-Straßenfertiger beispielsweise für kleinere Arbeitsbreiten, weist ein Chassis 1 auf, an dem unten ein Fahrwerk 2 (entweder wie gezeigt ein Raupenfahrwerk, oder wie nicht gezeigt ein Radfahrwerk) angebracht ist. Am vorderen Ende des Chassis 1 ist ein Gutbunker vorgesehen, von dem eine unten liegende Fördervorrichtung 8 (beispielsweise ein Kratzerband oder zwei nebeneinanderliegende Kratzerbänder) bis zum hinteren Ende des Chassis 1 führt. Auf dem Chassis ist eine Primärantriebsquelle M mit einer elektronischen Steuervorrichtung C bei einer Bedienplattform 4 vorgesehen. Hinter dem Hinterende des Chassis 1 ist eine Querverteilvorrichtung 5 montiert, beispielsweise eine Verteilerschnecke, hinter der eine Einbaubohle 6 angeordnet ist, die mit Holmen 7 am Chassis 1 angelenkt ist und geschleppt wird.A paver F, namely a standard paver, for example, for smaller working widths, has a
Es ist darauf hinzuweisen, dass die Einbaubohle 6 als sogenannte Ausziehbohle (wie in
Der Straßenfertiger F ist durch eine abnehmbar angebrachte Sprüheinrichtung S ergänzt, falls eine Haftschicht aus einer Bitumenemulsion auf das Planum aufzubringen ist. Wird der Straßenfertiger F für Einbauarbeiten verwendet, bei denen keine Haftschicht benötigt wird, dann ist die Sprüheinrichtung S entweder funktionslos oder wird sie zum Teil oder zur Gänze abgebaut.The paver F is complemented by a removably mounted spray S, if an adhesive layer of a bitumen emulsion is applied to the subgrade. If the paver F is used for installation work in which no adhesive layer is required, then the spray device S is either inoperative or will be partially or completely dismantled.
Die Sprüheinrichtung S umfasst ein erstes Sprühmodul M1 auf der Bedienplattform 4, und zwar z.B. gegenüber der Mitte der Bedienplattform 4 zur Seite versetzt. Das erste Sprühmodul M1 enthält Komponenten u.a. zur Bevorratung, Beheizung, zum Filtern, Zirkulieren und zum Ausbringen der Bitumenemulsion und für einen Druckluft-Reingungszyklus und ist beispielsweise als Block 13 ausgebildet. Im ersten Sprühmodul M1 kann auch eine Sprühsteuerung CU, z.B. eine elektrische Sprüheinrichtung vorgesehen sein. Alternativ könnte die Sprühsteuerung CU auch an anderer Stelle im Straßenfertiger F montiert oder in die Steuervorrichtung C integriert werden. Das erste Sprühmodul M1 ist über nicht gezeigte Verbindungsleitungen mit der Antriebsversorgung des Straßenfertigers F verbunden, um hydraulische und/oder mechanische und/oder elektrische und/oder elektronische Antriebsleistung vom Straßenfertiger selbst zu beziehen. Bei einer nicht gezeigten Ausführungsform könnte das erste Sprühmodul M1 hingegen autark mit einer eigenen Antriebsversorgung ausgebildet sein.The spraying device S comprises a first spray module M1 on the
Ein zweites Sprühmodul M2 ist am Chassis unterhalb des Gutbunkers 3, genauer gesagt im Bereich des vorderen Endes der Fördervorrichtung 8 mit Befestigungseinrichtungen 10 angebracht. Die Befestigungseinrichtungen 10 können gegebenenfalls am Straßenfertiger M vorbereitet sein. Das zweite Sprühmodul M weist als Sprüheinrichtung eine quer verlaufende Sprührampe 11 mit Sprühdüsen 12 auf und ist über eine innen oder außen am Straßenfertiger verlegte Leitung 9 mit dem ersten Sprühmodul M1 verbunden. Die Sprührampe 11 bringt die Bitumenemulsion nur innerhalb der Fahrspurweite auf das Planum auf, so dass das Fahrwerk 2 nicht in der Bitumenemulsion fährt.A second spray module M2 is attached to the chassis below the
Das dritte Sprühmodul M3 ist hinter dem Fahrwerk 2 unterhalb des Chassis 1 montiert und weist als Sprüheinrichtungen zwei Sprührampen 11' mit Sprühdüsen 12 auf, die nur die Fahrspuren des Fahrwerks 2 besprühen, so dass sich im Bereich der Querverteilvorrichtung 5 eine Haftschicht erstreckt, die auf dem Planum die Arbeitsbreite B des Straßenfertigers unterbrechungsfrei bedeckt, oder sich beiderseits sogar etwas darüber hinaus erstreckt.The third spray module M3 is mounted behind the
Wegen der Ausziehbohle 6, 6a mit der variablen Arbeitsbreite B kann ein viertes Sprühmodul M4 angebracht sein, das innerhalb der Länge des Chassis 1 zwischen den zweiten und dritten Sprühmodulen M1, M2, von diesen baulich getrennt angeordnet, und mit Sprührampen 14 als weitere Sprüheinrichtungen an den Außenseiten des Fahrwerks 2 ausgestattet ist, die entweder am Fahrwerk 2 oder am Chassis angebracht sind. Das vierte Sprühmodul M4weist pro Seite gemäß
Die Sprühdüsen 12 zumindest in den Sprührampen 14 werden zweckmäßig mit Verschlussorganen oder Ventilen 17, z.B. getaktet betrieben. Die Sprühdüsen 12 können gleichzeitig getaktet werden oder kaskadenartig. Die Ventile oder Verschlusselemente 17 könnten auch in den Leitungen 9 angeordnet werden, oder sogar im ersten Sprühmodul M1. Gegebenenfalls sind die Sprührampen 11, 11', 14 nur Träger der Sprühdüsen 12, die einzeln oder gruppenweise gespeist werden.The spray nozzles 12 at least in the spray ramps 14 are conveniently provided with shutters or
Die Sprühsteuerung CU ist so ausgelegt, dass je nach Klappposition jeder Sprührampe 14 individuell dosiert wird, d.h., dass die stärkste Dosis dann aufgebracht wird, wenn die Sprührampe 14 am weitesten nach außen geklappt ist, und umgekehrt. Im übrigen erfolgt die Dosierung in Abhängigkeit von der Fahrgeschwindigkeit des Straßenfertigers bei Einbaufahrt, um eine gleichförmige zusammenhängende und möglichst dünne Haftschicht herzustellen. Diese Art der Dosierung ist zweckmäßig, weil sich die Sprühdüsen 12 quer zur Arbeitsfahrtrichtung umso stärker überlappen, desto weiter die Sprührampe 14 zur Außenseite des Fahrwerks 2 hingeklappt ist, und dann mehr Haftmittel per Flächeneinheit aufbrächten als die anderen Sprührampen 11, 11'. Zu diesem Zweck sind auch an die Steuerung angeschlossene Winkelsensoren 18 installiert.The spray control CU is designed so that, depending on the folding position, each
Bei einer abgewandelten, in
Das Takten der Sprühdüsen 12, beispielsweise durch Ventile, erfolgt so, dass jede Sprühdüse entweder voll geöffnet oder voll geschlossen wird, wobei das zeitliche Verhältnis der Schließzeit zur Öffnungszeit zur Beeinflussung der Ausbringungsmenge pro Flächeneinheit verändert werden kann. Alternativ könnte sogar der Öffnungsgrad variiert werden. Durch diese verfeinerte Sprühsteuerung lässt sich der Sprühteppich sehr gleichförmig und exakt mit der richtigen, gerade ausreichenden Dosierung pro Flächeneinheit herstellen. Dies erhöht die Akzeptanz für den Sprühstraßenfertiger auch bei den Baubehörden erheblich, die den Haftmitteleinsatz bisher wegen der Umweltbelastung und vor allem wegen lokaler Haftungsausfalls-Erscheinungen der Deckenschicht auf Grund Über- oder Unterdosierung nachhaltig ablehnen.The clocking of the
Die in
Um den Sprühteppich T in dieser Form und trotz der in Fahrbewegungsrichtung R und quer dazu versetzten Sprüheinrichtungen 11, 11', 14, 14' herstellen zu können, wird das erfindungsgemäße Verfahren entweder automatisch oder bedienergeführt durchgeführt. Dies sei anhand
Ehe der das Fahrzeug mit dem Sprühsystem bildende Straßenfertiger in Gang gesetzt wird, wird vor der in Fahrbewegungsrichtung vordersten (gegebenenfalls direkt unterhalb derselben) Sprüheinrichtung 11 auf dem Planum eine quer zur Fahrbewegungsrichtung verlaufende Referenzlinie L platziert. Dies erfolgt beispielsweise auf einem Bildschirm in der Steuervorrichtung C, CU. Zuvor sind bereits Sollwerte für beispielsweise die Fahrgeschwindigkeit beim Einbau, die Arbeitsbreite B, und die Sprühmenge pro Flächeneinheit, und dgl. in die Steuervorrichtung eingegeben worden. Falls das Haftmittel, z.B. eine Bitumenemulsion, noch nicht aufgeheizt sein sollte, erfolgt dann die Aufheizung, zweckmäßig mit einer Regelung der Verarbeitungstemperatur. Nachfolgend wird eine Zirkulation des Haftmittels im Sprühsystem eingeschaltet und erfolgt auch die Einschaltfreigabe des Sprühbetriebs. Dann erfolgt, beispielsweise durch die Steuervorrichtung, eine Überprüfung aller vorhergehenden Einstellungen, wie die der Temperatur, des Drucks, des Umlaufes des Haftmittels, die Mengendosis, und die eingestellte Fahrgeschwindigkeit, wobei das positive Resultat dieser Überprüfung ein Freigabesignal ist, das dem Bediener angezeigt wird. Danach wird das Fahrzeug F gestartet oder, falls bereits gestartet, in Gang gesetzt. Dann wird auch der Sprühbetrieb begonnen, wobei allerdings noch keine Sprühvorgänge durchgeführt werden.Before the paver forming the vehicle with the spraying system is started, a
Erst wenn die in Fahrbewegungsrichtung vorderste Sprüheinrichtung 11 einen vorbestimmten Abstand zur Referenzlinie L erreicht, oder die Referenzlinie L, beginnen die Sprühvorgänge aus den Düsen der Sprühvorrichtung 11. Die anderen Sprüheinrichtungen 11', 14, 14' sind nach wie vor deaktiviert, während das Fahrzeug weiter fährt.Only when the
In Abhängigkeit von der Fahrgeschwindigkeit, die z.B. durch eine Zahnrad-Impulszählung am Hydromotor des Fahrantriebs, oder über ein anderes Wegmesssystem oder GPS-gestützt erfolgt, und auch in Abhängigkeit von der eingestellten Arbeitsbreite B, wird die Position jeder einzelnen Sprühdüse 12 der Sprüheinrichtungen 14, auch unter Nutzen der Information der Winkelsensoren, bei Erreichen der Referenzlinie L bzw. den vorbestimmten Abstand davor oder dahinter erfasst und werden die einzelnen Sprühdüsen 12 jeweils so aktiviert, dass jeder Sprühvorgang exakt an der Referenzlinie L beginnt. Die Sprüheinrichtungen 11' sind nach wie vor deaktiviert. Wenn dann beim Weiterfahren schließlich die Sprüheinrichtungen 11' den vorbestimmten Abstand zur oder die Referenzlinie L erreicht haben, was beispielsweise über ein Wegmesssystem überwacht wird, werden auch die Sprüheinrichtungen 11' aktiviert, so dass sie exakt an der Referenzlinie mit den Sprühvorgängen bestimmen.Depending on the driving speed, e.g. is carried out by a gear pulse count on the hydraulic motor of the traction drive, or via another displacement measuring system or GPS-based, and also depending on the set working width B, the position of each
Auf diese Weise wird ein der Arbeitsbreite B entsprechender Sprühteppich gelegt. Auch der Arbeitsbeginn der Einbaubohle 6, 6a wird an die Referenzlinie L verlegt, und zwar zweckmäßig so, dass der Einbauanfang A, wie in
Ist die Wegstrecke bearbeitet, und ist ein Betriebsstopp oder ein Abbruch der Arbeiten geplant, dann werden die Sprüheinrichtungen 11, 11', 14, 14' in der umgekehrten Reihenfolge deaktiviert, und zwar mit der umgekehrten Sequenz, um die hinteren Begrenzung H zu bilden. Schließlich wird auch mit dem Einbau in der Deckenschicht D dort aufgehört, wo das Einbauende E in Arbeits-Fahrbewegungsrichtung geringfügig innerhalb der hinteren Begrenzung H des Sprühteppichs T zu liegen kommt. D. h., dass die Sprühdüsen 12 bzw. die Sprüheinrichtungen 11' fahrbewegungsabhängig einzeln aktivierbar und deaktivierbar sein müssen, damit in dieser Weise gearbeitet werden kann.If the route is processed and an operation stop or abort is scheduled, then the
Das Verfahren kann über die Steuervorrichtung automatisch, z. B. rechnergeführt durchgeführt oder durch den Bediener veranlasst werden, der die Vorgänge visuell, beispielsweise auf dem Bildschirm, und parallel in der Natur überwacht.The method can automatically via the control device, z. B. computer-performed or caused by the operator who monitors the processes visually, for example on the screen, and in parallel in nature.
Nach Arbeitsende werden zweckmäßig alle Sprüheinrichtungen durch einen manuell veranlassten oder im Rahmen einer Programmroutine automatischen Druckluft-Reinigungszyklus ausgeblasen und gesäubert.After the end of work all sprayers are expediently blown out and cleaned by a manually initiated or automatic compressed air cleaning cycle as part of a program routine.
Claims (15)
- Method for producing a continuous sprayed carpet (T) of a bonding agent on a planum, particularly from a bitumen emulsion, by a vehicle (F) having a spraying system (S) comprising at least two spraying facilities (11, 11', 14, 14') and a spraying control device (CU, C), at which vehicle (F) the spraying facilities are offset to each other in and crosswise to the travelling motion direction (R), each spraying facility comprising at least one spraying nozzle (12) and a controllable member (17) which is provided for at least activating and deactivating one spraying cycle, characterised in that during a travelling motion the sprayed carpet (T) is produced such that it has front and rear boundaries (V, H) which are continuous over the width of the sprayed carpet (T) and which are parallel to a respective stationary reference line (L) which is placed in front of a spraying facility (11) which is the frontmost one in travelling motion direction (R) on the planum crosswise to the travelling motion direction (R), the boundaries (V, H) being formed by activating or deactivating each of the spraying facilities (11, 11', 14, 14') in dependence on the travelling motion first at a predetermined distance from the or when reaching the respective reference line (L).
- Method according to claim 1, characterised in that a spraying facility (11, 11') aligned at an angle of 90° with respect to the travelling motion direction (R) and having several spraying nozzles (12) which are distant from each other in longitudinal direction of the spraying facility, is activated and deactivated such that all spraying nozzles (12) start and terminate spraying cycles simultaneously.
- Method according to claim 1, characterised in that a spraying facility (14, 14') which can be aligned at an angle different to an angle of 90° with respect to the travelling motion direction (R) and either has at least one spraying nozzle (12), preferably several spraying nozzles (12) which are distant from each other in longitudinal direction of the spraying facility, is activated or deactivated such that the or each respective spraying nozzle (12) starts or terminates a spraying cycle at a predetermined distance from the or when reaching the reference line (L).
- Method according to claim 1, characterised in that the activation or deactivation of each spraying facility (11, 11') which is aligned at an angle of 90° with respect to the travelling motion direction (R) is carried out considering a measurement of the path distance to the reference line (L).
- Method according to claim 1 characterised in that the activation or deactivation of each spraying facility (14, 14') which can be aligned at an angle (α) different to an angle of 90° with respect to the travelling motion direction (R) is activated or deactivated automatically or guided by an operator via a measurement of the distance to the reference line (L) and via a measurement of the angle (α) of the alignment of the spraying facility or via a position detection of each spraying nozzle (12) with respect to the reference line (L), preferably, depending on the working width (B) as adjusted by means of the angle (α) of alignment of the spraying facility.
- Method according to at least one of the preceding claims, characterised in that first the respective reference line (L) is placed virtually,
that the settings of target values of the travelling speed, the working width, the spraying amount per surface unit, and the like are input into the spraying control device (CU, C), preferably by means of a screen, and that the spraying system is switched into a standby condition,
that the vehicle (F) is started to move,
and that the respective spraying facility (11, 11', 14, 14') which is next to the reference line with the predetermined distance or which is reaching the reference line is activated automatically or by an operator. - Method according to claim 6, characterised in that prior to the start of the motion of the vehicle (F) the bonding agent is heated up in controlled fashion and is circulated in the spraying facility, and that for starting first a release signal is waited for which depends on the result of a check of the settings.
- Method according to at least one of the preceding claims, characterised in that after a sequential deactivation of the spraying facilities (11, 11', 14, 14') a cleaning and emptying cycle at least of the spraying facilities is carried out with pressurised air.
- Method according to at least one of the preceding claims, according to which method the spraying system (S) is fixedly or removably integrated into a road finisher (F) having at least one paving screed (6, 6a, 6b) and constituting the vehicle by which during a travelling motion a continuous cover layer (D) is laid down starting at a substantially line-shaped front boundary (A) to a substantially line-shaped rear boundary (E), each respectively extending crosswise to the travelling motion direction (R), characterised in that the front boundary (A) or the rear boundary (E) of the laid down cover layer (D) is used as the respective reference line (L) for activating or deactivating the spraying facilities (11, 11', 14, 14'), and that, preferably, the front boundary (V) and the rear boundary (H,) of the sprayed carpet (T) is produced with a predetermined distance (Y) in front of the front boundary (A) and behind the rear boundary (E) of the laid down cover layer (D).
- Method according to claim 9, characterised in that the respective reference line (L) is placed virtually on a screen of the control device (C, CU) which screen displays the working travelling path, and that after the start of the travelling motion the approaching movement of the spraying facilities (11, 11', 14, 14') to the reference line are monitored until spraying facility activation or deactivation takes place.
- Road finisher (F) having a spraying system (S), in particular for a bitumen emulsion, and a control device (C, CU) for both the road finisher and the spraying system (S), the spraying system (S) being equipped with at least two spraying facilities (11, 11', ', 14, 14') for producing a continuous sprayed carpet (T) on a planum, which spraying facilities are arranged offset to each other at the road finisher (F) in travelling motion direction (R) and crosswise to the travelling motion direction (R) and respectively are provided with at least one spraying nozzle (12) and a controllable member (17) at least for activating and deactivating a spraying cycle, characterised in that the spraying facilities (11, 11', 14, 14') are designed to be activated and deactivated one by one, that the control device (C, CU) is designed such that the sprayed carpet (T) in produced with front and rear boundaries (H, V) which are continuous over the working width of the sprayed carpet and extend parallel to a respective reference line (L) which is placed on the planum crosswise to the travelling motion direction (R), and in travelling motion direction (R) in front of the frontmost one spraying facility (11), and that each spraying facility is activated or deactivated automatically and depending on the travelling motion first when reaching a predetermined distance from the or when reaching the respective reference line (L).
- Road finisher according to claim 11, characterised in that in the spraying system (S) a first spraying facility (11) is arranged at an angle of 90° to the longitudinal axis of the road finisher in the front region of the road finisher for spraying an intermediate space between travelling lanes of an undercarriage (2), two further spraying facilities (11') are arranged at an angle of 90° to the longitudinal axis of the road finisher in the rear region of the road finisher behind the travelling lanes to spray the bonding agent on the travelling lanes, and two further spraying facilities (14, 14') are arranged between the front region and the rear region of the road finisher and outside of the travelling lanes, which two further spraying facilities (14, 14') either can be displaced crosswise or can be pivoted relative to the longitudinal axis of the road finisher, and that each of the spraying facilities comprises a plurality of spraying nozzles (12) which are distributed in longitudinal direction of the respective spraying facility and which can be operated one by one, sequentially or commonly , and in some cases, cyclically.
- Road finisher according to claim 12, characterised in that angle sensors (18) are associated to the two further pivotable spraying facilities (14, 14'), and that the angle sensors (18) are connected to the control device (C, CU).
- Road finisher according to claim 11, characterised in that a path distance measuring device (W) is provided and is connected to the control device.
- Road finisher according to claim 11, characterised in that a device for adjusting and for detecting the travelling speed is provided and either is connected to or is incorporated into the control device.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE502006004020T DE502006004020D1 (en) | 2006-11-27 | 2006-11-27 | Method of making a sprayed carpet and asphalt paver using a spraying system |
EP06024536A EP1925736B1 (en) | 2006-11-27 | 2006-11-27 | Method for producing a sprayed layer and paving machine with spraying system |
US11/924,740 US7632038B2 (en) | 2006-11-27 | 2007-10-26 | Method for producing a continuous bonding agent carpet and road finisher |
CN2007101937948A CN101191320B (en) | 2006-11-27 | 2007-11-27 | Method for producing a continuous bonding agent carpet and road finisher |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06024536A EP1925736B1 (en) | 2006-11-27 | 2006-11-27 | Method for producing a sprayed layer and paving machine with spraying system |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1925736A1 EP1925736A1 (en) | 2008-05-28 |
EP1925736B1 true EP1925736B1 (en) | 2009-06-17 |
Family
ID=37909461
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06024536A Active EP1925736B1 (en) | 2006-11-27 | 2006-11-27 | Method for producing a sprayed layer and paving machine with spraying system |
Country Status (4)
Country | Link |
---|---|
US (1) | US7632038B2 (en) |
EP (1) | EP1925736B1 (en) |
CN (1) | CN101191320B (en) |
DE (1) | DE502006004020D1 (en) |
Families Citing this family (19)
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CA2662321A1 (en) * | 2008-04-11 | 2009-10-11 | Terex Corporation | Trackless tack pre-coating system and method for hot mix asphalt paving |
EP2239374B2 (en) * | 2009-04-03 | 2017-03-15 | Joseph Vögele AG | Paver |
PL2325390T5 (en) * | 2009-10-20 | 2019-12-31 | Joseph Vögele AG | Screed and road finisher |
DE102013007446A1 (en) * | 2013-05-02 | 2014-11-06 | Dynapac Gmbh | Process for cleaning road pavers or feeders |
CN103362052B (en) * | 2013-07-19 | 2015-10-28 | 徐工集团工程机械股份有限公司道路机械分公司 | The control method that a kind of pitch sprinkling paver sprays |
CN103526673B (en) * | 2013-10-15 | 2016-08-24 | 徐工集团工程机械股份有限公司道路机械分公司 | Pitch sprinkling paver sprays seam automatic aligning and controls the control method of device |
US9567716B2 (en) * | 2014-02-25 | 2017-02-14 | Dbi Holding, Llc | Systems and methods for automating the application of friction-modifying coatings |
US9109332B1 (en) | 2014-02-25 | 2015-08-18 | Dbi Holding, Llc | Systems and methods for automating the application of friction-modifying coatings |
US10808368B2 (en) | 2014-02-25 | 2020-10-20 | Dbi Holding, Llc | Systems and methods for automating the application of friction-modifying coatings |
CN104594162B (en) * | 2014-11-27 | 2016-08-24 | 徐州徐工筑路机械有限公司 | A kind of Maintenance Machinery Bus-Speed Monitoring and spread quantity intelligent controlling device and method |
CN106702858A (en) * | 2017-02-24 | 2017-05-24 | 徐工集团工程机械有限公司 | Controller, control system and control method for spray paver |
US10246835B1 (en) * | 2017-11-02 | 2019-04-02 | Roadtec, Inc. | Method and apparatus for spreading chips on roadway using foamed asphalt cement |
JP6925746B2 (en) * | 2017-12-15 | 2021-08-25 | 住友重機械工業株式会社 | Membrane forming device and film forming method |
US11214930B2 (en) | 2018-02-19 | 2022-01-04 | McAnany Construction, Inc. | System and method for modifying and repaving paved surfaces |
US10494772B1 (en) * | 2018-05-10 | 2019-12-03 | Caterpillar Sarl | Control system for a paving machine |
JP7297761B2 (en) * | 2018-08-01 | 2023-06-26 | 住友建機株式会社 | Management equipment for asphalt finishers and road machinery |
US10501897B1 (en) * | 2018-09-17 | 2019-12-10 | Caterpillar Inc. | Systems and methods for spray bar control in paving machine |
PL4159923T3 (en) * | 2021-09-30 | 2024-10-28 | Joseph Vögele AG | Road construction machine with nebuliser |
CN114575216B (en) * | 2022-02-11 | 2024-03-01 | 徐工集团工程机械股份有限公司道路机械分公司 | Construction width self-adaptation sprinkling device and sprinkling machine |
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US2372065A (en) * | 1940-08-01 | 1945-03-20 | E D Etnyre & Co | Distributing apparatus for bituminous and like material |
US5050771A (en) * | 1989-07-31 | 1991-09-24 | Field Control Systems, Inc. | Repeatable pattern field spraying control |
DE8915850U1 (en) * | 1989-12-22 | 1991-09-19 | Robert Breining Maschinen- & Fahrzeugbau GmbH u. Co, 73630 Remshalden | Device for the dosed application of a liquid binding agent, in particular bitumen, to a surface |
DE4101417C2 (en) | 1990-04-06 | 1996-10-17 | Joseph Voegele Ag | Self-propelled paver |
FR2668511B1 (en) | 1990-10-30 | 1993-03-26 | Acmar | LOW SPEED BITUMEN SPREADING PROCESS, DEVICE FOR IMPLEMENTING SAME AND MACHINE COMPRISING SUCH A DEVICE. |
DE9317124U1 (en) * | 1993-11-09 | 1995-03-16 | Joseph Vögele AG, 68163 Mannheim | Spray paver |
DE29510058U1 (en) * | 1995-06-21 | 1995-11-02 | Joseph Vögele AG, 68163 Mannheim | Paver |
DE69821256T2 (en) * | 1997-10-23 | 2004-11-18 | Albert Hedegard | SOLE SPRAYER FOR ROADS |
-
2006
- 2006-11-27 EP EP06024536A patent/EP1925736B1/en active Active
- 2006-11-27 DE DE502006004020T patent/DE502006004020D1/en active Active
-
2007
- 2007-10-26 US US11/924,740 patent/US7632038B2/en active Active
- 2007-11-27 CN CN2007101937948A patent/CN101191320B/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE502006004020D1 (en) | 2009-07-30 |
CN101191320B (en) | 2011-08-17 |
EP1925736A1 (en) | 2008-05-28 |
US20080124173A1 (en) | 2008-05-29 |
CN101191320A (en) | 2008-06-04 |
US7632038B2 (en) | 2009-12-15 |
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